WO2014076721A1 - Building system for external walls of buildings - Google Patents

Building system for external walls of buildings Download PDF

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Publication number
WO2014076721A1
WO2014076721A1 PCT/IT2013/000309 IT2013000309W WO2014076721A1 WO 2014076721 A1 WO2014076721 A1 WO 2014076721A1 IT 2013000309 W IT2013000309 W IT 2013000309W WO 2014076721 A1 WO2014076721 A1 WO 2014076721A1
Authority
WO
WIPO (PCT)
Prior art keywords
insulating layer
building system
layers
layer
reflecting
Prior art date
Application number
PCT/IT2013/000309
Other languages
French (fr)
Inventor
Luca GENTILCORE
Stefano Testa
Original Assignee
Gentilcore Luca
Stefano Testa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gentilcore Luca, Stefano Testa filed Critical Gentilcore Luca
Publication of WO2014076721A1 publication Critical patent/WO2014076721A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/14Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/26Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/70Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood
    • E04B2/706Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function
    • E04B2/707Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function obturation by means of panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7691Heat reflecting layers or coatings

Definitions

  • the present invention refers to a building system for external walls of buildings, composed of prefabricated panels mostly made of wood with high heat insulation and reduced thickness.
  • carrier walls exploit the structural cooperation between primary frame and drum- type prefabricated padding panels, which are made with their own frame having a small section and narrow pitch, braced and stiffened through plaques with slabs of the OSB, LVL, gypsum-fibre type or other.
  • the space between the primary frame risers is further filled with slabs made of insulating material, then padded with a wooden panel, which provides the support for laying plant channels.
  • a last padding and finishing layer ends the stratography .
  • the facade coating is applied outside the prefabricated panels upon installation. Important features: similar to the previous ones, with a reduction of the resisting section of the main structural framework .
  • US-A1-2012/144763 discloses a building system without waterproof air chambers between its insulating layer and its composite panel, or a building system having a single waterproof air chamber, but without using an insulating layer.
  • GB-A-2 451 183 discloses a building system which has no waterproof air chamber, since it does not disclose any supporting structure which should define them.
  • Object of the present invention is solving the above prior art problems, by providing a building system for external walls of buildings composed of high-performance wall panels, with small section, completely prefabricated at industrial level, which can be easily handled and quickly dry-assembled.
  • FIG. 1 is a schematic top sectional view of a first embodiment of a building system according to the present invention
  • FIG. 2 is a schematic top sectional view of a second embodiment of the building system according to the present invention.
  • FIG. 3 is a schematic top sectional view of the first embodiment of the building system of the invention used with an external coating with vented facade;
  • FIG. 4 is a schematic top sectional view of the first embodiment of the building system of the invention used with an external coating with self-carrier stones;
  • FIG. 5 is an exploded perspective view of the first embodiment of the building system of the invention .
  • the designed arrangement deals with the improvement of energy performances of prefabricated wooden panels for external walls, suitable in the building sector for different use destinations: residential, commercial, industrial.
  • the objective is making panels with very high heat insulation, small thickness (anyway lower than the thickness of existing panels with the same performance) and reduced weight. Performance, economic and ecological advantages immediately derive therefrom.
  • Such panels are devised to be used both in a new building, and in energy re-qualification of existing buildings.
  • High insulation and small thickness generate a high energy efficiency of the building envelope with optimum living comfort, associated with a reduced consumption of useful space.
  • Requirements of lightweight and mechanical resistance with respect to section size, and of high insulation - are satisfied by associating materials and semi-finished works with high performance values, industrially assembled to obtain a building system composed of a composite multi-layer panel P, which gives a synergic value to the physical-mechanical qualities of the components, with respect to required performances.
  • a composite multi-layer panel which comprises :
  • At least one composite panel of the sandwich type equipped with two layers 1 made integral through gluing, each one of such layers 1 being composed of multi-layer wood subjected to phenol gluing (in particular with resins) and of at least one core 2 made of high- density insulating material with variable thickness, placed inside the two layers 1; this arrangement provides the composite panel with features of high resistance to humidity, loads and flexure;
  • thermo- reflecting facing 3 is made continuous by applying a specific adhesive band in its junctions;
  • At least one supporting structure 4 placed in contact with the two sides of the thin heat- reflecting insulating layer 3, composed of a framework of wooden listels, with adequate thicknesses as to create a waterproof air chamber 5 between the insulating layer 3 and the composite panel 1, and an air layer circulating between the insulating layer 3 and at least one surface finishing panel 6 placed from the opposite side of the composite panel 1 with respect to the insulating layer 3.
  • Figure 2 shows the building system of the invention in a second embodiment thereof, different from the first one in the supporting structure 4 which is placed in contact only with a side of the thin heat-reflecting insulating layer 3.
  • the above-described composite system P is adapted to be completed with multiple types of external and internal finishing facing. As an example, some of them are cited, among the most widespread ones:
  • the prefabricated panel P is suitable to be laid as internal counter-wall with respect to original masonry:
  • the prefabricated panel P can replace the internal facing, energetically re-qualifying the building without modifying the room sizes.
  • the described panels can be used for integrating electric plants, channels and shunt boxes and terminal-carrier boxes. They can be either pre-assembled in a workshop, or assembled in a yard, before laying the internal finishing panels .
  • the above described panel allows reaching a reduced value of final heat transmittance, due above all to the integration of the heat-reflecting layer on its internal side.
  • the heat-reflecting material has very small thicknesses, low heat conductivity values and is characterised by its reflecting and low emitting operation. These latter ones are major aspects which allow increasing the energy performance of the whole system both in winter, and in summer, and ensure its application in the different climatic areas and the reduction of the energy needs for heating and cooling.
  • the global panel stratography has high thermal-hygrometric features without interstice or surface condensation phenomena; the high mechanical resistance of the composite gives the panel optimum resistance features with respect to its own weight, much greater than those of known wooden wall systems ;
  • the panel can be industrially pre-fabricated, with working qualities which cannot be obtained by an artisan or in a yard;

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Load-Bearing And Curtain Walls (AREA)

Abstract

A building system (P) for external walls of buildings is described, comprising in succession: a composite panel equipped with due layers (1), each one of such layers (1) being composed of multi-layer wood subjected to phenol gluing, and of a core (2) made of high-density insulating material with variable thickness placed inside the layers (1); a thin multi-layer heat-reflecting insulating layer (3); and a supporting structure (4) placed in contact with one or two sides of the thin heat- reflecting insulating layer (3); the supporting structure (4) has an adequate thickness to create a waterproof air chamber (5) between insulating layer (3) and composite panel (1), and create an air layer circulating between the insulating layer (3) and a surface finishing panel (6), which is placed on the opposite side of the composite panel (1) with respect to the insulating layer (3).

Description

BUILDING SYSTEM FOR EXTERNAL WALLS OF BUILDINGS
The present invention refers to a building system for external walls of buildings, composed of prefabricated panels mostly made of wood with high heat insulation and reduced thickness.
The need of making building envelopes with high heat insulation performances, in terms of protection of the internal living space, both in winter, from cold, and in summer, from heat - has finally become a priority and is often compulsory in legal standards. The increase of the building envelope efficiency generates a strong reduction of the energy needs for air conditioning, and a comfort improvement . However, known building techniques tend to reach the objective not with different and adequate arrangements, but, in the majority of cases, by adding to the usual manufactured products, through stratification, further materials capable of obtaining the new performance parameters, with the following increase of times, of costs and of the ecologic weight of the buildings.
Building prefabrication systems where wood is prevailing have evolved in recent years, both in technologic terms and for obtained market shares. The increase of quality performance in terms of energy efficiency, environmental sustainability and living comfort, required by standards in force and by market demands, have pointed out the positive features of wooden building systems.
Within such systems and as regards the construction of external walls of buildings, currently techniques are used, which can be summarised into the following major types:
1) "XIam type"
· prefabricated panels made of multi-layer hard wood to layers glued with blades which are comb-joined, smoothed and glued, with variable sizes. Integrative insulating materials are placed in situ on the external side. The panels can be used as walls or as attics.
Important features: optimum structural behaviour, high weight, high cost.
2) With carrier framework
• walls made upon installation, assembling the necessary layers onto a carrier frame of vertical risers and horizontal cross members (made of hard wood or lamellar wood) , with variable centre distance. Insulating material is placed in the frame space. External and internal padding are obtained with panels made of multi-layer wood or glued scales, nailed to risers to guarantee their stiffening. Further layers are then added: outside, a water-proof membrane, possibly a further insulating layer, and a finishing layer. On the internal side, a steam barrier and a padding and finishing panel are made. For placing channels and plant terminals, it is necessary to add a panel creating an empty chamber. Important features: good insulating behaviour, low thermal inertia, low mechanical surface resistance, long assembling time.
With carrier framework/wall
• carrier walls exploit the structural cooperation between primary frame and drum- type prefabricated padding panels, which are made with their own frame having a small section and narrow pitch, braced and stiffened through plaques with slabs of the OSB, LVL, gypsum-fibre type or other. The space between the primary frame risers is further filled with slabs made of insulating material, then padded with a wooden panel, which provides the support for laying plant channels. A last padding and finishing layer ends the stratography . The facade coating is applied outside the prefabricated panels upon installation. Important features: similar to the previous ones, with a reduction of the resisting section of the main structural framework .
US-A1-2012/144763 discloses a building system without waterproof air chambers between its insulating layer and its composite panel, or a building system having a single waterproof air chamber, but without using an insulating layer.
GB-A-2 451 183 discloses a building system which has no waterproof air chamber, since it does not disclose any supporting structure which should define them.
Object of the present invention is solving the above prior art problems, by providing a building system for external walls of buildings composed of high-performance wall panels, with small section, completely prefabricated at industrial level, which can be easily handled and quickly dry-assembled.
The advantages are several and can be summarised with a strong reduction of building costs, both economic and ecologic ones - and of costs for energetically managing the building. This with an increase of living quality and comfort. Such advantages mainly derive from two factors: decrease of logistics, transport and yard burdens; decrease of building times in a yard, due to the sharp reduction of the number of operations and the absence of wait times (assembly wholly occurs dry) .
It is immediate to infer, from this global perspective, that also the environmental burden is strongly reduced. This solution therefore has advantages also from the ecologic sustainability point of view.
The above and other objects and advantages of the invention, as will appear from the following description, are obtained with a building system as claimed in claim 1. Preferred embodiments and non- trivial variations of the present invention are the subject matter of the dependent claims.
It is intended that all enclosed claims are an integral part of the present description.
The present invention will be better described by some preferred embodiments thereof, provided as a non-limiting example, with reference to the enclosed drawings, in which:
- Figure 1 is a schematic top sectional view of a first embodiment of a building system according to the present invention;
- Figure 2 is a schematic top sectional view of a second embodiment of the building system according to the present invention;
- Figure 3 is a schematic top sectional view of the first embodiment of the building system of the invention used with an external coating with vented facade;
- Figure 4 is a schematic top sectional view of the first embodiment of the building system of the invention used with an external coating with self-carrier stones; and
- Figure 5 is an exploded perspective view of the first embodiment of the building system of the invention .
With reference to the Figures, a preferred embodiment of the building system of the present invention is shown and described. It will be immediately obvious that numerous variations and modifications (for example related to shape, sizes, arrangements and parts with equivalent functionality) can be made to what is described, without departing from the scope of the invention as appears from the enclosed claims.
The designed arrangement deals with the improvement of energy performances of prefabricated wooden panels for external walls, suitable in the building sector for different use destinations: residential, commercial, industrial. The objective is making panels with very high heat insulation, small thickness (anyway lower than the thickness of existing panels with the same performance) and reduced weight. Performance, economic and ecologic advantages immediately derive therefrom.
Such panels are devised to be used both in a new building, and in energy re-qualification of existing buildings.
High insulation and small thickness generate a high energy efficiency of the building envelope with optimum living comfort, associated with a reduced consumption of useful space.
A total industrial prefabrication of the new panels, small weight and overall sizes, assembly quickness - determine a strong reduction of transport and laying times and costs; consequently, there is a reduction of the building environmental weight with respect to other known techniques.
Requirements of lightweight and mechanical resistance with respect to section size, and of high insulation - are satisfied by associating materials and semi-finished works with high performance values, industrially assembled to obtain a building system composed of a composite multi-layer panel P, which gives a synergic value to the physical-mechanical qualities of the components, with respect to required performances.
With reference to Figure 1, the main components, and their features, are synthetically described below, for making the building system P of the invention for building envelopes, in particular for external walls, roofs and attics of buildings; such building system P is composed, according to a first preferred, but not limiting, embodiment, of a composite multi-layer panel, which comprises :
• at least one composite panel of the sandwich type, equipped with two layers 1 made integral through gluing, each one of such layers 1 being composed of multi-layer wood subjected to phenol gluing (in particular with resins) and of at least one core 2 made of high- density insulating material with variable thickness, placed inside the two layers 1; this arrangement provides the composite panel with features of high resistance to humidity, loads and flexure;
at least one thin multi-layer heat-reflecting insulating layer 3, preferably composed of multiple layers of which: two metal-coated coating films 3a, 3b with reinforcing grid 3c, layers of foam 3d alternated with reflecting films 3e, layers of natural insulation 3f (made of sheep wool or the like) , all suitably assembled through thermal gluing. The thermo- reflecting facing 3 is made continuous by applying a specific adhesive band in its junctions;
at least one supporting structure 4 placed in contact with the two sides of the thin heat- reflecting insulating layer 3, composed of a framework of wooden listels, with adequate thicknesses as to create a waterproof air chamber 5 between the insulating layer 3 and the composite panel 1, and an air layer circulating between the insulating layer 3 and at least one surface finishing panel 6 placed from the opposite side of the composite panel 1 with respect to the insulating layer 3.
Figure 2 shows the building system of the invention in a second embodiment thereof, different from the first one in the supporting structure 4 which is placed in contact only with a side of the thin heat-reflecting insulating layer 3.
The above-described composite system P is adapted to be completed with multiple types of external and internal finishing facing. As an example, some of them are cited, among the most widespread ones:
• external facing: of the vented type (as shown in Figure 3) , made of slabs of various materials fastened to dedicated metal under- structures 8 supported by suitable structural risers 7, whose sizes depend on the static dimensioning of the construction to be made; or of the traditional type made of self- carrier masonry 8' (Figure 4), supported by suitable structural risers 7, whose sizes depend on the static dimensioning of the construction to be made, wherein the composite panel made of phenol wood can however be used as visible, without further coatings
• internal facing: made of simple or double slabs made of cardboard-coated gypsum, silicate gypsum, wooden panels or wooden staves, or any other suitable slab (not shown) .
In case of recovery of existing buildings, the prefabricated panel P is suitable to be laid as internal counter-wall with respect to original masonry:
• for mono-layer masonry made of stone or carrier tile quoins, it can be internally assembled, wholly replacing the protective function of the pre-existing wall. In case of buildings with historical value, this arrangement allows preserving the original appearance and the original factory nature, and simultaneously the complete energy re- qualification.
• For masonry with double facing and empty caisson, made of tiles or mixed, the prefabricated panel P can replace the internal facing, energetically re-qualifying the building without modifying the room sizes.
The described panels can be used for integrating electric plants, channels and shunt boxes and terminal-carrier boxes. They can be either pre-assembled in a workshop, or assembled in a yard, before laying the internal finishing panels .
As regards the technical features of the building system P of the invention, the above described panel allows reaching a reduced value of final heat transmittance, due above all to the integration of the heat-reflecting layer on its internal side.
The heat-reflecting material has very small thicknesses, low heat conductivity values and is characterised by its reflecting and low emitting operation. These latter ones are major aspects which allow increasing the energy performance of the whole system both in winter, and in summer, and ensure its application in the different climatic areas and the reduction of the energy needs for heating and cooling.
Moreover, the described system:
• does without the presence of thermal bridges, since the thermal insulation continuity is guaranteed on the panel intrados together with joint sealing (banding);
the global panel stratography has high thermal-hygrometric features without interstice or surface condensation phenomena; the high mechanical resistance of the composite gives the panel optimum resistance features with respect to its own weight, much greater than those of known wooden wall systems ;
the panel can be industrially pre-fabricated, with working qualities which cannot be obtained by an artisan or in a yard;
due to its small weight and thickness, to its planarity - it can be easily stored, transported, moved even manually, and quickly assembled, needing only the installation integrations of its finishing facing.

Claims

1. Building system (P) for building envelopes, in particular for external walls, roofs and attics of buildings, characterised in that it comprises in succession:
• at least one composite panel of a sandwich type equipped with due layers (1), each one of said layers (1) being composed of multi-layer wood subjected to phenol gluing, and of at least one core (2) made of high-density insulating material with variable thickness placed inside said layers (1);
• at least one thin multi-layer heat-reflecting insulating layer (3) ; and
• at least one supporting structure (4) placed in contact with at least one side of the thin heat-reflecting insulating layer (3), said supporting structure (4) having a suitable thickness to create a first waterproof air chamber (5) between the insulating layer (3) and the composite panel (1) , and create a second waterproof air chamber (5) containing an air layer circulating between the insulating layer (3) and at least one surface finishing panel (6), said surface finishing panel (6) being placed on the opposite side of the composite panel (1) with respect to the layer insulating layer (3) .
2. Building system (P) according to claim 1, characterised in that said supporting structure (4) is present on two sides of the thin heat-reflecting insulating layer (3) .
3. Building system (P) according to claim 1 or 2, characterised in that said two layers (1) are made integral through gluing.
4. Building system (P) according to any one of the previous claims, characterised in that said insulating layer (3) is composed of: two metal- coated coating films (3a, 3b) with reinforcing grid (3c) , layers of foam (3d) alternated with reflecting films (3e) , layers of natural insulation (3f), for example sheep wool, all said components being assembled through thermal gluing.
5. Building system (P) according to any one of the previous claims, characterised in that said thermo- reflecting insulating layer (3) is made continuous by applying an adhesive band in its junctions.
6. Building system (P) according to any one of the previous claims, characterised in that said supporting structure (4) is made of a framework of wooden listels.
7. Building system (P) according to any one of the previous claims, characterised in that it is adapted to be supported and operatively coupled, through the composite panel (1), with structural risers (7), whose sizes depend on a static dimensioning of the construction to be made.
8. Building system (P) according to claim 7, characterised in that said structural risers (7) are adapted to allow an operating coupling with under-structures (8) composing vented facades of constructions .
9. Building system (P) according to claim 7, characterised in that said structural risers (7) are adapted to allow an operating coupling with external facings (8') of constructions.
PCT/IT2013/000309 2012-11-16 2013-11-08 Building system for external walls of buildings WO2014076721A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT001000A ITTO20121000A1 (en) 2012-11-16 2012-11-16 CONSTRUCTION SYSTEM FOR EXTERNAL WALLS OF BUILDINGS
ITTO2012A001000 2012-11-16

Publications (1)

Publication Number Publication Date
WO2014076721A1 true WO2014076721A1 (en) 2014-05-22

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PCT/IT2013/000309 WO2014076721A1 (en) 2012-11-16 2013-11-08 Building system for external walls of buildings

Country Status (2)

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IT (1) ITTO20121000A1 (en)
WO (1) WO2014076721A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017125333A (en) * 2016-01-13 2017-07-20 ニチハ株式会社 Building exterior wall structure

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2451183A (en) 2007-07-17 2009-01-21 Thermal Economics Ltd Improved thermal insulation
US20120144763A1 (en) 2006-12-29 2012-06-14 James Antonic Roof panel systems for building construction

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120144763A1 (en) 2006-12-29 2012-06-14 James Antonic Roof panel systems for building construction
GB2451183A (en) 2007-07-17 2009-01-21 Thermal Economics Ltd Improved thermal insulation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017125333A (en) * 2016-01-13 2017-07-20 ニチハ株式会社 Building exterior wall structure

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