WO2014051609A1 - Filament miswire protection in an electronic dimming ballast - Google Patents

Filament miswire protection in an electronic dimming ballast Download PDF

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Publication number
WO2014051609A1
WO2014051609A1 PCT/US2012/057827 US2012057827W WO2014051609A1 WO 2014051609 A1 WO2014051609 A1 WO 2014051609A1 US 2012057827 W US2012057827 W US 2012057827W WO 2014051609 A1 WO2014051609 A1 WO 2014051609A1
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WO
WIPO (PCT)
Prior art keywords
filament
filaments
ballast
protection element
electronic
Prior art date
Application number
PCT/US2012/057827
Other languages
French (fr)
Inventor
Brent M. Gawrys
Original Assignee
Lutron Electronics Co., Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lutron Electronics Co., Inc. filed Critical Lutron Electronics Co., Inc.
Priority to PCT/US2012/057827 priority Critical patent/WO2014051609A1/en
Publication of WO2014051609A1 publication Critical patent/WO2014051609A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/14Circuit arrangements
    • H05B41/26Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc
    • H05B41/28Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters
    • H05B41/295Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters with semiconductor devices and specially adapted for lamps with preheating electrodes, e.g. for fluorescent lamps
    • H05B41/298Arrangements for protecting lamps or circuits against abnormal operating conditions
    • H05B41/2981Arrangements for protecting lamps or circuits against abnormal operating conditions for protecting the circuit against abnormal operating conditions
    • H05B41/2985Arrangements for protecting lamps or circuits against abnormal operating conditions for protecting the circuit against abnormal operating conditions against abnormal lamp operating conditions

Definitions

  • the present disclosure relates to electronic ballasts and, more particularly, to electronic dimming ballasts for gas discharge lamps, such as fluorescent lamps.
  • a typical fluorescent lamp includes a sealed glass tube containing a rare earth gas, and an electrode at each end for striking and maintaining an electric arc through the gas.
  • the electrodes are typically constructed as filaments to which a filament voltage is applied to heat the electrodes, thereby improving their capability to emit electrons. This results in improved electric arc stability and longer lamp life.
  • FIG. 1 is a perspective view of an example gas discharge lamp fixture 100.
  • the fixture 100 includes a ballast 102, lamp sockets 104, and a housing 106.
  • the ballast 102 and the sockets 104 may be fixed to the housing 106.
  • the lamp sockets 104 may be sized and situated within the housing 106 to hold lamps 108.
  • the ballast 102 may have wires 1 10 to connect the ballast 102 to the sockets 104 for driving the lamps 108 and for providing heating current, discussed above.
  • the ballast 102 may be wired by a fixture supplier, as is common in new construction, or it may be wired by an on-site installer, as is common in retrofit projects.
  • ballasts are manufactured with the expectation that certain of the filaments are to be wired to the ballast in parallel with one another. Sometimes, such a ballast may be installed such that the filaments are inadvertently "miswired” in series with one another. Other ballasts are manufactured with the expectation that certain of the filaments are to be wired in series with one another. Sometimes, such a ballast may be installed such that the filaments are inadvertently "miswired” in parallel with one another. Certain problems may arise when the filaments are miswired. Not all of these problems are immediately apparent, and symptoms of these problems, such as shortened lamp life, may show up much later.
  • the electronic dimming ballast may drive a plurality of gas discharge lamps. Each gas discharge lamp may have a respective filament.
  • the electronic dimming ballast may include a filament winding and a filament miswire protection element.
  • the filament winding may be magnetically coupled to an inductor.
  • the filament winding may be operable to supply an AC filament voltage to each of the filaments.
  • the filament miswire protection element may be coupled to the filament winding.
  • the filament miswire protection element may be connectable to the filaments.
  • the electronic dimming ballast via the filament miswire protection element, may establish the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel.
  • the electronic dimming ballast may establish a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel.
  • the first and second voltages may be approximately equal.
  • the filament miswire protection element may have an impedance, at an operating frequency, that is approximately equal to an impedance of at least one of the filaments.
  • the filament miswire protection element may include one or more capacitors, inductors, and/or resistors.
  • the filament miswire protection element may include only a capacitor.
  • the filament miswire protection element may include only an inductor.
  • FIG. 1 is a perspective view of an example gas discharge lamp fixture.
  • FIG. 2 is a simplified block diagram of a prior art dimming ballast for driving multiple lamps.
  • FIG. 3 is a simplified schematic diagram of the back end of the prior art dimming ballast of FIG. 2.
  • FIGs. 4A and 4B are diagrams of a ballast and corresponding gas discharge lamps having filaments wired in parallel and in series, respectively.
  • FIGs. 5A and 5B are isometric views of example gas discharge lamp sockets wired in parallel and in series, respectively.
  • FIGs. 6A and 6B are schematic diagrams illustrating filaments wired in parallel and in series, respectively.
  • FIG. 7 is a plot of the magnitude of filament voltage versus the dimming level of the ballast illustrating a lamp safe operating area (SOA).
  • FIGs. 8A and 8 B are simplified schematic diagrams of example ballast back ends each having a filament miswire protection element.
  • FIGs. 9A and 9B are schematic diagrams illustrating an example filament miswire protection element and filaments wired in parallel and in series, respectively.
  • FIGs. 10A-E are schematic diagrams illustrating example filament miswire protection elements.
  • FIG. 11 is a flow chart illustrating an example method of manufacturing a ballast with a filament miswire protection element.
  • FIG. 2 An example of an electronic dimming ballast 200 for driving three fluorescent lamps LI, L2, L3 in parallel is shown in FIG. 2.
  • the electronic dimming ballast 200 may drive any number of lamps.
  • Electronic ballasts typically can be analyzed as comprising a front end 210 and a back end 220.
  • the front end 210 typically includes a rectifier 230 for generating a rectified voltage from an alternating-current (AC) line voltage, and a filter circuit, for example, a valley-fill circuit 240, for filtering the rectified voltage to produce a direct-current (DC) bus voltage.
  • AC alternating-current
  • DC direct-current
  • the valley- fill circuit 240 may be coupled to the rectifier 230 through a diode 242 and may include one or more energy storage devices that selectively charge and discharge so as to fill the valleys between successive rectified voltage peaks to produce a substantially DC bus voltage.
  • the DC bus voltage may be the greater of either the rectified voltage or the voltage across the energy storage devices in the valley- fill circuit 240.
  • the back end 220 typically includes an inverter 250 for converting the DC bus voltage to a high-frequency AC voltage and an output circuit 260 comprising a resonant tank circuit for coupling the high-frequency AC voltage to the lamp electrodes.
  • a balancing circuit 270 may be provided in series with the three lamps LI, L2, L3 to balance the currents through the lamps and to prevent any lamp from shining brighter or dimmer than the other lamps.
  • a control circuit 280 may generate drive signals to control the operation of the inverter 250 so as to provide a desired load current ILOAD to the lamps LI , L2, L3.
  • a power supply 282 may be connected across the outputs of the rectifier 230 to provide a DC supply voltage, Vcc, for powering the control circuit 280.
  • FIG. 3 shows a simplified schematic diagram of the back end 220 of the electronic dimming ballast 200 for driving the lamps LI , L2, L3.
  • the back end 220 may include an inverter 250 and an output circuit 260.
  • the inverter input terminals A, B are connected to the output of the valley- fill circuit 240.
  • the inverter 250 may generate a high- frequency AC voltage for driving the lamps LI , L2, L3 and may include series-connected first and second switching devices 352, 354, for example, two field-effect transistors (FETs).
  • the control circuit 280 shown in FIG. 2, may drive the FETs 352, 354 of the inverter 250 using a
  • complementary duty cycle switching mode of operation e.g., a D(l-D) switching technique.
  • the output of the inverter 250 is connected to the output circuit 260 comprising a resonant inductor 362 and a resonant capacitor 364.
  • the output circuit 260 filters the output of the inverter 250 to supply a substantially sinusoidal voltage to the parallel-connected lamps LI , L2, L3.
  • a DC blocking capacitor 366 prevents DC current from flowing through the lamps LI , L2, L3.
  • Filament windings Wl , W2, W3, W4 are magnetically coupled to the resonant inductor 362 of the output circuit 260 and are coupled to the filaments of the lamps LI , L2, L3.
  • the windings Wl , W2, W3 may be referred to as independent filament windings because each is coupled to a respective filament of each of several different lamps (e.g., winding Wl is coupled to a filament of lamp LI ; winding W2 is coupled to a filament of lamp L2; and winding W3 is coupled to a filament of lamp L3).
  • the winding W4 may be referred to as a common filament winding because it is coupled to the filaments of all three lamps LI , L2, L3.
  • the common filament winding may be electrically connected to the filaments such that the filaments are in series with one another or in parallel with one another. FIG.
  • the filament windings provide AC filament voltages within a range appropriate for the specific lamp type being driven.
  • a lamp type such as the T8 lamp type for example, may be provided with an AC filament voltage of approximately 3 to 5 V RM S-
  • Another lamp type such as the T5HE lamp type for example, may be provided with an AC filament voltage of approximately 5 to 8 V RM S-
  • the filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
  • FIG. 4 A and 4B are example wiring diagrams showing how a ballast 402 may be wired to lamps 404, 406 (i.e., wired to the sockets holding the lamps 404, 406). Two lamps 404, 406 are shown here and below for ease of illustration. The principles described may be applied to any number of lamps. In both FIGs. 4A and 4B, the ballast 402 has six output wires.
  • Two sets of wires are from independent filament windings, such as two red wires 408 and two blue wires 416, in this example.
  • One set of wires is from the common filament winding, such as two yellow wires 424, in this example.
  • the red wires 408 electrically connect to the terminal ends of a filament 410 at a first end 412 of the first lamp 406.
  • the blue wires 416 electrically connect to the terminal ends of a filament 418 at a first end 420 of a second lamp 404.
  • the yellow wires 424 are electrically connected to the filaments 426, 428, at the second ends 430, 432 of the first and second lamps 404, 406.
  • FIG. 4A shows the yellow wires connected to the filaments 426, 428 in parallel.
  • FIG. 4B shows the yellow wires connected to the filaments 426, 428 in series.
  • ballasts are manufactured with the expectation that the common filament winding (i.e., connected to the yellow wires) is to be wired in the parallel configuration. When such a ballast has the yellow wires wired in series, the resultant fixture is miswired. Similarly, other ballasts are manufactured with the expectation that the common filament winding (i.e., connected to the yellow wires) is to be wired in the series configuration. When such a ballast has the yellow wires wired in parallel, the resultant fixture is miswired.
  • FIG. 5A illustrates two rapid start lamp sockets 502, 504 wired in parallel
  • FIG. 5B illustrates the two rapid start lamp sockets 502, 504 wired in series.
  • Proper wiring of the yellow wires for a ballast is relevant to the proper operation of the ballast.
  • the ballast is designed to impart a particular filament voltage to the filaments. This filament voltage generates a corresponding current that properly heats the filaments.
  • the yellow wires are miswired (e.g. , wired in series when they are expected to be in parallel or wired in parallel when they are expected to be in series), the actual voltage across each of the filaments, and thus the corresponding current, may not be what was intended when the ballast was designed.
  • FIGs. 6A and 6B show two filaments, Ri, R 2 , (shown as resistors) wired in parallel and in series. Because the lamp types in a given fixture would typically be the same, we can assume that the resistance values Ri and R 2 are equal.
  • the filaments are wired in parallel and a common winding voltage V w generated by the common winding W4 is coupled across the filaments as shown in FIG. 6A, the voltage across each filament is the common winding voltage V w .
  • the filaments divide the common winding voltage V w in half, as shown by the following equation:
  • FIG. 7 illustrates an example safe operating area (SOA).
  • SOA safe operating area
  • ballast when miswired, would likely be outside the SOA, particularly at low dimming levels. Accordingly, it would be desirable for a ballast to accommodate miswirings, keeping the magnitudes of the filament voltages within a given SOA regardless of whether the filaments are wired in parallel or series. Moreover, it would be desirable for a ballast to achieve this result with a minimum of additional parts and cost and with little to no detriment to ballast performance.
  • miswire protection element for example the miswire protection element described below, may accommodate miswirings, by keeping the magnitudes of the filament voltages within a given SOA regardless of whether the filaments are wired in parallel or in series. Moreover, the inclusion of a miswire protection element may provide this miswire accommodation with a minimum of additional parts and with little to no detriment to ballast performance.
  • FIG. 8A is a simplified schematic diagram of an example ballast back end 820 having a filament miswire protection element 822. Similar to the back end 220 described in FIGs. 2 and 3, the back end 820 includes the inverter 250 and an output circuit 260. The inverter input
  • the inverter 250 generates a high-frequency AC voltage for driving the lamps LI, L2, L3 and includes series-connected first and second switching devices 352, 354, for example, two field-effect transistors (FETs).
  • the control circuit 280 drives the FETs 352, 354 of the inverter using a complementary duty cycle switching mode of operation. This means that one, and only one, of the FETs 352, 354 is conducting at a given time. When the FET 352 is conducting, then the output of the inverter 250 is pulled upwardly toward the DC bus voltage. When the FET 354 is conducting, then the output of the inverter 250 is pulled downwardly toward circuit common.
  • the output of the inverter 250 is connected to the output circuit 260 comprising a resonant inductor 362 and a resonant capacitor 364.
  • the output circuit 260 filters the output of the inverter 250 to supply a substantially sinusoidal voltage to the parallel-connected lamps LI, L2, L3.
  • a DC blocking capacitor 366 prevents DC current from flowing through the lamps LI, L2, L3.
  • Filament windings Wl, W2, W3, W4 are magnetically coupled to the resonant inductor 362 of the output circuit 260.
  • the filament windings provide AC filament voltages to the filaments to keep the filaments warm through the entire dimming range.
  • the filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
  • the windings Wl, W2, and W3 are independent filament windings.
  • the independent filament windings Wl, W2, W3 are coupled to respective filaments of lamps LI, L2, L3.
  • the winding W4 is a common filament winding.
  • the common filament winding W4 is connected to each of the filaments of lamps LI, L2, L3 via a filament miswire protection element 822.
  • the filament miswire protection element may be a two-node element.
  • a first node 824 of the filament miswire protection element 822 may be connected a branch (either branch, for example) of the common filament winding W4.
  • a second node 826 of the filament miswire protection element 822 may be connected to a filament or filaments of the lamps.
  • the filaments connected to the common filament winding W4 are wired in parallel.
  • the filaments connected to the common filament winding W4 could be wired in series with the filament miswire protection element 822 accommodating for the difference in the wiring.
  • the filament miswire protection element 822 may be an electrical component, system, or sub-system that accommodates for miswiring of the common filament winding W4.
  • the filament miswire protection element 822 may be an electrical component, system, or sub-system that has an impedance that is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3. Because the ballast with back end 820 may operate within a given range of frequencies, the filament miswire protection element 822 may have an impedance that, within the relevant operating frequency/frequencies, is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3.
  • the filament miswire protection element 822 may be coupled to the filament winding, such as for example the common filament winding W4.
  • the filament miswire protection element 822 may be connectable to the filaments.
  • the electronic dimming ballast may have a pair of terminals Tl, T2.
  • the filament miswire protection element 822 may be connected to one of the pair of terminals Tl, T2.
  • the pair of terminals Tl, T2 may be connectable to the filaments of lamps LI, L2, L3.
  • the pair of terminals Tl, T2 may be a pair of wires.
  • the pair of terminals Tl, T2 may be in a terminal block.
  • the electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel.
  • the electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, for example, a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel.
  • the first and second voltages may be approximately equal.
  • the electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, a voltage across each of the filaments when the filaments are wired in series that is approximately equal to a voltage that the electronic dimming ballast establishes across each of the filaments when the filaments are wired in parallel.
  • FIG. 8B is a simplified schematic diagram of example ballast back end 830 having a filament miswire protection element 832.
  • the ballast back end 830 includes a first inverter 834 and a second inverter 836.
  • the second inverter 836 may be different from the first inverter 834.
  • the back end 830 includes an inverter (e.g., the first inverter 834 operates similar to the inverter 250) and an output circuit 838.
  • the first inverter 834 may drive the lamps LI , L2, L3 via the resonant inductor 840, resonant capacitor 842, and DC blocking capacitor 844.
  • the second inverter 836 may operate to provide an AC filament voltage via a second inductor 846.
  • the second inverter 836 may enable independent control of the AC filament voltage.
  • the second inverter 836 may be controlled by the control circuit 280, i.e., the same control circuit 280 that controls the first inverter 834.
  • the second inverter 836 may be controlled by a control circuit (not shown) that is different from the control circuit 280 that controls the first inverter 834.
  • the frequency of the second inverter 836 may be driven independently of the frequency of the first inverter 834.
  • the frequency of the second inverter 836 may be driven somewhat independently of the frequency of the first inverter 834, such as operating at one-half of the frequency of the first inverter 834, for example.
  • the second inverter 836 may include series-connected first and second switching devices 848, 850, for example, two field-effect transistors (FETs).
  • the FETs 848, 850 of the second inverter 836 may be driven using a complementary duty cycle switching mode of operation. This means that one, and only one, of the FETs 848, 850 is conducting at a given time. When the FET 848 is conducting, then the output of the second inverter 836 is pulled upwardly toward the DC bus voltage. When the FET 850 is conducting, then the output of the second inverter 836 is pulled downwardly toward circuit common.
  • Filament windings Wl, W2, W3, W4 are magnetically coupled to the second inductor 846.
  • the filament windings provide AC filament voltages to the filaments to keep the filaments warm through the entire dimming range.
  • the filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
  • the windings Wl, W2, and W3 are independent filament windings and are coupled to respective filaments of lamps LI, L2, L3.
  • the winding W4 is a common filament winding and is connected to each of the filaments of lamps LI, L2, L3 via a filament miswire protection
  • the filament miswire protection element 832 may be a two-node element.
  • a first node 852 of the filament miswire protection element 832 may be connected to a branch (either branch, for example) of the common filament winding W4.
  • a second node 854 of the filament miswire protection element 832 may be connected to a filament or filaments of the lamps.
  • the filaments connected to the common filament winding are wired in parallel.
  • the filaments connected to the common filament winding could be wired in series with the filament miswire protection element accommodating for the difference in the wiring.
  • the filament miswire protection element 832 may be an electrical component, system, or sub-system that accommodates for miswiring of the common filament winding W4.
  • the filament miswire protection element 832 may be an electrical component, system, or sub-system that has an impedance that is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3. Because the ballast with back end 830 may operate within a given range of frequencies, the filament miswire protection element 832 may have an impedance that, within the relevant operating frequency/frequencies, is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3.
  • the filament miswire protection element 832 may be coupled to the filament winding, such as for example the common filament winding W4.
  • the filament miswire protection element 832 may be connectable to the filaments.
  • the electronic dimming ballast may have a pair of terminals Tl , T2.
  • the filament miswire protection element 832 may be connected to one of the pair of terminals Tl , T2.
  • the pair of terminals Tl , T2 may be connectable to the filaments of lamps LI , L2, L3.
  • the pair of terminals Tl , T2 may be a pair of wires.
  • the pair of terminals Tl , T2 may be in a terminal block.
  • the electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, the same voltage across the filaments regardless of whether the filaments are wired in series or in parallel.
  • the electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, for example, a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel.
  • the first and second voltages may be approximately equal.
  • the electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, a voltage across each of the filaments when the filaments are wired in series that is approximately equal to a voltage that the electronic dimming ballast establishes across each of the filaments when the filaments are wired in parallel.
  • FIGs. 9A and 9B show an example filament miswire protection element 900 with filaments Ri, R 2 , (shown as resistors) wired in parallel and in series, respectively.
  • the filament miswire protection element 900 may be wired in series with the network of the two filaments Ri, R 2 .
  • FIG. 9A the filament miswire protection element 900 is shown in series with the two filaments R l s R 2 , being in parallel with each other.
  • FIG. 9B the filament miswire protection element 900 is shown in series with two filaments Ri, R 2 , with the two filaments being in series with each other. Accordingly, in FIG. 9B, the three components, the filament miswire protection element 900 and the two filaments Ri, R 2 , are in series with one another.
  • the filament miswire protection element 900 may have an impedance, Z.
  • the impedance, Z may be approximately equal to the resistance Ri, R 2 of one of the filaments.
  • the impedance, Z may have the value R, the same as each of the filaments.
  • the absolute value of Z may have the value R at the relevant frequency of the common winding voltage V w .
  • the voltage across each filament is equal to the voltage divided between the network of parallel filaments Ri, R 2 , and the filament miswire protection element 900.
  • the impedance Z being equal to R and with equivalent resistance of the network of parallel filaments, as shown below, the filament voltage is one-third of the common winding voltage V w , as shown by the following equation: y - "l "2 K
  • the voltage across each filament R l s R 2 is also one-third of the common winding voltage V w .
  • the voltag across each filament R l s R 2 is equal to the voltage divided between a given filament R l s for example, and the collection of remaining filaments, R 2 for example, and the filament miswire protection element 900.
  • the filament voltage is one-third of the common winding voltage V w , as shown by the following equation:
  • the filament miswire protection element 900 accommodates for miswiring of the filaments.
  • the filament miswire protection element 900 may be connectable to the filaments Ri, R 2 , such that the same AC filament voltage is established across a first of the filaments Ri, R 2 , regardless of whether the filaments are wired in series or in parallel.
  • the filament miswire protection element 900 may be connectable to the filaments R l s R 2 , such that a first AC filament voltage is established across each of the filaments R l s R 2 , when the filaments Ri, R 2 , are wired in series, e.g. , VRI in FIG.
  • the first and second AC filament voltages may be approximately equal, e.g. , one-third of the common winding voltage V w in the above example.
  • the filament miswire protection element 900 may be connectable to the filaments Ri, R 2 , such that the AC filament voltage across each of the filaments Ri, R 2 , when the filaments Ri, R 2 , are wired in series is approximately equal to the AC filament voltage across each of the filaments R ls R 2 , when the filaments R ls R 2 , are wired in parallel, e.g., one-third of the common winding voltage V w in the above example regardless of whether the filaments Ri, R 2 , are wired in series or in parallel to each other.
  • FIGs. 10A-E are schematic diagrams illustrating example filament miswire protection elements 1002, 1006, 1010, 1014, 1020.
  • the filament miswire protection element 1002 may include a capacitor 1004.
  • the filament miswire protection element 1002 may be only a capacitor 1004.
  • the impedance of the capacitor 1004 may be selected to be approximately equal to the filament impedance Z of the lamp type being served by the ballast. Because the impedance of the capacitor 1004 varies as a function of frequency, the capacitance value of the capacitor may be selected such that the absolute value of the impedance of the capacitor 1004 is approximately equal to the absolute value of the filament impedance Z at the relevant operating frequency, e.g., the frequency of the filament voltage.
  • the filament miswire protection element 1006 may include an inductor 1008.
  • the filament miswire protection element 1006 may be only an inductor 1008.
  • the impedance of the inductor 1008 may be selected to be approximately equal to the filament impedance Z of the lamp type being served by the ballast. Because the impedance of the inductor 1008 varies as a function of frequency, the inductance value of the inductor 1008 may be selected such that the absolute value of the impedance of the inductor 1008 is approximately equal to the absolute value of the filament impedance Z at the relevant operating frequency, e.g. , the frequency of the filament voltage.
  • the filament miswire protection element 1010 may include a resistor 1012.
  • the filament miswire protection element 1010 may be only a resistor 1012.
  • the resistance of the resistor 1012 may be selected to be approximately equal to the absolute value of the filament impedance Z of the lamp type being served by the ballast.
  • Table 1 contains example capacitance and inductance values corresponding to common lamp types at a relevant operating frequency, i.e., 50 kHz. These values are examples, and acceptable values may range within, for example, ⁇ 10% of the values shown. Acceptable values may be within a range greater than or less than the ⁇ 10% range based on the ballast design and application requirements. Such a range would result in similarly acceptable impedances being approximately equal to the corresponding filament resistances.
  • FIG. 10D illustrates a filament miswire protection element 1014 with a selectable impedance.
  • the filament miswire protection element 1014 may include a plurality of
  • capacitors 1016A, 1016B, 1016C that are selectable based on the shorting and/or opening of one or more jumpers 1018.
  • the selectable impedance may be selectable by a user.
  • the selectable impedance may be selectable by a user during the manufacturing process or in the field.
  • capacitors are shown in FIG. 10D, it should be understood that inductors or resistors could be used instead of or in addition to the capacitors.
  • FIG. 10E illustrates a filament miswire protection element 1020 with a selectable impedance.
  • the filament miswire protection element 1020 may include a plurality of
  • capacitors 1022A, 1022B, 1022C that are selectable based on a controllable switch 1024.
  • a controller (not shown) may control the controllable switch 1024 to select the appropriate capacitance value.
  • the filament miswire protection element 1020 may include a filament current sensor 1026 that may be used by the controller to facilitate the correct selection of the appropriate capacitance value.
  • the controller may be a microprocessor.
  • the controller may be a control circuit of the ballast, for example control circuit 280, as illustrated in FIG. 2. Again, though capacitors are shown in FIG. 10E, it should be understood that inductors or resistors could be used instead of or in addition to the capacitors.
  • FIG. 1 1 illustrates a method of manufacturing a ballast with a miswire protection element.
  • the method may start.
  • a ballast for a lamp type e.g., the T8 family, T5HE family, T5HO 80W, T5HO 54W, T5HO 39W, T5HO 24W, and the like.
  • Various lamp types may have characteristics provided by the lamp manufacturer, including for example filament resistance and/or impedance and a safe operating area.
  • a miswire protection element may be selected based on the lamp type. For example, an impedance, at an operating frequency, that is approximately equal to a filament resistance of the lamp type may be selected when selecting a miswire protection element.
  • a ballast with the miswire protection element may be provided.
  • instructions indicating that two terminals are to be connected to a plurality of filaments may be provided.
  • the instructions may be written to not require that the plurality of filaments be connected in series.
  • the instructions may be written also to not require that the plurality of filaments be connected in parallel.
  • the instructions may indicate that the plurality of filaments may be connected either in series or in parallel.
  • the method ends.

Abstract

An electronic dimming ballast that accommodates miswiring of fluorescent lamp filaments (e.g., miswiring the corresponding lamp sockets) is disclosed. The electronic dimming ballast may drive a plurality of gas discharge lamps. Each gas discharge lamp may have a respective filament. The electronic dimming ballast, via the filament miswire protection element, may establish the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel. The filament miswire protection element may have an impedance that is approximately equal to an impedance of at least one of the filaments. The filament miswire protection element may include one or more capacitors, inductors, and/or resistors. The filament miswire protection element may include only a capacitor.

Description

FILAMENT MISWIRE PROTECTION IN AN ELECTRONIC DIMMING BALLAST
TECHNICAL FIELD
[0001] The present disclosure relates to electronic ballasts and, more particularly, to electronic dimming ballasts for gas discharge lamps, such as fluorescent lamps.
BACKGROUND
[0002] A typical fluorescent lamp includes a sealed glass tube containing a rare earth gas, and an electrode at each end for striking and maintaining an electric arc through the gas. The electrodes are typically constructed as filaments to which a filament voltage is applied to heat the electrodes, thereby improving their capability to emit electrons. This results in improved electric arc stability and longer lamp life.
[0003] Typical prior art ballasts apply the filament voltages to the filaments prior to striking the arc and maintain the filament voltages throughout the entire dimming range of the lamp. At low end, when light levels are lowest and, consequently, the electric arc is at its lowest level, the filament voltages help maintain a stable arc current. At high end, when light levels are highest, and the electric arc current is at its highest level, the electric arc current contributes to heating the filaments. [0004] FIG. 1 is a perspective view of an example gas discharge lamp fixture 100. The fixture 100 includes a ballast 102, lamp sockets 104, and a housing 106. The ballast 102 and the sockets 104 may be fixed to the housing 106. The lamp sockets 104 may be sized and situated within the housing 106 to hold lamps 108. The ballast 102 may have wires 1 10 to connect the ballast 102 to the sockets 104 for driving the lamps 108 and for providing heating current, discussed above. In practice, the ballast 102 may be wired by a fixture supplier, as is common in new construction, or it may be wired by an on-site installer, as is common in retrofit projects.
[0005] Some ballasts are manufactured with the expectation that certain of the filaments are to be wired to the ballast in parallel with one another. Sometimes, such a ballast may be installed such that the filaments are inadvertently "miswired" in series with one another. Other ballasts are manufactured with the expectation that certain of the filaments are to be wired in series with one another. Sometimes, such a ballast may be installed such that the filaments are inadvertently "miswired" in parallel with one another. Certain problems may arise when the filaments are miswired. Not all of these problems are immediately apparent, and symptoms of these problems, such as shortened lamp life, may show up much later.
SUMMARY OF THE INVENTION
[0006] An electronic dimming ballast that accommodates miswiring of lamp filaments (e.g. , miswiring the corresponding lamp sockets) is disclosed. The electronic dimming ballast may drive a plurality of gas discharge lamps. Each gas discharge lamp may have a respective filament. The electronic dimming ballast may include a filament winding and a filament miswire protection element. The filament winding may be magnetically coupled to an inductor. The filament winding may be operable to supply an AC filament voltage to each of the filaments. The filament miswire protection element may be coupled to the filament winding. The filament miswire protection element may be connectable to the filaments.
[0007] The electronic dimming ballast, via the filament miswire protection element, may establish the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel. For example, the electronic dimming ballast may establish a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel. The first and second voltages may be approximately equal.
[0008] The filament miswire protection element may have an impedance, at an operating frequency, that is approximately equal to an impedance of at least one of the filaments. For example, the filament miswire protection element may include one or more capacitors, inductors, and/or resistors. In an embodiment, the filament miswire protection element may include only a capacitor. In an embodiment, the filament miswire protection element may include only an inductor.
[0009] Other features and advantages of the disclosed ballast will become apparent from the following description that refers to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a perspective view of an example gas discharge lamp fixture.
[0011] FIG. 2 is a simplified block diagram of a prior art dimming ballast for driving multiple lamps.
[0012] FIG. 3 is a simplified schematic diagram of the back end of the prior art dimming ballast of FIG. 2.
[0013] FIGs. 4A and 4B are diagrams of a ballast and corresponding gas discharge lamps having filaments wired in parallel and in series, respectively.
[0014] FIGs. 5A and 5B are isometric views of example gas discharge lamp sockets wired in parallel and in series, respectively.
[0015] FIGs. 6A and 6B are schematic diagrams illustrating filaments wired in parallel and in series, respectively.
[0016] FIG. 7 is a plot of the magnitude of filament voltage versus the dimming level of the ballast illustrating a lamp safe operating area (SOA). [0017] FIGs. 8A and 8 B are simplified schematic diagrams of example ballast back ends each having a filament miswire protection element.
[0018] FIGs. 9A and 9B are schematic diagrams illustrating an example filament miswire protection element and filaments wired in parallel and in series, respectively.
[0019] FIGs. 10A-E are schematic diagrams illustrating example filament miswire protection elements.
[0020] FIG. 11 is a flow chart illustrating an example method of manufacturing a ballast with a filament miswire protection element.
DETAILED DESCRIPTION
[0021] An example of an electronic dimming ballast 200 for driving three fluorescent lamps LI, L2, L3 in parallel is shown in FIG. 2. The electronic dimming ballast 200 may drive any number of lamps. Electronic ballasts typically can be analyzed as comprising a front end 210 and a back end 220. The front end 210 typically includes a rectifier 230 for generating a rectified voltage from an alternating-current (AC) line voltage, and a filter circuit, for example, a valley-fill circuit 240, for filtering the rectified voltage to produce a direct-current (DC) bus voltage. The valley- fill circuit 240 may be coupled to the rectifier 230 through a diode 242 and may include one or more energy storage devices that selectively charge and discharge so as to fill the valleys between successive rectified voltage peaks to produce a substantially DC bus voltage. The DC bus voltage may be the greater of either the rectified voltage or the voltage across the energy storage devices in the valley- fill circuit 240.
[0022] The back end 220 typically includes an inverter 250 for converting the DC bus voltage to a high-frequency AC voltage and an output circuit 260 comprising a resonant tank circuit for coupling the high-frequency AC voltage to the lamp electrodes. A balancing circuit 270 may be provided in series with the three lamps LI, L2, L3 to balance the currents through the lamps and to prevent any lamp from shining brighter or dimmer than the other lamps. A control circuit 280 may generate drive signals to control the operation of the inverter 250 so as to provide a desired load current ILOAD to the lamps LI , L2, L3. A power supply 282 may be connected across the outputs of the rectifier 230 to provide a DC supply voltage, Vcc, for powering the control circuit 280.
[0023] FIG. 3 shows a simplified schematic diagram of the back end 220 of the electronic dimming ballast 200 for driving the lamps LI , L2, L3. As previously mentioned, the back end 220 may include an inverter 250 and an output circuit 260. The inverter input terminals A, B are connected to the output of the valley- fill circuit 240. The inverter 250 may generate a high- frequency AC voltage for driving the lamps LI , L2, L3 and may include series-connected first and second switching devices 352, 354, for example, two field-effect transistors (FETs). The control circuit 280, shown in FIG. 2, may drive the FETs 352, 354 of the inverter 250 using a
complementary duty cycle switching mode of operation, e.g., a D(l-D) switching technique. This means that one, and only one, of the FETs 352, 354 is conducting at a given time. When the
FET 352 is conducting, then the output of the inverter 250 is pulled upwardly toward the DC bus voltage. When the FET 354 is conducting, then the output of the inverter 250 is pulled downwardly toward circuit common.
[0024] The output of the inverter 250 is connected to the output circuit 260 comprising a resonant inductor 362 and a resonant capacitor 364. The output circuit 260 filters the output of the inverter 250 to supply a substantially sinusoidal voltage to the parallel-connected lamps LI , L2, L3. A DC blocking capacitor 366 prevents DC current from flowing through the lamps LI , L2, L3. Filament windings Wl , W2, W3, W4 are magnetically coupled to the resonant inductor 362 of the output circuit 260 and are coupled to the filaments of the lamps LI , L2, L3.
[0025] The windings Wl , W2, W3 may be referred to as independent filament windings because each is coupled to a respective filament of each of several different lamps (e.g., winding Wl is coupled to a filament of lamp LI ; winding W2 is coupled to a filament of lamp L2; and winding W3 is coupled to a filament of lamp L3). The winding W4 may be referred to as a common filament winding because it is coupled to the filaments of all three lamps LI , L2, L3. The common filament winding may be electrically connected to the filaments such that the filaments are in series with one another or in parallel with one another. FIG. 3 illustrates the common filament winding as being electrically connected to the filaments such that the filaments are in parallel to one another. [0026] The filament windings provide AC filament voltages within a range appropriate for the specific lamp type being driven. A lamp type, such as the T8 lamp type for example, may be provided with an AC filament voltage of approximately 3 to 5 VRMS- Another lamp type, such as the T5HE lamp type for example, may be provided with an AC filament voltage of approximately 5 to 8 VRMS- The filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
[0027] As mentioned above, the example ballast of FIG. 2 and FIG. 3 illustrates the common filament winding W4 wired such that the filaments are in parallel to one another. Another example ballast may have the common filament winding wired to the filaments, such that the filaments are in series with one another. FIGs. 4 A and 4B are example wiring diagrams showing how a ballast 402 may be wired to lamps 404, 406 (i.e., wired to the sockets holding the lamps 404, 406). Two lamps 404, 406 are shown here and below for ease of illustration. The principles described may be applied to any number of lamps. In both FIGs. 4A and 4B, the ballast 402 has six output wires. Two sets of wires are from independent filament windings, such as two red wires 408 and two blue wires 416, in this example. One set of wires is from the common filament winding, such as two yellow wires 424, in this example. The red wires 408 electrically connect to the terminal ends of a filament 410 at a first end 412 of the first lamp 406. Similarly, the blue wires 416 electrically connect to the terminal ends of a filament 418 at a first end 420 of a second lamp 404. The yellow wires 424 are electrically connected to the filaments 426, 428, at the second ends 430, 432 of the first and second lamps 404, 406. FIG. 4A shows the yellow wires connected to the filaments 426, 428 in parallel. FIG. 4B shows the yellow wires connected to the filaments 426, 428 in series.
[0028] Certain ballasts are manufactured with the expectation that the common filament winding (i.e., connected to the yellow wires) is to be wired in the parallel configuration. When such a ballast has the yellow wires wired in series, the resultant fixture is miswired. Similarly, other ballasts are manufactured with the expectation that the common filament winding (i.e., connected to the yellow wires) is to be wired in the series configuration. When such a ballast has the yellow wires wired in parallel, the resultant fixture is miswired.
[0029] Because both wiring configurations are used in the industry, it is not uncommon for technicians, such as fixture manufacturers and/or installers, to wire the yellow wires of a ballast in series when they should be wired in parallel or to wire the yellow wires of the ballast in parallel when they should be wired in series. To illustrate the wiring from the technician's point-of-view, FIG. 5A illustrates two rapid start lamp sockets 502, 504 wired in parallel, and FIG. 5B illustrates the two rapid start lamp sockets 502, 504 wired in series.
[0030] Proper wiring of the yellow wires for a ballast is relevant to the proper operation of the ballast. Typically, the ballast is designed to impart a particular filament voltage to the filaments. This filament voltage generates a corresponding current that properly heats the filaments. When the yellow wires are miswired (e.g. , wired in series when they are expected to be in parallel or wired in parallel when they are expected to be in series), the actual voltage across each of the filaments, and thus the corresponding current, may not be what was intended when the ballast was designed.
[0031] To illustrate, FIGs. 6A and 6B show two filaments, Ri, R2, (shown as resistors) wired in parallel and in series. Because the lamp types in a given fixture would typically be the same, we can assume that the resistance values Ri and R2 are equal. When the filaments are wired in parallel and a common winding voltage Vw generated by the common winding W4 is coupled across the filaments as shown in FIG. 6A, the voltage across each filament is the common winding voltage Vw. However, when the filaments are wired in series, as shown in FIG. 6B, the filaments divide the common winding voltage Vw in half, as shown by the following equation:
Figure imgf000008_0001
[0032] For sophisticated ballasts, this difference in voltage across each filament is particularly problematic when the ballast attempts to provide a relatively fine control of the heating current through the filaments. Typically, the manufacturers of gas discharge lamps establish a safe operating area (SOA) for a particular lamp-type. The SOA defines an acceptable filament voltage and/or current at various dimming levels to maximize the life of the lamp. FIG. 7 illustrates an example safe operating area (SOA). One can appreciate that a ballast designed to impart a filament voltage within a particular SOA may fail to provide the appropriate filament voltage when the yellow wires are miswired. In the example of a two-lamp ballast, the difference in filament voltage was a factor of two. Such a ballast, when miswired, would likely be outside the SOA, particularly at low dimming levels. Accordingly, it would be desirable for a ballast to accommodate miswirings, keeping the magnitudes of the filament voltages within a given SOA regardless of whether the filaments are wired in parallel or series. Moreover, it would be desirable for a ballast to achieve this result with a minimum of additional parts and cost and with little to no detriment to ballast performance.
[0033] The inclusion of a miswire protection element, for example the miswire protection element described below, may accommodate miswirings, by keeping the magnitudes of the filament voltages within a given SOA regardless of whether the filaments are wired in parallel or in series. Moreover, the inclusion of a miswire protection element may provide this miswire accommodation with a minimum of additional parts and with little to no detriment to ballast performance.
[0034] FIG. 8A is a simplified schematic diagram of an example ballast back end 820 having a filament miswire protection element 822. Similar to the back end 220 described in FIGs. 2 and 3, the back end 820 includes the inverter 250 and an output circuit 260. The inverter input
terminals A, B are connected to the output of the valley- fill circuit 240. The inverter 250 generates a high-frequency AC voltage for driving the lamps LI, L2, L3 and includes series-connected first and second switching devices 352, 354, for example, two field-effect transistors (FETs). The control circuit 280 drives the FETs 352, 354 of the inverter using a complementary duty cycle switching mode of operation. This means that one, and only one, of the FETs 352, 354 is conducting at a given time. When the FET 352 is conducting, then the output of the inverter 250 is pulled upwardly toward the DC bus voltage. When the FET 354 is conducting, then the output of the inverter 250 is pulled downwardly toward circuit common.
[0035] The output of the inverter 250 is connected to the output circuit 260 comprising a resonant inductor 362 and a resonant capacitor 364. The output circuit 260 filters the output of the inverter 250 to supply a substantially sinusoidal voltage to the parallel-connected lamps LI, L2, L3. A DC blocking capacitor 366 prevents DC current from flowing through the lamps LI, L2, L3.
[0036] Filament windings Wl, W2, W3, W4 are magnetically coupled to the resonant inductor 362 of the output circuit 260. The filament windings provide AC filament voltages to the filaments to keep the filaments warm through the entire dimming range. The filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
[0037] The windings Wl, W2, and W3 are independent filament windings. The independent filament windings Wl, W2, W3 are coupled to respective filaments of lamps LI, L2, L3. The winding W4 is a common filament winding. The common filament winding W4 is connected to each of the filaments of lamps LI, L2, L3 via a filament miswire protection element 822. The filament miswire protection element may be a two-node element. A first node 824 of the filament miswire protection element 822 may be connected a branch (either branch, for example) of the common filament winding W4. A second node 826 of the filament miswire protection element 822 may be connected to a filament or filaments of the lamps. As illustrated, the filaments connected to the common filament winding W4 are wired in parallel. However, as will be discussed further below, the filaments connected to the common filament winding W4 could be wired in series with the filament miswire protection element 822 accommodating for the difference in the wiring.
[0038] The filament miswire protection element 822 may be an electrical component, system, or sub-system that accommodates for miswiring of the common filament winding W4. For example, the filament miswire protection element 822 may be an electrical component, system, or sub-system that has an impedance that is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3. Because the ballast with back end 820 may operate within a given range of frequencies, the filament miswire protection element 822 may have an impedance that, within the relevant operating frequency/frequencies, is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3.
[0039] The filament miswire protection element 822 may be coupled to the filament winding, such as for example the common filament winding W4. The filament miswire protection element 822 may be connectable to the filaments. For example, the electronic dimming ballast may have a pair of terminals Tl, T2. The filament miswire protection element 822 may be connected to one of the pair of terminals Tl, T2. The pair of terminals Tl, T2, may be connectable to the filaments of lamps LI, L2, L3. For example, the pair of terminals Tl, T2, may be a pair of wires.
For example, the pair of terminals Tl, T2 may be in a terminal block. As a result, the electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel. The electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, for example, a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel. Here, the first and second voltages may be approximately equal. In other words, the electronic dimming ballast with back end 820 may establish, via the filament miswire protection element 822, a voltage across each of the filaments when the filaments are wired in series that is approximately equal to a voltage that the electronic dimming ballast establishes across each of the filaments when the filaments are wired in parallel.
[0040] FIG. 8B is a simplified schematic diagram of example ballast back end 830 having a filament miswire protection element 832. The ballast back end 830 includes a first inverter 834 and a second inverter 836. The second inverter 836 may be different from the first inverter 834. Similar to the back end 220 described in FIGs. 2 and 3, the back end 830 includes an inverter (e.g., the first inverter 834 operates similar to the inverter 250) and an output circuit 838. The first inverter 834 may drive the lamps LI , L2, L3 via the resonant inductor 840, resonant capacitor 842, and DC blocking capacitor 844. The second inverter 836 may operate to provide an AC filament voltage via a second inductor 846.
[0041] The second inverter 836 may enable independent control of the AC filament voltage.
For example, the second inverter 836 may be controlled by the control circuit 280, i.e., the same control circuit 280 that controls the first inverter 834. Alternatively, the second inverter 836 may be controlled by a control circuit (not shown) that is different from the control circuit 280 that controls the first inverter 834. The frequency of the second inverter 836 may be driven independently of the frequency of the first inverter 834. The frequency of the second inverter 836 may be driven somewhat independently of the frequency of the first inverter 834, such as operating at one-half of the frequency of the first inverter 834, for example.
[0042] The second inverter 836 may include series-connected first and second switching devices 848, 850, for example, two field-effect transistors (FETs). The FETs 848, 850 of the second inverter 836 may be driven using a complementary duty cycle switching mode of operation. This means that one, and only one, of the FETs 848, 850 is conducting at a given time. When the FET 848 is conducting, then the output of the second inverter 836 is pulled upwardly toward the DC bus voltage. When the FET 850 is conducting, then the output of the second inverter 836 is pulled downwardly toward circuit common.
[0043] Filament windings Wl, W2, W3, W4 are magnetically coupled to the second inductor 846. The filament windings provide AC filament voltages to the filaments to keep the filaments warm through the entire dimming range. The filaments especially need to be heated when the ballast is dimming the lamps to low end and during preheating of the filaments before striking the lamp.
[0044] The windings Wl, W2, and W3 are independent filament windings and are coupled to respective filaments of lamps LI, L2, L3. The winding W4 is a common filament winding and is connected to each of the filaments of lamps LI, L2, L3 via a filament miswire protection
element 832. The filament miswire protection element 832 may be a two-node element. A first node 852 of the filament miswire protection element 832 may be connected to a branch (either branch, for example) of the common filament winding W4. A second node 854 of the filament miswire protection element 832 may be connected to a filament or filaments of the lamps. As illustrated, the filaments connected to the common filament winding are wired in parallel. However, as will be discussed further below, the filaments connected to the common filament winding could be wired in series with the filament miswire protection element accommodating for the difference in the wiring.
[0045] The filament miswire protection element 832 may be an electrical component, system, or sub-system that accommodates for miswiring of the common filament winding W4. For example, the filament miswire protection element 832 may be an electrical component, system, or sub-system that has an impedance that is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3. Because the ballast with back end 830 may operate within a given range of frequencies, the filament miswire protection element 832 may have an impedance that, within the relevant operating frequency/frequencies, is approximately equal to an impedance of at least one of the filaments of lamps LI, L2, L3. [0046] The filament miswire protection element 832 may be coupled to the filament winding, such as for example the common filament winding W4. The filament miswire protection element 832 may be connectable to the filaments. For example, the electronic dimming ballast may have a pair of terminals Tl , T2. The filament miswire protection element 832 may be connected to one of the pair of terminals Tl , T2. The pair of terminals Tl , T2, may be connectable to the filaments of lamps LI , L2, L3. For example, the pair of terminals Tl , T2, may be a pair of wires. For example, the pair of terminals Tl , T2 may be in a terminal block. As a result, the electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, the same voltage across the filaments regardless of whether the filaments are wired in series or in parallel. The electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, for example, a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel. Here, the first and second voltages may be approximately equal. In other words, the electronic dimming ballast with back end 830 may establish, via the filament miswire protection element 832, a voltage across each of the filaments when the filaments are wired in series that is approximately equal to a voltage that the electronic dimming ballast establishes across each of the filaments when the filaments are wired in parallel.
[0047] To illustrate how the miswire protection element accommodates for filament miswiring, FIGs. 9A and 9B show an example filament miswire protection element 900 with filaments Ri, R2, (shown as resistors) wired in parallel and in series, respectively. The filament miswire protection element 900 may be wired in series with the network of the two filaments Ri, R2. For example, in FIG. 9A, the filament miswire protection element 900 is shown in series with the two filaments Rl s R2, being in parallel with each other. In FIG. 9B, the filament miswire protection element 900 is shown in series with two filaments Ri, R2, with the two filaments being in series with each other. Accordingly, in FIG. 9B, the three components, the filament miswire protection element 900 and the two filaments Ri, R2, are in series with one another.
[0048] Because lamp types in a given fixture would typically be the same, we can assume that the resistance values Ri and R2 are equal, having a value R. The filament miswire protection element 900 may have an impedance, Z. The impedance, Z, may be approximately equal to the resistance Ri, R2 of one of the filaments. For example, the impedance, Z, may have the value R, the same as each of the filaments. To the extent that the impedance, Z, is a function of frequency, the absolute value of Z may have the value R at the relevant frequency of the common winding voltage Vw.
[0049] When the filaments are wired in parallel and the common winding voltage Vw is coupled across the filaments as shown in FIG. 9A, the voltage across each filament is equal to the voltage divided between the network of parallel filaments Ri, R2, and the filament miswire protection element 900. With the impedance Z being equal to R and with equivalent resistance of the network of parallel filaments, as shown below, the filament voltage is one-third of the common winding voltage Vw, as shown by the following equation: y - "l "2 K
v ' ^Network of parallel filaments w R + R2 w 2
V,
Λ ^Network o f parallel filaments p 1 2 p 3
K + R1 + R2 K + 2
[0050] When the filaments Ri, R2, are wired in series, as shown in FIG. 9B, the voltage across each filament Rl s R2, is also one-third of the common winding voltage Vw. Here, the voltag across each filament Rl s R2, is equal to the voltage divided between a given filament Rl s for example, and the collection of remaining filaments, R2 for example, and the filament miswire protection element 900. Again, with the impedance Z being equal to R, the filament voltage is one-third of the common winding voltage Vw, as shown by the following equation:
Figure imgf000014_0001
[0051] With the proper selection of the impedance of the filament miswire protection element 900, the filament miswire protection element 900 accommodates for miswiring of the filaments. For example, the filament miswire protection element 900 may be connectable to the filaments Ri, R2, such that the same AC filament voltage is established across a first of the filaments Ri, R2, regardless of whether the filaments are wired in series or in parallel. [0052] For example, the filament miswire protection element 900 may be connectable to the filaments Rl s R2, such that a first AC filament voltage is established across each of the filaments Rl s R2, when the filaments Ri, R2, are wired in series, e.g. , VRI in FIG. 9B, and a second AC filament voltage is established across each of the filaments Ri, R2, when the filaments Ri, R2, are wired in parallel, e.g., VR in FIG. 9A. The first and second AC filament voltages may be approximately equal, e.g. , one-third of the common winding voltage Vw in the above example.
[0053] For example, the filament miswire protection element 900 may be connectable to the filaments Ri, R2, such that the AC filament voltage across each of the filaments Ri, R2, when the filaments Ri, R2, are wired in series is approximately equal to the AC filament voltage across each of the filaments Rls R2, when the filaments Rls R2, are wired in parallel, e.g., one-third of the common winding voltage Vw in the above example regardless of whether the filaments Ri, R2, are wired in series or in parallel to each other.
[0054] FIGs. 10A-E are schematic diagrams illustrating example filament miswire protection elements 1002, 1006, 1010, 1014, 1020. As shown in FIG. 1 OA, the filament miswire protection element 1002 may include a capacitor 1004. In an embodiment, the filament miswire protection element 1002 may be only a capacitor 1004. The impedance of the capacitor 1004 may be selected to be approximately equal to the filament impedance Z of the lamp type being served by the ballast. Because the impedance of the capacitor 1004 varies as a function of frequency, the capacitance value of the capacitor may be selected such that the absolute value of the impedance of the capacitor 1004 is approximately equal to the absolute value of the filament impedance Z at the relevant operating frequency, e.g., the frequency of the filament voltage.
[0055] As shown in FIG. 10B, the filament miswire protection element 1006 may include an inductor 1008. In an embodiment, the filament miswire protection element 1006 may be only an inductor 1008. The impedance of the inductor 1008 may be selected to be approximately equal to the filament impedance Z of the lamp type being served by the ballast. Because the impedance of the inductor 1008 varies as a function of frequency, the inductance value of the inductor 1008 may be selected such that the absolute value of the impedance of the inductor 1008 is approximately equal to the absolute value of the filament impedance Z at the relevant operating frequency, e.g. , the frequency of the filament voltage. [0056] As shown in FIG. IOC, the filament miswire protection element 1010 may include a resistor 1012. In an embodiment, the filament miswire protection element 1010 may be only a resistor 1012. The resistance of the resistor 1012 may be selected to be approximately equal to the absolute value of the filament impedance Z of the lamp type being served by the ballast.
[0057] Table 1 contains example capacitance and inductance values corresponding to common lamp types at a relevant operating frequency, i.e., 50 kHz. These values are examples, and acceptable values may range within, for example, ±10% of the values shown. Acceptable values may be within a range greater than or less than the ±10% range based on the ballast design and application requirements. Such a range would result in similarly acceptable impedances being approximately equal to the corresponding filament resistances.
Figure imgf000016_0001
Table 1
[0058] FIG. 10D illustrates a filament miswire protection element 1014 with a selectable impedance. The filament miswire protection element 1014 may include a plurality of
capacitors 1016A, 1016B, 1016C that are selectable based on the shorting and/or opening of one or more jumpers 1018. The selectable impedance may be selectable by a user. For example, the selectable impedance may be selectable by a user during the manufacturing process or in the field. Though capacitors are shown in FIG. 10D, it should be understood that inductors or resistors could be used instead of or in addition to the capacitors.
[0059] FIG. 10E illustrates a filament miswire protection element 1020 with a selectable impedance. The filament miswire protection element 1020 may include a plurality of
capacitors 1022A, 1022B, 1022C that are selectable based on a controllable switch 1024. A controller (not shown) may control the controllable switch 1024 to select the appropriate capacitance value. The filament miswire protection element 1020 may include a filament current sensor 1026 that may be used by the controller to facilitate the correct selection of the appropriate capacitance value. The controller may be a microprocessor. The controller may be a control circuit of the ballast, for example control circuit 280, as illustrated in FIG. 2. Again, though capacitors are shown in FIG. 10E, it should be understood that inductors or resistors could be used instead of or in addition to the capacitors.
[0060] FIG. 1 1 illustrates a method of manufacturing a ballast with a miswire protection element. At 1 100, the method may start. When manufacturing and/or designing a ballast, one may, at 1 102, identify a ballast for a lamp type (e.g., the T8 family, T5HE family, T5HO 80W, T5HO 54W, T5HO 39W, T5HO 24W, and the like). Various lamp types may have characteristics provided by the lamp manufacturer, including for example filament resistance and/or impedance and a safe operating area.
[0061] At 1 104, a miswire protection element may be selected based on the lamp type. For example, an impedance, at an operating frequency, that is approximately equal to a filament resistance of the lamp type may be selected when selecting a miswire protection element.
[0062] At 1 106, a ballast with the miswire protection element may be provided. For example, instructions indicating that two terminals are to be connected to a plurality of filaments may be provided. The instructions may be written to not require that the plurality of filaments be connected in series. Similarly, the instructions may be written also to not require that the plurality of filaments be connected in parallel. Alternatively, the instructions may indicate that the plurality of filaments may be connected either in series or in parallel. At 1 108, the method ends.
[0063] Although the disclosed ballast and methods have been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.

Claims

What is claimed is:
1. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
a filament winding magnetically coupled to an inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments, wherein the filament miswire protection element has an impedance that is approximately equal to an impedance of at least one of the filaments.
2. The electronic dimming ballast of claim 1, wherein the filament miswire protection element comprises a capacitor.
3. The electronic dimming ballast of claim 1, wherein the filament miswire protection element consists of a capacitor.
4. The electronic dimming ballast of claim 1, wherein the filament miswire protection element comprises an inductor.
5. The electronic dimming ballast of claim 1, wherein the filament miswire protection element consists of an inductor.
6. The electronic dimming ballast of claim 1, wherein the filament miswire protection element comprises a resistor.
7. The electronic dimming ballast of claim 1, wherein the filament miswire protection element consists of a resistor.
8. The electronic dimming ballast of claim 1, wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
9. The electronic dimming ballast of claim 1, wherein the filament miswire protection element comprises a selectable capacitance.
10. The electronic dimming ballast of claim 9, wherein the selectable capacitance is selectable by a user.
11. The electronic dimming ballast of claim 9, wherein the selectable capacitance is selectable by one or more jumpers.
12. The electronic dimming ballast of claim 9, wherein the selectable capacitance is selectable by a microprocessor of the ballast.
13. The electronic dimming ballast of claim 1, further comprising:
a first inverter for generating a high-frequency AC voltage for driving the lamp.
14. The electronic dimming ballast of claim 13, further comprising:
an output circuit operable to receive a high-frequency AC voltage and comprising the inductor.
15. The electronic dimming ballast of claim 13, further comprising:
a second inverter having an output coupled to the inductor for independently supplying the AC filament voltage to the filaments.
16. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
an output circuit operable to receive a high-frequency AC voltage and comprising an inductor;
a filament winding magnetically coupled to the inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments, wherein the filament miswire protection element has an impedance that is approximately equal to an impedance of at least one of the filaments.
17. The electronic dimming ballast of claim 16, wherein the filament miswire protection element comprises one of a capacitor, an inductor, and a resistor.
18. The electronic dimming ballast of claim 16, wherein the filament miswire protection element consists of one of a capacitor, an inductor, and a resistor.
19. The electronic dimming ballast of claim 16, wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
20. The electronic dimming ballast of claim 16, further comprising:
a first inverter for generating a high-frequency AC voltage for driving the lamp.
21. The electronic dimming ballast of claim 20, further comprising:
a second inverter having an output coupled to the inductor for independently supplying the AC filament voltage to the filaments.
22. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
a filament winding magnetically coupled to a first inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments, wherein the filament miswire protection element has an impedance that is approximately equal to an impedance of at least one of the filaments.
23. The electronic dimming ballast of claim 22, wherein the filament miswire protection element comprises one of a capacitor, an inductor, and a resistor.
24. The electronic dimming ballast of claim 22, wherein the filament miswire protection element consists of one of a capacitor, an inductor, and a resistor.
25. The electronic dimming ballast of claim 22, wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
26. The electronic dimming ballast of claim 22, further comprising:
a first inverter operable to generate a high-frequency AC voltage for driving the lamp; and an output circuit operable to receive the high-frequency AC voltage and comprising a second inductor.
27. The electronic dimming ballast of claim 26, wherein the first inductor operates at a first frequency and the second inductor operates at a second frequency that is different than the first frequency.
28. The electronic dimming ballast of claim 27, wherein the first frequency is approximately half of the second frequency.
29. The electronic dimming ballast of claim 27, wherein the first frequency is independent of the second frequency.
30. The electronic dimming ballast of claim 26, further comprising:
a second inverter having an output coupled to the first inductor for independently supplying the AC filament voltage to the filaments.
31. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
a pair of terminals connectable to the filaments, wherein the electronic dimming ballast establishes the same voltage across a first of the filaments regardless of whether the filaments are wired in series or in parallel.
32. The electronic dimming ballast of claim 31 , wherein the pair of terminals are a pair of wires.
33. The electronic dimming ballast of claim 31 , wherein the pair of terminals are in a terminal block.
34. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
a pair of terminals connectable to the filaments, wherein the electronic dimming ballast establishes a first voltage across each of the filaments when the filaments are wired in series and a second voltage across each of the filaments when the filaments are wired in parallel, wherein the first and second voltages are approximately equal.
35. The electronic dimming ballast of claim 34, wherein the pair of terminals are a pair of wires.
The electronic dimming ballast of claim 34, wherein the pair of terminals are in a terminal
37. An electronic dimming ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic dimming ballast comprising:
a pair of terminals connectable to the filaments, wherein the electronic dimming ballast establishes a voltage across each of the filaments when the filaments are wired in series that is approximately equal to a voltage that the electronic dimming ballast establishes across each of the filaments when the filaments are wired in parallel.
38. The electronic dimming ballast of claim 37, wherein the pair of terminals are a pair of wires.
39. The electronic dimming ballast of claim 37, wherein the pair of terminals are in a terminal block.
40. An electronic ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic ballast comprising:
a filament winding magnetically coupled to an inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments such that the same AC filament voltage is established across a first of the filaments regardless of whether the filaments are wired in series or in parallel.
41. The electronic ballast of claim 40, wherein the filament miswire protection element comprises one of a capacitor, an inductor, and a resistor.
42. The electronic ballast of claim 40, wherein the filament miswire protection element consists of one of a capacitor, an inductor, and a resistor.
43. The electronic ballast of claim 40, wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
44. The electronic ballast of claim 40, wherein the filament miswire protection element comprises a selectable inductance.
45. The electronic ballast of claim 44, wherein the selectable inductance is selectable by a user.
46. The electronic ballast of claim 44, wherein the selectable inductance is selectable by one or more jumpers.
47. The electronic ballast of claim 44, wherein the selectable inductance is selectable by a microprocessor of the ballast.
48. The electronic ballast of claim 40, further comprising:
a first inverter for generating a high-frequency AC voltage for driving the lamp.
49. The electronic ballast of claim 48, further comprising:
an output circuit operable to receive a high-frequency AC voltage and comprising the inductor.
50. The electronic ballast of claim 48, further comprising:
a second inverter having an output coupled to the inductor for independently supplying the AC filament voltages to the filaments.
51. An electronic ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic ballast comprising:
a filament winding magnetically coupled to an inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments such that a first AC filament voltage is established across each of the filaments when the filaments are wired in series and a second AC filament voltage is established across each of the filaments when the filaments are wired in parallel, wherein the first and second AC filament voltages are approximately equal.
52. The electronic ballast of claim 51 , wherein the filament miswire protection element comprises one of a capacitor, an inductor, and a resistor.
53. The electronic ballast of claim 51 , wherein the filament miswire protection element consists of one of a capacitor, an inductor , and a resistor..
54. The electronic ballast of claim 51 , wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
55. An electronic ballast for driving a plurality of gas discharge lamps, each gas discharge lamp having a respective filament, the electronic ballast comprising:
a filament winding magnetically coupled to the inductor and operable to supply an AC filament voltage to each of the filaments;
a filament miswire protection element coupled to the filament winding and connectable to the filaments such that the AC filament voltage across each of the filaments when the filaments are wired in series is approximately equal to the AC filament voltage across each of the filaments when the filaments are wired in parallel.
56. The electronic ballast of claim 55, wherein the filament miswire protection element comprises one of a capacitor, an inductor, and a resistor.
57. The electronic ballast of claim 55, wherein the filament miswire protection element consists of one of a capacitor, an inductor, and a resistor.
58. The electronic ballast of claim 55, wherein the AC filament voltage has an operating frequency, and wherein the filament miswire protection element has an impedance, at the operating frequency, that is approximately equal to an impedance of at least one of the filaments.
59. A method comprising:
identifying a ballast for a lamp type;
selecting a miswire protection element based on the lamp type; and
providing the ballast with the miswire protection element.
60. The method of claim 59, wherein selecting the miswire protection element comprises selecting an impedance at an operating frequency that is approximately equal to a filament resistance of the lamp type.
61. A ballast product for a lighting fixture, the ballast product comprising:
an electronic dimming ballast; and
instructions indicating that two terminals are to be connected to a plurality of filaments, wherein the instructions do not require that the plurality of filaments be connected in series, and wherein the instructions do not require that the plurality of filaments by connected in parallel.
62. The ballast product of claim 61, wherein the instructions indicate that the plurality of filaments may be connected in series or in parallel.
PCT/US2012/057827 2012-09-28 2012-09-28 Filament miswire protection in an electronic dimming ballast WO2014051609A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/US2012/057827 WO2014051609A1 (en) 2012-09-28 2012-09-28 Filament miswire protection in an electronic dimming ballast

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2012/057827 WO2014051609A1 (en) 2012-09-28 2012-09-28 Filament miswire protection in an electronic dimming ballast

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WO2014051609A1 true WO2014051609A1 (en) 2014-04-03

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7295410B1 (en) * 2004-10-13 2007-11-13 Pass & Seymour, Inc. Protective device with miswire protection
US20080258551A1 (en) * 2007-04-18 2008-10-23 Lutron Electronics Co., Inc. Communication circuit for a digital electronic dimming ballast
WO2010110946A1 (en) * 2009-03-24 2010-09-30 General Electric Company Protecting ballast circuitry against miswiring

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7295410B1 (en) * 2004-10-13 2007-11-13 Pass & Seymour, Inc. Protective device with miswire protection
US20080258551A1 (en) * 2007-04-18 2008-10-23 Lutron Electronics Co., Inc. Communication circuit for a digital electronic dimming ballast
WO2010110946A1 (en) * 2009-03-24 2010-09-30 General Electric Company Protecting ballast circuitry against miswiring

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