WO2014101351A1 - Self-supporting coaxial cable - Google Patents
Self-supporting coaxial cable Download PDFInfo
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- WO2014101351A1 WO2014101351A1 PCT/CN2013/072419 CN2013072419W WO2014101351A1 WO 2014101351 A1 WO2014101351 A1 WO 2014101351A1 CN 2013072419 W CN2013072419 W CN 2013072419W WO 2014101351 A1 WO2014101351 A1 WO 2014101351A1
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- coaxial cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/1895—Particular features or applications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/007—Communication cables or conductors for overhead application
Definitions
- the present invention relates to cable construction, and more particularly to a self-supporting coaxial cable.
- the coaxial cable is divided into four layers from the inside to the outside: a central copper wire (single-stranded solid wire or multiple stranded wires), a plastic insulator, a mesh-shaped conductive layer and a wire sheath.
- the central copper wire and the mesh conductive layer form a current loop. Because the center copper wire and the mesh conductive layer are coaxial, this type of cable is named a coaxial cable.
- the existing coaxial cable has good electrical connection performance, due to the complicated structure and heavy weight, it may break due to the inability to bear its own weight when it is laid overhead or suspended.
- the technical problem to be solved by the present invention is to provide a self-supporting coaxial cable for the defects that the prior art coaxial cable cannot withstand its own weight and the like.
- the technical solution adopted by the present invention to solve the technical problem thereof is to provide a self-supporting coaxial cable, comprising a conductor, an adhesive layer, an insulating layer, a shielding layer and an outer sheath; the adhesive layer is a conductor and an insulating layer The combination is a whole; the shielding layer is a composite shielding layer.
- the conductor is a plurality of strands of finely stranded ultra-thin bare copper wire.
- the outer diameter of the copper wire per share is at most 0.16 mm.
- the adhesive layer has a thickness of 0.01 mm to 0.5 mm, preferably 0.1 mm.
- the composite shielding layer comprises an aluminum foil wrap layer and a copper wire braid layer.
- the copper wire braid is coated on the periphery of the aluminum foil wrap.
- the aluminum foil has a thickness of from 20 ⁇ m to 30 ⁇ m, preferably 28 ⁇ m.
- the material of the outer sheath is polyvinyl chloride.
- the self-supporting coaxial cable embodying the invention has the following advantages or beneficial effects: the various components of the coaxial cable form a whole body, and are integrally stressed when being laid overhead or suspended, can bear its own weight, and ensure that it is overhead or In the case of a dangling, the coaxial cable can still be used normally without breaking due to its own weight.
- Figure 1 is a schematic cross-sectional view of an embodiment of a self-supporting coaxial cable of the present invention.
- a conductor 1 In an embodiment of the self-supporting coaxial cable provided by the present invention, as shown in FIG. 1, a conductor 1, an adhesive layer 2, an insulating layer 3, a shielding layer and an outer sheath 6 are included.
- the conductor 1 is a multi-strand fine stranded ultra-thin bare copper wire material.
- the outer diameter of the copper wire per strand may be up to 0.16 mm.
- the adhesive layer 2 combines the conductor 1 and the insulating layer 3 as a whole, that is, the conductor 1 is coated with a characteristic material having adhesive properties, and then adhered.
- the periphery of the mixture layer 2 is covered with an insulating layer 3, and the conductor 1 and the insulating layer 3 (insulating PE) are combined into a complete whole by the action of an adhesive, and the thickness of the adhesive layer 2 can be 0.01 mm- 0.5 mm, this embodiment is preferably 0.1 mm.
- the shielding layer is a composite shielding layer comprising an aluminum foil wrap layer 4 and a copper wire braid layer 5.
- the aluminum foil wrapping layer 4 adopts a wrapping process, and the aluminum foil is tightly coated on the insulating layer 3, thereby solving the looseness of the conventional vertical wrapping process aluminum foil.
- the aluminum foil may have a thickness of 20 ⁇ m to 30 ⁇ m, and is preferably 28 ⁇ m in this embodiment. Further, a copper wire braid 5 is coated on the periphery of the aluminum foil wrap layer 4.
- the outer sheath is made of polyvinyl chloride (PVC) material, which is covered with PVC material outside the shielding layer.
- PVC material can be added with appropriate additives in PVC according to the needs of the environment to meet various environmental requirements. Demand for use.
- Polyvinyl chloride, Polyvinylchloride, PVC a thermoplastic resin obtained by polymerizing vinyl chloride under the action of an initiator. It is a homopolymer of vinyl chloride, and a vinyl chloride homopolymer and a vinyl chloride copolymer are collectively referred to as a vinyl chloride resin.
- PVC is a white powder with an amorphous structure and a small degree of branching.
- Industrial production of PVC molecular weight is generally in the range of 50,000 to 120,000, with greater polydispersity, molecular weight increases with the decrease of polymerization temperature; no fixed melting point, 80-85 ° C begins to soften, 130 ° C becomes viscoelastic state , 160 ⁇ 180 ° C began to transform into a viscous flow state; has good mechanical properties, tensile strength of about 60MPa, impact strength of 5 ⁇ 10kJ / m2; has excellent dielectric properties. However, the stability to light and heat is poor.
- the various components of the coaxial cable are formed in one piece, and are integrally stressed when being laid overhead or suspended, and can withstand their own weight. According to the practice, the coaxial cable of the embodiment can be normally used without being broken by its own weight in the case where the overhead or the suspended height does not exceed 500 m.
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Abstract
A self-supporting coaxial cable comprises a conductor (1), an adhesive layer (2), an insulation layer (3), a shielding layer and an outer sheath (6). The adhesive layer combines the conductor and the insulation layer into a whole. The shielding layer is a composite shielding layer. Components of the coaxial cable form a whole, are integrally stressed during overhead or suspended laying, and can support self weight. Therefore, in an overhead or suspended condition, the cable can be used normally without fracture due to the self weight.
Description
本发明涉及电缆结构,尤其涉及一种自承式同轴电缆。 The present invention relates to cable construction, and more particularly to a self-supporting coaxial cable.
同轴电缆由里到外分为四层:中心铜线(单股的实心线或多股绞合线),塑料绝缘体,网状导电层和电线外皮。中心铜线和网状导电层形成电流回路。因为中心铜线和网状导电层为同轴关系,所以将这种类型的电缆命名为同轴电缆。现有同轴电缆虽然具有较好的电气连接性能,但由于结构较为复杂,重量较大,在架空或悬空敷设时,有可能因不能承受自身整体重量而断裂。
The coaxial cable is divided into four layers from the inside to the outside: a central copper wire (single-stranded solid wire or multiple stranded wires), a plastic insulator, a mesh-shaped conductive layer and a wire sheath. The central copper wire and the mesh conductive layer form a current loop. Because the center copper wire and the mesh conductive layer are coaxial, this type of cable is named a coaxial cable. Although the existing coaxial cable has good electrical connection performance, due to the complicated structure and heavy weight, it may break due to the inability to bear its own weight when it is laid overhead or suspended.
本发明要解决的技术问题在于,针对现有技术同轴电缆不能承受自身重量等的缺陷,提供一种自承式同轴电缆。The technical problem to be solved by the present invention is to provide a self-supporting coaxial cable for the defects that the prior art coaxial cable cannot withstand its own weight and the like.
本发明解决其技术问题所采用的技术方案是:提供一种自承式同轴电缆,包括导体、粘合剂层、绝缘层、屏蔽层和外护套;粘合剂层将导体和绝缘层组合为一整体;屏蔽层为复合屏蔽层。The technical solution adopted by the present invention to solve the technical problem thereof is to provide a self-supporting coaxial cable, comprising a conductor, an adhesive layer, an insulating layer, a shielding layer and an outer sheath; the adhesive layer is a conductor and an insulating layer The combination is a whole; the shielding layer is a composite shielding layer.
优选的,所述导体为多股精绞成束超细裸铜丝。Preferably, the conductor is a plurality of strands of finely stranded ultra-thin bare copper wire.
优选的,每股所述铜丝外径最大为0.16mm。Preferably, the outer diameter of the copper wire per share is at most 0.16 mm.
优选的,所述粘合剂层的厚度为0.01mm-0.5mm,优选为0.1mmPreferably, the adhesive layer has a thickness of 0.01 mm to 0.5 mm, preferably 0.1 mm.
优选的,所述复合屏蔽层包括铝箔绕包层和铜丝编织层。Preferably, the composite shielding layer comprises an aluminum foil wrap layer and a copper wire braid layer.
优选的,所述铜丝编织层包覆在铝箔绕包层的外围。Preferably, the copper wire braid is coated on the periphery of the aluminum foil wrap.
优选的,所述铝箔的厚度为20μm-30μm,优选为28μm。Preferably, the aluminum foil has a thickness of from 20 μm to 30 μm, preferably 28 μm.
优选的,所述外护套的材料为聚氯乙烯。Preferably, the material of the outer sheath is polyvinyl chloride.
实施本发明的自承式同轴电缆,具有以下优点或有益效果:同轴电缆的各个组成部分形成一个整体,在架空或者悬空敷设的时候整体受力,能够承受自身的重量,保证在架空或悬空的情况下,同轴电缆仍然能够正常使用而不因自身重量断裂。
The self-supporting coaxial cable embodying the invention has the following advantages or beneficial effects: the various components of the coaxial cable form a whole body, and are integrally stressed when being laid overhead or suspended, can bear its own weight, and ensure that it is overhead or In the case of a dangling, the coaxial cable can still be used normally without breaking due to its own weight.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,附图中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings which are used in the description of the embodiments will be briefly described. It is obvious that the drawings in the following description are only some embodiments of the present invention. One of ordinary skill in the art can also obtain other drawings based on these drawings without paying any creative effort.
图1是本发明自承式同轴电缆实施例的横截面示意图 。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view of an embodiment of a self-supporting coaxial cable of the present invention.
为了使本发明的目的、技术方案及优点更加清楚明白,下文将要描述的各种实施例将要参考相应的附图,这些附图构成了实施例的一部分,其中描述了实现本发明可能采用的各种实施例。应明白,还可使用其他的实施例,或者对本文列举的实施例进行结构和功能上的修改,而不会脱离本发明的范围和实质。In order to make the objects, the technical solutions and the advantages of the present invention more comprehensible, the various embodiments of the present invention will be described with reference to the accompanying drawings. An embodiment. It is understood that other embodiments may be utilized, and structural and functional modifications may be made to the embodiments described herein without departing from the scope and spirit of the invention.
在本发明提供的一种自承式同轴电缆实施例中,如图1所示,包括导体1、粘合剂层2、绝缘层3、屏蔽层和外护套6。其中,导体1为多股精绞成束超细裸铜丝材料,在本实施例中,每股铜丝外径最大可以为0.16mm。In an embodiment of the self-supporting coaxial cable provided by the present invention, as shown in FIG. 1, a conductor 1, an adhesive layer 2, an insulating layer 3, a shielding layer and an outer sheath 6 are included. Wherein, the conductor 1 is a multi-strand fine stranded ultra-thin bare copper wire material. In this embodiment, the outer diameter of the copper wire per strand may be up to 0.16 mm.
在自承式同轴电缆实施例中,粘合剂层2将导体1和绝缘层3组合为一整体,即在导体1外包覆一层具有粘合剂性能的特性材料,然后再在粘合剂层2的外围包覆绝缘层3,通过粘合剂的作用,将导体1和绝缘层3(绝缘PE)组合成一个完整的整体,而粘合剂层2的厚度可以为0.01mm-0.5mm,本实施例优选为0.1mm。In the self-supporting coaxial cable embodiment, the adhesive layer 2 combines the conductor 1 and the insulating layer 3 as a whole, that is, the conductor 1 is coated with a characteristic material having adhesive properties, and then adhered. The periphery of the mixture layer 2 is covered with an insulating layer 3, and the conductor 1 and the insulating layer 3 (insulating PE) are combined into a complete whole by the action of an adhesive, and the thickness of the adhesive layer 2 can be 0.01 mm- 0.5 mm, this embodiment is preferably 0.1 mm.
在自承式同轴电缆实施例中,屏蔽层为复合屏蔽层,该复合屏蔽层包括铝箔绕包层4和铜丝编织层5。铝箔绕包层4采用绕包的工艺,将铝箔紧密包覆在绝缘层3上,解决了常用的纵包工艺铝箔松散的不足。该铝箔厚度可以为20μm-30μm,本实施例优选为28μm。另外,铜丝编织层5包覆在铝箔绕包层4的外围。In the self-supporting coaxial cable embodiment, the shielding layer is a composite shielding layer comprising an aluminum foil wrap layer 4 and a copper wire braid layer 5. The aluminum foil wrapping layer 4 adopts a wrapping process, and the aluminum foil is tightly coated on the insulating layer 3, thereby solving the looseness of the conventional vertical wrapping process aluminum foil. The aluminum foil may have a thickness of 20 μm to 30 μm, and is preferably 28 μm in this embodiment. Further, a copper wire braid 5 is coated on the periphery of the aluminum foil wrap layer 4.
外护套的材料为聚氯乙烯(PVC)材料,即在屏蔽层外采用PVC材料进行包覆,PVC材料可以根据使用环境的需求,在PVC中增加适当的添加剂,从而满足各种环境对电缆的使用需求。The outer sheath is made of polyvinyl chloride (PVC) material, which is covered with PVC material outside the shielding layer. PVC material can be added with appropriate additives in PVC according to the needs of the environment to meet various environmental requirements. Demand for use.
聚氯乙烯,Polyvinylchloride,PVC,由氯乙烯在引发剂作用下聚合而成的热塑性树脂。是氯乙烯的均聚物,氯乙烯均聚物和氯乙烯共聚物统称为氯乙烯树脂。PVC为无定形结构的白色粉末,支化度较小。工业生产的PVC分子量一般在5万~12万范围内,具有较大的多分散性,分子量随聚合温度的降低而增加;无固定熔点,80~85℃开始软化,130℃变为粘弹态,160~180℃开始转变为粘流态;有较好的机械性能,抗张强度60MPa左右,冲击强度5~10kJ/m2;有优异的介电性能。但对光和热的稳定性差,在100℃以上或经长时间阳光曝晒,就会分解而产生氯化氢,并进一步自动催化分解,引起变色,物理机械性能也迅速下降,在实际应用中必须加入稳定剂以提高对热和光的稳定性。Polyvinyl chloride, Polyvinylchloride, PVC, a thermoplastic resin obtained by polymerizing vinyl chloride under the action of an initiator. It is a homopolymer of vinyl chloride, and a vinyl chloride homopolymer and a vinyl chloride copolymer are collectively referred to as a vinyl chloride resin. PVC is a white powder with an amorphous structure and a small degree of branching. Industrial production of PVC molecular weight is generally in the range of 50,000 to 120,000, with greater polydispersity, molecular weight increases with the decrease of polymerization temperature; no fixed melting point, 80-85 ° C begins to soften, 130 ° C becomes viscoelastic state , 160 ~ 180 ° C began to transform into a viscous flow state; has good mechanical properties, tensile strength of about 60MPa, impact strength of 5 ~ 10kJ / m2; has excellent dielectric properties. However, the stability to light and heat is poor. When exposed to sunlight above 100 °C or exposed to sunlight for a long time, it will decompose to produce hydrogen chloride, and further autocatalytic decomposition, causing discoloration, and physical and mechanical properties are also rapidly declining. In practice, it is necessary to add stability. Agent to improve the stability to heat and light.
该同轴电缆的各个组成部分形成一个整体,在架空或悬空敷设的时候整体受力,能够承受自身的重量。根据实践验证,本实施例的同轴电缆在架空或悬空高度不超过500m的情况下,都可以正常使用而不会因自身重量断裂。The various components of the coaxial cable are formed in one piece, and are integrally stressed when being laid overhead or suspended, and can withstand their own weight. According to the practice, the coaxial cable of the embodiment can be normally used without being broken by its own weight in the case where the overhead or the suspended height does not exceed 500 m.
以上所述仅为本发明的较佳实施例而已,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等同替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明的保护范围。The above are only the preferred embodiments of the present invention, and those skilled in the art can make various changes or equivalents to these features and embodiments without departing from the spirit and scope of the invention. In addition, these features and embodiments may be modified to adapt to the specific circumstances and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all the embodiments falling within the scope of the claims of the present invention fall within the scope of the present invention.
Claims (10)
- 一种自承式同轴电缆,其特征在于,包括导体(1)、粘合剂层(2)、绝缘层(3)、屏蔽层和外护套(6);所述粘合剂层(2)将所述导体(1)和绝缘层(3)组合为一整体;所述屏蔽层为复合屏蔽层。A self-supporting coaxial cable, comprising: a conductor (1), an adhesive layer (2), an insulating layer (3), a shielding layer and an outer sheath (6); the adhesive layer ( 2) Combining the conductor (1) and the insulating layer (3) as a whole; the shielding layer is a composite shielding layer.
- 根据权利要求1所述的自承式同轴电缆,其特征在于,所述导体(1)为多股精绞成束超细裸铜丝。The self-supporting coaxial cable according to claim 1, characterized in that the conductor (1) is a multi-strand fine stranded ultra-thin bare copper wire.
- 根据权利要求2所述的自承式同轴电缆,其特征在于,每股所述铜丝外径最大为0.16mm。The self-supporting coaxial cable according to claim 2, wherein each of said copper wires has an outer diameter of at most 0.16 mm.
- 根据权利要求1所述的自承式同轴电缆,其特征在于,所述粘合剂层(2)的厚度为0.01mm-0.5mm。The self-supporting coaxial cable according to claim 1, characterized in that the adhesive layer (2) has a thickness of from 0.01 mm to 0.5 mm.
- 根据权利要求4所述的自承式同轴电缆,其特征在于,所述粘合剂层(2)的厚度为0.1mm。Self-supporting coaxial cable according to claim 4, characterized in that the adhesive layer (2) has a thickness of 0.1 mm.
- 根据权利要求1所述的自承式同轴电缆,其特征在于,所述复合屏蔽层包括铝箔绕包层(4)和铜丝编织层(5)。The self-supporting coaxial cable according to claim 1, wherein the composite shielding layer comprises an aluminum foil wrap layer (4) and a copper wire braid layer (5).
- 根据权利要求6所述的自承式同轴电缆,其特征在于,所述铜丝编织层(5)包覆在所述铝箔绕包层(4)的外围。The self-supporting coaxial cable according to claim 6, characterized in that the copper wire braid (5) is coated on the periphery of the aluminum foil wrap layer (4).
- 根据权利要求7所述的自承式同轴电缆,其特征在于,所述铝箔的厚度为20μm-30μm。The self-supporting coaxial cable according to claim 7, wherein the aluminum foil has a thickness of from 20 μm to 30 μm.
- 根据权利要求8所述的自承式同轴电缆,其特征在于,所述铝箔的厚度为28μm。The self-supporting coaxial cable according to claim 8, wherein the aluminum foil has a thickness of 28 μm.
- 根据权利要求1所述的自承式同轴电缆,其特征在于,所述外护套(6)的材料为聚氯乙烯。 The self-supporting coaxial cable according to claim 1, characterized in that the material of the outer sheath (6) is polyvinyl chloride.
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CN108538460A (en) * | 2018-06-19 | 2018-09-14 | 安徽龙庵电缆集团有限公司 | A kind of light-duty low noise cable |
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2013
- 2013-03-11 WO PCT/CN2013/072419 patent/WO2014101351A1/en active Application Filing
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US20040154823A1 (en) * | 2003-02-10 | 2004-08-12 | Amato Alan John | Quadruple bonded cable |
CN201440348U (en) * | 2009-08-27 | 2010-04-21 | 浙江天杰实业有限公司 | Water-resisting coaxial cable |
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CN103915149A (en) | 2014-07-09 |
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