WO2013190565A2 - Process of treating and re-utilizing assorted wastes and polymers - Google Patents
Process of treating and re-utilizing assorted wastes and polymers Download PDFInfo
- Publication number
- WO2013190565A2 WO2013190565A2 PCT/IN2013/000245 IN2013000245W WO2013190565A2 WO 2013190565 A2 WO2013190565 A2 WO 2013190565A2 IN 2013000245 W IN2013000245 W IN 2013000245W WO 2013190565 A2 WO2013190565 A2 WO 2013190565A2
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- WIPO (PCT)
- Prior art keywords
- awp
- brick
- panel
- slab
- board
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
- B09B3/21—Agglomeration, binding or encapsulation of solid waste using organic binders or matrix
- B09B3/24—Binders with plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
- B29B17/0042—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
- B09B3/21—Agglomeration, binding or encapsulation of solid waste using organic binders or matrix
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
- B09B3/25—Agglomeration, binding or encapsulation of solid waste using mineral binders or matrix
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Definitions
- MSW monocipal solid waste
- WTE waste to energy
- Waste-To-Energy application can take Refuse Derived Fuels (RDF) from municipal solid waste, Tire Derived Fuel (TDF) from used tires, and Landfill Methane Gas (LFG) to provide electricity generation.
- RDF Refuse Derived Fuels
- TDF Tire Derived Fuel
- LFG Landfill Methane Gas
- IGCC Integrated Gasification Combine Cycle
- ADP Assorted Waste & Plastics
- Inert waste Construction and Demolition (C&D) waste, dirt, rocks, debris. Tsunami & Earthquake generated rubble.
- MSD Municipal Solid Wastes
- Composite wastes Commercial, Institutional wastes & Wastes collected from Offices & households:yard wastes, containers & product
- AWP consist collectively of the damaged,discarded,old,empty, used,obsolete & outdated in design,scraps/ rejects from manufacturing process, historical wastes, orphaned products,end of life or discarded products,empty bottles/containers,covers, attachments,parts,substances from various sources made of different materials.
- AWP may be washed/ cleaned if covered by other substances/oil but it is not a necessity.
- the above mentioned AWP constituents are Fully and Directly reutilized/ reused as a raw material in manufacturing & construction activity ( minor or major) in a direct manner or after minimum processing, effort, expense,effort or time spent.
- the AWP is re-used (sometimes after dismantling or cutting it for size reduction) encasing it in a suitable container/ enclosure made of Metallic/Ceramic/ Concrete/Plastic / baked clay/composites or similar material of appropriate shape & size, the remaining space is than filled with a liquid filler material having binding properties, which hardens after sometime once it cures/hardens.
- This liquid filler material having binding properties will have Chemical &
- Plastic/PVC,leather,Vinyl (External body, Mainly One/ Two part Mostly Low density Internal cabin,mats,seats, linings,cloth,console/ Rubber/ Epoxy
- binder/ adhesive c. Rubber tires,PVC fenders etc. Mainly One/ Two part Mostly Low density
- Waste tanned leather blue sheetings, shavings, cuttings, buffing dust
- Transition metals are: scandium, vanadium, manganese, cobalt, copper, yttrium, niobium, hafnium, tungsten, titanium, chromium, iron, nickel, zinc, zirconium, molybdenum, tantalum, rhenium.
- Stabilisation processes change the dangerousness of the constituents in the waste and thus transform hazardous waste into non-hazardous waste. Solidification processes only change the physical state of the waste by using additives, (e.g. liquid into solid) without
- Non-Recyclable Plastics (Thermoset & others): Multilayer & Laminated Plastics, PUF, Bakelite, Polycarbonate, Melamine, Nylon etc.
- HDPE HIGH-DENSITY polyethylene plastic
- LDPE LOW-DENSITY polyethylene
Abstract
Earth and Environment is facing serious hazard due to the rapid production & accumulation of Assorted Waste & Plastics (AWP),containing wastes primarily from used cars, tyres,plastics, MSW, households Industry & many others. The present methods of re-cycling or disposal are costly & inadequate. In the Process of TRAWP invention,after treatment or/& detoxification, the AWP are reused fully as a raw material in. manufacturing & construction activity (indoor & outdoors). An Assorted Waste & Plastics (AWP) Board/panel/brick/slab adapted to treat a bulk AWP material for sustainable environmental reutilization is disclosed. The Board/panel/brick/slab comprises a first part and a second part such that the first part is sequentially filled with a binder/filler. material followed by filling with a AWP material. The second part is securely coupled to the first part to form the AWP Board/panel/brick/slab. A process for preparation of Assorted Waste & Plastics (AWP) Board/panel/brick/slab is also disclosed.
Description
DESCRIPTION OF RELATED ART:
Discarded Assorted Waste & Plastics,which consists of wastes primarily from used cars,tires,plastics,households,Municipal Solid Waste, Construction & manufacturing Industry. The present methods of extraction,re-cycling,segregation,shredding, incineration, land filling or disposal into the ocean bed are costly, inadequate, inefficient,time consuming,cause leaching of plasticizers and stabilizers, are non environment friendly in both the Organized Sector & unorganized Sector after treatment or/& detoxification.
Process of treating and re-utilizing assorted Wastes and Plastics offers a 100% solution ie 100% reutilization for indoor & outdoor (external) applications or utilization of toxic gases, toxic metals, hazardous & toxic substances, Polychlorinated Biphenyls (PCB's), acids and polymers/plastics. These chemical substances, if not treated properly, are highly dangerous and hazardous to humans, plants and animals that greatly disturb the flora and fauna of the environment.
Various practices for Assorted Waste & Plastics disposal including but not limited to landfilling, incineration, soaking in open acid baths, magnetic separation and extraction,re- cycling, segregation,shredding are known. However, these procedures are not without pollutants such as obnoxious gas or greenhouse gas (GHG) emissions, emission of carcinogens or teratogens and leaching of chemicals into the soil and ground water. Also, these procedures are unsafe, time consuming, costly, requiring large amount of energy consumption and specifically need special machinery or skilled workers.
Efforts are being made for recycling Assorted Waste & Plastics or some parts for utilization in various value added applications. For example,Electricity can be produced by burning "municipal solid waste" (MSW) as a fuel. MSW power plants, also called waste to
energy (WTE) plants, are designed to dispose of MSW and to produce electricity as a byproduct of the incinerator operation. MSW is managed by a combination of disposal in landfill sites, recycling, and incineration. MSW incinerators often produce electricity in WTE plants (Source:" The US Environmental Protection Agency/ EPA).
Waste-To-Energy application can take Refuse Derived Fuels (RDF) from municipal solid waste, Tire Derived Fuel (TDF) from used tires, and Landfill Methane Gas (LFG) to provide electricity generation. Thus,Integrated Gasification Combine Cycle (IGCC) produces Electricity from MSW & Tyres but also degrades the Environment with highly toxic emissions.
Also,Hot Temperature Plasma Processing of Waste has been carried out by Scientific Research Department of Polytechnic University of Puerto Rico & involves Gasification Process and Magmavication/Vitrification processes.MSW is also processed for Soil Improvement and Dust Control.
However, the methods or processes available in the prior art require heat or chemical treatment of wastes to make them suitable and sustainable raw material in building construction & for generation of energy/ electricity. Also, these methods normally include steps of extraction, re-cycling,heating, shredding, segregation or disposing that are inefficient, costly, time consuming,cause GHG emissions and are non-environment friendly.
A simple, more efficient, non-polluting, environment friendly, expeditious process and apparatus for bulk Assorted Waste & Plastics treatment for sustainable environmental reutilization of Assorted Waste & Plastics is needed.
Constituents of Assorted Waste & Plastics (AWP)
Many of the Assorted Waste & Plastics (AWP) are of Recyclable material or/& are reconditioned. Few of these are detailed here (refer to Table 1 for details).
1. End-of-life vehicles (Old automobiles & tires).
2. Inert waste: Construction and Demolition (C&D) waste, dirt, rocks, debris. Tsunami & Earthquake generated rubble.
3. Municipal Solid Wastes (MSD), Composite wastes, Commercial, Institutional wastes & Wastes collected from Offices & households:yard wastes, containers & product
packaging, and other miscellaneous inorganic wastes from residential, commercial and industrial sources (Examples: appliances, newspapers,boxes, disposable tableware, office and classroom, wood pallets, paper, boards, glass, bottles, cans, metals, waste clothing/ textiles, Tetra Packs,laminates, Hard & Soft PVC, polyethylene bags/parts, waste plastics such as bags, toys,empty boxes,containers,miscellaneous combustible & non combustibles items, Old furnishings, Films, sheets,coverings & laminations,Fibers,Carpets, Sand,Grit,all casings, enclosures,foils of plastic/metals, Scrap metals/white Goods,
Metal,wood, packaging, Fines, Ceramics,Gaskets etc). 4. AWP consist collectively of the damaged,discarded,old,empty, used,obsolete & outdated in design,scraps/ rejects from manufacturing process, historical wastes, orphaned products,end of life or discarded products,empty bottles/containers,covers, attachments,parts,substances from various sources made of different materials.
List of waste types
Solid Wastes
Bulky waste
Business waste
Chemical waste
Commercial waste
Construction and demolition waste (C&D waste) Controlled waste
Consumable waste
Composite waste
Demolition waste
Domestic waste
Farm waste
Household waste
Household_hazardous_waste
Industrial waste
Slag
Fly ash
Inert waste
Kitchen waste
Litter organic waste
Mixed waste
Municipal solid waste
Packaging waste
Post-consumer waste
Recyclable waste
Residual waste
Retail hazardous waste
Uncontrolled waste
In the Process of TRAWP invention,there is minimum or nil Pretreatment. AWP may be washed/ cleaned if covered by other substances/oil but it is not a necessity. The above mentioned AWP constituents are Fully and Directly reutilized/ reused as a raw material in manufacturing & construction activity ( minor or major) in a direct manner or after minimum processing, effort, expense,effort or time spent.
The AWP is re-used (sometimes after dismantling or cutting it for size reduction) encasing it in a suitable container/ enclosure made of Metallic/Ceramic/ Concrete/Plastic / baked clay/composites or similar material of appropriate shape & size, the remaining space is than filled with a liquid filler material having binding properties, which hardens after sometime once it cures/hardens. This liquid filler material having binding properties will have Chemical &
Physical (post curing) properties which are same or similar to the different types of AWP material (s) used.
S.NO ASSORTED WASTE & PLASTIC (AWP) SUITABLE DENSITY OF
BINDER AWP MATERIAL
1 End-of-life/ discarded vehicles (Old
automobiles & tires). a. Metallic (Body,Engine,Transmission, Mainly Cement,Mortar, Mostly High density Gears,Chasis,Axle,Tire rims,electronic controls Concrete
etc) (Though majority are sent for Reconditioning or Recycling).
b. Plastic/PVC,leather,Vinyl, (External body, Mainly One/ Two part Mostly Low density Internal cabin,mats,seats, linings,cloth,console/ Rubber/ Epoxy
dashboard etc),Glass,Glass films,sponge/foam etc. hardener or any other
binder/ adhesive, c. Rubber tires,PVC fenders etc. Mainly One/ Two part Mostly Low density
Rubber/ Epoxy
hardener or any other
binder/ adhesive,
Construction & Demolition (C&D) wastes/ Mainly Cement,Mortar, Mostly High density Tsunami & Earthquake generated rubble. Concrete or
(INCLUDING ROAD CONSTRUCTION)
Do -
17 01 Concrete, bricks, tiles, ceramics, and gypsum-based materials
Do -
17 01 01 Concrete
17 01 02 Bricks
17 01 03 Tiles and ceramics
17 01 04 Gypsum-based construction materials
17 01 05 Asbestos-based construction materials
17 02 Wood, glass and plastic
17 02 01 Wood
17 02 02 Glass
17 02 03 Plastic
17 03 Asphalt, tar and tarred products
17 03 01 Asphalt containing tar
17 03 02 Asphalt not containing tar
17 03 03 Tar and tar products
17 04 Metals (including their alloys)
17 04 01 Copper, bronze, brass
17 04 02 Aluminium
17 04 03 Lead
17 04 04 Zinc
17 04 05 Iron and steel
17 04 06 Tin
17 04 07 Mixed metals
17 04 08 Cables
17 05 Soil and dredging spoil
1 05 03* Soil and stones containing dangerous substances
17 05 04 Soil and stones other than those mentioned in 17 05 03
17 05 05* Dredging spoil containing dangerous substances
17 05 06 Dredging spoil other than those mentioned in 17 05 05
17 06 Insulation materials
17 06 01* Insulation materials containing asbestos
17 06 02 Other insulation materials
17 07 Mixed construction and demolition waste
1 07 02* Mixed construction and demolition waste or separated
Municipal wastes and similar commercial, industrial Mainly One/ Two part Mix of Low & High and institutional wastes including separately collected Epoxy hardener or any density.
fractions. J. other binder/ adhesive
MUNICIPAL WASTES AND SIMILAR COMMERCIAL,
INDUSTRIAL AND INSTITUTIONAL
WASTES INCLUDING SEPARATELY COLLECTED FRACTIONS Do
20 01 Separately collected fractions
20 01 01 Paper and cardboard
20 01 02 Glass
20 01 03 Small plastics
20 01 04 Other plastics
20 01 05 Small metals (cans, etc.)
20 01 06 Other metals
2001 07 Wood
20 01 10 Clothes
20 01 11 Textiles
20 01 19* Pesticides
Discarded equipment other than those mentioned in 20 01 21, 20 01 23
and 20 01 35
20 02 Garden and park wastes (including cemetery waste)
20 02 02 Soil and stones
20 02 03 Other non-compostable wastes Do
20 03 Other municipal wastes
20 03 01 Mixed municipal waste
20 03 02 Waste from markets
20 03 03 Street cleaning residues
Wastes resulting from exploration, mining, dressing Mainly Cement,Mortar, High Density and further treatment of minerals and quarry: Concrete
1 Wastes from mineral excavation
2 Wastes from mineral dressing Do—
3 Wastes from further physical and chemical processing of
metalliferous minerals
4 Wastes from further physical and chemical processing on
non-metalliferous minerals
5 Drilling muds and other drilling wastes
Wastes from wood processing and the production of Mainly One/ Two part Mix of Low & High paper, cardboard, pulp, panels and furniture Rubber/ Epoxy density.
hardener or any other
1. Wastes from wood processing and the production of panels and binder/ adhesive,
furniture
a. Waste bark and cork
b. Sawdust Do Do c. Shaving, cuttings, spoiled timber/particle board/veneer
d. Wastes not otherwise specified
2. Wastes from pulp, paper and cardboard production and processing
a. Bark
b. Fibre and extra paper pulp
c. Rejects from paper and cardboard recycling
d. Wastes not otherwise specified
Wastes from the leather, fur and textile industries Mainly One/ Two part J Mix of Low & High
Rubber/ Epoxy I density.
04 01 Wastes from the leather and fur industry hardener or any other
a. Degreasing waste containing solvents without a liquid phase binder/ adhesive, ·
b. Waste tanned leather (blue sheetings, shavings, cuttings, buffing dust)
containing chromium
Do -
04 01 09 Waste from dressing and finishing
04 01 99 Waste not otherwise specified
04 02 Wastes from the textile industry
0 02 01 Waste from unprocessed textile fibres and other natural fibrous
substances mainly of vegetable origin
04 02 03 Waste from unprocessed textile fibres mainly of artificial or
synthetic origin
04 02 04 Waste from unprocessed mixed textile fibres before spinning
and weaving
04 02 05 Waste from processed textile fibres mainly of vegetable origin
04 02 07 Waste from processed fibres mainly of artifical or synthetic
origin
04 02 08 Waste from processed mixed textile fibres
04 02 09 Waste from composite materials (impregnated textile,
elastomer, plastomer)
04 02 10 Organic matter from natural products (e.g. grease, wax)
04 02 16* Dyestuffs and pigments containing dangerous substances
04 02 17 Dyestuffs and pigments other than those mentioned in 04 02 16
04 02 99 Wastes not otherwise specified
Wastes from the photographic industry Mainly One/ Two part Mix of Low & High
Rubber/ Epoxy density.
09 01 06* Waste containing silver from on-site treatment of photographic hardener or any other
waste
binder/ adhesive,
09 01 07 Photographic film and paper containing silver or silver
compounds
09 01 08 Photographic film and paper free of silver or silver compounds
09 01 10 Single-use cameras without batteries
09 01 99 Wastes not otherwise specified
Wastes from shaping and surface treatment of metals Mainly One/ Two part High density and plastics (including forgoing, welding, pressing, drawing, turning, Rubber/ Epoxy
cutting and filing) hardener or any other
binder/ adhesive,
12 01 01 Ferrous metal filings and turnings
12 01 02 Other ferrous metal particles
12 01 03 Non-ferrous metal filings and turnings
12 01 04 Other non-ferrous metal particles
12 01 05 Plastics particles
12 01 12* Spent waxes and fats
12 01 13 Welding waste
12 01 99 Wastes not otherwise specified
12 02 Wastes from mechanical surface treatment processes (blasting,
grinding, honing, lapping, polishing)
... DO — Do
12 02 01 Spent blasting grit
12 02 99 Wastes not otherwise specified
Wastes not otherwise specified in the list Waste wise selection: Mix of Low & High
Mortar, Concrete, density.
15 WASTE PACKAGING; ABSORBENTS, WIPING CLOTHS, Rubber/ Epoxy
FILTER MATERIALS AND PROTECTIVE
hardener or any other
CLOTHING NOT OTHERWISE SPECIFIED binder/ adhesive.
15 01 Packaging
15 01 01 Paper and cardboard packaging
15 01 02 Plastic packaging
15 01 03 Wooden packaging
15 01 04 Metallic packaging
15 01 05 Composite packaging
15 01 06 Mixed packaging
15 01 07 Glass packaging
15 01 08* Packaging containing residues of or contaminated by
dangerous substances
EN Official Journal of the L 226/20 European Communities
6.9.2000
15 02 Absorbents, filter materials, wiping cloths and protective clothing
15 02 02* Absorbents, filter materials, wiping cloths, protective clothing
contaminated by dangerous substances
15 02 03 Absorbents, filter materials , wiping cloths and protective
clothing other than those mentioned in 15 02 02
Do -
16 02 Discarded equipment and its components Do -
16 02 09* Transformers and capacitors containing PCBs or PCTs
16 02 10* Discarded equipment containing or contaminated by PCBs or
PCTs other than those mentioned in
16 02 09
16 02 11* Discarded equipment containing chlorofluorocarbons
16 02 12* Discarded equipment containing free asbestos
16 02 13* Discarded equipment containing hazardous components other
than those mentioned in 16 02 09 to
16 02 12
16 02 14 Discarded equipment other than those mentioned in 16 02 09 to
16 02 13
16 02 15* Hazardous components removed from discarded equipment
16 02 16 Components removed from discarded equipment other than
those mentioned in 16 02 15
07 Wastes from transport and storage tank cleaning (except 05 and 12)
16 07 07 Solid waste from ship cargoes
16 07 99 Wastes not otherwise specified
WASTES FROM AGRICULTURAL, HORTICULTURAL, HUNTING, Waste wise selection: Mix of Low & High
FISHING AND AQUACULTURAL, PRIMARY PRODUCTION, Mortar, Concrete, density.
FOOD PREPARATION AND PROCESSING
Rubber/ Epoxy
1. Primary production wastes hardener or any other
binder/ adhesive,
a. Waste plastics (except packaging)
b. Waste from forestry exploitation
c. Waste not otherwise specified
2. Wastes from the preparation and processing of meat, fish and other
foods of animal origin
a. Material unsuitable for consumption or processing
b. Waste not otherwise specified
3. Wastes from sugar processing
a. Off-specification calcium carbonate
b. Wastes not otherwise specified
4. Wastes from the dairy products industry
a. Materials unsuitable for consumption or processing
b. Wastes not otherwise specified
5. Wastes from the baking and confectionery industry
a. Materials unsuitable for consumption or processing
b. Wastes not otherwiese specified
6. Wastes from the production of alcoholic and non-alcoholic beverages
(except coffee, tea and cocoa)
a. Waste from and mechanical reduction of raw materials
b. Materials unsuitable for consumption or processing
c. Wastes not otherwise specified
WASTES FROM PETROLEUM REFINING, NATURAL GAS Waste wise selection: Mix of Low & High PURIFICATION AND PYROLYTIC Mortar, Concrete, density.
TREATMENT OF COAL Rubber/ Epoxy
hardener or any other
05 01 08* Other tars binder/ adhesive.
02 01 Boiler feedwater sludges
02 02 Waste from cooling columns
02 99 Wastes not otherwise specified
04 Spent filter clays
04 01* Spent filter clays
05 Oil desulphurisation wastes
05 01 Waste containing sulphur
05 99 Wastes not otherwise specified
06 Wastes from the pyrolytic treatment of coal
06 02 Asphalt
06 03* Other tars
06 04 Waste from cooling columns
06 99 Wastes not otherwise specified
Halogenated solid salts
06 03 07 Phosphates and related solid salts
06 03 09 Solid salts containing nitrides (nitrometallic)
06 03 10 Solid salts containing ammonium
06 03 12 Salts and solutions containing organic compounds
06 03 99 Wastes not otherwise specified
06 04 Metal-containing wastes
06 04 01 Metallic oxides
06 04 03* Waste containing arsenic
06 04 04* Waste containing mercury
06 04 05* Waste containing other heavy metals
06 04 99 Wastes not otherwise specified
06 07 Wastes from halogen chemical processes
06 07 01* Waste containing asbestos from electrolysis
06 07 02* Activated carbon from chlorine production
0607 99 Wastes not otherwise specified
06 08 Waste from production of silicon and silicon derivatives
06 08 01 Waste from production of silicon and silicon derivatives
06 10 Waste from nitrogen chemical processes and fertiliser manufacture
WASTES FROM INORGANIC CHEMICAL PROCESSES Waste wise selection: Low density.
Mortar, Concrete,
06 02 99* Solid Waste salts and their solutions
Rubber/ Epoxy
06 03 Waste salts and their solutions hardener or any other
binder/ adhesive.
06 03 01 Solid Carbonates (except 02 04 02)
06 03 03 Solid salts containing sulphates, sulphites or sulphides
06 03 05 Solid salts containing chlorides, fluorides and other
WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY Waste wise selection: Mix of Low & High AND USE (MFSU) OF COATINGS (PAINTS, VARNISHES AND Mortar, Concrete, density.
VITREOUS ENAMELS),
Rubber/ Epoxy
08 02 01 Waste coating powders hardener or any other
binder/ adhesive.
08 02 99 Wastes not otherwise specified
08 03 Wastes from MFSU of printing inks
08 03 04 Dried ink
08 03 09 Waste printing toner (including cartridges)
08 03 99 Wastes not otherwise specified
08 04 Wastes from MFSU of adhesives and sealants (including
waterproofing products)
08 04 99 Wastes not otherwise specified
Wastes from power stations and other combustion plants (except 19) Waste wise selection: Mix of Low & High
Mortar, Concrete, density.
10 01 01 Bottom ash
Rubber/ Epoxy
10 01 02 Coal fly ash hardener or any other
binder/ adhesive.
10 01 03 Peat and (untreated) wood fly ash
10 01 04* Oil fly ash
10 01 05 Calcium-based reaction waste from flue gas desulphurisation in
solid form
10 01 06 Other solid waste from gas treatment
10 01 12 Spent linings and refractories
10 01 13* Fly ash from emulsified hydrocarbons used as fuel
10 01 99 Wastes not otherwise specified
10 02 Wastes from the iron and steel industry
10 02 01 Waste from the processing of slag
10 02 02 Unprocessed slag
10 02 06 Spent linings and refractories
10 02 07* Solid waste from gas treatment of electrical arc furnaces
containing dangerous substances
10 02 08 Solid waste from gas treatment of electrical arc furnaces other
than those mentioned in 10 02 07
10 02 09 Solid waste from gas treatment of other iron and steel processes
10 02 10 Mill scales
10 02 99 Wastes not otherwise specified
10 03 Wastes from aluminium thermal metallurgy
10 03 01* Tars and other carbon-containing wastes from anode
manufacture
10 03 02 Anode scraps :
10 03 04* Primary smelting slags/white drosses
10 03 05 Alumina dust
10 03 06 Used carbon strips and fireproof materials from electrolysis
10 03 07* Spent pot linings
10 03 08* Salt slags from secondary smelting
10 03 09* Black drosses from secondary smelting
10 03 10* Waste from treatment of salt slags and black drosses
10 03 1 1 Flue gas dust
10 03 12 Other particulates and dust (including ball mill dust)
10 03 13 Solid waste from gas treatment
10 03 99 Wastes not otherwise specified
solid wastes containing other solvents
Table 1: Details of Assorted waste & Plastics (AWP), matching Binders & their densities.
NOTE:
(]) Transition metals are: scandium, vanadium, manganese, cobalt, copper, yttrium, niobium, hafnium, tungsten, titanium, chromium, iron, nickel, zinc, zirconium, molybdenum, tantalum, rhenium.
(2) Stabilisation processes change the dangerousness of the constituents in the waste and thus transform hazardous waste into non-hazardous waste. Solidification processes only change the physical state of the waste by using additives, (e.g. liquid into solid) without
changing the chemical properties of the waste.
(4) A waste is considered as partly stabilised if after the stabilisation process dangerous constituents which have not been changed
completely into non-dangerous constituents could be released into the environment in short, middle or long term.
The above mentioned Plastics are:
A. Recyclable Plastics (Thermoplastics): PET etc.
B. Non-Recyclable Plastics (Thermoset & others): Multilayer & Laminated Plastics, PUF, Bakelite, Polycarbonate, Melamine, Nylon etc.
HIGH-DENSITY polyethylene plastic (HDPE),used to make milk, water jugs & shampoo containers
LOW-DENSITY polyethylene (LDPE), used to package cream cheese, butter,spreads, plastic bags & other dairy products.
TYPES OF USES & APPLICATIONS OF TRAWP
Almost all of the above are
1. In Manufacturing for mostly Internal use/applications: LOW DENSITY AWP (Plastics,tires)
2. In Construction for mostly External use/applications: HIGH DENSITY AWP (Building,Metal parts,C&D wastes).
Claims
1. The AWP Board/panel/brick/slab as claimed in claim 1, wherein the first part includes a first layer of a binder material.
2. The AWP Board/panel/brick/slab as claimed in claim 1, wherein the first part includes a second layer of a AWP material adapted to be deposited on the first layer.
3. An AWP Board/panel/brick/slab comprising:
a first part, the first part defined by a first piece, the first part adapted to be sequentially filled with at least two layers;
a second part, the second part defined from a second piece including a single panel, the second part adapted to close the first part; and
the first part and the second part being coupled to define the AWP board/panel/brick/slab.
4. A process for preparation of AWP Board/panel/brick/slab adapted to treat a bulk AWP material for sustainable environmental reutilization, the process comprising steps of: a) forming a first part and a second part of the AWP Board/panel/brick/slab from
suitable material;
b) categorizing the AWP material;
c) filling a binder/filler material in a predefined proportion inside the first part of the AWP Board/panel brick/slab;
d) filling the categorized AWP material in a pre-defined sequence and proportion inside the first part of the AWP Board/panel brick/slab;
e) allowing the binder material to settle, expand, cure and harden partially for a
predefined amount of time;
f) closing the first part with the second part of predefined size to form the AWP
Board/panel/brick/slab
g) preparing outer surfaces of the AWP Board/panel/brick/slab by corrugating with furrows or punch marks;
h) coating the AWP Board/panel/brick/slab with a coating material; and
i) laminating with Paint or rubber material for aesthetics and corrosion prevention.
5. The process for preparation of the AWP Board/panel/brick/slab as claimed in claim 5, wherein the suitable material for forming the first part and the second part is selected from one or more of following mild steel, bronze, aluminium, metal, plastic,PVC, alloys, composites, clay, cement, fiberglass and combination thereof.
6. The process for preparation of the brick as claimed in claim 5, wherein the binder
material is selected from a group of epoxy resin, mortar mix, silicone sealant, reactive acrylics, polyurethanes adhesives, Reactive Hot Melt Polyurethanes (RHMUs), cynoacrylates, polyvinyl acetates, hydrocarbon rubber based sealants, glue and cement with gravel, sand and coarse aggregates.
7. The process for preparation of the brick as claimed in claim 5, wherein the proportion of the binder material is about 20-30% of the first part of the AWP Board/panel/brick/slab.
8. The process for preparation of the Board/panel/brick/slab, as claimed in claim 5, wherein the time required for the binder material to settle, expand, cure and harden partially is about 5-6 hours.
9. The process for preparation of the Board/panel/brick/slab, as claimed in claim 5, wherein the proportion of the AWP material is about 70-80% of the first part of the AWP
B oard/panel/brick/slab .
10. The process for preparation of the Board/panel/brick/slab, as claimed in claim 5, wherein the coating material is selected from one or more of the following enamel paint, rubber coating,anti oxidizing primer paint or any other surface treatment (s).
11. The process for preparation of the AWP Board/panel brick/slab as claimed in claim 5, wherein the Board/panel/brick/slab is adapted to be corrugated with furrows or punch marks for enamel painting followed by rubber lamination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13756928.1A EP2861398A2 (en) | 2012-06-18 | 2013-04-12 | Process of treating and re-utilizing assorted wastes and polymers, and construction element made thereby |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN1746MU2012 | 2012-06-18 | ||
| IN1746/MUM/2012 | 2012-06-18 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| WO2013190565A2 true WO2013190565A2 (en) | 2013-12-27 |
| WO2013190565A3 WO2013190565A3 (en) | 2014-06-19 |
| WO2013190565A4 WO2013190565A4 (en) | 2014-08-14 |
Family
ID=49115546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IN2013/000245 WO2013190565A2 (en) | 2012-06-18 | 2013-04-12 | Process of treating and re-utilizing assorted wastes and polymers |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2861398A2 (en) |
| WO (1) | WO2013190565A2 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4819795A (en) * | 1987-12-02 | 1989-04-11 | Swaney John W | Package for footwear |
| US5401452A (en) * | 1993-07-26 | 1995-03-28 | Environmental Protection Polymers, Inc. | Methods for encapsulating waste and products thereof |
| DE19611834A1 (en) * | 1995-03-28 | 1996-10-24 | Rainer Triem | Acoustic and thermal insulation layer for buildings |
| US6113317A (en) * | 1998-06-02 | 2000-09-05 | Myers; Clinton Charles | Retaining wall system with integral storage compartments and method for stabilizing earthen wall |
| GB2443414B (en) * | 2006-11-02 | 2011-08-24 | Stuart Edward Allbrighton | A building block |
| EP2861359B1 (en) * | 2012-06-13 | 2017-11-08 | Nagpaul, Rahul | Products for waste electrical and electronic equipment re-utilization and process thereof |
-
2013
- 2013-04-12 WO PCT/IN2013/000245 patent/WO2013190565A2/en active Application Filing
- 2013-04-12 EP EP13756928.1A patent/EP2861398A2/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| None |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013190565A4 (en) | 2014-08-14 |
| WO2013190565A3 (en) | 2014-06-19 |
| EP2861398A2 (en) | 2015-04-22 |
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