WO2014000388A1 - Pump stroke control method for twin-cylinder pump and pumping device - Google Patents

Pump stroke control method for twin-cylinder pump and pumping device Download PDF

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Publication number
WO2014000388A1
WO2014000388A1 PCT/CN2012/086118 CN2012086118W WO2014000388A1 WO 2014000388 A1 WO2014000388 A1 WO 2014000388A1 CN 2012086118 W CN2012086118 W CN 2012086118W WO 2014000388 A1 WO2014000388 A1 WO 2014000388A1
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WO
WIPO (PCT)
Prior art keywords
pump
pumping stroke
pumping
cylinder
load pressure
Prior art date
Application number
PCT/CN2012/086118
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French (fr)
Chinese (zh)
Inventor
裴杰
万梁
王佳茜
陈祺
化世阳
Original Assignee
中联重科股份有限公司
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Application filed by 中联重科股份有限公司 filed Critical 中联重科股份有限公司
Publication of WO2014000388A1 publication Critical patent/WO2014000388A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous

Definitions

  • Double-cylinder pumps such as concrete pumps (also called “concrete pump” or “concrete pumping device”) are widely used in engineering construction.
  • the construction machinery used, the main structure of the two-cylinder pump is similar to the commonly used concrete pump, for example, which mainly uses pressure to continuously transport the fluid material along the pipeline.
  • the hydraulic pump can be driven by the electric motor (or internal combustion engine) to form a hydraulic pressure with a certain pressure.
  • the oil, driving the main cylinder drives the pistons in the two concrete conveying cylinders to alternately reciprocate, so that the fluid material is continuously sucked from the hopper into the concrete conveying cylinder and transported to the construction site through the conveying pipeline.
  • the hydraulic oil in the rodless chambers of the two main cylinders acts as a transmission medium by alternately feeding the rod chambers of the two main cylinders.
  • the oil thus enables the alternating expansion and contraction of the two main cylinders.
  • Two concrete pistons are respectively located in the two concrete delivery cylinders and are respectively connected to the piston rods of the main cylinders.
  • the distribution valve When starting work, the distribution valve is first moved to the first position under the hydraulic pressure of the pendulum valve cylinder, so that the nozzle of the first concrete delivery cylinder communicates with the concrete conveying pipe via the distribution valve, and the mouth of the second concrete conveying cylinder Communicating with the hopper inlet, at which time hydraulic oil enters the rod cavity of the second main cylinder, so that the piston rod of the second main cylinder is retracted, the piston rod of the first main cylinder is extended, and the piston of the first main cylinder The rod pushes the concrete piston in the first concrete conveying cylinder, so that the concrete in the first concrete conveying cylinder is pumped out through the distribution valve, and at the same time
  • the retraction of the piston rod of the two main cylinders causes the concrete piston in the second concrete conveying cylinder to retract, thereby forming a vacuum in the second concrete conveying cylinder, and sucking the concrete from the hopper into the second concrete conveying cylinder, so that the reciprocating Alternate work to achieve continuous pumping of concrete
  • the two main cylinders are not limited to the case where the rodless chambers communicate with each other to form a communication chamber.
  • the rod chambers of the two main cylinders may be connected to each other to form a communication chamber.
  • the rodless chambers of the two main cylinders respectively form a drive chamber and are connected to the reversing valve.
  • the above-mentioned prior art concrete pumping basically uses a fixed stroke to pump the concrete.
  • the fixed stroke is adopted due to different parameters such as the viscosity and slump of the fluid concrete in different working processes.
  • the concrete delivery cylinder has insufficient suction in many working conditions, but the main cylinder and the concrete delivery cylinder still operate according to a fixed stroke, which greatly reduces the pumping efficiency of the concrete pump.
  • the main disadvantages of the prior art concrete pump are: When the concrete pump pumps fluid concrete with different material parameters, under certain working conditions, there will be insufficient suction of the concrete conveying cylinder, but the concrete There is no corresponding concrete pumping condition detection device in the pump, and the automatic detection function of the working condition cannot be realized.
  • the main cylinder and the concrete delivery cylinder still operate according to one or two fixed strokes, resulting in low concrete pumping efficiency.
  • the energy waste is large, resulting in better pumping and suction efficiency except for a few specific concrete conditions, and other working conditions are in a working state in which the pumping efficiency is lowered.
  • the technical problem to be solved by the present invention is to provide a pumping stroke control method for a two-cylinder pump.
  • a pumping stroke control method for a two-cylinder pump.
  • a relatively appropriate pumping stroke can be selected under different pumping conditions of the two-cylinder pump.
  • optimizing the pumping efficiency of the two-cylinder pump is to provide a pumping stroke control method for a two-cylinder pump, which can adaptively automatically perform a pumping operation of a two-cylinder pump.
  • the pumping stroke of the two-cylinder pump is adjusted to optimize the pumping efficiency of the two-cylinder pump.
  • the technical problem to be solved by the present invention is to provide a pumping device capable of adaptively automatically adjusting the pumping stroke of a two-cylinder pump during a pumping operation of a two-cylinder pump, thereby optimizing the two-cylinder The pumping efficiency of the pump.
  • the present invention provides a pumping stroke control method for a two-cylinder pump, which includes the following steps: First, detecting and obtaining a working load pressure of the two-cylinder pump during operation of the two-cylinder pump; Second, determining a target pumping stroke corresponding to the workload pressure according to the working load pressure of the two-cylinder pump; third, adjusting the volume of the hydraulic oil contained in the communication chamber of the two-cylinder pump The actual pumping stroke of the cylinder pump is adjusted to the target pumping stroke.
  • the working load pressure of the concrete pump is a suction load pressure, a pump load pressure or a total load pressure.
  • the working load pressure of the two-cylinder pump is a suction load pressure, a pump load pressure or a total load pressure.
  • the working load pressure of the two-cylinder pump is a total load pressure
  • the driving oil pressure on the first working oil passage or the second working oil passage of the two-cylinder pump is detected to determine The total load pressure
  • the working load pressure of the two-cylinder pump is a pump load pressure
  • the pump load pressure is determined by detecting the oil pressure in the communication chamber.
  • the working load pressure of the two-cylinder pump is a suction load pressure
  • the first working oil path or the second of the two-cylinder pump is detected.
  • the target pumping trip is determined by querying a database or a data table based on the workload pressure obtained by the detection.
  • the actual pumping stroke of the initial operation of the two-cylinder pump is adjusted to be at a maximum pumping stroke, by reducing the volume of hydraulic oil in the communication chamber.
  • the actual pumping stroke is increased to the target pumping stroke.
  • the third step detecting the actual pumping stroke of the two-cylinder pump, and increasing the hydraulic oil in the communication chamber when the actual pumping stroke is greater than the target pumping stroke a volume that reduces the actual pumping stroke to the target pumping stroke; when the actual pumping stroke is less than the target pumping stroke, The actual pumping stroke is increased to the target pumping stroke by reducing the volume of hydraulic oil within the communication chamber.
  • the volume of the hydraulic oil in the communication chamber is continuously adjusted, and the actual pumping stroke of the two-cylinder pump is detected in real time until the actual pumping stroke is adjusted to the The target pumping stroke is stopped to adjust the volume of hydraulic oil in the communication chamber.
  • the volume of hydraulic oil added or decreased in the communication cavity is an absolute value of a difference between the actual pumping stroke and the target pumping stroke multiplied by the communication cavity a cross-sectional area, wherein when the communication chamber is formed by the first main cylinder of the two-cylinder pump and the rod-free chamber of the second main cylinder, the cross-sectional area of the communication chamber is equal to the first main cylinder or the a cross-sectional area of the rodless chamber of the two main cylinders; when the communication chamber is formed by the rod chambers of the first main cylinder and the second main cylinder, the cross-sectional area of the communication chamber is equal to the first main cylinder Or the cross-sectional area of the rod chamber of the second main cylinder minus the cross-sectional area of the piston rod of the first main cylinder or the second main cylinder.
  • the present invention provides a pumping apparatus including a two-cylinder pump, wherein the pumping apparatus further includes a controller, a pumping stroke adjusting device for adjusting a volume of hydraulic oil in a communication chamber of the two-cylinder pump And a workload pressure detecting device for detecting a workload pressure of the two-cylinder pump, the controller being electrically connected to the workload pressure detecting device and the pumping stroke adjusting device, the controller determining according to the detection
  • the workload pressure determines a target pumping stroke of the two-cylinder pump corresponding to the workload pressure, and further adjusts the volume of hydraulic oil contained in the communication chamber of the two-cylinder pump by controlling the pump stroke adjustment device Thereby adjusting the current actual pumping stroke of the two-cylinder pump to the target pumping stroke.
  • the workload pressure detecting device includes an oil pressure sensor, and the working load pressure detecting device is respectively connected to the first working oil passage and the second working oil passage through a hydraulic pipeline, and/or the working load pressure detecting The device is in communication with the communication chamber through a hydraulic line.
  • the pumping stroke adjusting device includes a pumping device and a driving device of the pumping device, the control The controller is electrically connected to the driving device, and the pumping device is in communication with a communication chamber of the two-cylinder pump to selectively draw or inject hydraulic oil into the communication chamber.
  • the pumping device is a metering pump
  • the driving device is a motor
  • the pumping apparatus further includes a displacement sensor for detecting an actual pumping stroke of the two-cylinder pump.
  • the displacement sensor is a magnetoresistive linear displacement sensor.
  • the pumping device is a concrete pumping device.
  • the pumping stroke control method and the pumping device of the double-cylinder pump of the present invention can adaptively adjust the pumping stroke of the two-cylinder pump according to the working load pressure of the pumped fluid material, so that the material is made.
  • the conveying cylinder for example, the concrete conveying cylinder
  • the present invention preferably employs a workload pressure sensing device, a controller with a database, and a pumping stroke adjustment device that is automatically adjusted by the controller to achieve a pump for the dual cylinder pump Adaptive adjustment of the delivery stroke.
  • the present invention enables the two-cylinder pump to operate with a relatively ideal pumping stroke under different pumping conditions, thereby achieving an ideal suction efficiency. Further, the pumping apparatus of the present invention has a simple structure, is easy to operate, and can significantly extend the life of the delivery piston since the effective stroke of the delivery piston is effectively reduced.
  • Fig. 2 is a schematic view showing the hydraulic principle of a hydraulic dispensing pump disclosed in U.S. Patent No. 6,422,840 B2.
  • Fig. 3 is a schematic view showing the structure of a pumping apparatus according to an embodiment of the present invention, wherein a concrete pumping apparatus is taken as an example for display.
  • first concrete piston 14 second concrete piston;
  • the pumping stroke control method and the pumping apparatus of the two-cylinder pump of the present invention are mainly described below by taking a concrete pump as an example. Accordingly, in the following description, the pumping stroke control method of the two-cylinder pump is specifically referred to as “the pumping stroke control method of the concrete pump”, and the pumping device is specifically referred to as “concrete pumping equipment”, but It will be apparent to those skilled in the art that since the main structure of the two-cylinder pump of the present invention is similar to that of a concrete pump, the following embodiments can be universally applied to the control of the pumping stroke of a fluid-material two-cylinder pump. Control of the pumping stroke of a two-cylinder pump such as mud or mortar
  • the structural form of the concrete pump itself is well known to those skilled in the art, and has been In the description of the technical solutions of the following text, the description of the known structures will be omitted, and the key technical idea of the present invention will be mainly described.
  • the rodless chambers of the first main cylinder 1 and the second main cylinder 2 are shown to communicate with each other to constitute the communication chamber 5 in FIG. 3 of the present invention
  • the rod chambers of the first main cylinder 1 and the second main cylinder 2 are respectively
  • the first working oil passage A and the second working oil passage B are connected to the oil inlet passage and the oil tank via the reversing valve, thereby forming a telescopic reversing control loop (only the first working oil passage A and FIG.
  • FIG. 3 are schematically shown in FIG. 3).
  • the second working oil passage B but alternatively, it is also possible that the rod chambers of the first main cylinder 1 and the second main cylinder 2 communicate with each other to constitute the communication chamber 5, and the first main cylinder 1 and the second main unit
  • the rodless chambers of the cylinder 2 are respectively connected to the first working oil passage A and the second working oil passage B, and these simple modifications are all within the scope of protection of the present invention.
  • some other well-known components of the concrete pump such as the distribution valve, the swing cylinder, the hopper, and the like provided at the delivery end of the concrete delivery cylinders 11, 12, are omitted in FIG. 3, but do not affect the understanding of the technical solutions of the present invention by those skilled in the art.
  • the main technical idea of the pumping stroke control method of the concrete pump of the present invention is: According to the working load pressure of the concrete pump (which is directly related to the actual suction condition of the concrete pump), and determining the appropriate target pumping according to the working load pressure The stroke, in turn, adjusts the actual pumping stroke L of the concrete pump to the target pumping stroke by adjusting the amount (i.e., volume) of hydraulic oil within the communication chamber 5.
  • the above main technical concept relates to the working load pressure of the concrete pump and the technical principle, specific principle and analysis of the actual pumping stroke L of the concrete pump by adjusting the amount (i.e., volume) of the hydraulic oil in the communication chamber 5.
  • the workload pressure of the concrete pump can be subdivided into a total load pressure, a suction load pressure, and a pump load pressure, wherein the total load pressure is equal to the sum of the suction load pressure and the pump load pressure, and the suction load pressure and The pump load pressures are equal or substantially equal.
  • the technical solution of the present invention can adopt the above total load pressure, suction load pressure or pump load pressure as a reference for determining the target pumping stroke, which does not affect the effectiveness of the technical solution of the present invention.
  • the total load pressure should be equal to the sum of the suction force of the concrete pump on the suction side for suctioning the concrete and the thrust formed on the discharge side for pushing the concrete (the first concrete delivery cylinder) 11 and the second concrete delivery cylinder 12 alternately serve as the suction side or the discharge side of the concrete pump).
  • the pumping load pressure of the concrete pump also needs to consider the influence of the friction between each piston and the corresponding cylinder.
  • the detection of the total load pressure, the suction load pressure or the pump load pressure is not difficult, since the pumping driving force of the concrete pump comes from the first working oil passage A and the second working oil passage B alternately entering the oil, the pump The suction driving force depends on or equal to the load pressure, so the total load pressure can be easily obtained by detecting the oil pressure by the oil pressure sensor, and the hydraulic oil in the communication chamber 5 is mainly used to drive the first main cylinder 1 or the second main cylinder 2
  • the first concrete piston 13 or the second concrete piston 14 is driven to push the material, so that the concrete pushing pressure can be easily obtained by the oil pressure sensor, and the concrete pushing load pressure is substantially equal to the suction load pressure, of course, more accurately,
  • the total load pressure is subtracted from the concrete push load pressure to obtain the suction load pressure.
  • the oil pressure multiplied by the effective sectional area of the rod chamber of the first main cylinder 1 (the cross-sectional area of the rod chamber minus the first
  • the total load pressure is obtained by the cross-sectional area of the rod portion of the piston rod 2
  • the oil pressure in the communication chamber 5 is multiplied by the first main cylinder 1 or the second main cylinder 2
  • the pump load pressure can be obtained by the cross-sectional area of the rodless chamber.
  • the concrete push load pressure is substantially equal to the suction load pressure.
  • the suction load pressure can also be obtained by subtracting the concrete load load pressure from the total load pressure.
  • the rodless chambers of the first main cylinder 1 and the second main cylinder 2 are respectively A working oil passage A and a second working oil passage B communicate as a driving chamber.
  • the conditions of detecting the total load pressure, the suction load pressure, and the pump load pressure are similar, but the oil pressure at the load pressure is calculated.
  • the cross-sectional area to be multiplied needs to be changed accordingly.
  • the concrete pump is different in the different operation processes due to the different amount of pumped concrete.
  • the resulting coagulation pump suction load pressure, pump material load pressure and suction load pressure are also different, that is, the coagulation pump suction load pressure, pump
  • the material load pressure and the suction load pressure are directly related to the actual suction condition of the concrete pump or the actual working condition of the pump. For example, if the coagulation pump suction pressure, pump load pressure and suction load pressure are small, it represents the concrete pump. Insufficient suction is required.
  • the pumping stroke of the concrete pump can be appropriately adjusted.
  • This can be used to establish a database or data table through a large number of simulation conditions, that is, the coagulation pump load pressure at each value,
  • the pump load pressure and the suction load pressure correspond to different ideal target pumping strokes. If the actual pumping stroke of the concrete pump is equal to the target pumping stroke, the idle stroke can be effectively avoided and the pumping efficiency can be improved.
  • the coagulation pump can generally absorb the load pressure, the pump load pressure and the suction load. Any of the pressures serves as a reference corresponding to different target pumping strokes, and most preferably, the suction load pressure can be used as a reference.
  • the hydraulic oil is theoretically incompressible, for various
  • the advancement positions of the first concrete piston 13 and the second concrete piston 14 in the first concrete delivery cylinder 11 and the second concrete delivery cylinder 12 are fixed, for example, in the case shown in FIG.
  • the first working oil passage A enters the oil, and the second working oil passage B returns to the oil, thereby pushing the first piston rod 3 of the first main cylinder 1 to move to the left, and the first piston rod 3 drives the first portion of the first concrete conveying cylinder 11
  • a concrete piston 13 moves to the left
  • the first piston rod 3 moves to the left, thereby compressing the hydraulic oil in the rodless chamber (constituting a component of the communication chamber 5) of the first main cylinder 1, so that the first main cylinder
  • the hydraulic oil in the rodless chamber of 1 flows into the rodless chamber of the second master cylinder 2, thereby pushing the second piston rod 4 of the second master cylinder 2 to the right, and the second piston rod 4 pushing the second concrete piston 14 Move to the right, in Figure 3
  • the second concrete piston 14 has moved the forward end position of the right end of the second concrete delivery cylinder 14 (to avoid hitting the cylinder, the corresponding limit stop on the concrete delivery cylinder generally has a predetermined interval from the right end of the concrete delivery cylinder), Although the
  • the first and second main cylinders 1, 2 of the concrete pump are the same hydraulic cylinder, and the first concrete delivery cylinder and the second concrete delivery cylinder 11, 12 are also the same delivery cylinder, and are on the main structure Symmetrical setting), that is to say, in this case, the actual pumping stroke of the concrete pump is L, it should be noted that the actual pumping stroke L of the concrete pump is equal to the first piston rod 3 of the first main cylinder 1 (or The telescopic movement stroke of the second piston rod 4) of the second master cylinder 2 and the telescopic movement stroke of the first concrete piston 13 of the first concrete delivery cylinder 11 (or the second concrete piston 14 of the second concrete delivery cylinder 12) 1 controls the first master cylinder
  • the predetermined volume V of the increased hydraulic oil should be divided by the piston.
  • the first piston rod 3 will be as shown in FIG. Position moved to the left, from L increases so that the actual pump stroke.
  • the principle is the same whether dynamic or static, that is, during the pumping process of the concrete pump, the volume of hydraulic oil in the communication chamber 5 can be changed (due to the hydraulic oil
  • the incompressibility that is, changing the volume of the communication chamber 5
  • the telescopic movement stroke of the main cylinder (the first main cylinder 1 and the second main cylinder 2) becomes larger, and the actual pumping stroke L of the concrete pump is increased; if the hydraulic oil in the communication chamber 5 is connected
  • the total volume is increased, the telescopic movement stroke of the main cylinder becomes smaller, and the pumping stroke L of the concrete pump is reduced.
  • the pumping stroke control method of the concrete pump of the present invention comprises the following steps:
  • the pumping stroke control method of the concrete pump of the present invention preferably adopts automatic control to form a pumping stroke control method of an adaptive concrete pump
  • the pumping stroke control of the concrete pump of the present invention is The method can also be implemented by manually adjusting the above steps, although it does not have automatic tuning.
  • the working load pressure of the concrete pump may be a suction load pressure, a pump load Pressure or total load pressure.
  • the suction load pressure, the pump load pressure and the total load pressure are two or three of the suction load pressure, the pump load pressure and the total load pressure as the basis for determining the target pumping stroke, but this will make the establishment of the database relatively complicated.
  • the detection and calculation principles for the suction load pressure, the pump load pressure or the total load pressure have been described and will not be described here.
  • the present invention mainly uses a workload pressure detecting device for detecting.
  • the working pressure detecting device is mainly an oil pressure sensor.
  • the working load pressure can be used.
  • the detecting device 10 is respectively connected to the first working oil passage A communicating with the rod chamber of the first main cylinder 1 and the second working oil passage B communicating with the rod chamber of the second main cylinder 2, thereby working in the first work
  • the oil pressure for driving the hydraulic oil can be detected, and according to the oil pressure, the total load pressure can be calculated (preferably, the hydraulic pressure is sent to the controller 9). It should be noted that FIG.
  • the concrete pump also has the first main cylinder 1 and the second main cylinder 2
  • the rod chambers are connected to each other to form a communication chamber 5.
  • the first working oil passage A communicates with the rodless chamber of the first main cylinder
  • the second working oil passage B communicates with the rodless chamber of the second main cylinder 2, but the detection The method is the same. Therefore, in general, when the total load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 can be connected to the first working oil passage A and the second working oil passage B of the concrete pump.
  • the workload pressure detecting device 10 can communicate with the communication chamber 5 of the concrete pump, thereby detecting that the oil pressure in the communication chamber 5 is detected, and the oil is used The pressure calculation calculates the pump load pressure.
  • the workload pressure detecting device 10 may include two oil pressure sensors, one of which is respectively associated with the first working oil passage A and the second working oil The road B is connected, and the other oil pressure sensor is connected to the communication chamber 5, so that the total load pressure and the pump load pressure can be respectively calculated, and the difference between the total load pressure and the pump load pressure is the suction load pressure.
  • the specific arrangement form of the workload pressure detecting device 10 is various to those skilled in the hydraulic field, and is not limited to the specific case shown in FIG. 3, for example, in FIG.
  • the first working oil passage, the second working oil passage B, and the hydraulic oil in the communication chamber 5 are taken out through the oil passage, and then the hydraulic pressure sensor in the working load pressure detecting device 10 can be directly disposed to the communication chamber. 5 or the rod chamber of the first main cylinder 1 and the rod chamber of the second main cylinder 2 shown in FIG. 3, and the oil pressure sensor can be electrically connected to the controller 9 described below, thereby being controlled by the controller Calculate and determine the corresponding suction load pressure and pump load pressure according to the corresponding oil pressure Or the total load pressure, of course, the workload pressure detecting device 10 can also bring its own computing unit and display unit so that the required workload pressure can be determined and/or displayed.
  • the target pumping stroke of the concrete pump corresponding to the working load pressure may be determined by the controller 9 according to any working pressure of the concrete pump, and the concrete pump may be determined by detecting Any of the above-mentioned workload pressures are input into the controller 9, and of course, the corresponding oil pressures that can be detected are directly transmitted to the controller 9, and the controller 9 calculates and determines the corresponding workload pressure.
  • the controller 9 has a database therein. The target pumping stroke corresponding to the workload pressure of each value is stored in the database, and the controller 9 finds the target pumping stroke corresponding to the workload pressure by querying the database according to the workload pressure, thereby determining The target pumping stroke corresponding to the workload pressure.
  • the controller 9 (which may also be a pump stroke adaptive control device) may be an electronic control unit, a programmable controller, a single chip microcomputer or the like. Of course, it is not limited to the form of automatic inquiry by the controller 9, and the target pumping stroke can also be determined by the operator according to the determined workload pressure table of the corresponding concrete pump.
  • the target pumping stroke corresponding to the work load pressure of different values is generally the ideal or ideal pumping stroke of the concrete at the working load pressure.
  • the establishment of the database mainly through the simulation of the working condition test, summarizing the target pumping stroke of the concrete pump of various concrete pump workload pressures (such as suction load pressure, pump load pressure or total load pressure), thereby making the corresponding concrete
  • the pump's working pressure has a corresponding target pumping stroke.
  • the target pumping stroke corresponding to various working load pressures of the concrete pump is determined by a large number of simulated working conditions tests.
  • the current actual pumping stroke L of the concrete pump can be detected, which can be realized by a linear displacement sensor (for example, a reluctance linear displacement sensor), when the actual pumping stroke L is larger than the
  • the target pumping stroke can be reduced to the target pumping stroke by increasing the volume of hydraulic oil within the communication chamber 5 during the target pumping stroke.
  • the actual pumping stroke L is smaller than the target pumping stroke, the actual pumping stroke L may be increased to the target pumping stroke by reducing the volume of hydraulic oil in the communication chamber 5.
  • the adjustment process may take a plurality of adjustment sequences. For example, the volume of the hydraulic oil in the communication chamber 5 may be continuously adjusted by the pump stroke adjustment device.
  • the metering pump may be continuously injected into or from the communication chamber 5.
  • the communication chamber 5 draws out the hydraulic oil, and detects the actual pumping stroke L of the concrete pump in real time until the actual pumping stroke L is adjusted to the target pumping stroke to stop adjusting the volume of the hydraulic oil in the communication chamber 5.
  • the actual pumping stroke L of the concrete pump can be adjusted to the maximum pumping stroke before each operation of the concrete pump, so that the maximum pumping stroke is used as the actual pumping stroke L to the target pumping Adjustment of the itinerary, in this case The current actual pumping stroke of the concrete pump may not be detected before the knot.
  • the communication chamber 5 is formed by the rodless chamber communication of the first main cylinder 1 and the second main cylinder 2, or is formed by the rod chamber communication of the first main cylinder 1 and the second main cylinder 2,
  • the cross-sectional area of the communication chamber 5 is determined, so that it is most preferable to first calculate the volume of hydraulic oil that needs to be increased or decreased according to the target pumping stroke and the actual pumping stroke L, and then pass the metering pump to the communication chamber 5
  • the hydraulic oil is injected or extracted from the communication chamber 5 to adjust the volume of the hydraulic oil in the communication chamber 5.
  • the volume of the hydraulic oil injected or extracted in the communication chamber 5 is the absolute value of the difference between the actual pumping stroke L and the target pumping stroke multiplied by the cross-sectional area of the communication chamber 5, wherein
  • the cross-sectional area of the communication chamber 5 is equal to the rodless chamber of the first main cylinder 1 or the second main cylinder 2 Cross-sectional area;
  • the cross-sectional area of the communication chamber 5 is equal to the rod cavity of the first main cylinder 1 or the second main cylinder 2
  • the cross-sectional area is subtracted from the cross-sectional area of the piston rod 3 or 4 of the first main cylinder 1 or the second main cylinder 2.
  • the actual pumping stroke L of the concrete pump is adjusted to the target pumping stroke. Further preferably, in order to verify that the adjustment is accurate, it is further possible to further detect the actual pumping stroke of the concrete pump and determine whether the adjusted actual pumping stroke is equal to the target pumping stroke to determine if further adjustment is required.
  • the pumping stroke control method of the concrete pump of the present invention can set the target pumping of the optimum or better suction efficiency based on the workload pressure of the concrete pump in the controller in a preferred adaptive control mode.
  • the trip database that is, the workload pressure of each corresponding concrete pump will have a corresponding target pumping stroke; during the pumping of the concrete, the workload pressure of the concrete pump is detected and determined, and then the controller will be in the above database Querying the target pumping stroke, the controller controls the pumping stroke adjusting device according to the inquired target pumping stroke, and adjusts the telescopic control stroke of the master cylinder, for example, when the actual pumping stroke fed back by the displacement sensor is the target pumping stroke, The stroke adjustment ends.
  • the concrete pump When pumping, the concrete pump will pump with this target pumping stroke, and the concrete delivery cylinder will achieve the desired suction efficiency. That is to say, the key technical points of the present invention are as follows: First, the working load pressure detecting device of the concrete pump is set, and the working load pressure of the concrete pump can be adaptively detected during the working process of the concrete pump; second, each set is set The database of the target pumping stroke under the working load pressure of the concrete pump can realize the ideal suction efficiency in the concrete conveying cylinder according to the target pumping stroke.
  • a pumping stroke adjusting device is provided, and the volume of the hydraulic oil in the communication chamber 5 can be adjusted by the pumping stroke adjusting device, so that the pumping stroke can be adjusted as needed, thereby achieving a stepless adjustment of the pumping stroke, in particular
  • an adaptive automatic adjustment of the pumping stroke of the concrete pump is achieved.
  • the concrete pumping apparatus of the present invention comprises a concrete pump, wherein the concrete pumping apparatus further comprises a controller 9, a pumping stroke for adjusting the volume of hydraulic oil in the communication chamber 5 of the concrete pump An adjusting device 8 and a working load pressure detecting device 10 for detecting a working load pressure of the concrete pump, the controller 9 being electrically connected to the working load pressure detecting device 10 and the pumping stroke adjusting device 8,
  • the controller 9 determines a target pumping stroke of the concrete pump corresponding to the workload pressure according to the detected workload pressure, and further adjusts the communication chamber of the concrete pump by controlling the pumping stroke adjusting device 8
  • the volume of hydraulic oil contained therein adjusts the current actual pumping stroke L of the concrete pump to the target pumping stroke.
  • the present invention can maximize the initial pumping stroke of the concrete pump before adjusting the pumping stroke of the concrete pump Pumping the stroke, and after determining the target pumping stroke, the volume of hydraulic oil that needs to be reduced from the communication chamber 5 can be calculated by the controller, and thus the displacement sensor (for example, the first piston rod displacement sensor 6 and the second piston rod displacement sensor) 7) It is not necessary for the concrete pumping equipment of the present invention to be included. Of course, if it is desired to achieve continuous adjustment during operation, it should preferably include a displacement sensor, as described below.
  • the workload pressure detecting device 10 may generally include an oil pressure sensor that communicates with the first working oil passage A and the second working oil passage B through hydraulic lines, respectively, and/or the work The load pressure detecting device 10 communicates with the communication chamber 5 through a hydraulic line.
  • the hydraulic connection form of the workload pressure detecting device 10 when selecting the suction load pressure, the pump load pressure or the total load pressure in the work load pressure using the concrete pump as the reference for determining the target pumping stroke Can be different.
  • the workload pressure detecting device 10 may be in communication with the first working oil passage A and the second working oil passage B of the concrete pump to detect concrete.
  • the workload pressure detecting device 10 may include two oil pressure sensors, one of which is respectively associated with the first working oil passage A and the second working oil The road B is connected, and the other oil pressure sensor is connected to the communication chamber 5, so that the total load pressure and the pump load pressure can be respectively calculated, and the difference between the total load pressure and the pump load pressure is the suction load pressure.
  • the specific arrangement form of the workload pressure detecting device 10 is various to those skilled in the hydraulic field, and is not limited to the specific case shown in FIG. 3, for example, in FIG.
  • the first working oil passage A, the second working oil passage B, and the hydraulic oil in the communication chamber 5 are taken out by the oil passage, and the hydraulic pressure sensor in the working load pressure detecting device 10 can also be directly set. Going into the communication chamber 5 or the rod chamber of the first main cylinder 1 shown in FIG. 3 and the rod chamber of the second main cylinder 2, and the oil pressure sensor can be electrically connected to the controller 9 so that the controller Calculate and determine the corresponding suction load pressure, pump load pressure or total load pressure according to the corresponding oil pressure.
  • the work load pressure detecting device 10 can also bring the corresponding calculation unit and display unit, so that it can be determined and/or displayed. The required workload pressure.
  • the workload pressure detecting device 10 is only used for detecting the working load pressure of the concrete pump, that is, it is applied in the process of detecting and determining the working load pressure of the concrete pump, and the working load pressure is
  • the detecting device 10 can be provided with a corresponding calculating unit and a display unit, thereby determining and/or displaying the required workload pressure according to the detected corresponding oil pressure calculation, or electrically connecting the oil pressure sensor without its own calculation unit. Go to the controller 9, so that the controller calculates and determines the corresponding suction load pressure, pump load pressure or total load pressure based on the corresponding oil pressure.
  • the workload pressure detecting device 10 it is within the technical concept of the present invention as long as it participates in the detection to determine the workload pressure of the concrete pump.
  • the pumping stroke adjusting device may specifically include a pumping device and a driving device of the pumping device, wherein the controller 9 is electrically connected to the driving device, and the pumping device is connected to the concrete pump.
  • the chamber 5 communicates to selectively draw or inject hydraulic oil into the communication chamber 5.
  • the pumping device may be a metering pump or other pumping device capable of pumping hydraulic oil (for example, a plunger pump with a scale, the driving device of the plunger pump may be, for example, an electric telescopic rod).
  • the driving device may be an electric motor or a hydraulic motor driving assembly having an electromagnetic reversing valve, etc., and the driving device drives a pumping device such as a metering pump or a plunger pump to reversibly or telescopically realize pumping or pumping of hydraulic oil.
  • a pumping device such as a metering pump or a plunger pump to reversibly or telescopically realize pumping or pumping of hydraulic oil.
  • pumping or pumping can be achieved by controlling the motor to drive the metering pump forward and reverse, and the two ports of the metering pump can be respectively connected to the communication chamber 5 and the fuel tank, of course, the pumping
  • the device can also use two metering pumps, one metering pump for pumping hydraulic oil from the communication chamber and the other metering pump for pumping oil into the communication chamber 5 (the two ports of each metering pump can be connected separately) Connecting chamber 5 and fuel tank), such a pumping stroke adjusting device 8 for adjusting the volume of hydraulic oil in the communication chamber 5 of the concrete pump is for a person skilled in the hydraulic field ,
  • Such a pumping stroke adjusting device can have various forms, and in the case of a pumping device and a driving device of the pumping device, the relevant pumping device and driving device can be variously made by those skilled in the art. Variants will not
  • the concrete pumping apparatus of the present invention further includes a displacement sensor for detecting the actual pumping stroke L of the concrete pump, which can detect the current actual pumping stroke L before adjusting the pumping stroke of the concrete pump, thereby It is not necessary to adjust the concrete pump to the maximum pumping stroke before each operation, and the adaptive adjustment of the pumping stroke can be conveniently achieved in successive different operations.
  • the displacement sensor generally only needs to be mounted on the first main cylinder 1 or the second main cylinder 2, and the first piston rod 3 of the first main cylinder 1 and the second piston rod of the second main cylinder 2 in FIG.
  • the first piston rod displacement sensor 6 and the second piston rod displacement sensor 7 are both reluctance type linear displacement sensors, which are in the hydraulic cylinder It is commonly used in stroke detection, and its mounting form is well known to those skilled in the art and is typically mounted such that the piston rod can slide relative to the rod probe of the reluctance linear displacement sensor.
  • the displacement sensor can also employ other well-known sensors, such as Hall sensors.
  • the earth pump pumping device can be, for example, a concrete pump truck equipped with a concrete pump, a concrete pump, or the like.
  • the present invention provides a pumping stroke control method for a concrete pump and a concrete pumping device which can be based on the working load pressure of the concrete (insufficient in suction with the concrete pumping)
  • the working condition is directly related), to adjust the pumping stroke of the concrete pump adaptively, so that the concrete conveying cylinder effectively avoids the phenomenon of insufficient suction, thereby improving the pumping suction efficiency and saving energy.
  • the invention realizes stepless adjustment of the pumping stroke of the concrete pump, in particular in the preferred form, the invention preferably employs a working load pressure detecting device 10, a controller 9 having a database and a pumping stroke adjusting device 8, by means of control
  • the device 9 realizes automatic adjustment, thereby achieving adaptive adjustment of the pumping stroke of the concrete pump. Therefore, the present invention allows the concrete pump to operate at a relatively ideal pumping stroke under different concrete pumping conditions, thereby achieving an ideal suction efficiency.
  • the concrete pumping device of the present invention is simple in structure, convenient in operation, low in cost, and can effectively extend the life of the concrete piston by effectively reducing the ineffective stroke of the concrete piston.
  • the pumping stroke control method of the two-cylinder pump of the present invention and the pumping apparatus for realizing the same are mainly described above by taking a concrete pump as an example
  • the pumping stroke control method of the two-cylinder pump of the present invention is also used for
  • the pumping device implementing the method is obviously not limited to the pumping stroke control method of the concrete pump and the concrete pumping device, but can be universally applied to the control of the pumping stroke of the two-cylinder pump for conveying other fluid materials.
  • the control of the pumping stroke of a two-cylinder pump such as mud or mortar, in particular the formation of a pumping device for conveying other viscous materials.

Abstract

A pump stroke control method for twin-cylinder pump, comprising the following steps: first, while a twin-cylinder pump is in operating mode, detecting and obtaining the operating load pressure of same; second, determining, according to said operating load pressure, a target pump stroke corresponding to said operating load pressure; third, by means of adjusting the volume of hydraulic oil in a through-cavity (5 ) of the twin-cylinder pump, adjusting the actual pump stroke (L) of said pump to said target pump stroke. Also provided is a pumping device. On the basis of the operating load pressure directly relating to the operating circumstances of a twin-cylinder pump, the present method adaptively adjusts the pump stroke of said pump, thus allowing the materials-conveying cylinder effectively to avoid a situation of insufficient materials uptake, and thereby increasing pump uptake efficiency while saving energy. The pumping device is structurally simple, easy to operate and low in cost.

Description

双缸泵的泵送行程控制方法以及泵送设备  Pumping stroke control method of double cylinder pump and pumping equipment
技术领域  Technical field
本发明涉及一种泵送控制方法, 具体地, 涉及一种双缸泵的泵送行程控制方法。 此外, 本发明还涉及一种应用该泵送行程控制方法的泵送设备。 背景技术  The present invention relates to a pumping control method, and in particular to a pumping stroke control method for a two-cylinder pump. Further, the present invention relates to a pumping apparatus to which the pumping stroke control method is applied. Background technique
泥浆、 混凝土、砂浆等物料是工程、 建筑领域常用的建筑材料, 诸如混凝土泵(也 称为 "混凝土输送泵"或 "混凝土泵送装置") 之类的双缸泵是一种工程施工中广泛采 用的工程机械, 这种双缸泵的主要结构与常用的例如混凝土泵类似, 其主要利用压力将 流体物料沿管道连续输送, 一般可以由电动机(或内燃机)带动液压泵形成具有一定压 力的液压油, 驱动主油缸带动两个混凝土输送缸内的活塞产生交替往复运动, 使得流体 物料不断从料斗吸入混凝土输送缸, 通过输送管道输送到施工现场。  Mud, concrete, mortar and other materials are commonly used construction materials in engineering and construction. Double-cylinder pumps such as concrete pumps (also called "concrete pump" or "concrete pumping device") are widely used in engineering construction. The construction machinery used, the main structure of the two-cylinder pump is similar to the commonly used concrete pump, for example, which mainly uses pressure to continuously transport the fluid material along the pipeline. Generally, the hydraulic pump can be driven by the electric motor (or internal combustion engine) to form a hydraulic pressure with a certain pressure. The oil, driving the main cylinder drives the pistons in the two concrete conveying cylinders to alternately reciprocate, so that the fluid material is continuously sucked from the hopper into the concrete conveying cylinder and transported to the construction site through the conveying pipeline.
为了帮助理解, 以下简略描述以混凝土泵为例简略介绍所述双缸泵的主要结构及 其缺点。  In order to facilitate understanding, the following briefly describes the main structure of the two-cylinder pump and its disadvantages by taking a concrete pump as an example.
具体地, 混凝土泵一般包括两个主油缸 (也称为 "主液压缸")、 两个混凝土输送 缸 (本领域技术人员也称为 "砼缸")、 两只混凝土活塞、 两个摆动油缸 (即通常所称的 "摆缸")、 料斗和分配阀 (例如 S形分配阀), 其中两个主油缸的无杆腔相互连通, 有 杆腔分别连接于换向阀, 该换向阀连接于进油油路和油箱, 通过所述换向阀的换向而选 择性地使得两个主油缸中的第一主油缸的有杆腔与进油油路连通,第二主油缸的有杆腔 与油箱连通, 或者使得第一主油缸的有杆腔与油箱连通, 第二主油缸的有杆腔与进油油 路连通。 由于两个主油缸的无杆腔相互连通并封闭有液压油, 该两个主油缸的无杆腔内 的液压油起到传动介质的作用,通过交替地向两个主油缸的有杆腔进油从而可以实现两 个主油缸的交替伸缩。两只混凝土活塞分别位于所述两个混凝土输送缸内并分别与主油 缸的活塞杆连接。当开始工作时,分配阀在摆阀油缸的油压驱动下,先运动到第一位置, 使得第一混凝土输送缸的料口经由分配阀与混凝土输送管道连通,第二混凝土输送缸的 料口与料斗入口连通, 此时使得液压油进入到第二主油缸的有杆腔, 从而使得第二主油 缸的活塞杆缩回, 第一主油缸的活塞杆伸出, 该第一主油缸的活塞杆推动第一混凝土输 送缸内的混凝土活塞, 从而第一混凝土输送缸内的混凝土通过分配阀泵送出去, 同时第 二主油缸的活塞杆缩回带动第二混凝土输送缸内的混凝土活塞缩回,从而在第二混凝土 输送缸内形成真空, 并从料斗中将混凝土吸入到第二混凝土输送缸内, 如此往复不断地 交替工作以实现混凝土的连续泵送。在此需要注意的是, 两个主油缸并不限于上述无杆 腔相互连通以构成连通腔的情形, 可选择地, 也可以采用两个主油缸的有杆腔相互连通 而构成连通腔的结构形式,在此情形下两个主油缸的无杆腔分别构成驱动腔而与换向阀 连接。 Specifically, the concrete pump generally includes two main cylinders (also referred to as "master cylinders"), two concrete delivery cylinders (also known as "cylinders" by those skilled in the art), two concrete pistons, and two swing cylinders. (the so-called "pendulum cylinder"), hopper and distribution valve (such as S-shaped distribution valve), wherein the rodless chambers of the two main cylinders are connected to each other, and the rod chambers are respectively connected to the reversing valve, the reversing valve Connected to the oil inlet passage and the oil tank, and selectively exchanges the rod chamber of the first main cylinder of the two main cylinders with the oil inlet passage by the reversing of the reversing valve, and the second main cylinder has The rod cavity is in communication with the oil tank, or the rod chamber of the first main cylinder is communicated with the oil tank, and the rod chamber of the second main cylinder is in communication with the oil inlet oil passage. Since the rodless chambers of the two main cylinders communicate with each other and the hydraulic oil is closed, the hydraulic oil in the rodless chambers of the two main cylinders acts as a transmission medium by alternately feeding the rod chambers of the two main cylinders. The oil thus enables the alternating expansion and contraction of the two main cylinders. Two concrete pistons are respectively located in the two concrete delivery cylinders and are respectively connected to the piston rods of the main cylinders. When starting work, the distribution valve is first moved to the first position under the hydraulic pressure of the pendulum valve cylinder, so that the nozzle of the first concrete delivery cylinder communicates with the concrete conveying pipe via the distribution valve, and the mouth of the second concrete conveying cylinder Communicating with the hopper inlet, at which time hydraulic oil enters the rod cavity of the second main cylinder, so that the piston rod of the second main cylinder is retracted, the piston rod of the first main cylinder is extended, and the piston of the first main cylinder The rod pushes the concrete piston in the first concrete conveying cylinder, so that the concrete in the first concrete conveying cylinder is pumped out through the distribution valve, and at the same time The retraction of the piston rod of the two main cylinders causes the concrete piston in the second concrete conveying cylinder to retract, thereby forming a vacuum in the second concrete conveying cylinder, and sucking the concrete from the hopper into the second concrete conveying cylinder, so that the reciprocating Alternate work to achieve continuous pumping of concrete. It should be noted that the two main cylinders are not limited to the case where the rodless chambers communicate with each other to form a communication chamber. Alternatively, the rod chambers of the two main cylinders may be connected to each other to form a communication chamber. Form, in this case the rodless chambers of the two main cylinders respectively form a drive chamber and are connected to the reversing valve.
但是, 上述现有技术的混凝土泵送基本均采用固定行程对混凝土进行泵送, 在实 际使用过程中, 由于不同作业过程中流体混凝土的粘度、 塌落度等料况参数的不同, 采 用固定行程的混凝土泵进行泵送时, 很多工况下混凝土输送缸存在吸料不足的现象, 但 是主油缸以及混凝土输送缸仍然按照固定的行程动作,这极大地降低了混凝土泵的泵送 效率。  However, the above-mentioned prior art concrete pumping basically uses a fixed stroke to pump the concrete. In the actual use process, the fixed stroke is adopted due to different parameters such as the viscosity and slump of the fluid concrete in different working processes. When the concrete pump is pumped, the concrete delivery cylinder has insufficient suction in many working conditions, but the main cylinder and the concrete delivery cylinder still operate according to a fixed stroke, which greatly reduces the pumping efficiency of the concrete pump.
另外, 目前也有技术人员提出在混凝土泵的泵送控制中, 实时检测主油缸、 混凝 土输送缸及摆动油缸的位移等, 通过实时检测油缸的位移信号, 以实现对主油缸换向、 摆动油缸换向、 油泵排量的准确控制, 优化系统性能, 提高控制精度。 但是, 这种控制 方式仅在于优化混凝土泵的总体工作性能, 并且控制复杂, 对于混凝土输送缸因混凝土 料况不同存在吸料不足、 从而导致泵送效率降低的问题并不具有针对性。  In addition, at present, some technicians have proposed to detect the displacement of the main cylinder, the concrete conveying cylinder and the swing cylinder in real time in the pumping control of the concrete pump. By real-time detecting the displacement signal of the cylinder, the main cylinder reversing and swinging cylinder changing are realized. Accurate control of the displacement of the oil pump, optimize system performance, and improve control accuracy. However, this type of control is only to optimize the overall performance of the concrete pump, and the control is complicated. It is not targeted for the problem that the concrete delivery tank has insufficient suction due to different concrete conditions, resulting in a decrease in pumping efficiency.
由上描述可见, 现有技术的混凝土泵的主要缺点在于: 所述混凝土泵在泵送不同 料况参数的流体混凝土时, 在一些工况下会存在混凝土输送缸吸料不足的现象, 但是混 凝土泵中并不存在相应的混凝土泵送工况检测装置, 无法实现工况的自动检测功能, 主 油缸以及混凝土输送缸仍然按照固定的一种或两种行程动作,从而导致混凝土泵送效率 低, 能源浪费大, 导致除了少数特定的混凝土工况下泵送吸料效率较优外, 其它工况均 处于泵送效率降低的工作状态。  As can be seen from the above description, the main disadvantages of the prior art concrete pump are: When the concrete pump pumps fluid concrete with different material parameters, under certain working conditions, there will be insufficient suction of the concrete conveying cylinder, but the concrete There is no corresponding concrete pumping condition detection device in the pump, and the automatic detection function of the working condition cannot be realized. The main cylinder and the concrete delivery cylinder still operate according to one or two fixed strokes, resulting in low concrete pumping efficiency. The energy waste is large, resulting in better pumping and suction efficiency except for a few specific concrete conditions, and other working conditions are in a working state in which the pumping efficiency is lowered.
以上仅是以混凝土泵为例描述了混凝土泵在泵送混凝土时存在的缺点, 但是显然 地, 与混凝土泵结构类似的其它双缸泵在泵送相关的流体物料时同样存在上述缺点。 有 鉴于此, 需要设计一种新型的双缸泵的泵送控制方法以及泵送设备。 发明内容  The above is only a concrete pump as an example to describe the disadvantages of the concrete pump when pumping concrete, but it is obvious that other two-cylinder pumps similar in construction to the concrete pump also have the above disadvantages when pumping the relevant fluid material. In view of this, it is necessary to design a new pumping control method for a two-cylinder pump and a pumping device. Summary of the invention
本发明所要解决的技术问题是提供一种双缸泵的泵送行程控制方法, 通过该泵送 行程控制方法, 能够在双缸泵的不同的泵送工况下选择相对适当的泵送行程, 从而优化 双缸泵的的泵送效率。 更进一步地, 本发明所要解决的技术问题是提供一种双缸泵的泵送行程控制方法, 该双缸泵的泵送行程控制方法能够在双缸泵的泵送作业过程中适应性地自动调节双缸 泵的的泵送行程, 从而优化双缸泵的的泵送效率。 The technical problem to be solved by the present invention is to provide a pumping stroke control method for a two-cylinder pump. By the pumping stroke control method, a relatively appropriate pumping stroke can be selected under different pumping conditions of the two-cylinder pump. Thereby optimizing the pumping efficiency of the two-cylinder pump. Furthermore, the technical problem to be solved by the present invention is to provide a pumping stroke control method for a two-cylinder pump, which can adaptively automatically perform a pumping operation of a two-cylinder pump. The pumping stroke of the two-cylinder pump is adjusted to optimize the pumping efficiency of the two-cylinder pump.
此外, 本发明所要解决的技术问题是提供一种泵送设备, 该泵送设备能够在双缸 泵的泵送作业过程中适应性地自动调节双缸泵的的泵送行程,从而优化双缸泵的的泵送 效率。  In addition, the technical problem to be solved by the present invention is to provide a pumping device capable of adaptively automatically adjusting the pumping stroke of a two-cylinder pump during a pumping operation of a two-cylinder pump, thereby optimizing the two-cylinder The pumping efficiency of the pump.
为了解决上述技术问题, 本发明提供一种双缸泵的泵送行程控制方法, 其中, 包 括如下步骤: 第一, 在双缸泵工作过程中检测并获得该双缸泵的工作负载压力; 第二, 根据所述双缸泵的工作负载压力确定该工作负载压力对应的目标泵送行程; 第三, 通过 调节所述双缸泵的连通腔内容纳的液压油的体积,而将所述双缸泵的实际泵送行程调节 到所述目标泵送行程。 可选择地, 在所述第一步骤中, 所述混凝土泵的工作负载压力是 吸料负载压力、 泵料负载压力或总负载压力。  In order to solve the above technical problem, the present invention provides a pumping stroke control method for a two-cylinder pump, which includes the following steps: First, detecting and obtaining a working load pressure of the two-cylinder pump during operation of the two-cylinder pump; Second, determining a target pumping stroke corresponding to the workload pressure according to the working load pressure of the two-cylinder pump; third, adjusting the volume of the hydraulic oil contained in the communication chamber of the two-cylinder pump The actual pumping stroke of the cylinder pump is adjusted to the target pumping stroke. Optionally, in the first step, the working load pressure of the concrete pump is a suction load pressure, a pump load pressure or a total load pressure.
具体地, 在所述第一步骤中, 所述双缸泵的工作负载压力为吸料负载压力、 泵料 负载压力或总负载压力。  Specifically, in the first step, the working load pressure of the two-cylinder pump is a suction load pressure, a pump load pressure or a total load pressure.
具体地, 在所述第一步骤中, 所述双缸泵的工作负载压力为总负载压力, 通过检 测所述双缸泵的第一工作油路或第二工作油路上的驱动油压以确定所述总负载压力。  Specifically, in the first step, the working load pressure of the two-cylinder pump is a total load pressure, and the driving oil pressure on the first working oil passage or the second working oil passage of the two-cylinder pump is detected to determine The total load pressure.
具体地, 在所述第一步骤中, 所述双缸泵的工作负载压力为泵料负载压力, 通过 检测所述连通腔内的油压以确定所述泵料负载压力。  Specifically, in the first step, the working load pressure of the two-cylinder pump is a pump load pressure, and the pump load pressure is determined by detecting the oil pressure in the communication chamber.
具体地, 在所述第一步骤中, 在所述第一步骤中, 所述双缸泵的工作负载压力为 吸料负载压力,通过检测所述双缸泵的第一工作油路或第二工作油路上的驱动油压以确 定所述总负载压力, 并通过检测所述连通腔内的油压以确定所述泵料负载压力, 进而通 过计算该总负载压力与所述泵料负载压力的差值确定所述吸料负载压力。  Specifically, in the first step, in the first step, the working load pressure of the two-cylinder pump is a suction load pressure, and the first working oil path or the second of the two-cylinder pump is detected. Driving oil pressure on the working oil line to determine the total load pressure, and determining the pump load pressure by detecting the oil pressure in the communication chamber, thereby calculating the total load pressure and the pump load pressure The difference determines the suction load pressure.
优选地, 在所述第二步骤中, 根据检测获得的所述工作负载压力通过查询数据库 或数据表确定所述目标泵送行程。  Preferably, in the second step, the target pumping trip is determined by querying a database or a data table based on the workload pressure obtained by the detection.
可选择地, 在所述第三步骤中, 所述双缸泵的工作初始的所述实际泵送行程调节 为处于最大泵送行程,通过减小所述连通腔内的液压油的体积而使得所述实际泵送行程 增大到所述目标泵送行程。  Optionally, in the third step, the actual pumping stroke of the initial operation of the two-cylinder pump is adjusted to be at a maximum pumping stroke, by reducing the volume of hydraulic oil in the communication chamber. The actual pumping stroke is increased to the target pumping stroke.
优选地, 在所述第三步骤中, 检测所述双缸泵的所述实际泵送行程, 当该实际泵 送行程大于所述目标泵送行程时,通过增加所述连通腔内的液压油的体积而使得所述实 际泵送行程减小到所述目标泵送行程; 当所述实际泵送行程小于所述目标泵送行程时, 通过减小所述连通腔内的液压油的体积而使得所述实际泵送行程增大到所述目标泵送 行程。 Preferably, in the third step, detecting the actual pumping stroke of the two-cylinder pump, and increasing the hydraulic oil in the communication chamber when the actual pumping stroke is greater than the target pumping stroke a volume that reduces the actual pumping stroke to the target pumping stroke; when the actual pumping stroke is less than the target pumping stroke, The actual pumping stroke is increased to the target pumping stroke by reducing the volume of hydraulic oil within the communication chamber.
具体选择地, 在所述第三步骤中, 连续地调节所述连通腔内的液压油的体积, 并 实时地检测所述双缸泵的实际泵送行程,直至该实际泵送行程调节到所述目标泵送行程 而停止调节所述连通腔内的液压油的体积。  Specifically, in the third step, the volume of the hydraulic oil in the communication chamber is continuously adjusted, and the actual pumping stroke of the two-cylinder pump is detected in real time until the actual pumping stroke is adjusted to the The target pumping stroke is stopped to adjust the volume of hydraulic oil in the communication chamber.
可选择地在所述第三步骤中, 所述连通腔内增加或减少的液压油的体积为所述实 际泵送行程与所述目标泵送行程的差值的绝对值乘以所述连通腔的截面积,其中当所述 连通腔由所述双缸泵的第一主油缸和第二主油缸的无杆腔连通形成时,所述连通腔的截 面积等于所述第一主油缸或第二主油缸的无杆腔的截面积; 当所述连通腔由所述第一主 油缸和第二主油缸的有杆腔连通形成时,所述连通腔的截面积等于所述第一主油缸或第 二主油缸的有杆腔的截面积减去该第一主油缸或第二主油缸的活塞杆的截面积。  Optionally, in the third step, the volume of hydraulic oil added or decreased in the communication cavity is an absolute value of a difference between the actual pumping stroke and the target pumping stroke multiplied by the communication cavity a cross-sectional area, wherein when the communication chamber is formed by the first main cylinder of the two-cylinder pump and the rod-free chamber of the second main cylinder, the cross-sectional area of the communication chamber is equal to the first main cylinder or the a cross-sectional area of the rodless chamber of the two main cylinders; when the communication chamber is formed by the rod chambers of the first main cylinder and the second main cylinder, the cross-sectional area of the communication chamber is equal to the first main cylinder Or the cross-sectional area of the rod chamber of the second main cylinder minus the cross-sectional area of the piston rod of the first main cylinder or the second main cylinder.
进一步地, 所述双缸泵的泵送行程控制方法还包括第四步骤, 在该第四步骤中, 检测所述双缸泵调节后的实际泵送行程, 以确定该调节后的实际泵送行程等于所述目标 泵送行程。  Further, the pumping stroke control method of the two-cylinder pump further includes a fourth step, in which the actual pumping stroke after the adjustment of the two-cylinder pump is detected to determine the actual pumping after the adjustment The stroke is equal to the target pumping stroke.
最优选地, 在所述第一步骤中, 通过工作负载压力检测装置检测并获得所述双缸 泵的工作负载压力;在所述第二步骤中,采用控制器根据检测获得的所述工作负载压力, 通过查询该控制器内的数据库确定该工作负载压力所对应的所述目标泵送行程;在所述 第三步骤中, 所述控制器控制泵送行程调节装置, 以通过该泵送行程调节装置来调节所 述连通腔内的液压油的体积。  Most preferably, in the first step, the workload pressure of the two-cylinder pump is detected and obtained by the workload pressure detecting device; in the second step, the workload obtained by the controller according to the detection is employed Pressure, determining the target pumping stroke corresponding to the workload pressure by querying a database in the controller; in the third step, the controller controls the pumping stroke adjusting device to pass the pumping stroke An adjustment device is provided to adjust the volume of hydraulic oil within the communication chamber.
此外, 本发明还提供一种泵送设备, 包括双缸泵, 其中, 该泵送设备还包括控制 器、 用于调节所述双缸泵的连通腔内的液压油体积的泵送行程调节装置、 以及用于检测 所述双缸泵的工作负载压力的工作负载压力检测装置,所述控制器电连接于所述工作负 载压力检测装置和所述泵送行程调节装置,该控制器根据检测确定的所述工作负载压力 确定该工作负载压力所对应的双缸泵的目标泵送行程,并进而通过控制所述泵送行程调 节装置调节所述双缸泵的连通腔内容纳的液压油的体积,从而将所述双缸泵当前的实际 泵送行程调节到所述目标泵送行程。  Further, the present invention provides a pumping apparatus including a two-cylinder pump, wherein the pumping apparatus further includes a controller, a pumping stroke adjusting device for adjusting a volume of hydraulic oil in a communication chamber of the two-cylinder pump And a workload pressure detecting device for detecting a workload pressure of the two-cylinder pump, the controller being electrically connected to the workload pressure detecting device and the pumping stroke adjusting device, the controller determining according to the detection The workload pressure determines a target pumping stroke of the two-cylinder pump corresponding to the workload pressure, and further adjusts the volume of hydraulic oil contained in the communication chamber of the two-cylinder pump by controlling the pump stroke adjustment device Thereby adjusting the current actual pumping stroke of the two-cylinder pump to the target pumping stroke.
具体地, 所述工作负载压力检测装置包括油压传感器, 该工作负载压力检测装置 通过液压管路分别与所述第一工作油路和第二工作油路连通, 和 /或该工作负载压力检 测装置通过液压管路与所述连通腔连通。  Specifically, the workload pressure detecting device includes an oil pressure sensor, and the working load pressure detecting device is respectively connected to the first working oil passage and the second working oil passage through a hydraulic pipeline, and/or the working load pressure detecting The device is in communication with the communication chamber through a hydraulic line.
典型地, 所述泵送行程调节装置包括泵吸装置和该泵吸装置的驱动装置, 所述控 制器电连接于所述驱动装置,所述泵吸装置与所述双缸泵的连通腔连通以选择性地从该 连通腔内抽吸或向该连通腔内注入液压油。 Typically, the pumping stroke adjusting device includes a pumping device and a driving device of the pumping device, the control The controller is electrically connected to the driving device, and the pumping device is in communication with a communication chamber of the two-cylinder pump to selectively draw or inject hydraulic oil into the communication chamber.
具体地, 所述泵吸装置为计量泵, 所述驱动装置为电机。  Specifically, the pumping device is a metering pump, and the driving device is a motor.
优选地, 所述泵送设备还包括用于检测所述双缸泵的实际泵送行程的位移传感器。 具体地, 所述位移传感器为磁阻式直线位移传感器。  Preferably, the pumping apparatus further includes a displacement sensor for detecting an actual pumping stroke of the two-cylinder pump. Specifically, the displacement sensor is a magnetoresistive linear displacement sensor.
具体选择地, 所述泵送设备为混凝土泵送设备。  Specifically selected, the pumping device is a concrete pumping device.
通过上述技术方案, 本发明的双缸泵的泵送行程控制方法以及泵送设备, 能够根 据所泵送的流体物料的工作负载压力, 来适应性地调节双缸泵的泵送行程, 使物料输送 缸(例如混凝土输送缸)有效地避免吸料不足的现象, 从而提高了泵送吸料效率, 节约 能源。 尤其是, 在本发明的优选形式下, 本发明优选地采用工作负载压力检测装置、 具 有数据库的控制器和泵送行程调节装置, 通过控制器实现自动调节, 从而实现了双缸泵 的的泵送行程的自适应调节。 因此, 本发明能够使得双缸泵的在不同的泵送工况下以相 对理想的泵送行程工作, 从而达到了理想的吸料效率。 此外, 本发明的泵送设备结构简 单, 操作方便, 并且由于有效减少了输送活塞的无效行程, 因此能够显著地延长输送活 塞的寿命。  Through the above technical solution, the pumping stroke control method and the pumping device of the double-cylinder pump of the present invention can adaptively adjust the pumping stroke of the two-cylinder pump according to the working load pressure of the pumped fluid material, so that the material is made. The conveying cylinder (for example, the concrete conveying cylinder) effectively avoids the phenomenon of insufficient suction, thereby improving the pumping suction efficiency and saving energy. In particular, in a preferred form of the invention, the present invention preferably employs a workload pressure sensing device, a controller with a database, and a pumping stroke adjustment device that is automatically adjusted by the controller to achieve a pump for the dual cylinder pump Adaptive adjustment of the delivery stroke. Therefore, the present invention enables the two-cylinder pump to operate with a relatively ideal pumping stroke under different pumping conditions, thereby achieving an ideal suction efficiency. Further, the pumping apparatus of the present invention has a simple structure, is easy to operate, and can significantly extend the life of the delivery piston since the effective stroke of the delivery piston is effectively reduced.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
下列附图用来提供对本发明的进一步理解, 并且构成说明书的一部分, 其与下述 的具体实施方式一起用于解释本发明,但本发明的保护范围并不局限于下述附图及具体 实施方式。 在附图中:  The following drawings are provided to provide a further understanding of the present invention, and are a part of the specification, which is used to explain the invention together with the specific embodiments described below, but the scope of the invention is not limited to the following drawings and embodiments. the way. In the drawing:
图 1是现有技术中的中国实用新型专利 CN201486790U所公开的混凝土泵的剖视结 构示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional structural view showing a concrete pump disclosed in the prior art Chinese utility model patent CN201486790U.
图 2是现有技术中的美国发明专利 US6, 422, 840B2所公开的液力分配泵的液压原 理示意图。  Fig. 2 is a schematic view showing the hydraulic principle of a hydraulic dispensing pump disclosed in U.S. Patent No. 6,422,840 B2.
图 3 是本发明具体实施方式的泵送设备的结构原理示意图, 其中以混凝土泵送设 备为例进行了显示。  Fig. 3 is a schematic view showing the structure of a pumping apparatus according to an embodiment of the present invention, wherein a concrete pumping apparatus is taken as an example for display.
图 4是本发明优选实施方式的双缸泵的泵送行程控制方法的流程框图, 其中以混 凝土泵的泵送行程控制为例进行了显示。 附图标记说明: 4 is a flow chart showing a method of controlling a pumping stroke of a two-cylinder pump according to a preferred embodiment of the present invention, wherein the pumping stroke control of the concrete pump is taken as an example. Description of the reference signs:
1第一主油缸; 第二主油缸;  1 first main cylinder; second main cylinder;
3第一活塞杆; 4第二活塞杆;  3 first piston rod; 4 second piston rod;
5连通腔; 6第一活塞杆位移传感器;  5 communication cavity; 6 first piston rod displacement sensor;
7第二活塞杆位移传感器 8泵送行程调节装置;  7 second piston rod displacement sensor 8 pump stroke adjustment device;
9控制器; 10总负载压力检测装置;  9 controller; 10 total load pressure detecting device;
11第一混凝土输送缸; 12第二混凝土输送缸;  11 first concrete conveying cylinder; 12 second concrete conveying cylinder;
13第一混凝土活塞; 14第二混凝土活塞;  13 first concrete piston; 14 second concrete piston;
L实际泵送行程。 具体实施方式  L actual pumping stroke. detailed description
以下结合附图对本发明的具体实施方式进行详细说明, 应当理解的是, 此处所描 述的具体实施方式仅用于说明和解释本发明,本发明的保护范围并不局限于下述的具体 实施方式。  The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. .
为了使得具体实施方式的描述更加明确具体以方便本领域技术人员理解, 以下主 要以混凝土泵为例描述本发明的双缸泵的泵送行程控制方法以及泵送设备。相应地, 在 以下的描述中, 双缸泵的泵送行程控制方法针对性地称为 "混凝土泵的泵送行程控制方 法", 泵送设备针对性地称为 "混凝土泵送设备", 但是对于本领域技术人员显然地, 由 于本发明所述的双缸泵的主要结构与混凝土泵的结构类似, 下述的具体实施方式能够普 遍性地适用于流体物料双缸泵的泵送行程的控制, 例如泥浆、 砂浆等双缸泵的泵送行程 的控制  In order to make the description of the specific embodiments more specific and specific to facilitate the understanding by those skilled in the art, the pumping stroke control method and the pumping apparatus of the two-cylinder pump of the present invention are mainly described below by taking a concrete pump as an example. Accordingly, in the following description, the pumping stroke control method of the two-cylinder pump is specifically referred to as "the pumping stroke control method of the concrete pump", and the pumping device is specifically referred to as "concrete pumping equipment", but It will be apparent to those skilled in the art that since the main structure of the two-cylinder pump of the present invention is similar to that of a concrete pump, the following embodiments can be universally applied to the control of the pumping stroke of a fluid-material two-cylinder pump. Control of the pumping stroke of a two-cylinder pump such as mud or mortar
在描述本发明的具体实施方式之前, 为了更充分地理解本发明下述的技术方案, 需要首先说明的是:  Before describing the specific embodiments of the present invention, in order to more fully understand the following technical solutions of the present invention, it is necessary to first explain:
第一, 公知地, 混凝土泵泵送的混凝土为流体混凝土, 因此在本申请的技术方案 中, "混凝土"指能够通过混凝土泵泵送的流体混凝土, 而并非是固化状态的混凝土; 第二, 在混凝土泵泵送混凝土的过程中, 由于不同作业中混凝土的料况参数 (例 如粘度、 塌落度、 含水量、 含沙量)等的不同, 混凝土泵的混凝土输送缸常常存在吸料 不足的现象, 混凝土泵的总负载压力也是不同的, 这将在下文的原理介绍中适当详细地 描述;  First, it is known that the concrete pumped by the concrete pump is fluid concrete. Therefore, in the technical solution of the present application, "concrete" refers to fluid concrete that can be pumped by a concrete pump, and not concrete in a solidified state; In the process of pumping concrete by concrete pump, due to the different material parameters (such as viscosity, slump, water content, sediment concentration) of concrete in different operations, the concrete pumping cylinder of concrete pump often has insufficient suction. Phenomenon, the total load pressure of the concrete pump is also different, which will be described in appropriate in the following description of the principle;
第三, 有关混凝土泵本身的结构形式对于本领域技术人员是熟知的, 在上文中已 经进行了简略介绍, 因此在下文本发明的技术方案的描述中, 将省略公知结构的介绍, 而重点说明本发明的关键技术构思。例如, 尽管本发明的图 3中显示第一主油缸 1和第 二主油缸 2的无杆腔相互连通以构成连通腔 5, 而第一主油缸 1和第二主油缸 2的有杆 腔分别通过第一工作油路 A和第二工作油路 B经由换向阀连接于进油油路和油箱,从而 构成伸缩换向控制回路(图 3中仅示意性显示了第一工作油路 A和第二工作油路 B),但 是可选择地,也可以讲第一主油缸 1和第二主油缸 2的有杆腔相互连通以构成连通腔 5, 而将第一主油缸 1和第二主油缸 2的无杆腔分别连接于第一工作油路 A和第二工作油路 B, 这些简单变型均应当属于本发明的保护范围。 此外, 图 3 中省略了混凝土泵的一些 其它公知部件, 例如混凝土输送缸 11, 12输送端设置的分配阀、 摆动缸、 料斗等, 但并 不影响本领域技术人员对本发明技术方案的理解。 Third, the structural form of the concrete pump itself is well known to those skilled in the art, and has been In the description of the technical solutions of the following text, the description of the known structures will be omitted, and the key technical idea of the present invention will be mainly described. For example, although the rodless chambers of the first main cylinder 1 and the second main cylinder 2 are shown to communicate with each other to constitute the communication chamber 5 in FIG. 3 of the present invention, the rod chambers of the first main cylinder 1 and the second main cylinder 2 are respectively The first working oil passage A and the second working oil passage B are connected to the oil inlet passage and the oil tank via the reversing valve, thereby forming a telescopic reversing control loop (only the first working oil passage A and FIG. 3 are schematically shown in FIG. 3). The second working oil passage B), but alternatively, it is also possible that the rod chambers of the first main cylinder 1 and the second main cylinder 2 communicate with each other to constitute the communication chamber 5, and the first main cylinder 1 and the second main unit The rodless chambers of the cylinder 2 are respectively connected to the first working oil passage A and the second working oil passage B, and these simple modifications are all within the scope of protection of the present invention. In addition, some other well-known components of the concrete pump, such as the distribution valve, the swing cylinder, the hopper, and the like provided at the delivery end of the concrete delivery cylinders 11, 12, are omitted in FIG. 3, but do not affect the understanding of the technical solutions of the present invention by those skilled in the art.
以下首先描述本发明的混凝土泵的泵送行程控制方法的具体实施方式, 进而描述 本发明的混凝土泵送设备的具体实施方式, 在描述过程中, 将附带描述本发明的操作过 程、 所采用的典型的具体装置以及一些可能的简单变形形式。  Hereinafter, a specific embodiment of the pumping stroke control method of the concrete pump of the present invention will be described first, and then a specific embodiment of the concrete pumping apparatus of the present invention will be described. In the description process, the operation process of the present invention will be described. Typical concrete devices and some possible simple variants.
本发明的混凝土泵的泵送行程控制方法的主要技术构思是: 根据混凝土泵的工作 负载压力 (其与混凝土泵的实际吸料状况直接相关), 并根据该工作负载压力确定适宜 的目标泵送行程, 进而通过调节连通腔 5内的液压油的量(即体积)来将混凝土泵的实 际泵送行程 L调节到所述目标泵送行程。  The main technical idea of the pumping stroke control method of the concrete pump of the present invention is: According to the working load pressure of the concrete pump (which is directly related to the actual suction condition of the concrete pump), and determining the appropriate target pumping according to the working load pressure The stroke, in turn, adjusts the actual pumping stroke L of the concrete pump to the target pumping stroke by adjusting the amount (i.e., volume) of hydraulic oil within the communication chamber 5.
上述的主要技术构思涉及到混凝土泵的工作负载压力以及通过调节连通腔 5 内的 液压油的量(即体积)来将混凝土泵的实际泵送行程 L的技术原理, 具体原理及分析如 下。  The above main technical concept relates to the working load pressure of the concrete pump and the technical principle, specific principle and analysis of the actual pumping stroke L of the concrete pump by adjusting the amount (i.e., volume) of the hydraulic oil in the communication chamber 5.
就混凝土泵的工作负载压力而言, 参见图 3所示, 如上文描述的, 在混凝土泵的 作业过程中,第一混凝土输送缸 11和第二混凝土输送缸 12是交替进行推料和吸料动作 的, 在第一混凝土输送缸 11推料时, 第二混凝土输送缸 12吸料, 反之亦然。 相应地, 混凝土泵的工作负载压力可以细分为总负载压力、 吸料负载压力和泵料负载压力, 其中 总负载压力等于吸料负载压力和泵料负载压力之和,而吸料负载压力和泵料负载压力相 等或基本相等, 在此需要说明的是, 由于混凝土泵的主体结构的对称性, 如果在作业过 程中存在吸料不足的现象, 基本上是两个混凝土输送缸均存在吸料不足的现象, 本发明 的技术方案可以采用上述总负载压力、吸料负载压力或泵料负载压力作为确定目标泵送 行程的参考基准, 这不影响本发明技术方案的有效性。  With regard to the working load pressure of the concrete pump, as shown in Fig. 3, as described above, during the operation of the concrete pump, the first concrete delivery cylinder 11 and the second concrete delivery cylinder 12 alternately push and suck In operation, when the first concrete delivery cylinder 11 pushes the material, the second concrete delivery cylinder 12 sucks, and vice versa. Accordingly, the workload pressure of the concrete pump can be subdivided into a total load pressure, a suction load pressure, and a pump load pressure, wherein the total load pressure is equal to the sum of the suction load pressure and the pump load pressure, and the suction load pressure and The pump load pressures are equal or substantially equal. It should be noted that due to the symmetry of the main structure of the concrete pump, if there is insufficient suction during the operation, basically there are suctions in the two concrete delivery cylinders. Insufficient phenomenon, the technical solution of the present invention can adopt the above total load pressure, suction load pressure or pump load pressure as a reference for determining the target pumping stroke, which does not affect the effectiveness of the technical solution of the present invention.
具体地,在理论上如果忽略第一和第二主油缸 1, 2以及第一和第二混凝土活塞 13, 14自身摩擦力的影响,总负载压力应当等于混凝土泵在吸料侧所形成的用于抽吸混凝土 的吸力和在出料侧所形成的用于推动混凝土的推力之和 (第一混凝土输送缸 11和第二 混凝土输送缸 12交替地作为混凝土泵的吸料侧或出料侧)。在实际作业过程中, 混凝土 泵的泵吸负载压力还需要考虑各个活塞与相应缸体之间的摩擦力的影响。 当然, 总负载 压力、 吸料负载压力或泵料负载压力的检测并不困难, 由于混凝土泵的泵吸驱动力来自 于第一工作油路 A和第二工作油路 B交替地进油, 泵吸驱动力取决于或等于负载压力, 因此通过油压传感器检测油压即可容易地获得总负载压力, 同时连通腔 5内的液压油主 要用于驱动第一主油缸 1或第二主油缸 2以驱动第一混凝土活塞 13或第二混凝土活塞 14推料, 因此通过油压传感器即可容易地获得混凝土推料压力,混凝土推料负载压力基 本等于吸料负载压力, 当然更精确地, 可以通过使得总负载压力减去混凝土推料负载压 力来获得吸料负载压力。 Specifically, in theory, if the first and second master cylinders 1, 2 and the first and second concrete pistons 13 are omitted, 14 The influence of the self-friction force, the total load pressure should be equal to the sum of the suction force of the concrete pump on the suction side for suctioning the concrete and the thrust formed on the discharge side for pushing the concrete (the first concrete delivery cylinder) 11 and the second concrete delivery cylinder 12 alternately serve as the suction side or the discharge side of the concrete pump). In the actual operation process, the pumping load pressure of the concrete pump also needs to consider the influence of the friction between each piston and the corresponding cylinder. Of course, the detection of the total load pressure, the suction load pressure or the pump load pressure is not difficult, since the pumping driving force of the concrete pump comes from the first working oil passage A and the second working oil passage B alternately entering the oil, the pump The suction driving force depends on or equal to the load pressure, so the total load pressure can be easily obtained by detecting the oil pressure by the oil pressure sensor, and the hydraulic oil in the communication chamber 5 is mainly used to drive the first main cylinder 1 or the second main cylinder 2 The first concrete piston 13 or the second concrete piston 14 is driven to push the material, so that the concrete pushing pressure can be easily obtained by the oil pressure sensor, and the concrete pushing load pressure is substantially equal to the suction load pressure, of course, more accurately, The total load pressure is subtracted from the concrete push load pressure to obtain the suction load pressure.
例如在图 3中, 当第一工作油路 A进油而驱动第一混凝土输送缸 11吸料、 第二混 凝土输送缸 12出料时, 通过检测到与第一主油缸 1的有杆腔 (在图 3中作为驱动腔) 连通的第一工作油路 A上的油压, 该油压乘以第一主油缸 1的有杆腔的有效截面积(有 杆腔的截面积减去第一活塞杆 2 的杆部的截面积), 即可获得总负载压力, 通过检测连 通腔 5内的油压,该连通腔 5内的油压乘以第一主油缸 1或第二主油缸 2的无杆腔的截 面积即可获得泵料负载压力, 该混凝土推料负载压力基本等于吸料负载压力, 当然也可 以通过使得总负载压力减去混凝土推料负载压力来获得吸料负载压力。此外, 如果在图 3中将第一主油缸 1和第二主油缸 2的有杆腔相互连通作为连通腔 5,而将第一主油缸 1 和第二主油缸 2的无杆腔分别与第一工作油路 A和第二工作油路 B连通而作为驱动腔, 在此情形下, 检测总负载压力、 吸料负载压力和泵料负载压力的情形是类似的, 但是计 算负载压力时油压所乘的截面积需要相应的改变。  For example, in FIG. 3, when the first working oil passage A is oiled to drive the first concrete delivery cylinder 11 to suck and the second concrete delivery cylinder 12 is discharged, by detecting the rod cavity with the first main cylinder 1 ( The oil pressure on the first working oil passage A communicating as the driving chamber in FIG. 3, the oil pressure multiplied by the effective sectional area of the rod chamber of the first main cylinder 1 (the cross-sectional area of the rod chamber minus the first The total load pressure is obtained by the cross-sectional area of the rod portion of the piston rod 2, and by detecting the oil pressure in the communication chamber 5, the oil pressure in the communication chamber 5 is multiplied by the first main cylinder 1 or the second main cylinder 2 The pump load pressure can be obtained by the cross-sectional area of the rodless chamber. The concrete push load pressure is substantially equal to the suction load pressure. Of course, the suction load pressure can also be obtained by subtracting the concrete load load pressure from the total load pressure. In addition, if the rod chambers of the first main cylinder 1 and the second main cylinder 2 are connected to each other as the communication chamber 5 in FIG. 3, the rodless chambers of the first main cylinder 1 and the second main cylinder 2 are respectively A working oil passage A and a second working oil passage B communicate as a driving chamber. In this case, the conditions of detecting the total load pressure, the suction load pressure, and the pump load pressure are similar, but the oil pressure at the load pressure is calculated. The cross-sectional area to be multiplied needs to be changed accordingly.
显然地, 如果在混凝土泵作业过程中因为待输送的混凝土料状参数不同而使得混 凝土泵存在吸料不足的现象,并且对于不同料状参数的混凝土存在不同程度的吸料不足 的现象, 则由于混凝土泵在不同的作业过程中由于泵吸的混凝土的量不同, 由此形成的 混凝泵吸负载压力、 泵料负载压力和吸料负载压力也是不同的, 即混凝泵吸负载压力、 泵料负载压力和吸料负载压力实际与混凝土泵的吸料或泵料实际工况直接相关,例如如 果混凝泵吸负载压力、泵料负载压力和吸料负载压力较小, 则代表着混凝土泵的吸料不 足, 此时为了避免主油缸的无效空行程, 可以适当调小混凝土泵的泵送行程。 这可以通 过大量的模拟工况试验建立一个数据库或数据表, 即在各个数值的混凝泵吸负载压力、 泵料负载压力和吸料负载压力下对应不同的理想目标泵送行程,如果混凝土泵的实际泵 送行程等于该目标泵送行程, 则能够有效地避免空行程, 提高泵送效率。 由于混凝泵吸 负载压力、泵料负载压力和吸料负载压力之间存在固定的数值关系, 为了简化数据库的 建立工作, 一般可以以混凝泵吸负载压力、 泵料负载压力和吸料负载压力中的任一个作 为对应于不同目标泵送行程的基准, 最优选地, 可以以吸料负载压力作为基准。 Obviously, if there is a shortage of suction in the concrete pump due to different concrete material parameters to be conveyed during the operation of the concrete pump, and there are different degrees of insufficient suction for the concrete with different material parameters, The concrete pump is different in the different operation processes due to the different amount of pumped concrete. The resulting coagulation pump suction load pressure, pump material load pressure and suction load pressure are also different, that is, the coagulation pump suction load pressure, pump The material load pressure and the suction load pressure are directly related to the actual suction condition of the concrete pump or the actual working condition of the pump. For example, if the coagulation pump suction pressure, pump load pressure and suction load pressure are small, it represents the concrete pump. Insufficient suction is required. In order to avoid the invalid empty stroke of the main cylinder, the pumping stroke of the concrete pump can be appropriately adjusted. This can be used to establish a database or data table through a large number of simulation conditions, that is, the coagulation pump load pressure at each value, The pump load pressure and the suction load pressure correspond to different ideal target pumping strokes. If the actual pumping stroke of the concrete pump is equal to the target pumping stroke, the idle stroke can be effectively avoided and the pumping efficiency can be improved. Due to the fixed numerical relationship between the suction pump suction pressure, the pump load pressure and the suction load pressure, in order to simplify the establishment of the database, the coagulation pump can generally absorb the load pressure, the pump load pressure and the suction load. Any of the pressures serves as a reference corresponding to different target pumping strokes, and most preferably, the suction load pressure can be used as a reference.
就通过调节连通腔 5 内的液压油的量 (即体积) 来将混凝土泵的实际泵送行程 L 的技术原理而言, 参见图 3所示, 液压油理论上具有不可压缩性, 对于各种具体型号的 混凝土而言, 第一混凝土活塞 13和第二混凝土活塞 14在第一混凝土输送缸 11和第二 混凝土输送缸 12 内的推进位置是固定的, 例如在图 3所示的情形下, 第一工作油路 A 进油, 第二工作油路 B回油, 从而推动第一主油缸 1的第一活塞杆 3向左运动, 第一活 塞杆 3带动第一混凝土输送缸 11内的第一混凝土活塞 13向左运动, 由于第一活塞杆 3 向左运动, 从而压缩作为第一主油缸 1的无杆腔 (构成连通腔 5的组成部分) 内的液压 油, 使得该第一主油缸 1的无杆腔内的液压油流动到第二主油缸 2的无杆腔内, 从而推 动第二主油缸 2的第二活塞杆 4向右运动, 第二活塞杆 4推动第二混凝土活塞 14向右 运动,在图 3中第二混凝土活塞 14已经运动第二混凝土输送缸 14右端的推进终点位置 (为了避免撞缸,混凝土输送缸上的相应限位止动件一般与该混凝土输送缸的右端具有 预定间隔), 此时尽管第一活塞杆 3在第一主油缸 1 内仍然向左运动到位, 对应地第一 混凝土活塞 13在第一混凝土输送缸 11内也没有运动到第一混凝土缸 11的左端抽吸终 点位置, 但是由于第二混凝土活塞 14 已经运动到位, 其无法继续再向右运动, 由于第 二混凝土活塞 14的阻碍作用以及连通腔 5内的液压油的不可压缩性, 无论第一工作油 路 A是否继续进油, 均无法推动第一活塞杆 3继续向左运动。 在图 3所示的第二混凝土 活塞 14已经向右运动到位的情形下, 进行换向操作, 使得第二工作油路 B进油, 而第 一工作油路 A回油,第二活塞杆 4也只能够从图示的位置向左运动实际泵送行程 L的距 离, 便会将第一混凝土活塞 13驱动到第一混凝土输送缸 11的右端推进终点位置(公知 地, 为了保证泵送行程的匹配性和一致性, 混凝土泵的第一和第二主油缸 1, 2是相同 的液压缸, 第一混凝土输送缸和第二混凝土输送缸 11, 12也是相同的输送缸, 并且在 主体结构上对称设置), 也就是说, 在此情形下, 混凝土泵的实际泵送行程为 L, 需要注 意的是, 混凝土泵的实际泵送行程 L等于第一主油缸 1的第一活塞杆 3 (或第二主油缸 2的第二活塞杆 4)的伸缩运动行程以及第一混凝土输送缸 11的第一混凝土活塞 13 (或 第二混凝土输送缸 12的第二混凝土活塞 14) 的伸缩运动行程, 因此控制第一主油缸 1 的第一活塞杆 3 (或第二主油缸 2的第二活塞杆 4) 伸缩运动行程的改变, 也就意味着 混凝土泵的实际泵送行程 L的改变。 In terms of the technical principle of adjusting the actual pumping stroke L of the concrete pump by adjusting the amount of hydraulic oil (ie, volume) in the communication chamber 5, as shown in FIG. 3, the hydraulic oil is theoretically incompressible, for various For a specific type of concrete, the advancement positions of the first concrete piston 13 and the second concrete piston 14 in the first concrete delivery cylinder 11 and the second concrete delivery cylinder 12 are fixed, for example, in the case shown in FIG. The first working oil passage A enters the oil, and the second working oil passage B returns to the oil, thereby pushing the first piston rod 3 of the first main cylinder 1 to move to the left, and the first piston rod 3 drives the first portion of the first concrete conveying cylinder 11 A concrete piston 13 moves to the left, and the first piston rod 3 moves to the left, thereby compressing the hydraulic oil in the rodless chamber (constituting a component of the communication chamber 5) of the first main cylinder 1, so that the first main cylinder The hydraulic oil in the rodless chamber of 1 flows into the rodless chamber of the second master cylinder 2, thereby pushing the second piston rod 4 of the second master cylinder 2 to the right, and the second piston rod 4 pushing the second concrete piston 14 Move to the right, in Figure 3 The second concrete piston 14 has moved the forward end position of the right end of the second concrete delivery cylinder 14 (to avoid hitting the cylinder, the corresponding limit stop on the concrete delivery cylinder generally has a predetermined interval from the right end of the concrete delivery cylinder), Although the first piston rod 3 is still moved to the left in the first main cylinder 1, correspondingly the first concrete piston 13 does not move into the left end suction end position of the first concrete cylinder 11 in the first concrete cylinder 11. However, since the second concrete piston 14 has moved into position, it cannot continue to move to the right again, due to the obstruction of the second concrete piston 14 and the incompressibility of the hydraulic oil in the communication chamber 5, regardless of whether the first working oil passage A continues With the oil entering, it is impossible to push the first piston rod 3 to continue to move to the left. In the case where the second concrete piston 14 shown in FIG. 3 has moved to the right in position, the reversing operation is performed such that the second working oil passage B is oiled, and the first working oil passage A is returned to the oil, and the second piston rod 4 is returned. It is also only possible to move the distance of the actual pumping stroke L from the position shown to the left, and the first concrete piston 13 is driven to the right end of the first concrete delivery cylinder 11 to advance the end position (well known, in order to ensure the pumping stroke) Matching and consistency, the first and second main cylinders 1, 2 of the concrete pump are the same hydraulic cylinder, and the first concrete delivery cylinder and the second concrete delivery cylinder 11, 12 are also the same delivery cylinder, and are on the main structure Symmetrical setting), that is to say, in this case, the actual pumping stroke of the concrete pump is L, it should be noted that the actual pumping stroke L of the concrete pump is equal to the first piston rod 3 of the first main cylinder 1 (or The telescopic movement stroke of the second piston rod 4) of the second master cylinder 2 and the telescopic movement stroke of the first concrete piston 13 of the first concrete delivery cylinder 11 (or the second concrete piston 14 of the second concrete delivery cylinder 12) 1 controls the first master cylinder The change in the telescopic movement stroke of the first piston rod 3 (or the second piston rod 4 of the second main cylinder 2) means a change in the actual pumping stroke L of the concrete pump.
在图 3所示的状态下 (为便于理解此处进行静态分析), 如果通过泵送行程调节装 置 8向连通腔 5内增加预定体积 V的液压油,此时第二主油缸 2的第二活塞杆 4由于第 二混凝土活塞 14已经运动到位而无法使得第二主油缸 2的无杆腔增大容积, 此时该预 定体积 V的液压油只能通过向右推动第一主油缸 1的第一活塞杆 3而增大第一主油缸 1 的无杆腔的容积, 在图 3的状态下, 第一活塞杆 3向右运动, 实际泵送行程 L便会减小 (减小的距离为增加的液压油的预定体积 V除以第一液压缸的无杆腔的截面积, 当然在 有杆腔构成连通腔 5的情形下,增加的液压油的预定体积 V应当除以减去了活塞杆截面 积的第一液压缸的有杆腔截面积); 对应地, 如果通过泵送行程调节装置 8从连通腔内 减少预定体积 V的液压油, 第一活塞杆 3会从图 3所示的位置向左移动, 从而使得实际 泵送行程 L增大。 尽管上述分析为便于理解仅是静态分析, 但是无论动态还是静态, 其 原理是相同的, 即在混凝土泵的泵送过程中, 可以通过改变连通腔 5中的液压油的体积 (由于液压油的不可压缩性也即改变连通腔 5 的容积), 可以控制主油缸的活塞杆伸缩 运动行程的大小, 相应地也就改变了混凝土泵的实际泵送行程 L, 具体地, 若连通腔 5 中的液压油总体积减小, 则主油缸 (第一主油缸 1和第二主油缸 2 ) 的伸缩运动行程变 大, 则混凝土泵的实际泵送行程 L增大; 若连通腔 5中的液压油总体积增大, 则主油缸 的伸缩运动行程变小, 则混凝土泵的泵送行程 L减小。 因此, 通过控制连通腔内的液压 油的量 (即液压油的体积), 即可实现主油缸的伸缩运动形成的控制, 从而实现混凝土 泵的泵送行程的无级调节。 在此附加说明的是, 本发明的无级调节, 是指混凝土泵可以 调节为多个泵送行程或基本连续的泵送行程。  In the state shown in FIG. 3 (to facilitate understanding of the static analysis here), if the hydraulic pressure oil of the predetermined volume V is increased into the communication chamber 5 by the pumping stroke adjusting device 8, the second of the second main cylinder 2 The piston rod 4 cannot increase the volume of the rodless chamber of the second main cylinder 2 because the second concrete piston 14 has moved into position, and the hydraulic oil of the predetermined volume V can only push the first main cylinder 1 to the right. A piston rod 3 increases the volume of the rodless chamber of the first main cylinder 1, and in the state of Fig. 3, the first piston rod 3 moves to the right, and the actual pumping stroke L is reduced (the reduced distance is The predetermined volume V of the increased hydraulic oil is divided by the cross-sectional area of the rodless chamber of the first hydraulic cylinder. Of course, in the case where the rod chamber constitutes the communication chamber 5, the predetermined volume V of the increased hydraulic oil should be divided by the piston. Correspondingly, if the hydraulic pressure oil of the first hydraulic cylinder is reduced by a predetermined amount V from the communication chamber by the pumping stroke adjusting device 8, the first piston rod 3 will be as shown in FIG. Position moved to the left, from L increases so that the actual pump stroke. Although the above analysis is only a static analysis for ease of understanding, the principle is the same whether dynamic or static, that is, during the pumping process of the concrete pump, the volume of hydraulic oil in the communication chamber 5 can be changed (due to the hydraulic oil The incompressibility, that is, changing the volume of the communication chamber 5, can control the size of the telescopic movement stroke of the piston rod of the main cylinder, and correspondingly change the actual pumping stroke L of the concrete pump, specifically, if it is in the communication chamber 5 When the total volume of the hydraulic oil is reduced, the telescopic movement stroke of the main cylinder (the first main cylinder 1 and the second main cylinder 2) becomes larger, and the actual pumping stroke L of the concrete pump is increased; if the hydraulic oil in the communication chamber 5 is connected When the total volume is increased, the telescopic movement stroke of the main cylinder becomes smaller, and the pumping stroke L of the concrete pump is reduced. Therefore, by controlling the amount of hydraulic oil in the communication chamber (i.e., the volume of the hydraulic oil), the control of the expansion and contraction movement of the main cylinder can be realized, thereby achieving stepless adjustment of the pumping stroke of the concrete pump. It is additionally noted herein that the stepless adjustment of the present invention means that the concrete pump can be adjusted to a plurality of pumping strokes or a substantially continuous pumping stroke.
参见图 4所示, 本发明的混凝土泵的泵送行程控制方法包括如下步骤:  Referring to FIG. 4, the pumping stroke control method of the concrete pump of the present invention comprises the following steps:
第一, 在混凝土泵工作过程中检测并获得混凝土泵的工作负载压力; 第二, 根据 所述混凝土泵的工作负载压力确定该工作负载压力对应的目标泵送行程(一般通过对照 经由模拟工况试验所确定的数据库或数据表进行确定); 第三, 通过调节所述混凝土泵 的连通腔 5内容纳的液压油的体积,而将所述混凝土泵的实际泵送行程 L调节到所述目 标泵送行程。  First, detecting and obtaining the working load pressure of the concrete pump during the working process of the concrete pump; second, determining the target pumping stroke corresponding to the working load pressure according to the working load pressure of the concrete pump (generally by comparing the simulated working conditions) The database or data table determined by the test is determined); third, the actual pumping stroke L of the concrete pump is adjusted to the target by adjusting the volume of the hydraulic oil contained in the communication chamber 5 of the concrete pump Pumping stroke.
在此需要注意的是, 尽管本发明混凝土泵的泵送行程控制方法优选地采用自动控 制从而形成一种自适应式混凝土泵的泵送行程控制方法,但本发明的混凝土泵的泵送行 程控制方法也可以对上述各个步骤采用人工调节控制的方式实现,尽管其不具有自动调 节的优点, 但其同样属于本发明的保护范围。 It should be noted here that although the pumping stroke control method of the concrete pump of the present invention preferably adopts automatic control to form a pumping stroke control method of an adaptive concrete pump, the pumping stroke control of the concrete pump of the present invention is The method can also be implemented by manually adjusting the above steps, although it does not have automatic tuning. The advantages of the section, but it also falls within the scope of protection of the invention.
在本发明混凝土泵的泵送行程控制方法的上述主要技术构思范围内, 就上述第一 步骤而言, 如上文所述, 所述混凝土泵的工作负载压力可以是吸料负载压力、 泵料负载 压力或总负载压力。 当然, 也可以同时采用吸料负载压力、 泵料负载压力和总负载压 力中的两个或三个作为确定目标泵送行程的基准, 但是这样会令数据库的建立相对复 杂。有关吸料负载压力、 泵料负载压力或总负载压力的检测和计算原理已经在进行了描 述, 在此不再赘述。 参见图 3所示, 本发明主要采用工作负载压力检测装置进行检测, 该工作负载压力检测装置主要为油压传感器, 当采用总负载压力作为确定目标泵送行程 的基准时, 可该工作负载压力检测装置 10分别连接于与第一主油缸 1的有杆腔连通的 第一工作油路 A和与第二主油缸 2的有杆腔连通的第二工作油路 B上,从而在第一工作 油路 A和第二工作油路 B交替进油时均能够检测到驱动液压油的油压,根据该油压可以 计算 (优选该油压输送到控制器 9中) 出总负载压力, 在此需要注意的是, 图 3仅是第 一主油缸 1和第二主油缸 2的无杆腔相互连通构成连通腔 5的情形,混凝土泵也存在第 一主油缸 1和第二主油缸 2的有杆腔相互连通构成连通腔 5的情形,此时第一工作油路 A与第一主油缸的无杆腔连通, 第二工作油路 B与第二主油缸 2的无杆腔连通, 但检测 方法相同。 因此, 总体而言, 当采用总负载压力作为确定目标泵送行程的基准时, 可以 将该工作负载压力检测装置 10与所述混凝土泵的第一工作油路 A和第二工作油路 B连 通, 以检测混凝土泵的驱动油压, 并通过该驱动油压计算获得总负载压力。 当采用泵料 负载压力作为确定目标泵送行程的基准时, 可该工作负载压力检测装置 10与混凝土泵 的连通腔 5连通, 从而检测到检测获得连通腔 5内的油压, 并以该油压计算获得泵料负 载压力。 当采用吸料负载压力作为确定目标泵送行程的基准时, 所述工作负载压力检测 装置 10可以包括两个油压传感器, 其中一个油压传感器分别与第一工作油路 A和第二 工作油路 B连通, 另一个油压传感器与连通腔 5连通, 这样可以分别计算出总负载压力 和泵料负载压力, 该总负载压力与泵料负载压力的差值即为吸料负载压力。 在此需要注 意的是, 工作负载压力检测装置 10的具体设置形式对于液压领域的技术人员而言是多 种多样的, 并不局限于图 3中所示的具体情形, 例如在图 3中是通过油路将第一工作油 路 、 二工作油路 B和连通腔 5内的液压油引出后进行测量, 但是显然地, 工作负载压 力检测装置 10中的油压传感器也可以直接设置到连通腔 5内或者图 3所示的第一主油 缸 1的有杆腔以及第二主油缸 2的有杆腔内,并可以将油压传感器电连接到下述的控制 器 9上, 从而由控制器根据相应的油压计算并确定对应的吸料负载压力、 泵料负载压力 或总负载压力, 当然工作负载压力检测装置 10也可以自带相应的计算单元和显示单元, 从而可以确定和 /或显示所需的工作负载压力。 In the above-mentioned main technical concept of the pumping stroke control method of the concrete pump of the present invention, as described above, as described above, the working load pressure of the concrete pump may be a suction load pressure, a pump load Pressure or total load pressure. Of course, it is also possible to use two or three of the suction load pressure, the pump load pressure and the total load pressure as the basis for determining the target pumping stroke, but this will make the establishment of the database relatively complicated. The detection and calculation principles for the suction load pressure, the pump load pressure or the total load pressure have been described and will not be described here. Referring to FIG. 3, the present invention mainly uses a workload pressure detecting device for detecting. The working pressure detecting device is mainly an oil pressure sensor. When the total load pressure is used as a reference for determining a target pumping stroke, the working load pressure can be used. The detecting device 10 is respectively connected to the first working oil passage A communicating with the rod chamber of the first main cylinder 1 and the second working oil passage B communicating with the rod chamber of the second main cylinder 2, thereby working in the first work When the oil passage A and the second working oil passage B alternately enter the oil, the oil pressure for driving the hydraulic oil can be detected, and according to the oil pressure, the total load pressure can be calculated (preferably, the hydraulic pressure is sent to the controller 9). It should be noted that FIG. 3 only shows that the rodless chambers of the first main cylinder 1 and the second main cylinder 2 communicate with each other to form the communication chamber 5, and the concrete pump also has the first main cylinder 1 and the second main cylinder 2 The rod chambers are connected to each other to form a communication chamber 5. At this time, the first working oil passage A communicates with the rodless chamber of the first main cylinder, and the second working oil passage B communicates with the rodless chamber of the second main cylinder 2, but the detection The method is the same. Therefore, in general, when the total load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 can be connected to the first working oil passage A and the second working oil passage B of the concrete pump. , to detect the driving oil pressure of the concrete pump, and calculate the total load pressure by the driving oil pressure. When the pump load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 can communicate with the communication chamber 5 of the concrete pump, thereby detecting that the oil pressure in the communication chamber 5 is detected, and the oil is used The pressure calculation calculates the pump load pressure. When the suction load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 may include two oil pressure sensors, one of which is respectively associated with the first working oil passage A and the second working oil The road B is connected, and the other oil pressure sensor is connected to the communication chamber 5, so that the total load pressure and the pump load pressure can be respectively calculated, and the difference between the total load pressure and the pump load pressure is the suction load pressure. It should be noted here that the specific arrangement form of the workload pressure detecting device 10 is various to those skilled in the hydraulic field, and is not limited to the specific case shown in FIG. 3, for example, in FIG. The first working oil passage, the second working oil passage B, and the hydraulic oil in the communication chamber 5 are taken out through the oil passage, and then the hydraulic pressure sensor in the working load pressure detecting device 10 can be directly disposed to the communication chamber. 5 or the rod chamber of the first main cylinder 1 and the rod chamber of the second main cylinder 2 shown in FIG. 3, and the oil pressure sensor can be electrically connected to the controller 9 described below, thereby being controlled by the controller Calculate and determine the corresponding suction load pressure and pump load pressure according to the corresponding oil pressure Or the total load pressure, of course, the workload pressure detecting device 10 can also bring its own computing unit and display unit so that the required workload pressure can be determined and/or displayed.
另外, 在上述第二步骤中, 优选地可以通过控制器 9根据上述混凝土泵的任一种 工作负载压力确定该工作负载压力对应的混凝土泵的目标泵送行程,可以通过检测确定 的混凝土泵的上述任一种工作负载压力输入到控制器 9内, 当然也可以检测到的相应油 压直接传输到控制器 9, 由控制器 9计算确定相应的工作负载压力, 该控制器 9内具有 数据库, 在该数据库中存储有各个数值的所述工作负载压力所对应的目标泵送行程, 控 制器 9根据所述工作负载压力,通过查询数据库找到该工作负载压力所对应的目标泵送 行程, 从而确定所述工作负载压力所对应的目标泵送行程。 所述控制器 9 (也可以成为 泵送行程自适应控制装置) 可以采用电控单元、 可编程序控制器、 单片机等。 当然, 也 不限于采用控制器 9的自动查询的形式,也可以由操作人员根据确定的相应的混凝土泵 的工作负载压力对照数据表确定目标泵送行程。不同数值的工作负载压力的混凝土所对 应的目标泵送行程一般是该工作负载压力的混凝土最理想或比较理想的泵送行程, 当混 凝土泵采用该目标泵送行程进行该料况的混凝土泵送时,混凝土输送缸不容易出现吸料 不足的现象, 从而具有相对较高的泵送效率。 数据库的建立主要通过模拟工况试验, 总 结各种混凝土泵的工作负载压力 (例如吸料负载压力、 泵料负载压力或总负载压力) 的 混凝土泵的目标泵送行程,从而而使得相应的混凝土泵的工作负载压力具有对应的目标 泵送行程。 例如, 就某一型号的混凝土泵而言, 通过大量模拟工况试验确定该混凝土泵 的各种工作负载压力对应的目标泵送行程。  In addition, in the foregoing second step, the target pumping stroke of the concrete pump corresponding to the working load pressure may be determined by the controller 9 according to any working pressure of the concrete pump, and the concrete pump may be determined by detecting Any of the above-mentioned workload pressures are input into the controller 9, and of course, the corresponding oil pressures that can be detected are directly transmitted to the controller 9, and the controller 9 calculates and determines the corresponding workload pressure. The controller 9 has a database therein. The target pumping stroke corresponding to the workload pressure of each value is stored in the database, and the controller 9 finds the target pumping stroke corresponding to the workload pressure by querying the database according to the workload pressure, thereby determining The target pumping stroke corresponding to the workload pressure. The controller 9 (which may also be a pump stroke adaptive control device) may be an electronic control unit, a programmable controller, a single chip microcomputer or the like. Of course, it is not limited to the form of automatic inquiry by the controller 9, and the target pumping stroke can also be determined by the operator according to the determined workload pressure table of the corresponding concrete pump. The target pumping stroke corresponding to the work load pressure of different values is generally the ideal or ideal pumping stroke of the concrete at the working load pressure. When the concrete pump adopts the target pumping stroke, the concrete pumping of the material condition is carried out. When the concrete delivery cylinder is not prone to insufficient suction, it has a relatively high pumping efficiency. The establishment of the database mainly through the simulation of the working condition test, summarizing the target pumping stroke of the concrete pump of various concrete pump workload pressures (such as suction load pressure, pump load pressure or total load pressure), thereby making the corresponding concrete The pump's working pressure has a corresponding target pumping stroke. For example, for a concrete pump of a certain type, the target pumping stroke corresponding to various working load pressures of the concrete pump is determined by a large number of simulated working conditions tests.
在上述第三步骤中, 具体地, 可以检测所述混凝土泵当前的实际泵送行程 L, 这可 以通过直线位移传感器(例如磁阻直线位移传感器)来实现, 当实际泵送行程 L大于所 述目标泵送行程时,可以通过增加所述连通腔 5内的液压油的体积而使得所述实际泵送 行程 L减小到所述目标泵送行程。 当实际泵送行程 L小于所述目标泵送行程时, 可以通 过减小所述连通腔 5内的液压油的体积而使得所述实际泵送行程 L增大到所述目标泵送 行程。 具体地调节过程可以采取多种调节顺序, 例如可以通过泵送行程调节装置连续地 调节所述连通腔 5内的液压油的体积,优选地可以采用计量泵连续地向连通腔 5内注入 或从连通腔 5抽出液压油, 并实时地检测所述混凝土泵的实际泵送行程 L, 直至实际泵 送行程 L调节到目标泵送行程停止调节连通腔 5内的液压油的体积。 当然, 最简单地, 也可以在混凝土泵的每次作业之前,将混凝土泵的实际泵送行程 L调节到最大泵送行程, 从而以该最大泵送行程作为实际泵送行程 L向目标泵送行程进行调节,在此情形下在调 节之前可以不检测混凝土泵的当前的实际泵送行程。 In the above third step, specifically, the current actual pumping stroke L of the concrete pump can be detected, which can be realized by a linear displacement sensor (for example, a reluctance linear displacement sensor), when the actual pumping stroke L is larger than the The target pumping stroke can be reduced to the target pumping stroke by increasing the volume of hydraulic oil within the communication chamber 5 during the target pumping stroke. When the actual pumping stroke L is smaller than the target pumping stroke, the actual pumping stroke L may be increased to the target pumping stroke by reducing the volume of hydraulic oil in the communication chamber 5. Specifically, the adjustment process may take a plurality of adjustment sequences. For example, the volume of the hydraulic oil in the communication chamber 5 may be continuously adjusted by the pump stroke adjustment device. Preferably, the metering pump may be continuously injected into or from the communication chamber 5. The communication chamber 5 draws out the hydraulic oil, and detects the actual pumping stroke L of the concrete pump in real time until the actual pumping stroke L is adjusted to the target pumping stroke to stop adjusting the volume of the hydraulic oil in the communication chamber 5. Of course, in the simplest case, the actual pumping stroke L of the concrete pump can be adjusted to the maximum pumping stroke before each operation of the concrete pump, so that the maximum pumping stroke is used as the actual pumping stroke L to the target pumping Adjustment of the itinerary, in this case The current actual pumping stroke of the concrete pump may not be detected before the knot.
最优选地, 由于连通腔 5是由第一主油缸 1和第二主油缸 2的无杆腔连通形成, 或者是由第一主油缸 1和第二主油缸 2的有杆腔连通形成, 即连通腔 5的截面积是确定 的, 因此最优选地, 可以先根据目标泵送行程和实际泵送行程 L计算出需要增加或减少 的液压油的体积,然后通过计量泵向所述连通腔 5内注入液压油或从该连通腔 5内抽出 液压油来调节连通腔 5内的液压油的体积。 具体地, 通过上述原理分析可知, 所述连通 腔 5内注入或抽出的液压油的体积为实际泵送行程 L与目标泵送行程的差值的绝对值乘 以连通腔 5的截面积,其中当连通腔 5由混凝土泵的第一主油缸 1和第二主油缸 2的无 杆腔连通形成时,连通腔 5的截面积等于第一主油缸 1或第二主油缸 2的无杆腔的截面 积; 当连通腔 5由第一主油缸 1和第二主油缸 2的有杆腔连通形成时, 连通腔 5的截面 积等于第一主油缸 1或第二主油缸 2的有杆腔的截面积减去该第一主油缸 1或第二主油 缸 2的活塞杆 3或 4的截面积。  Most preferably, since the communication chamber 5 is formed by the rodless chamber communication of the first main cylinder 1 and the second main cylinder 2, or is formed by the rod chamber communication of the first main cylinder 1 and the second main cylinder 2, The cross-sectional area of the communication chamber 5 is determined, so that it is most preferable to first calculate the volume of hydraulic oil that needs to be increased or decreased according to the target pumping stroke and the actual pumping stroke L, and then pass the metering pump to the communication chamber 5 The hydraulic oil is injected or extracted from the communication chamber 5 to adjust the volume of the hydraulic oil in the communication chamber 5. Specifically, it can be seen from the above principle analysis that the volume of the hydraulic oil injected or extracted in the communication chamber 5 is the absolute value of the difference between the actual pumping stroke L and the target pumping stroke multiplied by the cross-sectional area of the communication chamber 5, wherein When the communication chamber 5 is formed by the connection between the first main cylinder 1 of the concrete pump and the rodless chamber of the second main cylinder 2, the cross-sectional area of the communication chamber 5 is equal to the rodless chamber of the first main cylinder 1 or the second main cylinder 2 Cross-sectional area; when the communication chamber 5 is formed by the rod-cavity communication of the first main cylinder 1 and the second main cylinder 2, the cross-sectional area of the communication chamber 5 is equal to the rod cavity of the first main cylinder 1 or the second main cylinder 2 The cross-sectional area is subtracted from the cross-sectional area of the piston rod 3 or 4 of the first main cylinder 1 or the second main cylinder 2.
当通过计量泵将上述体积的液压油根据需要增加或减少到连通腔 5 内时, 就可以 保证将混凝土泵的实际泵送行程 L调节到目标泵送行程。进一步优选地, 为了验证调节 是否精确, 还可以进一步地检测混凝土泵的实际泵送行程, 并确定调节后的实际泵送行 程是否等于目标泵送行程, 从而确定是否需要进一步调节。  When the above-mentioned volume of hydraulic oil is increased or decreased as needed into the communication chamber 5 by the metering pump, it is ensured that the actual pumping stroke L of the concrete pump is adjusted to the target pumping stroke. Further preferably, in order to verify that the adjustment is accurate, it is further possible to further detect the actual pumping stroke of the concrete pump and determine whether the adjusted actual pumping stroke is equal to the target pumping stroke to determine if further adjustment is required.
由上描述可知, 本发明的混凝土泵的泵送行程控制方法在优选自适应控制形式下 可以在控制器内设定基于混凝土泵的工作负载压力的最佳或较佳吸料效率的目标泵送 行程数据库, 即每种对应的混凝土泵的工作负载压力将有一个对应的目标泵送行程; 在 泵送混凝土过程中, 检测并确定混凝土泵的工作负载压力, 进而由控制器将在上述数据 库中查询目标泵送行程, 控制器根据查询的目标泵送行程, 控制泵送行程调节装置, 调 节主油缸的伸缩控制行程,例如在直到位移传感器反馈的实际泵送行程为目标泵送行程 时, 则行程调节结束。 泵送时混凝土泵将以此目标泵送行程进行泵送, 混凝土输送缸将 达到理想的吸料效率。 也就是说, 本发明的关键技术点在于: 第一, 设置了混凝土泵的 工作负载压力检测装置,可以在混凝土泵工作过程中适应性地检测混凝土泵的工作负载 压力; 第二, 设置了各种混凝土泵的工作负载压力下的目标泵送行程的数据库, 可根据 目标泵送行程实现混凝土输送缸内的理想的吸料效率。第二,设置了泵送行程调节装置, 可通过泵送行程调节装置来调节连通腔 5内的液压油的体积,从而可以根据需要调节泵 送行程, 从而实现了无级调节泵送行程, 尤其是最优选的实施形式下实现了混凝土泵泵 送行程的自适应自动调节。 以下简略描述本发明的能够实现上述混凝土泵的泵送行程控制方法的混凝土泵送 设备的具体实施方式。 参见图 3所示, 本发明的混凝土泵送设备包括混凝土泵, 其中, 该混凝土泵送设备还包括控制器 9、 用于调节所述混凝土泵的连通腔 5内的液压油体积 的泵送行程调节装置 8、 以及用于检测所述混凝土泵的工作负载压力的工作负载压力检 测装置 10, 所述控制器 9电连接于所述工作负载压力检测装置 10和所述泵送行程调节 装置 8, 该控制器 9根据检测确定的所述工作负载压力确定该工作负载压力所对应的混 凝土泵的目标泵送行程,并进而通过控制所述泵送行程调节装置 8调节所述混凝土泵的 连通腔 5内容纳的液压油的体积,从而将所述混凝土泵当前的实际泵送行程 L调节到所 述目标泵送行程。 As can be seen from the above description, the pumping stroke control method of the concrete pump of the present invention can set the target pumping of the optimum or better suction efficiency based on the workload pressure of the concrete pump in the controller in a preferred adaptive control mode. The trip database, that is, the workload pressure of each corresponding concrete pump will have a corresponding target pumping stroke; during the pumping of the concrete, the workload pressure of the concrete pump is detected and determined, and then the controller will be in the above database Querying the target pumping stroke, the controller controls the pumping stroke adjusting device according to the inquired target pumping stroke, and adjusts the telescopic control stroke of the master cylinder, for example, when the actual pumping stroke fed back by the displacement sensor is the target pumping stroke, The stroke adjustment ends. When pumping, the concrete pump will pump with this target pumping stroke, and the concrete delivery cylinder will achieve the desired suction efficiency. That is to say, the key technical points of the present invention are as follows: First, the working load pressure detecting device of the concrete pump is set, and the working load pressure of the concrete pump can be adaptively detected during the working process of the concrete pump; second, each set is set The database of the target pumping stroke under the working load pressure of the concrete pump can realize the ideal suction efficiency in the concrete conveying cylinder according to the target pumping stroke. Secondly, a pumping stroke adjusting device is provided, and the volume of the hydraulic oil in the communication chamber 5 can be adjusted by the pumping stroke adjusting device, so that the pumping stroke can be adjusted as needed, thereby achieving a stepless adjustment of the pumping stroke, in particular In the most preferred embodiment, an adaptive automatic adjustment of the pumping stroke of the concrete pump is achieved. A specific embodiment of the concrete pumping apparatus of the present invention capable of realizing the pumping stroke control method of the above concrete pump will be briefly described below. Referring to Figure 3, the concrete pumping apparatus of the present invention comprises a concrete pump, wherein the concrete pumping apparatus further comprises a controller 9, a pumping stroke for adjusting the volume of hydraulic oil in the communication chamber 5 of the concrete pump An adjusting device 8 and a working load pressure detecting device 10 for detecting a working load pressure of the concrete pump, the controller 9 being electrically connected to the working load pressure detecting device 10 and the pumping stroke adjusting device 8, The controller 9 determines a target pumping stroke of the concrete pump corresponding to the workload pressure according to the detected workload pressure, and further adjusts the communication chamber of the concrete pump by controlling the pumping stroke adjusting device 8 The volume of hydraulic oil contained therein adjusts the current actual pumping stroke L of the concrete pump to the target pumping stroke.
在上述混凝土泵送设备的技术方案中, 需要理解的是, 正如在上述的控制方法中 所述的, 由于本发明可以在调节混凝土泵的泵送行程之前使得混凝土泵的初始泵送行程 为最大泵送行程,并且在确定目标泵送行程后可以通过控制器计算出需要从连通腔 5内 减少的液压油的体积, 因此位移传感器(例如第一活塞杆位移传感器 6和第二活塞杆位 移传感器 7 ) 并不属于本发明的混凝土泵送设备必须包含的, 当然如果需要在作业过程 中实现连续调节, 优选地应当包含位移传感器, 详见下述。  In the above technical solution of the concrete pumping apparatus, it is to be understood that, as described in the above control method, since the present invention can maximize the initial pumping stroke of the concrete pump before adjusting the pumping stroke of the concrete pump Pumping the stroke, and after determining the target pumping stroke, the volume of hydraulic oil that needs to be reduced from the communication chamber 5 can be calculated by the controller, and thus the displacement sensor (for example, the first piston rod displacement sensor 6 and the second piston rod displacement sensor) 7) It is not necessary for the concrete pumping equipment of the present invention to be included. Of course, if it is desired to achieve continuous adjustment during operation, it should preferably include a displacement sensor, as described below.
所述工作负载压力检测装置 10—般可以包括油压传感器, 该工作负载压力检测装 置 10通过液压管路分别所述第一工作油路 A和第二工作油路 B连通,和 /或该工作负载 压力检测装置 10通过液压管路与所述连通腔 5连通。 正如上文所述, 在选择采用混凝 土泵的工作负载压力中的吸料负载压力、泵料负载压力或总负载压力作为确定目标泵送 行程的基准时, 工作负载压力检测装置 10的液压连接形式可以不同。 例如, 当采用总 负载压力作为确定目标泵送行程的基准时, 可以将该工作负载压力检测装置 10与所述 混凝土泵的第一工作油路 A和第二工作油路 B连通, 以检测混凝土泵的驱动油压, 并通 过该驱动油压计算获得总负载压力。当采用泵料负载压力作为确定目标泵送行程的基准 时, 可该工作负载压力检测装置 10与混凝土泵的连通腔 5连通, 从而检测到检测获得 连通腔 5内的油压, 并以该油压计算获得泵料负载压力。 当采用吸料负载压力作为确定 目标泵送行程的基准时, 所述工作负载压力检测装置 10可以包括两个油压传感器, 其 中一个油压传感器分别与第一工作油路 A和第二工作油路 B连通,另一个油压传感器与 连通腔 5连通, 这样可以分别计算出总负载压力和泵料负载压力, 该总负载压力与泵料 负载压力的差值即为吸料负载压力。 工作负载压力检测装置 10的具体设置形式对于液 压领域的技术人员而言是多种多样的, 并不局限于图 3中所示的具体情形, 例如在图 3 中是通过油路将第一工作油路 A、二工作油路 B和连通腔 5内的液压油引出后进行测量, 但是显然地, 工作负载压力检测装置 10中的油压传感器也可以直接设置到连通腔 5内 或者图 3所示的第一主油缸 1的有杆腔以及第二主油缸 2的有杆腔内,并可以将油压传 感器电连接到控制器 9上,从而由控制器根据相应的油压计算并确定对应的吸料负载压 力、 泵料负载压力或总负载压力, 当然工作负载压力检测装置 10也可以自带相应的计 算单元和显示单元, 从而可以确定和 /或显示所需的工作负载压力。 The workload pressure detecting device 10 may generally include an oil pressure sensor that communicates with the first working oil passage A and the second working oil passage B through hydraulic lines, respectively, and/or the work The load pressure detecting device 10 communicates with the communication chamber 5 through a hydraulic line. As described above, the hydraulic connection form of the workload pressure detecting device 10 when selecting the suction load pressure, the pump load pressure or the total load pressure in the work load pressure using the concrete pump as the reference for determining the target pumping stroke Can be different. For example, when the total load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 may be in communication with the first working oil passage A and the second working oil passage B of the concrete pump to detect concrete. The pump's drive oil pressure is calculated by the drive oil pressure to obtain the total load pressure. When the pump load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 can communicate with the communication chamber 5 of the concrete pump, thereby detecting that the oil pressure in the communication chamber 5 is detected, and the oil is used The pressure calculation calculates the pump load pressure. When the suction load pressure is used as a reference for determining the target pumping stroke, the workload pressure detecting device 10 may include two oil pressure sensors, one of which is respectively associated with the first working oil passage A and the second working oil The road B is connected, and the other oil pressure sensor is connected to the communication chamber 5, so that the total load pressure and the pump load pressure can be respectively calculated, and the difference between the total load pressure and the pump load pressure is the suction load pressure. The specific arrangement form of the workload pressure detecting device 10 is various to those skilled in the hydraulic field, and is not limited to the specific case shown in FIG. 3, for example, in FIG. In the middle, the first working oil passage A, the second working oil passage B, and the hydraulic oil in the communication chamber 5 are taken out by the oil passage, and the hydraulic pressure sensor in the working load pressure detecting device 10 can also be directly set. Going into the communication chamber 5 or the rod chamber of the first main cylinder 1 shown in FIG. 3 and the rod chamber of the second main cylinder 2, and the oil pressure sensor can be electrically connected to the controller 9 so that the controller Calculate and determine the corresponding suction load pressure, pump load pressure or total load pressure according to the corresponding oil pressure. Of course, the work load pressure detecting device 10 can also bring the corresponding calculation unit and display unit, so that it can be determined and/or displayed. The required workload pressure.
在此需要注意的是, 在本发明中, 工作负载压力检测装置 10仅是用于检测混凝土 泵的工作负载压力, 即其应用在混凝土泵的工作负载压力的检测确定过程中, 该工作负 载压力检测装置 10可以自带相应的计算单元和显示单元, 从而根据检测的相应油压计 算确定和 /或显示所需的工作负载压力, 也可以不带自身的计算单元, 而将油压传感器 电连接到控制器 9上, 从而由控制器根据相应的油压计算并确定对应的吸料负载压力、 泵料负载压力或总负载压力。 无论工作负载压力检测装置 10属于何种形式, 只要其参 与检测确定混凝土泵的工作负载压力, 均应当属于本发明的技术构思之内。  It should be noted here that in the present invention, the workload pressure detecting device 10 is only used for detecting the working load pressure of the concrete pump, that is, it is applied in the process of detecting and determining the working load pressure of the concrete pump, and the working load pressure is The detecting device 10 can be provided with a corresponding calculating unit and a display unit, thereby determining and/or displaying the required workload pressure according to the detected corresponding oil pressure calculation, or electrically connecting the oil pressure sensor without its own calculation unit. Go to the controller 9, so that the controller calculates and determines the corresponding suction load pressure, pump load pressure or total load pressure based on the corresponding oil pressure. Regardless of the form of the workload pressure detecting device 10, it is within the technical concept of the present invention as long as it participates in the detection to determine the workload pressure of the concrete pump.
此外, 所述泵送行程调节装置具体可以包括泵吸装置和该泵吸装置的驱动装置, 其中所述控制器 9电连接于所述驱动装置,所述泵吸装置与所述混凝土泵的连通腔 5连 通以选择性地从该连通腔 5内抽吸或向该连通腔 5内注入液压油。 显然地, 所述泵吸装 置可以是计量泵或其它能够泵吸液压油的泵吸装置(例如带有刻度的柱塞泵, 该柱塞泵 采用的驱动装置例如可以是电动伸缩杆), 所述驱动装置可以是电动机或者具有电磁换 向阀的液压马达驱动总成等, 通过驱动装置驱动计量泵、 柱塞泵等泵吸装置的正反转或 伸缩而实现液压油的泵送或抽吸, 例如在采用计量泵的情形下, 可以通过控制电机来驱 动计量泵正反转而实现泵送或抽吸,计量泵的两个端口可以分别连接到连通腔 5和油箱, 当然所述泵吸装置也可以采用两个计量泵, 一个计量泵专门用于从连通腔内抽吸液压 油, 另一个计量泵专门用于向连通腔 5内泵油 (各个计量泵的两个端口可以分别连接到 连通腔 5和油箱), 这种用于调节所述混凝土泵的连通腔 5内的液压油体积的泵送行程 调节装置 8对于液压领域的技术人员,在本发明的技术构思的启示下可以设计出多种型 式, 在此不再赘述。 这种泵送行程调节装置可以具有多种形式, 在其包括泵吸装置和该 泵吸装置的驱动装置的情形下,相关的泵吸装置和驱动装置对于本领域技术人员更是可 以进行多种变型, 在此不再赘述。  In addition, the pumping stroke adjusting device may specifically include a pumping device and a driving device of the pumping device, wherein the controller 9 is electrically connected to the driving device, and the pumping device is connected to the concrete pump. The chamber 5 communicates to selectively draw or inject hydraulic oil into the communication chamber 5. Obviously, the pumping device may be a metering pump or other pumping device capable of pumping hydraulic oil (for example, a plunger pump with a scale, the driving device of the plunger pump may be, for example, an electric telescopic rod). The driving device may be an electric motor or a hydraulic motor driving assembly having an electromagnetic reversing valve, etc., and the driving device drives a pumping device such as a metering pump or a plunger pump to reversibly or telescopically realize pumping or pumping of hydraulic oil. For example, in the case of a metering pump, pumping or pumping can be achieved by controlling the motor to drive the metering pump forward and reverse, and the two ports of the metering pump can be respectively connected to the communication chamber 5 and the fuel tank, of course, the pumping The device can also use two metering pumps, one metering pump for pumping hydraulic oil from the communication chamber and the other metering pump for pumping oil into the communication chamber 5 (the two ports of each metering pump can be connected separately) Connecting chamber 5 and fuel tank), such a pumping stroke adjusting device 8 for adjusting the volume of hydraulic oil in the communication chamber 5 of the concrete pump is for a person skilled in the hydraulic field , In light of the technical concept of the present invention can be designed a variety of type type, not described herein again. Such a pumping stroke adjusting device can have various forms, and in the case of a pumping device and a driving device of the pumping device, the relevant pumping device and driving device can be variously made by those skilled in the art. Variants will not be described here.
优选地,本发明的混凝土泵送设备还包括用于检测所述混凝土泵的实际泵送行程 L 的位移传感器, 这可以在调节混凝土泵的泵送行程之前检测当前实际泵送行程 L, 从而 不必每次作业之前均需要将混凝土泵调节到最大泵送行程,并且在连续的不同作业过程 中可以方便地实现泵送行程的自适应调节。 所述位移传感器一般只需要在第一主油缸 1 或第二主油缸 2上安装即可, 图 3中在第一主油缸 1的第一活塞杆 3和第二主油缸 2的 第二活塞杆 4上同时安装有第一活塞杆位移传感器 6和第二活塞杆位移传感器 7, 该第 一活塞杆位移传感器 6和第二活塞杆位移传感器 7均为磁阻式直线位移传感器,其在液 压缸的行程检测中普遍采用, 其安装形式是本领域技术人员熟知的, 通常安装为使得活 塞杆能够相对于磁阻式直线位移传感器的杆式测头滑动。 当然, 位移传感器也可以采用 其它公知的传感器, 例如霍尔传感器等。 显然地, 该凝土泵泵送设备例如可以为安装有 混凝土泵的混凝土泵车、 混凝土拖泵等。 Preferably, the concrete pumping apparatus of the present invention further includes a displacement sensor for detecting the actual pumping stroke L of the concrete pump, which can detect the current actual pumping stroke L before adjusting the pumping stroke of the concrete pump, thereby It is not necessary to adjust the concrete pump to the maximum pumping stroke before each operation, and the adaptive adjustment of the pumping stroke can be conveniently achieved in successive different operations. The displacement sensor generally only needs to be mounted on the first main cylinder 1 or the second main cylinder 2, and the first piston rod 3 of the first main cylinder 1 and the second piston rod of the second main cylinder 2 in FIG. 4 is mounted with a first piston rod displacement sensor 6 and a second piston rod displacement sensor 7 at the same time, the first piston rod displacement sensor 6 and the second piston rod displacement sensor 7 are both reluctance type linear displacement sensors, which are in the hydraulic cylinder It is commonly used in stroke detection, and its mounting form is well known to those skilled in the art and is typically mounted such that the piston rod can slide relative to the rod probe of the reluctance linear displacement sensor. Of course, the displacement sensor can also employ other well-known sensors, such as Hall sensors. Obviously, the earth pump pumping device can be, for example, a concrete pump truck equipped with a concrete pump, a concrete pump, or the like.
由上描述可以看出, 本发明优点在于: 本发明提供了一种混凝土泵的泵送行程控 制方法以及混凝土泵送设备, 其可根据混凝土的工作负载压力 (与混凝土泵送中吸料不 足的工况直接相关), 来适应性地调节混凝土泵的泵送行程, 使混凝土输送缸有效地避 免吸料不足的现象, 从而提高了泵送吸料效率, 节约能源。 本发明实现了混凝土泵的泵 送行程的无级调节,尤其是在优选形式下,本发明优选地采用工作负载压力检测装置 10、 具有数据库的控制器 9和泵送行程调节装置 8, 通过控制器 9实现自动调节, 从而实现 了混凝土泵的泵送行程的自适应调节。 因此, 本发明使得混凝土泵在不同的混凝土泵送 工况下以相对理想的泵送行程工作, 从而达到了理想的吸料效率。 本发明的混凝土泵送 设备结构简单, 操作方便, 成本低廉, 并且由于有效减少了混凝土活塞的无效行程, 因 此能够显著地延长混凝土活塞的寿命。  As can be seen from the above description, the present invention has the following advantages: The present invention provides a pumping stroke control method for a concrete pump and a concrete pumping device which can be based on the working load pressure of the concrete (insufficient in suction with the concrete pumping) The working condition is directly related), to adjust the pumping stroke of the concrete pump adaptively, so that the concrete conveying cylinder effectively avoids the phenomenon of insufficient suction, thereby improving the pumping suction efficiency and saving energy. The invention realizes stepless adjustment of the pumping stroke of the concrete pump, in particular in the preferred form, the invention preferably employs a working load pressure detecting device 10, a controller 9 having a database and a pumping stroke adjusting device 8, by means of control The device 9 realizes automatic adjustment, thereby achieving adaptive adjustment of the pumping stroke of the concrete pump. Therefore, the present invention allows the concrete pump to operate at a relatively ideal pumping stroke under different concrete pumping conditions, thereby achieving an ideal suction efficiency. The concrete pumping device of the present invention is simple in structure, convenient in operation, low in cost, and can effectively extend the life of the concrete piston by effectively reducing the ineffective stroke of the concrete piston.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不限于上述实 施方式中的具体细节, 在本发明的技术构思范围内, 可以对本发明的技术方案进行多种 简单变型, 这些简单变型均属于本发明的保护范围。 尤其是, 尽管以上主要以混凝土泵 为例描述本发明双缸泵的泵送行程控制方法以及用于实现该方法的泵送设备,但是本发 明的双缸泵的泵送行程控制方法以及用于实现该方法的泵送设备显然并不局限于混凝 土泵的泵送行程控制方法以及混凝土泵送设备,而是可以普遍性地适用于用于输送其它 流体物料的双缸泵的泵送行程的控制, 例如泥浆、 砂浆等双缸泵的泵送行程的控制, 尤 其形成用于输送其它粘稠物料的泵送设备。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention. In particular, although the pumping stroke control method of the two-cylinder pump of the present invention and the pumping apparatus for realizing the same are mainly described above by taking a concrete pump as an example, the pumping stroke control method of the two-cylinder pump of the present invention is also used for The pumping device implementing the method is obviously not limited to the pumping stroke control method of the concrete pump and the concrete pumping device, but can be universally applied to the control of the pumping stroke of the two-cylinder pump for conveying other fluid materials. For example, the control of the pumping stroke of a two-cylinder pump such as mud or mortar, in particular the formation of a pumping device for conveying other viscous materials.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特征, 在不矛 盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不必要的重复, 本发明对各 种可能的组合方式不再另行说明。 此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要其不违背本 发明的思想, 其同样应当视为本发明所公开的内容。 It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations. In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、 双缸泵的泵送行程控制方法, 其中, 包括如下步骤: 1. The pumping stroke control method of the double-cylinder pump includes the following steps:
第一, 在双缸泵工作过程中检测并获得该双缸泵的工作负载压力; 第二, 根据所 述双缸泵的工作负载压力确定该工作负载压力对应的目标泵送行程; 第三, 通过调节所 述双缸泵的连通腔 (5 ) 内容纳的液压油的体积, 而将所述双缸泵的实际泵送行程 (L) 调节到所述目标泵送行程。 First, detect and obtain the working load pressure of the double-cylinder pump during its operation; second, determine the target pumping stroke corresponding to the working load pressure according to the working load pressure of the double-cylinder pump; third, By adjusting the volume of hydraulic oil contained in the connecting chamber (5) of the double-cylinder pump, the actual pumping stroke (L) of the double-cylinder pump is adjusted to the target pumping stroke.
2、根据权利要求 1所述的双缸泵的泵送行程控制方法, 其中,在所述第一步骤中, 所述双缸泵的工作负载压力为吸料负载压力、 泵料负载压力或总负载压力。 2. The pumping stroke control method of a double-cylinder pump according to claim 1, wherein in the first step, the working load pressure of the double-cylinder pump is the suction material load pressure, the pump material load pressure or the total pressure. load pressure.
3、根据权利要求 2所述的双缸泵的泵送行程控制方法, 其中,在所述第一步骤中, 所述双缸泵的工作负载压力为总负载压力, 通过检测所述双缸泵的第一工作油路 (A) 或第二工作油路 (B) 上的驱动油压以确定所述总负载压力。 3. The pumping stroke control method of a dual-cylinder pump according to claim 2, wherein in the first step, the working load pressure of the dual-cylinder pump is the total load pressure, and by detecting the dual-cylinder pump The driving oil pressure on the first working oil circuit (A) or the second working oil circuit (B) is used to determine the total load pressure.
4、根据权利要求 2所述的双缸泵的泵送行程控制方法, 其中,在所述第一步骤中, 所述双缸泵的工作负载压力为泵料负载压力, 通过检测所述连通腔 (5 ) 内的油压以确 定所述泵料负载压力。 4. The pumping stroke control method of a double-cylinder pump according to claim 2, wherein in the first step, the working load pressure of the double-cylinder pump is the pump material load pressure, and by detecting the connecting chamber (5) to determine the pump material load pressure.
5、根据权利要求 2所述的双缸泵的泵送行程控制方法, 其中,在所述第一步骤中, 所述双缸泵的工作负载压力为吸料负载压力, 通过检测所述双缸泵的第一工作油路(A) 或第二工作油路(B)上的驱动油压以确定所述总负载压力, 并通过检测所述连通腔(5 ) 内的油压以确定所述泵料负载压力,进而通过计算该总负载压力与所述泵料负载压力的 差值确定所述吸料负载压力。 5. The pumping stroke control method of a double-cylinder pump according to claim 2, wherein in the first step, the working load pressure of the double-cylinder pump is the suction load pressure, and by detecting the double-cylinder pump The driving oil pressure on the first working oil line (A) or the second working oil line (B) of the pump is determined to determine the total load pressure, and the oil pressure in the communicating chamber (5) is determined to determine the Pump material load pressure, and then determine the suction material load pressure by calculating the difference between the total load pressure and the pump material load pressure.
6、根据权利要求 1所述的双缸泵的泵送行程控制方法, 其中,在所述第二步骤中, 根据检测获得的所述工作负载压力通过查询数据库或数据表确定所述目标泵送行程。 6. The pumping stroke control method of a double-cylinder pump according to claim 1, wherein in the second step, the target pumping is determined by querying a database or a data table according to the detected workload pressure. journey.
7、根据权利要求 1所述的双缸泵的泵送行程控制方法, 其中,在所述第三步骤中, 所述双缸泵的工作初始的所述实际泵送行程 (L) 调节为处于最大泵送行程, 通过减小 所述连通腔 (5) 内的液压油的体积而使得所述实际泵送行程 (L)增大到所述目标泵送 行程。 7. The pumping stroke control method of a double-cylinder pump according to claim 1, wherein in the third step, the actual pumping stroke (L) of the double-cylinder pump at the initial stage of operation is adjusted to be at maximum pumping stroke, by reducing The volume of hydraulic oil in the communication chamber (5) causes the actual pumping stroke (L) to increase to the target pumping stroke.
8、根据权利要求 1所述的双缸泵的泵送行程控制方法, 其中,在所述第三步骤中, 检测所述双缸泵的所述实际泵送行程 α), 当该实际泵送行程 α) 大于所述目标泵送 行程时, 通过增加所述连通腔 (5) 内的液压油的体积而使得所述实际泵送行程 (L)减 小到所述目标泵送行程; 当所述实际泵送行程 (L) 小于所述目标泵送行程时, 通过减 小所述连通腔 (5) 内的液压油的体积而使得所述实际泵送行程 (L)增大到所述目标泵 送行程。 8. The method for controlling the pumping stroke of a double-cylinder pump according to claim 1, wherein in the third step, the actual pumping stroke α) of the double-cylinder pump is detected, and when the actual pumping stroke When the stroke α) is greater than the target pumping stroke, the actual pumping stroke (L) is reduced to the target pumping stroke by increasing the volume of hydraulic oil in the communicating chamber (5); When the actual pumping stroke (L) is less than the target pumping stroke, the actual pumping stroke (L) is increased to the target by reducing the volume of hydraulic oil in the communication chamber (5). Pumping Stroke.
9、根据权利要求 8所述的双缸泵的泵送行程控制方法, 其中,在所述第三步骤中, 连续地调节所述连通腔 (5 ) 内的液压油的体积, 并实时地检测所述双缸泵的实际泵送 行程 (L), 直至该实际泵送行程 (L) 调节到所述目标泵送行程而停止调节所述连通腔9. The pumping stroke control method of a double-cylinder pump according to claim 8, wherein in the third step, the volume of hydraulic oil in the communication chamber (5) is continuously adjusted and detected in real time. The actual pumping stroke (L) of the double-cylinder pump, until the actual pumping stroke (L) is adjusted to the target pumping stroke, the adjustment of the connecting chamber is stopped.
( 5) 内的液压油的体积。 (5) The volume of hydraulic oil within.
10、 根据权利要求 8所述的双缸泵的泵送行程控制方法, 其中, 在所述第三步骤 中, 所述连通腔 (5) 内增加或减少的液压油的体积为所述实际泵送行程 (L) 与所述目 标泵送行程的差值的绝对值乘以所述连通腔 (5) 的截面积, 其中 10. The pumping stroke control method of a double-cylinder pump according to claim 8, wherein in the third step, the volume of hydraulic oil increased or decreased in the communication chamber (5) is the actual pump The absolute value of the difference between the delivery stroke (L) and the target pumping stroke is multiplied by the cross-sectional area of the communication cavity (5), where
当所述连通腔 (5) 由所述双缸泵的第一主油缸 (1 ) 和第二主油缸 (2) 的无杆腔 连通形成时, 所述连通腔 (5 ) 的截面积等于所述第一主油缸 (1 ) 或第二主油缸 (2) 的无杆腔的截面积; 当所述连通腔 (5) 由所述第一主油缸 (1 ) 和第二主油缸 (2) 的 有杆腔连通形成时, 所述连通腔 (5) 的截面积等于所述第一主油缸 (1 ) 或第二主油缸 (2) 的有杆腔的截面积减去该第一主油缸 (1 ) 或第二主油缸 (2) 的活塞杆的截面积。 When the connecting chamber (5) is formed by connecting the rodless chambers of the first main cylinder (1) and the second main cylinder (2) of the double-cylinder pump, the cross-sectional area of the connecting chamber (5) is equal to the The cross-sectional area of the rodless cavity of the first master cylinder (1) or the second master cylinder (2); when the connecting cavity (5) consists of the first master cylinder (1) and the second master cylinder (2) When the rod cavity is connected and formed, the cross-sectional area of the connecting cavity (5) is equal to the cross-sectional area of the rod cavity of the first master cylinder (1) or the second master cylinder (2) minus the first master cylinder. (1) or the cross-sectional area of the piston rod of the second master cylinder (2).
11、 根据权利要求 10所述的双缸泵的泵送行程控制方法, 其中, 所述双缸泵的泵 送行程控制方法还包括第四步骤, 在该第四步骤中, 检测所述双缸泵调节后的实际泵送 行程, 以确定该调节后的实际泵送行程等于所述目标泵送行程。 11. The pumping stroke control method of a double-cylinder pump according to claim 10, wherein the pumping stroke control method of a double-cylinder pump further includes a fourth step. In the fourth step, detecting the double-cylinder pump The actual pumping stroke after adjustment of the pump is determined to determine that the adjusted actual pumping stroke is equal to the target pumping stroke.
12、 根据权利要求 1至 11中任一项所述的双缸泵的泵送行程控制方法, 其中, 在 所述第一步骤中, 通过工作负载压力检测装置(10)检测并获得所述双缸泵的工作负载 压力; 在所述第二步骤中, 采用控制器 (9) 根据检测获得的所述工作负载压力, 通过 查询该控制器 (9 ) 内的数据库确定该工作负载压力所对应的所述目标泵送行程; 在所 述第三步骤中, 所述控制器 (9) 控制泵送行程调节装置 (8 ), 以通过该泵送行程调节 装置 (8 ) 来调节所述连通腔 (5 ) 内的液压油的体积。 12. The pumping stroke control method of a double-cylinder pump according to any one of claims 1 to 11, wherein in the first step, the double-cylinder pump is detected and obtained by a workload pressure detection device (10). Cylinder pump workload Pressure; In the second step, the controller (9) is used to determine the target pumping corresponding to the workload pressure by querying the database in the controller (9) based on the detected workload pressure. Stroke; In the third step, the controller (9) controls the pumping stroke adjustment device (8) to adjust the hydraulic pressure in the communicating chamber (5) through the pumping stroke adjustment device (8). Volume of oil.
13、 泵送设备, 包括双缸泵, 其中, 该泵送设备还包括控制器 (9)、 用于调节所 述双缸泵的连通腔 (5 ) 内的液压油体积的泵送行程调节装置 (8)、 以及用于检测所述 双缸泵的工作负载压力的工作负载压力检测装置 (10), 13. Pumping equipment, including a double-cylinder pump, wherein the pumping equipment also includes a controller (9) and a pumping stroke adjustment device for adjusting the volume of hydraulic oil in the connecting chamber (5) of the double-cylinder pump. (8), and a working load pressure detection device (10) for detecting the working load pressure of the double-cylinder pump,
所述控制器 (9) 电连接于所述工作负载压力检测装置 (10) 和所述泵送行程调节 装置 (8), 该控制器 (9) 根据检测确定的所述工作负载压力确定该工作负载压力所对 应的双缸泵的目标泵送行程, 并进而通过控制所述泵送行程调节装置 (8 ) 调节所述双 缸泵的连通腔(5 )内容纳的液压油的体积, 从而将所述双缸泵当前的实际泵送行程(L) 调节到所述目标泵送行程。 The controller (9) is electrically connected to the workload pressure detection device (10) and the pumping stroke adjustment device (8), and the controller (9) determines the workload based on the detected workload pressure. The target pumping stroke of the double-cylinder pump corresponding to the load pressure, and further adjusts the volume of hydraulic oil contained in the connecting chamber (5) of the double-cylinder pump by controlling the pumping stroke adjustment device (8), thereby adjusting the The current actual pumping stroke (L) of the double-cylinder pump is adjusted to the target pumping stroke.
14、 根据权利要求 13所述的泵送设备, 其中, 所述工作负载压力检测装置 (10) 包括油压传感器, 该工作负载压力检测装置(10)通过液压管路分别与所述第一工作油 路 (A) 和第二工作油路 (B ) 连通, 和 /或该工作负载压力检测装置 (10) 通过液压管 路与所述连通腔 (5 ) 连通。 14. The pumping equipment according to claim 13, wherein the workload pressure detection device (10) includes an oil pressure sensor, and the workload pressure detection device (10) is connected to the first workload through a hydraulic pipeline. The oil circuit (A) is connected to the second working oil circuit (B), and/or the working load pressure detection device (10) is connected to the communication chamber (5) through a hydraulic pipeline.
15、 根据权利要求 13所述的泵送设备, 其中, 所述泵送行程调节装置 (8 ) 包括 泵吸装置和该泵吸装置的驱动装置, 所述控制器 (9 ) 电连接于所述驱动装置, 所述泵 吸装置与所述双缸泵的连通腔 (5 )连通以选择性地从该连通腔 (5 ) 内抽吸或向该连通 腔 (5 ) 内注入液压油。 15. The pumping equipment according to claim 13, wherein the pumping stroke adjustment device (8) includes a pumping device and a driving device of the pumping device, and the controller (9) is electrically connected to the Driving device, the pumping device is connected with the communication chamber (5) of the double-cylinder pump to selectively suck or inject hydraulic oil into the communication chamber (5).
16、 根据权利要求 15所述的泵送设备, 其中, 所述泵吸装置为计量泵, 所述驱动 装置为电机。 16. The pumping equipment according to claim 15, wherein the pumping device is a metering pump, and the driving device is a motor.
17、 根据权利要求 13所述的泵送设备, 其中, 所述泵送设备还包括用于检测所述 双缸泵的实际泵送行程 (U 的位移传感器。 17. The pumping equipment according to claim 13, wherein the pumping equipment further comprises a displacement sensor for detecting the actual pumping stroke (U) of the double-cylinder pump.
18、 根据权利要求 17所述的泵送设备, 其中, 所述位移传感器为磁阻式直线位移 传感器。 18. The pumping equipment according to claim 17, wherein the displacement sensor is a magnetoresistive linear displacement sensor.
19、 根据权利要求 13至 18中任一项所述的泵送设备, 其中, 所述泵送设备为混 凝土泵送设备。 19. The pumping equipment according to any one of claims 13 to 18, wherein the pumping equipment is concrete pumping equipment.
PCT/CN2012/086118 2012-06-27 2012-12-07 Pump stroke control method for twin-cylinder pump and pumping device WO2014000388A1 (en)

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