WO2013174235A1 - Energy recycling system for working device - Google Patents

Energy recycling system for working device Download PDF

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Publication number
WO2013174235A1
WO2013174235A1 PCT/CN2013/075812 CN2013075812W WO2013174235A1 WO 2013174235 A1 WO2013174235 A1 WO 2013174235A1 CN 2013075812 W CN2013075812 W CN 2013075812W WO 2013174235 A1 WO2013174235 A1 WO 2013174235A1
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WO
WIPO (PCT)
Prior art keywords
port
valve
control
main
pressure
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PCT/CN2013/075812
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French (fr)
Chinese (zh)
Inventor
何清华
唐中勇
张大庆
张云龙
王金钢
陈涵
Original Assignee
山河智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 山河智能装备股份有限公司 filed Critical 山河智能装备股份有限公司
Priority to EP13794438.5A priority Critical patent/EP2853755B1/en
Priority to AU2013265872A priority patent/AU2013265872B2/en
Priority to SG11201407604WA priority patent/SG11201407604WA/en
Publication of WO2013174235A1 publication Critical patent/WO2013174235A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2217Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2285Pilot-operated systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/21Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
    • F15B2211/212Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30505Non-return valves, i.e. check valves
    • F15B2211/3051Cross-check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30505Non-return valves, i.e. check valves
    • F15B2211/30515Load holding valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/3056Assemblies of multiple valves
    • F15B2211/3059Assemblies of multiple valves having multiple valves for multiple output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/32Directional control characterised by the type of actuation
    • F15B2211/329Directional control characterised by the type of actuation actuated by fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/355Pilot pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7051Linear output members
    • F15B2211/7053Double-acting output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders
    • F15B2211/7114Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators
    • F15B2211/7128Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators the chambers being connected in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/76Control of force or torque of the output member
    • F15B2211/761Control of a negative load, i.e. of a load generating hydraulic energy
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/88Control measures for saving energy

Definitions

  • the invention relates to a hydraulic system for controlling the flow of liquid of an energy converter, which can move mechanical components on the machine, in particular to recover energy from the energy converter and then use the recovered energy to provide a certain job Powered device.
  • the hydraulic cylinder includes a cylinder having a piston that divides two chambers in the cylinder, a rod connected to the piston is coupled to the boom, and the cylinder is coupled to the main body of the excavator by extending the rod outward from the cylinder and Retracting the rod toward the cylinder to raise and lower the bracket; when the excavator is working, the position of the working device such as the cantilever, the stick, the bucket and the corresponding cylinder is constantly adjusted, especially the cantilever is often at a certain low position.
  • the bracket can be It only decreases under the action of gravity, and if it does not provide the resistance to fall, it is prone to weight loss during the descent.
  • the conventional solution is to maintain the hydraulic cylinder with a certain back pressure.
  • a throttle device is often provided on the liquid flow return pipe, and the hydraulic oil flows back through the throttle device.
  • the fuel tank such that the potential energy of the cantilever is converted into heat energy, is wasted in vain.
  • a heat sink is also required. Therefore, there is a need to find an effective technique for energy recovery and reuse in hydraulic systems.
  • the technical problem to be solved by the present invention is to provide a working device energy recovery system that saves energy and reduces the temperature rise of the hydraulic system hydraulic oil.
  • the working device potential energy recovery hydraulic system used in the present invention comprises two sets of energy converters, a main valve, a first control signal (Signal-a) and a second control signal (Signal-b) including at least a unit respectively.
  • the inlet of the pressure energy holding valve is connected to the main valve through a switching valve, and the outlet of the pressure energy holding valve is connected to the rodless cavity of the energy converter unit, and the switching valve is connected with energy collection.
  • the input of the logic control unit is communicatively coupled to the main valve, the energy converter unit, the first control signal (Signal-a) and the second control signal (Signal-b), and the output of the logic control unit The end is connected to the control end of the switching valve.
  • the two sets of energy converter units (1.1) (1.2) are respectively separated into corresponding (1.1b) (1.1c) and (1.2b) (1.2c) by the rod piston (1.1a) (1.2a).
  • a chamber, the (1.1b), (1.2b) working chambers are respectively provided with oil ports (B1), (B2) and directly connected to the main valve port (B), the (1.1c), ( 1.2c)
  • the working chambers are respectively provided with oil ports (A1) and (A2).
  • the boom device (BOOM) acts on the energy converter units (1.1), (1.2).
  • the pressure energy maintaining valve 2 includes: unit valves (2a) and (2b), a signal or valve (2c), a pressure overload protection valve (2d), a directional valve (2e), and a one-way throttle valve (2f).
  • the unit valve (2a) is provided with a first oil port Ia, a second oil port IIa, a third oil port IIIa, and a fourth oil port IVa, and the second oil port IIa and the fourth oil port IVa communicate with each other; (2b)
  • the fifth port Ib, the sixth port IIb, the seventh port IIIb, and the eighth port IVb are provided, and the sixth port IIb and the eighth port IVb are inter-connected, and the pressure port is fixed.
  • (IIa) and (IIb) are respectively connected to the first working chamber port (A1) and the second working chamber port (A2) of the energy converters (1.1c) and (1.2c).
  • the directional valve is provided with a first pressure input port k1, a second pressure input port k2, a return port (kt) and a reversing control port (Kb5), a first pressure input port k1 and a third port of the port IIIa, the seventh port IIIb are interconnected, the oil return port (kt) is connected to the oil return path (T2) and is returned to the oil tank, and the reversing control port (Kb5) is connected to the second connection of the second control signal Signal-b. Point (S2).
  • the signal or valve includes: a third pressure input port a and a fourth pressure input port b, and a pressure output port (c).
  • the third pressure input port a is connected to the fourth port IVa of the unit valve (2a).
  • the four pressure input port b is connected to the eighth valve port IVb of the unit valve (2b), the pressure output port (c) is connected to the second pressure input port k2 of the directional valve and logically or thirdly takes the third pressure input port a Or the high pressure oil signal of the fourth pressure input port b.
  • the pressure overload protection valve inlet is connected to the oil passage (G) of the second pressure input port k2 to the pressure output port c, and the output port is connected to the control oil passage (H) of the reversing control port (Kb5).
  • the one-way control valve (2f) has a resistance to open the pressure overload protection valve output oil passage, and the pressing force acts on the reversing control port (Kb5), so that the directional valve (2e) is reversed for overload protection. , has no control effect on the second control signal (Signal-b).
  • the switching valve includes: a first main port P1, a second main port P2, a third main port (A), a fourth main port (B), a first control port Ka4, and a second control port Kb4.
  • the first main port P1 and the second main port P2 are respectively connected to the main valve port (A) and the energy collector port (X), and the third main port (A) and the fourth main port (B)
  • the first control port Ka4 and the second control port Kb4 are respectively associated with the third control port (Pp1) and the fourth control port of the logic control component.
  • the control port (Pp2) is connected.
  • the port (A) is connected to the second main port P2; when the second control port Kb4 has a signal, the switching valve is switched to the right position, at this time, the first main port P1 and the third main port (A)
  • the fourth main port (B) is connected to the second main port P2; when neither the first control port Ka4 nor the second control port Kb4 acts as a signal, the switching valve is in the normal position (median position), When the first main port P1 and the first Main port (A), the fourth main port (B) through the second main port P2 nowhere.
  • the logic control component may be a hydraulic logic control component, an electrical logic control component, or an electro-hydraulic logic control component, and the input/output connection thereof includes: inputting (Ka2) a first connection point connected to the first control signal Signal-a (S1), the input (Ka3) is connected to the main valve port (A) to the first main oil passage (E) of the first main port P1, and the input (Kb2) is connected to the second control signal At the third connection point (S3) of Signal-b, the input (Kb3) is connected to the main valve port (B) to the first rod end port (B1) of the energy converter, and the second rod end oil
  • the second main oil passage (F) of the port (B2); the third control port (Pp1) is connected to the first control port Ka4, and the fourth control port (Pp2) is connected to the second control port Kb4.
  • the energy converter units (1.1), (1.2) synchronously lift the boom device (BOOM) by means of a rod piston (1.1a), (1.2a), at which time the input hydraulic energy is converted into a boom device (BOOM) Potential energy;
  • the boom device (BOOM) drives the rod pistons (1.1a) and (1.2a) of the energy converter units (1.1) and (1.2) to descend synchronously, and the potential energy of the boom device (BOOM) is converted into hydraulic pressure.
  • the pressure energy retaining valve can prevent not only leakage of pressure oil in the working chambers (1.1c) and (1.2c) of the energy converter, but also keeps the boom device (BOOM) in place, and prevents energy conversion when not in operation.
  • the pressure oil pressure in the two working chambers (1.1c) and (1.2c) is too high.
  • the working oil can be unidirectionally introduced into the second port IIa and the sixth port IIb from the ports (Ia) and (Ib), respectively.
  • the second control signal Signal- b acts as a reversing control port (Kb5), the directional valve is reversed, and the pressure oil from the two working chambers (1.1c) and (1.2c) of the energy converter is from the second port IIa and the sixth port IIb passes into the first port Ia and the fifth port Ib, respectively.
  • the switching valve is in the middle position, and the boom device (BOOM) can be lifted and lowered to perform normal operation;
  • the control port Ka4 has a signal and the switching valve is in the left position, it is connected to the main valve port (A), the first main port P1 and the fourth main port (B), and the pressure energy is maintained.
  • the loops of the fifth port Ib and the sixth port IIb of the valve and the port (1.2) of the energy converter unit (1.2) form a passage, and are connected to the energy collector port (X) and the second main oil at the same time.
  • the circuit of the port P2 and the third main port (A), the first oil port Ia and the second port IIa of the pressure energy retaining valve, and the oil port (A1) of the energy converter unit (1.1) also form a passage; Connecting to the main valve port (A), the first main port P1 of the switching valve, and the third main oil when the second control port Kb4 has a signal action and the switching valve is in the right position.
  • the circuit of (A1) forms a passage, and is connected to the energy collector port (X), the second main port P2 and the fourth main port (B) of the switching valve, and the fifth oil of the pressure maintaining valve
  • the loops of the port Ib and the sixth port IIb, the second working chamber port (A2) of the energy converter unit (1.2) form a passage.
  • the logic control component can perform signal control on the first control port Ka4 and the second control port Kb4 of the switching valve according to the pressure of the first main oil passage (E) or the second main oil passage (F), respectively.
  • the first control signal Signal-a and the second control signal Signal- directly or indirectly
  • the control numbers of b are respectively introduced into the first control port Ka4 and the second control port Kb4 of the switching valve. Otherwise, the first control port Ka4 and the second control port Kb4 of the switching valve have no signal.
  • the first control signal Signal-a and the second control signal Signal-b are hydraulic pressure signals and/or electrical signals, which are directly or indirectly taken from the operating handle.
  • the invention has the beneficial effects that the invention is applicable to the recovery and utilization of the potential energy of the excavator type boom, and the potential energy of the boom is charged into the energy collector through the corresponding control when the boom is lowered, and the energy consumption of the arm when the excavator is performing During the operation, the stored oil is released directly by controlling the switching valve to reduce the input power of the prime mover.
  • the invention has the advantages of simple principle, convenient control and reliable performance, and can automatically realize the hot oil exchange cooling in the energy collector, which can not only reduce the heating of the hydraulic system, save energy, but also reduce the emissions of the prime mover.
  • Embodiment 1 is a schematic view showing the structure of Embodiment 1.
  • a working device potential energy recovery hydraulic system includes two sets of energy converters including at least (1.1, 1.2) units, a main valve 6, a first control signal Signal-a, and a second control signal Signal-b.
  • the inlet of the pressure energy holding valve 2 is connected to the main valve 6 via a switching valve 3, and the outlet of the pressure energy holding valve 2 is connected to the rodless chamber of the energy converter unit (1.1, 1.2).
  • the switching valve 3 is connected to the energy harvester 4, the input of the logic control unit 5 and the main valve 6, the energy converter unit (1.1, 1.2), the first control signal Signal-a and the second control signal Signal
  • the -b communication connection, the output of the logic control unit 5 is connected to the control terminal of the switching valve 3.
  • the energy converter units (1.1, 1.2) are respectively separated into corresponding working chambers (1.1b, 1.1c, 1.2b, 1.2c) by rod pistons (1.1a, 1.2a), said working chambers (1.1b, 1.2b)
  • the working chambers are respectively provided with oil ports (B1, B2) and directly connected to the main valve port (B), and the working chambers (1.1c, 1.2c) are respectively provided with oil ports (A1) A2)
  • the pressure energy holding valve 2 includes: a unit valve (2a, 2b), a signal or valve (2c), a pressure overload protection valve 2d, a directional valve 2e, a one-way control valve 2f, the unit
  • the valve 2a is provided with a first oil port Ia, a second oil port IIa, a third oil port IIIa, and a fourth oil port IVa, and the second oil port IIa communicates with the fourth oil port IVa;
  • the unit valve 2b is provided with a The five port Ib, the sixth port IIb, the seventh port
  • the input port k1 is interconnected with the third port IIIa and the seventh port IIIb, the oil return port kt is connected to the oil return path T2 and is returned to the oil tank, and the reversing control port Kb5 is connected to the
  • the main valve is input to the second connection point S2 of the second control signal Signal-b;
  • the signal or valve 2c includes: a third pressure input port a and a fourth pressure input port b, a pressure output port c, and a third pressure
  • the input port a is connected to the fourth port IVa of the unit valve 2a, the fourth pressure input port b is connected to the eighth port IVb of the unit valve 2b, and the pressure output port c is connected to the directional valve port k2.
  • the high pressure oil signal of the third pressure input port a or the fourth pressure input port b is logically taken, and the inlet of the pressure overload protection valve 2d is connected to the oil path G of the oil port k2 to the pressure output port c, and the output port is connected.
  • the control oil passage H of the reversing control port Kb5; the one-way throttle valve 2f has a resistance to the output oil passage of the pressure overload protection valve 2d, and the pressing force acts on the reversing control port Kb5.
  • the directional valve 2e is reversed for overload protection, and has no control effect on the second control signal Signal-b;
  • the switching valve 3 includes: First main port P1, second main port P2, third main port A, fourth main port B and first control port Ka4, second control port Kb4, first main port P1, second main
  • the oil port P2 is respectively connected to the main valve port A and the energy collector port X, and the first main port A and the second main port B are respectively associated with the first port Ia of the pressure maintaining valve 2,
  • the fifth port Ib is connected, and the first control port Ka4 and the second control port Kb4 are respectively connected to the third control port Pp1 and the fourth control port Pp2 of the logic control unit 5;
  • the connection includes: the input Ka2 is connected to the first connection point S1 of the main valve input first control signal Signal-a, and the input Ka3 is connected to the main valve port (A) to the switching valve port (P1) At the first main oil passage E, the input Kb2 is
  • the logic control component 5 is a hydraulic logic control component, an electrical logic control component or an electro-hydraulic logic control component.
  • the signals Signal-a, Signal-b are hydraulic pressure signals and/or electrical signals, taken directly or indirectly from the operating handle.
  • the energy converter unit (1.1), (1.2) when the two working chambers (1.1c) and (1.2c) of the energy converter unit (1.1), (1.2) are connected to the pressure oil, the other two work.
  • the energy converter units (1.1), (1.2) synchronously lift the boom device through the rod pistons (1.1a), (1.2a) ( BOOM), at this time, the input hydraulic energy is converted into the potential energy of the boom device (BOOM); when the two working chambers (1.1b) and (1.2b) of the energy converter unit (1.1), (1.2) are connected to the pressure oil,
  • the boom device (BOOM) drives the rod pistons (1.1a) and (1.2a) of the energy converter units (1.1) and (1.2). The synchronous drop, when the potential energy of the boom device (BOOM) is converted into hydraulic energy.
  • Pressure energy holding valve 2 The pressure maintaining valve can prevent the pressure oil in the energy converter working chambers (1.1c) and (1.2c) from leaking and keeping moving when the boom device (BOOM) lifting and lowering operation is not performed. The position of the arm device in situ prevents the pressure in the energy converter working chambers (1.1c) and (1.2c) from being too high and damaging the components.
  • the switching valve 3 by correspondingly controlling the signals acting on the first control port Ka4 and the second control port Kb4, the following effects can be achieved: 1) by alternately turning on the main valve port (A) and the energy collector port ( X) to the energy converter (1.1c), (1.2c) two-chamber oil circuit, both for the purpose of collecting and utilizing potential energy and energy collector hot oil exchange cooling; 2) when the boom device rises and falls When the first main oil passage (E) and the second main oil passage (F) are at a pressure reaching the set pressure value of the logic control unit, the logic control unit is removed from the first control port Ka4 or the second control port Kb4. The signal, switching the valve back to the neutral position, can be used for normal operation without energy saving.
  • Energy Harvester 4 Collects both the potential energy of the boom unit (BOOM) and the power of the boom unit (BOOM).
  • the logic control component 5 is mainly used for detecting the pressure of the first main oil passage (E) or the second main oil passage (F). If the pressure does not reach the logic control component set value, the first control signal is directly or indirectly The control number of the signal-a and the second control signal Signal-b is introduced into the first control port Ka4 and the second control port Kb4 of the switching valve to perform the commutation control. Otherwise, the first control port Ka4 of the switching valve is removed, and the second control is performed. The signal of the action of the mouth Kb4.
  • the lifting operation process operating the handle signal to make the first control signal Signal-a effective, the main valve is switched to the left position under the action of the first control signal Signal-a, and the pressure of the main valve P oil path
  • the oil can be passed into the main valve A port, and the main valve B port returning oil can be introduced into the main valve returning oil path T.
  • the switching valve has two working states:
  • the logic control component introduces the first control signal Signal-a into the first control port Ka4 of the switching valve to cause The switching valve is shifted to the left position. At this time, the pressure from the main valve passes through the main valve A port, the first main port P1 and the fourth main port B of the switching valve, the fifth port Ib and the sixth oil of the pressure maintaining valve.
  • Port IIb, energy converter A2 enters the energy converter working chamber (1.2c), at the same time, the pressure collector of the energy collector passes through the X port, the switching valve second main port P2 and the third main port A, pressure
  • the first port Ia and the second port IIa of the valve and the port A1 of the energy converter can be kept into the working chamber (1.1c) of the energy converter.
  • the oil return of the working chamber (1.1b) (1.2b) of the energy converter can be The main valve B port and the main valve return oil path T flow back to the oil tank. Therefore, the energy converter performs the work lifting device through the pressure oil of the energy collector and the main valve, due to the energy collector.
  • the auxiliary function of the work the power of the required prime mover is automatically reduced.
  • the logic control component causes the first control port Ka4 of the switching valve to have no signal, and the switching valve operates.
  • the pressure oil from the main valve passes through the main valve A port and the first main port P1 of the switching valve, and is divided into two paths, one way from the third main port A, and the first port Ia of the pressure maintaining valve , the second port IIa, the energy converter A1 port enters the energy converter working chamber (1.1c), the other channel from the fourth main port B, the pressure energy holding valve fifth port Ib, the sixth port IIb, energy
  • the converter A2 port enters the energy converter working chamber (1.2c), and the oil return of the energy converter working chamber (1.1b) (1.2b) can flow back to the oil tank from the main valve B port and the return oil path T, thus, energy conversion
  • the device performs the energy-saving lifting work on the boom device (BOOM) under the action of the main valve pressure oil.
  • the lowering operation process the operating handle transmits a signal to make the second control signal Signal-b effective, the main valve is switched to the right position under the action of the second control signal Signal-b, and the pressure oil of the main valve P oil passage can be passed into the main Valve B port, the main valve A port oil can be introduced into the return line T, where the switching valve also has two working states:
  • the logic control component introduces the second control signal Signal-b into the second control port Kb4 of the switching valve to cause The switching valve is shifted into the right position.
  • the pressure oil from the main valve enters the energy converter working chamber (1.1b) (1.2b) through the main valve B port, and the energy converter unit (1.1) working chamber (1.1c) oil
  • the liquid enters the energy collector through the pressure energy holding valve second port IIa and the first port Ia, the third main port (A) and the second main port P2, and the energy converter unit (1.2) working chamber (1.2c)
  • the oil passes through the pressure energy holding valve sixth port IIb and the fifth port Ib, the third main port (A) and the first main port P1, the main valve A port and the return line T to the tank, Since the back pressure of the main valve A is small, the falling back pressure of the boom device (BOOM) is mainly generated by the energy collector, and thus the potential energy of the falling of the boom device
  • the logic control component causes the second control port Kb4 of the switching valve to have no signal, and the switching valve does not Reversing and working in the neutral position, at this time, the pressure oil from the main valve enters the energy converter working chamber (1.1b) (1.2b) through the main valve B port, and the energy converter working chamber (1.1c), (1.2c)
  • the oil passes through the third main port (A) and the fourth main port of the switching valve which can respectively hold the second port IIa of the valve and the first port Ia, the sixth port IIb and the fifth port Ib, and the switching valve.
  • the boom device (BOOM) can perform the conventional descent operation without energy storage.

Abstract

An energy recycling system for a working device comprises an energy converter, a pressure-retaining valve, a switching valve, an energy collector, a logic control unit, a main valve, a movable arm device and corresponding connecting components. By using this system, the potential energy generated during the lowering of the movable arm device can be controllably converted into hydraulic energy to be stored in the energy collector, and the potential energy can also be directly recycled for acting on the movable arm device in a balancing mode. The heat generated by the hydraulic system is thereby reduced, the input power of a prime motor is reduced, and the purpose of saving energy is achieved.

Description

工作装置能量回收系统  Work unit energy recovery system 技术领域Technical field
本发明涉及一种可对能量转换器的液体流动进行控制的液压系统,该能量转换器可以移动机器上的机械组件,尤其涉及从能量转换器中回收能量并且随后利用回收的能量为作业提供一定动力的装置。The invention relates to a hydraulic system for controlling the flow of liquid of an energy converter, which can move mechanical components on the machine, in particular to recover energy from the energy converter and then use the recovered energy to provide a certain job Powered device.
背景技术Background technique
工程机械和农业设备常采用流体传动来操作各种机械部件。例如,挖掘机是一种常用的工程机械,挖掘机悬臂常利用液压油作用在油缸上来实现其升降。液压油缸包括一个带有活塞的缸,该活塞在缸中划分出两个室,与活塞相连的杆连接到悬臂上,而油缸与挖掘机的主体相连,通过将杆从油缸中向外伸展以及将杆朝油缸中缩回实现支架的升高与降低;挖掘机作业时,例如悬臂、斗杆、铲斗及相应的油缸等工作装置的位置经常不断调整,特别是悬臂常处于从某一低位提升到某一高位,再从某一高位降到某一低位的循环运动过程之中,由于悬臂及作用在其上的斗杆、铲斗等质量较大,从能量转化原理来说,支架可以只在重力的作用下降低,而且若不提供下降的阻力,在下降过程中易出现失重现象。当动臂在下降时为了防止其失重,以往的解决方法是,维持液压油缸具有一定的背压,为此常在液流回流管道上设有节流装置,液压油通过节流装置后流回油箱,这样悬臂的势能转化成热能,被白白地浪费掉了,为了防止液压油的温度大幅度升高对系统带来的危害,还需设有散热装置。因此,需要找到一种有效的技术来在液压系统中实现能量的回收和再利用。Construction machinery and agricultural equipment often use fluid transmission to operate various mechanical components. For example, an excavator is a commonly used construction machine, and the excavator boom often uses hydraulic oil to act on the cylinder to achieve its lifting. The hydraulic cylinder includes a cylinder having a piston that divides two chambers in the cylinder, a rod connected to the piston is coupled to the boom, and the cylinder is coupled to the main body of the excavator by extending the rod outward from the cylinder and Retracting the rod toward the cylinder to raise and lower the bracket; when the excavator is working, the position of the working device such as the cantilever, the stick, the bucket and the corresponding cylinder is constantly adjusted, especially the cantilever is often at a certain low position. Lifting to a certain high position, and then descending from a certain high position to a certain low level, due to the mass of the cantilever and the sticks and buckets acting on it, the bracket can be It only decreases under the action of gravity, and if it does not provide the resistance to fall, it is prone to weight loss during the descent. In order to prevent the weight loss when the boom is lowered, the conventional solution is to maintain the hydraulic cylinder with a certain back pressure. For this reason, a throttle device is often provided on the liquid flow return pipe, and the hydraulic oil flows back through the throttle device. The fuel tank, such that the potential energy of the cantilever is converted into heat energy, is wasted in vain. In order to prevent the damage caused by the temperature rise of the hydraulic oil to the system, a heat sink is also required. Therefore, there is a need to find an effective technique for energy recovery and reuse in hydraulic systems.
技术问题technical problem
本发明要解决的技术问题是提供一种节约能源, 降低液压系统液压油的温升的工作装置能量回收系统。 The technical problem to be solved by the present invention is to provide a working device energy recovery system that saves energy and reduces the temperature rise of the hydraulic system hydraulic oil.
技术解决方案Technical solution
为了解决上述问题,本发明采用的工作装置势能回收液压系统,包括至少分别包含单元的两组能量转换器、主阀、第一控制信号(Signal-a)及第二控制信号(Signal-b),压能保持阀的入口通过切换阀与所述的主阀连接,所述的压能保持阀的出口与所述的能量转换器单元的无杆腔连接,所述的切换阀连接有能量收集器,逻辑控制部件的输入端与所述的主阀、能量转换器单元、第一控制信号(Signal-a)及第二控制信号(Signal-b)通信连接,所述的逻辑控制部件的输出端与所述的切换阀的控制端连接。In order to solve the above problems, the working device potential energy recovery hydraulic system used in the present invention comprises two sets of energy converters, a main valve, a first control signal (Signal-a) and a second control signal (Signal-b) including at least a unit respectively. The inlet of the pressure energy holding valve is connected to the main valve through a switching valve, and the outlet of the pressure energy holding valve is connected to the rodless cavity of the energy converter unit, and the switching valve is connected with energy collection. The input of the logic control unit is communicatively coupled to the main valve, the energy converter unit, the first control signal (Signal-a) and the second control signal (Signal-b), and the output of the logic control unit The end is connected to the control end of the switching valve.
所述的两组能量转换器单元(1.1)(1.2)分别由带杆活塞(1.1a)(1.2a)分隔成对应的(1.1b)(1.1c)及(1.2b)(1.2c)工作腔,所述(1.1b)、(1.2b)工作腔分别设有通油口(B1)、(B2)并与所述主阀油口(B)直接相连,所述(1.1c)、(1.2c)工作腔分别设有通油口(A1)、(A2)。所述能量转换器单元(1.1)、(1.2)上作用有所述动臂装置(BOOM)。所述压能保持阀2包括:单元阀(2a)及(2b)、信号或阀(2c)、压力过载保护阀(2d)、方向阀(2e)、单向节控阀(2f)。所述单元阀(2a)设有第一油口Ⅰa、第二油口Ⅱa、第三油口Ⅲa、第四油口Ⅳa,第二油口Ⅱa与第四油口Ⅳa互通;所述单元阀(2b)设有第五油口Ⅰb、第六油口Ⅱb、第七油口Ⅲb、第八油口Ⅳb,第六油口Ⅱb与第八油口Ⅳb互通,所述压能保阀油口(Ⅱa)、(Ⅱb)分别与所述能量转换器(1.1c)、(1.2c)第一工作腔油口(A1)、第二工作腔油口(A2)相连。所述方向阀设有第一压力输入口k1、第二压力输入口k2、回油口(kt)及换向控制口(Kb5),第一压力输入口k1与所述油口第三油口Ⅲa、第七油口Ⅲb互连,回油口(kt)与回油路(T2)相连并回油箱,换向控制口(Kb5)连接于所述第二控制信号Signal-b的第二连接点(S2)处。换向控制口(Kb5)无压力时,所述方向阀处于常位,第一压力输入口k1、第二压力输入口k2接通,回油口(kt)不通;换向控制口(Kb5)有压力时,所述方向阀换向处于右位,第一压力输入口k1、回油口(kt)有阻接通,第二压力输入口k2不通。所述信号或阀包括:第三压力输入口a及第四压力输入口b、压力输出口(c),第三压力输入口a与所述单元阀(2a)第四油口Ⅳa相连,第四压力输入口b与所述单元阀(2b)第八油口Ⅳb相连,压力输出口(c)与所述方向阀的第二压力输入口k2相连并逻辑或地取第三压力输入口a或第四压力输入口b的高压油信号。所述压力过载保护阀入口接在第二压力输入口k2至压力输出口c的油路(G)处,输出口接于换向控制口(Kb5)的控制油路(H)处。所述单向节控阀(2f)有阻接通所述压力过载保护阀输出油路,并起压作用于换向控制口(Kb5),使所述方向阀(2e)换向进行过载保护,对第二控制信号(Signal-b)无节控作用。所述切换阀包括:第一主油口P1、第二主油口P2、第三主油口(A)、第四主油口(B)及第一控制口Ka4、第二控制口Kb4,第一主油口P1、第二主油口P2分别与主阀油口(A)、能量收集器油口(X)相连,第三主油口(A)、第四主油口(B)分别与所述压能保持阀第一油口Ⅰa、第五油口Ⅰb相连,第一控制口Ka4、第二控制口Kb4分别与所述逻辑控制部件的第三控制口(Pp1)、第四控制口(Pp2)相连,在第一控制口Ka4有信号作用时,所述切换阀换入左位,此时第一主油口P1与第四主油口(B)通,第三主油口(A)与第二主油口P2通;在第二控制口Kb4有信号作用时,所述切换阀换入右位,此时第一主油口P1与第三主油口(A)通,第四主油口(B)与第二主油口P2通;在第一控制口Ka4、第二控制口Kb4都无信号作用时,所述切换阀在常位(中位),此时第一主油口P1与第三主油口(A)、第四主油口(B)通,第二主油口P2不通。所述逻辑控制部件可以是液压逻辑控制部件、电逻辑控制部件、或电液逻辑控制部件,其输入输出连接包括:输入(Ka2)连接于所述第一控制信号Signal-a的第一连接点(S1)处,输入(Ka3)连接于主阀油口(A)至所述第一主油口P1的第一主油路(E)处,输入(Kb2)连接于所述第二控制信号Signal-b的第三连接点(S3)处,输入(Kb3)连接于主阀油口(B)至所述能量转换器的第一有杆端油口(B1)、第二有杆端油口(B2)的第二主油路(F)处;第三控制口(Pp1)连接所述第一控制口Ka4,第四控制口(Pp2)连接第二控制口Kb4。当所述能量转换器单元(1.1)、(1.2)的两工作腔(1.1c)、(1.2c)通入压力油另两工作腔(1.1b)、(1.2b)接回油箱时,所述能量转换器单元(1.1)、(1.2)通过带杆活塞(1.1a)、(1.2a)同步举升所述动臂装置(BOOM),此时输入液压能转化为动臂装置(BOOM)势能;当所述能量转换器单元(1.1)、(1.2)的两工作腔(1.1b)、(1.2b)通入压力油另两工作腔(1.1c)、(1.2c)接出时,所述动臂装置(BOOM)带动所述能量转换器单元(1.1)、(1.2)的带杆活塞(1.1a)、(1.2a)同步下降,此时动臂装置(BOOM)势能转化为液压能。所述压能保持阀在未操作时不仅能防止能量转换器两工作腔(1.1c)、(1.2c)内的压力油泄漏,保持动臂装置(BOOM)原位,而且还能防止能量转换器两工作腔(1.1c)、(1.2c)内的压力油压力过高。当进行举升操作时,工作油可从油口(Ⅰa)、(Ⅰb)单向地分别通入第二油口Ⅱa、第六油口Ⅱb,当进行下降操作时,第二控制信号Signal-b作用换向控制口(Kb5),所述方向阀换向,来自所述能量转换器两工作腔(1.1c)、(1.2c)内的压力油从第二油口Ⅱa、第六油口Ⅱb分别通入第一油口Ⅰa、第五油口Ⅰb。在所述第一控制口Ka4、第二控制口Kb4无信号作用时,所述切换阀处于中位,可进行无势能收集的动臂装置(BOOM)举升下降常规操作;在所述第一控制口Ka4有信号作用并使切换阀处于左位时,连接于所述主阀油口(A)、所述第一主油口P1及第四主油口(B)、所述压能保持阀第五油口Ⅰb及第六油口Ⅱb、所述能量转换器单元(1.2)油口(A2)的回路形成通路,同时连接于能量收集器油口(X)、所述第二主油口P2及第三主油口(A)、所述压能保持阀第一油口Ⅰa及第二油口Ⅱa、所述能量转换器单元(1.1)油口(A1)的回路也形成通路;在所述第二控制口Kb4有信号作用并使所述切换阀处于右位时,连接于所述主阀油口(A)、所述切换阀的第一主油口P1及第三主油口(A)、所述压能保持阀第一油口Ⅰa及第二油口Ⅱa、所述能量转换器单元(1.1)第一工作腔油口(A1)的回路形成通路,同时连接于能量收集器油口(X)、所述切换阀的第二主油口P2及第四主油口(B)、所述压能保持阀第五油口Ⅰb及第六油口Ⅱb、所述能量转换器单元(1.2)第二工作腔油口(A2)的回路形成通路。因而,通过改变所述第一控制口Ka4、第二控制口Kb4的信号作用,从而保证了所述主阀油口(A)、能量收集器油口(X)与所述能量转换器单元(1.1)的第一工作腔油口(A1)、能量转换器单元(1.2)的第二工作腔油口(A2)交替接通,达到收集和利用势能并实现所述能量收集器热油交换冷却的目的。所述逻辑控制部件可分别根据第一主油路(E)或第二主油路(F)的压力对所述切换阀的第一控制口Ka4、第二控制口Kb4进行信号作用控制,当第一主油路(E)、第二主油路(F)处压力大小未达到逻辑控制部件设定值时,则直接或间接地把第一控制信号Signal-a、第二控制信号Signal-b的控制号分别引入所述切换阀的第一控制口Ka4、第二控制口Kb4,否则,让所述切换阀的第一控制口Ka4、第二控制口Kb4无信号作用。The two sets of energy converter units (1.1) (1.2) are respectively separated into corresponding (1.1b) (1.1c) and (1.2b) (1.2c) by the rod piston (1.1a) (1.2a). a chamber, the (1.1b), (1.2b) working chambers are respectively provided with oil ports (B1), (B2) and directly connected to the main valve port (B), the (1.1c), ( 1.2c) The working chambers are respectively provided with oil ports (A1) and (A2). The boom device (BOOM) acts on the energy converter units (1.1), (1.2). The pressure energy maintaining valve 2 includes: unit valves (2a) and (2b), a signal or valve (2c), a pressure overload protection valve (2d), a directional valve (2e), and a one-way throttle valve (2f). The unit valve (2a) is provided with a first oil port Ia, a second oil port IIa, a third oil port IIIa, and a fourth oil port IVa, and the second oil port IIa and the fourth oil port IVa communicate with each other; (2b) The fifth port Ib, the sixth port IIb, the seventh port IIIb, and the eighth port IVb are provided, and the sixth port IIb and the eighth port IVb are inter-connected, and the pressure port is fixed. (IIa) and (IIb) are respectively connected to the first working chamber port (A1) and the second working chamber port (A2) of the energy converters (1.1c) and (1.2c). The directional valve is provided with a first pressure input port k1, a second pressure input port k2, a return port (kt) and a reversing control port (Kb5), a first pressure input port k1 and a third port of the port IIIa, the seventh port IIIb are interconnected, the oil return port (kt) is connected to the oil return path (T2) and is returned to the oil tank, and the reversing control port (Kb5) is connected to the second connection of the second control signal Signal-b. Point (S2). When the reversing control port (Kb5) has no pressure, the directional valve is in the normal position, the first pressure input port k1, the second pressure input port k2 are connected, the oil return port (kt) is unblocked, and the reversing control port (Kb5) When there is pressure, the directional valve is reversed in the right position, the first pressure input port k1, the oil return port (kt) is blocked, and the second pressure input port k2 is blocked. The signal or valve includes: a third pressure input port a and a fourth pressure input port b, and a pressure output port (c). The third pressure input port a is connected to the fourth port IVa of the unit valve (2a). The four pressure input port b is connected to the eighth valve port IVb of the unit valve (2b), the pressure output port (c) is connected to the second pressure input port k2 of the directional valve and logically or thirdly takes the third pressure input port a Or the high pressure oil signal of the fourth pressure input port b. The pressure overload protection valve inlet is connected to the oil passage (G) of the second pressure input port k2 to the pressure output port c, and the output port is connected to the control oil passage (H) of the reversing control port (Kb5). The one-way control valve (2f) has a resistance to open the pressure overload protection valve output oil passage, and the pressing force acts on the reversing control port (Kb5), so that the directional valve (2e) is reversed for overload protection. , has no control effect on the second control signal (Signal-b). The switching valve includes: a first main port P1, a second main port P2, a third main port (A), a fourth main port (B), a first control port Ka4, and a second control port Kb4. The first main port P1 and the second main port P2 are respectively connected to the main valve port (A) and the energy collector port (X), and the third main port (A) and the fourth main port (B) Corresponding to the first oil port Ia and the fifth oil port Ib of the pressure energy maintaining valve, respectively, the first control port Ka4 and the second control port Kb4 are respectively associated with the third control port (Pp1) and the fourth control port of the logic control component. The control port (Pp2) is connected. When the first control port Ka4 has a signal, the switching valve is switched to the left position. At this time, the first main port P1 and the fourth main port (B) are connected, and the third main oil The port (A) is connected to the second main port P2; when the second control port Kb4 has a signal, the switching valve is switched to the right position, at this time, the first main port P1 and the third main port (A) The fourth main port (B) is connected to the second main port P2; when neither the first control port Ka4 nor the second control port Kb4 acts as a signal, the switching valve is in the normal position (median position), When the first main port P1 and the first Main port (A), the fourth main port (B) through the second main port P2 nowhere. The logic control component may be a hydraulic logic control component, an electrical logic control component, or an electro-hydraulic logic control component, and the input/output connection thereof includes: inputting (Ka2) a first connection point connected to the first control signal Signal-a (S1), the input (Ka3) is connected to the main valve port (A) to the first main oil passage (E) of the first main port P1, and the input (Kb2) is connected to the second control signal At the third connection point (S3) of Signal-b, the input (Kb3) is connected to the main valve port (B) to the first rod end port (B1) of the energy converter, and the second rod end oil The second main oil passage (F) of the port (B2); the third control port (Pp1) is connected to the first control port Ka4, and the fourth control port (Pp2) is connected to the second control port Kb4. When the two working chambers (1.1c) and (1.2c) of the energy converter units (1.1) and (1.2) are connected to the pressure oil and the other two working chambers (1.1b) and (1.2b) are connected to the fuel tank, The energy converter units (1.1), (1.2) synchronously lift the boom device (BOOM) by means of a rod piston (1.1a), (1.2a), at which time the input hydraulic energy is converted into a boom device (BOOM) Potential energy; when the two working chambers (1.1b) and (1.2b) of the energy converter units (1.1), (1.2) are connected to the other two working chambers (1.1c) and (1.2c) of the pressure oil, The boom device (BOOM) drives the rod pistons (1.1a) and (1.2a) of the energy converter units (1.1) and (1.2) to descend synchronously, and the potential energy of the boom device (BOOM) is converted into hydraulic pressure. can. The pressure energy retaining valve can prevent not only leakage of pressure oil in the working chambers (1.1c) and (1.2c) of the energy converter, but also keeps the boom device (BOOM) in place, and prevents energy conversion when not in operation. The pressure oil pressure in the two working chambers (1.1c) and (1.2c) is too high. When performing the lifting operation, the working oil can be unidirectionally introduced into the second port IIa and the sixth port IIb from the ports (Ia) and (Ib), respectively. When the lowering operation is performed, the second control signal Signal- b acts as a reversing control port (Kb5), the directional valve is reversed, and the pressure oil from the two working chambers (1.1c) and (1.2c) of the energy converter is from the second port IIa and the sixth port IIb passes into the first port Ia and the fifth port Ib, respectively. When the first control port Ka4 and the second control port Kb4 have no signal, the switching valve is in the middle position, and the boom device (BOOM) can be lifted and lowered to perform normal operation; When the control port Ka4 has a signal and the switching valve is in the left position, it is connected to the main valve port (A), the first main port P1 and the fourth main port (B), and the pressure energy is maintained. The loops of the fifth port Ib and the sixth port IIb of the valve and the port (1.2) of the energy converter unit (1.2) form a passage, and are connected to the energy collector port (X) and the second main oil at the same time. The circuit of the port P2 and the third main port (A), the first oil port Ia and the second port IIa of the pressure energy retaining valve, and the oil port (A1) of the energy converter unit (1.1) also form a passage; Connecting to the main valve port (A), the first main port P1 of the switching valve, and the third main oil when the second control port Kb4 has a signal action and the switching valve is in the right position. Port (A), the first oil port Ia and the second port IIa of the pressure energy retaining valve, and the first working chamber oil of the energy converter unit (1.1) The circuit of (A1) forms a passage, and is connected to the energy collector port (X), the second main port P2 and the fourth main port (B) of the switching valve, and the fifth oil of the pressure maintaining valve The loops of the port Ib and the sixth port IIb, the second working chamber port (A2) of the energy converter unit (1.2) form a passage. Therefore, by changing the signal action of the first control port Ka4 and the second control port Kb4, the main valve port (A), the energy collector port (X) and the energy converter unit are ensured ( The first working chamber port (A1) of 1.1) and the second working chamber port (A2) of the energy converter unit (1.2) are alternately connected to collect and utilize potential energy and realize the hot oil exchange cooling of the energy collector. the goal of. The logic control component can perform signal control on the first control port Ka4 and the second control port Kb4 of the switching valve according to the pressure of the first main oil passage (E) or the second main oil passage (F), respectively. When the pressure at the first main oil passage (E) and the second main oil passage (F) does not reach the set value of the logic control component, the first control signal Signal-a and the second control signal Signal- directly or indirectly The control numbers of b are respectively introduced into the first control port Ka4 and the second control port Kb4 of the switching valve. Otherwise, the first control port Ka4 and the second control port Kb4 of the switching valve have no signal.
优选地,所述的第一控制信号Signal-a、第二控制信号Signal-b是液压压力信号和/或电信号,直接或间接地取自于操作手柄。Preferably, the first control signal Signal-a and the second control signal Signal-b are hydraulic pressure signals and/or electrical signals, which are directly or indirectly taken from the operating handle.
有益效果Beneficial effect
本发明带来的有益效果:本发明适用于挖掘机类动臂势能回收利用,在动臂下降时把动臂的势能通过相应的控制充入能量收集器,当挖掘机在进行举臂耗能作业时通过控制切换阀把储存的油液释放直接做功,减少原动机输入功率。此发明原理简单,控制方便,性能可靠,能自动实现能量收集器内的热油交换冷却,这不仅能减少液压系统发热,节约能源,而且能降低原动机排放。 The invention has the beneficial effects that the invention is applicable to the recovery and utilization of the potential energy of the excavator type boom, and the potential energy of the boom is charged into the energy collector through the corresponding control when the boom is lowered, and the energy consumption of the arm when the excavator is performing During the operation, the stored oil is released directly by controlling the switching valve to reduce the input power of the prime mover. The invention has the advantages of simple principle, convenient control and reliable performance, and can automatically realize the hot oil exchange cooling in the energy collector, which can not only reduce the heating of the hydraulic system, save energy, but also reduce the emissions of the prime mover.
附图说明DRAWINGS
图1为实施例1的结构示意图。 1 is a schematic view showing the structure of Embodiment 1.
本发明的实施方式Embodiments of the invention
以下将结合附图和具体实施例对本发明做进一步详细说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
参见图1,一种工作装置势能回收液压系统,包括至少分别包含(1.1、1.2)单元的两组能量转换器、主阀6、第一控制信号Signal-a及第二控制信号Signal-b,压能保持阀2的入口通过切换阀3与所述的主阀6连接,所述的压能保持阀2的出口与所述的能量转换器单元(1.1、1.2)的无杆腔连接,所述的切换阀3连接有能量收集器4,逻辑控制部件5的输入端与所述的主阀6、能量转换器单元(1.1、1.2)、第一控制信号Signal-a及第二控制信号Signal-b通信连接,所述的逻辑控制部件5的输出端与所述的切换阀3的控制端连接。 Referring to FIG. 1, a working device potential energy recovery hydraulic system includes two sets of energy converters including at least (1.1, 1.2) units, a main valve 6, a first control signal Signal-a, and a second control signal Signal-b. The inlet of the pressure energy holding valve 2 is connected to the main valve 6 via a switching valve 3, and the outlet of the pressure energy holding valve 2 is connected to the rodless chamber of the energy converter unit (1.1, 1.2). The switching valve 3 is connected to the energy harvester 4, the input of the logic control unit 5 and the main valve 6, the energy converter unit (1.1, 1.2), the first control signal Signal-a and the second control signal Signal The -b communication connection, the output of the logic control unit 5 is connected to the control terminal of the switching valve 3.
能量转换器单元(1.1、1.2)分别由带杆活塞(1.1a、1.2a)分隔成对应的工作腔(1.1b、1.1c、1.2b、1.2c),所述的工作腔(1.1b、1.2b)工作腔分别设有通油口(B1、B2)并与所述主阀油口(B)直接相连,所述的工作腔(1.1c、1.2c)分别设有通油口(A1、A2);所述的压能保持阀2包括:单元阀(2a、2b)、信号或阀(2c)、压力过载保护阀2d、方向阀2e、单向节控阀2f,所述的单元阀2a设有第一油口Ⅰa、第二油口Ⅱa、第三油口Ⅲa、第四油口Ⅳa,第二油口Ⅱa与第四油口Ⅳa互通;所述的单元阀2b设有第五油口Ⅰb、第六油口Ⅱb、第七油口Ⅲb、第八油口Ⅳb,第六油口Ⅱb与第八油口Ⅳb互通,第二油口Ⅱa、第六油口Ⅱb分别与所述的能量转换器(1.1c、1.2c)第一工作腔油口A1、第二工作腔油口A2相连,所述的方向阀2e设有第一压力输入口k1、第二压力输入口k2、回油口kt及换向控制口Kb5,输入口k1与所述的第三油口Ⅲa、第七油口Ⅲb互连,回油口kt与回油路T2相连并回油箱,换向控制口Kb5连接于所述的主阀输入第二控制信号Signal-b的第二连接点S2处;所述的信号或阀2c包括:第三压力输入口a及第四压力输入口b、压力输出口c,第三压力输入口a与所述单元阀2a第四油口Ⅳa相连,第四压力输入口b与所述单元阀2b第八油口Ⅳb相连,压力输出口c与所述的方向阀油口k2相连并逻辑或地取第三压力输入口a或第四压力输入口b的高压油信号,所述的压力过载保护阀2d入口接在油口k2至压力输出口c的油路G处,输出口接于换向控制口Kb5的控制油路H处;所述的单向节控阀2f有阻接通所述的压力过载保护阀2d的输出油路,并起压作用于换向控制口Kb5,使所述的方向阀2e换向进行过载保护,对第二控制信号Signal-b无节控作用;所述的切换阀3包括:第一主油口P1、第二主油口P2、第三主油口A、第四主油口B及第一控制口Ka4、第二控制口Kb4,第一主油口P1、第二主油口P2分别与主阀油口A、能量收集器油口X相连,第一主油口A、第二主油口B分别与所述的压能保持阀2的第一油口Ⅰa、第五油口Ⅰb相连,第一控制口Ka4、第二控制口Kb4分别与所述的逻辑控制部件5的第三控制口Pp1、第四控制口Pp2相连;所述的逻辑控制部件5的输入输出连接包括:输入Ka2连接于所述的主阀输入第一控制信号Signal-a的第一连接点S1处,输入Ka3连接于主阀油口(A)至所述切换阀油口(P1)的第一主油路E处,输入Kb2连接于所述的主阀输入第二控制信号Signal-b的第三连接点S3处,输入Kb3连接于主阀油口B至所述能量转换器的第一有杆端油口B1、第二有杆端油口B2的第二主油路F处;输出Pp1连接所述的切换阀3的第一控制口Ka4,输出Pp2连接所述切换阀3的第二控制口Kb4。The energy converter units (1.1, 1.2) are respectively separated into corresponding working chambers (1.1b, 1.1c, 1.2b, 1.2c) by rod pistons (1.1a, 1.2a), said working chambers (1.1b, 1.2b) The working chambers are respectively provided with oil ports (B1, B2) and directly connected to the main valve port (B), and the working chambers (1.1c, 1.2c) are respectively provided with oil ports (A1) A2); the pressure energy holding valve 2 includes: a unit valve (2a, 2b), a signal or valve (2c), a pressure overload protection valve 2d, a directional valve 2e, a one-way control valve 2f, the unit The valve 2a is provided with a first oil port Ia, a second oil port IIa, a third oil port IIIa, and a fourth oil port IVa, and the second oil port IIa communicates with the fourth oil port IVa; the unit valve 2b is provided with a The five port Ib, the sixth port IIb, the seventh port IIIb, the eighth port IVb, the sixth port IIb and the eighth port IVb communicate with each other, and the second port IIa and the sixth port IIb respectively The energy converter (1.1c, 1.2c) is connected to the first working chamber port A1 and the second working chamber port A2, and the directional valve 2e is provided with a first pressure input port k1 and a second pressure input port k2. , return port kt and The reversing control port Kb5, the input port k1 is interconnected with the third port IIIa and the seventh port IIIb, the oil return port kt is connected to the oil return path T2 and is returned to the oil tank, and the reversing control port Kb5 is connected to the The main valve is input to the second connection point S2 of the second control signal Signal-b; the signal or valve 2c includes: a third pressure input port a and a fourth pressure input port b, a pressure output port c, and a third pressure The input port a is connected to the fourth port IVa of the unit valve 2a, the fourth pressure input port b is connected to the eighth port IVb of the unit valve 2b, and the pressure output port c is connected to the directional valve port k2. The high pressure oil signal of the third pressure input port a or the fourth pressure input port b is logically taken, and the inlet of the pressure overload protection valve 2d is connected to the oil path G of the oil port k2 to the pressure output port c, and the output port is connected. The control oil passage H of the reversing control port Kb5; the one-way throttle valve 2f has a resistance to the output oil passage of the pressure overload protection valve 2d, and the pressing force acts on the reversing control port Kb5. The directional valve 2e is reversed for overload protection, and has no control effect on the second control signal Signal-b; the switching valve 3 includes: First main port P1, second main port P2, third main port A, fourth main port B and first control port Ka4, second control port Kb4, first main port P1, second main The oil port P2 is respectively connected to the main valve port A and the energy collector port X, and the first main port A and the second main port B are respectively associated with the first port Ia of the pressure maintaining valve 2, The fifth port Ib is connected, and the first control port Ka4 and the second control port Kb4 are respectively connected to the third control port Pp1 and the fourth control port Pp2 of the logic control unit 5; the input and output of the logic control unit 5 The connection includes: the input Ka2 is connected to the first connection point S1 of the main valve input first control signal Signal-a, and the input Ka3 is connected to the main valve port (A) to the switching valve port (P1) At the first main oil passage E, the input Kb2 is connected to the third connection point S3 of the main valve input second control signal Signal-b, and the input Kb3 is connected to the main valve port B to the energy converter. a rod end port B1, a second main oil path F of the second rod end port B2; an output Pp1 connected to the first control port Ka4 of the switching valve 3, and an output Pp2 connection station Switching the second control valve port 3 Kb4.
所述的逻辑控制部件5是液压逻辑控制部件、电逻辑控制部件或电液逻辑控制部件。The logic control component 5 is a hydraulic logic control component, an electrical logic control component or an electro-hydraulic logic control component.
优选地,所述的信号Signal-a、Signal-b是液压压力信号和/或电信号,直接或间接地取自于操作手柄。Preferably, the signals Signal-a, Signal-b are hydraulic pressure signals and/or electrical signals, taken directly or indirectly from the operating handle.
参见图1,能量转换器单元(1.1)、(1.2):当所述能量转换器单元(1.1)、(1.2)的两工作腔(1.1c)、(1.2c)通入压力油另两工作腔(1.1b)、(1.2b)接回油箱时,所述能量转换器单元(1.1)、(1.2)通过带杆活塞(1.1a)、(1.2a)同步举升所述动臂装置(BOOM),此时输入液压能转化为动臂装置(BOOM)势能;当所述能量转换器单元(1.1)、(1.2)的两工作腔(1.1b)、(1.2b)通入压力油另两工作腔(1.1c)、(1.2c)接出时,所述动臂装置(BOOM)带动所述能量转换器单元(1.1)、(1.2)的带杆活塞(1.1a)、(1.2a)同步下降,此时动臂装置(BOOM)势能转化为液压能。Referring to Figure 1, the energy converter unit (1.1), (1.2): when the two working chambers (1.1c) and (1.2c) of the energy converter unit (1.1), (1.2) are connected to the pressure oil, the other two work. When the chambers (1.1b) and (1.2b) are connected back to the tank, the energy converter units (1.1), (1.2) synchronously lift the boom device through the rod pistons (1.1a), (1.2a) ( BOOM), at this time, the input hydraulic energy is converted into the potential energy of the boom device (BOOM); when the two working chambers (1.1b) and (1.2b) of the energy converter unit (1.1), (1.2) are connected to the pressure oil, When the two working chambers (1.1c) and (1.2c) are taken out, the boom device (BOOM) drives the rod pistons (1.1a) and (1.2a) of the energy converter units (1.1) and (1.2). The synchronous drop, when the potential energy of the boom device (BOOM) is converted into hydraulic energy.
压能保持阀2:在未进行动臂装置(BOOM)举升下降操作时,压能保持阀既能防止能量转换器工作腔(1.1c)、(1.2c)内的压力油泄漏,保持动臂装置位置原位,又能防止能量转换器工作腔(1.1c)、(1.2c)内的压力过高而损坏元件。Pressure energy holding valve 2: The pressure maintaining valve can prevent the pressure oil in the energy converter working chambers (1.1c) and (1.2c) from leaking and keeping moving when the boom device (BOOM) lifting and lowering operation is not performed. The position of the arm device in situ prevents the pressure in the energy converter working chambers (1.1c) and (1.2c) from being too high and damaging the components.
切换阀3:通过对作用于第一控制口Ka4、第二控制口Kb4的信号进行相应控制,可实现以下作用:1)通过交替接通主阀油口(A)、能量收集器油口(X)至能量转换器(1.1c)、(1.2c)两室的油路,既达到收集和利用势能的目的又能实现能量收集器热油交换冷却;2)当进行动臂装置上升下降操作时,如第一主油路(E)、第二主油路(F)处于压力达到逻辑控制部件设定压力值时,逻辑控制部件卸掉作用在第一控制口Ka4或第二控制口Kb4的信号,切换阀回中位,可进行无节能的常规操作。The switching valve 3: by correspondingly controlling the signals acting on the first control port Ka4 and the second control port Kb4, the following effects can be achieved: 1) by alternately turning on the main valve port (A) and the energy collector port ( X) to the energy converter (1.1c), (1.2c) two-chamber oil circuit, both for the purpose of collecting and utilizing potential energy and energy collector hot oil exchange cooling; 2) when the boom device rises and falls When the first main oil passage (E) and the second main oil passage (F) are at a pressure reaching the set pressure value of the logic control unit, the logic control unit is removed from the first control port Ka4 or the second control port Kb4. The signal, switching the valve back to the neutral position, can be used for normal operation without energy saving.
能量收集器4:既可收集动臂装置(BOOM)下降的势能,又可为动臂装置(BOOM)举升时提供动力。Energy Harvester 4: Collects both the potential energy of the boom unit (BOOM) and the power of the boom unit (BOOM).
逻辑控制部件5:主要用于检测第一主油路(E)或第二主油路(F)的压力,如压力未达到逻辑控制部件设定值,则直接或间接地把第一控制信号Signal-a、第二控制信号Signal-b的控制号引入所述切换阀第一控制口Ka4、第二控制口Kb4进行换向控制,否则,卸掉切换阀第一控制口Ka4、第二控制口Kb4的作用信号。The logic control component 5 is mainly used for detecting the pressure of the first main oil passage (E) or the second main oil passage (F). If the pressure does not reach the logic control component set value, the first control signal is directly or indirectly The control number of the signal-a and the second control signal Signal-b is introduced into the first control port Ka4 and the second control port Kb4 of the switching valve to perform the commutation control. Otherwise, the first control port Ka4 of the switching valve is removed, and the second control is performed. The signal of the action of the mouth Kb4.
参见图1,举升操作过程:操作手柄输信号使得第一控制信号Signal-a有效,所述主阀在第一控制信号Signal-a的作用下换入左位,主阀P油路的压力油可通入主阀A口,主阀B口回油可通入主阀回油路T,在此,所述切换阀有两种工作状态:Referring to FIG. 1, the lifting operation process: operating the handle signal to make the first control signal Signal-a effective, the main valve is switched to the left position under the action of the first control signal Signal-a, and the pressure of the main valve P oil path The oil can be passed into the main valve A port, and the main valve B port returning oil can be introduced into the main valve returning oil path T. Here, the switching valve has two working states:
1)、如所述主阀A口压力(由负载确定)未达到所述逻辑控制部件设定值,则逻辑控制部件把第一控制信号Signal-a引入切换阀的第一控制口Ka4而使切换阀换入左位,此时主阀来的压力通过主阀A口、切换阀的第一主油口P1及第四主油口B、压能保持阀第五油口Ⅰb及第六油口Ⅱb、能量转换器A2口进入能量转换器工作腔(1.2c),与此同时,能量收集器的压力油通过X口、切换阀第二主油口P2及第三主油口A、压能保持阀第一油口Ⅰa及第二油口Ⅱa、能量转换器A1口进入能量转换器工作腔(1.1c),此刻,能量转换器工作腔(1.1b)(1.2b)的回油可通过主阀B口、主阀回油路T流回油箱,因而,能量转换器通过能量收集器及主阀来的压力油作用对动臂装置(BOOM)进行做功举升,由于有能量收集器的辅助作用做功,所需原动机的功率自动减少。1) If the main valve A port pressure (determined by the load) does not reach the logic control component set value, the logic control component introduces the first control signal Signal-a into the first control port Ka4 of the switching valve to cause The switching valve is shifted to the left position. At this time, the pressure from the main valve passes through the main valve A port, the first main port P1 and the fourth main port B of the switching valve, the fifth port Ib and the sixth oil of the pressure maintaining valve. Port IIb, energy converter A2 enters the energy converter working chamber (1.2c), at the same time, the pressure collector of the energy collector passes through the X port, the switching valve second main port P2 and the third main port A, pressure The first port Ia and the second port IIa of the valve and the port A1 of the energy converter can be kept into the working chamber (1.1c) of the energy converter. At this moment, the oil return of the working chamber (1.1b) (1.2b) of the energy converter can be The main valve B port and the main valve return oil path T flow back to the oil tank. Therefore, the energy converter performs the work lifting device through the pressure oil of the energy collector and the main valve, due to the energy collector. The auxiliary function of the work, the power of the required prime mover is automatically reduced.
2)、如所述主阀A口压力(由负载确定)达到或超过所述逻辑控制部件设定值,则逻辑控制部件让切换阀的第一控制口Ka4无信号作用,所述切换阀工作在中位,此时主阀来的压力油通过主阀A口、切换阀的第一主油口P1后分成两路,一路从第三主油口A、压能保持阀第一油口Ⅰa、第二油口Ⅱa、能量转换器A1口进入能量转换器工作腔(1.1c),另一路从第四主油口B、压能保持阀第五油口Ⅰb、第六油口Ⅱb、能量转换器A2口进入能量转换器工作腔(1.2c),能量转换器工作腔(1.1b)(1.2b)的回油可从主阀B口、回油路T流回油箱,因而,能量转换器在来主阀压力油的作用下对动臂装置(BOOM)进行无节能举升做功。2) If the main valve A port pressure (determined by the load) reaches or exceeds the logic control component set value, the logic control component causes the first control port Ka4 of the switching valve to have no signal, and the switching valve operates. In the middle position, the pressure oil from the main valve passes through the main valve A port and the first main port P1 of the switching valve, and is divided into two paths, one way from the third main port A, and the first port Ia of the pressure maintaining valve , the second port IIa, the energy converter A1 port enters the energy converter working chamber (1.1c), the other channel from the fourth main port B, the pressure energy holding valve fifth port Ib, the sixth port IIb, energy The converter A2 port enters the energy converter working chamber (1.2c), and the oil return of the energy converter working chamber (1.1b) (1.2b) can flow back to the oil tank from the main valve B port and the return oil path T, thus, energy conversion The device performs the energy-saving lifting work on the boom device (BOOM) under the action of the main valve pressure oil.
下降操作过程:操作手柄输信号使得第二控制信号Signal-b有效,所述主阀在第二控制信号Signal-b的作用下换入右位,主阀P油路的压力油可通入主阀B口,主阀A口回油可通入回油路T,在此,所述切换阀同样有两种工作状态:The lowering operation process: the operating handle transmits a signal to make the second control signal Signal-b effective, the main valve is switched to the right position under the action of the second control signal Signal-b, and the pressure oil of the main valve P oil passage can be passed into the main Valve B port, the main valve A port oil can be introduced into the return line T, where the switching valve also has two working states:
1)、如所述主阀B口压力(由负载确定)未达到所述逻辑控制部件设定值,则逻辑控制部件把第二控制信号Signal-b引入切换阀的第二控制口Kb4而使切换阀换入右位,此时主阀来的压力油通过主阀B口进入能量转换器工作腔(1.1b)(1.2b),能量转换器单元(1.1)工作腔(1.1c)的油液通过压能保持阀第二油口Ⅱa及第一油口Ⅰa、第三主油口(A)及第二主油口P2进入能量收集器,能量转换器单元(1.2)工作腔(1.2c)的油液通过压能保持阀第六油口Ⅱb及第五油口Ⅰb、第三主油口(A)及第一主油口P1、主阀A口及回油路T流回油箱,由于主阀A口背压小,动臂装置(BOOM)下降背压主要由能量收集器产生,因而动臂装置(BOOM)下降的势能主要存入能量收集器。1) If the main valve B port pressure (determined by the load) does not reach the logic control component set value, the logic control component introduces the second control signal Signal-b into the second control port Kb4 of the switching valve to cause The switching valve is shifted into the right position. At this time, the pressure oil from the main valve enters the energy converter working chamber (1.1b) (1.2b) through the main valve B port, and the energy converter unit (1.1) working chamber (1.1c) oil The liquid enters the energy collector through the pressure energy holding valve second port IIa and the first port Ia, the third main port (A) and the second main port P2, and the energy converter unit (1.2) working chamber (1.2c) The oil passes through the pressure energy holding valve sixth port IIb and the fifth port Ib, the third main port (A) and the first main port P1, the main valve A port and the return line T to the tank, Since the back pressure of the main valve A is small, the falling back pressure of the boom device (BOOM) is mainly generated by the energy collector, and thus the potential energy of the falling of the boom device (BOOM) is mainly stored in the energy collector.
2)、如所述主阀B口压力(由负载确定)达到或超过所述逻辑控制部件设定值,则逻辑控制部件让切换阀的第二控制口Kb4无信号作用,所述切换阀不换向而工作在中位,此时主阀来的压力油通过主阀B口进入能量转换器工作腔(1.1b)(1.2b),能量转换器工作腔(1.1c)、(1.2c)的油液在分别通过能保持阀第二油口Ⅱa及第一油口Ⅰa、第六油口Ⅱb及第五油口Ⅰb、切换阀的第三主油口(A)及第四主油口(B)后再从切换阀的第一主油口P1、主阀A口进入主阀回油路T及流回油箱,动臂装置(BOOM)可进行无蓄能的常规下降操作。2) If the pressure of the main valve B port (determined by the load) reaches or exceeds the set value of the logic control component, the logic control component causes the second control port Kb4 of the switching valve to have no signal, and the switching valve does not Reversing and working in the neutral position, at this time, the pressure oil from the main valve enters the energy converter working chamber (1.1b) (1.2b) through the main valve B port, and the energy converter working chamber (1.1c), (1.2c) The oil passes through the third main port (A) and the fourth main port of the switching valve which can respectively hold the second port IIa of the valve and the first port Ia, the sixth port IIb and the fifth port Ib, and the switching valve. (B) After entering the main valve return line T and the returning oil tank from the first main port P1 and the main valve A port of the switching valve, the boom device (BOOM) can perform the conventional descent operation without energy storage.
以上所述仅为本发明的优选实施例而已,并不以任何方式限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and the present invention is not limited in any way, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims (4)

  1. 工作装置能量回收系统 ,包括至少分别包含(1.1、1.2)单元的两组能量转换器、主阀(6)、第一控制信号(Signal-a)及第二控制信号(Signal-b),其特征在于:压能保持阀(2)的入口通过切换阀(3)与所述的主阀(6)连接,所述的压能保持阀(2)的出口与所述的能量转换器单元(1.1、1.2)的无杆腔连接,所述的切换阀(3)连接有能量收集器(4),逻辑控制部件(5)的输入端与所述的主阀(6)、能量转换器单元(1.1、1.2)、第一控制信号(Signal-a)及第二控制信号(Signal-b)通信连接,所述的逻辑控制部件(5)的输出端与所述的切换阀(3)的控制端连接。Work unit energy recovery system , comprising two sets of energy converters, at least respectively comprising (1.1, 1.2) units, a main valve (6), a first control signal (Signal-a) and a second control signal (Signal-b), characterized in that: pressure energy The inlet of the holding valve (2) is connected to the main valve (6) via a switching valve (3), the outlet of the pressure energy holding valve (2) and the energy converter unit (1.1, 1.2) Without a rod cavity connection, the switching valve (3) is connected with an energy harvester (4), an input of the logic control unit (5) and the main valve (6), energy converter unit (1.1, 1.2) The first control signal (Signal-a) and the second control signal (Signal-b) are communicatively coupled, and the output of the logic control component (5) is coupled to the control terminal of the switching valve (3).
  2. 根据权利要求1所述的工作装置能量回收系统 ,其特征在于:所述的两组能量转换器每组分别至少包含一个或多个(1.1、1.2)转换器单元,每个单元分别由带杆活塞(1.1a、1.2a)分隔成对应的工作腔(1.1b、1.1c、1.2b、1.2c),所述的工作腔(1.1b、1.2b)工作腔分别设有通油口(B1、B2)并与所述主阀油口(B)直接相连,所述的工作腔(1.1c、1.2c)分别设有通油口(A1、A2);所述的压能保持阀(2)包括:单元阀(2a、2b)、信号或阀(2c)、压力过载保护阀(2d)、方向阀(2e)、单向节控阀(2f),所述的单元阀(2a)设有第一油口(Ⅰa)、第二油口(Ⅱa)、第三油口(Ⅲa)、第四油口(Ⅳa),第二油口(Ⅱa)与第四油口(Ⅳa)互通;所述的单元阀(2b)设有第五油口(Ⅰb)、第六油口(Ⅱb)、第七油口(Ⅲb)、第八油口(Ⅳb),第六油口(Ⅱb)与第八油口(Ⅳb)互通,所述的第二油口(Ⅱa)、第六油口(Ⅱb)分别与所述的能量转换器(1.1c、1.2c)第一工作腔油口(A1)、第二工作腔油口(A2)相连,所述的方向阀(2e)设有第一压力输入口(k1)、第二压力输入口(k2)、回油口(kt)及换向控制口(Kb5),输入口(k1)与所述的第三油口(Ⅲa)、第七油口(Ⅲb)互连,回油口(kt)与回油路(T2)相连并回油箱,换向控制口(Kb5)连接于所述的主阀输入第二控制信号(Signal-b)的第二连接点(S2)处;所述的信号或阀(2c)包括:第三压力输入口(a)及第四压力输入口(b)、压力输出口(c),第三压力输入口(a)与所述单元阀(2a)第四油口(Ⅳa)相连,第四压力输入口(b)与所述单元阀(2b)第八油口(Ⅳb)相连,压力输出口(c)与所述的方向阀油口(k2)相连并逻辑或地取第三压力输入口(a)或第四压力输入口(b)的高压油信号,所述的压力过载保护阀(2d)入口接在油口(k2)至压力输出口(c)的油路(G)处,输出口接于换向控制口(Kb5)的控制油路(H)处;所述的单向节控阀(2f)有阻接通所述的压力过载保护阀(2d)的输出油路,并起压作用于换向控制口(Kb5),使所述的方向阀(2e)换向进行过载保护,对第二控制信号(Signal-b)无节控作用;所述的切换阀(3)包括:第一主油口(P1)、第二主油口(P2)、第三主油口(A)、第四主油口(B)及第一控制口(Ka4)、第二控制口(Kb4),第一主油口(P1)、第二主油口(P2)分别与主阀油口(A)、能量收集器油口(X)相连,第一主油口(A)、第二主油口(B)分别与所述的压能保持阀(2)的第一油口(Ⅰa)、第五油口(Ⅰb)相连,第一控制口(Ka4)、第二控制口(Kb4)分别与所述的逻辑控制部件(5)的第三控制口(Pp1)、第四控制口(Pp2)相连;所述的逻辑控制部件(5)的输入输出连接包括:输入(Ka2)连接于所述的主阀输入第一控制信号(Signal-a)的第一连接点(S1)处,输入(Ka3)连接于主阀油口(A)至所述切换阀油口(P1)的第一主油路(E)处,输入(Kb2)连接于所述的主阀输入第二控制信号(Signal-b)的第三连接点(S3)处,输入(Kb3)连接于主阀油口(B)至所述能量转换器的第一有杆端油口(B1)、第二有杆端油口(B2)的第二主油路(F)处;输出(Pp1)连接所述的切换阀(3)的第一控制口(Ka4),输出(Pp2)连接所述切换阀(3)的第二控制口(Kb4)。Work device energy recovery system according to claim 1 The two sets of energy converters each include at least one or more (1.1, 1.2) converter units, each of which is separated by a rod piston (1.1a, 1.2a) into a corresponding one. Working chambers (1.1b, 1.1c, 1.2b, 1.2c), the working chambers (1.1b, 1.2b) are respectively provided with oil ports (B1, B2) and with the main valve port ( B) directly connected, the working chambers (1.1c, 1.2c) are respectively provided with oil ports (A1, A2); the pressure energy maintaining valve (2) comprises: unit valves (2a, 2b), signals Or valve (2c), pressure overload protection valve (2d), directional valve (2e), one-way control valve (2f), said unit valve (2a) is provided with a first oil port (Ia), a second oil Port (IIa), third port (IIIa), fourth port (IVa), second port (IIa) and fourth port (IVa); said unit valve (2b) is provided with a fifth The oil port (Ib), the sixth port (IIb), the seventh port (IIIb), the eighth port (IVb), the sixth port (IIb) and the eighth port (IVb) communicate with each other, Second port ( IIa), the sixth port (IIb) is respectively connected to the first working chamber port (A1) and the second working chamber port (A2) of the energy converter (1.1c, 1.2c), the direction The valve (2e) is provided with a first pressure input port (k1), a second pressure input port (k2), a return port (kt) and a reversing control port (Kb5), the input port (k1) and the third port The oil port (IIIa) and the seventh oil port (IIIb) are interconnected, the oil return port (kt) is connected to the oil return path (T2) and returned to the oil tank, and the reversing control port (Kb5) is connected to the main valve input. The second connection point (S2) of the second control signal (Signal-b); the signal or valve (2c) includes: a third pressure input port (a) and a fourth pressure input port (b), a pressure output port (c) a third pressure input port (a) connected to the fourth port (IVa) of the unit valve (2a), a fourth pressure input port (b) and an eighth port of the unit valve (2b) ( IVb) connected, the pressure output port (c) is connected to the directional valve port (k2) and logically or vertically takes the high pressure of the third pressure input port (a) or the fourth pressure input port (b) The oil signal, the pressure overload protection valve (2d) inlet is connected to the oil passage (G) of the oil port (k2) to the pressure output port (c), and the output port is connected to the control oil of the reversing control port (Kb5) At the road (H); the one-way control valve (2f) has an output oil passage that blocks the pressure overload protection valve (2d), and the pressure acts on the reversing control port (Kb5), so that The directional valve (2e) is commutated for overload protection, and has no control effect on the second control signal (Signal-b); the switching valve (3) includes: a first main port (P1), a second Main port (P2), third main port (A), fourth main port (B) and first control port (Ka4), second control port (Kb4), first main port (P1), The second main port (P2) is respectively connected to the main valve port (A) and the energy collector port (X), and the first main port (A) and the second main port (B) are respectively associated with the The first oil port (Ia) and the fifth oil port (Ib) of the pressure energy retaining valve (2) are connected, and the first control port (Ka4) and the second control port (Kb4) are respectively associated with the logic control component (5) Third The control port (Pp1) and the fourth control port (Pp2) are connected; the input and output connection of the logic control component (5) includes: an input (Ka2) connected to the main valve input first control signal (Signal-a At the first connection point (S1), the input (Ka3) is connected to the main valve port (A) to the first main oil path (E) of the switching valve port (P1), and the input (Kb2) connection At a third connection point (S3) at which the main valve inputs a second control signal (Signal-b), the input (Kb3) is connected to the main valve port (B) to the first rod of the energy converter a second main oil passage (F) of the port end port (B1) and the second rod end port (B2); and an output (Pp1) connected to the first control port (Ka4) of the switching valve (3), The output (Pp2) is connected to the second control port (Kb4) of the switching valve (3).
  3. 根据权利要求1或2所述的工作装置能量回收系统 ,其特征在于:所述的逻辑控制部件(5)是液压逻辑控制部件、电逻辑控制部件或电液逻辑控制部件。Work device energy recovery system according to claim 1 or 2 It is characterized in that the logic control component (5) is a hydraulic logic control component, an electrical logic control component or an electro-hydraulic logic control component.
  4. 据权利要求1或2所述的工作装置能量回收系统 ,其特征在于:所述的第一控制信号(Signal-a)及第二控制信号(Signal-b)是液压压力信号和/或电信号,直接或间接地取自于操作手柄。Work apparatus energy recovery system according to claim 1 or 2 The first control signal (Signal-a) and the second control signal (Signal-b) are hydraulic pressure signals and/or electrical signals, which are directly or indirectly taken from the operating handle.
PCT/CN2013/075812 2012-05-22 2013-05-17 Energy recycling system for working device WO2013174235A1 (en)

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