WO2013191412A1 - Complex three-dimensional multi-layer structure and manufacturing method thereof - Google Patents
Complex three-dimensional multi-layer structure and manufacturing method thereof Download PDFInfo
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- WO2013191412A1 WO2013191412A1 PCT/KR2013/005213 KR2013005213W WO2013191412A1 WO 2013191412 A1 WO2013191412 A1 WO 2013191412A1 KR 2013005213 W KR2013005213 W KR 2013005213W WO 2013191412 A1 WO2013191412 A1 WO 2013191412A1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/021—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
- G02B5/0231—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures the surface having microprismatic or micropyramidal shape
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0257—Diffusing elements; Afocal elements characterised by the diffusing properties creating an anisotropic diffusion characteristic, i.e. distributing output differently in two perpendicular axes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0263—Diffusing elements; Afocal elements characterised by the diffusing properties with positional variation of the diffusing properties, e.g. gradient or patterned diffuser
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0268—Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/04—Prisms
- G02B5/045—Prism arrays
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0015—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0016—Grooves, prisms, gratings, scattering particles or rough surfaces
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0023—Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
- G02B6/0025—Diffusing sheet or layer; Prismatic sheet or layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0036—2-D arrangement of prisms, protrusions, indentations or roughened surfaces
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/005—Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
- G02B6/0053—Prismatic sheet or layer; Brightness enhancement element, sheet or layer
Definitions
- the present invention relates to a three-dimensional complex multilayer structure, and more particularly, to a three-dimensional complex multilayer structure having a complex shape that can be utilized in various fields such as optics, metrology, and integrated circuits and other micro devices and It is about how it can be.
- micro / nano sized structures with complex three-dimensional shapes include not only optical components but also next-generation three-dimensional semiconductors, next-generation displays (TFT backplanes, flexible TFTs, transparent displays, etc.), dry adhesion using micro-ciliary structures, micro / nano piezoelectric elements, lighting, and biocell / virus research using micropatterns. This is because it can be used in various fields.
- Such flat panel displays include Liquid Crystal Display (LCD), Field Emission Display (FED), Plasma Display Panel (PDP) and Electro-Luminescence (EL) display.
- LCD Liquid Crystal Display
- FED Field Emission Display
- PDP Plasma Display Panel
- EL Electro-Luminescence
- the flat panel display apparatus has been actively researched to improve the display quality and to make a large screen.
- the liquid crystal display (LCD) of the flat panel display device has a number of advantages, such as small size / light weight and low power consumption is increasingly used.
- the liquid crystal display is a non-light emitting display that displays information by using the electrical / optical properties of the liquid crystal injected into the liquid crystal display panel and expresses an image by using a light source such as a lamp. That is, unlike a cathode ray tube, a liquid crystal display device is a liquid crystal material injected between a TFT substrate and a color filter substrate, not a light emitting material that emits light, but a light receiving material that controls the amount of light coming from the outside and displays it on the screen. A separate device, ie, a backlight assembly, for irradiating light to the display panel is necessary.
- the backlight assembly includes a mold frame in which a storage space is formed, a reflection sheet installed on a base surface of the storage space to reflect light toward the liquid crystal display panel, a light guide plate or diffuser plate installed on the reflective surface to guide light, a light guide plate and a storage space.
- a lamp unit disposed between sidewalls or at the bottom of the lamp unit to emit light, optical sheets stacked on an upper surface of the light guide plate to diffuse and collect light, and installed on an upper part of the mold frame, It consists of a top chassis covering an area leading to the side.
- the light guide plate or the diffuser plate has a disadvantage in that the emission angle or the front luminance is very low, and the optical sheet must be placed thereon.
- the optical sheets may include a diffusion sheet for diffusing light, a prism sheet for condensing the diffused light stacked on the upper surface of the diffusion sheet and transferring the light to a liquid crystal display panel, and a protective sheet for protecting the diffusion sheet and the prism sheet. It consists of.
- the number of optical sheets used in the display device is large and expensive, reducing the number of optical sheets has become a major technical issue.
- the one optical sheet has both the functions of the diffusion sheet and the prism sheet, and its performance is large. It should be no less than when using an optical sheet.
- the one optical sheet should not deteriorate the image quality on the display panel obtained when a plurality of optical sheets are used.
- Korean Patent Laid-Open Publication No. 10-2009-0073532 and Korean Patent Publication No. 10-2011-0017194 disclose a composite optical sheet having different patterns formed on its upper and lower surfaces.
- a light diffusing layer including a prism pattern or a plurality of lenses on an upper surface of the transparent film and diffusion beads on a lower surface of the transparent film facing the light source, or forming a plurality of layers having different refractive indices, or including air bubbles Techniques for forming the same have been proposed.
- the multifunctional optical sheet developed according to the above-described conventional techniques does not sufficiently satisfy image quality conditions such as luminance, contrast ratio, etc. which can be achieved by a plurality of conventional optical sheets. Accordingly, there is a need for the development of an optical sheet having a complex function capable of satisfying image quality conditions such as brightness and contrast ratio requirements on a display screen, which can replace a plurality of optical sheets used in a display device.
- the light guide plate serves as one or more optical sheets, or a light collecting sheet or a light collecting plate in a photovoltaic device is also required for an optical sheet that can perform such a complex function. Can be solved.
- the present invention is a complex shape that can be used in a variety of fields, such as next generation three-dimensional semiconductor, next-generation display, optical components, dry adhesion using micro-ciliary structure, micro / nano piezoelectric element, lighting equipment, bio-cell / virus research using micropattern It is an object to provide a three-dimensional complex multilayer structure having.
- Another object of the present invention is to provide a method of manufacturing the three-dimensional complex multilayer structure.
- First and second patterns having different thicknesses are formed on one or both surfaces of the plate.
- the first pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which do not meet each other,
- the second pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which are not parallel to the first pattern and do not meet each other,
- the boundary between the first pattern and the second pattern is a figure selected from the group consisting of polygons, circles, ellipses, and combinations thereof.
- the figure provides a three-dimensional complex multilayer structure characterized in that it is repeatedly formed on one side or both sides of the plate.
- the parallel direction of the first pattern and the parallel direction of the second pattern may be perpendicular to each other.
- the three-dimensional complex multilayer structure of the present invention may have a third pattern to form the first pattern and the second pattern spaced apart by a predetermined height.
- first pattern and the second pattern may be formed of a thermosetting resin or an active energy ray curable resin.
- a cross section perpendicular to the parallel direction of the first pattern and the second pattern forms a waveform, and a pair of valleys adjacent to each other and a floor between them are triangular vertices and arches, respectively, among the waveforms formed by the cross section.
- One end of the string and one of the arcs of the chord, both the end of the chord of the elliptic chord and one of the elliptical arcs, or the floor of the triangle may be rounded off.
- the included angle (narrow angle) of the floor is 30 To 150 °.
- the height from the valley to the floor of the waveform formed by the cross section may be 1 to 500 ⁇ m.
- the three-dimensional complex multilayer structure may have a refractive index of 1.3 to 1.9.
- the diameter, the long diameter or the length of one side of the repeated figure may be 1 to 5000 ⁇ m.
- the present invention also provides an optical component, a semiconductor device, a piezoelectric device or a biosensor using the three-dimensional complex multilayer structure.
- the optical component may be an optical sheet, a light guide plate of an edge type liquid crystal display device, a diffusion plate of a direct type liquid crystal display device, or a light collecting plate of a photovoltaic device.
- a mask in which a polygon, a circle, an ellipse or a combination thereof is repeatedly formed on one surface of the first support, or a polygon, a circle, an ellipse or a combination thereof is repeatedly perforated;
- a second layer formed on a portion of the pattern layer having a second pattern formed on the surface opposite to the surface facing the first support and the mask, or the one surface of the first support on which the mask is formed.
- the second pattern may be selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which are not parallel to the first pattern and do not meet each other.
- the first pattern and the second pattern is formed to be spaced apart by a predetermined height It can be made to adhere so much that a 3 pattern can be provided.
- the second mold is formed around the resin for the second mold so that the parallel direction of the second pattern is orthogonal to the parallel direction of the first pattern. 2
- the base mold and the mask mold can be in close contact.
- a cross section perpendicular to the parallel direction of the first pattern and the second pattern forms a waveform, and a pair of valleys adjacent to each other and a floor between them are triangular vertices and arches, respectively, among the waveforms formed by the cross section.
- One end of the string and one of the arcs of the chord, both the end of the chord of the elliptic chord and one of the elliptical arcs, or the floor of the triangle may be rounded off.
- the three-dimensional complex multilayer structure having the first pattern and the second pattern may be formed on only one surface of the substrate, or may be formed on both surfaces.
- first pattern may be thicker than the second pattern, or the second pattern may be thicker than the first pattern.
- the mask mold is a flexible or rigid plate-like first support for transmitting the active energy ray
- the mask is characterized in that it does not transmit the active energy ray.
- the mask mold is a flexible or rigid plate-like first support for transmitting the active energy ray
- the mask is characterized in that it does not transmit the active energy ray.
- first support and the mask may further include an adhesion-activating layer between the pattern layer.
- the pattern layer, pattern or adhesion active layer may be cured by active energy rays or heat.
- first pattern and the second pattern may be a pattern selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines and combinations thereof that do not meet each other.
- the mask may be printed colored coating or deposited opaque metal.
- the colored coating is characterized in that it does not transmit the active energy ray.
- the colored coating is characterized in that it does not transmit the active energy ray.
- the colored coating may be printed such that a polygon, a circle, an ellipse or a combination thereof is repeatedly printed, or a polygon, a circle, an ellipse or a combination thereof is repeatedly printed.
- the opaque metal is characterized in that it does not transmit the active energy ray.
- the opaque metal is characterized in that it does not transmit the active energy ray.
- the opaque metal may be deposited such that a polygon, a circle, an ellipse, or a combination thereof is repeatedly deposited, or a polygon, a circle, an ellipse, or a combination thereof is repeatedly drilled.
- the mask mold of the present invention is characterized in that it is manufactured by the manufacturing method.
- the three-dimensional complex multilayer structure according to the present invention is different from the conventional device formed with only one simple pattern, and different patterns are formed in a complex, and can be manufactured by a simple process, and thus display optical components (light guide plates, diffuser plates, prisms, Color filter), next-generation display process (TFT, OTFT, Oxide TFT, flexible display, transparent display), next-generation three-dimensional semiconductor, dry adhesion using micro fine structure, micro / nano piezoelectric element, lighting optical parts, bio cell using fine pattern It may be usefully used for virus research, but is not limited thereto.
- display optical components light guide plates, diffuser plates, prisms, Color filter
- next-generation display process TFT, OTFT, Oxide TFT, flexible display, transparent display
- next-generation three-dimensional semiconductor dry adhesion using micro fine structure, micro / nano piezoelectric element, lighting optical parts, bio cell using fine pattern It may be usefully used for virus research, but is not limited thereto.
- the three-dimensional complex multilayer structure of the present invention when used in an optical component, it is not necessary to separately provide a plurality of optical sheets as in the prior art, thereby improving economic efficiency and reducing thickness.
- the optical part when the optical part is a light guide plate, a sufficient light converging effect is expressed even without a separate light collecting sheet.
- the light guide plate and the diffusion sheet could realize front luminance greater than that of the conventional optical component.
- the manufacturing process of the optical component is simplified, thereby improving the stability and economical efficiency of the process.
- the fine multilayered ciliary structure has an effective elastic modulus characteristic that the elastic modulus is lower than that of the same material due to its structural features. Due to these characteristics, the van der Waals force is used to have strong adhesion to various deposits.
- these techniques require more than one process each time to produce a single layer of ciliary structure, and the process is also very complicated or sensitive to the surrounding environment, which does not significantly affect the mass production for mass production.
- the three-dimensional complex multilayer structure manufacturing method of the present invention it is possible to manufacture a multi-layer fine cilia structure of two or more layers in one process, and it is possible to manufacture significantly simpler than the prior art.
- the present invention can be used repeatedly, a pattern of four or more layers is also possible.
- Existing imprint infrastructure can be used in production, which allows the mass production.
- FIG. 1 is a perspective view of an embodiment of the present invention in which the first pattern is a prism pattern and the second pattern is a prism pattern orthogonal to the parallel direction of the first pattern.
- FIG. 2 is a partially enlarged view of FIG. 1.
- FIG 3 is a plan view of an embodiment of the present invention in which a first pattern of parallel curves and a second pattern of parallel curves orthogonal to the parallel direction of the first pattern are combined.
- FIG. 4 is a plan view of an embodiment of the present invention in which a first pattern of parallel curves and a second pattern of parallel lines orthogonal to the parallel direction of the first pattern are combined.
- FIG. 5 is a plan view of an embodiment of the present invention in which a first pattern of parallel zigzag lines and a second pattern of parallel zigzag lines orthogonal to the parallel direction of the first pattern are combined.
- FIG. 6 is a plan view of an embodiment of the present invention in which a first pattern of parallel zigzag lines and a second pattern of parallel lines orthogonal to the parallel direction of the first pattern are combined.
- FIG. 7 is a plan view of an embodiment of the present invention in which a first pattern of parallel curves and a parallel zigzag line orthogonal to the parallel direction of the first pattern and a second pattern of parallel lines are combined.
- FIG. 8 is a cross-sectional view of an embodiment of the present invention in which a pair of valleys adjacent to each other among the waveforms formed by the cross section of the pattern and the floor between them are three vertices of a triangle.
- FIG. 9 is a cross-sectional view of an embodiment of the present invention with the floor rounded in FIG. 8.
- FIG. 10 is a cross-sectional view of an embodiment of the present invention in which a pair of valleys adjacent to each other among the waveforms formed by the cross section of the pattern are both end points of the bow string and the floor between them is one of the arcs of the bow.
- FIG. 11 is a cross-sectional view of an embodiment of the present invention in which a pair of adjacent bones among the waveforms formed by the cross section of the pattern are both end points of the elliptic bow string and the floor between them is one of the elliptical arcs of the elliptical bow.
- 12 and 13 are conceptual views illustrating a manufacturing process of a mask mold used for manufacturing a three-dimensional complex multilayer structure of the present invention.
- 14 and 15 are conceptual views illustrating one embodiment of a method for manufacturing a three-dimensional complex multilayer structure of the present invention as a master.
- 16 is a conceptual diagram illustrating an embodiment of a method for manufacturing a three-dimensional complex multilayer structure of the present invention from a master.
- FIG. 17 is a photograph of an embodiment of the present invention in which a first pattern is a prism pattern and a second pattern is a prism pattern orthogonal to the parallel direction of the first pattern.
- FIG. 18 is a partially enlarged photograph of FIG. 17.
- FIG. 19 to 22 are view angle analysis diagrams in the case of using a diffusion plate (FIG. 20), a first light collecting sheet (FIG. 21) and a second light collecting sheet (FIG. 22) in a conventional light guide plate (FIG. 19).
- FIG. 23 and 24 are view angle analysis diagrams when the three-dimensional complex multilayer structure according to the present invention is used as a light guide plate (FIG. 23) and a diffusion plate (FIG. 24) is used.
- 25 is a view angle analysis diagram when a diffusion plate is used in a conventional light guide plate.
- FIG. 26 is a view angle analysis diagram when a diffusion plate, a first light collecting sheet, and a second light collecting sheet are used in a conventional light guide plate.
- FIG. 27 is a view angle analysis diagram when a diffusion plate and a three-dimensional complex multilayer structure of the present invention are used as an optical sheet in a conventional light guide plate.
- structures having different shapes of patterns according to heights from a substrate are regarded as one layer, and thus, a structure including all of them is referred to as a multilayer.
- the predetermined height T may be expressed by the thickness or the third pattern of the second pattern. This is because when the height of the second pattern and the third pattern is large, the function of each structure exists.
- the height T of the third pattern may be equal to or smaller than the height H1 of the first pattern (T ⁇ H1) and may be equal to or smaller than the height H2 of the second pattern (T ⁇ H2). ).
- the height T of the third pattern when the height T of the third pattern is close to 0, for example, as shown in the pattern of FIG. 18, it may be regarded as a case where the second pattern is directly raised over the first pattern.
- the second type is when the height of the third pattern is greater than the height of the first pattern and the second pattern (T> H1, T> H2).
- the overall height of the pattern is an important factor in the effective elastic modulus, but if T is much larger (H2 ⁇ H1 ⁇ T) like the third type, then the overall height (H1 + T + H2) is determined by T.
- Three patterns will perform a structural (or optical) function.
- a composite optical component using a three-dimensional complex multilayer structure of the present invention is an optical member that collects light in two directions perpendicular to the composite optical component, and is a light guide plate or a direct type in an optical sheet or an edge type LCD.
- a light guide plate or a direct type in an optical sheet or an edge type LCD In the field of diffusers in LCDs and photovoltaic devices, it refers to light collecting sheets or panels.
- the active energy ray refers to both a particle beam and an electromagnetic wave having an energy enough to cure a predetermined resin, and include ultraviolet rays, lasers, microwaves, electron beams, X-rays, and the like. .
- the three-dimensional complex multilayer structure of the present invention is formed with a first pattern and a second pattern having different thicknesses, or a first pattern, a second pattern, and a third pattern on one surface of a plate.
- the first pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, wherein the second pattern is not parallel to the first pattern, and parallel lines, parallel curves, and parallels do not meet each other.
- a zigzag line and a combination thereof, and the boundary between the first pattern and the second pattern is a figure selected from the group consisting of polygons, circles, ellipses, and combinations thereof, and the figure is repeatedly formed on one surface of the plate. The most important feature.
- various functions for example, when used as optical parts, can perform the functions of several optical parts as one optical part.
- the optical sheet using the three-dimensional complex multilayer structure of the present invention may have the effect of condensing in two directions.
- the first pattern is a prism pattern and the second pattern is a diffusion pattern, the functions of the light collecting sheet and the diffusion sheet may be simultaneously performed.
- the three-dimensional complex multilayer structure of the present invention wherein the parallel direction (direction 2 in FIG. 2) of a series of lines selected from the group consisting of parallel zigzag lines and combinations thereof and not parallel to the first pattern is orthogonal to each other, is focused in a direction perpendicular to each other.
- the luminance can be maximized when used as an optical component.
- first pattern and the second pattern are prismatic patterns, and are orthogonal to each other, and the thickness of the second pattern is greater than the thickness of the first pattern, that is, the third pattern.
- the boundary between the first pattern and the second pattern forms a rectangle. If a three-dimensional complex multilayer structure in which such a pattern is formed is used as a light guide plate or a diffusion plate, sufficient front luminance can be achieved without a separate light collecting sheet. If such a pattern is formed on an optical sheet, the light collecting effect of two conventional optical sheets is performed. Can be implemented as a single optical sheet.
- the length of one side of the quadrangle that forms the boundary between the first pattern and the second pattern is preferably 1 to 5000 ⁇ m. If it is less than the above range, the pattern is difficult to form and the mold itself becomes too difficult to manufacture. In the case of using the three-dimensional complex multilayer structure of the present invention as an optical component, if the above range is exceeded, it can be visually identified to realize a uniform brightness, and as a result, it cannot be used as a display device, but is not particularly limited in other applications. Do not.
- the three-dimensional complex multilayer structure of the present invention may have not only parallel lines orthogonal to each other, but also parallel and parallel zigzag lines, and the boundary between the first pattern and the second pattern may be polygons, circles, or ellipses in addition to quadrangles. Combination of is also possible.
- FIG. 3 shows an example in which a first pattern of parallel curves and a second pattern of parallel curves orthogonal to the parallel direction of the first pattern are combined, and the boundary thereof is a quadrangle.
- FIG. 4 is an example in which a first pattern of parallel curves and a second pattern of parallel lines orthogonal to the parallel direction of the first pattern are combined, and the boundary thereof is a quadrangle.
- FIG. 5 shows an example in which a first pattern of parallel zigzag lines and a second pattern of parallel zigzag lines orthogonal to the parallel direction of the first pattern are combined, and the boundary thereof is a circle.
- FIG. 6 shows an example in which a first pattern of parallel zig-zag lines and a second pattern of parallel lines orthogonal to the parallel direction of the first pattern are combined, and the boundary thereof is a circle.
- FIG. 7 shows an example in which a first pattern of parallel curves and a parallel zigzag line and a second pattern of parallel lines orthogonal to the parallel direction of the first pattern are combined, and the boundaries thereof are circles and squares.
- the first pattern and the second pattern of the present invention is a microstructure implemented from a thermosetting resin or an active energy ray curable resin.
- Active energy ray hardening resin refers to resin in which hardening is performed by active energy ray.
- Conventional curing of the resin was mainly performed by heat, but thermal curing is caused by the volume shrinkage due to thermal expansion caused by the temperature difference between the maximum heating temperature and the normal temperature during cooling, and the volume shrinkage due to the curing reaction itself. It is also difficult to obtain sophisticated dimensions.
- the thermal residual stress generated by the thermosetting process shortens the life of the part, requires a lot of thermal energy in the curing process, has a limitation in the size of the molded article, and has a long time for curing.
- the hardening process by the active energy ray does not cause the problems of the thermal curing process (cracking, low precision, thermal residual stress, etc.), significantly less energy and time consumption, and is not limited by the size of the molded article. There is an advantage.
- the cross section perpendicular to the parallel direction of the first pattern and the second pattern forms a waveform, and a pair of valleys adjacent to each other and the floor between them are triangular vertices and arches, respectively, among the waveforms formed by the cross section.
- One end of the string and one of the arcs of the chord, both the end of the chord of the elliptic chord and one of the elliptical arcs, or the floor of the triangle may be rounded off.
- FIG. 8 is an embodiment of a first pattern or a second pattern of the present invention in the three-dimensional complex multilayer structure in which the pair of valleys adjacent to each other among the waveforms formed by the cross section and the floor between them are three vertices of a triangle.
- the third pattern may be formed to a thickness T.
- the use of the structure of the present invention having such a pattern as a prism sheet exhibits a simultaneous light collection effect in two different directions.
- the included angle (narrow angle) of the floor that is, the angle A in FIG. 8 is preferably 30 to 150 °, but if it is less than the above range, light cannot totally pass through, and mold processing is difficult, This sharp and brittle is inferior in handleability.
- it exceeds 150 ° it is closer to the plane than the prism, so that the condensing effect is reduced, and as a result, the brightness decreases as the light spreads.
- FIG. 9 is a first or second pattern of the three-dimensional complex multilayer structure of the present invention in which a pair of valleys adjacent to each other among the waveforms formed by the cross section are both end points of the bow string and the floor therebetween is one point of the arc of the bow. Is one embodiment.
- a three-dimensional complex multilayer structure having such a pattern is used as a diffusion sheet, light can be diffused to widen the viewing angle and make the luminance uniform.
- the three-dimensional complex multilayer structure of the present invention is a first pattern of the three-dimensional complex multilayer structure of the present invention in which a pair of bones adjacent to each other among the waveforms formed by the cross-section are both end points of an elliptic bow and a floor between them is one of the elliptical arcs of the elliptic bow; One embodiment of the second pattern.
- the three-dimensional complex multilayer structure also spreads light in the form of a diffusion sheet, thereby widening the viewing angle and making the luminance uniform.
- the height from the valley to the floor of the waveform formed by the cross section that is, H of FIGS. 8 to 11 is 1 to 500 ⁇ m. If it is less than the above range, the pattern effect due to the step disappears. On the contrary, if it exceeds 500 ⁇ m, it is visually identifiable, resulting in poor visibility and an excessively thick result.
- the refractive index is preferably 1.3 to 1.9.
- the optical component is not limited so long as it is an optical component for inducing and controlling the movement path of light.
- various optical sheets for concentrating or dispersing light paths light guide plates in edge type liquid crystal displays, diffusion plates in direct type liquid crystal displays, or light collecting sheets or light collecting plates used in photovoltaic devices.
- the three-dimensional complex multilayer structure of the present invention can be used for display optical components such as color filters, next-generation display processes (TFT, OTFT, Oxide TFT, flexible displays, transparent displays), next-generation three-dimensional semiconductors, and micro fine structures. It may be used for dry adhesion, micro / nano piezoelectric elements, illumination optical parts, biocell / virus research using micropatterns, but is not limited thereto.
- display optical components such as color filters, next-generation display processes (TFT, OTFT, Oxide TFT, flexible displays, transparent displays), next-generation three-dimensional semiconductors, and micro fine structures. It may be used for dry adhesion, micro / nano piezoelectric elements, illumination optical parts, biocell / virus research using micropatterns, but is not limited thereto.
- the three-dimensional complex multilayer structure of the present invention can be manufactured using a mask mold, for example, as shown in Figs.
- a second basic mold 12 having a first pattern selected from the group consisting of parallel lines, parallel curves, parallel zig-zag lines, and combinations thereof not formed on one surface thereof is prepared [step (f) of FIG. 14, FIG. 15). Step (f ')].
- the flexible or rigid plate-like first support 20 through which the active energy ray is transmitted;
- a mask 30 in which a polygon, a circle, an ellipse or a combination thereof is repeatedly formed on one surface of the first support 20, or a polygon, a circle, an ellipse or a combination thereof is repeatedly perforated; And a pattern layer on which the second pattern is formed on the surface opposite to the surface facing the first support 20 and the mask 30, or on which the mask 30 is formed.
- the first support 20 of the one surface of the) includes a second pattern formed on the exposed portion, the mask 30 prepares the mask mold (60, 60 ') that does not transmit the active energy ray (Fig. 14 Step (f), step (f ') of FIG. 15].
- the second pattern may be selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which are not parallel to the first pattern and do not meet each other.
- a second mold resin 42 is applied onto the first pattern of the second base mold 12 or the mask molds 60 and 60 ', and the parallel direction of the second pattern is the first pattern.
- the second base mold 12 and the mask mold 60, 60 ' are brought into close contact with each other so that the second mold resin 42 is not parallel to the parallel direction of the step (f) of FIG. Step (f ') of FIG. 15].
- the second base mold 12 and the mask mold 60, 60 ′ centering on the second mold resin 42 so that the parallel direction of the second pattern is perpendicular to the parallel direction of the first pattern. ) Is more preferable.
- the mask molds 60 and 60 ' are pressed in the direction of the resin 42 for the second mold, and active energy rays are irradiated or heated to the mask molds 60 and 60', thereby producing the resin for the two molds. Is cured to form a second mold 52 (step (g) in FIG. 14, step (g ') in FIG. 15).
- the three-dimensional complex multilayer structure of the present invention may be manufactured by the above manufacturing method, a mold may be made again and manufactured from the three-dimensional complex multilayer structure 70 manufactured by the manufacturing method as a master (see FIG. 16). ).
- the third mold resin 44 may be coated using the multilayer structure 70 manufactured as shown in FIG. 14 or 15 as a master, and the second support may be applied to the third mold resin 44. (25) is brought into close contact (step (k) of FIG. 16).
- the second support 25 is pressed in the direction of the master 70 and the active energy ray is irradiated or heated to cure the resin 44 for the third mold to form the third mold 54 [Fig. 16 steps (l)]. Then, the third mold 54 is separated from the master 70 (step (m) of FIG. 16).
- the patterning resin 84 is applied to the third mold 54 or the substrate 82, and the third mold 54 and the substrate 82 are brought into close contact with the patterning resin 84. [Step (n) of Fig. 16].
- the pattern resin 84 is cured to form a pattern 86 (step (o) of FIG. 16).
- the three-dimensional complex multilayer structure 80 of the present invention in which the pattern 86 is formed is separated from the third mold 54 (step (p) of FIG. 16).
- the first pattern and the second pattern may be formed on only one surface of the multilayer structure, or may be formed on both surfaces. This is distinguished from the prior art in which separate patterns are formed on both sides of one multilayer structure.
- the pattern is formed on both sides of one multilayer structure as described above, when used as an optical sheet, the light condensing effect in two different directions cannot be achieved, and as a result, the number of optical sheets is reduced or the frontal brightness is increased dramatically.
- the same effect of the present invention may not be fully enjoyed, but it is irrelevant for other uses.
- the mask mold 60 used in the manufacture of the three-dimensional complex multilayer structure of the present invention is a flexible or rigid plate-like first support 20 through which the active energy ray is transmitted,
- the mask 30 is characterized in that it does not transmit active energy rays.
- the mask 30 is characterized in that it does not transmit active energy rays.
- first support 20 and the mask 30 further include an adhesion-activating layer between the pattern layer or the pattern to prevent the pattern layer or the pattern from falling off.
- the pattern layer, pattern or adhesion active layer may be cured by active energy rays or heat.
- thermal curing may cause cracks due to the action of volume shrinkage due to thermal expansion occurring at the temperature difference between the maximum heating temperature and room temperature during cooling and the volume shrinkage due to the curing reaction itself, and also have precise dimensions. Difficult to obtain Furthermore, the thermal residual stress generated by the thermosetting process shortens the life of the part, requires a lot of thermal energy in the curing process, has a limitation in the size of the molded article, and takes a long time to cure, resulting in energy and Remarkably low time consumption, hardening by active energy ray has the advantage that the size of the molded article is not limited is widely used.
- the first pattern and the second pattern may be a pattern selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which do not meet each other, as in the case of the 3D complex multilayer structure.
- the mask 30 may in particular be a printed colored coating or a deposited opaque metal.
- the mask molds 60 and 60 'of the present invention may be manufactured by an imprint method, for example, as shown in FIGS. 12 and 13, but are not limited thereto, and may also be manufactured by inkjet or screen printing.
- FIGS. 12 and 13 The imprint method of FIGS. 12 and 13 will be described in detail as an example.
- a portion of one surface of the flexible or rigid plate-shaped first support 20 through which active energy rays are transmitted is printed and colored coated (step (a) of FIG. 12 and step (a) of FIG. 13).
- the colored coating may be printed such that a polygon, a circle, an ellipse or a combination thereof is repeatedly printed, or a polygon, a circle, an ellipse or a combination thereof is repeatedly printed.
- the adhesive active layer resin may be formed by coating and curing the resin for the adhesive active layer on the surface on which the colored coating is printed in the first support 20. This adhesion-activating layer further strengthens the bond between the first support 20 and the first mold 50 to be described later.
- the first mold resin 40 is coated on the surface of the active energy ray transmitting first basic mold 10 or the first support 20 where the colored coating is printed, and the first mold resin 40 is applied.
- the first support 20 and the first base mold 10 are brought into close contact with each other (step (b) of FIG. 12 and step (b) of FIG. 13).
- step (c) of FIG. 12 is a case where the active energy ray is irradiated from the first base mold side
- step (c ') of FIG. 13 is a case where the active energy ray is irradiated from the first support side.
- the step of dissolving and removing the uncured portion of the first mold resin 40 with a solvent may be further roughened.
- the mask mold 60, 60 ' is separated from the first base mold 10 (step (d) of FIG. 12, step (d') of FIG. 13), the three-dimensional complex multilayer of the present invention.
- a mask mold (60,60 ') used to manufacture the structure (80) is obtained (step (e) of FIG. 12, step (e') of FIG. 13), wherein the colored coating does not transmit active energy rays. It features.
- the mask molds 60 and 60 'of the present invention may first begin by depositing an opaque metal by covering part of one surface of the flexible or rigid plate-shaped first support 20 through which active energy rays are transmitted, with a shadow mask. [Step (a) of FIG. 12, step (a) of FIG. 13].
- the opaque metal may be deposited such that a polygon, a circle, an ellipse, or a combination thereof is repeatedly deposited, or a polygon, a circle, an ellipse, or a combination thereof is repeatedly drilled.
- the adhesion active layer resin may be applied to the surface on which the opaque metal is deposited in the first support 20 and cured to form an adhesion active layer. This adhesion-activating layer further strengthens the bond between the first support 20 and the first mold 50 to be described later.
- the first mold resin 40 is coated on the surface where the opaque metal is deposited in the active energy ray transmitting first basic mold 10 or the first support 20, and the first mold resin 40 is applied.
- the first support 20 and the first base mold 10 are brought into close contact with each other (step (b) of FIG. 12 and step (b) of FIG. 13).
- step (c) in FIG. 12 step (c') in FIG. 13).
- the step of dissolving and removing the uncured portion of the first mold resin 40 with a solvent may be further roughened.
- the mask mold 60, 60 ' is separated from the first base mold 10 (step (d) of FIG. 12, step (d') of FIG. 13), the three-dimensional complex multilayer of the present invention.
- a mask mold (60, 60 ') used to manufacture the structure (80) is obtained (step (e) of FIG. 12, step (e') of FIG. 13), wherein the opaque metal does not transmit active energy rays. It features.
- FIG. 17 is a photograph of an embodiment of the present invention in which a first pattern is a prism pattern and a second pattern is a prism pattern orthogonal to the parallel direction of the first pattern, and FIG. 18 is a partially enlarged photograph of FIG. 17.
- FIG. 19 to 22 are view angle analysis diagrams in the case of using a diffusion plate (FIG. 20), a first light collecting sheet (FIG. 21), and a second light collecting sheet (FIG. 22) in a conventional light guide plate (FIG. 19).
- the part displayed in red is a high luminance part.
- a diffuser plate FIG. 20
- a first condensing sheet FIG. 21
- a second condensing sheet FIG. 22
- the structure according to the present invention is used as the light guide plate (FIG. 23), first, the conventional light guide plate (FIG. Compared with 19), the brightness is higher, and even though only the diffusion plate is added, the center becomes red (FIG. 24), and it can be seen that a separate light collecting sheet is not required. This can reduce the use of optical sheets, which is economically beneficial and can also reduce the thickness of equipment.
- the diffusion plate is mounted on the conventional light guide plate
- the brightness is the same as that of FIG. 25.
- the two conventional optical sheets are mounted (FIG. 26) and the multilayer structure of the present invention is mounted on one sheet as the optical sheet of FIG. 17. Comparing the case (FIG. 27), it was confirmed that the luminance in the case of Figure 27 as a whole, the number of sheets required optical sheet is reduced.
- the three-dimensional complex multilayer structure according to the present invention is different from the conventional device formed with only one simple pattern, and different patterns are formed in a complex, and can be manufactured by a simple process, and thus display optical components (light guide plates, diffuser plates, prisms, Color filter), next-generation display process (TFT, OTFT, Oxide TFT, flexible display, transparent display), next-generation three-dimensional semiconductor, dry adhesion using micro fine structure, micro / nano piezoelectric element, lighting optical parts, bio cell using fine pattern It may be usefully used for virus research, but is not limited thereto.
- display optical components light guide plates, diffuser plates, prisms, Color filter
- next-generation display process TFT, OTFT, Oxide TFT, flexible display, transparent display
- next-generation three-dimensional semiconductor dry adhesion using micro fine structure, micro / nano piezoelectric element, lighting optical parts, bio cell using fine pattern It may be usefully used for virus research, but is not limited thereto.
Abstract
Description
Claims (15)
- 판상의 일면 또는 양면에 서로 두께가 상이한 제 1 패턴 및 제 2 패턴이 형성되고, First and second patterns having different thicknesses are formed on one or both surfaces of the plate,상기 제 1 패턴은 서로 만나지 않는 평행선, 평행곡선, 평행지그재그선 및 그 조합으로 이루어진 군에서 선택되고, The first pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which do not meet each other,상기 제 2 패턴은 상기 제 1 패턴에 평행하지 않고, 서로 만나지 않는 평행선, 평행곡선, 평행지그재그선 및 그 조합으로 이루어진 군에서 선택되고, The second pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which are not parallel to the first pattern and do not meet each other,상기 제 1 패턴과 제 2 패턴의 경계는 다각형, 원, 타원 및 그 조합으로 이루어진 군에서 선택된 도형이고, The boundary between the first pattern and the second pattern is a figure selected from the group consisting of polygons, circles, ellipses, and combinations thereof.상기 도형은 상기 판상의 일면 또는 양면에 반복형성되는 것을 특징으로 하는 3차원 복잡 다층 구조물.The figure is a three-dimensional complex multilayer structure, characterized in that repeated on one or both sides of the plate shape.
- 제 1 항에 있어서, The method of claim 1,상기 제 1 패턴의 평행방향과 상기 제 2 패턴의 평행방향이 서로 직교하는 것을 특징으로 하는 3차원 복잡 다층 구조물.And the parallel direction of the first pattern and the parallel direction of the second pattern are perpendicular to each other.
- 제 1 항에 있어서, 상기 제 1 패턴과 상기 제 2 패턴이 소정 높이로 이격 형성되도록 하는 제 3 패턴을 구비한 것을 특징으로 하는 3차원 복잡 다층 구조물. The three-dimensional complex multilayer structure of claim 1, further comprising a third pattern to form the first pattern and the second pattern spaced apart by a predetermined height.
- 제 1 항에 있어서,The method of claim 1,상기 제 1 패턴 및 제 2 패턴은 열 경화성 수지 또는 활성에너지선 경화성 수지로 형성된 것을 특징으로 하는 3차원 복잡 다층 구조물.The first pattern and the second pattern is a three-dimensional complex multilayer structure, characterized in that formed of a thermosetting resin or active energy ray-curable resin.
- 제 1 항에 있어서, The method of claim 1,상기 제 1 패턴 및 제 2 패턴의 평행방향에 수직한 단면은 파형(波形)을 이루고, 상기 단면이 이루는 파형 중 서로 인접한 한 쌍의 골과 그 사이의 마루는 각각 삼각형의 세 꼭지점, 활꼴의 현의 양 끝점과 호 중의 한 점, 타원활꼴의 현의 양 끝점과 타원호 중의 한 점, 또는 상기 삼각형 중 마루가 둥글게 깎인 것을 특징으로 하는 3차원 복잡 다층 구조물.Cross sections perpendicular to the parallel direction of the first pattern and the second pattern form a waveform, and a pair of valleys adjacent to each other and the floor between them are triangular vertices and bow strings, respectively. A three-dimensional complex multi-layer structure, characterized in that one end of the arc and one of the arcs, both the end of the elliptic chord and one of the elliptical arcs, or the floor of the triangle is rounded.
- 제 1 항에 있어서, The method of claim 1,상기 단면이 이루는 파형 중 서로 인접한 한 쌍의 골과 그 사이의 마루가 삼각형의 세 꼭지점이거나 마루가 둥글게 깎인 삼각형인 경우 상기 마루의 끼인각(협각)은 30 내지 150°인 것을 특징으로 하는 3차원 복잡 다층 구조물.When the pair of valleys adjacent to each other among the waveforms formed by the cross section and the floor between them are three vertices of a triangle or the floor is a rounded triangle, the included angle (narrow angle) of the floor is 30 to 150 °. Multilayer structure.
- 제 1 항에 있어서,The method of claim 1,상기 단면이 이루는 파형의 골에서 마루까지의 높이는 1 내지 500 μm인 것을 특징으로 하는 3차원 복잡 다층 구조물.3D complex multilayer structure, characterized in that the height from the valley to the floor of the waveform formed by the cross section is 1 to 500 μm.
- 제 1 항에 있어서,The method of claim 1,상기 3차원 복잡 다층 구조물은 굴절률 1.3 내지 1.9인 것을 특징으로 하는 3차원 복잡 다층 구조물.The three-dimensional complex multilayer structure is a three-dimensional complex multilayer structure, characterized in that the refractive index 1.3 to 1.9.
- 제 1 항에 있어서,The method of claim 1,상기 반복형성된 도형의 직경, 장경 또는 한 변의 길이는 1 내지 5000 μm인 것을 특징으로 하는 3차원 복잡 다층 구조물.Diameter, long diameter or the length of one side of the repeating figure is 1 to 5000 μm, characterized in that the multi-layer complex structure.
- 제 1 항 내지 제 9 항 중 어느 한 항에 있어서, 광학부품, 반도체 소자, 압전 소자, 바이오센서 또는 건식접착층에 이용되는 것을 특징으로 하는 3차원 복잡 다층 구조물. The three-dimensional complex multilayer structure according to any one of claims 1 to 9, which is used for an optical component, a semiconductor element, a piezoelectric element, a biosensor, or a dry adhesive layer.
- (A) 일면에 서로 만나지 않는 평행선, 평행곡선, 평행지그재그선 및 그 조합으로 이루어진 군에서 선택된 제 1 패턴이 형성된 제 2 기본몰드를 준비하는 단계; (A) preparing a second basic mold having a first pattern selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which do not meet each other on one surface;(B) 활성에너지선이 투과되는 연성 또는 강성 판형의 제 1 지지체; 상기 제 1 지지체의 일면에 다각형, 원, 타원 또는 그 조합이 반복 형성되거나, 다각형, 원, 타원 또는 그 조합이 반복 천공된 마스크; 및 상기 제 1 지지체 및 마스크를 덮고, 상기 제 1 지지체를 향하는 면의 반대쪽 면에 제 2 패턴이 형성된 패턴층 또는 상기 마스크가 형성된 제 1 지지체의 일면 중 제 1 지지체가 노출된 부분에 형성된 제 2 패턴을 포함하고, 상기 마스크는 활성에너지선을 투과하지 않는 마스크 몰드를 준비하는 단계; (B) a flexible or rigid plate-like first support through which the active energy ray is transmitted; A mask in which a polygon, a circle, an ellipse or a combination thereof is repeatedly formed on one surface of the first support, or a polygon, a circle, an ellipse or a combination thereof is repeatedly perforated; And a second layer formed on a portion of the pattern layer having a second pattern formed on the surface opposite to the surface facing the first support and the mask, or the one surface of the first support on which the mask is formed. Preparing a mask mold including a pattern, wherein the mask does not transmit active energy rays;(C) 상기 제 2 기본몰드의 제 1 패턴 또는 상기 마스크 몰드 위에 제 2 몰드용 수지를 도포하는 단계, (C) applying a resin for a second mold on the first pattern of the second base mold or the mask mold,(D) 상기 제 2 패턴의 평행방향이 상기 제 1 패턴의 평행방향과 평행하지 않도록, 상기 제 2 몰드용 수지를 중심으로 상기 제 2 기본몰드와 상기 마스크 몰드를 밀착시키는 단계; (D) bringing the second base mold into close contact with the mask mold around the resin for the second mold such that the parallel direction of the second pattern is not parallel to the parallel direction of the first pattern;(E) 상기 마스크 몰드를 상기 제 2 몰드용 수지 방향으로 가압하고, 상기 마스크 몰드에 활성에너지선을 조사 또는 가열함으로써, 상기 2 몰드용 수지를 경화시켜 제 2 몰드를 형성하는 단계; (E) pressing the mask mold in the direction of the resin for the second mold, and curing the resin for the second mold to form a second mold by irradiating or heating an active energy ray on the mask mold;(F) 상기 마스크 몰드를 상기 제 2 몰드와 분리하는 단계; 및 (F) separating the mask mold from the second mold; And(G) 상기 제 2 몰드용 수지 중 경화되지 않은 부분을 용제로 용해하여 제거하는 단계(G) dissolving and removing the uncured portion of the second mold resin with a solvent를 포함하는 3차원 복잡 다층 구조물의 제조방법.Method for producing a three-dimensional complex multilayer structure comprising a.
- 제 11 항에 있어서, The method of claim 11,상기 단계 (G) 이후에, After the above step (G),(H) 상기 단계 (G)를 거친 마스터에 제 3 몰드용 수지를 도포하는 단계; (H) applying a resin for a third mold to the master passed through the step (G);(I) 상기 제 3 몰드용 수지에 제 2 지지체를 밀착시키는 단계; (I) bringing the second supporter into close contact with the third mold resin;(J) 상기 제 2 지지체를 상기 마스터 방향으로 가압하고, 활성에너지선을 조사 또는 가열함으로써, 상기 제 3 몰드용 수지를 경화시켜 제 3 몰드를 형성하는 단계; (J) pressing the second support in the direction of the master and curing the resin for the third mold by irradiating or heating an active energy ray to form a third mold;(K) 상기 제 3 몰드를 상기 마스터로부터 분리하는 단계; (K) separating the third mold from the master;(L) 상기 제 3 몰드 또는 기판에 패턴용 수지를 도포하는 단계; (L) coating a resin for the pattern on the third mold or substrate;(M) 상기 패턴용 수지를 중심으로 상기 제 3 몰드와 상기 기판을 밀착시키는 단계; (M) bringing the third mold into close contact with the substrate around the resin for the pattern;(N) 상기 제 3 몰드 또는 상기 기판에 활성에너지선을 조사 또는 가열함으로써, 상기 패턴용 수지를 경화시켜 패턴을 형성하는 단계; 및 (N) hardening the resin for the pattern to form a pattern by irradiating or heating an active energy ray on the third mold or the substrate; And(O) 상기 패턴이 형성된 3차원 복잡 다층 구조물을 상기 제 3 몰드로부터 분리하는 단계(O) separating the patterned three-dimensional complex multilayer structure from the third mold를 포함하는 3차원 복잡 다층 구조물의 제조방법.Method for producing a three-dimensional complex multilayer structure comprising a.
- 제 11 항 또는 제 12 항에 있어서, The method according to claim 11 or 12,상기 제 2 패턴은 상기 제 1 패턴에 평행하지 않고, 서로 만나지 않는 평행선, 평행곡선, 평행지그재그선 및 그 조합으로 이루어진 군에서 선택되는 것을 특징으로 하는 3차원 복잡 다층 구조물의 제조방법.And the second pattern is selected from the group consisting of parallel lines, parallel curves, parallel zigzag lines, and combinations thereof, which are not parallel to the first pattern and do not meet each other.
- 제 11 항에 있어서, The method of claim 11,상기 (D) 단계에서, 상기 제 2 몰드용 수지를 중심으로 상기 제 2 기본몰드와 상기 마스크 몰드를 밀착시킬 때, 상기 제 1 패턴과 상기 제 2 패턴이 소정 높이로 이격 형성되도록 하는 제 3 패턴을 구비할 수 있을 정도로 밀착시키는 것을 특징으로 하는 3차원 복잡 다층 구조물의 제조방법. In the step (D), when the second base mold and the mask mold is in close contact with the resin for the second mold, a third pattern such that the first pattern and the second pattern are spaced apart by a predetermined height Method for producing a three-dimensional complex multilayer structure characterized in that the adhesion close enough to be provided.
- 제 11 항에 있어서, The method of claim 11,상기 단계 (D)에서 상기 제 2 패턴의 평행방향이 상기 제 1 패턴의 평행방향과 직교하도록, 상기 제 2 몰드용 수지를 중심으로 상기 제 2 기본몰드와 상기 마스크 몰드를 밀착시키는 것을 특징으로 하는 3차원 복잡 다층 구조물의 제조방법.In step (D), the second base mold and the mask mold in close contact with the resin for the second mold so that the parallel direction of the second pattern is orthogonal to the parallel direction of the first pattern. Method for manufacturing three-dimensional complex multilayer structure.
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US14/410,266 US9958581B2 (en) | 2012-06-21 | 2013-06-13 | Complex three-dimensional multi-layer structure and manufacturing method thereof |
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