WO2014054392A1 - Filling material for gas separation device, and gas separation device - Google Patents

Filling material for gas separation device, and gas separation device Download PDF

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Publication number
WO2014054392A1
WO2014054392A1 PCT/JP2013/074508 JP2013074508W WO2014054392A1 WO 2014054392 A1 WO2014054392 A1 WO 2014054392A1 JP 2013074508 W JP2013074508 W JP 2013074508W WO 2014054392 A1 WO2014054392 A1 WO 2014054392A1
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Prior art keywords
gas
filler
separation device
liquid film
liquid
Prior art date
Application number
PCT/JP2013/074508
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French (fr)
Japanese (ja)
Inventor
良行 磯
健 黄
加藤 真理子
伸介 松野
博幸 内田
藤原 直樹
健司 高野
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株式会社Ihi
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Publication of WO2014054392A1 publication Critical patent/WO2014054392A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/32Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/30Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/20Organic absorbents
    • B01D2252/204Amines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1475Removing carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/302Basic shape of the elements
    • B01J2219/30223Cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/302Basic shape of the elements
    • B01J2219/30276Sheet
    • B01J2219/30288Sheet folded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/302Basic shape of the elements
    • B01J2219/30276Sheet
    • B01J2219/30292Sheet rolled up
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/304Composition or microstructure of the elements
    • B01J2219/30408Metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/308Details relating to random packing elements filling or discharging the elements into or from packed columns
    • B01J2219/3081Orientation of the packing elements within the column or vessel
    • B01J2219/3085Ordered or stacked packing elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/318Manufacturing aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/32265Sheets characterised by the orientation of blocks of sheets
    • B01J2219/32268Sheets characterised by the orientation of blocks of sheets relating to blocks in the same horizontal level
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32279Tubes or cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32293Cubes or cubic blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/324Composition or microstructure of the elements
    • B01J2219/32408Metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/324Composition or microstructure of the elements
    • B01J2219/32491Woven or knitted materials

Definitions

  • the present invention relates to a filler for a gas separation device and a gas separation device, and in particular, separates or collects a separation target gas such as carbon dioxide contained in an untreated gas such as exhaust gas from the untreated gas by chemically reacting with a reaction solution.
  • the present invention relates to a gas separation device filler and a gas separation device.
  • gas separation devices for example, distillation towers, absorption towers, purification towers, etc.
  • These gas separation devices separate or recover the separation target gas by chemically reacting a reaction liquid such as a monoethanolamine aqueous solution and a separation target gas such as carbon dioxide.
  • the gas separation device has a filler that increases the contact area between the reaction liquid and the separation target gas, and causes the reaction liquid and the separation target gas to be in a gas-liquid contact on the surface of the filling material to cause a chemical reaction. Therefore, it may be referred to as a gas-liquid contact device.
  • a gas separation device gas-liquid contact device
  • such a gas separation device is often configured by arranging a large number of plate members in an inclined arrangement or a vertical arrangement (for example, see Patent Documents 1 to 3).
  • the gas separation device (gas-liquid contact device) described in Patent Document 1 is a tubular structure having various shapes in the cross-section of the filling material filled in the gas-liquid contact device, and the tubular portion has a linear shape.
  • a large number of gas-liquid contact surfaces are arranged so as to be parallel to the gas flow, liquid is supplied from above the packing, and the supplied liquid flows down along the surface of the packing, and from the bottom.
  • the gas-liquid contact surface has a rough surface portion having a center line average roughness of 50 ⁇ m or more.
  • the gas separation device (gas-liquid contact device) described in Patent Document 2 is a gas-liquid contact device having a configuration equivalent to that of Patent Document 1, and the horizontal cross section of the packing is a continuous circle, arc, or arc.
  • the filler is formed of a shape selected from a group of bonds, straight lines that do not intersect with each other, or straight lines that do not contact each other, and the filler is formed, for example, in a radial manner, or continuously connects circular arcs whose radius gradually increases or decreases It is formed in a spiral shape.
  • the filler described in Patent Document 3 includes a sheet-like base material having a triangular cross-section, a plurality of protrusions formed on both sides of the sheet-like base material by embossing, and the sheet-like base material.
  • a plurality of holes formed through the material, and the flow rate of fluid flowing along the sheet-like base material is made uniform across the entire front and back surfaces of the sheet-like base material by the protrusions and the holes. It is characterized by being distributed in a distribution, and the filler aggregate is formed by overlapping the sheet base materials or by rolling them in a spiral shape.
  • Patent Document 1 to Patent Document 3 described above various fillers have been proposed.
  • the filler When the filler is configured by arranging a large number of plates vertically, a large number of plates may be joined.
  • many plate materials must be fixed at regular intervals, making the production and installation of fillers complicated, and requiring time and labor to manufacture and install gas separation devices (gas-liquid contact devices).
  • gas separation devices gas-liquid contact devices
  • Patent Document 2 and Patent Document 3 describe that the filler is formed in a spiral shape or a spiral shape, but the shape of the outer shape is not stable, and it takes time and labor to manufacture and install the filler. In short, there is a problem that it becomes a factor of cost increase.
  • the present invention has been devised in view of the above-described problems, and provides a filler for a gas separation device and a gas separation device that can reduce the time and labor required for the production and installation of the filler. Objective.
  • a liquid film is formed by the reaction liquid flowing down to the surface, and the untreated gas containing the separation target gas is brought into gas-liquid contact with the liquid film, whereby the separation target gas is removed from the untreated gas.
  • a liquid film forming portion formed so as to gradually curve or bend a single plate material and gradually approach a central portion of a horizontal section or cross a horizontal section in a filler for gas separation device to be separated And an outer shape fixing part in which an end portion arranged on the outermost shell surface is connected to a surface arranged on the inner side of the outermost shell surface, and a filler for a gas separation device is provided.
  • a liquid film is formed by a reaction vessel and a reaction liquid disposed in the reaction vessel and flowing down to the surface, and an untreated gas containing a separation target gas is in gas-liquid contact with the liquid film.
  • a filler that separates the separation target gas from the untreated gas, wherein the filler continuously curves or bends a single plate material and is centered in a horizontal section.
  • the liquid film forming part formed so as to be asymptotic toward the horizontal plane or crossing the horizontal cross section, and the end arranged on the outermost shell surface are connected to the surface arranged on the inner side of the outermost shell surface.
  • the outermost shell surface has an outermost shell of another adjacent gas separation device filler when a plurality of the gas separation device fillers are arranged.
  • You may have the protrusion part which contacts a part of surface.
  • the said protrusion part may be formed so that the protrusion part formed in the said other filler for gas separation apparatuses may be contacted.
  • the liquid film forming portion includes a liner portion that is curved or bent along the shape of the outermost shell surface, and a core portion that is arranged to meander between the adjacent liner portions. You may have.
  • the filler is manufactured by continuously processing one plate material, a large number of plate materials can be joined, It is not necessary to fix the plate material at equal intervals, the time and labor required for the production and installation of the filler can be reduced, and the cost can be reduced. Further, since the outer shape of the filler is fixed, the shape of the outer shape can be stabilized, the time and labor required for the production and installation of the filler can be reduced, and the cost can be reduced. .
  • the outermost shell surface of the gas separation device filler when arranging a plurality of gas separation device fillers, the outermost shell surface of the adjacent gas separation device filler and A constant gap can be formed between them, and the surface of the outermost shell surface of the filler for gas separation device can also be effectively used as the gas-liquid contact surface.
  • the strength of the filler for the gas separation device can be improved, and damage such as buckling and deformation such as bending can be suppressed.
  • the core portion between the liner portions the interval between the liner portions can be maintained at a substantially constant size, and the core portion can also function as a spacer.
  • FIG. 1 is an overall configuration diagram showing a gas separation device according to an embodiment of the present invention.
  • 2A to 2D are external views of the filler shown in FIG. 1.
  • FIG. 2A is a first example of a perspective view
  • FIG. 2B is a second example of a perspective view
  • FIG. 2C is a first example of a horizontal sectional view
  • FIG. 2D shows a second example of a horizontal sectional view.
  • 3A to 3D are horizontal cross-sectional views showing a filler for a gas separation device according to an embodiment of the present invention.
  • FIG. 3A is a first embodiment
  • FIG. 3B is a second embodiment
  • FIG. 3C is a third embodiment.
  • FIG. 3D shows a fourth embodiment.
  • the gas separation device 1 As shown in FIGS. 1, 2A to 2D, and 3A to 3D, the gas separation device 1 according to the embodiment of the present invention is disposed in the reaction vessel 2 and the reaction vessel 2, and flows down to the surface.
  • the filler 3 is disposed on the outermost shell surface 3a and the liquid film forming portion 31 formed so as to gradually curve or bend a single plate material and gradually approach the central portion of the horizontal section.
  • the untreated gas G means waste gas (exhaust gas) or reaction gas in a state where the separation target gas has not yet been separated.
  • the reaction vessel 2 has, for example, a cylindrical shape having a circular cross section or a polygonal cross section, and forms an outer shell of the gas separation device 1.
  • a reaction liquid supply line 21 for supplying the reaction liquid L into the gas separation device 1 is disposed at the upper part of the reaction vessel 2.
  • the reaction liquid L may be supplied to the reaction liquid supply line 21 after being purified in equipment such as a chemical plant or a thermal power plant, or the reaction liquid L may be supplied from a storage tank for storing the purified reaction liquid L. You may make it supply to the supply line 21.
  • FIG. Further, the reaction liquid supply line 21 is connected to the spraying tube 4 disposed on the upper portion of the filler 3.
  • the spray tube 4 is arranged in parallel or in a lattice shape on the top of the filler 3, and an opening for allowing the reaction liquid L to flow down is formed on the lower surface.
  • the spraying tube 4 is not limited to the illustrated structure, and spraying means that has been conventionally used, such as a spraying nozzle, can be appropriately used.
  • an untreated gas supply pipe 22 for supplying the untreated gas G into the gas separation device 1 is disposed at the lower part of the reaction vessel 2.
  • the untreated gas G is, for example, waste gas (exhaust gas) or reaction gas generated in equipment such as a chemical plant or a thermal power plant, and is supplied to the untreated gas supply pipe 22 from the equipment in the previous process.
  • the reaction liquid L is configured to flow downward from the upper side of the reaction vessel 2 and the untreated gas G is sent from the lower side to the upper side of the reaction vessel 2, but the present invention is limited to this configuration.
  • the untreated gas G may be sent from the upper side to the lower side of the reaction vessel 2.
  • a rich liquid discharge line 23 for collecting the used reaction liquid L is connected to the bottom of the reaction vessel 2.
  • the used reaction liquid L that has passed through the filler 3 and chemically reacted with the untreated gas G, that is, the rich liquid in which the separation target gas is dissolved in the reaction liquid L, is temporarily stored at the bottom of the reaction vessel 2, As appropriate, the liquid is discharged from the rich liquid discharge line 23 and collected.
  • a treated gas discharge line 24 for discharging the untreated gas G (treated gas) from which the separation target gas is removed is connected to the ceiling portion of the reaction vessel 2.
  • the treated untreated gas G that has passed through the filler 3 and chemically reacted with the reaction liquid L, that is, the treated gas from which the separation target gas is separated from the untreated gas G is released from the chimney into the atmosphere, It is transported to the processing equipment for the next process.
  • a cooling device for cooling the treated gas, a drain recovery device for discharging the drain, and the like may be arranged as necessary, as in the conventional gas separation device 1.
  • the filler 3 is formed as a block body having a substantially rectangular parallelepiped or substantially cylindrical appearance, as shown in FIGS. 2A and 2B.
  • the filler 3 having an appropriate appearance is selected, arranged and laminated according to the outer shell shape and size of the reaction vessel 2. 2A and 2B, the illustration of the reaction vessel 2 is omitted.
  • the filler 3 shown in FIG. 2A is used when the reaction vessel 2 is a relatively large vessel having a rectangular outer shell, and a plurality of fillers 3 having a rectangular cross section are horizontally arranged. Stacked in an array and vertically.
  • the filler 3 shown in FIG. 2B is used when the reaction vessel 2 is a relatively small vessel having a circular outer shell, and a plurality of fillers 3 having a circular cross section are arranged in the vertical direction. Laminated.
  • the filler 3 can be arranged in a combination of blocks having various cross-sectional shapes in the reaction vessel 2.
  • a plurality of fillers 3 having the same rectangular cross section may be spread as shown in FIG. 2C.
  • a filler 3 having a triangular cross section may be spread over the corners.
  • the filler 3 having an arc shape may be used.
  • the above-described filler 3 (filler for gas separation device) has a cross-sectional shape as shown in FIGS. 3A to 3D, for example.
  • These fillers 3 are formed by continuously bending or bending a single plate material (for example, a metal flat plate, a metal mesh, an expanded metal, a punching metal, a laminated plywood of a metal flat plate and a metal mesh, a metal flat plate having irregularities on the surface). It has two end points in the horizontal section. If the outer end point is the start point P and the center end point is the end point Q, the start point P constitutes an end portion disposed on the outermost shell surface 3a.
  • plate material continuously, it is common to perform the process curved or bent from the end point Q toward the starting point P.
  • the filling material 3 according to the first embodiment shown in FIG. 3A is formed so that the liquid film forming portion 31 is asymptotic toward the central portion of the horizontal section by continuously bending a single plate material into a square shape. It is a thing.
  • the liquid film forming unit 31 has a square spiral shape or a spiral shape.
  • the gap between the inner plate material and the outer plate material of the liquid film forming portion 31 is formed so as to be substantially constant so that the untreated gas G flows through the liquid film forming portion 31 evenly. .
  • positioned at the outermost shell surface 3a of the liquid film formation part 31 is connected to the surface 3b arrange
  • the connection method of the outer shape fixing portion 32 may be welding, caulking, or by a fastener such as a screw or bolt, or a restraint that can be formed in an annular shape such as a wire. It may be due to a tool.
  • the liquid film forming portion 31 is formed so as to gradually approach a central portion of a horizontal section by bending a single plate material into a hexagonal shape continuously. It is a thing. That is, the liquid film forming part 31 has a hexagonal spiral shape or a spiral shape.
  • the filler 3 is not limited to a quadrangular shape or a hexagonal shape, and may be a polygonal shape such as a triangular shape or a pentagonal shape.
  • the filler 3 according to the third embodiment shown in FIG. 3C is configured so that the liquid film forming portion 31 is asymptotic toward the central portion of the horizontal section by continuously bending a single plate material into a corrugated shape or a mountain shape. Formed. That is, the liquid film forming unit 31 is a corrugated plate formed in a spiral shape or a spiral shape.
  • the waveform may be a gently curved shape or a bent shape at an acute angle.
  • the filler 3 according to the fourth embodiment shown in FIG. 3D forms the liquid film forming portion 31 so as to gradually approach a central portion of a horizontal section by curving one plate continuously in a circular shape. It is a thing. That is, the liquid film forming unit 31 has a circular spiral shape or a spiral shape.
  • FIGS. 4A to 4C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention.
  • FIG. 4A is a fifth embodiment
  • FIG. 4B is a sixth embodiment
  • 5A to 5C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention.
  • FIG. 5A is an eighth embodiment
  • FIG. 5B is a ninth embodiment
  • FIG. 5C is a tenth embodiment. 1 shows an embodiment.
  • FIG. 6A to 6C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention.
  • FIG. 6A is an eleventh embodiment
  • FIG. 6B is a twelfth embodiment
  • FIG. The thirteenth embodiment is shown.
  • symbol is attached
  • the liquid film forming portion 31 meanders between the liner portion 33 curved or bent so as to follow the shape of the outermost shell surface 3a and the adjacent liner portion 33. And a core part 34 arranged in this manner.
  • the filler 3 according to the fifth embodiment shown in FIG. 4A includes a step of forming the liner 33 by bending a single plate material into a quadrangular shape for the liquid film forming portion 31, and bending the plate material into a mountain shape.
  • the step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section.
  • the core portion 34 may be bent in a substantially uniform shape at the straight portion of the liner portion 33, and may be bent along the shape of the liner portion 33 at the corner portion of the liner portion 33. Moreover, you may form the core part 34 in a waveform instead of a mountain shape.
  • the filler 3 according to the sixth embodiment shown in FIG. 4B includes a step of forming the liner portion 33 by bending one plate material into a hexagonal shape, and a step of bending the plate material into a chevron.
  • the step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section. That is, the filler 3 according to the sixth embodiment is obtained by forming the filler 3 having a hexagonal cross section by the same manufacturing method as the filler 3 according to the fourth embodiment.
  • the filler 3 is not limited to a square cross section or a hexagonal cross section, and may have a polygonal cross section such as a triangular cross section or a pentagonal cross section.
  • the liquid film forming portion 31 is formed by bending one plate material into a circular shape to form the liner portion 33, and while bending the plate material into a waveform.
  • the step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section. That is, the filler 3 according to the seventh embodiment is obtained by forming the filler 3 having a circular cross section by the same manufacturing method as the filler 3 according to the fourth embodiment.
  • the outermost shell surface 3a when the outermost shell surface 3a is arranged with a plurality of fillers 3 (fillers for gas separation device), other adjacent fillers 3 (for gas separation devices) are arranged. It has a protrusion 35 that contacts a part of the outermost shell surface 3a of the filler.
  • the “part of the outermost shell surface 3 a” includes the protruding portion 35.
  • the left diagram is a horizontal sectional view illustrating the shape of a single filler 3
  • the right diagram is a horizontal diagram illustrating a state in which a plurality of fillers 3 are arranged in a horizontal plane. It is sectional drawing.
  • the filler 3 according to the eighth embodiment shown in FIG. 5A is obtained by forming protrusions 35 at corners of the outermost shell surface 3a of the filler 3 according to the first embodiment.
  • the protruding portion 35 is formed, for example, in a rectangular shape, and is formed so as to be in surface contact with the protruding portion 35 formed in the other adjacent filler 3 (gas separation device filler). ing.
  • the protruding portions 35 are brought into contact with each other, even if a plurality of fillers 3 are arranged, a certain gap s is formed between the outermost shell surfaces 3 a of the adjacent fillers 3. Therefore, the surface of the outermost shell surface 3a of the filler 3 can also be used effectively as a gas-liquid contact surface.
  • the shape of the projecting portion 35 can be changed as appropriate depending on the cross-sectional shape of the filler 3, the number of adjacent fillers 3, etc., and is not limited to a substantially rectangular shape, but may be other polygonal shapes. It may be an arc shape. Also, the conditions such as the size, number, and arrangement location of the protrusions 35 can be appropriately changed depending on the cross-sectional shape of the filler 3, the number of adjacent fillers 3, the size of the gap s to be formed, and the like. it can.
  • the configuration of the filler 3 other than the protruding portion 35 is not limited to the illustrated one, and the same configuration as that of the filler 3 according to the second to seventh embodiments can be appropriately employed.
  • the filler 3 according to the ninth embodiment shown in FIG. 5B is obtained by forming a protruding portion 35 on a linear portion of the outermost shell surface 3a of the filler 3 according to the first embodiment.
  • the protruding portion 35 in the ninth embodiment is formed so as to be in surface contact with the straight portion of the outermost shell surface 3 a of the adjacent filler 3. With this configuration, the gap s between the adjacent outermost shell surfaces 3a of the fillers 3 can be easily formed narrow.
  • the filler 3 according to the tenth embodiment shown in FIG. 5C has a liquid film forming portion 31 formed so as to cross a horizontal section by continuously bending a single plate material, and an outermost shell surface 3a.
  • a plurality of outer shape fixing portions 32 having both ends arranged are connected to a surface 3b arranged on the inner side of the outermost shell surface 3a and a part of the outermost shell surface 3a of another adjacent filler 3 are in contact with each other.
  • a projecting portion 35 is arranged.
  • the filler 3 in the tenth embodiment goes straight to the right from the starting point P arranged on the outermost shell surface 3a, for example, as shown by the arrows in the figure, and the first (upper right) protrusion 35 is formed. Bending downward while forming, bending leftward while forming the second (lower right) protrusion 35, then bending upward, and contacting the inside of the outermost shell surface 3a After bending downward and repeatedly bending up and down, bending downward while forming the third (upper left) protrusion 35, while forming the fourth (lower left) protrusion 35 It is formed by bending rightward and connecting the start point P and end point Q to the surface of the filler 3.
  • the liquid film forming portion 31 is formed by a portion formed so as to cross from the right to the left while being bent in the vertical direction within the horizontal cross section.
  • the liquid film forming part 31 does not need to be in surface contact with the inner side of the outermost shell surface 3a, and may be line contact, or a contact part between the liquid film forming part 31 and the inner side of the outermost shell surface 3a. May be connected by welding or the like.
  • the liquid film forming part 31 may be configured by a liner part and a core part.
  • the packing material 3 having a polygonal shape is spread with various arrangements on the outer shape of the reaction vessel 2 indicated by a one-dot chain line.
  • the liquid film forming portion 31 may be configured by the liner portion 33 and the core portion 34, or as shown in FIGS. 5A to 5C.
  • the protruding portion 35 may be formed on the outermost shell surface 3a.
  • the liquid film forming portion 31 is made asymptotic toward the center of the horizontal section by continuously bending a single plate material in a triangular shape. Formed. That is, the liquid film forming unit 31 has a triangular spiral shape or a spiral shape.
  • the filler 3 is disposed at the corners, and the upward filler 3 and the downward filler 3 are placed in the remaining space. By appropriately fitting, the filler 3 can be spread over the reaction vessel 2.
  • the filler 3 according to the twelfth embodiment shown in FIG. 6B is configured so that the liquid film forming portion 31 is asymptotic toward the center of the horizontal section by continuously bending a single plate material into a rhombus shape. Formed. That is, the liquid film formation part 31 has a rhombus-shaped spiral shape or a spiral shape.
  • a diamond-shaped cross-section filler 3 is spread over a reaction vessel 2 having a circular cross section, for example, by appropriately combining the diamond-shaped cross-section fillers 3 to form a hexagonal outer shape, The filler 3 can be spread.
  • the filler 3 according to the thirteenth embodiment shown in FIG. 6C is configured so that the liquid film forming portion 31 is asymptotic toward the center of the horizontal section by continuously bending a single plate material in a triangular shape.
  • the one formed is used and the one formed by bending a single plate continuously into a square shape and gradually approaching the center of the horizontal section. That is, in the present embodiment, the fillers 3 having different external shapes are appropriately combined and spread on the reaction vessel 2.
  • the filler 3 can be spread over the reaction vessel 2 having a circular cross section so as to form an octagonal outer shape.
  • the filler 3 can be spread so as to form a substantially circular outer shape.
  • FIG. 7 is a schematic configuration diagram of a thermal power plant including the gas separation device according to the embodiment of the present invention.
  • the thermal power plant 10 includes a boiler 11 that converts fossil fuel such as coal into thermal energy, a turbine 12 that converts thermal energy into kinetic energy, and kinetic energy into electrical energy.
  • a generator 13 for conversion an exhaust gas denitration device 14 for removing nitrogen oxides from the exhaust gas discharged from the boiler 11, an electrostatic precipitator 15 for removing dust from the exhaust gas, and an exhaust gas desulfurization for removing sulfur oxides from the exhaust gas
  • the illustrated thermal power plant 10 burns fossil fuels such as heavy oil, LNG (liquefied natural gas), and coal, generates high-temperature and high-pressure steam in the boiler 11, and drives the turbine 12 with this steam to generate a generator.
  • This is a steam power generation system that generates power by rotating 13.
  • the exhaust gas discharged from the boiler 11 is sequentially conveyed to the exhaust gas denitration device 14, the electrostatic precipitator 15, the exhaust gas desulfurization device 16, the pretreatment tower 17, and the absorption tower 18, and impurities and contamination contained in the exhaust gas. It is processed so that the amount of substances, etc. is below a certain reference value, and finally released into the atmosphere.
  • the exhaust gas denitration apparatus 14 removes nitrogen oxides in the exhaust gas using, for example, an ammonia catalytic reduction method, a non-catalytic reduction method, an activated carbon method, an electron beam irradiation method, an oxidation reduction method, or the like.
  • the electrostatic precipitator 15 removes the dust in the exhaust gas by generating corona discharge by a direct current, charging the dust in the exhaust gas and passing it through the electric field, for example.
  • the exhaust gas desulfurization apparatus 16 removes sulfur oxides in the exhaust gas by using, for example, an alkali solution absorption method, a lime slurry absorption method, a magnesium hydroxide slurry method, a spray dryer method, an activated carbon adsorption method, or the like.
  • the pretreatment tower 17 removes sulfur oxide (SOx) in the exhaust gas that has not been removed by the previous process.
  • the absorption tower 18 removes carbon dioxide in the exhaust gas that has not been removed by the previous process.
  • the gas separation device 1 according to this embodiment described above can be applied to the pretreatment tower 17, the absorption tower 18, the diffusion tower 19, and the like.
  • the untreated gas G is exhaust gas supplied from the pretreatment tower 17, the separation target gas is carbon dioxide, and the reaction liquid L is It is an amine compound aqueous solution.
  • the reaction liquid L is, for example, a monoethanolamine (MEA) aqueous solution, and reacts with carbon dioxide to generate a carbamate / amine salt (carbamate), carbonate, bicarbonate, or the like. These salts are supplied to the stripping tower 19 together with the reaction liquid L.
  • MEA monoethanolamine
  • the stripping tower 19 extracts carbon dioxide separated from the exhaust gas which is the untreated gas G from the rich liquid. Specifically, the stripping tower 19 heats the supplied rich liquid to 100 ° C. or higher to dissipate carbon dioxide, separates moisture, and is recovered as CO 2 . In addition, the lean liquid from which carbon dioxide has been extracted is supplied to the absorption tower 18 as the reaction liquid L and reused. The recovered CO 2 is stored underground or used for other purposes as carbon dioxide capture and storage (CCS).
  • CCS carbon dioxide capture and storage
  • the gas separation apparatus 1 according to the present embodiment has various chemical processes including distillation, purification, absorption, and the like. It can also be applied to apparatuses (distillation towers, purification towers, absorption towers, etc.) used in these chemical plants.
  • the gas to be separated is not limited to carbon dioxide, and may be an oxidizing gas such as NOx, SOx, or any other gas that can be separated by the gas separation device 1 according to the present embodiment. Can be arbitrarily selected.
  • the reaction liquid L is not limited to amine compound aqueous solution, The reaction liquid L suitable for separation object gas can be selected arbitrarily.

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Abstract

A filling material for a gas separation device has a reaction container (2) and a filling material (3) which is disposed within the reaction container (2), forms a liquid film using reaction liquid (L) flowing down on the surface of the filling material (3), and separates gas to be separated contained in untreated gas (G), the separation being performed by causing the untreated gas (G) to make gas-liquid contact with the liquid film. The filling material (3) has: a liquid film forming section (31) which is formed by continuously curving or bending a single plate material in such a manner that the plate material gradually approaches the center of a horizontal cross-section of the filling material (3); and an outer shape affixation section (32) at which the end of the filling material (3) which is disposed on the outermost shell surface (3a) of the filling material (3) is connected to the surface (3b) of the filling material (3) which is disposed on the inside of the outermost shell surface (3a).

Description

ガス分離装置用充填材及びガス分離装置Filler for gas separator and gas separator
 本発明は、ガス分離装置用充填材及びガス分離装置に関し、特に、排ガス等の未処理ガスに含まれる二酸化炭素等の分離対象ガスを反応液と化学反応させて未処理ガスから分離又は回収するためのガス分離装置用充填材及びガス分離装置に関する。 The present invention relates to a filler for a gas separation device and a gas separation device, and in particular, separates or collects a separation target gas such as carbon dioxide contained in an untreated gas such as exhaust gas from the untreated gas by chemically reacting with a reaction solution. The present invention relates to a gas separation device filler and a gas separation device.
 従来、化学プラントや火力発電所等において、様々な種類のガスを含む排ガス等の未処理ガスから特定のガスを分離するガス分離装置(例えば、蒸留塔、吸収塔、精製塔等)が使用されている。これらのガス分離装置は、モノエタノールアミン水溶液等の反応液と二酸化炭素等の分離対象ガスとを化学反応させることによって分離対象ガスを分離又は回収する。また、ガス分離装置は、反応液と分離対象ガスとの接触面積を増大させる充填材を有し、該充填材表面で反応液と分離対象ガスとを気液接触させて化学反応させていることから、気液接触装置と称されることもある。かかるガス分離装置(気液接触装置)は、一般に、多数の板材を傾斜配置又は鉛直配置して構成されることが多い(例えば、特許文献1~特許文献3参照)。 Conventionally, gas separation devices (for example, distillation towers, absorption towers, purification towers, etc.) that separate specific gases from untreated gases such as exhaust gases containing various types of gases have been used in chemical plants and thermal power plants. ing. These gas separation devices separate or recover the separation target gas by chemically reacting a reaction liquid such as a monoethanolamine aqueous solution and a separation target gas such as carbon dioxide. Further, the gas separation device has a filler that increases the contact area between the reaction liquid and the separation target gas, and causes the reaction liquid and the separation target gas to be in a gas-liquid contact on the surface of the filling material to cause a chemical reaction. Therefore, it may be referred to as a gas-liquid contact device. In general, such a gas separation device (gas-liquid contact device) is often configured by arranging a large number of plate members in an inclined arrangement or a vertical arrangement (for example, see Patent Documents 1 to 3).
 例えば、特許文献1に記載されたガス分離装置(気液接触装置)は、気液接触装置内に充填される充填物の断面が各種形状の管状構造体であり、その管状部は直線状を示し、その気液接触面を気体の流れに対し平行になるように多数配置し、その充填物の上方から液体を供給し、供給された液体を充填物表面に添って流下させるとともに、下部から気体を供給して気体と液体とを接触させる気液接触装置において、前記気液接触面の中心線平均粗さが50μm以上である粗面部を有することを特徴としている。 For example, the gas separation device (gas-liquid contact device) described in Patent Document 1 is a tubular structure having various shapes in the cross-section of the filling material filled in the gas-liquid contact device, and the tubular portion has a linear shape. A large number of gas-liquid contact surfaces are arranged so as to be parallel to the gas flow, liquid is supplied from above the packing, and the supplied liquid flows down along the surface of the packing, and from the bottom. In the gas-liquid contact device for supplying gas and bringing the gas and liquid into contact with each other, the gas-liquid contact surface has a rough surface portion having a center line average roughness of 50 μm or more.
 また、特許文献2に記載されたガス分離装置(気液接触装置)は、特許文献1と同等の構成を有する気液接触装置において、前記充填物の水平断面が円、円弧又は円弧の連続的結合、互いに交差しない直線又は接触しない直線の群から選ばれる形状からなることを特徴とし、前記充填物は、例えば、放射状に形成されたり、半径が次第に大きくなる又は小さくなる円弧を連続的に結合した螺旋形に形成されたりしている。 In addition, the gas separation device (gas-liquid contact device) described in Patent Document 2 is a gas-liquid contact device having a configuration equivalent to that of Patent Document 1, and the horizontal cross section of the packing is a continuous circle, arc, or arc. The filler is formed of a shape selected from a group of bonds, straight lines that do not intersect with each other, or straight lines that do not contact each other, and the filler is formed, for example, in a radial manner, or continuously connects circular arcs whose radius gradually increases or decreases It is formed in a spiral shape.
 また、特許文献3に記載された充填材は、断面が三角形状に折り曲げられたシート状基材と、エンボス加工によって前記シート状基材の両面に形成された複数の突起と、前記シート状基材を貫通して形成された複数の孔部と、を備え、前記シート状基材に沿って流れる流体が前記突起及び前記孔部により前記シート状基材の表裏両面全域にわたって均一化された流量分布で分配されることを特徴とし、前記シート基材を重ね合わせることにより又はスパイラル状に捲き回すことにより、充填材集合体を形成している。 Further, the filler described in Patent Document 3 includes a sheet-like base material having a triangular cross-section, a plurality of protrusions formed on both sides of the sheet-like base material by embossing, and the sheet-like base material. A plurality of holes formed through the material, and the flow rate of fluid flowing along the sheet-like base material is made uniform across the entire front and back surfaces of the sheet-like base material by the protrusions and the holes. It is characterized by being distributed in a distribution, and the filler aggregate is formed by overlapping the sheet base materials or by rolling them in a spiral shape.
特開平6-210121号公報JP-A-6-210121 特開平6-269629号公報JP-A-6-269629 特開平4-254198号公報Japanese Patent Laid-Open No. 4-254198
 上述した特許文献1~特許文献3に記載されたように、種々の充填材が提案されているが、充填材を多数の板材を鉛直に配置して構成する場合、多数の板材を接合したり、多数の板材を均等な間隔で固定したりしなければならず、充填材の製作や設置が複雑になってしまい、ガス分離装置(気液接触装置)の製造及び据付に時間と労力を要し、コストアップの要因になってしまうという問題があった。また、特許文献2や特許文献3には、充填材を螺旋形状やスパイラル状に形成する旨が記載されているものの、外形の形状が安定せず、充填材の製作や設置に時間と労力を要し、コストアップの要因になってしまうという問題があった。 As described in Patent Document 1 to Patent Document 3 described above, various fillers have been proposed. When the filler is configured by arranging a large number of plates vertically, a large number of plates may be joined. In addition, many plate materials must be fixed at regular intervals, making the production and installation of fillers complicated, and requiring time and labor to manufacture and install gas separation devices (gas-liquid contact devices). However, there is a problem that it becomes a factor of cost increase. In addition, Patent Document 2 and Patent Document 3 describe that the filler is formed in a spiral shape or a spiral shape, but the shape of the outer shape is not stable, and it takes time and labor to manufacture and install the filler. In short, there is a problem that it becomes a factor of cost increase.
 本発明は、上述した問題点に鑑み創案されたものであり、充填材の製作や設置に要する時間及び労力を軽減することができる、ガス分離装置用充填材及びガス分離装置を提供することを目的とする。 The present invention has been devised in view of the above-described problems, and provides a filler for a gas separation device and a gas separation device that can reduce the time and labor required for the production and installation of the filler. Objective.
 本発明によれば、表面に流下される反応液により液膜を形成し、該液膜に分離対象ガスを含む未処理ガスを気液接触させることによって、前記未処理ガスから前記分離対象ガスを分離するガス分離装置用充填材において、一枚の板材を連続的に湾曲又は屈曲させて水平断面の中心部に向かって漸近するように又は水平断面を横断するように形成された液膜形成部と、最外殻面に配置された端部を該最外殻面よりも内側に配置された表面に接続した外形固定部と、を有することを特徴とするガス分離装置用充填材が提供される。 According to the present invention, a liquid film is formed by the reaction liquid flowing down to the surface, and the untreated gas containing the separation target gas is brought into gas-liquid contact with the liquid film, whereby the separation target gas is removed from the untreated gas. A liquid film forming portion formed so as to gradually curve or bend a single plate material and gradually approach a central portion of a horizontal section or cross a horizontal section in a filler for gas separation device to be separated And an outer shape fixing part in which an end portion arranged on the outermost shell surface is connected to a surface arranged on the inner side of the outermost shell surface, and a filler for a gas separation device is provided. The
 また、本発明によれば、反応容器と、該反応容器内に配置され、表面に流下される反応液により液膜を形成し、該液膜に分離対象ガスを含む未処理ガスを気液接触させることによって、前記未処理ガスから前記分離対象ガスを分離する充填材と、を有するガス分離装置において、前記充填材は、一枚の板材を連続的に湾曲又は屈曲させて水平断面の中心部に向かって漸近するように又は水平断面を横断するように形成された液膜形成部と、最外殻面に配置された端部を該最外殻面よりも内側に配置された表面に接続した外形固定部と、を有するガス分離装置用充填材である、ことを特徴とするガス分離装置が提供される。 In addition, according to the present invention, a liquid film is formed by a reaction vessel and a reaction liquid disposed in the reaction vessel and flowing down to the surface, and an untreated gas containing a separation target gas is in gas-liquid contact with the liquid film. And a filler that separates the separation target gas from the untreated gas, wherein the filler continuously curves or bends a single plate material and is centered in a horizontal section. The liquid film forming part formed so as to be asymptotic toward the horizontal plane or crossing the horizontal cross section, and the end arranged on the outermost shell surface are connected to the surface arranged on the inner side of the outermost shell surface There is provided a gas separation device characterized by being a filler for a gas separation device.
 上述したガス分離装置用充填材及びガス分離装置において、前記最外殻面は、複数の前記ガス分離装置用充填材を配列した場合に、隣接する他のガス分離装置用充填材の最外殻面の一部と接触する突出部を有していてもよい。さらに、前記突出部は、前記他のガス分離装置用充填材に形成された突出部と接触するように形成されていてもよい。 In the gas separation device filler and gas separation device described above, the outermost shell surface has an outermost shell of another adjacent gas separation device filler when a plurality of the gas separation device fillers are arranged. You may have the protrusion part which contacts a part of surface. Furthermore, the said protrusion part may be formed so that the protrusion part formed in the said other filler for gas separation apparatuses may be contacted.
 また、前記液膜形成部は、前記最外殻面の形状に沿うように湾曲又は屈曲させたライナー部と、隣接する前記ライナー部の間に蛇行するように配置された中芯部と、を有していてもよい。 Further, the liquid film forming portion includes a liner portion that is curved or bent along the shape of the outermost shell surface, and a core portion that is arranged to meander between the adjacent liner portions. You may have.
 上述した本発明のガス分離装置用充填材及びガス分離装置によれば、一枚の板材を連続加工することによって充填材を製作するようにしたことから、多数の板材を接合したり、多数の板材を均等な間隔で固定したりする必要がなく、充填材の製作や設置に要する時間及び労力を軽減することができ、コストダウンを図ることができる。また、充填材の外形を固定するようにしたことから、外形の形状を安定させることができ、充填材の製作や設置に要する時間及び労力を軽減することができ、コストダウンを図ることができる。 According to the gas separation device filler and gas separation device of the present invention described above, since the filler is manufactured by continuously processing one plate material, a large number of plate materials can be joined, It is not necessary to fix the plate material at equal intervals, the time and labor required for the production and installation of the filler can be reduced, and the cost can be reduced. Further, since the outer shape of the filler is fixed, the shape of the outer shape can be stabilized, the time and labor required for the production and installation of the filler can be reduced, and the cost can be reduced. .
 また、ガス分離装置用充填材の最外殻面に突出部を形成することにより、複数のガス分離装置用充填材を配列する場合に、隣接するガス分離装置用充填材の最外殻面との間に一定の隙間を形成することができ、ガス分離装置用充填材の最外殻面の表面も気液接触面として有効に利用することができる。 Further, by arranging a protrusion on the outermost shell surface of the gas separation device filler, when arranging a plurality of gas separation device fillers, the outermost shell surface of the adjacent gas separation device filler and A constant gap can be formed between them, and the surface of the outermost shell surface of the filler for gas separation device can also be effectively used as the gas-liquid contact surface.
 また、ライナー部と中芯部とを交互に形成することにより、ガス分離装置用充填材の強度を向上させることができ、座屈等の損傷や撓曲等の変形を抑制することができる。また、ライナー部の間に中芯部を形成することにより、ライナー部の間隔を略一定の大きさに保持することができ、中芯部をスペーサとして機能させることもできる。 Further, by alternately forming the liner portion and the core portion, the strength of the filler for the gas separation device can be improved, and damage such as buckling and deformation such as bending can be suppressed. Further, by forming the core portion between the liner portions, the interval between the liner portions can be maintained at a substantially constant size, and the core portion can also function as a spacer.
本発明の実施形態に係るガス分離装置を示す全体構成図である。It is a whole lineblock diagram showing the gas separation device concerning the embodiment of the present invention. 図1に示した充填材の外観を示す斜視図の第一例である。It is a 1st example of the perspective view which shows the external appearance of the filler shown in FIG. 図1に示した充填材の外観を示す斜視図の第二例である。It is a 2nd example of the perspective view which shows the external appearance of the filler shown in FIG. 図1に示した充填材の外観を示す水平断面図の第一例である。It is a 1st example of the horizontal sectional view which shows the external appearance of the filler shown in FIG. 図1に示した充填材の外観を示す水平断面図の第二例である。It is a 2nd example of the horizontal sectional view which shows the external appearance of the filler shown in FIG. 本発明の第一実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a first embodiment of the present invention. 本発明の第二実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a second embodiment of the present invention. 本発明の第三実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a third embodiment of the present invention. 本発明の第四実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a fourth embodiment of the present invention. 本発明の第五実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a fifth embodiment of the present invention. 本発明の第六実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a 6th embodiment of the present invention. 本発明の第七実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a 7th embodiment of the present invention. 本発明の第八実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning an eighth embodiment of the present invention. 本発明の第九実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a ninth embodiment of the present invention. 本発明の第十実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a 10th embodiment of the present invention. 本発明の第十一実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning an 11th embodiment of the present invention. 本発明の第十二実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a 12th embodiment of the present invention. 本発明の第十三実施形態に係るガス分離装置用充填材を示す水平断面図である。It is a horizontal sectional view showing the filler for gas separation device concerning a 13th embodiment of the present invention. 本発明の実施形態に係るガス分離装置を備えた火力発電所の概略構成図である。It is a schematic block diagram of the thermal power plant provided with the gas separation apparatus which concerns on embodiment of this invention.
 以下、本発明の実施形態について図1~図7を用いて説明する。ここで、図1は、本発明の実施形態に係るガス分離装置を示す全体構成図である。図2A~図2Dは、図1に示した充填材の外観図であり、図2Aは斜視図の第一例、図2Bは斜視図の第二例、図2Cは水平断面図の第一例、図2Dは水平断面図の第二例、を示している。図3A~図3Dは、本発明の実施形態に係るガス分離装置用充填材を示す水平断面図であり、図3Aは第一実施形態、図3Bは第二実施形態、図3Cは第三実施形態、図3Dは第四実施形態、を示している。 Hereinafter, embodiments of the present invention will be described with reference to FIGS. Here, FIG. 1 is an overall configuration diagram showing a gas separation device according to an embodiment of the present invention. 2A to 2D are external views of the filler shown in FIG. 1. FIG. 2A is a first example of a perspective view, FIG. 2B is a second example of a perspective view, and FIG. 2C is a first example of a horizontal sectional view. FIG. 2D shows a second example of a horizontal sectional view. 3A to 3D are horizontal cross-sectional views showing a filler for a gas separation device according to an embodiment of the present invention. FIG. 3A is a first embodiment, FIG. 3B is a second embodiment, and FIG. 3C is a third embodiment. FIG. 3D shows a fourth embodiment.
 本発明の実施形態に係るガス分離装置1は、図1、図2A~図2D、図3A~図3Dに示したように、反応容器2と、反応容器2内に配置され、表面に流下される反応液Lにより液膜を形成し、液膜に分離対象ガスを含む未処理ガスGを気液接触させることによって、未処理ガスGから分離対象ガスを分離する充填材3と、を有し、充填材3は、一枚の板材を連続的に湾曲又は屈曲させて水平断面の中心部に向かって漸近するように形成された液膜形成部31と、最外殻面3aに配置された端部を最外殻面3aよりも内側に配置された表面3bに接続した外形固定部32と、を有するガス分離装置用充填材であることを特徴とする。なお、未処理ガスGとは、分離対象ガスをまだ分離していない状態の廃ガス(排ガス)や反応ガスを意味する。 As shown in FIGS. 1, 2A to 2D, and 3A to 3D, the gas separation device 1 according to the embodiment of the present invention is disposed in the reaction vessel 2 and the reaction vessel 2, and flows down to the surface. A filler 3 for separating the separation target gas from the untreated gas G by forming a liquid film with the reaction liquid L and bringing the untreated gas G containing the separation target gas into gas-liquid contact with the liquid film. The filler 3 is disposed on the outermost shell surface 3a and the liquid film forming portion 31 formed so as to gradually curve or bend a single plate material and gradually approach the central portion of the horizontal section. It is characterized by being a filler for a gas separation device having an outer shape fixing portion 32 having an end portion connected to a surface 3b disposed on the inner side of the outermost shell surface 3a. The untreated gas G means waste gas (exhaust gas) or reaction gas in a state where the separation target gas has not yet been separated.
 前記反応容器2は、例えば、円形断面又は多角形断面の筒形状を有し、ガス分離装置1の外殻を形成する。反応容器2の上部には、反応液Lをガス分離装置1内に供給する反応液供給ライン21が配置されている。反応液Lは、化学プラントや火力発電所等の設備内で精製してから反応液供給ライン21に供給するようにしてもよいし、精製された反応液Lを貯留する貯液槽から反応液供給ライン21に供給するようにしてもよい。また、反応液供給ライン21は、充填材3の上部に配置された散布管4に接続されている。散布管4は、充填材3の上部に並列又は格子状に配置されており、下面に反応液Lを流下させる開口部が形成されている。なお、散布管4は図示した構造に限定されるものではなく、散布ノズル等、従来から一般に使用されている散布手段を適宜使用することができる。 The reaction vessel 2 has, for example, a cylindrical shape having a circular cross section or a polygonal cross section, and forms an outer shell of the gas separation device 1. A reaction liquid supply line 21 for supplying the reaction liquid L into the gas separation device 1 is disposed at the upper part of the reaction vessel 2. The reaction liquid L may be supplied to the reaction liquid supply line 21 after being purified in equipment such as a chemical plant or a thermal power plant, or the reaction liquid L may be supplied from a storage tank for storing the purified reaction liquid L. You may make it supply to the supply line 21. FIG. Further, the reaction liquid supply line 21 is connected to the spraying tube 4 disposed on the upper portion of the filler 3. The spray tube 4 is arranged in parallel or in a lattice shape on the top of the filler 3, and an opening for allowing the reaction liquid L to flow down is formed on the lower surface. The spraying tube 4 is not limited to the illustrated structure, and spraying means that has been conventionally used, such as a spraying nozzle, can be appropriately used.
 また、反応容器2の下部には、未処理ガスGをガス分離装置1内に供給する未処理ガス供給管22が配置されている。未処理ガスGは、例えば、化学プラントや火力発電所等の設備内で発生した廃ガス(排ガス)や反応ガスであり、前工程の設備から未処理ガス供給管22に供給される。なお、ここでは、反応液Lを反応容器2の上方から下方に流下させ、未処理ガスGを反応容器2の下方から上方に送流するように構成しているが、かかる構成に限定されるものではなく、例えば、未処理ガスGも反応容器2の上方から下方に送流するようにしてもよい。 Further, an untreated gas supply pipe 22 for supplying the untreated gas G into the gas separation device 1 is disposed at the lower part of the reaction vessel 2. The untreated gas G is, for example, waste gas (exhaust gas) or reaction gas generated in equipment such as a chemical plant or a thermal power plant, and is supplied to the untreated gas supply pipe 22 from the equipment in the previous process. Here, the reaction liquid L is configured to flow downward from the upper side of the reaction vessel 2 and the untreated gas G is sent from the lower side to the upper side of the reaction vessel 2, but the present invention is limited to this configuration. For example, the untreated gas G may be sent from the upper side to the lower side of the reaction vessel 2.
 また、反応容器2の底部には、使用済みの反応液L(リッチ液)を回収するためのリッチ液排出ライン23が接続されている。充填材3を通過して未処理ガスGと化学反応した使用済みの反応液L、すなわち、分離対象ガスが反応液Lに溶解したリッチ液は、反応容器2の底部に一時的に貯留され、適宜、リッチ液排出ライン23から外部に排出され回収される。 Further, a rich liquid discharge line 23 for collecting the used reaction liquid L (rich liquid) is connected to the bottom of the reaction vessel 2. The used reaction liquid L that has passed through the filler 3 and chemically reacted with the untreated gas G, that is, the rich liquid in which the separation target gas is dissolved in the reaction liquid L, is temporarily stored at the bottom of the reaction vessel 2, As appropriate, the liquid is discharged from the rich liquid discharge line 23 and collected.
 また、反応容器2の天井部には、分離対象ガスが除かれた未処理ガスG(処理済みガス)を排出する処理済みガス排出ライン24が接続されている。充填材3を通過して反応液Lと化学反応した処理済みの未処理ガスG、すなわち、未処理ガスGから分離対象ガスが分離された処理済みガスは、煙突から大気中に放出されたり、次工程の処理設備に搬送されたりする。なお、反応容器2には、従来のガス分離装置1と同様に、必要に応じて、処理済みガスを冷却する冷却装置やドレンを排出するドレン回収装置等を配置するようにしてもよい。 Further, a treated gas discharge line 24 for discharging the untreated gas G (treated gas) from which the separation target gas is removed is connected to the ceiling portion of the reaction vessel 2. The treated untreated gas G that has passed through the filler 3 and chemically reacted with the reaction liquid L, that is, the treated gas from which the separation target gas is separated from the untreated gas G is released from the chimney into the atmosphere, It is transported to the processing equipment for the next process. In the reaction vessel 2, a cooling device for cooling the treated gas, a drain recovery device for discharging the drain, and the like may be arranged as necessary, as in the conventional gas separation device 1.
 前記充填材3は、図2A及び図2Bに示したように、略直方体や略円柱の外観を有するブロック体として形成される。充填材3は、反応容器2の外殻形状及び大きさに応じて、適切な外観を有するものが選択され配列及び積層される。なお、図2A及び図2Bにおいて、反応容器2の図は省略してある。例えば、図2Aに示した充填材3は、反応容器2が矩形の外殻を有する比較的大型の容器の場合に使用されるものであり、矩形断面を有する複数の充填材3が水平方向に配列及び鉛直方向に積層される。また、図2Bに示した充填材3は、反応容器2が円形の外殻を有する比較的小型の容器の場合に使用されるものであり、円形断面を有する複数の充填材3が鉛直方向に積層される。 The filler 3 is formed as a block body having a substantially rectangular parallelepiped or substantially cylindrical appearance, as shown in FIGS. 2A and 2B. The filler 3 having an appropriate appearance is selected, arranged and laminated according to the outer shell shape and size of the reaction vessel 2. 2A and 2B, the illustration of the reaction vessel 2 is omitted. For example, the filler 3 shown in FIG. 2A is used when the reaction vessel 2 is a relatively large vessel having a rectangular outer shell, and a plurality of fillers 3 having a rectangular cross section are horizontally arranged. Stacked in an array and vertically. Moreover, the filler 3 shown in FIG. 2B is used when the reaction vessel 2 is a relatively small vessel having a circular outer shell, and a plurality of fillers 3 having a circular cross section are arranged in the vertical direction. Laminated.
 また、充填材3は、図2C及び図2Dに示したように、反応容器2内において、種々の断面形状を有するブロック体を組み合わせて配置することができる。例えば、反応容器2が円形の外殻を有する比較的大型の容器である場合に、図2Cに示したように、同一の矩形断面を有する複数の充填材3を敷き詰めるようにしてもよいし、図2Dに示したように、角部に三角形断面を有する充填材3を敷き詰めるようにしてもよい。なお、図2Dにおいて、三角形断面を有する充填材3に替えて、円弧形状を有する充填材3を使用するようにしてもよい。 Further, as shown in FIGS. 2C and 2D, the filler 3 can be arranged in a combination of blocks having various cross-sectional shapes in the reaction vessel 2. For example, when the reaction vessel 2 is a relatively large vessel having a circular outer shell, a plurality of fillers 3 having the same rectangular cross section may be spread as shown in FIG. 2C. As shown in FIG. 2D, a filler 3 having a triangular cross section may be spread over the corners. In FIG. 2D, instead of the filler 3 having a triangular cross section, the filler 3 having an arc shape may be used.
 上述した充填材3(ガス分離装置用充填材)は、例えば、図3A~図3Dに示したような断面形状を有している。これらの充填材3は、一枚の板材(例えば、金属平板、金網、エキスパンドメタル、パンチングメタル、金属平板と金網の積層合板、表面に凹凸を有する金属平板等)を連続的に湾曲又は屈曲させたものであり、水平断面において二つの端点を有する。いま、外側の端点を始点Pとし、中心側の端点を終点Qとすれば、始点Pは、最外殻面3aに配置された端部を構成することとなる。なお、一枚の板材を連続的に加工する際には、終点Qから始点Pに向かって湾曲又は屈曲させる加工を行うことが一般的である。 The above-described filler 3 (filler for gas separation device) has a cross-sectional shape as shown in FIGS. 3A to 3D, for example. These fillers 3 are formed by continuously bending or bending a single plate material (for example, a metal flat plate, a metal mesh, an expanded metal, a punching metal, a laminated plywood of a metal flat plate and a metal mesh, a metal flat plate having irregularities on the surface). It has two end points in the horizontal section. If the outer end point is the start point P and the center end point is the end point Q, the start point P constitutes an end portion disposed on the outermost shell surface 3a. In addition, when processing one board | plate material continuously, it is common to perform the process curved or bent from the end point Q toward the starting point P. FIG.
 図3Aに示した第一実施形態に係る充填材3は、液膜形成部31を、一枚の板材を四角形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、四角形状の螺旋形状又は渦巻き形状を有する。また、液膜形成部31に未処理ガスGが均等に流れるように、液膜形成部31の内側の板材と外側の板材との隙間は、略一定の間隔となるように形成することが好ましい。 The filling material 3 according to the first embodiment shown in FIG. 3A is formed so that the liquid film forming portion 31 is asymptotic toward the central portion of the horizontal section by continuously bending a single plate material into a square shape. It is a thing. In other words, the liquid film forming unit 31 has a square spiral shape or a spiral shape. In addition, it is preferable that the gap between the inner plate material and the outer plate material of the liquid film forming portion 31 is formed so as to be substantially constant so that the untreated gas G flows through the liquid film forming portion 31 evenly. .
 そして、液膜形成部31の最外殻面3aに配置された端部(始点P)は、その内側に配置される表面3bに接続されており、充填材3の外形固定部32を構成している。外形固定部32の接続方法は、溶接であってもよいし、かしめであってもよいし、ビスやボルト等の締結具によるものであってもよいし、針金等の環状に形成可能な拘束具によるものであってもよい。 And the edge part (starting point P) arrange | positioned at the outermost shell surface 3a of the liquid film formation part 31 is connected to the surface 3b arrange | positioned inside, and comprises the external shape fixing | fixed part 32 of the filler 3. ing. The connection method of the outer shape fixing portion 32 may be welding, caulking, or by a fastener such as a screw or bolt, or a restraint that can be formed in an annular shape such as a wire. It may be due to a tool.
 かかる構成により、多数の板材を接合したり、多数の板材を均等な間隔で固定したりする必要がなく、また、充填材3の外形の形状を安定させることができ、充填材3の製作や設置に要する時間及び労力を軽減することができ、コストダウンを図ることができる。 With this configuration, it is not necessary to join a large number of plate materials or fix a large number of plate materials at equal intervals, and the shape of the outer shape of the filler 3 can be stabilized. The time and labor required for installation can be reduced, and the cost can be reduced.
 図3Bに示した第二実施形態に係る充填材3は、液膜形成部31を、一枚の板材を六角形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、六角形状の螺旋形状又は渦巻き形状を有する。なお、充填材3は、四角形状や六角形状に限定されるものではなく、三角形状や五角形状等の多角形状であってもよい。 In the filler 3 according to the second embodiment shown in FIG. 3B, the liquid film forming portion 31 is formed so as to gradually approach a central portion of a horizontal section by bending a single plate material into a hexagonal shape continuously. It is a thing. That is, the liquid film forming part 31 has a hexagonal spiral shape or a spiral shape. The filler 3 is not limited to a quadrangular shape or a hexagonal shape, and may be a polygonal shape such as a triangular shape or a pentagonal shape.
 図3Cに示した第三実施形態に係る充填材3は、液膜形成部31を、一枚の板材を波形又は山形に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、波板を螺旋形状又は渦巻き形状に形成したものである。波形は、緩やかに湾曲する形状であってもよいし、鋭角に屈曲した形状であってもよい。 The filler 3 according to the third embodiment shown in FIG. 3C is configured so that the liquid film forming portion 31 is asymptotic toward the central portion of the horizontal section by continuously bending a single plate material into a corrugated shape or a mountain shape. Formed. That is, the liquid film forming unit 31 is a corrugated plate formed in a spiral shape or a spiral shape. The waveform may be a gently curved shape or a bent shape at an acute angle.
 図3Dに示した第四実施形態に係る充填材3は、液膜形成部31を、一枚の板材を円形状に連続的に湾曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、円形状の螺旋形状又は渦巻き形状を有する。 The filler 3 according to the fourth embodiment shown in FIG. 3D forms the liquid film forming portion 31 so as to gradually approach a central portion of a horizontal section by curving one plate continuously in a circular shape. It is a thing. That is, the liquid film forming unit 31 has a circular spiral shape or a spiral shape.
 続いて、本発明の他の実施形態に係るガス分離装置用充填材について、図4A~図4C、図5A~図5C、図6A~図6Cを参照しつつ説明する。ここで、図4A~Cは、本発明の他の実施形態に係るガス分離装置用充填材を示す水平断面図であり、図4Aは第五実施形態、図4Bは第六実施形態、図4Cは第七実施形態、を示している。図5A~Cは、本発明の他の実施形態に係るガス分離装置用充填材を示す水平断面図であり、図5Aは第八実施形態、図5Bは第九実施形態、図5Cは第十実施形態、を示している。図6A~Cは、本発明の他の実施形態に係るガス分離装置用充填材を示す水平断面図であり、図6Aは第十一実施形態、図6Bは第十二実施形態、図6Cは第十三実施形態、を示している。なお、上述した第一実施形態と同じ構成部品については、同じ符号を付して重複した説明を省略する。 Subsequently, a filler for a gas separation device according to another embodiment of the present invention will be described with reference to FIGS. 4A to 4C, FIGS. 5A to 5C, and FIGS. 6A to 6C. 4A to 4C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention. FIG. 4A is a fifth embodiment, FIG. 4B is a sixth embodiment, and FIG. Shows a seventh embodiment. 5A to 5C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention. FIG. 5A is an eighth embodiment, FIG. 5B is a ninth embodiment, and FIG. 5C is a tenth embodiment. 1 shows an embodiment. 6A to 6C are horizontal sectional views showing a filler for a gas separation device according to another embodiment of the present invention. FIG. 6A is an eleventh embodiment, FIG. 6B is a twelfth embodiment, and FIG. The thirteenth embodiment is shown. In addition, about the same component as 1st embodiment mentioned above, the same code | symbol is attached | subjected and the overlapping description is abbreviate | omitted.
 図4A~図4Cに示した実施形態は、液膜形成部31が、最外殻面3aの形状に沿うように湾曲又は屈曲させたライナー部33と、隣接するライナー部33の間に蛇行するように配置された中芯部34と、を有するものである。 In the embodiment shown in FIGS. 4A to 4C, the liquid film forming portion 31 meanders between the liner portion 33 curved or bent so as to follow the shape of the outermost shell surface 3a and the adjacent liner portion 33. And a core part 34 arranged in this manner.
 図4Aに示した第五実施形態に係る充填材3は、液膜形成部31を、一枚の板材を四角形状に屈曲させてライナー部33を形成する工程と、板材を山形に屈曲させながらライナー部33に沿って屈曲させて中芯部34を形成する工程と、を交互に繰り返しながら、水平断面の中心部に向かって漸近させるようにしたものである。かかる構成により、ガス分離装置用充填材の強度を向上させることができ、座屈等の損傷や撓曲等の変形を抑制することができるとともに、ライナー部33の間隔を略一定の大きさに保持することができる。中芯部34は、例えば、ライナー部33の直線部では略均等に山形に屈曲され、ライナー部33の角部ではライナー部33の形状に沿うように屈曲されていてもよい。また、中芯部34は、山形の替わりに波形に形成してもよい。 The filler 3 according to the fifth embodiment shown in FIG. 4A includes a step of forming the liner 33 by bending a single plate material into a quadrangular shape for the liquid film forming portion 31, and bending the plate material into a mountain shape. The step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section. With this configuration, the strength of the filler for the gas separation device can be improved, damage such as buckling and deformation such as bending can be suppressed, and the interval between the liner portions 33 can be set to a substantially constant size. Can be held. For example, the core portion 34 may be bent in a substantially uniform shape at the straight portion of the liner portion 33, and may be bent along the shape of the liner portion 33 at the corner portion of the liner portion 33. Moreover, you may form the core part 34 in a waveform instead of a mountain shape.
 図4Bに示した第六実施形態に係る充填材3は、液膜形成部31を、一枚の板材を六角形状に屈曲させてライナー部33を形成する工程と、板材を山形に屈曲させながらライナー部33に沿って屈曲させて中芯部34を形成する工程と、を交互に繰り返しながら、水平断面の中心部に向かって漸近させるようにしたものである。すなわち、第六実施形態に係る充填材3は、第四実施形態に係る充填材3と同じ製法によって、六角形断面の充填材3を形成したものである。なお、充填材3は、四角形断面や六角形断面に限定されるものではなく、三角形断面や五角形断面等の多角形断面を有していてもよい。 The filler 3 according to the sixth embodiment shown in FIG. 4B includes a step of forming the liner portion 33 by bending one plate material into a hexagonal shape, and a step of bending the plate material into a chevron. The step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section. That is, the filler 3 according to the sixth embodiment is obtained by forming the filler 3 having a hexagonal cross section by the same manufacturing method as the filler 3 according to the fourth embodiment. In addition, the filler 3 is not limited to a square cross section or a hexagonal cross section, and may have a polygonal cross section such as a triangular cross section or a pentagonal cross section.
 図4Cに示した第七実施形態に係る充填材3は、液膜形成部31を、一枚の板材を円形状に湾曲させてライナー部33を形成する工程と、板材を波形に屈曲させながらライナー部33に沿って湾曲させて中芯部34を形成する工程と、を交互に繰り返しながら、水平断面の中心部に向かって漸近させるようにしたものである。すなわち、第七実施形態に係る充填材3は、第四実施形態に係る充填材3と同じ製法によって、円形断面の充填材3を形成したものである。 In the filler 3 according to the seventh embodiment shown in FIG. 4C, the liquid film forming portion 31 is formed by bending one plate material into a circular shape to form the liner portion 33, and while bending the plate material into a waveform. The step of bending along the liner portion 33 to form the core portion 34 and the step of forming the core portion 34 are alternately repeated and gradually approached toward the central portion of the horizontal section. That is, the filler 3 according to the seventh embodiment is obtained by forming the filler 3 having a circular cross section by the same manufacturing method as the filler 3 according to the fourth embodiment.
 図5A~図5Cに示した実施形態は、最外殻面3aが、複数の充填材3(ガス分離装置用充填材)を配列した場合に、隣接する他の充填材3(ガス分離装置用充填材)の最外殻面3aの一部と接触する突出部35を有するものである。ここで、「最外殻面3aの一部」には突出部35も含まれる。なお、図5A~図5Cの各図において、左図は単体の充填材3の形状を図示した水平断面図であり、右図は複数の充填材3を水平面内で配列した状態を図示した水平断面図である。 In the embodiment shown in FIGS. 5A to 5C, when the outermost shell surface 3a is arranged with a plurality of fillers 3 (fillers for gas separation device), other adjacent fillers 3 (for gas separation devices) are arranged. It has a protrusion 35 that contacts a part of the outermost shell surface 3a of the filler. Here, the “part of the outermost shell surface 3 a” includes the protruding portion 35. 5A to 5C, the left diagram is a horizontal sectional view illustrating the shape of a single filler 3, and the right diagram is a horizontal diagram illustrating a state in which a plurality of fillers 3 are arranged in a horizontal plane. It is sectional drawing.
 図5Aに示した第八実施形態に係る充填材3は、第一実施形態に係る充填材3の最外殻面3aの角部に突出部35を形成したものである。突出部35は、図示したように、例えば、矩形形状に形成されており、隣接する他の充填材3(ガス分離装置用充填材)に形成された突出部35と面接触するように形成されている。このように、突出部35どうしを接触させた場合、複数の充填材3を配列した場合であっても、隣接する充填材3の最外殻面3aとの間に一定の隙間sを形成することができ、充填材3の最外殻面3aの表面も気液接触面として有効に利用することができる。 The filler 3 according to the eighth embodiment shown in FIG. 5A is obtained by forming protrusions 35 at corners of the outermost shell surface 3a of the filler 3 according to the first embodiment. As shown in the figure, the protruding portion 35 is formed, for example, in a rectangular shape, and is formed so as to be in surface contact with the protruding portion 35 formed in the other adjacent filler 3 (gas separation device filler). ing. As described above, when the protruding portions 35 are brought into contact with each other, even if a plurality of fillers 3 are arranged, a certain gap s is formed between the outermost shell surfaces 3 a of the adjacent fillers 3. Therefore, the surface of the outermost shell surface 3a of the filler 3 can also be used effectively as a gas-liquid contact surface.
 突出部35の形状は、充填材3の断面形状や隣接される充填材3の個数等によって適宜変更することができ、略四角形状に限定されるものではなく、他の多角形状であってもよいし、円弧形状であってもよい。また、突出部35の大きさ、個数、配置箇所等の諸条件についても、充填材3の断面形状、隣接される充填材3の個数、形成したい隙間sの大きさ等によって適宜変更することができる。なお、突出部35以外の充填材3の構成は、図示したものに限定されず、第二実施形態~第七実施形態に係る充填材3と同じ構成を適宜採用することができる。 The shape of the projecting portion 35 can be changed as appropriate depending on the cross-sectional shape of the filler 3, the number of adjacent fillers 3, etc., and is not limited to a substantially rectangular shape, but may be other polygonal shapes. It may be an arc shape. Also, the conditions such as the size, number, and arrangement location of the protrusions 35 can be appropriately changed depending on the cross-sectional shape of the filler 3, the number of adjacent fillers 3, the size of the gap s to be formed, and the like. it can. The configuration of the filler 3 other than the protruding portion 35 is not limited to the illustrated one, and the same configuration as that of the filler 3 according to the second to seventh embodiments can be appropriately employed.
 図5Bに示した第九実施形態に係る充填材3は、第一実施形態に係る充填材3の最外殻面3aの直線部に突出部35を形成したものである。突出部35は、直線部のうち同じ側の角部寄りに形成することによって、配列したときのバランスを取りやすくすることができる。図示したように、第九実施形態における突出部35は、隣接する充填材3の最外殻面3aの直線部に面接触するように形成されている。かかる構成により、隣接する充填材3の最外殻面3aとの間の隙間sを容易に狭く形成することができる。 The filler 3 according to the ninth embodiment shown in FIG. 5B is obtained by forming a protruding portion 35 on a linear portion of the outermost shell surface 3a of the filler 3 according to the first embodiment. By forming the protrusions 35 closer to the corners on the same side of the straight portions, it is possible to easily balance the arrangement. As shown in the drawing, the protruding portion 35 in the ninth embodiment is formed so as to be in surface contact with the straight portion of the outermost shell surface 3 a of the adjacent filler 3. With this configuration, the gap s between the adjacent outermost shell surfaces 3a of the fillers 3 can be easily formed narrow.
 図5Cに示した第十実施形態に係る充填材3は、一枚の板材を連続的に屈曲させて水平断面を横断するように形成された液膜形成部31と、最外殻面3aに配置された両端部を最外殻面3aよりも内側に配置された表面3bに接続した複数の外形固定部32と、隣接する他の充填材3の最外殻面3aの一部と接触する突出部35と、を有するものである。 The filler 3 according to the tenth embodiment shown in FIG. 5C has a liquid film forming portion 31 formed so as to cross a horizontal section by continuously bending a single plate material, and an outermost shell surface 3a. A plurality of outer shape fixing portions 32 having both ends arranged are connected to a surface 3b arranged on the inner side of the outermost shell surface 3a and a part of the outermost shell surface 3a of another adjacent filler 3 are in contact with each other. And a projecting portion 35.
 第十実施形態における充填材3は、例えば、図の矢印で示したように、最外殻面3aに配置された始点Pから右方向に直進し、一つ目(右上)の突出部35を形成しながら下方向に屈曲させ、二つ目(右下)の突出部35を形成しながら左方向に屈曲させた後、上方向に屈曲させ、最外殻面3aの内側に接触させた後、下方向に屈曲させ、上下方向の屈曲を繰り返した後、三つ目(左上)の突出部35を形成しながら下方向に屈曲させ、四つ目(左下)の突出部35を形成しながら右方向に屈曲させ、始点P及び終点Qを充填材3の表面に接続することによって形成される。 The filler 3 in the tenth embodiment goes straight to the right from the starting point P arranged on the outermost shell surface 3a, for example, as shown by the arrows in the figure, and the first (upper right) protrusion 35 is formed. Bending downward while forming, bending leftward while forming the second (lower right) protrusion 35, then bending upward, and contacting the inside of the outermost shell surface 3a After bending downward and repeatedly bending up and down, bending downward while forming the third (upper left) protrusion 35, while forming the fourth (lower left) protrusion 35 It is formed by bending rightward and connecting the start point P and end point Q to the surface of the filler 3.
 ここでは、液膜形成部31は、水平断面内で上下方向に屈曲しながら右から左に横断するように形成された部分によって形成される。液膜形成部31は、最外殻面3aの内側と面接触している必要はなく、線接触であってもよいし、液膜形成部31と最外殻面3aの内側との接触部を溶接等により接続するようにしてもよい。また、図示しないが、液膜形成部31は、ライナー部と中芯部とにより構成するようにしてもよい。 Here, the liquid film forming portion 31 is formed by a portion formed so as to cross from the right to the left while being bent in the vertical direction within the horizontal cross section. The liquid film forming part 31 does not need to be in surface contact with the inner side of the outermost shell surface 3a, and may be line contact, or a contact part between the liquid film forming part 31 and the inner side of the outermost shell surface 3a. May be connected by welding or the like. Further, although not shown, the liquid film forming part 31 may be configured by a liner part and a core part.
 図6A~図6Cに示した実施形態は、一点鎖線で示した反応容器2の外形に対して、多角形状を有する充填材3を種々の配置により敷き詰めたものである。なお、各実施形態において、図4A~図4Cに示したように、液膜形成部31をライナー部33と中芯部34とにより構成するようにしてもよいし、図5A~図5Cに示したように、最外殻面3aに突出部35を形成するようにしてもよい。 In the embodiment shown in FIGS. 6A to 6C, the packing material 3 having a polygonal shape is spread with various arrangements on the outer shape of the reaction vessel 2 indicated by a one-dot chain line. In each embodiment, as shown in FIGS. 4A to 4C, the liquid film forming portion 31 may be configured by the liner portion 33 and the core portion 34, or as shown in FIGS. 5A to 5C. As described above, the protruding portion 35 may be formed on the outermost shell surface 3a.
 図6Aに示した第十一実施形態に係る充填材3は、液膜形成部31を、一枚の板材を三角形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、三角形状の螺旋形状又は渦巻き形状を有する。かかる三角形断面の充填材3を三角形断面の反応容器2に敷き詰める場合には、例えば、角部に充填材3を配置するとともに、残りの空間に上向きの充填材3と下向きの充填材3とを適宜嵌め込むことによって、反応容器2に充填材3を敷き詰めることができる。 In the filler 3 according to the eleventh embodiment shown in FIG. 6A, the liquid film forming portion 31 is made asymptotic toward the center of the horizontal section by continuously bending a single plate material in a triangular shape. Formed. That is, the liquid film forming unit 31 has a triangular spiral shape or a spiral shape. In the case where the triangular cross-section filler 3 is spread on the triangular cross-section reaction vessel 2, for example, the filler 3 is disposed at the corners, and the upward filler 3 and the downward filler 3 are placed in the remaining space. By appropriately fitting, the filler 3 can be spread over the reaction vessel 2.
 図6Bに示した第十二実施形態に係る充填材3は、液膜形成部31を、一枚の板材を菱形形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものである。すなわち、液膜形成部31は、菱形形状の螺旋形状又は渦巻き形状を有する。かかる菱形断面の充填材3を円形断面の反応容器2に敷き詰める場合には、例えば、菱形断面の充填材3を適宜組み合わせて六角形の外形を形成するように配置することによって、反応容器2に充填材3を敷き詰めることができる。 The filler 3 according to the twelfth embodiment shown in FIG. 6B is configured so that the liquid film forming portion 31 is asymptotic toward the center of the horizontal section by continuously bending a single plate material into a rhombus shape. Formed. That is, the liquid film formation part 31 has a rhombus-shaped spiral shape or a spiral shape. In the case where such a diamond-shaped cross-section filler 3 is spread over a reaction vessel 2 having a circular cross section, for example, by appropriately combining the diamond-shaped cross-section fillers 3 to form a hexagonal outer shape, The filler 3 can be spread.
 図6Cに示した第十三実施形態に係る充填材3は、液膜形成部31を、一枚の板材を三角形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものと、一枚の板材を四角形状に連続的に屈曲させて水平断面の中心部に向かって漸近するように形成したものと、を使用したものである。すなわち、本実施形態は、異なる外形を有する充填材3を適宜組み合わせて、反応容器2に敷き詰めるようにしたものである。 The filler 3 according to the thirteenth embodiment shown in FIG. 6C is configured so that the liquid film forming portion 31 is asymptotic toward the center of the horizontal section by continuously bending a single plate material in a triangular shape. The one formed is used and the one formed by bending a single plate continuously into a square shape and gradually approaching the center of the horizontal section. That is, in the present embodiment, the fillers 3 having different external shapes are appropriately combined and spread on the reaction vessel 2.
 例えば、三角形断面の充填材3と四角形断面の充填材3を使用することにより、円形断面を有する反応容器2に対して、八角形状の外形を形成するように充填材3を敷き詰めることができる。また、三角形断面の充填材3に替えて扇形断面の充填材3を使用することにより、略円形の外形を形成するように充填材3を敷き詰めることもできる。 For example, by using the filler 3 having a triangular cross section and the filler 3 having a quadrangular cross section, the filler 3 can be spread over the reaction vessel 2 having a circular cross section so as to form an octagonal outer shape. Further, by using the fan-shaped cross-section filler 3 in place of the triangular cross-section filler 3, the filler 3 can be spread so as to form a substantially circular outer shape.
 最後に、上述した実施形態に係るガス分離装置1を火力発電所10に適用した場合について、図7を参照しつつ説明する。ここで、図7は、本発明の実施形態に係るガス分離装置を備えた火力発電所の概略構成図である。 Finally, the case where the gas separation device 1 according to the above-described embodiment is applied to the thermal power plant 10 will be described with reference to FIG. Here, FIG. 7 is a schematic configuration diagram of a thermal power plant including the gas separation device according to the embodiment of the present invention.
 火力発電所10は、図7に示したように、石炭等の化石燃料を燃焼させて熱エネルギーに変換するボイラー11と、熱エネルギーを運動エネルギーに変換するタービン12と、運動エネルギーを電気エネルギーに変換する発電機13と、ボイラー11が排出する排ガスから窒素酸化物を取り除く排ガス脱硝装置14と、排ガスからダストを取り除く電気集塵装置(Electrostatic Precipitator)15と、排ガスから硫黄酸化物を取り除く排ガス脱硫装置16と、排ガスからさらに硫黄酸化物を取り除く前処理塔17と、排ガスから二酸化炭素を取り除く吸収塔18と、吸収塔18の吸収後の液から二酸化炭素を抽出する放散塔19と、を有している。 As shown in FIG. 7, the thermal power plant 10 includes a boiler 11 that converts fossil fuel such as coal into thermal energy, a turbine 12 that converts thermal energy into kinetic energy, and kinetic energy into electrical energy. A generator 13 for conversion, an exhaust gas denitration device 14 for removing nitrogen oxides from the exhaust gas discharged from the boiler 11, an electrostatic precipitator 15 for removing dust from the exhaust gas, and an exhaust gas desulfurization for removing sulfur oxides from the exhaust gas An apparatus 16, a pretreatment tower 17 for further removing sulfur oxide from the exhaust gas, an absorption tower 18 for removing carbon dioxide from the exhaust gas, and a diffusion tower 19 for extracting carbon dioxide from the liquid after absorption by the absorption tower 18. is doing.
 図示した火力発電所10は、重油、LNG(液化天然ガス)、石炭等の化石燃料を燃焼して、ボイラー11で高温高圧の蒸気を生成し、この蒸気でタービン12を駆動させることによって発電機13を回転させて発電する汽力発電方式のものである。 The illustrated thermal power plant 10 burns fossil fuels such as heavy oil, LNG (liquefied natural gas), and coal, generates high-temperature and high-pressure steam in the boiler 11, and drives the turbine 12 with this steam to generate a generator. This is a steam power generation system that generates power by rotating 13.
 ボイラー11から排出された排ガスは、排ガス脱硝装置14、電気集塵装置15、排ガス脱硫装置16、前処理塔17及び吸収塔18の各装置に順次搬送されて、排ガス中に含まれる不純物や汚染物質等の分量が一定の基準値以下となるように処理され、最終的に大気中に放出される。 The exhaust gas discharged from the boiler 11 is sequentially conveyed to the exhaust gas denitration device 14, the electrostatic precipitator 15, the exhaust gas desulfurization device 16, the pretreatment tower 17, and the absorption tower 18, and impurities and contamination contained in the exhaust gas. It is processed so that the amount of substances, etc. is below a certain reference value, and finally released into the atmosphere.
 排ガス脱硝装置14は、例えば、アンモニア接触還元法、無触媒還元法、活性炭法、電子線照射法、酸化還元法等を用いて、排ガス中の窒素酸化物を取り除く。また、電気集塵装置15は、例えば、直流電流によってコロナ放電を発生させ、排ガス中のダストを帯電させて電界中に通過させることによって、排ガス中のダストを取り除く。また、排ガス脱硫装置16は、例えば、アルカリ溶液吸収法、石灰スラリー吸収法、水酸化マグネシウムスラリー法、スプレードライヤー法、活性炭吸着法等を用いて、排ガス中の硫黄酸化物を取り除く。また、前処理塔17は、前工程により取り除かれなかった排ガス中の硫黄酸化物(SOx)を取り除く。また、吸収塔18は、前工程により取り除かれなかった排ガス中の二酸化炭素を取り除く。 The exhaust gas denitration apparatus 14 removes nitrogen oxides in the exhaust gas using, for example, an ammonia catalytic reduction method, a non-catalytic reduction method, an activated carbon method, an electron beam irradiation method, an oxidation reduction method, or the like. In addition, the electrostatic precipitator 15 removes the dust in the exhaust gas by generating corona discharge by a direct current, charging the dust in the exhaust gas and passing it through the electric field, for example. Further, the exhaust gas desulfurization apparatus 16 removes sulfur oxides in the exhaust gas by using, for example, an alkali solution absorption method, a lime slurry absorption method, a magnesium hydroxide slurry method, a spray dryer method, an activated carbon adsorption method, or the like. Further, the pretreatment tower 17 removes sulfur oxide (SOx) in the exhaust gas that has not been removed by the previous process. The absorption tower 18 removes carbon dioxide in the exhaust gas that has not been removed by the previous process.
 上述した本実施形態に係るガス分離装置1は、前処理塔17、吸収塔18、放散塔19等に適用することができる。例えば、吸収塔18に本実施形態に係るガス分離装置1を適用した場合、未処理ガスGは前処理塔17から供給される排ガスであり、分離対象ガスは二酸化炭素であり、反応液Lはアミン化合物水溶液である。具体的には、反応液Lは、例えば、モノエタノールアミン(MEA)水溶液であり、二酸化炭素と反応して、カルバミン酸塩・アミン塩(カーバメート)、炭酸塩、重炭酸塩等を発生させる。これらの塩は、反応液Lとともに放散塔19に供給される。 The gas separation device 1 according to this embodiment described above can be applied to the pretreatment tower 17, the absorption tower 18, the diffusion tower 19, and the like. For example, when the gas separation device 1 according to this embodiment is applied to the absorption tower 18, the untreated gas G is exhaust gas supplied from the pretreatment tower 17, the separation target gas is carbon dioxide, and the reaction liquid L is It is an amine compound aqueous solution. Specifically, the reaction liquid L is, for example, a monoethanolamine (MEA) aqueous solution, and reacts with carbon dioxide to generate a carbamate / amine salt (carbamate), carbonate, bicarbonate, or the like. These salts are supplied to the stripping tower 19 together with the reaction liquid L.
 放散塔19は、未処理ガスGである排ガスから分離された二酸化炭素をリッチ液から抽出する。具体的には、放散塔19は、供給されたリッチ液を100℃以上に加熱して二酸化炭素を放散させ、水分を分離した後にCOとして回収される。また、二酸化炭素が抽出されたリーン液は、反応液Lとして吸収塔18に供給されて再利用される。なお、回収されたCOは、二酸化炭素回収・貯留(CCS:Carbon dioxide Capture and Storage)として、地中に貯留されたり、他の用途に利用されたりする。 The stripping tower 19 extracts carbon dioxide separated from the exhaust gas which is the untreated gas G from the rich liquid. Specifically, the stripping tower 19 heats the supplied rich liquid to 100 ° C. or higher to dissipate carbon dioxide, separates moisture, and is recovered as CO 2 . In addition, the lean liquid from which carbon dioxide has been extracted is supplied to the absorption tower 18 as the reaction liquid L and reused. The recovered CO 2 is stored underground or used for other purposes as carbon dioxide capture and storage (CCS).
 図7では、本実施形態に係るガス分離装置1を火力発電所10に適用する場合について説明したが、本実施形態に係るガス分離装置1は、蒸留、精製、吸収等の化学プロセスを含む種々の化学プラントにおいて使用される装置(蒸留塔、精製塔、吸収塔等)にも適用することができる。また、分離対象ガスは、二酸化炭素に限定されるものではなく、NOx、SOx等の酸化ガスであってもよいし、その他、本実施形態に係るガス分離装置1によって分離可能なガスであれば任意に選択することができる。また、反応液Lは、アミン化合物水溶液に限定されるものではなく、分離対象ガスに適した反応液Lを任意に選択することができる。 Although the case where the gas separation apparatus 1 according to the present embodiment is applied to the thermal power plant 10 has been described with reference to FIG. 7, the gas separation apparatus 1 according to the present embodiment has various chemical processes including distillation, purification, absorption, and the like. It can also be applied to apparatuses (distillation towers, purification towers, absorption towers, etc.) used in these chemical plants. Further, the gas to be separated is not limited to carbon dioxide, and may be an oxidizing gas such as NOx, SOx, or any other gas that can be separated by the gas separation device 1 according to the present embodiment. Can be arbitrarily selected. Moreover, the reaction liquid L is not limited to amine compound aqueous solution, The reaction liquid L suitable for separation object gas can be selected arbitrarily.
 本発明は上述した実施形態に限定されず、本発明の趣旨を逸脱しない範囲で種々変更が可能であることは勿論である。 The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
 1 ガス分離装置
 2 反応容器
 3 充填材
 3a 最外殻面
 3b 表面
31 液膜形成部
32 外形固定部
33 ライナー部
34 中芯部
35 突出部
DESCRIPTION OF SYMBOLS 1 Gas separation apparatus 2 Reaction container 3 Filler 3a Outermost shell surface 3b Surface 31 Liquid film formation part 32 External shape fixing part 33 Liner part 34 Core part 35 Protrusion part

Claims (5)

  1.  表面に流下される反応液により液膜を形成し、該液膜に分離対象ガスを含む未処理ガスを気液接触させることによって、前記未処理ガスから前記分離対象ガスを分離するガス分離装置用充填材において、
     一枚の板材を連続的に湾曲又は屈曲させて水平断面の中心部に向かって漸近するように又は水平断面を横断するように形成された液膜形成部と、最外殻面に配置された端部を該最外殻面よりも内側に配置された表面に接続した外形固定部と、を有することを特徴とするガス分離装置用充填材。
    A gas separation device for separating the separation target gas from the untreated gas by forming a liquid film with the reaction liquid flowing down on the surface and bringing the untreated gas containing the separation target gas into gas-liquid contact with the liquid film In the filler,
    A liquid film forming part formed so as to gradually curve or bend a piece of plate material toward the center of the horizontal section or cross the horizontal section, and disposed on the outermost shell surface An outer shape fixing portion having an end portion connected to a surface disposed on the inner side of the outermost shell surface, and a filler for a gas separation device.
  2.  前記最外殻面は、複数の前記ガス分離装置用充填材を配列した場合に、隣接する他のガス分離装置用充填材の最外殻面の一部と接触する突出部を有する、ことを特徴とする請求項1に記載のガス分離装置用充填材。 The outermost shell surface has a protruding portion that comes into contact with a part of the outermost shell surface of another adjacent filler for a gas separator when a plurality of fillers for the gas separator are arranged. The filler for a gas separator according to claim 1, wherein the filler is a gas separator.
  3.  前記突出部は、前記他のガス分離装置用充填材に形成された突出部と接触するように形成されている、ことを特徴とする請求項2に記載のガス分離装置用充填材。 3. The gas separation device filler according to claim 2, wherein the protrusion is formed so as to contact a protrusion formed on the other gas separation device filler.
  4.  前記液膜形成部は、前記最外殻面の形状に沿うように湾曲又は屈曲させたライナー部と、隣接する前記ライナー部の間に蛇行するように配置された中芯部と、を有することを特徴とする請求項1に記載のガス分離装置用充填材。 The liquid film forming portion includes a liner portion that is curved or bent so as to follow the shape of the outermost shell surface, and a core portion that is arranged to meander between adjacent liner portions. The filler for a gas separator according to claim 1.
  5.  反応容器と、該反応容器内に配置され、表面に流下される反応液により液膜を形成し、該液膜に分離対象ガスを含む未処理ガスを気液接触させることによって、前記未処理ガスから前記分離対象ガスを分離する充填材と、を有するガス分離装置において、
     前記充填材は、請求項1~請求項4のいずれかに記載のガス分離装置用充填材である、ことを特徴とするガス分離装置。
    The untreated gas is formed by forming a liquid film with a reaction vessel and a reaction solution disposed in the reaction vessel and flowing down to the surface, and bringing the untreated gas containing the separation target gas into gas-liquid contact with the liquid film. A gas separation device having a filler for separating the separation target gas from
    The gas separator according to any one of claims 1 to 4, wherein the filler is the filler for a gas separator according to any one of claims 1 to 4.
PCT/JP2013/074508 2012-10-01 2013-09-11 Filling material for gas separation device, and gas separation device WO2014054392A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5145935U (en) * 1974-10-04 1976-04-05
JPS51157562U (en) * 1975-06-10 1976-12-15
JPS5226360A (en) * 1975-08-20 1977-02-26 Atomic Energy Authority Uk Body having through channel and its manufacturing method
JPS56136618A (en) * 1980-03-26 1981-10-26 Reiji Ikawa Packing material and its production
JPS57204029U (en) * 1981-06-19 1982-12-25

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5145935U (en) * 1974-10-04 1976-04-05
JPS51157562U (en) * 1975-06-10 1976-12-15
JPS5226360A (en) * 1975-08-20 1977-02-26 Atomic Energy Authority Uk Body having through channel and its manufacturing method
JPS56136618A (en) * 1980-03-26 1981-10-26 Reiji Ikawa Packing material and its production
JPS57204029U (en) * 1981-06-19 1982-12-25

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