WO2014020021A3 - Superhard constructions & methods of making same - Google Patents

Superhard constructions & methods of making same Download PDF

Info

Publication number
WO2014020021A3
WO2014020021A3 PCT/EP2013/065997 EP2013065997W WO2014020021A3 WO 2014020021 A3 WO2014020021 A3 WO 2014020021A3 EP 2013065997 W EP2013065997 W EP 2013065997W WO 2014020021 A3 WO2014020021 A3 WO 2014020021A3
Authority
WO
WIPO (PCT)
Prior art keywords
superhard
free path
mean free
phase
grains
Prior art date
Application number
PCT/EP2013/065997
Other languages
French (fr)
Other versions
WO2014020021A2 (en
Inventor
Nedret Can
Original Assignee
Element Six Abrasives S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Element Six Abrasives S.A. filed Critical Element Six Abrasives S.A.
Priority to CN201380049660.2A priority Critical patent/CN104661776A/en
Priority to US14/418,026 priority patent/US20150246427A1/en
Publication of WO2014020021A2 publication Critical patent/WO2014020021A2/en
Publication of WO2014020021A3 publication Critical patent/WO2014020021A3/en
Priority to US15/177,401 priority patent/US20170067294A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/5676—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts having a cutting face with different segments, e.g. mosaic-type inserts
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/573—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Fluid Mechanics (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Composite Materials (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Earth Drilling (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Powder Metallurgy (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

A superhard polycrystalline construction comprises a body of polycrystalline superhard material formed of a mass of superhard grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, the superhard grains having an associated mean free path; and a non-superhard phase at least partially filling a plurality of the interstitial regions and having an associated mean free path. The average grain size of the superhard grains is less than or equal to 25 microns; and the ratio of the standard deviation in the mean free path associated with the non-superhard phase to the mean of the mean free path associated with the non-superhard phase is greater than or equal to 80% when measured using image analysis techniques at a magnification of 1000. There is also disclosed a method of forming such a superhard polycrystalline construction.
PCT/EP2013/065997 2012-07-31 2013-07-30 Superhard constructions & methods of making same WO2014020021A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201380049660.2A CN104661776A (en) 2012-07-31 2013-07-30 Method for transceiving downlink signal in wireless communication system and apparatus therefor
US14/418,026 US20150246427A1 (en) 2012-07-31 2013-07-30 Superhard constructions and methods of making same
US15/177,401 US20170067294A1 (en) 2012-07-31 2016-06-09 Superhard constructions and methods of making same

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201261678011P 2012-07-31 2012-07-31
US61/678,011 2012-07-31
GB1213596.8 2012-07-31
GBGB1213596.8A GB201213596D0 (en) 2012-07-31 2012-07-31 Superhard constructions & method of making same

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US14/418,026 A-371-Of-International US20150246427A1 (en) 2012-07-31 2013-07-30 Superhard constructions and methods of making same
US15/177,401 Continuation US20170067294A1 (en) 2012-07-31 2016-06-09 Superhard constructions and methods of making same

Publications (2)

Publication Number Publication Date
WO2014020021A2 WO2014020021A2 (en) 2014-02-06
WO2014020021A3 true WO2014020021A3 (en) 2014-04-10

Family

ID=46881430

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2013/065997 WO2014020021A2 (en) 2012-07-31 2013-07-30 Superhard constructions & methods of making same

Country Status (4)

Country Link
US (2) US20150246427A1 (en)
CN (1) CN104661776A (en)
GB (2) GB201213596D0 (en)
WO (1) WO2014020021A2 (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9316059B1 (en) 2012-08-21 2016-04-19 Us Synthetic Corporation Polycrystalline diamond compact and applications therefor
GB201215523D0 (en) * 2012-08-31 2012-10-17 Element Six Abrasives Sa Polycrystalline diamond construction and method for making same
US9732563B1 (en) 2013-02-25 2017-08-15 Us Synthetic Corporation Polycrystalline diamond compacts including a cemented carbide substrate and applications therefor
US10030451B1 (en) 2014-11-12 2018-07-24 Us Synthetic Corporation Polycrystalline diamond compacts including a cemented carbide substrate and applications therefor
WO2016085449A1 (en) 2014-11-24 2016-06-02 Halliburton Energy Services, Inc. Determining the leaching profile of a cutter on a drilling tool
GB2554569A (en) 2015-06-03 2018-04-04 Halliburton Energy Services Inc Electrochemical removal of metal or other material from polycrystalline diamond
US10492888B2 (en) 2015-07-07 2019-12-03 Align Technology, Inc. Dental materials using thermoset polymers
GB201600001D0 (en) * 2016-01-01 2016-02-17 Element Six Uk Ltd Superhard constructions and methods of making same
US11761062B2 (en) 2016-06-28 2023-09-19 Schlumberger Technology Corporation Polycrystalline diamond constructions
GB201622458D0 (en) * 2016-12-31 2017-02-15 Element Six Ltd Superhard constructions & methods of making same
US10619422B2 (en) 2017-02-16 2020-04-14 Baker Hughes, A Ge Company, Llc Cutting tables including rhenium-containing structures, and related cutting elements, earth-boring tools, and methods
GB201722310D0 (en) * 2017-12-31 2018-02-14 Element Six Uk Ltd Polycrystalline diamond constructions
US11174338B2 (en) 2018-05-04 2021-11-16 Align Technology, Inc. Curable composition for use in a high temperature lithography-based photopolymerization process and method of producing crosslinked polymers therefrom
US11560759B2 (en) 2018-05-18 2023-01-24 Element Six (Uk) Limited Polycrystalline diamond cutter element and earth boring tool
JP7120524B2 (en) * 2018-06-19 2022-08-17 住友電工ハードメタル株式会社 Diamond bonded body and method for manufacturing diamond bonded body
GB201919480D0 (en) * 2019-12-31 2020-02-12 Element Six Uk Ltd Polycrystalline diamond constructions & methods of making same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2270526A (en) * 1992-09-14 1994-03-16 Smith International Rock bit with cobalt alloy cemented tungsten carbide inserts
WO2006046124A1 (en) * 2004-10-29 2006-05-04 Element Six (Production) (Pty) Ltd. Cubic boron nitride compact
WO2007020518A1 (en) * 2005-08-16 2007-02-22 Element Six (Production) (Pty) Ltd Fine grained polycrystalline abrasive material
US20100300764A1 (en) * 2009-06-02 2010-12-02 Kaveshini Naidoo Polycrystalline diamond
WO2011129422A1 (en) * 2010-04-16 2011-10-20 株式会社タンガロイ Coated sintered cbn

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101084168B (en) * 2004-10-29 2010-05-12 六号元素（产品）（控股）公司 Cubic boron nitride compact
US20110024201A1 (en) * 2009-07-31 2011-02-03 Danny Eugene Scott Polycrystalline diamond composite compact elements and tools incorporating same
US20110061944A1 (en) * 2009-09-11 2011-03-17 Danny Eugene Scott Polycrystalline diamond composite compact
US20120186884A1 (en) * 2011-01-20 2012-07-26 Baker Hughes Incorporated Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
GB201107764D0 (en) * 2011-05-10 2011-06-22 Element Six Production Pty Ltd Polycrystalline diamond structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2270526A (en) * 1992-09-14 1994-03-16 Smith International Rock bit with cobalt alloy cemented tungsten carbide inserts
WO2006046124A1 (en) * 2004-10-29 2006-05-04 Element Six (Production) (Pty) Ltd. Cubic boron nitride compact
WO2007020518A1 (en) * 2005-08-16 2007-02-22 Element Six (Production) (Pty) Ltd Fine grained polycrystalline abrasive material
US20100300764A1 (en) * 2009-06-02 2010-12-02 Kaveshini Naidoo Polycrystalline diamond
WO2011129422A1 (en) * 2010-04-16 2011-10-20 株式会社タンガロイ Coated sintered cbn

Also Published As

Publication number Publication date
US20170067294A1 (en) 2017-03-09
GB2506496A (en) 2014-04-02
GB201213596D0 (en) 2012-09-12
US20150246427A1 (en) 2015-09-03
WO2014020021A2 (en) 2014-02-06
GB201313571D0 (en) 2013-09-11
CN104661776A (en) 2015-05-27
GB2506496B (en) 2014-10-15

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