WO2014012238A1 - Novel drill chuck - Google Patents
Novel drill chuck Download PDFInfo
- Publication number
- WO2014012238A1 WO2014012238A1 PCT/CN2012/078912 CN2012078912W WO2014012238A1 WO 2014012238 A1 WO2014012238 A1 WO 2014012238A1 CN 2012078912 W CN2012078912 W CN 2012078912W WO 2014012238 A1 WO2014012238 A1 WO 2014012238A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- jaw
- drill chuck
- rear body
- thread
- jaws
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/10—Chucks characterised by the retaining or gripping devices or their immediate operating means
- B23B31/12—Chucks with simultaneously-acting jaws, whether or not also individually adjustable
- B23B31/1207—Chucks with simultaneously-acting jaws, whether or not also individually adjustable moving obliquely to the axis of the chuck in a plane containing this axis
- B23B31/1246—Jaws movement actuated by a bolt with conical screw-thread
Definitions
- the invention relates to a clamp for a machining tool, in particular to a tool capable of avoiding over-tightening between the drill chuck body and the rear body and being stuck or loose to make the connection unreliable and suitable for small mechanical processing tools.
- New drill chuck
- Drilling and milling are often used in production and processing activities, such as machine tools and electric drills.
- the drill chucks used to hold the drills, milling cutters, etc. on the working axes of these equipments have experienced long-term application and improvement.
- a new type of self-tightening chuck is disclosed in the patent application with the publication number CN102343447A, which is mainly provided with a drill chuck body, a push screw, a push nut and a jaw.
- the jaws are smooth, the surface is not provided with a thread, and a jaw hole is provided on the body of the drill chuck, and the jaws are all located in the jaw hole.
- T-shaped bosses are arranged on the tops of all the jaws, and T-shaped grooves equal to the number of jaws are uniformly arranged on the pushing nut, and each T-shaped protruding head is correspondingly disposed in the T-shaped groove, so that the clip is clamped
- the jaws form a relatively fixed connection with the push nut.
- the inner ring portion of the pushing nut is provided with a thread
- the pushing screw is also provided with an external thread
- the pushing screw is located in the inner ring of the pushing nut, and the external thread cooperates with the thread on the inner ring of the pushing nut to rotate
- the push nut moves up and down with the rotation of the push rod, thereby driving the jaws to move up and down in the jaw hole
- the screw angle of the external thread of the screw and the thread of the inner ring of the push nut is 2° ⁇ ⁇ ⁇ 8°.
- This range of helix angles is set for the thread that pushes the screw and push nut, and is not suitable for drill chucks that do not use push nuts and push rods.
- the existing internal thread drill chucks are generally large, long and thick, and can only be applied to large processing tools such as machine tools, and are not suitable for some small processing tools such as hand drills.
- the larger internal threaded drill chuck has a large clamping force, it must be released by means of a special tool when changing the tool, which causes great inconvenience to the operator during production and operation. Especially after the special tools are lost or damaged, the drill chuck becomes a waste, causing a lot of unnecessary waste.
- the invention provides a technical problem that the existing internal thread drill chuck jaws and the rear body are easily over-tightened or too loose to be stuck or unreliable and can only be used on a larger machining tool.
- a new type of drill chuck that can be used for small processing tools by avoiding over-tightening between the jaws and the rear body or being too loose and unreliable.
- the present invention is provided with a drill chuck body, a rear body and a clamping jaw.
- the drill chuck body is provided with a clamping jaw hole, and the clamping jaw is located in the clamping jaw hole, and the clamping jaw is provided with the internal thread of the clamping jaw on the rear body.
- the rear external thread is provided, and the internal thread of the jaw is matched with the thread of the rear body.
- the spiral angle of the thread of the external thread and the internal thread of the jaw is: 2.08° ⁇ ⁇ ⁇ 9.76°.
- a preferred technical solution of the present invention is that the spiral angle of the rear external thread and the internal thread of the jaw is in the range of 3.28° ⁇ ⁇ ⁇ 8.05°.
- a further preferred technical solution of the present invention is that the spiral angle of the post-external thread and the internal thread of the jaw is in the range of 4.85° ⁇ ⁇ ⁇ 7.63°.
- a still further preferred embodiment of the present invention is that the helix angle of the rear external thread and the internal jaw of the jaw is in the range of 5.39 ° ⁇ ⁇ ⁇ 6.59 °.
- the value of the helix angle ⁇ of the internal thread of the jaw and the thread of the back and outer thread is a key point for realizing the technical effect of the present invention on the premise that the rest of the structure is determined. If the value of ⁇ is too small, the back body and the jaw will be in an over-tight state, which is easy to be stuck, and requires special tools to open, which is time consuming and laborious; and if the value of ⁇ is too large, the between the rear body and the jaw will be It is too loose and the connection is not reliable.
- the invention reasonably selects the value of the helix angle of the rear external thread and the internal thread of the jaw, so that the rear body and the jaw are in an ideal connection state required by the device, and there is no jamming and can not be opened or connected. Unreliable and not close to the tool.
- the screw angle of the drill chuck thread by adjusting the screw angle of the drill chuck thread, the overall size of the drill chuck can be adjusted, so that it can be applied to a small size like a hand drill.
- the invention can greatly facilitate the operator, improve the work efficiency and avoid unnecessary waste.
- the invention can be widely applied to new drill chucks of large, medium and small processing tools, thereby replacing most of the wrench drill chucks, hand tight drill chucks and all self-tightening drill chucks on the existing market.
- Figure 1 is a general assembly view of the present invention.
- Figure 2 is a cross-sectional view of the drill chuck body of the present invention.
- Figure 3 is a half cross-sectional view of the rear body of the present invention.
- Figure 4 is a structural view of the jaw of the present invention.
- Figure 5 is a half cross-sectional view of the front cover of the present invention.
- Figure 6 is a half cross-sectional view of the back cover of the present invention.
- Drill chuck body 2. Rear body; 3. Claw; 4. Clamp hole; 5. Bearing steel ball; 6. Bearing pad; 7. Spring; 8. Front sleeve; 9. Rear sleeve; Tool hole; 11. steel ball groove; 12. main body connection hole; 13. spring groove; 14. rear body protrusion; 15. partition groove; 16. rear external thread;
- the present invention mainly includes a drill chuck body 1, a rear body 2, a jaw 3, and a jaw hole 4.
- the rear body 2 is located in the drill chuck body 1 and cooperates with the drill chuck body 1.
- the jaws 3 are located in the jaw holes 4 of the drill chuck body 1 and are threadedly engaged with the rear body 2, and the rotation of the rear body 2 drives the jaws 3 to move up and down within the jaw holes 4.
- the drill chuck body 1 is machined obliquely symmetrically with three jaw holes 4 extending through the upper and lower jaws, and the jaws 3 are located in the jaw holes 4.
- the rear end of the drill chuck body 1 is provided with a groove which is fitted to the drill chuck body 1 after the rear body 2 is inserted into this groove.
- a steel ball groove 11 is disposed on the rear body 2, and a ring of bearing steel balls 5 is placed in the steel ball groove 11.
- the lower end of the bearing steel ball 5 is supported by the rear body 2 and the inner wall of the drill chuck body 1, and the upper end is covered with a bearing pad 6.
- a catch spring 13 is arranged on the upper end of the bearing pad 6 on the drill chuck body 1, and the snap spring 7 is pinched by hand to press it on the bearing pad 6, and the retaining spring 7 is released to restore the elastic force. After being stretched, it is just stuck in the spring groove 13, so that it acts as a limit, so that the rear body 2 can only rotate laterally relative to the drill chuck body 1, and cannot be moved radially relative to the drill chuck body 1. . At the same time, because of the action of a ring of bearing steel balls 5, the sliding friction between the rear body 2 and the drill chuck body 1 becomes rolling friction, which greatly increases the flexibility of the rotation of the rear body 2.
- the bearing steel ball 5 can be set one turn or multiple turns, and the bearing steel ball 5 can also be selected from beads of other materials that can perform the same function.
- the front end of the drill chuck body 1 is machined along its central axis with a tool hole 10 having a diameter larger than the outer diameter of the maximum applicable tool assembly, ensuring that the tool can be placed in the tool hole 10 and then clamped by the jaws.
- a partition groove 15 is further disposed between the cutter hole 10 and the recess of the rear body 2 in the drill chuck body 1.
- the protrusion 14 is just inserted into the partition groove 15 and fully engaged with it, thereby functioning for positioning and partitioning, and the dust generated when the jaw 3 clamps the tool for processing does not enter the rear end of the drill chuck, thereby The accuracy and service life of the drill chuck are guaranteed.
- the rear body 2 is further provided with a rear external thread 16 which, when it is fitted into and mated with the drill chuck body 1, the rear external thread 16 is exactly in the jaw hole 4 on the drill chuck body 1.
- the internal threads 17 of the jaws of the jaws 3 cooperate with each other. Due to the restriction between the drill chuck body 1 and the rear body 2, when the rear body 2 is laterally rotated, the rear body 2 is threaded.
- the jaws 3 move up and down along the jaw holes 4.
- a main body connecting hole 12 is further provided at the rear end of the rear body 2. After the working shaft of the main body is inserted into the main body connecting hole 12, the rotation of the working shaft drives the rear body 2 to rotate, and the two are threaded or the like. The same way of working together.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 9.76°.
- the present invention is further provided with a front sleeve 8 and a rear sleeve 9, the ends of the front sleeve 8 and the front end of the rear sleeve 9 cooperating to form a complete drill chuck.
- Two symmetrical grooves are provided at the rear end of the rear body 2, and after the rear sleeve 9 is sleeved on the rear body 2, the inwardly curved portion of the rear end of the rear sleeve 9 is just caught in the two grooves,
- the rear body 8 forms a relatively fixed connection, and when the rear sleeve 9 is rotated, the rear body 2 also rotates.
- the number of the jaws 3 can be set to three, or two or more, as long as it is capable of clamping the tool.
- An annular oil pool may be disposed at the front end of the drill chuck body 1.
- the oil pool may be continuous or may be disposed corresponding to the three jaws 3, and may be in a discontinuous state.
- the oil pool is sealed with grease to ensure that the jaws 3 can cut the grease of the inner ring during the up and down movement.
- the outer end of the drill chuck body 1 having the oil pool will be closely fitted with the front sleeve 8, so that the grease does not penetrate outward. After the oil pool is provided, the grease in the oil pool can be cut during the up and down movement of the jaws 3, so that the friction between the jaws 3 and the drill chuck body 1 is reduced, and the jaws 3 are extended.
- the time of flexibility further extends the life of the drill chuck.
- the main body connecting hole 12 of the rear body 2 is connected with the working shaft of the main body.
- the device motor is started, and the rear body 2 is rotated at a high speed by the working shaft, due to the static inertia between the rear body 2 and the clamping jaw 3,
- the initial stage of rotation of the rear body 2 has a strong impact force forcing the jaws 3 to rotate with them.
- This impact force further causes the three jaws 3 to clamp the tool, and then the reaction force between the tool and the workpiece is also forced.
- the relative rotation between the jaw 3 and the rear body 2 also increases the clamping force of the three jaws 3 on the cutter, because of the self-tightening function, the entire drill chuck has high precision and stability.
- the three jaws 5 clamp the tool to gradually rotate together, thereby completing the machining process.
- the helix angle ⁇ of the rear external thread 16 and the internal thread 17 of the jaw is 8.05°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 7.63°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 6.59°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 5.39°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 4.85°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 3.28°.
- the helix angle ⁇ of the rear external thread 16 and the jaw internal thread 17 is 2.08°.
- Embodiment 2 to Embodiment 8 are the same as those of Embodiment 1.
- Table 1 is the average helix angle in the case of taking different pitches and heads.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gripping On Spindles (AREA)
Abstract
Disclosed is a novel drill chuck, provided with a drill chuck main body (1), a rear body (2), and a jaw (3). The drill chuck main body (1) is provided with a jaw bore (4) and the jaw (3) is located in the jaw bore (4). The jaw (3) is provided with jaw internal threads (17), the rear body (2) is provided with rear body external threads (16), the jaw internal threads (17) and the rear body external threads (16) mate with each other, and the lead angle of the rear body external threads (16) and the jaw internal threads (17) is in a range of 2.08°≤α≤9.76°. The structure is widely applicable to the machining field, and can solve the problem of a jam due to too tight a clearance, or a lack of reliability due to too loose a clearance, between an internally threaded drill chuck jaw and the rear body.
Description
技术领域Technical field
本发明涉及一种机械加工用刀具的夹具,尤其是涉及一种能够避免钻夹头本体和后体之间过紧而卡死或者过松而使连接不可靠、能够适用于小型机械加工工具的新型钻夹头。
The invention relates to a clamp for a machining tool, in particular to a tool capable of avoiding over-tightening between the drill chuck body and the rear body and being stuck or loose to make the connection unreliable and suitable for small mechanical processing tools. New drill chuck.
背景技术Background technique
生产加工活动中经常使用机床、电钻等工具进行钻孔、铣削等作业,装设在这些设备主机工作轴上用于夹持钻头、铣刀等刀具的钻夹头虽然经历了长期的应用和改进,但依然存在诸多不足。Drilling and milling are often used in production and processing activities, such as machine tools and electric drills. The drill chucks used to hold the drills, milling cutters, etc. on the working axes of these equipments have experienced long-term application and improvement. However, there are still many shortcomings.
例如,授权公告号为CN102343447A的专利申请中公布了一种新式自紧钻夹头,其主要设有钻夹头本体、推动丝杆、推动螺母、夹爪。夹爪是光滑的,表面不设有螺纹,在钻夹头本体上设有夹爪孔,夹爪均位于夹爪孔内。所有夹爪的顶部都设有T型凸头,推动螺母上均匀设有与夹爪个数相等的T型沟槽,每个T型凸头都对应的设置在T型沟槽内,这样夹爪就与推动螺母形成相对固定的连接。在推动螺母的内圈部分设有螺纹,推动丝杆上也设有外螺纹,推动丝杆位于推动螺母的内圈中,其外螺纹与推动螺母的内圈上的螺纹相互配合,在转动推动丝杆的时候,推动螺母就会随着推动丝杆的转动而上下运动,从而带动夹爪在夹爪孔内上下运动,推动丝杆外螺纹和推动螺母内圈的螺纹的螺旋升角范围为2°≤α≤8°。For example, a new type of self-tightening chuck is disclosed in the patent application with the publication number CN102343447A, which is mainly provided with a drill chuck body, a push screw, a push nut and a jaw. The jaws are smooth, the surface is not provided with a thread, and a jaw hole is provided on the body of the drill chuck, and the jaws are all located in the jaw hole. T-shaped bosses are arranged on the tops of all the jaws, and T-shaped grooves equal to the number of jaws are uniformly arranged on the pushing nut, and each T-shaped protruding head is correspondingly disposed in the T-shaped groove, so that the clip is clamped The jaws form a relatively fixed connection with the push nut. The inner ring portion of the pushing nut is provided with a thread, and the pushing screw is also provided with an external thread, and the pushing screw is located in the inner ring of the pushing nut, and the external thread cooperates with the thread on the inner ring of the pushing nut to rotate When the screw is used, the push nut moves up and down with the rotation of the push rod, thereby driving the jaws to move up and down in the jaw hole, and the screw angle of the external thread of the screw and the thread of the inner ring of the push nut is 2° ≤ α ≤ 8°.
这种螺旋升角的范围是对推动丝杆和推动螺母的螺纹设定的,对于不采用推动螺母和推动丝杆的钻夹头来说,并不适用。而现有的内螺纹钻夹头个头普遍较大,又长又粗,只能应用在机床等大型的加工工具上,对于一些小的诸如手电钻之类的加工工具也不适用。而且这种个头较大的内螺纹钻夹头虽然夹持力够大,但在更换刀具时,必须借助专用工具才能松开,这在生产和操作时,给操作者带来很大的不便,特别是专用工具丢失后或者损坏,钻夹头就成了废品,造成很多不必要的浪费。This range of helix angles is set for the thread that pushes the screw and push nut, and is not suitable for drill chucks that do not use push nuts and push rods. The existing internal thread drill chucks are generally large, long and thick, and can only be applied to large processing tools such as machine tools, and are not suitable for some small processing tools such as hand drills. Moreover, although the larger internal threaded drill chuck has a large clamping force, it must be released by means of a special tool when changing the tool, which causes great inconvenience to the operator during production and operation. Especially after the special tools are lost or damaged, the drill chuck becomes a waste, causing a lot of unnecessary waste.
发明内容Summary of the invention
本发明是针对现有内螺纹钻夹头夹爪和后体之间容易过紧或者过松而出现卡死或者不可靠、只能用在较大型的机械加工工具上的技术问题,提供一种能够避免夹爪和后体之间过紧而卡死或者过松不可靠、能用于小型加工工具的新型钻夹头。The invention provides a technical problem that the existing internal thread drill chuck jaws and the rear body are easily over-tightened or too loose to be stuck or unreliable and can only be used on a larger machining tool. A new type of drill chuck that can be used for small processing tools by avoiding over-tightening between the jaws and the rear body or being too loose and unreliable.
为此,本发明设有钻夹头本体、后体、夹爪,钻夹头本体上设有夹爪孔,夹爪位于夹爪孔内,夹爪上设有夹爪内螺纹,后体上设有后体外螺纹,夹爪内螺纹与后体外螺纹相互配合,后体外螺纹和夹爪内螺纹的螺旋升角范围为:2.08°≤α≤9.76°。To this end, the present invention is provided with a drill chuck body, a rear body and a clamping jaw. The drill chuck body is provided with a clamping jaw hole, and the clamping jaw is located in the clamping jaw hole, and the clamping jaw is provided with the internal thread of the clamping jaw on the rear body. The rear external thread is provided, and the internal thread of the jaw is matched with the thread of the rear body. The spiral angle of the thread of the external thread and the internal thread of the jaw is: 2.08° ≤ α ≤ 9.76°.
本发明优选的技术方案是后体外螺纹和夹爪内螺纹的螺旋升角范围为:3.28°≤α≤8.05°。A preferred technical solution of the present invention is that the spiral angle of the rear external thread and the internal thread of the jaw is in the range of 3.28° ≤ α ≤ 8.05°.
本发明进一步优选的技术方案是后体外螺纹和夹爪内螺纹的螺旋升角范围为:4.85°≤α≤7.63°。A further preferred technical solution of the present invention is that the spiral angle of the post-external thread and the internal thread of the jaw is in the range of 4.85° ≤ α ≤ 7.63°.
本发明再进一步优选技术的方案是后体外螺纹和夹爪内螺纹的螺旋升角范围为:5.39°≤α≤6.59°。A still further preferred embodiment of the present invention is that the helix angle of the rear external thread and the internal jaw of the jaw is in the range of 5.39 ° ≤ α ≤ 6.59 °.
在本发明的技术方案中,在其余部分结构确定的前提下,夹爪内螺纹和后体外螺纹的螺旋升角α的取值是实现本发明技术效果的关键之处。如果α的值过小,后体和夹爪之间将处于过紧状态,容易卡死,需要专用工具才可能打开,费时费力;而如果α的值过大,后体和夹爪之间将处于过松状态,连接不可靠。In the technical solution of the present invention, the value of the helix angle α of the internal thread of the jaw and the thread of the back and outer thread is a key point for realizing the technical effect of the present invention on the premise that the rest of the structure is determined. If the value of α is too small, the back body and the jaw will be in an over-tight state, which is easy to be stuck, and requires special tools to open, which is time consuming and laborious; and if the value of α is too large, the between the rear body and the jaw will be It is too loose and the connection is not reliable.
本发明由于合理的选择了后体外螺纹和夹爪内螺纹的螺旋升角的值,从而使后体和夹爪之间处于设备需要的理想连接状态,不会出现卡死而打不开或者连接不可靠而夹不紧刀具的现象。螺旋升角越大,螺距越大,根据不同的使用设备,通过调整钻夹头螺纹的螺旋升角,就能够调整钻夹头整体尺寸的大小,从而可以应用在像手电钻之类的小型的机械加工工具上,避免因过紧而卡死导致钻夹头打不开或者过松不可靠导致钻夹头无法使用等缺点,确保钻夹头工作时能夹得紧、不打滑;更换刀具时不必使用专用工具,用手就能很轻松的打开。本发明可极大地方便操作者,提高了工效,避免了不必要的浪费。本发明可以广泛应用于大、中、小型加工工具的新型钻夹头,从而取代现有市场上的大部分扳手钻夹头、手紧钻夹头和全部的自紧钻夹头。The invention reasonably selects the value of the helix angle of the rear external thread and the internal thread of the jaw, so that the rear body and the jaw are in an ideal connection state required by the device, and there is no jamming and can not be opened or connected. Unreliable and not close to the tool. The larger the helix angle is, the larger the pitch is. According to the different equipment used, by adjusting the screw angle of the drill chuck thread, the overall size of the drill chuck can be adjusted, so that it can be applied to a small size like a hand drill. On the machining tool, avoid the disadvantage that the drill chuck can not be opened or the looseness is unreliable and the drill chuck can not be used due to over-tightening, so that the drill chuck can be clamped tightly and not slippery when working; It's easy to open with your hands without having to use special tools. The invention can greatly facilitate the operator, improve the work efficiency and avoid unnecessary waste. The invention can be widely applied to new drill chucks of large, medium and small processing tools, thereby replacing most of the wrench drill chucks, hand tight drill chucks and all self-tightening drill chucks on the existing market.
附图说明DRAWINGS
图1是本发明的总体装配图。Figure 1 is a general assembly view of the present invention.
图2是本发明钻夹头本体的剖视图。Figure 2 is a cross-sectional view of the drill chuck body of the present invention.
图3是本发明后体的半剖视图。Figure 3 is a half cross-sectional view of the rear body of the present invention.
图4是本发明夹爪的结构视图。Figure 4 is a structural view of the jaw of the present invention.
图5是本发明前套的半剖视图。Figure 5 is a half cross-sectional view of the front cover of the present invention.
图6是本发明后套的半剖视图。Figure 6 is a half cross-sectional view of the back cover of the present invention.
图中符号说明:The symbols in the figure indicate:
1.钻夹头本体;2.后体;3.夹爪;4.夹爪孔;5.轴承钢珠;6.轴承垫板;7.卡簧;8.前套;9.后套;10.刀具孔;11.钢球槽;12.主机连接孔;13.卡簧槽;14.后体突起;15.隔断槽;16.后体外螺纹;17.夹爪内螺纹。1. Drill chuck body; 2. Rear body; 3. Claw; 4. Clamp hole; 5. Bearing steel ball; 6. Bearing pad; 7. Spring; 8. Front sleeve; 9. Rear sleeve; Tool hole; 11. steel ball groove; 12. main body connection hole; 13. spring groove; 14. rear body protrusion; 15. partition groove; 16. rear external thread;
具体实施方式detailed description
实施例1:Example 1:
如图1至图4所示,本发明主要包括钻夹头本体1、后体2、夹爪3、夹爪孔4。后体2位于钻夹头本体1中,与钻夹头本体1相互配合。夹爪3位于钻夹头本体1上的夹爪孔4内,并与后体2通过螺纹相互配合,后体2的旋转带动夹爪3在夹爪孔4内上下运动。As shown in FIGS. 1 to 4, the present invention mainly includes a drill chuck body 1, a rear body 2, a jaw 3, and a jaw hole 4. The rear body 2 is located in the drill chuck body 1 and cooperates with the drill chuck body 1. The jaws 3 are located in the jaw holes 4 of the drill chuck body 1 and are threadedly engaged with the rear body 2, and the rotation of the rear body 2 drives the jaws 3 to move up and down within the jaw holes 4.
钻夹头本体1斜向对称的加工有三个贯穿上下的夹爪孔4,夹爪3就位于夹爪孔4内。钻夹头本体1的后端设有一个槽,在后体2插入到这个槽中后,其正好与钻夹头本体1相互配合。在后体2上设有钢球槽11,在钢球槽11内放置一圈轴承钢珠5,轴承钢珠5的下端由后体2和钻夹头本体1的内壁支撑,上端盖有轴承垫板6。在钻夹头本体1上紧挨轴承垫板6的上端设有一个卡簧槽13,用手捏紧卡簧7将其压在轴承垫板6上,松开手后卡簧7恢复弹力,伸张后正好卡在卡簧槽13内,这样就起到了限位的作用,使得后体2只能相对于钻夹头本体1做横向转动,而不能相对于钻夹头本体1做径向运动。同时也因为一圈轴承钢珠5的作用,使得后体2与钻夹头本体1之间的滑动摩擦变为滚动摩擦,这就大大的增加了后体2旋转的灵活性。轴承钢珠5可以设置一圈,也可以设置多圈,同时轴承钢珠5也可以选用能够起到相同作用的其他材质的珠体。The drill chuck body 1 is machined obliquely symmetrically with three jaw holes 4 extending through the upper and lower jaws, and the jaws 3 are located in the jaw holes 4. The rear end of the drill chuck body 1 is provided with a groove which is fitted to the drill chuck body 1 after the rear body 2 is inserted into this groove. A steel ball groove 11 is disposed on the rear body 2, and a ring of bearing steel balls 5 is placed in the steel ball groove 11. The lower end of the bearing steel ball 5 is supported by the rear body 2 and the inner wall of the drill chuck body 1, and the upper end is covered with a bearing pad 6. A catch spring 13 is arranged on the upper end of the bearing pad 6 on the drill chuck body 1, and the snap spring 7 is pinched by hand to press it on the bearing pad 6, and the retaining spring 7 is released to restore the elastic force. After being stretched, it is just stuck in the spring groove 13, so that it acts as a limit, so that the rear body 2 can only rotate laterally relative to the drill chuck body 1, and cannot be moved radially relative to the drill chuck body 1. . At the same time, because of the action of a ring of bearing steel balls 5, the sliding friction between the rear body 2 and the drill chuck body 1 becomes rolling friction, which greatly increases the flexibility of the rotation of the rear body 2. The bearing steel ball 5 can be set one turn or multiple turns, and the bearing steel ball 5 can also be selected from beads of other materials that can perform the same function.
钻夹头本体1前端沿其中心轴线加工有直径大于最大适用刀具装配外径的刀具孔10,保证刀具可以放入刀具孔10内,而后被夹爪夹紧。在刀具孔10与钻夹头本体1内放后体2的凹槽之间还设有隔断槽15,在后体2插入到钻夹头本体1中时,设置在后体2前端的后体突起14正好插入到隔断槽15中,与之完全配合,这样就起到了定位和隔断的作用,夹爪3夹紧刀具进行加工作业时产生的灰尘就不会进入钻夹头的后端,从而保证了钻夹头的精度和使用寿命。The front end of the drill chuck body 1 is machined along its central axis with a tool hole 10 having a diameter larger than the outer diameter of the maximum applicable tool assembly, ensuring that the tool can be placed in the tool hole 10 and then clamped by the jaws. A partition groove 15 is further disposed between the cutter hole 10 and the recess of the rear body 2 in the drill chuck body 1. When the rear body 2 is inserted into the drill chuck body 1, the rear body disposed at the front end of the rear body 2 is provided. The protrusion 14 is just inserted into the partition groove 15 and fully engaged with it, thereby functioning for positioning and partitioning, and the dust generated when the jaw 3 clamps the tool for processing does not enter the rear end of the drill chuck, thereby The accuracy and service life of the drill chuck are guaranteed.
后体2上还设有后体外螺纹16,在其装入到钻夹头本体1中并与之配合好的时候,后体外螺纹16正好与处于钻夹头本体1上的夹爪孔4中的夹爪3的夹爪内螺纹17相互配合,由于钻夹头本体1与后体2之间的限位作用,所以在后体2做横向转动的时候,与后体2通过螺纹相配合的夹爪3就会沿夹爪孔4做上下运动。在后体2的后端还设有主机连接孔12,在主机的工作轴插入到主机连接孔12中后,工作轴的旋转就会带动后体2旋转,两者之间通过螺纹或者其他能够起到相同作用的方式相互配合。The rear body 2 is further provided with a rear external thread 16 which, when it is fitted into and mated with the drill chuck body 1, the rear external thread 16 is exactly in the jaw hole 4 on the drill chuck body 1. The internal threads 17 of the jaws of the jaws 3 cooperate with each other. Due to the restriction between the drill chuck body 1 and the rear body 2, when the rear body 2 is laterally rotated, the rear body 2 is threaded. The jaws 3 move up and down along the jaw holes 4. At the rear end of the rear body 2, a main body connecting hole 12 is further provided. After the working shaft of the main body is inserted into the main body connecting hole 12, the rotation of the working shaft drives the rear body 2 to rotate, and the two are threaded or the like. The same way of working together.
后体外螺纹16和夹爪内螺纹17的螺旋升角α为9.76°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 9.76°.
如图5和图6所示,本发明还设有前套8和后套9,前套8的末端和后套9的前端相互配合,形成一个完整的钻夹头。在后体2的后端设有两个对称的凹槽,在后套9套设在后体2上以后,后套9尾端向内弯曲的部分正好卡在这两个凹槽内,与后体8形成相对固定连接,在旋转后套9时,后体2也会跟着旋转。As shown in Figures 5 and 6, the present invention is further provided with a front sleeve 8 and a rear sleeve 9, the ends of the front sleeve 8 and the front end of the rear sleeve 9 cooperating to form a complete drill chuck. Two symmetrical grooves are provided at the rear end of the rear body 2, and after the rear sleeve 9 is sleeved on the rear body 2, the inwardly curved portion of the rear end of the rear sleeve 9 is just caught in the two grooves, The rear body 8 forms a relatively fixed connection, and when the rear sleeve 9 is rotated, the rear body 2 also rotates.
夹爪3的个数可以设置为三个,也可以设置为两个或三个以上,只要保证其能够夹紧刀具作业即可。The number of the jaws 3 can be set to three, or two or more, as long as it is capable of clamping the tool.
在钻夹头本体1的前端还可以设置环形油池,油池可以为连续的,也可以与三个夹爪3对应设置,而表现为不连续的状态。油池内封有润滑脂,保证夹爪3在上下运动的过程中能够切到内环的润滑脂。钻夹头本体1上有油池的部分外端会与前套8紧密配合,所以润滑脂不会向外渗透。设有油池后,由于夹爪3在上下运动的过程中能够切到油池中的润滑脂,从而使夹爪3与钻夹头本体1之间的摩擦力减小,延长了夹爪3灵活性的时间,进而延长了钻夹头的使用寿命。An annular oil pool may be disposed at the front end of the drill chuck body 1. The oil pool may be continuous or may be disposed corresponding to the three jaws 3, and may be in a discontinuous state. The oil pool is sealed with grease to ensure that the jaws 3 can cut the grease of the inner ring during the up and down movement. The outer end of the drill chuck body 1 having the oil pool will be closely fitted with the front sleeve 8, so that the grease does not penetrate outward. After the oil pool is provided, the grease in the oil pool can be cut during the up and down movement of the jaws 3, so that the friction between the jaws 3 and the drill chuck body 1 is reduced, and the jaws 3 are extended. The time of flexibility further extends the life of the drill chuck.
下面对本发明的工作过程加以说明:The following describes the working process of the present invention:
将刀具插入钻夹头本体1的刀具孔10内,用手转动后套9,因为后体2相对于后套9为固定连接,后体2会跟着后套9的旋转而旋转,又因为后体2上的后体外螺纹16与夹爪3上的夹爪内螺纹17相互配合、后体2与钻夹头本体1之间的限位作用,所以后体2的转动迫使夹爪3沿夹爪孔4向下运动,三个夹爪3下端之间的空隙也随之缩小,直至夹紧放入刀具孔10中的刀具。Inserting the cutter into the cutter hole 10 of the drill chuck body 1 and rotating the rear sleeve 9 by hand, because the rear body 2 is fixedly connected with respect to the rear sleeve 9, the rear body 2 will rotate following the rotation of the rear sleeve 9, and The rear external thread 16 on the body 2 cooperates with the internal thread 17 of the jaws on the jaw 3, and the restriction between the rear body 2 and the drill chuck body 1 causes the rotation of the rear body 2 to force the jaw 3 to follow the clamp. The claw holes 4 are moved downward, and the gap between the lower ends of the three jaws 3 is also reduced until the cutter placed in the cutter hole 10 is clamped.
后体2的主机连接孔12与主机的工作轴相连接,此时启动设备电机,后体2在工作轴的带动下高速旋转,由于后体2和夹爪3之间的静止惯性作用,在后体2转动的初始阶段有较强的冲击力迫使夹爪3跟随其一起旋转,这个冲击力进一步使得三个夹爪3夹紧刀具,之后刀具与加工件之间的反作用力,也在迫使夹爪3与后体2之间做相对转动,这同样增加了三个夹爪3对刀具的夹持力,因为具备了自紧的功能,使整个钻夹头具有很高的精度和稳定性,随着电机的转动,三个夹爪5夹紧刀具一起逐渐转动,从而完成机械加工过程。The main body connecting hole 12 of the rear body 2 is connected with the working shaft of the main body. At this time, the device motor is started, and the rear body 2 is rotated at a high speed by the working shaft, due to the static inertia between the rear body 2 and the clamping jaw 3, The initial stage of rotation of the rear body 2 has a strong impact force forcing the jaws 3 to rotate with them. This impact force further causes the three jaws 3 to clamp the tool, and then the reaction force between the tool and the workpiece is also forced. The relative rotation between the jaw 3 and the rear body 2 also increases the clamping force of the three jaws 3 on the cutter, because of the self-tightening function, the entire drill chuck has high precision and stability. As the motor rotates, the three jaws 5 clamp the tool to gradually rotate together, thereby completing the machining process.
实施例2:Example 2:
后体外螺纹16和夹爪内螺纹17的螺旋升角α为8.05°。The helix angle α of the rear external thread 16 and the internal thread 17 of the jaw is 8.05°.
实施例3:Example 3:
后体外螺纹16和夹爪内螺纹17的螺旋升角α为7.63°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 7.63°.
实施例4:Example 4:
后体外螺纹16和夹爪内螺纹17的螺旋升角α为6.59°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 6.59°.
实施例5:Example 5:
后体外螺纹16和夹爪内螺纹17的螺旋升角α为5.39°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 5.39°.
实施例6:Example 6
后体外螺纹16和夹爪内螺纹17的螺旋升角α为4.85°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 4.85°.
实施例7:Example 7
后体外螺纹16和夹爪内螺纹17的螺旋升角α为3.28°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 3.28°.
实施例8:Example 8
后体外螺纹16和夹爪内螺纹17的螺旋升角α为2.08°。The helix angle α of the rear external thread 16 and the jaw internal thread 17 is 2.08°.
实施例2至实施例8中其余部分结构都与实施例1相同。The rest of the structures of Embodiment 2 to Embodiment 8 are the same as those of Embodiment 1.
表1是取不同螺距和头数的情况下的平均螺旋升角。Table 1 is the average helix angle in the case of taking different pitches and heads.
螺距(mm) Pitch (mm) | 3.00 3.00 | 5.00 5.00 | 8.00 8.00 | 4.00 4.00 | 12.00 12.00 | 6.00 6.00 | 4.00 4.00 | 5.00 5.00 |
头数 Head count | 1.00 1.00 | 1.00 1.00 | 1.00 1.00 | 2.00 2.00 | 1.00 1.00 | 2.00 2.00 | 3.00 3.00 | 3.00 3.00 |
导程(mm) Lead (mm) | 3.00 3.00 | 5.00 5.00 | 8.00 8.00 | 8.00 8.00 | 12.00 12.00 | 12.00 12.00 | 12.00 12.00 | 15.00 15.00 |
小端中径(mm) Small end diameter (mm) | 24.10 24.10 | 25.60 25.60 | 27.85 27.85 | 24.85 24.85 | 30.85 30.85 | 26.35 26.35 | 24.85 24.85 | 25.60 25.60 |
大端中径(mm) Large end diameter (mm) | 28.82 28.82 | 30.32 30.32 | 32.57 32.57 | 29.57 29.57 | 35.57 35.57 | 31.07 31.07 | 29.57 29.57 | 30.32 30.32 |
平均中径(mm) Average diameter (mm) | 26.46 26.46 | 27.96 27.96 | 30.21 30.21 | 27.21 27.21 | 33.21 33.21 | 28.71 28.71 | 27.21 27.21 | 27.96 27.96 |
小端螺旋升角 Small end spiral angle | 2.27 2.27 | 3.56 3.56 | 5.22 5.22 | 5.85 5.85 | 7.06 7.06 | 8.25 8.25 | 8.74 8.74 | 10.56 10.56 |
大端螺旋升角 Big end spiral angle | 1.90 1.90 | 3.00 3.00 | 4.47 4.47 | 4.92 4.92 | 6.13 6.13 | 7.01 7.01 | 7.36 7.36 | 8.95 8.95 |
平均螺旋升角 Average helix angle | 2.08 2.08 | 3.28 3.28 | 4.85 4.85 | 5.39 5.39 | 6.59 6.59 | 7.63 7.63 | 8.05 8.05 | 9.76 9.76 |
Claims (4)
- 一种新型钻夹头,其设有钻夹头本体、后体、夹爪,钻夹头本体上设有夹爪孔,夹爪位于夹爪孔内,夹爪上设有夹爪内螺纹,后体上设有后体外螺纹,夹爪内螺纹与后体外螺纹相互配合,其特征是所述后体外螺纹和夹爪内螺纹的螺旋升角范围为:2.08°≤α≤9.76°。 The utility model relates to a novel drill chuck, which is provided with a drill chuck body, a rear body and a clamping jaw. The drill chuck body is provided with a clamping jaw hole, and the clamping jaw is located in the clamping jaw hole, and the clamping jaw is provided with the internal thread of the clamping jaw. The rear body is provided with a posterior external thread, and the internal thread of the jaw is matched with the thread of the posterior body. The characteristic is that the spiral angle of the thread of the posterior external thread and the internal thread of the jaw is 2.08°≤α≤9.76°.
- 根据权利要求1所述的新型钻夹头,其特征在于所述后体螺纹和夹爪螺纹的螺旋升角范围为:3.28°≤α≤8.05°。The novel drill chuck according to claim 1, wherein the spiral angle of the rear body thread and the jaw thread ranges from 3.28° ≤ α ≤ 8.05°.
- 根据权利要求2所述的新型钻夹头,其特征在于所述后体螺纹和夹爪螺纹的螺旋升角范围为:4.85°≤α≤7.63°。The novel drill chuck according to claim 2, wherein the rear body thread and the jaw thread have a spiral angle of elevation of 4.85° ≤ α ≤ 7.63 °.
- 根据权利要求3所述的新型钻夹头,其特征在于所述后体螺纹和夹爪螺纹的螺旋升角范围为:5.39°≤α≤6.59°。The novel drill chuck according to claim 3, characterized in that the spiral angle of the rear body thread and the jaw thread ranges from 5.39 ° ≤ α ≤ 6.59 °.
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CN202291471U (en) * | 2011-09-02 | 2012-07-04 | 威海达旺五金制品有限责任公司 | Novel self-tightening drill chuck |
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US4482162A (en) * | 1982-02-10 | 1984-11-13 | Koyo Machine Industries Company, Inc. | Automatic chuck for workpieces |
US5031925A (en) * | 1988-03-28 | 1991-07-16 | Matsushita Electric Works, Ltd. | Keyless chuck for rotary tool |
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