WO2014087709A1 - Outdoor unit for air conditioner - Google Patents

Outdoor unit for air conditioner Download PDF

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Publication number
WO2014087709A1
WO2014087709A1 PCT/JP2013/073873 JP2013073873W WO2014087709A1 WO 2014087709 A1 WO2014087709 A1 WO 2014087709A1 JP 2013073873 W JP2013073873 W JP 2013073873W WO 2014087709 A1 WO2014087709 A1 WO 2014087709A1
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WO
WIPO (PCT)
Prior art keywords
fan motor
bottom plate
support plate
motor support
screw
Prior art date
Application number
PCT/JP2013/073873
Other languages
French (fr)
Japanese (ja)
Inventor
智也 簗瀬
久保野 俊行
岩崎 弘
大石 一広
和穂 伊藤
秀高 山内
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to EP13860236.2A priority Critical patent/EP2930440A4/en
Publication of WO2014087709A1 publication Critical patent/WO2014087709A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/38Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/46Component arrangements in separate outdoor units
    • F24F1/48Component arrangements in separate outdoor units characterised by air airflow, e.g. inlet or outlet airflow
    • F24F1/54Inlet and outlet arranged on opposite sides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/56Casing or covers of separate outdoor units, e.g. fan guards

Definitions

  • the present invention relates to an outdoor unit of an air conditioner, and more particularly to a structure for mounting a fan motor support plate that supports a fan motor as a drive source of a blower to a housing bottom plate.
  • the outdoor unit of the air conditioner has a blower chamber in which the blower fan and the heat exchanger are located in the left and right direction inside the housing, a compressor and a refrigerant, by a partition plate standing upright on the bottom plate constituting the bottom surface portion of the housing It is divided into the machine room where the piping is located.
  • An electrical component box for storing electrical and electronic parts for controlling the operation of the air conditioner is disposed mainly in the upper part of the machine room.
  • a heat exchanger having a substantially L-shaped horizontal cross section is arranged from the back side in the housing to the side surface opposite to the machine room, and the heat exchanger of the heat exchanger located on the back side
  • a blower fan is disposed in front, that is, near the front of the housing.
  • the fan motor which is a drive source of a ventilation fan is attached and fixed to the fan motor support plate in the position behind the ventilation fan and the front of the heat exchanger.
  • the fan motor support plate is provided between the blower fan and the heat exchanger in a substantially vertical state from the top of the housing to the top surface in the substantially vertical direction.
  • the fan motor is supported at a substantially central position.
  • the motor rotating shaft protruding forward from the fan motor is connected to the blower fan to transmit the rotational driving force of the fan motor to the blower fan, and the fan motor support plate is connected not only to the fan motor but also the fan motor Also supports a blower fan.
  • the fan motor support plate that supports the fan motor and the blower fan is screwed at its lower end to the bottom plate of the housing, and at the upper end, a latching piece formed toward the rear is the upper part of the heat exchanger. It is fixed by being engaged with.
  • JP-A-10-96541 (column 0003, FIG. 2, FIG. 6 etc.)
  • the fixed piece as disclosed in Patent Document 1 that is, before the contact surface in contact with the lower end portion of the fan motor support plate is cut and raised.
  • the tip of the screw protruding from the screw hole on the anti-contact surface side of the fixed piece raises the same size as the fixed piece formed by cutting the fixed piece.
  • the bottom surface of the bottom plate is exposed to the outside of the housing.
  • the outdoor unit when installing an outdoor unit on the veranda of a mid-to-high-rise apartment building, the outdoor unit may not be placed on the floor of the veranda, but may be hung from the ceiling of the veranda with metal fittings.
  • Patent Document 1 When an outdoor unit as shown in Patent Document 1 is installed in such a ceiling-suspended type, the tip of the screw exposed from the lower surface side of the bottom plate comes into contact with the eyes of the user who has come out on the veranda. There was a risk of discomfort to the user, such as poor design or a dangerous feeling at the tip of the screw.
  • the present invention has been made to solve the above problems, and even if the lower end of the fan motor support plate is screwed to the bottom plate of the housing, the tip of the screw is exposed to the outside of the housing.
  • An object is to provide an outdoor unit of an air conditioner without air.
  • the outdoor unit of the air conditioner according to the present invention includes a heat exchanger disposed on the back side in the housing, and a blower fan disposed on the front surface of the heat exchanger and blowing air from the back side to the front side of the housing.
  • a lower end portion is fixed to a fan motor disposed between the heat exchanger and the blower fan to drive the blower fan, and a fan motor support plate mounting portion of a bottom plate constituting the bottom portion of the housing.
  • a fan motor support plate that is provided in a vertical direction toward the top surface of the housing and supports the fan motor in the middle of the vertical direction, and the fan motor support plate mounting portion of the bottom plate includes: A fixing piece formed by cutting and raising the bottom plate and a screw hole penetrating the fixing piece are provided, and a lower surface of the fan motor support plate has an attachment surface attached to the fixing piece.
  • the screw hole An outdoor unit of an air conditioner provided with an engaging portion having an attachment hole penetrating the attachment surface at an opposing position, and wherein the fan motor support plate is screwed to the fan motor support plate attachment portion of the bottom plate
  • the fixing piece is configured by cutting and raising the bottom plate from the front side toward the back side, and a surface on the back side of the mounting surface of the locking portion is formed on the front side of the fixing piece.
  • the screw is inserted through the attachment hole from the front side in the housing and coupled to the screw hole of the fixed piece, so that the tip of the screw is located on the back side of the fixed piece. It is located between the inner surface of the casing and the rear surface of the fixed piece.
  • the front end of the screw with the fan motor support plate fixed to the bottom plate of the housing is not exposed to the outside of the housing, so that the installation operator can touch the front end of the screw during installation work or
  • an outdoor unit of an air conditioner whose appearance does not cause discomfort to the user can be obtained.
  • FIG. 2 is a perspective view showing an internal configuration of an outdoor unit of the air conditioner according to Embodiment 1.
  • FIG. It is a perspective view which shows the baseplate which concerns on Embodiment 1 from an upper direction.
  • FIG. 3 is an enlarged perspective view showing a fan motor support plate mounting portion of the bottom plate according to the first embodiment.
  • 4 is a perspective view showing a fan motor support plate according to Embodiment 1.
  • FIG. FIG. 4 is an enlarged perspective view showing a state in which the lower end portion of the fan motor support plate is fixed to the bottom plate according to the first embodiment.
  • FIG. 7 is a cross-sectional view taken along the line ZZ in FIG.
  • Embodiment 6 is a view of a screw-fixed portion viewed from the left side. It is explanatory drawing which concerns on Embodiment 1 and demonstrates cutting-raising angle (alpha) of the fixed piece formed by cutting and raising a baseplate.
  • Embodiment 1 FIG.
  • Embodiment 1 of the present invention will be described in detail with reference to FIGS.
  • FIG. 1 is an external perspective view showing an outdoor unit 100 of an air conditioner according to Embodiment 1 of the present invention (hereinafter, sometimes referred to as only the outdoor unit 100), and FIG. It is a perspective view which removes a part of housing
  • the outdoor unit 100 is installed outdoors, and is connected to an indoor unit (not shown) installed indoors via a refrigerant pipe to form a refrigerant circuit, thereby cooling or heating an indoor space in which the indoor unit is attached.
  • the air conditioner which performs is constituted.
  • FIG. 1 a plurality of, for example, five panels, a front panel 14a, side panels 14b and 14d, a back panel 14c, a top panel 14e, and a bottom plate 12 (refer to FIG. 2 for details)
  • a rectangular parallelepiped housing 14 is formed, and the panels 14a to 14e and the bottom plate 12 are all made of sheet metal.
  • the lower portion of the housing 14 has a leg portion 11 that supports the housing 14.
  • a blower fan 2c of the blower 2 is disposed inside the front panel 14a.
  • FIG. 2 shows a part of the housing 14, that is, the inside of the housing 14 from which the panels 14a, 14c, 14d, 14e other than the bottom plate 12 and the side panel 14b and the blower fan 2c are removed.
  • a partition plate 10 that divides the inside of the outdoor unit 100 (inside the casing) into the left and right is installed upright on the bottom plate 12 that forms the bottom surface of the casing 14 of the outdoor unit 100.
  • the partition plate 10 is divided into a blower chamber 5 having the heat exchanger 1 and the blower 2 and a machine chamber 9 in which the compressor 6 and the refrigerant pipe 7 are arranged.
  • the blower chamber 5 is located on the left side
  • the machine room 9 is located on the right side.
  • the machine room 9 is provided with a compressor 6 and a refrigerant pipe 7.
  • the refrigerant sent from the indoor unit (not shown) is compressed by the compressor 6, passes through the refrigerant pipe 7, and is sent to the heat exchanger 1.
  • the electrical component box 8 is installed on the partition plate 10 in the upper part of the machine room 9 and a part of the blower room 5.
  • the electrical product stored in the electrical product box 8 supplies power to each component.
  • the blower chamber 5 is provided with a heat exchanger 1 disposed on the back side and a fan motor support plate 4 that supports a fan motor 2a that rotationally drives a blower fan 2c (see FIG. 1). Is fixed to the bottom plate 12 with screws 13.
  • the horizontal cross section is comprised by the side surface side plane part 1a, the corner
  • blower fan 2c For the blower 2 of the outdoor unit 100, for example, a propeller fan is used as the blower fan 2c.
  • the blower fan 2c is disposed in front of the heat exchanger 1, and the fan motor 2a that drives the blower fan 2c is disposed behind the blower fan 2c, that is, between the heat exchanger 1 and the blower fan 2c.
  • the blower fan 2c is fixed to the motor rotating shaft 2b of the fan motor 2a to constitute the blower 2.
  • outside air flows into the housing 14 from the back side of the blower fan 2c through the side plane portion 1a, the corner portion 1b, and the back plane portion 1c of the heat exchanger 1.
  • the outside air passes through the blower fan 2c, flows in front of the outdoor unit 100, and flows out from the outlet formed in the front panel 14a on the front side.
  • the refrigerant in the heat exchanger 1 is cooled by the outside air, and the outside air that has passed through the heat exchanger 1 is heated by exchanging heat with the refrigerant.
  • the heat exchanger 1 is fixed to the bottom plate 12, and then the compressor 6 and the refrigerant pipe 7 are fixed. Thereafter, the fan motor support plate 4 is assembled to the bottom plate 12, the fan motor 2a is fixed to the fan motor support plate 4, and the blower fan 2c is fixed to the motor rotating shaft 2b. Next, the partition plate 10 is assembled to the bottom plate 12. Finally, the panels 14a to 14e constituting the electrical component box 8 and the casing 14 are fixed.
  • the direction in which the front panel 14a faces the outside is defined as the front side, and the opposite direction is defined as the back side. And the direction which connects a front side and a back side is called the front-back direction. Further, the direction in which the machine room 9 is located when viewed from the front is the right side, and the direction in which the blower room 5 is located is the left side.
  • the front side may be described as the front, the back side as the rear, the right side as the right direction, and the left side as the left direction.
  • FIG. 3 is a perspective view showing the bottom plate 12 constituting the bottom surface of the casing 14 of the outdoor unit 100 from an obliquely upward direction, and shows a state before assembling each component attached inside.
  • the bottom plate 12 is pre-pressed so that an attachment portion for assembling each component to be attached is formed.
  • a fan motor support plate mounting portion 17 for fixing the lower end portion of the fan motor support plate 4 is formed at a substantially central portion in the front-rear direction and the left-right direction of the bottom plate 12 serving as the blower chamber 5.
  • FIG. 4 is an enlarged perspective view showing the fan motor support plate mounting portion 17.
  • a plurality of fixed pieces 15 are formed on the fan motor support plate mounting portion 17 by cutting and raising the bottom plate 12.
  • the fixed piece 15 is formed as follows.
  • the fan motor support plate mounting portion 17 of the metal bottom plate 12 has a substantially flat surface, and a part of the bottom plate 12 is cut upward from the front side toward the back side. Next, this cut and raised piece is processed to form a plurality of, in this case, three fixed pieces 15.
  • a screw hole 16 penetrating the fixed piece 15 is provided at the center of each fixed piece 15 by, for example, burring.
  • an opening 19 is formed by cutting and raising to form the fixed piece 15.
  • the fixed piece 15 is formed by cutting and raising a part of the bottom plate 12 from the front side toward the back side, and is a surface on the inside of the casing 14 of the bottom plate 12 before the fixed piece 15 is cut and raised.
  • the surface on the back side of the fixed piece 15 is formed, and the surface on the front side of the fixed piece 15 is formed on the surface of the bottom plate 12 on the outside of the housing 14.
  • the fixed piece 15 is composed of three small pieces, but any number is possible.
  • the fan motor support plate 4 is screw-fixed by the fixing piece 15. However, if the fan motor support plate 4 is stably fixed, the number may be one. Further, a plurality of screw holes may be provided in the cut and raised piece. That is, a configuration in which one large fixing piece is provided and the fixing piece is provided with a plurality of fixing portions to be stably fixed may be employed.
  • positioning pieces 20a and 20b are provided on both sides of the opening 19 in order to position the front and rear direction and the left and right direction when the fan motor support plate 4 is attached to the fan motor support plate attachment portion 17.
  • the positioning pieces 20a and 20b are formed by cutting and raising the bottom plate 12 upward from the back side to the front side. Openings 18a and 18b resulting from the formation of the positioning pieces 20a and 20b are formed on the back side of the positioning pieces 20a and 20b.
  • the openings 18a and 18b are smaller than the opening 19.
  • FIG. 5 is a perspective view showing the fan motor support plate 4 that supports the fan motor 2a.
  • the fan motor support plate 4 is fixed in the casing 14 and is provided in a substantially upright state in the substantially vertical direction from the bottom plate 12 toward the top panel 14e.
  • a fan motor fixing surface 3 to which the motor 2a is attached is provided.
  • the fan motor 2a shown in FIG. 2 is attached to the fan motor fixing surface 3, and the blower fan 2c is connected to the motor rotating shaft 2b protruding forward from the fan motor 2a, so that the rotational driving force of the fan motor 2a is increased. It is transmitted to the blower fan 2c.
  • the fan motor support plate 4 supports not only the fan motor 2a but also the blower fan 2c to which the fan motor 2a is connected via the motor rotating shaft 2b.
  • the lower end of the fan motor support plate 4 is screwed to the fan motor support plate mounting portion 17 of the bottom plate 12 of the housing 14.
  • a locking portion 26 fixed to the bottom plate 12 is formed at the lower end portion of the fan motor support plate 4.
  • the locking portion 26 has a flat surface 21 that faces the bottom plate 12, and has notches 22 a and 22 b at both ends in the left-right direction of the flat surface 21. These notches 22a and 22b may be formed by cutting the front side corners into squares at both left and right ends of the flat surface 21, or when the flat surface 21 is pressed. You may press-process including these shapes.
  • the locking portion 26 has a mounting surface 23 that is inclined upward from the flat surface 21 toward the back side on the back side of the flat surface 21.
  • This attachment surface 23 is a front side surface of the fixed piece 15 shown in FIG. 4 (the bottom surface in the thickness direction of the bottom plate 12 that faces the outside of the housing 14 if not cut). Inclined to touch. That is, the attachment surface 23 is in contact with the front side of the fixed piece 15 on the back side.
  • the attachment surface 23 is provided with an attachment hole 24 that penetrates the attachment surface 23 at a position facing the screw hole 16 provided in the fixation piece 15 when being brought into contact with the fixation piece 15.
  • a heat exchanger contact portion 25 is provided on the back side of the locking portion 26 of the fan motor support plate 4.
  • the front and rear positioning of the fan motor support plate 4 is achieved by the heat exchanger abutting portion 25 abutting from the front side on the back side flat portion 1c of the heat exchanger 1 located on the back side in the housing 14.
  • the upper end portion of the fan motor support plate 4 has a latching portion 27 that protrudes to the back side from the fan motor fixing surface 3. The upper end portion of the fan motor support plate 4 is fixed by hooking the latching portion 27 on the upper portion of the back surface side plane portion 1c of the heat exchanger 1.
  • FIG. 6 is an enlarged perspective view showing a state where the locking portion 26 of the fan motor support plate 4 is screwed to the fan motor support plate mounting portion 17 of the bottom plate 12.
  • the heat exchanger abutting portion 25 is brought into contact with the back side flat portion 1c of the heat exchanger 1 from the front side, and the positioning pieces 20a and 20b for assembling the fan motor support plate 4 are respectively connected to the fan motor support plate 4.
  • the cutouts 22a and 22b are inserted into the cutouts 22a and 22b. As a result, the fan motor support plate 4 is positioned in the front-rear direction and the left-right direction.
  • the mounting surface 23 of the fan motor support plate 4 is in contact with the front side of the fixed piece 15, and positioning is performed so that the mounting hole 24 of the mounting surface 23 and the screw hole 16 of the fixed piece 15 face each other. Therefore, the screw 13 is inserted into the attachment hole 24 from the front side, and the screw 13 is coupled to the screw hole 16 of the fixing piece 15 formed in the bottom plate 12.
  • the screw hole 16 is provided in the fixing piece 15 by burring, and the screw 13 is inserted into the attachment hole 24 of the attachment surface 23 and is inserted into the screw hole 16 of the fixing piece 15 while rotating. As a result, the screw 13 is inserted and at the same time the screw 13 and the screw hole 16 are coupled by screwing.
  • the fan motor support plate 4 is fixed to the bottom plate 12 using a self-tap screw as the screw 13, the screw groove is not rotated when the screw hole 16 provided in the fixing piece 15 is formed. As a result, the fan motor support plate 4 is fixed to the bottom plate 12.
  • the opening 19 formed in the bottom plate 12 to form the fixed piece 15 and the openings 18a and 18b formed in the bottom plate 12 to form the positioning pieces 20a and 20b are indicated by dotted lines.
  • the opening 19 formed after the fixing piece 15 is formed is covered from above by the flat surface 21 of the fan motor support plate 4.
  • the openings 18a and 18b formed after the positioning pieces 20a and 20b are formed are mostly flat surfaces 21 of the fan motor support plate 4 except for the gaps between the notches 22a and 22b and the positioning pieces 20a and 20b. Covered from above.
  • a total of three screw holes 16 are formed in each one of the fixed pieces 15 of the bottom plate 12 (see FIG. 4), but the middle screw hole 16 is not used, and two screw holes 16 at both ends thereof are used. Two screw holes 16 are used to fix the mounting surface 23 of the fan motor support plate 4. When the bottom plate 12 is used in common and the fan motor support plate that is heavier than the fan motor support plate 4 according to this embodiment is fixed, all the three screw holes 16 are used.
  • FIG. 7 is a cross-sectional view taken along the line ZZ in FIG. 6, and shows the screw-fixed portion viewed from the left side.
  • the fixing piece 15 is formed by cutting the bottom plate 12 upward from the front side to the back side of the outdoor unit 100.
  • the cut-and-raised angle at this time is ⁇
  • the cut-and-raised angle is ⁇ ⁇ 90 °
  • 110 °.
  • the surface inside the housing 14 of the outdoor unit 100 is defined as an upper surface 12a
  • the surface outside the housing 14 of the bottom plate 12 is defined as a lower surface 12b.
  • the surface on the front side of the fixed plate 15 is the lower surface 12b of the bottom plate 12, that is, outside of the housing 14 before cutting.
  • the surface on the back side of the fixed piece 15 is the upper surface 12a of the bottom plate 12, that is, the surface inside the housing 14, before being cut and raised.
  • the front surface (lower surface 12b) of the fixing piece 15 which was the lower surface 12b is fixed with the screw 13 in a state where the rear surface of the mounting surface 23 of the fan motor support plate 4 is in contact.
  • the bottom plate 12 and the assembled parts are sent so that the front side faces the assembling worker. Therefore, the assembling worker generally performs the assembling work from the front side of the outdoor unit 100. .
  • the screw 13 is inserted into the mounting hole 24 provided in the fan motor support plate 4 located on the front side, and the screw 13 is inserted into the screw hole 16.
  • the screw 13 is inserted into the screw hole 16 of the fixing piece 15 from the front side (lower surface 12 b) to the back side (upper surface 12 a), so that the screw tip 13 a is the upper surface 12 a of the bottom plate 12.
  • the screw tip 13a is located in a space surrounded by the upper surface 12a of the bottom plate 12 located on the back side of the fixed piece 15 and the rear side surface (upper surface 12a) of the fixed piece 15. Is also suppressed, and the possibility of contact with the tip 13a of the screw of the assembly operator can be reduced.
  • the openings 18a, 18b, 19 formed after the bottom plate 12 is cut and raised remain open, so that when the installation worker performs the installation work or when the user is in the vicinity of the outdoor unit 100, the openings 18a, There is a risk that fingers may enter inside 18b and 19.
  • the flat surface 21 formed on the engaging portion 26 of the fan motor support plate 4 so as to face the flat surface of the bottom plate 12 cuts and raises the fixed piece 15 to the front side of the fixed piece 15.
  • the fan motor support plate 4 is assembled to the front side of the fixed piece 15 in a state where the entire opening 19 is covered. That is, the opening 19 formed when the fixing piece 15 is formed is closed by the flat surface 21 without remaining open. Since the opening 19 is blocked by the flat surface 21, it is possible to prevent the inside of the casing from being seen from the opening when installed in a ceiling-suspended manner, and the appearance may make the user uncomfortable. It is possible to obtain an outdoor unit of an air conditioner that has no air conditioner. Moreover, since the opening part 19 is covered, it can prevent reliably that a finger
  • the openings 18a and 18b are also substantially closed by the flat surface 21 of the locking part 26 (see FIG. 6).
  • the openings 18a and 18b are smaller than the opening 19, but if a small child pranks and thrusts a thin finger or something, it may not be able to be removed.
  • the cut-and-raised angle ⁇ of the fixed piece 15 is 90 ° or more, for example, 110 °
  • the assembling operator inserts the screw 13 from the screw insertion direction 28.
  • the screw insertion angle ⁇ indicates an angle from the horizontal line. Since the screw 13 is inserted from obliquely above the horizontal line, the assembly operator on the front side is easy to work, can be easily and reliably screwed, and the productivity is good.
  • the screw insertion angle ⁇ ⁇ 0 ° By at least setting the cut-and-raised angle ⁇ of the fixed piece 15 to 90 ° or more, the screw insertion angle ⁇ ⁇ 0 °, and the assembly operator can easily work.
  • FIG. 8 is an explanatory view for explaining the cut-and-raised angle ⁇ of the fixed piece formed by cutting and raising the bottom plate.
  • FIG. 8A shows the fixing piece 31 when the cut-and-raised angle ⁇ ⁇ 90 °, and the insertion direction of the screw is indicated by a white arrow B1.
  • the cut-and-raised angle ⁇ ⁇ 90 ° for example 45 °
  • the fan motor support plate 4 it is possible in space to assemble the fan motor support plate 4 from the front side to the fixed piece 32. It is also possible to fix with screws 13 from the B2 direction.
  • the tip 13 a of the screw 13 is surrounded by the upper surface 12 a of the bottom plate 12 and is outdoors. It is inside the case 14 of the machine and is not exposed to the outside of the case 14. Therefore, it is possible to provide an outdoor unit of an air conditioner that is safe without causing the installation operator's fingers to come in contact and that does not cause discomfort to the user.
  • ⁇ > 130 ° the strength of the corner portion 35 may be weakened during the cutting and raising process. In this way, considering the workability and workability of fixing the fan motor support plate 4 to the fixing pieces 33 and 34 with the screws 13, the cutting and raising angle ⁇ is preferably 110 ° ⁇ ⁇ ⁇ 130 °.
  • the fan motor support plate mounting portion 17 of the bottom plate 12 is provided with positioning pieces 20a and 20b for assembling the fan motor support plate by cutting up and supporting each of the positioning pieces 20a and 20b.
  • the fixing position of the fan motor support plate 4 with respect to the bottom plate 12 is determined by entering the notches 22a and 22b of the plate 4.
  • Positioning pieces 20a and 20b are cut and raised in accordance with the positions of the notches 22a and 22b so that the screw holes 16 provided in the bottom plate 12 and the mounting holes 24 provided in the fan motor support plate 4 are aligned.
  • the fan motor support plate 4 when the fan motor support plate 4 is assembled, the fan motor support plate 4 is positioned in the front-rear direction and the left-right direction by assembling at the positions where the positioning pieces 20a, 20b enter the notches 22a, 22b. 16 and the attachment hole 24 can be matched with high precision.
  • the assembling operator can assemble the screw holes without shifting the screw holes during the assembling work, and the workability can be improved.
  • the notches 22a and 22b provided in the fan motor support plate 4 are formed by rectangular concave portions provided at the corners on the front side at both ends of the flat surface 21 in the left-right direction. For this reason, the notches 22a and 22b have two sides. If the two sides of the notches 22a and 22b are brought into contact with the positioning pieces 20a and 20b, the two directions of the front-rear direction and the left-right direction can be positioned with higher accuracy.
  • the conventional device there is an apparatus in which an insertion hole into which the positioning piece is inserted is provided so as to be aligned with the positioning piece, but in this embodiment, the positioning is reliably performed with a simple configuration such as a rectangular recess provided in the corner. Can do.
  • the machine room 9 is shown on the right side and the blower room 5 is shown on the left side when viewed from the front.
  • the present invention is not limited to this and may be arranged in reverse.
  • the heat exchanger 1 disposed on the back surface side in the substantially rectangular parallelepiped housing 14 and the front surface side from the back surface side of the housing 14 disposed on the front surface of the heat exchanger 1.
  • a fan fan 2c for blowing air a fan motor 2a for driving the fan fan 2c disposed between the heat exchanger 1 and the fan fan 2c, and a fan motor support plate for the bottom plate 12 constituting the bottom portion of the housing 14
  • a fan motor support plate 4 having a lower end fixed to the portion 17 and provided in a substantially vertical direction toward the top panel 14e of the housing 14, and supporting the fan motor 2a in the middle of the vertical direction
  • the fan motor support plate mounting portion of the bottom plate 1217 is provided with a fixing piece 15 formed by cutting and raising the bottom plate 12 and a screw hole 16 penetrating the fixing piece 15.
  • the fan motor support plate 4 supports the fan motor of the bottom plate 12.
  • the surface on the back side of the mounting surface 23 of the locking portion 26 contacts with the screw 13, and the screw 13 is inserted into the mounting hole 24 from the front side in the housing 14 and coupled to the screw hole 16 of the fixing piece 15.
  • the installation operator touches the tip 13a of the screw during the installation work or is installed in a ceiling-suspended manner, the external appearance may give the user an unpleasant feeling. To do It can be obtained without outdoor unit 100 of the air conditioner.
  • the fixing piece 15 is formed by cutting and raising the bottom plate 12 from the front side toward the back side at an angle of 90 ° or more, so that the assembly operator can easily fix the screw. Outdoor unit 100 can be obtained, and productivity can be improved.
  • the fixing piece 15 is formed by cutting and raising the bottom plate 12 from the front side to the back side at an angle of 110 ° to 130 °, thereby ensuring the strength of the cut corner portion 35.
  • the outdoor unit 100 of the air conditioner that can be easily fixed with screws for the assembly operator can be obtained, and the productivity can be improved.
  • the locking portion 26 provided at the lower end of the fan motor support plate 4 is an opening formed on the front side of the fixed piece 15 of the bottom plate 12 by cutting and raising the bottom plate 12 to form the fixed piece 15.
  • the cut-and-raised opening 19 formed in the bottom plate 12 is closed, and when the installation worker performs the installation work or the user is in the vicinity of the outdoor unit 100.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Air-Conditioning Systems (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
  • Air-Conditioning Room Units, And Self-Contained Units In General (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)

Abstract

The fan motor support plate mounting section (17) of a bottom plate (12) comprises: an affixation section (15) which is formed by cutting the bottom plate (12) and raising the cut part upward from the front face side to the rear face side; and a threaded hole (16) which penetrates through the affixation section (15). Also, an engagement section (26) is provided at the lower end of a fan motor support plate (4) for supporting a fan motor (2a), and the engagement section (26) has a mounting surface (23) in contact with the front face-side surface of the affixation section (15), and also has a mounting hole (24) penetrating through the mounting surface (23) at a position facing the threaded hole (16). The fan motor support plate (4) is affixed to the fan motor support plate mounting section (17) of the bottom plate (12) by a screw (13) which is inserted through the mounting hole (24) from the front face side within a housing (14) and which is engaged with the threaded hole (16) formed in the affixation section (15).

Description

空気調和機の室外機Air conditioner outdoor unit
 この発明は、空気調和機の室外機に関し、特に、送風機の駆動源であるファンモータを支持するファンモータ支持板の筐体底板への取り付け構造に関するものである。 The present invention relates to an outdoor unit of an air conditioner, and more particularly to a structure for mounting a fan motor support plate that supports a fan motor as a drive source of a blower to a housing bottom plate.
 空気調和機の室外機は、筐体の底面部を構成する底板上に直立する仕切板によって、筐体内部を左右方向に、送風ファンや熱交換器が位置する送風機室と、圧縮機や冷媒配管が位置する機械室とに区切られている。そして、主としてその機械室の上部に、空気調和機を運転制御するための電気電子部品を収める電気品箱が配置されている。 The outdoor unit of the air conditioner has a blower chamber in which the blower fan and the heat exchanger are located in the left and right direction inside the housing, a compressor and a refrigerant, by a partition plate standing upright on the bottom plate constituting the bottom surface portion of the housing It is divided into the machine room where the piping is located. An electrical component box for storing electrical and electronic parts for controlling the operation of the air conditioner is disposed mainly in the upper part of the machine room.
 送風機室には、水平断面が略L字形状を呈した熱交換器が、筐体内の背面側から機械室とは反対側の側面側にかけて配置されており、背面側に位置する熱交換器の前方、即ち筐体正面寄りに送風ファンが配置されている。そして、送風ファンの駆動源であるファンモータが、送風ファンの後方でかつ熱交換器の前方の位置にて、ファンモータ支持板に取り付け固定されている。 In the blower chamber, a heat exchanger having a substantially L-shaped horizontal cross section is arranged from the back side in the housing to the side surface opposite to the machine room, and the heat exchanger of the heat exchanger located on the back side A blower fan is disposed in front, that is, near the front of the housing. And the fan motor which is a drive source of a ventilation fan is attached and fixed to the fan motor support plate in the position behind the ventilation fan and the front of the heat exchanger.
 ファンモータ支持板は、ファンモータ同様に送風ファンと熱交換器との間で、略鉛直方向に筐体の底板上から天面に向かってほぼ直立した状態で設けられており、鉛直方向の途中、略中央の位置にファンモータを支持している。ファンモータから前方に突出しているモータ回転軸が、ファンモータの回転駆動力を送風ファンに伝達すべく送風ファンに接続されており、ファンモータ支持板は、ファンモータだけでなく、ファンモータが接続する送風ファンも支持している。 Like the fan motor, the fan motor support plate is provided between the blower fan and the heat exchanger in a substantially vertical state from the top of the housing to the top surface in the substantially vertical direction. The fan motor is supported at a substantially central position. The motor rotating shaft protruding forward from the fan motor is connected to the blower fan to transmit the rotational driving force of the fan motor to the blower fan, and the fan motor support plate is connected not only to the fan motor but also the fan motor Also supports a blower fan.
 ファンモータや送風ファンを支持するファンモータ支持板は、その下端部を筐体の底板にネジ固定されると共に、その上端にて、後方に向かって形成された掛止片が熱交換器の上部に係合されることで固定されている。 The fan motor support plate that supports the fan motor and the blower fan is screwed at its lower end to the bottom plate of the housing, and at the upper end, a latching piece formed toward the rear is the upper part of the heat exchanger. It is fixed by being engaged with.
 ファンモータ支持板の下端部を筐体の底板にネジ固定するにあたっては、金属製の底板に、切り起しにより固定片を形成し、この固定片にネジ孔を設け、ファンモータ支持板の下端部に形成した取り付け孔にネジを挿通させ、そのネジを底板の固定片のネジ孔に結合させることにより、ファンモータ支持板の底板へのネジ固定を成している空気調和機の室外機がある。(例えば、特許文献1参照。) When fixing the lower end of the fan motor support plate to the bottom plate of the housing with a screw, a fixed piece is formed on the metal bottom plate by cutting and raising, and a screw hole is provided in the fixed piece to lower the lower end of the fan motor support plate. The outdoor unit of the air conditioner that is fixing the screw to the bottom plate of the fan motor support plate by inserting the screw into the mounting hole formed in the section and coupling the screw to the screw hole of the fixing piece of the bottom plate is there. (For example, refer to Patent Document 1.)
特開平10-96541号公報(0003欄、図2、図6等)JP-A-10-96541 (column 0003, FIG. 2, FIG. 6 etc.)
 底板の一部を切り起し加工することで固定片を形成するにあたって、特許文献1に開示されるような固定片、即ち、ファンモータ支持板の下端部と接する接触面が、切り起す前は底板の上面であったような固定片では、固定片の反接触面側でネジ孔から突き出るネジの先端が、当該固定片を切り起したことにより形成される固定片と同サイズの切り起し穴を通して、底板の下面側で、筐体外部に対して露出してしまう。 When forming the fixed piece by cutting and raising a part of the bottom plate, the fixed piece as disclosed in Patent Document 1, that is, before the contact surface in contact with the lower end portion of the fan motor support plate is cut and raised. In the fixed piece such as the upper surface of the bottom plate, the tip of the screw protruding from the screw hole on the anti-contact surface side of the fixed piece raises the same size as the fixed piece formed by cutting the fixed piece. Through the hole, the bottom surface of the bottom plate is exposed to the outside of the housing.
 このため、このような室外機を屋外の所定の場所に設置する(据付ける)際に、据付け作業者が、例えば、この室外機を持ち上げたり、運んだりする時などに、その露出しているネジの先端に手指が接触する恐れがあった。 For this reason, when such an outdoor unit is installed (installed) at a predetermined outdoor location, the installation operator is exposed, for example, when the outdoor unit is lifted or carried. There was a risk of fingers touching the tip of the screw.
 また、中高層の集合住宅のベランダに室外機を据付けるにあたって、ベランダの床面には置かずに、ベランダの天井面から金具で吊るして設置する場合がある。このような天井吊り式で、特許文献1に示すような室外機を据付けると、底板の下面側から露出するネジの先端が、ベランダに出た使用者の目に触れることとなるため、外観意匠が悪いとか、ネジの先端に危険な感じを抱いてしまうなど、使用者に不快感を与える恐れがあった。 In addition, when installing an outdoor unit on the veranda of a mid-to-high-rise apartment building, the outdoor unit may not be placed on the floor of the veranda, but may be hung from the ceiling of the veranda with metal fittings. When an outdoor unit as shown in Patent Document 1 is installed in such a ceiling-suspended type, the tip of the screw exposed from the lower surface side of the bottom plate comes into contact with the eyes of the user who has come out on the veranda. There was a risk of discomfort to the user, such as poor design or a dangerous feeling at the tip of the screw.
 この発明は、上記のような課題を解決するためになされたもので、ファンモータ支持板の下端部を筐体の底板にネジ固定しても、そのネジの先端が筐体外部に露出することのない空気調和機の室外機を提供することを目的とする。 The present invention has been made to solve the above problems, and even if the lower end of the fan motor support plate is screwed to the bottom plate of the housing, the tip of the screw is exposed to the outside of the housing. An object is to provide an outdoor unit of an air conditioner without air.
 この発明に係る空気調和機の室外機は、筐体内に、背面側に配置される熱交換器と、前記熱交換器の前面に配置され前記筐体の背面側から正面側に送風する送風ファンと、前記熱交換器と前記送風ファンの間に配置されて前記送風ファンを駆動するファンモータと、前記筐体の底面部を構成する底板のファンモータ支持板取り付け部に下端部が固定されて、前記筐体の天面に向かって鉛直方向に設けられ、前記鉛直方向の途中で前記ファンモータを支持するファンモータ支持板と、を有し、前記底板のファンモータ支持板取り付け部には、前記底板を上方に切り起して形成される固定片と、前記固定片を貫通するネジ孔とが設けられると共に、前記ファンモータ支持板の下端部には、前記固定片に取り付けられる取り付け面と、前記ネジ孔と対向する位置で前記取り付け面を貫通する取り付け孔と、を有する係止部が設けられ、前記ファンモータ支持板が前記底板の前記ファンモータ支持板取り付け部にネジ固定される空気調和機の室外機であって、前記固定片は、前記底板を正面側から背面側に向かって上方に切り起して構成され、前記固定片の正面側に前記係止部の前記取り付け面の背面側の面が接触し、ネジが前記筐体内の正面側から前記取り付け孔を挿通して前記固定片の前記ネジ孔に結合することにより、前記ネジの先端が、前記固定片の背面側に位置する前記底板の前記筐体内側の面と、前記固定片の背面側の面と、の間に位置するものである。 The outdoor unit of the air conditioner according to the present invention includes a heat exchanger disposed on the back side in the housing, and a blower fan disposed on the front surface of the heat exchanger and blowing air from the back side to the front side of the housing. A lower end portion is fixed to a fan motor disposed between the heat exchanger and the blower fan to drive the blower fan, and a fan motor support plate mounting portion of a bottom plate constituting the bottom portion of the housing. A fan motor support plate that is provided in a vertical direction toward the top surface of the housing and supports the fan motor in the middle of the vertical direction, and the fan motor support plate mounting portion of the bottom plate includes: A fixing piece formed by cutting and raising the bottom plate and a screw hole penetrating the fixing piece are provided, and a lower surface of the fan motor support plate has an attachment surface attached to the fixing piece. The screw hole An outdoor unit of an air conditioner provided with an engaging portion having an attachment hole penetrating the attachment surface at an opposing position, and wherein the fan motor support plate is screwed to the fan motor support plate attachment portion of the bottom plate The fixing piece is configured by cutting and raising the bottom plate from the front side toward the back side, and a surface on the back side of the mounting surface of the locking portion is formed on the front side of the fixing piece. The screw is inserted through the attachment hole from the front side in the housing and coupled to the screw hole of the fixed piece, so that the tip of the screw is located on the back side of the fixed piece. It is located between the inner surface of the casing and the rear surface of the fixed piece.
 この発明によれば、筐体の底板にファンモータ支持板をネジ固定したネジの先端が、筐体外部に露出することなく、据付け作業者が据付け作業時にネジの先端に触れたり、天井吊り式で据付けられた場合に、外観が使用者に不快感を与えたりすることがない空気調和機の室外機を得ることができる。 According to this invention, the front end of the screw with the fan motor support plate fixed to the bottom plate of the housing is not exposed to the outside of the housing, so that the installation operator can touch the front end of the screw during installation work or Thus, an outdoor unit of an air conditioner whose appearance does not cause discomfort to the user can be obtained.
この発明の実施の形態1における空気調和機の室外機を示す外観斜視図である。It is an external appearance perspective view which shows the outdoor unit of the air conditioner in Embodiment 1 of this invention. 実施の形態1における空気調和機の室外機の内部構成を示す斜視図である。2 is a perspective view showing an internal configuration of an outdoor unit of the air conditioner according to Embodiment 1. FIG. 実施の形態1に係る底板を上方向から示す斜視図である。It is a perspective view which shows the baseplate which concerns on Embodiment 1 from an upper direction. 実施の形態1に係る底板のファンモータ支持板取り付け部を拡大して示す斜視図である。FIG. 3 is an enlarged perspective view showing a fan motor support plate mounting portion of the bottom plate according to the first embodiment. 実施の形態1に係るファンモータ支持板を示す斜視図である。4 is a perspective view showing a fan motor support plate according to Embodiment 1. FIG. 実施の形態1に係り、ファンモータ支持板の下端部を底板に固定した状態を拡大して示す斜視図である。FIG. 4 is an enlarged perspective view showing a state in which the lower end portion of the fan motor support plate is fixed to the bottom plate according to the first embodiment. 実施の形態1に係り、図6のZ-Z線における断面図であり、ネジ固定された部分を左側から見た図である。FIG. 7 is a cross-sectional view taken along the line ZZ in FIG. 6 according to the first embodiment, and is a view of a screw-fixed portion viewed from the left side. 実施の形態1に係り、底板を切り起して形成する固定片の切り起し角度αを説明する説明図である。It is explanatory drawing which concerns on Embodiment 1 and demonstrates cutting-raising angle (alpha) of the fixed piece formed by cutting and raising a baseplate.
実施の形態1.
 以下、この発明の実施の形態1について、図1乃至図8を参照しながら詳細に説明する。
Embodiment 1 FIG.
Hereinafter, Embodiment 1 of the present invention will be described in detail with reference to FIGS.
 図1は、この発明の実施の形態1による空気調和機の室外機100(以降、室外機100とだけ表記する場合もある)を示す外観斜視図であり、図2は、その室外機100の筐体14の一部を取り外して内部構成を示す斜視図である。室外機100は屋外に設置されるもので、屋内に設置される室内機(図示なし)と冷媒配管を介して接続されて冷媒回路が形成され、室内機が取り付けられた室内空間の冷房や暖房を行う空気調和機を構成する。 FIG. 1 is an external perspective view showing an outdoor unit 100 of an air conditioner according to Embodiment 1 of the present invention (hereinafter, sometimes referred to as only the outdoor unit 100), and FIG. It is a perspective view which removes a part of housing | casing 14 and shows an internal structure. The outdoor unit 100 is installed outdoors, and is connected to an indoor unit (not shown) installed indoors via a refrigerant pipe to form a refrigerant circuit, thereby cooling or heating an indoor space in which the indoor unit is attached. The air conditioner which performs is constituted.
 図1に示すように、複数、例えば5つのパネル、正面パネル14a、側面パネル14b、14d、背面パネル14c、天面パネル14e、と底板12(詳しくは図2参照)によって、室外機100の略直方体形状の筐体14が構成され、各パネル14a~14e、及び底板12はいずれも板金製である。筐体14の下部には筐体14を支持する脚部11を有する。正面パネル14aの内側には、送風機2の送風ファン2cが配設されている。図2は、筐体14の一部、即ち底板12と側面パネル14b以外のパネル14a、14c、14d、14e及び送風ファン2cを取り外した筐体14の内部を示している。 As shown in FIG. 1, a plurality of, for example, five panels, a front panel 14a, side panels 14b and 14d, a back panel 14c, a top panel 14e, and a bottom plate 12 (refer to FIG. 2 for details) A rectangular parallelepiped housing 14 is formed, and the panels 14a to 14e and the bottom plate 12 are all made of sheet metal. The lower portion of the housing 14 has a leg portion 11 that supports the housing 14. A blower fan 2c of the blower 2 is disposed inside the front panel 14a. FIG. 2 shows a part of the housing 14, that is, the inside of the housing 14 from which the panels 14a, 14c, 14d, 14e other than the bottom plate 12 and the side panel 14b and the blower fan 2c are removed.
 図2に示すように、室外機100の筐体14の底面部を構成する底板12には、室外機100の内部(筐体内部)を左右に区切る仕切板10が直立状に設置されている。この仕切板10によって、熱交換器1と送風機2とを有する送風機室5と、圧縮機6や冷媒配管7が配置される機械室9とに分けられている。室外機100を正面から見て、左側に送風機室5が、右側に機械室9が位置する。 As shown in FIG. 2, a partition plate 10 that divides the inside of the outdoor unit 100 (inside the casing) into the left and right is installed upright on the bottom plate 12 that forms the bottom surface of the casing 14 of the outdoor unit 100. . The partition plate 10 is divided into a blower chamber 5 having the heat exchanger 1 and the blower 2 and a machine chamber 9 in which the compressor 6 and the refrigerant pipe 7 are arranged. When the outdoor unit 100 is viewed from the front, the blower chamber 5 is located on the left side, and the machine room 9 is located on the right side.
 機械室9には、圧縮機6、冷媒配管7が設けられている。室内機(図示なし)から送られた冷媒は、圧縮機6において圧縮され、冷媒配管7を通り、熱交換器1に送られる。
 なお、電気品箱8が、機械室9上部と送風機室5の一部に、仕切板10上にまたがって設置されている。この電気品箱8内に収められている電気品は各部品への電力供給等を行う。
The machine room 9 is provided with a compressor 6 and a refrigerant pipe 7. The refrigerant sent from the indoor unit (not shown) is compressed by the compressor 6, passes through the refrigerant pipe 7, and is sent to the heat exchanger 1.
The electrical component box 8 is installed on the partition plate 10 in the upper part of the machine room 9 and a part of the blower room 5. The electrical product stored in the electrical product box 8 supplies power to each component.
 送風機室5には、背面側に配置される熱交換器1と、送風ファン2c(図1参照)を回転駆動するファンモータ2aを支持するファンモータ支持板4が設けられ、ファンモータ支持板4は底板12へネジ13で固定されている。熱交換器1は、側面側平面部1aと角部1bと背面側平面部1cにより、水平断面が略L字状に構成されている。 The blower chamber 5 is provided with a heat exchanger 1 disposed on the back side and a fan motor support plate 4 that supports a fan motor 2a that rotationally drives a blower fan 2c (see FIG. 1). Is fixed to the bottom plate 12 with screws 13. As for the heat exchanger 1, the horizontal cross section is comprised by the side surface side plane part 1a, the corner | angular part 1b, and the back side plane part 1c in the substantially L shape.
 この室外機100の送風機2には、送風ファン2cとして例えばプロペラファンが用いられる。送風ファン2cは熱交換器1の前面に配置され、送風ファン2cを駆動するファンモータ2aは、送風ファン2cの後方、即ち熱交換器1と送風ファン2cの間に配置される。送風ファン2cがファンモータ2aのモータ回転軸2bに固定されて送風機2を構成する。 For the blower 2 of the outdoor unit 100, for example, a propeller fan is used as the blower fan 2c. The blower fan 2c is disposed in front of the heat exchanger 1, and the fan motor 2a that drives the blower fan 2c is disposed behind the blower fan 2c, that is, between the heat exchanger 1 and the blower fan 2c. The blower fan 2c is fixed to the motor rotating shaft 2b of the fan motor 2a to constitute the blower 2.
 送風ファン2cが回転駆動されると、熱交換器1の側面側平面部1a、角部1b、背面側平面部1cを通過して送風ファン2cの背面側から筐体14内に外気が流入し、その外気は、送風ファン2cを通過し室外機100の前方に流れ、正面側の正面パネル14aに形成された吹出口から外部へと流出する。これにより、例えば冷房運転中においては、熱交換器1内の冷媒は外気によって冷却され、熱交換器1を通過した外気は冷媒と熱交換することで加熱される。 When the blower fan 2c is rotationally driven, outside air flows into the housing 14 from the back side of the blower fan 2c through the side plane portion 1a, the corner portion 1b, and the back plane portion 1c of the heat exchanger 1. The outside air passes through the blower fan 2c, flows in front of the outdoor unit 100, and flows out from the outlet formed in the front panel 14a on the front side. Thus, for example, during the cooling operation, the refrigerant in the heat exchanger 1 is cooled by the outside air, and the outside air that has passed through the heat exchanger 1 is heated by exchanging heat with the refrigerant.
 各部品の組み付け順序としては、まず底板12に熱交換器1を固定した後、圧縮機6と冷媒配管7を固定する。その後ファンモータ支持板4を底板12へ組み付け、ファンモータ2aをファンモータ支持板4に固定し、送風ファン2cをモータ回転軸2bに固定する。次に、仕切板10を底板12に組み付ける。最後に電気品箱8と筐体14を構成する各パネル14a~14eを固定する。 As the order of assembling each part, first, the heat exchanger 1 is fixed to the bottom plate 12, and then the compressor 6 and the refrigerant pipe 7 are fixed. Thereafter, the fan motor support plate 4 is assembled to the bottom plate 12, the fan motor 2a is fixed to the fan motor support plate 4, and the blower fan 2c is fixed to the motor rotating shaft 2b. Next, the partition plate 10 is assembled to the bottom plate 12. Finally, the panels 14a to 14e constituting the electrical component box 8 and the casing 14 are fixed.
 ここで、図1、図2に示すように、この実施の形態の説明においては、正面パネル14aが外部に面する方向を正面側として、その反対方向を背面側とする。そして、正面側と背面側を結ぶ方向を前後方向と呼ぶ。また、その正面から見て機械室9が位置する方向を右側、送風機室5が位置する方向を左側とする。また、正面側を前方、背面側を後方、右側を右方向、左側を左方向と説明する場合もある。 Here, as shown in FIGS. 1 and 2, in the description of this embodiment, the direction in which the front panel 14a faces the outside is defined as the front side, and the opposite direction is defined as the back side. And the direction which connects a front side and a back side is called the front-back direction. Further, the direction in which the machine room 9 is located when viewed from the front is the right side, and the direction in which the blower room 5 is located is the left side. The front side may be described as the front, the back side as the rear, the right side as the right direction, and the left side as the left direction.
 図3は室外機100の筐体14の底面を構成する底板12を斜め上方向から示す斜視図であり、内部に取り付けられる各部品を組み付ける前の状態を示している。底板12は取り付けられる各部品を組み付けるための取り付け部が形成されるように、予めプレス加工される。送風機室5となる底板12の前後方向及び左右方向の略中央部分には、ファンモータ支持板4の下端部を固定するファンモータ支持板取り付け部17が形成される。図4はこのファンモータ支持板取り付け部17を拡大して示す斜視図である。 FIG. 3 is a perspective view showing the bottom plate 12 constituting the bottom surface of the casing 14 of the outdoor unit 100 from an obliquely upward direction, and shows a state before assembling each component attached inside. The bottom plate 12 is pre-pressed so that an attachment portion for assembling each component to be attached is formed. A fan motor support plate mounting portion 17 for fixing the lower end portion of the fan motor support plate 4 is formed at a substantially central portion in the front-rear direction and the left-right direction of the bottom plate 12 serving as the blower chamber 5. FIG. 4 is an enlarged perspective view showing the fan motor support plate mounting portion 17.
 以下、底板12のファンモータ支持板取り付け部17について、詳しく説明する。
 ファンモータ支持板取り付け部17には、複数の固定片15が、底板12の切り起し加工により形成されている。この固定片15は次のようにして形成される。金属製の底板12のファンモータ支持板取り付け部17は概ね平坦面であり、この底板12の一部を正面側から背面側に向かって上方に切り起す。次に、この切り起し片を加工して、複数、ここでは3つの固定片15を形成する。それぞれの固定片15の中央部には、固定片15を貫通するネジ孔16を、例えばバーリング加工することで設ける。固定片15の正面側の底板12には、固定片15を形成するために切り起したことによる開口部19が形成される。ここで、固定片15は底板12の一部を正面側から背面側に向かって上方に切り起して形成されており、固定片15を切り起す前の底板12の筐体14内側となる面で固定片15の背面側の面が形成され、底板12の筐体14外側となる面で固定片15の正面側の面が形成される。
Hereinafter, the fan motor support plate mounting portion 17 of the bottom plate 12 will be described in detail.
A plurality of fixed pieces 15 are formed on the fan motor support plate mounting portion 17 by cutting and raising the bottom plate 12. The fixed piece 15 is formed as follows. The fan motor support plate mounting portion 17 of the metal bottom plate 12 has a substantially flat surface, and a part of the bottom plate 12 is cut upward from the front side toward the back side. Next, this cut and raised piece is processed to form a plurality of, in this case, three fixed pieces 15. A screw hole 16 penetrating the fixed piece 15 is provided at the center of each fixed piece 15 by, for example, burring. In the bottom plate 12 on the front side of the fixed piece 15, an opening 19 is formed by cutting and raising to form the fixed piece 15. Here, the fixed piece 15 is formed by cutting and raising a part of the bottom plate 12 from the front side toward the back side, and is a surface on the inside of the casing 14 of the bottom plate 12 before the fixed piece 15 is cut and raised. Thus, the surface on the back side of the fixed piece 15 is formed, and the surface on the front side of the fixed piece 15 is formed on the surface of the bottom plate 12 on the outside of the housing 14.
 固定片15は、3つの小片で構成しているが、その数はいくつでもよい。この固定片15でファンモータ支持板4をネジ固定するのであるが、ファンモータ支持板4が安定して固定されるなら、1つでもよい。また、切り起した1片の板に複数のネジ孔を設けてもよい。即ち、1つの大きな固定片を設けてその固定片に複数の固定箇所を設けることで安定して固定するという構成でもよい。 The fixed piece 15 is composed of three small pieces, but any number is possible. The fan motor support plate 4 is screw-fixed by the fixing piece 15. However, if the fan motor support plate 4 is stably fixed, the number may be one. Further, a plurality of screw holes may be provided in the cut and raised piece. That is, a configuration in which one large fixing piece is provided and the fixing piece is provided with a plurality of fixing portions to be stably fixed may be employed.
 また、ファンモータ支持板取り付け部17にファンモータ支持板4を取り付ける際の前後方向及び左右方向を位置決めするために、開口部19の両側に位置決め片20a、20bを設ける。この位置決め片20a、20bは、底板12を背面側から正面側に向かって、上方に切り起して形成される。位置決め片20a、20bを形成したことによる開口部18a、18bが位置決め片20a、20bの背面側に形成されるが、この開口部18a、18bは開口部19と比較して小さい。 Also, positioning pieces 20a and 20b are provided on both sides of the opening 19 in order to position the front and rear direction and the left and right direction when the fan motor support plate 4 is attached to the fan motor support plate attachment portion 17. The positioning pieces 20a and 20b are formed by cutting and raising the bottom plate 12 upward from the back side to the front side. Openings 18a and 18b resulting from the formation of the positioning pieces 20a and 20b are formed on the back side of the positioning pieces 20a and 20b. The openings 18a and 18b are smaller than the opening 19.
 図5は、ファンモータ2aを支持するファンモータ支持板4を示す斜視図である。
 ファンモータ支持板4は、筐体14内に固定され、底板12から天面パネル14eに向かって略鉛直方向にほぼ直立した状態に設けられており、鉛直方向の途中、略中央の位置にファンモータ2aを取り付けるファンモータ固定面3を有する。このファンモータ固定面3に図2に示したファンモータ2aが取り付けられ、このファンモータ2aから前方に突出しているモータ回転軸2bに送風ファン2cが接続されて、ファンモータ2aの回転駆動力が送風ファン2cに伝達される。このように、ファンモータ支持板4は、ファンモータ2aだけでなく、ファンモータ2aがモータ回転軸2bを介して接続する送風ファン2cも支持している。
FIG. 5 is a perspective view showing the fan motor support plate 4 that supports the fan motor 2a.
The fan motor support plate 4 is fixed in the casing 14 and is provided in a substantially upright state in the substantially vertical direction from the bottom plate 12 toward the top panel 14e. A fan motor fixing surface 3 to which the motor 2a is attached is provided. The fan motor 2a shown in FIG. 2 is attached to the fan motor fixing surface 3, and the blower fan 2c is connected to the motor rotating shaft 2b protruding forward from the fan motor 2a, so that the rotational driving force of the fan motor 2a is increased. It is transmitted to the blower fan 2c. Thus, the fan motor support plate 4 supports not only the fan motor 2a but also the blower fan 2c to which the fan motor 2a is connected via the motor rotating shaft 2b.
 ファンモータ支持板4の下端部は、筐体14の底板12のファンモータ支持板取り付け部17にネジ固定される。ファンモータ支持板4の下端部には、底板12に固定される係止部26が形成される。この係止部26は、詳しくは、底板12に対向する平坦面21を有し、平坦面21の左右方向の両端部に切り欠き22a、22bを有する。この切り欠き22a、22bは、平坦面21の左右方向の両端部で、正面側の角を四角形に切り欠いて形成されてもいいし、平坦面21をプレス加工する際に切り欠き22a、22bの形状も含めてプレス加工してもよい。さらに、係止部26は、平坦面21の背面側で平坦面21から背面側に向かって上方に傾斜する取り付け面23を有する。この取り付け面23は、図4に示した固定片15の切り起した正面側の面(底板12の厚さ方向の下面で、切り起さなかったら、筐体14の外側に向いている面)に接触するように傾斜している。即ち取り付け面23はその背面側が固定片15の正面側と接触する。取り付け面23には固定片15に接触させたときに、固定片15に設けられているネジ孔16と対向する位置に、取り付け面23を貫通する取り付け孔24が設けられている。 The lower end of the fan motor support plate 4 is screwed to the fan motor support plate mounting portion 17 of the bottom plate 12 of the housing 14. A locking portion 26 fixed to the bottom plate 12 is formed at the lower end portion of the fan motor support plate 4. Specifically, the locking portion 26 has a flat surface 21 that faces the bottom plate 12, and has notches 22 a and 22 b at both ends in the left-right direction of the flat surface 21. These notches 22a and 22b may be formed by cutting the front side corners into squares at both left and right ends of the flat surface 21, or when the flat surface 21 is pressed. You may press-process including these shapes. Further, the locking portion 26 has a mounting surface 23 that is inclined upward from the flat surface 21 toward the back side on the back side of the flat surface 21. This attachment surface 23 is a front side surface of the fixed piece 15 shown in FIG. 4 (the bottom surface in the thickness direction of the bottom plate 12 that faces the outside of the housing 14 if not cut). Inclined to touch. That is, the attachment surface 23 is in contact with the front side of the fixed piece 15 on the back side. The attachment surface 23 is provided with an attachment hole 24 that penetrates the attachment surface 23 at a position facing the screw hole 16 provided in the fixation piece 15 when being brought into contact with the fixation piece 15.
 さらに、ファンモータ支持板4の係止部26の背面側には、熱交換器当接部25が設けられている。熱交換器当接部25が、筐体14内の背面側に位置する熱交換器1の背面側平面部1cに、正面側から当接することで、ファンモータ支持板4の前後方向の位置決めがなされる。
 また、ファンモータ支持板4の上端部には、ファンモータ固定面3よりも背面側に突き出た掛止部27を有する。この掛止部27を熱交換器1の背面側平面部1cの上部に引っ掛けることで、ファンモータ支持板4の上端部が固定される。
Further, a heat exchanger contact portion 25 is provided on the back side of the locking portion 26 of the fan motor support plate 4. The front and rear positioning of the fan motor support plate 4 is achieved by the heat exchanger abutting portion 25 abutting from the front side on the back side flat portion 1c of the heat exchanger 1 located on the back side in the housing 14. Made.
Further, the upper end portion of the fan motor support plate 4 has a latching portion 27 that protrudes to the back side from the fan motor fixing surface 3. The upper end portion of the fan motor support plate 4 is fixed by hooking the latching portion 27 on the upper portion of the back surface side plane portion 1c of the heat exchanger 1.
 図6はファンモータ支持板4の係止部26を底板12のファンモータ支持板取り付け部17にネジ固定した状態を拡大して示す斜視図である。熱交換器当接部25を熱交換器1の背面側平面部1cに正面側から当接させ、かつファンモータ支持板4の組み付け用の位置決め片20a、20bのそれぞれをファンモータ支持板4の切り欠き22a、22bのそれぞれに入り込むようにする。これにより、ファンモータ支持板4の前後方向及び左右方向の位置決めがなされる。この状態では、ファンモータ支持板4の取り付け面23が固定片15の正面側に接触し、取り付け面23の取り付け孔24と固定片15のネジ孔16とが対向するように位置決めされる。そこで、取り付け孔24に正面側からネジ13を挿通させ、そのネジ13を底板12に形成されている固定片15のネジ孔16に結合させる。具体的には、固定片15にバーリング加工によりネジ孔16を設け、ネジ13を取り付け面23の取り付け孔24に挿入すると共に、固定片15のネジ孔16に回転しながら挿入する。これによりネジ13が挿入されると同時にネジ13とネジ孔16とが螺着によって結合される。このように、ネジ13としてセルフタップネジを用いてファンモータ支持板4を底板12に固定すれば、固定片15に設けたネジ孔16にネジ溝を形成しなくても、回転する際にネジ溝がきられて、ファンモータ支持板4は底板12に固定される。 FIG. 6 is an enlarged perspective view showing a state where the locking portion 26 of the fan motor support plate 4 is screwed to the fan motor support plate mounting portion 17 of the bottom plate 12. The heat exchanger abutting portion 25 is brought into contact with the back side flat portion 1c of the heat exchanger 1 from the front side, and the positioning pieces 20a and 20b for assembling the fan motor support plate 4 are respectively connected to the fan motor support plate 4. The cutouts 22a and 22b are inserted into the cutouts 22a and 22b. As a result, the fan motor support plate 4 is positioned in the front-rear direction and the left-right direction. In this state, the mounting surface 23 of the fan motor support plate 4 is in contact with the front side of the fixed piece 15, and positioning is performed so that the mounting hole 24 of the mounting surface 23 and the screw hole 16 of the fixed piece 15 face each other. Therefore, the screw 13 is inserted into the attachment hole 24 from the front side, and the screw 13 is coupled to the screw hole 16 of the fixing piece 15 formed in the bottom plate 12. Specifically, the screw hole 16 is provided in the fixing piece 15 by burring, and the screw 13 is inserted into the attachment hole 24 of the attachment surface 23 and is inserted into the screw hole 16 of the fixing piece 15 while rotating. As a result, the screw 13 is inserted and at the same time the screw 13 and the screw hole 16 are coupled by screwing. Thus, if the fan motor support plate 4 is fixed to the bottom plate 12 using a self-tap screw as the screw 13, the screw groove is not rotated when the screw hole 16 provided in the fixing piece 15 is formed. As a result, the fan motor support plate 4 is fixed to the bottom plate 12.
 図6では固定片15を形成するために底板12にできた開口部19、及び位置決め片20a、20bを形成するために底板12にできた開口部18a、18bを点線で示す。固定片15を形成した後にできた開口部19は、ファンモータ支持板4の平坦面21によって上方から覆われる。さらに、位置決め片20a、20bを形成した後にできた開口部18a、18bも、切り欠き22a、22bと位置決め片20a、20bとの間の隙間を除き、ほとんどがファンモータ支持板4の平坦面21によって上方から覆われる。 In FIG. 6, the opening 19 formed in the bottom plate 12 to form the fixed piece 15 and the openings 18a and 18b formed in the bottom plate 12 to form the positioning pieces 20a and 20b are indicated by dotted lines. The opening 19 formed after the fixing piece 15 is formed is covered from above by the flat surface 21 of the fan motor support plate 4. Further, the openings 18a and 18b formed after the positioning pieces 20a and 20b are formed are mostly flat surfaces 21 of the fan motor support plate 4 except for the gaps between the notches 22a and 22b and the positioning pieces 20a and 20b. Covered from above.
 なお、この実施の形態では、底板12の固定片15にそれぞれ1つずつで計3つのネジ孔16を形成した(図4参照)が、真ん中のネジ孔16は用いずに、その両端の2つのネジ孔16を用いてファンモータ支持板4の取り付け面23と固定させている。底板12を共通化して、この実施の形態に係るファンモータ支持板4よりももっと重量が大きいファンモータ支持板を固定する際には、3つのネジ孔16のすべてを使用する。 In this embodiment, a total of three screw holes 16 are formed in each one of the fixed pieces 15 of the bottom plate 12 (see FIG. 4), but the middle screw hole 16 is not used, and two screw holes 16 at both ends thereof are used. Two screw holes 16 are used to fix the mounting surface 23 of the fan motor support plate 4. When the bottom plate 12 is used in common and the fan motor support plate that is heavier than the fan motor support plate 4 according to this embodiment is fixed, all the three screw holes 16 are used.
 図7は図6のZ-Z線における断面図であり、ネジ固定された部分を左側から見た図である。前述のように、固定片15は、底板12を室外機100の正面側から背面側へ向かって上方に切り起して形成される。この時の切り起し角度をαとした時、切り起し角度はα≧90°とし、ここではα=110°とする。また、底板12の厚さ方向で、室外機100の筐体14内の面を上面12a、底板12の筐体14外の面を下面12bとする。底板12を正面側から背面側に向かって上方に切り起して固定片15が形成されるため、固定片15の正面側の面は、切り起す前は底板12の下面12b即ち筐体14外側の面であり、固定片15の背面側の面は、切り起す前は底板12の上面12a即ち筐体14内側の面である。この切り起す前は下面12bであった固定片15の正面側の面(下面12b)に、ファンモータ支持板4の取り付け面23の背面側の面が接触した状態で、ネジ13で固定する。 FIG. 7 is a cross-sectional view taken along the line ZZ in FIG. 6, and shows the screw-fixed portion viewed from the left side. As described above, the fixing piece 15 is formed by cutting the bottom plate 12 upward from the front side to the back side of the outdoor unit 100. When the cut-and-raised angle at this time is α, the cut-and-raised angle is α ≧ 90 °, and here α = 110 °. Further, in the thickness direction of the bottom plate 12, the surface inside the housing 14 of the outdoor unit 100 is defined as an upper surface 12a, and the surface outside the housing 14 of the bottom plate 12 is defined as a lower surface 12b. Since the fixed plate 15 is formed by cutting the bottom plate 12 upward from the front side toward the back side, the surface on the front side of the fixed plate 15 is the lower surface 12b of the bottom plate 12, that is, outside of the housing 14 before cutting. The surface on the back side of the fixed piece 15 is the upper surface 12a of the bottom plate 12, that is, the surface inside the housing 14, before being cut and raised. Before the cutting and raising, the front surface (lower surface 12b) of the fixing piece 15 which was the lower surface 12b is fixed with the screw 13 in a state where the rear surface of the mounting surface 23 of the fan motor support plate 4 is in contact.
 室外機100の組み付け工程では、組み付け作業者の方に正面側が向くように底板12や組み付け部品が送られるので、組み付け作業者は室外機100の正面側から組み付け作業を行うことが一般的である。ファンモータ支持板4を底板12に組み付ける作業では、前述のように、正面側に位置するファンモータ支持板4に設けられている取り付け孔24にネジ13を挿通し、ネジ13をネジ孔16に結合させる。白抜き矢印28に示すように、固定片15のネジ孔16には正面側(下面12b)から背面側(上面12a)にネジ13が挿入されるので、ネジの先端13aは底板12の上面12aで囲まれた位置で固定される。このように、固定片15を、正面側から背面側に向かって上方に切り起し、さらに正面側からネジ固定すれば、ネジの先端13aは筐体14の外側に出ることなく、筐体14内に位置する状態で固定される。このため、筐体14の底板12にファンモータ支持板4をネジ固定したネジの先端13aが、筐体14外部に露出することはなく、据付け作業者が据付け作業時にネジの先端13aに触れたり、天井吊り式で据付けられた場合に、外観が使用者に不快感を与えたりすることを防止できる。 In the assembling process of the outdoor unit 100, the bottom plate 12 and the assembled parts are sent so that the front side faces the assembling worker. Therefore, the assembling worker generally performs the assembling work from the front side of the outdoor unit 100. . In the operation of assembling the fan motor support plate 4 to the bottom plate 12, as described above, the screw 13 is inserted into the mounting hole 24 provided in the fan motor support plate 4 located on the front side, and the screw 13 is inserted into the screw hole 16. Combine. As indicated by the white arrow 28, the screw 13 is inserted into the screw hole 16 of the fixing piece 15 from the front side (lower surface 12 b) to the back side (upper surface 12 a), so that the screw tip 13 a is the upper surface 12 a of the bottom plate 12. It is fixed at the position surrounded by. Thus, if the fixing piece 15 is cut upward from the front side toward the back side and further screwed from the front side, the tip 13a of the screw does not come out of the casing 14, and the casing 14 It is fixed in the state located inside. For this reason, the screw tip 13a, in which the fan motor support plate 4 is fixed to the bottom plate 12 of the housing 14, is not exposed to the outside of the housing 14, and the installation operator touches the screw tip 13a during the installation work. When installed in a ceiling-suspended manner, the external appearance can prevent the user from feeling uncomfortable.
 また、ネジの先端13aは、固定片15の背面側に位置する底板12の上面12aと固定片15の背面側の面(上面12a)に囲まれた空間に位置するので、筐体14内での露出も抑えられ、組み付け作業者のネジの先端13aとの接触の可能性を低くすることができる。 The screw tip 13a is located in a space surrounded by the upper surface 12a of the bottom plate 12 located on the back side of the fixed piece 15 and the rear side surface (upper surface 12a) of the fixed piece 15. Is also suppressed, and the possibility of contact with the tip 13a of the screw of the assembly operator can be reduced.
 また、底板12を切り起した後にできる開口部18a、18b、19が、開口のままでは、据付け作業者が据付け作業をする時や使用者が室外機100の周辺にいる時に、開口部18a、18b、19の内側に手指が入ってしまうという恐れがある。 Further, the openings 18a, 18b, 19 formed after the bottom plate 12 is cut and raised remain open, so that when the installation worker performs the installation work or when the user is in the vicinity of the outdoor unit 100, the openings 18a, There is a risk that fingers may enter inside 18b and 19.
 この実施の形態では、ファンモータ支持板4の係止部26に底板12の平坦面に対向して形成された平坦面21が、固定片15を切り起したことによって固定片15の正面側にできた開口部19の全体を覆った状態で、ファンモータ支持板4は固定片15の正面側へ組み付けられる。即ち、固定片15を形成する際にできた開口部19が開口のままでとどまることなく、平坦面21によって閉じられる。開口部19が平坦面21によって塞がれることで、天井吊り式で据付けられた場合に開口部から筐体内部が見えてしまうのを防止でき、外観が使用者に不快感を与えたりすることがない空気調和機の室外機を得ることができる。また、開口部19が覆われるので、室外機の筐体14外から内部に手指が入るのを確実に防止でき、安全性の向上を図ることができる。 In this embodiment, the flat surface 21 formed on the engaging portion 26 of the fan motor support plate 4 so as to face the flat surface of the bottom plate 12 cuts and raises the fixed piece 15 to the front side of the fixed piece 15. The fan motor support plate 4 is assembled to the front side of the fixed piece 15 in a state where the entire opening 19 is covered. That is, the opening 19 formed when the fixing piece 15 is formed is closed by the flat surface 21 without remaining open. Since the opening 19 is blocked by the flat surface 21, it is possible to prevent the inside of the casing from being seen from the opening when installed in a ceiling-suspended manner, and the appearance may make the user uncomfortable. It is possible to obtain an outdoor unit of an air conditioner that has no air conditioner. Moreover, since the opening part 19 is covered, it can prevent reliably that a finger | toe enters into the inside from the outside of the housing | casing 14 of an outdoor unit, and can aim at the improvement of safety | security.
 また、開口部18a、18bも係止部26の平坦面21によってほぼ閉じられる(図6参照)。開口部18a、18bは開口部19に比べて、小さな開口であるが、もし小さな子供がいたずらをして細い指や何らかの物を突っ込むと、抜けなくなることも起こりうる。この開口部18a、18bも閉じることで、筐体14外から内部に手指等が入るのを確実に防止でき、さらに安全性の高い空気調和機の室外機が得られる。 The openings 18a and 18b are also substantially closed by the flat surface 21 of the locking part 26 (see FIG. 6). The openings 18a and 18b are smaller than the opening 19, but if a small child pranks and thrusts a thin finger or something, it may not be able to be removed. By closing the openings 18a and 18b, fingers and the like can be reliably prevented from entering from the outside of the housing 14, and an outdoor unit of an air conditioner with higher safety can be obtained.
 また、固定片15の切り起し角度αを90°以上で、例えば110°としたので、この製品を組み付ける場合、組み付け作業者はネジの挿入方向28からネジ13を挿入する。例えば斜め上方のネジ挿入角度θ=20°の方向からネジ13を挿入して、固定することになる。ネジ挿入角度θは水平線からの角度を示している。水平線よりも斜め上方からネジ13を挿入するように構成したため、正面側にいる組み付け作業者が作業しやすく、容易に且つ確実にネジ固定でき、生産性がよい。少なくとも固定片15の切り起し角度αを90°以上とすることで、ネジ挿入角度θ≧0°となり、組み付け作業者が作業しやすくなる。 Also, since the cut-and-raised angle α of the fixed piece 15 is 90 ° or more, for example, 110 °, when assembling this product, the assembling operator inserts the screw 13 from the screw insertion direction 28. For example, the screw 13 is inserted and fixed from the direction of the diagonally upward screw insertion angle θ = 20 °. The screw insertion angle θ indicates an angle from the horizontal line. Since the screw 13 is inserted from obliquely above the horizontal line, the assembly operator on the front side is easy to work, can be easily and reliably screwed, and the productivity is good. By at least setting the cut-and-raised angle α of the fixed piece 15 to 90 ° or more, the screw insertion angle θ ≧ 0 °, and the assembly operator can easily work.
 図8は底板を切り起して形成する固定片の切り起し角度αを説明する説明図である。図8(a)は切り起し角度α<90°の場合の固定片31を示し、ネジの挿入方向を白抜き矢印B1で示す。図はα1=45°で示している。切り起し角度α<90°の角度、例えば45°では正面側から固定片31へファンモータ支持板4を組み付けるのがスペース的に困難である。また、B1方向からネジ13で固定することも難しい。この場合に、スペース的にはファンモータ支持板4を固定片31の背面側に配置し、矢印Aで示すように背面側からネジ13で固定するのは可能ではある。ところが、固定片31の背面側から正面側にネジ13を挿入する場合には、組み付け作業者が作業しにくく、さらにネジ13の挿入方向が底板12の上面12aから下面12bに向かうことになる。このため、ネジの先端13aは底板12の下面12bに位置し、切り起したことによる開口部19からネジ13の先端13aが室外機筐体14外へ露出してしまう。これでは従来装置と同様、空気調和機の据付け作業者の手指が接触する恐れがあり、また天井から吊るして設置する場合に、使用者にネジの先端13aが見えてしまうことになる。 FIG. 8 is an explanatory view for explaining the cut-and-raised angle α of the fixed piece formed by cutting and raising the bottom plate. FIG. 8A shows the fixing piece 31 when the cut-and-raised angle α <90 °, and the insertion direction of the screw is indicated by a white arrow B1. The figure shows α1 = 45 °. When the cut-and-raised angle α <90 °, for example 45 °, it is difficult to assemble the fan motor support plate 4 from the front side to the fixed piece 31 in terms of space. It is also difficult to fix with the screw 13 from the B1 direction. In this case, it is possible to arrange the fan motor support plate 4 on the back side of the fixed piece 31 and to fix the fan motor support plate 4 with the screw 13 from the back side as indicated by an arrow A in terms of space. However, when the screw 13 is inserted from the back side to the front side of the fixed piece 31, it is difficult for the assembly operator to work, and the insertion direction of the screw 13 is directed from the upper surface 12 a of the bottom plate 12 to the lower surface 12 b. For this reason, the front end 13a of the screw is located on the lower surface 12b of the bottom plate 12, and the front end 13a of the screw 13 is exposed to the outside of the outdoor unit housing 14 from the opening 19 due to the cutting and raising. In this case, as with the conventional apparatus, there is a possibility that the fingers of the installation operator of the air conditioner may come into contact with each other, and when the projector is hung from the ceiling, the screw tip 13a is visible to the user.
 図8(b)は、切り起し角度α2=90°の場合の固定片32を示し、ネジの挿入方向を白抜き矢印B2で示す。この場合には前面側から固定片32へファンモータ支持板4を組み付けるのがスペース的に可能である。また、B2方向からネジ13で固定することも可能である。このように、切り起し角度α≧90°とすることで、固定片32へファンモータ支持板4をネジ13で固定する際、ネジ13の先端13aは底板12の上面12aに囲まれて室外機の筐体14内部にあり、筐体14の外部へ露出しない。このため、据付け作業者の手指が接触する恐れが無く安全で、使用者に不快感を与えることのない空気調和機の室外機を提供できる。 FIG. 8B shows the fixed piece 32 when the cut-and-raised angle α2 = 90 °, and the insertion direction of the screw is indicated by a white arrow B2. In this case, it is possible in space to assemble the fan motor support plate 4 from the front side to the fixed piece 32. It is also possible to fix with screws 13 from the B2 direction. In this way, when the fan motor support plate 4 is fixed to the fixing piece 32 with the screw 13 by setting the cutting and raising angle α ≧ 90 °, the tip 13 a of the screw 13 is surrounded by the upper surface 12 a of the bottom plate 12 and is outdoors. It is inside the case 14 of the machine and is not exposed to the outside of the case 14. Therefore, it is possible to provide an outdoor unit of an air conditioner that is safe without causing the installation operator's fingers to come in contact and that does not cause discomfort to the user.
 図8(c)は、切り起し角度α3=110°、α4=130°の場合の固定片33、34を示し、ネジの挿入方向を白抜き矢印B3、B4で示す。ネジの挿入方向B3、B4は例えば水平線に対してネジ挿入角度θ=20°~40°の角度の斜め上方からとなり、製造ラインの組み付け作業者がネジ13を挿入しやすく、作業性がよい。作業性がよいので、確実にネジ固定できることから、生産性の向上を図ることができる。また、α>130°になると、切り起し加工時に、角部35の強度が弱くなる可能性がある。このように、固定片33、34へファンモータ支持板4をネジ13で固定する作業性や加工性を考慮すると、切り起し角度αは110°≦α≦130°が望ましい。 FIG. 8 (c) shows the fixing pieces 33 and 34 when the cut-and-raise angles α3 = 110 ° and α4 = 130 °, and the screw insertion direction is indicated by white arrows B3 and B4. The screw insertion directions B3 and B4 are, for example, obliquely above the horizontal line at a screw insertion angle θ = 20 ° to 40 °, and it is easy for an assembly operator on the production line to insert the screw 13 and the workability is good. Since workability is good, the screws can be securely fixed, so that productivity can be improved. When α> 130 °, the strength of the corner portion 35 may be weakened during the cutting and raising process. In this way, considering the workability and workability of fixing the fan motor support plate 4 to the fixing pieces 33 and 34 with the screws 13, the cutting and raising angle α is preferably 110 ° ≦ α ≦ 130 °.
 また、図6に示すように、底板12のファンモータ支持板取り付け部17に、切り起しによりファンモータ支持板組み付けの位置決め片20a、20bを設け、位置決め片20a、20bのそれぞれをファンモータ支持板4の切り欠き22a、22bに入り込むようにすることにより、底板12に対するファンモータ支持板4の固定位置が決められている。底板12に設けたネジ孔16とファンモータ支持板4に設けた取り付け孔24とが合わさるように、切り欠き22a、22bの位置に合わせて位置決め片20a、20bが切り起こされている。このため、ファンモータ支持板4の組み付けの際、切り欠き22a、22bに位置決め片20a、20bが入り込む位置で組み付けることで、ファンモータ支持板4の前後方向及び左右方向の位置決めがなされ、ネジ孔16と取り付け孔24とを精度よく合わせることができる。組み付け作業時に組み付け作業者がネジ孔をずらすことなく組み付けることができ、作業性の向上を図ることができる。 Further, as shown in FIG. 6, the fan motor support plate mounting portion 17 of the bottom plate 12 is provided with positioning pieces 20a and 20b for assembling the fan motor support plate by cutting up and supporting each of the positioning pieces 20a and 20b. The fixing position of the fan motor support plate 4 with respect to the bottom plate 12 is determined by entering the notches 22a and 22b of the plate 4. Positioning pieces 20a and 20b are cut and raised in accordance with the positions of the notches 22a and 22b so that the screw holes 16 provided in the bottom plate 12 and the mounting holes 24 provided in the fan motor support plate 4 are aligned. For this reason, when the fan motor support plate 4 is assembled, the fan motor support plate 4 is positioned in the front-rear direction and the left-right direction by assembling at the positions where the positioning pieces 20a, 20b enter the notches 22a, 22b. 16 and the attachment hole 24 can be matched with high precision. The assembling operator can assemble the screw holes without shifting the screw holes during the assembling work, and the workability can be improved.
 さらに、ファンモータ支持板4に設けた切り欠き22a、22bは、平坦面21の左右方向の両端で、正面側の角に設けた四角形の凹部で形成される。このため、切り欠き22a、22bは2辺を有する。位置決め片20a、20bに切り欠き22a、22bの2辺を突き当てるようにすれば、前後方向及び左右方向の2方向がさらに精度よく位置決めされる。 Further, the notches 22a and 22b provided in the fan motor support plate 4 are formed by rectangular concave portions provided at the corners on the front side at both ends of the flat surface 21 in the left-right direction. For this reason, the notches 22a and 22b have two sides. If the two sides of the notches 22a and 22b are brought into contact with the positioning pieces 20a and 20b, the two directions of the front-rear direction and the left-right direction can be positioned with higher accuracy.
 従来装置では、位置決め片が挿入される挿通孔を位置決め片に合わせて設けて位置決めするものがあるが、この実施の形態では角部に設けた四角形の凹部のような簡単な構成で確実に位置決めをすることができる。 In the conventional device, there is an apparatus in which an insertion hole into which the positioning piece is inserted is provided so as to be aligned with the positioning piece, but in this embodiment, the positioning is reliably performed with a simple configuration such as a rectangular recess provided in the corner. Can do.
 なお、この実施の形態では、正面から見て機械室9が右側、送風機室5が左側に配置されるものを示したが、これに限るものではなく、逆に配置されていてもよい。 In this embodiment, the machine room 9 is shown on the right side and the blower room 5 is shown on the left side when viewed from the front. However, the present invention is not limited to this and may be arranged in reverse.
 以上のように、この発明によれば、略直方体の筐体14内に、背面側に配置される熱交換器1と、熱交換器1の前面に配置され筐体14の背面側から正面側に送風する送風ファン2cと、熱交換器1と送風ファン2cの間に配置されて送風ファン2cを駆動するファンモータ2aと、筐体14の底面部を構成する底板12のファンモータ支持板取り付け部17に下端部が固定されて、筐体14の天面パネル14eに向かって略鉛直方向に設けられ、鉛直方向の途中でファンモータ2aを支持するファンモータ支持板4と、を有し、底板1217のファンモータ支持板取り付け部には、底板12を上方に切り起して形成される固定片15と、固定片15を貫通するネジ孔16とが設けられると共に、ファンモータ支持板4の下端部には、固定片15に取り付けられる取り付け面23と、ネジ孔16と対向する位置で取り付け面23を貫通する取り付け孔24と、を有する係止部26が設けられ、ファンモータ支持板4が底板12のファンモータ支持板取り付け部17にネジ固定される空気調和機の室外機であって、固定片15は、底板12を正面側から背面側に向かって上方に切り起して構成され、固定片15の正面側に係止部26の取り付け面23の背面側の面が接触し、ネジ13が筐体14内の正面側から取り付け孔24を挿通して固定片15のネジ孔16に結合することにより、ネジの先端13aが、筐体14外部に露出することなく、据付け作業者が据付け作業時にネジの先端13aに触れたり、天井吊り式で据付けられた場合に、外観が使用者に不快感を与えたりすることのない空気調和機の室外機100を得ることができる。 As described above, according to the present invention, the heat exchanger 1 disposed on the back surface side in the substantially rectangular parallelepiped housing 14 and the front surface side from the back surface side of the housing 14 disposed on the front surface of the heat exchanger 1. A fan fan 2c for blowing air, a fan motor 2a for driving the fan fan 2c disposed between the heat exchanger 1 and the fan fan 2c, and a fan motor support plate for the bottom plate 12 constituting the bottom portion of the housing 14 A fan motor support plate 4 having a lower end fixed to the portion 17 and provided in a substantially vertical direction toward the top panel 14e of the housing 14, and supporting the fan motor 2a in the middle of the vertical direction, The fan motor support plate mounting portion of the bottom plate 1217 is provided with a fixing piece 15 formed by cutting and raising the bottom plate 12 and a screw hole 16 penetrating the fixing piece 15. Fixed to the lower end 15 is provided, and an engaging portion 26 having an attachment hole 24 penetrating the attachment surface 23 at a position facing the screw hole 16 is provided, and the fan motor support plate 4 supports the fan motor of the bottom plate 12. It is an outdoor unit of an air conditioner that is screwed to the plate mounting portion 17, and the fixed piece 15 is configured by cutting the bottom plate 12 upward from the front side toward the back side, and the front side of the fixed piece 15 The surface on the back side of the mounting surface 23 of the locking portion 26 contacts with the screw 13, and the screw 13 is inserted into the mounting hole 24 from the front side in the housing 14 and coupled to the screw hole 16 of the fixing piece 15. When the installation operator touches the tip 13a of the screw during the installation work or is installed in a ceiling-suspended manner, the external appearance may give the user an unpleasant feeling. To do It can be obtained without outdoor unit 100 of the air conditioner.
 また、固定片15は、底板12を正面側から背面側に向かって上方に90°以上の角度で切り起して形成されることにより、組み付け作業者にとってネジ固定の作業がしやすい空気調和機の室外機100を得ることができ、生産性の向上を図ることができる。 In addition, the fixing piece 15 is formed by cutting and raising the bottom plate 12 from the front side toward the back side at an angle of 90 ° or more, so that the assembly operator can easily fix the screw. Outdoor unit 100 can be obtained, and productivity can be improved.
 特に、固定片15は、底板12を正面側から背面側に向かって上方に110°~130°の角度で切り起して形成されることにより、切り起した角部35の強度を保障できると共に、組み付け作業者にとってネジ固定の作業がしやすい空気調和機の室外機100を得ることができ、生産性の向上を図ることができる。 In particular, the fixing piece 15 is formed by cutting and raising the bottom plate 12 from the front side to the back side at an angle of 110 ° to 130 °, thereby ensuring the strength of the cut corner portion 35. The outdoor unit 100 of the air conditioner that can be easily fixed with screws for the assembly operator can be obtained, and the productivity can be improved.
 また、ファンモータ支持板4の下端部に設けられた係止部26は、底板12を切り起して固定片15を形成したことで底板12の固定片15の正面側に形成された開口部19を覆う平坦面21を有することにより、底板12に形成された切り起したままの開口部19が塞がれ、据付け作業者が据付け作業をする時や使用者が室外機100の周辺にいるときなどに、開口部19から手指等が筐体14内に入るのを確実に防止でき、安全性の高い空気調和機の室外機100を得ることができる。 The locking portion 26 provided at the lower end of the fan motor support plate 4 is an opening formed on the front side of the fixed piece 15 of the bottom plate 12 by cutting and raising the bottom plate 12 to form the fixed piece 15. By having the flat surface 21 covering 19, the cut-and-raised opening 19 formed in the bottom plate 12 is closed, and when the installation worker performs the installation work or the user is in the vicinity of the outdoor unit 100. Sometimes, it is possible to reliably prevent a finger or the like from entering the housing 14 from the opening 19 and to obtain the outdoor unit 100 of the air conditioner with high safety.
 1 熱交換器、1a 側面側平面部、1b 角部、1c 背面側平面部、2 送風機、2a ファンモータ、2b モータ回転軸、2c 送風ファン、3 ファンモータ固定面、4 ファンモータ支持板、5 送風機室、6 圧縮機、7 冷媒配管、8 電気品箱、9 機械室、10 仕切板、11 脚部、12 底板、12a 上面、12b 下面、13 ネジ、13a ネジの先端、14 筐体、14a 正面パネル、14b 側面パネル、14c 背面パネル、14d 側面パネル、14e 天面パネル、15 固定片、16 ネジ孔、17 ファンモータ支持板取り付け部、18a、18b 開口部、19 開口部、20a、20b 位置決め片、21 平坦面、22a、22b 切り欠き、23 取り付け面、24 取り付け孔、25 熱交換器当接部、26 係止部、27 掛止部、28 ネジ挿入方向、31、32、33、34 固定片、35 角部、100 空気調和機の室外機、α、α1、α2、α3、α4 切り起し角度、θ ネジ挿入角度。 DESCRIPTION OF SYMBOLS 1 Heat exchanger, 1a Side plane part, 1b Corner part, 1c Back side plane part, 2 Blower, 2a Fan motor, 2b Motor rotating shaft, 2c Blower fan, 3 Fan motor fixed surface, 4 Fan motor support plate, 5 Blower room, 6 compressor, 7 refrigerant piping, 8 electrical box, 9 machine room, 10 partition plate, 11 legs, 12 bottom plate, 12a upper surface, 12b lower surface, 13 screws, 13a screw tip, 14 housing, 14a Front panel, 14b side panel, 14c back panel, 14d side panel, 14e top panel, 15 fixing pieces, 16 screw holes, 17 fan motor support plate mounting part, 18a, 18b opening part, 19 opening part, 20a, 20b positioning Piece, 21 flat surface, 22a, 22b notch, 23 mounting surface, 24 mounting hole 25 Heat exchanger contact part, 26 locking part, 27 latching part, 28 screw insertion direction, 31, 32, 33, 34 fixed piece, 35 corner part, 100 air conditioner outdoor unit, α, α1, α2 , Α3, α4 Cutting angle, θ Screw insertion angle.

Claims (3)

  1.  筐体内に、背面側に配置される熱交換器と、前記熱交換器の前面に配置され前記筐体の背面側から正面側に送風する送風ファンと、前記熱交換器と前記送風ファンの間に配置されて前記送風ファンを駆動するファンモータと、前記筐体の底面部を構成する底板のファンモータ支持板取り付け部に下端部が固定されて、前記筐体の天面に向かって鉛直方向に設けられ、前記鉛直方向の途中で前記ファンモータを支持するファンモータ支持板と、を有し、前記底板のファンモータ支持板取り付け部には、前記底板を上方に切り起して形成される固定片と、前記固定片を貫通するネジ孔とが設けられると共に、前記ファンモータ支持板の下端部には、前記固定片に取り付けられる取り付け面と、前記ネジ孔と対向する位置で前記取り付け面を貫通する取り付け孔と、を有する係止部が設けられ、前記ファンモータ支持板が前記底板の前記ファンモータ支持板取り付け部にネジ固定される空気調和機の室外機であって、
     前記固定片は、前記底板を正面側から背面側に向かって上方に切り起して構成され、
     前記固定片の正面側に前記係止部の前記取り付け面の背面側の面が接触し、ネジが前記筐体内の正面側から前記取り付け孔を挿通して前記固定片の前記ネジ孔に結合することにより、前記ネジの先端が、前記固定片の背面側に位置する前記底板の前記筐体内側の面と、前記固定片の背面側の面と、の間に位置することを特徴とする空気調和機の室外機。
    In the housing, a heat exchanger disposed on the back side, a blower fan disposed on the front surface of the heat exchanger and blowing air from the back side to the front side of the housing, and between the heat exchanger and the blower fan The lower end portion is fixed to a fan motor that drives the blower fan and the fan motor support plate mounting portion of the bottom plate that constitutes the bottom surface portion of the casing, and the vertical direction toward the top surface of the casing A fan motor support plate that supports the fan motor in the middle of the vertical direction, and the fan motor support plate mounting portion of the bottom plate is formed by cutting and raising the bottom plate upward. A fixing piece and a screw hole penetrating the fixing piece are provided, and a lower end portion of the fan motor support plate has an attachment surface attached to the fixing piece, and the attachment surface at a position facing the screw hole. Penetrate Engaging portion is provided with a mounting hole, and said a fan motor support plate outdoor unit of an air conditioner which is screwed to the fan motor support plate mounting portion of the bottom plate,
    The fixed piece is configured by cutting the bottom plate upward from the front side toward the back side,
    A surface on the back side of the mounting surface of the locking portion contacts the front side of the fixed piece, and a screw is inserted through the mounting hole from the front side in the housing to be coupled to the screw hole of the fixed piece. Accordingly, the tip of the screw is located between the inner surface of the bottom plate located on the back side of the fixed piece and the rear side surface of the fixed piece. Harmonic outdoor unit.
  2.  前記固定片は、前記底板を正面側から背面側に向かって上方に90°以上の角度で切り起して形成されることを特徴とする請求項1記載の空気調和機の室外機。 The outdoor unit for an air conditioner according to claim 1, wherein the fixed piece is formed by cutting and raising the bottom plate upward from the front side toward the back side at an angle of 90 ° or more.
  3.  前記ファンモータ支持板の下端部に設けられた前記係止部は、前記底板を切り起して前記固定片を形成したことで前記底板の前記固定片の正面側に形成された開口部を覆う平坦面を有することを特徴とする請求項1または請求項2記載の空気調和機の室外機。 The locking portion provided at the lower end portion of the fan motor support plate covers an opening formed on the front side of the fixed piece of the bottom plate by cutting and raising the bottom plate to form the fixed piece. The outdoor unit for an air conditioner according to claim 1 or 2, wherein the outdoor unit has a flat surface.
PCT/JP2013/073873 2012-12-06 2013-09-05 Outdoor unit for air conditioner WO2014087709A1 (en)

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JP2012266981A JP2014114964A (en) 2012-12-06 2012-12-06 Outdoor unit of air conditioner

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CN108194946A (en) * 2018-03-12 2018-06-22 广东美的厨房电器制造有限公司 Gas kitchen ranges
EP3260786A4 (en) * 2015-02-16 2018-10-17 Mitsubishi Electric Corporation Outdoor unit
CN109442597A (en) * 2018-09-25 2019-03-08 浙江佳中智能家居科技有限公司 It is a kind of convey refrigerant outer machine in fan fixed structure

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EP3839913A3 (en) 2014-12-19 2021-10-06 Huawei Technologies Co., Ltd. Anti-theft method and apparatus
MY185778A (en) * 2015-11-03 2021-06-07 Daikin Res & Development Malaysia Sdn Bhd Support panel for an outdoor unit of an air-conditioning apparatus
SG11202107234XA (en) * 2019-03-29 2021-07-29 Mitsubishi Electric Consumer Products Thailand Co Ltd Outdoor unit for air-conditioning apparatus

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EP2930440A4 (en) 2016-08-24
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EP2930440A1 (en) 2015-10-14
CN103851710A (en) 2014-06-11

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