WO2014047840A1 - Crane control method, system and crane based on image processing - Google Patents

Crane control method, system and crane based on image processing Download PDF

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Publication number
WO2014047840A1
WO2014047840A1 PCT/CN2012/082181 CN2012082181W WO2014047840A1 WO 2014047840 A1 WO2014047840 A1 WO 2014047840A1 CN 2012082181 W CN2012082181 W CN 2012082181W WO 2014047840 A1 WO2014047840 A1 WO 2014047840A1
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WO
WIPO (PCT)
Prior art keywords
hoisting mechanism
rope
reel
data matrix
winding state
Prior art date
Application number
PCT/CN2012/082181
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French (fr)
Chinese (zh)
Inventor
阳云华
李桂芳
李宇力
何首文
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Priority to PCT/CN2012/082181 priority Critical patent/WO2014047840A1/en
Publication of WO2014047840A1 publication Critical patent/WO2014047840A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/40Control devices
    • B66D1/48Control devices automatic
    • B66D1/485Control devices automatic electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/46Position indicators for suspended loads or for crane elements

Definitions

  • the present invention relates to the field of construction machinery, and in particular to a method, apparatus, control method, system for a crane including a double hoisting mechanism, and a crane including the same. Background technique
  • the existing tower crane generally adopts a double lifting mechanism to lift the object, and each lifting mechanism is composed of a motor, a reel, and a wire rope, and the double lifting mechanism drives a hook beam to lift and lower to lift the object. .
  • the present invention provides a method for determining a winding state of a rope of a reel, the method comprising: acquiring an image reflecting a state of winding of a rope on the reel; decoding and binarizing the image Processing to generate a data matrix; and determining a rope winding state on the reel based on the data matrix.
  • the present invention also provides an apparatus for determining a winding state of a rope of a reel, the apparatus comprising: an image collecting device for acquiring an image reflecting a state of winding of the rope on the reel; and a control device, And used for decoding and binarizing the image to generate a data matrix; and determining a winding state of the rope on the reel based on the data matrix.
  • the present invention also provides a control method for a crane including a double hoisting mechanism, the double hoisting mechanism comprising a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism Each includes a reel, a cord wound around the reel, and a motor that drives the reel to rotate, the first hoisting mechanism and the second hoisting mechanism for driving the hook beam to ascend and descend, the method comprising: separately obtaining An image of a winding state of the rope on the reel of the first hoisting mechanism and an image reflecting a state of winding of the rope on the reel of the second hoisting mechanism; and decoding and binary values of the acquired image respectively Processing to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the hook when the hook beam is tilted The rotational speed of the motor is such that the hook beam tends to level.
  • the present invention also provides a control system for a crane including a double hoisting mechanism, a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism
  • the utility model comprises a reel, a rope wound on the reel, and a motor for driving the reel, wherein the first hoisting mechanism and the second hoisting mechanism are used for driving the lifting and lowering of the hook beam
  • the system comprises: an image collecting device And an image for respectively reflecting a winding state of the rope on the reel of the first hoisting mechanism and an image reflecting a winding state of the rope on the reel of the second hoisting mechanism; and a control device for executing The following operations: respectively decoding and binarizing the acquired images to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and tilting the hook beam
  • the rotational speed of the motor is adjusted such that the hook beam tends to be horizontal.
  • the present invention also provides a crane including the above-described control system for a crane including a double hoisting mechanism.
  • FIG. 1 is a schematic structural view of a system for determining a winding state of a rope of a reel according to the present invention
  • FIG. 2 is a schematic view showing a layout of an image collecting device and a reel
  • Figure 3 is an image acquired by image acquisition
  • Figure 4 is a flow chart of image processing
  • Figure 5 is a data matrix corresponding to the image shown in Figure 3;
  • 6A, 6B and 6C are respectively a schematic diagram of a rope winding state being a normal state, a stacked rope state, and a hopping state, and corresponding data matrices;
  • FIG. 7A and 7B are respectively schematic diagrams of the winding state of the rope in the synchronous and unsynchronized state of the double lifting mechanism;
  • FIG. 8 is a schematic view showing the arrangement of the inclination sensor on the hook beam;
  • 9A, 9B, 9C, and 9D show the hook of the crane with the double hoisting mechanism in the top a schematic diagram of the warning position, the lifting and deceleration position, the lifting emergency braking position and the top position and the corresponding data matrix;
  • FIG. 10A, FIG. 10B, FIG. 10C, and FIG. 10D are respectively a schematic diagram of a hook of a crane having a single hoisting mechanism in a top warning position, a lifting and deceleration position, a lifting emergency braking position, and a topping position, respectively, and corresponding data matrices. . Description of the reference numerals
  • FIG. 1 is a schematic structural view of a system for determining a winding state of a rope of a reel according to the present invention.
  • the present invention provides a control system for a crane including a double hoisting mechanism, the double hoisting mechanism including a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second
  • the hoisting mechanism comprises a reel, a rope wound on the reel, and a motor for driving the reel, the first hoisting mechanism and the second hoisting mechanism for driving the lifting and lowering of the hook beam
  • the image capturing device 10 is configured to respectively acquire an image that reflects a winding state of the rope on the reel of the hoisting mechanism for the double hoisting mechanism; and the control device 100 is configured to: perform the following operations on the acquired image Performing decoding and binarization processing respectively to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the motor when the hook
  • FIG. 2 is a schematic view showing the layout of an image capture device and a reel.
  • the reels 60a, 60b (the two reels are respectively wound with ropes 70a and 70b) are respectively provided with an image collecting device 10a, 10b, which can collect the arrangement of the ropes on the reel.
  • the image acquired by the image capture device is shown in Figure 3, reference numeral 80 represents the reel bottom plate, and reference numeral 70 represents the tether wound on the reel bottom plate.
  • Figure 4 is a flow chart of image processing. As shown in Fig. 4, first, an image which reflects the state of winding of the rope on the reel is obtained by the image pickup device. Thereafter, the control device decodes and binarizes the image to generate a data matrix (the data matrix corresponding to the image shown in FIG. 3 is as shown in FIG. 5, and the value in the data matrix corresponds to the pixel in the image. a pixel of the display object (eg, a rope or a bottom plate, etc.) in the image corresponds to data "1" in the data matrix, and pixels of the object not displayed in the image (eg, pixels indicating blank) correspond to the data matrix The data “0” can of course be reversed.
  • a pixel of the display object eg, a rope or a bottom plate, etc.
  • the pixel of the display object in the image corresponds to the data “0” in the data matrix
  • the pixel of the object not displayed in the image corresponds to the data in the data matrix. ').
  • the rope winding state on the reel can be determined based on the data matrix, which will be described in detail below.
  • control device may further perform grayscale and denoising processing on the image, thereby improving the accuracy of image binarization.
  • FIG. 6A, 6B, and 6C are schematic diagrams showing a state in which the rope winding state is a normal state, a stacked rope state, and a hopping state, and corresponding data matrices, and FIG. 6A, FIG. 6B, and FIG. 6C and the following figures are respectively illustrated.
  • 7A the rope winding state shown in Fig. 7B shows only the upper half of the reel, and the lower half is not shown, and the corresponding data matrix is only for the upper half.
  • the value "0" represents the absence of an object (e.g., a rope or a bottom plate, etc.), and the value "1" represents an existing object.
  • the left and right columns in the data matrix represent the baffles on the reel bottom plate.
  • the fourth row can represent the arrangement of the ropes on the surface of the reel, which is Rule arrangement;
  • the third row and the fourth row may represent the arrangement of the ropes on the surface of the reel, which is a stacked rope state, that is, an irregular arrangement;
  • the fourth row It can represent the arrangement of the ropes on the surface of the reel, which is a state of hopping, that is, an irregular arrangement.
  • the winding state of the rope on the reel can be determined based on the data matrix.
  • determining the rope winding state on the reel based on the data matrix may include: Selecting data of a predetermined area as a judgment matrix in the data matrix (refer to the matrix defined by the frame of the data matrix shown in FIG. 6A, FIG. 6B, and FIG. 6C); determining the reel according to the numerical distribution rule of the judgment matrix The rope on the winding state.
  • the judgment matrix the value "0" represents the absence of a rope, and the value "1" represents the presence of a rope, in the case where the judgment matrix represents a discontinuity in the row of the rope winding state on the reel, Then, it is determined that the winding state of the rope on the reel is in a chaotic state.
  • the present invention is not limited thereto, and any method for determining the winding state of the rope based on the data matrix is applicable to this.
  • a judgment matrix may be adopted.
  • the value "0" represents the absence of an object (for example, a rope, a baffle or other object) and the value "1" represents the existence of the object, or the value "0" represents the presence of the object and the value "1" represents the absence of the object.
  • the judgment matrix the value "0" represents the absence of an object (for example, a rope, a baffle or other object) and the value "1" represents the existence of the object, or the value "0" represents the presence of the object and the value "1" represents the absence of the object.
  • FIG. 7A and 7B are schematic diagrams showing the winding state of the rope in the synchronized and unsynchronized state of the double hoisting mechanism, respectively.
  • the data matrix obtained according to the image acquired by the image capturing device should be the same, and in the case where the hoisting mechanism is not synchronized, according to the image collecting device The data matrix obtained from the acquired images should be different. Thereby, it can be judged whether or not the hoisting mechanism is synchronized, and the hook beam is necessarily inclined when the hoisting mechanism is not synchronized.
  • FIG. 8 is a schematic view showing the arrangement of the inclination sensor on the hook beam.
  • the tilt sensor 20, the solar panel 22, the battery 23, and the wireless transmission module 24 are all located on the hook beam 21, and the solar panel 22 and the battery 23 supply power to the tilt sensor 20 and the wireless transmission module 24, and the tilt sensor
  • the angle of inclination of the hook beam 21 can be detected and transmitted to the control device via the wireless transmission module 24.
  • the control device can determine whether the hook beam is tilted according to the received tilt angle.
  • the current detecting device 30 can detect the current of the motor of the double hoisting mechanism and transmit the current magnitude of the current to the control device.
  • the control device may determine that the hook beam is tilted when the absolute value of the difference of the currents is greater than a preset value.
  • the current can represent the output torque of the motor.
  • the output torque of the double hoisting mechanism is different, which causes the fact. That is, the hook beam is inclined, so that the torque applied to the double lifting mechanism by the lifting object is different, and the output torque of the double lifting mechanism is different. In this way, it is also possible to determine whether the hook beam is tilted.
  • the motor speed of the double lifting mechanism should be adjusted to make the hook beam level. For example, when the hook beam is inclined toward the lifting mechanism, the lifting speed of the lifting mechanism is too slow, and the rotation speed of the motor of the lifting mechanism can be increased, and the hook beam can be leveled (according to the inclination of the inclination sensor output) When judging), the motor speed of the hoisting mechanism is adjusted to be the same as the motor speed of the other hoisting mechanism.
  • control device is further configured to: determine, according to the data matrix, a rope winding state of the hoisting mechanism; a rope winding state of any of the double hoisting mechanisms is disordered In the rope state, the double hoisting mechanism is controlled to stop driving the hook beam to lift.
  • control device can control the double hoisting mechanism to lower the hoisting weight, re-arrange the rope by manual intervention, and return the rope winding state to the normal state.
  • the winding state of the rope can be identified by means of image acquisition by the image collecting device, and in the case of a disordered rope, the problem of the rope can be solved in time to avoid a safety accident.
  • control device is further configured to: perform at least one of: operating a data matrix of the two data matrices with a top warning position data matrix (eg, the top warning The position data matrix can be compared for the data matrix shown in FIG.
  • one of the two data matrices is The matrix is compared with a hoisting deceleration position data matrix (eg, the hoist deceleration position data matrix can be the data matrix shown in FIG. 9B), and when the two are equal and the double hoisting mechanism is not decelerating, the Double lifting mechanism deceleration; and a data matrix of the two data matrices and a lifting emergency braking position data matrix (eg, the lifting emergency braking position data matrix may be the data matrix shown in FIG.
  • a hoisting deceleration position data matrix eg, the hoist deceleration position data matrix can be the data matrix shown in FIG. 9B
  • a data matrix of the two data matrices and a lifting emergency braking position data matrix eg, the lifting emergency braking position data matrix may be the data matrix shown in FIG.
  • 9C For comparison, and when the two are equal and the double hoisting mechanism does not stop lifting, the brake mechanism 50 is controlled to brake and brake the double hoisting mechanism.
  • the hook beam is at a certain height, the data matrix obtained by the image acquisition device is obtained, and the height of the hook beam can be determined by the image acquisition state, and the height is equal to the predetermined height.
  • the corresponding control operation is carried out to avoid the top of the hook beam.
  • 9A, 9B, 9C, and 9D are schematic diagrams and corresponding data matrices of the crane with the double hoisting mechanism in the top warning position, the hoisting deceleration position, the hoisting emergency braking position, and the topping position, respectively.
  • FIG. 9A, FIG. 9B, FIG. 9C and The data matrix shown in Fig. 9D is a data matrix corresponding to the winding state of the upper half of the reel.
  • the solution of the present invention can solve three problems by combining a plurality of kinds of information (ie, image information, tilt information, current size information): (1) tilting of the anti-hook beam; (2) anti-corruption rope; (3) The anti-hook beam is topped.
  • the rope winding state of the reel is determined here, whether the chaotic rope is determined according to the winding state, and the position of the hook is determined according to the winding state, and is not limited to the crane, and can also be applied to the hoisting machine such as the rotary drilling rig. Constructed in the device.
  • the anti-corruption rope and the anti-hook beam top are not limited to the double lifting mechanism, and the single lifting mechanism is also applicable.
  • FIG. 10A, FIG. 10B, FIG. 10C and FIG. 10D respectively have a single lifting mechanism.
  • the crane's hook is in the top warning position, the lifting and deceleration position, the lifting emergency braking position and the top position and the corresponding data matrix.
  • the single lifting mechanism may not directly involve the hook beam, but directly drives the hook lifting .
  • the present invention also provides a method for determining a winding state of a rope of a reel, the method comprising: acquiring an image reflecting a state of winding of the rope on the reel; decoding and binarizing the image Processing to generate a data matrix; and determining a rope winding state on the reel based on the data matrix.
  • the present invention also provides a control method for a crane including a double hoisting mechanism, the hoisting mechanism comprising a reel, a rope wound on the reel, and a motor for driving the reel, the pair a lifting mechanism for driving the hook beam to lift and lower, the method comprising: acquiring, for the double lifting mechanism, an image that reflects a winding state of the rope on the reel of the lifting mechanism; Performing decoding and binarization processing respectively to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the motor when the hook beam is tilted
  • the rotational speed is such that the hook beam tends to be horizontal.
  • the present invention also provides a crane comprising the above-described control system for a crane including a double hoisting mechanism.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

A crane control method, a system and a crane based on image processing are disclosed. The control method comprises: in the double lifting mechanism of a crane, obtaining the image respectively that can reflect the winding state of the ropes wound on the drum of the lifting mechanism; decoding the image obtained and binaryating the image respectively so as to generate two data matrix; comparing the two data matrix so as to judge whether the hook crossbeam inclines; and adjusting the rotating speed of the motor so that the hook crossbeam tends to level when the hook crossbeam inclines. Said technical solution can judge whether the hook crossbeam inclines by processing the image, and adjust the motor rotating speed in case of the tilt so that the hook crossbeam tends to level, thus can avoid the problems caused by the tilt of the hook crossbeam.

Description

基于图像处理的起重机控制方法、 系统以及起重机 技术领域  Crane control method, system and crane based on image processing
本发明涉及工程机械领域, 具体地, 涉及一种用于确定卷筒的绳索缠绕状态的方 法、设备、用于包含双起升机构的起重机的控制方法、系统、 以及包含该系统的起重机。 背景技术  The present invention relates to the field of construction machinery, and in particular to a method, apparatus, control method, system for a crane including a double hoisting mechanism, and a crane including the same. Background technique
现有的塔式起重机一般采用双起升机构来抬吊物体, 每一起升机构由电机、 卷筒、 以及钢丝绳构成, 该双起升机构驱动一吊钩横梁起升和下降, 以抬吊物体。  The existing tower crane generally adopts a double lifting mechanism to lift the object, and each lifting mechanism is composed of a motor, a reel, and a wire rope, and the double lifting mechanism drives a hook beam to lift and lower to lift the object. .
然而, 双起升机构在同时工作时, 因电动机特性差异、 卷筒制造误差、 排绳状况 不同, 易导致吊钩横梁倾斜。 此时, 钢丝绳受力不平衡, 长期如此运行会导致结构、 传 动机构、 电气元件等偏载, 严重时可造成吊重坠落或设备损毁。 发明内容  However, when the double lifting mechanism is working at the same time, the hook beam is inclined due to the difference in motor characteristics, the manufacturing error of the drum, and the condition of the rope. At this time, the wire rope is unbalanced. If it is operated for a long time, it will cause the structure, the transmission mechanism, the electrical components and other eccentric loads. In severe cases, it may cause the hoist to fall or the equipment to be damaged. Summary of the invention
本发明的目的是提供一种用于确定卷筒的绳索缠绕状态的方法、 设备、 用于包含 双起升机构的起重机的控制方法、 系统、 以及包含该系统的起重机。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a method, apparatus, control method, system for a crane including a double hoisting mechanism, and a crane including the same for determining a winding state of a rope of a reel.
为了实现上述目的, 本发明提供一种用于确定卷筒的绳索缠绕状态的方法, 该方 法包括: 获取可反映所述卷筒上的绳索缠绕状态的图像; 对该图像进行解码及二值化处 理, 以生成数据矩阵; 以及基于该数据矩阵, 确定所述卷筒上的绳索缠绕状态。  In order to achieve the above object, the present invention provides a method for determining a winding state of a rope of a reel, the method comprising: acquiring an image reflecting a state of winding of a rope on the reel; decoding and binarizing the image Processing to generate a data matrix; and determining a rope winding state on the reel based on the data matrix.
相应的, 本发明还提供一种用于确定卷筒的绳索缠绕状态的设备, 该设备包括: 图像采集装置, 用于获取可反映所述卷筒上的绳索缠绕状态的图像; 以及控制装置, 用 于对所述图像进行解码及二值化处理, 以生成数据矩阵; 基于该数据矩阵, 确定所述卷 筒上的绳索缠绕状态。  Accordingly, the present invention also provides an apparatus for determining a winding state of a rope of a reel, the apparatus comprising: an image collecting device for acquiring an image reflecting a state of winding of the rope on the reel; and a control device, And used for decoding and binarizing the image to generate a data matrix; and determining a winding state of the rope on the reel based on the data matrix.
相应的, 本发明还提供一种用于包含双起升机构的起重机的控制方法, 该双起升 机构包含第一起升机构及第二起升机构, 该第一起升机构及第二起升机构均包含卷筒、 缠绕在卷筒上的绳索、 以及驱动该卷筒转动的电机, 该第一起升机构及第二起升机构用 于驱动吊钩横梁起升和下降, 该方法包括: 分别获取可反映所述第一起升机构的卷筒上 的绳索缠绕状态的图像以及可反映所述第二起升机构的卷筒上的绳索缠绕状态的图像; 对所获取的图像分别进行解码及二值化处理, 以生成两个数据矩阵; 比较该两个数据矩 阵, 以判断所述吊钩横梁是否发生倾斜; 以及在所述吊钩横梁倾斜的情况下, 调节所述 电机的转速, 以使得所述吊钩横梁趋于水平。 Correspondingly, the present invention also provides a control method for a crane including a double hoisting mechanism, the double hoisting mechanism comprising a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism Each includes a reel, a cord wound around the reel, and a motor that drives the reel to rotate, the first hoisting mechanism and the second hoisting mechanism for driving the hook beam to ascend and descend, the method comprising: separately obtaining An image of a winding state of the rope on the reel of the first hoisting mechanism and an image reflecting a state of winding of the rope on the reel of the second hoisting mechanism; and decoding and binary values of the acquired image respectively Processing to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the hook when the hook beam is tilted The rotational speed of the motor is such that the hook beam tends to level.
相应的, 本发明还提供一种用于包含双起升机构的起重机的控制系统, 该双起升 机构第一起升机构及第二起升机构, 该第一起升机构及第二起升机构均包含卷筒、 缠绕 在卷筒上的绳索、 以及驱动该卷筒转动的电机, 该第一起升机构及第二起升机构用于驱 动吊钩横梁起升和下降, 该系统包括: 图像采集装置, 用于分别获取可反映所述第一起 升机构的卷筒上的绳索缠绕状态的图像以及可反映所述第二起升机构的卷筒上的绳索 缠绕状态的图像; 控制装置, 用于执行以下操作: 对所获取的图像分别进行解码及二值 化处理, 以生成两个数据矩阵; 比较该两个数据矩阵, 以判断所述吊钩横梁是否发生倾 斜; 以及在所述吊钩横梁倾斜的情况下, 调节所述电机的转速, 以使得所述吊钩横梁趋 于水平。  Correspondingly, the present invention also provides a control system for a crane including a double hoisting mechanism, a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism The utility model comprises a reel, a rope wound on the reel, and a motor for driving the reel, wherein the first hoisting mechanism and the second hoisting mechanism are used for driving the lifting and lowering of the hook beam, the system comprises: an image collecting device And an image for respectively reflecting a winding state of the rope on the reel of the first hoisting mechanism and an image reflecting a winding state of the rope on the reel of the second hoisting mechanism; and a control device for executing The following operations: respectively decoding and binarizing the acquired images to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and tilting the hook beam In the case of the motor, the rotational speed of the motor is adjusted such that the hook beam tends to be horizontal.
相应的, 本发明还提供一种起重机, 该起重机包括上述用于包含双起升机构的起 重机的控制系统。  Accordingly, the present invention also provides a crane including the above-described control system for a crane including a double hoisting mechanism.
通过上述技术方案, 可通过图像处理的方式判断吊钩横梁是否发生倾斜, 并在发 生倾斜的情况下调节电机转速, 以使吊钩横梁趋于水平, 从而避免了背景技术部分所提 及的因吊钩横梁倾斜所引发的问题。  Through the above technical solution, whether the hook beam is tilted can be determined by image processing, and the motor rotation speed is adjusted in the case of tilting, so that the hook beam tends to be horizontal, thereby avoiding the factors mentioned in the background art. The problem caused by the tilting of the hook beam.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与下面的具 体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在附图中:  The drawings are intended to provide a further understanding of the invention, and are intended to be a In the drawing:
图 1为本发明提供的用于确定卷筒的绳索缠绕状态的系统的结构示意图; 图 2为图像采集装置与卷筒的布局示意图;  1 is a schematic structural view of a system for determining a winding state of a rope of a reel according to the present invention; FIG. 2 is a schematic view showing a layout of an image collecting device and a reel;
图 3为图像采集所采集的图像;  Figure 3 is an image acquired by image acquisition;
图 4为图像处理流程图;  Figure 4 is a flow chart of image processing;
图 5为对应于图 3所示的图像的数据矩阵;  Figure 5 is a data matrix corresponding to the image shown in Figure 3;
图 6A、 图 6B以及图 6C分别为绳索缠绕状态为正常状态、 叠绳状态、 及跳绕状态 的示意图及相应的数据矩阵;  6A, 6B and 6C are respectively a schematic diagram of a rope winding state being a normal state, a stacked rope state, and a hopping state, and corresponding data matrices;
图 7A及图 7B分别为双起升机构同步与不同步状态下的绳索缠绕状态示意图; 图 8为倾角传感器于吊钩横梁上的布置示意图;  7A and 7B are respectively schematic diagrams of the winding state of the rope in the synchronous and unsynchronized state of the double lifting mechanism; FIG. 8 is a schematic view showing the arrangement of the inclination sensor on the hook beam;
图 9A、 图 9B、 图 9C以及图 9D分别为具有双起升机构的起重机的吊钩处于冲顶 预警位置、起升减速位置、 起升紧急制动位置以及冲顶位置时的示意图及相应的数据矩 阵; 以及 9A, 9B, 9C, and 9D show the hook of the crane with the double hoisting mechanism in the top a schematic diagram of the warning position, the lifting and deceleration position, the lifting emergency braking position and the top position and the corresponding data matrix;
图 10A、 图 10B、 图 10C以及图 10D分别为具有单起升机构的起重机的吊钩处于 冲顶预警位置、起升减速位置、 起升紧急制动位置以及冲顶位置时的示意图及相应的数 据矩阵。 附图标记说明  10A, FIG. 10B, FIG. 10C, and FIG. 10D are respectively a schematic diagram of a hook of a crane having a single hoisting mechanism in a top warning position, a lifting and deceleration position, a lifting emergency braking position, and a topping position, respectively, and corresponding data matrices. . Description of the reference numerals
10、 10a, 10b 图像采集装置 倾角传感器  10, 10a, 10b image acquisition device inclination sensor
21 吊钩横梁 22 太阳能电池板  21 hook beam 22 solar panel
23 蓄电池 24 无线传输模块  23 Battery 24 Wireless Transmission Module
30 电流检测装 40 电机  30 Current Sense Pack 40 Motor
50 制动机构 60a、 60b 卷筒  50 brake mechanism 60a, 60b reel
70、 70a、 70b 绳索 80 底板  70, 70a, 70b rope 80 bottom plate
100 控制装置 25 起重臂  100 control unit 25 boom
26 载重小车 27 变幅拉杆  26 load trolley 27 horn trolley
29 吊钩 具体实施方式  29 hooks
以下结合附图对本发明的具体实施方式进行详细说明。 应当理解的是, 此处所描 述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
图 1 为本发明提供的用于确定卷筒的绳索缠绕状态的系统的结构示意图。 如图 1 所示, 本发明提供了一种用于包含双起升机构的起重机的控制系统, 该双起升机构包含 第一起升机构及第二起升机构, 该第一起升机构及第二起升机构均包含卷筒、 缠绕在卷 筒上的绳索、 以及驱动该卷筒转动的电机, 该第一起升机构及第二起升机构用于驱动吊 钩横梁起升和下降, 该系统包括: 图像采集装置 10, 用于针对所述双起升机构, 分别获 取可反映该起升机构的卷筒上的绳索缠绕状态的图像; 控制装置 100, 用于执行以下操 作: 对所获取的图像分别进行解码及二值化处理, 以生成两个数据矩阵; 比较该两个数 据矩阵, 以判断所述吊钩横梁是否发生倾斜; 以及在所述吊钩横梁倾斜的情况下, 调节 所述电机的转速, 以使得所述吊钩横梁趋于水平。  FIG. 1 is a schematic structural view of a system for determining a winding state of a rope of a reel according to the present invention. As shown in FIG. 1, the present invention provides a control system for a crane including a double hoisting mechanism, the double hoisting mechanism including a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second The hoisting mechanism comprises a reel, a rope wound on the reel, and a motor for driving the reel, the first hoisting mechanism and the second hoisting mechanism for driving the lifting and lowering of the hook beam, the system comprising The image capturing device 10 is configured to respectively acquire an image that reflects a winding state of the rope on the reel of the hoisting mechanism for the double hoisting mechanism; and the control device 100 is configured to: perform the following operations on the acquired image Performing decoding and binarization processing respectively to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the motor when the hook beam is tilted The rotational speed is such that the hook beam tends to be horizontal.
图 2为图像采集装置与卷筒的布局示意图。 如图 2所示, 可针对双起升机构的两 个卷筒 60a、 60b (该两个卷筒上分别缠绕有绳索 70a和 70b), 分别设置一图像采集装置 10a, 10b, 该图像采集装置可采集卷筒上的绳索的排布情况。 该图像采集装置所采集的 图像如图 3所示, 附图标记 80代表卷筒底板, 附图标记 70代表卷绕于该卷筒底板上的 绳索。 2 is a schematic view showing the layout of an image capture device and a reel. As shown in Figure 2, two for the double lifting mechanism The reels 60a, 60b (the two reels are respectively wound with ropes 70a and 70b) are respectively provided with an image collecting device 10a, 10b, which can collect the arrangement of the ropes on the reel. The image acquired by the image capture device is shown in Figure 3, reference numeral 80 represents the reel bottom plate, and reference numeral 70 represents the tether wound on the reel bottom plate.
图 4为图像处理流程图。 如图 4所示, 首先, 通过图像采集装置获取可反映所述 卷筒上的绳索缠绕状态的图像。 之后, 控制装置对该图像进行解码及二值化处理, 以生 成数据矩阵(对应于图 3所示的图像的数据矩阵如图 5所示, 数据矩阵中的值对应于所 述图像内的像素, 所述图像中显示对象(例如, 绳索或底板等) 的像素对应于数据矩阵 中的数据 "1", 所述图像中未显示对象的像素 (例如, 表示空白的像素) 对应于数据矩 阵中的数据" 0", 当然也可以反过来, 例如所述图像中显示对象的像素对应于数据矩阵 中的数据" 0", 所述图像中未显示对象的像素对应于数据矩阵中的数据 "r')。之后, 可基 于该数据矩阵, 确定所述卷筒上的绳索缠绕状态, 这将在以下进行详细描述。  Figure 4 is a flow chart of image processing. As shown in Fig. 4, first, an image which reflects the state of winding of the rope on the reel is obtained by the image pickup device. Thereafter, the control device decodes and binarizes the image to generate a data matrix (the data matrix corresponding to the image shown in FIG. 3 is as shown in FIG. 5, and the value in the data matrix corresponds to the pixel in the image. a pixel of the display object (eg, a rope or a bottom plate, etc.) in the image corresponds to data "1" in the data matrix, and pixels of the object not displayed in the image (eg, pixels indicating blank) correspond to the data matrix The data “0” can of course be reversed. For example, the pixel of the display object in the image corresponds to the data “0” in the data matrix, and the pixel of the object not displayed in the image corresponds to the data in the data matrix. '). Thereafter, the rope winding state on the reel can be determined based on the data matrix, which will be described in detail below.
优选地, 在对所述图像进行二值化处理之前, 所述控制装置还可对所述图像进行 灰度化及去噪处理, 这样可以提高图像二值化的精确度。  Preferably, before the binarization processing of the image, the control device may further perform grayscale and denoising processing on the image, thereby improving the accuracy of image binarization.
图 6A、 图 6B以及图 6C分别为绳索缠绕状态为正常状态、 叠绳状态、 及跳绕状态 的示意图及相应的数据矩阵, 需要说明的是, 图 6A、图 6B以及图 6C以及下面的图 7A、 图 7B中示出的绳索缠绕状态均仅显示了卷筒的上半部分, 而未显示下半部分, 相应的 数据矩阵也仅针对上半部分。 实际上, 无论是卷筒的上半部分、 下半部分还是某一局部 的部分 (例如, 卷筒上某一局部的伸缩缠绕状态), 只要可根据其对应的数据矩阵达到 相应的判断目的(例如, 判断绳索是否乱绳、 吊钩的位置等)即可, 而且对于乱绳而言, 卷筒各部分的缠绕状态均可能导致乱绳, 因此理想状态下应根据卷筒各部分(例如, 同 时考虑上部分与下部分)的缠绕状态来判断是否发生乱绳。本发明出于简化说明的目的, 在此仅以上半部分为例进行说明。 如图 6A、 图 6B以及图 6C所示, 在其所显示的数据 矩阵中, 数值" 0"代表不存在对象(例如, 绳索或底板等), 数值 "1"代表存在对象。 从图 中可很明显看出, 数据矩阵中的左右 3列均代表了卷筒底板上的挡板, 在图 6A的数据 矩阵中, 第 4行可代表卷筒表面的绳索排列情况, 其为规则排列; 在图 6B的数据矩阵 中, 第 3行和第 4行可代表卷筒表面的绳索排列情况, 其为叠绳状态, 即不规则排列; 在图 6C的数据矩阵中, 第 4行可代表卷筒表面的绳索排列情况, 其为跳绕状态, 即不 规则排列。 藉此, 可基于数据矩阵, 确定卷筒上的绳索缠绕状态。  6A, 6B, and 6C are schematic diagrams showing a state in which the rope winding state is a normal state, a stacked rope state, and a hopping state, and corresponding data matrices, and FIG. 6A, FIG. 6B, and FIG. 6C and the following figures are respectively illustrated. 7A, the rope winding state shown in Fig. 7B shows only the upper half of the reel, and the lower half is not shown, and the corresponding data matrix is only for the upper half. In fact, whether it is the upper part, the lower part of the reel or a part of the part (for example, the telescopic winding state of a part of the reel), as long as it can be judged according to its corresponding data matrix ( For example, it is sufficient to judge whether the rope is chaotic, the position of the hook, etc., and for the chaotic rope, the winding state of each part of the reel may cause the chaotic rope, so ideally, according to each part of the reel (for example, At the same time, consider the entanglement state of the upper part and the lower part) to judge whether or not a rope is generated. For the purpose of simplifying the description of the present invention, only the above half will be described as an example. As shown in Fig. 6A, Fig. 6B, and Fig. 6C, in the data matrix displayed therein, the value "0" represents the absence of an object (e.g., a rope or a bottom plate, etc.), and the value "1" represents an existing object. It can be clearly seen from the figure that the left and right columns in the data matrix represent the baffles on the reel bottom plate. In the data matrix of Fig. 6A, the fourth row can represent the arrangement of the ropes on the surface of the reel, which is Rule arrangement; In the data matrix of Fig. 6B, the third row and the fourth row may represent the arrangement of the ropes on the surface of the reel, which is a stacked rope state, that is, an irregular arrangement; in the data matrix of Fig. 6C, the fourth row It can represent the arrangement of the ropes on the surface of the reel, which is a state of hopping, that is, an irregular arrangement. Thereby, the winding state of the rope on the reel can be determined based on the data matrix.
具体而言, 基于所述数据矩阵来确定所述卷筒上的绳索缠绕状态可包括: 从所述 数据矩阵中选取一预定区域的数据作为判断矩阵 (请参见图 6A、 图 6B以及图 6C所示 的数据矩阵的框所限定的矩阵); 根据该判断矩阵的数值分布规律, 判断所述卷筒上的 绳索缠绕状态。 在所述判断矩阵内, 数值" 0"代表不存在绳索, 数值 "1 "代表存在绳索, 在所述判断矩阵中代表所述卷筒上绳索缠绕状态的行中的 1不连续的情况下, 则判定所 述卷筒上的绳索缠绕状态为乱绳状态。 当然, 在此仅例举了一种根据数据矩阵确定绳索 缠绕状态的方式, 本发明并不限于此, 任何基于数据矩阵确定绳索缠绕状态的方式皆适 用于此, 例如, 可取一判断矩阵, 在该判断矩阵中, 数值" 0"代表不存在对象 (例如, 绳索、挡板或其他对象)而数值 "1 "代表存在对象,又或者数值" 0"代表存在对象而数值 "1" 代表不存在对象。 Specifically, determining the rope winding state on the reel based on the data matrix may include: Selecting data of a predetermined area as a judgment matrix in the data matrix (refer to the matrix defined by the frame of the data matrix shown in FIG. 6A, FIG. 6B, and FIG. 6C); determining the reel according to the numerical distribution rule of the judgment matrix The rope on the winding state. In the judgment matrix, the value "0" represents the absence of a rope, and the value "1" represents the presence of a rope, in the case where the judgment matrix represents a discontinuity in the row of the rope winding state on the reel, Then, it is determined that the winding state of the rope on the reel is in a chaotic state. Of course, only one way of determining the winding state of the rope according to the data matrix is exemplified herein. The present invention is not limited thereto, and any method for determining the winding state of the rope based on the data matrix is applicable to this. For example, a judgment matrix may be adopted. In the judgment matrix, the value "0" represents the absence of an object (for example, a rope, a baffle or other object) and the value "1" represents the existence of the object, or the value "0" represents the presence of the object and the value "1" represents the absence of the object. Object.
图 7A及图 7B分别为双起升机构同步与不同步状态下的绳索缠绕状态示意图。 如 图 7A及图 7B所示,起升机构同步的情况下,根据图像采集装置所采集的图像得到的数 据矩阵应该是相同的, 而在起升机构不同步的情况下, 根据图像采集装置所采集的图像 得到的数据矩阵应该是不相同的。 藉此, 可判断起升机构是否同步, 在起升机构不同步 的情况下, 吊钩横梁必然是倾斜的。  7A and 7B are schematic diagrams showing the winding state of the rope in the synchronized and unsynchronized state of the double hoisting mechanism, respectively. As shown in FIG. 7A and FIG. 7B, in the case where the hoisting mechanism is synchronized, the data matrix obtained according to the image acquired by the image capturing device should be the same, and in the case where the hoisting mechanism is not synchronized, according to the image collecting device The data matrix obtained from the acquired images should be different. Thereby, it can be judged whether or not the hoisting mechanism is synchronized, and the hook beam is necessarily inclined when the hoisting mechanism is not synchronized.
以上介绍了如何根据图像采集装置所采集的图像判断吊钩横梁是否发生倾斜, 如 何判断吊钩横梁是否发生倾斜还可通过以下两种方式进行:  The above describes how to determine whether the hook beam is tilted according to the image captured by the image acquisition device. How to determine whether the hook beam is tilted or not can be performed in the following two ways:
( 1 ) 倾角传感器  (1) Tilt sensor
图 8为倾角传感器于吊钩横梁上的布置示意图。 如图 8所示, 倾角传感器 20、 太 阳能电池板 22、 蓄电池 23、 无线传输模块 24均位于吊钩横梁 21上, 太阳能电池板 22 及蓄电池 23给倾角传感器 20及无线传输模块 24供电, 倾角传感器 20可检测吊钩横梁 21的倾斜角度, 并经由无线传输模块 24发送给控制装置。 控制装置可根据所接收的倾 斜角度判断吊钩横梁是否发生倾斜。  Figure 8 is a schematic view showing the arrangement of the inclination sensor on the hook beam. As shown in FIG. 8, the tilt sensor 20, the solar panel 22, the battery 23, and the wireless transmission module 24 are all located on the hook beam 21, and the solar panel 22 and the battery 23 supply power to the tilt sensor 20 and the wireless transmission module 24, and the tilt sensor The angle of inclination of the hook beam 21 can be detected and transmitted to the control device via the wireless transmission module 24. The control device can determine whether the hook beam is tilted according to the received tilt angle.
(2) 电流检测装置  (2) Current detecting device
如图 1所示, 该电流检测装置 30可检测所述双起升机构的电机的电流, 并将该电 流的电流大小发送给控制装置。 该控制装置可在该电流之差的绝对值大于预设值时, 判 断所述述吊钩横梁发生倾斜。所述电流可代表电机的输出转矩, 当一起升机构的电机的 电流明显大于另一起升机构的电机的电流时, 代表双起升机构的输出转矩不一样, 而造 成这一事实的原因即为吊钩横梁发生了倾斜,从而导致起升物体施加至双起机构的力矩 不一样, 从而导致双起升机构的输出转矩不一样。 通过该方式, 亦可判断吊钩横梁是否 发生倾斜。 以上介绍了判断吊钩横梁是否发送倾斜的三种方式, 当通过任一种方式检测到吊 钩横梁发生倾斜时, 均应调节双起升机构的电机转速, 使吊钩横梁趋于水平。 例如, 当 吊钩横梁朝一起升机构倾斜时, 代表该起升机构起升速度过慢, 可提高该起升机构的电 机的转速, 待吊钩横梁达到水平 (可根据倾角传感器输出的倾角来判定) 时, 再将该起 升机构的电机转速调节至与另一起升机构的电机转速相同。 As shown in FIG. 1, the current detecting device 30 can detect the current of the motor of the double hoisting mechanism and transmit the current magnitude of the current to the control device. The control device may determine that the hook beam is tilted when the absolute value of the difference of the currents is greater than a preset value. The current can represent the output torque of the motor. When the current of the motor of the hoisting mechanism is significantly larger than the current of the motor of the other hoisting mechanism, the output torque of the double hoisting mechanism is different, which causes the fact. That is, the hook beam is inclined, so that the torque applied to the double lifting mechanism by the lifting object is different, and the output torque of the double lifting mechanism is different. In this way, it is also possible to determine whether the hook beam is tilted. The above describes three ways to determine whether the hook beam is sent obliquely. When the hook beam is tilted by any means, the motor speed of the double lifting mechanism should be adjusted to make the hook beam level. For example, when the hook beam is inclined toward the lifting mechanism, the lifting speed of the lifting mechanism is too slow, and the rotation speed of the motor of the lifting mechanism can be increased, and the hook beam can be leveled (according to the inclination of the inclination sensor output) When judging), the motor speed of the hoisting mechanism is adjusted to be the same as the motor speed of the other hoisting mechanism.
事实上, 造成吊钩横梁倾斜的原因有很多, 钢丝绳乱绳即为其中之一。 如果钢丝 绳在卷筒上排列很差 (即, 乱绳), 会导致钢丝横挤压磨损, 在排绳过程中产生巨大的 冲击载荷, 长时间积累会最终导致结构损坏、 钢丝绳断裂, 从而引发重大安全事故。 为 此, 优选地, 所述控制装置还用于执行以下操作: 基于所述数据矩阵, 确定所述起升机 构的绳索缠绕状态; 在所述双起升机构任一者的绳索缠绕状态为乱绳状态时, 控制所述 双起升机构停止驱动吊钩横梁起升。 此时, 控制装置可控制双起升机构将吊重降下来, 通过人工干预等方式, 重新排布绳索, 使绳索缠绕状态重归正常状态。 藉此, 可通过图 像采集装置采集图像的方式识别绳索缠绕状态, 并在发生乱绳的情况下, 及时解决该乱 绳问题, 避免引发安全事故。  In fact, there are many reasons for the inclination of the hook beam, and one of the ropes is one of them. If the wire rope is poorly arranged on the reel (ie, chaotic rope), it will cause the steel wire to be crushed and worn, and a huge impact load will be generated during the rope discharging process. The accumulation of a long time will eventually lead to structural damage and wire rope breakage, which will cause significant Security incident. To this end, preferably, the control device is further configured to: determine, according to the data matrix, a rope winding state of the hoisting mechanism; a rope winding state of any of the double hoisting mechanisms is disordered In the rope state, the double hoisting mechanism is controlled to stop driving the hook beam to lift. At this time, the control device can control the double hoisting mechanism to lower the hoisting weight, re-arrange the rope by manual intervention, and return the rope winding state to the normal state. Thereby, the winding state of the rope can be identified by means of image acquisition by the image collecting device, and in the case of a disordered rope, the problem of the rope can be solved in time to avoid a safety accident.
通过以上数据矩阵, 还可得知卷筒上绳索的缠绕层数及当前释放的绳索处于卷筒 上的位置, 从而得出其释放了多长的绳索, 进而精确判断出吊钩所处于的位置。 为防止 吊钩横梁冲顶, 优选地, 所述控制装置还用于执行以下操作中的至少一者: 将所述两个 数据矩阵中的一数据矩阵与冲顶预警位置数据矩阵(例如, 该冲顶预警位置数据矩阵可 为图 9A所示的数据矩阵) 进行比较, 并在两者相等时, 发出吊钩冲顶预警信号, 从而 提醒操作人员减速的警报信号;将所述两个数据矩阵中的一数据矩阵与起升减速位置数 据矩阵 (例如, 该起升减速位置数据矩阵可为图 9B所示的数据矩阵) 进行比较, 并在 两者相等且所述双起升机构未减速时, 控制所述双起升机构减速; 以及将所述两个数据 矩阵中的一数据矩阵与起升紧急制动位置数据矩阵(例如, 该起升紧急制动位置数据矩 阵可为图 9C所示的数据矩阵) 进行比较, 并在两者相等且所述双起升机构未停止起升 时, 控制制动机构 50进行制动, 制动所述双起升机构。 由于吊钩横梁处于一定高度时, 通过图像采集装置采集图像而得到的数据矩阵是一定的, 藉此, 可通过图像采集状态采 集图像的方式判断吊钩横梁的高度,并在该高度等于预定高度时,进行相应的控制操作, 以避免吊钩横梁冲顶。 图 9A、 图 9B、 图 9C以及图 9D分别为具有双起升机构的起重机 的吊钩处于冲顶预警位置、起升减速位置、 起升紧急制动位置以及冲顶位置时的示意图 及相应的数据矩阵, 且需要注意的是, 在此为了简化说明, 图 9A、 图 9B、 图 9C以及 图 9D所示的数据矩阵均为对应于卷筒上半部分绳索缠绕状态的数据矩阵。 本发明的方案通过对多种信息 (即, 图像信息、 倾角信息、 电流大小信息) 进行 融合处理, 可解决三方面的问题: (1 ) 防吊钩横梁倾斜; (2) 防乱绳; 以及 (3 ) 防吊 钩横梁冲顶。 需要说明了的是, 此处确定卷筒的绳索缠绕状态、 根据缠绕状态确定是否 发生乱绳以及根据缠绕状态确定吊钩的位置并不限应用于起重机,亦可应用于旋挖钻机 等具有卷扬机构的设备中。 除了防吊钩横梁倾斜, 防乱绳以及防吊钩横梁冲顶均不限于 双起升机构, 单起升机构亦适用, 例如图 10A、 图 10B、 图 10C以及图 10D分别为具有 单起升机构的起重机的吊钩处于冲顶预警位置、起升减速位置、 起升紧急制动位置以及 冲顶位置时的示意图及相应的数据矩阵, 单起升机构可不涉及吊钩横梁, 而是直接驱动 吊钩升降。 Through the above data matrix, it is also possible to know the number of winding layers of the rope on the reel and the position of the currently released rope on the reel, thereby obtaining how long the rope is released, and thus accurately determining the position of the hook. . In order to prevent the hook beam from being topped, preferably, the control device is further configured to: perform at least one of: operating a data matrix of the two data matrices with a top warning position data matrix (eg, the top warning The position data matrix can be compared for the data matrix shown in FIG. 9A, and when the two are equal, a hook top warning signal is issued to alert the operator to the deceleration alarm signal; one of the two data matrices is The matrix is compared with a hoisting deceleration position data matrix (eg, the hoist deceleration position data matrix can be the data matrix shown in FIG. 9B), and when the two are equal and the double hoisting mechanism is not decelerating, the Double lifting mechanism deceleration; and a data matrix of the two data matrices and a lifting emergency braking position data matrix (eg, the lifting emergency braking position data matrix may be the data matrix shown in FIG. 9C) For comparison, and when the two are equal and the double hoisting mechanism does not stop lifting, the brake mechanism 50 is controlled to brake and brake the double hoisting mechanism. When the hook beam is at a certain height, the data matrix obtained by the image acquisition device is obtained, and the height of the hook beam can be determined by the image acquisition state, and the height is equal to the predetermined height. At the same time, the corresponding control operation is carried out to avoid the top of the hook beam. 9A, 9B, 9C, and 9D are schematic diagrams and corresponding data matrices of the crane with the double hoisting mechanism in the top warning position, the hoisting deceleration position, the hoisting emergency braking position, and the topping position, respectively. , and it should be noted that, in order to simplify the description, FIG. 9A, FIG. 9B, FIG. 9C and The data matrix shown in Fig. 9D is a data matrix corresponding to the winding state of the upper half of the reel. The solution of the present invention can solve three problems by combining a plurality of kinds of information (ie, image information, tilt information, current size information): (1) tilting of the anti-hook beam; (2) anti-corruption rope; (3) The anti-hook beam is topped. It should be noted that the rope winding state of the reel is determined here, whether the chaotic rope is determined according to the winding state, and the position of the hook is determined according to the winding state, and is not limited to the crane, and can also be applied to the hoisting machine such as the rotary drilling rig. Constructed in the device. In addition to the anti-hook beam inclination, the anti-corruption rope and the anti-hook beam top are not limited to the double lifting mechanism, and the single lifting mechanism is also applicable. For example, FIG. 10A, FIG. 10B, FIG. 10C and FIG. 10D respectively have a single lifting mechanism. The crane's hook is in the top warning position, the lifting and deceleration position, the lifting emergency braking position and the top position and the corresponding data matrix. The single lifting mechanism may not directly involve the hook beam, but directly drives the hook lifting .
相应的, 本发明还提供了一种用于确定卷筒的绳索缠绕状态的方法, 该方法包括: 获取可反映所述卷筒上的绳索缠绕状态的图像; 对该图像进行解码及二值化处理, 以生 成数据矩阵; 以及基于该数据矩阵, 确定所述卷筒上的绳索缠绕状态。  Accordingly, the present invention also provides a method for determining a winding state of a rope of a reel, the method comprising: acquiring an image reflecting a state of winding of the rope on the reel; decoding and binarizing the image Processing to generate a data matrix; and determining a rope winding state on the reel based on the data matrix.
相应的, 本发明还提供了一种用于包含双起升机构的起重机的控制方法, 该起升 机构包含卷筒、 缠绕在卷筒上的绳索、 以及驱动该卷筒转动的电机, 该双起升机构用于 驱动吊钩横梁起升和下降, 该方法包括: 针对所述双起升机构, 分别获取可反映该起升 机构的卷筒上的绳索缠绕状态的图像; 对所获取的图像分别进行解码及二值化处理, 以 生成两个数据矩阵; 比较该两个数据矩阵, 以判断所述吊钩横梁是否发生倾斜; 以及在 所述吊钩横梁倾斜的情况下, 调节所述电机的转速, 以使得所述吊钩横梁趋于水平。  Accordingly, the present invention also provides a control method for a crane including a double hoisting mechanism, the hoisting mechanism comprising a reel, a rope wound on the reel, and a motor for driving the reel, the pair a lifting mechanism for driving the hook beam to lift and lower, the method comprising: acquiring, for the double lifting mechanism, an image that reflects a winding state of the rope on the reel of the lifting mechanism; Performing decoding and binarization processing respectively to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and adjusting the motor when the hook beam is tilted The rotational speed is such that the hook beam tends to be horizontal.
有关上述方法的具体细节及益处与上述控制系统的相同或相对应, 于此不再赘述。 相应的, 本发明还提供了一种起重机, 该起重机包括上述用于包含双起升机构的 起重机的控制系统。  The specific details and benefits of the above method are the same as or corresponding to those of the above control system, and will not be described herein. Accordingly, the present invention also provides a crane comprising the above-described control system for a crane including a double hoisting mechanism.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不限于上述实 施方式中的具体细节, 在本发明的技术构思范围内, 可以对本发明的技术方案进行多种 简单变型, 这些简单变型均属于本发明的保护范围。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特征, 在不矛 盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不必要的重复, 本发明对各 种可能的组合方式不再另行说明。  It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the invention may not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要其不违背本 发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and it should be regarded as the disclosure of the invention.

Claims

权利要求 一种用于确定卷筒的绳索缠绕状态的方法, 该方法包括:  Claims A method for determining a winding state of a rope of a reel, the method comprising:
获取可反映所述卷筒上的绳索缠绕状态的图像;  Obtaining an image that reflects a state of winding of the rope on the reel;
对该图像进行解码及二值化处理, 以生成数据矩阵; 以及  Decoding and binarizing the image to generate a data matrix;
基于该数据矩阵, 确定所述卷筒上的绳索缠绕状态。  Based on the data matrix, a state of winding of the rope on the reel is determined.
2、根据权利要求 1所述的方法, 其特征在于, 在对所述图像进行二值化处理之前, 该方法还包括: 对所述图像进行灰度化及去噪处理。 The method according to claim 1, wherein before the binarizing the image, the method further comprises: performing grayscale and denoising processing on the image.
3、 根据权利要求 1或 2所述的方法, 其特征在于, 基于该数据矩阵来确定所述卷 筒上的绳索缠绕状态包括: The method according to claim 1 or 2, wherein determining the winding state of the rope on the reel based on the data matrix comprises:
从所述数据矩阵中选取一预定区域的数据作为判断矩阵;  Selecting data of a predetermined area from the data matrix as a judgment matrix;
根据该判断矩阵的数值分布规律, 确定所述卷筒上的绳索缠绕状态。  According to the numerical distribution law of the judgment matrix, the winding state of the rope on the reel is determined.
4、 根据权利要求 3所述的方法, 其特征在于, 数值" 0"代表不存在绳索, 数值 "1" 代表存在绳索, 在所述判断矩阵中代表所述卷筒上绳索缠绕状态的行中的 1不连续的情 况下, 则判定所述卷筒上的绳索缠绕状态为乱绳状态。 4. The method according to claim 3, wherein a value of "0" represents the absence of a rope, and a value of "1" represents the presence of a rope, in the judgment matrix representing a winding state of the rope on the reel. In the case where the 1 is not continuous, it is determined that the winding state of the rope on the reel is in a chaotic state.
5、 一种用于确定卷筒的绳索缠绕状态的设备, 该设备包括: 5. An apparatus for determining a winding state of a rope of a reel, the apparatus comprising:
图像采集装置, 用于获取可反映所述卷筒上的绳索缠绕状态的图像; 以及 控制装置, 用于对所述图像进行解码及二值化处理, 以生成数据矩阵; 基于该数 据矩阵, 确定所述卷筒上的绳索缠绕状态。  An image acquisition device, configured to acquire an image that reflects a state of winding of the rope on the reel; and control means for decoding and binarizing the image to generate a data matrix; determining, based on the data matrix, The rope on the reel is wound.
6、 根据权利要求 5所述的设备, 其特征在于, 所述控制装置还用于在对所述图像 进行二值化处理之前, 对所述图像进行灰度化及去噪处理。 The device according to claim 5, wherein the control device is further configured to perform grayscale and denoising processing on the image before performing binarization processing on the image.
7、 根据权利要求 5或 6所述的设备, 其特征在于, 所述控制装置用于从所述数据 矩阵中选取一预定区域的数据作为判断矩阵; 根据该判断矩阵的数值分布规律, 判断所 述卷筒上的绳索缠绕状态。 The device according to claim 5 or 6, wherein the control device is configured to select data of a predetermined area from the data matrix as a judgment matrix; and determine a location according to a numerical distribution rule of the judgment matrix The rope winding state on the reel.
8、 根据权利要求 7所述的设备, 其特征在于, 数值" 0"代表不存在绳索, 数值 "1" 代表存在绳索,所述控制装置用于在所述判断矩阵中代表所述卷筒上绳索缠绕状态的行 中的 1不连续的情况下, 判定所述卷筒上的绳索缠绕状态为乱绳状态。 8. Apparatus according to claim 7, characterized in that the value "0" represents the absence of a rope, the value "1" represents the presence of a rope, said control means for representing said reel in said decision matrix In the case where the one of the rows of the rope winding state is discontinuous, it is determined that the winding state of the rope on the reel is in a chaotic state.
9、 一种用于包含双起升机构的起重机的控制方法, 该双起升机构包含第一起升机 构及第二起升机构,该第一起升机构及第二起升机构均包含卷筒、缠绕在卷筒上的绳索、 以及驱动该卷筒转动的电机,该第一起升机构及第二起升机构用于驱动吊钩横梁起升和 下降, 该方法包括: 9. A control method for a crane including a double hoisting mechanism, the double hoisting mechanism comprising a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism each comprising a reel, a rope wound on the reel and a motor for driving the reel, the first hoisting mechanism and the second hoisting mechanism for driving the hook beam to ascend and descend, the method comprising:
分别获取可反映所述第一起升机构的卷筒上的绳索缠绕状态的图像以及可反映所 述第二起升机构的卷筒上的绳索缠绕状态的图像;  Obtaining an image respectively reflecting a state in which the rope is wound on the reel of the first hoisting mechanism and an image reflecting a winding state of the rope on the reel of the second hoisting mechanism;
对所获取的图像分别进行解码及二值化处理, 以生成两个数据矩阵;  Decoding and binarizing the acquired images separately to generate two data matrices;
比较该两个数据矩阵, 以判断所述吊钩横梁是否发生倾斜; 以及  Comparing the two data matrices to determine whether the hook beam is tilted;
在所述吊钩横梁倾斜的情况下, 调节所述电机的转速, 以使得所述吊钩横梁趋于 水平。  In the case where the hook beam is inclined, the rotational speed of the motor is adjusted such that the hook beam tends to be horizontal.
10、 根据权利要求 9所述的方法, 其特征在于, 该方法还包括: The method according to claim 9, wherein the method further comprises:
检测所述吊钩横梁的倾角, 以判断所述吊钩横梁是否发生倾斜; 和 /或  Detecting a tilt angle of the hook beam to determine whether the hook beam is tilted; and/or
检测所述第一起升机构及第二起升机构的电机的电流, 并在该电流之差的绝对值 大于预设值时, 判断所述述吊钩横梁发生倾斜。  The currents of the motors of the first hoisting mechanism and the second hoisting mechanism are detected, and when the absolute value of the difference of the currents is greater than a preset value, it is determined that the hook beam is tilted.
11、 根据权利要求 9所述的方法, 其特征在于, 该方法还包括: The method according to claim 9, wherein the method further comprises:
基于所述第一起升机构或第二起升机构的数据矩阵, 确定所述第一起升机构或第 二起升机构的绳索缠绕状态;  Determining a rope winding state of the first hoisting mechanism or the second hoisting mechanism based on a data matrix of the first hoisting mechanism or the second hoisting mechanism;
在所述第一起升机构或第二起升机构的绳索缠绕状态为乱绳状态时, 控制所述第 一起升机构及第二起升机构停止驱动吊钩横梁起升。  When the rope winding state of the first hoisting mechanism or the second hoisting mechanism is in a tangled state, the first hoisting mechanism and the second hoisting mechanism are controlled to stop driving the hook beam to rise.
12、 根据权利要求 11所述的方法, 其特征在于, 基于所述第一起升机构或第二起 升机构的数据矩阵来确定所述卷筒上的绳索缠绕状态包括: 12. The method according to claim 11, wherein determining a winding state of the rope on the reel based on a data matrix of the first hoisting mechanism or the second hoisting mechanism comprises:
从所述第一起升机构或第二起升机构的数据矩阵中选取一预定区域的数据作为判 断矩阵; 根据该判断矩阵的数值分布规律, 确定所述卷筒上的绳索缠绕状态。 Selecting data of a predetermined area from the data matrix of the first hoisting mechanism or the second hoisting mechanism as a judgment matrix; According to the numerical distribution law of the judgment matrix, the winding state of the rope on the reel is determined.
13、根据权利要求 12所述的方法, 其特征在于, 数值" 0"代表不存在绳索, 数值" 1" 代表存在绳索, 在所述判断矩阵中代表所述卷筒上绳索缠绕状态的行中的 1不连续的情 况下, 则判定所述卷筒上的绳索缠绕状态为乱绳状态。 13. Method according to claim 12, characterized in that the value "0" represents the absence of a rope, the value "1" represents the presence of a rope, in the judgment matrix representing the winding state of the rope on the reel In the case where the 1 is not continuous, it is determined that the winding state of the rope on the reel is in a chaotic state.
14、 根据权利要求 9或 11所述的方法, 其特征在于, 该方法还包括以下步骤中的 至少一者: 14. Method according to claim 9 or 11, characterized in that the method further comprises at least one of the following steps:
将所述两个数据矩阵中的一数据矩阵与冲顶预警位置数据矩阵进行比较, 并在两 者相等时, 发出吊钩冲顶预警信号;  Comparing a data matrix of the two data matrices with a top warning location data matrix, and when the two are equal, issuing a hook top warning signal;
将所述两个数据矩阵中的一数据矩阵与起升减速位置数据矩阵进行比较, 并在两 者相等且所述第一起升机构及第二起升机构未减速时,控制所述第一起升机构及第二起 升机构减速; 以及  Comparing one of the two data matrices with the hoisting deceleration position data matrix, and controlling the first hoist when the two are equal and the first hoisting mechanism and the second hoisting mechanism are not decelerating The mechanism and the second hoisting mechanism are decelerating;
将所述两个数据矩阵中的一数据矩阵与起升紧急制动位置数据矩阵进行比较, 并 在两者相等且所述第一起升机构及第二起升机构未停止起升时,制动所述第一起升机构 及第二起升机构。  Comparing a data matrix of the two data matrices with a lifting emergency braking position data matrix, and braking when the two are equal and the first lifting mechanism and the second lifting mechanism are not stopped to lift The first hoisting mechanism and the second hoisting mechanism.
15、 一种用于包含双起升机构的起重机的控制系统, 该双起升机构包含第一起升 机构及第二起升机构, 该第一起升机构及第二起升机构均包含卷筒、 缠绕在卷筒上的绳 索、 以及驱动该卷筒转动的电机, 该第一起升机构及第二起升机构用于驱动吊钩横梁起 升和下降, 该系统包括: 15. A control system for a crane including a double hoisting mechanism, the double hoisting mechanism comprising a first hoisting mechanism and a second hoisting mechanism, the first hoisting mechanism and the second hoisting mechanism each comprising a reel, a rope wound on the reel and a motor for driving the reel, the first hoisting mechanism and the second hoisting mechanism for driving the hook beam to ascend and descend, the system comprising:
图像采集装置, 用于分别获取可反映所述第一起升机构的卷筒上的绳索缠绕状态 的图像以及可反映所述第二起升机构的卷筒上的绳索缠绕状态的图像;  An image capturing device, configured to respectively acquire an image that reflects a winding state of the rope on the reel of the first hoisting mechanism and an image that reflects a winding state of the rope on the reel of the second hoisting mechanism;
控制装置, 用于执行以下操作:  Control device, used to perform the following operations:
对所获取的图像分别进行解码及二值化处理, 以生成两个数据矩阵; 比较该两个数据矩阵, 以判断所述吊钩横梁是否发生倾斜; 以及 在所述吊钩横梁倾斜的情况下, 调节所述电机的转速, 以使得所述吊钩横梁 趋于水平。  Decoding and binarizing the acquired images to generate two data matrices; comparing the two data matrices to determine whether the hook beam is tilted; and in the case where the hook beam is tilted Adjusting the rotational speed of the motor such that the hook beam tends to be horizontal.
16、 根据权利要求 15所述的系统, 其特征在于, 该系统还包括: 倾角传感器, 用于检测所述吊钩横梁的倾角; The system according to claim 15, wherein the system further comprises: a tilt sensor for detecting an inclination of the hook beam;
所述控制装置用于根据所述倾角, 判断所述吊钩横梁是否发生倾斜。  The control device is configured to determine whether the hook beam is tilted according to the inclination angle.
17、 根据权利要求 15所述的系统, 其特征在于, 该系统还包括: 17. The system of claim 15 further comprising:
电流检测装置, 用于检测所述第一起升机构及第二起升机构的电机的电流; 所述控制装置用于在所述电流之差的绝对值大于预设值时, 判断所述述吊钩横梁 发生倾斜。  a current detecting device, configured to detect currents of the motors of the first lifting mechanism and the second lifting mechanism; the control device is configured to determine the hanging when the absolute value of the difference of the currents is greater than a preset value The hook beam is tilted.
18、 根据权利要求 15所述的系统, 其特征在于, 所述控制装置还用于执行以下操 作: 18. The system according to claim 15, wherein the control device is further configured to perform the following operations:
基于所述第一起升机构或第二起升机构的数据矩阵, 确定所述第一起升机构或第 二起升机构的绳索缠绕状态;  Determining a rope winding state of the first hoisting mechanism or the second hoisting mechanism based on a data matrix of the first hoisting mechanism or the second hoisting mechanism;
在所述第一起升机构或第二起升机构的绳索缠绕状态为乱绳状态时, 控制所述第 一起升机构及第二起升机构停止驱动吊钩横梁起升。  When the rope winding state of the first hoisting mechanism or the second hoisting mechanism is in a tangled state, the first hoisting mechanism and the second hoisting mechanism are controlled to stop driving the hook beam to rise.
19、 根据权利要求 18所述的系统, 其特征在于, 基于所述第一起升机构或第二起 升机构的数据矩阵来确定所述卷筒上的绳索缠绕状态包括: 19. The system of claim 18, wherein determining a winding state of the rope on the reel based on a data matrix of the first hoisting mechanism or the second hoisting mechanism comprises:
从所述第一起升机构或第二起升机构的数据矩阵中选取一预定区域的数据作为判 断矩阵;  Selecting data of a predetermined area from the data matrix of the first hoisting mechanism or the second hoisting mechanism as a judgment matrix;
根据该判断矩阵的数值分布规律, 确定所述卷筒上的绳索缠绕状态。  According to the numerical distribution law of the judgment matrix, the winding state of the rope on the reel is determined.
20、根据权利要求 19所述的系统, 其特征在于, 数值" 0"代表不存在绳索, 数值" 1" 代表存在绳索, 在所述判断矩阵中代表所述卷筒上绳索缠绕状态的行中的 1不连续的情 况下, 则判定所述卷筒上的绳索缠绕状态为乱绳状态。 20. System according to claim 19, characterized in that the value "0" represents the absence of a rope and the value "1" represents the presence of a rope, in the judgment matrix representing the winding state of the rope on the reel. In the case where the 1 is not continuous, it is determined that the winding state of the rope on the reel is in a chaotic state.
21、根据权利要求 15或 18所述的系统, 其特征在于, 所述控制装置还用于执行以 下操作中的至少一者: The system according to claim 15 or 18, wherein said control means is further for performing at least one of the following operations:
将所述两个数据矩阵中的一数据矩阵与冲顶预警位置数据矩阵进行比较, 并在两 者相等时, 发出吊钩冲顶预警信号;  Comparing a data matrix of the two data matrices with a top warning location data matrix, and when the two are equal, issuing a hook top warning signal;
将所述两个数据矩阵中的一数据矩阵与起升减速位置数据矩阵进行比较, 并在两 者相等且所述第一起升机构及第二起升机构未执行减速操作时,控制所述第一起升机构 及第二起升机构减速; 以及 Comparing one of the two data matrices with the hoisting deceleration position data matrix, and in two Controlling the first hoisting mechanism and the second hoisting mechanism to decelerate when the first hoisting mechanism and the second hoisting mechanism are not performing the deceleration operation;
将所述两个数据矩阵中的一数据矩阵与起升紧急制动位置数据矩阵进行比较, 并 在两者相等且所述第一起升机构及第二起升机构未停止起升时,制动所述第一起升机构 及第二起升机构。  Comparing a data matrix of the two data matrices with a lifting emergency braking position data matrix, and braking when the two are equal and the first lifting mechanism and the second lifting mechanism are not stopped to lift The first hoisting mechanism and the second hoisting mechanism.
22、一种起重机,该起重机包括根据权利要求 15-21中任一项权利要求所述的系统。 22. A crane comprising a system according to any of claims 15-21.
PCT/CN2012/082181 2012-09-27 2012-09-27 Crane control method, system and crane based on image processing WO2014047840A1 (en)

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