WO2014018892A1 - Rotary nozzle - Google Patents

Rotary nozzle Download PDF

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Publication number
WO2014018892A1
WO2014018892A1 PCT/US2013/052330 US2013052330W WO2014018892A1 WO 2014018892 A1 WO2014018892 A1 WO 2014018892A1 US 2013052330 W US2013052330 W US 2013052330W WO 2014018892 A1 WO2014018892 A1 WO 2014018892A1
Authority
WO
WIPO (PCT)
Prior art keywords
nozzle
valve
deflector
arcuate
valve body
Prior art date
Application number
PCT/US2013/052330
Other languages
French (fr)
Inventor
Samuel C. Walker
Lee James SHADBOLT
John Austin Brennan
Venkat MALLELA
Sasikumar Mylappan SETTU
Prabhumanikandan DHARMARAJ
Original Assignee
Rain Bird Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/560,423 external-priority patent/US9295998B2/en
Priority claimed from US13/828,582 external-priority patent/US9327297B2/en
Application filed by Rain Bird Corporation filed Critical Rain Bird Corporation
Priority to EP13822345.8A priority Critical patent/EP2877291B1/en
Priority to ES13822345.8T priority patent/ES2625425T3/en
Publication of WO2014018892A1 publication Critical patent/WO2014018892A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/26Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets
    • B05B1/262Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets with fixed deflectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/021Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements with means for regulating the jet relative to the horizontal angular position of the nozzle, e.g. for spraying non circular areas by changing the elevation of the nozzle or by varying the nozzle flow-rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/04Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements driven by the liquid or other fluent material discharged, e.g. the liquid actuating a motor before passing to the outlet
    • B05B3/0486Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements driven by the liquid or other fluent material discharged, e.g. the liquid actuating a motor before passing to the outlet the spray jet being generated by a rotary deflector rotated by liquid discharged onto it in a direction substantially parallel its rotation axis

Definitions

  • the invention relates to irrigation nozzles and, more particularly, to an irrigation rotary nozzle for distribution of water through an adjustable arc and/ or with an adjustable radius of throw.
  • Nozzles are commonly used for the irrigation of landscape and vegetation.
  • various types of nozzles are used to distribute water over a desired area, including rotating stream type and fixed spray pattern type nozzles.
  • One type of irrigation nozzle is the rotating deflector or so-called micro-stream type having a rotatable vaned deflector for producing a plurality of relatively small water streams swept over a surrounding terrain area to irrigate adjacent vegetation.
  • Rotating stream nozzles of the type having a rotatable vaned deflector for producing a plurality of relatively small outwardly projected water streams are known in the art.
  • water is directed upwardly against a rotatable deflector having a vaned lower surface defining an array of relatively small flow channels extending upwardly and turning radially outwardly with a spiral component of direction.
  • the water impinges upon this underside surface of the deflector to fill these curved channels and to rotatably drive the deflector.
  • the water is guided by the curved channels for projection outwardly from the nozzle in the form of a plurality of relatively small water streams to irrigate a surrounding area.
  • the deflector is rotatably driven by the impinging water, the water streams are swept over the surrounding terrain area, with the range of throw depending on the amount of water through the nozzle, among other things.
  • variable arc nozzles suffer from limitations with respect to setting the water distribution arc. Some have used interchangeable pattern inserts to select from a limited number of water distribution arcs, such as quarter-circle or half-circle. Others have used punch-outs to select a fixed water distribution arc, but once a distribution arc was set by removing some of the punch-outs, the arc could not later be reduced. Many conventional nozzles have a fixed, dedicated construction that permits only a discrete number of arc patterns and prevents them from being adjusted to any arc pattern desired by the user.
  • the irrigation nozzle in the absence of a radius adjustment device, the irrigation nozzle will have limited variability in the throw radius of water distributed from the nozzle.
  • the inability to adjust the throw radius results both in the wasteful and insufficient watering of terrain.
  • a radius adjustment device is desired to provide flexibility in water distribution through varying radius pattern, and without varying the water pressure from the source.
  • FIG. 1 is a perspective view of an embodiment of a nozzle embodying features of the present invention
  • FIG. 2 is a cross-sectional view of the nozzle of FIG. 1;
  • FIGS. 3A and 3B are top exploded perspective views of the nozzle of FIG. 1;
  • FIGS. 4A and 4B are bottom exploded perspective views of the nozzle of FIG. 1;
  • FIG. 5 is a top plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 1;
  • FIG. 6 is a bottom plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 1;
  • FIGS. 7A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 1 in a side strip (180 degree), left strip (90 degree) and left corner (45 degree) configuration, respectively;
  • FIGS. 7D-F are representational views of the irrigation patterns and coverage areas of the side strip (180 degree), left strip (90 degree) and left corner (45 degree) configuration, respectively;
  • FIGS. 8A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 1 in a side strip (180 degree), right strip (90 degree) and right corner (45 degree) configuration, respectively;
  • FIGS. 8D-F are representational views of the irrigation patterns and coverage areas of the side strip (180 degree), right strip (90 degree) and right corner (45 degree) configuration, respectively;
  • FIG. 9 is a cross-sectional view of a second embodiment of a nozzle having a restrictor
  • FIG. 10 is a top plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 9;
  • FIG. 11 is a bottom plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 9;
  • FIG. 12 is a top schematic view of the nozzle housing of the nozzle of FIG. 9;
  • FIG. 13A is a perspective view of the restrictor of FIG. 9;
  • FIGS. 14A-B are top plan views of the assembled valve sleeve, nozzle housing, and restrictor of the nozzle of FIG. 9 in a side strip (180 degree) and right strip (90 degree) configuration, respectively;
  • FIG. 15 is a cross-sectional view of a third embodiment of a nozzle embodying features of the present invention.
  • FIG. 16 is a cross-sectional view of the assembled nozzle housing and valve sleeve of FIG. 15;
  • FIG. 17 is a top plan view of the unassembled nozzle housing and valve sleeve of FIG. 15;
  • FIG. 18 is a bottom plan view of the unassembled nozzle housing and valve sleeve of FIG. 15;
  • FIGS. 19A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 15 in a side strip (180 degree), right strip (90 degree), and left strip (90 degree) configuration, respectively;
  • FIG. 20 is an elevational view of an embodiment of a nozzle embodying features of the present invention.
  • FIG. 21 is a cross-sectional view of the nozzle of FIG. 20;
  • FIG. 22 is a top exploded perspective view of the nozzle of FIG. 20;
  • FIG. 23 is a bottom exploded perspective view of the nozzle of FIG. 20;
  • FIG. 24 is a top plan view of the unassembled restrictor elements of the nozzle of FIG. 20;
  • FIG. 25 is a bottom plan view of the unassembled restrictor elements of the nozzle of FIG. 20;
  • FIG. 26 is a top plan view of the assembled restrictor elements of the nozzle of FIG. 20 with the restrictor elements in a minimum arcuate setting;
  • FIG. 27 is a top plan view of the assembled restrictor elements of the nozzle of FIG. 20 with the restrictor elements in a maximum arcuate setting;
  • FIG. 28 is a perspective view of an embodiment of a nozzle embodying features of the present invention.
  • FIG. 29 is a cross-sectional view of the nozzle of FIG. 28;
  • FIG. 30 is a top exploded perspective view of the nozzle of FIG. 28;
  • FIG. 31 is a bottom exploded perspective view of the nozzle of FIG. 28;
  • FIG. 32 is a top perspective view of the unassembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28;
  • FIG. 33 is a bottom perspective view of the unassembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28;
  • FIG. 34 is a cross-sectional view of the assembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28. DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • FIGS. 1-4 show a sprinkler head or nozzle 10 that possesses an arc adjustability capability that allows a user to generally set the arc or pattern of water distribution to a desired angle.
  • the arc/ pattern adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment (or pattern adjustment) valve 14.
  • the nozzle 10 also preferably includes a radius adjustment feature, which is shown in FIGS. 1-4, to change the throw radius. The radius adjustment feature is accessible by rotating an outer wall portion of the nozzle 10, as described further below.
  • the nozzle 10 allows a user to depress and rotate the deflector 22 to directly actuate the arc adjustment valve 14, i.e., to adjust the arc setting of the valve.
  • the deflector 22 directly engages and rotates one of the two nozzle body portions that form the valve 14 (valve sleeve or pattern plate 64).
  • the valve 14 preferably operates through the use of two valve bodies to define an arcuate opening 20.
  • the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14.
  • the shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces.
  • the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown).
  • water under pressure is delivered through the riser to a nozzle body 16.
  • the water preferably passes through an inlet 134 controlled by a radius adjustment feature that regulates the amount of fluid flow through the nozzle body 16.
  • the water is then directed through an arcuate opening 20 that is generally adjustable between about 45 and 180 degrees and controls the arcuate span of water distributed from the nozzle 10. Water is directed generally upwardly through the arcuate opening 20 to produce one or more upwardly directed water jets that impinge the underside surface of a deflector 22 for rotatably driving the deflector 22.
  • the rotatable deflector 22 has an underside surface that is preferably contoured to deliver a plurality of fluid streams generally radially outwardly through an arcuate span.
  • the underside surface of the deflector 22 preferably includes an array of spiral vanes 24.
  • the spiral vanes 24 subdivide the water into the plurality of relatively small water streams which are distributed radially outwardly to surrounding terrain as the deflector 22 rotates.
  • the vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles.
  • the upwardly directed water impinges upon the lower or upstream segments of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10.
  • a deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
  • the deflector 22 has a bore 36 for insertion of a shaft 34 therethrough. As can be seen in FIG. 4, the bore 36 is defined at its lower end by circumferentially-arranged, downwardly-protruding teeth 37. As described further below, these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64. This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14. Also, the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14. Optionally, the deflector 22 may also include a knurled external surface along its top circumference to provide for better gripping by a user making an arc adjustment.
  • the deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22.
  • the speed control brake includes a friction disk 28, a brake pad 30, and a seal retainer 32.
  • the friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation.
  • the seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28. Water is directed upwardly and strikes the deflector 22, pushing the deflector 22 and seal retainer 32 upwards and causing rotation.
  • the rotating seal retainer 32 engages the brake pad 30, resulting in frictional resistance that serves to reduce, or brake, the rotational speed of the deflector 22.
  • the nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28.
  • a speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used.
  • the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
  • the deflector 22 is supported for rotation by shaft 34.
  • Shaft 34 extends along a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34.
  • the shaft 34 extends through the bore 36 in the deflector 22 and through aligned bores in the friction disk 28, brake pad 30, and seal retainer 32, respectively.
  • a cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
  • a spring 186 mounted to the shaft 34 energizes and tightens the seal of the closed portion of the arc adjustment valve 14. More specifically, the spring 186 operates on the shaft 34 to bias the first of the two nozzle body portions that forms the valve 14 (valve sleeve 64) downwardly against the second portion (nozzle housing 62).
  • the sprinkler head 10 provides a tight seal of the closed portion of the arc adjustment valve 14, concentricity of the valve 14, and a uniform jet of water directed through the valve 14.
  • mounting the spring 186 at one end of the shaft 34 results in a lower cost of assembly. As can be seen in FIG. 2, the spring 186 is mounted near the lower end of the shaft 34 and downwardly biases the shaft 34. In turn, the shaft shoulder 39 exerts a downward force on the valve sleeve 64 for pressed fit engagement with the nozzle housing 62.
  • the arc adjustment valve 14 allows the nozzle 10 to function as a left strip nozzle, a right strip nozzle, and a side strip nozzle.
  • a left strip refers to a rectangular area to the left of the nozzle
  • a right strip refers to a rectangular area to the right of the nozzle.
  • a side strip refers to a rectangular irrigation area in which the nozzle is positioned at the midpoint of one of the legs of the rectangle.
  • the arc adjustment valve 14 may be adjusted by a user to transform the nozzle 10 into a left strip nozzle, a right strip nozzle, or a side strip nozzle, at the user’s discretion.
  • the user adjusts the valve 14 by depressing the deflector 22 to engage a valve body (valve sleeve 64) and then rotating the valve body between at least three different positions.
  • the first position allows the nozzle 10 to function as a left strip nozzle
  • the second position allows it to function as a right strip nozzle
  • the third position allows it to function as a side strip nozzle.
  • the valve 14 preferably includes two valve bodies that interact with one another to adjust the strip setting: a rotating valve sleeve 64 and a non-rotating nozzle housing 62.
  • the valve sleeve 64 is generally cylindrical in shape and, as described above, includes a top surface with teeth 66 for engagement with corresponding teeth 37 of the deflector 22.
  • the valve sleeve 64 also includes a central bore 51 for insertion of the shaft 34 therethrough.
  • the nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66.
  • the legs 72 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 70 when the legs 72 are extended.
  • the radius of curvature of the rounded apex 70 is preferably about 0.010 inches.
  • the inner radius of the teeth 66 is about 0.07 inches, and the radial width of each tooth is about 0.051 inches.
  • the valve sleeve 64 further includes an arcuate slot 65 that extends axially through the body of the valve sleeve 64.
  • the arcuate slot 65 preferably extends nearly 180 degrees about the central bore 51 to generally form a semicircle.
  • the arcuate slot 65 is disposed near the outer circumference (radially outwardly from the teeth 66), and the slot 65 is fairly uniform in width.
  • the arcuate slot 65 is generally narrower and is not uniform in width.
  • the arcuate slot 65 has two relatively wide and generally stepped flow openings, or notches, defining two channels 69 at either end of the arcuate slot 65.
  • the arcuate slot 65 tapers as one proceeds from the channels 69 to the middle of the arcuate slot 65.
  • a wall 77 is disposed in and extends through much of the body of the valve sleeve 64 and divides the slot 65 into two relatively equal arcuate halves. Each arcuate half of the slot 65 defines nearly 90 degrees.
  • a step 75 within the body of the valve sleeve 64 increases the width of the arcuate slot 65 as fluid proceeds axially from the bottom surface to the top surface.
  • the bottom surface acts as an inlet for fluid flowing through the valve sleeve 64
  • the top surface acts as an outlet for fluid exiting the valve sleeve 64.
  • the interior of the valve sleeve 64 defines two chambers 79 (separated by the divider wall 77) for fluid flowing through the valve sleeve 64.
  • the outlet has a larger cross-sectional area than the inlet, causing the fluid to expand and the fluid velocity to be reduced as it flows through the valve sleeve 64.
  • the divider wall 77 prevents fluid flowing through one chamber from entering the other chamber, which would otherwise disrupt an edge of the rectangular irrigation pattern.
  • arcuate slot 65 is described above and shown in FIGS. 3-6, but it should be evident that the precise shape and dimensions of the arcuate slot 65 may be modified to create other irrigation patterns and coverage areas.
  • the shape and dimension of the notch 69 at one or both ends of the slot 65 may be modified, such as by enlarging the notch 69 or by changing the orientation or dimensions of the notch 69. Elimination of the enlarged notch 69 entirely may result in a more triangular irrigation pattern.
  • the degree of tapering of the slot 65 may be modified or the tapering may be reversed such that the middle of the slot 65 is wider than points near the ends. Slots having a uniform width generally result in irrigation areas that are substantially arcuate in coverage.
  • the slot 65 may be designed in numerous ways with a non-uniform width, thereby resulting in substantially polygonal irrigation areas.
  • the outer perimeter of the valve sleeve 64 also includes a feedback feature to aid the user in setting the nozzle 10 to three different positions (left strip, right strip, and side strip), as explained further below.
  • the feedback feature may be a boss 81 that extends radially outward from the outer circumference and that includes a recess or notch 83 in the boss 81.
  • the recess 83 receives a portion of the nozzle housing 62 to allow a user to feel (they“click” together) that the user has adjusted the valve sleeve 64 to a desired strip setting.
  • the nozzle housing 62 includes a cylindrical recess 85 that receives and supports the valve sleeve 64 therein.
  • the nozzle housing 62 has a central hub 87 that defines a central bore 61 that receives the shaft 34, which further supports the valve sleeve 64.
  • the central hub 87 defines a second arcuate slot 67 extending axially through the body of the nozzle housing 62 that cooperates with the first arcuate slot 65 of the valve sleeve 64.
  • the valve sleeve 64 may be rotated so that the first and second arcuate slots 65 and 67 are aligned with respect to one another or staggered some amount with respect to one another.
  • the second arcuate slot 67 also extends nearly 180 degrees about the central bore 61 and is divided by a wall 68. Unlike the first arcuate slot 65, however, it has a fairly uniform width as one proceeds axially from its bottom surface to its top surface.
  • the nozzle housing 62 has a circumferential ledge 89 to allow the boss 81 of the valve sleeve 64 to ride therein.
  • the ledge 89 preferably does not extend along the entire circumference but extends approximately 270 degrees about the circumference.
  • An arcuate wall 73 prevents clockwise and counterclockwise rotation of the valve sleeve 64 beyond two predetermined end positions.
  • the nozzle housing 62 also preferably includes at least three inwardly directed detents 91 located just above the ledge 89.
  • the detents 91 are positioned roughly equidistantly from one another (preferably about 90 degrees from one another) so that a detent can click into position in the recess 83 of the boss 81 as the valve sleeve 64 is rotated.
  • these three settings correspond to left strip, right strip, and side strip irrigation.
  • the first and second arcuate slots 65 and 67 are oriented with respect to one another to allow left strip, right strip, and side strip irrigation.
  • FIGS. 7A-C and 8A-C show the alignment of the valve sleeve 64 and nozzle housing 62 in different strip settings when viewed from above.
  • the valve sleeve 64 and nozzle housing 62 are in a side strip setting, in which the middle detent 91 of the nozzle housing 62 is received within the recess 83.
  • the nozzle 10 is at the midpoint of the top leg of a rectangular irrigation pattern.
  • This alignment creates a side strip pattern through the use of two channels 69 at either end of the arcuate slot 65 that taper as one proceeds towards the midpoint of the arcuate slot 65.
  • the channels 69 allow a relatively large stream of fluid to be distributed laterally to the left and right sides of the figure.
  • the tapering of the arcuate slot 65 means the slot 65 is relatively narrow at the bottom of the figure, which reduces the radius of throw in that direction.
  • the resulting irrigation pattern is one in which a substantially large amount of fluid is directed laterally while a relatively small amount is directed in a downward direction, thereby resulting in a substantially rectangular irrigation pattern with the nozzle 10 at the midpoint of the top horizontal leg (FIG. 7D).
  • valve sleeve 64 and nozzle housing 62 are in a right strip setting.
  • the valve sleeve 64 has been rotated about 90 degrees counterclockwise from the side strip setting.
  • the user rotates the deflector 22 (in engagement with the valve sleeve 64) about 90 degrees until the user feels the detent 91 click into the recess 83, which indicates the nozzle 10 is now in the right strip setting.
  • the nozzle 10 irrigates a rectangular strip that extends to the right of the nozzle 10 with the longer leg of the rectangle extending in a downward direction (FIG. 7E).
  • valve sleeve 64 has been rotated counterclockwise from the right strip setting until the boss 81 engages the arcuate wall 73, thereby preventing further counterclockwise rotation.
  • the valve sleeve 64 has been rotated about 45 degrees clockwise from the right strip setting.
  • the first and second arcuate slots 65 and 67 are oriented with respect to one another so that only about 45 degrees of the valve 14 is open with the open portion 20 extending from a channel 69 halfway to the divider wall 77.
  • fluid is distributed in an irregularly shaped, generally trapezoidal irrigation area within a 45 degree arcuate span (FIG. 7F).
  • FIGS. 8A-C show the alignment of the valve sleeve 64 and nozzle housing 62 in other settings.
  • the valve sleeve 64 has been rotated clockwise from the last position (the 45 degree setting) until it is once again in a side strip setting, Again, as can be seen in the figure, in this setting, the middle detent 91 of the nozzle housing 62 is received within the recess 83.
  • the side strip irrigation pattern is again shown in Figure 8D.
  • FIG. 8B the valve sleeve 64 and nozzle housing 62 are now in a left strip setting.
  • the valve sleeve 64 has been rotated about 90 degrees clockwise from the side strip setting.
  • the valve sleeve is rotated about 90 degrees until the user feels the detent 91 click into the recess 83, indicating that the nozzle 10 is in the left strip setting.
  • the nozzle 10 irrigates a rectangular area to the left of the nozzle 10 (FIG. 8E).
  • FIGS. 7E and 8E it can be seen that the strips cover different rectangular areas such that rotation of the entire nozzle 10 does not cause these two rectangular areas to completely overlap.
  • valve sleeve 64 has been rotated clockwise from the left strip setting about 45 degrees until the boss 81 engages the arcuate wall 73.
  • the valve sleeve 64 cannot be rotated further in a clockwise direction.
  • this left corner setting only about 45 degrees of the valve 14 is open, and fluid is distributed in an irregularly shaped, generally trapezoidal irrigation area within a 45 degree arcuate span (FIG. 8F).
  • a second preferred form (nozzle 200) is shown in FIG. 9.
  • the general shapes of the arcuate slots 265 and 267 in the nozzle housing 262 and valve sleeve 264 have been switched.
  • the nozzle housing 262 (instead of the valve sleeve 264) has an arcuate slot 265 of non-uniform width.
  • the arcuate slot 265 has a channel 269 at each end of the slot 265, and the slot 265 tapers as one proceeds to a dividing wall 277 in the middle of the slot 265.
  • the arcuate slot 267 in the valve sleeve 264 has a uniform width.
  • the nozzle housing 262 has the arcuate slot 265 that is shaped in a non-uniform manner to provide right strip, left strip, and side strip irrigation.
  • the arcuate slot 265 preferably extends nearly 180 degrees, has two relatively wide and generally stepped flow openings, or notches, defining two channels 269 at each end, and tapers as one proceeds from the channels 269 to the dividing wall 277.
  • the precise shape and dimensions of the arcuate slot 265 may be tailored to create other various substantially polygonal irrigation patterns and coverage areas.
  • the nozzle housing 262 includes a cylindrical recess that receives and supports the valve sleeve 264 therein. It has a central hub 287 that defines a central bore 261 for receiving the shaft 234.
  • the nozzle housing 262 has a circumferential ledge 289 to allow the boss 281 of the valve sleeve 264 to ride therein for adjustment between predetermined settings. It also includes inwardly directed detents 291 to allow a user to rotate the valve sleeve 264 to left strip, right strip, and side strip irrigation settings.
  • the valve sleeve 264 is also shown in FIGS. 10 and 11, and as can be seen, the arcuate slot 267 of the valve sleeve 264 has a uniform width.
  • the arcuate slot 267 preferably has a wall 268 extending partially through the valve sleeve 264 that divides the slot 267 into two generally equal halves. Otherwise, however, the structure and operation of the valve sleeve 264 is similar to that described above for the first embodiment.
  • the valve sleeve 264 has a top surface with teeth 266 for engagement with, and rotation by, corresponding teeth of the deflector 222.
  • the valve sleeve 264 is disposed within the nozzle housing 262 and includes a central bore 251 for receiving the shaft 234.
  • the valve sleeve 264 also preferably includes a boss 281 with a recess or notch 283 in the boss 281 that cooperates with the detents 291 of the nozzle housing 262.
  • the recess 283 receives a detent 291 to allow a user to feel that the user has adjusted the valve sleeve 264 to a desired strip setting when the detent 291“clicks” into the recess 283.
  • the arcuate slots 265 and 267 of the nozzle housing 262 and valve sleeve 264 preferably have the general shape and dimensions shown in FIGS. 10-12 and described as follows.
  • the non-uniform arcuate slot 265 includes two generally equal openings 272 separated by a divider wall 277.
  • the divider wall 277 has a length (h) of about 0.015 inches and a width of about 0.025 inches.
  • the arcuate slot 265 has a variable radial width that decreases as one approaches from each lateral edge 274 to the divider wall 277, and the lateral edge 274 and divider wall edge 275 form a 90 degree angle when extended to intersect one another.
  • each opening 272 has a tapered portion 276 and a stepped end portion 269.
  • Each tapered portion 276 preferably has an inner radius (d) of about 0.090 inches from center C. Center C is located along the axis C-C shown in FIG. 9. As stated above, one edge 275 of each tapered portion formed by the divider wall 277 has a width of about 0.025 inches.
  • the outer radius (e) of each tapered portion 276 is about 0.137 inches but, as shown, the circle defining the outer radius is off center from center C by a distance (f) of about 0.020 inches.
  • Each stepped portion 269 also preferably has an inner radius (d) of about 0.090 inches and an outer radius (g) of about 0.150 inches from center C, such that the lateral edge 274 has a width of about 0.060 inches.
  • the lateral edge 274 is spaced a distance (a) of about 0.015 inches from the y-axis through center C.
  • the stepped portion 269 preferably has a second radial edge 278 that forms a 19.265 degree angle (b) with the lateral edge 274 when both are extended to intersect one another.
  • the arcuate slot 267 of the valve sleeve 264 preferably has a uniform width.
  • the arcuate slot 267 includes two generally equal openings 280 separated by a divider wall 268, and the divider wall 268 has an arcuate length of about 0.017 inches and a radial width of about 0.042 inches.
  • the slot 267 preferably has an inner radius of approximately 0.121 inches centered along the C-C axis, and it has a uniform width of approximately 0.042 inches. The width therefore does not decrease as one proceeds from the lateral edges 282 to the divider wall 268 of the slot 267.
  • a restrictor 293, as shown in FIGS. 9 and 13A is preferably added to nozzle 200 to regulate fluid flow through the nozzle housing 262 and valve sleeve 264.
  • the restrictor 293 is preferably cylindrical in shape so as to be capable of insertion in the central hub 287 of the nozzle housing 262 upstream of the valve sleeve 264.
  • the restrictor 293 preferably includes a lower annular plate 294 with two flow openings 295 therethrough (the flow openings 295 can be seen in FIG. 13A but are not shown in FIG. 9). When the restrictor 293 is disposed within the nozzle housing hub 287, the restrictor 293 blocks flow to the nozzle housing 262, except through the flow openings 295.
  • the restrictor 393 does not have the two flow openings 295. Instead, the lower annular plate 394 has an inner radius that is greater than the outer radius of the cylindrical wall 368 of the nozzle housing 362. In other words, the lower annular plate 294 is spaced from the cylindrical wall 368. This spacing creates an annular gap 397 allowing a reduced amount of fluid to flow upwardly between the plate 394 and wall 368.
  • the result is that the restrictor 293 or 393 reduces the flow into and through the nozzle housing 262 or 362. It has been found that the restrictor 293 or 393 provides a tooling advantage. Without the restrictor 293 or 393, a portion of the arcuate slot in the nozzle housing 262 or 362 would have to be reduced in size to reduce flow (such as by including a relatively narrow bottom surface of the slot, an intermediate step, and a relatively wide top surface of the slot), thereby making tooling of the nozzle housing 262 or 862 more difficult and costly.
  • the flow openings 295, or annular gap 397 reduce fluid flow such that the arcuate slot 265 of the nozzle housing 262 may be relatively wide. It should be evident that other shapes and forms of restrictors may be used so as to reduce the fluid flow.
  • valve sleeve 264 may be adjustable within only about 180 degrees of rotation (and not 270 degrees as described above), and the arcuate wall 273 is extended to block the remaining 180 degrees of rotation, as shown in FIGS. 14A-B.
  • the 45 degree irrigation settings described above have been eliminated, and the arcuate opening is generally adjustable between about 90 and 180 degrees.
  • FIG. 14A shows the nozzle 200 in a side strip setting
  • FIG. 14B the valve sleeve 264 has been rotated counterclockwise about 90 degrees to place the nozzle 200 in a right strip setting.
  • detents 291 corresponding to the right and left strip settings are preferably located near the ends of the arcuate wall 273. It is contemplated that this arrangement may be user friendly by limiting clockwise and counterclockwise movement in certain settings. For example, when the valve sleeve 264 is in a right strip setting, a user can intuitively feel that the valve sleeve 264 may only be rotated in one direction to reach the side strip and left strip settings, rather than permitting the user to rotate the valve sleeve 264 in the wrong direction.
  • nozzle 200 operates in substantially the same manner for left strip, right strip, and side strip irrigation as described above for nozzle 10.
  • the user rotates the valve sleeve 262 clockwise or counterclockwise to switch between left strip, right strip, and side strip settings.
  • nozzle 200 it is the non-uniform width of the arcuate slot of the nozzle housing (rather than the arcuate slot of the valve sleeve) that results in the polygonal area of coverage.
  • the restrictor 293 or 393 and the 180 degree arcuate wall 273 could also be used in conjunction with the first embodiment (nozzle 10).
  • FIG. 15 Another preferred form of a nozzle 400 is illustrated in FIG. 15.
  • the valve sleeve 464 is generally similar in structure to the previously-described valve sleeve 264.
  • the nozzle housing 462 has been modified to include a unitary restrictor portion 493 as part of the housing 464 to reduce upward fluid flow.
  • This restrictor portion 493 provides for a matched precipitation rate of the strip nozzle 400, irrespective of the irrigation setting of the strip nozzle.
  • the precipitation rate of the strip nozzle 400 is the same, regardless of whether the strip nozzle is in a left strip, right strip, or side strip setting, as addressed further below.
  • valve sleeve 464 and nozzle housing 462 may be used generally in nozzle 10 or nozzle 200 and simply replace the valve sleeves, nozzle housings, and restrictors illustrated for those nozzles.
  • valve sleeve 464 is preferably similar to valve sleeve 264.
  • the arcuate slot 467 of the valve sleeve 464 again preferably has a uniform width.
  • the arcuate slot 467 preferably has a wall 468 extending through the valve sleeve 464 that divides the valve sleeve 464 into two generally equal chambers 402 and 404 separated from one another.
  • the top opening of the arcuate slot 467 preferably defines two separate outlets 406 and 408 from the chambers 402 and 404, and, as can be seen in FIG. 17, the edges of the outlets 406 and 408 are preferably rounded.
  • the valve sleeve 464 may include three arcuate cavities 420 (FIG. 18), such as may result from molding the valve sleeve 465, but these cavities 420 do not extend through the entire valve body. Fluid flow only exits the valve sleeve 464 through the outlets 406 and 408 (after flowing into chambers 402 and 404). Again, valve sleeve 464 is operated to adjust the strip nozzle setting in generally the same manner as valve sleeve 264: a user depresses a deflector to engage the valve sleeve 364 via teeth and then rotates the valve sleeve 464 to the desired strip nozzle setting.
  • the structure of the nozzle housing 462 has been modified to include a unitary restrictor portion 493. More specifically, the nozzle housing 462 has two inlets 410 and 412 (in the form of apertures) allowing fluid into two separate and isolated chambers 414 and 416 with each inlet 410 and 412 dedicated to each chamber 414 and 416, respectively. In other words, fluid flowing through one of the inlets 410 and 412 may only flow through one of the chambers 414 and 416 and exit one-half of the arcuate slot 465. In this manner, as addressed further below, the precipitation rate is the same regardless of the strip nozzle setting, i.e., the precipitation rate is matched across different settings.
  • the nozzle housing inlets 410 and 412 are in fluid communication with the nozzle housing chambers 414 and 416 in the central hub 487 to allow fluid to flow through the housing 462 along two separate flow paths.
  • the inlets 410 and 412 are preferably the same shape, i.e., generally arcuate in shape with rounded edges.
  • the inlets 410 and 412 are preferably disposed in an intermediate position beneath housing chambers 414 and 416 to provide a greater flow vector to the more distant end portions of the rectangular irrigation pattern.
  • inlets 410 and 412 may be of other shapes and may be disposed at other positions beneath housing chambers 414 and 416 to achieve a desired irrigation pattern.
  • Fluid flowing through inlet 410 only flows through the chamber 414 and through the half-slot opening 424, and fluid flowing through the other inlet 412 only flows through the other chamber 416 and the other half-slot opening 426.
  • the divider wall 477 extends vertically within the central hub 487, separates the central hub 487 into the two discrete chambers 414 and 416, and prevents fluid flowing through one inlet 410 and 412 from entering the other chamber 414 and 416.
  • the nozzle housing 462 may include a cavity 422, such as may result from molding the nozzle housing 462, but this cavity 422 does not extend through the body of the nozzle housing 462.
  • the central hub 487 includes an annular plate 418 disposed beneath the arcuate slot 465 that blocks upward flow through slot 465, except through the inlets 410 and 412.
  • the central hub 487 further preferably includes ribs 428, but the bottom surface 430 defining the cylindrical recess 485 blocks upward fluid flow between these ribs 428.
  • the structure of the nozzle housing 462 is preferably similar to nozzle housing 262 described above.
  • the arcuate slot 465 is similar in shape to arcuate slot 265 and has a non-uniform width to provide right strip, left strip, and side strip irrigation. More specifically, the arcuate slot 465 preferably extends nearly 180 degrees, has two relatively wide and generally stepped flow openings, or notches, defining two channels 469 at each end, and tapers as one proceeds from the channels 469 to the dividing wall 477.
  • the cylindrical recess 485 receives and supports the valve sleeve 464 therein.
  • the central hub 487 defines a central bore 461 for receiving the shaft 434.
  • the nozzle housing 462 has a circumferential ledge 489 to allow the boss 481 of the valve sleeve 464 to ride therein for adjustment between predetermined settings and includes inwardly directed detents 490, 491, 492 to allow a user to rotate the valve sleeve 464 to side strip, right strip, and left strip irrigation settings, respectively.
  • the detents are generally similar to those shown above for nozzles 10 and 200. (See Figures 10 and 14A-B.) In FIG. 19A, detent 490 (side strip setting) is situated beneath a triangular member 494 formed as part of a molding and manufacturing process.
  • the nozzle 400 is configured to ensure that fluid flowing into one of the nozzle housing inlets 410 and 412 exits through, at most, one of the valve sleeve outlets 406 and 408. (See, for example, flow path shown in FIG. 16.)
  • fluid flowing through inlet 410 will exit outlet 406, and fluid flowing through inlet 412 will exit outlet 408.
  • fluid flowing into inlet 412 will exit outlet 406 (fluid flowing into inlet 410 will be blocked and will not exit valve sleeve 464).
  • fluid flowing into inlet 410 will exit outlet 408 (fluid flowing into inlet 412 will be blocked and will not exit valve sleeve 464).
  • FIGS. 19A-C show a top plan view of the valve sleeve 464 and nozzle housing 462 in the three irrigation settings– side strip, right strip, and left strip settings.
  • fluid flows through both inlets 410 and 412 and through both nozzle housing chambers 414 and 416 and valve sleeve chambers 402 and 404. More specifically, in one flow path, fluid flows through inlet 410, through nozzle housing chamber 414, through valve sleeve chamber 402, and exits valve sleeve outlet 406 (although chambers 414 and 402 are slightly offset radially from one another) (see also FIG. 16).
  • fluid flows through the other inlet 412, through the other nozzle housing chamber 416, through the other valve sleeve chamber 404, and exits the other valve sleeve outlet 408 (although chambers 416 and 404 are slightly offset radially from one another).
  • Chambers 414 and 402 are in fluid communication with one another, while chambers 416 and 404 are in fluid communication with one another.
  • fluid flows into both inlets 410 and 412 and exits both outlets 406 and 408 (although fluid flows along two separate and isolated flow paths).
  • valve sleeve 464 has been rotated clockwise from the side strip setting.
  • this setting in contrast to the side strip setting, only fluid flowing into one of the inlets 412 along one flow path exits the valve sleeve 464.
  • fluid flows through inlet 412, through nozzle housing chamber 416, through the other valve sleeve chamber 402, and exits the other valve sleeve outlet 406.
  • the housing inlet 412/ housing chamber 416 are slightly offset radially from the valve sleeve outlet 406/ valve sleeve chamber 402.
  • Fluid flowing into the other inlet 410 does not exit the valve sleeve 464.
  • the flow has been reduced in half (in contrast to the side strip setting) because only one flow path through one of the inlets 412 is open.
  • the total outlet area has been reduced in half because fluid only flows through one of the two valve sleeve outlets 406. In this manner, the precipitation rate of the right strip setting is matched to that of the side strip setting.
  • the valve sleeve 464 has been rotated counterclockwise from the side strip setting. Again, in this setting (in contrast to the side strip setting), only fluid flowing through one of the inlets 410 along one flow path exits the valve sleeve 464 (but this inlet 410 is different from the one for the right strip setting). More specifically, in this flow path, fluid flows through inlet 410, through nozzle housing chamber 414, through the other valve sleeve chamber 404, and exits the other valve sleeve outlet 408. Again, the flow has been reduced in half (relative to the side strip setting) such that the precipitation rate of the left strip setting has been matched to the right and side strip settings. For nozzle 400, the matched precipitation rate is preferably less than one inch per hour and is preferably about 0.6 inches per hour.
  • the chambers of the valve sleeve 464 and the nozzle housing 462 may be offset radially from one another. More specifically, the inner and outer radiuses of arcuate slot 465 (of the nozzle housing 262) are preferably less than the corresponding inner and outer radiuses of arcuate slot 467 (of the valve sleeve 464) but with sufficient overlap to allow fluid to flow from housing chambers 414 and 416 into valve sleeve chambers 402 and 404.
  • the radial configuration of the arcuate slots 465 and 467 may be arranged to reduce fluid flow to the shorter end of the rectangular irrigation pattern and to increase fluid flow to the longer end of the rectangular irrigation pattern.
  • the restrictor portion 493 provides certain advantages.
  • the restrictor portion 493 includes two nozzle housing inlets 410 and 412 to reduce fluid flow through the housing 462. Further, these inlets 410 and 412 are arranged in a one-to-one correspondence with one or both of the valve sleeve outlets 406 and 408 in order to maintain proportionality in all strip nozzle settings.
  • a further advantage of nozzle 400 is that the restrictor portion 493 is molded as a part of the housing, rather than as a separate part, reducing complexity and cost.
  • the nozzle 10 also preferably includes a radius control valve 125.
  • the radius control valve 125 can be used to selectively set the water radius through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10.
  • a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10.
  • the radius control valve 125 allows the user to set the relative dimensions of the side, left, and right rectangular strips.
  • the nozzle 10 irrigates a 5 foot by 30 foot side strip area and a 5 foot by 15 foot left and right strip area, when the radius control valve 14 is fully open. The user may then adjust the valve 14 to reduce the throw radius, which decreases the size of the rectangular area being irrigated but maintains the proportionate sizes of the legs of the rectangle.
  • the radius control valve structure preferably includes a nozzle collar 128 and a flow control member 130.
  • the nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130.
  • the flow control member 130 also engages the nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below. In this manner, rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from an inlet 134.
  • the throw radius is reduced.
  • the axial movement of the flow control member 130 towards the inlet 134 increasingly pinches the flow through the inlet 134.
  • the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
  • the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder.
  • the nozzle collar 128 preferably also includes an outer wall 124 having an external grooved surface for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 124 causes rotation of the entire nozzle collar 128.
  • the nozzle collar 128 is coupled to the flow control member 130 (or throttle body).
  • the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub defining a central bore 152.
  • the flow control member 130 has an external surface with two thin tabs 151 extending radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128.
  • the tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C.
  • certain engagement surfaces are shown in the preferred embodiment, it should be evident that other engagement surfaces, such as threaded surfaces, could be used to cause the simultaneous rotation of the nozzle collar 128 and flow control member 130.
  • the flow control member 130 is coupled to the nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with an externally threaded hollow post 158 at the lower end of the nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134.
  • threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
  • the nozzle housing 62 preferably includes an outer cylindrical wall 160 joined by spoke-like ribs 162 to an inner cylindrical wall 164.
  • the inner cylindrical wall 164 preferably defines the bore 61 to accommodate insertion of the shaft 34 therein.
  • the inside of the bore 61 is preferably splined to engage a splined surface 35 of the shaft 34 and fix the shaft against rotation.
  • the lower end forms the external threaded hollow post 158 for insertion in the bore 152 of the flow control member 130, as discussed above.
  • the ribs 162 define flow passages 168 to allow fluid flow upwardly through the remainder of the nozzle 10.
  • a user may rotate the outer wall 140 of the nozzle collar 128 in a clockwise or counterclockwise direction.
  • the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to allow rotation of the nozzle collar outer wall 140.
  • the nozzle collar 128, flow control member 130, and nozzle housing 62 are oriented and spaced to allow the flow control member 130 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134.
  • the flow control member 130 preferably has a helical bottom surface 170 for engagement with a valve seat 172 (preferably having a helical top surface).
  • Rotation in a counterclockwise direction results in axial movement of the flow control member 130 toward the inlet 134. Continued rotation results in the flow control member 130 advancing to the valve seat 172 formed at the inlet 134 for blocking fluid flow.
  • the dimensions of the radial tabs 151 of the flow control member 130 and the splined internal surface 132 of the nozzle collar 128 are preferably selected to provide over-rotation protection. More specifically, the radial tabs 151 are sufficiently flexible such that they slip out of the splined recesses upon over-rotation. Once the inlet 134 is blocked, further rotation of the nozzle collar 128 causes slippage of the radial tabs 151, allowing the collar 128 to continue to rotate without corresponding rotation of the flow control member 130, which might otherwise cause potential damage to nozzle components.
  • the minimum arcuate setting has been set to 45 and 90 degrees. It should be evident that other minimum and maximum arcuate settings may be designed, as desired. It should also be evident that the direction of rotation of the outer wall 140 for axial movement of the flow control member 130 can be easily reversed, i.e., from clockwise to counterclockwise or vice versa.
  • the nozzle 10 illustrated in FIGS. 2-4 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown).
  • the nozzle base 174 and nozzle housing 62 are preferably attached to one another by welding, snap-fit, or other fastening method such that the nozzle housing 62 is relatively stationary when the base 174 is threadedly mounted to a riser.
  • the nozzle 10 also preferably includes seal members 184, such as o-rings, at various positions, as shown in FIG. 2, to reduce leakage.
  • the nozzle 10 also preferably includes retaining rings or washers 188 disposed near the bottom end of the shaft 134 for retaining the spring 186.
  • the radius adjustment valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety.
  • the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius.
  • this type of radius adjustment valve 125 is described herein, it is contemplated that other types of radius adjustment valves may also be used.
  • FIGS. 20-27 Another form of a nozzle 10 is shown in FIGS. 20-27.
  • This nozzle 10 is not generally designed and constructed for providing left, right, and/ or side strip irrigation. Instead, as addressed below, nozzle 10 generally uses restrictor elements that are shiftable relative to one another to set a variable arc of water distribution that is adjustable along a continuum to a desired setting.
  • the reference numerals set forth in the discussion below relating to FIGS. 20-27 only apply to the embodiment shown in FIGS. 20-27. Reference numerals from other embodiments (FIGS. 1-19 and FIGS. 28-34) do not apply to this embodiment (FIGS. 20-27) or vice versa.
  • the nozzle 10 possesses an arc adjustability capability that allows a user to generally set the arc of water distribution to a desired angle.
  • the arc adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment valve 14.
  • the nozzle 10 also preferably includes a radius control feature. The radius control feature is operated by rotating an outer wall portion of the nozzle 10, as described further below.
  • the user depresses the deflector 22 to directly engage and rotate one of the two nozzle body portions that forms the valve 14 (i.e., valve sleeve 64).
  • the valve 14 preferably operates through the use of three or more restrictor elements to define an arcuate slot 20.
  • the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14.
  • the shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces.
  • the sprinkler head 10 also may optionally use a spring (not shown) mounted near the bottom end of the shaft 34 to urge the three restrictor elements against one another. More specifically, the spring may operate on the shaft 34 to urge the shaft downwardly, which, in turn, urges the first restrictor element downwardly against the other two restrictor elements.
  • a spring By using a spring to maintain a forced engagement between the restrictor elements, there is a reduced likelihood that the restrictor elements will become disengaged from one another during irrigation in response to upward fluid flow through the nozzle body 16.
  • mounting the spring at one end of the shaft 34 results in a lower cost of assembly.
  • the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown).
  • water under pressure is delivered through the riser to a nozzle body 16.
  • the water preferably passes through an inlet 134 with an adjustable radius control feature that regulates the amount of fluid flow through the nozzle body 16.
  • the water is then directed through an arcuate slot 20 that is generally adjustable between about 90 and 270 degrees and controls the arcuate span of water distributed from the nozzle 10. Water is directed generally upwardly through the arcuate slot 20 to produce one or more upwardly directed water jets that impinge the underside surface of the deflector 22 for rotatably driving the deflector 22.
  • the rotatable deflector 22 has an underside surface that is contoured to deliver a plurality of fluid streams generally radially outwardly therefrom through an arcuate span.
  • the underside surface of the deflector 22 preferably includes an array of spiral vanes 24.
  • the spiral vanes 24 subdivide the water jet or jets into the plurality of relatively small water streams which are distributed radially outwardly therefrom to surrounding terrain as the deflector 22 rotates.
  • the vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles.
  • the upwardly directed water jet or jets impinge upon the lower or upstream segments of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10.
  • a deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
  • the deflector 22 defines a bore 36 through which a shaft 34 extends.
  • the lower end of the bore includes circumferentially-arranged, downwardly-protruding teeth 37.
  • these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64.
  • This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14 (without the need for a rotating shaft).
  • the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14 (without the need for rotating the shaft).
  • the deflector 22 also may include a knurled external surface about its upper perimeter to provide for better gripping by a user making an arc adjustment.
  • the deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22.
  • the speed control brake includes a brake pad 30 disposed between a first brake member (friction disk 28) and a second brake member (seal retainer 32).
  • the friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation.
  • the seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28.
  • the nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28.
  • a speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used.
  • the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
  • the deflector 22 is supported for rotation by shaft 34.
  • Shaft 34 lies along and defines a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34.
  • the shaft 34 extends through the bore 36 in the deflector 22 and through bores 38, 40, and 42 defined by the friction disk 28, brake pad 30, and seal retainer 32, respectively.
  • a cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
  • variable arc capability of nozzle 10 results from the interaction of three restrictor elements of the nozzle body 16 (nozzle housing 62, intermediate plate 63, and valve sleeve 64). More specifically, as shown in FIGS. 24 and 25, the nozzle housing 62, intermediate plate 63, and the valve sleeve 64 each define arcuate flow apertures.
  • the valve sleeve 64 may be rotatably adjusted with respect to the intermediate plate 63 and nozzle housing 62 to adjust the length of arcuate slot 20.
  • the valve sleeve 64 is coupled to the intermediate plate 63 to allow movement of the intermediate plate 63.
  • the restrictor elements may be adjusted so that they are aligned with one another to allow a maximum arc of distribution or may be aligned so that they are staggered with respect to one another to allow a minimum arc of distribution.
  • the arcuate slot 20 may be adjusted to any desired setting between 90 degrees and 270 degrees of water distribution arc by the user through push down and rotation of the deflector 22.
  • fluid flow through the arcuate slot 20 is not completely obstructed, but instead, the flow apertures of the restrictor elements are oriented so that each flow aperture includes an open 90 degree portion extending axially through all three restrictor elements.
  • the three restrictor elements 50, 60, and 70 each define a central bore 51, 61, and 71 respectively, and are axially retained on the shaft 34 through these central bores 51, 61, and 71.
  • Elements 50 and 60 are rotatable about the shaft 34 for selectively varying the water distribution arc, while the nozzle housing 62 is fixed against rotation.
  • the restrictor elements 50, 60, and 70 are stacked on top of one another and are shiftable with respect to one another so that flow apertures 55, 65, and 75 can be adjusted to change the size of an arcuate opening 80 through the valve 14.
  • the first restrictor element 50 has a generally disk-like profile with a central bore 51.
  • the valve sleeve 64 has teeth 66 arranged circumferentially on its top surface for interlocking engagement with the corresponding deflector teeth 37, whereby the first restrictor element 50 is rotatable with the deflector 22.
  • the first restrictor element 50 preferably is stacked on top of the second and third restrictor elements 60 and 70.
  • the first restrictor element 50 defines an arcuate flow aperture 55 that may be shifted with respect to the flow apertures defined by the other restrictor elements 60 and 70, as described below.
  • the arcuate flow aperture 55 through the first restrictor element 50 extends about the bore 51.
  • the arcuate flow aperture 55 extends for approximately 270 degrees, or three-fourths, about the bore 51, while the remaining 90 degrees, or one-fourth, is obstructed.
  • a boss 56 protrudes downwardly from the bottom surface of the first restrictor element 50 for coupling to and engagement with the second restrictor element 60.
  • the second restrictor element 60 is also roughly disk-shaped and is positioned in a coupled relationship with the first and third restrictor elements 50 and 70.
  • the second restrictor element 60 preferably is sandwiched between the first element 50 and the third element 70.
  • the second restrictor element 60 defines a guiding slot 68, preferably extending in an arc of about 90 degrees, for reception of the boss 56 such that rotation of the first restrictor element 50 may cause rotation of the second restrictor element 60.
  • the second restrictor element 60 also defines an arcuate flow aperture 65, which extends about 270 degrees, or three-fourths, of the way around the bore 61 with the remaining section obstructed.
  • Another boss 66 protrudes downwardly from the second restrictor element 60 for coupling to and engagement with the third restrictor element 70.
  • the third restrictor element 70 is part of the nozzle housing 62, which has an internal surface 63 that supports the other two restrictor elements 50 and 60.
  • the internal surface 63 is disposed beneath the first and second restrictor elements 50 and 60 and is positioned in a coupled relationship with the second element 60.
  • the flow aperture 75 extends approximately 270 degrees, or three fourths, of the way about the bore 71.
  • the third restrictor element 70 defines a guiding slot 78, preferably extending in an arc of about 90 degrees, for reception of the boss 66 of the second restrictor element 60.
  • the restrictor element 70 does not rotate and acts as a stop to prevent further rotation of the deflector 22 and other restrictor elements 50 and 60.
  • the arcuate flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are each radially located at the same distance from the axis of the shaft 34.
  • the three restrictor elements 50, 60, and 70 cooperate and are shiftable to form a collective and variable flow opening 80 that is adjustable between maximum and minimum arcuate settings.
  • the flow opening 80 is adjustable between a maximum setting of about 270 degrees (about three-fourths) and a minimum setting of approximately 90 degrees.
  • the orientation of the three restrictor elements 50, 60, and 70 with respect to each other, i.e., the minimum and maximum settings of the arc adjustment valve 14, is controlled by rotation of the deflector 22.
  • rotation of the deflector 22 results in rotation of the first restrictor element 50 about the shaft 34.
  • the boss 56 of the first restrictor element 50 moves within the guiding slot 68 of the second restrictor element 60.
  • the boss 56 engages an edge of the slot 68 when the first restrictor element 50 is rotated in one direction, i.e., clockwise, and engages another edge of the slot 68 when the first restrictor element 50 is rotated in the opposition direction, i.e., counterclockwise.
  • the boss 66 of the second restrictor element 60 moves within guiding slot 78 of the third restrictor element, and edges of the slot 78 prevent further rotation of the first and second restrictor elements 50 and 60.
  • the first restrictor element 50 has a limited range of rotational motion before the boss 56 engages the forward edge of the guiding slot 68 and causes the second restrictor element 60 to rotate.
  • the second restrictor element 60 has a limited range of rotational motion before the boss 66 and the forward edge of guiding slot 78 engage.
  • the third restrictor element 70 is preferably fixed against rotation, thereby preventing further rotation of the restrictor elements when boss 66 and the forward edge of guiding slot 78 engage.
  • the deflector 22 may then be rotated in a counterclockwise direction until boss 66 and the rearward edge of guiding slot 78 engage to prevent further rotation.
  • rotation of the deflector 22 allows a user to adjust the arc adjustment valve 14 anywhere between the minimum and maximum arcuate settings, as desired, and to thereby adjust the arc of water distribution of the nozzle 10.
  • the restrictor elements 50, 60, and 70 may be designed to cooperate with one another in a number of ways other than through the specific use of the bosses 56 and 66 and guiding slots 68 and 78 shown in FIGS. 24 and 25, such as through the use of cooperating grooves, slots, catches, etc.
  • FIG. 26 shows the valve 14 in a minimum arcuate setting, in which the flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are staggered. They provide a minimum of overlap to allow a minimum arcuate flow opening and block most of the upward fluid flow.
  • the flow opening 80 is approximately at 90 degrees.
  • FIG. 27 shows the valve 14 in the maximum arcuate setting, in which the flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are aligned. They overlap one another completely, or nearly completely, to allow the maximum arcuate flow opening 80.
  • the flow opening 80 is at approximately 270 degrees.
  • An advantage of the arc adjustment valve 14 is increased flexibility in the arc of distribution.
  • Other arc adjustment valves can only be adjusted between a limited set of discrete arc positions, such as 0 degrees, 90 degrees, 180 degrees, and 270 degrees.
  • this arc adjustment valve 14 can be adjusted along a continuum between minimum and maximum positions, or in this form, from about 90 to 270 degrees.
  • the variability of the water distribution arc may be increased by adding additional restrictor elements.
  • additional restrictor elements For example, four cooperating restrictor elements may be used, each having a bore, shutter, and an arcuate flow aperture. Each flow aperture extends approximately 288 degrees, or four-fifths, of the way about the central hub, and each guiding slot extends about 72 degrees, or one-fifth, of the way about the central hub.
  • the restrictor elements preferably cooperate with one another through the use of appropriately positioned bosses and guiding slots, in similar fashion to that described above.
  • Rotation of the deflector allows adjustment of the cooperating four restrictor elements between a minimum arcuate position of about 72 degrees (where the flow apertures are staggered to block most of the fluid flow) and a maximum arcuate position of about 288 degrees (where the flow apertures are all aligned with one another).
  • each restrictor element has a shutter that extends approximately 1/ (n+1) of the way about the hub to obstruct the opening of the arc adjustment valve.
  • the arcuate opening of the valve may be adjusted between a maximum arc setting of 360 * n/ (n + 1), where the shutters overlay one another completely, and a minimum arc position of 360/ (n+1), where the shutters are staggered with respect to one another.
  • Guiding slots preferably extend in an arc of 360/ (n+1) degrees.
  • Restrictor elements may be added, as desired, depending on the costs and benefits resulting from the use of such additional elements.
  • the nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66.
  • the legs 72 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 70 when the legs 72 are extended.
  • the radius of curvature of the rounded apex 70 is preferably about 0.010 inches.
  • valve sleeve 64 When the valve sleeve 64 has been rotated to form the open arcuate slot 20, water passes through the arcuate slot 20. Water exits the slot 20 and impinges upon the deflector 22 causing rotation and distribution of water through an arcuate span determined by the angle of the arcuate slot 20.
  • the valve sleeve 64 may be adjusted to increase or decrease the angle and thereby change the arc of the water distributed by the nozzle 10, as desired.
  • the nozzle 10 also preferably includes a radius control valve 125.
  • the radius control valve 125 can be used to selectively set the water radius reduction through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10.
  • a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10.
  • the radius control valve structure preferably includes a nozzle collar 128, a flow control member 130, and the hub portion 140 of the nozzle housing 62.
  • the nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130.
  • the flow control member 130 also engages the hub portion 140 of the nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below. In this manner, rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from a valve seat 172.
  • the throw radius is reduced.
  • the axial movement of the flow control member 130 towards the valve seat 172 increasingly pinches the flow through the inlet 134.
  • the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
  • the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder.
  • the nozzle collar 128 preferably also includes an outer wall 141 having an external grooved surface 142 for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 141 causes rotation of the entire nozzle collar 128.
  • the nozzle collar 128 is coupled to a flow control member 130.
  • the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub 150 defining a central bore 152.
  • the flow control member 130 has an external surface with two thin tabs 151 projecting radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128.
  • the tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C.
  • the flow control member 130 is coupled to the hub portion 140 of the nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with an externally threaded hollow post 158 at the lower end of the nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134.
  • threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
  • the nozzle housing hub portion 140 preferably includes an outer cylindrical wall 160 joined by spoke-like ribs 162 to an inner cylindrical wall 164.
  • the inner cylindrical wall 164 preferably defines the bore 71 through which the shaft 34 extends.
  • the lower end forms the external threaded hollow post 158 for engagement with the bore 152 of the flow control member 130, as discussed above.
  • the ribs 162 define flow passages 168 to allow fluid flow upwardly through the remainder of the nozzle 10.
  • a user may rotate the outer wall 141 of the nozzle collar 128 in a clockwise or counterclockwise direction.
  • the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to provide access to the nozzle collar outer wall 141 for manual rotation of the nozzle collar 128.
  • the nozzle collar 128, flow control member 130, and nozzle housing hub portion 140 are oriented and spaced to allow the flow control member 130 and hub portion 140 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134.
  • the flow control member 130 preferably has a helical bottom surface 170 for engagement with the valve seat 172 (preferably having a helical top surface).
  • the minimum arcuate setting has been set to 90 degrees. It should be evident that other minimum and maximum arcuate settings may be designed, as desired. It should also be evident that the direction of rotation of the outer wall 141 for axial movement of the flow control member 130 can be easily reversed, i.e., from clockwise to counterclockwise or vice versa, such as by reversing the threading.
  • the nozzle 10 illustrated in FIGS. 21-23 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown).
  • the nozzle base 174 and nozzle housing 62 are preferably attached to one another by gluing, welding, snap-fit, or other fastening method such that the nozzle housing 62 is relatively stationary when the base 174 is threadedly mounted to a riser.
  • the nozzle 10 also preferably includes seal members 184, such as o-rings, at the top of the internal threading 176 of the nozzle base 174 and between the nozzle collar 128 and nozzle housing 62 to reduce leakage when the nozzle 10 is threadedly mounted on the riser and to reduce the friction when the nozzle collar 128 is rotated.
  • seal members 184 such as o-rings
  • the nozzle 10 also preferably includes a retaining ring 188 disposed about the bottom end of the shaft 134.
  • the radius control valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety.
  • the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius.
  • this type of radius control valve 125 is described herein, it is contemplated that other types of radius control valves may also be used.
  • FIGS. 28-34 Another alternative form of a nozzle 10 is illustrated in FIGS. 28-34.
  • the nozzle 10 also allows a user to set a variable arc of water distribution that is adjustable along a continuum to a desired setting.
  • this nozzle 10 includes a valve body (valve sleeve 64) having flow channels such that rotation of the valve body exposes an increasing number of flow channels corresponding to a larger arc of water distribution.
  • the reference numerals set forth in the discussion below relating to FIGS. 28-34 only apply to the embodiment shown in FIGS. 28-34. Reference numerals from other embodiments (FIGS. 1-27) do not apply to this embodiment (FIGS. 28-34) or vice versa.
  • the nozzle 10 possesses an arc adjustability capability that allows a user to generally set the arc of water distribution to a desired angle.
  • the arc adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment valve 14.
  • the nozzle 10 also preferably includes a radius control feature. The radius control feature is operated by rotating an outer wall portion of the nozzle 10, as described further below.
  • the user depresses and rotates the deflector 22 to directly actuate the arc adjustment valve 14, i.e., to adjust the arc setting of the valve.
  • the user depresses the deflector 22 to directly engage and rotate one of the two nozzle body portions that forms the valve 14 (e.g., valve sleeve 64).
  • the valve 14 preferably operates through the use of a segmented valve body (e.g., valve sleeve 64) having segments of different lengths disposed circumferentially about the valve body.
  • the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14.
  • the shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces.
  • the nozzle 10 makes use of the segmented valve body in conjunction with a second valve body (e.g., an upper housing 65) to set the water distribution arc.
  • a second valve body e.g., an upper housing 65
  • the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown). In operation, water under pressure is delivered through the riser to a nozzle body 16.
  • the water preferably passes through an inlet 134 with an adjustable radius control feature that regulates the amount of fluid flow through the nozzle body 16.
  • the water is then directed through segments within an arcuate setting that is generally adjustable between about 0 and 360 degrees and controls the arcuate span of water distributed from the nozzle 10.
  • Water is directed generally upwardly along the segments to produce one or more upwardly directed water jets that impinge the underside surface of the deflector 22 for rotatably driving the deflector 22.
  • the rotatable deflector 22 has an underside surface that is contoured to deliver a plurality of fluid streams generally radially outwardly therefrom through an arcuate span.
  • the underside surface of the deflector 22 preferably includes an array of spiral vanes 24.
  • the spiral vanes 24 subdivide the water jet or jets into the plurality of relatively small water streams which are distributed radially outwardly therefrom to surrounding terrain as the deflector 22 rotates.
  • the vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles.
  • the upwardly directed water jet or jets impinge upon the lower or upstream portions of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10.
  • a deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
  • the deflector 22 defines a bore 36 through which a shaft 34 extends.
  • the lower end of the bore includes circumferentially-arranged, downwardly-protruding teeth 37.
  • these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64.
  • This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14 (without the need for a rotating shaft).
  • the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14 (without the need for rotating the shaft).
  • the deflector 22 also may include a knurled external surface about its upper perimeter to provide for better gripping by a user making an arc adjustment.
  • the deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22.
  • the speed control brake includes a brake pad 30 disposed between a first brake member (friction disk 28) and a second brake member (seal retainer 32).
  • the friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation.
  • the seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28.
  • the nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28.
  • a speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used.
  • the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
  • the deflector 22 is supported for rotation by shaft 34.
  • Shaft 34 lies along and defines a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34.
  • the shaft 34 extends through the bore 36 in the deflector 22 and through bores 38, 40, and 42 defined by the friction disk 28, brake pad 30, and seal retainer 32, respectively.
  • a cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
  • the arc adjustment valve 14 preferably includes a valve sleeve 64 (threadedly mounted on a lower housing 62) that engages an upper housing 65 for setting the water distribution arc.
  • the valve sleeve 64 includes a central hub 100 defining a bore 102 therethrough for insertion of a portion of the lower housing 62. More specifically, the valve sleeve 64 has a generally cylindrical shape with a threaded internal surface defining the bore 102 for engagement with a threaded hollow post 61 of the lower housing 62.
  • the upper surface of the valve sleeve 64 forms teeth 66 for engagement with the deflector teeth 37.
  • valve sleeve 64 rotates and move axially.
  • the valve sleeve 64 moves down along the threading of the post 61, with the maximum amount of axial movement preferably corresponding to one thread pitch.
  • the valve sleeve 64 moves up along the threading of the post 61, again with the maximum amount of axial movement preferably corresponding to one thread pitch.
  • Either or both of the valve sleeve 64 and lower nozzle housing 62 may include features, such as stops, to limit rotation of the valve sleeve 64.
  • the valve sleeve 64 may include a stop in its internal threading to limit rotation of the valve sleeve 64 to one revolution.
  • the lower nozzle housing 62 may include a stop in its external threading to limit rotation of the valve sleeve 64.
  • stops may be used to limit the arcuate setting of the valve 14 between a minimum arcuate setting and a maximum arcuate setting. For instance, it may be desirable to establish a minimum arcuate setting because fluid flow at too low an arcuate setting may not provide sufficient force to cause rotation of the deflector 22 and may cause the nozzle 10 to stall.
  • the valve sleeve 64 further includes an outer surface 70 with segments 73, or grooves, disposed circumferentially about the outer surface 70. These segments 73 define flow passages for fluid directed upwardly through the nozzle body 16.
  • the segments 73 extend in an axial direction and have different lengths. More specifically, the segments 73 are each indented relative to the outer surface 70 and have lower ends that are each at an incrementally lower position as one moves circumferentially about the valve sleeve 64.
  • the axial positioning of the segments 73 determine the size of the arc, as described further below.
  • the valve sleeve 64 operates in conjunction with the upper housing 65 to set the water distribution arc.
  • the upper housing 65 includes an outer surface 74 defining a pair of diametrically opposed cut-outs 76 to provide access to a user for manually rotating the nozzle collar 128 for radius control, as described further below.
  • the upper housing 65 preferably includes a cylindrical wall 160 that defines a bore 71 to accommodate insertion of the valve sleeve 64 therein.
  • the cylindrical wall 160 tapers inwardly to form a neck segment 78, which, in turn, engages the valve sleeve outer surface 70.
  • the upper housing 65 also includes an upper portion 80 that flares outwardly.
  • the axial position of the valve sleeve 64 relative to the neck 78 determines the open arcuate portion of the valve 14. More specifically, the valve sleeve 64 moves axially such that the bottom of the neck 78 is disposed either above or below the bottom closed ends 82 of the segments 73. If the bottom of the neck 78 is below the bottom ends 82 of all of the segments 73, upward flow of water through the segments 73 (flow passages) is completely blocked. In contrast, if the bottom of the neck 78 is above the bottom ends 82 of all of the segments 73, fluid can flow into and through all of the segments 73 (flow passages).
  • a user may set an intermediate arcuate setting by rotating the valve sleeve 64 such that the bottom of the neck 78 is above the bottom ends 82 of some of the segments 73 but is below the bottom ends 82 of other segments 73.
  • this intermediate setting fluid flows upwardly within only the exposed segments 73 (flow passages).
  • the user depresses the deflector 22, causes the deflector and valve sleeve teeth 37 and 66 to engage one another, and rotates the deflector 22 to effect rotation of the valve sleeve 64.
  • the valve sleeve 64 moves axially downwardly and an increasing number of segments 73 are exposed for upward fluid flow (the bottom ends of the segments 73 are below the bottom of the neck 78).
  • the valve sleeve 64 moves axially upwardly and an increasing number of segments are obstructed by the neck 78 (the bottom ends of the segments 73 are above the bottom of the neck 78).
  • a user may adjust the valve 14 to a desired arcuate setting.
  • the bottom ends 82 of the segments 73 are arranged as a series of helical steps as one proceeds circumferentially about the outer surface 70 of the valve sleeve 64. These steps are preferably arranged so as to define a uniform vertical distance between each set of adjacent steps.
  • the bottom ends 82 are preferably arranged so that one rotation of the valve sleeve 64 allows the user to move between a closed position and a fully open position. Accordingly, the threaded pitch of the valve sleeve 64 and lower housing 62 preferably corresponds to the helical pitch defined by the bottom ends 82 of the segments 73.
  • the nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66.
  • the legs 92 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 90 when the legs 92 are extended.
  • the radius of curvature of the rounded apex 90 is preferably about 0.010 inches.
  • valve sleeve 64 When the valve sleeve 64 has been rotated to a desired arcuate setting, water passes along the segments 73 (flow passages). Water then impinges upon the deflector 22 causing rotation and distribution of water through an arcuate span determined by the angle of the arcuate setting.
  • the valve sleeve 64 may be adjusted to increase or decrease the angle and thereby change the arc of the water distributed by the nozzle 10, as desired.
  • the nozzle 10 also preferably includes a radius control valve 125.
  • the radius control valve 125 can be used to selectively set the water radius reduction through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10. Also, a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10.
  • the radius control valve structure preferably includes a nozzle collar 128, a flow control member 130, and the threaded post 158 of the lower nozzle housing 62.
  • the nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130.
  • the flow control member 130 also engages the threaded post 158 of the lower nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below.
  • rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from valve seat 172.
  • the throw radius is reduced.
  • the axial movement of the flow control member 130 towards the valve seat 172 increasingly pinches the flow through the inlet 134.
  • the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
  • the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder.
  • the nozzle collar 128 preferably also includes an outer wall 141 having an external grooved surface 142 for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 141 causes rotation of the entire nozzle collar 128.
  • the nozzle collar 128 is coupled to a flow control member 130.
  • the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub 150 defining a central bore 152.
  • the flow control member 130 has an external surface with two thin tabs 151 projecting radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128.
  • the tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C.
  • certain engagement surfaces are shown in the preferred embodiment, it should be evident that other engagement surfaces, such as threaded surfaces, could be used to cause the simultaneous rotation of the nozzle collar 128 and flow control member 130.
  • the flow control member 130 is coupled to the lower nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with the externally threaded hollow post 158 at the lower end of the lower nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134.
  • threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
  • a user may rotate the outer wall 141 of the nozzle collar 128 in a clockwise or counterclockwise direction.
  • the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to provide access to the nozzle collar outer wall 141 for manual rotation of the nozzle collar 128.
  • the nozzle collar 128, flow control member 130, and nozzle housing hub portion 140 are oriented and spaced to allow the flow control member 130 and hub portion 140 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134.
  • the flow control member 130 preferably has a helical bottom surface 170 for engagement with the valve seat 172 (preferably having a helical top surface).
  • the nozzle 10 illustrated in FIGS. 29-31 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown).
  • the nozzle base 174 and upper nozzle housing 65 are preferably attached to one another by gluing, welding, snap-fit, or other fastening method such that the upper housing 65 is relatively stationary when the base 174 is threadedly mounted to a riser.
  • the lower housing 62 is preferably fastened to upper housing 65.
  • the nozzle 10 also preferably includes seal members 184, such as o-rings, at the top of the internal threading 176 of the nozzle base 174 and between the nozzle collar 128 and upper nozzle housing 65 to reduce leakage when the nozzle 10 is threadedly mounted on the riser and to reduce the friction when the nozzle collar 128 is rotated.
  • seal members 184 such as o-rings
  • the nozzle 10 also preferably includes a retaining ring 188 disposed about the bottom end of the shaft 134.
  • the radius control valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety.
  • the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius.
  • this type of radius control valve 125 is described herein, it is contemplated that other types of radius control valves may also be used.

Abstract

A nozzle is provided having a pattern adjustment valve that may be adjusted to irrigate a substantially rectangular irrigation area. The nozzle may be further adjusted to irrigate three different substantially rectangular irrigation areas. A variable arc nozzle is also provided that includes an arc adjustment valve having elements that cooperate with one another to adjust the valve between a minimum arc position and a maximum arc position. Further, a variable arc nozzle is provided that includes an arc adjustment valve having a segmented valve body with segments of different axial lengths. The valve settings may be selected by pressing down and rotating a deflector to directly actuate the valve. Each nozzle may also include a flow reduction valve that may be adjusted by actuation of an outer wall of the nozzle. Rotation of the outer wall causes a flow control member to move axially to or away from an inlet.

Description

ROTARY NOZZLE CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. Patent Application No. 13/ 828,582, filed on March 14, 2013, which is a continuation-in-part of U.S. Patent Application No. 13/ 560,423, filed on July 27, 2012, and this application also claims the benefit of U.S. Patent Application No. 61/ 681,798, filed on August 10, 2012, and U.S. Patent Application No. 61/ 681,802, filed on August 10, 2012, all four of which are incorporated by reference herein in their entirety. FIELD
[0002] The invention relates to irrigation nozzles and, more particularly, to an irrigation rotary nozzle for distribution of water through an adjustable arc and/ or with an adjustable radius of throw. BACKGROUND
[0003] Nozzles are commonly used for the irrigation of landscape and vegetation. In a typical irrigation system, various types of nozzles are used to distribute water over a desired area, including rotating stream type and fixed spray pattern type nozzles. One type of irrigation nozzle is the rotating deflector or so-called micro-stream type having a rotatable vaned deflector for producing a plurality of relatively small water streams swept over a surrounding terrain area to irrigate adjacent vegetation.
[0004] Rotating stream nozzles of the type having a rotatable vaned deflector for producing a plurality of relatively small outwardly projected water streams are known in the art. In such nozzles, water is directed upwardly against a rotatable deflector having a vaned lower surface defining an array of relatively small flow channels extending upwardly and turning radially outwardly with a spiral component of direction. The water impinges upon this underside surface of the deflector to fill these curved channels and to rotatably drive the deflector. At the same time, the water is guided by the curved channels for projection outwardly from the nozzle in the form of a plurality of relatively small water streams to irrigate a surrounding area. As the deflector is rotatably driven by the impinging water, the water streams are swept over the surrounding terrain area, with the range of throw depending on the amount of water through the nozzle, among other things.
[0005] In rotating stream nozzles and in other nozzles, it is desirable to control the arcuate area through which the nozzle distributes water. In this regard, it is desirable to use a nozzle that distributes water through a variable pattern, such as a full circle, half-circle, or some other arc portion of a circle, at the discretion of the user. Traditional variable arc nozzles suffer from limitations with respect to setting the water distribution arc. Some have used interchangeable pattern inserts to select from a limited number of water distribution arcs, such as quarter-circle or half-circle. Others have used punch-outs to select a fixed water distribution arc, but once a distribution arc was set by removing some of the punch-outs, the arc could not later be reduced. Many conventional nozzles have a fixed, dedicated construction that permits only a discrete number of arc patterns and prevents them from being adjusted to any arc pattern desired by the user.
[0006] Other conventional nozzle types allow a variable arc of coverage but only for a very limited arcuate range. Because of the limited adjustability of the water distribution arc, use of such conventional nozzles may result in overwatering or underwatering of surrounding terrain. This is especially true where multiple nozzles are used in a predetermined pattern to provide irrigation coverage over extended terrain. In such instances, given the limited flexibility in the types of water distribution arcs available, the use of multiple conventional nozzles often results in an overlap in the water distribution arcs or in insufficient coverage. Thus, certain portions of the terrain are overwatered, while other portions may not even be watered at all. Accordingly, there is a need for a variable arc nozzle that allows a user to set the water distribution arc along a substantial continuum of arcuate coverage, rather than several models that provide a limited arcuate range of coverage.
[0007] In many applications, it also is desirable to be able to set the nozzle for irrigating a rectangular area of the terrain. Specialty nozzles have been developed for irrigating terrain having specific geometries, such as rectangular strips, and these specialty nozzles include left strip, right strip, and side strip nozzles. Frequently, however, a user must use a different specialty nozzle for each different type of pattern, i.e., a left strip versus a right strip nozzle. It would be desirable to have one nozzle that can be adjusted to accommodate each of these different geometries. [0008] It is also desirable to control or regulate the throw radius of the water distributed to the surrounding terrain. In this regard, in the absence of a radius adjustment device, the irrigation nozzle will have limited variability in the throw radius of water distributed from the nozzle. The inability to adjust the throw radius results both in the wasteful and insufficient watering of terrain. A radius adjustment device is desired to provide flexibility in water distribution through varying radius pattern, and without varying the water pressure from the source. Some designs provide only limited adjustability and, therefore, allow only a limited range over which water may be distributed by the nozzle.
[0009] Accordingly, a need exists for a variable arc nozzle that can be adjusted to a substantial range of water distribution arcs. Further, there is a need for a specialty nozzle that provides strip irrigation of different geometries and eliminates the need for multiple models. In addition, a need exists to increase the adjustability of the throw radius of an irrigation nozzle without varying the water pressure, particularly for rotating stream nozzles providing a plurality of relatively small water streams over a surrounding terrain area. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a perspective view of an embodiment of a nozzle embodying features of the present invention;
[0011] FIG. 2 is a cross-sectional view of the nozzle of FIG. 1;
[0012] FIGS. 3A and 3B are top exploded perspective views of the nozzle of FIG. 1;
[0013] FIGS. 4A and 4B are bottom exploded perspective views of the nozzle of FIG. 1;
[0014] FIG. 5 is a top plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 1;
[0015] FIG. 6 is a bottom plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 1;
[0016] FIGS. 7A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 1 in a side strip (180 degree), left strip (90 degree) and left corner (45 degree) configuration, respectively;
[0017] FIGS. 7D-F are representational views of the irrigation patterns and coverage areas of the side strip (180 degree), left strip (90 degree) and left corner (45 degree) configuration, respectively; [0018] FIGS. 8A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 1 in a side strip (180 degree), right strip (90 degree) and right corner (45 degree) configuration, respectively;
[0019] FIGS. 8D-F are representational views of the irrigation patterns and coverage areas of the side strip (180 degree), right strip (90 degree) and right corner (45 degree) configuration, respectively;
[0020] FIG. 9 is a cross-sectional view of a second embodiment of a nozzle having a restrictor;
[0021] FIG. 10 is a top plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 9;
[0022] FIG. 11 is a bottom plan view of the unassembled valve sleeve and nozzle housing of the nozzle of FIG. 9;
[0023] FIG. 12 is a top schematic view of the nozzle housing of the nozzle of FIG. 9;
[0024] FIG. 13A is a perspective view of the restrictor of FIG. 9;
[0025] FIG. 13B is a cross-sectional view of an assembled nozzle housing and alternative restrictor;
[0026] FIGS. 14A-B are top plan views of the assembled valve sleeve, nozzle housing, and restrictor of the nozzle of FIG. 9 in a side strip (180 degree) and right strip (90 degree) configuration, respectively;
[0027] FIG. 15 is a cross-sectional view of a third embodiment of a nozzle embodying features of the present invention;
[0028] FIG. 16 is a cross-sectional view of the assembled nozzle housing and valve sleeve of FIG. 15;
[0029] FIG. 17 is a top plan view of the unassembled nozzle housing and valve sleeve of FIG. 15;
[0030] FIG. 18 is a bottom plan view of the unassembled nozzle housing and valve sleeve of FIG. 15;
[0031] FIGS. 19A-C are top plan views of the assembled valve sleeve and nozzle housing of the nozzle of FIG. 15 in a side strip (180 degree), right strip (90 degree), and left strip (90 degree) configuration, respectively; [0032] FIG. 20 is an elevational view of an embodiment of a nozzle embodying features of the present invention;
[0033] FIG. 21 is a cross-sectional view of the nozzle of FIG. 20;
[0034] FIG. 22 is a top exploded perspective view of the nozzle of FIG. 20;
[0035] FIG. 23 is a bottom exploded perspective view of the nozzle of FIG. 20;
[0036] FIG. 24 is a top plan view of the unassembled restrictor elements of the nozzle of FIG. 20;
[0037] FIG. 25 is a bottom plan view of the unassembled restrictor elements of the nozzle of FIG. 20;
[0038] FIG. 26 is a top plan view of the assembled restrictor elements of the nozzle of FIG. 20 with the restrictor elements in a minimum arcuate setting;
[0039] FIG. 27 is a top plan view of the assembled restrictor elements of the nozzle of FIG. 20 with the restrictor elements in a maximum arcuate setting;
[0040] FIG. 28 is a perspective view of an embodiment of a nozzle embodying features of the present invention;
[0041] FIG. 29 is a cross-sectional view of the nozzle of FIG. 28;
[0042] FIG. 30 is a top exploded perspective view of the nozzle of FIG. 28;
[0043] FIG. 31 is a bottom exploded perspective view of the nozzle of FIG. 28;
[0044] FIG. 32 is a top perspective view of the unassembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28;
[0045] FIG. 33 is a bottom perspective view of the unassembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28; and
[0046] FIG. 34 is a cross-sectional view of the assembled valve sleeve and upper nozzle housing of the nozzle of FIG. 28. DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0047] FIGS. 1-4 show a sprinkler head or nozzle 10 that possesses an arc adjustability capability that allows a user to generally set the arc or pattern of water distribution to a desired angle. The arc/ pattern adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment (or pattern adjustment) valve 14. The nozzle 10 also preferably includes a radius adjustment feature, which is shown in FIGS. 1-4, to change the throw radius. The radius adjustment feature is accessible by rotating an outer wall portion of the nozzle 10, as described further below.
[0048] Some of the structural components of the nozzle 10 are similar to those described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and which applications are incorporated herein by reference in their entirety. Also, some of the user operation for arc and radius adjustment is similar to that described in these two applications. Differences are addressed below and can be seen with reference to the figures.
[0049] As described in more detail below, the nozzle 10 allows a user to depress and rotate the deflector 22 to directly actuate the arc adjustment valve 14, i.e., to adjust the arc setting of the valve. The deflector 22 directly engages and rotates one of the two nozzle body portions that form the valve 14 (valve sleeve or pattern plate 64). The valve 14 preferably operates through the use of two valve bodies to define an arcuate opening 20. Although the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14. The shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces.
[0050] As can be seen in FIGS. 1-4, the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown). In operation, water under pressure is delivered through the riser to a nozzle body 16. The water preferably passes through an inlet 134 controlled by a radius adjustment feature that regulates the amount of fluid flow through the nozzle body 16. The water is then directed through an arcuate opening 20 that is generally adjustable between about 45 and 180 degrees and controls the arcuate span of water distributed from the nozzle 10. Water is directed generally upwardly through the arcuate opening 20 to produce one or more upwardly directed water jets that impinge the underside surface of a deflector 22 for rotatably driving the deflector 22.
[0051] The rotatable deflector 22 has an underside surface that is preferably contoured to deliver a plurality of fluid streams generally radially outwardly through an arcuate span. As shown in FIG. 4, the underside surface of the deflector 22 preferably includes an array of spiral vanes 24. The spiral vanes 24 subdivide the water into the plurality of relatively small water streams which are distributed radially outwardly to surrounding terrain as the deflector 22 rotates. The vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles. During operation of the nozzle 10, the upwardly directed water impinges upon the lower or upstream segments of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10. A deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
[0052] The deflector 22 has a bore 36 for insertion of a shaft 34 therethrough. As can be seen in FIG. 4, the bore 36 is defined at its lower end by circumferentially-arranged, downwardly-protruding teeth 37. As described further below, these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64. This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14. Also, the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14. Optionally, the deflector 22 may also include a knurled external surface along its top circumference to provide for better gripping by a user making an arc adjustment.
[0053] The deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22. In one preferred form shown in FIGS. 2-4, the speed control brake includes a friction disk 28, a brake pad 30, and a seal retainer 32. The friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation. The seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28. Water is directed upwardly and strikes the deflector 22, pushing the deflector 22 and seal retainer 32 upwards and causing rotation. In turn, the rotating seal retainer 32 engages the brake pad 30, resulting in frictional resistance that serves to reduce, or brake, the rotational speed of the deflector 22. The nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28. A speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Although the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
[0054] The deflector 22 is supported for rotation by shaft 34. Shaft 34 extends along a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34. As can be seen from FIGS. 2-4, the shaft 34 extends through the bore 36 in the deflector 22 and through aligned bores in the friction disk 28, brake pad 30, and seal retainer 32, respectively. A cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
[0055] A spring 186 mounted to the shaft 34 energizes and tightens the seal of the closed portion of the arc adjustment valve 14. More specifically, the spring 186 operates on the shaft 34 to bias the first of the two nozzle body portions that forms the valve 14 (valve sleeve 64) downwardly against the second portion (nozzle housing 62). By using a spring 186 to maintain a forced engagement between valve sleeve 64 and nozzle housing 62, the sprinkler head 10 provides a tight seal of the closed portion of the arc adjustment valve 14, concentricity of the valve 14, and a uniform jet of water directed through the valve 14. In addition, mounting the spring 186 at one end of the shaft 34 results in a lower cost of assembly. As can be seen in FIG. 2, the spring 186 is mounted near the lower end of the shaft 34 and downwardly biases the shaft 34. In turn, the shaft shoulder 39 exerts a downward force on the valve sleeve 64 for pressed fit engagement with the nozzle housing 62.
[0056] The arc adjustment valve 14 allows the nozzle 10 to function as a left strip nozzle, a right strip nozzle, and a side strip nozzle. As used herein, a left strip refers to a rectangular area to the left of the nozzle, and conversely, a right strip refers to a rectangular area to the right of the nozzle. Further, as used herein, a side strip refers to a rectangular irrigation area in which the nozzle is positioned at the midpoint of one of the legs of the rectangle. [0057] As described further below, the arc adjustment valve 14 may be adjusted by a user to transform the nozzle 10 into a left strip nozzle, a right strip nozzle, or a side strip nozzle, at the user’s discretion. The user adjusts the valve 14 by depressing the deflector 22 to engage a valve body (valve sleeve 64) and then rotating the valve body between at least three different positions. The first position allows the nozzle 10 to function as a left strip nozzle, the second position allows it to function as a right strip nozzle, and the third position allows it to function as a side strip nozzle.
[0058] The valve 14 preferably includes two valve bodies that interact with one another to adjust the strip setting: a rotating valve sleeve 64 and a non-rotating nozzle housing 62. As shown in FIGS. 2-4, the valve sleeve 64 is generally cylindrical in shape and, as described above, includes a top surface with teeth 66 for engagement with corresponding teeth 37 of the deflector 22. When the user depresses the deflector 22, the two sets of teeth engage, and the user may then rotate the deflector 22 to effect rotation of the valve sleeve 64 to set the desired strip of irrigation. The valve sleeve 64 also includes a central bore 51 for insertion of the shaft 34 therethrough.
[0059] The nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66. In one example, as shown in FIG. 5, there are preferably six valve sleeve teeth 66 with each tooth forming the general shape of an isosceles triangle in cross-section with rounded apexes 70. The legs 72 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 70 when the legs 72 are extended. The radius of curvature of the rounded apex 70 is preferably about 0.010 inches. The inner radius of the teeth 66 is about 0.07 inches, and the radial width of each tooth is about 0.051 inches. Thus, the user can continue to rotate the deflector 22 without resulting in increased, and potentially damaging, force on the valve sleeve 64 and nozzle housing 62.
[0060] The valve sleeve 64 further includes an arcuate slot 65 that extends axially through the body of the valve sleeve 64. As can be seen, the arcuate slot 65 preferably extends nearly 180 degrees about the central bore 51 to generally form a semicircle. On the top surface of the valve sleeve 64, the arcuate slot 65 is disposed near the outer circumference (radially outwardly from the teeth 66), and the slot 65 is fairly uniform in width. On the bottom surface of the valve sleeve 64, however, the arcuate slot 65 is generally narrower and is not uniform in width. Instead, on the bottom surface, the arcuate slot 65 has two relatively wide and generally stepped flow openings, or notches, defining two channels 69 at either end of the arcuate slot 65. The arcuate slot 65 tapers as one proceeds from the channels 69 to the middle of the arcuate slot 65. A wall 77 is disposed in and extends through much of the body of the valve sleeve 64 and divides the slot 65 into two relatively equal arcuate halves. Each arcuate half of the slot 65 defines nearly 90 degrees. Further, a step 75 (FIG. 5) within the body of the valve sleeve 64 increases the width of the arcuate slot 65 as fluid proceeds axially from the bottom surface to the top surface.
[0061] The bottom surface acts as an inlet for fluid flowing through the valve sleeve 64, and the top surface acts as an outlet for fluid exiting the valve sleeve 64. The interior of the valve sleeve 64 defines two chambers 79 (separated by the divider wall 77) for fluid flowing through the valve sleeve 64. As can be seen in FIGS. 3-6, the outlet has a larger cross-sectional area than the inlet, causing the fluid to expand and the fluid velocity to be reduced as it flows through the valve sleeve 64. The divider wall 77 prevents fluid flowing through one chamber from entering the other chamber, which would otherwise disrupt an edge of the rectangular irrigation pattern.
[0062] One form of an arcuate slot 65 is described above and shown in FIGS. 3-6, but it should be evident that the precise shape and dimensions of the arcuate slot 65 may be modified to create other irrigation patterns and coverage areas. For example, the shape and dimension of the notch 69 at one or both ends of the slot 65 may be modified, such as by enlarging the notch 69 or by changing the orientation or dimensions of the notch 69. Elimination of the enlarged notch 69 entirely may result in a more triangular irrigation pattern. As an additional example, the degree of tapering of the slot 65 may be modified or the tapering may be reversed such that the middle of the slot 65 is wider than points near the ends. Slots having a uniform width generally result in irrigation areas that are substantially arcuate in coverage. Here, in contrast, it is contemplated that the slot 65 may be designed in numerous ways with a non-uniform width, thereby resulting in substantially polygonal irrigation areas.
[0063] The outer perimeter of the valve sleeve 64 also includes a feedback feature to aid the user in setting the nozzle 10 to three different positions (left strip, right strip, and side strip), as explained further below. The feedback feature may be a boss 81 that extends radially outward from the outer circumference and that includes a recess or notch 83 in the boss 81. As described further below, the recess 83 receives a portion of the nozzle housing 62 to allow a user to feel (they“click” together) that the user has adjusted the valve sleeve 64 to a desired strip setting.
[0064] As shown in FIGS. 2-3, the nozzle housing 62 includes a cylindrical recess 85 that receives and supports the valve sleeve 64 therein. The nozzle housing 62 has a central hub 87 that defines a central bore 61 that receives the shaft 34, which further supports the valve sleeve 64. The central hub 87 defines a second arcuate slot 67 extending axially through the body of the nozzle housing 62 that cooperates with the first arcuate slot 65 of the valve sleeve 64. As explained further below, the valve sleeve 64 may be rotated so that the first and second arcuate slots 65 and 67 are aligned with respect to one another or staggered some amount with respect to one another. Like the first arcuate slot 65, the second arcuate slot 67 also extends nearly 180 degrees about the central bore 61 and is divided by a wall 68. Unlike the first arcuate slot 65, however, it has a fairly uniform width as one proceeds axially from its bottom surface to its top surface.
[0065] The nozzle housing 62 has a circumferential ledge 89 to allow the boss 81 of the valve sleeve 64 to ride therein. The ledge 89 preferably does not extend along the entire circumference but extends approximately 270 degrees about the circumference. When the user rotates the valve sleeve 64, the boss 81 travels along and is guided by the ledge 89. An arcuate wall 73 prevents clockwise and counterclockwise rotation of the valve sleeve 64 beyond two predetermined end positions.
[0066] The nozzle housing 62 also preferably includes at least three inwardly directed detents 91 located just above the ledge 89. The detents 91 are positioned roughly equidistantly from one another (preferably about 90 degrees from one another) so that a detent can click into position in the recess 83 of the boss 81 as the valve sleeve 64 is rotated. As explained further below, these three settings correspond to left strip, right strip, and side strip irrigation. In other words, in these three settings, the first and second arcuate slots 65 and 67 are oriented with respect to one another to allow left strip, right strip, and side strip irrigation. When the user feels a detent 91 click into place in the recess 83 of the boss 81, he or she knows that the nozzle 10 is at the desired strip setting. [0067] FIGS. 7A-C and 8A-C show the alignment of the valve sleeve 64 and nozzle housing 62 in different strip settings when viewed from above. In FIG. 7A, the valve sleeve 64 and nozzle housing 62 are in a side strip setting, in which the middle detent 91 of the nozzle housing 62 is received within the recess 83. In this setting, the nozzle 10 is at the midpoint of the top leg of a rectangular irrigation pattern.
[0068] This alignment creates a side strip pattern through the use of two channels 69 at either end of the arcuate slot 65 that taper as one proceeds towards the midpoint of the arcuate slot 65. The channels 69 allow a relatively large stream of fluid to be distributed laterally to the left and right sides of the figure. The tapering of the arcuate slot 65 means the slot 65 is relatively narrow at the bottom of the figure, which reduces the radius of throw in that direction. The resulting irrigation pattern is one in which a substantially large amount of fluid is directed laterally while a relatively small amount is directed in a downward direction, thereby resulting in a substantially rectangular irrigation pattern with the nozzle 10 at the midpoint of the top horizontal leg (FIG. 7D).
[0069] In FIG. 7B, the valve sleeve 64 and nozzle housing 62 are in a right strip setting. As can be seen in the figure, the valve sleeve 64 has been rotated about 90 degrees counterclockwise from the side strip setting. The user rotates the deflector 22 (in engagement with the valve sleeve 64) about 90 degrees until the user feels the detent 91 click into the recess 83, which indicates the nozzle 10 is now in the right strip setting. In this setting, the nozzle 10 irrigates a rectangular strip that extends to the right of the nozzle 10 with the longer leg of the rectangle extending in a downward direction (FIG. 7E).
[0070] In FIG. 7C, the valve sleeve 64 has been rotated counterclockwise from the right strip setting until the boss 81 engages the arcuate wall 73, thereby preventing further counterclockwise rotation. The valve sleeve 64 has been rotated about 45 degrees clockwise from the right strip setting. As can be seen in the figures, in this position, the first and second arcuate slots 65 and 67 are oriented with respect to one another so that only about 45 degrees of the valve 14 is open with the open portion 20 extending from a channel 69 halfway to the divider wall 77. In this right corner setting, fluid is distributed in an irregularly shaped, generally trapezoidal irrigation area within a 45 degree arcuate span (FIG. 7F).
[0071] FIGS. 8A-C show the alignment of the valve sleeve 64 and nozzle housing 62 in other settings. In FIG. 8A, the valve sleeve 64 has been rotated clockwise from the last position (the 45 degree setting) until it is once again in a side strip setting, Again, as can be seen in the figure, in this setting, the middle detent 91 of the nozzle housing 62 is received within the recess 83. The side strip irrigation pattern is again shown in Figure 8D.
[0072] In FIG. 8B, the valve sleeve 64 and nozzle housing 62 are now in a left strip setting. As can be seen in the figure, the valve sleeve 64 has been rotated about 90 degrees clockwise from the side strip setting. Again, the valve sleeve is rotated about 90 degrees until the user feels the detent 91 click into the recess 83, indicating that the nozzle 10 is in the left strip setting. The nozzle 10 irrigates a rectangular area to the left of the nozzle 10 (FIG. 8E). By comparing FIGS. 7E and 8E, it can be seen that the strips cover different rectangular areas such that rotation of the entire nozzle 10 does not cause these two rectangular areas to completely overlap.
[0073] In FIG. 8C, the valve sleeve 64 has been rotated clockwise from the left strip setting about 45 degrees until the boss 81 engages the arcuate wall 73. The valve sleeve 64 cannot be rotated further in a clockwise direction. In this left corner setting, only about 45 degrees of the valve 14 is open, and fluid is distributed in an irregularly shaped, generally trapezoidal irrigation area within a 45 degree arcuate span (FIG. 8F).
[0074] A second preferred form (nozzle 200) is shown in FIG. 9. In this preferred form, the general shapes of the arcuate slots 265 and 267 in the nozzle housing 262 and valve sleeve 264 have been switched. In other words, in this form, the nozzle housing 262 (instead of the valve sleeve 264) has an arcuate slot 265 of non-uniform width. The arcuate slot 265 has a channel 269 at each end of the slot 265, and the slot 265 tapers as one proceeds to a dividing wall 277 in the middle of the slot 265. In contrast, the arcuate slot 267 in the valve sleeve 264 has a uniform width.
[0075] As can be seen in FIGS. 10 and 11, the nozzle housing 262 has the arcuate slot 265 that is shaped in a non-uniform manner to provide right strip, left strip, and side strip irrigation. The arcuate slot 265 preferably extends nearly 180 degrees, has two relatively wide and generally stepped flow openings, or notches, defining two channels 269 at each end, and tapers as one proceeds from the channels 269 to the dividing wall 277. Again, it should be evident that the precise shape and dimensions of the arcuate slot 265 may be tailored to create other various substantially polygonal irrigation patterns and coverage areas.
[0076] Otherwise, the structure and operation of the nozzle housing 262 is similar to that described above in the first embodiment. The nozzle housing 262 includes a cylindrical recess that receives and supports the valve sleeve 264 therein. It has a central hub 287 that defines a central bore 261 for receiving the shaft 234. The nozzle housing 262 has a circumferential ledge 289 to allow the boss 281 of the valve sleeve 264 to ride therein for adjustment between predetermined settings. It also includes inwardly directed detents 291 to allow a user to rotate the valve sleeve 264 to left strip, right strip, and side strip irrigation settings.
[0077] The valve sleeve 264 is also shown in FIGS. 10 and 11, and as can be seen, the arcuate slot 267 of the valve sleeve 264 has a uniform width. The arcuate slot 267 preferably has a wall 268 extending partially through the valve sleeve 264 that divides the slot 267 into two generally equal halves. Otherwise, however, the structure and operation of the valve sleeve 264 is similar to that described above for the first embodiment. The valve sleeve 264 has a top surface with teeth 266 for engagement with, and rotation by, corresponding teeth of the deflector 222. The valve sleeve 264 is disposed within the nozzle housing 262 and includes a central bore 251 for receiving the shaft 234. The valve sleeve 264 also preferably includes a boss 281 with a recess or notch 283 in the boss 281 that cooperates with the detents 291 of the nozzle housing 262. The recess 283 receives a detent 291 to allow a user to feel that the user has adjusted the valve sleeve 264 to a desired strip setting when the detent 291“clicks” into the recess 283.
[0078] In one example, the arcuate slots 265 and 267 of the nozzle housing 262 and valve sleeve 264 preferably have the general shape and dimensions shown in FIGS. 10-12 and described as follows. The non-uniform arcuate slot 265 includes two generally equal openings 272 separated by a divider wall 277. The divider wall 277 has a length (h) of about 0.015 inches and a width of about 0.025 inches. The arcuate slot 265 has a variable radial width that decreases as one approaches from each lateral edge 274 to the divider wall 277, and the lateral edge 274 and divider wall edge 275 form a 90 degree angle when extended to intersect one another. In this example, each opening 272 has a tapered portion 276 and a stepped end portion 269.
[0079] Each tapered portion 276 preferably has an inner radius (d) of about 0.090 inches from center C. Center C is located along the axis C-C shown in FIG. 9. As stated above, one edge 275 of each tapered portion formed by the divider wall 277 has a width of about 0.025 inches. The outer radius (e) of each tapered portion 276 is about 0.137 inches but, as shown, the circle defining the outer radius is off center from center C by a distance (f) of about 0.020 inches. [0080] Each stepped portion 269 also preferably has an inner radius (d) of about 0.090 inches and an outer radius (g) of about 0.150 inches from center C, such that the lateral edge 274 has a width of about 0.060 inches. The lateral edge 274 is spaced a distance (a) of about 0.015 inches from the y-axis through center C. The stepped portion 269 preferably has a second radial edge 278 that forms a 19.265 degree angle (b) with the lateral edge 274 when both are extended to intersect one another.
[0081] In contrast, in this example, the arcuate slot 267 of the valve sleeve 264 preferably has a uniform width. The arcuate slot 267 includes two generally equal openings 280 separated by a divider wall 268, and the divider wall 268 has an arcuate length of about 0.017 inches and a radial width of about 0.042 inches. The slot 267 preferably has an inner radius of approximately 0.121 inches centered along the C-C axis, and it has a uniform width of approximately 0.042 inches. The width therefore does not decrease as one proceeds from the lateral edges 282 to the divider wall 268 of the slot 267.
[0082] Further, a restrictor 293, as shown in FIGS. 9 and 13A is preferably added to nozzle 200 to regulate fluid flow through the nozzle housing 262 and valve sleeve 264. The restrictor 293 is preferably cylindrical in shape so as to be capable of insertion in the central hub 287 of the nozzle housing 262 upstream of the valve sleeve 264. The restrictor 293 preferably includes a lower annular plate 294 with two flow openings 295 therethrough (the flow openings 295 can be seen in FIG. 13A but are not shown in FIG. 9). When the restrictor 293 is disposed within the nozzle housing hub 287, the restrictor 293 blocks flow to the nozzle housing 262, except through the flow openings 295.
[0083] In another form (FIG. 13B), the restrictor 393 does not have the two flow openings 295. Instead, the lower annular plate 394 has an inner radius that is greater than the outer radius of the cylindrical wall 368 of the nozzle housing 362. In other words, the lower annular plate 294 is spaced from the cylindrical wall 368. This spacing creates an annular gap 397 allowing a reduced amount of fluid to flow upwardly between the plate 394 and wall 368.
[0084] In either restrictor form, the result is that the restrictor 293 or 393 reduces the flow into and through the nozzle housing 262 or 362. It has been found that the restrictor 293 or 393 provides a tooling advantage. Without the restrictor 293 or 393, a portion of the arcuate slot in the nozzle housing 262 or 362 would have to be reduced in size to reduce flow (such as by including a relatively narrow bottom surface of the slot, an intermediate step, and a relatively wide top surface of the slot), thereby making tooling of the nozzle housing 262 or 862 more difficult and costly. In contrast, with insertion of the restrictor 293 or 393, the flow openings 295, or annular gap 397, reduce fluid flow such that the arcuate slot 265 of the nozzle housing 262 may be relatively wide. It should be evident that other shapes and forms of restrictors may be used so as to reduce the fluid flow.
[0085] Also, in this preferred form, it is contemplated that the valve sleeve 264 may be adjustable within only about 180 degrees of rotation (and not 270 degrees as described above), and the arcuate wall 273 is extended to block the remaining 180 degrees of rotation, as shown in FIGS. 14A-B. In this form, the 45 degree irrigation settings described above have been eliminated, and the arcuate opening is generally adjustable between about 90 and 180 degrees. FIG. 14A shows the nozzle 200 in a side strip setting, and in FIG. 14B, the valve sleeve 264 has been rotated counterclockwise about 90 degrees to place the nozzle 200 in a right strip setting. The user can still rotate from the side strip setting counterclockwise or clockwise to a right or left strip setting, respectively, but further rotation is blocked by the arcuate wall 273. As shown in FIGS. 14A-B, detents 291 corresponding to the right and left strip settings are preferably located near the ends of the arcuate wall 273. It is contemplated that this arrangement may be user friendly by limiting clockwise and counterclockwise movement in certain settings. For example, when the valve sleeve 264 is in a right strip setting, a user can intuitively feel that the valve sleeve 264 may only be rotated in one direction to reach the side strip and left strip settings, rather than permitting the user to rotate the valve sleeve 264 in the wrong direction.
[0086] As should be evident, nozzle 200 operates in substantially the same manner for left strip, right strip, and side strip irrigation as described above for nozzle 10. The user rotates the valve sleeve 262 clockwise or counterclockwise to switch between left strip, right strip, and side strip settings. With respect to nozzle 200, however, it is the non-uniform width of the arcuate slot of the nozzle housing (rather than the arcuate slot of the valve sleeve) that results in the polygonal area of coverage. Further, it should be evident that the restrictor 293 or 393 and the 180 degree arcuate wall 273 could also be used in conjunction with the first embodiment (nozzle 10).
[0087] Another preferred form of a nozzle 400 is illustrated in FIG. 15. As addressed further below, in this preferred form, the valve sleeve 464 is generally similar in structure to the previously-described valve sleeve 264. However, the nozzle housing 462 has been modified to include a unitary restrictor portion 493 as part of the housing 464 to reduce upward fluid flow. This restrictor portion 493 provides for a matched precipitation rate of the strip nozzle 400, irrespective of the irrigation setting of the strip nozzle. In other words, the precipitation rate of the strip nozzle 400 is the same, regardless of whether the strip nozzle is in a left strip, right strip, or side strip setting, as addressed further below. Otherwise, the structure and operation of the nozzle 400 and of its components is generally similar to nozzles 10 and 200. The valve sleeve 464 and nozzle housing 462 may be used generally in nozzle 10 or nozzle 200 and simply replace the valve sleeves, nozzle housings, and restrictors illustrated for those nozzles.
[0088] As can be seen in FIGS. 15-18, the valve sleeve 464 is preferably similar to valve sleeve 264. Significantly, the arcuate slot 467 of the valve sleeve 464 again preferably has a uniform width. The arcuate slot 467 preferably has a wall 468 extending through the valve sleeve 464 that divides the valve sleeve 464 into two generally equal chambers 402 and 404 separated from one another. The top opening of the arcuate slot 467 preferably defines two separate outlets 406 and 408 from the chambers 402 and 404, and, as can be seen in FIG. 17, the edges of the outlets 406 and 408 are preferably rounded. The valve sleeve 464 may include three arcuate cavities 420 (FIG. 18), such as may result from molding the valve sleeve 465, but these cavities 420 do not extend through the entire valve body. Fluid flow only exits the valve sleeve 464 through the outlets 406 and 408 (after flowing into chambers 402 and 404). Again, valve sleeve 464 is operated to adjust the strip nozzle setting in generally the same manner as valve sleeve 264: a user depresses a deflector to engage the valve sleeve 364 via teeth and then rotates the valve sleeve 464 to the desired strip nozzle setting.
[0089] However, the structure of the nozzle housing 462 has been modified to include a unitary restrictor portion 493. More specifically, the nozzle housing 462 has two inlets 410 and 412 (in the form of apertures) allowing fluid into two separate and isolated chambers 414 and 416 with each inlet 410 and 412 dedicated to each chamber 414 and 416, respectively. In other words, fluid flowing through one of the inlets 410 and 412 may only flow through one of the chambers 414 and 416 and exit one-half of the arcuate slot 465. In this manner, as addressed further below, the precipitation rate is the same regardless of the strip nozzle setting, i.e., the precipitation rate is matched across different settings.
[0090] As can be seen from FIGS. 15-19C, the nozzle housing inlets 410 and 412 are in fluid communication with the nozzle housing chambers 414 and 416 in the central hub 487 to allow fluid to flow through the housing 462 along two separate flow paths. The inlets 410 and 412 are preferably the same shape, i.e., generally arcuate in shape with rounded edges. As shown in FIG. 17, in one form, the inlets 410 and 412 are preferably disposed in an intermediate position beneath housing chambers 414 and 416 to provide a greater flow vector to the more distant end portions of the rectangular irrigation pattern. However, as should be evident, inlets 410 and 412 may be of other shapes and may be disposed at other positions beneath housing chambers 414 and 416 to achieve a desired irrigation pattern.
[0091] Fluid flowing through inlet 410 only flows through the chamber 414 and through the half-slot opening 424, and fluid flowing through the other inlet 412 only flows through the other chamber 416 and the other half-slot opening 426. The divider wall 477 extends vertically within the central hub 487, separates the central hub 487 into the two discrete chambers 414 and 416, and prevents fluid flowing through one inlet 410 and 412 from entering the other chamber 414 and 416. As shown in FIG. 17, the nozzle housing 462 may include a cavity 422, such as may result from molding the nozzle housing 462, but this cavity 422 does not extend through the body of the nozzle housing 462. Also, the central hub 487 includes an annular plate 418 disposed beneath the arcuate slot 465 that blocks upward flow through slot 465, except through the inlets 410 and 412. The central hub 487 further preferably includes ribs 428, but the bottom surface 430 defining the cylindrical recess 485 blocks upward fluid flow between these ribs 428.
[0092] In other ways, the structure of the nozzle housing 462 is preferably similar to nozzle housing 262 described above. As can be seen in FIG. 17, the arcuate slot 465 is similar in shape to arcuate slot 265 and has a non-uniform width to provide right strip, left strip, and side strip irrigation. More specifically, the arcuate slot 465 preferably extends nearly 180 degrees, has two relatively wide and generally stepped flow openings, or notches, defining two channels 469 at each end, and tapers as one proceeds from the channels 469 to the dividing wall 477. The cylindrical recess 485 receives and supports the valve sleeve 464 therein. The central hub 487 defines a central bore 461 for receiving the shaft 434. Further, the nozzle housing 462 has a circumferential ledge 489 to allow the boss 481 of the valve sleeve 464 to ride therein for adjustment between predetermined settings and includes inwardly directed detents 490, 491, 492 to allow a user to rotate the valve sleeve 464 to side strip, right strip, and left strip irrigation settings, respectively. The detents are generally similar to those shown above for nozzles 10 and 200. (See Figures 10 and 14A-B.) In FIG. 19A, detent 490 (side strip setting) is situated beneath a triangular member 494 formed as part of a molding and manufacturing process.
[0093] As addressed in more detail below, the nozzle 400 is configured to ensure that fluid flowing into one of the nozzle housing inlets 410 and 412 exits through, at most, one of the valve sleeve outlets 406 and 408. (See, for example, flow path shown in FIG. 16.) For the side strip setting, fluid flowing through inlet 410 will exit outlet 406, and fluid flowing through inlet 412 will exit outlet 408. In the right strip setting, fluid flowing into inlet 412 will exit outlet 406 (fluid flowing into inlet 410 will be blocked and will not exit valve sleeve 464). In the left strip setting, fluid flowing into inlet 410 will exit outlet 408 (fluid flowing into inlet 412 will be blocked and will not exit valve sleeve 464).
[0094] FIGS. 19A-C show a top plan view of the valve sleeve 464 and nozzle housing 462 in the three irrigation settings– side strip, right strip, and left strip settings. In the side strip setting (FIG. 19A), fluid flows through both inlets 410 and 412 and through both nozzle housing chambers 414 and 416 and valve sleeve chambers 402 and 404. More specifically, in one flow path, fluid flows through inlet 410, through nozzle housing chamber 414, through valve sleeve chamber 402, and exits valve sleeve outlet 406 (although chambers 414 and 402 are slightly offset radially from one another) (see also FIG. 16). In the other flow path, fluid flows through the other inlet 412, through the other nozzle housing chamber 416, through the other valve sleeve chamber 404, and exits the other valve sleeve outlet 408 (although chambers 416 and 404 are slightly offset radially from one another). Chambers 414 and 402 are in fluid communication with one another, while chambers 416 and 404 are in fluid communication with one another. Thus, in the side strip setting, fluid flows into both inlets 410 and 412 and exits both outlets 406 and 408 (although fluid flows along two separate and isolated flow paths).
[0095] In the right strip setting (FIG. 19B), the valve sleeve 464 has been rotated clockwise from the side strip setting. In this setting (in contrast to the side strip setting), only fluid flowing into one of the inlets 412 along one flow path exits the valve sleeve 464. In this flow path, fluid flows through inlet 412, through nozzle housing chamber 416, through the other valve sleeve chamber 402, and exits the other valve sleeve outlet 406. This can be seen in FIG. 19B, but the housing inlet 412/ housing chamber 416 are slightly offset radially from the valve sleeve outlet 406/ valve sleeve chamber 402. Fluid flowing into the other inlet 410 does not exit the valve sleeve 464. In this setting, the flow has been reduced in half (in contrast to the side strip setting) because only one flow path through one of the inlets 412 is open. Further, the total outlet area has been reduced in half because fluid only flows through one of the two valve sleeve outlets 406. In this manner, the precipitation rate of the right strip setting is matched to that of the side strip setting.
[0096] In the left strip setting (FIG. 19C), the valve sleeve 464 has been rotated counterclockwise from the side strip setting. Again, in this setting (in contrast to the side strip setting), only fluid flowing through one of the inlets 410 along one flow path exits the valve sleeve 464 (but this inlet 410 is different from the one for the right strip setting). More specifically, in this flow path, fluid flows through inlet 410, through nozzle housing chamber 414, through the other valve sleeve chamber 404, and exits the other valve sleeve outlet 408. Again, the flow has been reduced in half (relative to the side strip setting) such that the precipitation rate of the left strip setting has been matched to the right and side strip settings. For nozzle 400, the matched precipitation rate is preferably less than one inch per hour and is preferably about 0.6 inches per hour.
[0097] As shown in FIG. 16, in one form, the chambers of the valve sleeve 464 and the nozzle housing 462 may be offset radially from one another. More specifically, the inner and outer radiuses of arcuate slot 465 (of the nozzle housing 262) are preferably less than the corresponding inner and outer radiuses of arcuate slot 467 (of the valve sleeve 464) but with sufficient overlap to allow fluid to flow from housing chambers 414 and 416 into valve sleeve chambers 402 and 404. The radial configuration of the arcuate slots 465 and 467 may be arranged to reduce fluid flow to the shorter end of the rectangular irrigation pattern and to increase fluid flow to the longer end of the rectangular irrigation pattern.
[0098] In this nozzle 400, the restrictor portion 493 provides certain advantages. The restrictor portion 493 includes two nozzle housing inlets 410 and 412 to reduce fluid flow through the housing 462. Further, these inlets 410 and 412 are arranged in a one-to-one correspondence with one or both of the valve sleeve outlets 406 and 408 in order to maintain proportionality in all strip nozzle settings. A further advantage of nozzle 400 is that the restrictor portion 493 is molded as a part of the housing, rather than as a separate part, reducing complexity and cost.
[0099] As shown in FIG. 2, the nozzle 10 also preferably includes a radius control valve 125. The radius control valve 125 can be used to selectively set the water radius through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10. Also, a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10. Although the radius control valve 125 and other structure is discussed with respect to nozzle 10 (FIG. 2), this discussion applies equally to nozzle 200 (FIG. 9).
[00100] The radius control valve 125 allows the user to set the relative dimensions of the side, left, and right rectangular strips. In one preferred form, the nozzle 10 irrigates a 5 foot by 30 foot side strip area and a 5 foot by 15 foot left and right strip area, when the radius control valve 14 is fully open. The user may then adjust the valve 14 to reduce the throw radius, which decreases the size of the rectangular area being irrigated but maintains the proportionate sizes of the legs of the rectangle.
[00101] As shown in FIGS. 2-4, the radius control valve structure preferably includes a nozzle collar 128 and a flow control member 130. The nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130. The flow control member 130 also engages the nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below. In this manner, rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from an inlet 134. When the flow control member 130 is moved closer to the inlet 134, the throw radius is reduced. The axial movement of the flow control member 130 towards the inlet 134 increasingly pinches the flow through the inlet 134. When the flow control member 130 is moved further away from the inlet 134, the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
[00102] As shown in FIGS. 2-4, the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder. The nozzle collar 128 preferably also includes an outer wall 124 having an external grooved surface for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 124 causes rotation of the entire nozzle collar 128.
[00103] The nozzle collar 128 is coupled to the flow control member 130 (or throttle body). As shown in FIGS. 3-4, the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub defining a central bore 152. The flow control member 130 has an external surface with two thin tabs 151 extending radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128. The tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C. Although certain engagement surfaces are shown in the preferred embodiment, it should be evident that other engagement surfaces, such as threaded surfaces, could be used to cause the simultaneous rotation of the nozzle collar 128 and flow control member 130.
[00104] In turn, the flow control member 130 is coupled to the nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with an externally threaded hollow post 158 at the lower end of the nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134. Although threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
[00105] The nozzle housing 62 preferably includes an outer cylindrical wall 160 joined by spoke-like ribs 162 to an inner cylindrical wall 164. The inner cylindrical wall 164 preferably defines the bore 61 to accommodate insertion of the shaft 34 therein. The inside of the bore 61 is preferably splined to engage a splined surface 35 of the shaft 34 and fix the shaft against rotation. The lower end forms the external threaded hollow post 158 for insertion in the bore 152 of the flow control member 130, as discussed above. The ribs 162 define flow passages 168 to allow fluid flow upwardly through the remainder of the nozzle 10.
[00106] In operation, a user may rotate the outer wall 140 of the nozzle collar 128 in a clockwise or counterclockwise direction. As shown in FIGS. 3 and 4, the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to allow rotation of the nozzle collar outer wall 140. Further, as shown in FIG. 2, the nozzle collar 128, flow control member 130, and nozzle housing 62 are oriented and spaced to allow the flow control member 130 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134. The flow control member 130 preferably has a helical bottom surface 170 for engagement with a valve seat 172 (preferably having a helical top surface).
[00107] Rotation in a counterclockwise direction results in axial movement of the flow control member 130 toward the inlet 134. Continued rotation results in the flow control member 130 advancing to the valve seat 172 formed at the inlet 134 for blocking fluid flow. The dimensions of the radial tabs 151 of the flow control member 130 and the splined internal surface 132 of the nozzle collar 128 are preferably selected to provide over-rotation protection. More specifically, the radial tabs 151 are sufficiently flexible such that they slip out of the splined recesses upon over-rotation. Once the inlet 134 is blocked, further rotation of the nozzle collar 128 causes slippage of the radial tabs 151, allowing the collar 128 to continue to rotate without corresponding rotation of the flow control member 130, which might otherwise cause potential damage to nozzle components.
[00108] Rotation in a clockwise direction causes the flow control member 130 to move axially away from the inlet 134. Continued rotation allows an increasing amount of fluid flow through the inlet 134, and the nozzle collar 128 may be rotated to the desired amount of fluid flow. When the valve is open, fluid flows through the nozzle 10 along the following flow path: through the inlet 134, between the nozzle collar 128 and the flow control member 130, through the flow passages 168 of the nozzle housing 62, through the arcuate opening 20, to the underside surface of the deflector 22, and radially outwardly from the deflector 22. At a very low arcuate setting, water flowing through the opening 20 may not be adequate to impart sufficient force for desired rotation of the deflector 22, so in these embodiments, the minimum arcuate setting has been set to 45 and 90 degrees. It should be evident that other minimum and maximum arcuate settings may be designed, as desired. It should also be evident that the direction of rotation of the outer wall 140 for axial movement of the flow control member 130 can be easily reversed, i.e., from clockwise to counterclockwise or vice versa.
[00109] The nozzle 10 illustrated in FIGS. 2-4 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown). The nozzle base 174 and nozzle housing 62 are preferably attached to one another by welding, snap-fit, or other fastening method such that the nozzle housing 62 is relatively stationary when the base 174 is threadedly mounted to a riser. The nozzle 10 also preferably includes seal members 184, such as o-rings, at various positions, as shown in FIG. 2, to reduce leakage. The nozzle 10 also preferably includes retaining rings or washers 188 disposed near the bottom end of the shaft 134 for retaining the spring 186.
[00110] The radius adjustment valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety. Generally, in this preferred form, the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius. Although this type of radius adjustment valve 125 is described herein, it is contemplated that other types of radius adjustment valves may also be used.
[00111] Another form of a nozzle 10 is shown in FIGS. 20-27. This nozzle 10 is not generally designed and constructed for providing left, right, and/ or side strip irrigation. Instead, as addressed below, nozzle 10 generally uses restrictor elements that are shiftable relative to one another to set a variable arc of water distribution that is adjustable along a continuum to a desired setting. The reference numerals set forth in the discussion below relating to FIGS. 20-27 only apply to the embodiment shown in FIGS. 20-27. Reference numerals from other embodiments (FIGS. 1-19 and FIGS. 28-34) do not apply to this embodiment (FIGS. 20-27) or vice versa.
[00112] The nozzle 10 possesses an arc adjustability capability that allows a user to generally set the arc of water distribution to a desired angle. The arc adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment valve 14. The nozzle 10 also preferably includes a radius control feature. The radius control feature is operated by rotating an outer wall portion of the nozzle 10, as described further below.
[00113] As described in more detail below, the user depresses the deflector 22 to directly engage and rotate one of the two nozzle body portions that forms the valve 14 (i.e., valve sleeve 64). The valve 14 preferably operates through the use of three or more restrictor elements to define an arcuate slot 20. Although the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14. The shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces.
[00114] The sprinkler head 10 also may optionally use a spring (not shown) mounted near the bottom end of the shaft 34 to urge the three restrictor elements against one another. More specifically, the spring may operate on the shaft 34 to urge the shaft downwardly, which, in turn, urges the first restrictor element downwardly against the other two restrictor elements. By using a spring to maintain a forced engagement between the restrictor elements, there is a reduced likelihood that the restrictor elements will become disengaged from one another during irrigation in response to upward fluid flow through the nozzle body 16. In addition, mounting the spring at one end of the shaft 34 results in a lower cost of assembly.
[00115] As can be seen in FIGS. 20-23, the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown). In operation, water under pressure is delivered through the riser to a nozzle body 16. The water preferably passes through an inlet 134 with an adjustable radius control feature that regulates the amount of fluid flow through the nozzle body 16. The water is then directed through an arcuate slot 20 that is generally adjustable between about 90 and 270 degrees and controls the arcuate span of water distributed from the nozzle 10. Water is directed generally upwardly through the arcuate slot 20 to produce one or more upwardly directed water jets that impinge the underside surface of the deflector 22 for rotatably driving the deflector 22.
[00116] The rotatable deflector 22 has an underside surface that is contoured to deliver a plurality of fluid streams generally radially outwardly therefrom through an arcuate span. As shown in FIG. 23, the underside surface of the deflector 22 preferably includes an array of spiral vanes 24. The spiral vanes 24 subdivide the water jet or jets into the plurality of relatively small water streams which are distributed radially outwardly therefrom to surrounding terrain as the deflector 22 rotates. The vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles. During operation of the nozzle 10, the upwardly directed water jet or jets impinge upon the lower or upstream segments of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10. A deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
[00117] The deflector 22 defines a bore 36 through which a shaft 34 extends. The lower end of the bore includes circumferentially-arranged, downwardly-protruding teeth 37. As described further below, these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64. This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14 (without the need for a rotating shaft). Also, the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14 (without the need for rotating the shaft). Optionally, the deflector 22 also may include a knurled external surface about its upper perimeter to provide for better gripping by a user making an arc adjustment.
[00118] The deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22. In one preferred form shown in FIGS. 22-23, the speed control brake includes a brake pad 30 disposed between a first brake member (friction disk 28) and a second brake member (seal retainer 32). The friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation. The seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28. Water is directed upwardly and strikes the deflector 22, pushing the deflector 22 and seal retainer 32 upwards and causing rotation. In turn, the rotating seal retainer 32 engages the brake pad 30, resulting in frictional resistance that serves to reduce, or brake, the rotational speed of the deflector 22. The nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28. A speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Although the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
[00119] The deflector 22 is supported for rotation by shaft 34. Shaft 34 lies along and defines a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34. As can be seen from FIGS. 22-23, the shaft 34 extends through the bore 36 in the deflector 22 and through bores 38, 40, and 42 defined by the friction disk 28, brake pad 30, and seal retainer 32, respectively. A cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
[00120] The variable arc capability of nozzle 10 results from the interaction of three restrictor elements of the nozzle body 16 (nozzle housing 62, intermediate plate 63, and valve sleeve 64). More specifically, as shown in FIGS. 24 and 25, the nozzle housing 62, intermediate plate 63, and the valve sleeve 64 each define arcuate flow apertures. The valve sleeve 64 may be rotatably adjusted with respect to the intermediate plate 63 and nozzle housing 62 to adjust the length of arcuate slot 20. The valve sleeve 64 is coupled to the intermediate plate 63 to allow movement of the intermediate plate 63. As described further below, the restrictor elements may be adjusted so that they are aligned with one another to allow a maximum arc of distribution or may be aligned so that they are staggered with respect to one another to allow a minimum arc of distribution. The arcuate slot 20 may be adjusted to any desired setting between 90 degrees and 270 degrees of water distribution arc by the user through push down and rotation of the deflector 22. In this preferred form, in the staggered orientation, fluid flow through the arcuate slot 20 is not completely obstructed, but instead, the flow apertures of the restrictor elements are oriented so that each flow aperture includes an open 90 degree portion extending axially through all three restrictor elements.
[00121] As shown in FIGS. 21-25, the three restrictor elements 50, 60, and 70 each define a central bore 51, 61, and 71 respectively, and are axially retained on the shaft 34 through these central bores 51, 61, and 71. Elements 50 and 60 are rotatable about the shaft 34 for selectively varying the water distribution arc, while the nozzle housing 62 is fixed against rotation. The restrictor elements 50, 60, and 70 are stacked on top of one another and are shiftable with respect to one another so that flow apertures 55, 65, and 75 can be adjusted to change the size of an arcuate opening 80 through the valve 14.
[00122] As seen in FIGS. 24 and 25, the first restrictor element 50, or valve sleeve, has a generally disk-like profile with a central bore 51. The valve sleeve 64 has teeth 66 arranged circumferentially on its top surface for interlocking engagement with the corresponding deflector teeth 37, whereby the first restrictor element 50 is rotatable with the deflector 22. The first restrictor element 50 preferably is stacked on top of the second and third restrictor elements 60 and 70. Also, the first restrictor element 50 defines an arcuate flow aperture 55 that may be shifted with respect to the flow apertures defined by the other restrictor elements 60 and 70, as described below. The arcuate flow aperture 55 through the first restrictor element 50 extends about the bore 51. In the preferred form, the arcuate flow aperture 55 extends for approximately 270 degrees, or three-fourths, about the bore 51, while the remaining 90 degrees, or one-fourth, is obstructed. A boss 56 protrudes downwardly from the bottom surface of the first restrictor element 50 for coupling to and engagement with the second restrictor element 60.
[00123] As shown in FIGS. 24 and 25, the second restrictor element 60, or intermediate plate, is also roughly disk-shaped and is positioned in a coupled relationship with the first and third restrictor elements 50 and 70. The second restrictor element 60 preferably is sandwiched between the first element 50 and the third element 70. The second restrictor element 60 defines a guiding slot 68, preferably extending in an arc of about 90 degrees, for reception of the boss 56 such that rotation of the first restrictor element 50 may cause rotation of the second restrictor element 60. The second restrictor element 60 also defines an arcuate flow aperture 65, which extends about 270 degrees, or three-fourths, of the way around the bore 61 with the remaining section obstructed. Another boss 66 protrudes downwardly from the second restrictor element 60 for coupling to and engagement with the third restrictor element 70.
[00124] As shown in FIGS. 22-25, the third restrictor element 70 is part of the nozzle housing 62, which has an internal surface 63 that supports the other two restrictor elements 50 and 60. The internal surface 63 is disposed beneath the first and second restrictor elements 50 and 60 and is positioned in a coupled relationship with the second element 60. As seen in FIGS. 24 and 25, the flow aperture 75 extends approximately 270 degrees, or three fourths, of the way about the bore 71. The third restrictor element 70 defines a guiding slot 78, preferably extending in an arc of about 90 degrees, for reception of the boss 66 of the second restrictor element 60. Unlike the other two restrictor elements 50 and 60, the restrictor element 70 does not rotate and acts as a stop to prevent further rotation of the deflector 22 and other restrictor elements 50 and 60.
[00125] The arcuate flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are each radially located at the same distance from the axis of the shaft 34. The three restrictor elements 50, 60, and 70 cooperate and are shiftable to form a collective and variable flow opening 80 that is adjustable between maximum and minimum arcuate settings. The flow opening 80 is adjustable between a maximum setting of about 270 degrees (about three-fourths) and a minimum setting of approximately 90 degrees. The orientation of the three restrictor elements 50, 60, and 70 with respect to each other, i.e., the minimum and maximum settings of the arc adjustment valve 14, is controlled by rotation of the deflector 22.
[00126] More specifically, rotation of the deflector 22 results in rotation of the first restrictor element 50 about the shaft 34. During rotation, the boss 56 of the first restrictor element 50 moves within the guiding slot 68 of the second restrictor element 60. The boss 56 engages an edge of the slot 68 when the first restrictor element 50 is rotated in one direction, i.e., clockwise, and engages another edge of the slot 68 when the first restrictor element 50 is rotated in the opposition direction, i.e., counterclockwise. In turn, depending on the direction of rotation, the boss 66 of the second restrictor element 60 moves within guiding slot 78 of the third restrictor element, and edges of the slot 78 prevent further rotation of the first and second restrictor elements 50 and 60.
[00127] When the deflector 22 is rotated clockwise, the first restrictor element 50 has a limited range of rotational motion before the boss 56 engages the forward edge of the guiding slot 68 and causes the second restrictor element 60 to rotate. In turn, the second restrictor element 60 has a limited range of rotational motion before the boss 66 and the forward edge of guiding slot 78 engage. The third restrictor element 70 is preferably fixed against rotation, thereby preventing further rotation of the restrictor elements when boss 66 and the forward edge of guiding slot 78 engage. The deflector 22 may then be rotated in a counterclockwise direction until boss 66 and the rearward edge of guiding slot 78 engage to prevent further rotation.
[00128] Thus, rotation of the deflector 22 allows a user to adjust the arc adjustment valve 14 anywhere between the minimum and maximum arcuate settings, as desired, and to thereby adjust the arc of water distribution of the nozzle 10. As should be evident, the restrictor elements 50, 60, and 70 may be designed to cooperate with one another in a number of ways other than through the specific use of the bosses 56 and 66 and guiding slots 68 and 78 shown in FIGS. 24 and 25, such as through the use of cooperating grooves, slots, catches, etc.
[00129] FIG. 26 shows the valve 14 in a minimum arcuate setting, in which the flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are staggered. They provide a minimum of overlap to allow a minimum arcuate flow opening and block most of the upward fluid flow. The flow opening 80 is approximately at 90 degrees.
[00130] FIG. 27 shows the valve 14 in the maximum arcuate setting, in which the flow apertures 55, 65, and 75 of the three restrictor elements 50, 60, and 70 are aligned. They overlap one another completely, or nearly completely, to allow the maximum arcuate flow opening 80. The flow opening 80 is at approximately 270 degrees.
[00131] An advantage of the arc adjustment valve 14 is increased flexibility in the arc of distribution. Other arc adjustment valves can only be adjusted between a limited set of discrete arc positions, such as 0 degrees, 90 degrees, 180 degrees, and 270 degrees. In contrast, this arc adjustment valve 14 can be adjusted along a continuum between minimum and maximum positions, or in this form, from about 90 to 270 degrees.
[00132] The variability of the water distribution arc may be increased by adding additional restrictor elements. For example, four cooperating restrictor elements may be used, each having a bore, shutter, and an arcuate flow aperture. Each flow aperture extends approximately 288 degrees, or four-fifths, of the way about the central hub, and each guiding slot extends about 72 degrees, or one-fifth, of the way about the central hub. The restrictor elements preferably cooperate with one another through the use of appropriately positioned bosses and guiding slots, in similar fashion to that described above. Rotation of the deflector allows adjustment of the cooperating four restrictor elements between a minimum arcuate position of about 72 degrees (where the flow apertures are staggered to block most of the fluid flow) and a maximum arcuate position of about 288 degrees (where the flow apertures are all aligned with one another).
[00133] As is evident, five and more elements may be used, and the use of such additional elements will result in additional variability in the water distribution arc of the nozzle. In general, for a given number of restrictor elements, n, each restrictor element has a shutter that extends approximately 1/ (n+1) of the way about the hub to obstruct the opening of the arc adjustment valve. The arcuate opening of the valve may be adjusted between a maximum arc setting of 360 * n/ (n + 1), where the shutters overlay one another completely, and a minimum arc position of 360/ (n+1), where the shutters are staggered with respect to one another. Guiding slots preferably extend in an arc of 360/ (n+1) degrees. Restrictor elements may be added, as desired, depending on the costs and benefits resulting from the use of such additional elements.
[00134] The nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66. In one example, as shown in FIG. 24, there are preferably six valve sleeve teeth 66 with each tooth forming the general shape of an isosceles triangle in cross-section with rounded apexes 70. The legs 72 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 70 when the legs 72 are extended. In one form, the radius of curvature of the rounded apex 70 is preferably about 0.010 inches. Thus, the user can continue to rotate the deflector 22 without resulting in increased, and potentially damaging, force on the restrictor elements.
[00135] When the valve sleeve 64 has been rotated to form the open arcuate slot 20, water passes through the arcuate slot 20. Water exits the slot 20 and impinges upon the deflector 22 causing rotation and distribution of water through an arcuate span determined by the angle of the arcuate slot 20. The valve sleeve 64 may be adjusted to increase or decrease the angle and thereby change the arc of the water distributed by the nozzle 10, as desired.
[00136] As shown in FIG. 21, the nozzle 10 also preferably includes a radius control valve 125. The radius control valve 125 can be used to selectively set the water radius reduction through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10. Also, a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10. [00137] As shown in FIGS. 21-23, the radius control valve structure preferably includes a nozzle collar 128, a flow control member 130, and the hub portion 140 of the nozzle housing 62. The nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130. The flow control member 130 also engages the hub portion 140 of the nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below. In this manner, rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from a valve seat 172. When the flow control member 130 is moved closer to the valve seat 172, the throw radius is reduced. The axial movement of the flow control member 130 towards the valve seat 172 increasingly pinches the flow through the inlet 134. When the flow control member 130 is moved further away from the valve seat 172, the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
[00138] As shown in FIGS. 21-23, the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder. The nozzle collar 128 preferably also includes an outer wall 141 having an external grooved surface 142 for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 141 causes rotation of the entire nozzle collar 128.
[00139] The nozzle collar 128 is coupled to a flow control member 130. As shown in FIGS. 22-23, the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub 150 defining a central bore 152. The flow control member 130 has an external surface with two thin tabs 151 projecting radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128. The tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C. Although certain engagement surfaces are shown in the preferred embodiment, it should be evident that other engagement surfaces, such as threaded surfaces, could be used to cause the simultaneous rotation of the nozzle collar 128 and flow control member 130. [00140] In turn, the flow control member 130 is coupled to the hub portion 140 of the nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with an externally threaded hollow post 158 at the lower end of the nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134. Although threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
[00141] As shown in FIGS. 21-23, the nozzle housing hub portion 140 preferably includes an outer cylindrical wall 160 joined by spoke-like ribs 162 to an inner cylindrical wall 164. The inner cylindrical wall 164 preferably defines the bore 71 through which the shaft 34 extends. The lower end forms the external threaded hollow post 158 for engagement with the bore 152 of the flow control member 130, as discussed above. The ribs 162 define flow passages 168 to allow fluid flow upwardly through the remainder of the nozzle 10.
[00142] In operation, a user may rotate the outer wall 141 of the nozzle collar 128 in a clockwise or counterclockwise direction. As shown in FIGS. 22 and 23, the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to provide access to the nozzle collar outer wall 141 for manual rotation of the nozzle collar 128. Further, as shown in FIG. 21, the nozzle collar 128, flow control member 130, and nozzle housing hub portion 140 are oriented and spaced to allow the flow control member 130 and hub portion 140 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134. The flow control member 130 preferably has a helical bottom surface 170 for engagement with the valve seat 172 (preferably having a helical top surface).
[00143] Rotation in a counterclockwise direction results in axial movement of the flow control member 130 toward the inlet 134. Continued rotation results in the flow control member 130 advancing to the valve seat 172 formed at the inlet 134 for blocking fluid flow. The dimensions of the radial tabs 151 of the flow control member 130 and the splined internal surface 132 of the nozzle collar 128 are preferably selected to provide over-rotation protection. More specifically, the radial tabs 151 are sufficiently flexible such that they slip out of the splined recesses upon over-rotation. Once the inlet 134 is blocked, further rotation of the nozzle collar 128 causes slippage of the radial tabs 151, allowing the collar 128 to continue to rotate without corresponding rotation of the flow control member 130, which might otherwise cause potential damage to nozzle components.
[00144] Rotation in a clockwise direction causes the flow control member 130 to move axially away from the inlet 134. Continued rotation allows an increasing amount of fluid flow through the inlet 134, and the nozzle collar 128 may be rotated to the desired amount of fluid flow. When the valve is open, fluid flows through the nozzle 10 along the following flow path: through the inlet 134, between the nozzle collar 128 and the flow control member 130, through the flow passages 168 of the nozzle housing 62, through the arcuate slot 20, to the underside surface of the deflector 22, and radially outwardly from the deflector 22. At a very low arcuate setting, water flowing through the slot 20 may not be adequate to impart sufficient force for desired rotation of the deflector 22, so in this preferred form, the minimum arcuate setting has been set to 90 degrees. It should be evident that other minimum and maximum arcuate settings may be designed, as desired. It should also be evident that the direction of rotation of the outer wall 141 for axial movement of the flow control member 130 can be easily reversed, i.e., from clockwise to counterclockwise or vice versa, such as by reversing the threading.
[00145] The nozzle 10 illustrated in FIGS. 21-23 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown). The nozzle base 174 and nozzle housing 62 are preferably attached to one another by gluing, welding, snap-fit, or other fastening method such that the nozzle housing 62 is relatively stationary when the base 174 is threadedly mounted to a riser. The nozzle 10 also preferably includes seal members 184, such as o-rings, at the top of the internal threading 176 of the nozzle base 174 and between the nozzle collar 128 and nozzle housing 62 to reduce leakage when the nozzle 10 is threadedly mounted on the riser and to reduce the friction when the nozzle collar 128 is rotated. The nozzle 10 also preferably includes a retaining ring 188 disposed about the bottom end of the shaft 134.
[00146] The radius control valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety. Generally, in this preferred form, the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius. Although this type of radius control valve 125 is described herein, it is contemplated that other types of radius control valves may also be used.
[00147] Another alternative form of a nozzle 10 is illustrated in FIGS. 28-34. The nozzle 10 also allows a user to set a variable arc of water distribution that is adjustable along a continuum to a desired setting. As addressed below, this nozzle 10 includes a valve body (valve sleeve 64) having flow channels such that rotation of the valve body exposes an increasing number of flow channels corresponding to a larger arc of water distribution. The reference numerals set forth in the discussion below relating to FIGS. 28-34 only apply to the embodiment shown in FIGS. 28-34. Reference numerals from other embodiments (FIGS. 1-27) do not apply to this embodiment (FIGS. 28-34) or vice versa.
[00148] The nozzle 10 possesses an arc adjustability capability that allows a user to generally set the arc of water distribution to a desired angle. The arc adjustment feature does not require a hand tool to access a slot at the top of the nozzle 10 to rotate a shaft. Instead, the user may depress part or all of the deflector 22 and rotate the deflector 22 to directly set an arc adjustment valve 14. The nozzle 10 also preferably includes a radius control feature. The radius control feature is operated by rotating an outer wall portion of the nozzle 10, as described further below.
[00149] As described in more detail below, the user depresses and rotates the deflector 22 to directly actuate the arc adjustment valve 14, i.e., to adjust the arc setting of the valve. The user depresses the deflector 22 to directly engage and rotate one of the two nozzle body portions that forms the valve 14 (e.g., valve sleeve 64). The valve 14 preferably operates through the use of a segmented valve body (e.g., valve sleeve 64) having segments of different lengths disposed circumferentially about the valve body. Although the nozzle 10 preferably includes a shaft 34, the user does not need to use a hand tool to effect rotation of the shaft 34 to adjust the arc adjustment valve 14. The shaft 34 is not rotated to adjust the valve 14. Indeed, in certain forms, the shaft 34 may be fixed against rotation, such as through use of splined engagement surfaces. Further, the nozzle 10 makes use of the segmented valve body in conjunction with a second valve body (e.g., an upper housing 65) to set the water distribution arc. [00150] As can be seen in FIGS. 28-31, the nozzle 10 generally comprises a compact unit, preferably made primarily of lightweight molded plastic, which is adapted for convenient thread-on mounting onto the upper end of a stationary or pop-up riser (not shown). In operation, water under pressure is delivered through the riser to a nozzle body 16. The water preferably passes through an inlet 134 with an adjustable radius control feature that regulates the amount of fluid flow through the nozzle body 16. The water is then directed through segments within an arcuate setting that is generally adjustable between about 0 and 360 degrees and controls the arcuate span of water distributed from the nozzle 10. Water is directed generally upwardly along the segments to produce one or more upwardly directed water jets that impinge the underside surface of the deflector 22 for rotatably driving the deflector 22.
[00151] The rotatable deflector 22 has an underside surface that is contoured to deliver a plurality of fluid streams generally radially outwardly therefrom through an arcuate span. As shown in FIG. 31, the underside surface of the deflector 22 preferably includes an array of spiral vanes 24. The spiral vanes 24 subdivide the water jet or jets into the plurality of relatively small water streams which are distributed radially outwardly therefrom to surrounding terrain as the deflector 22 rotates. The vanes 24 define a plurality of intervening flow channels extending upwardly and spiraling along the underside surface to extend generally radially outwardly with selected inclination angles. During operation of the nozzle 10, the upwardly directed water jet or jets impinge upon the lower or upstream portions of these vanes 24, which subdivide the water flow into the plurality of relatively small flow streams for passage through the flow channels and radially outward projection from the nozzle 10. A deflector like the type shown in U.S. Patent No. 6,814,304, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Other types of deflectors, however, may also be used.
[00152] The deflector 22 defines a bore 36 through which a shaft 34 extends. The lower end of the bore includes circumferentially-arranged, downwardly-protruding teeth 37. As described further below, these teeth 37 are sized to engage corresponding teeth 66 on the valve sleeve 64. This engagement allows a user to depress the deflector 22 and thereby directly engage and drive the valve sleeve 64 for adjusting the valve 14 (without the need for a rotating shaft). Also, the deflector 22 may optionally include a screwdriver slot and/ or a coin slot in its top surface (not shown) to allow other methods for adjusting the valve 14 (without the need for rotating the shaft). Optionally, the deflector 22 also may include a knurled external surface about its upper perimeter to provide for better gripping by a user making an arc adjustment.
[00153] The deflector 22 also preferably includes a speed control brake to control the rotational speed of the deflector 22. In one preferred form shown in FIGS. 30-31, the speed control brake includes a brake pad 30 disposed between a first brake member (friction disk 28) and a second brake member (seal retainer 32). The friction disk 28 preferably has a splined internal surface for engagement with a splined surface on the shaft 34 so as to fix the friction disk 28 against rotation. The seal retainer 32 is preferably welded to, and rotatable with, the deflector 22 and, during operation of the nozzle 10, is urged against the brake pad 30, which, in turn, is retained against the friction disk 28. Water is directed upwardly and strikes the deflector 22, pushing the deflector 22 and seal retainer 32 upwards and causing rotation. In turn, the rotating seal retainer 32 engages the brake pad 30, resulting in frictional resistance that serves to reduce, or brake, the rotational speed of the deflector 22. The nozzle 10 preferably includes a resilient member 29, such as a conical spring, that is biased to limit upward movement of the friction disk 28. A speed brake like the type shown in U.S. Patent Application No. 13/ 495,402, which is assigned to the assignee of the present application and is incorporated herein by reference in its entirety, is preferably used. Although the speed control brake is shown and preferably used in connection with nozzle 10 described and claimed herein, other brakes or speed reducing mechanisms are available and may be used to control the rotational speed of the deflector 22.
[00154] The deflector 22 is supported for rotation by shaft 34. Shaft 34 lies along and defines a central axis C-C of the nozzle 10, and the deflector 22 is rotatably mounted on an upper end of the shaft 34. As can be seen from FIGS. 30-31, the shaft 34 extends through the bore 36 in the deflector 22 and through bores 38, 40, and 42 defined by the friction disk 28, brake pad 30, and seal retainer 32, respectively. A cap 12 is mounted to the top of the deflector 22. The cap 12 prevents grit and other debris from coming into contact with the components in the interior of the deflector 22, such as the speed control brake components, and thereby hindering the operation of the nozzle 10.
[00155] As shown in FIGS. 29-31, the arc adjustment valve 14 preferably includes a valve sleeve 64 (threadedly mounted on a lower housing 62) that engages an upper housing 65 for setting the water distribution arc. The valve sleeve 64 includes a central hub 100 defining a bore 102 therethrough for insertion of a portion of the lower housing 62. More specifically, the valve sleeve 64 has a generally cylindrical shape with a threaded internal surface defining the bore 102 for engagement with a threaded hollow post 61 of the lower housing 62. The upper surface of the valve sleeve 64 forms teeth 66 for engagement with the deflector teeth 37.
[00156] The user depresses the deflector 22 causing the teeth 37 and 66 to engage one another and then rotates the deflector 22 to cause the valve sleeve 64 to rotate and move axially. When rotated clockwise, the valve sleeve 64 moves down along the threading of the post 61, with the maximum amount of axial movement preferably corresponding to one thread pitch. Then, when rotated counterclockwise, the valve sleeve 64 moves up along the threading of the post 61, again with the maximum amount of axial movement preferably corresponding to one thread pitch.
[00157] Either or both of the valve sleeve 64 and lower nozzle housing 62 may include features, such as stops, to limit rotation of the valve sleeve 64. For example, the valve sleeve 64 may include a stop in its internal threading to limit rotation of the valve sleeve 64 to one revolution. Alternatively, the lower nozzle housing 62 may include a stop in its external threading to limit rotation of the valve sleeve 64. Further, stops may be used to limit the arcuate setting of the valve 14 between a minimum arcuate setting and a maximum arcuate setting. For instance, it may be desirable to establish a minimum arcuate setting because fluid flow at too low an arcuate setting may not provide sufficient force to cause rotation of the deflector 22 and may cause the nozzle 10 to stall.
[00158] As can be seen in FIGS. 32 and 33, the valve sleeve 64 further includes an outer surface 70 with segments 73, or grooves, disposed circumferentially about the outer surface 70. These segments 73 define flow passages for fluid directed upwardly through the nozzle body 16. The segments 73 extend in an axial direction and have different lengths. More specifically, the segments 73 are each indented relative to the outer surface 70 and have lower ends that are each at an incrementally lower position as one moves circumferentially about the valve sleeve 64. When the valve sleeve 64 moves up or down along the threaded post 61, the axial positioning of the segments 73 determine the size of the arc, as described further below.
[00159] The valve sleeve 64 operates in conjunction with the upper housing 65 to set the water distribution arc. As can be seen in FIGS. 32 and 33, the upper housing 65 includes an outer surface 74 defining a pair of diametrically opposed cut-outs 76 to provide access to a user for manually rotating the nozzle collar 128 for radius control, as described further below. Also, the upper housing 65 preferably includes a cylindrical wall 160 that defines a bore 71 to accommodate insertion of the valve sleeve 64 therein. The cylindrical wall 160 tapers inwardly to form a neck segment 78, which, in turn, engages the valve sleeve outer surface 70. The upper housing 65 also includes an upper portion 80 that flares outwardly.
[00160] As can be seen in FIG. 34, the axial position of the valve sleeve 64 relative to the neck 78 determines the open arcuate portion of the valve 14. More specifically, the valve sleeve 64 moves axially such that the bottom of the neck 78 is disposed either above or below the bottom closed ends 82 of the segments 73. If the bottom of the neck 78 is below the bottom ends 82 of all of the segments 73, upward flow of water through the segments 73 (flow passages) is completely blocked. In contrast, if the bottom of the neck 78 is above the bottom ends 82 of all of the segments 73, fluid can flow into and through all of the segments 73 (flow passages). Finally, a user may set an intermediate arcuate setting by rotating the valve sleeve 64 such that the bottom of the neck 78 is above the bottom ends 82 of some of the segments 73 but is below the bottom ends 82 of other segments 73. In this intermediate setting, fluid flows upwardly within only the exposed segments 73 (flow passages).
[00161] Accordingly, in order to adjust the valve 14, the user depresses the deflector 22, causes the deflector and valve sleeve teeth 37 and 66 to engage one another, and rotates the deflector 22 to effect rotation of the valve sleeve 64. When rotated clockwise, the valve sleeve 64 moves axially downwardly and an increasing number of segments 73 are exposed for upward fluid flow (the bottom ends of the segments 73 are below the bottom of the neck 78). When rotated counterclockwise, the valve sleeve 64 moves axially upwardly and an increasing number of segments are obstructed by the neck 78 (the bottom ends of the segments 73 are above the bottom of the neck 78). Thus, by depressing and rotating the deflector 22, a user may adjust the valve 14 to a desired arcuate setting.
[00162] The bottom ends 82 of the segments 73 are arranged as a series of helical steps as one proceeds circumferentially about the outer surface 70 of the valve sleeve 64. These steps are preferably arranged so as to define a uniform vertical distance between each set of adjacent steps. The bottom ends 82 are preferably arranged so that one rotation of the valve sleeve 64 allows the user to move between a closed position and a fully open position. Accordingly, the threaded pitch of the valve sleeve 64 and lower housing 62 preferably corresponds to the helical pitch defined by the bottom ends 82 of the segments 73.
[00163] The nozzle 10 preferably allows for over-rotation of the deflector 22 without damage to nozzle components. More specifically, the deflector teeth 37 and valve sleeve teeth 66 are preferably sized and dimensioned such that rotation of the deflector 22 in excess of a predetermined torque results in slippage of the teeth 37 out of the teeth 66. In one example, as shown in FIG. 32, there are preferably six valve sleeve teeth 66 with each tooth forming the general shape of an isosceles triangle in cross-section with rounded apexes 90. The legs 92 of each triangle form an angle of about 49.5 degrees with the base and about 81 degrees at the apex 90 when the legs 92 are extended. In one form, the radius of curvature of the rounded apex 90 is preferably about 0.010 inches. Thus, the user can continue to rotate the deflector 22 without resulting in increased, and potentially damaging, force on internal nozzle components.
[00164] When the valve sleeve 64 has been rotated to a desired arcuate setting, water passes along the segments 73 (flow passages). Water then impinges upon the deflector 22 causing rotation and distribution of water through an arcuate span determined by the angle of the arcuate setting. The valve sleeve 64 may be adjusted to increase or decrease the angle and thereby change the arc of the water distributed by the nozzle 10, as desired.
[00165] As shown in FIG. 29, the nozzle 10 also preferably includes a radius control valve 125. The radius control valve 125 can be used to selectively set the water radius reduction through the nozzle 10, for purposes of regulating the range of throw of the projected water streams. It is adapted for variable setting through use of a rotatable segment 124 located on an outer wall portion of the nozzle 10. It functions as a second valve that can be opened or closed to allow the flow of water through the nozzle 10. Also, a filter 126 is preferably located upstream of the radius control valve 125, so that it obstructs passage of sizable particulate and other debris that could otherwise damage the nozzle components or compromise desired efficacy of the nozzle 10.
[00166] As shown in FIGS. 29-31, the radius control valve structure preferably includes a nozzle collar 128, a flow control member 130, and the threaded post 158 of the lower nozzle housing 62. The nozzle collar 128 is rotatable about the central axis C-C of the nozzle 10. It has an internal engagement surface 132 and engages the flow control member 130 so that rotation of the nozzle collar 128 results in rotation of the flow control member 130. The flow control member 130 also engages the threaded post 158 of the lower nozzle housing 62 such that rotation of the flow control member 130 causes it to move in an axial direction, as described further below. In this manner, rotation of the nozzle collar 128 can be used to move the flow control member 130 axially closer to and further away from valve seat 172. When the flow control member 130 is moved closer to the valve seat 172, the throw radius is reduced. The axial movement of the flow control member 130 towards the valve seat 172 increasingly pinches the flow through the inlet 134. When the flow control member 130 is moved further away from the valve seat 172, the throw radius is increased. This axial movement allows the user to adjust the effective throw radius of the nozzle 10 without disruption of the streams dispersed by the deflector 22.
[00167] As shown in FIGS. 29-31, the nozzle collar 128 is preferably cylindrical in shape and includes an engagement surface 132, preferably a splined surface, on the interior of the cylinder. The nozzle collar 128 preferably also includes an outer wall 141 having an external grooved surface 142 for gripping and rotation by a user. Water flowing through the inlet 134 passes through the interior of the cylinder and through the remainder of the nozzle body 16 to the deflector 22. Rotation of the outer wall 141 causes rotation of the entire nozzle collar 128.
[00168] The nozzle collar 128 is coupled to a flow control member 130. As shown in FIGS. 30-31, the flow control member 130 is preferably in the form of a ring-shaped nut with a central hub 150 defining a central bore 152. The flow control member 130 has an external surface with two thin tabs 151 projecting radially outward for engagement with the corresponding internal splined surface 132 of the nozzle collar 128. The tabs 151 and internal splined surface 132 interlock such that rotation of the nozzle collar 128 causes rotation of the flow control member 130 about central axis C-C. Although certain engagement surfaces are shown in the preferred embodiment, it should be evident that other engagement surfaces, such as threaded surfaces, could be used to cause the simultaneous rotation of the nozzle collar 128 and flow control member 130.
[00169] In turn, the flow control member 130 is coupled to the lower nozzle housing 62. More specifically, the flow control member 130 is internally threaded for engagement with the externally threaded hollow post 158 at the lower end of the lower nozzle housing 62. Rotation of the flow control member 130 causes it to move along the threading in an axial direction. In one preferred form, rotation of the flow control member 130 in a counterclockwise direction advances the member 130 towards the inlet 134 and away from the deflector 22. Conversely, rotation of the flow control member 130 in a clockwise direction causes the member 130 to move away from the inlet 134. Although threaded surfaces are shown in the preferred embodiment, it is contemplated that other engagement surfaces could be used to effect axial movement.
[00170] In operation, a user may rotate the outer wall 141 of the nozzle collar 128 in a clockwise or counterclockwise direction. As shown in FIGS. 30 and 31, the nozzle housing 62 preferably includes one or more cut-out portions 63 to define one or more access windows to provide access to the nozzle collar outer wall 141 for manual rotation of the nozzle collar 128. Further, as shown in FIG. 29, the nozzle collar 128, flow control member 130, and nozzle housing hub portion 140 are oriented and spaced to allow the flow control member 130 and hub portion 140 to essentially block fluid flow through the inlet 134 or to allow a desired amount of fluid flow through the inlet 134. The flow control member 130 preferably has a helical bottom surface 170 for engagement with the valve seat 172 (preferably having a helical top surface).
[00171] Rotation in a counterclockwise direction results in axial movement of the flow control member 130 toward the inlet 134. Continued rotation results in the flow control member 130 advancing to the valve seat 172 formed at the inlet 134 for blocking fluid flow. The dimensions of the radial tabs 151 of the flow control member 130 and the splined internal surface 132 of the nozzle collar 128 are preferably selected to provide over-rotation protection. More specifically, the radial tabs 151 are sufficiently flexible such that they slip out of the splined recesses upon over-rotation. Once the inlet 134 is blocked, further rotation of the nozzle collar 128 causes slippage of the radial tabs 151, allowing the collar 128 to continue to rotate without corresponding rotation of the flow control member 130, which might otherwise cause potential damage to nozzle components.
[00172] Rotation in a clockwise direction causes the flow control member 130 to move axially away from the inlet 134. Continued rotation allows an increasing amount of fluid flow through the inlet 134, and the nozzle collar 128 may be rotated to the desired amount of fluid flow. When the valve is open, fluid flows through the nozzle 10 along the following flow path: through the inlet 134, between the nozzle collar 128 and the flow control member 130, through the flow passages 168 of the lower nozzle housing 62, through the segments 73 within the arcuate setting, to the underside surface of the deflector 22, and radially outwardly from the deflector 22. At a very low arcuate setting, water flowing through the segments 73 may not be adequate to impart sufficient force for desired rotation of the deflector 22. It should be evident that the direction of rotation of the outer wall 141 for axial movement of the flow control member 130 can be easily reversed, i.e., from clockwise to counterclockwise or vice versa, such as by reversing the threading.
[00173] The nozzle 10 illustrated in FIGS. 29-31 also preferably includes a nozzle base 174 of generally cylindrical shape with internal threading 176 for quick and easy thread-on mounting onto a threaded upper end of a riser with complementary threading (not shown). The nozzle base 174 and upper nozzle housing 65 are preferably attached to one another by gluing, welding, snap-fit, or other fastening method such that the upper housing 65 is relatively stationary when the base 174 is threadedly mounted to a riser. In turn, the lower housing 62 is preferably fastened to upper housing 65. The nozzle 10 also preferably includes seal members 184, such as o-rings, at the top of the internal threading 176 of the nozzle base 174 and between the nozzle collar 128 and upper nozzle housing 65 to reduce leakage when the nozzle 10 is threadedly mounted on the riser and to reduce the friction when the nozzle collar 128 is rotated. The nozzle 10 also preferably includes a retaining ring 188 disposed about the bottom end of the shaft 134.
[00174] The radius control valve 125 and certain other components described herein are preferably similar to that described in U.S. Patent Application Nos. 12/ 952,369 and 13/ 495,402, which are assigned to the assignee of the present application and are incorporated herein by reference in their entirety. Generally, in this preferred form, the user rotates a nozzle collar 128 to cause a throttle nut 130 to move axially toward and away from the valve seat 172 to adjust the throw radius. Although this type of radius control valve 125 is described herein, it is contemplated that other types of radius control valves may also be used.
[00175] It will be understood that various changes in the details, materials, and arrangements of parts and components which have been herein described and illustrated in order to explain the nature of the nozzle may be made by those skilled in the art within the principle and scope of the nozzle and the flow control device as expressed in the appended claims. Furthermore, while various features have been described with regard to a particular embodiment or a particular approach, it will be appreciated that features described for one embodiment also may be incorporated with the other described embodiments.

Claims

CLAIMS What is claimed is:
1. A nozzle comprising:
a deflector having an upstream surface contoured to deliver fluid radially outwardly therefrom through an arcuate span;
a nozzle body defining an inlet, an outlet, and a pattern adjustment valve, the inlet capable of receiving fluid from a source, the outlet capable of delivering fluid to the upstream surface of the deflector, and the pattern adjustment valve defining an opening adjustable in length to set the arcuate span;
wherein the pattern adjustment valve comprises a first valve body and a second valve body, each valve body comprising an arcuate slot shiftable relative to one another to increase or decrease the length of the valve opening; and
wherein the two valve bodies cooperate to adjust the length of the opening to define a substantially polygonal irrigation area in at least one valve position.
2. The nozzle of claim 1 wherein the polygonal irrigation area is a rectangular irrigation area.
3. The nozzle of claim 1 wherein each arcuate slot extends approximately 180 degrees, the slots being aligned to set a maximum arcuate span of 180 degrees and being staggered to set a minimum arcuate span.
4. The nozzle of claim 3 wherein the arcuate slots of the first and second valve bodies are shiftable to align the slots and to define a 180 degree valve opening.
5. The nozzle of claim 3 wherein the arcuate slots of the first and second valve bodies are shiftable to offset the slots by 90 degrees from one another and to define a 90 degree valve opening.
6. The nozzle of claim 1 wherein the arcuate slot of one of the valve bodies has a non-uniform width.
7. The nozzle of claim 1 wherein the arcuate slot of one of the valve bodies has at least one enlarged end.
8. The nozzle of claim 1 wherein the arcuate slot of one of the valve bodies has a tapered portion.
9. The nozzle of claim 1 wherein the arcuate slot of the first valve body comprises a notch at each end of the slot defining a channel and wherein the slot comprises a tapering portion as one proceeds from each end to the middle of the slot.
10. The nozzle of claim 9 wherein the first valve body comprises a wall dividing the arcuate slot into two chambers.
11. The nozzle of claim 1 wherein one of the valve bodies comprises at least one detent and the other of the valve bodies comprises at least one recess, the at least one detent engaging the at least one recess for setting the valve opening to 90 or 180 degrees.
12. The nozzle of claim 1 wherein the upstream surface is contoured to deliver a plurality of fluid streams radially outwardly from the deflector, the fluid streams being spaced at predetermined angular intervals from one another.
13. The nozzle of claim 1 wherein:
the deflector is moveable between an operational position and an adjustment position; and
the deflector engages the first valve body for setting the length of the opening in the adjustment position and wherein the deflector disengages from the first valve body for irrigation in the operational position.
14. The nozzle of claim 1 wherein the first valve body is rotatable and the second valve body is fixed against rotation.
15. The nozzle of claim 1 comprising a radius control valve disposed upstream of the pattern adjustment valve.
16. The nozzle of claim 15 wherein the radius control valve comprises a rotatable throttle body threadedly mounted to a threaded post and moveable axially toward and away from a valve seat.
17. A nozzle comprising:
a deflector having an upstream surface contoured to deliver fluid radially outwardly therefrom through an arcuate span;
a nozzle body defining an inlet, an outlet, and a pattern adjustment valve, the inlet capable of receiving fluid from a source, the outlet capable of delivering fluid to the upstream surface of the deflector, and the pattern adjustment valve defining an opening adjustable in length to determine the arcuate span;
wherein the pattern adjustment valve comprises a first valve body rotatable to a first valve setting to define a substantially polygonal irrigation area and rotatable to a second valve setting to define a different substantially polygonal irrigation area.
18. The nozzle of claim 17 wherein the first valve body is rotatable to a third valve setting to define a third substantially polygonal irrigation area that is different than the other two substantially polygonal irrigation areas.
19. The nozzle of claim 17 comprising a second valve body, each valve body comprising an arcuate slot shiftable relative to the other arcuate slot to increase or decrease the length of the valve opening.
20. The nozzle of claim 19 wherein the arcuate slot of one of the valve bodies has a non-uniform width.
21. The nozzle of claim 19 wherein the arcuate slot of one of the valve bodies has at least one enlarged end.
22. The nozzle of claim 19 wherein the arcuate slot of one of the valve bodies has a tapered portion.
23. The nozzle of claim 19 wherein each arcuate slot extends approximately 180 degrees, the slots being aligned to set a maximum arcuate span of 180 degrees and being staggered to set an arcuate span of 90 degrees.
24. The nozzle of claim 19 wherein the arcuate slot of the first valve body comprises a notch at each end of the slot defining a channel and wherein the slot comprises a tapering portion as one proceeds from each end to the middle of the slot.
25. The nozzle of claim 19 wherein one valve body comprises a wall dividing the arcuate slot into two chambers.
26. A method of irrigation using a nozzle having a deflector with an upstream surface contoured to deliver fluid radially outwardly therefrom through an arcuate span and having a nozzle body defining an inlet, an outlet capable of delivering fluid to the upstream surface of the deflector, and a pattern adjustment valve, the valve defining an opening adjustable in length to determine the arcuate span and the valve comprising a valve body, the method comprising:
moving the deflector into engagement with the valve body;
rotating the deflector to effect rotation of the valve body to set the length of the valve opening;
rotating the deflector to move the valve body to a first valve setting to define a substantially polygonal irrigation area; and
rotating the deflector to move the valve body to a second valve setting to define a different substantially polygonal irrigation area.
27. The method of the claim 26 further comprising rotating the deflector to move the valve body to a third valve setting to define a third substantially polygonal irrigation area that is different than the other two substantially polygonal irrigation areas.
28. A nozzle comprising:
a deflector having an upstream surface contoured to deliver fluid radially outwardly therefrom through an arcuate span;
a pattern adjustment valve defining an opening adjustable in length to set the arcuate span and comprising a first valve body and a second valve body, each valve body shiftable relative to one another to increase or decrease the length of the valve opening;
wherein the two valve bodies cooperate to adjust the length of the opening to a first valve setting to define a first substantially polygonal irrigation area and a predetermined precipitation rate of fluid through the nozzle; and
wherein the two valve bodies cooperate to adjust the length of the opening to a second valve setting to define a second, larger substantially polygonal irrigation area and the same predetermined precipitation rate of fluid through the nozzle.
29. The nozzle of claim 28 wherein the first valve body comprises two outlets and the second valve body comprises two inlets, fluid flowing along a first flow path from one of the inlets through one of the outlets in the first valve setting and fluid flowing along a second flow path from one inlet to one outlet and along a third flow path from the other inlet to the other outlet in the second valve setting.
30. The nozzle of claim 28 wherein the second valve body comprises a first inlet in fluid communication with a first chamber and a second inlet in fluid communication with a second chamber, the first and second chambers separate from one another by a first dividing wall.
31. The nozzle of claim 30 wherein the first valve body comprises a third chamber in fluid communication with a first outlet and a fourth chamber in fluid communication with a second outlet, the third and fourth chambers separated from one another by a second dividing wall.
32. The nozzle of claim 31 wherein one of the first and second chambers is in fluid communication with one of the third and fourth chambers to define a single flow path through the two valve bodies when the two valve bodies are in the first valve setting.
33. The nozzle of claim 32 wherein the first chamber is in fluid communication with the third chamber and the second chamber is in fluid communication with the fourth chamber to define two flow paths through the two valve bodies when the two valve bodies are in the second different valve setting.
34. The nozzle of claim 33 wherein the first and second chambers are offset radially relative to the third and fourth chambers.
35. The nozzle of claim 28 wherein the predetermined precipitation rate of fluid through the nozzle is less than or equal to 1 inch per hour.
36. The nozzle of claim 28 wherein the two valve bodies cooperate to adjust the length of the opening to a third valve setting to define a third substantially polygonal irrigation area that is different than the other two substantially polygonal irrigation areas with the same predetermined precipitation rate of fluid through the nozzle.
37. The nozzle of claim 28 wherein each valve body comprises an arcuate slot shiftable relative to the other arcuate slot to increase or decrease the length of the valve opening.
38. The nozzle of claim 37 wherein the arcuate slot of one of the valve bodies has a non-uniform width.
39. The nozzle of claim 37 wherein the arcuate slot of one of the valve bodies has at least one enlarged end.
40. The nozzle of claim 37 wherein the arcuate slot of one of the valve bodies has a tapered portion.
41. The nozzle of claim 37 wherein each arcuate slot extends approximately 180 degrees, the slots being aligned to set a maximum arcuate span of 180 degrees and being staggered to set an arcuate span of 90 degrees.
42. The nozzle of claim 37 wherein the arcuate slot of the first valve body comprises a notch at each end of the slot defining a channel and wherein the slot comprises a tapering portion as one proceeds from each end to the middle of the slot.
43. The nozzle of claim 28 wherein the first and second polygonal irrigation areas are rectangular.
44. The nozzle of claim 28 wherein:
the deflector is moveable between an operational position and an adjustment position; and
the deflector engages the first valve body for setting the length of the opening in the adjustment position and wherein the deflector disengages from the first valve body for irrigation in the operational position.
45. A method of irrigation using a nozzle having a deflector with an upstream surface contoured to deliver fluid radially outwardly therefrom through an arcuate span and a pattern adjustment valve defining an opening adjustable in length to determine the arcuate span, the valve comprising a first valve body and a second valve body, the method comprising: moving the first valve body to a first valve setting to define a first substantially polygonal irrigation area and to set a predetermined precipitation rate of fluid through the nozzle; and moving the first valve body to a second valve setting to define a second, larger substantially polygonal irrigation area with the same predetermined precipitation rate of fluid through the nozzle.
46. The method of claim 45, the first valve body defining a first outlet and a second outlet and the second valve body defining a first inlet and a second inlet, the method further comprising:
directing fluid along a first flow path from one of the first and second inlets and through one of the first and second outlets in the first valve setting; and
directing fluid along a second flow path from one inlet and through one outlet and along a third flow path from the other inlet through the other outlet in the second valve setting.
47. The method of the claim 45 further comprising moving the first valve body to a third valve setting to define a third substantially polygonal irrigation area that is different than the other two substantially polygonal irrigation areas with the same predetermined precipitation rate of fluid through the nozzle.
48. The method of claim 45 further comprising:
moving the deflector into engagement with the first valve body; and
rotating the deflector to effect rotation of the first valve body to set the length of the valve opening.
49. A nozzle comprising:
a deflector having an upstream surface contoured to deliver fluid radially outwardly with an arcuate span;
a nozzle body defining an inlet, an outlet, and an arc adjustment valve, the inlet capable of receiving fluid from a source, the outlet capable of delivering fluid to the upstream surface of the deflector, and the arc adjustment valve defining an opening adjustable in length to set the arcuate span; and
the arc adjustment valve comprising a first restrictor element, a second restrictor element, and a third restrictor element, the elements cooperating to variably adjust the opening between a first position corresponding to a minimum arcuate span and a second position corresponding to a maximum arcuate span.
50. The nozzle of claim 49 wherein the underside surface is contoured to deliver a plurality of fluid streams radially outwardly from the deflector, the fluid streams being spaced at predetermined angular intervals from one another.
51. The nozzle of claim 49 wherein:
the deflector is moveable between an operational position and an adjustment position; and
the deflector is adapted for engagement with the first restrictor element for setting the length of the opening in the adjustment position and wherein the deflector is adapted for irrigation in the operational position.
52. The nozzle of claim 51 wherein the deflector includes a first set of projections and the first restrictor element includes a second set of projections, the two sets of projections engaging one another for rotating the first restrictor element.
53. The nozzle of claim 49 wherein each restrictor element defines an arcuate flow aperture, and the arcuate flow apertures are shiftable relative to one another to increase or decrease the length of the opening.
54. The nozzle of claim 53 wherein the maximum arcuate span is set by aligning the arcuate flow apertures of the restrictor elements.
55. The nozzle of claim 54 wherein the minimum arcuate span is set by staggering the arcuate flow apertures.
56. The nozzle of claim 55 wherein each arcuate flow aperture defines an arcuate slot extending approximately 270 degrees, the slots being aligned to set the maximum arcuate span and being staggered to set the minimum arcuate span.
57. The nozzle of claim 49 wherein the first and second restrictor elements are substantially in the shape of a disk.
58. The nozzle of claim 49 wherein the second restrictor element is coupled to and moveable by the first restrictor element to increase or decrease the length of the opening.
59. The nozzle of claim 58 wherein the first restrictor element includes a boss and the second restrictor element includes a guiding slot, wherein rotation of the first restrictor element causes the boss to move within the guiding slot and to cause rotation of the second restrictor element to increase or decrease the length of the opening.
60. The nozzle of claim 49 wherein the first and second elements are rotatable and the third restrictor element is fixed against rotation.
61. The nozzle of claim 49 wherein the second restrictor element includes a boss and the third restrictor element includes a guiding slot, the boss and guiding slot coupling the second and third restrictor elements and limiting rotation of the second restrictor element beyond a predetermined position.
62. The nozzle of claim 49 further comprising a shaft extending through bores in each of the three restrictor elements and supporting the deflector.
63. The nozzle of claim 49 comprising a total number of restrictor elements, n, wherein n is greater than three, such that the flow restrictor elements shift relative to one another to increase or decrease the length of the opening, each restrictor element having an arcuate flow aperture that may be aligned with the other flow apertures to set a maximum arcuate span or staggered with other flow apertures to set a minimum arcuate span.
64. The nozzle of claim 63 wherein each arcuate flow aperture extends approximately n/ (n + 1) of the way about each restrictor element.
65. The nozzle of claim 49 wherein the minimum arcuate span is approximately 90 degrees and the maximum arcuate span is approximately 270 degrees.
66. The nozzle of claim 49 comprising a radius control valve disposed upstream of the arc adjustment valve.
67. The nozzle of claim 66 wherein the radius control valve comprises a rotatable throttle nut threadedly mounted to a threaded portion of the third restrictor element and moveable axially toward and away from a valve seat.
68. The nozzle of claim 67 wherein the throttle nut and the valve seat have complementary helical surfaces for engagement with one another.
69. The nozzle of claim 49 wherein the deflector is rotatable and further comprising a brake for maintaining relatively constant rotational speed of the deflector when fluid is directed against the upstream surface of the deflector.
70. A nozzle comprising:
a deflector and an underside surface contoured to deliver fluid radially outwardly therefrom through an arcuate span;
a nozzle body having a central axis and defining an inlet, an outlet, and an arc adjustment valve, the inlet capable of receiving fluid from a source, the outlet capable of delivering fluid to the underside surface of the deflector, and the arc adjustment valve adjustable in size to determine the arcuate span;
wherein the arc adjustment valve comprises a first valve body having a first surface with grooved segments defining flow passages disposed circumferentially about the first surface and extending in an axial direction.
71. The nozzle of claim 70 wherein at least two of the flow passages have different axial lengths from one another.
72. The nozzle of claim 71 wherein each of the flow passages has a different axial length.
73. The nozzle of claim 72 wherein the arc adjustment valve further comprises a second valve body having a second surface with a slightly greater radius than the first surface and engaging the first surface.
74. The nozzle of claim 73 wherein either one of the first valve body or the second valve body is moveable axially relative to the other to dispose the ends of the flow passages at different axial positions relative to the second surface.
75. The nozzle of claim 74 wherein the first valve body and the second valve body are configured such that the second surface is upstream of the ends of the flow passages in a first axial position corresponding to a minimum arcuate span and is downstream of the ends of the flow passages in a second axial position corresponding to a maximum arcuate span.
76. The nozzle of claim 75 wherein rotation of the first valve body moves the first valve body between the first and second axial positions and wherein rotation of the first valve body opens an increasing number of flow passages to adjust the size of the valve.
77. The nozzle of claim 70 wherein the first valve body includes a bore and threading for movement along a threaded post.
78. The nozzle of claim 70 wherein the underside surface is contoured to deliver a plurality of fluid streams radially outwardly from the deflector, the fluid streams being spaced at predetermined angular intervals from one another.
79. The nozzle of claim 70 wherein:
the deflector is moveable between an operational position and an adjustment position; and the deflector is adapted for engagement with the first valve body for setting the arc adjustment valve in the adjustment position and wherein the deflector is adapted for irrigation in the operational position.
80. The nozzle of claim 79 wherein the deflector includes a first set of teeth and the first valve body includes a second set of teeth, the two sets of teeth engaging one another for rotating the first valve body and setting the arc adjustment valve.
81. The nozzle of claim 70 further comprising a shaft extending along the central axis of the nozzle body and supporting the deflector.
82. The nozzle of claim 70 comprising a radius control valve disposed upstream of the arc adjustment valve.
83. The nozzle of claim 82 wherein the radius control valve comprises a rotatable throttle nut threadedly mounted to a threaded portion of the nozzle body and moveable axially toward and away from a valve seat.
84. The nozzle of claim 70 wherein the deflector is rotatable and further comprising a brake for maintaining relatively constant rotational speed of the deflector when fluid is directed against the underside of the deflector.
PCT/US2013/052330 2012-07-27 2013-07-26 Rotary nozzle WO2014018892A1 (en)

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US13/560,423 2012-07-27
US13/560,423 US9295998B2 (en) 2012-07-27 2012-07-27 Rotary nozzle
US201261681802P 2012-08-10 2012-08-10
US201261681798P 2012-08-10 2012-08-10
US61/681,802 2012-08-10
US61/681,798 2012-08-10
US13/828,582 2013-03-14
US13/828,582 US9327297B2 (en) 2012-07-27 2013-03-14 Rotary nozzle

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US10449562B2 (en) 2013-05-31 2019-10-22 Carl L. C. Kah, Jr. Adjustable arc of coverage cone nozzle rotary stream sprinkler
CN112314150A (en) * 2020-11-23 2021-02-05 肖占伟 Drip irrigation device based on agricultural cultivation
CN112334203A (en) * 2018-05-31 2021-02-05 陶氏环球技术有限责任公司 Devolatilizer design
US11059056B2 (en) 2019-02-28 2021-07-13 Rain Bird Corporation Rotary strip nozzles and deflectors
US11154877B2 (en) 2017-03-29 2021-10-26 Rain Bird Corporation Rotary strip nozzles
US11406999B2 (en) 2019-05-10 2022-08-09 Rain Bird Corporation Irrigation nozzle with one or more grit vents
US11608390B2 (en) 2018-05-31 2023-03-21 Dow Global Technologies Llc Method and system for polymer production

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US10449562B2 (en) 2013-05-31 2019-10-22 Carl L. C. Kah, Jr. Adjustable arc of coverage cone nozzle rotary stream sprinkler
EP3212338A4 (en) * 2014-10-15 2018-08-01 K-rain Manufacturing Corp. Adjustable arc of coverage cone nozzle rotary stream sprinkler with stepped and spiraled valve element
US10322423B2 (en) 2016-11-22 2019-06-18 Rain Bird Corporation Rotary nozzle
US11154881B2 (en) 2016-11-22 2021-10-26 Rain Bird Corporation Rotary nozzle
US11154877B2 (en) 2017-03-29 2021-10-26 Rain Bird Corporation Rotary strip nozzles
CN112334203A (en) * 2018-05-31 2021-02-05 陶氏环球技术有限责任公司 Devolatilizer design
CN112334203B (en) * 2018-05-31 2023-02-28 陶氏环球技术有限责任公司 Devolatilizer design
US11608390B2 (en) 2018-05-31 2023-03-21 Dow Global Technologies Llc Method and system for polymer production
US11059056B2 (en) 2019-02-28 2021-07-13 Rain Bird Corporation Rotary strip nozzles and deflectors
US11406999B2 (en) 2019-05-10 2022-08-09 Rain Bird Corporation Irrigation nozzle with one or more grit vents
CN112314150A (en) * 2020-11-23 2021-02-05 肖占伟 Drip irrigation device based on agricultural cultivation
CN112314150B (en) * 2020-11-23 2022-02-15 李红松 Drip irrigation device based on agricultural cultivation

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EP2877291A4 (en) 2016-03-16
EP2877291A1 (en) 2015-06-03
ES2625425T3 (en) 2017-07-19

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