WO2014056085A1 - Endless track for traction of an off-road vehicle such as an all-terrain vehicle (atv) or a snowmobile - Google Patents

Endless track for traction of an off-road vehicle such as an all-terrain vehicle (atv) or a snowmobile Download PDF

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Publication number
WO2014056085A1
WO2014056085A1 PCT/CA2013/000864 CA2013000864W WO2014056085A1 WO 2014056085 A1 WO2014056085 A1 WO 2014056085A1 CA 2013000864 W CA2013000864 W CA 2013000864W WO 2014056085 A1 WO2014056085 A1 WO 2014056085A1
Authority
WO
WIPO (PCT)
Prior art keywords
endless track
traction
track
projection
projections
Prior art date
Application number
PCT/CA2013/000864
Other languages
French (fr)
Inventor
Jeremie Zuchoski
Bernard Jean
Original Assignee
Camoplast Solideal Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Camoplast Solideal Inc. filed Critical Camoplast Solideal Inc.
Publication of WO2014056085A1 publication Critical patent/WO2014056085A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/04Endless track vehicles with tracks and alternative ground wheels, e.g. changeable from endless track vehicle into wheeled vehicle and vice versa
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/084Endless-track units or carriages mounted separably, adjustably or extensibly on vehicles, e.g. portable track units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/24Tracks of continuously flexible type, e.g. rubber belts
    • B62D55/244Moulded in one piece, with either smooth surfaces or surfaces having projections, e.g. incorporating reinforcing elements

Definitions

  • the invention relates generally to off-road vehicles such as all-terrain vehicles (ATVs) and snowmobiles and, more particularly, to endless tracks for providing traction to ATVs, snowmobiles and other off-road vehicles.
  • Certain off-road vehicles such as snowmobiles and all-terrain vehicles (ATVs) may be equipped with elastomeric endless tracks which enhance their traction and floatation on soft, slippery and/or irregular grounds (e.g., soil, mud, sand, ice, snow, etc.) on which they operate
  • soft, slippery and/or irregular grounds e.g., soil, mud, sand, ice, snow, etc.
  • Traction, floatation and other performance aspects of tracked vehicles depend on various factors, including their endless tracks.
  • rigidity characteristics of an endless track can have a significant influence on traction, floatation and other performance aspects of a vehicle propelled by the track.
  • the track needs to be longitudinally flexible to flex around a track-engaging assembly (e.g., comprising a drive wheel and roller wheels) of the vehicle, large deflections of a bottom run of the track (e.g., in gaps between adjacent rollers wheels) may occur if the track's longitudinal flexibility is too great, thereby detrimentally affecting traction and pressure distribution on the ground.
  • the track may comprise transversal stiffening rods such that it is very rigid transversally or may be free of transversal stiffening rods such that it is very flexible transversally, but a very high transversal rigidity or flexibility may present drawbacks (e.g., poor traction on uneven ground areas if too rigid transversally, poor floatation if too flexible transversally, etc.). For these and other reasons, there is a need to improve endless tracks for ATVs, snowmobiles apd other off-road vehicles.
  • an endless track for traction of an off-road vehicle.
  • the endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track.
  • Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection.
  • the enlarged protrusions of the traction projections are dimensioned and disposed relative to one another to enhance a rigidity of a bottom run of the endless track in the longitudinal direction of the endless track.
  • an endless track for traction of an off-road vehicle.
  • the endless track is mountable around a plurality of track-contacting wheels which includes (i) a drive wheel for driving the endless track and (ii) a plurality of roller wheels for rolling on a bottom run of the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track.
  • Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection.
  • the enlarged protrusions of the traction projections are dimensioned and disposed relative to one another to oppose a tendency of the bottom run of the endless track to flex inwardly in a gap between adjacent ones of the roller wheels.
  • an endless track for traction of an off-road vehicle.
  • the endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track.
  • Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection.
  • a ratio of (i) a width of the enlarged protrusion of a first one of the traction projections in the longitudinal direction of the endless track over (ii) a longitudinal spacing of the first one of the traction projections and a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track is at least 0.8.
  • an endless track for traction of an off-road vehicle.
  • the endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track.
  • Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; a first enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection; and a second enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection.
  • the first enlarged protrusion and the second enlarged protrusion of the traction projection are spaced apart in a widthwise direction of the endless track.
  • the first enlarged protrusion of the traction projection is larger in the longitudinal direction of the endless track than the second enlarged protrusion of the traction projection.
  • an endless track for traction of an off-road vehicle is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections extends transversally to the longitudinal direction of the endless track.
  • a ratio of (i) a bending stiffness of the traction projection in a widthwise direction of the endless track over (ii) a cross- sectional weight per unit length of the traction projection at a cross-section of the traction projection is at least 5000 in. 3 .
  • an endless track for traction of an off-road vehicle is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track.
  • the endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels.
  • the endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground.
  • the ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections extends transversally to the longitudinal direction of the endless track.
  • a cross-section of the traction projection has: a width in the longitudinal direction of the endless track; a minimal dimension in the longitudinal direction of the endless track that is less than the width of the cross- section of the traction projection; and a height in a thickness direction of the endless track.
  • a ratio of the width of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 4.
  • a ratio of the height of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 6.
  • the invention provides an endless track for traction of a vehicle on a ground surface, the track comprising elastomeric material allowing the track to flex around a plurality of wheels, the wheels including a drive wheel for driving the track, the track comprising an inner side for facing the wheels and a ground-engaging outer side for engaging the ground surface, the ground-engaging outer side coniprising a plurality of traction projections projecting outwardly and spaced apart in a longitudinal direction of the track, a height of a given one of the traction projections being greater than a distance between adjacent ones of the traction projections in the longitudinal direction of the track
  • FIGs 1A and 1 B show an example of an all-terrain vehicle (ATV) comprising track assemblies which comprise endless tracks in accordance with an embodiment of the invention
  • Figures 2A and 2B show the ATV equipped with ground-engaging wheels instead of the track assemblies;
  • Figures 3 and 4 show perspective views of a front one and a rear one of the track assemblies
  • Figures 5 and 6 show perspective views of the front one and the rear one of the track assemblies without their endless track
  • Figures 7 and 8 show perspective views of a segment of the endless track of the rear track assembly, which depict features of an inner side and a ground-engaging outer side of the endless track that are not depicted in Figures 1A, 1 B, 3 and 4, including traction projections of the endless track;
  • Figures 9 and 10 show views of the ground-engaging outer side and the inner side of the endless track of the rear track assembly
  • Figure 11 show ⁇ s a side view of the endless track of the rear track assembly
  • Figures 12 and 13 show other views of the endless track of the rear track assembly;
  • Figure 14 shows a cross-sectional view of the endless track taken as indicated in Figure 9;
  • Figure 15 shows a partial cross-sectional view of the endless track taken in a widthwise direction of the track
  • Figure 16 show ⁇ a variant in which the endless track comprises transversal stiffening rods in other embodiments;
  • Figures 17 to 23 show views of a segment of the endless track of the front track assembly, which depict features of an inner side and a ground-engaging outer side of the endless track that are not depicted in Figures 1A, 1 B, 3 and 4;
  • Figure 24A represents a smooth shape of a bottom run of the endless track of the rear track assembly in contrast to Figure 24B which represents an excessive flexion of the endless track in gaps between wheels of the rear track assembly that could occur if the endless track lacked certain features;
  • Figure 25A shows a controlled flexion of the endless track in its widthwise direction in contrast to Figure 25B which represents an excessive flexion of the endless track in its widthwise direction that could occur if the endless track lacked certain features;
  • Figure 26 shows a close-up perspective view of the endless track of the rear track assembly
  • Figure 27 shows another view of the ground-engaging outer side of the endless track
  • Figure 28 sho s a close-up of the cross-sectional view of the endless track taken as indicated in FigJ ure 9;
  • Figure 29A shows an example of flexion of a traction projection of the endless track in the track's longitudinal direction;
  • Figure 29B shows a situation if the traction projection of the endless track was not flexing in the track's longitudinal direction
  • Figure 30A shows an example of controlled flexion of the endless track in its widthwise direction
  • Figure 30B shows a situation if there was excessive flexion of the endless track in its widthwise direction
  • Figure 30C shows a situation if there was substantially no flexion of the endless track in its widthwise direction
  • Figures 31 and 32 show variants of the endless track in accordance with other embodiments of the invention in which a traction projection of the track comprises an internal cavity;
  • Figure 33 shows a variant of the endless track in accordance with another embodiment of the invention in which a traction projection of the track comprises composite elastomeric material;
  • Figure 34 shows a variant of the endless track in accordance with another embodiment of the invention in which a traction projection of the track comprises composite cellular elastomeric material;
  • Figures 35 anfl 36 show variants of the endless track in accordance with other embodiments qrf the invention which depict examples of other shapes of a traction projection of the track; and Figure 37 shows an example of a snowmobile comprising an elastomeric endless track in accordance with another embodiment of the invention.
  • FIGS. 1A and 1 B show an example of an all-terrain vehicle (ATV) 10 in accordance with an embodiment of the invention.
  • the ATV 10 is a small open vehicle designed to travel off-road on a variety of terrains, including roadless rugged terrain, for recreational, utility and/or other purposes.
  • the ATV 10 comprises a prime mover 12, a plurality of track assemblies 16i-16 4 , a seat 18, and a user interface 20, which enable a user of the ATV to ride the ATV 10 on the ground.
  • the prime mover 12 is a source of motive power that comprises one or more motors.
  • the prime mover 12 comprises an internal combustion engine.
  • the prime mover 12 may comprise another type of motor (e.g., an electric motor) or a combination of different types of motor (e.g., an internal combustion engine and an electric motor).
  • the prime mover 12 is in a driving relationship with one or more of the track assemblies 16 16 4 . That is, motive power generated by the prime mover 12 is transmitted to one or more of the track assemblies I6 1 - 6 2 via a powertrain of the ATV 10 (e.g., via a transmission and a differential of the powertrain).
  • the seat 18 is a straddle seat and the ATV 10 is usable by a single i
  • the seat 18 may be another type of seat, and/or the ATV 10 may be usable by two individuals, namely one person driving the ATV 10 and a passenger, such that the seat 18 may accommodate both of these individuals (e.g., behind one another or side-by-side) or the ATV 10 may comprise an additional seat for the passenger.
  • the ATV 10 may be a side-by-side ATV, sometimes referred to as a "utility terrain vehicle" or "UTV".
  • the user interface 20 allows the user to interact with the ATV 10. More particularly, the user interface 20 comprises an accelerator, a brake control, and a steering device that are operated by the user to control motion of the ATV 10 on the ground.
  • the steering device comprises handlebars. In other cases, the steering device may comprise a steering wheel or other type of steering element.
  • the user interface 20 also comprises an instrument panel (e.g., a dashboard) which provides indicators (e.g., a speedometer indicator, a tachometer indicator, etc.) to convey information to the user.
  • the track assemblies I 61-I 64 engage the ground to provide traction to the ATV 10. More particularly, in this example, front ones of the track assemblies 16 16 4 provide front traction to the ATV 10 while rear ones of the track assemblies 16 16 4 provide rear traction to the ATV 10.
  • Each of the front ones of the track assemblies I 61-I6 4 is pivotable about a steering axis of the ATV 10 in response to input of the user at the handlebars in order to steer the ATV 10 on the ground.
  • each track assembly 16 is mounted in place of a ground- engaging wheel that may otherwise be mounted at a position of the track assembly 6
  • the ATV 10 may be propelled on the ground by four ground-engaging wheels 15- 1 -15 4 with tires instead of the track assemblies I 6-1-I6 4 .
  • the track assemblies I 61-I 64 may be used to convert the ATV 10 from a wheeled vehicle into a tracked vehicle, thereby enhancing its traction and floatation on the ground.
  • each track assembly 16 comprises a frame 44, a plurality of track-contacting wheels which includes a drive wheel 42 and a plurality of idler wheels 50i-50io, and an elastomeric endless track 41 disposed around the frame 44 and the wheels 42, 50i-50-io.
  • the track assembly 16 has a front longitudinal end 57 and a rear longitudinal end 59 that define a length of the track assembly 6,.
  • a width of the track assembly 16j is defined by a width of the endless track 41 .
  • An envelope of the track assembly 6, is defined by a length of the track 41 .
  • the track assembly 16, has a longitudinal direction, a widthwise direction, and a height direction.
  • the elastomeric endless track 41 engages the ground to provide traction to the ATV 10.
  • the track 41 comprises an inner side 45 facing the wheels 42, 50i-50io and defining an inner area of the track 41 in which these wheels are located.
  • the track 41 also comprises a ground-engaging outer side 47 opposite the inner side 45 for engaging the ground on which the ATV 10 travels. Lateral edges 63i, 63 2 of the track 41 define the track's width.
  • the track 41 has a top run 65 which extends between the longitudinal ends 57, 59 of the track assembly 16, and over the drive wheel 42, and a bottom run 66 which extends between the longitudinal ends 57, 59 of the track assembly 16, and under the idler wheels 50r 50-10.
  • the track 41 has a longitudinal direction, a widthwise direction, and a thickness direction.
  • the endless track 41 is elastomeric in that it comprises elastomeric material allowing it to flex around the wheels 42, 50i-50-
  • the elastomeric material of the track 41 can include any polymeric material with suitable elasticity.
  • the elastomeric material includes rubber.
  • Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of the track 22.
  • the elastomeric material of the track 41 may include another elastorfier in addition to or instead of rubber (e.g., polyurethane elastomer). While it is flexible, in this embodiment, the endless track 41 has certain rigidity characteristics which are useful for traction and other performance aspects of the track assembly 16,, as discussed later.
  • the endless track 41 comprises an elastomeric belt-shaped body 36 underlying its inner side 45 a id its ground-engaging outer side 47.
  • the body 36 ban be referred to as a "carcass”.
  • the carcass 36 comprises elastomeric material 37 which allows the track 41 to flex around the wheels 42, 50r 50 10 .
  • the carcass 36 comprises a plurality of reinforcements embedded in its elastomeric material 37.
  • a reinforcement is a layer of reinforcing cables 38i-38c that are adjacent to one another and that extend in the longitudinal direction of the track 41 to enhance strength in tension of the track 41 along its longitudinal direction.
  • a reinforcing cable may be a cord or wire rope including a plurality of strands or wires.
  • a reinforcing cable may be another type of cable and may be made of any material suitably flexible longitudinally (e.g., fibers or wires of metal, plastic or composite material).
  • Another example of a reinforcement is a layer of reinforcing fabric 40.
  • Reinforcing fabric comprises pliable material made usually by weaving, felting, or knitting natural or synthetic fibers.
  • a layer of reinforcing fabric may comprise a ply of reinforcing woven fibers (e.g., nylon fibers or other synthetic fibers).
  • Various other types of reinforcements may be provided in the carcass 36 in other embodiments.
  • the inner side 45 of the endless track 41 comprises an inner surface 32 of the carcass 36 and a plurality of wheel-contacting projections 48I-48N that project from the inner surface 32 and contact at least some of the wheels 42, 50i-50io and that are used to do at least one of driving (i.e., imparting motion to) the track 41 and guiding the track 41 .
  • the wheel-contacting projections 48i-48 N can be referred to as "drive/guide projections", meaning that each drive/guide projection is used to do at least one of driving the track 41 and guiding the track 41 .
  • drive/guide projections are sometimes referred to as “drive/guide lugs" and will thus be referred to as such herein.
  • the drive/guide lugs 48I-48N interact with the drive wheel 42 in order to cause the track 41 to be driven, and also interact with the idler wheels 50y 50-10 in order 1o guide the track 41 as it is driven by the drive wheel 42.
  • the drive/guide lug$ 48I-48N are thus used to both drive the track 41 and guide the track 41 in this embodiment.
  • the drive/guide lugs 48i-48 N are spaced apart along the longitudinal direction of the endless track 41.
  • the drive/guide lugs 48I-48N are arranged in a plurality of rows that are spaced apart along the widthwise direction of the endless track 41.
  • Each drive/guide lug 48 is an elastomeric drive/guide lug in that it comprises elastomeric material 68.
  • the ground-engaging outer side 47 of the endless track 41 comprises a ground- engaging outer surface 31 of the carcass 36 and a plurality of traction projections 611-61 M that project from the outer surface 31 and engage and may penetrate into the ground to enhance traction.
  • the traction projections 611-61 M which can sometimes be referred to as “traction lugs” or “traction profiles”, are spaced apart in the longitudinal direction of the track assembly 16,.
  • the ground-engaging outer side 47 comprises a plurality of traction-projection-free areas 71 7l F (i.e., areas free of traction projections) between successive ones of the traction projections 61 I-61 -
  • each traction projection 61 j is an elastomeric traction projection in that it comprises elastomeric material 69.
  • respective ones of the traction projections 61 I-61 M comprise one or more recesses 93i-93 F extending from their outer end 77 to enhance traction on certain types of ground surfaces, such as compacted snow and other snow surfaces.
  • a traction projection 61 including a recess 93 x , part of the traction projection's outer end 77 adjacent to the recess 93 x can apply more pressure on, and thus can have a greater tendency to penetrate, a compacted snow surface than if the recess 93x was omitted.
  • the recesses 93I-93F of successive ones of the traction projections 61 I-61 are nonaligned in the widthwise direction of the endless track 41.
  • snow can be compacted as it passes under a recess 93 x of a traction projection 61, and a subsequent traction projection 61 k passing over the resulting compacted snow, with no recess aligned with the recess 93 x of the traction projection 61, in the widthwise direction of the track 41 , can engage and have better traction on the compacted snow.
  • the recesses 93I-93F of the traction projections 61 I-61 may have any suitable shape.
  • the recesses 93i-93 F of the traction projections 611-61 M taper in the thickness direction of the endless track 41.
  • a recess 93 x of a traction projection 61 has a depth d r measured from the outer end 77 of the traction projection 61, which corresponds to a substantial fraction of an overall height H t-0 of the traction projection 61 i.
  • a ratio dr/H t -o of the depth d r of the recess 93 x of the traction projection 61, over the overall height H t-0 of the traction projection 61 may be at least 0.15, in some cases at least 0.25, in some cases at least 0.35, in some cases at least 0.45, and in some cases even more (e.g., at least 0.50).
  • the ratio d r /H t-0 may have any other suitable value in other embodiments.
  • the carcass 36 has a thickness T c which is relatively small.
  • the thickness T c of the carcass 36 is measured from the inner surface 32 to the ground- engaging outer surface 31 of the carcass 35 between longitudinally-adjacent ones of the traction projections 611-61 M .
  • the thickness T c of the carcass 36 may be no more than 0.250 inches, in some cases no more than 0.240 inches, in some cases no more than 0.230 inches, in some cases no more than 0.220 inches, in some cases no more than 0.210 inches, in some cases no more than 0.200 inches, and in some cases even less (e.g., 0.180 or 0.170 inches).
  • the thickness T c of the carcass 36 may have any other suitable value in other embodiments.
  • the endless track 41 is free of transversal stiffening rods embedded in its elastomeric material. That is, the track 41 does not comprise transversal stiffening rods embedded in its elastomeric material and extending transversally to its longitudinal direction.
  • Figure 16 shows a variant in which the track 41 may comprise transversal stiffening rods 53I-53M embedded in its elastomeric material and extending transversally to its longitudinal direction in other embodiments. This absence of transversal stiffening rods makes the track 41 more flexible in its widthwise direction than if the track 41 had the transversal stiffening rods 53I-53M but was otherwise identical.
  • the endless track 41 shown in Figures 7 to 14 is that of a given one of the rear track assemblies 16 3 , 16 4 .
  • Figures 17 to 23 show the endless track 41 of a given one of the front track assemblies 16-i, 16 2 , which is similar to the track 41 of the given one of the rear track assemblies I6 3 , 16 4 , except that it comprises bent lateral edge portions 64i, 64 2 adjacent its lateral edges 63i, 63 2 to facilitate steering of the given one of the front track assemblies I6 1 , 16 2 on the ground, by creating a smaller ground-contacting area.
  • the carcass 36 of the track 41 of the given one of the front track assemblies I6 1 , 16 2 is bent inwardly proximate the lateral edges 63i, 63 2 of the track 41 such that its inner surface 32 and ground-engaging outer surface 31 are bent inwardly.
  • the endless track 41 may be constructed in various other ways in other embodiments.
  • the track 41 may comprise a plurality of parts (e.g., rubber sections) interconnected to one another in a closed configuration, the track 41 may have recesses or holes that interact with the drive wheel 42 in order to cause the track 41 to be driven (e.g., in which case the drive/guide lugs 48 48 N may be used only to guide the track 41 without being used to drive the track 41 ), and/or the ground-engaging outer side 47 of the track 41 may comprise various patterns of traction projections.
  • the drive/guide lugs 48 48 N may be used only to guide the track 41 without being used to drive the track 41
  • the ground-engaging outer side 47 of the track 41 may comprise various patterns of traction projections.
  • the drive wheeil 42 is rotatable about an axis of rotation 49 for driving the endless track 41.
  • the axis of rotation 49 corresponds to an axle of the ATV 10.
  • the drive wheel 42 has a hub which is mounted to the axle of the ATV 10 such that power generated by the prime mover 12 and delivered over the powertrain of the ATV 10 rotates the axle, which rotates the drive wheel 42, which imparts motion of the track 41.
  • the axle of the ATV 10 is capable of rotating the drive wheel 42 of the track assembly 16, or the ground-engaging wheel 15,.
  • the drive wheel 42 comprises a drive sprocket engaging the drive/guide lugs 48 48 N of the inner side 45 of the track 41 in order to drive the track
  • the drive sprocket 42 comprises a plurality of teeth 46 ⁇ -46 ⁇ distributed circumferentially along its rim to define a plurality of lug-receiving spaces therebetween that receive the drive/guide lugs 48 48 N of the track 41.
  • the drive wheel 42 may be configured in various other ways in other embodiments.
  • the drive wheel 42 may have teeth that enter these recesses or holes in order to drive the track 41.
  • the drive wheel 42 may frictionally engage the inner side 45 of the track 41 in order to frictionally drive the track 41 .
  • the idler wheels 50i-50i 0 are not driven by power supplied by the prime mover 12, but are rather used to do at least one of supporting part of the weight of the ATV 10 on the ground via the track 41 , guiding the track 41 as it is driven by the drive wheel
  • the idler wheels 50i, 50 2 and the idler wheels 50g, 50-io are respectively front idler wheels
  • the idler wheels 50 3 -50 8 are roller wheels that roll on the inner side 45 of the track 41 along the bottom run 66 of the track 41 to apply the bottom run 66 on the ground.
  • the idler wheels 50 50io move on respective ones of a plurality of idler wheel paths 50i, 50 2 of the inner surface 32 of the carcass 35 of the endless track 41 .
  • Each of the idler wheel paths 50i, 50 2 extends adjacent to respective ones of the drive/guide lugs 48 48 N to allow these lugs to guide motion of the track 41.
  • these paths can be referred to as "rolling paths”.
  • the idler wheels 50 50io may be arranged in other configurations and/or the track assembly 16, may comprise more or less idler wheels in other embodiments.
  • the drive/guide lugs 48 48 N and the idler wheel paths 50i, 50 2 of the endless track 41 are laterally offset towards the lateral edge 63i of the track 41.
  • the lateral edge 63i of the track 41 is an inboard lateral edge of the track 41 that is closest to a centerline 81 of the ATV 10, while the lateral edge 63 2 of the track 41 is an outboard lateral edge of the track 41 that is farthest from the centerline 81 of the ATV 10.
  • This lateral offset may help for traction, stability and steering of the ATV 10 since it allows the track assembly 16, to have a ground- contacting area (i.e., "contact patch”) that emulates a ground-contacting area that a ground-engaging wheel 15, would have if mounted in place of the track assembly 16i.
  • the track assembly 16 applies more pressure on the ground in a first half 83i of the width of the track 41 that is adjacent the inboard lateral edge 63i of the track 41 than in a second half 83 2 of the width of the track 41 that is adjacent to the outboard lateral edge 63 2 of the track 41 , instead of applying substantially equal pressure on both halves 83i, 83 2 of the track 41.
  • the drive/guide lugs 48r48 N and the idler wheel paths 50i, 50 2 are asymmetrically disposed relative to a centerline 79 bisecting the width of the track 41 into its halves 83i, 83 2 .
  • Each of a widthwise span 80 of the drive/guide lugs 48i-48 N and a widthwise span 84 the idler wheel paths 5Qi, 50 2 is thus asymmetrically disposed relative to the centerline 79 and located closer the inboard lateral edge 63i of the track 41 than to the outboard lateral edge 63 2 of the track 41.
  • the frame 44 supports components of the track assembly 16,, including the idler wheels 50 ⁇ -50 ⁇ More particularly, in this embodiment, the front idler wheels 50i, 50 2 are mounted to the frame 44 in a front longitudinal end region of the frame 44 proximate the front longitudinal end 57 of the track assembly 16,, while the rear idler wheels 50g, 50io are mounted to the frame 44 in a rear longitudinal end region of the frame 44 proximate the rear longitudinal end 59 of the track assembly 16,.
  • the roller wheels 50 3 -50 8 are mounted to the frame 44 in a central region of the frame 44 between the front idler wheels 50-t, 50 2 and the rear idler wheels 50 g , 50i 0 .
  • Each of the roller wheels 50 3 -50 8 may be rotatably mounted directly to the frame 44 or may be rotatably mounted to a link which is pivotally mounted to the frame 44 to which is rotatably mounted an adjacent one of the roller wheels 50 3 -50 8> thus forming a "tandem".
  • the frame 44 is supported at a support area 39. More specifically, in this case, the frame 44 is supported by the axle of the ATV 10 to which is coupled the drive wheel 42, such that the support area 39 is intersected by the axis of rotation 49 of the drive wheel 42.
  • the frame 44 is pivotable about a pivot axis 51 to facilitate motion of the track assembly 16, on uneven terrain and enhance its traction on the ground. More particularly, in this embodiment, the pivot axis 51 corresponds to the axis of rotation 49 of the drive wheel 42 and the frame 44 can pivot about the axle of the ATV 10 to which the drive wheel 42 is coupled. In other embodiments, the pivot axis 51 of the frame 44 may be located elsewhere (e.g., lower) than the axis of rotation 49 of the drive wheel 42. In yet other embodiments, the frame 44 may not be pivotable. Also, in this Embodiment, the track assembly 16, comprises an anti-rotation connector 52 to limit a pivoting movement of the track assembly 16, relative to a chassis of the ATV 10.
  • the anti-rotation connector 52 comprises a spring and a damper and is connected between the frame 44 of the track assembly 16, and the chcissis of the ATV 10 (e.g., via one or more mounting brackets and/or fasteners).
  • the endless track 41 has rigidity characteristics which are useful for traction and other performance aspects of the track assembly 16,.
  • the track 41 has a longitudinal rigidity (i.e., rigidity in its longitudinal direction) such that, although it can flex in its longitudinal direction to move around the wheels 42, 50i-50io, it is sufficiently rigid in its longitudinal direction to help maintain a "smooth" shape of the bottom run 66 of the track 41 for proper traction, as conceptually represented in dotted line in Figure 24A, by tending to prevent the bottom run 66 of the track 41 from flexing inwardly in gaps between adjacent ones of the idler wheels 50 50io (e.g., when bearing against a rock, a bump, or other ground unevenness), as conceptually represented in dotted line in Figure 24B.
  • a longitudinal rigidity i.e., rigidity in its longitudinal direction
  • the track 41 has a longitudinal rigidity (i.e., rigidity in its longitudinal direction) such that, although it can flex in its longitudinal direction to move around the wheels 42, 50
  • the track 41 has a widthwise rigidity (i.e., rigidity in its widthwise direction) such that, although it can flex in its widthwise direction (e.g., notably since it has no transversal stiffening rods in this embodiment) to accommodate a ground surface which is uneven in its widthwise direction (e.g., a rut, bump, or side hill), it is sufficiently rigid in its widthwise direction to help maintain proper floatation and traction over the uneven ground surface, as conceptually represented in dotted line in Figure 25A, by tending to prevent an excessive flexion of the track 41 in its widthwise direction, as conceptually represented in dotted line in Figure 25B.
  • a widthwise rigidity i.e., rigidity in its widthwise direction
  • the traction projections 61 I-61 M are designed characteristics of the endless track 41 , while maintaining a relatively low.
  • a shape and a material composition of each of the traction projections 61 I-61 M are selected to achieve the rigidity characteristics of the track 41.
  • the traction projections 611-61 M have a dominant effect on the rigidity characteristics of the track 41 since the track 41 is free of transversal stiffening rods and its carcass 36 is thin.
  • Each traction pjrojection 61 x extends transversally to the longitudinal direction of the endless track 41. That is, the traction projection 61 x has a longitudinal axis 54 extending transversally to the longitudinal direction of the track 41. In this example, the longitudinal axis 54 of the traction projection 61 x is substantially parallel to the widthwise direction of the track 41. In other examples, the longitudinal axis 54 of the traction projection 61 x may be transversal to the longitudinal direction of the track 41 without being parallel to the widthwise direction of the track 41.
  • the traction projection 61 x extends across at least a majority of the width of the endless track 41. More particularly, in this example, the traction projection 61 x extends across substantially an entirety of the width of the track 41.
  • the traction projection 61 x has longitudinal ends 60 ⁇ , 6 ⁇ 2 adjacent to respective ones of the lateral edges 63i, 63 2 of the track 41.
  • the traction projection 61 x may extend across any suitable part of the width of the endless track 41 in other embodiments.
  • the traction projection 61 x varies in cross-sectional shape along its longitudinal axis 54. That is, cross-sections of the traction projection 61 x at different positions along the longitudinal axis 54 of the traction projection 61 x are different. As shown in Figure 14, a cross-section of the traction projection 61 x at a given position along the longitudinal axis 54 of the traction projection 61 x is taken parallel to the longitudinal direction of the track 41 and a has width W t (i.e., a maximal dimension in the longitudinal direction of the track 41 ) and a height H t (i.e., a maximal dimension in the thickness direction of the track 41 ).
  • the traction projection 61 x varies in width and height along its longitudinal axis 54. Also, in this embodiment, at a given position along its longitudinal axis 54, the traction projection 61 x Varies in widthwise dimension in the thickness direction of the track 41.
  • the traction projection 61 x comprises a transversal protrusion 55 and a plurality of enlarged protrusions 56i, 56 2 which comprise respective portions of its elastomeric material 69.
  • the transversal protrusion 55 of the traction projection 61 x extends transversally to the longitudinal direction of the endless track 41. Specifically, the transversal protrusion 55 extends along the longitudinal axis 54 of the traction projection 61 x .
  • the transversal protrusion 55 comprises a lateral portion 67i between the lateral edge 63i of the track 41 and the enlarged protrusion 56i, a central portion 70 between the enlarged protrusions 56-i, 56 2 , and a lateral portion 67 2 between the lateral edge 63 2 of the track 41 and the enlarged protrusion 56 2 .
  • the central portion 70 and the lateral portions 67i, 67 2 of the transversal protrusion 55 are generally straight such that the transversal protrusion 55 is generally straight.
  • the transversal protrusion 55 may have any other suitable shape in other embodiments.
  • Each of the enlarged protrusions 56i, 56 2 of the traction projection 61 x is larger in the longitudinal direction of the endless track 41 than the transversal protrusion 55 of the traction projection 61 x . That is, a width W t-e of each of the enlarged protrusions 56i, 56 2 is greater than a width W t-t of the transversal protrusion 55.
  • the transversal protrusion 55 is a relatively narrow protrusion and each of the enlarged protrusions 56-I , 56 2 is a relative wide protrusion that is wider than the transversal protrusion 55.
  • a ratio W t-e / W t-t of the width W t-e of a given one of the enlarged protrusions 56i, 56 2 over the width W t-t of the transversal protrusion 55 may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more).
  • the ratio W t-e /W t - t may have any other suitable value in other embodiments.
  • the width W t-e f each of the enlarged protrusions 56i, 56 2 is therefore greater than a minimum wicth W t-min of the traction projection 61 x .
  • the minimum width Wt-min of the traction projection 61 x corresponds to the width W t-t of the transversal protrusion 55.
  • a ratio W t- e/Wt -m i n of the width W t-e of a given one of the enlarged protrusions 56i, 56 2 over the minimum width W t- t of the traction projection 61 x may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more).
  • the ratio W t-e Wt -m in may have any other suitable value in other embodiments.
  • the width W t-e of a given one of the enlarged protrusions 56i, 56 2 is a maximum width Wt-max of the traction projection 61 x .
  • the widths W t-e of the enlarged protrusions 56-i, 56 2 are different such that the width W t-e of one of the enlarged protrusions 56i, 56 2 is greater than width W t- t of the other one of the enlarged protrusions 56 ⁇ 56 2 and is the maximum width W t- max of the traction projection 61 x .
  • a ratio W t-max / W t-m in of the maximum width W t-m ax of the traction projection 61 x over the minimum width W t-m in of the traction projection 61 x may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more).
  • the ratio W t- max/Wt. mi n may have any other suitable value in other embodiments.
  • the width W t-e of a given one of the enlarged protrusions 56-i, 56 2 of the traction projection 61 x corresponding to the maximum width W t-ma x of the traction projection 61 x is significant in relation to a longitudinal spacing D t of the traction projection 61 x and a traction projection 61 y which succeeds the traction projection 61 x in the longitudinal direction of the track 41.
  • the longitudinal spacing D t which is a longitudinal distance between respective centers of the successive traction projections 61 x , 61 y , can be referred to as a "pitch" of the successive traction projections 61 x ,
  • a ratio W t-e /D t of the width W t - e of a given bne of the enlarged protrusions 56i, 562 of the traction projection 61 x over the pitch t of the successive traction projections 61 x , 61 y may be at least 0.8, in some cases at least 0.85, in some cases, at least 0.9, in some cases 0.95, in some cases at least .0, in some cases at least 1.05, and in some cases even more (e.g., 1.10 or more).
  • the ratio W t-e /D t is about 1.05.
  • the ratio W t - e D t may have any other suitable value in other embodiments.
  • the enlarged protrusions 56-i, 56 2 of the traction projections 61 I-61M are dimensioned and disposed relative to one another to enhance the longitudinal rigidity of the endless track 41 , notably the longitudinal rigidity of the bottom run 66 of the track 41.
  • the enlarged protrusions 56-i, 56 2 of the traction projections 61 I-61 M constitute "longitudinal rigidifiers" which longitudinally rigidify (i.e., enhance the longitudinal rigidity of) the track 41.
  • the longitudinal rigidifiers constituted by respective ones of the enlarged protrusions 56i, 56 2 of the traction projections 61 I-61M form a plurality of elongated longitudinal rigidification structures 911 , 91 2 which are spaced apart in the widthwise direction of the track 41.
  • the enlarged protrusions 56i of the traction projections 61 I-61 form the elongated longitudinal rigidification structure 911 and the enlarged protrusions 56 2 of the tracljion projections 61 I-61 form the elongated longitudinal rigidification structure 91 2 .
  • the enlarged protrusion 56i of a traction projection 61 r and the enlarged protrusion 56i of a traction projection 61 j succeeding the traction project ion 61 i in the longitudinal direction of the track 41 are aligned with one another in the widthwise direction of the track 41 (i.e., at least part of the enlarged protrusion 56i of the traction projection 61 , and at least part of the enlarged protrusion 56i of the traction projection 61 j overlap in the widthwise direction of the track 41 ) and the enlarged protrusion 56 2 of the traction projection 61 , and the enlarged protrusion 56 2 of the traction projection 61 j are aligned with one another in the widthwise d irection of the track 41 (i.e., at least part of the enlarged protrusion 56 2 of the traction projection 61 , and at least part of the enlarged protrusion 56 2 of the traction projection 61 j overlap in the widthwise direction of
  • the larger ones of the enlarged protrusions 56i, 56 2 of the traction projections 61 j, 61 j overlap in the longitudinal direction of the track 41.
  • the traction-projection-free area 71 x between the traction projections 61 j, 61 j comprises a flex zone 74 where the traction-projection-free area 71 x bends most in the longitudinal direction of the track 41 as the track 41 moves around the wheels 42, 50i-50io, and the enlarged protrusions 56i, 56 2 of the traction projections 61,, 61 j are configured to limit a size of the flex zone 74 and therefore longitudinally rigidify the track 41.
  • each of a longitudinal gap 72i between the enlarged protrusion 56i of the traction projection 61, and the enlarged protrusion 56i of the traction projection 61 j and a longitudinal gap 72 2 between the enlarged protrusion 56 2 of the traction projection 61, and the enlarged protrusion 56 2 of the traction projection 61 j is significantly smaller than a largest longitudinal gap 73 between the traction projection 61, and the traction projection 61 j.
  • Each of the longitudinal gaps 72-i, 72 2 thus forms a constriction of the flex zone 74 of the traction-projection-free area 71 x that makes the flex zone 74 "narrow" and helps to longitudinally rigidify the track 41.
  • a dimension G t-e of each of the longitudinal gaps 72i, 72 2 between the enlarged protrusions 56-i, 56 2 of the traction projections 61 j, 61 j is thus significantly less than a dimension G t-m ax of the largest longitudinal gap 73 between the traction projections 61 i, 61 j.
  • a ratio G t-e /Gt-max of the dimension G t-e of each of the longitudinal gaps 72-i , 72 2 between the enlarged protrusions 56i , 56 2 of the traction projections 61 ,, 61 j over the dimension G t-m ax of the largest longitudinal gap 73 between the traction projections 61 61 j may be no more than 0.4, in some cases no more than 0.35, in some cases no more than 0.3, in some cases no more than 0.25, in some cases no more than 0.2, and in some cases even less (e.g., no more than 0.1 5 or less).
  • the ratio Gt-e G t- max may have any other suitable value in other embodiments.
  • each of the longitudinal gaps 72i , 72 2 between the enlarged protrusions 56i , 56 2 of the traction projections 61 ,, 61 j is a smallest longitudinal gap between the traction projection 61 , and the traction projection 61 j such that its dimension G t-e is a dimension G t-m in of the smallest longitudinal gap between these traction projections.
  • a ratio G t- min Gt-max of the dimension G t - m j n of the smallest longitudinal gap 72i or 72 2 between the traction projection 61 , and the traction projection 61 j over the dimension G t - m ax of the largest longitudinal gap 73 between the traction projection 61 j and the traction projection 61 j may be no more than 0.4, in some cases no more than 0.35, in some cases no more than 0.3, in some cases no more than 0.25, in some cases no more than 0.2 , and in some cases even less (e.g., no more than 0.1 5 or less).
  • the ratio G t-m in/Gt -m ax may have any other suitable value in other embodiments.
  • the enlarged protrusions 56i , 56 2 of each of the traction projections 61 ,, 61 impart a deviation of the flex zone 74 such that the flex zone 74 is not straight. That is, a centerline 75 of the flex zone 74 passing through the longitudinal gaps 72i , 72 2 between the enlarged protrusions 56i , 56 2 of the traction projections 61 ,, 61 j is not parallel to the widthwise direction of the track 41 . This deviation of the flex zone 74 may further longitudinally rigidify the track 41 since it makes it harder for the track 41 to bend across its width.
  • the longitudinal gaps 72-i, 72 2 between the enlarged protrusions 56i, 56 2 of the traction projections 61,, 61 j are nonaligned with one another in the longitudinal direction of the track 41.
  • a ratio Og/G t-m ax of the longitudinal offset O g of the longitudinal gaps 72-I , 72 2 between the enlarged protrusions 56i, 56 2 of the traction projections 61 j, 61 j over the dimension G t-m ax of the largest longitudinal gap 73 between the traction projection 61, and the traction projection 61 j may be at least 0.1 , in some cases at least 0.2, in some cases at least 0.3, and in some cases even more (e.g., at least 0.4 or more).
  • the ratio Og/G t-m ax may have any other suitable value in other embodiments.
  • the longitudinal gaps 72i, 72 2 between the enlarged protrusions 56i, 56 2 of successive ones of the traction projections 61 6l M are thus staggered in the longitudinal direction of the track 41.
  • the enlarged protrusions 56i, 56 2 of each of the traction projections 61 I-61 M enhance the longitudinal rigidity of the rolling paths 50-i, 50 2 of the inner surface 32 of the carcass 35 of the track 41 over which move the idler wheels 50i-50i 0 .
  • the enlarged protrusions 56i, 56 2 of each of the traction projections 61 I-61 M constitute "rolling path rigidifiers".
  • the enlarged protrusions 56 ! , 56 2 of each of the traction projections 61 I-61 M are aligned in the widthwise direction of the endless track 41 with tljie rolling paths 50i, 50 2 of the inner surface 32 of the carcass 35 of the track 41 over which move the idler wheels 50i-50io (i.e., at least part of the enlarged protrusion 56i of a traction projection 61 x overlaps the rolling path 50i in the widthwise direction of the track 41 , and at least part of the enlarged protrusion 56 2 of the traction projection 61 x overlaps the rolling path 5 ⁇ 2 in the widthwise direction of the track 41 ).
  • Respective ones of the idler wheels 50i-50io rolling on the rolling paths 50i , 50 2 thus bear against more rigid regions of the traction projections 611-6I M which causes less bending of the bottom run 66 of the track 41 where these wheels are located.
  • the relatively high ratio W t . e /D t of the width W t-e of a given one of the enlarged protrusions 56-i , 56 2 of each of the traction projections 611-6I M over the pitch D t of successive ones of the traction projections 61 1-6I M helps to keep respective ones of the idler wheels 50i-50i 0 longer on more rigid regions of the track 41. This may help to reduce vibrations in the track 41.
  • the width W t-e of an enlarged protrusion 56 y of a traction projection 61 , over which passes a roller wheel 50 y may be significant in relation to a diameter D w of the roller wheel 50 y .
  • a ratio W t- e/D w of the width W t-e of the enlarged protrusion 56 y over the diameter D w of the roller wheel 50 y may be at least 0.3, in some cases at least 0.4, in some cases at least 0.5, and in some cases even more (e.g., 0.6 or more).
  • the ratio W t-e /D w may have any other suitable value in other embodiments.
  • the longitudinal gaps 72i , 72 2 between the enlarged protrusions 56 , 56 2 of successive traction projections 61 ,, 61 j are aligned in the widthwise direction of the track 41 with the rolling paths 50i , 50 2 of the inner surface 32 of the carcass 35 of the track 41 . Since these longitudinal gaps 72i , 72 2 are relatively small, respective ones of the idler wheels 50 50io on the rolling paths 50i , 50 2 spend less time on the flex zone 74 of the traction-projection-free area 71 x of the successive traction projections 61 j, 61 j which causes less bending of the bottom run 66 of the track 41 where these wheels are located.
  • the dimension G t-e of a longitudinal gap 72 y between aligned ones of the enlarged protrusions 56-i, 562 of the successive traction projections 61 j, 61 j over which passes a roller wheel 50 y may be relatively small in relation to the diameter D w of the roller wheel 50 y .
  • a ratio Gt -e /D w of the dimension G t-e of the longitudinal gap 72 y between aligned ones of the enlarged protrusions 56i, 56 2 of the successive traction projections 61 i, 61 j over the diameter D w of the roller wheel 50 y may be no more than 0.15, in some cases no more than 0.10, in some cases no more than 0.08, and in some cases even less (e.g., 0.05 or less).
  • the ratio G t-e /D w may have any other suitable value in other embodiments.
  • the longitudinal offset O g of the longitudinal gaps 72-i, 72 2 between the enlarged protrusions 56i, 56 2 of successive traction projections 61 j, 61 j over which pass roller wheels 50 y, 50 z may be related to the diameter D w of each of the roller wheels 50 y , 50 z .
  • a ratio O g /D w of the longitudinal offset O g of the longitudinal gaps 72 -i, 72 2 between the enlarged protrusions 56i, 56 2 of the traction projections 61,, 61 j over the diameter D w of each of the roller wheels 50 y , 50 z may be at least 0.05, in some cases at least 0.1 , in some cases at least 0.15, and in some cases even more (e.g., at least 0.2 or more).
  • the ratio O g /D w may have any other suitable value in other embodiments.
  • the enlarged protrusions 56i, 56 2 of each of the traction projections 61 1 -6I are asymmetrically disposed relative to the centerline 79 bisecting the width of the track 41 into its halves 83i, 83 2 .
  • a widthwise span 88 of the enlarged protrusions 56i, 56 2 of each of the traction projections 61 I-61 M is thus asymmetrically disposed relative to the centerline 79 and located closer the inboard lateral edge 63-j of the track 41 than to the outboard lateral edge 63 2 of the track 41 .
  • each traction projection 61 x is designed such that a cross-section of the traction projection 61 x has an area moment of inertia (i.e., a second moment of area) l t which is relatively high and/or its elastomeric material 69 has a modulus of elasticity E t which is relatively high.
  • a bending stiffness B t E t l t of the traction projection 61 x in the widthwise direction of the track 41 is relatively high, while a weight of the traction projection 61 x may be kept relatively low.
  • the cross-section of the traction projection 61 x is taken in the transversal protrusion 55 of the traction projection 61 x .
  • the area moment of inertia l t is calculated with respect to an axis parallel to the longitudinal direction of the track 41 at a base 76 of the cross-section of the traction projection 61 x .
  • the modulus of elasticity E t at the cross-section of the traction projection 61 x is considered.
  • the ratio B t /M t may have any other suitable value in other Embodiments.
  • a hardness S t of the elastomeric material 69 of the traction projection 61 x may be used to characterize this elastomeric material, instead of its modulus of elasticity E t .
  • the hardness S t of the elastomeric material 69 of the tractidn projection 61 x varies along the traction projection 61 x
  • the hardness S t at the cross-section of the traction projection 61 x is considered.
  • the hardness S t of the elastomeric material 69 of the traction projection 61 x may be at least 75 durometers Shore A, in some cases at least 80 durometers Shore A, and in some cases even more (e.g., 85 durometers Shore A).
  • the cross-section of the transversal protrusion 55 of the traction projection 61 x may have any suitable shape.
  • the cross-section of the transversal protrusion 55 of the traction projection 61 x tapers in the thickness direction of the endless track 41 .
  • a minimal dimension w t - t-m in of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 is less than the width W t-t of the cross-section of the transversal protrusion 55.
  • a ratio Wt-t/wt-t-min of the width t-t of the cross-section of the transversal protrusion 55 over the minimal dimension w t- t -m in of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 may be at least 4, in some cases at least 4.5, in some cases at least 5, in some cases at least 5.5, and in some cases even more (e.g., 6 or more).
  • the ratio may have any other suitable value in other embodiments.
  • longitudinal direction of the track 41 may be located between the base 76 and the outer end 77 of the traction projection 61 x in other embodiments.
  • a height H t- t of the cross-section of the transversal protrusion 55 of the traction projection 61 x is significantly larger than the minimal dimension w t- t -m i n of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41.
  • a ratio H t- t/wt-t-min of the height H t-t of the cross-section of the transversal protrusion 55 over the minimal dimension w t- t -mi n of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 may be at least 6, in some cases at least 7, in some cases at least 8, and in some cases even more (e.g., 9 or more).
  • the ratio H t- t/wt-t-min may have any other suitable value in other embodiments.
  • the cross-section and the material properties of the elastomeric material 69 of the transversal protrusion 55 of the traction projection 61 x are such that the transversal protrusion 55 is relatively stiff in the widthwise direction of the endless track 41 , which may help to prevent excessive bending of the track 21 in its
  • the flexibility of the transversal pro rusion 55 of the traction projection 61 x in the longitudinal direction of the track 41 maV allow an outer end portion 90 of the traction projection 61 x adjacent to its outer end 77 to flex relative to a base portion 87 of the traction projection 61 x adjacent to its base 76 for proper traction on certain ground surfaces.
  • flexion of the outer end portion 90 of the traction projection 61 x relative to the base portion 87 of the traction projection 61 x may cause a gradual pressure variation on the snow engaged by the traction projection 61 x which may avoid a stress concentration in the snow that could "break" the snow and result in traction loss.
  • the flexibility of the transversal protrusion 55 of the traction projection 61 x in the longitudinal direction of the track 41 may be useful on other types of snow (e.g., medium-density snow if the track 41 undergoes high-speed spinning) or other types of grounds (e.g., hard terrain where this flexibility may give more traction into terrain details).
  • snow e.g., medium-density snow if the track 41 undergoes high-speed spinning
  • grounds e.g., hard terrain where this flexibility may give more traction into terrain details.
  • the traction projection 61 x allows the track 41 t0 be relatively stiff without being rigid in its widthwise direction to provide proper traction as well as moderate side support on certain ground surfaces. For instance, op compacted snow, this results in a gradual pressure variation which may avoid a stress concentration in the snow that could break the snow and cause a loss of traction.
  • the traction projection 61 x was too flexible in the widthwise direction of the track 41 , although it would have high side support, trie track 41 could bend too much in its widthwise direction and cause an abrupt pressure variation resulting in a stress concentration that could lead to traction loss.
  • Figure 30C if the track 41 was rigid in its widthwise direction, floatation could be maximized but there would be little or no side support.
  • the traction projections 61 I-61M may be configured in various other ways in other embodiments.
  • the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M may have any other suitable shape.
  • a traction projection 61 x may comprise any other number of enlarged protrusions such as the enlarged protrusions 56i, 562 (e.g., only one or three or more).
  • a traction projection 61 x may not comprise any enlarged protrusion such as the enlarged protrusions 56i, 562.
  • the enlarged protrusions 56 ⁇ 562 of a traction projection 61, and the enlarged protrusion 56i, 56 2 of a traction projection 61 j succeeding the traction projection 61, in the longitudinal direction of the track 41 may be aligned with one another in the widthwise direction of the track 41 and arranged such that, when the traction projections 61,, 61 j are on the ground, the enlarged
  • the cross-section and the material properties of the elastomeric material 69 of the transversal protrusion 55 of a traction projection 61 x may respectively have any other suitable shape and/or any other suitable values.
  • the height H t-t of the cross- section of the transversal protrusion 55 of a traction projection 61 x may be lower and the modulus of! elasticity E t and/or the hardness S t of the elastomeric material 69 of the transversal protrusion 55 may be higher.
  • a traction projection 61 x may have an internal cavity 82 to increase the area moment of inertia I t of the cross-section of the traction projection 61 x while keeping the weight of the
  • the internal cavity 82 may be formed, for instance, by placing an insert (e.g., a rod) where the internal cavity 82 is to be created during molding of the track 41 and by removing the insert after molding of the track 41 to reveal the hollow cavity.
  • the internal cavity 82 may contain a filler 84 having a density lower than that of the elastomeric material 69 of the cross-section of the traction projection 61 x such that the weight of the traction projection 61 x is less than if the cavity 82 was omitted and replaced by more of the elastomeric material 69.
  • the filler 84 may be a foam material.
  • the filler 84 may comprise a rod, a roll of fabric, cord or fiber glass, or any other suitable material.
  • the elastomeric material 69 of a traction projection 61 x may be a composite elastomeric material to control its modulus of elasticity E t .
  • the composite elastomeric material 69 is constituted of an elastomer matrix (e.g., a rubber matrix) 86 in which reinforcements 89I-89R are disposed.
  • the reinforcements 89r 89R may be arranged such that the modulus of elasticity E t is greater in one part of the traction projection 61 x than in another part of the traction projection 61 x .
  • the modulus of elasticity E t is greater in the base portion 87 of the traction projection 61 x adjacent to its base 76 than in the outer end portion 90 of the traction projection 61 x adjacent to its outer end 77 such that the base portion 87 is more rigid than the outer end portion 90, which is more flexible.
  • This is achieved by providing a greater concentration of the reinforcements 89I-89R in the base portion 87 than in the outer end portion 90 (which may have none of the reinforcements 89I-89R).
  • the composite elastomeric material 69 is a fiber-reinforced elastomeric material 69 such that the reinforcements 89I-89R are fibers.
  • each of the fibers 89I-89R may extend along at least a majority of the length of the traction projection 61 x .
  • the fibers 89I-89R may be shorter (e.g., the fibers 89i-89 R may be "chopped" or otherwise cut fibers which are few millimeters or centimeters long and are distributed throughout the traction projectibn 61 x ).
  • the fibers 89I-89R may be implemented in various manners.
  • the fibers 89I-89R may be polymeric fibers (e.g., aramid fibers, polyvinyl alcohol (PVA) fibers, etc.), bamboo fibers, metallic fibers, carbon fibers, glass fibers, etc.
  • polymeric fibers e.g., aramid fibers, polyvinyl alcohol (PVA) fibers, etc.
  • bamboo fibers e.g., bamboo fibers, metallic fibers, carbon fibers, glass fibers, etc.
  • the elastomeric material 69 of a traction projection 61 x may be cellular elastomeric material (e.g., cellular rubber) which contains cells (e.g., bubbles) 96i-96 c created by introducing a gas (e.g., air) or a gas-producing agent (e.g., sodium bicarbonate) during manufacturing of the cellular elastomeric material 69 to reduce weight of the material.
  • the cpWs 96i-96c of the cellular elastomeric material 69 may include closed cells and/or op ⁇ n cells.
  • the traction projections 61 I-61 M may have any other suitable shape.
  • the cross-section (e.g., of the transversal protrusion 55) of a traction projection 61 x may be a flanged cross-section, which includes one or more flanges and one or more webs, to increase its area moment of inertia l t .
  • the cross-section of the traction projection 61 x is an l-shaped cross- section with top and bottom flanges 9A ⁇ , 94 2 and a web 95.
  • the cross-section (e.g., of the transversal protrusion 55) of a traction projection 61 x may have a generally convex outer surface 92 which may help to promote gradual pressure variation and thus reduce stress concentration when the track 41 is on certain types of ground surfaces, such as compacted snow, similar to what was discussed above.
  • a track assembly including an endless track, constructed according to principles discussed herein may be used as part of track assemblies of other types of off-road vehicles.
  • an endless track 141 constructed according to principles discussed herein may be used as part of a track assembly 1 16 of a snowmobile 1 10.
  • the ATV 10 and the snowmobile 1 10 considered above are examples of recreational vehicles. While they can be used for recreational purposes, such recreational vehicles may also be used for utility purposes in some cases. Also, while these examples pertain to recreational vehicles, a track assembly, including an endless track, constructed according to principles discussed herein may be used as part of track assemblies of off-road vehicles other than recreational ones. Any feature of any embodiment discussed herein may be combined with any feature of any other embodiment discussed herein in some examples of implementation.

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Abstract

An endless track for traction of an off-road vehicle, such as an all-terrain vehicle (ATV) or a snowmobile. The endless track comprises an inner side for facing track-contacting wheels around which it is mountable and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. The traction projections may be designed to control rigidity characteristics, such as a longitudinal rigidity and a widthwise rigidity, of the endless track, while maintaining a weight of the endless track relatively low.

Description

ENDLESS TRACK FOR TRACTION OF AN OFF-ROAD VEHICLE SUCH AS AN ALL-TERRAIN VEHICLE (ATV) OR A SNOWMOBILE
Field of the invention
The invention relates generally to off-road vehicles such as all-terrain vehicles (ATVs) and snowmobiles and, more particularly, to endless tracks for providing traction to ATVs, snowmobiles and other off-road vehicles. Background
Certain off-road vehicles, such as snowmobiles and all-terrain vehicles (ATVs), may be equipped with elastomeric endless tracks which enhance their traction and floatation on soft, slippery and/or irregular grounds (e.g., soil, mud, sand, ice, snow, etc.) on which they operate
Traction, floatation and other performance aspects of tracked vehicles depend on various factors, including their endless tracks. For example, rigidity characteristics of an endless track can have a significant influence on traction, floatation and other performance aspects of a vehicle propelled by the track. For instance, while the track needs to be longitudinally flexible to flex around a track-engaging assembly (e.g., comprising a drive wheel and roller wheels) of the vehicle, large deflections of a bottom run of the track (e.g., in gaps between adjacent rollers wheels) may occur if the track's longitudinal flexibility is too great, thereby detrimentally affecting traction and pressure distribution on the ground. Also, the track may comprise transversal stiffening rods such that it is very rigid transversally or may be free of transversal stiffening rods such that it is very flexible transversally, but a very high transversal rigidity or flexibility may present drawbacks (e.g., poor traction on uneven ground areas if too rigid transversally, poor floatation if too flexible transversally, etc.). For these and other reasons, there is a need to improve endless tracks for ATVs, snowmobiles apd other off-road vehicles.
Summary of the invention
According to an aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection. The enlarged protrusions of the traction projections are dimensioned and disposed relative to one another to enhance a rigidity of a bottom run of the endless track in the longitudinal direction of the endless track.
According to another aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes (i) a drive wheel for driving the endless track and (ii) a plurality of roller wheels for rolling on a bottom run of the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection. The enlarged protrusions of the traction projections are dimensioned and disposed relative to one another to oppose a tendency of the bottom run of the endless track to flex inwardly in a gap between adjacent ones of the roller wheels.
According to another aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection. A ratio of (i) a width of the enlarged protrusion of a first one of the traction projections in the longitudinal direction of the endless track over (ii) a longitudinal spacing of the first one of the traction projections and a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track is at least 0.8.
According to another aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections comprises: a transversal protrusion extending transversally to the longitudinal direction of the endless track; a first enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection; and a second enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection. The first enlarged protrusion and the second enlarged protrusion of the traction projection are spaced apart in a widthwise direction of the endless track. The first enlarged protrusion of the traction projection is larger in the longitudinal direction of the endless track than the second enlarged protrusion of the traction projection.
According to another aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections extends transversally to the longitudinal direction of the endless track. A ratio of (i) a bending stiffness of the traction projection in a widthwise direction of the endless track over (ii) a cross- sectional weight per unit length of the traction projection at a cross-section of the traction projection is at least 5000 in.3.
According to another aspect of the invention, there is provided an endless track for traction of an off-road vehicle. The endless track is mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track. The endless track comprises elastomeric material allowing the endless track to flex around the track-contacting wheels. The endless track comprises an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground. The ground-engaging outer side comprises a plurality of traction projections distributed along a longitudinal direction of the endless track. Each traction projection of the plurality of traction projections extends transversally to the longitudinal direction of the endless track. A cross-section of the traction projection has: a width in the longitudinal direction of the endless track; a minimal dimension in the longitudinal direction of the endless track that is less than the width of the cross- section of the traction projection; and a height in a thickness direction of the endless track. A ratio of the width of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 4. A ratio of the height of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 6.
According to a further aspect, the invention provides an endless track for traction of a vehicle on a ground surface, the track comprising elastomeric material allowing the track to flex around a plurality of wheels, the wheels including a drive wheel for driving the track, the track comprising an inner side for facing the wheels and a ground-engaging outer side for engaging the ground surface, the ground-engaging outer side coniprising a plurality of traction projections projecting outwardly and spaced apart in a longitudinal direction of the track, a height of a given one of the traction projections being greater than a distance between adjacent ones of the traction projections in the longitudinal direction of the track
These and other aspects of the invention will now become apparent to those of ordinary skill in the art upon review of the following description of embodiments of the invention in conjunction with the accompanying drawings. Brief description of the drawings
A detailed description of embodiments of the invention is provided below, by way of example only, with reference to the accompanying drawings, in which:
Figures 1A and 1 B show an example of an all-terrain vehicle (ATV) comprising track assemblies which comprise endless tracks in accordance with an embodiment of the invention; Figures 2A and 2B show the ATV equipped with ground-engaging wheels instead of the track assemblies;
Figures 3 and 4 show perspective views of a front one and a rear one of the track assemblies;
Figures 5 and 6 show perspective views of the front one and the rear one of the track assemblies without their endless track;
Figures 7 and 8 show perspective views of a segment of the endless track of the rear track assembly, which depict features of an inner side and a ground-engaging outer side of the endless track that are not depicted in Figures 1A, 1 B, 3 and 4, including traction projections of the endless track;
Figures 9 and 10 show views of the ground-engaging outer side and the inner side of the endless track of the rear track assembly;
Figure 11 show^s a side view of the endless track of the rear track assembly;
Figures 12 and 13 show other views of the endless track of the rear track assembly; Figure 14 shows a cross-sectional view of the endless track taken as indicated in Figure 9;
Figure 15 shows a partial cross-sectional view of the endless track taken in a widthwise direction of the track;
Figure 16 show^ a variant in which the endless track comprises transversal stiffening rods in other embodiments; Figures 17 to 23 show views of a segment of the endless track of the front track assembly, which depict features of an inner side and a ground-engaging outer side of the endless track that are not depicted in Figures 1A, 1 B, 3 and 4;
Figure 24A represents a smooth shape of a bottom run of the endless track of the rear track assembly in contrast to Figure 24B which represents an excessive flexion of the endless track in gaps between wheels of the rear track assembly that could occur if the endless track lacked certain features;
Figure 25A shows a controlled flexion of the endless track in its widthwise direction in contrast to Figure 25B which represents an excessive flexion of the endless track in its widthwise direction that could occur if the endless track lacked certain features;
Figure 26 shows a close-up perspective view of the endless track of the rear track assembly;
Figure 27 shows another view of the ground-engaging outer side of the endless track;
Figure 28 sho s a close-up of the cross-sectional view of the endless track taken as indicated in FigJ ure 9; Figure 29A shows an example of flexion of a traction projection of the endless track in the track's longitudinal direction;
Figure 29B shows a situation if the traction projection of the endless track was not flexing in the track's longitudinal direction;
Figure 30A shows an example of controlled flexion of the endless track in its widthwise direction; Figure 30B shows a situation if there was excessive flexion of the endless track in its widthwise direction;
Figure 30C shows a situation if there was substantially no flexion of the endless track in its widthwise direction;
Figures 31 and 32 show variants of the endless track in accordance with other embodiments of the invention in which a traction projection of the track comprises an internal cavity; Figure 33 shows a variant of the endless track in accordance with another embodiment of the invention in which a traction projection of the track comprises composite elastomeric material;
Figure 34 shows a variant of the endless track in accordance with another embodiment of the invention in which a traction projection of the track comprises composite cellular elastomeric material;
Figures 35 anfl 36 show variants of the endless track in accordance with other embodiments qrf the invention which depict examples of other shapes of a traction projection of the track; and Figure 37 shows an example of a snowmobile comprising an elastomeric endless track in accordance with another embodiment of the invention.
It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments of the invention and are an aid for understanding. They are not intended to be a definition of the limits of the invention.
Detailed description of embodiments Figures 1A and 1 B show an example of an all-terrain vehicle (ATV) 10 in accordance with an embodiment of the invention. The ATV 10 is a small open vehicle designed to travel off-road on a variety of terrains, including roadless rugged terrain, for recreational, utility and/or other purposes. In this embodiment, the ATV 10 comprises a prime mover 12, a plurality of track assemblies 16i-164, a seat 18, and a user interface 20, which enable a user of the ATV to ride the ATV 10 on the ground.
The prime mover 12 is a source of motive power that comprises one or more motors. For example, in this embodiment, the prime mover 12 comprises an internal combustion engine. In other embodiments, the prime mover 12 may comprise another type of motor (e.g., an electric motor) or a combination of different types of motor (e.g., an internal combustion engine and an electric motor). The prime mover 12 is in a driving relationship with one or more of the track assemblies 16 164. That is, motive power generated by the prime mover 12 is transmitted to one or more of the track assemblies I61- 62 via a powertrain of the ATV 10 (e.g., via a transmission and a differential of the powertrain). In this case, the seat 18 is a straddle seat and the ATV 10 is usable by a single i
person such thjat the seat 18 accommodates only that person driving the ATV 10. In other cases, the seat 18 may be another type of seat, and/or the ATV 10 may be usable by two individuals, namely one person driving the ATV 10 and a passenger, such that the seat 18 may accommodate both of these individuals (e.g., behind one another or side-by-side) or the ATV 10 may comprise an additional seat for the passenger. For example, in other embodiments, the ATV 10 may be a side-by-side ATV, sometimes referred to as a "utility terrain vehicle" or "UTV".
The user interface 20 allows the user to interact with the ATV 10. More particularly, the user interface 20 comprises an accelerator, a brake control, and a steering device that are operated by the user to control motion of the ATV 10 on the ground. In this case, the steering device comprises handlebars. In other cases, the steering device may comprise a steering wheel or other type of steering element. The user interface 20 also comprises an instrument panel (e.g., a dashboard) which provides indicators (e.g., a speedometer indicator, a tachometer indicator, etc.) to convey information to the user.
The track assemblies I 61-I 64 engage the ground to provide traction to the ATV 10. More particularly, in this example, front ones of the track assemblies 16 164 provide front traction to the ATV 10 while rear ones of the track assemblies 16 164 provide rear traction to the ATV 10. Each of the front ones of the track assemblies I 61-I64 is pivotable about a steering axis of the ATV 10 in response to input of the user at the handlebars in order to steer the ATV 10 on the ground.
In this embodiment, each track assembly 16, is mounted in place of a ground- engaging wheel that may otherwise be mounted at a position of the track assembly 6| to propel the ATV 10 on the ground. For example, as shown in Figures 2A and 2B, the ATV 10 may be propelled on the ground by four ground-engaging wheels 15-1-154 with tires instead of the track assemblies I 6-1-I64. Basically, in this embodiment, the track assemblies I 61-I 64 may be used to convert the ATV 10 from a wheeled vehicle into a tracked vehicle, thereby enhancing its traction and floatation on the ground. With additional reference to Figures 3 to 6, in this embodiment, each track assembly 16, comprises a frame 44, a plurality of track-contacting wheels which includes a drive wheel 42 and a plurality of idler wheels 50i-50io, and an elastomeric endless track 41 disposed around the frame 44 and the wheels 42, 50i-50-io. The track assembly 16, has a front longitudinal end 57 and a rear longitudinal end 59 that define a length of the track assembly 6,. A width of the track assembly 16j is defined by a width of the endless track 41 . An envelope of the track assembly 6, is defined by a length of the track 41 . The track assembly 16, has a longitudinal direction, a widthwise direction, and a height direction.
The elastomeric endless track 41 engages the ground to provide traction to the ATV 10. Referring additionally to Figures 7 to 14, the track 41 comprises an inner side 45 facing the wheels 42, 50i-50io and defining an inner area of the track 41 in which these wheels are located. The track 41 also comprises a ground-engaging outer side 47 opposite the inner side 45 for engaging the ground on which the ATV 10 travels. Lateral edges 63i, 632 of the track 41 define the track's width. The track 41 has a top run 65 which extends between the longitudinal ends 57, 59 of the track assembly 16, and over the drive wheel 42, and a bottom run 66 which extends between the longitudinal ends 57, 59 of the track assembly 16, and under the idler wheels 50r 50-10. The track 41 has a longitudinal direction, a widthwise direction, and a thickness direction.
The endless track 41 is elastomeric in that it comprises elastomeric material allowing it to flex around the wheels 42, 50i-50-|0. The elastomeric material of the track 41 can include any polymeric material with suitable elasticity. In this embodiment, the elastomeric material includes rubber. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of the track 22. In oth r embodiments, the elastomeric material of the track 41 may include another elastorfier in addition to or instead of rubber (e.g., polyurethane elastomer). While it is flexible, in this embodiment, the endless track 41 has certain rigidity characteristics which are useful for traction and other performance aspects of the track assembly 16,, as discussed later.
The endless track 41 comprises an elastomeric belt-shaped body 36 underlying its inner side 45 a id its ground-engaging outer side 47. In view of its underlying nature, the body 36 ban be referred to as a "carcass". The carcass 36 comprises elastomeric material 37 which allows the track 41 to flex around the wheels 42, 50r 5010.
As shown in Figure 15, in this embodiment, the carcass 36 comprises a plurality of reinforcements embedded in its elastomeric material 37. One example of a reinforcement is a layer of reinforcing cables 38i-38c that are adjacent to one another and that extend in the longitudinal direction of the track 41 to enhance strength in tension of the track 41 along its longitudinal direction. In some cases, a reinforcing cable may be a cord or wire rope including a plurality of strands or wires. In other cases, a reinforcing cable may be another type of cable and may be made of any material suitably flexible longitudinally (e.g., fibers or wires of metal, plastic or composite material). Another example of a reinforcement is a layer of reinforcing fabric 40. Reinforcing fabric comprises pliable material made usually by weaving, felting, or knitting natural or synthetic fibers. For instance, a layer of reinforcing fabric may comprise a ply of reinforcing woven fibers (e.g., nylon fibers or other synthetic fibers). Various other types of reinforcements may be provided in the carcass 36 in other embodiments.
In this embodiment, the inner side 45 of the endless track 41 comprises an inner surface 32 of the carcass 36 and a plurality of wheel-contacting projections 48I-48N that project from the inner surface 32 and contact at least some of the wheels 42, 50i-50io and that are used to do at least one of driving (i.e., imparting motion to) the track 41 and guiding the track 41 . In that sense, the wheel-contacting projections 48i-48N can be referred to as "drive/guide projections", meaning that each drive/guide projection is used to do at least one of driving the track 41 and guiding the track 41 . Also, such drive/guide projections are sometimes referred to as "drive/guide lugs" and will thus be referred to as such herein. More particularly, in this embodiment, the drive/guide lugs 48I-48N interact with the drive wheel 42 in order to cause the track 41 to be driven, and also interact with the idler wheels 50y 50-10 in order 1o guide the track 41 as it is driven by the drive wheel 42. The drive/guide lug$ 48I-48N are thus used to both drive the track 41 and guide the track 41 in this embodiment. The drive/guide lugs 48i-48N are spaced apart along the longitudinal direction of the endless track 41. In this case, the drive/guide lugs 48I-48N are arranged in a plurality of rows that are spaced apart along the widthwise direction of the endless track 41. The drive/guide lugs 48i-48N may be arranged in other manners in other embodiments (e.g., a single row or more than two rows). Each drive/guide lug 48, is an elastomeric drive/guide lug in that it comprises elastomeric material 68.
The ground-engaging outer side 47 of the endless track 41 comprises a ground- engaging outer surface 31 of the carcass 36 and a plurality of traction projections 611-61 M that project from the outer surface 31 and engage and may penetrate into the ground to enhance traction. The traction projections 611-61 M, which can sometimes be referred to as "traction lugs" or "traction profiles", are spaced apart in the longitudinal direction of the track assembly 16,. The ground-engaging outer side 47 comprises a plurality of traction-projection-free areas 71 7l F (i.e., areas free of traction projections) between successive ones of the traction projections 61 I-61 - In this example, each traction projection 61 j is an elastomeric traction projection in that it comprises elastomeric material 69.
In this embodiment, respective ones of the traction projections 61 I-61 M comprise one or more recesses 93i-93F extending from their outer end 77 to enhance traction on certain types of ground surfaces, such as compacted snow and other snow surfaces. For instance, in a traction projection 61 , including a recess 93x, part of the traction projection's outer end 77 adjacent to the recess 93x can apply more pressure on, and thus can have a greater tendency to penetrate, a compacted snow surface than if the recess 93x was omitted. In this example, the recesses 93I-93F of successive ones of the traction projections 61 I-61 are nonaligned in the widthwise direction of the endless track 41. For instance, snow can be compacted as it passes under a recess 93x of a traction projection 61, and a subsequent traction projection 61 k passing over the resulting compacted snow, with no recess aligned with the recess 93x of the traction projection 61, in the widthwise direction of the track 41 , can engage and have better traction on the compacted snow.
The recesses 93I-93F of the traction projections 61 I-61 may have any suitable shape. In this embodiment, the recesses 93i-93F of the traction projections 611-61 M taper in the thickness direction of the endless track 41. Also, in this embodiment, a recess 93x of a traction projection 61, has a depth dr measured from the outer end 77 of the traction projection 61, which corresponds to a substantial fraction of an overall height Ht-0 of the traction projection 61 i. For example, in some embodiments, a ratio dr/Ht-o of the depth dr of the recess 93x of the traction projection 61, over the overall height Ht-0 of the traction projection 61, may be at least 0.15, in some cases at least 0.25, in some cases at least 0.35, in some cases at least 0.45, and in some cases even more (e.g., at least 0.50). The ratio dr/Ht-0 may have any other suitable value in other embodiments.
In this example, the carcass 36 has a thickness Tc which is relatively small. The thickness Tc of the carcass 36 is measured from the inner surface 32 to the ground- engaging outer surface 31 of the carcass 35 between longitudinally-adjacent ones of the traction projections 611-61 M. For example, in some embodiments, the thickness Tc of the carcass 36 may be no more than 0.250 inches, in some cases no more than 0.240 inches, in some cases no more than 0.230 inches, in some cases no more than 0.220 inches, in some cases no more than 0.210 inches, in some cases no more than 0.200 inches, and in some cases even less (e.g., 0.180 or 0.170 inches). The thickness Tc of the carcass 36 may have any other suitable value in other embodiments.
In this embodiment, as shown in Figure 15, the endless track 41 is free of transversal stiffening rods embedded in its elastomeric material. That is, the track 41 does not comprise transversal stiffening rods embedded in its elastomeric material and extending transversally to its longitudinal direction. Figure 16 shows a variant in which the track 41 may comprise transversal stiffening rods 53I-53M embedded in its elastomeric material and extending transversally to its longitudinal direction in other embodiments. This absence of transversal stiffening rods makes the track 41 more flexible in its widthwise direction than if the track 41 had the transversal stiffening rods 53I-53M but was otherwise identical.
The endless track 41 shown in Figures 7 to 14 is that of a given one of the rear track assemblies 163, 164. Figures 17 to 23 show the endless track 41 of a given one of the front track assemblies 16-i, 162, which is similar to the track 41 of the given one of the rear track assemblies I63, 164, except that it comprises bent lateral edge portions 64i, 642 adjacent its lateral edges 63i, 632 to facilitate steering of the given one of the front track assemblies I61, 162 on the ground, by creating a smaller ground-contacting area. More particularly, the carcass 36 of the track 41 of the given one of the front track assemblies I61, 162 is bent inwardly proximate the lateral edges 63i, 632 of the track 41 such that its inner surface 32 and ground-engaging outer surface 31 are bent inwardly. The endless track 41 may be constructed in various other ways in other embodiments. For example, in some embodiments, the track 41 may comprise a plurality of parts (e.g., rubber sections) interconnected to one another in a closed configuration, the track 41 may have recesses or holes that interact with the drive wheel 42 in order to cause the track 41 to be driven (e.g., in which case the drive/guide lugs 48 48N may be used only to guide the track 41 without being used to drive the track 41 ), and/or the ground-engaging outer side 47 of the track 41 may comprise various patterns of traction projections.
The drive wheeil 42 is rotatable about an axis of rotation 49 for driving the endless track 41. The axis of rotation 49 corresponds to an axle of the ATV 10. More particularly, in this example, the drive wheel 42 has a hub which is mounted to the axle of the ATV 10 such that power generated by the prime mover 12 and delivered over the powertrain of the ATV 10 rotates the axle, which rotates the drive wheel 42, which imparts motion of the track 41. In this embodiment in which the track assembly 16, is mounted where a ground-engaging wheel 15, could otherwise be mounted, the axle of the ATV 10 is capable of rotating the drive wheel 42 of the track assembly 16, or the ground-engaging wheel 15,.
In this embodiment, the drive wheel 42 comprises a drive sprocket engaging the drive/guide lugs 48 48N of the inner side 45 of the track 41 in order to drive the track
41 . In this case, the drive sprocket 42 comprises a plurality of teeth 46ι-46τ distributed circumferentially along its rim to define a plurality of lug-receiving spaces therebetween that receive the drive/guide lugs 48 48N of the track 41. The drive wheel 42 may be configured in various other ways in other embodiments. For example, in embodiments where the track 41 comprises recesses or holes, the drive wheel 42 may have teeth that enter these recesses or holes in order to drive the track 41. As yet another example, in some embodiments, the drive wheel 42 may frictionally engage the inner side 45 of the track 41 in order to frictionally drive the track 41 .
The idler wheels 50i-50i0 are not driven by power supplied by the prime mover 12, but are rather used to do at least one of supporting part of the weight of the ATV 10 on the ground via the track 41 , guiding the track 41 as it is driven by the drive wheel
42, and tensioning the track 41 . More particularly, in this embodiment, the idler wheels 50i, 502 and the idler wheels 50g, 50-io are respectively front idler wheels
(leading idler wheels) and rear idler wheels (trailing idler wheels) that maintain the track 41 in tension, and can help to support part of the weight of the ATV 10 on the ground via the track 41 . The idler wheels 503-508 are roller wheels that roll on the inner side 45 of the track 41 along the bottom run 66 of the track 41 to apply the bottom run 66 on the ground. The idler wheels 50 50io move on respective ones of a plurality of idler wheel paths 50i, 502 of the inner surface 32 of the carcass 35 of the endless track 41 . Each of the idler wheel paths 50i, 502 extends adjacent to respective ones of the drive/guide lugs 48 48N to allow these lugs to guide motion of the track 41. As the roller wheels 503-508 roll on respective ones of the idler wheel paths 50i, 502, these paths can be referred to as "rolling paths".
The idler wheels 50 50io may be arranged in other configurations and/or the track assembly 16, may comprise more or less idler wheels in other embodiments.
In this embodiment, the drive/guide lugs 48 48N and the idler wheel paths 50i, 502 of the endless track 41 are laterally offset towards the lateral edge 63i of the track 41. In this example, the lateral edge 63i of the track 41 is an inboard lateral edge of the track 41 that is closest to a centerline 81 of the ATV 10, while the lateral edge 632 of the track 41 is an outboard lateral edge of the track 41 that is farthest from the centerline 81 of the ATV 10. This lateral offset may help for traction, stability and steering of the ATV 10 since it allows the track assembly 16, to have a ground- contacting area (i.e., "contact patch") that emulates a ground-contacting area that a ground-engaging wheel 15, would have if mounted in place of the track assembly 16i. Basically, the track assembly 16, applies more pressure on the ground in a first half 83i of the width of the track 41 that is adjacent the inboard lateral edge 63i of the track 41 than in a second half 832 of the width of the track 41 that is adjacent to the outboard lateral edge 632 of the track 41 , instead of applying substantially equal pressure on both halves 83i, 832 of the track 41.
More particularly, in this embodiment, as shown in Figure 10, the drive/guide lugs 48r48N and the idler wheel paths 50i, 502 are asymmetrically disposed relative to a centerline 79 bisecting the width of the track 41 into its halves 83i, 832. Each of a widthwise span 80 of the drive/guide lugs 48i-48N and a widthwise span 84 the idler wheel paths 5Qi, 502 is thus asymmetrically disposed relative to the centerline 79 and located closer the inboard lateral edge 63i of the track 41 than to the outboard lateral edge 632 of the track 41.
The frame 44 supports components of the track assembly 16,, including the idler wheels 50ι-50ιο· More particularly, in this embodiment, the front idler wheels 50i, 502 are mounted to the frame 44 in a front longitudinal end region of the frame 44 proximate the front longitudinal end 57 of the track assembly 16,, while the rear idler wheels 50g, 50io are mounted to the frame 44 in a rear longitudinal end region of the frame 44 proximate the rear longitudinal end 59 of the track assembly 16,. The roller wheels 503-508 are mounted to the frame 44 in a central region of the frame 44 between the front idler wheels 50-t, 502 and the rear idler wheels 50g, 50i0. Each of the roller wheels 503-508 may be rotatably mounted directly to the frame 44 or may be rotatably mounted to a link which is pivotally mounted to the frame 44 to which is rotatably mounted an adjacent one of the roller wheels 503-508> thus forming a "tandem".
The frame 44 is supported at a support area 39. More specifically, in this case, the frame 44 is supported by the axle of the ATV 10 to which is coupled the drive wheel 42, such that the support area 39 is intersected by the axis of rotation 49 of the drive wheel 42.
In this embodiment, the frame 44 is pivotable about a pivot axis 51 to facilitate motion of the track assembly 16, on uneven terrain and enhance its traction on the ground. More particularly, in this embodiment, the pivot axis 51 corresponds to the axis of rotation 49 of the drive wheel 42 and the frame 44 can pivot about the axle of the ATV 10 to which the drive wheel 42 is coupled. In other embodiments, the pivot axis 51 of the frame 44 may be located elsewhere (e.g., lower) than the axis of rotation 49 of the drive wheel 42. In yet other embodiments, the frame 44 may not be pivotable. Also, in this Embodiment, the track assembly 16, comprises an anti-rotation connector 52 to limit a pivoting movement of the track assembly 16, relative to a chassis of the ATV 10. In this example, the anti-rotation connector 52 comprises a spring and a damper and is connected between the frame 44 of the track assembly 16, and the chcissis of the ATV 10 (e.g., via one or more mounting brackets and/or fasteners).
In this embodiment, the endless track 41 has rigidity characteristics which are useful for traction and other performance aspects of the track assembly 16,. For example, in this embodiment, the track 41 has a longitudinal rigidity (i.e., rigidity in its longitudinal direction) such that, although it can flex in its longitudinal direction to move around the wheels 42, 50i-50io, it is sufficiently rigid in its longitudinal direction to help maintain a "smooth" shape of the bottom run 66 of the track 41 for proper traction, as conceptually represented in dotted line in Figure 24A, by tending to prevent the bottom run 66 of the track 41 from flexing inwardly in gaps between adjacent ones of the idler wheels 50 50io (e.g., when bearing against a rock, a bump, or other ground unevenness), as conceptually represented in dotted line in Figure 24B. In addition, in this embodiment, the track 41 has a widthwise rigidity (i.e., rigidity in its widthwise direction) such that, although it can flex in its widthwise direction (e.g., notably since it has no transversal stiffening rods in this embodiment) to accommodate a ground surface which is uneven in its widthwise direction (e.g., a rut, bump, or side hill), it is sufficiently rigid in its widthwise direction to help maintain proper floatation and traction over the uneven ground surface, as conceptually represented in dotted line in Figure 25A, by tending to prevent an excessive flexion of the track 41 in its widthwise direction, as conceptually represented in dotted line in Figure 25B.
More particularly, in this embodiment, the traction projections 61 I-61 M are designed characteristics of the endless track 41 , while maintaining a relatively low. A shape and a material composition of each of
Figure imgf000020_0001
the traction projections 61 I-61 M are selected to achieve the rigidity characteristics of the track 41. In this example, the traction projections 611-61 M have a dominant effect on the rigidity characteristics of the track 41 since the track 41 is free of transversal stiffening rods and its carcass 36 is thin.
Each traction pjrojection 61x extends transversally to the longitudinal direction of the endless track 41. That is, the traction projection 61 x has a longitudinal axis 54 extending transversally to the longitudinal direction of the track 41. In this example, the longitudinal axis 54 of the traction projection 61 x is substantially parallel to the widthwise direction of the track 41. In other examples, the longitudinal axis 54 of the traction projection 61 x may be transversal to the longitudinal direction of the track 41 without being parallel to the widthwise direction of the track 41.
In this embodiment, the traction projection 61 x extends across at least a majority of the width of the endless track 41. More particularly, in this example, the traction projection 61 x extends across substantially an entirety of the width of the track 41. The traction projection 61 x has longitudinal ends 60ι, 6Ο2 adjacent to respective ones of the lateral edges 63i, 632 of the track 41. The traction projection 61 x may extend across any suitable part of the width of the endless track 41 in other embodiments.
The traction projection 61 x varies in cross-sectional shape along its longitudinal axis 54. That is, cross-sections of the traction projection 61 x at different positions along the longitudinal axis 54 of the traction projection 61 x are different. As shown in Figure 14, a cross-section of the traction projection 61 x at a given position along the longitudinal axis 54 of the traction projection 61 x is taken parallel to the longitudinal direction of the track 41 and a has width Wt (i.e., a maximal dimension in the longitudinal direction of the track 41 ) and a height Ht (i.e., a maximal dimension in the thickness direction of the track 41 ). More particularly, in this embodiment, the traction projection 61 x varies in width and height along its longitudinal axis 54. Also, in this embodiment, at a given position along its longitudinal axis 54, the traction projection 61 x Varies in widthwise dimension in the thickness direction of the track 41.
More particularly, in this embodiment, as shown in Figures 7, 9, 11 to 14, 26 and 27, the traction projection 61 x comprises a transversal protrusion 55 and a plurality of enlarged protrusions 56i, 562 which comprise respective portions of its elastomeric material 69.
The transversal protrusion 55 of the traction projection 61 x extends transversally to the longitudinal direction of the endless track 41. Specifically, the transversal protrusion 55 extends along the longitudinal axis 54 of the traction projection 61 x. In this embodiment, the transversal protrusion 55 comprises a lateral portion 67i between the lateral edge 63i of the track 41 and the enlarged protrusion 56i, a central portion 70 between the enlarged protrusions 56-i, 562, and a lateral portion 672 between the lateral edge 632 of the track 41 and the enlarged protrusion 562. In this example, the central portion 70 and the lateral portions 67i, 672 of the transversal protrusion 55 are generally straight such that the transversal protrusion 55 is generally straight. The transversal protrusion 55 may have any other suitable shape in other embodiments.
Each of the enlarged protrusions 56i, 562 of the traction projection 61 x is larger in the longitudinal direction of the endless track 41 than the transversal protrusion 55 of the traction projection 61 x. That is, a width Wt-e of each of the enlarged protrusions 56i, 562 is greater than a width Wt-t of the transversal protrusion 55. Thus, the transversal protrusion 55 is a relatively narrow protrusion and each of the enlarged protrusions 56-I , 562 is a relative wide protrusion that is wider than the transversal protrusion 55. For example, in some embodiments, a ratio Wt-e/ Wt-t of the width Wt-e of a given one of the enlarged protrusions 56i, 562 over the width Wt-t of the transversal protrusion 55 may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more). The ratio Wt-e/Wt-t may have any other suitable value in other embodiments. The width Wt-e f each of the enlarged protrusions 56i, 562 is therefore greater than a minimum wicth Wt-min of the traction projection 61 x. In this example in which the transversal profusion 55 of the traction projection 61 x is generally straight, the minimum width Wt-min of the traction projection 61 x corresponds to the width Wt-t of the transversal protrusion 55. For example, in some embodiments, a ratio Wt-e/Wt-min of the width Wt-e of a given one of the enlarged protrusions 56i, 562 over the minimum width Wt-t of the traction projection 61 x may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more). The ratio Wt-e Wt-min may have any other suitable value in other embodiments.
The width Wt-e of a given one of the enlarged protrusions 56i, 562 is a maximum width Wt-max of the traction projection 61 x. In this embodiment, the widths Wt-e of the enlarged protrusions 56-i, 562 are different such that the width Wt-e of one of the enlarged protrusions 56i, 562 is greater than width Wt-t of the other one of the enlarged protrusions 56^ 562 and is the maximum width Wt-max of the traction projection 61 x. For example, in some embodiments, a ratio Wt-max/ Wt-min of the maximum width Wt-max of the traction projection 61 x over the minimum width Wt-min of the traction projection 61 x may be at least 2, in some cases at least 2.2, in some cases at least 2.4, in some cases at least 2.6, and in some cases even more (e.g., 3 or more). The ratio Wt-max/Wt.min may have any other suitable value in other embodiments. The width Wt-e of a given one of the enlarged protrusions 56-i, 562 of the traction projection 61 x corresponding to the maximum width Wt-max of the traction projection 61x is significant in relation to a longitudinal spacing Dt of the traction projection 61x and a traction projection 61 y which succeeds the traction projection 61 x in the longitudinal direction of the track 41. The longitudinal spacing Dt, which is a longitudinal distance between respective centers of the successive traction projections 61 x, 61 y, can be referred to as a "pitch" of the successive traction projections 61 x,| 61 y. For example, in some embodiments, a ratio Wt-e/Dt of the width Wt-e of a given bne of the enlarged protrusions 56i, 562 of the traction projection 61 x over the pitch t of the successive traction projections 61 x, 61 y may be at least 0.8, in some cases at least 0.85, in some cases, at least 0.9, in some cases 0.95, in some cases at least .0, in some cases at least 1.05, and in some cases even more (e.g., 1.10 or more). n this example of implementation, the ratio Wt-e/Dt is about 1.05. The ratio Wt-e Dt may have any other suitable value in other embodiments.
Figure imgf000024_0001
embodiments.
The enlarged protrusions 56-i, 562 of the traction projections 61 I-61M are dimensioned and disposed relative to one another to enhance the longitudinal rigidity of the endless track 41 , notably the longitudinal rigidity of the bottom run 66 of the track 41. In that sense, the enlarged protrusions 56-i, 562 of the traction projections 61 I-61 M constitute "longitudinal rigidifiers" which longitudinally rigidify (i.e., enhance the longitudinal rigidity of) the track 41.
The longitudinal rigidifiers constituted by respective ones of the enlarged protrusions 56i, 562 of the traction projections 61 I-61M form a plurality of elongated longitudinal rigidification structures 911 , 912 which are spaced apart in the widthwise direction of the track 41. The enlarged protrusions 56i of the traction projections 61 I-61 form the elongated longitudinal rigidification structure 911 and the enlarged protrusions 562 of the tracljion projections 61 I-61 form the elongated longitudinal rigidification structure 912.
To that end, in this embodiment, the enlarged protrusion 56i of a traction projection 61 r and the enlarged protrusion 56i of a traction projection 61j succeeding the traction project ion 61 i in the longitudinal direction of the track 41 are aligned with one another in the widthwise direction of the track 41 (i.e., at least part of the enlarged protrusion 56i of the traction projection 61 , and at least part of the enlarged protrusion 56i of the traction projection 61 j overlap in the widthwise direction of the track 41 ) and the enlarged protrusion 562 of the traction projection 61 , and the enlarged protrusion 562 of the traction projection 61 j are aligned with one another in the widthwise d irection of the track 41 (i.e., at least part of the enlarged protrusion 562 of the traction projection 61 , and at least part of the enlarged protrusion 562 of the traction projection 61 j overlap in the widthwise direction of the track 41 ). This contributes to forming the elongated longitudinal rigidification structures 911 , 912 which longitudi nally rigidify the track 41.
In this embodirjient in which the widths Wt-e of the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M are different, larger ones of the enlarged protrusions 56i, 562 of the traction projections 611-61 alternate from side to side of the track 41 over successive ones of the traction projections 61 I-61 M such that: the enlarged protrusion 56i of the traction projection 61 i, which is larger than the enlarged protrusion 562 of the traction projection 61, in the longitudinal direction of the track 41 , is aligned in the widthwise direction of the track 41 with the enlarged protrusion 56i of the traction projection 61 j, which is smaller than the enlarged protrusion 562 of the traction projection 61 j in the longitudinal direction of the track 41 ; and the enlarged protrusion 562 of the traction projection 61,, which is smaller than the enlarged protrusion 56i of the traction projection 61 , in the longitudinal direction of the track 41 , is aligned in the widthwise direction of the track 41 with the enlarged protrusion 562 of the traction projection 61 j, which is larger than the enlarged protrusion 56i of the traction projection 61j in the longitudinal direction of the track 41.
In this examplq of implementation, the larger ones of the enlarged protrusions 56i, 562 of the traction projections 61 j, 61 j, i.e., the enlarged protrusion 56i of the traction projection 61, and the enlarged protrusion 562 of the traction projection 61 j, overlap in the longitudinal direction of the track 41. There is a longitudinal overlap Vt-e between the enlarged protrusion 56i of the traction projection 61, and the enlarged protrusion 562 qf the traction projection 61 j.
The traction-projection-free area 71 x between the traction projections 61 j, 61 j comprises a flex zone 74 where the traction-projection-free area 71 x bends most in the longitudinal direction of the track 41 as the track 41 moves around the wheels 42, 50i-50io, and the enlarged protrusions 56i, 562 of the traction projections 61,, 61 j are configured to limit a size of the flex zone 74 and therefore longitudinally rigidify the track 41.
More particularly, in this embodiment, each of a longitudinal gap 72i between the enlarged protrusion 56i of the traction projection 61, and the enlarged protrusion 56i of the traction projection 61 j and a longitudinal gap 722 between the enlarged protrusion 562 of the traction projection 61, and the enlarged protrusion 562 of the traction projection 61 j is significantly smaller than a largest longitudinal gap 73 between the traction projection 61, and the traction projection 61 j. Each of the longitudinal gaps 72-i, 722 thus forms a constriction of the flex zone 74 of the traction-projection-free area 71 x that makes the flex zone 74 "narrow" and helps to longitudinally rigidify the track 41.
A dimension Gt-e of each of the longitudinal gaps 72i, 722 between the enlarged protrusions 56-i, 562 of the traction projections 61 j, 61 j is thus significantly less than a dimension Gt-max of the largest longitudinal gap 73 between the traction projections 61 i, 61 j. For example, in some embodiments, a ratio Gt-e/Gt-max of the dimension Gt-e of each of the longitudinal gaps 72-i , 722 between the enlarged protrusions 56i , 562 of the traction projections 61 ,, 61 j over the dimension Gt-max of the largest longitudinal gap 73 between the traction projections 61 61 j may be no more than 0.4, in some cases no more than 0.35, in some cases no more than 0.3, in some cases no more than 0.25, in some cases no more than 0.2, and in some cases even less (e.g., no more than 0.1 5 or less). The ratio Gt-e Gt-max may have any other suitable value in other embodiments.
In this example, each of the longitudinal gaps 72i , 722 between the enlarged protrusions 56i , 562 of the traction projections 61 ,, 61 j is a smallest longitudinal gap between the traction projection 61 , and the traction projection 61 j such that its dimension Gt-e is a dimension Gt-min of the smallest longitudinal gap between these traction projections. Thus, in this example, a ratio Gt-min Gt-max of the dimension Gt-mjn of the smallest longitudinal gap 72i or 722 between the traction projection 61 , and the traction projection 61 j over the dimension Gt-max of the largest longitudinal gap 73 between the traction projection 61 j and the traction projection 61 j may be no more than 0.4, in some cases no more than 0.35, in some cases no more than 0.3, in some cases no more than 0.25, in some cases no more than 0.2 , and in some cases even less (e.g., no more than 0.1 5 or less). The ratio Gt-min/Gt-max may have any other suitable value in other embodiments.
In addition to limiting the size of the flex zone 74 of the traction-projection-free area 71 x, in this embodiment, the enlarged protrusions 56i , 562 of each of the traction projections 61 ,, 61 , impart a deviation of the flex zone 74 such that the flex zone 74 is not straight. That is, a centerline 75 of the flex zone 74 passing through the longitudinal gaps 72i , 722 between the enlarged protrusions 56i , 562 of the traction projections 61 ,, 61 j is not parallel to the widthwise direction of the track 41 . This deviation of the flex zone 74 may further longitudinally rigidify the track 41 since it makes it harder for the track 41 to bend across its width. To that end, in this embodiment, the longitudinal gaps 72-i, 722 between the enlarged protrusions 56i, 562 of the traction projections 61,, 61 j are nonaligned with one another in the longitudinal direction of the track 41. There is a longitudinal offset Og between respective centers of the longitudinal gaps 72i, 722 between the enlarged protrusions 56i, 562 of the traction projections 61 j, 61 j. For example, in some embodiments, a ratio Og/Gt-max of the longitudinal offset Og of the longitudinal gaps 72-I , 722 between the enlarged protrusions 56i, 562 of the traction projections 61 j, 61 j over the dimension Gt-max of the largest longitudinal gap 73 between the traction projection 61, and the traction projection 61 j may be at least 0.1 , in some cases at least 0.2, in some cases at least 0.3, and in some cases even more (e.g., at least 0.4 or more). The ratio Og/Gt-max may have any other suitable value in other embodiments. The longitudinal gaps 72i, 722 between the enlarged protrusions 56i, 562 of successive ones of the traction projections 61 6l M are thus staggered in the longitudinal direction of the track 41.
In this embodiment, the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M enhance the longitudinal rigidity of the rolling paths 50-i, 502 of the inner surface 32 of the carcass 35 of the track 41 over which move the idler wheels 50i-50i0. In that sense, the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M constitute "rolling path rigidifiers". This may promote a smooth shape of the bottom run 66 of the track 41 for proper traction, as shown in Figure 24A, by opposing a tendency of the bottom run 66 of the track 41 to bend inwardly in gaps between adjacent ones of the idler wheels 50-i-50io (e.g., when bearing against a rock, a bump, or other ground unevenness), as shown in Figure 24B.
More particularly, in this embodiment, the enlarged protrusions 56! , 562 of each of the traction projections 61 I-61 M are aligned in the widthwise direction of the endless track 41 with tljie rolling paths 50i, 502 of the inner surface 32 of the carcass 35 of the track 41 over which move the idler wheels 50i-50io (i.e., at least part of the enlarged protrusion 56i of a traction projection 61 x overlaps the rolling path 50i in the widthwise direction of the track 41 , and at least part of the enlarged protrusion 562 of the traction projection 61 x overlaps the rolling path 5Ο2 in the widthwise direction of the track 41 ). Respective ones of the idler wheels 50i-50io rolling on the rolling paths 50i , 502 thus bear against more rigid regions of the traction projections 611-6I M which causes less bending of the bottom run 66 of the track 41 where these wheels are located.
In this example of implementation, the relatively high ratio Wt.e/Dt of the width Wt-e of a given one of the enlarged protrusions 56-i , 562 of each of the traction projections 611-6I M over the pitch Dt of successive ones of the traction projections 61 1-6I M helps to keep respective ones of the idler wheels 50i-50i0 longer on more rigid regions of the track 41. This may help to reduce vibrations in the track 41.
The width Wt-e of an enlarged protrusion 56y of a traction projection 61 , over which passes a roller wheel 50y may be significant in relation to a diameter Dw of the roller wheel 50y. For example, in some embodiments, a ratio Wt-e/Dw of the width Wt-e of the enlarged protrusion 56y over the diameter Dw of the roller wheel 50y may be at least 0.3, in some cases at least 0.4, in some cases at least 0.5, and in some cases even more (e.g., 0.6 or more). The ratio Wt-e/Dw may have any other suitable value in other embodiments.
Also, in this embodiment, the longitudinal gaps 72i , 722 between the enlarged protrusions 56 , 562 of successive traction projections 61 ,, 61 j are aligned in the widthwise direction of the track 41 with the rolling paths 50i , 502 of the inner surface 32 of the carcass 35 of the track 41 . Since these longitudinal gaps 72i , 722 are relatively small, respective ones of the idler wheels 50 50io on the rolling paths 50i , 502 spend less time on the flex zone 74 of the traction-projection-free area 71 x of the successive traction projections 61 j, 61 j which causes less bending of the bottom run 66 of the track 41 where these wheels are located. The dimension Gt-e of a longitudinal gap 72y between aligned ones of the enlarged protrusions 56-i, 562 of the successive traction projections 61 j, 61 j over which passes a roller wheel 50y may be relatively small in relation to the diameter Dw of the roller wheel 50y. For example, in some embodiments, a ratio Gt-e/Dw of the dimension Gt-e of the longitudinal gap 72y between aligned ones of the enlarged protrusions 56i, 562 of the successive traction projections 61 i, 61 j over the diameter Dw of the roller wheel 50y may be no more than 0.15, in some cases no more than 0.10, in some cases no more than 0.08, and in some cases even less (e.g., 0.05 or less). The ratio Gt-e/Dw may have any other suitable value in other embodiments.
Furthermore, in this embodiment, since the longitudinal gaps 72-i, 722 between the enlarged protrusions 56i, 562 of successive traction projections 61 j, 61 j are nonaligned with one another in the longitudinal direction of the track 41 , respective ones of the idler wheels 50 50io on the rolling paths 50i, 502 may not pass over these longitudinal gaps 72i, 722 simultaneously, and this may cause less bending of the bottom run 66 of the track 41 where these wheels are located. This may also reduce vibrations and noise since the idler wheels 50i-50-io transition between rigid and flexible regions at different times. The longitudinal offset Og of the longitudinal gaps 72-i, 722 between the enlarged protrusions 56i, 562 of successive traction projections 61 j, 61 j over which pass roller wheels 50y, 50z may be related to the diameter Dw of each of the roller wheels 50y, 50z. For example, in some embodiments, a ratio Og/Dw of the longitudinal offset Og of the longitudinal gaps 72 -i, 722 between the enlarged protrusions 56i, 562 of the traction projections 61,, 61j over the diameter Dw of each of the roller wheels 50y, 50z may be at least 0.05, in some cases at least 0.1 , in some cases at least 0.15, and in some cases even more (e.g., at least 0.2 or more). The ratio Og/Dw may have any other suitable value in other embodiments.
Since in this embodiment the rolling paths 50i, 502 of the inner side 45 of the track 41 are laterally offset towards the inboard lateral edge 63i of the track 41 and the
Figure imgf000031_0001
offset towards the inboard lateral edge 63i of the track 41. More particularly, in this embodiment, the enlarged protrusions 56i, 562 of each of the traction projections 611-6I are asymmetrically disposed relative to the centerline 79 bisecting the width of the track 41 into its halves 83i, 832. A widthwise span 88 of the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M is thus asymmetrically disposed relative to the centerline 79 and located closer the inboard lateral edge 63-j of the track 41 than to the outboard lateral edge 632 of the track 41 .
With respect to the widthwise rigidity of the endless track 41 , in this embodiment, each traction projection 61 x is designed such that a cross-section of the traction projection 61 x has an area moment of inertia (i.e., a second moment of area) lt which is relatively high and/or its elastomeric material 69 has a modulus of elasticity Et which is relatively high. As a result, a bending stiffness Bt = Etlt of the traction projection 61 x in the widthwise direction of the track 41 is relatively high, while a weight of the traction projection 61 x may be kept relatively low. Referring additionally to Figure 28, in this example, the cross-section of the traction projection 61x is taken in the transversal protrusion 55 of the traction projection 61x. The area moment of inertia lt is calculated with respect to an axis parallel to the longitudinal direction of the track 41 at a base 76 of the cross-section of the traction projection 61 x. In cases where the modulus of elasticity Et of the elastomeric material 69 of the traction projection 61 x varies along the traction projection 61 x, the modulus of elasticity Et at the cross-section of the traction projection 61 x is considered. A cross-sectional weight per unit length Mt of the traction projection 61x at the cross- section of the ijraction projection 61 x is calculated by multiplying a density pt of the elastomeric material 69 of the traction projection 61 x at the cross-section by a cross- sectional area At of the traction projection 61 x at the cross-section (Mt = ptAt). For example, in some embodiments, a ratio Bt/Mt of the bending stiffness Bt of the traction project on 61 x in the widthwise direction of the endless track 41 (in Ib in.2) over the cross-sectional weight per unit length Mt of the traction projection 61 x at the cross-section of the traction projection 61 x (in lb/in.) may be at least 5000 in.3, in some cases at least 5200 in.3, in some cases at least 5400 in.3, and in some cases even more (e.g., 5500 in.3 or more). The ratio Bt/Mt may have any other suitable value in other Embodiments.
In some embodiments, a hardness St of the elastomeric material 69 of the traction projection 61 x may be used to characterize this elastomeric material, instead of its modulus of elasticity Et. In cases where the hardness St of the elastomeric material 69 of the tractidn projection 61 x varies along the traction projection 61 x, the hardness St at the cross-section of the traction projection 61 x is considered. For instance, in some embodiments, the hardness St of the elastomeric material 69 of the traction projection 61 x may be at least 75 durometers Shore A, in some cases at least 80 durometers Shore A, and in some cases even more (e.g., 85 durometers Shore A).
The cross-section of the transversal protrusion 55 of the traction projection 61 x may have any suitable shape.
In this embodiment, the cross-section of the transversal protrusion 55 of the traction projection 61 x tapers in the thickness direction of the endless track 41 . A minimal dimension wt-t-min of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 is less than the width Wt-t of the cross-section of the transversal protrusion 55. For example, in some embodiments, a ratio Wt-t/wt-t-min of the width t-t of the cross-section of the transversal protrusion 55 over the minimal dimension wt-t-min of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 may be at least 4, in some cases at least 4.5, in some cases at least 5, in some cases at least 5.5, and in some cases even more (e.g., 6 or more). The ratio
Figure imgf000032_0001
may have any other suitable value in other embodiments.
Figure imgf000033_0001
longitudinal direction of the track 41 may be located between the base 76 and the outer end 77 of the traction projection 61 x in other embodiments.
Also, in this embodiment, a height Ht-t of the cross-section of the transversal protrusion 55 of the traction projection 61 x is significantly larger than the minimal dimension wt-t-min of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41. For example, in some embodiments, a ratio Ht- t/wt-t-min of the height Ht-t of the cross-section of the transversal protrusion 55 over the minimal dimension wt-t-min of the cross-section of the transversal protrusion 55 in the longitudinal direction of the track 41 may be at least 6, in some cases at least 7, in some cases at least 8, and in some cases even more (e.g., 9 or more). The ratio Ht- t/wt-t-min may have any other suitable value in other embodiments.
In this example, the cross-section and the material properties of the elastomeric material 69 of the transversal protrusion 55 of the traction projection 61 x are such that the transversal protrusion 55 is relatively stiff in the widthwise direction of the endless track 41 , which may help to prevent excessive bending of the track 21 in its
Figure imgf000033_0002
outer edge 78 in the track's longitudinal direction, which may help for proper traction, vibration absorpt ion, and durability.
For instance, in this embodiment, as shown in Figure 29A, the flexibility of the transversal pro rusion 55 of the traction projection 61 x in the longitudinal direction of the track 41 maV allow an outer end portion 90 of the traction projection 61 x adjacent to its outer end 77 to flex relative to a base portion 87 of the traction projection 61 x adjacent to its base 76 for proper traction on certain ground surfaces. For example, on compacted snow, flexion of the outer end portion 90 of the traction projection 61 x relative to the base portion 87 of the traction projection 61 x may cause a gradual pressure variation on the snow engaged by the traction projection 61 x which may avoid a stress concentration in the snow that could "break" the snow and result in traction loss. Basically, as shown in Figure 29B, if the outer end portion 90 of the traction projection 61 x did not flex relative to the base portion 87 of the traction projection 61 x, an abrupt pressure variation on the snow engaged by the traction projection 61 x would induce a stress concentration in the snow that could break the snow and result in traction loss. While the transversal protrusion 55 of the traction projection 61 x bends as shown in Figure 29A, the enlarged protrusions 56i, 562 of the traction projection 61 x may not bend or bend less than the transversal protrusion 55 in the track's longitudinal direction due to their size. The flexibility of the transversal protrusion 55 of the traction projection 61 x in the longitudinal direction of the track 41 may be useful on other types of snow (e.g., medium-density snow if the track 41 undergoes high-speed spinning) or other types of grounds (e.g., hard terrain where this flexibility may give more traction into terrain details).
Also, in this embodiment, as shown in Figure 30A, the traction projection 61 x allows the track 41 t0 be relatively stiff without being rigid in its widthwise direction to provide proper traction as well as moderate side support on certain ground surfaces. For instance, op compacted snow, this results in a gradual pressure variation which may avoid a stress concentration in the snow that could break the snow and cause a loss of traction. In contrast, as shown in Figure 30B, if the traction projection 61 x was too flexible in the widthwise direction of the track 41 , although it would have high side support, trie track 41 could bend too much in its widthwise direction and cause an abrupt pressure variation resulting in a stress concentration that could lead to traction loss. Conversely, as shown in Figure 30C, if the track 41 was rigid in its widthwise direction, floatation could be maximized but there would be little or no side support.
The traction projections 61 I-61M may be configured in various other ways in other embodiments.
For example, in other embodiments, the enlarged protrusions 56i, 562 of each of the traction projections 61 I-61 M may have any other suitable shape. In other embodiments, a traction projection 61 x may comprise any other number of enlarged protrusions such as the enlarged protrusions 56i, 562 (e.g., only one or three or more). In yet other embodiments, a traction projection 61 x may not comprise any enlarged protrusion such as the enlarged protrusions 56i, 562.
As another example, in other embodiments, the enlarged protrusions 56^ 562 of a traction projection 61, and the enlarged protrusion 56i, 562 of a traction projection 61 j succeeding the traction projection 61, in the longitudinal direction of the track 41 may be aligned with one another in the widthwise direction of the track 41 and arranged such that, when the traction projections 61,, 61 j are on the ground, the enlarged
Figure imgf000035_0001
As another example, in other embodiments, the cross-section and the material properties of the elastomeric material 69 of the transversal protrusion 55 of a traction projection 61 x may respectively have any other suitable shape and/or any other suitable values. For instance, in other embodiments, the height Ht-t of the cross- section of the transversal protrusion 55 of a traction projection 61 x may be lower and the modulus of! elasticity Et and/or the hardness St of the elastomeric material 69 of the transversal protrusion 55 may be higher.
As another example, in other embodiments, as shown in Figure 31 , a traction projection 61 x may have an internal cavity 82 to increase the area moment of inertia It of the cross-section of the traction projection 61 x while keeping the weight of the
Figure imgf000036_0001
it constitutes a hollow cavity. The internal cavity 82 may be formed, for instance, by placing an insert (e.g., a rod) where the internal cavity 82 is to be created during molding of the track 41 and by removing the insert after molding of the track 41 to reveal the hollow cavity. In other cases, as shown in Figure 32, the internal cavity 82 may contain a filler 84 having a density lower than that of the elastomeric material 69 of the cross-section of the traction projection 61 x such that the weight of the traction projection 61 x is less than if the cavity 82 was omitted and replaced by more of the elastomeric material 69. For instance, in some examples of implementation, the filler 84 may be a foam material. In other examples of implementation, the filler 84 may comprise a rod, a roll of fabric, cord or fiber glass, or any other suitable material.
As another example, in other embodiments, as shown in Figure 33, the elastomeric material 69 of a traction projection 61 x may be a composite elastomeric material to control its modulus of elasticity Et. The composite elastomeric material 69 is constituted of an elastomer matrix (e.g., a rubber matrix) 86 in which reinforcements 89I-89R are disposed. For instance, in some embodiments, the reinforcements 89r 89R may be arranged such that the modulus of elasticity Et is greater in one part of the traction projection 61 x than in another part of the traction projection 61 x. For example, in this embodiment, the modulus of elasticity Et is greater in the base portion 87 of the traction projection 61x adjacent to its base 76 than in the outer end portion 90 of the traction projection 61 x adjacent to its outer end 77 such that the base portion 87 is more rigid than the outer end portion 90, which is more flexible. This is achieved by providing a greater concentration of the reinforcements 89I-89R in the base portion 87 than in the outer end portion 90 (which may have none of the reinforcements 89I-89R). In this embodiment, the composite elastomeric material 69 is a fiber-reinforced elastomeric material 69 such that the reinforcements 89I-89R are fibers. For instance, in some cases, each of the fibers 89I-89R may extend along at least a majority of the length of the traction projection 61 x. In other cases, the fibers 89I-89R may be shorter (e.g., the fibers 89i-89R may be "chopped" or otherwise cut fibers which are few millimeters or centimeters long and are distributed throughout the traction projectibn 61 x). The fibers 89I-89R may be implemented in various manners. For example, in some embodiments, the fibers 89I-89R may be polymeric fibers (e.g., aramid fibers, polyvinyl alcohol (PVA) fibers, etc.), bamboo fibers, metallic fibers, carbon fibers, glass fibers, etc.
As another example, in other embodiments, as shown in Figure 34, the elastomeric material 69 of a traction projection 61x may be cellular elastomeric material (e.g., cellular rubber) which contains cells (e.g., bubbles) 96i-96c created by introducing a gas (e.g., air) or a gas-producing agent (e.g., sodium bicarbonate) during manufacturing of the cellular elastomeric material 69 to reduce weight of the material. The cpWs 96i-96c of the cellular elastomeric material 69 may include closed cells and/or op^n cells.
As another example, in other embodiments, the traction projections 61 I-61 M may have any other suitable shape. For example, in some embodiments, as shown in Figure 35, the cross-section (e.g., of the transversal protrusion 55) of a traction projection 61 x may be a flanged cross-section, which includes one or more flanges and one or more webs, to increase its area moment of inertia lt. For instance, in this embodiment, the cross-section of the traction projection 61 x is an l-shaped cross- section with top and bottom flanges 9A^ , 942 and a web 95. As another example, in some embodiments, as shown in Figure 36, the cross-section (e.g., of the transversal protrusion 55) of a traction projection 61 x may have a generally convex outer surface 92 which may help to promote gradual pressure variation and thus reduce stress concentration when the track 41 is on certain types of ground surfaces, such as compacted snow, similar to what was discussed above.
While in this embodiment the track assembly 16, is part of an ATV, in other embodiments, a track assembly, including an endless track, constructed according to principles discussed herein may be used as part of track assemblies of other types of off-road vehicles. For example, in some embodiments, as shown in Figure 37, an endless track 141 constructed according to principles discussed herein may be used as part of a track assembly 1 16 of a snowmobile 1 10.
The ATV 10 and the snowmobile 1 10 considered above are examples of recreational vehicles. While they can be used for recreational purposes, such recreational vehicles may also be used for utility purposes in some cases. Also, while these examples pertain to recreational vehicles, a track assembly, including an endless track, constructed according to principles discussed herein may be used as part of track assemblies of off-road vehicles other than recreational ones. Any feature of any embodiment discussed herein may be combined with any feature of any other embodiment discussed herein in some examples of implementation.
Although various embodiments and examples have been presented, this was for the purpose of describing, but not limiting, the invention. Various modifications and enhancements will become apparent to those of ordinary skill in the art and are within the scop of the invention, which is defined by the appended claims.

Claims

An endle ss track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track, the endless track comprising elastomeric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections comprising:
a transversal protrusion extending transversally to the longitudinal direction of the endless track; and
an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection; the enlarged protrusions of the traction projections being dimensioned and disposed relative to one another to enhance a rigidity of a bottom run of the endless track in the longitudinal direction of the endless track.
The endless track claimed in claim 1 , wherein the enlarged protrusion of the traction projection is elongated such that a longitudinal axis of the enlarged protrusion of the traction projection extends transversally to a longitudinal axis of the traction projection.
The endless track claimed in claim 2, wherein the longitudinal axis of the enlarged protrusion of the traction projection is substantially parallel to the longitudinal direction of the endless track.
The endless track claimed in any one of claims 1 to 3, wherein the enlarged protrusion of a first one of the traction projections and the enlarged protrusion of a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track are aligned With one another in a widthwise direction of the endless track.
5. The endless track claimed in any one of claims 1 to 3, wherein the enlarged protrusion of the traction projection is a first enlarged protrusion of the traction projection, the traction projection comprising a second enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection, the first enlarged protrusion and the second enlarged protrusion of the traction projection being spaced apart in a widthwise direction of the endless track.
6. The endless track claimed in claim 5, wherein the first enlarged protrusion of the traction projection is larger in the longitudinal direction of the endless track than the second enlarged protrusion of the traction projection.
7. The endless track claimed in any one of claims 5 and 6, wherein the first enlarged protrusion of a first one of the traction projections and the second enlarged protrusion of a second one of the traction projections are aligned with one another in the widthwise direction of the endless track.
8. The endless track claimed in claim 7, wherein the second enlarged protrusion of the first one of the traction projections and the first enlarged protrusion of the second one of the traction projections are aligned with one another in the widthwise direction of the endless track.
9. The endless track claimed in claim 6, wherein the first enlarged protrusion of a first one of the traction projections and the first enlarged protrusion of a second one of the traction projections overlap in the longitudinal direction of the endless track. The endless track claimed in any one of claims 5 to 9, wherein the transversal protrusion of the traction projection comprises a first lateral portion between a first lateral edge of the endless track and the first enlarged protrusion of the traction projection, a central portion between the first enlarged protrusion and the second enlarged protrusion of the traction projection, and a second lateral portion between the second lateral edge of the endless track and the second enlarged protrusion of the traction projection.
11. The endless track claimed in any one of claims 1 to 10, wherein the transversal protrusion has a width in the longitudinal direction of the endless track, the enlarged protrusion has a width in the longitudinal direction of the endless track, and a ratio of the width of the enlarged protrusion over the width of t.he transversal protrusion is at least 2. 12. The end ess track claimed in any one of claims 1 to 10, wherein the traction projectioh has a maximum width in the longitudinal direction of the endless track and a minimum width in the longitudinal direction of the endless track, and a ratio of the maximum width of the traction projection over the minimum width of the traction projection is at least 2.
13. The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein a ratio of (i) a width of the enlarged protrusion of a first one of the traction projections in the longitudinal direction of the endless track over (ii) a longitudinal spacing of the first one of the traction projections and a second one of tie traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track is at least 0.8.
14. The end ess track claimed in claim 13, wherein the ratio of (i) the width of the enlarged protrusion of the first one of the traction projections over (ii) the longitudinal spacing of the first one of the traction projections and the second one of the traction projections is at least 0.9. The end|ess track claimed in claim 14, wherein the ratio of (i) the width of the enlarged protrusion of the first one of the traction projections over (ii) the longitudinal spacing of the first one of the traction projections and the second one of the traction projections is at least 1.
The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein a ratio of (S) a dimension of a longitudinal gap between the enlarged protrusion of a first one of the traction projections and the enlarged protrusion of a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track over (ii) a dimension of a largest longitudinal gap between the first one of the traction projections and the second one of the traction projections is no more than 0.4. 17. The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein a ratio of (i) a dimension of a smallest longitudinal gap between a first one of the traction projections and a second one of the traction projections which succeed one another in the longitudinal direction of the endless track over (ii) a dimension of a largest longitudinal gap between the first one of the traction projections and the second one of the traction projections is no more than 0.4.
18. The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein the ground-engaging outer side comprises a plurality of traction-projection-free areas between respective ones of the traction projections which succeed one another in the longitudinal direction of the endless track, the enlarged protrusions of a first one of the traction projections and a second one of the traction projections imparting a deviation of a flex zone of the traction- projection-free area between the first one of the traction projections and the second one of the traction projections such that a centerline of the flex zone is not para lei to a widthwise direction of the endless track.
19. The encjlless track claimed in any one of claims 5 and 6, wherein a longitudinal gap between the first enlarged protrusion of a first one of the traction projections and the first enlarged protrusion of a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track and a longitudinal gap between the second enlarged protrusion of the first one of the traction projections and the second enlarged protrusion of the second one of the traction projections are nonaligned in the longitudinal direction of the endless track such that there is a longitudinal offset between a center of the longitudinal gap between the first Enlarged protrusion of the first one of the traction projections and the first enlarged protrusion of the second one of the traction projections and a center of the longitudinal gap between the second enlarged protrusion of the first one of the traction projections and the second enlarged protrusion of the second one of the traction projections.
20. The endless track claimed in claim 19, wherein a ratio of (i) the longitudinal offset between the center of the longitudinal gap between the first enlarged protrusion of the first one of the traction projections and the first enlarged protrusion of the second one of the traction projections and the center of the longitudinal gap between the second enlarged protrusion of the first one of the traction projections and the second enlarged protrusion of the second one of the traction projections over (ii) a dimension of a largest longitudinal gap between the first one of the traction projections and the second one of the traction projections is at least 0.1.
21. The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein the plurality of track-contacting wheels includes a plurality of roller wheels for rolling orji the bottom run of the endless track along a rolling path of the inner side of the endless track, the enlarged protrusion of the traction projection being aligned with the rolling path in a widthwise direction of the endless track.
22. The endless track claimed in claim 21 , wherein the enlarged protrusion of the traction Drojection has a width in the longitudinal direction of the endless track, a given one of the roller wheels positioned to roll along the rolling path has a diameter, and a ratio of the width of the enlarged protrusion of the traction projection over the diameter of the given one of the roller wheels is at least 0.3.
23. The endless track claimed in claim 22, wherein a ratio of (i) a dimension of a longitudinal gap between the enlarged protrusion of a first one of the traction projections and the enlarged protrusion of a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track over (ii) a diameter of a given one of the roller* wheels positioned to roll along the rolling path is no more than 0.15.
24. The endless track claimed in claim 20, wherein: the plurality of track- contacting wheels includes a first plurality of roller wheels for rolling on the bottom run of the endless track along a first rolling path of the inner side of the endless track and a second plurality of roller wheels for rolling on the bottom run of the endless track along a second rolling path of the inner side of the endless track; the first rolling path and the second rolling path are spaced apart in the widthwise direction of the endless track; the first enlarged protrusion of the first one of the traction projections is aligned with the first rolling path in the widthwise direction of the endless track; the second enlarged protrusion of the first one of the traction projections is aligned with the second rolling path in the widthwise direction of the endless track; the first enlarged protrusion of the second one of the traction projections is aligned with the first rolling path in the widthwise direction of the endless track; the second Enlarged protrusion of the second one of the traction projections is aligned with the second rolling path in the widthwise direction of the endless track; and a ratio of (i) the longitudinal offset between the center of the longitudinal gap between the first enlarged protrusion of the first one of the traction projections and the first enlarged protrusion of the second one of the traction projections and the center of the longitudinal gap between the second enlarged protrusion of the first one of the traction projections and the second enlarged protrusion of the second one of the traction projections over (ii) a diameter of a given one of the roller wheels positioned to roll along the first rolling path is at least 0.05.
25. The endless track claimed in claim 5, wherein the plurality of track-contacting wheels includes a first plurality of roller wheels for rolling on the bottom run of the endless track along a first rolling path of the inner side of the endless track and a second plurality of roller wheels for rolling on the bottom run of the endless track along a second rolling path of the inner side of the endless track, the first rolling path and the second rolling path being spaced apart in the widthwise direction of the endless track, the first enlarged protrusion of the traction projection being aligned with the first rolling path in the widthwise direction of the endless track and the second enlarged protrusion of the traction projection being aligned with the second rolling path in the widthwise direction of the endless track.
26. The endless track claimed in claim 25, wherein the first enlarged protrusion and the second enlarged protrusion of the traction projection are offset in the widthwise direction of the endless track towards a lateral edge of the endless track.
27. The endless track claimed in claim 26, wherein the lateral edge of the endless track is an inboard lateral edge of the endless track.
28. The endless track claimed in any one of claims 1 to 27, wherein a cross- section of the traction projection tapers in a thickness direction of the endless track.
29. The endless track claimed in any one of claims 1 to 27, wherein a cross- section of the traction projection has a width in the longitudinal direction of the endless track and a minimal dimension in the longitudinal direction of the endless track that is less than the width of the cross-section of the traction projection.
The endless track claimed in claim 29, wherein a ratio of the width of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 4.
The endless track claimed in any one of claims 29 and 30, wherein the cross- section of the traction projection has a height, and a ratio of the height of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 6.
32. The endless track claimed in any one of claims 1 to 31 , wherein a ratio of (i) a bending stiffness of the traction projection in a widthwise direction of the endless track over (ii) a cross-sectional weight per unit length of the traction projection at a cross-section of the traction projection is at least 5000 in.3.
33. The endless track claimed in claim 32, wherein the ratio of (i) the bending stiffness of the traction projection in the widthwise direction of the endless track over (ii) the cross-sectional weight per unit length of the traction projection at the cross-section of the traction projection is at least 5200 in.3.
34. The endless track claimed in claim 33, wherein the ratio of (i) the bending stiffness of the traction projection in the widthwise direction of the endless track over (ii) the cross-sectional weight per unit length of the traction projection at the cross-section of the traction projection is at least 5400 in.3.
35. The endless track claimed in any one of claims 1 to 34, wherein the transversal protrusion of the traction projection is generally straight.
36. The endless track claimed in any one of claims 1 to 35, wherein the traction projection extends across at least a majority of a width of the endless track. 37. The endless track claimed in claim 36, wherein the traction projection extends across substantially an entirety of the width of the endless track.
38. The endless track claimed in any one of claims 1 to 37, wherein the endless track is free of transversal stiffening rods extending transversally to the longitudinal direction of the endless track.
39. The endless track claimed in any one of claims 1 to 3, 5 and 6, wherein the traction projection comprises a recess extending from an outer end of the traction projection.
40. The endless track claimed in claim 39, wherein the recess of a first one of the traction projections and the recess of a second one of the traction projections are nonaligned in a widthwise direction of the endless track. 41. The endless track claimed in claim 40, wherein the recess of a first one of the traction projections is located such that a second one of the traction projections has no recess aligned with the recess of the first one of the traction projections in a widthwise direction of the endless track.
42. The endless track claimed in any one of claims 39 to 41 , wherein a ratio of a depth of the recess of the traction projection over an overall height of the traction projection is at least 0.15. 43. The endless track claimed in any one of claims 1 to 42, wherein, when the traction projection engages snow, an outer end portion of the transversal protrusion flexes relative to a base portion of the transversal protrusion.
44. The endless track claimed in any one of claims 1 to 43, wherein the endless track comprises bent lateral edge portions.
45. The endless track claimed in any one of claims 1 to 44, wherein the traction projection comprises an internal cavity. 46. The endless track claimed in claim 45, wherein the internal cavity is a hollow cavity.
47. The endless track claimed in claim 45, wherein the internal cavity contains a filler.
48. The endless track claimed in any one of claims 1 to 44, wherein the traction projection comprises composite elastomeric material.
49. The endless track claimed in claim 48, wherein the composite elastomeric material of the traction projection is a fiber-reinforced elastomeric material.
50. The endless track claimed in claim 48, wherein the composite elastomeric material of the traction projection is constituted of an elastomer matrix in which are disposed reinforcements, a concentration of the reinforcements being greater in a first portion of the traction projection than in a second portion of the traction projection.
51. The endless track claimed in any one of claims 1 to 44, wherein the traction projectioh comprises cellular elastomeric material.
52. The endless track claimed in any one of claims 1 to 44, wherein the traction projection has a flanged cross-section.
53. The endless track claimed in any one of claims 1 to 44, wherein the traction projection comprises a generally convex outer surface.
54. The endless track claimed in any one of claim 1 to 53, wherein the plurality of track-contacting wheels includes a plurality of roller wheels for rolling on the bottom run of the endless track along a rolling path of the inner side of the endless track, the rigidity of the bottom run of the endless track in the longitudinal direction of the endless track tending to prevent inward flexing of the bottom run of the endless track in gaps between adjacent ones of the roller wheels.
55. The endless track claimed in any one of claims 1 to 54, wherein the endless track is a snowmobile track or an ATV track.
56. An endless track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes (i) a drive wheel for driving the endless track and (ii) a plurality of roller wheels for rolling op a bottom run of the endless track, the endless track comprising elastomeric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising an inner side for facing the track-contacting wheels; and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections comprising: a transversal protrusion extending transversally to the longitudinal direction of the endless track; and
ah enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection; the enlarged protrusions of the traction projections being dimensioned and disposed relative to one another to oppose a tendency of the bottom run of the endless track to flex inwardly in a gap between adjacent ones of the roller wheels.
57. An endless track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track, the endless track comprising elastomeric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections comprising:
a transversal protrusion extending transversally to the longitudinal direction of the endless track; and
an enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection, wherein a ratio of (i) a width of the enlarged protrusion of a first one of the traction projections in the longitudinal direction of the endless track over (ii) a longitudinal spacing of the first one of the traction projections and a second one of the traction projections which succeeds the first one of the traction projections in the longitudinal direction of the endless track is at least 0.8.
58. The endless track claimed in claim 57, wherein the ratio of (i) the width of the enlarged protrusion of the first one of the traction projections over (ii) the longitudihal spacing of the first one of the traction projections and the second one of the traction projections is at least 0.9.
59. The endjess track claimed in claim 58, wherein the ratio of (i) the width of the enlarged protrusion of the first one of the traction projections over (ii) the longitudinal spacing of the first one of the traction projections and the second one of the traction projections is at least .
60. The endless track claimed in claim 59, wherein the ratio of (i) the width of the enlarged protrusion of the first one of the traction projections over (ii) the longitudinal spacing of the first one of the traction projections and the second one of the traction projections is greater than 1.
An endless track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track, the endless track comprising elastom^ric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections comprising:
a transversal protrusion extending transversally to the longitudinal direction of the endless track;
- a first enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection; and
a second enlarged protrusion larger in the longitudinal direction of the endless track than the transversal protrusion of the traction projection, the first enlarged protrusion and the second enlarged protrusion of the traction projection being spaced apart in a widthwise direction of the
Figure imgf000052_0001
The endless track claimed in claim 61 , wherein the first enlarged protrusion of a first one of the traction projections and the second enlarged protrusion of a second one of the traction projections are aligned with one another in the widthwise direction of the endless track.
The endless track claimed in claim 62, wherein the second enlarged protrusion of the first one of the traction projections and the first enlarged protrusion of the second one of the traction projections are aligned with one another in the widthwise direction of the endless track.
The endless track claimed in any one of claims 61 to 63, wherein the first enlarged protrusion of a first one of the traction projections and the first enlarged protrusion of a second one of the traction projections overlap in the longitudinal direction of the endless track. 64. An endless track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track, the endless track comprising elastomeric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising: an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections extending transversally to the longitudinal direction of the endless track, wherein a ratio of (i) a bending stiffness of the traction projection in a widthwise direction of the endless track over (ii) a cross-sectional weight per unit length of the traction projection at a cross-section of the traction projection is at least 5000 in.3.
65. The endless track claimed in claim 65, wherein the ratio of (i) the bending stiffness of the traction projection in the widthwise direction of the endless track over (ii) the cross-sectional weight per unit length of the traction projection at the cross-section of the traction projection is at least 5200 in.3.
66. The endless track claimed in claim 66, wherein the ratio of (i) the bending stiffness of the traction projection in the widthwise direction of the endless track over (ii) the cross-sectional weight per unit length of the traction projection at the cross-section of the traction projection is at least 5400 in.3.
67. An endless track for traction of an off-road vehicle, the endless track being mountable around a plurality of track-contacting wheels which includes a drive wheel for driving the endless track, the endless track comprising elastomeric material allowing the endless track to flex around the track- contacting wheels, the endless track comprising an inner side for facing the track-contacting wheels and a ground-engaging outer side for engaging the ground, the ground-engaging outer side comprising a plurality of traction projections distributed along a longitudinal direction of the endless track, each traction projection of the plurality of traction projections extending transversally to the longitudinal direction of the endless track, a cross-section of the traction projection having
a width in the longitudinal direction of the endless track;
a minimal dimension in the longitudinal direction of the endless track that is less than the width of the cross-section of the traction projection; and
a height in a thickness direction of the endless track, wherein a ratio of the width of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 4 and wherein a ratio of the height of the cross-section of the traction projection over the minimal dimension of the cross-section of the traction projection in the longitudinal direction of the endless track is at least 6.
An endless track for traction of a vehicle on a ground surface, the track comprising elastomeric material allowing the track to flex around a plurality of wheels, the wheels including a drive wheel for driving the track, the track comprising an inner side for facing the wheels and a ground-engaging outer side for engaging the ground surface, the ground-engaging outer side comprising a plurality of traction projections projecting outwardly and spaced apart in a longitudinal direction of the track, a height of a given one of the traction projections being greater than a distance between adjacent ones of the traction projections in the longitudinal direction of the track.
PCT/CA2013/000864 2012-10-11 2013-10-10 Endless track for traction of an off-road vehicle such as an all-terrain vehicle (atv) or a snowmobile WO2014056085A1 (en)

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