WO2014060875A1 - A tire cord fabric and production method thereof - Google Patents
A tire cord fabric and production method thereof Download PDFInfo
- Publication number
- WO2014060875A1 WO2014060875A1 PCT/IB2013/058607 IB2013058607W WO2014060875A1 WO 2014060875 A1 WO2014060875 A1 WO 2014060875A1 IB 2013058607 W IB2013058607 W IB 2013058607W WO 2014060875 A1 WO2014060875 A1 WO 2014060875A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- twist
- zone
- cord
- tire
- zones
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0042—Reinforcements made of synthetic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/02—Carcasses
- B60C9/04—Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/004—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by heating fibres, filaments, yarns or threads so as to create a temperature gradient across their diameter, thereby imparting them latent asymmetrical shrinkage properties
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C2009/0071—Reinforcements or ply arrangement of pneumatic tyres characterised by special physical properties of the reinforcements
- B60C2009/0092—Twist structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/02—Carcasses
- B60C9/04—Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
- B60C2009/0416—Physical properties or dimensions of the carcass cords
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/02—Carcasses
- B60C9/04—Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
- B60C2009/0416—Physical properties or dimensions of the carcass cords
- B60C2009/0466—Twist structures
Definitions
- the present invention relates to a tire cord fabric which is used as reinforcement in vehicle tires and wherein the cord twists within its structure vary depending on the area to which they will correspond, and a production method thereof.
- the physical features of the cords having strong effect in the tire performance can be controlled by changing the twist level or the cord helix angle (for a material such as rayon, polyester, polyamide yarns).
- tire reinforcement cords are the elements twisted homogenously (constant twist along the cord).
- carcass of the passenger vehicle tire are the elements twisted homogenously (constant twist along the cord).
- - shoulder zone is a flexible zone and requires high flex fatigue resistance
- Japanese Patent application no JP2009029310 an application known in the state of the art, discloses a pneumatic radial tire having a reinforcement layer supported with steel cords.
- the reinforcement layer is comprised of a great number of steel cords and coating rubber which coats the said steel cords.
- the S and Z twisted steel cords present in a strip together have similar cord diameter and are made of similar material, but they have different twisting direction.
- Japanese Patent document no JP2008044550 another application known in the state of the art, discloses a pneumatic radial tire which is reinforced with a carcass layer having different areas corresponding to different parts of the tire.
- Carcass has a belt layer comprising one or more than one processed material. At least one part of the said processed material is manufactured from rubber coated fabric formed from organic fiber cords or carbon fiber cords, and its other part is manufactured from rubber coated fabric formed from steel cords. The cords within the processed material are parallel to each other and their twisting directions are different in each yarn.
- the objective of the present invention is to provide a tire cord fabric which is used as carcass reinforcement and has different twist levels depending on the different parts of the tire, and a production method thereof.
- Another objective of the present invention is to provide a tire cord fabric that provides a good tire performance with variable twist which is the most important parameter controlling the fatigue resistance of the cord since the carcass cord in a pneumatic radial tire is subjected to different stresses and fatigue in different parts of the tire, and a production method thereof.
- Figure 1 is the cross-section view of the tire cord fabric and the tire in which it is located as carcass.
- Figure 2 is the view of the cord having the initial twist and the cord which is twisted again for being used in the inventive tire cord fabric.
- Figure 3 is the view of an embodiment of the cord having the initial twist and the cord which is twisted again for being used in the inventive tire cord fabric.
- Figure 4 is the view of another embodiment of the cord having the initial twist and the cord which is twisted again for being used in the inventive tire cord fabric.
- Figure 5 is the view of a further embodiment of the cord having the initial twist and the cord which is twisted again for being used in the inventive tire cord fabric.
- Figure 6 is the view of a further embodiment of the cord having the initial twist and the cord which is twisted again for being used in the inventive tire cord fabric.
- the inventive tire cord fabric (1) comprises
- twist point (4) being the zone wherein the processed cord (2) is twisted again in a determined twist direction (D) depending on the necessary condition, and showing the transition point between the twist reduction-increase zones (3) which have different twisting.
- At least one twist reduction-increase zone (3) is a low twist zone (5) which is formed as a result of the cord with initial twist (K) being twisted in opposite direction (D) of twist direction from the twist point (4).
- At least one twist reduction-increase zone (3) is a high twist zone (6) which is formed as a result of the cord with initial twist (K) being twisted in the same direction (D) with twist direction from the twist point (4).
- at least one twist reduction-increase (3) which is the zone of the cord with initial twist (K) wanted to be kept in the middle twist being different from the low and high twist zones (5, 6), is a initial twist zone (7) which is separated from the said zones (5, 6) by a twist point (4) so that it is not affected from the twists in the said zones (5, 6).
- the underbelt zone (8) forming the part of the tire cord fabric (1) corresponding to the part of the tire (L) contacting the ground has a low twist zone (5) wherein less fatigue resistance is sufficient compared to the cord with initial twist (K).
- the carcass zone (9) forming the part of the tire cord fabric (1) corresponding to the shoulder zone (S) of the tire (L) has a high twist zone (6) which has higher fatigue resistance compared to the cord with initial twist (K).
- the rigid zone (8) forming the part of the tire cord fabric (1) corresponding to the part of the tire (L) between the tire sidewall (W) and the bead (B), has a low twist zone (5) since it is subjected to less fatigue compared to the cord with initial twist (K).
- a reinforcement element which can be adjusted to different twist levels according to the requirements of different zones (carcass turn up zone, tire bead zone, tire sidewall zone, shoulder zone and underbelt zone) of the tire (L), can be developed.
- the tire cord fabric (1) used as reinforcement in the radial pneumatic vehicle tire (L) has different twist levels depending on the different positions of the tire.
- the twist difference between the low and high twist zones (5, 6) is between 15-60%.
- the shoulder twist is 350 tpm whereas the sidewall is 290tpm (turns per meter).
- the maximum twist zone is the shoulder zone requiring high flexibility.
- the twist level is 15% less than the shoulder zone.
- the inventive tire cord fabric production method comprises the steps of
- twist points (4) with thermal, mechanic and chemical methods in order that the twist levels of twist reduction-increase zones (3) having different twists do not change after twisting again,
- tire cord fabric (1) which is the final product by using processed cords (2).
- the inventive tire cord fabric (1) In producing the inventive tire cord fabric (1), preparing different twist decrease- increase zones (3) is performed right before weaving the tire cord fabric or during weaving.
- the twist points (4) which are the transition points between the different twist reduction-increase zones (3) are fixed with thermal, mechanical and/or chemical methods.
- twist transfer from the high twist zone (6) to the low twist zone (5) and/or to the initial twist zone (7) along the cord is prevented.
- the stability in the twist reduction-increase zones (3) with different twist is protected.
- the torques of the cords (2) are reduced.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Tires In General (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Tyre Moulding (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112015008603A BR112015008603A2 (en) | 2012-10-18 | 2013-09-17 | tire cord and production method |
EP13799681.5A EP2892732A1 (en) | 2012-10-18 | 2013-09-17 | A tire cord fabric and production method thereof |
US14/424,443 US20150258854A1 (en) | 2012-10-18 | 2013-09-17 | Tire cord fabric and production method thereof |
LU92481A LU92481B1 (en) | 2012-10-18 | 2013-09-17 | Tire cable fabric and its manufacturing process |
KR1020157007486A KR101819945B1 (en) | 2012-10-18 | 2013-09-17 | A tire cord fabric and production method thereof |
CN201380054612.2A CN104797436B (en) | 2012-10-18 | 2013-09-17 | Perforated adhesive assembly with removable non-perforated bonding layer |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2012/12031 | 2012-10-18 | ||
TR201212031 | 2012-10-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014060875A1 true WO2014060875A1 (en) | 2014-04-24 |
Family
ID=49713426
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2013/058607 WO2014060875A1 (en) | 2012-10-18 | 2013-09-17 | A tire cord fabric and production method thereof |
Country Status (7)
Country | Link |
---|---|
US (1) | US20150258854A1 (en) |
EP (1) | EP2892732A1 (en) |
KR (1) | KR101819945B1 (en) |
CN (1) | CN104797436B (en) |
BR (1) | BR112015008603A2 (en) |
LU (1) | LU92481B1 (en) |
WO (1) | WO2014060875A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113430847A (en) * | 2021-05-11 | 2021-09-24 | 盐城荣星制绳有限公司 | Production process of synchronous rotating steel wire rope |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1798073A1 (en) * | 2005-12-13 | 2007-06-20 | Sumitomo Rubber Industries Ltd. | Runflat tire |
JP2008044396A (en) | 2006-08-10 | 2008-02-28 | Bridgestone Corp | Pneumatic radial tire |
JP2008044550A (en) | 2006-08-18 | 2008-02-28 | Bridgestone Corp | Pneumatic radial tire |
JP2009029310A (en) | 2007-07-27 | 2009-02-12 | Bridgestone Corp | Pneumatic radial tire and manufacturing method thereof |
WO2009144244A1 (en) * | 2008-05-29 | 2009-12-03 | Milliken & Company | Band ply of lend weave construction for a pneumatic tire |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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US3904458A (en) * | 1969-07-16 | 1975-09-09 | Ici Ltd | Method of joining continuous strands |
BE757617A (en) * | 1969-12-17 | 1971-04-01 | Continental Gummi Werke Ag | TIRE FOR VEHICLE |
JPH01148887A (en) * | 1987-11-30 | 1989-06-12 | Kanai Hiroyuki | Steel cord |
JPH01239180A (en) * | 1988-03-18 | 1989-09-25 | Kokoku Kousensaku Kk | Steel cord for tire |
US5012636A (en) * | 1988-04-15 | 1991-05-07 | E. I. Du Pont De Nemours And Company | Apparatus and process for forming alternate twist plied yarn and product therefrom |
AU699754B2 (en) * | 1994-03-16 | 1998-12-17 | E.I. Du Pont De Nemours And Company | A process and apparatus for making uniform alternate ply-twisted yarn and product |
DE19827870C1 (en) * | 1998-06-23 | 1999-10-07 | Saurer Allma Gmbh | Producing yarn with alternating S and Z twists by setting twists produced by a false twister between twist stops |
DE19834991B4 (en) * | 1998-08-03 | 2005-06-30 | Continental Aktiengesellschaft | Vehicle tires |
JP4527839B2 (en) * | 2000-04-12 | 2010-08-18 | 株式会社ブリヂストン | Pneumatic tire |
JP4266155B2 (en) * | 2003-11-11 | 2009-05-20 | 東洋ゴム工業株式会社 | Tire cord and pneumatic tire |
JP4417702B2 (en) * | 2003-11-26 | 2010-02-17 | 東洋ゴム工業株式会社 | Tire cord and pneumatic tire |
JP2005343358A (en) * | 2004-06-04 | 2005-12-15 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire |
JP2006103883A (en) * | 2004-10-05 | 2006-04-20 | Bridgestone Corp | Organic fiber cord connecting method |
JP2006182123A (en) * | 2004-12-27 | 2006-07-13 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire |
KR101103122B1 (en) * | 2009-12-01 | 2012-01-04 | 한국타이어 주식회사 | Triple Hybrid Cord for Tire Reinforcing Belt and Air Injection Tire Comprising The Same |
-
2013
- 2013-09-17 LU LU92481A patent/LU92481B1/en active
- 2013-09-17 BR BR112015008603A patent/BR112015008603A2/en not_active IP Right Cessation
- 2013-09-17 WO PCT/IB2013/058607 patent/WO2014060875A1/en active Application Filing
- 2013-09-17 CN CN201380054612.2A patent/CN104797436B/en not_active Expired - Fee Related
- 2013-09-17 KR KR1020157007486A patent/KR101819945B1/en active IP Right Grant
- 2013-09-17 US US14/424,443 patent/US20150258854A1/en not_active Abandoned
- 2013-09-17 EP EP13799681.5A patent/EP2892732A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1798073A1 (en) * | 2005-12-13 | 2007-06-20 | Sumitomo Rubber Industries Ltd. | Runflat tire |
JP2008044396A (en) | 2006-08-10 | 2008-02-28 | Bridgestone Corp | Pneumatic radial tire |
JP2008044550A (en) | 2006-08-18 | 2008-02-28 | Bridgestone Corp | Pneumatic radial tire |
JP2009029310A (en) | 2007-07-27 | 2009-02-12 | Bridgestone Corp | Pneumatic radial tire and manufacturing method thereof |
WO2009144244A1 (en) * | 2008-05-29 | 2009-12-03 | Milliken & Company | Band ply of lend weave construction for a pneumatic tire |
Non-Patent Citations (1)
Title |
---|
See also references of EP2892732A1 |
Also Published As
Publication number | Publication date |
---|---|
LU92481B1 (en) | 2014-10-16 |
KR101819945B1 (en) | 2018-01-18 |
KR20150070109A (en) | 2015-06-24 |
CN104797436A (en) | 2015-07-22 |
EP2892732A1 (en) | 2015-07-15 |
CN104797436B (en) | 2017-05-03 |
BR112015008603A2 (en) | 2017-07-04 |
US20150258854A1 (en) | 2015-09-17 |
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