WO2014007468A1 - Method for manufacturing turn-fin condenser - Google Patents

Method for manufacturing turn-fin condenser Download PDF

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Publication number
WO2014007468A1
WO2014007468A1 PCT/KR2013/004615 KR2013004615W WO2014007468A1 WO 2014007468 A1 WO2014007468 A1 WO 2014007468A1 KR 2013004615 W KR2013004615 W KR 2013004615W WO 2014007468 A1 WO2014007468 A1 WO 2014007468A1
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WO
WIPO (PCT)
Prior art keywords
tube
fastening
turn
turn pin
bending
Prior art date
Application number
PCT/KR2013/004615
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French (fr)
Korean (ko)
Inventor
조진욱
Original Assignee
(주)하나
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Publication of WO2014007468A1 publication Critical patent/WO2014007468A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/26Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/32Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/34Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely
    • F28F1/36Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely the means being helically wound fins or wire spirals

Definitions

  • the present invention relates to a manufacturing method of a turn-pin condenser, the turn-pin tube is bent a number of times to have a three-dimensional shape, and relates to a manufacturing method of the turn-pin condenser in which the fastening tube is used for fixing the turn pin wound on the outer surface of the refrigerant pipe. .
  • a condenser is mainly used in an air conditioner such as a refrigerator or a freezer, and is used for heat exchange between a refrigerant and air.
  • the turn pin is wound around the tube (refrigerant tube) to increase the heat exchange area, and the condenser that spirally turns the turn pin around the tube (refrigerator tube) is called a turn pin condenser.
  • a turn pin is wound spirally on the outer circumferential surface of the tube (refrigerator tube), and the welding or brazing process is performed to fix the turn pin to the outer circumferential surface of the tube (refrigerator tube). do.
  • an object of the present invention is to solve the problems of the prior art as described above, the turn pin tube is bent a number of times to have a three-dimensional shape and at the same time the end of the turn pin is wound on the outer surface of the refrigerant pipe to the fastening tube It is to provide a turn pin condenser coupled by.
  • Another object of the present invention is to provide a method of manufacturing a turn pin condenser, which compresses the end of the turn pin wound on the outer surface of the refrigerant pipe, and then contracts the coupling tube with heat.
  • the manufacturing method of the turn pin condenser according to the present invention, the end fixing step of fixing the end of the turn pin 114 to the end of the refrigerant pipe 112 (S400) Wow;
  • a planar bending step (S420) of bending the turnpin tube 110 which has undergone the turnpin coupling step (S410) at 180 ° in a zigzag shape to form a flat line;
  • the end fixing step (S400) is a process of making the end of the turn pin 114 wound on the outer circumferential surface of the refrigerant pipe 112 to be in close contact with the refrigerant pipe 112 by using the fastening tube 300 of the elastic material. It features.
  • the turnpin tubes are bent in a plane and aligned, and then bent in three dimensions to have an overall shape. Therefore, the work efficiency is improved, there is an advantage that the installation space is reduced.
  • a fastening tube is further provided at the end of the turn pin which is spirally wound around the coolant tube, so that the turn pin is fixed to the coolant tube. Therefore, the welding or brazing process is unnecessary as in the related art, and thus there is an advantage in that the problem that the refrigerant tube is broken or the refrigerant leaks is prevented.
  • the step of compressing the end of the turn pin wound on the refrigerant pipe the step of inserting the fastening tube to the outside of the compressed turn pin, and by applying heat to the fastening tube to shrink Steps and the like are used. Therefore, there is an effect that the turn pin is firmly fixed to the outer circumferential surface of the refrigerant pipe by the fastening tube.
  • FIG. 1 is a perspective view showing the appearance of a turn pin condenser manufactured by the method for manufacturing a turn pin condenser according to the present invention
  • Figure 2a is a perspective view of the alignment bracket constituting the turnpin condenser produced by the embodiment of the present invention.
  • FIG. 2B is a sectional view taken along the line AA ′ of FIG. 2A;
  • Figure 2c is a state of use of the alignment bracket constituting the turn pin condenser produced by the embodiment of the present invention.
  • Figure 3 is a perspective view showing the configuration of the fastening bracket constituting the turn pin condenser produced by the embodiment of the present invention.
  • Figure 4 is a partial perspective view showing a state in which a fastening tube constituting the turn pin condenser manufactured by the embodiment of the present invention was used.
  • Figure 5 is a block diagram showing the configuration of a preferred embodiment of a method for manufacturing a turnpin condenser according to the present invention.
  • Figure 6 is a process diagram showing a manufacturing method of a turnpin condenser according to the present invention.
  • Figure 7 is a block diagram showing a detailed process of the end fixing step constituting an embodiment of the present invention.
  • FIG. 8 is a manufacturing process showing a detailed process of the end fixing step constituting an embodiment of the present invention.
  • FIG. 1 shows a perspective view of the turnpin condenser produced by the present invention.
  • the condenser 100 has a structure in which the turn pin tube 110 is wound several times.
  • the turn pin tube 110 includes a coolant tube 112 through which a coolant flows, and a turn pin 114 spirally wound around the coolant tube 112.
  • the refrigerant pipe 112 is formed of a pipe through which a refrigerant flows, and is bent a plurality of times so that the condenser has a predetermined volume as shown.
  • a plurality of alignment brackets 200 are provided to align the refrigerant pipes 112 wound at a plurality of times at regular intervals, and a base frame 120 is provided at a lower end thereof to support the refrigerant pipes 112 wound many times. Done.
  • the alignment bracket 200 is to directly fix the refrigerant pipe 112, the detailed configuration of the alignment bracket 200 will be described below.
  • the fastening tube 300 is inserted into both ends of the turn pin 114 is wound on the refrigerant pipe (112). That is, the turn pin 114 wound around the coolant tube 112 is provided at the end of the turn pin 114 so that the fastening tube 300 is in close contact with the coolant tube 112.
  • the fastening tube 300 is formed to have elasticity so that the end of the turn pin 114 is tightly fixed to the refrigerant pipe 112.
  • the fastening tube 300 is made of a polyolefin that is shrunk by heat.
  • both ends of the base frame 120 is further provided with a connecting frame 130, so that the upper turn pin tube 110 is fixed.
  • the fastening bracket 150 is fitted to the refrigerant pipe 112 is further provided.
  • the fastening bracket 150 is connected to the base frame 120 by the connection frame 130 and is fixed.
  • connection frame 130, the fastening bracket 150 is fixed to the base frame 120, so that the turn pin tube 110 wound a plurality of times is fixed to the upper side of the base frame 120. .
  • connection frame 130 is fastened to the base frame 120 and the fastening bracket 150, respectively. That is, the lower end of the connection frame 130 is coupled to the base frame 120, the upper end of the connection frame 130 is coupled to the side end of the fastening bracket 150 by the fastening bolt 140.
  • FIG. 2A and 2B show detailed configurations of the alignment bracket 200, respectively. That is, FIG. 2A is a perspective view of the alignment bracket 200, and FIG. 2B is a cross-sectional view taken along the line AA ′ of FIG. 2A. In addition, the use state of the alignment bracket 200 is shown in Figure 2c.
  • the alignment bracket 200 of the turn pin condenser includes a base 210 forming an appearance, a side plate 220 for coupling with other components, and a plurality of refrigerant tubes. It consists of a coupling plate 230 and the like to support the 112 is fitted.
  • the base 210 is made of a rectangular plate having a thickness of a predetermined size, such a base 210 forms the overall skeleton of the alignment bracket 200.
  • a plurality of heat generating holes 212 are formed to penetrate up and down in the base 210.
  • the heat generating hole 212 serves to facilitate the flow and heat dissipation of air through the base 210. That is, since the heat exchange occurs in the condenser 100 having the configuration as shown in FIG. 1, the efficiency of the condenser 100 is increased only when heat exchange between the inside and the outside of the condenser 100 is easily performed. Therefore, when a plurality of heat generating holes 212 are formed through the base 210 as in the present invention, the air flow inside and outside the condenser 100 is smoothly formed through the heat generating holes 212, thereby exchanging heat exchange efficiency. This is augmented.
  • the side plate 220 is vertically bent from both ends of the left and right of the base 210 as shown, extending upward.
  • the side plate 220 is formed through the side fastening holes 222 for coupling with other components. That is, the side plate 220 is formed with a side fastening hole 222 through which the fastening bolt 140 through which the connection frame 130 and the alignment bracket 200 are connected to each other.
  • the coupling plate 230 is vertically bent from the front and rear ends of the base 210 to extend upward.
  • the plurality of refrigerant pipes 112 are fitted into and fixed to the coupling plate 230.
  • a pair of fastening ends 232 are formed in pairs to surround and fix the outer surface of the refrigerant pipe 112 from left and right.
  • a plurality of such fastening ends 232 are provided at equal intervals along the longitudinal direction of the base 210.
  • An interval between the pair of fastening ends 232 has a size corresponding to the outer diameter of the refrigerant pipe 112. Therefore, the refrigerant pipe 112 is inserted and inserted between the pair of fastening ends 232.
  • the accommodating the refrigerant pipe 112 is formed to be recessed downward. Therefore, the lower surface of the receiving groove 234 is formed to have a round curvature corresponding to the appearance of the refrigerant pipe (112).
  • the space between the pair of fastening ends 232 may be formed to have a size slightly smaller than the size of the outer diameter of the refrigerant pipe (112). In this case, the coolant pipe 112 will be inserted into and fixed between the pair of fastening ends 232.
  • the inner groove 236 is formed to be recessed downward so that the pair of fastening end 232 is easily bent inward to each other.
  • the inner groove 236 is formed to have a predetermined depth downward, as shown. Therefore, since the inner groove 236 serves as a gap between the pair of fastening ends 232, the pair of fastening ends 232 facilitates the proximity of each other.
  • an outer groove 238 is further formed at an outer lower end of the pair of fastening ends 232 so that the pair of fastening ends 232 are easily bent inside each other.
  • the outer groove 238 is formed to be recessed to the inner side, as shown. That is, it consists of a ' ⁇ ', ' ⁇ ' shape is configured to be recessed laterally.
  • the outer groove 238 bends so that the pair of fastening ends 232 easily approach each other like the inner groove 236.
  • the pair of fastening ends 232, the upper surface 240, as shown, is formed to be inclined so that its height gradually lower toward the inside.
  • the reason why the upper surface 240 of the fastening end 232 is inclined is because the coolant pipe 112 is inserted into the receiving groove 234 between the pair of fastening ends 232.
  • the pipe 112 is to be easily inserted into the receiving groove 234 by sliding along the upper surface 240 of the fastening end (232).
  • the alignment of the refrigerant pipe 112 using the alignment bracket 200 is performed after the bending process of the turn pin tube 110.
  • the turn pin tube 110 is bent a number of times to arrange several strands side by side. That is, the turn pin tube 110, the turn pin 114 is wound on the outer side of the coolant tube 112 is bent a plurality of times to align side by side, and then the turn pin tube bent several times using the alignment bracket 200 ( 110).
  • the coolant tube 112 is inserted into the receiving groove 234 of the alignment bracket 200. That is, the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in (a) of FIG. 2C.
  • the refrigerant pipe 112 is guided to easily enter the receiving groove 234.
  • the upper ends of the pair of fastening ends 232 are overlapped with each other by a user or a pressure press. That is, the pair of fastening ends 232 are bent to apply a force to approach each other. In this case, the upper ends of the pair of fastening ends 232 as shown in (b) of FIG. 2C overlap each other.
  • the fixing of the refrigerant pipe 112 is made firm. Since the fastening ends 232 are formed side by side at equal intervals, the plurality of refrigerant pipes 112 are firmly fixed side by side at equal intervals.
  • FIG 3 shows the configuration of the fastening bracket 150 in a perspective view.
  • the fastening bracket 150 as shown, the bottom plate 152 to form a lower surface, the side plate 154 is formed by extending vertically bent upwards from the left and right of the bottom plate 152 and the bottom plate 152 is vertically bent upwards and forwards from front and rear of 152 to be fitted into the coolant pipe 112 to be fitted with the fitting piece 156 or the like.
  • the fastening bracket 150 is similar to the configuration of the alignment bracket 200. That is, since the length is shorter than the alignment bracket 200 and the other configuration is the same, a detailed description of the same configuration will be omitted below.
  • the bottom plate 152 corresponds to the base 210 of the alignment bracket 200
  • the side plate 154 is the side plate 220
  • the fitting piece 156 is It corresponds to the coupling plate 230.
  • a vent hole 152a is further formed in the bottom plate 152 of the fastening bracket 150, and a side plate hole 154a is formed in the side plate 154.
  • the vent hole 152a corresponds to the heating hole 212
  • the side plate hole 154a corresponds to the side fastening hole 222 where the fastening bolt 140 penetrates.
  • the fitting piece 156 is provided with a pair of fitting ends 160 for fixing the refrigerant pipe 112 from side to side.
  • the fitting end 160 corresponds to the fastening end 232 of the alignment bracket 200. Therefore, the space between the pair of fitting end 160 has a size corresponding to the outer diameter of the refrigerant pipe 112.
  • a fitting groove 162 corresponding to the accommodation groove 234 is formed between the pair of fitting ends 160, and a guide groove corresponding to the inner groove 236 is formed at a lower end of the fitting groove 162. 164 is formed to be recessed downward.
  • FIG 4 illustrates a state in which the fastening tube 300 is fitted to an end of the turn pin 114.
  • the fastening tube 300 a portion (right) surrounds the end of the turn pin 114, the other portion (left) is installed to surround the refrigerant pipe (112). Accordingly, the refrigerant pipe 112 and the turn pin 114 are firmly held by each other so as to be firmly fixed to each other.
  • the end of the turn pin 114 wound on the refrigerant pipe 112 is crushed by pressing so that the fastening tube 300 is fitted to the outside. That is, a part of the end of the turn pin 114 is crushed with a pressing jig, and then the fastening tube 300 is inserted into this part.
  • the turn pin tube 110 is bent in a zig-zag multiple times to volume and then the base frame 120 using the alignment bracket 200 and the fastening bracket 150. Turn pin tube 110 is fixed to. In this case, a turnpin condenser as shown in FIG. 1 is manufactured.
  • FIG. 5 and 6 show a preferred embodiment of the method for manufacturing a turnpin condenser according to the present invention. That is, FIG. 5 is a block diagram showing a manufacturing method of the turn pin condenser according to the present invention, and FIG. 6 is a process diagram showing the manufacturing method of the turn pin condenser according to the present invention.
  • the manufacturing method of the turn pin condenser according to the present invention the end fixing step (S400) for fixing the end of the turn pin 114 to the end of the refrigerant pipe 112, and the refrigerant pipe 112
  • Turn-pin coupling step (S410) of winding the turn pin 114 around the spiral) the planar bending step (S420) for bending the turn-pin tube 110 in a zigzag form to be arranged in a flat plane (S420) and the turn-pin tube ( Bracket fastening step (S430) for fastening the bracket (150 or 200) to the 110 and the turn pin tube 110 passed through the bracket fastening step (S430) is bent perpendicular to the bending direction in the plane bending step (S420)
  • the bracket (150 or 200) of the three-dimensional bending step (S440) and the turn pin tube 110 formed into a polygonal shape by the three-dimensional bending step (S440) to the base frame 120
  • the end fixing step (S400), as shown in Figure 6 (a), is the step of fixing the turn pin 114 to the end of the outer peripheral surface of the refrigerant pipe 112, in this case the fastening tube 300 is used do. That is, the end fixing step (S400), by using the fastening tube 300 of the elastic material, so that the end of the turn pin 114 wound on the outer peripheral surface of the refrigerant pipe 112 is in close contact with the refrigerant pipe 112. It is a process.
  • the turn pin coupling step (S410) is a step of spirally winding the turn pin 114 around the coolant pipe 112. That is, a process of spirally winding the turn pin 114 around the refrigerant pipe 112 as shown in FIG. 6 (b) while fixing the end of the turn pin 114 in a state as shown in FIG. to be.
  • the plane bending step (S420) is a process of bending the turnpin tube 110 through the turnpin coupling step (S410) at 180 ° in a zigzag shape to arrange them flat. That is, as shown in (c) of FIG. 6, the turn pin tube 110 is bent to have the same length in a zigzag direction from side to side. After passing through the planar bending step S420, the turn pin tube 110 has a two-dimensional planar shape alternately 180 ° in multiple stages, as shown in FIG. 6C.
  • the bracket fastening step (S430) is a process of fastening the bracket 150 or 200 to the turn pin tube 110 bent in a zigzag through the plane bending interval.
  • the bracket fastening step (S430) is a process of aligning the refrigerant pipe 112 using the alignment bracket 200. That is, the turn-pin tube 110 is bent a number of times to align so that several strands are side by side as shown in Figure 6 (c), and then the turn-pin tube 110 is bent several times using the alignment bracket (200) To be fixed.
  • the refrigerant pipe 112 is inserted into the receiving groove 234 of the alignment bracket 200. That is, the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in (a) of FIG. 2C.
  • the fastening bracket 150 is also coupled to a predetermined position of the aligned turn pin tube 110, respectively, the coupling process of the fastening bracket 150 is the alignment bracket 200 and the turn pin tube (described above) Same as the combination process of 110).
  • a three-dimensional bending step S440 is performed.
  • the three-dimensional bending step (S440) is a process of bending the turn pin tube 110 passed through the bracket fastening step (S430) perpendicular to the bending direction in the plane bending step (S420). That is, as shown in (e) of FIG. 6, the turn pin tubes 110 flatly aligned by the plane bending step S420 are wound in a three-dimensional shape of an angled square in the longitudinal direction.
  • the base coupling step (S450) is a process of coupling and fixing the bracket 150 or 200 of the turn pin tube 110 formed in a polygonal shape by the three-dimensional bending step (S440) to the base frame 120. That is, the process of coupling the alignment bracket 200 or the fastening bracket 150 to the base frame 120 by using the connection frame 130.
  • a form of a turn pin condenser of the form shown in FIG. 6 (f) or FIG. 1 is provided.
  • finishing bending step (S460) is a process of finishing by bending the end of the turn pin tube 110 through the base coupling step (S450) again. That is, after the base joining step (S450) to form as shown in Figure 6 (f), it is a process of bending and finishing the turn pin tube 110 protruding to the outer end.
  • FIG. 7 is a block diagram showing a detailed process of the end fixing step (S400) is shown
  • Figure 8 is a manufacturing process diagram showing a detailed process of the end fixing step (S400) is shown.
  • the coupling process (S402) is a step of spirally winding the turn pin 114 on the outer peripheral surface of the refrigerant pipe 112 of the pipe (pipe) shape.
  • the insertion process (S406) is a step of inserting the fastening tube 300 so that the fastening tube 300 wraps the crushed portion of the turn pin 114. That is, the fastening tube 300 is a process of wrapping the distal end of the turn pin 114 and a part of the refrigerant pipe 112, respectively.
  • the heating process (S408) is a process of applying heat to the fastening tube 300 fitted by the insertion process (S406).
  • the heating process (S408) as described above, since the fastening tube 300 is made of a polyolefin material, it is contracted. Therefore, the turn pin 114 is more firmly fixed to the refrigerant pipe 112 by the contracting force of the fastening tube 300.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention relates to a method for manufacturing a turn-fin condenser provided with a three-dimensionally shaped fastening tube for fixedly holding in place a turn-fin, which is wound around the outer surface of a refrigerant pipe. The method for manufacturing a turn-fin condenser according to the present invention comprises: an end fixing step (S400) for fixing the ends of a refrigerant pipe (112) and a turn-fin (114); a turn-fin fastening step (S410) for helically winding the turn-fin (114) around the refrigerant pipe (112); a planar bending step (S420) for bending a turn-fin tube (110) 180° in a zig-zag shape and arranging same horizontally and evenly; a bracket fastening step (S430) for fastening a bracket (150 or 200) to the turn-fin tube (110); a three-dimensional bending step (S440) for bending the turn-fin tube (110), which has passed the bracket fastening step (S430), perpendicularly with respect to the bending direction of the planar bending step (S420) so as to create a multi-sided three-dimensional shape; and a base coupling step (S450) for coupling and fixing the bracket (150 or 200) to a base frame (120); and a final bending step (S460). The present invention has the benefit of having a reduced volume and an improved working efficiency.

Description

턴핀 응축기의 제조방법Manufacturing Method of Turnpin Condenser
본 발명은 턴핀 응축기의 제조방법에 관한 것으로서, 턴핀튜브가 다수회 절곡되어 입체적 형상을 가지게 되며, 냉매관의 외면에 감겨지는 턴핀의 고정을 위해 체결튜브가 사용되는 턴핀 응축기의 제조방법에 관한 것이다.The present invention relates to a manufacturing method of a turn-pin condenser, the turn-pin tube is bent a number of times to have a three-dimensional shape, and relates to a manufacturing method of the turn-pin condenser in which the fastening tube is used for fixing the turn pin wound on the outer surface of the refrigerant pipe. .
일반적으로, 응축기는, 냉장고나 냉동기 등과 같은 공기조화기에 주로 사용되며, 냉매와 공기와의 열교환을 위해 사용된다.In general, a condenser is mainly used in an air conditioner such as a refrigerator or a freezer, and is used for heat exchange between a refrigerant and air.
그리고, 응축기에는, 효율적인 열교환을 위하여, 턴핀을 튜브(냉매관)에 감아 열교환 면적을 증대시키는데, 이와 같이 턴핀을 튜브(냉매관)에 나선형으로 감은 응축기를 턴핀 응축기라 한다.In the condenser, for efficient heat exchange, the turn pin is wound around the tube (refrigerant tube) to increase the heat exchange area, and the condenser that spirally turns the turn pin around the tube (refrigerator tube) is called a turn pin condenser.
'등록실용신안 20-0403755'호에는, 이와 같은 나선형의 튜브가 감겨진 다수의 턴핀 튜브가 개시되어 있다.[0003] In Patent Application No. 20-0403755, a number of turnpin tubes are disclosed in which such spiral tubes are wound.
이에 도시된 바와 같이, 튜브(냉매관)의 외주면에는 턴핀이 나선형으로 감겨지는데, 이러한 턴핀이 튜브(냉매관)의 외주면에 고정되도록 하기 위해 용접(welding)을 하거나, 브레이징(brazing) 처리를 하게 된다.As shown in the figure, a turn pin is wound spirally on the outer circumferential surface of the tube (refrigerator tube), and the welding or brazing process is performed to fix the turn pin to the outer circumferential surface of the tube (refrigerator tube). do.
그러나, 이와 같이 턴핀을 튜브(냉매관)에 고정하기 위해 용접(welding)을 하거나 브레이징(brazing) 처리를 하게 되면, 이 과정에서 튜브(냉매관)가 손상을 입게 된다. 즉, 열에 의해 튜브(냉매관)에 구멍이 생성되거나, 상대적으로 두께가 얇아지게 되어 약하게 된다. 따라서, 내부의 냉매가 누설되거나, 조립을 위해 튜브(냉매관)를 구부리는(벤딩시) 경우에 파손이 발생하게 되는 문제점이 있다.However, if welding or brazing is performed to fix the turn pin to the tube (refrigerant tube), the tube (refrigerant tube) is damaged in this process. That is, a hole is formed in a tube (refrigerant tube) by heat, or it becomes relatively thin and becomes weak. Therefore, there is a problem that damage occurs when the internal refrigerant leaks or when the tube (refrigerant tube) is bent (when bending) for assembly.
따라서, 본 발명의 목적은 상기한 바와 같은 종래 기술의 문제점을 해결하기 위한 것으로, 턴핀튜브가 다수회 절곡되어 입체적 형상으로 가지도록 함과 동시에 냉매관의 외면에 감겨지는 턴핀의 끝단부를 체결튜브에 의해 결합하는 턴핀 응축기를 제공하는 것이다.Accordingly, an object of the present invention is to solve the problems of the prior art as described above, the turn pin tube is bent a number of times to have a three-dimensional shape and at the same time the end of the turn pin is wound on the outer surface of the refrigerant pipe to the fastening tube It is to provide a turn pin condenser coupled by.
본 발명의 다른 목적은, 냉매관의 외면에 감겨지는 턴핀의 끝단부를 압착한 다음, 체결튜브를 끼워 열에 의해 수축시키는 턴핀 응축기의 제조방법을 제공하는 것이다.Another object of the present invention is to provide a method of manufacturing a turn pin condenser, which compresses the end of the turn pin wound on the outer surface of the refrigerant pipe, and then contracts the coupling tube with heat.
상기한 바와 같은 목적을 달성하기 위한 본 발명의 특징에 따르면, 본 발명에 의한 턴핀 응축기이 제조방법은, 냉매관(112)의 끝단부에 턴핀(114)의 끝단을 고정시키는 끝단고정단계(S400)와; 상기 냉매관(112)의 주위에 턴핀(114)을 나선형으로 감는 턴핀결합단계(S410)와; 상기 턴핀결합단계(S410)를 거친 턴핀튜브(110)를 지그재그 형상으로 180°로 벤딩하여 평탄하게 나열하는 평면벤딩단계(S420)와; 상기 평면벤딩단계(S420)를 거쳐 지그재그로 벤딩된 턴핀튜브(110)에 브라켓(150 또는 200)을 체결하는 브라켓체결단계(S430)와; 상기 브라켓체결단계(S430)를 거친 턴핀튜브(110)를, 상기 평면벤딩단계(S420)에서의 벤딩 방향과 수직되게 벤딩하여 다각형상의 입체적 형상으로 만드는 입체적벤딩단계(S440)와; 상기 입체적벤딩단계(S440)에 의해 다각형상으로 성형된 턴핀튜브(110)의 브라켓(150 또는 200)을 베이스프레임(120)에 결합시켜 고정하는 베이스결합단계(S450)와; 상기 베이스결합단계(S450)를 거친 턴핀튜브(110)의 끝단을 다시 벤딩하여 마무리하는 마무리벤딩단계(S460);를 포함하는 것을 특징으로 한다.According to a feature of the present invention for achieving the above object, the manufacturing method of the turn pin condenser according to the present invention, the end fixing step of fixing the end of the turn pin 114 to the end of the refrigerant pipe 112 (S400) Wow; A turn pin coupling step (S410) of spirally winding the turn pins 114 around the coolant tube 112; A planar bending step (S420) of bending the turnpin tube 110 which has undergone the turnpin coupling step (S410) at 180 ° in a zigzag shape to form a flat line; Bracket fastening step (S430) for fastening the bracket (150 or 200) to the turn pin tube 110 bent in a zigzag through the plane bending step (S420); A three-dimensional bending step (S440) of bending the turn pin tube (110) passed through the bracket fastening step (S430) to a polygonal three-dimensional shape by bending vertically with the bending direction in the planar bending step (S420); A base coupling step (S450) of fixing the bracket 150 or 200 of the turn pin tube 110 formed into a polygonal shape by the three-dimensional bending step (S440) to the base frame 120; And a finishing bending step (S460) for finishing by bending the end of the turn pin tube 110 through the base coupling step (S450) again.
상기 끝단고정단계(S400)는, 탄성재질의 체결튜브(300)를 이용하여, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 냉매관(112)에 밀착되도록 하는 과정임을 특징으로 한다.The end fixing step (S400) is a process of making the end of the turn pin 114 wound on the outer circumferential surface of the refrigerant pipe 112 to be in close contact with the refrigerant pipe 112 by using the fastening tube 300 of the elastic material. It features.
또한, 상기 끝단고정단계(S400)는,In addition, the end fixing step (S400),
냉매관(112)의 끝단부 외주면에 턴핀(114)의 끝단을 나선형으로 감는 결합과정(S402)와, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 일그러지도록 하는 압착과정(S404)와, 상기 압착과정(S404)에 의해 턴핀(114)이 압착된 부분에 체결튜브(300)를 끼우는 삽입과정(S406)와, 상기 삽입과정(S406)에 의해 삽입된 체결튜브(300)에 열을 가하여 체결튜브(300)가 수축되도록 하는 가열과정(S408)를 포함하는 것을 특징으로 한다.Coupling process (S402) of spirally winding the end of the turn pin 114 to the outer peripheral surface of the end of the refrigerant pipe 112, and the pressing process to distort the end of the turn pin 114 wound on the outer peripheral surface of the refrigerant pipe 112 (S404), the insertion process (S406) for inserting the fastening tube 300 in the portion where the turn pin 114 is compressed by the pressing process (S404) and the fastening tube 300 inserted by the insertion process (S406) It is characterized in that it comprises a heating step (S408) to apply heat to the fastening tube 300 is contracted.
본 발명에 의한 턴핀 응축기의 제조방법에서는 다음과 같은 효과가 있다.In the manufacturing method of the turnpin condenser according to the present invention has the following effects.
본 발명에 의한 턴핀 응축기의 제조방법에서는, 턴핀튜브가 평면적으로 벤딩되어 정렬된 다음 입체적으로 벤딩되어 전체적인 형상을 가지게 된다. 따라서, 작업능률이 향상되고, 설치공간이 줄어드는 장점이 있다.In the method for manufacturing a turnpin condenser according to the present invention, the turnpin tubes are bent in a plane and aligned, and then bent in three dimensions to have an overall shape. Therefore, the work efficiency is improved, there is an advantage that the installation space is reduced.
또한, 본 발명에서는, 냉매관에 나선형으로 감겨지는 턴핀의 끝단부에 체결튜브가 더 구비되어, 턴핀이 냉매관에 고정되도록 한다. 따라서, 종래와 같이 용접(welding)이나 브레이징(brazing) 처리가 불필요하므로 냉매관이 파손되거나 냉매가 누설되는 문제점이 방지되는 장점이 있다.In addition, in the present invention, a fastening tube is further provided at the end of the turn pin which is spirally wound around the coolant tube, so that the turn pin is fixed to the coolant tube. Therefore, the welding or brazing process is unnecessary as in the related art, and thus there is an advantage in that the problem that the refrigerant tube is broken or the refrigerant leaks is prevented.
그리고, 본 발명에 의한 턴핀 응축기의 제조방법에서는, 냉매관에 감겨진 턴핀의 끝단부를 압착하는 단계와, 압착된 턴핀의 외측에 체결튜브를 끼워넣는 단계와, 체결튜브에 열을 가하여 수축되도록 하는 단계 등이 사용된다. 따라서, 체결튜브에 의해 턴핀이 냉매관의 외주면에 견고하게 고정되는 효과가 있다.And, in the manufacturing method of the turn pin condenser according to the present invention, the step of compressing the end of the turn pin wound on the refrigerant pipe, the step of inserting the fastening tube to the outside of the compressed turn pin, and by applying heat to the fastening tube to shrink Steps and the like are used. Therefore, there is an effect that the turn pin is firmly fixed to the outer circumferential surface of the refrigerant pipe by the fastening tube.
도 1은 본 발명에 의한 턴핀 응축기의 제조방법에 의해 제조되는 턴핀 응축기의 외관을 보인 사시도.1 is a perspective view showing the appearance of a turn pin condenser manufactured by the method for manufacturing a turn pin condenser according to the present invention;
도 2a는 본 발명 실시예에 의해 제조되는 턴핀 응축기를 구성하는 정렬브라켓의 사시도.Figure 2a is a perspective view of the alignment bracket constituting the turnpin condenser produced by the embodiment of the present invention.
도 2b는 도 2a의 A-A'부 단면도.FIG. 2B is a sectional view taken along the line AA ′ of FIG. 2A; FIG.
도 2c는 본 발명 실시예에 의해 제조되는 턴핀 응축기를 구성하는 정렬브라켓의 사용상태도.Figure 2c is a state of use of the alignment bracket constituting the turn pin condenser produced by the embodiment of the present invention.
도 3은 본 발명 실시예에 의해 제조되는 턴핀 응축기를 구성하는 체결브라켓의 구성을 보인 사시도.Figure 3 is a perspective view showing the configuration of the fastening bracket constituting the turn pin condenser produced by the embodiment of the present invention.
도 4는 본 발명 실시예에 의해 제조되는 턴핀 응축기를 구성하는 체결튜브가 사용된 상태를 보인 부분사시도.Figure 4 is a partial perspective view showing a state in which a fastening tube constituting the turn pin condenser manufactured by the embodiment of the present invention was used.
도 5는 본 발명에 의한 턴핀 응축기의 제조방법의 바람직한 실시예의 구성을 보인 블럭도.Figure 5 is a block diagram showing the configuration of a preferred embodiment of a method for manufacturing a turnpin condenser according to the present invention.
도 6은 본 발명에 의한 턴핀 응축기의 제조방법을 보인 공정도.Figure 6 is a process diagram showing a manufacturing method of a turnpin condenser according to the present invention.
도 7은 본 발명 실시예를 구성하는 끝단고정단계의 세부 과정을 보인 블럭도.Figure 7 is a block diagram showing a detailed process of the end fixing step constituting an embodiment of the present invention.
도 8은 본 발명 실시예를 구성하는 끝단고정단계의 세부 과정을 보인 제조공정도.8 is a manufacturing process showing a detailed process of the end fixing step constituting an embodiment of the present invention.
이하 본 발명에 의한 턴핀 응축기의 제조방법의 바람직한 실시예를 첨부된 도면을 참고하여 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of a method for manufacturing a turnpin condenser according to the present invention will be described in detail.
먼저 본 발명에 의해 제조되는 턴핀 응축기의 구성에 대해 살펴본다.First, look at the configuration of the turn pin condenser produced by the present invention.
도 1에는 본 발명에 의해 제조되는 턴핀 응축기의 외관이 사시도로 도시되어 있다. 1 shows a perspective view of the turnpin condenser produced by the present invention.
이에 도시된 바와 같이, 응축기(100)는, 턴핀튜브(110)가 다수 회 감겨진 구조를 가진다. 그리고, 상기 턴핀튜브(110)는, 냉매가 흐르는 냉매관(112)와, 냉매관(112) 주위에 나선형으로 감겨지는 턴핀(114) 등으로 구성된다.As shown therein, the condenser 100 has a structure in which the turn pin tube 110 is wound several times. The turn pin tube 110 includes a coolant tube 112 through which a coolant flows, and a turn pin 114 spirally wound around the coolant tube 112.
상기 냉매관(112)은, 내부에는 냉매가 흐르는 파이프(pipe)로 이루어지며, 다수 회 절곡되어 도시된 바와 같이 응축기가 소정의 부피를 가지도록 한다.The refrigerant pipe 112 is formed of a pipe through which a refrigerant flows, and is bent a plurality of times so that the condenser has a predetermined volume as shown.
한편, 다수 회 감겨진 냉매관(112)을 일정 간격으로 정렬하기 위해 다수의 정렬브라켓(200)이 구비되고, 하단부에는 베이스프레임(120)이 구비되어 다수 회 감겨진 냉매관(112)을 지지하게 된다. 상기 정렬브라켓(200)은, 상기 냉매관(112)을 직접 고정하게 되는데, 이러한 정렬브라켓(200)의 상세 구성은 아래에서 설명한다.Meanwhile, a plurality of alignment brackets 200 are provided to align the refrigerant pipes 112 wound at a plurality of times at regular intervals, and a base frame 120 is provided at a lower end thereof to support the refrigerant pipes 112 wound many times. Done. The alignment bracket 200 is to directly fix the refrigerant pipe 112, the detailed configuration of the alignment bracket 200 will be described below.
또한, 상기 냉매관(112)에 감겨지는 턴핀(114)의 양단에는 체결튜브(300)가 삽입된다. 즉, 상기 냉매관(112)의 주위에 감겨지는 턴핀(114)이, 냉매관(112)에 밀착되도록 하는 체결튜브(300)가 턴핀(114)의 끝단부에 구비된다.In addition, the fastening tube 300 is inserted into both ends of the turn pin 114 is wound on the refrigerant pipe (112). That is, the turn pin 114 wound around the coolant tube 112 is provided at the end of the turn pin 114 so that the fastening tube 300 is in close contact with the coolant tube 112.
상기 체결튜브(300)는, 탄성을 가지도록 형성되어 상기 턴핀(114)의 끝단부가 냉매관(112)에 밀착 고정되도록 한다. 바람직하게는 상기 체결튜브(300)는, 열에 의해 수축되는 폴리올레핀(polyolefin)으로 이루어진다.The fastening tube 300 is formed to have elasticity so that the end of the turn pin 114 is tightly fixed to the refrigerant pipe 112. Preferably, the fastening tube 300 is made of a polyolefin that is shrunk by heat.
그리고, 상기 베이스프레임(120)의 양단에는 연결프레임(130)이 더 구비되어, 상측의 턴핀튜브(110)가 고정되도록 한다.And, both ends of the base frame 120 is further provided with a connecting frame 130, so that the upper turn pin tube 110 is fixed.
보다 구체적으로 살펴보면, 상기 베이스프레임(120)의 상측에는, 상기 냉매관(112)에 끼워져 고정되는 체결브라켓(150)이 더 구비된다. 그리고, 이러한 체결브라켓(150)은, 상기 연결프레임(130)에 의해 상기 베이스프레임(120)에 연결되어 고정된다.Looking in more detail, the upper side of the base frame 120, the fastening bracket 150 is fitted to the refrigerant pipe 112 is further provided. The fastening bracket 150 is connected to the base frame 120 by the connection frame 130 and is fixed.
이와 같이, 상기 연결프레임(130)은, 상기 체결브라켓(150)이 상기 베이스프레임(120)에 고정되도록 함으로써, 다수 회 감겨진 턴핀튜브(110)가 베이스프레임(120)의 상측에 고정되도록 한다.As such, the connection frame 130, the fastening bracket 150 is fixed to the base frame 120, so that the turn pin tube 110 wound a plurality of times is fixed to the upper side of the base frame 120. .
따라서, 상기 연결프레임(130)은 상기 베이스프레임(120)과 체결브라켓(150)에 각각 체결된다. 즉, 상기 연결프레임(130)의 하단은 상기 베이스프레임(120)에 결합되고, 연결프레임(130)의 상단은 체결볼트(140)에 의해 상기 체결브라켓(150)의 측단에 결합된다.Therefore, the connection frame 130 is fastened to the base frame 120 and the fastening bracket 150, respectively. That is, the lower end of the connection frame 130 is coupled to the base frame 120, the upper end of the connection frame 130 is coupled to the side end of the fastening bracket 150 by the fastening bolt 140.
도 2a 및 도 2b에는 상기 정렬브라켓(200)의 상세 구성이 각각 도시되어 있다. 즉, 도 2a에는 상기 정렬브라켓(200)의 사시도가 도시되어 있으며, 도 2b에는 도 2a의 A-A'부 단면도가 도시되어 있다. 그리고, 도 2c에는 상기 정렬브라켓(200)의 사용상태가 도시되어 있다.2A and 2B show detailed configurations of the alignment bracket 200, respectively. That is, FIG. 2A is a perspective view of the alignment bracket 200, and FIG. 2B is a cross-sectional view taken along the line AA ′ of FIG. 2A. In addition, the use state of the alignment bracket 200 is shown in Figure 2c.
이들 도면에 도시된 바와 같이, 본 발명에 의한 턴핀 응축기의 정렬브라켓(200)은, 외관을 형성하는 베이스(210)와, 타 부품과의 결합을 위한 측면판(220)과, 다수의 냉매관(112)이 끼워져 고정되도록 지지하는 결합판(230) 등으로 이루어진다.As shown in these drawings, the alignment bracket 200 of the turn pin condenser according to the present invention includes a base 210 forming an appearance, a side plate 220 for coupling with other components, and a plurality of refrigerant tubes. It consists of a coupling plate 230 and the like to support the 112 is fitted.
상기 베이스(210)는, 도시된 바와 같이, 소정 크기의 두께를 가지는 직사각 형상의 평판으로 이루어지며, 이러한 베이스(210)가 정렬브라켓(200)의 전체적인 골격을 이루게 된다.The base 210, as shown, is made of a rectangular plate having a thickness of a predetermined size, such a base 210 forms the overall skeleton of the alignment bracket 200.
그리고, 상기 베이스(210)에는, 도시된 바와 같이, 다수의 발열홀(212)이 상하로 관통되게 형성된다. 상기 발열홀(212)은, 상기 베이스(210)를 통해 공기의 유동과 열 발산이 용이하도록 하는 역할을 한다. 즉, 도 1와 같은 구성으로 가지는 응축기(100)에서는 열교환이 일어나게 되므로, 응축기(100) 내측과 외부와의 열교환이 쉽게 이루어져야 응축기(100)의 효율이 증대된다. 따라서, 본 발명에서와 같이 상기 베이스(210)에 다수의 발열홀(212)이 관통 형성되면, 이러한 발열홀(212)을 통해 응축기(100) 내측과 외부의 공기 유동이 원활하게 되므로, 열교환 효율이 보다 증대되는 것이다.In addition, as illustrated, a plurality of heat generating holes 212 are formed to penetrate up and down in the base 210. The heat generating hole 212 serves to facilitate the flow and heat dissipation of air through the base 210. That is, since the heat exchange occurs in the condenser 100 having the configuration as shown in FIG. 1, the efficiency of the condenser 100 is increased only when heat exchange between the inside and the outside of the condenser 100 is easily performed. Therefore, when a plurality of heat generating holes 212 are formed through the base 210 as in the present invention, the air flow inside and outside the condenser 100 is smoothly formed through the heat generating holes 212, thereby exchanging heat exchange efficiency. This is augmented.
상기 측면판(220)은, 도시된 바와 같이, 상기 베이스(210)의 좌우 양단으로부터 수직 벤딩(bending)되어 상측으로 연장 형성된다. 그리고, 이러한 측면판(220)에는, 타 부품과의 결합을 위한 측면체결홀(222)이 관통 형성된다. 즉, 상기 측면판(220)에는, 상기 연결프레임(130)과 정렬브라켓(200)이 서로 연결되도록 하는 체결볼트(140)가 관통되는 측면체결홀(222)이 형성된다.The side plate 220 is vertically bent from both ends of the left and right of the base 210 as shown, extending upward. In addition, the side plate 220 is formed through the side fastening holes 222 for coupling with other components. That is, the side plate 220 is formed with a side fastening hole 222 through which the fastening bolt 140 through which the connection frame 130 and the alignment bracket 200 are connected to each other.
상기 결합판(230)은, 상기 베이스(210)의 전후단으로부터 수직 벤딩(bending)되어 상측으로 연장 형성된다. 그리고, 이러한 결합판(230)에는, 상기 다수의 냉매관(112)이 끼워져 고정된다.The coupling plate 230 is vertically bent from the front and rear ends of the base 210 to extend upward. The plurality of refrigerant pipes 112 are fitted into and fixed to the coupling plate 230.
상기 결합판(230)에는, 상기 냉매관(112)의 외면을 좌우에서 감싸 고정하는 한 쌍의 체결단(232)이 쌍으로 형성된다. 그리고, 이러한 한 쌍의 체결단(232)은 상기 베이스(210)의 길이방향을 따라 다수 개가 등(等) 간격으로 구비된다.In the coupling plate 230, a pair of fastening ends 232 are formed in pairs to surround and fix the outer surface of the refrigerant pipe 112 from left and right. In addition, a plurality of such fastening ends 232 are provided at equal intervals along the longitudinal direction of the base 210.
상기 한 쌍의 체결단(232) 사이의 간격은, 상기 냉매관(112)의 외경 크기와 대응되는 크기를 가진다. 따라서, 이러한 한 쌍의 체결단(232) 사이에 상기 냉매관(112)이 삽입되어 끼워진다.An interval between the pair of fastening ends 232 has a size corresponding to the outer diameter of the refrigerant pipe 112. Therefore, the refrigerant pipe 112 is inserted and inserted between the pair of fastening ends 232.
보다 구체적으로 살펴보면, 상기 한 쌍의 체결단(232) 사이에는, 상기 냉매관(112)이 수용되는 수용홈(234)이 하측으로 함몰되게 형성된다. 따라서, 상기 수용홈(234)의 하면은 상기 냉매관(112)의 외관과 대응되는 곡률을 가지도록 라운드지게 형성된다.Looking in more detail, between the pair of fastening end 232, the receiving groove 234, the accommodating the refrigerant pipe 112 is formed to be recessed downward. Therefore, the lower surface of the receiving groove 234 is formed to have a round curvature corresponding to the appearance of the refrigerant pipe (112).
물론, 상기 한 쌍의 체결단(232) 사이의 간격이, 상기 냉매관(112)의 외경 크기보다 미세하게 작은 크기를 가지도록 형성하는 것도 가능하다. 이렇게 되면, 상기 냉매관(112)은, 상기 한 쌍의 체결단(232) 사이에 억지끼움으로 삽입되어 고정될 것이다.Of course, the space between the pair of fastening ends 232 may be formed to have a size slightly smaller than the size of the outer diameter of the refrigerant pipe (112). In this case, the coolant pipe 112 will be inserted into and fixed between the pair of fastening ends 232.
상기 수용홈(234)의 하단에는, 상기 한 쌍의 체결단(232)이 서로 내측으로 휘어지기 용이하도록 하는 내측홈(236)이 하측으로 함몰되게 형성된다. 상기 내측홈(236)은, 도시된 바와 같이, 하측으로 소정 깊이를 가지도록 형성된다. 따라서, 이러한 내측홈(236)은 상기 한 쌍의 체결단(232) 사이에서 갈라진 틈새 역할을 하게 되므로, 상기 한 쌍의 체결단(232)이 서로 근접하기 용이하도록 하는 역할을 한다.At the lower end of the receiving groove 234, the inner groove 236 is formed to be recessed downward so that the pair of fastening end 232 is easily bent inward to each other. The inner groove 236 is formed to have a predetermined depth downward, as shown. Therefore, since the inner groove 236 serves as a gap between the pair of fastening ends 232, the pair of fastening ends 232 facilitates the proximity of each other.
한편, 상기 한 쌍의 체결단(232) 외측 하단에는, 상기 한 쌍의 체결단(232)이 서로 내측으로 휘어지기 용이하도록 하는 외측홈(238)이 더 형성된다. 상기 외측홈(238)은 도시된 바와 같이, 내측 측방으로 함몰되도록 형성된다. 즉, '⊃','⊂'형상으로 이루어져 측방으로 함몰되도록 구성된다. 상기 외측홈(238)은 상기 내측홈(236)과 같이 상기 한 쌍의 체결단(232)이 서로 쉽게 근접하도록 잘 휘어지게 한다.Meanwhile, an outer groove 238 is further formed at an outer lower end of the pair of fastening ends 232 so that the pair of fastening ends 232 are easily bent inside each other. The outer groove 238 is formed to be recessed to the inner side, as shown. That is, it consists of a '⊃', '⊂' shape is configured to be recessed laterally. The outer groove 238 bends so that the pair of fastening ends 232 easily approach each other like the inner groove 236.
그리고, 상기 한 쌍의 체결단(232) 상면(240)은, 도시된 바와 같이, 내측으로 갈수록 점차 그 높이가 낮아지도록 경사지게 형성된다. 이와 같이 상기 체결단(232)의 상면(240)이 경사지도록 하는 이유는, 상기 한 쌍의 체결단(232) 사이의 수용홈(234)으로 상기 냉매관(112)이 삽입되는 경우에, 냉매관(112)이 상기 체결단(232) 상면(240)을 따라 슬라이딩하여 상기 수용홈(234) 내부로 용이하게 삽입되도록 하기 위함이다.In addition, the pair of fastening ends 232, the upper surface 240, as shown, is formed to be inclined so that its height gradually lower toward the inside. As such, the reason why the upper surface 240 of the fastening end 232 is inclined is because the coolant pipe 112 is inserted into the receiving groove 234 between the pair of fastening ends 232. The pipe 112 is to be easily inserted into the receiving groove 234 by sliding along the upper surface 240 of the fastening end (232).
이와 같은, 상기 정렬브라켓(200)을 이용한 냉매관(112)의 정렬은 턴핀튜브(110)의 절곡과정 다음에 이루어진다.As such, the alignment of the refrigerant pipe 112 using the alignment bracket 200 is performed after the bending process of the turn pin tube 110.
구체적으로 살펴보면, 먼저, 상기 턴핀튜브(110)를 다수회 절곡하여 여러 가닥이 나란하게 되도록 정렬한다. 즉, 상기 냉매관(112) 외측에 턴핀(114)이 감겨진 턴핀튜브(110)가 다수 회 절곡되어 나란히 정렬되도록 한 다음, 상기 정렬브라켓(200)을 이용하여 이러한 다수 회 절곡된 턴핀튜브(110)를 고정시킨다.Specifically, first, the turn pin tube 110 is bent a number of times to arrange several strands side by side. That is, the turn pin tube 110, the turn pin 114 is wound on the outer side of the coolant tube 112 is bent a plurality of times to align side by side, and then the turn pin tube bent several times using the alignment bracket 200 ( 110).
상기 정렬브라켓(200)을 턴핀튜브(110)에 근접시키면, 상기 냉매관(112)이 상기 정렬브라켓(200)의 수용홈(234)에 삽입된다. 즉, 도 2c의 (a)와 같이 상기 냉매관(112)이 상기 수용홈(234) 내측에 삽입된다. 물론, 이때에는 상기 체결단(232)의 상면(240)이 경사지게 형성되어 있으므로, 상기 냉매관(112)이 상기 수용홈(234)에 용이하게 들어가도록 안내하게 된다.When the alignment bracket 200 is close to the turn pin tube 110, the coolant tube 112 is inserted into the receiving groove 234 of the alignment bracket 200. That is, the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in (a) of FIG. 2C. Of course, at this time, since the upper surface 240 of the fastening end 232 is formed to be inclined, the refrigerant pipe 112 is guided to easily enter the receiving groove 234.
도 2c의 (a)와 같이 상기 수용홈(234)에 냉매관(112)이 삽입된 다음에는, 사용자 또는 압력프레스 등에 의해 상기 한 쌍의 체결단(232) 상단이 서로 겹쳐지도록 한다. 즉, 상기 한 쌍의 체결단(232)이 휘어져 서로 근접하도록 힘을 가한다. 이렇게 되면, 도 2c의 (b)와 같이 상기 한 쌍의 체결단(232) 상단부가 서로 겹쳐지게 된다.After the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in FIG. 2C, the upper ends of the pair of fastening ends 232 are overlapped with each other by a user or a pressure press. That is, the pair of fastening ends 232 are bent to apply a force to approach each other. In this case, the upper ends of the pair of fastening ends 232 as shown in (b) of FIG. 2C overlap each other.
이와 같이, 상기 한 쌍의 체결단(232) 상단부가 서로 겹쳐지게 되면, 상기 수용홈(234)의 상단이 차폐되므로, 상기 수용홈(234)에 삽입된 냉매관(112)의 외부 이탈이 방지된다.As such, when the upper ends of the pair of fastening ends 232 overlap each other, the upper ends of the receiving grooves 234 are shielded, thereby preventing external detachment of the refrigerant pipe 112 inserted into the receiving grooves 234. do.
따라서, 상기 냉매관(112)의 고정이 견고하게 이루어진다. 그리고, 상기 체결단(232)은 등(等) 간격으로 나란히 형성되어 있으므로, 다수의 냉매관(112)이 나란히 등(等) 간격으로 견고하게 고정되는 것이다.Therefore, the fixing of the refrigerant pipe 112 is made firm. Since the fastening ends 232 are formed side by side at equal intervals, the plurality of refrigerant pipes 112 are firmly fixed side by side at equal intervals.
도 3에는 상기 체결브라켓(150)의 구성이 사시도로 도시되어 있다.3 shows the configuration of the fastening bracket 150 in a perspective view.
상기 체결브라켓(150)은, 도시된 바와 같이, 하면을 형성하는 바닥판(152)과, 상기 바닥판(152)의 좌우로부터 상방으로 수직 절곡되어 연장 형성되는 측판(154)과, 상기 바닥판(152)의 전후로부터 상방으로 수직 절곡되어 연장 형성되어 상기 냉매관(112)에 끼워져 결합되는 끼움편(156) 등으로 이루어진다.The fastening bracket 150, as shown, the bottom plate 152 to form a lower surface, the side plate 154 is formed by extending vertically bent upwards from the left and right of the bottom plate 152 and the bottom plate 152 is vertically bent upwards and forwards from front and rear of 152 to be fitted into the coolant pipe 112 to be fitted with the fitting piece 156 or the like.
상기 체결브라켓(150)은, 상기 정렬브라켓(200)의 구성과 유사하다. 즉 길이가 상기 정렬브라켓(200)보다 짧게 형성되는 것 이외에 타 구성은 동일하므로, 이하에서는 동일한 구성에 대한 구체적인 설명은 생략한다.The fastening bracket 150 is similar to the configuration of the alignment bracket 200. That is, since the length is shorter than the alignment bracket 200 and the other configuration is the same, a detailed description of the same configuration will be omitted below.
구체적으로 대응시켜 보면, 상기 바닥판(152)은 상기 정렬브라켓(200)의 베이스(210)와 대응되는 것이며, 상기 측판(154)은 측면판(220)과, 그리고 상기 끼움편(156)은 상기 결합판(230)과 대응되는 것이다.Specifically, the bottom plate 152 corresponds to the base 210 of the alignment bracket 200, the side plate 154 is the side plate 220, and the fitting piece 156 is It corresponds to the coupling plate 230.
상기 체결브라켓(150)의 바닥판(152)에는 통기홀(152a)이 상하로 더 형성되고, 상기 측판(154)에는 측판홀(154a)이 형성된다. 그리고, 이러한 통기홀(152a)은 상기 발열홀(212)과 대응되며, 상기 측판홀(154a)은 상기 체결볼트(140)가 관통되는 곳으로 상기 측면체결홀(222)에 대응되는 것이다.A vent hole 152a is further formed in the bottom plate 152 of the fastening bracket 150, and a side plate hole 154a is formed in the side plate 154. The vent hole 152a corresponds to the heating hole 212, and the side plate hole 154a corresponds to the side fastening hole 222 where the fastening bolt 140 penetrates.
상기 끼움편(156)에는, 상기 냉매관(112)을 좌우에서 고정하기 위한 한 쌍의 끼움단(160)이 형성된다. 상기 끼움단(160)은 상기 정렬브라켓(200)의 체결단(232)과 대응된다. 따라서, 상기 한 쌍의 끼움단(160) 사이의 간격은, 상기 냉매관(112)의 외경 크기와 대응되는 크기를 가진다. The fitting piece 156 is provided with a pair of fitting ends 160 for fixing the refrigerant pipe 112 from side to side. The fitting end 160 corresponds to the fastening end 232 of the alignment bracket 200. Therefore, the space between the pair of fitting end 160 has a size corresponding to the outer diameter of the refrigerant pipe 112.
상기 한 쌍의 끼움단(160) 사이에는 상기 수용홈(234)과 대응되는 끼움홈(162)이 형성되고, 상기 끼움홈(162)의 하단에는 상기 내측홈(236)과 대응되는 가이드홈(164)이 하측으로 함몰되게 형성된다. A fitting groove 162 corresponding to the accommodation groove 234 is formed between the pair of fitting ends 160, and a guide groove corresponding to the inner groove 236 is formed at a lower end of the fitting groove 162. 164 is formed to be recessed downward.
도 4에는 상기 체결튜브(300)가 상기 턴핀(114)의 끝단부에 끼워진 상태가 도시되어 있다.4 illustrates a state in which the fastening tube 300 is fitted to an end of the turn pin 114.
이에 도시된 바와 같이, 상기 체결튜브(300)는, 일부(우측)는 상기 턴핀(114)의 끝단부를 감싸고, 다른 일부(좌측)은 상기 냉매관(112)을 감싸도록 설치된다. 따라서, 탄성에 의해 상기 냉매관(112)과 턴핀(114)이 서로 고정되도록 견고하게 붙잡는 역할을 하게 된다.As shown in this, the fastening tube 300, a portion (right) surrounds the end of the turn pin 114, the other portion (left) is installed to surround the refrigerant pipe (112). Accordingly, the refrigerant pipe 112 and the turn pin 114 are firmly held by each other so as to be firmly fixed to each other.
한편, 상기 냉매관(112)에 감겨진 턴핀(114)의 끝단부는, 외측에 상기 체결튜브(300)가 끼워지도록 압착에 의해 찌그러진다. 즉, 상기 턴핀(114)의 끝단부 일부를 압착 지그로 찌그러트린 다음, 상기 체결튜브(300)를 이 부분에 삽입하여 끼운다.On the other hand, the end of the turn pin 114 wound on the refrigerant pipe 112 is crushed by pressing so that the fastening tube 300 is fitted to the outside. That is, a part of the end of the turn pin 114 is crushed with a pressing jig, and then the fastening tube 300 is inserted into this part.
이와 같은 구성을 가지는 본 발명에 의한 턴핀 응축기의 제조는, 턴핀튜브(110)를 지그재그로 다수 회 절곡하여 볼륨화 한 다음, 상기 정렬브라켓(200)과 체결브라켓(150)을 이용하여 베이스프레임(120)에 턴핀튜브(110)가 고정되도록 한다. 이렇게 되면, 도 1과 같은 턴핀 응축기가 제조된다.In the manufacture of a turn pin condenser according to the present invention having such a configuration, the turn pin tube 110 is bent in a zig-zag multiple times to volume and then the base frame 120 using the alignment bracket 200 and the fastening bracket 150. Turn pin tube 110 is fixed to. In this case, a turnpin condenser as shown in FIG. 1 is manufactured.
도 5 및 도 6에는 본 발명에 의한 턴핀 응축기의 제조방법의 바람직한 실시예가 도시되어 있다. 즉, 도 5에는 본 발명에 의한 턴핀 응축기의 제조방법이 블럭도로 도시되어 있으며, 도 6에는 본 발명에 의한 턴핀 응축기의 제조방법을 보인 공정도이다.5 and 6 show a preferred embodiment of the method for manufacturing a turnpin condenser according to the present invention. That is, FIG. 5 is a block diagram showing a manufacturing method of the turn pin condenser according to the present invention, and FIG. 6 is a process diagram showing the manufacturing method of the turn pin condenser according to the present invention.
이들 도면에 도시된 바와 같이, 본 발명에 의한 턴핀 응축기의 제조방법은, 냉매관(112)의 끝단부에 턴핀(114)의 끝단을 고정시키는 끝단고정단계(S400)와, 상기 냉매관(112)의 주위에 턴핀(114)을 나선형으로 감는 턴핀결합단계(S410)와, 상기 턴핀튜브(110)를 지그재그 형상으로 180°로 벤딩하여 평탄하게 나열하는 평면벤딩단계(S420)와, 턴핀튜브(110)에 브라켓(150 또는 200)을 체결하는 브라켓체결단계(S430)와, 상기 브라켓체결단계(S430)를 거친 턴핀튜브(110)를 상기 평면벤딩단계(S420)에서의 벤딩 방향과 수직되게 벤딩하여 다각형상의 입체적 형상으로 만드는 입체적벤딩단계(S440)와, 상기 입체적벤딩단계(S440)에 의해 다각형상으로 성형된 턴핀튜브(110)의 브라켓(150 또는 200)을 베이스프레임(120)에 결합시켜 고정하는 베이스결합단계(S450)와, 상기 베이스결합단계(S450)를 거친 턴핀튜브(110)의 끝단을 다시 벤딩하여 마무리하는 마무리벤딩단계(S460) 등으로 이루어진다.As shown in these figures, the manufacturing method of the turn pin condenser according to the present invention, the end fixing step (S400) for fixing the end of the turn pin 114 to the end of the refrigerant pipe 112, and the refrigerant pipe 112 Turn-pin coupling step (S410) of winding the turn pin 114 around the spiral), the planar bending step (S420) for bending the turn-pin tube 110 in a zigzag form to be arranged in a flat plane (S420) and the turn-pin tube ( Bracket fastening step (S430) for fastening the bracket (150 or 200) to the 110 and the turn pin tube 110 passed through the bracket fastening step (S430) is bent perpendicular to the bending direction in the plane bending step (S420) By connecting the bracket (150 or 200) of the three-dimensional bending step (S440) and the turn pin tube 110 formed into a polygonal shape by the three-dimensional bending step (S440) to the base frame 120 Fixing base coupling step (S450) and the base coupling step (S4) 50 is made of a finishing bending step (S460), etc. to finish by bending the end of the turn pin tube 110 again.
상기 끝단고정단계(S400)는, 도 6의 (a)와 같이, 상기 냉매관(112)의 외주면 끝단부에 상기 턴핀(114)을 고정시키는 단계이며, 이때에는 상기 체결튜브(300)가 사용된다. 즉, 상기 끝단고정단계(S400)는, 탄성재질의 체결튜브(300)를 이용하여, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 냉매관(112)에 밀착되도록 하는 과정이다.The end fixing step (S400), as shown in Figure 6 (a), is the step of fixing the turn pin 114 to the end of the outer peripheral surface of the refrigerant pipe 112, in this case the fastening tube 300 is used do. That is, the end fixing step (S400), by using the fastening tube 300 of the elastic material, so that the end of the turn pin 114 wound on the outer peripheral surface of the refrigerant pipe 112 is in close contact with the refrigerant pipe 112. It is a process.
상기 턴핀결합단계(S410)는, 상기 냉매관(112)의 주위에 턴핀(114)을 나선형으로 감는 단계이다. 즉, 도 6의 (a)와 같은 상태로 턴핀(114)의 끝단을 고정한 상태에서 연속적으로 상기 도 6의 (b)와 같이 상기 냉매관(112) 주위에 턴핀(114)을 나선형으로 감는 과정이다.The turn pin coupling step (S410) is a step of spirally winding the turn pin 114 around the coolant pipe 112. That is, a process of spirally winding the turn pin 114 around the refrigerant pipe 112 as shown in FIG. 6 (b) while fixing the end of the turn pin 114 in a state as shown in FIG. to be.
이렇게 되면, 상기에서와 같은 턴핀튜브(110)가 만들어지게 된다.In this case, the turn pin tube 110 as described above is made.
상기 평면벤딩단계(S420)는, 상기 턴핀결합단계(S410)를 거친 턴핀튜브(110)를 지그재그 형상으로 180°로 벤딩하여 평탄하게 나열하는 과정이다. 즉, 도 6의 (c)에 도시된 바와 같이, 상기 턴핀튜브(110)를 좌우로 지그재그로 일정하게 동일한 길이를 가지도록 벤딩(bending)하는 과정이다. 이와 같은 평면벤딩단계(S420)를 거치고 나면, 상기 턴핀튜브(110)는 도 6의 (c)에 도시된 바와 같이, 다단으로 180°교번된 2차원 평면 형상을 가지게 된다.The plane bending step (S420) is a process of bending the turnpin tube 110 through the turnpin coupling step (S410) at 180 ° in a zigzag shape to arrange them flat. That is, as shown in (c) of FIG. 6, the turn pin tube 110 is bent to have the same length in a zigzag direction from side to side. After passing through the planar bending step S420, the turn pin tube 110 has a two-dimensional planar shape alternately 180 ° in multiple stages, as shown in FIG. 6C.
상기 브라켓체결단계(S430)는, 상기 평면벤딩간계를 거쳐 지그재그로 벤딩된 턴핀튜브(110)에 브라켓(150 또는 200)을 체결하는 과정이다. The bracket fastening step (S430) is a process of fastening the bracket 150 or 200 to the turn pin tube 110 bent in a zigzag through the plane bending interval.
이러한 브라켓체결단계(S430)는, 상기 정렬브라켓(200)을 이용하여 상기 냉매관(112)을 정렬하는 과정이다. 즉, 상기 턴핀튜브(110)를 다수회 절곡하여 도 6의 (c)와 같이 여러 가닥이 나란하게 되도록 정렬한 다음, 상기 정렬브라켓(200)을 이용하여 이러한 다수 회 절곡된 턴핀튜브(110)를 고정시킨다.The bracket fastening step (S430) is a process of aligning the refrigerant pipe 112 using the alignment bracket 200. That is, the turn-pin tube 110 is bent a number of times to align so that several strands are side by side as shown in Figure 6 (c), and then the turn-pin tube 110 is bent several times using the alignment bracket (200) To be fixed.
이때에는 상기에서도 설명한 바와 같이, 먼저 상기 정렬브라켓(200)을 턴핀튜브(110)에 근접시키면, 상기 냉매관(112)이 상기 정렬브라켓(200)의 수용홈(234)에 삽입된다. 즉, 도 2c의 (a)와 같이 상기 냉매관(112)이 상기 수용홈(234) 내측에 삽입된다. In this case, as described above, when the alignment bracket 200 is brought close to the turn pin tube 110, the refrigerant pipe 112 is inserted into the receiving groove 234 of the alignment bracket 200. That is, the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in (a) of FIG. 2C.
그리고, 도 2c의 (a) 및 도 6의 (d)에서와 같이 상기 수용홈(234)에 냉매관(112)이 삽입된 다음에는, 사용자 또는 압력프레스(500) 등에 의해 상기 한 쌍의 체결단(232) 상단이 서로 겹쳐지도록 누른다. 즉, 도 2c의 (b)와 같이 상기 한 쌍의 체결단(232) 상단부가 서로 겹쳐지도록 한다.Then, after the refrigerant pipe 112 is inserted into the receiving groove 234 as shown in (a) and 6 (d) of Figure 2c, the pair of fastening by the user or pressure press 500 or the like. The top of the stage 232 is pressed so as to overlap each other. That is, as shown in (b) of FIG. 2C, the upper ends of the pair of fastening ends 232 overlap each other.
한편, 이때에는 상기 체결브라켓(150)도 상기 정렬된 턴핀튜브(110)의 일정 위치에 각각 결합되기도 하는데, 이러한 체결브라켓(150)의 결합과정은 상기에서 설명한 정렬브라켓(200)과 턴핀튜브(110)의 결합과정과 동일하다.On the other hand, in this case, the fastening bracket 150 is also coupled to a predetermined position of the aligned turn pin tube 110, respectively, the coupling process of the fastening bracket 150 is the alignment bracket 200 and the turn pin tube (described above) Same as the combination process of 110).
상기 브라켓체결단계(S430)가 수행된 다음에는 입체적벤딩단계(S440)가 진행된다.After the bracket fastening step S430 is performed, a three-dimensional bending step S440 is performed.
상기 입체적벤딩단계(S440)는, 상기 브라켓체결단계(S430)를 거친 턴핀튜브(110)를 상기 평면벤딩단계(S420)에서의 벤딩 방향과 수직되게 벤딩하는 과정이다. 즉, 도 6의 (e)에서와 같이, 상기 평면벤딩단계(S420)에 의해 평탄하게 정렬된 턴핀튜브(110)를 길이방향을 따라 각이 진 사각형의 입체적 형상으로 감는 과정이다.The three-dimensional bending step (S440) is a process of bending the turn pin tube 110 passed through the bracket fastening step (S430) perpendicular to the bending direction in the plane bending step (S420). That is, as shown in (e) of FIG. 6, the turn pin tubes 110 flatly aligned by the plane bending step S420 are wound in a three-dimensional shape of an angled square in the longitudinal direction.
상기 베이스결합단계(S450)는, 상기 입체적벤딩단계(S440)에 의해 다각형상으로 성형된 턴핀튜브(110)의 브라켓(150 또는 200)을 베이스프레임(120)에 결합시켜 고정하는 과정이다. 즉, 상기 연결프레임(130)을 이용하여, 상기 정렬브라켓(200)이나 체결브라켓(150)을 상기 베이스프레임(120)에 결합하는 과정이다.The base coupling step (S450) is a process of coupling and fixing the bracket 150 or 200 of the turn pin tube 110 formed in a polygonal shape by the three-dimensional bending step (S440) to the base frame 120. That is, the process of coupling the alignment bracket 200 or the fastening bracket 150 to the base frame 120 by using the connection frame 130.
물론, 이와 같은 베이스결합단계(S450)에서는, 볼트(bolt) 등을 이용하여 상기 정렬브라켓(200)이나 체결브라켓(150)이 상기 베이스프레임(120)에 직접 결합되도록 하는 것도 가능할 것이다.Of course, in such a base coupling step (S450), it will be possible to make the alignment bracket 200 or the fastening bracket 150 is directly coupled to the base frame 120 using a bolt (bolt) or the like.
이와 같이, 상기 베이스결합단계(S450)를 거치게 나면, 도 6의 (f) 또는 도 1과 같은 형태의 턴핀 응축기의 형태가 갖추어진다.As such, after passing through the base coupling step (S450), a form of a turn pin condenser of the form shown in FIG. 6 (f) or FIG. 1 is provided.
그리고, 상기 마무리벤딩단계(S460)는, 상기 베이스결합단계(S450)를 거친 턴핀튜브(110)의 끝단을 다시 벤딩하여 마무리하는 과정이다. 즉, 상기 베이스결합단계(S450)를 거쳐 도 6의 (f)와 같은 형태가 된 다음, 외측 끝단으로 돌출된 턴핀튜브(110)를 절곡시켜 마무리하는 과정이다.In addition, the finishing bending step (S460) is a process of finishing by bending the end of the turn pin tube 110 through the base coupling step (S450) again. That is, after the base joining step (S450) to form as shown in Figure 6 (f), it is a process of bending and finishing the turn pin tube 110 protruding to the outer end.
도 7 및 도 8에는 상기 끝단고정단계(S400)의 세부 과정이 도시되어 있다.7 and 8 show the detailed process of the end fixing step (S400).
도 7에는 상기 끝단고정단계(S400)의 세부 과정을 보인 블럭도가 도시되어 있으며, 도 8에는 상기 끝단고정단계(S400)의 세부 과정을 보인 제조공정도가 도시되어 있다.7 is a block diagram showing a detailed process of the end fixing step (S400) is shown, Figure 8 is a manufacturing process diagram showing a detailed process of the end fixing step (S400) is shown.
이들 도면에 도시된 바와 같이, 상기 끝단고정단계(S400)는, 냉매관(112)의 끝단부 외주면에 턴핀(114)의 끝단을 나선형으로 감는 결합과정(S402)와, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 일그러지도록 하는 압착과정(S404)와, 상기 압착과정(S404)에 의해 턴핀(114)이 압착된 부분에 체결튜브(300)를 끼우는 삽입과정(S406)와, 상기 삽입과정(S406)에 의해 삽입된 체결튜브(300)에 열을 가하여 체결튜브(300)가 수축되도록 하는 가열과정(S408) 등으로 이루어진다.As shown in these figures, the end fixing step (S400), the coupling process (S402) to spirally wound the end of the turn pin 114 on the outer peripheral surface of the end of the refrigerant pipe 112, and the refrigerant pipe 112 Compression process (S404) to distort the end of the turn pin 114 wound on the outer circumferential surface of the, and inserting process (S406) for inserting the fastening tube 300 to the portion where the turn pin 114 is compressed by the compression process (S404) ), And a heating process (S408) to apply heat to the fastening tube 300 inserted by the insertion process (S406) so that the fastening tube 300 is contracted.
상기 결합과정(S402)는, 도 8의 (a)에 도시된 바와 같이, 파이프(pipe) 형상의 냉매관(112) 외주면에 턴핀(114)을 나선형으로 감는 단계이다. The coupling process (S402), as shown in Figure 8 (a), is a step of spirally winding the turn pin 114 on the outer peripheral surface of the refrigerant pipe 112 of the pipe (pipe) shape.
그리고, 상기 압착과정(S404)는, 도 8의 (b)에 도시된 바와 같이, 상기 냉매관(112) 외면에 감겨진 턴핀(114)의 끝단부 일부를, 압착지그(도시되지 않음)에 의해 외측에서 압착하여 냉매관(112)에 감겨진 턴핀(114)이 일그러지도록 하는 과정이다.And, in the pressing process (S404), as shown in Figure 8 (b), a portion of the end of the turn pin 114 wound on the outer surface of the refrigerant pipe 112, the pressing jig (not shown) By pressing from the outside by the turn pin 114 wound on the refrigerant pipe 112 is a process of distorting.
상기 삽입과정(S406)는, 상기 턴핀(114)이 찌그러진 부분을 상기 체결튜브(300)가 감싸도록 체결튜브(300)를 끼우는 단계이다. 즉, 상기 체결튜브(300)가 턴핀(114)의 일그러진 끝단부와 냉매관(112)의 일부를 각각 감싸도록 하는 과정이다. The insertion process (S406) is a step of inserting the fastening tube 300 so that the fastening tube 300 wraps the crushed portion of the turn pin 114. That is, the fastening tube 300 is a process of wrapping the distal end of the turn pin 114 and a part of the refrigerant pipe 112, respectively.
도 8의 (c)는 상기 삽입과정(S406)에 의해 체결튜브(300)가 끼워진 턴핀튜브(110)의 끝단부 형상을 보인 것이다.8 (c) shows the shape of the end of the turn pin tube 110, the fastening tube 300 is inserted by the insertion process (S406).
상기 가열과정(S408)는, 도 8의 (d)와 같이, 상기 삽입과정(S406)에 의해 끼워진 체결튜브(300)에 열을 가하는 과정이다. 이와 같은 상기 가열과정(S408)에 의해 체결튜브(300)에 열을 가하면, 상기 체결튜브(300)는 폴리올레핀(polyolefin) 재질로 이루어져 있으므로, 수축하게 된다. 따라서, 이러한 체결튜브(300)의 수축력에 의해 상기 턴핀(114)은 상기 냉매관(112)에 더욱 견고하게 고정되는 것이다.The heating process (S408), as shown in Figure 8 (d), is a process of applying heat to the fastening tube 300 fitted by the insertion process (S406). By applying heat to the fastening tube 300 by the heating process (S408) as described above, since the fastening tube 300 is made of a polyolefin material, it is contracted. Therefore, the turn pin 114 is more firmly fixed to the refrigerant pipe 112 by the contracting force of the fastening tube 300.
이러한 본 발명의 범위는 상기에서 예시한 실시예에 한정되지 않고, 상기와 같은 기술범위 안에서 당 업계의 통상의 기술자에게 있어서는 본 발명을 기초로 하는 다른 많은 변형이 가능할 것이다.The scope of the present invention is not limited to the above-exemplified embodiments, and many other modifications based on the present invention will be possible to those skilled in the art within the above technical scope.

Claims (3)

  1. 냉매관(112)의 끝단부에 턴핀(114)의 끝단을 고정시키는 끝단고정단계(S400)와;End fixing step (S400) for fixing the end of the turn pin 114 to the end of the refrigerant pipe (112);
    상기 냉매관(112)의 주위에 턴핀(114)을 나선형으로 감는 턴핀결합단계(S410)와;A turn pin coupling step (S410) of spirally winding the turn pins 114 around the coolant tube 112;
    상기 턴핀결합단계(S410)를 거친 턴핀튜브(110)를 지그재그 형상으로 180°로 벤딩하여 평탄하게 나열하는 평면벤딩단계(S420)와;A planar bending step (S420) of bending the turnpin tube 110 which has undergone the turnpin coupling step (S410) at 180 ° in a zigzag shape to form a flat line;
    상기 평면벤딩단계(S420)를 거쳐 지그재그로 벤딩된 턴핀튜브(110)에 브라켓(150 또는 200)을 체결하는 브라켓체결단계(S430)와;Bracket fastening step (S430) for fastening the bracket (150 or 200) to the turn pin tube 110 bent in a zigzag through the plane bending step (S420);
    상기 브라켓체결단계(S430)를 거친 턴핀튜브(110)를, 상기 평면벤딩단계(S420)에서의 벤딩 방향과 수직되게 벤딩하여 다각형상의 입체적 형상으로 만드는 입체적벤딩단계(S440)와;A three-dimensional bending step (S440) of bending the turn pin tube (110) passed through the bracket fastening step (S430) to a polygonal three-dimensional shape by bending vertically with the bending direction in the planar bending step (S420);
    상기 입체적벤딩단계(S440)에 의해 다각형상으로 성형된 턴핀튜브(110)의 브라켓(150 또는 200)을 베이스프레임(120)에 결합시켜 고정하는 베이스결합단계(S450)와;A base coupling step (S450) of fixing the bracket 150 or 200 of the turn pin tube 110 formed into a polygonal shape by the three-dimensional bending step (S440) to the base frame 120;
    상기 베이스결합단계(S450)를 거친 턴핀튜브(110)의 끝단을 다시 벤딩하여 마무리하는 마무리벤딩단계(S460);를 포함하는 것을 특징으로 하는 턴핀 응축기의 제조방법.And a finishing bending step (S460) of finishing the bent end of the turn pin tube (110) through the base coupling step (S450).
  2. 제 1 항에 있어서, 상기 끝단고정단계(S400)는,The method of claim 1, wherein the end fixing step (S400),
    탄성재질의 체결튜브(300)를 이용하여, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 냉매관(112)에 밀착되도록 하는 과정임을 특징으로 하는 턴핀 응축기의 제조방법.Using a fastening tube 300 of the elastic material, the manufacturing method of the turn-pin condenser characterized in that the end of the turn pin 114 wound on the outer peripheral surface of the refrigerant pipe 112 is in close contact with the refrigerant pipe (112).
  3. 제 1 항 또는 제 2 항에 있어서, 상기 끝단고정단계(S400)는,The method of claim 1 or 2, wherein the end fixing step (S400),
    냉매관(112)의 끝단부 외주면에 턴핀(114)의 끝단을 나선형으로 감는 결합과정(S402)와, 상기 냉매관(112)의 외주면에 감겨진 턴핀(114)의 끝단부가 일그러지도록 하는 압착과정(S404)와, 상기 압착과정(S404)에 의해 턴핀(114)이 압착된 부분에 체결튜브(300)를 끼우는 삽입과정(S406)와, 상기 삽입과정(S406)에 의해 삽입된 체결튜브(300)에 열을 가하여 체결튜브(300)가 수축되도록 하는 가열과정(S408)를 포함하는 것을 특징으로 하는 턴핀 응축기의 제조방법.Coupling process (S402) of spirally winding the end of the turn pin 114 to the outer peripheral surface of the end of the refrigerant pipe 112, and the pressing process to distort the end of the turn pin 114 wound on the outer peripheral surface of the refrigerant pipe 112 (S404), the insertion process (S406) for inserting the fastening tube 300 in the portion where the turn pin 114 is compressed by the pressing process (S404) and the fastening tube 300 inserted by the insertion process (S406) Method of manufacturing a turn pin condenser, characterized in that it comprises a heating step (S408) by applying heat to the fastening tube 300 is contracted.
PCT/KR2013/004615 2012-07-04 2013-05-27 Method for manufacturing turn-fin condenser WO2014007468A1 (en)

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