WO2014059718A1 - Mixing system - Google Patents

Mixing system Download PDF

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Publication number
WO2014059718A1
WO2014059718A1 PCT/CN2012/084593 CN2012084593W WO2014059718A1 WO 2014059718 A1 WO2014059718 A1 WO 2014059718A1 CN 2012084593 W CN2012084593 W CN 2012084593W WO 2014059718 A1 WO2014059718 A1 WO 2014059718A1
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WO
WIPO (PCT)
Prior art keywords
stirring
spindle
rod
mixer
mixing
Prior art date
Application number
PCT/CN2012/084593
Other languages
French (fr)
Chinese (zh)
Inventor
易泽文
尹成
Original Assignee
河南新艾卡橡胶工业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 河南新艾卡橡胶工业有限公司 filed Critical 河南新艾卡橡胶工业有限公司
Publication of WO2014059718A1 publication Critical patent/WO2014059718A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber

Definitions

  • the present invention relates to the field of reclaimed rubber processing technology, and more particularly to a stirring system mainly for agitating rubber powder.
  • Recycled rubber is a rubber that is processed from vulcanized corner scraps in the production of rubber products and has certain plasticity and can be reused. In the processing and preparation of recycled rubber, it is a critical processing step to desulfurize the vulcanized rubber to restore plasticity.
  • a dynamic desulfurization tank is generally used for desulfurization of the vulcanized rubber, but the dynamic desulfurization tank adopts a high temperature and high pressure process, and water needs to be added to the desulfurization tank during the processing, so that exhaust gas and waste water are discharged. It is polluting the environment and it is difficult to meet the standards in environmental protection control.
  • a high-temperature desulfurization unit has been developed to desulfurize the vulcanized rubber, which adopts a high temperature and atmospheric pressure process, and no waste body during the processing. And wastewater discharge, less environmental pollution.
  • the present invention provides the following technical solutions:
  • a stirring system comprising:
  • a mixer disposed under the operating platform, wherein a feed port of the mixer is in communication with a discharge port of the storage bin;
  • An oil injection device and a water spray device disposed on the operating platform for spraying oil and water into the mixer;
  • a hopper for conveying material is communicated with the outlet of the mixer.
  • the agitator comprises a mixing chamber and a stirring spindle disposed in the mixing chamber, and the stirring spindle is provided with a stirring rod, and further comprises a driving device for driving the stirring shaft to rotate.
  • the driving device specifically comprises a motor and a speed reducer connected to the motor, and an output end of the speed reducer is connected to the stirring spindle.
  • the number of the stirring rods is two, including a first stirring rod and a second stirring rod.
  • the angle between the first stirring rod and the stirring main shaft is an acute angle
  • the angle between the second stirring rod and the stirring main shaft is also an acute angle.
  • the first agitating rod and the second agitating rod are each disposed on the agitating spindle by a fixing rod disposed perpendicular to the agitating spindle.
  • the minimum distance of the first stirring rod from the stirring spindle is smaller than the minimum distance of the second stirring rod from the stirring spindle.
  • the stirring chamber is further provided with an electromagnetic heating coil.
  • the number of the mixers is two, and the hopper is disposed between the two mixers.
  • the stirring system provided by the invention comprises an operating platform and a storage bin disposed on the operating platform, a mixer disposed under the operating platform, and the feeding inlet of the mixer is connected with the discharge opening of the storage bin; An oil injection device and a water spray device for spraying oil and water into the mixer on the platform are connected to the outlet of the mixer for conveying the material hopper.
  • the rubber powder is first stored in the storage bin, and then the discharge port of the storage bin is opened, the rubber powder is transferred into the mixer and chemical additives are added, and the mixer is used for a long time.
  • the powder is stirred, and an appropriate amount of oil and water is sprayed into the mixer during the stirring process, so that the purpose of mixing the oil, water and chemical additives with the rubber powder can be achieved.
  • FIG. 1 is a schematic structural view of a stirring system according to an embodiment of the present invention.
  • An object of the present invention is to provide a stirring system which can uniformly mix oil, water and chemical additives with rubber powder.
  • an agitation system provided in an embodiment of the present invention includes an operation platform and a storage bin 3 disposed on the operation platform, a mixer 4 disposed under the operation platform, and a feed port and a storage bin of the agitator 4
  • the discharge port of 3 is connected; further comprising being arranged on the operating platform for stirring
  • the fuel injection device and the water spray device for spraying oil and water in the mixer 4 are connected to the outlet of the mixer 4 for conveying the hopper 5 of the material.
  • the fuel injection device may include a fuel tank 1, a spray nozzle, and an oil pump connected to both the fuel tank 1 and the spray nozzle, and the pressure of the spray nozzle may be 0.3 MPa.
  • the water spray device may include a water tank 2, a spray nozzle, and a water pump connected to both the water tank 2 and the spray nozzle, and the spray nozzle may have a pressure of 0.3 MPa.
  • the fuel injection device may only include a fuel tank and a spray nozzle.
  • the water spray device may also include only a water tank and a spray nozzle, which are not limited herein.
  • the rubber powder When applying the stirring system provided by the invention, the rubber powder is first stored in the storage bin 3, and then the discharge port of the storage bin 3 is opened, the rubber powder is transferred into the mixer 4 and the chemical auxiliary agent is added, and the mixer 4 is long. Time to stir the rubber powder, and spray an appropriate amount of oil and water into the mixer 4 through the fuel injection device and the water spray device during the stirring process, so that the oil, water and chemical additives and the rubber powder can be uniformly stirred. purpose.
  • the agitator 4 may include a mixing chamber and a stirring spindle 41 disposed in the mixing chamber, and a stirring rod is disposed on the stirring spindle 41, and a driving device for driving the stirring spindle 41 to rotate.
  • the stirring shaft 41 is driven by the driving device to rotate, and the rubber powder, the oil, the water and the chemical auxiliary agent in the stirring chamber are sufficiently stirred by the stirring rod provided on the stirring main shaft 41 to achieve uniform stirring.
  • the driving device may be a motor 44 and a speed reducer 43 connected to the motor 44, and the output end of the speed reducer 43 is connected to the stirring spindle 41.
  • the structural cylinder is easy to operate, wherein the output end of the speed reducer 43 can pass through the coupling.
  • the drive unit can also use other devices, such as a worm gear structure, to drive the agitator spindle 41 to rotate.
  • the stirring spindle 41 can rotate at a speed of 45 r/min -50 r/min and a torque of 1200 N/m-1800 N/m.
  • the mixer 4 can also be other stirring devices, such as a stirring drum and a driving device for driving the stirring drum to rotate.
  • a stirring drum and a driving device for driving the stirring drum to rotate.
  • the driving device drives the stirring drum to rotate
  • the rubber powder inside can also roll up and down to achieve the purpose of stirring. .
  • the number of the stirring rods is two, that is, the first stirring rod 42 and the second stirring rod 46. Only two sets of the stirring rod structure are arranged, which is easy to operate, and of course, more can be set, which is not limited herein.
  • the angle between the first stirring rod 42 and the stirring main shaft 41 is an acute angle
  • the second stirring The angle between the mixing rod 46 and the agitating spindle 41 is also an acute angle.
  • the first agitating rod 42 and the second agitating rod 46 have a certain length in the direction along the agitating spindle 41 and perpendicular to the agitating spindle 41. In the process of stirring, it is more helpful to stir the rubber powder with water, oil and chemical additives. It is of course also possible to arrange the stirring rod perpendicular to the stirring spindle 41, which is not limited here.
  • both the first agitating rod 42 and the second agitating rod 46 may be disposed by a fixing rod 45 disposed perpendicular to the agitating spindle 41.
  • the main shaft 41 is stirred.
  • the fixing rod 45 can be first disposed perpendicular to the stirring main shaft 41, and then the first stirring rod 42 and the second stirring rod 46 are fixed on the fixing rod 45.
  • the number of the fixing rods 45 can be set to one or more. This is not limited.
  • the first stirring rod 42 and the second stirring rod 46 can be directly fixed to the stirring spindle 41, which is not limited herein.
  • the minimum distance of the first stirring rod 42 from the stirring main shaft 41 is smaller than the minimum distance of the second stirring rod 46 from the stirring main shaft 41, wherein the minimum distance means that the first stirring rod 42 or the second stirring rod 46 is closest to the stirring main shaft.
  • the distance of the point 41 is from the stirring spindle 41.
  • the agitating spindle 41 drives the first agitating bar 42 and the second agitating bar 46 to rotate around the agitating spindle 41.
  • the first agitating bar 42 and the second agitating bar 46 have different rotation radii. Stir the rubber powder at different distances from the stirring spindle 41 in the mixing chamber, which is more conducive to mixing the rubber powder with water, oil and chemical additives.
  • a heating device may be installed on the mixer 4 to heat the rubber powder in the agitator 4, wherein the heating device may be an electromagnetic heating device. That is, an electromagnetic heating coil can be arranged on the mixing chamber, wherein the power of the electromagnetic heating coil can be set to 30 kw.
  • two mixers 4 may be provided, and the hopper 5 is disposed between the two mixers 4, so that the two mixers 4 work at the same time, thereby improving work efficiency, when rubber powder and water, After the oil and chemical additives are evenly stirred, the discharge port of the mixer 4 is opened, and the rubber powder is discharged into the hopper 5 through the discharge port, and then proceeds to the next process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

Disclosed is a mixing system, comprising an operation platform; a material storage silo (3) provided on the operation platform; a mixing machine (4) provided below the operation platform, with a feed port of the mixing machine (4) being in communication with a discharge port of the material storage silo (3); an oil spraying device and a water spraying device both provided on the operation platform and used for spraying oil and water into the mixing machine (4); and a hopper (5) communicating with an outlet of the mixing machine (4) and used for delivering materials. When the mixing system is applied, firstly the rubber powder is stored within the material storage silo (3), then a discharge port of the material storage silo (3) is opened so as to deliver the rubber powder into the mixing machine (4) and into which chemical auxiliary agents are added, the rubber powder is mixed by the mixing machine (4) for a long time, and an appropriate amount of oil and water is sprayed into the mixing machine (4) during mixing, such that the purpose of mixing the oil, water and chemical auxiliary agents with the rubber powder uniformly can be achieved.

Description

一种搅拌系统 本申请要求于 2012 年 10 月 16 日提交中国专利局、 申请号为 201210391823.2、 发明名称为"一种搅拌系统"的中国专利申请的优先权, 其全部内容通过引用结合在本申请中。 技术领域  Agitating system This application claims priority to Chinese Patent Application No. 201210391823.2, entitled "A Stirring System", filed on October 16, 2012, the entire contents of in. Technical field
本发明涉及再生橡胶加工技术领域, 更具体地说, 涉及一种搅拌系统, 主要用于搅拌橡胶粉末。  The present invention relates to the field of reclaimed rubber processing technology, and more particularly to a stirring system mainly for agitating rubber powder.
背景技术 Background technique
再生橡胶是以橡胶制品生产中已硫化的边角废料为原料加工成的、 有 一定可塑性且可重新使用的橡胶。 在再生橡胶的加工制备中, 对已硫化的 橡胶进行脱硫处理使其恢复可塑性是较为关键的加工步骤。  Recycled rubber is a rubber that is processed from vulcanized corner scraps in the production of rubber products and has certain plasticity and can be reused. In the processing and preparation of recycled rubber, it is a critical processing step to desulfurize the vulcanized rubber to restore plasticity.
在现有技术中一般使用动态脱硫罐对已硫化的橡胶进行脱硫处理, 但 是动态脱硫罐采用的是高温高压工艺,在加工过程中需要在脱硫罐中加水, 故有废气排放和废水排放,会对环境造成污染,在环保控制方面很难达标。 为了降低对已硫化的橡胶进行脱硫处理的过程中对环境的污染, 现研究出 了一种高温脱硫机组对已硫化的橡胶进行脱硫处理,其采用高温常压工艺, 在加工过程中无废体和废水排放, 对环境污染较小。  In the prior art, a dynamic desulfurization tank is generally used for desulfurization of the vulcanized rubber, but the dynamic desulfurization tank adopts a high temperature and high pressure process, and water needs to be added to the desulfurization tank during the processing, so that exhaust gas and waste water are discharged. It is polluting the environment and it is difficult to meet the standards in environmental protection control. In order to reduce the environmental pollution in the process of desulfurization of vulcanized rubber, a high-temperature desulfurization unit has been developed to desulfurize the vulcanized rubber, which adopts a high temperature and atmospheric pressure process, and no waste body during the processing. And wastewater discharge, less environmental pollution.
但是在对橡胶粉末进行脱硫处理之前需要将油、 水和化工助剂等加入 橡胶粉末并搅拌均匀。 在现有技术中, 是将油、 水和化工助剂等连同橡胶 粉末一齐加入脱硫罐中, 在脱硫罐中进行长时间的搅拌。 显然, 在高温脱 硫机组中并没有设置供搅拌橡胶粉末的脱硫罐, 所以需要设计新的搅拌系 统以能够将油、 水和化工助剂与橡胶粉末搅拌均匀。  However, it is necessary to add oil, water, and chemical additives to the rubber powder and stir it evenly before desulfurizing the rubber powder. In the prior art, oil, water, chemical additives and the like are added together with rubber powder to a desulfurization tank, and stirring is carried out for a long time in the desulfurization tank. Obviously, in the high-temperature desulfurization unit, there is no desulfurization tank for stirring the rubber powder, so it is necessary to design a new agitation system to be able to stir the oil, water and chemical additives with the rubber powder evenly.
综上所述, 如何提供一种搅拌系统, 从而可以将油、 水和化工助剂与 橡胶粉末搅拌均匀, 是目前本领域技术人员急需解决的问题。 发明内容 有鉴于此, 本发明的目的在于提供一种搅拌系统, 从而可以将油、 水 和化工助剂与橡胶粉末搅拌均匀。 In summary, how to provide a stirring system, which can evenly mix oil, water and chemical additives with rubber powder, is an urgent problem to be solved by those skilled in the art. Summary of the invention In view of the above, it is an object of the present invention to provide a stirring system which can uniformly mix oil, water and chemical additives with rubber powder.
为了达到上述目的, 本发明提供如下技术方案:  In order to achieve the above object, the present invention provides the following technical solutions:
一种搅拌系统, 包括:  A stirring system comprising:
操作平台和设置于所述操作平台上的储料仓;  An operating platform and a storage bin disposed on the operating platform;
设置于所述操作平台下方的搅拌机, 所述搅拌机的进料口与所述储料 仓的出料口相连通;  a mixer disposed under the operating platform, wherein a feed port of the mixer is in communication with a discharge port of the storage bin;
设置于所述操作平台上用于向搅拌机中喷洒油和水的喷油装置和喷水 装置;  An oil injection device and a water spray device disposed on the operating platform for spraying oil and water into the mixer;
与所述搅拌机的出口连通用于输送物料的料斗。  A hopper for conveying material is communicated with the outlet of the mixer.
优选地, 所述搅拌机包括搅拌仓和设置于搅拌仓内的搅拌主轴, 且所 述搅拌主轴上设置有搅拌杆, 还包括驱动所述搅拌主轴转动的驱动装置。  Preferably, the agitator comprises a mixing chamber and a stirring spindle disposed in the mixing chamber, and the stirring spindle is provided with a stirring rod, and further comprises a driving device for driving the stirring shaft to rotate.
优选地, 所述驱动装置具体包括电机及与所述电机相连的减速机, 所 述减速机的输出端与所述搅拌主轴连接。  Preferably, the driving device specifically comprises a motor and a speed reducer connected to the motor, and an output end of the speed reducer is connected to the stirring spindle.
优选地, 所述搅拌杆的数量为两个, 包括第一搅拌杆和第二搅拌杆。 优选地, 第一搅拌杆与所述搅拌主轴的夹角为锐角, 且第二搅拌杆与 所述搅拌主轴的夹角也为锐角。  Preferably, the number of the stirring rods is two, including a first stirring rod and a second stirring rod. Preferably, the angle between the first stirring rod and the stirring main shaft is an acute angle, and the angle between the second stirring rod and the stirring main shaft is also an acute angle.
优选地, 所述第一搅拌杆和第二搅拌杆均通过垂直于所述搅拌主轴布 置的固定杆设置于所述搅拌主轴上。  Preferably, the first agitating rod and the second agitating rod are each disposed on the agitating spindle by a fixing rod disposed perpendicular to the agitating spindle.
优选地, 所述第一搅拌杆距所述搅拌主轴的最小距离小于所述第二搅 拌杆距所述搅拌主轴的最小距离。  Preferably, the minimum distance of the first stirring rod from the stirring spindle is smaller than the minimum distance of the second stirring rod from the stirring spindle.
优选地, 所述搅拌仓上还设置有电磁加热线圏。  Preferably, the stirring chamber is further provided with an electromagnetic heating coil.
优选地, 所述搅拌机的数量为两个, 且所述料斗设置于所述两个搅拌 机之间。  Preferably, the number of the mixers is two, and the hopper is disposed between the two mixers.
本发明提供的搅拌系统包括操作平台和设置于操作平台上的储料仓, 设置于操作平台下方的搅拌机, 并且搅拌机的进料口与储料仓的出料口相 连通; 还包括设置于操作平台上用于向搅拌机中喷洒油和水的喷油装置和 喷水装置, 与搅拌机的出口连通用于输送物料的料斗。 应用本发明提供的搅拌系统时, 首先将橡胶粉末储放于储料仓内, 然 后打开储料仓的出料口, 将橡胶粉末输送到搅拌机内并加入化工助剂, 搅 拌机长时间的对橡胶粉末进行搅拌, 在搅拌的过程中向搅拌机内喷洒适量 的油和水,如此便可达到将油、水和化工助剂与橡胶粉末搅拌均勾的目的。 The stirring system provided by the invention comprises an operating platform and a storage bin disposed on the operating platform, a mixer disposed under the operating platform, and the feeding inlet of the mixer is connected with the discharge opening of the storage bin; An oil injection device and a water spray device for spraying oil and water into the mixer on the platform are connected to the outlet of the mixer for conveying the material hopper. When applying the stirring system provided by the invention, the rubber powder is first stored in the storage bin, and then the discharge port of the storage bin is opened, the rubber powder is transferred into the mixer and chemical additives are added, and the mixer is used for a long time. The powder is stirred, and an appropriate amount of oil and water is sprayed into the mixer during the stirring process, so that the purpose of mixing the oil, water and chemical additives with the rubber powder can be achieved.
附图说明 DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对 实施例或现有技术描述中所需要使用的附图作筒单地介绍, 显而易见地, 下面描述中的附图仅仅是本发明的一些实施例, 对于本领域普通技术人员 来讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附 图。  In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description It is merely some embodiments of the present invention, and those skilled in the art can obtain other drawings according to the drawings without any creative work.
图 1为本发明实施例提供的搅拌系统的结构示意图。  FIG. 1 is a schematic structural view of a stirring system according to an embodiment of the present invention.
附图中标记如下:  The figures are marked as follows:
1-油箱、 2-水箱、 3-储料仓、 4-搅拌机、 5-料斗、 41-搅拌主轴、 42-第 一搅拌杆、 43-减速机、 44-电机、 45-固定杆、 46-第二搅拌杆。  1-tank, 2-water tank, 3-reservoir, 4-mixer, 5-hopper, 41-stirring spindle, 42-first stirring rod, 43-reducer, 44-motor, 45-fixing rod, 46- Second stirring rod.
具体实施方式 detailed description
本发明的目的在于提供一种搅拌系统, 从而可以将油、 水和化工助剂 与橡胶粉末搅拌均匀。  SUMMARY OF THE INVENTION An object of the present invention is to provide a stirring system which can uniformly mix oil, water and chemical additives with rubber powder.
下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进 行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实施例, 而不是全部的实施例。 基于本发明中的实施例, 本领域普通技术人员在没 有做出创造性劳动前提下所获得的所有其他实施例, 都属于本发明保护的 范围。  The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图 1 , 本发明实施例中所提供的搅拌系统包括操作平台和设置 于操作平台上的储料仓 3 , 设置于操作平台下方的搅拌机 4, 并且搅拌机 4 的进料口与储料仓 3的出料口相连通; 还包括设置于操作平台上用于向搅 拌机 4中喷洒油和水的喷油装置和喷水装置, 与搅拌机 4的出口连通用于 输送物料的料斗 5。 Referring to FIG. 1 , an agitation system provided in an embodiment of the present invention includes an operation platform and a storage bin 3 disposed on the operation platform, a mixer 4 disposed under the operation platform, and a feed port and a storage bin of the agitator 4 The discharge port of 3 is connected; further comprising being arranged on the operating platform for stirring The fuel injection device and the water spray device for spraying oil and water in the mixer 4 are connected to the outlet of the mixer 4 for conveying the hopper 5 of the material.
其中喷油装置可以包括油箱 1、 喷雾喷头和与油箱 1和喷雾喷头均连 通的油泵,并且喷雾喷头的压力可以为 0.3MPa。喷水装置可以包括水箱 2、 喷雾喷头和与水箱 2和喷雾喷头均连通的水泵, 并且喷雾喷头的压力可以 为 0.3MPa。 当然喷油装置也可以只包括油箱和喷雾喷头, 喷水装置也可以 只包括水箱和喷雾喷头, 在此不做限定。  The fuel injection device may include a fuel tank 1, a spray nozzle, and an oil pump connected to both the fuel tank 1 and the spray nozzle, and the pressure of the spray nozzle may be 0.3 MPa. The water spray device may include a water tank 2, a spray nozzle, and a water pump connected to both the water tank 2 and the spray nozzle, and the spray nozzle may have a pressure of 0.3 MPa. Of course, the fuel injection device may only include a fuel tank and a spray nozzle. The water spray device may also include only a water tank and a spray nozzle, which are not limited herein.
应用本发明提供的搅拌系统时, 首先将橡胶粉末储放于储料仓 3内, 然 后打开储料仓 3的出料口, 将橡胶粉末输送到搅拌机 4内并加入化工助剂, 搅拌机 4长时间的对橡胶粉末进行搅拌,在搅拌的过程中通过喷油装置和喷 水装置向搅拌机 4内喷洒适量的油和水,如此便可达到将油、水和化工助剂 与橡胶粉末搅拌均匀的目的。  When applying the stirring system provided by the invention, the rubber powder is first stored in the storage bin 3, and then the discharge port of the storage bin 3 is opened, the rubber powder is transferred into the mixer 4 and the chemical auxiliary agent is added, and the mixer 4 is long. Time to stir the rubber powder, and spray an appropriate amount of oil and water into the mixer 4 through the fuel injection device and the water spray device during the stirring process, so that the oil, water and chemical additives and the rubber powder can be uniformly stirred. purpose.
优选地, 搅拌机 4可以包括搅拌仓和设置于搅拌仓内的搅拌主轴 41 , 并且在搅拌主轴 41上设置有搅拌杆, 还包括驱动搅拌主轴 41转动的驱动 装置。 如此设置, 通过驱动装置驱动搅拌主轴 41转动, 利用设置在搅拌主 轴 41上的搅拌杆对搅拌仓内的橡胶粉末、油、水及化工助剂进行充分搅拌, 以达到搅拌均匀的目的。 其中, 驱动装置可以为电机 44和与电机 44相连 的减速机 43 , 并且减速机 43的输出端与搅拌主轴 41连接, 此结构筒单易 操作,其中减速机 43的输出端可以通过联轴器与搅拌主轴 41连接。 当然, 驱动装置还可以使用其它装置, 比如, 蜗轮蜗杆结构, 利用涡轮带动搅拌 主轴 41转动。 其中, 搅拌主轴 41的转速可以为 45 r/min -50r/min, 其扭矩 可为 1200N/m-1800 N/m。  Preferably, the agitator 4 may include a mixing chamber and a stirring spindle 41 disposed in the mixing chamber, and a stirring rod is disposed on the stirring spindle 41, and a driving device for driving the stirring spindle 41 to rotate. In this way, the stirring shaft 41 is driven by the driving device to rotate, and the rubber powder, the oil, the water and the chemical auxiliary agent in the stirring chamber are sufficiently stirred by the stirring rod provided on the stirring main shaft 41 to achieve uniform stirring. The driving device may be a motor 44 and a speed reducer 43 connected to the motor 44, and the output end of the speed reducer 43 is connected to the stirring spindle 41. The structural cylinder is easy to operate, wherein the output end of the speed reducer 43 can pass through the coupling. It is connected to the stirring spindle 41. Of course, the drive unit can also use other devices, such as a worm gear structure, to drive the agitator spindle 41 to rotate. Among them, the stirring spindle 41 can rotate at a speed of 45 r/min -50 r/min and a torque of 1200 N/m-1800 N/m.
其中, 搅拌机 4还可以为其它搅拌装置, 比如搅拌滚筒和驱动搅拌滚 筒转动的驱动装置, 如此设置, 当驱动装置驱动搅拌滚筒转动时, 其内部 的橡胶粉末上下翻滚也能达到搅拌均勾的目的。  The mixer 4 can also be other stirring devices, such as a stirring drum and a driving device for driving the stirring drum to rotate. When the driving device drives the stirring drum to rotate, the rubber powder inside can also roll up and down to achieve the purpose of stirring. .
在本实施例中, 搅拌杆的数量为两个, 即第一搅拌杆 42和第二搅拌杆 46。 仅设置两个搅拌杆结构筒单, 易操作, 当然也可以设置更多个, 在此 不做限定。 优选地, 第一搅拌杆 42与搅拌主轴 41的夹角为锐角, 且第二搅 拌杆 46与搅拌主轴 41的夹角也为锐角, 如此设置, 第一搅拌杆 42和第二搅 拌杆 46在沿着搅拌主轴 41的方向上和垂直于搅拌主轴 41的方向上均有一定 长度, 在搅拌的过程中更有助于将橡胶粉末与水、 油、化工助剂搅拌均匀。 当然也可以将搅拌杆垂直于搅拌主轴 41设置, 在此不做限定。 In the present embodiment, the number of the stirring rods is two, that is, the first stirring rod 42 and the second stirring rod 46. Only two sets of the stirring rod structure are arranged, which is easy to operate, and of course, more can be set, which is not limited herein. Preferably, the angle between the first stirring rod 42 and the stirring main shaft 41 is an acute angle, and the second stirring The angle between the mixing rod 46 and the agitating spindle 41 is also an acute angle. As such, the first agitating rod 42 and the second agitating rod 46 have a certain length in the direction along the agitating spindle 41 and perpendicular to the agitating spindle 41. In the process of stirring, it is more helpful to stir the rubber powder with water, oil and chemical additives. It is of course also possible to arrange the stirring rod perpendicular to the stirring spindle 41, which is not limited here.
为了使第一搅拌杆 42和第二搅拌杆 46与搅拌主轴 41之间具有一定距 离, 可以将第一搅拌杆 42和第二搅拌杆 46均通过垂直于搅拌主轴 41布置的 固定杆 45设置于搅拌主轴 41上。 如此设置, 可以首先将固定杆 45垂直于搅 拌主轴 41设置, 然后将第一搅拌杆 42和第二搅拌杆 46固定在固定杆 45上, 当然固定杆 45的数量可以设置一个或者多个, 在此不作限定。 当然还可以 将第一搅拌杆 42和第二搅拌杆 46直接固定在搅拌主轴 41上,在此不作限定。  In order to provide a certain distance between the first agitating rod 42 and the second agitating rod 46 and the agitating spindle 41, both the first agitating rod 42 and the second agitating rod 46 may be disposed by a fixing rod 45 disposed perpendicular to the agitating spindle 41. The main shaft 41 is stirred. In this way, the fixing rod 45 can be first disposed perpendicular to the stirring main shaft 41, and then the first stirring rod 42 and the second stirring rod 46 are fixed on the fixing rod 45. Of course, the number of the fixing rods 45 can be set to one or more. This is not limited. Of course, the first stirring rod 42 and the second stirring rod 46 can be directly fixed to the stirring spindle 41, which is not limited herein.
优选地, 第一搅拌杆 42距搅拌主轴 41的最小距离小于第二搅拌杆 46距 搅拌主轴 41的最小距离, 其中最小距离是指第一搅拌杆 42或第二搅拌杆 46 上最靠近搅拌主轴 41的点距搅拌主轴 41的距离。 如此设置, 当驱动搅拌主 轴 41进行转动时, 搅拌主轴 41带动第一搅拌杆 42和第二搅拌杆 46围绕搅拌 主轴 41转动, 第一搅拌杆 42和第二搅拌杆 46的转动半径不同, 可以搅拌搅 拌仓内距搅拌主轴 41距离不同位置的橡胶粉末, 更加有利于将橡胶粉末与 水、 油、 化工助剂搅拌均匀。  Preferably, the minimum distance of the first stirring rod 42 from the stirring main shaft 41 is smaller than the minimum distance of the second stirring rod 46 from the stirring main shaft 41, wherein the minimum distance means that the first stirring rod 42 or the second stirring rod 46 is closest to the stirring main shaft. The distance of the point 41 is from the stirring spindle 41. In this way, when the agitating spindle 41 is driven to rotate, the agitating spindle 41 drives the first agitating bar 42 and the second agitating bar 46 to rotate around the agitating spindle 41. The first agitating bar 42 and the second agitating bar 46 have different rotation radii. Stir the rubber powder at different distances from the stirring spindle 41 in the mixing chamber, which is more conducive to mixing the rubber powder with water, oil and chemical additives.
同时, 在搅拌过程中, 为了有利于橡胶粉末与化工助剂之间的反应, 还可以在搅拌机 4上安装加热装置, 以给搅拌机 4内的橡胶粉末加热, 其 中,加热装置可以为电磁加热圏, 即可以在搅拌仓上设置有电磁加热线圏, 其中电磁加热线圏的功率可以设置为 30kw。  Meanwhile, in the stirring process, in order to facilitate the reaction between the rubber powder and the chemical auxiliary agent, a heating device may be installed on the mixer 4 to heat the rubber powder in the agitator 4, wherein the heating device may be an electromagnetic heating device. That is, an electromagnetic heating coil can be arranged on the mixing chamber, wherein the power of the electromagnetic heating coil can be set to 30 kw.
在本实施例中, 为了提高工作效率, 可以设置两个搅拌机 4, 并且将料 斗 5设置于两个搅拌机 4之间,这样两个搅拌机 4同时工作,提高了工作效率, 当橡胶粉末与水、 油、 化工助剂搅拌均匀后, 打开搅拌机 4的出料口, 橡胶 粉末通过出料口排出进入料斗 5 , 进而进入下一道工序。  In the present embodiment, in order to improve work efficiency, two mixers 4 may be provided, and the hopper 5 is disposed between the two mixers 4, so that the two mixers 4 work at the same time, thereby improving work efficiency, when rubber powder and water, After the oil and chemical additives are evenly stirred, the discharge port of the mixer 4 is opened, and the rubber powder is discharged into the hopper 5 through the discharge port, and then proceeds to the next process.
本说明书中各个实施例采用递进的方式描述, 每个实施例重点说明的 都是与其他实施例的不同之处, 各个实施例之间相同相似部分互相参见即 可。 对所公开的实施例的上述说明, 使本领域专业技术人员能够实现或使 用本发明。 对这些实施例的多种修改对本领域的专业技术人员来说将是显 而易见的, 本文中所定义的一般原理可以在不脱离本发明的精神或范围的 情况下, 在其它实施例中实现。 因此, 本发明将不会被限制于本文所示的 这些实施例, 而是要符合与本文所公开的原理和新颖特点相一致的最宽的 范围。 The various embodiments in the present specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and the same similar parts between the various embodiments may be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein, but the scope of the inventions

Claims

权 利 要 求 Rights request
1、 一种搅拌系统, 其特征在于, 包括: 1. A stirring system, characterized by including:
操作平台和设置于所述操作平台上的储料仓( 3 ); An operating platform and a storage bin (3) provided on the operating platform;
设置于所述操作平台下方的搅拌机(4), 所述搅拌机(4)的进料口与 所述储料仓(3) 的出料口相连通; A mixer (4) is provided below the operating platform, and the feed port of the mixer (4) is connected with the discharge port of the storage bin (3);
设置于所述操作平台上用于向搅拌机( 4 )中喷洒油和水的喷油装置和 喷水装置; An oil spray device and a water spray device provided on the operating platform for spraying oil and water into the mixer (4);
与所述搅拌机(4) 的出口连通用于输送物料的料斗 (5)。 A hopper (5) for transporting materials is connected to the outlet of the mixer (4).
2、 根据权利要求 1所述的搅拌系统, 其特征在于, 所述搅拌机(4) 包括搅拌仓和设置于搅拌仓内的搅拌主轴( 41 ), 且所述搅拌主轴( 41 )上 设置有搅拌杆, 还包括驱动所述搅拌主轴 (41)转动的驱动装置。 2. The mixing system according to claim 1, characterized in that the mixer (4) includes a mixing chamber and a stirring spindle (41) arranged in the mixing chamber, and the stirring spindle (41) is provided with a stirring The rod also includes a driving device that drives the stirring main shaft (41) to rotate.
3、根据权利要求 2所述的搅拌系统, 其特征在于, 所述驱动装置具体 的输出端与所述搅拌主轴(41)连接。 3. The mixing system according to claim 2, characterized in that the specific output end of the driving device is connected to the mixing spindle (41).
4、根据权利要求 2所述的搅拌系统, 其特征在于, 所述搅拌杆的数量 为两个, 包括第一搅拌杆( 42 )和第二搅拌杆( 46 )。 4. The stirring system according to claim 2, characterized in that the number of the stirring rods is two, including a first stirring rod (42) and a second stirring rod (46).
5、 根据权利要求 4所述的搅拌系统, 其特征在于, 第一搅拌杆(42) 与所述搅拌主轴(41) 的夹角为锐角, 且第二搅拌杆(46) 与所述搅拌主 轴 (41) 的夹角也为锐角。 5. The stirring system according to claim 4, characterized in that the angle between the first stirring rod (42) and the stirring spindle (41) is an acute angle, and the second stirring rod (46) and the stirring spindle are at an acute angle. The angle in (41) is also an acute angle.
6、根据权利要求 5所述的搅拌系统,其特征在于,所述第一搅拌杆( 42 ) 和第二搅拌杆( 46 )均通过垂直于所述搅拌主轴( 41 )布置的固定杆 ( 45 ) 设置于所述搅拌主轴(41)上。 6. The stirring system according to claim 5, characterized in that the first stirring rod (42) and the second stirring rod (46) both pass through a fixed rod (45) arranged perpendicularly to the stirring main shaft (41). ) is arranged on the stirring spindle (41).
7、根据权利要求 4所述的搅拌系统,其特征在于,所述第一搅拌杆( 42 ) 距所述搅拌主轴(41) 的最小距离小于所述第二搅拌杆 (46)距所述搅拌 主轴 (41) 的最小距离。 7. The stirring system according to claim 4, characterized in that the minimum distance between the first stirring rod (42) and the stirring spindle (41) is smaller than the distance between the second stirring rod (46) and the stirring main shaft (41). Minimum distance from spindle (41).
8、根据权利要求 2所述的搅拌系统, 其特征在于, 所述搅拌仓上还设 置有电磁加热线圏。 8. The stirring system according to claim 2, characterized in that the stirring chamber is also provided with an electromagnetic heating coil.
9、 根据权利要求 1所述的搅拌系统, 其特征在于, 所述搅拌机(4) 的数量为两个, 且所述料斗 (5)设置于所述两个搅拌机(4)之间。 9. The mixing system according to claim 1, characterized in that, the mixer (4) The number is two, and the hopper (5) is arranged between the two mixers (4).
PCT/CN2012/084593 2012-10-16 2012-11-14 Mixing system WO2014059718A1 (en)

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