WO2014026561A1

WO2014026561A1 - Shuttlecock manufacturing method

Info

Publication number: WO2014026561A1
Application number: PCT/CN2013/081041
Authority: WO
Inventors: 戴见霖
Original assignee: Dai Jianlin
Priority date: 2012-08-11
Filing date: 2013-08-08
Publication date: 2014-02-20

Abstract

A shuttlecock manufacturing method, comprising the steps of: (a) molding a feather fixing rack (1200) having a group of feather fixing stems (1210) and a group of feather fixing tubes (1220), each feather fixing tube (1220) being integrally formed on one end of a corresponding feather fixing stem (1210); (b) installing the feather fixing rack (1200) on a fixed ball head (1100); and (c) respectively fixing the tips (111) of a group of feather vanes (100) into corresponding feather fixing tubes (1220). Alternatively, fixing the feather vanes (100) on the feather fixing rack (1200); and then installing the feather fixing rack (1200) fixed with the feather vanes (100) on the ball head (1100); the method also comprises: cutting a natural feather (10) according to a cutting model to obtain a feather vane (100).

Description

Method for manufacturing badminton

Technical field

The present invention relates to a method of manufacturing a shuttlecock, and more particularly to a method of machine participation in the production of a shuttlecock. Background technique

The traditional badminton consists mainly of two parts, a ball head and a set of feathers. The ball head is a ball tubular body made of cork, cork substitute or man-made material, and a set of jacks equal in number to the feathers are preset thereon for the insertion of feathers. Compared to the ball head of badminton, the feather making process of badminton seems to be more difficult. The feathers used in badminton must be selected, bleached, and cut into three processes to make natural goose feathers or duck feathers into a qualified feather for badminton.

In the process of making the ball head and feather separately, despite the participation of the machine. However, it will be made well

16 feathers, one root inserted into the ball head, the most critical part, between the 16 feathers and the ball head, glued, and the glue needs a curing time; when it is cured, then On the 16 feathers of the feathers, wrap the two lines. In order to allow the two lines to be fixed relatively firmly on the specific position of the hair rod, and at the same time, to support the hair rod, it is necessary to apply more than one glue on the second line, and each time the glue is applied, A certain curing time is required. In this way, the time taken for the production of a badminton can be imagined, and the efficiency of badminton production can be imagined.

However, in addition to the inefficiency of the traditional badminton making process, the more serious problem is that the quality cannot be guaranteed. It seems easy to insert the feathers on the ball head, but the problem is: When inserting, there is no guarantee that the badminton's taper is relatively uniform. There is no guarantee that the spacing between the hair tips of two adjacent feathers is the same, and the two adjacent ones cannot be guaranteed. The angle between the root feather blades is the same. These problems are key indicators for considering the quality of a badminton, but in the traditional badminton production process, it can only be judged and controlled by the intuition and experience of the workers.

Therefore, the quality of badminton made by workers of different skill levels is very different, even if the badminton made by the same worker at different times will have a big difference.

In addition, in the traditional badminton making process, there are two essential steps to entangle and sizing. The entanglement is after the feathers are inserted on the ball head, in order to keep the hairs of each two adjacent feathers on the same latitude The spacing is similar, and the taper of the badminton body is controlled. It is necessary to cross the upper thread on the feather stalk to form a reinforcing ferrule. A badminton generally has two reinforcing ferrules, that is, there will be two tangles, so that Make all feathers form a relatively stable cone; sizing is the insertion of the feather stalk and the ball head, and after the entanglement, the joint of the stalk and the reinforcing ferrule is solidified with glue to make the stalk The ball head, the hair stem and the reinforcing hoop are closely bonded together to form a badminton.

Twisting and sizing can be done by machine, but control and judgment are basically entirely dependent on human feelings, and their norm can be imagined. But the biggest problem is still not guaranteed for badminton consistency. In the process of entanglement, the workers only think that the taper meets the requirements. The spacing of the feather stalks on the same latitude is also visually felt to be roughly the same. During the sizing process, the feathers and the ball heads The insertion portion, and the uniformity of the joint between the burr and the reinforcing ferrule, and the amount of glue used depend on the experience and intuition of the worker. Therefore, the badminton ball body is often overweight and unbalanced. Therefore, the traditional feather ball making process relies entirely on people and feelings and judgments, not only is the production efficiency very low, but the quality of the feather ball produced cannot be guaranteed.

In addition, badminton made of artificial feathers in the market, the artificial feathers are more complicated to make than natural feathers; and the whole artificial wool is intended to be produced in the same way as natural badminton. It also requires steps such as planting, entanglement, and sizing. Of course, the consistency of artificial feathers is significantly better than that of natural feathers. However, badminton made of artificial feathers cannot be compared with badminton made of natural feathers, because its wings cannot reach the semi-transmission effect of the wind like the wings of natural feathers. When the wind is weak, the filaments that make up the wings will separate from each other, and let the wind pass quickly. When the wind is weakened, the small hooks on both sides of the wool will bring the adjacent two filaments together, and restore the original state of the wings. The unique structure and function of the natural feather wing is that it ensures the flight characteristics and unique feel of the badminton during flight. In addition, there is currently no artificial feather that is comparable to natural feathers in terms of weight and toughness and flight characteristics.

Traditional badminton leaves are mostly made of natural feathers, mainly with bristles on the wings of geese or ducks. Feather curvature, thickness, and thickness of the hair that grow in different parts will vary. The feathers of the badminton's appearance and color are basically at the same level through the screening program. Even with the same level of feathers, the thickness of the hair shaft and the curvature and bow are difficult to grasp. Moreover, due to the different collection areas of natural feathers, the feather quality of each collection point is uneven. The collected feathers must also be treated, cleaned, aired, and stored. During the period, the oil components in the hair rods are continuously lost and oxidized, further affecting the quality of use. This results in a large weight drop between each feather, affecting the overall balance during flight. Therefore, there is also a need for a method of manufacturing a shuttlecock and a badminton which can utilize the excellent characteristics of the wings of the natural feathers, and can reduce or even remove the adverse effects caused by the inconsistency of the thickness, curvature, and bow of the natural feathers.

The traditional badminton has a relatively large feather wing, so it is relatively easy to manually judge the angle between the adjacent feather wings, and it is relatively operable. When the badminton is flying upwards, the flight speed is faster. The flight stability is mainly controlled by the large wings of the contact surface, and the small contact rods have little effect; while the angle between the hair rods of the natural feather pieces is uniform, It is difficult for a person to judge and cannot operate. Therefore, the angle between adjacent two hair rods of a conventional badminton cannot be consistent with the wings and is substantially inconsistent with each other. When the badminton goes down, the flight speed is slower, and the wing with large contact surface has little effect on flight stability. On the contrary, the consistency of the angle of the feather rod with small contact surface plays a greater role. Therefore, traditional badminton tends to appear: Badminton that is stable during the ascent, while flying, its flight is unstable.

In addition, in the case of the same mass (Chinese common weight), the same taper, the same caliber, and the angle between the same feathers, the flying speed of the badminton depends on the center of gravity of the badminton on the axis of the badminton. It is close to the badminton head or close to the badminton tail. The closer the center of gravity is to the ball, the faster the flight speed, the closer to the end of the ball, the slower the flight. Traditional badminton cannot be guaranteed due to the need for primer, thread glue, uniformity of glue, and the amount of glue per time. The center of gravity of the wings and the ball head is not uniform on the axis of the badminton center, so although the other factors are the same, the flight speed is not the same. Summary of the invention

The main object of the invention is to provide a method for manufacturing a shuttlecock which improves the production efficiency of the shuttlecock by machine operation and ensures the quality of the shuttlecock.

Another object of the present invention is to provide a method of manufacturing a shuttlecock that reduces or eliminates manual operations and automates the production of shuttlecocks.

Another object of the present invention is to provide a method of manufacturing a shuttlecock in which the planting frame is molded to ensure a stable and uniform taper of the shuttlecock. That is to say, the hair-planting rods of the planting rack are arranged radially along a central axis to ensure that the planting rods are at a uniform angle with the central axis, and the adjacent planting rods are equally spaced, thereby ensuring the feathers of the badminton relative to the central axis. Arranged at a uniform oblique angle, and the adjacent two feathers on the same latitude are equally spaced, without the need for tangling and sizing on the wrapped two lines Fix and other measures to keep the feathers concentric.

Another object of the present invention is to provide a method for manufacturing a shuttlecock. When the planting frame is mounted on the ball head, the ball head is in a fixed or clamped state, and the center of gravity of the planting frame and the ball head is located on the center line of the two. When all the feathers are installed on the planting frame, the feathers, the hair planting frame, the center of gravity of the ball head, and the overall center of gravity of the three are located on the center line of the three to ensure the smoothness of the badminton flight.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which implants a feather burr into a planting tube on a hair planting frame, so that the feather wing is located on an extension line corresponding to the hair-planting rod, that is, the feather wing is The planting rods extend in a coplanar manner, and the planting rods are equivalent to the feathers of the feathers, thereby reducing the length of the required feathers, thereby reducing the length of the required feathers, thereby allowing feathers that do not meet the length requirements in conventional badminton. , can also be used slightly, improving the utilization of feather resources.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which is generally formed into a badminton-like stalk shape having a substantially sheet-like outer surface, and when the feather is mounted on the planting frame, the feather wing and The outer and outer surfaces of the planting rod are arranged in a coplanar manner, so that when the badminton is flying in the air, the wind-to-badminton thrust is transmitted to the ball head along the wing and the planting rod, so that the force balance is even, and the swing of the ball head is reduced.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, in which the angle between two adjacent planting poles and the angle between adjacent wings of the two blades are set to be uniform, thereby ensuring the process of ascending and descending of the badminton. The flight is stable and not swaying.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which is composed of a ball head, a planting frame, and a feather, as long as it has the same mass (Chinese common weight), the same taper, the same caliber, and two adjacent feather pieces. With the same angle between the two, it can be guaranteed that the center of gravity of the badminton on the axis of the badminton is also basically in the same position - one of the main factors determining the flight speed of the badminton is the same.

Another object of the present invention is to provide a method for manufacturing a badminton. The feathering step of the feather can be first implanted on the planting frame, and then the feathered planting frame is fixed to the ball head, and an appropriate amount can be added. The glue is fixed.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which is constructed by first fixing a planting frame to a ball head, and then implanting the feather into a planting tube on a planting frame with a ball head, and then, At the same time, you can add a proper amount of glue to fix.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, wherein the step of implanting the feathers may firstly add an appropriate amount of glue to the planting tube on the planting frame, and plant the feathers into the corresponding planting tubes on the planting frame, and then Fix the feathered planting frame to the ball head and add a proper amount of glue to fix it. Another object of the present invention is to provide a method for manufacturing a badminton, which is prepared by first fixing a planting frame to a ball head, adding an appropriate amount of glue, and then fixing the hair tube on the planting frame which is not fixed to the ball head. Add the appropriate amount of glue and implant the feather into the planting tube on the bulb with the ball.

Manually, in the present invention, it is also possible to use a hair-planting machine, the step comprising: positioning the feather above the planting tube, grasping the stalk of the badminton and inserting the stalk of the feather blade into the corresponding planting tube, thereby making the feather blade The hairy stems are fixed in the planting tube.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which can be sizing in a planting tube by using a sizing machine, and then planting the feather stalk, compared to conventional manual operation. Into the hair tube, the whole process is simple and efficient, reducing the participation of manpower.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which is characterized in that the positioning portion of the planting frame and the ball head are connected by press fitting, which is very convenient, and can be integrated with the ball after the planting frame and the feather blade are integrated with the ball. The head is connected so that only the planting frame and the feather blade are connected during transportation or storage, and the ball head is reassembled at the actual use site or the sales site, thereby facilitating large-scale transportation and storage of the badminton.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, which cuts a natural feather into a feather blade, and inserts an insertion head of the feather blade into a corresponding planting tube, thereby fully utilizing the advantages of the feather of the natural feather, and utilizing the planting hair It is used to reduce the adverse effects of the natural feathers and to obtain badminton with better performance.

Another object of the present invention is to provide a method for manufacturing a shuttlecock, wherein the planting frame is molded, and the cone angle, shape and size of the planting frame are substantially uniform, thereby ensuring the consistency of the entire badminton, and the feather blade of the conventional badminton. Part of the stalk is replaced by a planting rod, which ensures the balance of the badminton flight and reduces the chance of swinging the ball.

Another object of the present invention is to provide a method for manufacturing a shuttlecock which has a simple process, a reduced cost, and an improved production efficiency of a shuttlecock, and can be produced on a large scale by machine.

In order to achieve the above object, the present invention provides a method of manufacturing a shuttlecock, the method comprising the following steps:

(a) molding a tufting frame having a set of planting rods and a set of tufting tubes, each of the tufting tubes being integrally formed at one end of the corresponding planting rod;

(b) mounting the tufting frame to a fixed ball head; and

(c) Implanting the implant heads of a set of feathered leaves into the corresponding planting tubes. Step (c) may be completed before step (b), that is, after the feather blade is implanted on the planting frame, the planting frame implanted with the feather blade is mounted on the ball head.

The method also includes the step (d) of cropping the natural feathers to the feathered blade as required by a cropping model. DRAWINGS

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a shuttlecock made of natural feathers and then made of feathered blades in accordance with a preferred embodiment of the present invention.

2A is a schematic illustration of the steps of detecting natural feathers in accordance with a preferred embodiment of the present invention.

Fig. 2B is a schematic illustration of a cutting step of feathered leaves made of natural feathers in accordance with a preferred embodiment of the present invention.

3 is an exploded perspective view of a shuttlecock in accordance with a preferred embodiment of the present invention.

4 is a schematic view showing a manufacturing process of a shuttlecock in accordance with a preferred embodiment of the present invention.

Figure 5 is a schematic illustration of the steps of a fixed ball head of a shuttlecock in accordance with a preferred embodiment of the present invention.

6A and 6B are schematic views showing the steps of producing a planting rack for a shuttlecock in accordance with a preferred embodiment of the present invention.

7A and 7B are schematic views of the ball end of the shuttlecock and the planting frame before and after installation according to a preferred embodiment of the present invention.

Figure 8 is a schematic illustration of the step of implanting a feather of a shuttlecock in accordance with a preferred embodiment of the present invention.

Figure 9 is a schematic illustration of a variant embodiment of a method of making a shuttlecock in accordance with a preferred embodiment of the present invention, wherein the feathered blade can be implanted into the tufting tube several times in a plurality of times.

Figure 10 is a schematic illustration of a variant embodiment of a method of making a shuttlecock in accordance with a preferred embodiment of the present invention, wherein the feather blade is implanted on the ball head after implantation into the bulb.

Figure 11 is a flow chart showing a method of fabricating a shuttlecock in accordance with a preferred embodiment of the present invention. Figure 12 is a perspective view of a shuttlecock in accordance with another preferred embodiment of the present invention.

Figure 13 is an exploded perspective view of a shuttlecock in accordance with the above other preferred embodiment of the present invention. Figure 14 is a schematic view showing the steps of making a ball head of a shuttlecock according to the above other preferred embodiment of the present invention.

15A and 15B are schematic views showing the steps of making a hair planting frame of a shuttlecock according to the above other preferred embodiment of the present invention. 16A and 16B are schematic views of the ball head and the planting frame of the shuttlecock before and after installation according to the above other preferred embodiment of the present invention.

Figure 17 is a schematic illustration of the step of implanting a feather of a shuttlecock in accordance with the above further preferred embodiment of the present invention.

Fig. 18 is a schematic view showing a modified embodiment of a method of manufacturing a shuttlecock according to the above other preferred embodiment of the present invention, in which the feather can be implanted into the planting tube several times in a plurality of times.

Fig. 19 is a schematic view showing a modified embodiment of a method of manufacturing a shuttlecock according to the above other preferred embodiment of the present invention, wherein the feather is placed on the ball head after being implanted into the planting frame.

Figure 20 is a flow chart showing a method of fabricating a shuttlecock according to the above other preferred embodiment of the present invention.

Figure 21 is a flow chart showing a modified embodiment of a method of manufacturing a shuttlecock according to the above other preferred embodiment of the present invention. detailed description

In a preferred embodiment of the invention, the badminton 1000 is made from natural feathers 10. Since the thickness, curvature and bow of each of the natural feathers 10 are different from the shape of the wings 12, it is necessary to first cut the natural feathers 10 to obtain a suitable feather blade 100, and then the feather blade 100. Made into badminton 1000. Figure 1 shows an unprocessed natural feather 10, typically a goose feather or duck feather, which includes a stalk 11 and wings 12 on either side of the stalk 11 which defines four faces: a front face 10a, The back side 10b, the left side 10c and the right side 10d, wherein we have the left side 10c and the right side 10d of the wing 12 hair growth are called the wing hair growth surface. The smoother side of the stalk 11 is referred to as the front side 10a, and the side of the stalk 11 which protrudes outward is referred to as the back side 10b. The bending occurring along the left side 10c or the right side 10d of the hair stem 11 in the hair growth surface is defined as the curvature, and the bending of the hair stalk 11 along the front surface 10a or the back surface 10b is defined as the bow.

In Fig. 1, the X-axis, the y-axis, and the z-axis respectively represent three directions in a three-dimensional coordinate system, and the camber refers to the direction in which the hairs 11 of the natural feather 10 are generated along the plane in which the X-axis and the y-axis are located. The offset, and the degree of bow refers to the offset produced by the stalk 11 of the natural feather 10 along the direction of the plane in which the X and z axes are located.

A natural feather 10 can be cut into at least one feather blade 100. Typically, a natural feather 10 can be cut into two feather blades 100, and the resulting feather blade 100 will be used to make a Badminton 1000. Here, after the natural feathers 10 are processed into the feathered blades 100, a plurality of feathered blades 100 having substantially the same predetermined length, width, curvature, and bowing are selected to produce the shuttlecock 1000. That is to say, in order to ensure the consistency of the shuttlecock 1000, it is necessary to ensure the consistency of the physical parameters of the feather blade 100.

As shown in Figure 2A, detection is required prior to processing the natural feather 10 into the feather blade 100 in accordance with a preferred embodiment of the present invention. In the preferred embodiment, the intelligent processor first activates a detection device to detect the natural feather 10. As shown in Fig. 2, in a three-dimensional inspection model, the length, width, bow, camber of the feathered stalk 11, and the width and shape of the wing 12 are obtained. Unqualified feathers are detected during this step, for example, the wing 12 is damaged or the hair stem 11 is damaged.

The intelligent processor is coupled to a cropping model, which consists of several parameter groups, each of which consists of multiple parameters. These parameters may include, for example, feather blades that need to be obtained by cutting

The length range of 100, the width range of the end of the burr implant portion 111, the camber range of the burr portion 110, and the range of the bow, etc., each parameter has a predetermined range, and then the detection device obtains the natural feather 10 of these The data is analyzed, and if the data falls into a parameter group in the existing predetermined model, the natural feather 10 is cropped according to the requirements of the parameter group.

As shown in Fig. 2B, a natural feather 10 having a stalk 11 and a wing 12 is cut into a feather blade 100 having a burr portion 110 and a wing portion 120, and a burr portion 110 at one end of the feather blade 100 is formed with a plant. The access portion 111 is for receiving a receiving positioning groove of a feather implanting device, the feather implanting device comprising at least one ball head and other necessary components forming a shuttlecock. The two sides of the portion of the implant portion 111 are free of wings. The feather blade 100 is cut to have a predetermined length L and a predetermined width W of the end of the implant portion 111. In Fig. 3, the length L refers to the distance along the X-axis direction, and the width W refers to the distance along the y-axis direction. Generally, the length L and the width W are determined according to actual needs. For example, in a typical example, the length L is 47 mm and the width W is 2.1 mm. As shown in Fig. 2B, the implant portion 111 of the feather blade 100 can also be cut to have a predetermined length, which needs to be further determined depending on the depth of the implant and the specific structure of the feather implant device. That is, in some embodiments, the implant portion 111 can be an implant head having a shorter length that only needs to be implantable in the corresponding receiving locating slot. In still other embodiments, the implant portion 111 has a longer length, and its end portion is for implanting the corresponding receiving positioning groove, and the other portion is fixed with a reinforcing member such as a rib in a shuttlecock 1000. Winding fixed.

It is worth mentioning that the range values of each parameter in each parameter group are determined according to actual needs. Therefore, the natural feather 10 can be cut into the desired feather blade 100 as needed. It can also be classified into the type suitable for cutting by this step according to the specific conditions of the natural feather 10.

The system also includes an energy flow cutting device that compares the data of the natural feather 10 with the parameters of the plurality of parameter sets of the preset feather blade cutting model, and then automatically matches the closest one. That sorts the parameter set of the model, and then the intelligent processor issues an instruction to the energy flow cutting device, and the energy flow cutting device cuts the feather 10 according to the data of the feather blade model, and finally forms and corresponding The model is close to the feather blade 100. The energy stream can be a laser or other high pressure fluid such as water. In this embodiment, the energy flow cutting device is a laser cutting machine.

That is to say, after the natural feather 10 is detected by the detecting device, it is cut into suitable feather blades 100 according to a series of parameters and used for subsequent processing to finally form the badminton 1000.

The present invention provides a method for manufacturing a shuttlecock, which is a three-stage badminton, as shown in FIG. 3, which includes a ball head 1100, a hair planting frame 1200 and a set of feather blades 100 cut from the natural feather 10, The structure is disclosed in the Applicant's prior Chinese Patent Application Nos. 200910044168.1, 201010226568.7, 201110028436.8, and 201110418724.4, the entire contents of each of which are incorporated herein by reference.

The badminton of the present invention is significantly different from the badminton in the prior art. The traditional badminton has no planting frame, and the feathered stalk is directly inserted into the ball head. The traditional badminton belongs to the two-stage badminton, that is, the traditional badminton only Includes feathers and ball heads. It also needs to maintain the shape and taper of the badminton by entanglement.

The badminton of the present invention has a uniform taper and does not require manual winding. More specifically, the planting frame 1200 of the present invention is mounted on the ball head 1100, and includes a set of planting rods 1210 and correspondingly disposed at one end of each of the planting rods, the planting rods 1210 are along the central axis of the planting frame 1200 Radially symmetrically arranged. Each feather blade 100 is preferably a natural feather blade comprising a bristles 110 and a wing portion 120 obtained by the above-described cutting method. The burr portion 110 is implanted into the corresponding planting tube 1220 such that the feather blade 100 extends over the corresponding planting rod 1210.

Next, the manufacturing method of the shuttlecock of the present invention will be described and the structure of the shuttlecock will be further explained. A method of manufacturing a shuttlecock according to a preferred embodiment of the present invention.

As shown in Figure 4 and Figure 9. A ball head 1100 is prepared first. The ball head may be made of hard plastic, foam, cork. Preferably, the ball head 1100 is made of natural cork material. Ball head 1100 first The end 1110 has a hemisphere that allows the shuttlecock to rotate while flying in the air and is evenly thrust by the wind, and the second end 1120 has a flat surface for mounting the tufting frame 1200.

The ball head 1100 and the planting frame 1200 can be connected in various ways as long as the planting frame 1200 can be stably fixed to the ball head 1100. And the ball head 1100 is fixed in a position in advance, and the fixing manner can not use the manual fixing method in the traditional badminton making process, which can be clamped, held in the positioning hole or the like, or of course, can be manually Fixed way. In a preferred embodiment of the invention, a positioning slot 1130 is formed in the ball head 1100. As shown in FIG. 3, preferably, the positioning groove 1130 is disposed along the outer edge of the second end 1120 of the ball head 1100 and is annular. That is, an annular positioning groove 1130 is disposed on the second end 1120 of the ball head 1100 by a slotting machine, and the annular positioning groove 1130 is disposed at the outer edge of the surface of the second end 1120, and the second end of the ball head 1100 is 1120 forms a torus 1121 and a projection 1122. An annular locating groove 1130 is formed between the annular body 1121 and the projection 1122 for mounting the tufting frame 1200, which is further disclosed in the following description.

It is worth mentioning that the purpose of opening the annular groove is to provide a symmetrical arrangement for the installation of the planting frame, so that the center of gravity of the badminton is concentrated on the center line of the badminton, and the badminton is more stable during flight. That is to say, the ball head 1100 of the present invention can also be provided with a plurality of positioning grooves which are centrally symmetric at the second end 1120. The planting frame 1200 has a corresponding positioning frame which is inserted into the positioning groove, so that the ball head 1100 and the hair planting frame 1200 are connected together. Preferably, however, in the present embodiment, the positioning groove 1130 is annularly disposed.

The tufting frame 1200 of the present invention is formed by pre-molding, that is, molding in one mold at a time, such a molding method such as extrusion molding, injection molding, or the like. The molding process results in a tufting frame 1200 comprising a set of tufting rods 1210 and a set of tufting tubes 1220. The planting rods 1210 are radially arranged at an angle to the central axis of the tufting frame 1200, and the spacing between adjacent planting rods 1210 is equal. A tufting tube 1220 is formed at one end of the tufting rod 1210 and each has a positioning receiving groove 1221 for insertion of the burr portion 110 of the feather blade 100.

In the present embodiment, the molded planting frame 1200 further includes an integrally formed base 1230 and a locating portion 1240 extending from the base 1230. As shown in Figures 4A and 4B, the tufting rod 1210 has a radial extension extending from the base 1230 and a tufting tube 1220 at the other end. The base 1230 is preferably in the form of a disk, and the positioning portion 1240 is preferably an annular body that extends outwardly near the edge of the base 1230. It is worth mentioning that the position of the positioning portion 1240 is set to divide the substrate 1230 into a main area 1231. And a marginal area 1232. That is, the circular trajectory of the positioning portion 1240 on the substrate 1230 is disposed at a certain distance inward of the outer periphery of the substrate 1230, so that the substrate 1230 forms the main region 1231 and the rim region 1232.

As shown in Fig. 5, the positioning portion 1240 of the tufting frame 1200 is inserted into the positioning groove 1130 of the ball head 1100 in a form fit or press fit to connect the tufting frame 1200 and the ball head 1100 together. In the process, it is of course possible to include a step of sizing which can be applied by hand after inserting the positioning portion 1240 of the planting frame 1200 into the positioning groove 1130. In the present invention, after the step of grooving, a predetermined amount of glue is injected into the positioning groove 1130 by a size applicator, and then the hair planting frame 1200 is pressed into the positioning groove 1130 of the ball head 1100, thereby causing the hair planting frame 1200. It is fixed on the ball head 1100. The glue used in this step may be a resin glue or a chemical glue, preferably a resin glue.

It is worth mentioning that the width of the positioning groove 1130 is substantially the same as the width of the annular positioning portion 1240, and may be slightly larger or smaller. For example, the width of the annular positioning portion 1240 may also be slightly larger than the width of the positioning groove 1130, so that the annular positioning portion 1240 forms an interference fit with the positioning groove 1130. In the present embodiment, the positioning portion 1240 includes a body 1241 and an annular flange 1242 extending outwardly from the body 1241. In the squeezing step, the flange 1242 is engaged in the positioning groove 1130, and a flange 1242 of the positioning portion 1240, the annular body 1121 of the second end 1120 of the ball head 1100, and the remaining region 1232 of the base 1230 form a The gap is filled with glue. That is, the structure provides a space for storing glue between the ball head 1100 and the positioning portion 1240 of the tufting frame 1200, so that the glue stored therein can firmly connect the ball head 1100 and the planting frame 1200.

It is contemplated that the length of the locating portion 1240 is substantially the same as the depth of the locating slot 1130 in the ball head 1100, such that the base 1230 fits snugly over the flat surface of the second end 1120 of the ball head 1100. It is worth mentioning that the margin 1232 on the substrate 1230 is pressed against the surface of the annular body 1121 of the ball head 1100, which prevents the glue in the positioning groove 1130 from overflowing. The substrate 1230 is closely attached to the outer surface of the projection 1122. As shown in FIG. 4A, a cavity 1250 is formed substantially between the annular positioning portion 1240 and the substrate 1230, and the projection 1122 is received in the cavity 1250. It is worth mentioning that the inner diameter of the cavity 1250 can be slightly larger than the diameter of the protrusion 1122, so that the glue is filled between the cavity 1250 and the protrusion 1122, so that the protrusion 1122 and the annular positioning portion 1240 are tightly and firmly bonded. Together.

After the positioning portion 1240 of the hair planting frame 1200 is inserted into the positioning groove 1130 of the ball head 1100, the hair planting frame 1200 is integrally connected with the ball head 1100, and the positioning portion 1240 is located at the positioning groove 1130. The medium distribution is uniform such that the center of gravity of the formed structure is located in its central region. That is, when the planting frame 1200 is mounted on the ball head 1100, the ball head 1100 is in a fixed or clamped state, and the center of gravity of the planting frame 1200 and the ball head 1100 is located on the center line of both, when all the feather blades 100 After being installed on the planting frame 1200, the center of gravity of the entire badminton is located on the center line, so that the badminton can fly smoothly in the air. In the prior art, there is no planting frame 1200, and the feathers are directly mounted on the ball head by hand, because the ball head cannot be guaranteed to be in a fixed position, and the angle formed by each feather and the center line of the badminton cannot be guaranteed to be equal. There is no guarantee that the center of gravity of the badminton will be on its centerline, but it may be offset, so that the badminton may swing in the air.

The attachment of the tufting frame 1200 to the ball head 1100 can be otherwise carried out. For example, the tufting frame 1200 has a projection, and the ball head has a receiving groove into which the projection is embedded. The invention is not limited in this respect.

It is worth mentioning that, because the hair planting frame 1200 is integrally formed, the angle of each of the planting rods 1210 is uniform, and the spacing of the adjacent planting rods 1210 is uniform, that is, the angle formed between each two adjacent planting rods 1210. Also consistent. The badminton of the present invention can easily obtain a uniform taper in comparison with the conventional badminton using the entanglement to keep the badminton feathers uniformly aligned.

It is also worth mentioning that when the planting frame 1200 is formed, a plurality of reinforcing ribs 1260 may be integrally formed. For example, in the present invention, three reinforcing ribs 1261, 1262, 1263 are formed on the planting frame 1200, that is, one end end is reinforced. The rib 1261, an intermediate reinforcing rib 1262, and a rear end reinforcing rib 1263. The head end reinforcing rib 1261 extends from the base 1230, the intermediate reinforcing rib 1262 is located in a substantially intermediate portion of the planting frame 1200, and the trailing end reinforcing rib 1263 is located adjacent to the planting tube 1220. Essentially, each of the head end reinforcing ribs 1261, the intermediate reinforcing ribs 1262, and the trailing end reinforcing ribs 1263 include a plurality of reinforcing rib subsections, each reinforcing rib subsection being located between the adjacent planting rod 1210 or the planting tube 1220.

There is a tufting tube 1220 between each adjacent tail reinforcing rib subsection, and the outer side surface of the trailing reinforcing rib subsection is flush with the outer side of the tufting tube 1220. The hair tube 1220 between the pair of adjacent tail reinforcing tendons is fixed so that the feathered stem portion 110 can be stably inserted into the tufting tube 1220.

These reinforcing ribs 1260 keep the buckling frame 1200 intact without deforming when the badminton is flying in the air. At the same time, by providing the reinforcing ribs, the weight of the bristles 1200 can also be adjusted to control the weight of the entire badminton.

It is worth mentioning that the planting rod 1210 of the planting frame 1200 is roughly formed with the hair of natural feathers. The shape of the stem, rather than the prior art, is not a rounded rod, but is widened in size, as shown in the figures, each implant 1210 includes a sheet-like elongated body 1211. It is further worth mentioning that, on the inner side of each of the planting rods 1210, a reinforcing rib 1212 is provided, which extends substantially perpendicularly from the inner side of the sheet-like elongated body 1211, so as to enter the hair-planting frame 1200 when the shuttlecock is flying in the air. The thrust of the air acts on each of the reinforcing ribs 1212, so that the planting frame 1200 has a better turning effect, so that the shuttlecock can rotate better.

It should be noted that the number of the planting rod 1210 and the planting tube 1220 can be set as needed. For example, the number of planting rods 1210 and planting tubes 1220 can be 14, 16, 18, 20. In addition, the planting rod 1210 and the planting tube 1220 of the present invention may be formed by: forming a plurality of planting rods 1210, each of the planting rods 1210 having an enlarged portion at the trailing end, the enlarged portion being provided with a positioning receiving groove 1221 for badminton The hair stem 110 is inserted. That is, the end portion of the planting tube 1220 is provided with a positioning receiving groove 1221 to form a planting tube 1220.

It is worth mentioning that the planting rod 1210 can be correspondingly provided with a plurality of planting tubes 1220. For example, one planting rod 1210 has two planting tubes 1220 at the end. The tufting tube 1220 and the corresponding planting rod 1210 can be on the same direct line so as to lie in the same plane. However, the tufting tube 1220 and the corresponding planting rod 1210 may not be in the same plane.

As shown in Figure 6, after the tufting frame 1200 is installed with the ball head 1100, the feathered blade 100 is implanted into the corresponding planting tube 1220. Prior to the implantation step, a suitable plurality of feather vanes 100 are selected and the bristles 110 of the feathered blade 100 are cut to the appropriate length for insertion into the tufting tube 1220, respectively. Specifically, the implant head 111 is left on the burr portion 110, and the implant head 111 is a portion of the stalk portion 110 extending from the wing 21 of the badminton 1000. The tube depth of the planting tube 1220 is substantially the same as the length of the implant head 111. For example, the length of this length of planted tube is about 3 to 10 mm. When the implant head 111 is inserted into the planting tube 1220, the front side of the badminton 1000 is disposed outward, that is, the side of the bristles 110 projecting from the wing portion 120 is disposed outward.

It is worth mentioning that a plurality of corresponding positioning receiving slots 1221 of the plurality of tufting tubes 1220 of the tufting frame 1200 can be arranged in such a manner that when the plurality of feathering blades 100 are implanted into the corresponding positioning receiving slots After 1221, the wing portion 120 of one feather blade 100 partially overlaps the wing portion 120 of an adjacent feather blade 100. That is, each of the positioning receiving grooves 1221 forms a uniform angle with the center line of the hair planting frame 1200, so that the plurality of feather blades 100 are arranged in a staggered arrangement after being implanted. It is worth mentioning that the planting rod 1210 and the wing portion 120 are on the same plane, so that the planting rod 1210 and the wing portion 120 are simultaneously driven by the wind, and the thrust of the wind on the planting rod 1210 and the wing portion 120 is on the same plane, the planting rod The 1210 and the wing portion 120 rotate synchronously to jointly rotate the ball head 1100 to shorten the distance between the passive thrust of the ball head 1100 and the ball head 1100, thereby reducing the swing of the ball head 1100 due to passive rotation.

Additionally, it will be appreciated by those skilled in the art that an optimum effect can be obtained by adjusting the size of the tufting frame 1200 and the size of the feather blade 100. Specifically, the length of the planting bar 1210 of the tufting frame 1200 and the length of the feather blade 100 can be adjusted to adjust the overall performance of the badminton. In a specific embodiment, the ratio of the length of the tufting bar 1210 to the length of the wing portion 120 of the feather blade 100 can be 1:2 or 1:3. This ratio is by way of example only and not limiting of the invention.

That is, the tufting bar 1210 of the tufting frame 1200 can be located on an extension of the bristles 110 of the feathered blade 100 to act as a stalk of the feathered blade 100, the feathered portion 120 of the feather extending coplanar with the blistering rod 1210, thereby The length of the burr portion 110 of the desired feather blade 100 is reduced, thereby reducing the length of the entire feather blade 100, and the overall planting frame 1200 and the feather blade 100 have better overall performance.

Specifically, in the implantation step of the feather blade 100, a predetermined amount of glue is first injected into each of the planting tubes 1220, and then the implant head 111 of the burr portion 110 of the feather blade 100 is inserted into the corresponding planting tube 1220. . It is of course also possible to first insert the portion of the implant head 111 of the bristles 110 of the feather blade 100 into the corresponding planting tube 1220, and then inject a predetermined amount of glue into each of the planting tubes 1220 to cure.

It is worth mentioning that the implantation step in the present invention can be carried out by using a hair transplanting machine, which first aligns the implant head 111 of the feather blade 100 with the planting tube 1220, for example, the feather blade 100 is positioned above the planting tube 1220 or The implant head 111 of the feather blade 100 can then be guided into the tufting tube 1220 to complete the implantation of a feather blade 100. In the same manner, a predetermined number, such as 16 or 18 feather blades 100, can be coupled to the corresponding 16 or 18 planting tubes 1220.

It is worth mentioning that the feather blade 100 can be implanted into the corresponding planting tube 1220 piece by piece, or the feather blade 100 can be separately implanted in several planting tubes 1220 at the same time. Figure 7 shows an example of implanting feathered blade 100 in four divided sessions. When the planting frame 1200 has 16 planting rods 1210, in the first implantation step, the first, fifth, 9, and 13 planting tubes are respectively implanted into one feather blade 100, and then implanted in the second time. In the step, the second, 6, 10, and 14 planting tubes are respectively implanted into one feather blade 100, and then, in the third implantation step, the third, 7, 11, and 15 planting tubes are respectively planted. Into a feather blade 100, and finally in the fourth implantation step, the fourth, 8, 12, 16 planting tubes are planted separately Into a feather blade 100.

That is to say, when working by the planting machine, the planting machine provides two or more stations, and the feather blades 100 can be separately implanted in two or more planting tubes 1220 at the same time, and then the hair planting frame 1200 is adjusted. The position is such that the tufting tube 1220, which is not implanted with the feather blade 100, is located at the station of the tufting machine for the step of implanting the feather, and the above steps are repeated until the feathered blade 100 is implanted in all of the tufting tubes 1220.

As shown in FIG. 8, according to a modified embodiment, in the present invention, the feather blade 100 may be first implanted into the corresponding planting tube 1220 to form a hair planting frame 1200 having a feather blade 100, and then the feather blade 100 is The hair planting frame 1200 is coupled to the ball head 1100. This has the beneficial effect that the tufting frame 1200 in which the feathered blade 100 is planted can be packaged for use because it is not connected to the ball head 1100, thereby occupying a small volume space for convenient storage and transportation. At the place of sale or use of the site, the ball 1100 is installed.

It is worth mentioning that the above steps can be completed on one working line, that is, after completing a previous step, it is transferred to a subsequent step via a transfer device, so that the entire process can realize automatic production of badminton. For example, in the process shown in Figure 9, the ball head 1100 is separately transferred to a slotting machine by a conveyor, a positioning slot 1130 is opened in the ball head 1100, and the slotted ball head 1100 is then transferred to a The glue applicator glues the positioning groove 1130, and then transfers to the next process, presses the planting frame 1200 into the ball head 1100, and the ball head 1100 is coupled with the planting frame 1200 by the combination of the positioning groove 1130 and the positioning portion 1240. The ball head 1100 with the planting frame 1200 is then transferred to a sizer for sizing, and then transferred to a tufting machine to implant the feather blade 100-piece into the tufting tube 1220 of the corresponding planting frame 1200. Finally, a layer of green tape can be wrapped around the second end 1120 of the badminton ball head 1100 via a tape machine to obtain a complete badminton.

In the above working line, the two sizing steps can also be performed after the ball joint 1100 and the planting frame 1200 joining step and the feather blade 100 implanting step, respectively, and only need to be able to produce sufficient adhesive curing.

In addition, the working lines may be arranged in a ring shape. Specifically, the conveying device may be arranged to cyclically convey the receiving material in an annular shape, and the above-described grooving machine, glue applicator, hair splicing machine, tape squeezing machine and the like may be arranged in a ring shape on the working line, thereby When a ball head 1100 is placed on the conveyor, the conveyor carries the ball 10, which is respectively slotted, and the positioning groove 1130 is sizing and connected. The frame 1200, the sizing of the planting tube, the planting, the step of tape, and finally a complete badminton. And because the working line is arranged in a ring shape, during the manufacturing process of the last badminton, the manufacturing process of the latter badminton is correspondingly prepared to enter the processing step. For example, when the last badminton is attached to the ball head 1 100, the subsequent badminton making process is performed by slotting the ball head 1100 in the latter badminton process, so that the entire work line system is cycled. Use, simple and efficient.

Referring to Fig. 10, on the working line, the feather blade 100 may be first implanted into the hair planting tube 1220 corresponding to the hair planting frame 1200, and the hair planting frame 1200 may be coupled to the ball head 1100 to thereby obtain a shuttlecock. That is to say, on the conveyor, a planting frame 1200 is first sizing, implanted with feathers, and then pressed with a slotted ball head 1 100 to complete the manufacture of a shuttlecock.

In the step of implanting the feather blade 100, the tuft may be implanted into a tufting tube 1220 at a time, and then the position of the tufting rack 1200 may be rotated, or the position of the tufting machine implanted into the station, and then the next feather may be implanted. Alternatively, it is worth mentioning that in the step of implanting the feather blade 100 into the corresponding planting tube 1220, the planting machine can provide a plurality of stations for simultaneous hair planting of a plurality of feathers. For example, in the example of implanting the feather blade 100 four times. The hair planting frame 1200 has 16 planting rods 1210. In the first implantation step, the four stations of the hair planting machine are respectively aligned with the first, fifth, 9, and 13 hair planting tubes of the hair planting frame 1200, and then can be separately A feather blade 100 is implanted in these planting tubes. Then, the combination of the hair planting frame 1200 and the ball head 1100 is rotated, or the hair planting machine is rotated to position the four stations of the hair planting machine respectively to the second, 6, 10, 14 planting tubes of the hair planting frame 1200. The above steps are repeated until the feathered blade 100 is implanted in all of the planting tubes 1220.

On the above working line, it is worth mentioning that the planting frame 1200 is pre-molded. That is to say, the hair planting frame 1200 having the structure of the planting rod 1210, the planting tube 1220, the base 1230, the positioning portion 1240 and the like is directly formed in a mold, and then directly processed on the working line to match the ball head 1100. The feathered blade 100 is attached and implanted in the tufting tube 1220.

It is worth mentioning that the badminton made by the present invention utilizes the excellent characteristics of the wings 12 of the natural feathers 10 and avoids the adverse effects of the stalks 10. Specifically, the feather blade 100 made of the natural feather 10 retains the wing portion 120 made of the wing 12 of the natural feather 10 so that it can be turned on and closed for the shortest time. The hairs 11 of the natural feathers 10 are different because of the degree of thickness and the degree of curvature. Moreover, due to the different collection areas of natural feathers, the feather quality of each collection point is uneven. Collected feathers It must also be continuously lost and oxidized during processing, which further affects the quality of use and thus affects the overall balance during flight. In the present invention, by introducing the hair-planting frame 1200, the portion of the burr portion 110 of the feather blade 100 having a different degree of curvature is replaced by the molded bristles 1210 which are molded and can completely achieve the texture uniformity, thereby avoiding the natural feathers. The adverse effects of the 10 stalks 10 to further improve the quality of the badminton.

It is worth mentioning that the positioning receiving groove 1221 on the planting frame 1220 can be arranged to be tapered with the feather blade 100, so that the implant head 111 of the feather blade 100 can be implanted into the positioning receiving groove 1221. In the middle, the glue can be uniformly applied to the positioning receiving groove 1221, thereby further ensuring the uniformity of the shuttlecock and the stability of the flight.

Thus, referring to Fig. 11, the present invention provides a method of manufacturing a shuttlecock, the method comprising the steps of:

(a) molding a tufting frame 1200 having a plurality of tufting rods 1210 and a set of tufting tubes 1220 integrally formed with the tufting rods 1210;

(b) mounting the tufting frame 1200 to a ball head 1100; and

(c) Implanting a set of feathered blades 100 into the corresponding tufting tube 1220 to form a shuttlecock.

The above steps are not in the order. In another embodiment, step (c) may be preceded by step (b), that is, a set of feather blades 100 are first connected to the planting frame 1200, and then the feathering of the feathered leaves 100 is planted. The frame 1200 is mounted to the ball head 1100.

Of course, the method further includes the step of forming the natural feather 10 into the feather blade 100, that is, the method further comprises the step (d): cutting the natural feather 10 into the feather blade 100 as required by a cutting model.

Specifically, the step (d) includes the steps of:

(d. l) detecting the natural feather 10 by at least one detecting device to determine a series of physical parameters of the natural feather 10;

(d.2) providing the cropping model, the cropping model comprising a plurality of predetermined parameter sets, each of the predetermined parameter sets comprising a plurality of predetermined parameters, the series of physical parameters and the said in the cropping model Comparing the plurality of predetermined parameters of the plurality of predetermined parameter sets to match the series of physical parameters with the plurality of predetermined parameter sets to select a most suitable parameter set;

(d.3) by means of an energy flow cutting device according to the requirements of the most suitable parameter set The hairs 11 and the wings 12 of the feather 10 are then cut to obtain the feather blade 100.

The series of physical parameters includes at least one of a length of the natural feather 10, a shape of the wing, a width of the stalk, a camber, and a bow.

The predetermined parameters include a corresponding length range of the feather blade 100 that needs to be obtained by cutting, a shape of the wing portion 120, a width range of the end of the burr implant portion 111, a camber range of the burr portion 110, and a bow range.

In this step (a), the planting rods 1210 are radially arranged at an angle to the central axis of the tufting frame 1200, and the distance between adjacent planting rods 1210 is equal. Thus, the resulting badminton has a consistent taper.

In this step (a), the tufting frame 1200 is integrally formed with a base 1230 and a positioning portion 1240 extending from the base 1230 such that the tufting rod 1210-end extends radially from the base 1230 and the other end is provided with a tufting tube 1220.

Thus, since a positioning portion 1240 is provided on the hair planting frame 1200, the step (b) of mounting the hair planting frame 1200 to the ball head 1100 includes the steps of:

(b. l) forming a positioning groove 1130 in the ball head 1100; and

(b.2) The positioning portion 1240 of the hair planting frame 1200 is engaged with the positioning groove 1130 to connect the hair planting frame 1200 to the ball head 1100.

Preferably, the bonding method in the step (b.2) is bonding with glue, so that the step (b) comprises a sizing step: injecting a proper amount of glue into the positioning groove 1130, the step of injecting the glue may be performed in the step planting frame 1200. The positioning portion 1240 is inserted before or after the positioning groove 1130.

That is, the step (b.2) may include: injecting a proper amount of glue into the positioning groove 1130, and then inserting the positioning portion 1240 of the hair planting frame 1200 into the positioning groove 1130; or inserting the positioning portion 1240 of the hair planting frame 1200 into the positioning groove 1130. Then, an appropriate amount of glue is injected into the positioning groove 1130 to fix the positioning portion 1240 in the positioning groove 1130.

The base 1230 is preferably a circular plate. The positioning portion 1240 is preferably an annular body extending outwardly from the edge of the base 1230. The positioning groove 1130 is an annular groove. The width of the positioning groove 1130 is substantially the same as the width of the annular positioning portion 1240. The depth of the positioning groove 1130 is substantially the same as the length of the annular positioning portion 1240. These dimensions may be slightly larger or smaller within a reasonable allowable range.

In this step (a), the position of the positioning portion 1240 connected to the substrate 1230 is preferably set to divide the substrate 1230 into a main region 1231 and a margin region 1232. In the step (b), the positioning groove 1130 is defined by the annular body 121 and the protrusion 1122 of the ball end 1100, and the remaining region 1232 of the base 1230 is pressed against the surface of the annular body 121 of the ball head 1100, so that The overflow of the glue in the positioning groove 1130 is prevented. The substrate 1230 is in close contact with the outer surface of the protrusion 1122.

If the present invention is carried out on a working line which is provided with a transport device, then before step (b), the method further comprises the steps of: transporting the ball head 1100 to a predetermined position by means of a transport device for use with The hair planting frame 1200 is installed. Accordingly, prior to step (c), the method includes the steps of: transferring the ball head 1100 with the planting frame 1200 to a predetermined position for connection of the feather blade 100.

In the step (c), each of the planting tubes 1220 is first injected with a predetermined amount of glue, and then the implant head 111 of the burr portion 110 of the feather blade 100 is inserted into the corresponding planting tube 1220, or, first, the feather is first The implant head 111 of the burr portion 110 of the blade 100 is partially inserted into the corresponding planting tube 1220, and then a predetermined amount of glue is injected into each of the planting tubes 1220 to be solidified.

The implantation step in the present invention can be carried out using a tufting machine, whereby step (c) comprises:

(c.l) aligning the feather blade 100 with the planting tube 1220 vertically or horizontally, aligning the implant head 111 of the feather blade 100 with the planting tube 1220;

(c.2) The implant head 111 of the feather blade 100 is then inserted into the planting tube 1220.

It is worth mentioning that the feather blade 100 can be implanted into the corresponding planting tube 1220 piece by piece. After a feather blade 100 is implanted with a corresponding planting tube 1220, the planting frame 1200 is rotated on the conveying device, so that The position of the next tufting tube 1220 is aligned with the position of the next feathered blade 100, and then the next feathered blade 100 is implanted into the corresponding next tufting tube 1220.

Of course, the implantation of the feather blade 100 can be carried out in two or more steps, and two or more feather blades 100 can be implanted simultaneously.

In the above preferred embodiment of the present invention, the number of the hair-planting rods of the planting frame 1200 may be 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, etc., correspondingly, the number of feather blades 100 It can be 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, etc.

As shown in FIG. 12 to FIG. 21, according to still another preferred embodiment of the present invention, the present invention provides a method for manufacturing a shuttlecock, which is a three-stage badminton, as shown in FIG. 12 and FIG. 13, which includes a Ball head 10A, a hair planting frame 20A and a group of feathers 30A, the structure of which is in the applicant's prior Chinese patent application 200910044168.1, 201010226568.7, 201110028436.8, and 201110418724.4 It has been disclosed that the entire contents of these patents are hereby incorporated by reference in their entirety.

The badminton of the present invention has a uniform taper and does not require manual winding. More specifically, the hair planting frame 20A of the present invention is mounted on the ball head 10A, and it includes a set of planting hair rods 21A and a hair planting tube 22A correspondingly disposed at one end of each planting rod, and the planting hair rods 21 are along the central axis of the hair planting frame 20A. Radially symmetrically arranged. Each feather 30A is preferably a natural feather comprising a burr 31A and a wing 32A, the stalk 31A being implanted in the corresponding tufting tube 22A such that the feather 30A extends over the corresponding planting rod 21 A and is identical to the planting rod 21 A Curved surface.

See Figure 14 through Figure 19 and Figure 20. First, a ball head 10A is prepared. The ball head can be made of hard plastic, foamed plastic, cork. Preferably, the ball head 10A is made of natural cork material. The first end 11A of the ball head 10A has a hemisphere so that the badminton can rotate while flying in the air, and the pushing force of the wind is uniform, and the second end 12A has a flat surface for mounting the hair planting frame 20A.

The ball head 10A and the planting frame 20A can be connected in various ways as long as the planting frame 20A can be stably fixed to the ball head 10A. And the ball head 10A is fixed in a position in advance, and the fixing manner can not use the manual fixing method in the traditional badminton making process, and it can be clamped, held in the positioning hole, or of course, by hand. Fixed way. In a preferred embodiment of the invention, a positioning groove 13A is opened in the ball head 10A. As shown in Fig. 3, preferably, the positioning groove 13A is disposed along the outer edge of the second end 12A of the ball head 10A and is annular. That is, an annular positioning groove 13A is provided on the second end 12A of the ball head 10A by a slotting machine, and the annular positioning groove 13A is disposed at the outer edge of the surface of the second end 12A, and the second end of the ball head 10A is provided. 12A forms a torus 121A and a projection 122A. An annular positioning groove 13A is formed between the annular body 121A and the projection 122 for mounting the hair planting frame 20A, which is further disclosed in the following description.

It is worth mentioning that the purpose of opening the annular groove is to provide a symmetric arrangement for the installation of the hair styling, so that the center of gravity of the badminton is concentrated on the badminton center line, and the badminton is more stable during flight. That is to say, the ball head 10A of the present invention can also be provided with a plurality of positioning grooves which are symmetric in the center at the second end 12A, and the corresponding positioning frame is arranged on the planting frame 20A, which is inserted into the positioning groove, so that the ball head 10A and the hair planting frame 20A is connected together. Preferably, however, in the present embodiment, the positioning groove 13A is annularly disposed.

The tufting frame 20A of the present invention is formed by pre-molding, that is, molding in one mold at a time, such a molding method such as extrusion molding, injection molding, or the like. The molding method results in a hair styling frame 20A comprising a set of planting hair rods 21A and a set of hair planting tubes 22A. The planting rod 21A is radially arranged at an angle to the central axis of the tufting frame 20A, and the spacing between adjacent planting rods 21A is equal. The planting tube 22A is formed at one end of the planting rod 21A, and each has an implantation hole 221 for insertion of the hairs 31A of the feather 30A.

In the present embodiment, the molded planting frame 20A further includes an integrally formed base 23A and a positioning portion 24A extending from the base 23A. As shown in Figs. 15A and 15B, the hair-planting rod 21 A-end extends radially from the base 23A, and the other end is provided with a planting tube 22A. The base 23A is preferably in the form of a disk, and the positioning portion 24A is preferably an annular body which extends outwardly near the edge of the base 23A. It is worth mentioning that the positioning portion 24A is disposed to divide the base 23A into a main area 231A and a margin area 232A. That is, the circular trajectory of the positioning portion 24A on the substrate 23A is disposed at a distance inward from the outer periphery of the substrate 23A, so that the substrate 23A forms the main region 231A and the margin region 232A.

As shown in Fig. 16, the positioning portion 24A of the hair planting frame 20A is inserted into the positioning groove 13A of the ball head 10A in a form fit or press fit to connect the hair planting frame 20A with the ball head 10A. In the process, it is of course possible to include a step of sizing which can be applied by hand after inserting the positioning portion 24A of the planting frame 20A into the positioning groove 13A. In the present invention, after the step of grooving, a predetermined amount of glue is injected into the positioning groove 13A by a size applicator, and then the hair planting frame 20A is pressed into the positioning groove 13A of the ball head 10A, thereby causing the hair planting frame 20A. It is fixed to the ball head 10A. The glue used in this step may be a resin glue or a chemical glue, preferably a resin glue.

It is worth mentioning that the width of the positioning groove 13A is substantially the same as the width of the annular positioning portion 24A, and may be slightly larger or smaller. For example, the width of the annular positioning portion 24A may also be slightly larger than the width of the positioning groove 13A, so that the annular positioning portion 24A forms an interference fit with the positioning groove 13A. In the present embodiment, the positioning portion 24A includes a main body 241A and an annular flange 242A extending outward from the main body 241A. In the pressing step, the flange 242 is engaged in the positioning groove 13A, and the convex portion of the positioning portion 24A The edge 242A, the torus 121A of the second end 12A of the ball head 10A, and the margin region 232A of the base 23A form a gap which is filled with glue. That is, the structure provides a space for storing the glue between the ball head 10A and the positioning portion 24A of the planting frame 20A, so that the glue stored therein can firmly connect the ball head 10A and the hair planting frame 20A.

It is expected that the length of the positioning portion 24A is substantially equal to the depth of the positioning groove 13A in the ball head 10A, so that the base 23A is completely fitted to the flat surface of the second end 12A of the ball head 10A. It is to be noted that the margin region 232A on the base 23A is pressed against the surface of the annular body 121 of the ball head 10A, so that the overflow of the glue in the positioning groove 13A can be prevented. The substrate 23A is in close contact with the outer surface of the projection 122A. As shown in Fig. 15A, a cavity 25A is formed substantially between the annular positioning portion 24A and the base 23A, and the projection 122A is accommodated in the cavity 25A. It is worth mentioning that the inner diameter of the cavity 25A may be slightly larger than the diameter of the protrusion 122A, so that the glue is filled between the cavity 25A and the protrusion 122A, so that the protrusion 122A and the annular positioning portion 24A are tightly and firmly bonded. Together.

After the positioning portion 24A of the planting frame 20A is inserted into the positioning groove 13A of the ball head 10A, the planting frame 20A is integrally connected with the ball head 10A, and the positioning portion 24A is evenly distributed in the positioning groove 13A so that the center of gravity of the formed structure is located Its central area. That is, when the planting frame 20A is mounted on the ball head 10A, the ball head 10A is in a fixed or clamped state, and the center of gravity of the planting frame 20A and the ball head 10A is located on the center line of both, when all the feathers 30A are installed After the planting frame 20A, the center of gravity of the entire badminton is located on its center line, so that the badminton can fly smoothly in the air. In the prior art, there is no planting frame 20A, and the feathers are directly mounted on the ball head by hand, because the ball head cannot be guaranteed to be in a fixed position, and the angle formed by each feather and the center line of the badminton cannot be guaranteed to be equal. There is no guarantee that the center of gravity of the badminton will be on its centerline, but it may be offset, so that the badminton may swing in the air.

The attachment of the tufting frame 20A to the ball head 10A may be otherwise. For example, the tufting frame 20A has a projection, and the ball head has a receiving groove, and the projection is embedded in the receiving groove. The invention is not limited in this respect.

It is worth mentioning that, since the planting frame 20A is integrally formed, the angle of each of the planting rods 21A is uniform, and the distance between the adjacent planting rods 21A is uniform, that is, the angle formed between each two adjacent planting rods 21A. Also consistent. The badminton of the present invention can easily obtain a uniform taper compared to the conventional badminton using the entanglement to prevent the badminton from being uniformly aligned. It is also worth mentioning that when the planting frame 20A is formed, a plurality of reinforcing ribs 26 A may be integrally formed. For example, in the present invention, three reinforcing ribs 261A, 262A, 263A, that is, one end, are formed on the planting frame 20A. Reinforcing rib 261A, - intermediate reinforcing rib 262A, - end reinforcing rib 263A. The head end reinforcing rib 261A extends from the base 23A, the intermediate reinforcing rib 262A is located in a substantially intermediate portion of the planting frame 20A, and the trailing end reinforcing rib 263A is located near the planting tube 22A. In essence, each of the head end reinforcing ribs 261A, the intermediate reinforcing ribs 262A, and the trailing end reinforcing ribs 263A include a plurality of reinforcing rib subsections 2611A, 2621A, 2631A, each reinforcing rib subsection being located between the adjacent planting rods 21A or the tufting tubes 22A. .

Each adjacent tail reinforcing rib subsection 2631A has a tufting tube 22A, and the outer side surface of the trailing end reinforcing rib subsection 2631A is flush with the outer side of the tufting tube 22A. The planting tube 22A between the adjacent tail reinforcing ribs 2631A serves as a fixing function, so that the feather stalk 31A can be stably inserted into the planting tube 22A.

These reinforcing ribs 26A keep the buckling frame 20A from deforming when the badminton is flying in the air. At the same time, by providing the reinforcing ribs, the weight of the buckling frame 20A can also be adjusted to control the weight of the entire badminton.

It is worth mentioning that the hair-planting rod 21A of the planting frame 20A is formed substantially in the shape of a hairy stalk with natural feathers, and is not a round-shaped rod as compared with the prior art, but is widened in size as shown in the figure. Each of the tufting bars 21A includes a sheet-like elongated body 211A. It is more worth mentioning that, on the inner side of each of the planting rods 21A, a reinforcing rib 212A is provided, and the reinforcing ribs 212A extend substantially vertically from the inner side of the sheet-like elongated body 211A, thereby entering the hair-planting frame 20A when the shuttlecock is flying in the air. The thrust of the air acts on each of the reinforcing ribs 212A, so that the planting frame 20A has a better turning effect, so that the shuttlecock can rotate better.

It should be noted that the number of the hair-planting rods 21A and the planting tubes 22A can be set as needed. For example, the number of the hair-planting rods 21A and the hair-planting tubes 22A may be 14, 16, 18, 20. Further, the planting rod 21A and the planting tube 22A of the present invention may be formed by: forming a plurality of planting rods 21A each having an enlarged portion at the trailing end, in which the implanting hole 221A is provided for badminton. The hairy stalk 31A is inserted. That is, the end portion of the tufting tube 22A is provided with the implantation hole 221A to form the tufting tube 22A.

It is worth mentioning that the planting rod 21A can be correspondingly provided with a plurality of planting tubes 22A. For example, one planting rod 21A is provided with two planting tubes 22A at the tail end. The tufting tube 22A and the corresponding planting rod 21A may be located on the same straight line so as to lie on the same curved surface. However, the hair tube 22A and the corresponding The planting rods 21A may also not be located on the same curved surface.

As shown in Fig. 17, after the planting frame 20A is mounted with the ball head 10A, the feather 30A is implanted into the corresponding planting tube 22A. Prior to the implantation step, a suitable plurality of feathers 30A are selected, and the feathers 31A of the feathers 30A are cut to a suitable length for insertion into the tufting tube 22A, respectively. Specifically, an implant head 311A is left on the hair stem 31A, and the implant head 311A is a portion of the hair stem 31A that protrudes from the wing 21A of the shuttlecock 30A, and the tube depth of the planting tube 22A substantially coincides with the length of the implant head 311A, for example The length of this length of planting tube is about 3~10mm. When the implant head 311A is inserted into the planting tube 22A, the front surface of the shuttlecock 30 is disposed outward, that is, the side of the hair stem 31A protruding from the wing 32A is disposed outward.

It is worth mentioning that a plurality of corresponding implant holes of the plurality of hair-planting tubes 22A of the hair-planting frame 20A

The 221A can be arranged in such a manner that when the implant head 311A of the plurality of feathers 30A is implanted into the corresponding implant hole 221A, the wing 32A of one feather 30A partially overlaps the wing 32A of the adjacent feather 30A. That is, each of the implantation holes 221A forms a uniform angle with the center line of the hair-planting frame 20A, so that the plurality of feathers 30A are arranged in a staggered arrangement after being implanted.

It is worth mentioning that the planting rod 21A and the feather wing 32A are on the same arc surface, so that the planting rod 21A and the wing 32A are simultaneously driven by the wind, and the thrust of the wind on the planting rod 21A and the wing 32A is on the same plane, the planting rod 21A Rotating in synchronization with the wing 32A, the ball head 10A is driven to rotate together to shorten the distance between the passive thrust of the ball head 10A and the ball head 10A, and to reduce the swing of the ball head 10A due to passive rotation.

Further, it is conceivable to those skilled in the art that an optimum effect can be obtained by adjusting the size of the tufting frame 20A and the size of the feather 30A. Specifically, the length of the buffing bar 21A of the tufting frame 20A and the length of the feather 30A can be adjusted to adjust the overall performance of the badminton. In a specific embodiment, the ratio of the length of the buffing bar 21A to the length of the wing 32A of the feather 30A may be 1:2 or 1:3. This ratio is by way of example only and not limiting of the invention.

That is, the hair-planting rod 21A of the hair-planting frame 20A may be located on the extension line of the hairsle 31A of the feather 30A, thereby serving as a hairy stalk of the feather 30A, and the feather wing 32A and the planting hair rod 21A extend in an isolated manner, thereby reducing The length of the hairs 31A of the feathers 30A is required to reduce the length of the entire feather 30A, and the entire planting frame 20A and the feathers 30A have better overall performance.

Specifically, in the implantation step of the feather 30A, each of the planting tubes 22A is first injected with a predetermined amount of glue, and then the implant head 311A of the hairs 31A of the feather 30A is inserted into the corresponding planting tube 22A. Of course, it is also possible to first insert the portion of the implant head 311A of the feather 31A of the feather 30A into the corresponding planting tube. In 22A, a predetermined amount of glue is then injected into each of the tufting tubes 22A to be solidified.

It is worth mentioning that the implantation step in the present invention can be carried out by using a hair transplanting machine, which first aligns the implant head 311A of the feather 30A with the planting tube 22A, for example, the feather 30A is positioned above the planting tube 22A or can also be horizontal. The alignment is directional, so that the implant head 311A of the guide feather 30A is then guided into the tufting tube 22A to complete the implantation operation of a piece of feather 30A. In the same manner, a predetermined number such as 16 or 18 feathers 30A can be connected to the corresponding 16 or 18 planting tubes 22A.

It is worth mentioning that the feather 30A can be implanted in the corresponding planting tube 22A piece by piece, or the feather 30A can be implanted in several planting tubes 22A at the same time. Figure 7 shows an example of implanting feather 30A in four sessions. When the planting frame 20A has 16 hair-planting rods 21A, in the first implantation step, the first, fifth, 9, and 13 planting tubes are respectively implanted into one feather 30A, and then in the second implantation step. In the second, 6, 10, and 14 planting tubes, a feather 30A is implanted, and then, in the third implantation step, the third, 7, 11, and 15 planting tubes are respectively implanted into one. The root feathers 30A, and finally in the fourth implantation step, the fourth, 8, 12, and 16 planting tubes are respectively implanted with a feather 30A.

That is to say, when working through the tufting machine, the tufting machine provides two or more stations, and the feathers 30A can be separately implanted in two or more planting tubes 22A at the same time, and then the tufting frame 20A is adjusted. Position, the tufting tube 22A to which the feather 30A is not implanted is placed at the station of the tufting machine to perform the step of implanting the feather, and the above steps are repeated until the feather 30A is implanted in all the tufting tubes 22A.

As shown in Fig. 19, according to a variant embodiment, in the present invention, the feather 30A can also be first implanted into the corresponding planting tube 22A to form the hair planting frame 20A having the feather 30A, and then the hair planting frame having the feather 30A can be used. 20A is connected to the ball head 10A. The beneficial effect of this is that the feathering frame 30A of the feathered 30A can be packaged for use because it is not connected to the ball head 10A, so that it takes up less space and is convenient for storage and transportation. At the place of sale or use of the site, the ball head 10A is installed.

It is worth mentioning that the above steps can be completed on one working line, that is to say, after completing a previous step, it is transferred to a subsequent step via a conveying device, so that the entire process can realize automatic production of badminton. For example, in the process shown in Fig. 20, the ball head 10A is separately transferred to a slotting machine by a conveying device, a positioning groove 13A is opened in the ball head 10A, and then the slotted ball head 10A is transferred to a groove. The glue applicator sizing the positioning groove 13A, and then transferring to the next process, pressing the hair planting frame 20A into the ball head 10A, and connecting the ball head 10A and the planting frame 20A by the combination of the positioning groove 13A and the positioning portion 24A. Then with hair planting The ball head 10A of the frame 20A is transferred to a sizer for sizing, and then transferred to a planting machine to implant the feather 30A-piece into the hair-planting tube 22A of the corresponding hair-planting frame 20A. Finally, The second end 12A of the badminton ball head 10A is wrapped with a layer of green tape through a tape machine to obtain a complete badminton.

In the above working line, the two sizing steps can also be carried out after the ball joint 10A and the tufting frame 20A joining step and the feather 30A implanting step, respectively, and only need to be able to produce sufficient adhesive curing action.

In addition, the working lines may be arranged in a ring shape. Specifically, the conveying device may be arranged to cyclically convey the receiving material in an annular shape, and the above-described grooving machine, glue applicator, hair splicing machine, tape squeezing machine and the like may be arranged in a ring shape on the working line, thereby When a ball head 10A is placed on the conveying device, the conveying device carries the steps of the ball head 10A respectively being slotted, the positioning groove 13A is glued, the hair planting frame 20A is connected, the planting tube is sizing, the hair is planted, and the tape is taped, and finally Get a complete badminton. Since the working line is arranged in a ring shape, during the manufacturing process of the last badminton, the manufacturing process of the latter badminton is correspondingly prepared to enter the processing step. For example, when the last badminton is attached to the ball head 10A, the subsequent badminton manufacturing process is performed by slotting the ball head 10A in the latter badminton process, so that the entire work line system is recycled. Simple and efficient.

Referring to Fig. 21, on the working line, the feather 30A may be first implanted into the corresponding hair-planting tube 22A of the hair-planting frame 20A, and the hair-planting frame 20A may be connected to the ball-end 10A to thereby obtain a feather ball. That is to say, on the conveying device, a planting frame 20A is first introduced into the sizing, implanted with the feathers, and then pressed together with a slotted ball head 10A to complete the manufacture of a shuttlecock.

In the step of implanting the feathers 30A of the hair-planting machine, one feather can be implanted into one hair-planting tube 22A at a time, and then the position of the hair-planting frame 20A can be rotated, or the position of the hair-planting machine can be implanted, and then the next feather can be implanted. Alternatively, it is worth mentioning that in the step of implanting the feather 30A into the corresponding planting tube 22A, the planting machine can provide a plurality of stations for simultaneous hair planting of a plurality of feathers. For example, in the example of implanting feather 30A in four times. The planting frame 20A has 16 hair-planting rods 21 A. In the first implantation step, the four stations of the hair-planting machine are respectively aligned with the first, fifth, 9, and 13 planting tubes of the hair-planting frame 20A, and then simultaneously A feather 30A was implanted in these planting tubes. Then, the combination of the tufting frame 20A and the ball head 10A is rotated, or the tufting machine is rotated to position the four stations of the tufting machine to the second, 6, 10, and 14 planting tubes of the tufting frame 20A, respectively. , repeat the above steps until all the hair is planted Feather 30A is implanted in tube 22A.

On the above working line, it is worth mentioning that the planting frame 20A is pre-molded. That is to say, the hair planting frame 20A having the structure of the hair-planting rod 21A, the hair-planting tube 22A, the base 23A, the positioning portion 24A, and the like is directly formed in a mold, and then directly processed on the working line to match the ball head 10A. The feathers 30A are attached and implanted in the tufting tube 22A.

Thus, referring to Figures 20 through 21, the present invention provides a method of manufacturing a shuttlecock, the method comprising the steps of:

(a') molding a tufting frame 20A having a plurality of tufting rods 21A and a set of tufting tubes 21 integrally formed with the tufting rods 21A;

(b') mounting the tufting frame 20A to a ball head 10A; and

(c') A set of feather 30A implant heads 311A are respectively implanted into corresponding planting tubes 22A to form a shuttlecock.

The above steps are not in the order. In another embodiment, step (C) may be preceded by step (b'), that is, a set of feathers 30A is first connected to the tufting frame 20A, and then the feathered 30A planting frame is planted. The 20A is mounted on the ball head 10A.

In this step (a'), the planting rods 21A are radially arranged at an angle to the central axis of the hair-planting frame 20A, and the distance between the adjacent planting rods 21A is equal. Thus, the resulting badminton has a consistent taper.

In this step (a'), the tufting frame 20A is integrally formed with a base 23A and a positioning portion 24A extending from the base 23A so that the tufting rod 21A-end extends radially from the base 23A, and the other end is provided with a tufting tube 22A.

Thus, since the positioning portion 24A is provided on the tufting frame 20A, the step (b') of mounting the tufting frame 20A to the ball head 10A includes the steps of:

(b.l') forming a positioning groove 13A in the ball head 10A;

(b.2') The positioning portion 24A of the hair planting frame 20A is engaged with the positioning groove 13A to connect the hair planting frame 20A to the ball head 10A.

Preferably, the step of the step (b.2') is to be glued, so that the step (b') comprises a sizing step: injecting a proper amount of glue into the positioning groove 13A, the step of injecting the glue can be carried out in the step The positioning portion 24A of the frame 20A is inserted before or after the positioning groove 13A.

That is, the step (b.2') may include: injecting a proper amount of glue into the positioning groove 13A, Then, the positioning portion 24A of the hair planting frame 20A is inserted into the positioning groove 13A; or the positioning portion 24A of the hair planting frame 20A is inserted into the positioning groove 13A, and then an appropriate amount of glue is injected into the positioning groove 13A to fix the positioning portion 24A in the positioning groove 13A. .

The base portion 23A is preferably a disk-shaped portion, and the positioning portion 24A is preferably an annular body extending outwardly from the edge of the base 23A, and the positioning groove 13A is an annular groove. The width of the positioning groove 13A is substantially the same as the width of the annular positioning portion 24A, and the depth of the positioning groove 13A is substantially the same as the length of the annular positioning portion 24A, and these sizes may be slightly larger or smaller within a reasonable allowable range.

In this step (a'), the position of the positioning portion 24A connected to the substrate 23A is preferably set to divide the substrate 23A into a main portion 231A and a margin region 232A.

In the step (b'), the positioning groove 13A is formed by the ball-shaped head 10A-end annular body 121A and the projection

122 A is defined, and the margin region 232A on the base 23A is pressed against the surface of the annular body 121A of the ball head 10A, thereby preventing the overflow of the glue in the positioning groove 13A. The substrate 23A closely adheres to the outer surface of the projection 122A.

If the present invention is carried out on a working line which is provided with a transport device, then before step (b'), the method further comprises the steps of: transporting the ball head 10A to a predetermined position by means of a transport device for use in Installed with the planting frame 20A. Accordingly, before the step (c'), the steps are included: The ball head 10A with the hair planting frame 20A is conveyed to a predetermined position for the connection of the feather 30A.

In the step (c'), each of the planting tubes 22A is first injected with a predetermined amount of glue, and then the implant head 311A of the feathers 31A of the feathers 30A is inserted into the corresponding planting tube 22A, or, first, the feathers 30A are used. The portion of the implant head 311A of the burr 31A is inserted into the corresponding planting tube 22A, and then a predetermined amount of glue is injected into each of the planting tubes 22A to be solidified.

The implantation step in the present invention can be carried out using a tufting machine, whereby step (c') comprises:

(c.l') aligning the feather 30A with the planting tube 22A, aligning the implant head 311A of the feather 30A with the planting tube 22A;

(c.2') Then, the implant head 311A of the feather 30A is inserted into the planting tube 22A.

It is worth mentioning that the feather 30A can be implanted into the corresponding planting tube 22A piece by piece. After a feather 30A is implanted with a corresponding planting tube 22A, the planting frame 20A is rotated on the conveying device to make the next one. The position of the planting tube 22A is aligned with the position of the next feather 30A, and then the next feather 30A is implanted into the corresponding next planting tube 22A. Of course, the hair planting frame 20A may not be moved. Move the position of the feather 30A.

Of course, the implantation of the feather 30A can be divided into two or more steps, and two or more feathers 30A can be implanted at the same time.

After each feather 30A is inserted into the corresponding planting tube 22A, the angle between the wings 32A of the two adjacent feathers 30A coincides with the angle between the corresponding two adjacent implants 21.

Similarly, in this preferred embodiment of the present invention, the number of the hair-planting rods of the hair-planting frame 20A may be 12, 13, 14, 15, 16, 17, 18, 19, 20, etc., correspondingly, the number of feathers 30A may be It is 12, 13, 14, 15, 16, 17, 18, 19, 20, etc.

Those skilled in the art should understand that the embodiments of the present invention described in the above description and the accompanying drawings are only by way of example and not limitation.

Thus, it is apparent that the objects of the present invention have been achieved in a complete and effective manner. The function and structural principle of the present invention have been shown and described in the embodiments, and the embodiments may be modified arbitrarily without departing from the principles. Accordingly, the present invention includes all modifications that come within the scope of the claims and the scope of the claims.

Claims

claims

1. A method of manufacturing a badminton, characterized in that the method includes the following steps:

(a) Molding a hair transplanting frame having a set of hair transplanting rods and a set of hair transplanting tubes, each of the hair transplanting tubes being integrally formed on one end of the corresponding hair transplanting rod;

(b) Install the hair transplanting frame on a fixed ball head; and

(c) Implant the implant heads of a set of feather blades into the corresponding hair transplantation tubes.

2. The method according to claim 1, characterized in that the step (c) precedes the step (b), so that each feather blade is first connected to the hair transplanting frame, and then all the feathers are transplanted. The feather transplanting frame of the feather blade is installed on the ball head.

3. The method according to claim 1 or 2, characterized in that, before step (a), the method further includes step (d): cutting the natural feathers into desired shapes according to the requirements of a cutting model. Description of feather blades.

4. The method according to claim 3, characterized in that the step (d) includes the steps:

(d.l) Detect the natural feathers through at least one detection device to determine a series of physical parameters of the natural feathers;

(d.2) Provide the tailoring model, the tailoring model includes a plurality of predetermined parameter groups, each of the predetermined parameter groups includes a plurality of predetermined parameters, and compare the series of physical parameters with the Comparing the plurality of predetermined parameters in the plurality of predetermined parameter groups to match the series of physical parameters with the plurality of predetermined parameter groups to find a most appropriate parameter group; and

(d.3) The hair stems and wings of the natural feathers are cut by an energy flow cutting device according to the requirements of the most suitable parameter set, thereby obtaining the feather blades.

5. The method according to claim 4, wherein the series of physical parameters include at least one of the length of the natural feather, the shape of the wings, the width, curvature, and camber of the hair stem. one.

6. The method according to claim 5, wherein the predetermined parameters include the corresponding length range of the feather blades to be obtained by cutting, the shape of the wing portion, and the width range of the end of the hair stem implantation portion. , the curvature range of the hair stem and the camber range.

7. The method according to claim 3, characterized in that, in the step (a), the hair transplanting frame is integrally formed with a base and a positioning portion extending from the base, so that one end of each hair transplanting rod The hair transplanting tube is provided, and the other end extends radially from the base.

8. The method according to claim 7, wherein the step (b) includes the steps of: (b.l) forming a positioning groove in the ball head; and

(b.2) Match the positioning portion of the hair transplanting frame with the positioning groove of the ball head, so that the hair transplanting frame and the ball head are integrally connected.

9. The method according to claim 8, characterized in that the step (b.2) includes the steps of: injecting a predetermined amount of glue into the positioning groove, and then inserting the positioning part of the hair transplanting frame into the positioning slot. into the positioning slot; or

Insert the positioning part of the hair transplanting frame into the positioning groove, and then inject a predetermined amount of glue into the positioning groove to fix the positioning part in the positioning groove.

10. The method according to claim 3, characterized in that, in step (c):

First, inject a predetermined amount of glue into each hair transplanting tube, and then insert the implant head of the hair stem of each feather blade into the corresponding hair transplanting tube; or

First insert the implant head of the hair stem of each feather blade into the corresponding hair transplanting tube, and then inject a predetermined amount of glue into each hair transplanting tube to solidify the hair transplantation tube. Describe the implanted head.

11. The method according to claim 9, characterized in that, in step (c):

12. The method according to claim 3, characterized in that step (c) further includes step (c):

(c.l) Align the implantation head of each feather blade with the hair transplantation tube; and

(c.2) Insert the implantation head of each feather blade into the hair transplantation tube.

13. The method according to claim 11, characterized in that said step (c) further includes step (c):

14. The method according to claim 13, characterized in that, in the step (c.1), each of the feather blades is vertically or horizontally aligned with the hair transplanting tube.

15. The method according to claim 13, wherein step (c) further includes the step of: after one of the feather blades is implanted into a corresponding one of the hair transplanting tubes , rotate the hair transplanting frame so that the position of the next hair transplanting tube in the hair transplanting tube is aligned with the position of the next feather blade in the feather blades, and then implant the next feather blade into the corresponding Next hair transplant tube.

16. The method according to claim 14, wherein step (c) further includes the step of: after one of the feather blades is implanted into a corresponding one of the hair transplanting tubes , according to the angle between two adjacent hair transplanting rods, rotate the hair transplantation frame so that the position of the next hair transplantation tube among the hair transplantation tubes is aligned with the position of the next feather blade among the feather blades, and then Implant the next feather blade into the corresponding next hair transplanting tube.

17. The method according to claim 14, characterized in that the implantation of the feather blades is divided into at least two steps, and in each step, corresponding feather blades are implanted in at least two hair transplantation tubes at the same time. of the feather blades.

18. The method according to claim 14, characterized in that, the step of implanting the feather blades is divided into two or more hair transplanting stations, and at least one of the hair transplanting stations is After the corresponding feather blades are implanted in the tube, it is then transferred to the next hair transplanting station, and the step of implanting the feather blades is performed at the next hair transplanting station.

19. The method according to claim 15, characterized in that, before step (b), it further includes the step of: transporting the ball head to a predetermined position through a transmission device, and taking the center line of the ball head as axis, drill an annular positioning groove with the same diameter as the positioning portion of the hair transplanting frame, so as to be installed in place with the hair transplanting frame.

20. The method according to claim 19, characterized in that, before step (c), it includes the step of: transferring the ball head with the hair transplanting frame to a predetermined location through the transfer device. Position for connection with the feather blades.

21. The method according to claim 4, characterized in that each of the hair transplanting rods is arranged radially at an angle to the central axis of the hair transplanting frame, and the gap between two adjacent hair transplanting rods is The corners remain uniform.

22. The method according to claim 20, characterized in that each of the hair transplanting rods is arranged radially at an angle to the central axis of the hair transplanting frame, and the gap between two adjacent hair transplanting rods is The corners remain uniform.

23. The method according to claim Ί, wherein the base is in the shape of a disc, the positioning part is an annular body, the positioning part extends outward close to the edge of the base, and the positioning groove is An annular groove.

24. The method according to claim 10, wherein the base is in the shape of a disc, the positioning part is an annular body, the positioning part extends outward close to the edge of the base, and the positioning groove is an annular groove

25. The method according to claim 24, wherein the position of the positioning portion connected to the base is set to divide the base into a main area and a residual area, and in the step

In (b), the positioning groove defines one end of the ball head to form an annular body and a protrusion. When the hair transplanting frame is installed on the ball head, the remaining area on the base is pressed toward On the surface of the annular body of the ball head, the base is in close contact with the outer surface of the protrusion.

26. The method according to claim 4, characterized in that the number of the set of hair transplanting rods of the hair transplantation frame is 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 , Correspondingly, the number of the set of feather blades is 12, 13, 14, 15, 16, 17, 18, 19, 20.

27. The method according to claim 10, characterized in that the number of the group of hair transplanting rods of the hair transplantation frame is 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 , Correspondingly, the number of the set of feather blades is 12, 13, 14, 15, 16, 17, 18, 19, 20.

28. The method according to claim 13, characterized in that the number of the group of hair transplanting rods of the hair transplantation frame is 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 , Correspondingly, the number of the set of feather blades is 12, 13, 14, 15, 16, 17, 18, 19, 20.

29. The method according to claim 13, characterized in that, after each feather blade is inserted into the corresponding hair transplanting tube, the wing portion of each feather blade and the corresponding planting rod are located on the same plane. .

30. The method according to claim 24, characterized in that the fixed ball head is fixed by manual holding or not by manual holding.

31. The method according to claim 25, characterized in that the feather blades are selected from the group consisting of natural duck feathers and natural goose feathers.