WO2014041869A1 - Indirect heating-type rotary drier - Google Patents
Indirect heating-type rotary drier Download PDFInfo
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- WO2014041869A1 WO2014041869A1 PCT/JP2013/067489 JP2013067489W WO2014041869A1 WO 2014041869 A1 WO2014041869 A1 WO 2014041869A1 JP 2013067489 W JP2013067489 W JP 2013067489W WO 2014041869 A1 WO2014041869 A1 WO 2014041869A1
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- dryer
- main body
- end side
- tube
- dryer main
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/06—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/30—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors
- F26B17/32—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors the movement being in a horizontal or slightly inclined plane
Definitions
- the present invention relates to an indirect heating rotary dryer.
- This application claims priority based on Japanese Patent Application No. 2012-199342 for which it applied to Japan on September 11, 2012, and uses the content here.
- an indirect heating type rotary dryer has been conventionally used to dry a processed material or a large amount of processed material whose volume and angle of repose change greatly before and after drying, such as coal.
- Such an indirect heating type rotary dryer includes a cylindrical dryer body that is rotatable about a central axis extending laterally so as to slightly move downward from one end to the other end.
- An apparatus is known in which a plurality of heating tubes extending in the central axis direction are arranged in the circumferential direction on the inner peripheral portion of the main body. The heating tube is supported by a tube support protruding from the inner peripheral surface of the dryer body.
- the processed material supplied from one end side of the dryer main body is dried and discharged while being fed to the other end side while rotating the dryer main body.
- Patent Document 1 in such an indirect heating type rotary dryer, stress concentration occurs in the root portion of the tube support due to the rotation of the dryer body, its own weight, and deformation due to the action of heat from the heating tube.
- Techniques for preventing breakage have been proposed. Specifically, it has been proposed to provide a reinforcing ring over the entire inner peripheral surface of the dryer main body so as to pass through the tube support attachment position or the vicinity thereof.
- Patent Document 2 in particular, when the tube support is an annular support plate that is annularly continuous on the inner peripheral surface of the dryer main body, the processed material stays on one end side (upstream side) of the tube support and is excessive. In order to prevent the tube from being dried, it has been proposed to provide a passage hole in the tube support through which the processed material passes.
- the transport of processed products having a relatively large particle size is hindered by the ring or the support plate, and the processed material having such a large particle size has a small contact area with the heating tube, so that the drying efficiency can also be lowered. There is sex.
- the present invention has been made under such a background, and it is possible to increase the filling rate of the processed material on the other end side of the dryer main body serving as the discharged portion of the processed material, as in the case of drying coal.
- An object of the present invention is to provide an indirect heating type rotary dryer capable of obtaining a relatively uniform filling rate in the entire dryer body even when the amount of processing increases.
- the indirect heating type rotary dryer of the present invention is formed in a cylindrical shape that is rotatable around a central axis extending in a lateral direction, and a processed product supplied from one end side thereof while rotating.
- a dryer main body that is dried while being conveyed to the other end side, a plurality of heating tubes that are arranged in a circumferential direction on the inner peripheral portion of the dryer main body and extend in the central axis direction, and an inner periphery of the dryer main body
- a plurality of tube supports that protrude from the surface and support the plurality of heating tubes.
- the plurality of tube supports are disposed at intervals at a plurality of locations in the central axis direction for each of the at least one heating tube, and the tube supports adjacent in the circumferential direction are also spaced apart in the central axis direction. It is arranged with a gap.
- a plurality of first tube supports positioned on the other end side of the dryer main body are arranged so as to face the rotation direction of the dryer main body toward the other end side of the dryer main body. Has been.
- the processed product supplied from one end side of the dryer main body is conveyed from the inner peripheral surface of the dryer main body while being conveyed to the other end side with the rotation of the dryer main body. It is dried in contact with a plurality of heating tubes supported by a plurality of protruding tube supports. Since the plurality of tube supports that are adjacent to each other in the circumferential direction of the dryer main body are spaced apart in the central axis direction, it is possible to prevent the processed material being conveyed from being dammed up. Further, on the other end side of the dryer main body, among the plurality of tube supports, a plurality of first tube supports spiral toward the other end of the dryer main body toward the rotation direction of the dryer main body. It is arranged. For this reason, the processed product is subjected to a force to be pushed back to one end side by the spiral formed by the arrangement of the first tube supports while being conveyed to the other end side.
- the force to push back to the one end side acts on the processing object, so that the conveyance speed of the processing object is reduced and the filling rate on the other end side is increased. It is possible to improve the drying efficiency by bringing the treated product into sufficient contact with the heating tube. That is, according to the indirect heating type rotary dryer having the above-described configuration, it is possible to promote the uniform filling rate of the entire dryer body, and the volume and the angle of repose are greatly different before and after drying like coal. Even when a large amount of processed material such as lignite is processed in particular, an efficient drying process can be performed.
- the tube support may be arranged in a general zigzag pattern in a portion other than the other end side that serves as a discharge portion of the processed product from the dryer main body.
- the plurality of second tube supports on one end side of the dryer main body are set on the side opposite to the rotation direction as going to the other end side of the dryer main body, opposite to the first tube support. You may arrange so that it may face. According to this configuration, the processing object receives a force that is pushed out to the other end side by the spiral formed by the arrangement of the second tube supports.
- This 2nd inclination part inclines so that it may go to the opposite side to a rotation direction as it goes to the other end side of a dryer main body contrary to the 1st inclination part of the other end side.
- the conveyance speed of the processed material at the one end side can be increased, and the filling rate at the one end side can be reduced.
- the plurality of second tube supports on one end side may be arranged in a spiral shape as described above, or may be a general staggered arrangement. .
- the present invention it is possible to increase the filling rate on the other end side of the dryer main body serving as the discharge portion of the processed material and improve the drying efficiency. Moreover, the filling rate as the whole dryer main body can be made uniform, and even when a large amount of processed material such as coal is processed, it is possible to efficiently perform the drying process.
- FIG. 2B is a view taken along line AA in FIG. 2A. It is an expanded view of the dryer main body which shows the arrangement
- FIG. 5B is a view taken along line BB in FIG. 5A. It is an expanded view of the dryer main body which shows the arrangement
- the indirect heating rotary dryer A of the present embodiment has a dryer main body 11 formed in a long cylindrical shape with a central axis O as a center.
- Two rings 12 having an annular shape centering on the central axis O are provided on both ends of the outer periphery so as to protrude outward, and one end side in the central axis O direction between these rings 12 (in FIG. 1)
- An annular gear 13 centered on the central axis O is provided on the outer periphery on the left back side.
- the rings 12 are respectively placed on a pair of rollers 14 and supported so as to be rotatable around the central axis O.
- the dryer main body 11 is placed horizontally with its central axis O inclined slightly toward the other end side (right front side in FIG. 1) from one end side to the other end side of the dryer main body 11. Yes.
- the gear 13 is meshed with the gear 15A of the rotational driving means 15 such as an electric motor, and the dryer main body 11 is directed around the central axis O in a certain rotational direction T (see FIG. 3) by the rotation of the rotational driving means 15. Can be rotated.
- an end plate (not shown) having an annular plate shape is provided at the opening on one end side of the dryer main body 11, and the processed product W is provided in the dryer main body 11 at the opening at the center of the end plate.
- a screw feeder 16 is inserted along the central axis O from one end side.
- the screw feeder 16 is centered on a screw shaft 16C in which a spiral screw blade 16B is disposed on the outer periphery in a cylindrical casing 16A inserted coaxially with the central axis O into the central opening of the end plate.
- a configuration inserted along the axis O is provided.
- steam evaporated from the processed material W dried in the dryer main body 11 from the supply port 16E of the screw feeder 16 is also supplied (suction).
- a gap between the central opening of the end plate and the casing 16A of the screw feeder 16 is sealed in a state in which the end plate rotating integrally with the dryer main body 11 is allowed to rotate.
- a box-shaped outlet chamber 17 is disposed at the other end of the dryer body 11 so as to cover the outer periphery of the other end of the dryer body 11.
- the other end of the dryer main body 11 is sealed in a state in which the rotation is allowed and passes through the outlet chamber 17.
- a plurality of discharge chutes 11A are opened in the dryer main body 11 in the outlet chamber 17, an exhaust port 17A for the carrier gas G is formed in the upper portion of the outlet chamber 17, and a dried processed product W is formed in the lower portion.
- a discharge port 17B is provided. Therefore, the other end portion of the dryer main body 11 serves as a discharge portion for the dried processed product W, and the direction from the one end portion serving as the supply portion toward the other end portion serving as the discharge portion is the amount of the processed product W.
- the transport direction is F (see FIG. 3).
- a plurality of (many) heating tubes 18 extending in the direction of the central axis O are disposed on the inner peripheral portion of the dryer main body 11 at intervals from the inner peripheral surface. These heating tubes 18 extend parallel to the central axis O, and are dried concentrically so as to form a plurality of rows in a radial direction perpendicular to the central axis O and a circumferential direction centered on the central axis O. It is disposed over the entire circumference of the machine body 11. Further, the other end portions of these heating pipes 18 are connected to a manifold 19 that is rotatably provided integrally with the other end portion of the dryer main body 11 that passes through the outlet chamber 17. A supply pipe 19A for a heating medium such as steam is connected to the center of the manifold 19.
- one end of these heating tubes 18 penetrates the end plate and protrudes from one end of the dryer main body 11, and the end portion of the end plate through which the heating tube 18 passes is sealed. Further, a header pipe 20 for discharging the air remaining in the heating pipe 18 is attached to the outer periphery of one end portion of the dryer main body 11 so as to be annularly attached around the central axis O. The header tube 20 and one end of each heating tube 18 protruding from the end plate are connected to each other via a connecting tube 21.
- Such a heating tube 18 is supported and attached in the dryer main body 11 by a tube support 22 as shown in FIG. 3 provided so as to protrude radially inward from the inner peripheral surface of the dryer main body 11.
- the tube support 22 of the present embodiment is a plate-like member having a sector shape as shown in FIG. 2A when viewed from the central axis O direction.
- the plate-like tube support 22 is perpendicular to the central axis O direction, and the side surface forming a long fan-shaped arc (radially outer arc) is attached to the inner peripheral surface of the dryer body 11 by welding or the like. .
- the indirectly heated rotary dryer A of the present embodiment is formed in a cylindrical shape that can be rotated around a central axis O that extends in the lateral direction, and the processed product W that is supplied from one end side while rotating is supplied to the other.
- a dryer main body 11 that is dried while being conveyed to the end side, a plurality of heating tubes 18 that are arranged side by side in the circumferential direction on the inner peripheral portion of the dryer main body 11 and extend in the central axis O direction, and the inside of the dryer main body 11
- a plurality of tube supports 22 provided so as to protrude from the peripheral surface and supporting the plurality of heating tubes 18.
- FIG. 3 is a development view showing the arrangement of the plurality of tube supports 22 when the inner peripheral surface of the dryer body 11 is developed.
- the tube support 22 having the small gap on one end side (left side in FIG. 3) of the dryer main body 11 serving as a supply unit is adjacent to the circumferential direction.
- the tube support 22 having the small gap on one end side (left side in FIG. 3) of the dryer main body 11 serving as a supply unit is adjacent to the circumferential direction.
- the tube support 22 on the other end side (right side in FIG. 3) serving as a discharge portion for the processed product W opens the small gap adjacent in the circumferential direction.
- the tube support 22 is arranged so as to go in the rotation direction T of the dryer main body 11 as it goes to the other end, that is, as it goes to the conveyance direction F of the processed product W.
- the some tube support 22 located in the other end side of the dryer main body 11 may be called the some 1st tube support 23 hereafter. That is, the first tube support 23 is arranged so as to face the rotation direction T of the dryer main body 11 as it goes to the other end side of the dryer main body 11.
- the first tube support 23 is arranged in a spiral on the inner peripheral surface of the cylindrical dryer body 11.
- the spiral lead (interval between adjacent spiral rows in the direction of the central axis O) formed by the row of the first tube supports 23 on the other end side is constant, and the plurality of heating portions of the above-mentioned part
- the tube 18 is supported by a plurality of first tube supports 23 for each lead.
- the plate-like first tube supports 23 thus arranged in a spiral shape have a triangular columnar cross section (cross section in the circumferential direction) as shown in FIG. 2B on the side facing the rotation direction T.
- An inclined member 23B is joined and attached by welding or the like.
- the side portion is connected to the side surface facing the one end side of the dryer body 11 over the entire thickness direction of the first tube support 23 and the radial direction with respect to the central axis O, and toward the other end (
- a first inclined portion 23C that is inclined so as to be directed in the rotation direction T is provided (see reference F in FIG. 2B).
- the tube support 22 arranged in a staggered manner on one end side of the dryer main body 11 is not provided with such a first inclined portion 23C, and the side portion facing the rotation direction T is a plane parallel to the central axis O. It is made into a shape.
- the processed material W such as coal is input from the supply port 16E of the screw feeder 16 on one end side of the dryer main body 11 as described above, and enters the dryer main body 11.
- the dryer body 11 is fed to the other end side by the rotation and inclination of the dryer body 11 and conveyed.
- the processed product W comes into contact with the heating tube 18 while being conveyed, and is indirectly heated by a heating medium such as steam flowing in the heating tube 18 to be dried.
- the processed product W thus dried is discharged from a discharge chute 11A opened at a plurality of locations at the other end of the dryer main body 11 through a discharge port 17B located at a lower portion of the outlet chamber 17. Further, water vapor or the like generated from the processed product W by drying is exhausted from the exhaust port 17A together with the carrier gas G.
- the processed product W When the processed product W is conveyed to the other end side of the dryer main body 11, the processed product W also contacts a plurality of tube supports 22 that support the heating tube 18.
- the first tube support 23 on the other end side serving as the discharge portion of the dryer body 11 is arranged in a spiral shape so as to go in the rotation direction T toward the other end of the dryer body 11. It is installed.
- the processed material W which contacted the 1st tube support 23 located in the side which goes to the rotation direction T among a pair of 1st tube support 23 adjacent to the circumferential direction is the rotation direction T back by rotation of the dryer main body 11.
- FIG. When contacting the first tube support 23 on the side, a force to push back to the one end side of the dryer main body 11 acts on the workpiece W.
- the first tube supports 23 adjacent to each other in the circumferential direction are spaced apart from each other in the direction of the central axis O, and radially inward of the first tube support 23 (tube support 22) (the central portion of the dryer main body 11). Therefore, it is possible to prevent all of the workpiece W from being pushed back to one end side or blocked. Therefore, while the workpiece W is conveyed to the other end side as a whole, the conveyance speed is suppressed to be smaller than that of the one end side. Therefore, even when a large amount of the processed material W such as coal whose volume and angle of repose become extremely small after drying, the filling rate of the processed material W is increased on the other end side of the dryer main body 11 serving as a discharge unit.
- an inclined member 23 ⁇ / b> B is attached to a side portion facing the rotation direction T of the dryer main body 11.
- a first inclined portion 23 ⁇ / b> C that is inclined so as to be directed in the rotation direction T toward the other end is provided.
- the first inclined portion 23C may not be provided as long as the filling rate can be sufficiently increased only by the spiral arrangement of the first tube support 23 on the other end side of the dryer main body 11.
- the inclined member 23B is attached to the side portion of the first tube support 23 on the other end side of the dryer body 11, and the diameter of the first tube support 23 with respect to the thickness direction and the central axis O is set.
- the first inclined portion 23C is provided over the entire direction, if the first inclined portion 23C is provided, the inclined member 23B is thin even if it is thicker than the plate thickness of the first tube support 23. It may also be provided in a part of the radial direction with respect to the central axis O. Further, instead of attaching the inclined member 23B in this way, the first inclined portion 23C may be formed on the side portion of the first tube support 23 facing the rotation direction T by cutting or the like.
- the tube support 22 on one end side serving as the supply unit of the dryer main body 11 has the tube support 22 with the small gap in the direction of the central axis O as shown in FIG. And the other end side are alternately arranged in a staggered pattern.
- the processed product W is in a wet state, and particularly in the case of coal, the volume and the angle of repose are large, the transportability is poor, and the filling rate may increase. Therefore, in order to suppress the filling rate at one end of the dryer main body 11, it is necessary to increase the rotational speed of the dryer main body 11 or increase the inclination as described above. However, in any case, the operating cost increases.
- the filling rate may be low, and the above-described effects of the present invention may be impaired.
- FIG. 4 is a development view showing the arrangement of the plurality of tube supports 22 when the inner peripheral surface of the dryer main body 11 is developed in the second embodiment.
- the arrangement of the tube supports 22 (first tube supports 23) on the other end side is a spiral shape toward the rotation direction T toward the other end as in the first embodiment.
- the plurality of tube supports 22 on one end side are arranged in a spiral shape toward the opposite side to the rotation direction T toward the other end opposite to the first tube support 23.
- the plurality of tube supports 22 positioned on one end side of the dryer body 11 may be referred to as a plurality of second tube supports 24 hereinafter. That is, the 2nd tube support 24 is arranged so that it may go to the opposite side to the rotation direction T of the dryer main body 11 as it goes to the other end side of the dryer main body 11. As shown in FIG.
- the tube support 22 of the dryer main body 11 center part in the center axis line O direction between one end side and the other end side is the tube support 22 of the one end side of 1st Embodiment. It is also arranged in a staggered pattern.
- the filling rate of the processed product W can be increased on the other end side of the dryer body 11 as in the first embodiment.
- the processed product W that has contacted the second tube support 24 is subjected to a force that is pushed out to the other end side, that is, the conveyance direction F side. That is, the processed product W in a wet state with poor transportability can be prevented from staying at one end side of the dryer main body 11, and the processed product W can be transported quickly, and the filling rate on one end side can be suppressed. It becomes.
- the filling rate of the processed product W can be made uniform over the entire direction of the central axis O of the dryer main body 11, and the processed product W can be uniformly contacted with the heating tube 18 to be more efficient. It is possible to perform a drying process.
- the tube support 22 (second tube support 24) on one end side of the dryer main body 11 in the second embodiment is the circumferential direction of the dryer main body 11 in the same manner as the tube support 22 on one end side of the first embodiment.
- Both side surfaces may be parallel to the central axis O, that is, perpendicular to a fan-shaped surface (plate surface) facing in the direction of the central axis O.
- the dryer body 11 is opposite to the first inclined portion 23 ⁇ / b> C of the first tube support 23 on the other end side of the first embodiment.
- the second inclined portion 24C may be formed by joining the inclined member 24B to the side portion of the tube support 22 on one end side, or by performing cutting or the like on the side portion of the tube support 22 on one end side. May be.
- such a second inclined portion 24 ⁇ / b> C is directed to the side opposite to the rotational direction T as the plurality of second tube supports 24 on one end side is directed to the other end of the dryer body 11 as in the second embodiment.
- the present invention can be applied even if it is not arranged in a spiral. That is, in the first embodiment, the tube support 22 on one end side of the dryer main body 11 arranged in a staggered manner is inclined to the opposite side of the rotational direction T toward the other end side, and the second inclined portion 24C. May be provided.
- the tube support 22 (first tube support 23) on the other end side of the dryer in which the plurality of tube supports 22 are arranged based on the development view shown in FIG.
- the first inclined portion 23C described in the first embodiment is provided, and the second inclined portion 24C described in the second embodiment is provided on the tube support 22 (second tube support 24) on one end side.
- elements common to FIGS. 3 and 4 are denoted by the same reference numerals. Other specifications are the same in Examples 1 to 3 and the comparative example.
- the present invention can be applied to an indirect heating rotary dryer that dries a processed product.
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Abstract
This indirect heating-type rotary drier (A) is provided with: a main drier unit (11) for rotating and drying a work material (W) supplied from one end of the main drier unit (11) while the work material (W) is transported to the other end; a plurality of heating tubes (18) arranged in a row on the inner peripheral part of the main drier unit (11), the heating tubes (18) extending in the direction of the center axial line (O) of the main drier unit (11); and a plurality of tube supports (22) for supporting the plurality of heating tubes (18). A plurality of first tube supports (23), which constitute part of the plurality of tube supports (22) and are positioned at the other end of the main drier unit (11), are arranged so that the first tube supports (23) closer to the other end of the main drier unit (11) are oriented further in the direction of rotation (T) of the main drier unit (11).
Description
本発明は、間接加熱型回転乾燥機に関する。
本願は、2012年9月11日に日本に出願された特願2012-199342号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to an indirect heating rotary dryer.
This application claims priority based on Japanese Patent Application No. 2012-199342 for which it applied to Japan on September 11, 2012, and uses the content here.
本願は、2012年9月11日に日本に出願された特願2012-199342号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to an indirect heating rotary dryer.
This application claims priority based on Japanese Patent Application No. 2012-199342 for which it applied to Japan on September 11, 2012, and uses the content here.
例えば石炭のように乾燥前後で体積や安息角が大きく変化する処理物や大量の処理物を乾燥するために、間接加熱型回転乾燥機が従来から用いられている。このような間接加熱型回転乾燥機としては、一端から他端に向かうに従い僅かに下方に向かうように横向きに延びる中心軸線回りに回転可能とされた円筒状の乾燥機本体を備え、この乾燥機本体の内周部に、上記中心軸線方向に延びる加熱管が周方向に複数本配列された装置が知られている。加熱管は、乾燥機本体の内周面から突出したチューブサポートによって支持されている。このような間接加熱型回転乾燥機では、乾燥機本体の一端側から供給された処理物を、乾燥機本体を回転させつつ他端側に送り出しながら乾燥させて排出する。
For example, an indirect heating type rotary dryer has been conventionally used to dry a processed material or a large amount of processed material whose volume and angle of repose change greatly before and after drying, such as coal. Such an indirect heating type rotary dryer includes a cylindrical dryer body that is rotatable about a central axis extending laterally so as to slightly move downward from one end to the other end. An apparatus is known in which a plurality of heating tubes extending in the central axis direction are arranged in the circumferential direction on the inner peripheral portion of the main body. The heating tube is supported by a tube support protruding from the inner peripheral surface of the dryer body. In such an indirect heating type rotary dryer, the processed material supplied from one end side of the dryer main body is dried and discharged while being fed to the other end side while rotating the dryer main body.
例えば下記特許文献1には、このような間接加熱型回転乾燥機において、乾燥機本体の回転、自重、および加熱管からの熱の作用による変形によってチューブサポートの付け根部分に応力集中が発生して破損が生じることを防ぐための技術が提案されている。具体的には、チューブサポートの取り付け位置またはその近傍を通るように補強リングを乾燥機本体の内周面全体に亙って設けることが提案されている。また、下記特許文献2には、特にチューブサポートが乾燥機本体の内周面において環状に連続する環状支持板である場合に、チューブサポートの一端側(上流側)に処理物が滞留して過度に乾燥されることを防ぐため、チューブサポートに処理物が通り抜ける通過孔を設けることが提案されている。
For example, in Patent Document 1 below, in such an indirect heating type rotary dryer, stress concentration occurs in the root portion of the tube support due to the rotation of the dryer body, its own weight, and deformation due to the action of heat from the heating tube. Techniques for preventing breakage have been proposed. Specifically, it has been proposed to provide a reinforcing ring over the entire inner peripheral surface of the dryer main body so as to pass through the tube support attachment position or the vicinity thereof. Further, in Patent Document 2 below, in particular, when the tube support is an annular support plate that is annularly continuous on the inner peripheral surface of the dryer main body, the processed material stays on one end side (upstream side) of the tube support and is excessive. In order to prevent the tube from being dried, it has been proposed to provide a passage hole in the tube support through which the processed material passes.
このような間接加熱型回転乾燥機によって火力発電所用の石炭やコークス炉用の石炭等の乾燥を行う場合には、処理量が多くなり、特に褐炭のような水分が多い石炭では、乾燥機本体の一端側の供給部での処理物の搬送性が損なわれる可能性がある。このため、大量の処理物に対して十分な搬送性を確保するためには、乾燥機本体の回転数を速めたり、一端から他端へ向けての乾燥機本体の下向きの傾斜を大きくしたりする場合がある。
When drying coal for thermal power plants, coal for coke ovens, etc. using such an indirect heating type rotary dryer, the amount of processing increases, especially for coal with high water content such as brown coal, There is a possibility that the transportability of the processed product in the supply section on one end side of the steel sheet may be impaired. For this reason, in order to ensure sufficient transportability for a large amount of processed products, the rotational speed of the dryer body is increased, or the downward inclination of the dryer body from one end to the other end is increased. There is a case.
しかしながら、乾燥機本体の回転数を速めると、所要動力が増大して運転コストが増加する可能性がある。
一方、乾燥機本体の傾斜を大きくすると中心軸線方向のスラスト荷重が大きくなって、乾燥機本体を回転可能に支持する支持ローラーへの負担も大きくなるため、高い耐荷重性能を有する大きな支持ローラーが必要となる。さらに、乾燥機本体の傾斜を大きくすると、処理物の供給部の高さが高くなる。そのため、より高い位置から処理物を供給しなければならなくなり、供給の手間が増えコストが増加する可能性がある。 However, if the rotational speed of the dryer body is increased, the required power increases and the operating cost may increase.
On the other hand, when the inclination of the dryer body is increased, the thrust load in the central axis direction increases, and the burden on the support roller that rotatably supports the dryer body also increases, so a large support roller having high load resistance performance Necessary. Furthermore, when the inclination of the dryer main body is increased, the height of the processing product supply unit is increased. For this reason, it is necessary to supply the processed material from a higher position, which may increase the labor of supply and increase the cost.
一方、乾燥機本体の傾斜を大きくすると中心軸線方向のスラスト荷重が大きくなって、乾燥機本体を回転可能に支持する支持ローラーへの負担も大きくなるため、高い耐荷重性能を有する大きな支持ローラーが必要となる。さらに、乾燥機本体の傾斜を大きくすると、処理物の供給部の高さが高くなる。そのため、より高い位置から処理物を供給しなければならなくなり、供給の手間が増えコストが増加する可能性がある。 However, if the rotational speed of the dryer body is increased, the required power increases and the operating cost may increase.
On the other hand, when the inclination of the dryer body is increased, the thrust load in the central axis direction increases, and the burden on the support roller that rotatably supports the dryer body also increases, so a large support roller having high load resistance performance Necessary. Furthermore, when the inclination of the dryer main body is increased, the height of the processing product supply unit is increased. For this reason, it is necessary to supply the processed material from a higher position, which may increase the labor of supply and increase the cost.
また、例えば石炭のように乾燥前と乾燥後とで体積や安息角等が大きく異なる処理物を間接加熱型回転乾燥機によって乾燥する場合には、処理物の供給部となる乾燥機本体の一端側では処理物の充填率が大きく、排出部となる他端側では充填率が小さくなる。間接加熱型回転乾燥機においては、その中心軸線方向の全長に亙って均一に30%前後の充填率とされることが好適とされている。しかし、この充填率よりも供給部における充填率が大きくなると、処理物が十分に撹拌されなくなり、乾燥効率が低下する可能性がある。また、上記好適とされる充填率よりも排出部における充填率が小さくなると、処理物と加熱管との接触面積が低下して、この場合も乾燥効率が低下する可能性がある。
In addition, for example, when drying a processed material such as coal with a volume or repose angle greatly different between before drying and after drying by an indirect heating type rotary dryer, one end of a dryer main body serving as a processed product supply unit On the side, the filling rate of the processed product is large, and on the other end side serving as the discharge portion, the filling rate is small. In the indirect heating type rotary dryer, it is preferable that the filling rate is uniformly about 30% over the entire length in the central axis direction. However, when the filling rate in the supply unit becomes larger than this filling rate, the processed product is not sufficiently stirred, and the drying efficiency may be reduced. In addition, when the filling rate in the discharge portion is smaller than the preferred filling rate, the contact area between the processed product and the heating tube is lowered, and in this case, the drying efficiency may be lowered.
特許文献1、2に記載されているような乾燥機本体の内周面全体に亙って延びる補強リングや環状支持板を、例えば乾燥機本体の他端側に設けた場合には、この他端側における処理物の充填率をある程度は大きくすることができる。しかし、この構造では処理物を堰き止め易くなるため、内周面からの突出高さが過度に大きなリングや支持板を設けることはできず、充填率を高めるにも限度がある。また、リングや支持板によって比較的粒径の大きな処理物の搬送が妨げられてしまい、このような粒径の大きな処理物は加熱管との接触面積が小さいため、やはり乾燥効率が低下する可能性がある。
When a reinforcing ring or an annular support plate extending over the entire inner peripheral surface of the dryer main body as described in Patent Documents 1 and 2 is provided on the other end side of the dryer main body, for example, The filling rate of the processed material on the end side can be increased to some extent. However, in this structure, it becomes easy to dam the processed material, and therefore it is not possible to provide a ring or a support plate having an excessively large protrusion height from the inner peripheral surface, and there is a limit to increasing the filling rate. In addition, the transport of processed products having a relatively large particle size is hindered by the ring or the support plate, and the processed material having such a large particle size has a small contact area with the heating tube, so that the drying efficiency can also be lowered. There is sex.
本発明は、このような背景の下になされたもので、処理物の排出部となる乾燥機本体の他端側で処理物の充填率を大きくすることができて、石炭の乾燥のように処理量が多くなる場合であっても乾燥機本体の全体で比較的均一な充填率を得ることが可能な間接加熱型回転乾燥機を提供することを目的としている。
The present invention has been made under such a background, and it is possible to increase the filling rate of the processed material on the other end side of the dryer main body serving as the discharged portion of the processed material, as in the case of drying coal. An object of the present invention is to provide an indirect heating type rotary dryer capable of obtaining a relatively uniform filling rate in the entire dryer body even when the amount of processing increases.
上記目的を達成するために、本発明の間接加熱型回転乾燥機は、横向きに延びる中心軸線回りに回転可能とされた円筒状に形成され、回転しつつその一端側から供給された処理物をその他端側に搬送しながら乾燥させる乾燥機本体と、この乾燥機本体の内周部に周方向に並んで配列され、上記中心軸線方向に延びる複数の加熱管と、上記乾燥機本体の内周面から突出して設けられ、上記複数の加熱管を支持する複数のチューブサポートと、を備える。上記複数のチューブサポートは、少なくとも1本の上記加熱管ごとに上記中心軸線方向に複数の箇所で間隔をあけて配設されるとともに、周方向に隣接するチューブサポート同士でも上記中心軸線方向に間隔をあけて配設されている。上記複数のチューブサポートのうち、上記乾燥機本体の他端側に位置する複数の第1チューブサポートは、上記乾燥機本体の他端側に向かうに従いこの乾燥機本体の回転方向に向かうように配列されている。
In order to achieve the above-mentioned object, the indirect heating type rotary dryer of the present invention is formed in a cylindrical shape that is rotatable around a central axis extending in a lateral direction, and a processed product supplied from one end side thereof while rotating. A dryer main body that is dried while being conveyed to the other end side, a plurality of heating tubes that are arranged in a circumferential direction on the inner peripheral portion of the dryer main body and extend in the central axis direction, and an inner periphery of the dryer main body A plurality of tube supports that protrude from the surface and support the plurality of heating tubes. The plurality of tube supports are disposed at intervals at a plurality of locations in the central axis direction for each of the at least one heating tube, and the tube supports adjacent in the circumferential direction are also spaced apart in the central axis direction. It is arranged with a gap. Among the plurality of tube supports, a plurality of first tube supports positioned on the other end side of the dryer main body are arranged so as to face the rotation direction of the dryer main body toward the other end side of the dryer main body. Has been.
このように構成された間接加熱型回転乾燥機において、乾燥機本体の一端側から供給された処理物は、乾燥機本体の回転に伴い他端側に搬送されながら、乾燥機本体内周面から突出した複数のチューブサポートによって支持された複数の加熱管と接触して乾燥される。これら複数のチューブサポートは、乾燥機本体の周方向に隣接するもの同士が中心軸線方向に間隔をあけているので、搬送中の処理物が堰き止められることを防止できる。また、乾燥機本体の他端側においては、これら複数のチューブサポートのうち、複数の第1チューブサポートが乾燥機本体の他端に向かうに従いこの乾燥機本体の回転方向に向かうように螺旋状に配列されている。このため、処理物は他端側に搬送されつつも、第1チューブサポートの配列がなす螺旋によって一端側に押し戻されようとする力を受ける。
In the indirectly heated rotary dryer configured as described above, the processed product supplied from one end side of the dryer main body is conveyed from the inner peripheral surface of the dryer main body while being conveyed to the other end side with the rotation of the dryer main body. It is dried in contact with a plurality of heating tubes supported by a plurality of protruding tube supports. Since the plurality of tube supports that are adjacent to each other in the circumferential direction of the dryer main body are spaced apart in the central axis direction, it is possible to prevent the processed material being conveyed from being dammed up. Further, on the other end side of the dryer main body, among the plurality of tube supports, a plurality of first tube supports spiral toward the other end of the dryer main body toward the rotation direction of the dryer main body. It is arranged. For this reason, the processed product is subjected to a force to be pushed back to one end side by the spiral formed by the arrangement of the first tube supports while being conveyed to the other end side.
従って、この乾燥機本体の他端部側においては、一端側に押し戻そうとする力が処理物に作用するため、処理物の搬送速度を小さく抑えて他端側の充填率を増大させることができ、処理物を加熱管と十分に接触させて乾燥効率を向上させることができる。すなわち、上記構成の間接加熱型回転乾燥機によれば、乾燥機本体全体としての充填率の均一化を促すことができて、石炭のように乾燥前後で体積や安息角等が大きく異なり、また特に褐炭のように水分が多い処理物を多量に処理する場合でも、効率的な乾燥処理を実施できる。
Therefore, on the other end portion side of the dryer main body, the force to push back to the one end side acts on the processing object, so that the conveyance speed of the processing object is reduced and the filling rate on the other end side is increased. It is possible to improve the drying efficiency by bringing the treated product into sufficient contact with the heating tube. That is, according to the indirect heating type rotary dryer having the above-described configuration, it is possible to promote the uniform filling rate of the entire dryer body, and the volume and the angle of repose are greatly different before and after drying like coal. Even when a large amount of processed material such as lignite is processed in particular, an efficient drying process can be performed.
なお、チューブサポートは通常、例えば特許文献2に記載されているように1または複数本の上記加熱管が挿通される貫通孔が形成された板状をなしている。このようなチューブサポートのうち、上記乾燥機本体の他端側における第1チューブサポートの上記回転方向を向く側部に、乾燥機本体の他端側に向かうに従い回転方向に向かうように傾斜した第1傾斜部を設けてもよい。この構成によれば、第1チューブサポートの上記螺旋状配列に加えて、第1チューブサポート自体の第1傾斜部によっても一端側に押し戻す力を処理物に作用させることができる。よって、他端側における充填率をさらに増大させることが可能となる。
In addition, the tube support normally has a plate shape in which a through hole through which one or a plurality of the heating tubes are inserted is formed as described in Patent Document 2, for example. Among such tube supports, the first tube support on the other end side of the dryer main body is inclined toward the rotation direction as it goes toward the other end side of the dryer body on the side facing the rotation direction of the first tube support. One inclined portion may be provided. According to this configuration, in addition to the spiral arrangement of the first tube support, a force to push back to the one end side can be applied to the processed object by the first inclined portion of the first tube support itself. Therefore, it is possible to further increase the filling rate on the other end side.
また、乾燥機本体からの処理物の排出部となる他端側以外の部分においては、チューブサポートの配列は一般的な千鳥状であってもよい。もっとも、複数のチューブサポートのうち、乾燥機本体の一端側における複数の第2チューブサポートを、第1チューブサポートとは逆に乾燥機本体の他端側に向かうに従い上記回転方向とは反対側に向かうように配列させてもよい。この構成によれば、処理物は第2チューブサポートの配列がなす螺旋によって他端側に押し出されるような力を受ける。このため、乾燥機本体の回転数を速めたり傾斜を大きくしたりせずとも、処理物の供給部となる一端側での搬送速度を高めて一端側での充填率を低下させることができ、乾燥機本体全体としての処理物の充填率を一層均一化することが可能となる。
In addition, the tube support may be arranged in a general zigzag pattern in a portion other than the other end side that serves as a discharge portion of the processed product from the dryer main body. However, among the plurality of tube supports, the plurality of second tube supports on one end side of the dryer main body are set on the side opposite to the rotation direction as going to the other end side of the dryer main body, opposite to the first tube support. You may arrange so that it may face. According to this configuration, the processing object receives a force that is pushed out to the other end side by the spiral formed by the arrangement of the second tube supports. For this reason, without increasing the rotational speed of the dryer body or increasing the inclination, it is possible to increase the conveyance speed on one end side to be the supply part of the processed product and reduce the filling rate on one end side, It becomes possible to make the filling rate of the processed product as a whole of the dryer main body more uniform.
なお、乾燥機本体の一端側における第2チューブサポートの上記回転方向を向く側部に、第2傾斜部を設けてもよい。この第2傾斜部は、他端側の第1傾斜部とは逆に乾燥機本体の他端側に向かうに従い回転方向とは反対側に向かうように傾斜している。この構成によれば、一端側での処理物の搬送速度を高めて一端側での充填率の低減を図ることができる。この第2傾斜部が設けられる場合に、一端側の複数の第2チューブサポートは、上述のように螺旋状に配列されていてもよいし、一般的な千鳥状の配列とされていてもよい。
In addition, you may provide a 2nd inclination part in the side part which faces the said rotation direction of the 2nd tube support in the one end side of a dryer main body. This 2nd inclination part inclines so that it may go to the opposite side to a rotation direction as it goes to the other end side of a dryer main body contrary to the 1st inclination part of the other end side. According to this structure, the conveyance speed of the processed material at the one end side can be increased, and the filling rate at the one end side can be reduced. When the second inclined portion is provided, the plurality of second tube supports on one end side may be arranged in a spiral shape as described above, or may be a general staggered arrangement. .
以上説明したように、本発明によれば、処理物の排出部となる乾燥機本体の他端側において充填率を大きくして乾燥効率の向上を図ることができる。また、乾燥機本体全体としての充填率を均一化でき、石炭のような処理物を多量に処理する場合でも効率的に乾燥処理することが可能となる。
As described above, according to the present invention, it is possible to increase the filling rate on the other end side of the dryer main body serving as the discharge portion of the processed material and improve the drying efficiency. Moreover, the filling rate as the whole dryer main body can be made uniform, and even when a large amount of processed material such as coal is processed, it is possible to efficiently perform the drying process.
図1から図3を参照して、本発明の第1の実施形態を以下に説明する。
図1に示すように、本実施形態の間接加熱型回転乾燥機Aは、その乾燥機本体11が中心軸線Oを中心とした長尺の円筒状に形成されており、この乾燥機本体11の外周の両端側には中心軸線Oを中心とした環状をなす2つのリング12が外方に向けて突出して設けられるととともに、これらのリング12の間の中心軸線O方向一端側(図1において左奥側)の外周には、中心軸線Oを中心とした環状のギア13が設けられている。 A first embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, the indirect heating rotary dryer A of the present embodiment has a dryermain body 11 formed in a long cylindrical shape with a central axis O as a center. Two rings 12 having an annular shape centering on the central axis O are provided on both ends of the outer periphery so as to protrude outward, and one end side in the central axis O direction between these rings 12 (in FIG. 1) An annular gear 13 centered on the central axis O is provided on the outer periphery on the left back side.
図1に示すように、本実施形態の間接加熱型回転乾燥機Aは、その乾燥機本体11が中心軸線Oを中心とした長尺の円筒状に形成されており、この乾燥機本体11の外周の両端側には中心軸線Oを中心とした環状をなす2つのリング12が外方に向けて突出して設けられるととともに、これらのリング12の間の中心軸線O方向一端側(図1において左奥側)の外周には、中心軸線Oを中心とした環状のギア13が設けられている。 A first embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, the indirect heating rotary dryer A of the present embodiment has a dryer
このような乾燥機本体11は、リング12がそれぞれ一対のローラー14上に載置されて、中心軸線O回りに回転可能に支持されている。乾燥機本体11は、その中心軸線Oが乾燥機本体11の一端側から他端側(図1において右手前側)に向かうに従い僅かに下向きとなるように傾斜させられた状態で横置きとされている。さらに、ギア13が電動機等の回転駆動手段15のギア15Aと噛合しており、回転駆動手段15の駆動により乾燥機本体11は中心軸線O回りに一定の回転方向T(図3参照)に向けて回転可能とされる。
In such a dryer main body 11, the rings 12 are respectively placed on a pair of rollers 14 and supported so as to be rotatable around the central axis O. The dryer main body 11 is placed horizontally with its central axis O inclined slightly toward the other end side (right front side in FIG. 1) from one end side to the other end side of the dryer main body 11. Yes. Further, the gear 13 is meshed with the gear 15A of the rotational driving means 15 such as an electric motor, and the dryer main body 11 is directed around the central axis O in a certain rotational direction T (see FIG. 3) by the rotation of the rotational driving means 15. Can be rotated.
また、乾燥機本体11の一端側の開口部には、円環板状の図示されない端板が設けられているとともに、この端板中央の開口部には、乾燥機本体11内に処理物Wを供給するためのスクリュウフィーダ16が一端側から中心軸線Oに沿うようにして挿入されている。
このスクリュウフィーダ16は、中心軸線Oと同軸に上記端板の中央開口部に挿入された円筒状のケーシング16A内に、外周部に螺旋状のスクリュウ羽根16Bが配設されたスクリュウ軸16Cが中心軸線Oに沿って挿通された構成を備えている。このスクリュウ軸16Cが電動機等の回転駆動手段16Dによって回転されることにより、乾燥機本体11の一端から突き出たケーシング16Aの上部の供給口16Eに供給された処理物Wが送り出されて乾燥機本体11内に投入される。従って、乾燥機本体11の一端部は処理物Wの供給部とされる。 In addition, an end plate (not shown) having an annular plate shape is provided at the opening on one end side of the dryermain body 11, and the processed product W is provided in the dryer main body 11 at the opening at the center of the end plate. A screw feeder 16 is inserted along the central axis O from one end side.
Thescrew feeder 16 is centered on a screw shaft 16C in which a spiral screw blade 16B is disposed on the outer periphery in a cylindrical casing 16A inserted coaxially with the central axis O into the central opening of the end plate. A configuration inserted along the axis O is provided. When the screw shaft 16C is rotated by a rotation driving means 16D such as an electric motor, the processed product W supplied to the supply port 16E at the upper part of the casing 16A protruding from one end of the dryer main body 11 is sent out, and the dryer main body. 11. Therefore, one end of the dryer main body 11 is a supply unit for the processed product W.
このスクリュウフィーダ16は、中心軸線Oと同軸に上記端板の中央開口部に挿入された円筒状のケーシング16A内に、外周部に螺旋状のスクリュウ羽根16Bが配設されたスクリュウ軸16Cが中心軸線Oに沿って挿通された構成を備えている。このスクリュウ軸16Cが電動機等の回転駆動手段16Dによって回転されることにより、乾燥機本体11の一端から突き出たケーシング16Aの上部の供給口16Eに供給された処理物Wが送り出されて乾燥機本体11内に投入される。従って、乾燥機本体11の一端部は処理物Wの供給部とされる。 In addition, an end plate (not shown) having an annular plate shape is provided at the opening on one end side of the dryer
The
なお、スクリュウフィーダ16の供給口16Eからは、乾燥機本体11内で乾燥させられた処理物Wから蒸発した蒸気を伴って排出するためのキャリアガスGも供給(吸引)される。また、上記端板の中央開口部とスクリュウフィーダ16のケーシング16Aとの間は、乾燥機本体11と一体に回転する上記端板の回転を許容した状態でシールされている。
In addition, the carrier gas G for discharging | emitting with the vapor | steam evaporated from the processed material W dried in the dryer main body 11 from the supply port 16E of the screw feeder 16 is also supplied (suction). In addition, a gap between the central opening of the end plate and the casing 16A of the screw feeder 16 is sealed in a state in which the end plate rotating integrally with the dryer main body 11 is allowed to rotate.
乾燥機本体11の他端部には、この乾燥機本体11の他端外周部を覆うようにボックス状の出口チャンバー17が配設されている。乾燥機本体11の他端は、その回転が許容された状態でシールされてこの出口チャンバー17内を貫通している。また、この出口チャンバー17内における乾燥機本体11には複数の排出シュート11Aが開口させられるとともに、出口チャンバー17の上部にはキャリアガスGの排気口17Aが、下部には乾燥した処理物Wの排出口17Bが設けられている。従って、乾燥機本体11の他端部は乾燥処理された処理物Wの排出部とされ、供給部とされる上記一端部からこの排出部とされる他端部に向かう方向が処理物Wの搬送方向F(図3参照)とされる。
A box-shaped outlet chamber 17 is disposed at the other end of the dryer body 11 so as to cover the outer periphery of the other end of the dryer body 11. The other end of the dryer main body 11 is sealed in a state in which the rotation is allowed and passes through the outlet chamber 17. In addition, a plurality of discharge chutes 11A are opened in the dryer main body 11 in the outlet chamber 17, an exhaust port 17A for the carrier gas G is formed in the upper portion of the outlet chamber 17, and a dried processed product W is formed in the lower portion. A discharge port 17B is provided. Therefore, the other end portion of the dryer main body 11 serves as a discharge portion for the dried processed product W, and the direction from the one end portion serving as the supply portion toward the other end portion serving as the discharge portion is the amount of the processed product W. The transport direction is F (see FIG. 3).
乾燥機本体11の内周部には、その内周面と間隔をあけて、中心軸線O方向に延びる複数(多数)の加熱管18が配設されている。これらの加熱管18は、中心軸線Oに平行に延びて、この中心軸線Oに直交する径方向と中心軸線Oを中心とした周方向とにそれぞれ複数の列をなすように同心円状に、乾燥機本体11の全周に亙って配設されている。また、これらの加熱管18の他端部は、出口チャンバー17を貫通した乾燥機本体11の他端部に一体に回転可能に設けられたマニホールド19に接続されている。このマニホールド19の中央部には蒸気等の加熱媒体の供給管19Aが連結されている。
A plurality of (many) heating tubes 18 extending in the direction of the central axis O are disposed on the inner peripheral portion of the dryer main body 11 at intervals from the inner peripheral surface. These heating tubes 18 extend parallel to the central axis O, and are dried concentrically so as to form a plurality of rows in a radial direction perpendicular to the central axis O and a circumferential direction centered on the central axis O. It is disposed over the entire circumference of the machine body 11. Further, the other end portions of these heating pipes 18 are connected to a manifold 19 that is rotatably provided integrally with the other end portion of the dryer main body 11 that passes through the outlet chamber 17. A supply pipe 19A for a heating medium such as steam is connected to the center of the manifold 19.
一方、これらの加熱管18の一端部は、上記端板を貫通して乾燥機本体11の一端から突出しており、加熱管18が貫通する端板の貫通部はシールされている。さらに、乾燥機本体11の一端部外周には、加熱管18内に残存する空気を排出するためのヘッダー管20が中心軸線Oを中心として環状に取り付けられて配設されている。このヘッダー管20と、端板から突出した各加熱管18の一端部とは連結管21を介して互いに連通するように接続されている。
On the other hand, one end of these heating tubes 18 penetrates the end plate and protrudes from one end of the dryer main body 11, and the end portion of the end plate through which the heating tube 18 passes is sealed. Further, a header pipe 20 for discharging the air remaining in the heating pipe 18 is attached to the outer periphery of one end portion of the dryer main body 11 so as to be annularly attached around the central axis O. The header tube 20 and one end of each heating tube 18 protruding from the end plate are connected to each other via a connecting tube 21.
このような加熱管18は、乾燥機本体11の内周面から径方向内側に突出するように設けられた図3に示すようなチューブサポート22により、乾燥機本体11内に支持されて取り付けられる。本実施形態のチューブサポート22は、中心軸線O方向から見て図2Aに示すような扇形をなす板状の部材とされている。この板状のチューブサポート22が中心軸線O方向に垂直とされて、扇形の長い円弧(径方向外側の円弧)をなす側面が乾燥機本体11の内周面に溶接等によって接合されて取り付けられる。
すなわち、本実施形態の間接加熱型回転乾燥機Aは、横向きに延びる中心軸線O回りに回転可能とされた円筒状に形成されるとともに回転しつつその一端側から供給された処理物Wをその他端側に搬送しながら乾燥させる乾燥機本体11と、乾燥機本体11の内周部に周方向に並んで配列され中心軸線O方向に延びる複数の加熱管18と、前記乾燥機本体11の内周面から突出して設けられ前記複数の加熱管18を支持する複数のチューブサポート22と、を備えている。 Such aheating tube 18 is supported and attached in the dryer main body 11 by a tube support 22 as shown in FIG. 3 provided so as to protrude radially inward from the inner peripheral surface of the dryer main body 11. . The tube support 22 of the present embodiment is a plate-like member having a sector shape as shown in FIG. 2A when viewed from the central axis O direction. The plate-like tube support 22 is perpendicular to the central axis O direction, and the side surface forming a long fan-shaped arc (radially outer arc) is attached to the inner peripheral surface of the dryer body 11 by welding or the like. .
That is, the indirectly heated rotary dryer A of the present embodiment is formed in a cylindrical shape that can be rotated around a central axis O that extends in the lateral direction, and the processed product W that is supplied from one end side while rotating is supplied to the other. A dryermain body 11 that is dried while being conveyed to the end side, a plurality of heating tubes 18 that are arranged side by side in the circumferential direction on the inner peripheral portion of the dryer main body 11 and extend in the central axis O direction, and the inside of the dryer main body 11 And a plurality of tube supports 22 provided so as to protrude from the peripheral surface and supporting the plurality of heating tubes 18.
すなわち、本実施形態の間接加熱型回転乾燥機Aは、横向きに延びる中心軸線O回りに回転可能とされた円筒状に形成されるとともに回転しつつその一端側から供給された処理物Wをその他端側に搬送しながら乾燥させる乾燥機本体11と、乾燥機本体11の内周部に周方向に並んで配列され中心軸線O方向に延びる複数の加熱管18と、前記乾燥機本体11の内周面から突出して設けられ前記複数の加熱管18を支持する複数のチューブサポート22と、を備えている。 Such a
That is, the indirectly heated rotary dryer A of the present embodiment is formed in a cylindrical shape that can be rotated around a central axis O that extends in the lateral direction, and the processed product W that is supplied from one end side while rotating is supplied to the other. A dryer
チューブサポート22には、加熱管18が挿通されて接合される断面円形の貫通孔22Aが、板状のチューブサポート22をその厚さ方向に貫通するように形成されている。本実施形態では、上述のように径方向と周方向に複数の列をなす複数の加熱管18のうち一部の複数本の加熱管18を1つのチューブサポート22によって支持可能なように、複数(図2Aでは6つ)の貫通孔22Aが中心軸線Oに対する径方向と周方向に並ぶように形成されている。なお、チューブサポート22が加熱管18を1本ずつ支持する構成であってもよく、この場合は、1つの貫通孔22Aのみがチューブサポート22に形成される。
The tube support 22 is formed with a through hole 22A having a circular cross section through which the heating tube 18 is inserted and joined so as to penetrate the plate-like tube support 22 in the thickness direction. In the present embodiment, as described above, a plurality of heating tubes 18 that are arranged in a plurality of rows in the radial direction and the circumferential direction can be supported by a single tube support 22. The through holes 22A (six in FIG. 2A) are formed so as to be aligned in the radial direction and the circumferential direction with respect to the central axis O. The tube support 22 may support the heating tubes 18 one by one. In this case, only one through hole 22A is formed in the tube support 22.
このようなチューブサポート22は、支持される加熱管18ごとに中心軸線O方向に例えば数メートル程度の大きな間隔をあけて複数のチューブサポート22が乾燥機本体11の内周面に取り付けられ、また周方向に隣接するチューブサポート22同士でも中心軸線O方向に上記間隔よりも小さな間隙をあけて取り付けられるように構成されている。図3は、乾燥機本体11の内周面を展開したときの複数のチューブサポート22の配置を示す展開図である。この図3に示すように、第1の実施形態では、供給部となる乾燥機本体11一端側(図3において左側)の上記小さな間隙をあけたチューブサポート22は、周方向に隣接するもの同士が中心軸線O方向一端側と他端側とに交互に千鳥状に配列され、このようなチューブサポート22が上記大きな間隔をあけて2列配設されている。
In such a tube support 22, a plurality of tube supports 22 are attached to the inner peripheral surface of the dryer main body 11 with a large interval of, for example, about several meters in the central axis O direction for each supported heating tube 18. The tube supports 22 that are adjacent to each other in the circumferential direction are also attached to each other with a gap smaller than the above interval in the direction of the central axis O. FIG. 3 is a development view showing the arrangement of the plurality of tube supports 22 when the inner peripheral surface of the dryer body 11 is developed. As shown in FIG. 3, in the first embodiment, the tube support 22 having the small gap on one end side (left side in FIG. 3) of the dryer main body 11 serving as a supply unit is adjacent to the circumferential direction. Are alternately arranged in a zigzag manner on one end side and the other end side in the central axis O direction, and such tube supports 22 are arranged in two rows with the above-mentioned large intervals.
このような一端側のチューブサポート22に対して、処理物Wの排出部となる乾燥機本体11他端側(図3において右側)のチューブサポート22は、周方向に隣接する上記小さな間隙をあけたチューブサポート22が、この他端に向かうに従い、すなわち処理物Wの搬送方向Fに向かうに従い乾燥機本体11の回転方向Tに向かうように配列されている。なお、乾燥機本体11の他端側に位置する複数のチューブサポート22を、以下、複数の第1チューブサポート23と称する場合がある。すなわち、第1チューブサポート23は、乾燥機本体11の他端側に向かうに従い、乾燥機本体11の回転方向Tに向かうように配列されている。言い換えれば、円筒状の乾燥機本体11の内周面において、第1チューブサポート23は螺旋状に配列されている。本実施形態では、この他端側の第1チューブサポート23の列がなす螺旋のリード(中心軸線O方向で隣り合う螺旋列の間隔)は一定とされており、上記一部の複数本の加熱管18を、このリード毎に複数の第1チューブサポート23が支持している。
With respect to the tube support 22 on one end side, the tube support 22 on the other end side (right side in FIG. 3) serving as a discharge portion for the processed product W opens the small gap adjacent in the circumferential direction. The tube support 22 is arranged so as to go in the rotation direction T of the dryer main body 11 as it goes to the other end, that is, as it goes to the conveyance direction F of the processed product W. In addition, the some tube support 22 located in the other end side of the dryer main body 11 may be called the some 1st tube support 23 hereafter. That is, the first tube support 23 is arranged so as to face the rotation direction T of the dryer main body 11 as it goes to the other end side of the dryer main body 11. In other words, the first tube support 23 is arranged in a spiral on the inner peripheral surface of the cylindrical dryer body 11. In this embodiment, the spiral lead (interval between adjacent spiral rows in the direction of the central axis O) formed by the row of the first tube supports 23 on the other end side is constant, and the plurality of heating portions of the above-mentioned part The tube 18 is supported by a plurality of first tube supports 23 for each lead.
さらに、こうして螺旋状に配列された板状の第1チューブサポート23には、その回転方向Tを向く側部に、図2Bに示したように断面(周方向での断面)三角形状の柱状をなす傾斜部材23Bが溶接等によって接合されて取り付けられている。これによって上記側部には、第1チューブサポート23の厚さ方向と中心軸線Oに対する径方向の全体に亙って、乾燥機本体11の一端側を向く側面に連なり、他端に向かうに従い(図2Bの符号F参照)回転方向Tに向かうように傾斜した第1傾斜部23Cが設けられる。なお、乾燥機本体11の一端側において千鳥状に配列されたチューブサポート22には、このような第1傾斜部23Cは設けられず、回転方向Tを向く側部は中心軸線Oに平行な平面状とされている。
Further, the plate-like first tube supports 23 thus arranged in a spiral shape have a triangular columnar cross section (cross section in the circumferential direction) as shown in FIG. 2B on the side facing the rotation direction T. An inclined member 23B is joined and attached by welding or the like. As a result, the side portion is connected to the side surface facing the one end side of the dryer body 11 over the entire thickness direction of the first tube support 23 and the radial direction with respect to the central axis O, and toward the other end ( A first inclined portion 23C that is inclined so as to be directed in the rotation direction T is provided (see reference F in FIG. 2B). The tube support 22 arranged in a staggered manner on one end side of the dryer main body 11 is not provided with such a first inclined portion 23C, and the side portion facing the rotation direction T is a plane parallel to the central axis O. It is made into a shape.
このように構成された間接加熱型回転乾燥機Aにおいて、石炭等の処理物Wは上述のように乾燥機本体11一端側のスクリュウフィーダ16の供給口16Eから投入されて乾燥機本体11内に供給され、この乾燥機本体11の回転と傾斜によって乾燥機本体11内底部を他端側に送り出されて搬送される。処理物Wは搬送されつつ加熱管18と接触し、加熱管18内を流れる蒸気等の加熱媒体により間接加熱されて乾燥される。こうして乾燥させられた処理物Wは、乾燥機本体11他端において複数箇所で開口した排出シュート11Aから出口チャンバー17の下部に位置する排出口17Bを経て排出される。また、乾燥によって処理物Wから生じた水蒸気等はキャリアガスGとともに排気口17Aから排気される。
In the indirect heating type rotary dryer A configured as described above, the processed material W such as coal is input from the supply port 16E of the screw feeder 16 on one end side of the dryer main body 11 as described above, and enters the dryer main body 11. The dryer body 11 is fed to the other end side by the rotation and inclination of the dryer body 11 and conveyed. The processed product W comes into contact with the heating tube 18 while being conveyed, and is indirectly heated by a heating medium such as steam flowing in the heating tube 18 to be dried. The processed product W thus dried is discharged from a discharge chute 11A opened at a plurality of locations at the other end of the dryer main body 11 through a discharge port 17B located at a lower portion of the outlet chamber 17. Further, water vapor or the like generated from the processed product W by drying is exhausted from the exhaust port 17A together with the carrier gas G.
処理物Wは乾燥機本体11の他端側に搬送される際に、加熱管18を支持する複数のチューブサポート22にも接触する。これら複数のチューブサポート22のうち乾燥機本体11の排出部とされる他端側の第1チューブサポート23は、乾燥機本体11の他端に向かうに従い回転方向Tに向かうように螺旋状に配設されている。このため、周方向に隣接する一対の第1チューブサポート23のうち回転方向Tに向かう側に位置する第1チューブサポート23に接触した処理物Wが、乾燥機本体11の回転によって回転方向T後方側の第1チューブサポート23に接触する際に、乾燥機本体11の一端側に押し戻そうとする力が処理物Wに作用する。
When the processed product W is conveyed to the other end side of the dryer main body 11, the processed product W also contacts a plurality of tube supports 22 that support the heating tube 18. Of the plurality of tube supports 22, the first tube support 23 on the other end side serving as the discharge portion of the dryer body 11 is arranged in a spiral shape so as to go in the rotation direction T toward the other end of the dryer body 11. It is installed. For this reason, the processed material W which contacted the 1st tube support 23 located in the side which goes to the rotation direction T among a pair of 1st tube support 23 adjacent to the circumferential direction is the rotation direction T back by rotation of the dryer main body 11. FIG. When contacting the first tube support 23 on the side, a force to push back to the one end side of the dryer main body 11 acts on the workpiece W.
なお、これら周方向に隣接する第1チューブサポート23同士は中心軸線O方向に間隔をあけており、また第1チューブサポート23(チューブサポート22)の径方向内側(乾燥機本体11の中心部)は開放されているので、処理物Wのすべてが一端側に押し戻されたり堰き止められたりすることは防止される。よって、処理物Wは全体的には他端側に搬送されながらも、その搬送速度が一端側よりも小さく抑えられる。従って、乾燥後に体積や安息角が著しく小さくなる石炭のような処理物Wを多量に乾燥する場合でも、排出部とされる乾燥機本体11他端側で処理物Wの充填率を大きくして一端側との均一化を図ることができる。このため、処理物Wと加熱管18とを長時間接触させて乾燥効率を向上させることができ、たとえ褐炭のような水分の多い処理物Wに対しても十分な乾燥処理を促すことが可能となる。
The first tube supports 23 adjacent to each other in the circumferential direction are spaced apart from each other in the direction of the central axis O, and radially inward of the first tube support 23 (tube support 22) (the central portion of the dryer main body 11). Therefore, it is possible to prevent all of the workpiece W from being pushed back to one end side or blocked. Therefore, while the workpiece W is conveyed to the other end side as a whole, the conveyance speed is suppressed to be smaller than that of the one end side. Therefore, even when a large amount of the processed material W such as coal whose volume and angle of repose become extremely small after drying, the filling rate of the processed material W is increased on the other end side of the dryer main body 11 serving as a discharge unit. Uniformity with the one end side can be achieved. For this reason, it is possible to improve the drying efficiency by bringing the processed product W and the heating pipe 18 into contact with each other for a long time, and it is possible to promote a sufficient drying process even for the processed product W having a high water content such as brown coal. It becomes.
また、本実施形態では、この乾燥機本体11他端側の螺旋状に配列された第1チューブサポート23において、その回転方向Tを向く側部に傾斜部材23Bが取り付けられて乾燥機本体11の他端に向かうに従い回転方向Tに向かうように傾斜した第1傾斜部23Cが設けられている。このため、個々の第1チューブサポート23においても、この第1傾斜部23Cに接触することによって処理物Wに乾燥機本体11の一端側に押し戻そうとする力を作用させることができる。このため、本実施形態によれば、乾燥機本体11他端側における充填率をさらに増大させて乾燥機本体11全体としての一層の均一化を図り、乾燥効率をより向上させることができる。
In the present embodiment, in the first tube support 23 arranged in a spiral shape on the other end side of the dryer main body 11, an inclined member 23 </ b> B is attached to a side portion facing the rotation direction T of the dryer main body 11. A first inclined portion 23 </ b> C that is inclined so as to be directed in the rotation direction T toward the other end is provided. For this reason, also in each 1st tube support 23, the force which pushes back to the one end side of the dryer main body 11 can be made to act on the processed material W by contacting this 1st inclination part 23C. For this reason, according to this embodiment, the filling rate in the other end side of the dryer main body 11 can further be increased, and the dryer main body 11 as a whole can be made more uniform, and the drying efficiency can be further improved.
なお、乾燥機本体11他端側の第1チューブサポート23の螺旋状配列だけで十分な充填率の増大が可能であれば、このような第1傾斜部23Cは設けられていなくてもよい。なお、本実施形態では上述のように、乾燥機本体11他端側の第1チューブサポート23の側部に傾斜部材23Bを取り付けて、第1チューブサポート23の厚さ方向と中心軸線Oに対する径方向の全体に亙って第1傾斜部23Cを設けているが、第1傾斜部23Cが設けられていれば、傾斜部材23Bは第1チューブサポート23の板厚より厚くても、逆に薄くてもよく、また中心軸線Oに対する径方向の一部に設けられていてもよい。さらに、こうして傾斜部材23Bを取り付けることに代えて、第1チューブサポート23の回転方向Tを向く側部に第1傾斜部23Cを切削加工等により形成してもよい。
Note that the first inclined portion 23C may not be provided as long as the filling rate can be sufficiently increased only by the spiral arrangement of the first tube support 23 on the other end side of the dryer main body 11. In this embodiment, as described above, the inclined member 23B is attached to the side portion of the first tube support 23 on the other end side of the dryer body 11, and the diameter of the first tube support 23 with respect to the thickness direction and the central axis O is set. Although the first inclined portion 23C is provided over the entire direction, if the first inclined portion 23C is provided, the inclined member 23B is thin even if it is thicker than the plate thickness of the first tube support 23. It may also be provided in a part of the radial direction with respect to the central axis O. Further, instead of attaching the inclined member 23B in this way, the first inclined portion 23C may be formed on the side portion of the first tube support 23 facing the rotation direction T by cutting or the like.
一方、第1の実施形態では、乾燥機本体11の供給部となる一端側のチューブサポート22は、図3に示したように中心軸線O方向に上記小さな間隙をあけたチューブサポート22が一端側と他端側とに交互に千鳥状に配列されている。この供給部では処理物Wは湿潤状態であって特に石炭の場合には体積や安息角が大きく、搬送性が悪くて充填率は大きくなる可能性がある。従って、この乾燥機本体11の一端側における充填率を抑えるには、上述のように乾燥機本体11の回転数を速めたり傾斜大きくしたりする必要があるが、いずれの場合も運転コストが上昇し、また乾燥機本体11の他端側では充填率が低くなって本発明による上記効果が損なわれる可能性がある。
On the other hand, in the first embodiment, the tube support 22 on one end side serving as the supply unit of the dryer main body 11 has the tube support 22 with the small gap in the direction of the central axis O as shown in FIG. And the other end side are alternately arranged in a staggered pattern. In this supply section, the processed product W is in a wet state, and particularly in the case of coal, the volume and the angle of repose are large, the transportability is poor, and the filling rate may increase. Therefore, in order to suppress the filling rate at one end of the dryer main body 11, it is necessary to increase the rotational speed of the dryer main body 11 or increase the inclination as described above. However, in any case, the operating cost increases. In addition, on the other end side of the dryer main body 11, the filling rate may be low, and the above-described effects of the present invention may be impaired.
排出部となる乾燥機本体11他端側の充填率を低下させずに供給部となる一端側の充填率を抑えるための本発明の第2の実施形態を、図3と同じ符号を用いて示される図4、5A、5Bを参照して説明する。図4は、第2の実施形態における、乾燥機本体11の内周面を展開したときの複数のチューブサポート22の配置を示す展開図である。図4に示すように、他端側のチューブサポート22(第1チューブサポート23)の配列は、第1の実施形態と同様に他端に向かうに従い回転方向Tに向かう螺旋状となっている。一方、一端側の複数のチューブサポート22は、第1チューブサポート23とは逆に他端に向かうに従い回転方向Tとは反対側に向かう螺旋状に配列されている。乾燥機本体11の一端側に位置する複数のチューブサポート22を、以下、複数の第2チューブサポート24と称する場合がある。すなわち、第2チューブサポート24は、乾燥機本体11の他端側に向かうに従い、乾燥機本体11の回転方向Tとは反対側に向かうように配列されている。なお、この第2の実施形態において、一端側と他端側との間の中心軸線O方向における乾燥機本体11中央部のチューブサポート22は、第1の実施形態の一端側のチューブサポート22と同じく千鳥状に配列されている。
The second embodiment of the present invention for suppressing the filling rate on one end side serving as the supply unit without lowering the filling rate on the other end side of the dryer main body 11 serving as the discharge unit is denoted by the same reference numerals as in FIG. This will be described with reference to FIGS. FIG. 4 is a development view showing the arrangement of the plurality of tube supports 22 when the inner peripheral surface of the dryer main body 11 is developed in the second embodiment. As shown in FIG. 4, the arrangement of the tube supports 22 (first tube supports 23) on the other end side is a spiral shape toward the rotation direction T toward the other end as in the first embodiment. On the other hand, the plurality of tube supports 22 on one end side are arranged in a spiral shape toward the opposite side to the rotation direction T toward the other end opposite to the first tube support 23. Hereinafter, the plurality of tube supports 22 positioned on one end side of the dryer body 11 may be referred to as a plurality of second tube supports 24 hereinafter. That is, the 2nd tube support 24 is arranged so that it may go to the opposite side to the rotation direction T of the dryer main body 11 as it goes to the other end side of the dryer main body 11. As shown in FIG. In addition, in this 2nd Embodiment, the tube support 22 of the dryer main body 11 center part in the center axis line O direction between one end side and the other end side is the tube support 22 of the one end side of 1st Embodiment. It is also arranged in a staggered pattern.
従って、このような第2の実施形態の間接加熱型回転乾燥機によれば、乾燥機本体11の他端側においては第1の実施形態と同様に処理物Wの充填率を増加させることができる一方、一端側では他端側とは逆に、第2チューブサポート24に接触した処理物Wが他端側すなわち搬送方向F側に押し出されるような力を受ける。すなわち、搬送性の悪い湿潤状態の処理物Wが乾燥機本体11の一端側で滞留することを防いで速やかに処理物Wを搬送することができ、一端側の充填率を抑制することが可能となる。このため、乾燥機本体11の中心軸線O方向全体に亙って処理物Wの充填率の均一化を図ることができ、加熱管18に処理物Wを均等に接触させてより一層効率的な乾燥処理を図ることが可能となる。
Therefore, according to the indirect heating type rotary dryer of the second embodiment, the filling rate of the processed product W can be increased on the other end side of the dryer body 11 as in the first embodiment. On the other hand, on the one end side, contrary to the other end side, the processed product W that has contacted the second tube support 24 is subjected to a force that is pushed out to the other end side, that is, the conveyance direction F side. That is, the processed product W in a wet state with poor transportability can be prevented from staying at one end side of the dryer main body 11, and the processed product W can be transported quickly, and the filling rate on one end side can be suppressed. It becomes. For this reason, the filling rate of the processed product W can be made uniform over the entire direction of the central axis O of the dryer main body 11, and the processed product W can be uniformly contacted with the heating tube 18 to be more efficient. It is possible to perform a drying process.
なお、この第2の実施形態における乾燥機本体11一端側のチューブサポート22(第2チューブサポート24)は、第1の実施形態の一端側のチューブサポート22と同じく、乾燥機本体11の周方向での両側面が中心軸線Oに平行、すなわちこの中心軸線O方向に対向する扇形面(板面)に垂直とされていてもよい。しかし、例えば図5A、5Bに示すように、回転方向Tを向く側部に、第1の実施形態の他端側の第1チューブサポート23の第1傾斜部23Cとは逆に乾燥機本体11の他端側に向かうに従い回転方向Tとは反対側に向かうように傾斜する第2傾斜部24Cを設けてもよい。この第2傾斜部24Cは、一端側のチューブサポート22の側部に傾斜部材24Bを接合して形成してもよいし、一端側のチューブサポート22の側部に切削加工等を施すことで形成してもよい。このような第2傾斜部24Cを設けることにより、乾燥機本体11の一端側に供給された処理物Wにさらに大きな押し出し力を作用させることができ、充填率を一層低減することができる。
In addition, the tube support 22 (second tube support 24) on one end side of the dryer main body 11 in the second embodiment is the circumferential direction of the dryer main body 11 in the same manner as the tube support 22 on one end side of the first embodiment. Both side surfaces may be parallel to the central axis O, that is, perpendicular to a fan-shaped surface (plate surface) facing in the direction of the central axis O. However, for example, as shown in FIGS. 5A and 5B, on the side facing the rotation direction T, the dryer body 11 is opposite to the first inclined portion 23 </ b> C of the first tube support 23 on the other end side of the first embodiment. You may provide the 2nd inclination part 24C which inclines so that it may go to the opposite side to the rotation direction T as it goes to the other end side. The second inclined portion 24C may be formed by joining the inclined member 24B to the side portion of the tube support 22 on one end side, or by performing cutting or the like on the side portion of the tube support 22 on one end side. May be. By providing such a second inclined portion 24C, a larger pushing force can be applied to the processed product W supplied to one end side of the dryer body 11, and the filling rate can be further reduced.
ただし、このような第2傾斜部24Cは、第2の実施形態のように一端側の複数の第2チューブサポート24が乾燥機本体11の他端に向かうに従い回転方向Tとは反対側に向かうように螺旋状に配列されていなくても適用可能である。すなわち、第1の実施形態において千鳥状に配列された乾燥機本体11一端側のチューブサポート22に、他端側に向かうに従い回転方向Tとは反対側に向かうように傾斜する第2傾斜部24Cを設けてもよい。
However, such a second inclined portion 24 </ b> C is directed to the side opposite to the rotational direction T as the plurality of second tube supports 24 on one end side is directed to the other end of the dryer body 11 as in the second embodiment. Thus, the present invention can be applied even if it is not arranged in a spiral. That is, in the first embodiment, the tube support 22 on one end side of the dryer main body 11 arranged in a staggered manner is inclined to the opposite side of the rotational direction T toward the other end side, and the second inclined portion 24C. May be provided.
以下、本発明の実施例を挙げて、その効果について実証する。本実施例では、内径965mm、長さ8000mmの乾燥機本体11を有する間接加熱型回転乾燥機において、図3に示した展開図に基づいて複数のチューブサポート22を配列した乾燥機と、図4に示した展開図に基づいて複数のチューブサポート22を配列した乾燥機とを製造した。これらを順に実施例1、2とする。なお、これら実施例1、2では、一端側および他端側におけるチューブサポート22のいずれにも傾斜部(第1傾斜部23Cおよび第2傾斜部24C)は設けられていない。そのため、傾斜部の効果を確認するために、図4に示した展開図に基づいて複数のチューブサポート22を配列した乾燥機の、他端側のチューブサポート22(第1チューブサポート23)に第1の実施形態で説明した第1傾斜部23Cを、また一端側のチューブサポート22(第2チューブサポート24)に第2の実施形態で説明した第2傾斜部24Cを設けた。これを実施例3とする。
Hereinafter, the effects of the present invention will be described with reference to examples. In this embodiment, in an indirect heating type rotary dryer having a dryer body 11 having an inner diameter of 965 mm and a length of 8000 mm, a dryer in which a plurality of tube supports 22 are arranged based on the development shown in FIG. A dryer having a plurality of tube supports 22 arranged on the basis of the development shown in FIG. These are sequentially referred to as Examples 1 and 2. In Examples 1 and 2, the inclined portions (the first inclined portion 23C and the second inclined portion 24C) are not provided in any of the tube supports 22 on the one end side and the other end side. Therefore, in order to confirm the effect of the inclined portion, the tube support 22 (first tube support 23) on the other end side of the dryer in which the plurality of tube supports 22 are arranged based on the development view shown in FIG. The first inclined portion 23C described in the first embodiment is provided, and the second inclined portion 24C described in the second embodiment is provided on the tube support 22 (second tube support 24) on one end side. This is Example 3.
また、これら実施例1~3に対する比較例として、実施例1~3と同じ大きさの乾燥機本体11に図6に示す展開図に基づいて、傾斜部を備えないチューブサポートを配列した乾燥機も製造した。すなわち、この比較例の間接加熱型回転乾燥機では、千鳥状に配列されたチューブサポートが乾燥機本体11の中心軸線O方向に大きな間隔をあけて4列設けられている。なお、この図6においても、図3および図4と共通する要素には同一の符号を付してある。また、その他の仕様は実施例1~3と比較例とで同様である。
Further, as a comparative example with respect to Examples 1 to 3, a dryer in which tube supports having no inclined portion are arranged on the dryer body 11 having the same size as that of Examples 1 to 3 based on the development view shown in FIG. Also manufactured. That is, in the indirect heating type rotary dryer of this comparative example, four rows of tube supports arranged in a staggered pattern are provided at large intervals in the direction of the central axis O of the dryer body 11. In FIG. 6 as well, elements common to FIGS. 3 and 4 are denoted by the same reference numerals. Other specifications are the same in Examples 1 to 3 and the comparative example.
これら実施例1~3および比較例の間接加熱型回転乾燥機により、平均粒径1mm、水分含有量35mass%の石炭を供給して、水分含有量が25mass%になるまで乾燥させる条件で乾燥処理を行った。乾燥機本体11の一端から他端に向かって2000mm毎の位置に形成された点検窓(合計3つ)を用いて、上記乾燥処理における処理物Wの充填高さを測定して、その充填率を算出した。その結果、比較例での充填率は、一端側から順に35%、25%、12%であった。これに対して、実施例1では36%、30%、28%、実施例2では32%、30%、28%、実施例3では30%、30%、30%と、実施例1から3の順に充填率の均一化が図られていることが確認された。
Using these indirectly heated rotary dryers of Examples 1 to 3 and the comparative example, a coal having an average particle size of 1 mm and a moisture content of 35 mass% is supplied and dried under the condition of drying until the moisture content reaches 25 mass%. Went. Using the inspection windows (three in total) formed at positions of every 2000 mm from one end to the other end of the dryer body 11, the filling height of the processed product W in the drying treatment is measured, and the filling rate Was calculated. As a result, the filling rate in the comparative example was 35%, 25%, and 12% in order from one end side. On the other hand, 36%, 30%, and 28% in Example 1, 32%, 30%, and 28% in Example 2, and 30%, 30%, and 30% in Example 3, and Examples 1 to 3 It was confirmed that the filling rate was made uniform in this order.
本発明は、処理物を乾燥させる間接加熱型回転乾燥機に適用することができる。
The present invention can be applied to an indirect heating rotary dryer that dries a processed product.
11 乾燥機本体
15 回転駆動手段
16 スクリュウフィーダ
17 出口チャンバー
18 加熱管
22 チューブサポート
23 第1チューブサポート
24 第2チューブサポート
23C 第1傾斜部
24C 第2傾斜部
A 間接加熱型回転乾燥機
W 処理物
O 乾燥機本体11の中心軸線
T 乾燥機本体11の回転方向
F 処理物Wの搬送方向 DESCRIPTION OFSYMBOLS 11 Dryer main body 15 Rotation drive means 16 Screw feeder 17 Outlet chamber 18 Heating tube 22 Tube support 23 1st tube support 24 2nd tube support 23C 1st inclination part 24C 2nd inclination part A Indirect heating type rotary dryer W Processed material O Central axis T of the dryer body 11 Rotation direction of the dryer body 11 F Transport direction of the workpiece W
15 回転駆動手段
16 スクリュウフィーダ
17 出口チャンバー
18 加熱管
22 チューブサポート
23 第1チューブサポート
24 第2チューブサポート
23C 第1傾斜部
24C 第2傾斜部
A 間接加熱型回転乾燥機
W 処理物
O 乾燥機本体11の中心軸線
T 乾燥機本体11の回転方向
F 処理物Wの搬送方向 DESCRIPTION OF
Claims (5)
- 横向きに延びる中心軸線回りに回転可能とされた円筒状に形成され、回転しつつその一端側から供給された処理物をその他端側に搬送しながら乾燥させる乾燥機本体と、
上記乾燥機本体の内周部に周方向に並んで配列され、上記中心軸線方向に延びる複数の加熱管と、
上記乾燥機本体の内周面から突出して設けられ、上記複数の加熱管を支持する複数のチューブサポートと、を備える間接加熱型回転乾燥機であって、
上記複数のチューブサポートは、少なくとも1本の上記加熱管ごとに上記中心軸線方向に複数の箇所で間隔をあけて配設されるとともに、周方向に隣接するチューブサポート同士でも上記中心軸線方向に間隔をあけて配設され、
上記複数のチューブサポートのうち、上記乾燥機本体の他端側に位置する複数の第1チューブサポートは、上記乾燥機本体の他端側に向かうに従い該乾燥機本体の回転方向に向かうように配列されている間接加熱型回転乾燥機。 A dryer main body that is formed in a cylindrical shape that is rotatable around a central axis that extends in the lateral direction, and that is rotated while being conveyed while being conveyed to the other end while being rotated.
A plurality of heating tubes arranged in the circumferential direction on the inner periphery of the dryer main body and extending in the central axis direction;
A plurality of tube supports provided to protrude from the inner peripheral surface of the dryer main body and supporting the plurality of heating tubes, and an indirect heating type rotary dryer,
The plurality of tube supports are disposed at intervals at a plurality of locations in the central axis direction for each of the at least one heating tube, and the tube supports adjacent in the circumferential direction are also spaced apart in the central axis direction. Arranged with a gap,
Among the plurality of tube supports, the plurality of first tube supports positioned on the other end side of the dryer body are arranged so as to be directed in the rotation direction of the dryer body as going to the other end side of the dryer body. Indirect heating type rotary dryer. - 上記第1チューブサポートの上記回転方向を向く側部には、上記乾燥機本体の他端側に向かうに従い上記回転方向に向かうように傾斜した第1傾斜部が設けられている請求項1に記載の間接加熱型回転乾燥機。 The side part which faces the said rotation direction of the said 1st tube support is provided with the 1st inclination part inclined so that it might go to the said rotation direction as it goes to the other end side of the said dryer main body. Indirect heating type rotary dryer.
- 上記複数のチューブサポートのうち、上記乾燥機本体の一端側に位置する複数の第2チューブサポートは、上記乾燥機本体の他端に向かうに従い上記回転方向とは反対側に向かうように配列されている請求項1に記載の間接加熱型回転乾燥機。 Among the plurality of tube supports, a plurality of second tube supports positioned on one end side of the dryer main body are arranged so as to face the opposite side of the rotation direction toward the other end of the dryer main body. The indirect heating rotary dryer according to claim 1.
- 上記複数のチューブサポートのうち、上記乾燥機本体の一端側に位置する複数の第2チューブサポートは、上記乾燥機本体の他端に向かうに従い上記回転方向とは反対側に向かうように配列されている請求項2に記載の間接加熱型回転乾燥機。 Among the plurality of tube supports, a plurality of second tube supports positioned on one end side of the dryer main body are arranged so as to face the opposite side of the rotation direction toward the other end of the dryer main body. The indirect heating type rotary dryer according to claim 2.
- 上記複数のチューブサポートのうち、上記乾燥機本体の一端側に位置する複数の第2チューブサポートの上記回転方向を向く側部には、上記乾燥機本体の他端側に向かうに従い上記回転方向とは反対側に向かうように傾斜した第2傾斜部が設けられている請求項1から請求項4のうちいずれか一項に記載の間接加熱型回転乾燥機。 Among the plurality of tube supports, a side portion of the plurality of second tube supports positioned on one end side of the dryer body that faces the rotation direction has the rotation direction as it goes to the other end side of the dryer body. The indirect heating type rotary dryer as described in any one of Claims 1-4 in which the 2nd inclination part inclined so that it may go to an other side is provided.
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JP6578597B2 (en) * | 2015-09-15 | 2019-09-25 | 月島機械株式会社 | Gypsum heating method, gypsum heating apparatus, and gypsum manufacturing method |
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JPH04324088A (en) * | 1991-04-24 | 1992-11-13 | Kawasaki Steel Corp | Indirect heating type rotary drier for granular body |
JP2001235281A (en) * | 2000-02-24 | 2001-08-31 | Asahi Sangyo Kk | Drying apparatus equipped with screw conveyor |
JP2006057880A (en) * | 2004-08-18 | 2006-03-02 | Tsukishima Kikai Co Ltd | Horizontal rotary drier |
JP2008196818A (en) * | 2007-02-15 | 2008-08-28 | Kurimoto Ltd | Continuous drying machine |
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JP4979538B2 (en) * | 2007-10-16 | 2012-07-18 | 株式会社神戸製鋼所 | Indirect heating and drying apparatus, indirect heating and drying method for object to be dried, and method and apparatus for producing solid fuel |
CN202204256U (en) * | 2010-08-24 | 2012-04-25 | 月岛机械株式会社 | Indirectly heating rotary drying machine |
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2012
- 2012-09-11 JP JP2012199342A patent/JP6059473B2/en active Active
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2013
- 2013-06-26 CN CN201380046386.3A patent/CN104603565B/en active Active
- 2013-06-26 IN IN1705DEN2015 patent/IN2015DN01705A/en unknown
- 2013-06-26 WO PCT/JP2013/067489 patent/WO2014041869A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04324088A (en) * | 1991-04-24 | 1992-11-13 | Kawasaki Steel Corp | Indirect heating type rotary drier for granular body |
JP2001235281A (en) * | 2000-02-24 | 2001-08-31 | Asahi Sangyo Kk | Drying apparatus equipped with screw conveyor |
JP2006057880A (en) * | 2004-08-18 | 2006-03-02 | Tsukishima Kikai Co Ltd | Horizontal rotary drier |
JP2008196818A (en) * | 2007-02-15 | 2008-08-28 | Kurimoto Ltd | Continuous drying machine |
Also Published As
Publication number | Publication date |
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IN2015DN01705A (en) | 2015-05-22 |
CN104603565A (en) | 2015-05-06 |
CN104603565B (en) | 2017-05-10 |
JP2014055687A (en) | 2014-03-27 |
JP6059473B2 (en) | 2017-01-11 |
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