WO2014044459A1 - Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug - Google Patents
Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug Download PDFInfo
- Publication number
- WO2014044459A1 WO2014044459A1 PCT/EP2013/066486 EP2013066486W WO2014044459A1 WO 2014044459 A1 WO2014044459 A1 WO 2014044459A1 EP 2013066486 W EP2013066486 W EP 2013066486W WO 2014044459 A1 WO2014044459 A1 WO 2014044459A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- refractory
- gas purging
- purging plug
- coating
- plug according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/002—Treatment with gases
- B22D1/005—Injection assemblies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/12—Applying particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/34—Blowing through the bath
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/35—Blowing from above and through the bath
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/48—Bottoms or tuyéres of converters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
- F27D2003/161—Introducing a fluid jet or current into the charge through a porous element
Definitions
- the invention relates to a refractory ceramic gas purging plug, with a gas inlet at a first end, the so-called cold end, a gas outlet at a second end, the so-called hot end, and a peripheral surface extending between first and second end.
- a gas purging plug of this generic design is well known in prior art and used since long in metallurgical melting and treatment vessels such as a ladle (German:
- the ceramic part therefore is either provided with random porosity (German:
- the random porosity is achieved by a sponge like structure of the refractory ceramic body, the directed porosity by channels, slits, holes or the like, running through a more or less dense ceramic body.
- metal cased plugs Another disadvantage of these metal cased plugs is their reduced refractoriness in use.
- the metal casing is the weakest part, meaning that the metal casing has the lowest melting temperature.
- severe temperature load which typically reaches far more than 1.000°C, the metal casing gradually disintegrates.
- the purging device (the gas purging plug) is cleaned with an oxygen blowing lance, temperatures of more than 1300°C are reached, and are responsible for a rapid increase of the wear of said metal casing and the formation of gaps between the plug and the surrounding refractory material.
- the invention maintains the use of a gas purging piug with an outer metai casing, in order to guide the gas in the desired way through the plug and to avoid lateral gas diffusion, but applies a thin additional layer onto the outer surface of the metal casing.
- This layer covers the surface of the metal casing at least partially, comprises a refractory material, and exhibits the following properties and advantages:
- said metal casing has a refractory coating, which extends at least partially along its outer surface.
- the refractory coating should be as thin as possible to enable a good adherence and to avoid wear by mechanical abrasion.
- the thickness should be ⁇ 2,5mm, ⁇ 1 mm or even ⁇ 0,5mm, wherein thickness being defined as the thickness of the layer in a direction perpendicular to the corresponding surface section of the metal casing. This does not exclude individual particles (grains) of extending above this "thickness".
- a refractory coating with which the refractory grains protrude the adhesive has the advantage of a certain roughness and an improved assemblage with the surrounding refractory material of the corresponding vessel lining.
- the metal surface regardless of its original surface finish, is covered with a thin emery-paper like layer with excellent physical and chemical properties.
- the refractory layer depending on its grains size, should feature a minimum of 5 or 9 or 20 or 27 or 36 grains per square cm, meaning those grains which protrude the basic adhesive (the lacquer).
- the maximum number of grains per square centimeter can be set at 400 or 380 or 361 or 270 or 215 or 155 or 81 .
- the refractory protective layer comprises a lacquer coat with a thickness less than 1 ,0mm or less than 0,5mm or less than
- lacquer includes any and all types of liquid materials adhering to the outer surface of the metal casing and having a suitable temperature resistance.
- a resin based lacquer for example a novo!ak resin.
- Other examples are: poiysiloxane, sodium silicate, phenolic resin, melarnine resin.
- This lacquer coat may be doped with discrete refractory grains, meaning the refractory coating is made of the liquid lacquer and refractory grains, wherein the refractory grains may protrude the lacquer coat.
- the lacquer serves as an adhesion promoting agent between the metal casing and the refractory grains, especially as applied separately.
- the refractory grains may aiso be applied as a mixture together with the lacquer.
- the advantages disclosed above may be enhanced by a specific selection of the refractory component of the protective cover:
- the discrete refractory grains may derive from refractory oxides, carbides, nitrides, spinels and comprise: MgO, Al 2 0 3 ⁇ Zr0 2 , Si0 2 . Cr 2 0 3 , SiC, forsterite (M 2 S), mullite (A 3 S 2 ), Ti0 2 , calciumaluminate and others.
- a particular advantage may be achieved with a refractory coating material which reacts under temperatures above 800°C with the material of the metal casing (envelope) thereby forming a chemical compound with a melting temperature above 1.300°C, for example compounds of MgO and/or Al 2 0 3 (from the grains) and iron oxide (from the metal casing).
- the refractory coating comprises a material which reacts under temperatures above 800°C with the material of the metal casing, thereby forming a spinel with a melting temperature above 1.300°C.
- This spinel may be an MgFe spinel or an AIFe spinel like a hercynite spinel (with a melting temperature of 1780°C).
- the invention further discloses a process for manufacturing such a gas purging device.
- This process includes the following steps, starting with a known purging plug (purging device) of any shape which comprises an outer metal envelope (casing):
- the liquid layer has the task to provide an adhesive onto the outer surface of the metal casing for the refractory grains, which are applied after said step a) onto and into the said lacquer layer.
- steps a) and b) are merged, meaning that the lacquer applied onto the metal casing, already includes the said refractory grains.
- lacquer and/or the refractory grains may be applied by either of the following technologies, known as such, but for other purposes and insofar not further described hereinafter: spraying, flooding, brushing, dipping.
- step c) In the case of a resin based lacquer no further assistance is needed in step c) as the resin will harden by itself after application.
- This step may be accelerated by a heat treatment iike a tempering, for example at temperatures above 50°C, >100°C or >250°C until the protective cover is firmly attached onto the metal coating.
- Fig. 1 a gas purging plug according to the invention in a longitudinal sectional view
- Fig. 2 schematic plain view on a section of said refractory plug.
- the plug comprises;
- Part 10 is encapsulated by a metal casing 12, which surrounds the peripheral surface 10p of part 10, except for its upper end 10u, as well as part of its bottom 10b and continues into a gas feeding pipe 14, protruding downwardly from bottom 10b.
- a gas is introduced via said feeding pipe section 14, flows via its first end 10i, the gas inlet end, through part 10 and leaves said part 10 at its second end 10o, the gas outlet end.
- That section 12p of metal casing 12 surrounding surface 10p of part 10 is covered by a refractory layer 20 made of a novolak resin, having a thickness of 0,2mm and was applied to said surface section 12p by spraying.
- the grains have a size (diameter) d 90 of 0,5mm to achieve the desired roughness of the refractory coating (d 90 means: 90w.-% of the grains have a smaller size than said d 90 ).
- d 90 means: 90w.-% of the grains have a smaller size than said d 90 ).
- FIG. 2 is a schematic plain view on a section of said refractory coating.
- the said alumina grains will react with iron oxide (Fe 2+ ) from the metal casing 12 and form a hercynite spinel, thus making the casing 12 more heat and wear resistant than in its native state.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Valve Housings (AREA)
- Furnace Charging Or Discharging (AREA)
- Coating By Spraying Or Casting (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Filtering Materials (AREA)
Description
Claims
Priority Applications (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201380044541.8A CN104540615A (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purge plug and process for manufacturing said gas purge plug |
| BR112015002159A BR112015002159A2 (en) | 2012-09-20 | 2013-08-06 | refractory ceramic gas purge plug and process for manufacturing said gas purge plug |
| EA201500163A EA201500163A1 (en) | 2012-09-20 | 2013-08-06 | REFRACTORY CERAMIC CIRCUIT FOR GAS BLOWING AND THE METHOD OF MANUFACTURING A GAS BLUNCH FOR GAS BLOWING |
| MX2015002355A MX2015002355A (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug. |
| US14/423,840 US20150198371A1 (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
| KR1020157002660A KR20150032733A (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
| JP2015530333A JP2015533938A (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purge plug and manufacturing process of the gas purge plug |
| CA2880470A CA2880470A1 (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
| UAA201501566A UA111551C2 (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and process for manufacturing said gas purging plug |
| IL236716A IL236716A0 (en) | 2012-09-20 | 2015-01-14 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
| SA515360059A SA515360059B1 (en) | 2012-09-20 | 2015-02-23 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
| ZA2015/01311A ZA201501311B (en) | 2012-09-20 | 2015-02-26 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12185223.0 | 2012-09-20 | ||
| EP12185223.0A EP2711107B1 (en) | 2012-09-20 | 2012-09-20 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014044459A1 true WO2014044459A1 (en) | 2014-03-27 |
Family
ID=46963522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2013/066486 Ceased WO2014044459A1 (en) | 2012-09-20 | 2013-08-06 | Refractory ceramic gas purging plug and a process for manufacturing said gas purging plug |
Country Status (22)
| Country | Link |
|---|---|
| US (1) | US20150198371A1 (en) |
| EP (1) | EP2711107B1 (en) |
| JP (1) | JP2015533938A (en) |
| KR (1) | KR20150032733A (en) |
| CN (1) | CN104540615A (en) |
| BR (1) | BR112015002159A2 (en) |
| CA (1) | CA2880470A1 (en) |
| CL (1) | CL2015000451A1 (en) |
| EA (1) | EA201500163A1 (en) |
| ES (1) | ES2523595T3 (en) |
| HR (1) | HRP20141104T1 (en) |
| IL (1) | IL236716A0 (en) |
| MX (1) | MX2015002355A (en) |
| PE (1) | PE20150568A1 (en) |
| PL (1) | PL2711107T3 (en) |
| PT (1) | PT2711107E (en) |
| RS (1) | RS53601B1 (en) |
| SA (1) | SA515360059B1 (en) |
| SI (1) | SI2711107T1 (en) |
| UA (1) | UA111551C2 (en) |
| WO (1) | WO2014044459A1 (en) |
| ZA (1) | ZA201501311B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110591734B (en) * | 2019-10-25 | 2024-03-01 | 安徽马钢化工能源科技有限公司 | Novel inorganic nonmetal coke oven combustion chamber fire-hole cover containing metal framework |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3206499C1 (en) * | 1982-02-24 | 1988-03-03 | Didier-Werke Ag, 6200 Wiesbaden | Apparatus for introduction of gases into metallurgical vessels |
| GB2226021A (en) * | 1988-12-19 | 1990-06-20 | Didier Werke Ag | Refractory mortars and refractory cements |
| DE4024698A1 (en) * | 1989-10-04 | 1991-04-18 | Cookson Plibrico Gmbh | Gas flushing brick - contained inside easily removable dome-shaped refractory block |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE62937T1 (en) * | 1988-02-19 | 1991-05-15 | Veitscher Magnesitwerke Ag | GAS FLUSH STONE. |
| JP2690500B2 (en) * | 1988-04-27 | 1997-12-10 | 黒崎窯業株式会社 | How to install a refractory block |
| DE3833502A1 (en) * | 1988-10-01 | 1990-04-05 | Didier Werke Ag | GASSPUELSTEIN |
| DE4131756A1 (en) * | 1991-09-24 | 1993-04-01 | Plibrico Gmbh | GASSPUELSTEIN |
| US5820816A (en) * | 1994-05-10 | 1998-10-13 | Jw Hicks, Inc. | Purging device and method of making same |
| US5478053A (en) * | 1995-04-10 | 1995-12-26 | North American Refractories Co. Inc. | Refractory gas purging device |
| JP2908303B2 (en) * | 1996-01-18 | 1999-06-21 | 品川白煉瓦株式会社 | Gas injection plug |
| JP3623440B2 (en) * | 2000-10-24 | 2005-02-23 | 品川白煉瓦株式会社 | Gas blowing plug and method of using the same |
| CN102191450A (en) * | 2010-03-18 | 2011-09-21 | 刘新洲 | Ceramic coating of boiler mucking machine, and preparation method thereof |
| CN102560486A (en) * | 2011-12-08 | 2012-07-11 | 东莞宜安科技股份有限公司 | Surface treatment and coating process of neutral salt spray test on a magnesium alloy surface |
-
2012
- 2012-09-20 PT PT121852230T patent/PT2711107E/en unknown
- 2012-09-20 SI SI201230095T patent/SI2711107T1/en unknown
- 2012-09-20 EP EP12185223.0A patent/EP2711107B1/en active Active
- 2012-09-20 ES ES12185223.0T patent/ES2523595T3/en active Active
- 2012-09-20 RS RSP20140605 patent/RS53601B1/en unknown
- 2012-09-20 PL PL12185223T patent/PL2711107T3/en unknown
-
2013
- 2013-08-06 US US14/423,840 patent/US20150198371A1/en not_active Abandoned
- 2013-08-06 PE PE2015000257A patent/PE20150568A1/en not_active Application Discontinuation
- 2013-08-06 JP JP2015530333A patent/JP2015533938A/en active Pending
- 2013-08-06 MX MX2015002355A patent/MX2015002355A/en unknown
- 2013-08-06 CA CA2880470A patent/CA2880470A1/en not_active Abandoned
- 2013-08-06 KR KR1020157002660A patent/KR20150032733A/en not_active Ceased
- 2013-08-06 EA EA201500163A patent/EA201500163A1/en unknown
- 2013-08-06 WO PCT/EP2013/066486 patent/WO2014044459A1/en not_active Ceased
- 2013-08-06 BR BR112015002159A patent/BR112015002159A2/en not_active IP Right Cessation
- 2013-08-06 UA UAA201501566A patent/UA111551C2/en unknown
- 2013-08-06 CN CN201380044541.8A patent/CN104540615A/en active Pending
-
2014
- 2014-11-12 HR HRP20141104AT patent/HRP20141104T1/en unknown
-
2015
- 2015-01-14 IL IL236716A patent/IL236716A0/en unknown
- 2015-02-23 SA SA515360059A patent/SA515360059B1/en unknown
- 2015-02-25 CL CL2015000451A patent/CL2015000451A1/en unknown
- 2015-02-26 ZA ZA2015/01311A patent/ZA201501311B/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3206499C1 (en) * | 1982-02-24 | 1988-03-03 | Didier-Werke Ag, 6200 Wiesbaden | Apparatus for introduction of gases into metallurgical vessels |
| GB2226021A (en) * | 1988-12-19 | 1990-06-20 | Didier Werke Ag | Refractory mortars and refractory cements |
| DE4024698A1 (en) * | 1989-10-04 | 1991-04-18 | Cookson Plibrico Gmbh | Gas flushing brick - contained inside easily removable dome-shaped refractory block |
Also Published As
| Publication number | Publication date |
|---|---|
| EA201500163A1 (en) | 2015-08-31 |
| SI2711107T1 (en) | 2014-12-31 |
| EP2711107B1 (en) | 2014-10-08 |
| UA111551C2 (en) | 2016-05-10 |
| RS53601B1 (en) | 2015-02-27 |
| CN104540615A (en) | 2015-04-22 |
| PT2711107E (en) | 2014-11-18 |
| SA515360059B1 (en) | 2016-05-05 |
| EP2711107A1 (en) | 2014-03-26 |
| ES2523595T3 (en) | 2014-11-27 |
| MX2015002355A (en) | 2015-05-12 |
| IL236716A0 (en) | 2015-02-26 |
| CA2880470A1 (en) | 2014-03-27 |
| KR20150032733A (en) | 2015-03-27 |
| BR112015002159A2 (en) | 2017-07-04 |
| US20150198371A1 (en) | 2015-07-16 |
| CL2015000451A1 (en) | 2015-05-29 |
| HRP20141104T1 (en) | 2015-02-27 |
| PL2711107T3 (en) | 2015-02-27 |
| ZA201501311B (en) | 2016-01-27 |
| JP2015533938A (en) | 2015-11-26 |
| PE20150568A1 (en) | 2015-05-06 |
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