WO2014045292A1 - Improved process for the preparation of linezolid intermediate - Google Patents

Improved process for the preparation of linezolid intermediate Download PDF

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WO2014045292A1
WO2014045292A1 PCT/IN2012/000629 IN2012000629W WO2014045292A1 WO 2014045292 A1 WO2014045292 A1 WO 2014045292A1 IN 2012000629 W IN2012000629 W IN 2012000629W WO 2014045292 A1 WO2014045292 A1 WO 2014045292A1
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group
formula
substituted
compound
mixture
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PCT/IN2012/000629
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French (fr)
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Dodda Mohan Rao
Buthukuri Venkat Reddy
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Symed Labs Limited
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D263/00Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings
    • C07D263/02Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings
    • C07D263/08Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D263/16Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D263/18Oxygen atoms
    • C07D263/20Oxygen atoms attached in position 2
    • C07D263/24Oxygen atoms attached in position 2 with hydrocarbon radicals, substituted by oxygen atoms, attached to other ring carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D295/00Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/04Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms
    • C07D295/12Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly or doubly bound nitrogen atoms
    • C07D295/135Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly or doubly bound nitrogen atoms with the ring nitrogen atoms and the substituent nitrogen atoms separated by carbocyclic rings or by carbon chains interrupted by carbocyclic rings

Definitions

  • the present invention relates to improved, commercially viable and industrially advantageous processes for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone using novel intermediates, which is useful intermediate in the synthesis of Linezolid. BACKGROUND OF THE INVENTION
  • U.S. Patent No. 5,688,792 (hereinafter referred to as the '792 patent), assigned to Pharmacia & Upjohn Company, discloses a variety of oxazine and thiazine oxazolidinone derivatives and their stereochemically isomeric forms, processes for their preparation, pharmaceutical compositions comprising the derivatives, and method of use thereof.
  • These compounds are useful antimicrobial agents, effective against a number of human and veterinary pathogens, particularly gram-positive aerobic bacteria such as multiply-resistant staphylococci, streptococci and enterococci as well as anaerobic organisms and acid-fast organisms.
  • Linezolid a member of the oxazolidinone class of drugs and chemically named as N-[[(5S)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxo-5- oxazolidinyl]methyl]acetamide, is active against most Gram-positive bacteria that cause disease, including streptococci, vancomycin-resistant enterococci (VRE), and methicillin- resistant Staphylococcus aureus (MRSA).
  • Linezolid is represented by the following structural formula I: ⁇ *
  • Linezolid infections of the skin and soft tissues and pneumonia (particularly hospital-acquired pneumonia).
  • Linezolid is marketed by Pfizer under the trade names Zyvox (in the United States, United Kingdom, Australia, and several other countries), Zyvoxid (in Europe), and Zyvoxam (in Canada and Mexico).
  • (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone is prepared by reacting 3-fluoro-4- morpholinyl aniline with benzyl chloroformate in the presence of sodium bicarbonate to produce N-carbobenzyloxy-3-fluoro-4-morpholinyl aniline, which is then reacted with a solution of (R)-glycidyl butyrate in tetrahydrofuran in the presence of n-butyl lithium/hexane at a temperature of -78°C under nitrogen atmosphere, followed by tedious work-up and isolation methods to produce the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone.
  • the (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone intermediate is subsequently converted to Linezolid by reacting with methanesulfonyl chloride in the presence of triethylamine in methylene chloride under nitrogen atmosphere to produce (5R)-[[3-[3-fluoro-4-(4- morpholinyl)]phenyl]-2-oxo-5-oxazolidinyl]methyl methanesulfonate, which is then reacted with sodium azide to produce (5R)-[[3-[3-fluoro-4-(4-morpholinyl)]phenyl]-2-oxo- 5-oxazolidinyl]methyl azide.
  • the resulting azide intermediate is hydrogenated in the presence of 10% palladium/carbon, followed by reaction with acetic anhydride to produce Linezolid.
  • U.S. Patent No. 5,837,870 discloses a process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone.
  • tetrahydrofuran is mixed with t-amyl alcohol, followed by the addition of butyl lithium in hexanes with agitation to produce a lithium t-amylate mixture, which is then added to solution of N-carbobenzyloxy-3-fluoro-4-morpholinyl aniline [obtained as per the process described in J. Med.
  • Tetrahydrofuran is mixed with S-(+)-3-chloro-l,2-propanediol, the resulting mixture is cooled to -16°C, followed by the addition of potassium t-butoxide in tetrahydrofuran while maintaining the temperature at less than -10°C.
  • the resulting slurry is stirred at -14°C to 0°C for 1 hour and then added to the lithium anion mixture while maintaining both mixtures at 0°C, then rinsed in with tetrahydrofuran.
  • the resulting slurry is stirred for 2 hours at 20-23°C and then cooled to 6°C, followed by the addition of a mixture of citric acid monohydrate in water.
  • the resultant liquid phases are separated and the lower aqueous phase is washed with ethyl acetate.
  • the organic layers are combined and solvent is removed under reduced pressure.
  • Heptane and water are added to the resulting mass and the solvent is removed by reduced pressure until a total volume of 5 ml remains.
  • the precipitated product is collected by vacuum filtration and washed with water and then dried in a stream of nitrogen to produce (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone.
  • Desirable process properties include non-hazardous conditions, environmentally friendly and easy to handle reagents, reduced cost, greater simplicity, increased purity, and increased yield of the product, thereby enabling the production of Linezolid, in high purity and with high yield. ⁇
  • the present inventors have surprisingly found that (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone can be prepared in high purity and with high yield, by reacting 3-fluoro-4-morpholinyl aniline with (R)-glycidol, or an ester or an ether derivative thereof, to produce a novel 2-hydroxypropyl intermediate, which is then subjected cyclization using a suitable reagent to produce (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-mo ⁇ holinyl)phenyl]-2-oxazolidinone or an ester, or an ether derivative thereof.
  • provided herein are efficient, industrially advantageous and environmentally friendly processes for the preparation of (5R)-5-(hydroxymethyi)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone and its derivatives, in high yield and with high purity, using novel intermediates.
  • the processes disclosed herein avoid the tedious and cumbersome procedures of the prior processes, thereby resolving the problems associated with the processes described in the prior art, which is " more convenient to operate at lab scale and in commercial scale operations.
  • R is hydrogen or an hydroxyl protecting group Ri.
  • the present invention also encompasses the use of the novel 2- hydroxypropyl intermediate compounds of formula IV disclosed herein for preparing Linezolid.
  • the process avoids the use of highly flammable or explosive chemicals like n-butyl lithium, hexane and heptane; iv) the process avoids the use of highly toxic or hazardous chemicals like phosgene, pyridinium p-toluenesulfonate, potassium t-butoxide and dioxane;
  • the process avoids the use of tedious and cumbersome procedures like prolonged reaction time periods, very low temperatures (-78°C or -16°C), multiple process steps, column chromatographic purifications, multiple isolations, additional and excess amounts of solvents;
  • R t is a hydroxyl protecting group
  • the linezolid intermediate, (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone, of formula II contains one chiral centre and thus exists as two optical isomers, i.e. enantiomers (R & S-isomers).
  • enantiomers R & S-isomers
  • the process disclosed herein encompasses the preparation of both enantiomers and mixtures thereof in all proportions.
  • the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group.
  • the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and a most specific leaving group is CI or toluenesulfonyloxy.
  • the group R in the compounds of formulae IV, VI and Via is hydrogen.
  • the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group Ri.
  • the "protecting group for a hydroxyl group” is not particularly limited provided that it can stably protect the hydroxyl group in the reaction, and specifically refers to a protecting group capable of being cleaved by a chemical step such as hydrogenolysis, hydrolysis, electrolysis and photolysis.
  • Exemplary hydroxyl protecting groups 'R ⁇ include, but are not limited to, a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci -6 alkyl)silyl (where the alkyl groups may be the same or different), a tri(C 6- io aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated
  • the hydroxyl protecting group is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2- bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl,
  • Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • the reaction in step-(a) can be carried out in the presence or absence of a reaction inert solvent. In one embodiment, the reaction in step-(a) is carried out in the presence of a solvent or a mixture of solvents.
  • Exemplary solvents used in step-(a) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
  • the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, ⁇ , ⁇ -dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
  • the reaction in step-(a) is optionally carried out in the presence of a base.
  • the base is an organic or inorganic base, and most specifically an inorganic base.
  • Exemplary bases include, but are not limited to, collidine, trimethylamine, tributylamine, triethylamine, diisopropylethylamine, N-methylmorpholine, pyridine, 4- (N,N-dimethylamino)pyridine and 1-alkylimidazole; hydroxides, alkoxides, bicarbonates and carbonates of alkali or alkaline earth metals.
  • Specific bases are collidine, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium tert-butoxide, sodium isopropoxide and potassium tert-butoxide; and most specifically sodium hydroxide, potassium hydroxide and collidine.
  • reaction temperature and time period will ordinarily depend on the starting compounds and the solvent employed in the reaction.
  • the reaction in step-(a) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 25°C to the reflux temperature of the solvent used, and more specifically at the reflux temperature of the solvent used.
  • the reaction time may vary between about 5 hours to about 35 hours, specifically about 8 hours to about 24 hours, and more specifically about 12 hours to about 20 hours.
  • the reaction mass containing the 2-hydroxypropyl intermediate compound of formula IV obtained in step-(a) may be subjected to usual work up such as a washing, an extraction, a pH adjustment, an evaporation, a layer separation, a decolorization, or a combination thereof.
  • the reaction mass may be used directly in the next step to produce the compound of formula II or formula III, or the compound of formula IV may be isolated and/or recrystallized and then used in the next step.
  • the 2-hydroxypropyl compound of formula IV is isolated and/or re-crystallized from a suitable solvent by conventional methods such as cooling, seeding, partial removal of the solvent from the solution, by adding an anti-solvent to the solution, evaporation, vacuum distillation, or a combination thereof.
  • the solvent used for isolating and/or recrystallizing the pure 2-hydroxypropyl compound of formula IV is selected from the group consisting of water, an alcohol, a ketone, an ether, an ester, a hydrocarbon solvent, a halogenated hydrocarbon, and mixtures thereof.
  • the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
  • a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]- propane-1 ,2-diol of formula IVa (formula IV, wherein R is hydrogen):
  • a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-3-[[3-Fluoro-4-(4- morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula IVb (formula IV, wherein R is butyryl):
  • a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-l-Benzyloxy-3-[[3-fluoro-4-(4- morpholinyl)phenyl] amino] -2-propanol of formula IVc (formula IV, wherein R is benzyl):
  • the 2-hydroxypropyl derivative of formula IV or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, is novel and forms another aspect of the present invention.
  • Salts of the compounds of formulae II, III, IV and VIII, as used herein, may include acid addition salts.
  • the acid addition salts are derived from a therapeutically acceptable acid such as hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, oxalic acid, acetic acid, propionic acid, phosphoric acid, succinic acid, maleic acid, fumaric acid, citric acid, glutaric acid, tartaric acid, benzenesulfonic acid, toluenesulfonic acid, di-p-toluoyl-L- (+)-tartaric acid, malic acid, ascorbic acid, and the like.
  • a therapeutically acceptable acid such as hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, oxalic acid, acetic acid, propionic acid, phosphoric acid, succinic acid, maleic acid, fumaric acid, citric acid, glutaric acid, tartaric acid,
  • Exemplary salts of the compounds of formulae II, III, IV and VIII include, but are not limited to, hydrochloride, hydrobromide, sulfate, nitrate, phosphate, acetate, propionate, oxalate, succinate, maleate, fumarate, benzenesulfonate, toluenesulfonate, citrate, tartrate, and the like. '
  • the carbonylation reaction in step-(b) is carried out in the presence of a solvent or a mixture of solvents.
  • Exemplary solvents used in step-(b) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
  • the solvent used in step-(b) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2 -methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, ⁇ , ⁇ -dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof. Most specific solvents are dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
  • step-(b) The carbonylation reaction in step-(b) is performed using any carbonylating agent commonly known for such purpose.
  • Exemplary carbonylating agents used in step-(b) include, but are not limited to, ⁇ , ⁇ '-carbonyldiimidazole, phosgene, diphosgene, triphosgene, dialkyl carbonates, substituted or unsubstituted alkyl chloroformates, substituted or unsubstituted aryl chloroformates, substituted or unsubstituted aralkyl chloroformates, and the like.
  • cycloalkyl denotes a non-aromatic mono- or multicyclic ring system of 3 to 10 carbon atoms, preferably of about 5 to about 10 carbon atoms.
  • exemplary monocyclic cycloalkyl groups include cyclopentyl, cyclohexyl, cycloheptyl and the like.
  • aralkyl denotes an aryl-alkyl group wherein the aryl and alkyl are as herein described. Preferred aralkyls contain a lower alkyl moiety. Exemplary aralkyl groups include benzyl, 2-phenethyl and naphthalenemethyl.
  • aryl denotes an aromatic monocyclic or multicyclic ring system of 6 to 10 carbon atoms.
  • the aryl is optionally substituted with one or more "ring system substituents" which may be the same or different, and are as defined herein.
  • exemplary aryl groups include phenyl, tolyl or naphthyl.
  • Specific carbonylating agents used in step-(b) are N,N'-carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloroformate; and most specifically ⁇ , ⁇ '-carbonyldiimidazole, diethyl carbonate and di-tert-butyl dicarbonate (BOC anhydride).
  • the carbonylating agent in step-(b) is used in a ratio of about 1 to 4 equivalents, specifically about 1 to 1.5 equivalents, with respect to the 2- hydroxypropyl compound of formula IV in order to ensure a proper course of the reaction.
  • the reaction in step-(b) is carried out at a temperature of about 10°C to the reflux temperature of the solvent used, specifically at a temperature of about 25°C to the reflux temperature of the solvent used, and most specifically at a temperature of about 30°C to the reflux temperature of the solvent used.
  • the reaction time may vary between about 5 hours to about 48 hours, specifically about 8 hours to about 30 hours, and more specifically about 12 hours to about 24 hours.
  • reaction mass containing the oxazolidinone compound of formula III obtained in step-(b) may be subjected to usual work up such as a washing, an extraction, a pH adjustment, an evaporation, a layer separation, a decolorization, or a combination thereof.
  • the reaction mass may be used directly in the next step to produce the compound of formula II, or the compound of formula III may be isolated and/or recrystallized and then used in the next step.
  • the oxazolidinone compound of formula III is isolated and/or re-crystallized from a suitable solvent by conventional methods as described hereinabove.
  • the solvent used for isolating and/or recrystallizing the oxazolidinone compound of formula III is selected from the group consisting of water, an alcohol, a ketone, an ether, an ester, a hydrocarbon solvent, a halogenated hydrocarbon, and mixtures thereof.
  • the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
  • step-(c) The removal of protecting groups in step-(c) can be achieved by conventional methods used in organic chemistry and are described e.g. in the relevant chapters of standard reference works such as J. F. W. McOmie, "Protective Groups in Organic Chemistry", Plenum Press, London and New York 1973; in T.W. Greene and P.G.M. Wuts, "Protective Groups in Organic Synthesis", Third edition, Wiley, New York 1999.
  • the deprotection in step-(c) is performed by subjecting the N- protected compound of formula VIII to hydrolysis, hydrogenolysis, or a combination thereof.
  • the deprotection in step-(c) is carried out by treating the oxazolidinone compound of formula III with a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like, in a reaction inert solvent.
  • a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like
  • step-(c) is carried out by treating the oxazolidinone compound of formula III with a base.
  • the deprotection in step-(c) is carried out by subjecting the oxazolidinone compound of formula III to hydrogenolysis using a metal catalyst such as zinc, nickel, platinum, palladium, palladium on carbon, and the like.
  • the base used for deprotection is an organic or an inorganic base.
  • exemplary bases include, but are not limited to, trimethylamine, tributylamine, triethylamine, diisopropylethylamine, 4-(N,N-dimethylamino)pyridine and 1 -alkylimidazole; hydroxides, alkoxides, bicarbonates and carbonates of alkali or alkaline earth metals.
  • Specific bases are sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium methoxide, magnesium methoxide, sodium tert- butoxide, sodium isopropoxide and potassium tert-butoxide; and most specifically sodium methoxide and potassium carbonate.
  • the acid used for deprotection is an organic or an inorganic acid.
  • exemplary acids include, but are not limited to, hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, formic acid, and the like.
  • the deprotection in step-(c) is carried out in the presence of a solvent or a mixture of solvents.
  • Exemplary solvents used for deprotection in step-(c) include, but are not limited to, water, acetic acid, an alcohol, a ketone, a halogenated solvent, an ester, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, and mixtures thereof.
  • the solvent used in step-(c) is selected from the group consisting of water, acetic acid, methanol, ethanol, isopropanol, n-butanol, acetone, methyl isobutyl ketone, dichloromethane, dichloroethane, chloroform, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide,
  • the deprotection in step-(c) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 20°C to about 50°C, and more specifically at a temperature of about 20°C to about 40°C.
  • the reaction time may vary from about 15 minutes to about 12 hours, specifically from about 20 minutes to about 5 hours, and more specifically from about 30 minutes to about 2 hours.
  • reaction mass containing the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II obtained in step-(b) or step-(c) may be subjected to usual work up, and followed by isolating and/or recrystallizing from a suitable solvent by the methods as described hereinabove, wherein the solvent is selected from the group consisting of water, an alcohol, a ketone, an ester, an aliphatic ether, a hydrocarbon solvent, a chlorinated hydrocarbon, and mixtures thereof.
  • the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert- butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
  • the isolation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- ⁇ morpholinyl)phenyl]-2-oxazolidinone of formula II is carried out by cooling the reaction mass while stirring at a temperature below about 30°C and more specifically at about 0°C to about 10°C.
  • activating agent is an anhydride compound of formula Vila, or a chloroformate compound of formula Vllb:
  • R' ⁇ CI wherein R' is OR 2 or CX 3 , wherein the radical R 2 is C M 2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I;
  • R is hydrogen or a hydroxyl protecting group R ⁇ and R' is as defined above;
  • the group R in the compounds of formulae IV and VIII is hydrogen. In another embodiment, the group R in the compounds of formulae IV and VIII is a hydroxyl protecting group R t , wherein R[ is selected from the group as described above.
  • Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • the radical R 2 in the compounds of formulae Vila, Vllb and VIII is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p- nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R 2 is ethyl or tert- butyl.
  • the reaction in step-(a) is carried out in the presence of a solvent or a mixture of solvents.
  • solvents used in step-(a) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ester, a ketone, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
  • the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, acetone, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, ⁇ , ⁇ -dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform,
  • the reaction in step-(a) is optionally carried out in the presence of a base.
  • the base is an organic or inorganic base selected from the group as described hereinabove.
  • the activating agent in step-(a) is used in a ratio of about 1 to 5 equivalents, specifically about 1.1 to 1.5 equivalents, with respect to the 2-hydroxypropyl compound of formula IV in order to ensure a proper course of the reaction.
  • the reaction in step-(a) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 10°C to the reflux temperature of the solvent used, and most specifically at a temperature of about 20°C to about 40°C.
  • the reaction time may vary between about 20 minutes to about 36 hours, specifically about 30 minutes to about 10 hours, and more specifically about 1 hour to about 5 hours.
  • reaction mass or residue containing the N-protected compound of formula VIII is used directly in the next step to produce the compound of formula II.
  • the solvent used for isolating and/or recrystallizing the N-protected compound of formula VIII is selected from the group as described hereinabove for such purpose.
  • a specific N-protected compound of formula VIII prepared by the process described herein is (2R)-3-[(ethoxycarbonyl)-[3-fluoro-4-(4- morpholinyl)phenyl] amino] -2-hydroxy-propyl butanoate of formula VIIIa(i) (formula VIII, wherein R is butyryl and R' is ethoxy): ⁇ ⁇
  • a specific N-protected compound of formula VIII prepared by the process described herein is tert-butyl (2R)-(2,3-dihydroxy-propyl)-[3-fluoro-4-(4- morpholinyl)phenyl]-carbamate of formula VIIIb(i) (formula VIII, wherein R is hydrogen and R' is tert-butoxy):
  • step-(b) The removal of protecting groups in step-(b) can be achieved by the methods as described hereinabove.
  • the deprotection in step-(b) is performed by subjecting the N-protected compound of formula VIII to hydrolysis, hydrogenolysis, or a combination thereof.
  • the deprotection in step-(b) is carried out by treating the N- protected compound of formula VIII with a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like, in a reaction inert solvent.
  • a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like
  • step-(b) is carried out by treating the N-protected compound of formula VIII with a base.
  • the base used for deprotection in step-(b) is an organic or an inorganic base selected from the group as described above. Most specific bases are sodium methoxide and potassium carbonate. ⁇ -
  • the deprotection in step-(b) is carried out by subjecting the N-protected compound of formula VIII to hydrogenolysis using a metal catalyst such as zinc, nickel, platinum, palladium on carbon, and the like.
  • the deprotection in step-(b) is carried out in the presence of a solvent or a mixture of solvents.
  • the deprotection in step-(b) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 20°C to the reflux temperature of the solvent used, and most specifically at the reflux temperature of the solvent used.
  • the reaction time may vary from about 15 minutes to about 5 hours, specifically from about 20 minutes to about 3 hours, and more specifically from about 30 minutes to about 2 hours.
  • reaction mass containing (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II obtained in step-(b) may be subjected to usual work up, and followed by isolating and/or recrystallization from a suitable solvent by the methods as described hereinabove.
  • suitable solvents are water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
  • the solids obtained in any of the above process steps may be collected by filtration, filtration under vacuum, decantation, centrifugation, filtration employing a filtration media of a silica gel or celite, or a combination thereof.
  • the compound of formula II obtained by the processes disclosed herein may be further dried in, for example, a Vacuum Tray Dryer, a Rotocon Vacuum Dryer, a Vacuum Paddle Dryer or a pilot plant Rota vapor, to further lower residual solvents.
  • the intermediate compound, (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone, of formula II obtained by the processes disclosed herein has a total purity, both chemical and enantiomeric purity, of greater than about 95%, specifically greater than about 98%, more specifically greater than about 99%, and most specifically greater than about 99.5% as measured by HPLC.
  • Linezolid can be prepared in high purity by using the substantially pure (5R)-5- (hydroxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-oxazolidinone of formula II or a salt thereof obtained by the methods disclosed herein, by known methods.
  • the compounds of formulae III, IV, VI, Via and VIII have the right stereochemical configuration to produce the compounds of formula I and II.
  • the stereochemical configuration of the formulae III, IV, VI, Via and VIII are retained throughout the sequence of reactions of the invention. However, it is readily apparent to one skilled in the art that one could easily perform the identical process steps with the opposite enantiomeric form, or a racemic form thereof, to produce the corresponding stereo isomers.
  • R is hydrogen or a hydroxyl protecting group R t ;
  • the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group.
  • the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and a most specific leaving group is CI or toluenesulfonyloxy.
  • the group R in the compounds of formulae IV, VI and Via is hydrogen.
  • the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group R[, wherein the hydroxyl protecting group is selected from the group as described hereinabove.
  • Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • an improved process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof which comprises: - a) carbonylating a 2-hydroxypropyl derivative of formula IV:
  • R is hydrogen or a hydroxyl protecting group R l 5
  • the group R in the compound of formula IV is hydrogen. In another embodiment, the group R in the compound of formulae IV is a hydroxyl protecting group Ri, wherein the hydroxyl protecting group is selected from the group as described hereinabove.
  • Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • the carbonylating agent used in step-(a) is selected from the group as described hereinabove.
  • Specific carbonylating agents are ⁇ , ⁇ '-carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloroformate; and most specifically ⁇ , ⁇ '-carbonyldiimidazole, diethyl carbonate and di- tert-butyl dicarbonate (BOC anhydride).
  • R is hydrogen or a hydroxyl protecting group Ri .
  • the group R in the compound of formula IV is hydrogen. In another embodiment, the group R in the compound of formula IV is a hydroxyl protecting group Ri, wherein the Ri is selected from the group as described above.
  • the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutamyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2- bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl,
  • the hydroxyl protecting group Ri is selected from the group consisting of acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • a specific 2-hydroxypropyl derivative of formula IV is (2R)-3- [[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol of formula IVa (formula IV, wherein R is hydrogen):
  • a specific 2-hydroxypropyl derivative of formula IV is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula IVb (formula IV, wherein R is butyryl):
  • a specific 2-hydroxypropyl derivative of formula IV is (2R)- 1 -Benzyloxy-3 - [ [3 -fluoro-4-(4-morpholinyl)phenyl] amino]-2-propanol of formula -IVc (formula IV, wherei R is benzyl): -
  • an N-protected compound of formula Villa - - Villa
  • Ri is a hydroxyl protecting group
  • R' is OR 2 or CX 3 , wherein the radical R 2 is C
  • the radical R 2 in the compound of formula Villa is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p- nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R 2 is ethyl or tert- butyl.
  • the hydroxyl protecting group R[ is selected from the group as described above.
  • the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, ⁇ - trifluoroacetyl.
  • the hydroxyl protecting group Ri is selected from the group consisting of acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
  • a specific N-protected compound of formula Villa is (2R)-3- [(ethoxycarbonyl)-[3-fluoro-4-(4-mo holinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula VIIIa(i) (formula Villa, wherein Ri is butyryl and R' is ethoxy):
  • R is OR 3 or CX 3 , wherein the radical R 3 is C 3- i2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I.
  • the radical R 3 in the compound of formula Vlllb is propyl, 25 isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p-nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R 3 is tert-butyl.
  • a specific N-protected compound of formula Vlllb is tert- butyl (2R)-(2,3-dihydroxy-propyl)-[3-fluoro-4-(4-morpholinyl)phenyl]-carbamate of formula Vlllb(i) (formula Vlllb, wherein R" is tert-butoxy):
  • Step-1 (2R)-3-[[3-FIuoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol
  • Step-2 (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone ⁇
  • Step-1 (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyI butanoate
  • Step-2 (5R)-[[3-[3-Fluoro-4-(4-morpholinyl)phenyI]-2-oxo-5-oxazoIidinyI]methyl butanoate
  • N,N'-Carbonyldiimidazole (17.82 g, 0.1 1 mol) was added to a solution of (2R)-3-[[3- fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate (34 g,) 0.1 mol) in dichloromethane (175 ml), and the resulting solution was stirred for 24 hours at 30-35°C.
  • Step-3 (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyI)phenyl]-2- oxazolidinone Sodium methoxide (0.5 g, 0.0093 mol) was added to a solution of (5R)-[[3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxo-5-oxazolidinyl]methyl butanoate (34 g, 0.0936 mol) in methanol (170 ml), the resulting mixture was stirred for 1 hour at 25-35°C and then distilled off the solvent completely.
  • Step-1 (2R)-3-[(Ethoxycarbonyl)-[3-fluoro-4-(4-morpholinyl)phenyI]amino]-2- hydroxy-propyl butanoate
  • N-Ethyl diisopropylamine (19.35 g, 0.15 mol) was added to a solution of (2R)-3-[[3- fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate (obtained in step-1 of example 2, 34 g, 0.1 mol) in dichloromethane (340 ml) and the resulting mixture was stirred for 10 minutes at 25-30°C.
  • Ethyl chloroformate (1 1.9 g, 0.1 1 mol) was added drop- wise to the resulting solution and then stirred for 2 hours at 25-30°C.
  • Step-2 (5R)-5-(BenzyIoxymethyI)-3-[3-fluoro-4-(4-morphoIinyl)phenyl]-2- oxazolidinone
  • N,N'-carbonyldiimidazole (9.85 g, 0.06 mol) was added to a solution of (2R)- 1 - Benzyloxy-3-[[3-fluoro-4-(4-morpholinyl)phenyl]amino]-2-propanol (19.9 g, 0.055 mol) in dichloromethane (200 ml) and the resulting mixture was stirred for 32 hours at 25-30°C.
  • Step-3 (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone

Abstract

The present inventors have surprisingly found that (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone can be prepared in high purity and with high yield, by reacting 3-fluoro-4-morpholinyl aniline with (R)-glycidol, or an ester or an ether derivative thereof, to produce a novel 2-hydroxypropyl intermediate, which is then subjected cyclization using a suitable reagent to produce (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone or an ester, or an ether derivative thereof. In one aspect, provided herein are efficient, industrially advantageous and environmentally friendly processes for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone and its derivatives, in high yield and with high purity, using novel intermediates.

Description

IMPROVED PROCESS FOR THE PREPARATION OF LINEZOLID
INTERMEDIATE
FIELD OF THE INVENTION
The present invention relates to improved, commercially viable and industrially advantageous processes for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone using novel intermediates, which is useful intermediate in the synthesis of Linezolid. BACKGROUND OF THE INVENTION
U.S. Patent No. 5,688,792 (hereinafter referred to as the '792 patent), assigned to Pharmacia & Upjohn Company, discloses a variety of oxazine and thiazine oxazolidinone derivatives and their stereochemically isomeric forms, processes for their preparation, pharmaceutical compositions comprising the derivatives, and method of use thereof. These compounds are useful antimicrobial agents, effective against a number of human and veterinary pathogens, particularly gram-positive aerobic bacteria such as multiply-resistant staphylococci, streptococci and enterococci as well as anaerobic organisms and acid-fast organisms. Among them, Linezolid, a member of the oxazolidinone class of drugs and chemically named as N-[[(5S)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxo-5- oxazolidinyl]methyl]acetamide, is active against most Gram-positive bacteria that cause disease, including streptococci, vancomycin-resistant enterococci (VRE), and methicillin- resistant Staphylococcus aureus (MRSA). Linezolid is represented by the following structural formula I: ■ *
Figure imgf000002_0001
The main indications of linezolid are infections of the skin and soft tissues and pneumonia (particularly hospital-acquired pneumonia). Linezolid is marketed by Pfizer under the trade names Zyvox (in the United States, United Kingdom, Australia, and several other countries), Zyvoxid (in Europe), and Zyvoxam (in Canada and Mexico).
The synthesis of Linezolid was first described in the '792 patent. Various processes for the preparation of Linezolid, its intermediates, and related compounds are described in U.S. Patent Nos. US 5,837,870, US 5,880,118, US 6,362,334, US 6,887,995, US 7,429,661, US 7,307,163 and US 7,291,614; PCT Publication Nos. WO 99/24393, WO 2007/1 16284, WO 2009/063505, WO 2010/031769, WO 2010/081404, WO 2010/084514, WO 201 1/077,310, WO 201 1/137222 and WO 2012/1 14355; Chinese Patent Application Publication No. CN 1772750; and Journal Articles: J. Med. Chem. 39(3), 673-679, 1996; Tetrahedron Lett, 40(26), 4855, 1999; and Organic Letters 2003, 5, 963-965.
In the preparation of linezolid, (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II:
Figure imgf000003_0001
is a key intermediate.
According to the '792 patent, the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone intermediate is prepared by a process as depicted in scheme 1 :
Scheme 1:
Figure imgf000003_0002
As per the process described in the '792 patent, (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone is prepared by reacting 3-fluoro-4- morpholinyl aniline with benzyl chloroformate in the presence of sodium bicarbonate to produce N-carbobenzyloxy-3-fluoro-4-morpholinyl aniline, which is then reacted with a solution of (R)-glycidyl butyrate in tetrahydrofuran in the presence of n-butyl lithium/hexane at a temperature of -78°C under nitrogen atmosphere, followed by tedious work-up and isolation methods to produce the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone.
As per the process described in the '792 patent, the (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone intermediate is subsequently converted to Linezolid by reacting with methanesulfonyl chloride in the presence of triethylamine in methylene chloride under nitrogen atmosphere to produce (5R)-[[3-[3-fluoro-4-(4- morpholinyl)]phenyl]-2-oxo-5-oxazolidinyl]methyl methanesulfonate, which is then reacted with sodium azide to produce (5R)-[[3-[3-fluoro-4-(4-morpholinyl)]phenyl]-2-oxo- 5-oxazolidinyl]methyl azide. The resulting azide intermediate is hydrogenated in the presence of 10% palladium/carbon, followed by reaction with acetic anhydride to produce Linezolid.
U.S. Patent No. 5,837,870 (hereinafter referred to as the '870 patent) discloses a process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone. As per the process described in '870 patent, tetrahydrofuran is mixed with t-amyl alcohol, followed by the addition of butyl lithium in hexanes with agitation to produce a lithium t-amylate mixture, which is then added to solution of N-carbobenzyloxy-3-fluoro-4-morpholinyl aniline [obtained as per the process described in J. Med. Chem., 39(3), 673 (1996)] in tetrahydrofuran while maintaining the temperature at less than 8°C and rinsed in with tetrahydrofuran to produce a lithium anion mixture. Tetrahydrofuran is mixed with S-(+)-3-chloro-l,2-propanediol, the resulting mixture is cooled to -16°C, followed by the addition of potassium t-butoxide in tetrahydrofuran while maintaining the temperature at less than -10°C. The resulting slurry is stirred at -14°C to 0°C for 1 hour and then added to the lithium anion mixture while maintaining both mixtures at 0°C, then rinsed in with tetrahydrofuran. The resulting slurry is stirred for 2 hours at 20-23°C and then cooled to 6°C, followed by the addition of a mixture of citric acid monohydrate in water. The resultant liquid phases are separated and the lower aqueous phase is washed with ethyl acetate. The organic layers are combined and solvent is removed under reduced pressure. Heptane and water are added to the resulting mass and the solvent is removed by reduced pressure until a total volume of 5 ml remains. The precipitated product is collected by vacuum filtration and washed with water and then dried in a stream of nitrogen to produce (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone.
Chinese Patent Application Publication No. CN 1772750 describes a process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone as depicted in scheme 2: (R)-Glycidyl butyrate
Figure imgf000005_0001
3-Fluoro-4-morpholinyl phenyl
-Fluoro-4-mor holinyl aniline isocyanate
Figure imgf000005_0002
Organic Letters 2003, 5, 963-965 describes a process for the preparation of (5R)-5- (hydroxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-o azolidinone as depicted in scheme 3: ^
Scheme 3:
Figure imgf000005_0003
PCT Publication No. WO 2012/1 14355 describes a process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-moφholίnyl)phenyl]-2-oxazolidinone as depicted in scheme 4:
Scheme 4:
Figure imgf000006_0001
3-Fluoro-4-morpholinyl aniline oxirane
N-[3-C loro-2-(R)-hydroxypropyl]-3-fluoro- 4-morp olinyl aniline
Figure imgf000006_0002
(5R)-5-(Chloromethyl)-3-[3-fluoro-4- morpholinyl)p enyl]-2-oxazolidinone (5R)-[[3-[3-Fluoro-4-(4-morpholinyl)]phenyl]- 2-oxo5-oxazolidinyl]methyl acetate
Figure imgf000006_0003
(5R)-5-(Hydroxymethyl)-3-[3-fluoro-4- morpholihyl)phenyl]-2-oxazolidinone
The processes for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone intermediate described in the aforementioned prior art suffer from disadvantages such as the use of highly flammable, corrosive and pyrophoric reagents like n-butyl lithium in hexanes; use of highly toxic reagents like phosgene, pyridinium p-toluenesulfonate; use of expensive chiral reagents such as (±)- trans- 1 ,2-diaminocyclohexane, in excess amounts, for preparing the starting material 5- (tetrahydro-pyran-2-yloxymethyl)-2-oxazolidinone which is difficult to synthesize; use of multiple solvents and in excess amounts; use of highly flammable and/or hazardous solvents like hexanes, heptane, dioxane and tetrahydrofuran; and involve the use of tedious and cumbersome procedures like prolonged reaction time periods, very low temperature conditions (-78°C or -16°C), -multiple process steps,' column chromatographic purifications, multiple isolations/ re-crystallizations, and thus resulting in a poor product yield and quality. Methods involving column chromatographic purifications are generally undesirable for large-scale operations, thereby making the process commercially unfeasible.
The major drawback of the processes for the preparation of (5R)-5- (hydroxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-oxazolidinone intermediate described in the aforementioned prior art is that the processes involve the use of highly flammable, corrosive and pyrophoric reagents like n-butyl lithium in hexanes, thereby requiring very strict control of reaction conditions at low temperatures (-78°C or -16°C). Handling of n-butyl lithium is very difficult at lab scale and in commercial scale operations. Moreover, the yields and purities of the product obtained according to the prior art processes are very low.
Based on the aforementioned drawbacks, the prior art processes have been found to be unsuitable for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone at lab scale and in commercial scale operations.
A need remains for an improved, commercially viable and environmentally friendly process of preparing (5R)-5-(hydro ymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2- oxazolidinone with high yield and purity, to resolve the problems associated with the processes described in the prior art, and that will be suitable for large-scale preparation. Desirable process properties include non-hazardous conditions, environmentally friendly and easy to handle reagents, reduced cost, greater simplicity, increased purity, and increased yield of the product, thereby enabling the production of Linezolid, in high purity and with high yield. ^
SUMMARY OF THE INVENTION
The present inventors have surprisingly found that (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone can be prepared in high purity and with high yield, by reacting 3-fluoro-4-morpholinyl aniline with (R)-glycidol, or an ester or an ether derivative thereof, to produce a novel 2-hydroxypropyl intermediate, which is then subjected cyclization using a suitable reagent to produce (5R)-5-(hydroxymethyl)-3-[3- fluoro-4-(4-moφholinyl)phenyl]-2-oxazolidinone or an ester, or an ether derivative thereof.
In one aspect, provided herein are efficient, industrially advantageous and environmentally friendly processes for the preparation of (5R)-5-(hydroxymethyi)-3-[3- fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone and its derivatives, in high yield and with high purity, using novel intermediates. The processes disclosed herein avoid the tedious and cumbersome procedures of the prior processes, thereby resolving the problems associated with the processes described in the prior art, which is "more convenient to operate at lab scale and in commercial scale operations.
In another aspect, provided herein is a novel 2 -hydroxypropyl derivative of formula
IV:
Figure imgf000008_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or an hydroxyl protecting group Ri.
In another aspect, the present invention also encompasses the use of the novel 2- hydroxypropyl intermediate compounds of formula IV disclosed herein for preparing Linezolid.
The process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone disclosed herein has the following advantages over the processes described in the prior art:
i) the process involves the use of novel intermediates and which can be carried out in a single pot;
ii) the overall process involves a reduced number of process steps and shorter reactions times;
iii) the process avoids the use of highly flammable or explosive chemicals like n-butyl lithium, hexane and heptane; iv) the process avoids the use of highly toxic or hazardous chemicals like phosgene, pyridinium p-toluenesulfonate, potassium t-butoxide and dioxane;
v) the process avoids the use of tedious and cumbersome procedures like prolonged reaction time periods, very low temperatures (-78°C or -16°C), multiple process steps, column chromatographic purifications, multiple isolations, additional and excess amounts of solvents;
vi) the process avoids the use of expensive chiral reagents such as (±)-trans-l,2- diaminocyclohexane and 5-(tetrahydro-pyran-2-yloxymethyl)-2-oxazolidinone;
vii) the process involves easy work-up methods and simple isolation processes, and there is a reduction in chemical waste;
viii) the purity of the product is increased without additional purifications; and
ix) the overall yield of the product is increased.
DETAILED DESCRIPTION OF THE INVENTION
According to one aspect, there is provided an improved process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-oxazolidinone of formula II:
Figure imgf000009_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises:
a) reacting 3-fluoro-4-morpholinyl aniline of formula V:
Figure imgf000009_0002
or a salt thereof with a compound of formula VI:
Figure imgf000010_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is hydrogen or a hydroxyl protecting group R s L represents a leaving group and Y represents a hydroxy group; or L and Y together with the atoms to which they are bonded form an oxirane rin having the structural formula Via:
Figure imgf000010_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is as defined above;
to produce a 2-hydroxypropyl derivative of formula IV:
Figure imgf000010_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is as defined in formula VI;
subjecting the compound of formula IV to carbonylation using a suitable carbonylating agent to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof (when the group R is hydrogen), or an oxazolidinone compound of formula III:
Figure imgf000010_0004
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein Rt is a hydroxyl protecting group; and
c) optionally, deprotecting the compound of formula III to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
The linezolid intermediate, (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone, of formula II contains one chiral centre and thus exists as two optical isomers, i.e. enantiomers (R & S-isomers). The process disclosed herein encompasses the preparation of both enantiomers and mixtures thereof in all proportions.
In one embodiment, the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group. Specifically, the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and a most specific leaving group is CI or toluenesulfonyloxy.
In one embodiment, the group R in the compounds of formulae IV, VI and Via is hydrogen.
In another embodiment, the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group Ri.
Unless otherwise indicated, the "protecting group for a hydroxyl group" is not particularly limited provided that it can stably protect the hydroxyl group in the reaction, and specifically refers to a protecting group capable of being cleaved by a chemical step such as hydrogenolysis, hydrolysis, electrolysis and photolysis.
Exemplary hydroxyl protecting groups 'R^ include, but are not limited to, a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci-6 alkyl)silyl (where the alkyl groups may be the same or different), a tri(C6- io aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, an arylcarbonyl group substituted with an aryl, and the like.
In one embodiment, the hydroxyl protecting group is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2- bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2- carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
The reaction in step-(a) can be carried out in the presence or absence of a reaction inert solvent. In one embodiment, the reaction in step-(a) is carried out in the presence of a solvent or a mixture of solvents.
Exemplary solvents used in step-(a) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
Specifically, the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, Ν,Ν-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof. Most specific solvents are methanol, ethanol, isopropanol, and mixtures thereof. In another embodiment, the reaction in step-(a) is optionally carried out in the presence of a base. Specifically, the base is an organic or inorganic base, and most specifically an inorganic base.
Exemplary bases include, but are not limited to, collidine, trimethylamine, tributylamine, triethylamine, diisopropylethylamine, N-methylmorpholine, pyridine, 4- (N,N-dimethylamino)pyridine and 1-alkylimidazole; hydroxides, alkoxides, bicarbonates and carbonates of alkali or alkaline earth metals. Specific bases are collidine, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium tert-butoxide, sodium isopropoxide and potassium tert-butoxide; and most specifically sodium hydroxide, potassium hydroxide and collidine.
The reaction temperature and time period will ordinarily depend on the starting compounds and the solvent employed in the reaction.
In one embodiment, the reaction in step-(a) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 25°C to the reflux temperature of the solvent used, and more specifically at the reflux temperature of the solvent used. The reaction time may vary between about 5 hours to about 35 hours, specifically about 8 hours to about 24 hours, and more specifically about 12 hours to about 20 hours.
The reaction mass containing the 2-hydroxypropyl intermediate compound of formula IV obtained in step-(a) may be subjected to usual work up such as a washing, an extraction, a pH adjustment, an evaporation, a layer separation, a decolorization, or a combination thereof. The reaction mass may be used directly in the next step to produce the compound of formula II or formula III, or the compound of formula IV may be isolated and/or recrystallized and then used in the next step.
In one embodiment, the 2-hydroxypropyl compound of formula IV is isolated and/or re-crystallized from a suitable solvent by conventional methods such as cooling, seeding, partial removal of the solvent from the solution, by adding an anti-solvent to the solution, evaporation, vacuum distillation, or a combination thereof.
The solvent used for isolating and/or recrystallizing the pure 2-hydroxypropyl compound of formula IV is selected from the group consisting of water, an alcohol, a ketone, an ether, an ester, a hydrocarbon solvent, a halogenated hydrocarbon, and mixtures thereof. Specifically, the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
In one embodiment, a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]- propane-1 ,2-diol of formula IVa (formula IV, wherein R is hydrogen):
Figure imgf000014_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In another embodiment, a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-3-[[3-Fluoro-4-(4- morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula IVb (formula IV, wherein R is butyryl):
Figure imgf000014_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In another embodiment, a specific 2-hydroxypropyl derivative of formula IV prepared by the process described herein is (2R)-l-Benzyloxy-3-[[3-fluoro-4-(4- morpholinyl)phenyl] amino] -2-propanol of formula IVc (formula IV, wherein R is benzyl):
Figure imgf000015_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
The 2-hydroxypropyl derivative of formula IV or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, is novel and forms another aspect of the present invention.
The use of the 2-hydroxypropyl derivative of formula IV or a salt thereof in the process for manufacture of Linezolid is novel and forms further aspect of the present invention.
Salts of the compounds of formulae II, III, IV and VIII, as used herein, may include acid addition salts. The acid addition salts are derived from a therapeutically acceptable acid such as hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, oxalic acid, acetic acid, propionic acid, phosphoric acid, succinic acid, maleic acid, fumaric acid, citric acid, glutaric acid, tartaric acid, benzenesulfonic acid, toluenesulfonic acid, di-p-toluoyl-L- (+)-tartaric acid, malic acid, ascorbic acid, and the like.
Exemplary salts of the compounds of formulae II, III, IV and VIII include, but are not limited to, hydrochloride, hydrobromide, sulfate, nitrate, phosphate, acetate, propionate, oxalate, succinate, maleate, fumarate, benzenesulfonate, toluenesulfonate, citrate, tartrate, and the like. '
In one embodiment, the carbonylation reaction in step-(b) is carried out in the presence of a solvent or a mixture of solvents.
Exemplary solvents used in step-(b) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
Specifically, the solvent used in step-(b) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2 -methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, Ν,Ν-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof. Most specific solvents are dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
The carbonylation reaction in step-(b) is performed using any carbonylating agent commonly known for such purpose.
Exemplary carbonylating agents used in step-(b) include, but are not limited to, Ν,Ν'-carbonyldiimidazole, phosgene, diphosgene, triphosgene, dialkyl carbonates, substituted or unsubstituted alkyl chloroformates, substituted or unsubstituted aryl chloroformates, substituted or unsubstituted aralkyl chloroformates, and the like.
Unless otherwise specified, the term "alkyl", as used herein, denotes an aliphatic hydrocarbon group which may be straight or branched having 1 to 12 carbon atoms in the chain. Preferred alkyl groups have 1 to 6 carbon atoms in the chain. The alkyl may be substituted with one or more "cycloalkyl groups". Exemplary alkyl groups include methyl, ethyl, n-propyl, iso-propyl, n- butyl, iso-butyl, t-butyl, and n-pentyl.
The term "cycloalkyl", as used herein, denotes a non-aromatic mono- or multicyclic ring system of 3 to 10 carbon atoms, preferably of about 5 to about 10 carbon atoms. Exemplary monocyclic cycloalkyl groups include cyclopentyl, cyclohexyl, cycloheptyl and the like.
The term "aralkyl", as used herein, denotes an aryl-alkyl group wherein the aryl and alkyl are as herein described. Preferred aralkyls contain a lower alkyl moiety. Exemplary aralkyl groups include benzyl, 2-phenethyl and naphthalenemethyl.
The term "aryl", as used herein; denotes an aromatic monocyclic or multicyclic ring system of 6 to 10 carbon atoms. The aryl is optionally substituted with one or more "ring system substituents" which may be the same or different, and are as defined herein. Exemplary aryl groups include phenyl, tolyl or naphthyl.
Specific carbonylating agents used in step-(b) are N,N'-carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloroformate; and most specifically Ν,Ν'-carbonyldiimidazole, diethyl carbonate and di-tert-butyl dicarbonate (BOC anhydride). In one embodiment, the carbonylating agent in step-(b) is used in a ratio of about 1 to 4 equivalents, specifically about 1 to 1.5 equivalents, with respect to the 2- hydroxypropyl compound of formula IV in order to ensure a proper course of the reaction.
In one embodiment, the reaction in step-(b) is carried out at a temperature of about 10°C to the reflux temperature of the solvent used, specifically at a temperature of about 25°C to the reflux temperature of the solvent used, and most specifically at a temperature of about 30°C to the reflux temperature of the solvent used. The reaction time may vary between about 5 hours to about 48 hours, specifically about 8 hours to about 30 hours, and more specifically about 12 hours to about 24 hours.
The reaction mass containing the oxazolidinone compound of formula III obtained in step-(b) may be subjected to usual work up such as a washing, an extraction, a pH adjustment, an evaporation, a layer separation, a decolorization, or a combination thereof. The reaction mass may be used directly in the next step to produce the compound of formula II, or the compound of formula III may be isolated and/or recrystallized and then used in the next step.
In one embodiment, the oxazolidinone compound of formula III is isolated and/or re-crystallized from a suitable solvent by conventional methods as described hereinabove.
The solvent used for isolating and/or recrystallizing the oxazolidinone compound of formula III is selected from the group consisting of water, an alcohol, a ketone, an ether, an ester, a hydrocarbon solvent, a halogenated hydrocarbon, and mixtures thereof. Specifically, the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
The removal of protecting groups in step-(c) can be achieved by conventional methods used in organic chemistry and are described e.g. in the relevant chapters of standard reference works such as J. F. W. McOmie, "Protective Groups in Organic Chemistry", Plenum Press, London and New York 1973; in T.W. Greene and P.G.M. Wuts, "Protective Groups in Organic Synthesis", Third edition, Wiley, New York 1999. For example, the deprotection in step-(c) is performed by subjecting the N- protected compound of formula VIII to hydrolysis, hydrogenolysis, or a combination thereof.
In one embodiment, the deprotection in step-(c) is carried out by treating the oxazolidinone compound of formula III with a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like, in a reaction inert solvent.
Specifically, the deprotection in step-(c) is carried out by treating the oxazolidinone compound of formula III with a base.
In another embodiment, the deprotection in step-(c) is carried out by subjecting the oxazolidinone compound of formula III to hydrogenolysis using a metal catalyst such as zinc, nickel, platinum, palladium, palladium on carbon, and the like.
The base used for deprotection is an organic or an inorganic base. Exemplary bases include, but are not limited to, trimethylamine, tributylamine, triethylamine, diisopropylethylamine, 4-(N,N-dimethylamino)pyridine and 1 -alkylimidazole; hydroxides, alkoxides, bicarbonates and carbonates of alkali or alkaline earth metals. Specific bases are sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium methoxide, magnesium methoxide, sodium tert- butoxide, sodium isopropoxide and potassium tert-butoxide; and most specifically sodium methoxide and potassium carbonate.
The acid used for deprotection is an organic or an inorganic acid. Exemplary acids include, but are not limited to, hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, formic acid, and the like. -
In one embodiment, the deprotection in step-(c) is carried out in the presence of a solvent or a mixture of solvents.
Exemplary solvents used for deprotection in step-(c) include, but are not limited to, water, acetic acid, an alcohol, a ketone, a halogenated solvent, an ester, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, and mixtures thereof.
Specifically, the solvent used in step-(c) is selected from the group consisting of water, acetic acid, methanol, ethanol, isopropanol, n-butanol, acetone, methyl isobutyl ketone, dichloromethane, dichloroethane, chloroform, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, Ν,Ν-dimethylacetamide, dimethylsulfoxide, and mixtures thereof. Most specific solvents are water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
In one embodiment, the deprotection in step-(c) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 20°C to about 50°C, and more specifically at a temperature of about 20°C to about 40°C. The reaction time may vary from about 15 minutes to about 12 hours, specifically from about 20 minutes to about 5 hours, and more specifically from about 30 minutes to about 2 hours.
The reaction mass containing the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II obtained in step-(b) or step-(c) may be subjected to usual work up, and followed by isolating and/or recrystallizing from a suitable solvent by the methods as described hereinabove, wherein the solvent is selected from the group consisting of water, an alcohol, a ketone, an ester, an aliphatic ether, a hydrocarbon solvent, a chlorinated hydrocarbon, and mixtures thereof. Specifically, the solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, tetrahydrofuran, 2-methyl-tetrahydrofuran, diisopropyl ether, methyl tert- butyl ether, ethyl acetate, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, dichloromethane, dichloroethane, chloroform, and mixtures thereof.
In one embodiment, the isolation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-^ morpholinyl)phenyl]-2-oxazolidinone of formula II is carried out by cooling the reaction mass while stirring at a temperature below about 30°C and more specifically at about 0°C to about 10°C.
According to another aspect, there is provided an improved process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises:
a) reacting a 2-hydroxypropyl derivative of formula IV: -
Figure imgf000020_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein is hydrogen or a hydroxyl protecting group Ri;
with a suitable activating agent, wherein the activating agent is an anhydride compound of formula Vila, or a chloroformate compound of formula Vllb:
Figure imgf000020_0002
(or)
O
JJ Vl l b
R'^ CI wherein R' is OR2 or CX3, wherein the radical R2 is C M2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I;
to produce an N-protected compound of formula VIII:
Figure imgf000020_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group R^ and R' is as defined above; and
deprotecting the compound of formula VIII to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. Advantageously, the above process steps-(a) and (b) can be carried out in a single pot.
In one embodiment, the group R in the compounds of formulae IV and VIII is hydrogen. In another embodiment, the group R in the compounds of formulae IV and VIII is a hydroxyl protecting group Rt, wherein R[ is selected from the group as described above.
Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
Specifically, the radical R2 in the compounds of formulae Vila, Vllb and VIII is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p- nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R2 is ethyl or tert- butyl.
In one embodiment, the reaction in step-(a) is carried out in the presence of a solvent or a mixture of solvents. Exemplary solvents used in step-(a) include, but are not limited to, an alcohol, a hydrocarbon solvent, an ester, a ketone, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof.
Specifically, the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, acetone, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, Ν,Ν-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof Most specific solvents are dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
In another embodiment, the reaction in step-(a) is optionally carried out in the presence of a base. Specifically, the base is an organic or inorganic base selected from the group as described hereinabove. In one embodiment, the activating agent in step-(a) is used in a ratio of about 1 to 5 equivalents, specifically about 1.1 to 1.5 equivalents, with respect to the 2-hydroxypropyl compound of formula IV in order to ensure a proper course of the reaction.
In one embodiment, the reaction in step-(a) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 10°C to the reflux temperature of the solvent used, and most specifically at a temperature of about 20°C to about 40°C. The reaction time may vary between about 20 minutes to about 36 hours, specifically about 30 minutes to about 10 hours, and more specifically about 1 hour to about 5 hours.
The reaction mass containing the N-protected compound of formula VHP obtained in step-(a) may be subjected to usual work up methods as described above. The reaction mass may be used directly in the next step to produce the compound of formula II, or the compound of formula VIII may be isolated and/or recrystallized from a suitable solvent by conventional methods, as described hereinabove, and then used in the next step.
In one embodiment, the reaction mass or residue containing the N-protected compound of formula VIII is used directly in the next step to produce the compound of formula II.
The solvent used for isolating and/or recrystallizing the N-protected compound of formula VIII is selected from the group as described hereinabove for such purpose.
- " In-one embodiment, a specific N-protected compound of formula VIII prepared by the process described herein is (2R)-3-[(ethoxycarbonyl)-[3-fluoro-4-(4- morpholinyl)phenyl] amino] -2-hydroxy-propyl butanoate of formula VIIIa(i) (formula VIII, wherein R is butyryl and R' is ethoxy):·
Vllla(i)
Figure imgf000022_0001
' or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. In another embodiment, a specific N-protected compound of formula VIII prepared by the process described herein is tert-butyl (2R)-(2,3-dihydroxy-propyl)-[3-fluoro-4-(4- morpholinyl)phenyl]-carbamate of formula VIIIb(i) (formula VIII, wherein R is hydrogen and R' is tert-butoxy):
Vlllb(i)
Figure imgf000023_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
The removal of protecting groups in step-(b) can be achieved by the methods as described hereinabove. For example, the deprotection in step-(b) is performed by subjecting the N-protected compound of formula VIII to hydrolysis, hydrogenolysis, or a combination thereof.
In one embodiment, the deprotection in step-(b) is carried out by treating the N- protected compound of formula VIII with a suitable deprotecting agent such as an acid, a base, hydrazine hydrate, and the like, in a reaction inert solvent.
Specifically, the deprotection in step-(b) is carried out by treating the N-protected compound of formula VIII with a base.
The base used for deprotection in step-(b) is an organic or an inorganic base selected from the group as described above. Most specific bases are sodium methoxide and potassium carbonate. ^ -
In another embodiment, the deprotection in step-(b) is carried out by subjecting the N-protected compound of formula VIII to hydrogenolysis using a metal catalyst such as zinc, nickel, platinum, palladium on carbon, and the like.
In one embodiment, the deprotection in step-(b) is carried out in the presence of a solvent or a mixture of solvents.
Exemplary solvents used for deprotection in step-(b) include, but are not limited to, water, acetic acid, an alcohol, a halogenated solvent, as ester, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, and mixtures thereof. Most specific solvents are water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
In one embodiment, the deprotection in step-(b) is carried out at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at a temperature of about 20°C to the reflux temperature of the solvent used, and most specifically at the reflux temperature of the solvent used. The reaction time may vary from about 15 minutes to about 5 hours, specifically from about 20 minutes to about 3 hours, and more specifically from about 30 minutes to about 2 hours.
The reaction mass containing (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II obtained in step-(b) may be subjected to usual work up, and followed by isolating and/or recrystallization from a suitable solvent by the methods as described hereinabove. Most specific solvents are water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof.
The solids obtained in any of the above process steps may be collected by filtration, filtration under vacuum, decantation, centrifugation, filtration employing a filtration media of a silica gel or celite, or a combination thereof.
The compound of formula II obtained by the processes disclosed herein may be further dried in, for example, a Vacuum Tray Dryer, a Rotocon Vacuum Dryer, a Vacuum Paddle Dryer or a pilot plant Rota vapor, to further lower residual solvents.
In one embodiment, the drying is carried out at atmospheric pressure or reduced pressures, such as below about 200 mm Hg, or below about 50 mm Hg, at temperatures such as about 35°C to about 80°C.
^ The intermediate compound, (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone, of formula II obtained by the processes disclosed herein has a total purity, both chemical and enantiomeric purity, of greater than about 95%, specifically greater than about 98%, more specifically greater than about 99%, and most specifically greater than about 99.5% as measured by HPLC.
Aptly the processes of the invention are adapted to the preparation of oxazolidinone derivatives, preferably Linezolid, in high enantiomeric and chemical purity. Linezolid can be prepared in high purity by using the substantially pure (5R)-5- (hydroxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-oxazolidinone of formula II or a salt thereof obtained by the methods disclosed herein, by known methods.
The use of inexpensive, non-explosive, non-hazardous, readily available and easy to handle reagents and solvents allows the processes disclosed herein to be suitable for preparation of the Linezolid of formula I at lab scale and in commercial scale operations.
The compounds of formulae III, IV, VI, Via and VIII have the right stereochemical configuration to produce the compounds of formula I and II. The stereochemical configuration of the formulae III, IV, VI, Via and VIII are retained throughout the sequence of reactions of the invention. However, it is readily apparent to one skilled in the art that one could easily perform the identical process steps with the opposite enantiomeric form, or a racemic form thereof, to produce the corresponding stereo isomers.
According to another aspect, there is provided a process for the preparation of a 2- hydroxypropyl derivative of formula IV:
or an enantiomeric fo
Figure imgf000025_0001
r a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Rt;
which comprises reacting 3-fluoro-4-morpholinyl aniline of formula V:
Figure imgf000025_0002
or a salt thereof with a compound of formula VI:
Figure imgf000025_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is hydrogen or a hydro xyl protecting group Ri, L represents a leaving group and Y represents a hydroxy group; or L and Y together with the atoms to which they are bonded form an oxirane ring having the structural formula Via:
Figure imgf000026_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is as defined above;
to produce the 2-hydroxypropyl derivative of formula IV or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In one embodiment, the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group. Specifically, the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and a most specific leaving group is CI or toluenesulfonyloxy.
In one embodiment, the group R in the compounds of formulae IV, VI and Via is hydrogen.
In another embodiment, the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group R[, wherein the hydroxyl protecting group is selected from the group as described hereinabove.
Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
The process for the preparation of the 2-hydroxypropyl derivative of formula IV described herein is carried out by the methods as described above.
According to another aspect, there is provided an improved process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises: - a) carbonylating a 2-hydroxypropyl derivative of formula IV:
Figure imgf000027_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Rl 5
with a suitable carbonylating agent to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof (when the group R is hydrogen), or an oxazolidinone compound of formula III:
Figure imgf000027_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein Ri is a hydroxyl protecting group; and
b) optionally, deprotecting the compound of formula III to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In one embodiment, the group R in the compound of formula IV is hydrogen. In another embodiment, the group R in the compound of formulae IV is a hydroxyl protecting group Ri, wherein the hydroxyl protecting group is selected from the group as described hereinabove.
Specific hydroxyl protecting groups are acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
The carbonylating agent used in step-(a) is selected from the group as described hereinabove. Specific carbonylating agents are Ν,Ν'-carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloroformate; and most specifically Ν,Ν'-carbonyldiimidazole, diethyl carbonate and di- tert-butyl dicarbonate (BOC anhydride).
The process for the preparation of the (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II described herein is carried out by the methods as described above.
According to another aspect, there is provided a 2-hydroxypropyl derivative of formula IV:
Figure imgf000028_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Ri .
In one embodiment, the group R in the compound of formula IV is hydrogen. In another embodiment, the group R in the compound of formula IV is a hydroxyl protecting group Ri, wherein the Ri is selected from the group as described above.
Specifically, the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutamyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2- bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2- carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
More specifically, the hydroxyl protecting group Ri is selected from the group consisting of acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl.
In one embodiment, a specific 2-hydroxypropyl derivative of formula IV is (2R)-3- [[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol of formula IVa (formula IV, wherein R is hydrogen):
Figure imgf000029_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In another embodiment, a specific 2-hydroxypropyl derivative of formula IV is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula IVb (formula IV, wherein R is butyryl):
Figure imgf000029_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
In another embodiment, a specific 2-hydroxypropyl derivative of formula IV is (2R)- 1 -Benzyloxy-3 - [ [3 -fluoro-4-(4-morpholinyl)phenyl] amino]-2-propanol of formula -IVc (formula IV, wherei R is benzyl): -
Figure imgf000029_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
According to another aspect, there is provided an N-protected compound of formula Villa: - - Villa
Figure imgf000030_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein Ri is a hydroxyl protecting group; and R' is OR2 or CX3, wherein the radical R2 is C|.i2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I.
In one embodiment, the radical R2 in the compound of formula Villa is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p- nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R2 is ethyl or tert- butyl.
In another embodiment, the hydroxyl protecting group R[ is selected from the group as described above.
Specifically, the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, · - trifluoroacetyl. cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2- bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2- carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
More specifically, the hydroxyl protecting group Ri is selected from the group consisting of acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, trichloroacetyl, trifluoroacetyl, benzoyl, p-toluoyl, p-anisoyl, trityl, o-nitrobenzyl, benzyl and p-methoxybenzyl; and most specifically butyryl, trityl and benzyl. In one embodiment, a specific N-protected compound of formula Villa is (2R)-3- [(ethoxycarbonyl)-[3-fluoro-4-(4-mo holinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula VIIIa(i) (formula Villa, wherein Ri is butyryl and R' is ethoxy):
Vllla(i)
of a salt thereof.
otected compound of
Figure imgf000031_0001
■ ; ;20u; T(or an enantiomeric form or a mixture of enantiomeric -forms" thereof, wherein R" is OR3 or CX3, wherein the radical R3 is C3-i2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I.
In one embodiment, the radical R3 in the compound of formula Vlllb is propyl, 25 isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p-nitrobenzyl, dibromophenyl or p-methoxybenzyl; and most specifically R3 is tert-butyl.
In another embodiment, a specific N-protected compound of formula Vlllb is tert- butyl (2R)-(2,3-dihydroxy-propyl)-[3-fluoro-4-(4-morpholinyl)phenyl]-carbamate of formula Vlllb(i) (formula Vlllb, wherein R" is tert-butoxy):
30
Figure imgf000032_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
The following examples are given for the purpose of illustrating the present invention and should not be considered as limitation on the scope or spirit of the invention.
EXAMPLES
Example 1
Preparation of (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone
Step-1: (2R)-3-[[3-FIuoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol
(R)-Glycidol (7.4 g, 0.1 mol) was added to a solution of 3-fluoro-4-morpholinyl aniline (19.6 g, 0.1 mol) in methanol (200 ml) and the resulting solution was heated to reflux (64- 66°C), followed by maintaining at the same temperature for 14 hours. The solvent was removed completely by distillation under reduced pressure to produce 27 g of (2R)-3-[[3- fluoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol as a residue (Yield: 100%).
Step-2: (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone \
(2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol (27 g, obtained in step-1) and methanol (100 ml) were taken into a reaction flask, followed by the addition of di-tert-butyl dicarbonate (BOC anhydride) (22.8 g, 0.11 mol) and stirring the resulting mixture for 4 hours at 40-45°C to produce a reaction mass containing tert-butyl (2R)-(2,3- dihydroxy-propyl)-[3-fluoro-4-(4-morpholinyl)phenyl]-carbamate. After completion of the reaction, anhydrous sodium methoxide (5.4 g, 0.1 mol) was added to the reaction mass and the resulting mass was heated for 2 hours at reflux (64-66°C). After completion of the reaction, the solvent was distilled off completely under vacuum to produce (5R)-5- (hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl) phenyl]-2-oxazolidinone as a semi-solid. Methanol (25 ml) and water (100 ml) were added to the resulting solid, followed by heating for 1 hour at 50-55°C. The resulting mass was initially cooled to 25-30°C, followed by slowly cooling to 0-5 °C and then stirring for 1 hour at 0-5 °C. The separated solid was filtered and then washed with methanol (20 ml) to produce 24.1 g of the titled compound as off-white crystalline solid (Yield: 81.5%; Melting Point: 1 1 1 to 112.8°C; Purity by HPLC: 99.1%). Example 2
Preparation of (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone
Step-1: (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyI butanoate
(R)-Glycidyl butyr ate (14.4 g, 0.1 mol) was added to a solution of 3-fluoro-4-moipholinyl aniline (19.6 g, 0.1 mol) in isopropyl alcohol (200 ml) and the resulting mixture was refluxed (80-85°C) for about 16 hours. The reaction mass was distilled to remove the solvent completely to produce 34 g of (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]- 2-hydroxy-propyl butanoate as a crude product, which is used directly in the next step without further purification (Yield: 100%).
Step-2: (5R)-[[3-[3-Fluoro-4-(4-morpholinyl)phenyI]-2-oxo-5-oxazoIidinyI]methyl butanoate
N,N'-Carbonyldiimidazole (17.82 g, 0.1 1 mol) was added to a solution of (2R)-3-[[3- fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate (34 g,) 0.1 mol) in dichloromethane (175 ml), and the resulting solution was stirred for 24 hours at 30-35°C. The reaction mass was quenched by adding water (150 ml), followed by layer separation and then concentrating the resulting organic layer under vacuum to produce 34 g of (5R)- [[3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxo-5-oxazolidinyl]methyl butanoate (Yield: 92.9%).
Step-3: (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyI)phenyl]-2- oxazolidinone Sodium methoxide (0.5 g, 0.0093 mol) was added to a solution of (5R)-[[3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxo-5-oxazolidinyl]methyl butanoate (34 g, 0.0936 mol) in methanol (170 ml), the resulting mixture was stirred for 1 hour at 25-35°C and then distilled off the solvent completely. Isopropyl alcohol (100 ml) was added to the resulting residue, followed by adjusting the pH to 2 with isopropanolic-HCl solution. The resulting solid was cooled and maintained for 1 hour at 0-5°C. The separated solid was filtered and washed with cold isopropyl alcohol (25 ml) to produce 24.5 g of (5R)-5-(hydroxymethyl)- 3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone as off-white crystalline solid (Yield: 89.1%; Melting Range: 11 1.7 - 113.9°C; Purity by HPLC: 99.6%).
Example 3
Preparation of (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone
Step-1: (2R)-3-[(Ethoxycarbonyl)-[3-fluoro-4-(4-morpholinyl)phenyI]amino]-2- hydroxy-propyl butanoate
N-Ethyl diisopropylamine (19.35 g, 0.15 mol) was added to a solution of (2R)-3-[[3- fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate (obtained in step-1 of example 2, 34 g, 0.1 mol) in dichloromethane (340 ml) and the resulting mixture was stirred for 10 minutes at 25-30°C. Ethyl chloroformate (1 1.9 g, 0.1 1 mol) was added drop- wise to the resulting solution and then stirred for 2 hours at 25-30°C. The reaction mass was washed with water (100 ml) and the solvent was distilled off completely under reduced pressure to produce 38.1 g of (2R)-3-[(ethoxycarbonyl)-[3-fluoro-4-(4- mo holinyl)phenyl]amino]-2-hydroxy-propyl butanoate as an oily residue (Yield: 92.5%). Step-2: (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone
Potassium carbonate (1.28 g, 0.00925 mol) was added to a solution of (2R)-3- [(ethoxycarbonyl)-[3-fluoro-4-(4-mo holinyl)phenyl]amino]-2-hydroxy- ro yl butanoate (38.1 g, 0.0925 mol) in methanol (190 ml). The resulting mixture was refluxed (64-66°C) for 2 hours, followed by distillation off the solvent under reduced pressure to obtain a residue. Methanol (20 ml) and water (100 ml) were added to the resulting residue, followed by stirring for 30 minutes at 25-30°C and then for 1 hour at 0-5°C. The separated solid was filtered and washed with cold methanol (10 ml) to produce 21 g of the (5R)-5- (Hydroxymethyl)-3-[3-fluoro-4-(4-moφholinyl)phenyl]-2-oxazolidinone (Yield: 77%; Melting Range: 109.5 to 1 IT °C; Purity by HPLC: 98.5%). Example 4
Preparation of (5R)-5-(HydroxymethyI)-3-[3-fluoro-4-(4-morphoIinyl)phenyl]-2- oxazolidinone
Step-1: (2R)-l-Benzyloxy-3-[[3-fluoro-4-(4-morpholinyl)phenyl] amino]-2-propanol
Potassium carbonate (27.6 g, 0.2 mol) and (S)-l-0-benzyl-3-p-toluenesulfonyl synglycerol (25.2 g, 0.075 mol) [prepared as per the process described in Tetrahedron Letters 30(21), 2751, (2001)] were added to a solution of 3-fluoro-4-morpholinyl aniline (19.6 g, 0.1 mol) in dimethylformamide (100 ml). The resulting mixture was heated to 80-85 °C and maintained for 12 hours at the same temperature. The reaction mass was cooled to 25-30°C and then poured into water (300 ml), followed by stirring for 1 hour. The separated solid was filtered and washed with water (25 ml) to produce 19.9 g of (2R)-l-Benzyloxy-3-[[3-
Figure imgf000035_0001
amino] -2-propanol as a light yellowish solid (Yield: 55.3%; Purity by HPLC: 96.5%).
Step-2: (5R)-5-(BenzyIoxymethyI)-3-[3-fluoro-4-(4-morphoIinyl)phenyl]-2- oxazolidinone
N,N'-carbonyldiimidazole (9.85 g, 0.06 mol) was added to a solution of (2R)- 1 - Benzyloxy-3-[[3-fluoro-4-(4-morpholinyl)phenyl]amino]-2-propanol (19.9 g, 0.055 mol) in dichloromethane (200 ml) and the resulting mixture was stirred for 32 hours at 25-30°C. Water (100 ml) was added to the reaction mass, the resulting organic layer was separated and then distilled off the solvent completely to produce 20.3 g of (5R)-5- (benzyloxymethyl)-3-[3-fluoro-4-(4-mo holinyl)phenyl]-2-o azolidinone (Yield: 95.5%), which is directly used for next step.
Step-3: (5R)-5-(Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2- oxazolidinone
Palladium on charcoal (4 g, 10% w/w) was added to a suspension of (5R)-5- (benzyloxymethyl)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxazolidinone (21.2 g, 0.055 mol) in ethanol (200 ml) and the resulting mixture was hydrogenated in an autoclave at 45->- 50°C under a pressure of 4 to 5 Kg of hydrogen. After completion of the reaction, the catalyst was filtered and the reaction mass was distilled under reduced pressure until the volume of solvent reaches to half of its initial volume. The resulting mass was slowly cooled to 0-5°C, followed by stirring for 1 hour at the same temperature. The separated solid was filtered and washed with ethyl alcohol (30 ml) to produce 12 g of (5R)-5- (Hydroxymethyl)-3-[3-fluoro-4-(4-morpholinyl) phenyl] -2 -oxazolidinone (Yield: 73.7%; Melting Range: 1 11 to 1 14.2°C; Purity by HPLC: 99.7%).
All ranges disclosed herein are inclusive and combinable. While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims

We claim:
1. A process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- mo holinyl)phen l]-2-oxazolidinone of formula II:
Figure imgf000037_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises:
a) reacting 3 -fluoro-4-morpholinyl aniline of formula V:
Figure imgf000037_0002
or a salt thereof with a compound of formula VI:
Figure imgf000037_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is hydrogen or a hydro yl protecting group Ri, L represents a leaving group and Y represents a hydroxy group; or L and Y together with the atoms to which they are bonded form an oxirane ring having the structural formula Via:
O
L OR Via or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is as defined above;
to produce a 2-hydroxypropyl derivative of formula IV:
Figure imgf000038_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is as defined in formula VI;
b) subjecting the compound of formula IV to carbonylation using a suitable carbonylating agent to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof (when the group R is hydrogen), or an oxazolidinone compound of formula III:
Figure imgf000038_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R[ is a hydroxyl protecting group; and
c) optionally, deprotecting the compound of formula III to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
The process of claim 1 , wherein the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group; and wherein the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group R\ .
The process of claim 2, wherein the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and wherein the hydroxyl protecting group R\ is selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(C1-6 alkyl)silyl, a tri(C6-1o aryl)silyl,' an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
4. The process of claim 3, wherein the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichioroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b- naphthoyl, pyridoyl, furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
5. The process of claim 4, wherein the hydroxyl protecting group R[ is selected from the group consisting of butyryl, trityl and benzyl.
6. The process of claim 1, wherein the reaction in step-(a) is carried out in the presence of a solvent or a- mixture of solvents, wherein the solvent is selected from the. group consisting of an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof; and wherein the reaction in step-(a) is optionally carried out in the presence of a base, wherein the base is an organic or inorganic base.
7. The process of claim 6, wherein the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n- heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, Ν,Ν-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof; and wherein the base is selected from the group consisting of collidine, trimethylamine, tributylamine, triethylamine, diisopropylethylamine, N-methylmorpholine, pyridine, 4- (N,N-dimethylamino)pyridine and 1 -alkylimidazole; hydroxides, alkoxides, bicarbonates, and carbonates of alkali or alkaline earth metals.
8. The process of claim 7, wherein the solvent used in step-(a) is selected from the group consisting of methanol, ethanol, isopropanol, and mixtures thereof; and wherein the base is selected from the group consisting of collidine, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium tert-butoxide, sodium isopropoxide and potassium tert-butoxide. 9. The process of claim 1, wherein the carbonylation in step-(b) is carried out in the presence of a solvent or a mixture of solvents, wherein the solvent is selected from the group consisting of an alcohol, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, a halogenated hydrocarbon solvent, and mixtures thereof; and wherein the carbonylating agent used in step-(b) is selected from the group consisting of Ν,Ν'- carbonyldiimidazole, phosgene, diphosgene, triphosgene, dialkyl carbonates, substituted or unsubstituted alkyl chloroformates, substituted or unsubstituted aryl chloroformates, and substituted or unsubstituted aralkyl chloroformates.
10. The process of claim 9, wherein the solvent used in step-(b) is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, n-pentane, n-hexane, n- * - heptane,- cyclohexane, toluene, xylene, tetrahydrofuran,; 2 -methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, Ν,Ν-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, dichloromethane, dichloroethane, chloroform, and mixtures thereof; and wherein the carbonylating agent is selected from the group consisting of Ν,Ν'- carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloroformate.
1 1. The process of claim 1 , wherein the deprotection in step-(c) is carried out in the presence of a solvent or a mixture of solvents, wherein the solvent used for deprotection in step-(c) is selected from the group consisting of water, acetic acid, an alcohol, a ketone, a halogenated solvent, an ester, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, and mixtures thereof; -and wherein the deprotection in step-(c) is carried out by treating the oxazolidinone compound of formula III with a deprotecting agent or by subjecting the compound of formula III to hydrogenolysis using a metal catalyst, or a combination thereof, wherein the deprotecting agent is an acid, a base or hydrazine hydrate.
12. The process of claim 1 1, wherein the solvent used in step-(c) is selected from the group consisting of water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof; and wherein the deprotecting agent is a base, wherein the base is selected from the group consisting of trimethylamine, tributylamine, triethylamine, diisopropylethylamine, 4-(N,N-dimethylamino)pyridine, 1 -alkylimidazole, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium methoxide, magnesium methoxide, sodium tert- butoxide, sodium isopropoxide and potassium tert-butoxide.
13. A process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises:
a) reacting a 2-hydroxypropyl derivative of formula IV:
Figure imgf000041_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Ri;
with a suitable activating agent, wherein the activating agent is an anhydride compound of formula Vila, or a chloroformate compound of formula Vllb:
(or)
Figure imgf000041_0002
wherein R' is OR2 or CX3, wherein the radical R2 is C 1-12 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I;
to produce an N-protected compound of formula VIII:
Figure imgf000042_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Ri; and R' is as defined above; and
b) deprotecting the compound of formula VIII to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
14. The process of claim 13, wherein the radical R2 in the compounds of formulae Vila, Vllb and VIII is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p-nitrobenzyl, dibromophenyl or p-methoxybenzyl; and wherein the group R in the compounds of formulae IV and VIII is a hydroxyl protecting group Ri, wherein the hydroxyl protecting group Ri is selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci-6 alkyl)silyl, a tri(C6-io aryl)silyl, an alkylcarbonyl groups substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
15. The process of claim 14, wherein the radical R2 is ethyl or tert-butyl; and wherein the hydroxyl protecting group Rj is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
16. The process of claim 15, wherein the hydroxyl protecting group Ri is butyryl, trityl or benzyl.
17. The process of claim 13, wherein the reaction in step-(a) is carried out in the presence of a solvent or a mixture of solvents, wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, acetone, n-pentane, n- hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, 2-methyl tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, methyl tert-butyl ether, monoglyme, diglyme, acetonitrile, propionitrile, N,N-dimethylformamide, N,N- dimethylacetamide, dimethylsulfoxide, dichloromethane,> dichloroethane, chloroform, and mixtures thereof; and wherein the reaction in step-(a) is optionally carried out in the presence of a base, wherein the base is an organic or inorganic base.
18. The process of claim 13, wherein the deprotection in step-(b) is carried out in the presence of a solvent or a mixture of solvents, wherein the solvent is selected from the group consisting of water, acetic acid, an alcohol, a halogenated solvent, as ester, a hydrocarbon solvent, an ether, a nitrile, a polar aprotic solvent, and mixtures thereof; and wherein the deprotection in step-(b) is carried out by treating the N-protected compound of formula VIII with a deprotecting agent or by subjecting the compound of formula VIII to hydrogenolysis using a metal catalyst, or a combination thereof, wherein the deprotecting agent is an acid, a base or hydrazine hydrate.
19. The process of claim 18, wherein the solvent used in step-(b) is selected from the group consisting of water, dichloromethane, methanol, ethanol, isopropanol, and mixtures thereof; and wherein the deprotection in step-(b) is carried out by treating the N- protected compound of formula VIII with a base, wherein the base is selected from the group consisting of trimethylamine, tributylamine, triethylamine, diisopropylethylamine, 4-(N,N-dimethylamino)pyridine, 1 -alkylimidazole, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, lithium carbonate, sodium methoxide, magnesium methoxide, sodium tert- butoxide, sodium isopropoxide and potassium tert-butoxide.
20. A process for the preparation of a 2-hydroxypropyl derivative of formula IV:
Figure imgf000044_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group R\ ;
which comprises reacti -fluoro-4-morpholinyl aniline of formula V:
Figure imgf000044_0002
or a salt thereof with a compound of formula VI:
Figure imgf000044_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R is hydrogen or a hydroxyl protecting group Ru L represents a leaving group and Y represents a hydroxy group; or L and Y together with the atoms to which they are bonded form an oxirane ring having the structural formula Via:- Ό
.OR Via or an enantiomeric form or a mixture of enantiomeric forms thereof; wherein R is as defined above;
to produce the 2-hydroxypropyl derivative of formula IV or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
21. The process of claim 20, wherein the leaving group L in the compound of formula VI is a halogen, or an alkyl or aryl sulfonyloxy group; and wherein the group R in the compounds of formulae IV, VI and Via is a hydroxyl protecting group Ri .
22. The process of claim 21, wherein the leaving group L is selected from the group consisting of CI, Br, I, methanesulfonyloxy, toluenesulfonyloxy and trifluoromethanesulfonyloxy group; and wherein the hydroxyl protecting group R is selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(C| -6 alkyl)silyl, a tri(C -i0 aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl - group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
23. The process of claim 22, wherein the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b- naphthoyl, pyridoyl; furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
24. The process of claim 23, wherein the hydroxyl protecting group Ri is selected from the group consisting of butyryl, trityl and benzyl.
25. A process for the preparation of (5R)-5-(hydroxymethyl)-3-[3-fluoro-4-(4- morpholinyl)phenyl]-2-oxazolidinone of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, which comprises:
a) carbonylating a 2-hydroxypropyl derivative of formula IV:
Figure imgf000046_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Ri ;
with a suitable carbonylating agent to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof (when the group R is hydrogen), or an oxazolidinone compound of formula III:
Figure imgf000046_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein Ri is a hydroxyl protecting group; and
b) optionally, deprotecting the compound of formula III to produce the compound of formula II or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
26. The process of claim 25, the group R in the compound of formula IV is hydrogen. -
27. The process of claim 25, wherein the group R in the compound of formulae IV is a hydroxyl protecting group Ri, wherein the hydroxyl protecting group Ri is selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci.6 alkyl)silyl, a tri(C6-io aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
28. The process of claim 27, wherein the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a-naphthoyl, b- naphthoyl, pyridoyl, furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6-trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o-nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t-butyldiphenylsilyl.
29. The process of claim 28, wherein the hydroxyl protecting group Ri is selected from the group consisting of butyryl, trityl and benzyl.
30. The process of claim 25, wherein the carbonylating agent used in step-(a) is selected from the group consisting of Ν,Ν'-carbonyldiimidazole, phosgene, diphosgene, triphosgene, dialkyl carbonates, substituted or unsubstituted alkyl chloro formates, substituted or unsubstituted aryl chloroformates, and substituted or unsubstituted aralkyl chloroformates.
31. The process of claim 30, wherein the carbonylating agent is selected from the group consisting of Ν,Ν'-carbonyldiimidazole, diethyl carbonate, di-tert-butyl dicarbonate (BOC anhydride), phenyl chloroformate and benzyl chloro formate.
32. A 2-hydroxypropyl derivative of formula IV:
Figure imgf000048_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof, wherein R is hydrogen or a hydroxyl protecting group Ri.
33. The compound of claim 32, wherein the group R in the compound of formula IV is hydrogen.
34. The compound of claim 32, wherein the group R in the compound of formula IV is a hydroxyl protecting group Ri selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci_6 alkyl)silyl, a tri(C6-io aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated ^ arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
35. The compound of claim 34, wherein the hydroxyl protecting group Ri is selected from the group consisting of formyl, acetyl, propionyl, butyryl, isobutyryl, pentanoyl, pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoyl, succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a- naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6- trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o- nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t- butyldiphenylsilyl.
36. The compound of claim 35, wherein the hydroxyl protecting group R\ is selected from the group consisting of butyryl, trityl and benzyl.
37. The compound of claim 32, wherein the 2-hydroxypropyl derivative of formula IV is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-propane-l,2-diol of formula IVa (formula IV, wherein R is hydrogen):
Figure imgf000049_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. 38. The compound of claim 32, wherein the 2-hydroxypropyl derivative of formula IV is (2R)-3-[[3-Fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy-propyl butanoate of formula IVb (formula IV, wherein R is butyryl):
Figure imgf000049_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. 39. The compound of claim 32, wherein the 2-hydroxypropyl derivative of formula IV is (2R)-l-Benzyloxy-3-[[3-fluoro-4-(4-morpholinyl)phenyl]amino]-2-propanol of formula IVc (formula IV, wherein R is benzyl):
Figure imgf000050_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. 40. An N-protected compound of formula Villa:
Villa
Figure imgf000050_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein Ri is a hydroxyl protecting group; and R' is OR2 or CX3, wherein the radical R2 is Ci-i2 straight or branched chain alkyl, cycloalkyl, haloalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted aralkyl; and X is a halogen atom selected from F, CI, Br and I.
41. The compound of claim 40, wherein the radical R2 is methyl, ethyl, propyl, isopropyl, isobutyl, tert-butyl, chloromethyl, phenyl, tolyl, benzyl, p-nitrobenzyl, dibromophenyl or p-methoxybenzyl.
42. The compound of claim 40, wherein the hydroxyl protecting group R\ is selected from the group consisting of a substituted or unsubstituted aralkyl, a substituted or unsubstituted trityl, an aliphatic acyl group including an alkanoyl group, an aromatic acyl group including an arylcarbonyl group, a tri(Ci-6 alkyl)silyl, a tri(C6-io aryl)silyl, an alkylcarbonyl group substituted with a carboxy group, an alkylcarbonyl group substituted with a halogen atom, a saturated cyclic hydrocarbon-carbonyl group, an alkylcarbonyl group substituted with a lower alkoxy group, an unsaturated alkylcarbonyl group, a halogenoarylcarbonyl group, an arylcarbonyl group substituted with a lower alkyl group, a lower alkoxylated arylcarbonyl group, an arylcarbonyl group substituted with a carboxy group, a nitrated arylcarbonyl group, an arylcarbonyl group substituted with a lower alkoxycarbonyl group, and an arylcarbonyl group substituted with an aryl.
Figure imgf000051_0001
pivaloyl, valeryl, isovaleryl, octanoyl, nonanoyl, decanoyl, 3-methylnonanoy , succinoyl, glutaroyl, adipoyl, chloroacetyl, dichloroacetyl, trichloroacetyl, trifluoroacetyl, cyclopropylcarbonyl, cyclobutylcarbonyl, methoxyacetyl, benzoyl, a- naphthoyl, b-naphthoyl, pyridoyl, furoyl, 2-bromobenzoyl, 4-chlorobenzoyl, 2,4,6- trimethylbenzoyl, p-toluoyl, p-anisoyl, 2-carboxybenzoyl, p-nitrobenzoyl, trityl, tetrahydropyranyl, tetrahydrothiopyranyl, tetrahydrofuranyl, tetrahydrothiofuranyl, o- nitrobenzyl, benzyl, p-methoxybenzyl, trimethylsilyl, triisopropylsilyl and t- butyldiphenylsilyl.
44. The compound of claim 43, wherein the hydroxyl protecting group Ri is selected from the group consisting of butyryl, trityl and benzyl.
45. The compound of claim 40, wherein the N-protected compound of formula Villa is (2R)-3-[(ethoxycarbonyl)-[3-fluoro-4-(4-morpholinyl)phenyl]amino]-2-hydroxy- propyl butanoate of formula VIHa(i) (formula Villa, wherein Ri is butyryl and R' is ethoxy):
Figure imgf000051_0002
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof. 46. An N-protected compound of formula Vlllb:
Vlllb
Figure imgf000051_0003
or an enantiomeric form or a mixture of enantiomeric forms thereof, wherein R" is OR3 or CX3, wherein the radical R3 is C3-i2 straight or branched chain alkyl, cycloalkyl,
Figure imgf000052_0001
or an enantiomeric form or a mixture of enantiomeric forms thereof, or a salt thereof.
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WO2021031533A1 (en) 2019-08-20 2021-02-25 杭州迪克科技有限公司 Method for synthesizing n-substituted phenyl-5-hydroxymethyl-2-oxazolidinone
RU2792687C1 (en) * 2019-08-20 2023-03-23 Хангжоу Дике Технологиес Ко., Лтд. Method for synthesis of n-substituted phenyl-5-hydroxymethyl-2-oxazolidinone

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