WO2013166582A1 - Polymers with silicon-containing side chains and coating compositions including these polymers - Google Patents

Polymers with silicon-containing side chains and coating compositions including these polymers Download PDF

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Publication number
WO2013166582A1
WO2013166582A1 PCT/CA2013/000253 CA2013000253W WO2013166582A1 WO 2013166582 A1 WO2013166582 A1 WO 2013166582A1 CA 2013000253 W CA2013000253 W CA 2013000253W WO 2013166582 A1 WO2013166582 A1 WO 2013166582A1
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Prior art keywords
total
carbon atoms
alkyl group
group
polymer
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PCT/CA2013/000253
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French (fr)
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Yongxin Wang
Xianguo LI
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Watever Inc.
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Publication of WO2013166582A1 publication Critical patent/WO2013166582A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F230/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
    • C08F230/04Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
    • C08F230/08Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F230/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
    • C08F230/04Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
    • C08F230/08Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
    • C08F230/085Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes

Definitions

  • This relates to a novel polymer, and a coating composition of the polymer.
  • Wood, glass, ceramics, masonry and metal are widely utilized in the constructions of buildings and building products such as windows, floors, furniture, doors and fences in view of their advantages of easy processing, high strength and relatively low cost. It is also well known that these materials are generally porous on structures and easily soaked by liquids. In some cases, they could deteriorate under the influence of outdoor environment (e.g., rain, snow, ultraviolet (UV) lights), or fade in colour over time (e.g. by virtue of spill of beverages, oils). After a period of time, they can become spotted in appearance, lose mechanical strength or undergo dimensional change. The latter two types of deterioration also cause safety concerns. To mitigate this, it is common to coat or treat their surfaces with water- repellant coatings or paints. Additionally, some materials, such as glass and fabrics, have a self-cleaning requirement, and other materials, such as steel, have anti-corrosion requirements, and water proofing coatings are often applied to such materials so as to satisfy these requirements.
  • outdoor environment e.g., rain, snow,
  • slack wax polytetrafluoroethylene (PTFE) or silicone has been used as a coating material.
  • Slack wax is widely used because of its advantages of relatively low price, safe to use and ease of processing. Woods and bricks can be quickly treated by slack wax, which provides them with shiny and water repellent surfaces. Also, waxed surfaces
  • the drawback is that excessive amounts of slack wax reduces the bonding action between material elements and make subsequent operations more difficult. Additionally, the treated surfaces (e.g., floor) may pose a slippery hazard. Slack wax is also difficult to bond to some substrates, and has a low melting point (less than 70 °C), rendering it inappropriate for certain applications.
  • a potential alternative is a varnish, such as polyurethane, which has better hardness, transparency and durability.
  • the drawback is that it strongly absorbs UV irradiation, which can cause premature degradation.
  • the varnish film tends to become brittle and can be easily peeled off substrates.
  • the varnish film is also transparent to UV light.
  • colors present in varnished substrates, such as wood and brick, are susceptible to fading (J. Paint Tech., 531 (41) 275, 1969).
  • PTFE Polytetrafluoroethylene
  • PFOA perfluorooctanoic acid
  • silicone and silicon-based compounds are also known as low surface energy materials.
  • JP-A 63-265601 discloses an impregnating method, where silicone polymers are formed within cell walls of woods. This method appears to be effective for prohibiting water absorption, but less effective for improving dimensional stability.
  • U.S. Pat. No. 7658972 discloses a silicone emulsion for waterproofing woods, wherein the main component of emulsion is organopolysiloxane, and such emulsion is cured by the reaction between amino and epoxy.
  • Organosilane quaternary nitrogen compounds have also been employed effectively for imparting water and various stains, as described in U.S. Pat. No. 7589054; U.S.
  • Silicone products have significant advantages of flexibility, transparency, and resistance to extreme temperatures (-55°C to +300°C).
  • One concern about silicone products is their lack of mechanical strength. Additionally, the low surface energy property of silicone product can cause poor bonding with substrates.
  • a superhydrophobic surface upon which the static water contact angle is more than 150°, and the sliding angle is less than 5°, may generally be prepared by the combination of low surface energy materials and the appropriate surface roughness ((a) T. Onda, S. Shibuichi, N. Satoh, K. Tsujii, Langmuir 1996, 12, 2125. (b) T. Tsujii, T. Yamamoto, T. Onda, S. Shibuichi Angew. Chem. nt. Ed. Engl. 1997, 36, 101 1. (c) J. P. Youngblood, T. J. McCarthy Macromolecules 1999, 32, 6800. (d) X. Feng, Jiang, L. Adv. Mater. 2006, 18, 3063.).
  • these superhydrophobic surfaces require special designs on the surface structures, which are not suitable for materials with original complicated surface structures like wood or ceramic tiles, and also not suitable for materials with a transparency requirement, such as glass.
  • R 1 1 is a hydrogen atom, a hydroxyl group, or a monovalent organic group
  • R 12 is a hydrogen atom, a hydroxyl group, or a monovalent organic group
  • P in each occurrence, independently, is A 1 , A 2 , or R 13 ,
  • a 1 has the structural formula (la):
  • R 1 is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein A has the structural formula (lb):
  • R 6 is a hydrogen atom or a monovalent organic group having 1 to 10 atoms in total; and wherein R 7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 13 is a divalent organic group; and wherein N is an integer that is greater than or equal to two (2);
  • Q has at least one (1) but less than 10,000 units of A 1 in total, and at least one but less than 10,000 units of A 2 in total.
  • a polymer comprising one or more side chains (SC ) and one or more side chains (SC ); wherein the side chain (SC 1 ) has a structural formula (2a):
  • R 2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein side chain (SC 2 ) has a structural formula (2b):
  • R 7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 10 is a monovalent organic group having 1 to 15 carbon atoms in total.
  • a polymer comprising one structural units (SU ) and one or more structural units (SU );
  • R 1 is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R 2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 5 is a monovalent organic group having 1 to 15 carbon atoms in total;
  • R 6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R 7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 10 is a monovalent organic group having 1 to 15 carbon atoms in total.
  • a polymer obtainable by co-polymerizing monomer (M 1 ) and monomer (M 2 ) within a reaction zone;
  • R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R 2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein the monomer (M 2 ) has a structural formula (4b), as follows:
  • R 6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R 7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total.
  • a coating composition comprising an operative polymer material and an operative solvent material.
  • the operative polymer material consists of one or more of any one of the polymers described above.
  • the operative solvent material includes one or more solvents.
  • an article comprising a substrate to which such coating composition has been applied.
  • Figure 1 is a graph illustrating anti-corrosion characteristics of an embodiment of the coating composition.
  • the operative polymer has the structural formula (1):
  • R 11 is a hydrogen atom, a hydroxyl group, or a monovalent organic group
  • R 12 is a hydrogen atom, a hydroxyl group, or a monovalent organic group
  • Q represents -f-P- ⁇ - N
  • P in each occurrence, independently, is A 1 , A2 , or R 13 , and wherein A has the structural formula (la):
  • R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms total; and wherein R 2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein A 2 has the structural formula (lb):
  • R 6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R 7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R 8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 10 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R 13 is a divalent organic group; and wherein N is an integer that is greater than or equal to two (2);
  • Q has at least one (1) but less than 10,000 units of A 1 in total, and at least one (1) but less than 10,000 units of A 2 in total.
  • a 1 and the A 2 units may be arranged randomly, alternatively, or in block structure.
  • the A 1 groups contribute hydrophobic characteristics to the operative polymer.
  • the A 2 groups are configured to co-operate with a substrate, after, at least, disposition of the coating composition in contact engagement relationship with the substrate in a contacting zone is effected, such that association between the operative polymer and the substrate is effected.
  • the association includes chemical bonding.
  • R 11 when R 11 is a monovalent organic group, in some embodiments, for example, R 1 1 has 1 to 10 carbon atoms in total.
  • the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group may be an epoxy group or an isocyano group.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a vinyl group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • the alkyl group is any one of a methyl group, an ethyl group, a propyl group, a butyl group, or an isobutyl group, or a vinyl group.
  • R 12 when R is a monovalent organic group, in some embodiments, for example, R 12 has 1 to 10 carbon atoms in total.
  • the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group may be an epoxy group or an isocyano group.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a vinyl group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • the alkyl group is any one of a methyl group, an ethyl group, a propyl group, a butyl group, or an isobutyl group, or a vinyl group.
  • R 1 has 0 to 4 carbon atoms in total. If R 1 has an excessive number of carbon atoms, the monomer from which the structural unit is derived is more difficult to polymerize.
  • R l is a monovalent organic group
  • the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R has 1 to 10 carbon atoms in total. In some embodiments, for example, R has either 3 or 4 carbon atoms in total. If R 2 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the divalent organic group of R 2 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the divalent organic group is a divalent hydrocarbon group.
  • the divalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkylene group.
  • R 3 has 1 to 6 carbon atoms in total. In some embodiments, for example, R 3 has 1 to 3 carbon atoms in total. If R 3 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R 3 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R 4 has 1 to 6 carbon atoms in total. In some embodiments, for example, R 4 has 1 to 3 carbon atoms in total. If R 4 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R 4 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R 5 has 1 to 6 carbon atoms in total. In some embodiments, for example, R 5 has 1 to 3 carbon atoms in total. If R 5 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R 5 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. [0029] With respect to R 6 , in some embodiments for example, R 6 has 0 to 4 carbon atoms in total. If R 6 has an excessive number of carbon atoms, the monomer from which the structural unit is derived is more difficult to polymerize. When R 6 is a monovalent organic group, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R 7 has 1 to 10 carbon atoms in total. In some embodiments, for example, R 7 has either 3 or 4 carbon atoms in total. If R 7 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the divalent organic group of R 7 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the divalent organic group is a divalent hydrocarbon group.
  • the divalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkylene group.
  • R has 1 to 6 carbon atoms in total. In some embodiments, for example, R has 1 to 3 carbon atoms in total. If R has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R 9 has 1 to 6 carbon atoms in total. In some embodiments, for example, R 9 has 1 to 3 carbon atoms in total. If R 9 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R 9 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • R 10 has 1 to 6 carbon atoms in total. In some embodiments, for example, R 10 has 1 to 3 carbon atoms in total. If R 10 has an excessive number of carbon atoms, the polymer is more difficult to dissolve.
  • the monovalent organic group of R 10 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
  • the divalent organic group of R 13 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the divalent organic group is a divalent hydrocarbon group. In some embodiments, for example, the divalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkylene group.
  • Q has between 1 ,000 and 10,000 units of
  • Q has between 2,500 and 10,000 units of A 1 in total, and between 2,500 and 10,000 units of A in total. In some embodiments, for example, Q has between 5,000 and 10,000 units of A 1 in total, and between 5,000 and 10,000 units of A 2 in total.
  • the ratio of the total number of units of A 1 to the total number of units of A 2 is between 20:1 and 1 :10. In some embodiments, for example, this ratio is between 10: 1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1. If this ratio is above 20: 1, it would be difficult to effect the association between the polymer and the substrate. If this ratio is below 1 :40, the polymer would not be able to provide a desirable hydrophobic property.
  • the weight average molecular weight of the operative polymer is between 2,000 and 1 ,000,000. In some embodiments, for example, the weight average molecular weight of the operative polymer is between 10,000 and 500,000. In some embodiments, for example, the weight average molecular weight of the operative polymer is between 50,000 and 500,000. If the operative polymer has a weight average molecular weight that is higher than 1 ,000,000, it would be difficult to dissolve the operative polymer in a solvent to facilitate its use in a coating composition. If the operative polymer has a weight average molecular weight that is lower than 2,000, it would be difficult to cure the operative polymer.
  • A may also include A 3 , wherein A 3 has the structural formula (lc):
  • the monovalent organic group when R 14 is a monovalent organic group, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • the monovalent organic group of R 15 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic.
  • the monovalent organic group is a monovalent hydrocarbon group.
  • the monovalent hydrocarbon group is an aliphatic group.
  • the aliphatic group is a linear aliphatic group.
  • the aliphatic group is an alkyl group.
  • the A 3 unit function as a spacer between the A 1 and A 2 groups, to increase space between the A 1 and A 2 groups so that their functional properties are better utilized.
  • Q has 1 to 10,000 units of A 3 in total. In some embodiments, for example, Q has between 1,000 and 10,000 units of A 1 in total, between 1,000 and 10,000 units of A 2 in total, and between 1 ,000 and 10,000 units of A 3 in total. In some embodiments, for example, Q has between 2,500 and 10,000 units of A 1 in total, between 2,500 and 10,000 units of A 2 in total, and between 2,500 and 10,000 units of A 3 in total. In some embodiments, for example, Q has between 5,000 and 10,000 units of A 1 in total, between 5,000 and 10,000 units of A 2 in total, and between 5,000 and 10,000 units of A 3 in total.
  • Exemplary embodiments of the operative polymer include the following compounds having structural formulae (1.1) through (1.7):
  • the operative polymer includes one or more side chains (SC 1 ) and one or more side chains (SC 2 ).
  • the side chain (SC 1 ) has a structural formula (2a):
  • each one of R 2 , R 3 , R 4 and R 5 is the same as the corresponding R 2 , R 3 , R 4 and R 5 in formula (la).
  • the side chain (SC 2 ) has a structural formula (2b):
  • the operative polymer includes a main
  • the one or more side chains (SC 1 ) is between 1 ,000 and 10,000 side chains (SC 1 ), and the one or more side chains (SC 2 ) is between 1 ,000 and 10,000 side chains (SC 2 ). In some embodiments, for example, the one or more side chains (SC 1 ) is between 1 ,000 and 10,000 side chains (SC 1 ), and the one or more side chains (SC 2 ) is between 1 ,000 and 10,000 side chains (SC 2 ). In some embodiments, for example, the one or more side chains
  • SC is between 2,500 and 10,000 side chains (SC ), and the one or more side chains (SC ) is between 2,500 and 10,000 side chains (SC 2 ).
  • SC 1 is between 5,000 and 10,000 side chains (SC 1 )
  • SC 2 is between 5,000 and 10,000 side chains (SC 2 ).
  • the ratio of the total number of side chains is the ratio of the total number of side chains
  • SC to the total number of side chains (SC ) is between 10: 1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2:1.
  • the operative polymer includes one or
  • R 15 is the same as the corresponding R 15 in formula 1 (c).
  • the operative polymer includes a main
  • the one or more side chains (SC 1 ) is between 1,000 and 10,000 side chains (SC 1 )
  • the one or more side chains (SC 2 ) is between 1,000 and 10,000 side chains (SC 2 )
  • the one or more side chains (SC 3 ) is between 1 ,000 and 10,000 side chains (SC 3 ).
  • the one or more side chains (SC 1 ) is between 2,500 and 10,000 side chains (SC 1 ), the one or more side chains (SC 2 ) is between 2,500 and 10,000 side chains (SC 2 ), and the one or more side chains (SC 3 ) is between 2,500 and 10,000 side chains (SC 3 ).
  • the one or more side chains (SC 1 ) is between 5,000 and 10,000 side chains (SC 1 )
  • the one or more side chains (SC 2 ) is between 5,000 and 10,000 side chains (SC 2 )
  • the one or more side chains (SC 3 ) is between 5,000 and 10,000 side chains (SC 3 ).
  • the backbone includes, or is, a polymethylacrylate group.
  • the operative polymer includes one or more structural units
  • the structural unit (SU ) has a structural formula (3 a):
  • each one of R 1 , R 2 , R 3 , R 4 and R 5 is the same as the corresponding R 1 , R 2 , R 3 , R 4 and R 5 in formula (la).
  • the structural unit (SU 2 ) has a structural formula (3b):
  • each one of R 6 , R 7 , R 8 , R 9 and R 10 is the same as the corresponding R 6 , R 7 , R 8 , R 9 and R 10 in formula (lb).
  • the one or more structural units (SU 1 ) is between 1,000 and 10,000 structural units (SU 1 ), and the one or more structural units (SU 2 ) is between 1 ,000 and 10,000 structural units (SU 2 ). In some embodiments, for example, the one or more structural units (SU 1 ) is between 2,500 and 10,000 structural units (SU 1 ), and the one or more structural units (SU 2 ) is between 2,500 and 10,000 structural units (SU 2 ). In some embodiments, for example, the one or more structural units (SU 1 ) is between 5,000 and 10,000 structural units (SU 1 ), and the one or more structural units (SU 2 ) is between 5,000 and 10,000 structural units (SU 2 ).
  • the ratio of the total number of structural units (SU 1 ) to the total number of structural units (SU 2 ) is between 20: 1 and 1 : 10. In some embodiments, for example, this ratio is between 10:1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1.
  • each one of the structural units (SU 1 ) includes side chain (SC 1 ), and each one of the structural units (SU 2 ) includes side chain (SC 2 ).
  • the operative polymer includes 50 to
  • the operative polymer includes 85 to 99.9999 weight percent of the combination of the structural units (SU 1 ) and the structural units (SU 2 ), based on the total weight of operative polymer.
  • the operative polymer includes the one or
  • SU structural units
  • SU structural units
  • SU 3 structural units
  • the structural unit (SU 3 ) has a structural formula (3 c):
  • the one or more structural units (SU 1 ) is between 1 ,000 and 10,000 structural units (SU 1 ), the one or more structural units (SU 2 ) is between 1 ,000 and 10,000 structural units (SU 2 ), and the one or more structural units (SU 3 ) is between 1 ,000 and 10,000 structural units (SU 3 ).
  • the one or more structural units (SU 1 ) is between 2,500 and 10,000 structural units (SU 1 )
  • the one or more structural units (SU 2 ) is between 2,500 and 10,000 structural units (SU 2 )
  • the one or more structural units (SU 3 ) is between 2,500 and 10,000 structural units (SU 3 ).
  • the one or more structural units (SU 1 ) is between 5,000 and 10,000 structural units (SU 1 )
  • the one or more structural units (SU 2 ) is between 1 ,000 and 10,000 structural units (SU 2 )
  • the one or more structural units (SU 3 ) is between 1 ,000 and 10,000 structural units (SU 3 ).
  • the one or more structural units (SU 1 ) is between
  • the one or more structural units (SU ) is between 5,000 and 10,000
  • each one of the structural units (SU 3 ) includes side chain (SC 3 ).
  • an operative polymer is obtained by copolymerizing a
  • the monomer (M 1 ) has a structural formula (4a), as follows:
  • each one of R , R , R , R and R is the same as the corresponding R , R , R , R and R 10 in formula (lb).
  • the polymerization is free radical polymerization.
  • the polymerization is heat initiated, irradiation initiated, or initiated by both heat and radiation.
  • the irradiation, or the radiation includes ultraviolet (UV) radiation and plasma.
  • the operative polymer is obtained by co- polymerizing the monomer (M 1 ) and the monomer (M 2 ), wherein the monomer (M 1 ) and the monomer (M 2 ) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M 1 ) is present within the reaction mixture in an amount of 0.0001 to 99.9 weight percent of monomer (M 1 ), based on the total weight of the reaction mixture, and the monomer (M ) is present within the reaction mixture in an amount of 0.01 to 99.9999 weight percent, based on the total weight of the reaction mixture.
  • the operative polymer is obtained by co- polymerizing the monomer (M 1 ) and the monomer (M 2 ) within a reaction zone, wherein the monomer (M 1 ) and the monomer (M 2 ) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M 1 ) is present within the reaction mixture in an amount of 5 to 90 weight percent of monomer (M 1 ), based on the total weight of the reaction mixture, and the monomer (M 2 ) is present within the reaction mixture in an amount of 10 to 95 weight percent, based on the total weight of the reaction mixture.
  • the operative polymer is obtained by co- polymerizing the monomer (M 1 ) and the monomer (M 2 ) within a reaction zone, wherein the monomer (M 1 ) and the monomer (M 2 ) are included within a reaction mixture disposed within a reaction zone, and wherein, within the reaction mixture, the ratio of moles of the monomer (M ) to moles of the monomer (M ) is between 20: 1 and 1 : 10. In some embodiments, for example, this molar ratio is between 10: 1 and 1 :4. In some embodiments, for example, this molar ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1.
  • the operative polymer is obtained by copolymerizing the monomer (M 1 ), the monomer (M 2 ), and a monomer (M 3 ) within a reaction zone.
  • the monomer (M 3 ) has a structural formula (4c), as follows:
  • the operative polymer is obtained by co- polymerizing the monomer (M ), the monomer (M ), and the monomer (M ), wherein the monomer (M 1 ), the monomer (M 2 ), and the monomer (M 3 ) are included within a reaction mixture disposed within a reaction zone, wherein the monomer (M 1 ) is present within a reaction mixture in an amount of 20 to 99.9 weight percent of monomer (M 1 ), based on the total weight of the reaction mixture, and the monomer (M 2 ) is present within the reaction mixture in an amount of 0.01 to 55 weight percent, based on the total weight of the reaction mixture, and the monomer (M 3 ) is present within the reaction mixture in an amount of 0 to 25 weight percent, based on the total weight of the reaction mixture.
  • the operative polymer is obtained by co- polymerizing the monomer (M 1 ), the monomer (M 2 ), and the monomer (M 3 ), wherein the monomer (M 1 ), the monomer (M 2 ), and the monomer (M 3 ) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M 1 ) is present within a reaction mixture in an amount of 55 to 93 weight percent of monomer (M 1 ), based on the total weight of the reaction mixture, and the monomer (M 2 ) is present within the reaction mixture in an amount of 5 to 30 weight percent, based on the total weight of the reaction mixture, and the monomer (M ) is present within the reaction mixture in an amount of 2 to 15 weight percent, based on the total weight of the reaction mixture.
  • a coating composition comprising an operative polymer material and an operative solvent material.
  • the operative polymer material consists of one or more of the operative polymers described above.
  • the operative solvent material consists of one or more operative solvents.
  • the operative solvent is configured to solubilize at least a fraction of any amount of the operative polymer material. In some embodiments, for example, substantially all of the operative polymer material is dissolved within the operative solvent material.
  • the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 4:1 and 1 :100,000. In some embodiments, for example, within the coating composition, the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 :10 and 1 : 10,000. In some embodiments, for example, within the coating composition, the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 :20 and 1 : 1 ,000.
  • the operative polymer has a weight average molecular weight (Mw) of between 2000 and 1 ,000,000, a number average molecular weight (Mn) of between 2000 and 1 ,000,000, and a polydispersity index (Mw/Mn) between 1 and 10.
  • the operative polymer has a weight average molecular weight (Mw) of between 10,000 and 500,000, a number average molecular weight (Mn) of between 10,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 7.
  • the operative polymer has a weight average molecular weight (Mw) of between 50,000 and 500,000, a number average molecular weight (Mn) of between 50,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 5.
  • Mw weight average molecular weight
  • Mn number average molecular weight
  • Mw/Mn polydispersity index
  • the operative solvent functions to solubilize the operative polymer for facilitating its transport into contact engagement relationship with, and adhesion to the substrate.
  • Suitable exemplary operative solvents include toluene, xylene, ethyl acetate, tetrahydrofuran, acetone, and ethanol.
  • the coating composition further includes a catalyst material.
  • the coating composition includes: (i)
  • the coating composition includes (i) 0.01 to 10 weight percent of the operative polymer material, based on the total weight of the coating composition, and (ii) 1 ⁇ 10 "5 to 1 weight percent of the catalyst material, based on the total weight of the coating composition, and (iii) 89-99.98999 weight percent of the operative solvent material, based on the total weight of the coating composition.
  • the coating composition includes: (i) 0.1 weight percent of the operative polymer material, based on the total weight of the coating composition, and (ii) 0.00002 weight percent of the catalyst material, based on the total weight of the coating composition, and (iii) 99.89998 weight percent of the operative solvent material, based on the total weight of the coating composition.
  • the catalyst material effects hydrolysis and coupling of siloxane groups to the substrate.
  • the substrate includes hydroxyl groups that react with the siloxane groups in a hydrolysis reaction.
  • the catalyst material includes an organotin compound.
  • the catalyst material includes dibutyltin dilaurate.
  • the coating composition may, but not necessarily, additionally include other materials, such as fillers, extenders, dispersants, surfactants, and pigments.
  • other materials such as fillers, extenders, dispersants, surfactants, and pigments.
  • such other materials are present within the coating compositions in amounts that do not materially adversely affect the solubility of the operative polymer material within the operative.
  • the coating composition is applied to a substrate so as to effect contact engagement relationship between the coating composition and the substrate.
  • Such application includes that effected by deposition of the coating composition on the substrate, or by coating of the substrate with the coating composition.
  • production is effected of a material layer (or "film") that is adhered to the substrate.
  • the application of the coating composition on the substrate includes that by brushing, brush painting, spraying, or dipping.
  • the adhesion of the material layer is to at least a portion of the surface material of the substrate. In some embodiments, for example, the adhesion of the material layer is to at least a portion of the substrate surface material and also to a portion of the substrate disposed below the substrate surface material of the substrate. The adhesion to a portion of the substrate disposed below the substrate surface material is effected after the application of the coating composition to the substrate, and after the applied coating composition has penetrated the substrate through an opening in the substrate surface material of the substrate so as to become disposed in contact engagement relationship with a subsurface portion of the substrate.
  • the adhesion includes chemical bonding between the material layer and the substrate.
  • the chemical bonding is effected by the hydrolysis reaction between siloxane groups of the operative polymer and the hydroxyl groups of the substrate.
  • the adhesion includes physical adhesion between the material layer and the substrate. For example, physical adhesion or attachment may occur between the operative polymer and a substrate surface which is metallic.
  • one or more portions of the substrate may become modified, (physically, or chemically, or both physically and chemically) in response to, at least, the contact engagement of the coating composition with the substrate.
  • substrate is intended to cover the substrate prior to such contact engagement, as well as any modified form it assumes in response to such contact engagement.
  • substrate surface material is intended to cover the substrate surface material prior to such contact engagement, as well as any modified form it assumes in response to such contact engagement.
  • the contacting of the coating composition with the substrate is effected by applying the coating composition onto a substrate surface material of the substrate, and the substrate surface material of the substrate is relatively less hydrophobic than the operative surface material whose production is effected by, at least, the contacting of the coating composition with the substrate.
  • the operative surface material is configured for interacting with a water droplet disposed on the operative surface material, such that, under the same environmental conditions, the contact angle of the operative surface material-disposed water droplet is greater than the contact angle of a water droplet disposed on the substrate surface material of the substrate.
  • the applied coating composition is cured so as to effect production of a cured material layer (or "film").
  • Curing includes evaporation of the operative solvent material.
  • the curing includes the supply of an artificial heat input.
  • the contact angle of a water droplet on the operative surface material of the cured material layer in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent is greater than 90 degrees. In some embodiments, for example, the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 1 10 degrees.
  • the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1 ) atmosphere, and at a relative humidity of between 30 percent and 50 percent is greater than 120 degrees. In some embodiments, for example, the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1 ) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 150 degrees.
  • the sliding angle of a water droplet, having a volume of between 20 ⁇ to 30 ⁇ , on the operative surface material of the cured material layer in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent is less than 80 degrees.
  • the sliding angle of a water droplet, having a volume of between 20 ⁇ and 30 ⁇ , on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent is less than 40 degrees.
  • the sliding angle of a water droplet having a volume of between 20 ⁇ and 30 ⁇ , on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is between 10 degrees and 40 degrees.
  • Suitable substrates include, for example, wood, glass, masonry, steel, aluminium, fabrics, ceramic, concrete.
  • the substrate can be natural or can be man-made.
  • the substrate surface may be optionally cleaned, polished, and/or otherwise pretreated or activated in order to improve adhesion to the applied (or deposited) coating composition.
  • the substrate is an article to which another coating composition has been applied or deposited.
  • Example 1
  • polymer A2 For preparing polymer A2, four equivalents of tri(trimethylsilyloxy)silyl propyl methacrylate (monomer (a)), one equivalent of trimethoxysilyl propyl methacrylate (monomer (b)), and one equivalent of methyl methacrylate (monomer (c)) were mixed in 100ml toluene (functioning as a solvent) under stirring and protection of N 2 . 0.02 g Azobisisbutyronitrile was then added to the mixture to initiate the polymerization at 70°C. The reaction was continued over 36 hours. After that, the reaction solution was rotevaporated to remove the toluene. A light yellow color liquid (that included polymer A2) was collected with a yield of 98 percent (i.e. 2 weight percent of polymer A2 was removed with the solvent).
  • the molecular weight of each one of the prepared polymers was measured by gel permeation chromatography (GPC).
  • Tetrahydrofuran (“THF”) was used as the mobile phase at a flow rate of 1.0 mL/min and the column temperature of 30 °C.
  • the samples were dissolved in THF with the sample concentrations of 2.0 mg/mL, depending on molecular weight of the polymer, and 100 ⁇ ⁇ of such solution was injected to start data collection.
  • the data obtained was analyzed using OmniSECTM software.
  • the produced polymer i.e. polymer A2 had a weight average molecular weight (Mw) of 91 ,600, a number average molecular weight (Mn) of 29,400, and a polydispersity index (Mw/Mn) of 3.2.
  • Polymers Al , A3, A4, and A5 were prepared using an identical procedure as that used for preparing polymer A2, with the exception that the ratio of starting monomers (a), (b), and (c) were different in each case.
  • the ratios of starting monomers (a), (b), and (c), used in the preparation of polymers Al to A5, are identified in Table 1.
  • each one of the polymers A6 to A 10 the ratio of starting monomers (a), (b) and (c) were fixed in the molar ratio of 4: 1 : 1 , and each one of the groups R 2 and R 7 is propyl, and the groups R 1 , R 3 , R 4 , R 5 , R 6 , R 8 , R 9 , R 10 , R 14 , and R 15 (R 3 , R 4 , and R 5 are the same, and R 8 , R 9 , and R 10 are the same) were tuned, in the manner set out in Table 2, so as to prepare polymers A6 to A10.
  • Solutions were prepared, from each one of the prepared polymers Al to A 10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • 20 ⁇ of each solution was brushed on each substrate (woods and ceramic tiles) over an area of 4 cm 2 .
  • the coated samples were cured at ambient conditions over 6 hours.
  • Tap water droplets were used for measuring the static contact angle (10 ⁇ ) and sliding angle (30 ⁇ ). Table 4 illustrates measured water contact angles and sliding angles on coated and uncoated woods.
  • Table 5 illustrates measured water contact angles and sliding angles on coated and uncoated ceramic tiles. NA means that the sliding angle was over 90° on measured surfaces.
  • a PTFE emulsion (sigma-adrich) was also applied to coat the woods and ceramic tiles.
  • PTFE emulsion was diluted to 5 weight percent and coated on the substrates, which were cured at 120°C over 2 hours. After that, all the samples were washed by ethanol and water to remove the surfactants that come from the emulsion. When the samples were dried, contact angles were tested. However, no water repellent samples were attained.
  • PTFE treated samples showed hydrophilic property, which should because of the deep absorbed surfactants in the substrates.
  • Solutions were prepared, from each one of the prepared polymers Al to A10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 3 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • Glass slides and steel blocks were dipped in the prepared solutions, and then cured at ambient conditions over 6 hours. Subsequently, tap water droplets were used for measuring the static contact angle (10 ⁇ ) and sliding angle (30 ⁇ ) measurements.
  • the surfaces of aluminum and steel blocks were polished by sands paper before coating. Table 6 illustrates the measured water contact angles and sliding angles for the coated and the uncoated surfaces of the substrates. Table 6. Water contact angles and sliding angles on glass, steel and aluminum blocks*
  • Solutions were prepared, from each one of the prepared polymers Al to A10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • 0.5 g of each solution was used to coat fabrics (cotton, lab cloth) over an area of 4x4 cm . The coatings were cured at ambient conditions over 6 hours. Table 7 illustrates the surface properties of the fabrics before and after the application of the coating.
  • a solution was prepared by dispersing polymer A2, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that the solution included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • Water absorption percentage gain (100 x (W a - Wo)AV 0 ) percent, wherein Wa is the weight of sample after absorbing of water and W 0 is the weight of sample before soaked in water. [00109]
  • the non-coated spruce samples had an average 46 percent gain by weight.
  • the coated one had a 7 percent gain by weight.
  • Solutions were prepared, from each one of prepared polymers Al , A2, A3, A6, A7, A8, A9, and A 10, by dispersing the respective polymer, along with dibutyltin dilaurate (a the catalyst) in isopropanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • Solutions were also prepared, from each one of the prepared polymers A4 and A5, by dispersing the respective polymer, along with dibutyltin dilaurate (acting as the catalyst) in ethyl acetate, such that each one of the solutions included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • A3 and dibutyltin dilaurate (acting as the catalyst) were dispersed in ethanol, such that a solution was prepared that included 5 weight percent of the combination of the polymer A3 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
  • 20 ⁇ of the solution was brushed on spruce samples over an area of 4 cm 2 .
  • the coated spruce samples were tested under various acid or basic conditions. Test specimens, of various pH values, were randomly dropped on the coated spruce sample surface in at least 5 spots. The dosage of liquid was 30 ⁇ /drop and mustard was 0.05ml/drop. The results are illustrated in Table 9.

Abstract

There is provided a polymer and a coating composition comprising the polymer. The polymer has the formula R11QR12, wherein R11 and R12 are H, OH or an organic group and Q represents [-P-]N. Moiety P, at each occurrence, is independently, A1, A2 or R13. A1 has the structural formula (1a), A2 has the structural formula (1b) and R13 is a divalent organic group. In structures (1a) and (1b) radicals R1 and R6 are H or an organic group and R2-R10 represent organic groups. Methods for making the polymers, the coating compositions, and articles coated with the coating compositions, are also provided.

Description

POLYMERS WITH SILICON-CONTAINING SIDE CHAINS AND COATING
COMPOSITIONS INCLUDING THESE POLYMERS
TECHNICAL FIELD
[0001] This relates to a novel polymer, and a coating composition of the polymer.
BACKGROUND
[0002] Wood, glass, ceramics, masonry and metal are widely utilized in the constructions of buildings and building products such as windows, floors, furniture, doors and fences in view of their advantages of easy processing, high strength and relatively low cost. It is also well known that these materials are generally porous on structures and easily soaked by liquids. In some cases, they could deteriorate under the influence of outdoor environment (e.g., rain, snow, ultraviolet (UV) lights), or fade in colour over time (e.g. by virtue of spill of beverages, oils). After a period of time, they can become spotted in appearance, lose mechanical strength or undergo dimensional change. The latter two types of deterioration also cause safety concerns. To mitigate this, it is common to coat or treat their surfaces with water- repellant coatings or paints. Additionally, some materials, such as glass and fabrics, have a self-cleaning requirement, and other materials, such as steel, have anti-corrosion requirements, and water proofing coatings are often applied to such materials so as to satisfy these requirements.
[0003] In general, slack wax, polytetrafluoroethylene (PTFE) or silicone has been used as a coating material. Slack wax is widely used because of its advantages of relatively low price, safe to use and ease of processing. Woods and bricks can be quickly treated by slack wax, which provides them with shiny and water repellent surfaces. Also, waxed surfaces
DOCSTOR: 2656202\1 significantly reduce water absorption (U.S. Pat. App. No. 20100249283; U.S. Pat. No. 2231486; U.S. Pat. No. 4360385). However, the drawback is that excessive amounts of slack wax reduces the bonding action between material elements and make subsequent operations more difficult. Additionally, the treated surfaces (e.g., floor) may pose a slippery hazard. Slack wax is also difficult to bond to some substrates, and has a low melting point (less than 70 °C), rendering it inappropriate for certain applications.
[0004] A potential alternative is a varnish, such as polyurethane, which has better hardness, transparency and durability. However, the drawback is that it strongly absorbs UV irradiation, which can cause premature degradation. The varnish film tends to become brittle and can be easily peeled off substrates. Also, the varnish film is also transparent to UV light. In this respect, colors present in varnished substrates, such as wood and brick, are susceptible to fading (J. Paint Tech., 531 (41) 275, 1969).
[0005] Polytetrafluoroethylene ("PTFE") is famous for its non-stick, high water- repellent properties, and is widely used in coating application (U.S. Pat. No. 3055852; U.S. Pat. No. 4857578). However, it suffers from poor solubility in solvents. One approach to resolve this issue is to disperse PTFE particles and other film-forming agents in an organic solvent. In this way, PTFE becomes embedded in the final coating as it is cured. However, with this method, there is a concern about uniformity of the final coatings. Another approach is using water-based PTFE production, (i.e., PTFE emulsion), which works well on bricks and masonry, but is less compatible with woods. This is because the surfactants used in emulsion are difficult to remove from the woods, resulting in a more hydrophilic final coating. Additionally, perfluorooctanoic acid (PFOA), the surfactant in producing PTFE, is a carcinogen. The byproduct of PTFE decomposition is also a health concern, and can cause flu- like symptoms in humans (DuPont, Key Questions about Teflon, accessed on 3 December 2007).
[0006] Apart from PTFE, silicone and silicon-based compounds are also known as low surface energy materials. For examples, JP-A 63-265601 discloses an impregnating method, where silicone polymers are formed within cell walls of woods. This method appears to be effective for prohibiting water absorption, but less effective for improving dimensional stability. U.S. Pat. No. 7658972 discloses a silicone emulsion for waterproofing woods, wherein the main component of emulsion is organopolysiloxane, and such emulsion is cured by the reaction between amino and epoxy. Organosilane quaternary nitrogen compounds have also been employed effectively for imparting water and various stains, as described in U.S. Pat. No. 7589054; U.S. Pat. No.7658972. Silicone products have significant advantages of flexibility, transparency, and resistance to extreme temperatures (-55°C to +300°C). One concern about silicone products is their lack of mechanical strength. Additionally, the low surface energy property of silicone product can cause poor bonding with substrates.
[0007] Until now, studies on superhydrophobic surfaces have attracted much attention.
A superhydrophobic surface, upon which the static water contact angle is more than 150°, and the sliding angle is less than 5°, may generally be prepared by the combination of low surface energy materials and the appropriate surface roughness ((a) T. Onda, S. Shibuichi, N. Satoh, K. Tsujii, Langmuir 1996, 12, 2125. (b) T. Tsujii, T. Yamamoto, T. Onda, S. Shibuichi Angew. Chem. nt. Ed. Engl. 1997, 36, 101 1. (c) J. P. Youngblood, T. J. McCarthy Macromolecules 1999, 32, 6800. (d) X. Feng, Jiang, L. Adv. Mater. 2006, 18, 3063.). However, these superhydrophobic surfaces require special designs on the surface structures, which are not suitable for materials with original complicated surface structures like wood or ceramic tiles, and also not suitable for materials with a transparency requirement, such as glass.
SUMMARY
[0008] In one aspect, there is provided a polymer having the structural formula:
RN Q R12;
wherein R1 1 is a hydrogen atom, a hydroxyl group, or a monovalent organic group;
and wherein R12 is a hydrogen atom, a hydroxyl group, or a monovalent organic group;
and wherein Q represents -f-P-}- N;
and wherein P, in each occurrence, independently, is A1, A2, or R13,
and wherein A1 has the structural formula (la):
Figure imgf000005_0001
wherein R1 is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein A has the structural formula (lb):
R8 0
(lb)
Figure imgf000006_0001
and wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R13 is a divalent organic group; and wherein N is an integer that is greater than or equal to two (2);
with the proviso that Q has at least one (1) but less than 10,000 units of A1 in total, and at least one but less than 10,000 units of A2 in total.
[0009] In a further aspect, there is provided a polymer comprising one or more side chains (SC ) and one or more side chains (SC ); wherein the side chain (SC1) has a structural formula (2a):
Figure imgf000007_0001
wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein side chain (SC2) has a structural formula (2b):
Figure imgf000008_0001
(2b)
wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total.
[0010] In another aspect, there is provided a polymer comprising one structural units (SU ) and one or more structural units (SU );
wherein the structural unit (SU1) has a structural formula (3 a):
Figure imgf000009_0001
wherein R1 is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total;
and wherein the structural unit (SU2) has a structural formula (3b):
Figure imgf000010_0001
wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total.
[0011] In another aspect, there is provided a polymer obtainable by co-polymerizing monomer (M1) and monomer (M2) within a reaction zone;
wherein the monomer (M1) has a structural formula (4a), as follows:
Figure imgf000011_0001
wherein R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein the monomer (M2) has a structural formula (4b), as follows:
Figure imgf000012_0001
wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total.
[0012] In a further aspect, there is provided a coating composition comprising an operative polymer material and an operative solvent material. The operative polymer material consists of one or more of any one of the polymers described above. The operative solvent material includes one or more solvents. [0013] In a further aspect, there is provided an article comprising a substrate to which such coating composition has been applied.
BRIEF DESCRIPTION OF DRAWINGS
[0014] The embodiments will now be described with reference to the following accompanying drawings, in which:
[0015] Figure 1 is a graph illustrating anti-corrosion characteristics of an embodiment of the coating composition.
DETAILED DESCRIPTION
[0016] Unless stated otherwise, such as in the examples, all amounts and numbers used in this specification are intended to be interpreted as modified by the term "about".
[0017] (A) OPERATIVE POLYMER
[0018] There is provided an operative polymer.
FIRST ASPECT OF THE OPERATIVE POLYMER
[0019] In one aspect, the operative polymer has the structural formula (1):
R"Q R12 (1),
wherein R11 is a hydrogen atom, a hydroxyl group, or a monovalent organic group; and wherein R12 is a hydrogen atom, a hydroxyl group, or a monovalent organic group; and wherein Q represents -f-P-}- N; and wherein P, in each occurrence, independently, is A 1 , A2 , or R 13 , and wherein A has the structural formula (la):
Figure imgf000014_0001
wherein R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein A2 has the structural formula (lb):
Figure imgf000014_0002
and wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R13 is a divalent organic group; and wherein N is an integer that is greater than or equal to two (2);
with the proviso that Q has at least one (1) but less than 10,000 units of A1 in total, and at least one (1) but less than 10,000 units of A2 in total.
[0020] It is understood that the A1 and the A2 units may be arranged randomly, alternatively, or in block structure.
[0021] The A1 groups contribute hydrophobic characteristics to the operative polymer.
In some embodiments, for example, when the operative polymer is disposed in a coating composition including a curing agent, the A2 groups are configured to co-operate with a substrate, after, at least, disposition of the coating composition in contact engagement relationship with the substrate in a contacting zone is effected, such that association between the operative polymer and the substrate is effected. In some embodiments, for example, the association includes chemical bonding. [0022] With respect to R11, when R11 is a monovalent organic group, in some embodiments, for example, R1 1 has 1 to 10 carbon atoms in total. In some embodiments, for example, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group may be an epoxy group or an isocyano group. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a vinyl group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. In some embodiments, for example, the alkyl group is any one of a methyl group, an ethyl group, a propyl group, a butyl group, or an isobutyl group, or a vinyl group.
12 12
[0023] With respect to R , when R is a monovalent organic group, in some embodiments, for example, R12 has 1 to 10 carbon atoms in total. In some embodiments, for example, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group may be an epoxy group or an isocyano group. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a vinyl group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. In some embodiments, for example, the alkyl group is any one of a methyl group, an ethyl group, a propyl group, a butyl group, or an isobutyl group, or a vinyl group. [0024] With respect to R1, in some embodiments for example, R1 has 0 to 4 carbon atoms in total. If R1 has an excessive number of carbon atoms, the monomer from which the structural unit is derived is more difficult to polymerize. When Rl is a monovalent organic group, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0025] With respect to R , in some embodiments, for example, R has 1 to 10 carbon atoms in total. In some embodiments, for example, R has either 3 or 4 carbon atoms in total. If R2 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The divalent organic group of R2 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the divalent organic group is a divalent hydrocarbon group. In some embodiments, for example, the divalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkylene group.
[0026] With respect to R3, in some embodiments, for example, R3 has 1 to 6 carbon atoms in total. In some embodiments, for example, R3 has 1 to 3 carbon atoms in total. If R3 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R3 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0027] With respect to R4, in some embodiments, for example, R4 has 1 to 6 carbon atoms in total. In some embodiments, for example, R4 has 1 to 3 carbon atoms in total. If R4 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R4 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0028] With respect to R5, in some embodiments, for example, R5 has 1 to 6 carbon atoms in total. In some embodiments, for example, R5 has 1 to 3 carbon atoms in total. If R5 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R5 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. [0029] With respect to R6, in some embodiments for example, R6 has 0 to 4 carbon atoms in total. If R6 has an excessive number of carbon atoms, the monomer from which the structural unit is derived is more difficult to polymerize. When R6 is a monovalent organic group, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0030] With respect to R7, in some embodiments, for example, R7 has 1 to 10 carbon atoms in total. In some embodiments, for example, R7 has either 3 or 4 carbon atoms in total. If R7 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The divalent organic group of R7 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the divalent organic group is a divalent hydrocarbon group. In some embodiments, for example, the divalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkylene group.
[0031] With respect to R , in some embodiments, for example, R has 1 to 6 carbon atoms in total. In some embodiments, for example, R has 1 to 3 carbon atoms in total. If R has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0032] With respect to R9, in some embodiments, for example, R9 has 1 to 6 carbon atoms in total. In some embodiments, for example, R9 has 1 to 3 carbon atoms in total. If R9 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R9 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0033] With respect to R10, in some embodiments, for example, R10 has 1 to 6 carbon atoms in total. In some embodiments, for example, R10 has 1 to 3 carbon atoms in total. If R10 has an excessive number of carbon atoms, the polymer is more difficult to dissolve. The monovalent organic group of R10 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. [0034] With respect to R13, the divalent organic group of R13 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the divalent organic group is a divalent hydrocarbon group. In some embodiments, for example, the divalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkylene group.
[0035] In some embodiments, for example, Q has between 1 ,000 and 10,000 units of
A in total, and between 1,000 and 10,000 units of A" in total. In some embodiments, for example, Q has between 2,500 and 10,000 units of A1 in total, and between 2,500 and 10,000 units of A in total. In some embodiments, for example, Q has between 5,000 and 10,000 units of A1 in total, and between 5,000 and 10,000 units of A2 in total.
[0036] In some embodiments, for example, the ratio of the total number of units of A1 to the total number of units of A2 is between 20:1 and 1 :10. In some embodiments, for example, this ratio is between 10: 1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1. If this ratio is above 20: 1, it would be difficult to effect the association between the polymer and the substrate. If this ratio is below 1 :40, the polymer would not be able to provide a desirable hydrophobic property.
[0037] In some embodiments, for example, the weight average molecular weight of the operative polymer is between 2,000 and 1 ,000,000. In some embodiments, for example, the weight average molecular weight of the operative polymer is between 10,000 and 500,000. In some embodiments, for example, the weight average molecular weight of the operative polymer is between 50,000 and 500,000. If the operative polymer has a weight average molecular weight that is higher than 1 ,000,000, it would be difficult to dissolve the operative polymer in a solvent to facilitate its use in a coating composition. If the operative polymer has a weight average molecular weight that is lower than 2,000, it would be difficult to cure the operative polymer.
[0038] In some embodiments, for example, A may also include A3, wherein A3 has the structural formula (lc):
Figure imgf000022_0001
(l c) wherein R14 is a hydrogen atom or a monovalent organic group; and wherein R15 is a monovalent organic group having 1 to 20 carbon atoms in total.
[0039] With respect to R14, when R14 is a monovalent organic group, the monovalent organic group may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group. [0040] With respect to R15, the monovalent organic group of R15 may be substituted or unsubstituted, and may include one or more heteroatoms, and may be saturated or unsaturated, and may be linear, branched or cyclic. In some embodiments, for example, the monovalent organic group is a monovalent hydrocarbon group. In some embodiments, for example, the monovalent hydrocarbon group is an aliphatic group. In some embodiments, for example, the aliphatic group is a linear aliphatic group. In some embodiments, for example, the aliphatic group is an alkyl group.
[0041] In some embodiments, for example, the A3 unit function as a spacer between the A1 and A2 groups, to increase space between the A1 and A2 groups so that their functional properties are better utilized.
[0042] In some embodiments, for example Q has 1 to 10,000 units of A3 in total. In some embodiments, for example, Q has between 1,000 and 10,000 units of A1 in total, between 1,000 and 10,000 units of A2 in total, and between 1 ,000 and 10,000 units of A3 in total. In some embodiments, for example, Q has between 2,500 and 10,000 units of A1 in total, between 2,500 and 10,000 units of A2 in total, and between 2,500 and 10,000 units of A3 in total. In some embodiments, for example, Q has between 5,000 and 10,000 units of A1 in total, between 5,000 and 10,000 units of A2 in total, and between 5,000 and 10,000 units of A3 in total.
[0043] Exemplary embodiments of the operative polymer include the following compounds having structural formulae (1.1) through (1.7):
R>1 _ A1 _A1 _A1 _A1_A2_A2_A2_A2_ R12
RH _A1 _A1 _ A _A2. R12
R11 - A1 - A1 - A2 - A2- A1 - A1 - A2 - A2- R12
Ri i _ A1 - A2 - A' - A2 - A1 - A2 - A1 - A2- R12
R11 - A1 - A1 -R13- A2 - A1 -R13 - A2 - A2 - R13-A2 - A1-
R11 - A1 - A1 - A2- A1 -A2 -R13- A2 - A1 - A1- R12
R11 - A1 - R13 - A2 - R13- A1 - R13 - A2 - R13- A1 - R13 - A2- R13- A1 - R12 (1.7). SECOND ASPECT OF THE OPERATIVE POLYMER
[0044] In another aspect, the operative polymer includes one or more side chains (SC1) and one or more side chains (SC2).
[0045] The side chain (SC1) has a structural formula (2a):
Figure imgf000025_0001
wherein each one of R2, R3, R4 and R5 is the same as the corresponding R2, R3, R4 and R5 in formula (la).
[0046] The side chain (SC2) has a structural formula (2b):
Figure imgf000025_0002
(2b) wherein each one of R7, R8, R9 and R10 is the same as the corresponding R7, R8, R9 and R10 in formula (lb).
[0047] In some embodiments, for example, the operative polymer includes a main
1 2 chain (or backbone), and one or more side chains (SC ), and one or more side chains (SC ), wherein the side chains (SC1) and the side chains (SC2) extend from the main chain (or backbone). In some embodiments, for example, the one or more side chains (SC1) is between 1 ,000 and 10,000 side chains (SC1), and the one or more side chains (SC2) is between 1 ,000 and 10,000 side chains (SC2). In some embodiments, for example, the one or more side chains
1 2
(SC ) is between 2,500 and 10,000 side chains (SC ), and the one or more side chains (SC ) is between 2,500 and 10,000 side chains (SC2). In some embodiments, for example, the one or more side chains (SC1) is between 5,000 and 10,000 side chains (SC1), and the one or more side chains (SC2) is between 5,000 and 10,000 side chains (SC2).
[0048] In some embodiments, for example, the ratio of the total number of side chains
1 2
(SC ) to the total number of side chains (SC ) is between 10: 1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2:1.
[0049] In some embodiments, for example, the operative polymer includes one or
1 2
more of the side chains (SC ), one or more of the side chains (SC ), and one or more side
chains (SC3), wherein the side chain (SC3) has a structural formula (2c):
Figure imgf000027_0001
wherein R15 is the same as the corresponding R15 in formula 1 (c).
[0050] In some embodiments, for example, the operative polymer includes a main
1 2 chain (or backbone), and one or more side chains (SC ), one or more side chains (SC ), and one or more side chains (SC ), wherein the side chains (SC ), the side chains (SC ), and the side chains (SC3) extend from the main chain (or backbone). In some embodiments, for example, the one or more side chains (SC1) is between 1,000 and 10,000 side chains (SC1), the one or more side chains (SC2) is between 1,000 and 10,000 side chains (SC2), and the one or more side chains (SC3) is between 1 ,000 and 10,000 side chains (SC3). In some embodiments, for example, the one or more side chains (SC1) is between 2,500 and 10,000 side chains (SC1), the one or more side chains (SC2) is between 2,500 and 10,000 side chains (SC2), and the one or more side chains (SC3) is between 2,500 and 10,000 side chains (SC3). In some embodiments, for example, the one or more side chains (SC1) is between 5,000 and 10,000 side chains (SC1), the one or more side chains (SC2) is between 5,000 and 10,000 side chains (SC2), and the one or more side chains (SC3) is between 5,000 and 10,000 side chains (SC3).
[0051] In some embodiments, for example, the backbone includes, or is, a polymethylacrylate group. THIRD ASPECT OF THE OPERATIVE POLYMER
[0052] In another aspect, the operative polymer includes one or more structural units
(SU ) and one or more structural units (SU ).
[0053] The structural unit (SU ) has a structural formula (3 a):
Figure imgf000028_0001
wherein each one of R1, R2, R3, R4 and R5 is the same as the corresponding R1, R2, R3, R4 and R5 in formula (la).
[0054] The structural unit (SU2) has a structural formula (3b):
Figure imgf000028_0002
(3b) wherein each one of R6, R7, R8, R9 and R10 is the same as the corresponding R6, R7, R8, R9 and R10 in formula (lb).
[0055] In some embodiments, for example, the one or more structural units (SU1) is between 1,000 and 10,000 structural units (SU1), and the one or more structural units (SU2) is between 1 ,000 and 10,000 structural units (SU2). In some embodiments, for example, the one or more structural units (SU1) is between 2,500 and 10,000 structural units (SU1), and the one or more structural units (SU2) is between 2,500 and 10,000 structural units (SU2). In some embodiments, for example, the one or more structural units (SU1) is between 5,000 and 10,000 structural units (SU1), and the one or more structural units (SU2) is between 5,000 and 10,000 structural units (SU2).
[0056] In some embodiments, for example, the ratio of the total number of structural units (SU1) to the total number of structural units (SU2) is between 20: 1 and 1 : 10. In some embodiments, for example, this ratio is between 10:1 and 1 :4. In some embodiments, for example, this ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1.
[0057] In some embodiments, for example, each one of the structural units (SU1) includes side chain (SC1), and each one of the structural units (SU2) includes side chain (SC2).
[0058] In some embodiments, for example, the operative polymer includes 50 to
99.9999 weight percent of the combination of the structural units (SU1) and the structural units (SU2), based on the total weight of operative polymer. In some embodiments, for example, the operative polymer includes 85 to 99.9999 weight percent of the combination of the structural units (SU1) and the structural units (SU2), based on the total weight of operative polymer. [0059] In some embodiments, for example, the operative polymer includes the one or
1 2
more structural units (SU ), the one or more structural units (SU ), and one or more structural units (SU3).
[0060] The structural unit (SU3) has a structural formula (3 c):
Figure imgf000030_0001
(3c) wherein each one of R14 and R15 is the same as the corresponding R14 and R15 in formula (l c).
[0061] In some embodiments, for example, the one or more structural units (SU1) is between 1 ,000 and 10,000 structural units (SU1), the one or more structural units (SU2) is between 1 ,000 and 10,000 structural units (SU2), and the one or more structural units (SU3) is between 1 ,000 and 10,000 structural units (SU3). In some embodiments, for example, the one or more structural units (SU1) is between 2,500 and 10,000 structural units (SU1), the one or more structural units (SU2) is between 2,500 and 10,000 structural units (SU2), and the one or more structural units (SU3) is between 2,500 and 10,000 structural units (SU3). In some embodiments, for example, the one or more structural units (SU1) is between 5,000 and 10,000
1 2
structural units (SU ), the one or more structural units (SU ) is between 5,000 and 10,000
2
structural units (SU ), and the one or more structural units (SU ) is between 5,000 and 10,000 structural units (SU3). [0062] In some embodiments, for example, each one of the structural units (SU3) includes side chain (SC3).
[0063] METHOD OF MAKING THE OPERATIVE POLYMER
[0064] In another aspect, an operative polymer is obtained by copolymerizing a
1 2
monomer (M ) and a monomer (M ) within a reaction zone.
[0065] The monomer (M1) has a structural formula (4a), as follows:
Figure imgf000031_0001
wherein each one of R1, R2, R3, R4 and R5 is the same as the corresponding R1, R2, R3, R4 and R5 in formula (la). [0066] The monomer (M2) has a structural formula (4b), as follows:
Figure imgf000032_0001
wherein each one of R , R , R , R and R is the same as the corresponding R , R , R , R and R10 in formula (lb).
[0067] In some embodiments, for example, the polymerization is free radical polymerization. In some of these embodiments, for example, the polymerization is heat initiated, irradiation initiated, or initiated by both heat and radiation. In some embodiments, for example, the irradiation, or the radiation, includes ultraviolet (UV) radiation and plasma.
[0068] In some embodiments, for example, the operative polymer is obtained by co- polymerizing the monomer (M1) and the monomer (M2), wherein the monomer (M1) and the monomer (M2) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M1) is present within the reaction mixture in an amount of 0.0001 to 99.9 weight percent of monomer (M1), based on the total weight of the reaction mixture, and the monomer (M ) is present within the reaction mixture in an amount of 0.01 to 99.9999 weight percent, based on the total weight of the reaction mixture. [0069] In some embodiments, for example, the operative polymer is obtained by co- polymerizing the monomer (M1) and the monomer (M2) within a reaction zone, wherein the monomer (M1) and the monomer (M2) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M1) is present within the reaction mixture in an amount of 5 to 90 weight percent of monomer (M1), based on the total weight of the reaction mixture, and the monomer (M2) is present within the reaction mixture in an amount of 10 to 95 weight percent, based on the total weight of the reaction mixture.
[0070] In some embodiments, for example, the operative polymer is obtained by co- polymerizing the monomer (M1) and the monomer (M2) within a reaction zone, wherein the monomer (M1) and the monomer (M2) are included within a reaction mixture disposed within a reaction zone, and wherein, within the reaction mixture, the ratio of moles of the monomer (M ) to moles of the monomer (M ) is between 20: 1 and 1 : 10. In some embodiments, for example, this molar ratio is between 10: 1 and 1 :4. In some embodiments, for example, this molar ratio is between 5: 1 and 1 :2. In some embodiments, for example, this ratio is 2: 1.
[0071] In some embodiments, for example, the operative polymer is obtained by copolymerizing the monomer (M1), the monomer (M2), and a monomer (M3) within a reaction zone. The monomer (M3) has a structural formula (4c), as follows:
Figure imgf000033_0001
(4c) wherein each one of R14 and R15 is the same as the corresponding R14 and R15 in formula (l c).
[0072] In some embodiments, for example, the operative polymer is obtained by co- polymerizing the monomer (M ), the monomer (M ), and the monomer (M ), wherein the monomer (M1), the monomer (M2), and the monomer (M3) are included within a reaction mixture disposed within a reaction zone, wherein the monomer (M1) is present within a reaction mixture in an amount of 20 to 99.9 weight percent of monomer (M1), based on the total weight of the reaction mixture, and the monomer (M2) is present within the reaction mixture in an amount of 0.01 to 55 weight percent, based on the total weight of the reaction mixture, and the monomer (M3) is present within the reaction mixture in an amount of 0 to 25 weight percent, based on the total weight of the reaction mixture.
[0073] In some embodiments, for example, the operative polymer is obtained by co- polymerizing the monomer (M1), the monomer (M2), and the monomer (M3), wherein the monomer (M1), the monomer (M2), and the monomer (M3) are included within a reaction mixture disposed within a reaction zone, and wherein the monomer (M1) is present within a reaction mixture in an amount of 55 to 93 weight percent of monomer (M1), based on the total weight of the reaction mixture, and the monomer (M2) is present within the reaction mixture in an amount of 5 to 30 weight percent, based on the total weight of the reaction mixture, and the monomer (M ) is present within the reaction mixture in an amount of 2 to 15 weight percent, based on the total weight of the reaction mixture.
COATING COMPOSITION
[0074] There is also provided a coating composition comprising an operative polymer material and an operative solvent material. The operative polymer material consists of one or more of the operative polymers described above. The operative solvent material consists of one or more operative solvents. The operative solvent is configured to solubilize at least a fraction of any amount of the operative polymer material. In some embodiments, for example, substantially all of the operative polymer material is dissolved within the operative solvent material.
[0075] In some embodiments, for example, within the coating composition, the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 4:1 and 1 :100,000. In some embodiments, for example, within the coating composition, the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 :10 and 1 : 10,000. In some embodiments, for example, within the coating composition, the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 :20 and 1 : 1 ,000.
[0076] In some embodiments, for example, the operative polymer has a weight average molecular weight (Mw) of between 2000 and 1 ,000,000, a number average molecular weight (Mn) of between 2000 and 1 ,000,000, and a polydispersity index (Mw/Mn) between 1 and 10. In some embodiments, for example, the operative polymer has a weight average molecular weight (Mw) of between 10,000 and 500,000, a number average molecular weight (Mn) of between 10,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 7. In some embodiments, for example, the operative polymer has a weight average molecular weight (Mw) of between 50,000 and 500,000, a number average molecular weight (Mn) of between 50,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 5.
[0077] In some embodiments for example, the operative solvent functions to solubilize the operative polymer for facilitating its transport into contact engagement relationship with, and adhesion to the substrate. Suitable exemplary operative solvents include toluene, xylene, ethyl acetate, tetrahydrofuran, acetone, and ethanol.
[0078] In some embodiments, for example, the coating composition further includes a catalyst material.
[0079] In some embodiments, for example, the coating composition includes: (i)
0.0001 to 20 weight percent of the operative polymer material, based on the total weight of coating composition, and (ii) l x lO"9 to 1 weight percent of the catalyst material, based on the total weight of the coating composition, and (iii) 80 to 99.9999 weight percent of the operative solvent material, based on the total weight of the coating composition. In some embodiments, for example, the coating composition includes (i) 0.01 to 10 weight percent of the operative polymer material, based on the total weight of the coating composition, and (ii) 1 χ 10"5 to 1 weight percent of the catalyst material, based on the total weight of the coating composition, and (iii) 89-99.98999 weight percent of the operative solvent material, based on the total weight of the coating composition. In some embodiments, for example, the coating composition includes: (i) 0.1 weight percent of the operative polymer material, based on the total weight of the coating composition, and (ii) 0.00002 weight percent of the catalyst material, based on the total weight of the coating composition, and (iii) 99.89998 weight percent of the operative solvent material, based on the total weight of the coating composition.
[0080] In some embodiments, for example, the catalyst material effects hydrolysis and coupling of siloxane groups to the substrate. In some embodiments, for example, the substrate includes hydroxyl groups that react with the siloxane groups in a hydrolysis reaction, [0081] In some embodiments, for example, the catalyst material includes an organotin compound. In some embodiments, for example, the catalyst material includes dibutyltin dilaurate.
[0082] In some embodiments, for example, the coating composition may, but not necessarily, additionally include other materials, such as fillers, extenders, dispersants, surfactants, and pigments. In some of these embodiments, such other materials are present within the coating compositions in amounts that do not materially adversely affect the solubility of the operative polymer material within the operative.
USE OF COATING COMPOSITION
[0083] The coating composition is applied to a substrate so as to effect contact engagement relationship between the coating composition and the substrate. Such application includes that effected by deposition of the coating composition on the substrate, or by coating of the substrate with the coating composition. In response to the contact engagement relationship, production is effected of a material layer (or "film") that is adhered to the substrate.
[0084] In some embodiments, for example, the application of the coating composition on the substrate includes that by brushing, brush painting, spraying, or dipping.
[0085] In some embodiments, for example, the adhesion of the material layer is to at least a portion of the surface material of the substrate. In some embodiments, for example, the adhesion of the material layer is to at least a portion of the substrate surface material and also to a portion of the substrate disposed below the substrate surface material of the substrate. The adhesion to a portion of the substrate disposed below the substrate surface material is effected after the application of the coating composition to the substrate, and after the applied coating composition has penetrated the substrate through an opening in the substrate surface material of the substrate so as to become disposed in contact engagement relationship with a subsurface portion of the substrate.
[0086] In some embodiments, for example, the adhesion includes chemical bonding between the material layer and the substrate. In some of these embodiments, for example, the chemical bonding is effected by the hydrolysis reaction between siloxane groups of the operative polymer and the hydroxyl groups of the substrate. In some embodiments, for example, the adhesion includes physical adhesion between the material layer and the substrate. For example, physical adhesion or attachment may occur between the operative polymer and a substrate surface which is metallic.
[0087] It is understood that one or more portions of the substrate, including the surface of the substrate, may become modified, (physically, or chemically, or both physically and chemically) in response to, at least, the contact engagement of the coating composition with the substrate. The term "substrate" is intended to cover the substrate prior to such contact engagement, as well as any modified form it assumes in response to such contact engagement. As well, the term "substrate surface material" is intended to cover the substrate surface material prior to such contact engagement, as well as any modified form it assumes in response to such contact engagement.
[0088] In some embodiments, for example, the contacting of the coating composition with the substrate is effected by applying the coating composition onto a substrate surface material of the substrate, and the substrate surface material of the substrate is relatively less hydrophobic than the operative surface material whose production is effected by, at least, the contacting of the coating composition with the substrate. In some embodiments, for example, the operative surface material is configured for interacting with a water droplet disposed on the operative surface material, such that, under the same environmental conditions, the contact angle of the operative surface material-disposed water droplet is greater than the contact angle of a water droplet disposed on the substrate surface material of the substrate.
[0089] In some embodiments, for example, after the application of the coating composition, the applied coating composition is cured so as to effect production of a cured material layer (or "film"). Curing includes evaporation of the operative solvent material. In some embodiments, for example, the curing includes the supply of an artificial heat input.
[0090] In some embodiments, for example, the contact angle of a water droplet on the operative surface material of the cured material layer in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 90 degrees. In some embodiments, for example, the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 1 10 degrees. In some embodiments, for example, the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1 ) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 120 degrees. In some embodiments, for example, the contact angle of a water droplet on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1 ) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is greater than 150 degrees. [0091] In some embodiments, for example, the sliding angle of a water droplet, having a volume of between 20 μΐ to 30 μΐ, on the operative surface material of the cured material layer in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is less than 80 degrees. In some embodiments, for example, the sliding angle of a water droplet, having a volume of between 20 μΐ and 30 μΐ, on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is less than 40 degrees. In some embodiments, for example, the sliding angle of a water droplet, having a volume of between 20 μΐ and 30 μΐ, on the operative surface material in ambient air at a temperature of 20 degrees Celsius, at a pressure of one (1) atmosphere, and at a relative humidity of between 30 percent and 50 percent, is between 10 degrees and 40 degrees.
[0092] Suitable substrates include, for example, wood, glass, masonry, steel, aluminium, fabrics, ceramic, concrete. The substrate can be natural or can be man-made. The substrate surface may be optionally cleaned, polished, and/or otherwise pretreated or activated in order to improve adhesion to the applied (or deposited) coating composition.
[0093] In some embodiments, for example, the substrate is an article to which another coating composition has been applied or deposited.
[0094] Further embodiments will now be described in further detail with reference to the following non-limitative examples. Example 1 :
[0095] For preparing polymer A2, four equivalents of tri(trimethylsilyloxy)silyl propyl methacrylate (monomer (a)), one equivalent of trimethoxysilyl propyl methacrylate (monomer (b)), and one equivalent of methyl methacrylate (monomer (c)) were mixed in 100ml toluene (functioning as a solvent) under stirring and protection of N2. 0.02 g Azobisisbutyronitrile was then added to the mixture to initiate the polymerization at 70°C. The reaction was continued over 36 hours. After that, the reaction solution was rotevaporated to remove the toluene. A light yellow color liquid (that included polymer A2) was collected with a yield of 98 percent (i.e. 2 weight percent of polymer A2 was removed with the solvent).
[0096] The molecular weight of each one of the prepared polymers was measured by gel permeation chromatography (GPC). The instrument used was a Viscotek™ TDA-302 size exclusion chromatograph (Viscotek™) equipped with tetra detectors refractive index (RI), UV, viscosity (VISC), and two-angle laser light scattering (7° and 90°, λ=670 nm)]. PS sample (Viscotek™) with a stated peak molecular weight of 99,500 g/mol and a molecular weight distribution ("MWD") of 1.03 was used to calibrate the instrument. Tetrahydrofuran ("THF") was used as the mobile phase at a flow rate of 1.0 mL/min and the column temperature of 30 °C. The samples were dissolved in THF with the sample concentrations of 2.0 mg/mL, depending on molecular weight of the polymer, and 100 μΐ^ of such solution was injected to start data collection. The data obtained was analyzed using OmniSEC™ software. The produced polymer (i.e. polymer A2) had a weight average molecular weight (Mw) of 91 ,600, a number average molecular weight (Mn) of 29,400, and a polydispersity index (Mw/Mn) of 3.2. [0097] Polymers Al , A3, A4, and A5 were prepared using an identical procedure as that used for preparing polymer A2, with the exception that the ratio of starting monomers (a), (b), and (c) were different in each case. The ratios of starting monomers (a), (b), and (c), used in the preparation of polymers Al to A5, are identified in Table 1.
Table 1. The molar ratio of starting monomers (a), (b) and (c) for preparing polymers Al to A5
Figure imgf000042_0001
[0098] In preparing each one of the polymers A6 to A 10, the ratio of starting monomers (a), (b) and (c) were fixed in the molar ratio of 4: 1 : 1 , and each one of the groups R2 and R7 is propyl, and the groups R1, R3, R4, R5, R6, R8, R9, R10, R14, and R15 (R3, R4, and R5 are the same, and R8, R9, and R10 are the same) were tuned, in the manner set out in Table 2, so as to prepare polymers A6 to A10.
Table 2. R1, R3, R4, R5, R6, R8, R9, R10, R14, and R15 groups in polymers A6 to A10
Figure imgf000042_0002
The solubility of each of polymers Al to A10 is listed in Table 3, below.
Table 3. Solubility of polymers Al to A10
Figure imgf000043_0001
Example 2:
[0099] Hydrophobic characteristics of various coating compositions, prepared from the polymeric compounds prepared in Example 1, were evaluated, when the coating compositions were applied to woods and ceramic tiles.
[00100] Solutions were prepared, from each one of the prepared polymers Al to A 10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. 20 μΐ of each solution was brushed on each substrate (woods and ceramic tiles) over an area of 4 cm2. The coated samples were cured at ambient conditions over 6 hours. Tap water droplets were used for measuring the static contact angle (10 μΐ) and sliding angle (30 μΐ). Table 4 illustrates measured water contact angles and sliding angles on coated and uncoated woods. Table 5 illustrates measured water contact angles and sliding angles on coated and uncoated ceramic tiles. NA means that the sliding angle was over 90° on measured surfaces.
Table 4. Water contact angles and sliding angles on woods*
Figure imgf000044_0001
*CA means water static contact angle and SA means water sliding angle on the substrates Table 5. Water static contact angles and sliding angles on the surfaces of uncoated and coated ceramic tiles*
Figure imgf000045_0001
*CA means water static contact angle and SA means water sliding angle on the substrates
[00101] In terms of each kind of sample above, two parallel samples were prepared and tested. On each single sample, ten (10) different spots were randomly selected and tested, and average errors were calculated. It was found that, in the testing of sliding angle, there were no trails of water left behind after the water droplet slid off of the coated woods and coated ceramic tiles. Example 3:
[00102] A PTFE emulsion (sigma-adrich) was also applied to coat the woods and ceramic tiles. PTFE emulsion was diluted to 5 weight percent and coated on the substrates, which were cured at 120°C over 2 hours. After that, all the samples were washed by ethanol and water to remove the surfactants that come from the emulsion. When the samples were dried, contact angles were tested. However, no water repellent samples were attained. PTFE treated samples showed hydrophilic property, which should because of the deep absorbed surfactants in the substrates.
Example 4:
[00103] Hydrophobic characteristics of various coating compositions, prepared from the polymeric compounds prepared in Example 1 were evaluated, when the coating compositions were applied to glass slides, and steel and aluminium blocks.
[00104] Solutions were prepared, from each one of the prepared polymers Al to A10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 3 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. Glass slides and steel blocks were dipped in the prepared solutions, and then cured at ambient conditions over 6 hours. Subsequently, tap water droplets were used for measuring the static contact angle (10 μΐ) and sliding angle (30 μΐ) measurements. The surfaces of aluminum and steel blocks were polished by sands paper before coating. Table 6 illustrates the measured water contact angles and sliding angles for the coated and the uncoated surfaces of the substrates. Table 6. Water contact angles and sliding angles on glass, steel and aluminum blocks*
Figure imgf000047_0001
* CA means water static contact e; SA means water s iding angle; NA means SA is over 90° Example 5:
[00105] Hydrophobic characteristics of various coating compositions, prepared from the polymeric compounds prepared in Example 1 were evaluated, when the coating compositions were applied to fabric.
[00106] Solutions were prepared, from each one of the prepared polymers Al to A10, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. 0.5 g of each solution was used to coat fabrics (cotton, lab cloth) over an area of 4x4 cm . The coatings were cured at ambient conditions over 6 hours. Table 7 illustrates the surface properties of the fabrics before and after the application of the coating.
Table 7. Surface properties of fabrics before and after hydrophobic treatment*
Figure imgf000049_0001
* tap water was used for the static contact angle (10 μΐ water droplet size) and sliding angle (30 μΐ water droplet size) measurements; all the angles were measured after the droplets were put on the surface for 30 sec. NA means that the sliding angle is over 90° on measured surfaces. CA means contact angle. SA means sliding angle.
Example 6:
[00107] A solution was prepared by dispersing polymer A2, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that the solution included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
[00108] Six (6) spruce samples were provided (each 2x2x 1 cm). Three (3) were coated with the prepared solution, and three (3) remained uncoated. The coated and uncoated spruce pieces were kept in tap water for 24 hours. After that, excess water on samples was wiped off by tissues. All of samples were weighted before and after soaked in water. The water absorption of samples were calculated by the equation,
Water absorption percentage gain = (100 x (Wa - Wo)AV0) percent, wherein Wa is the weight of sample after absorbing of water and W0 is the weight of sample before soaked in water. [00109] The non-coated spruce samples had an average 46 percent gain by weight.
The coated one had a 7 percent gain by weight.
Example 7:
[00110] Durability of coating composition was tested.
[00111] Solutions were prepared, from each one of prepared polymers Al , A2, A3, A6, A7, A8, A9, and A 10, by dispersing the respective polymer, along with dibutyltin dilaurate (a the catalyst) in isopropanol, such that each one of the solutions included 5 weight percent of the combination of the respective polymer and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
[00112] Solutions were also prepared, from each one of the prepared polymers A4 and A5, by dispersing the respective polymer, along with dibutyltin dilaurate (acting as the catalyst) in ethyl acetate, such that each one of the solutions included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm.
[00113] 20 ml of each one of the prepared solutions was deposited in a respective vial.
All the vials were capped but not completely sealed, and then put on the shelf. In 3 months, no sample was found gelled, blurred or precipitated.
Example 8:
[00114] Durability of coating compositions was also evaluated. Polymer A2 and dibutyltin dilaurate (acting as the catalyst) were dispersed in ethanol, such that a solution was prepared that included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. 0.1 ml of the solution was coated on various wood and ceramic tile substrates over an area of 0.015 m2. The coated samples were cured at ambient conditions over 6 hours.
[00115] The coated woods and ceramic tiles were put on the shelf, where they could access the sunshine. The contact angles and sliding angles were measured weekly. Table 8 illustrates the measured water contact angles and the sliding angles.
Table 8. Water contact angles and sliding angles on substrates
Figure imgf000051_0001
[00116] Moreover, it was found the appearance of the substrates shows no changes in over 12 months.
Example 9:
The pH stability of a coating composition, applied to spruce, was also tested. A3 and dibutyltin dilaurate (acting as the catalyst) were dispersed in ethanol, such that a solution was prepared that included 5 weight percent of the combination of the polymer A3 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. 20 μΐ of the solution was brushed on spruce samples over an area of 4 cm2. The coated spruce samples were tested under various acid or basic conditions. Test specimens, of various pH values, were randomly dropped on the coated spruce sample surface in at least 5 spots. The dosage of liquid was 30 μΐ/drop and mustard was 0.05ml/drop. The results are illustrated in Table 9.
Table 9. pH stability testing on hydrophobic treated spruce
Figure imgf000052_0001
The term "failed" is used to indicate that a low hydrophobic effect was observed. Example 10:
[00118] The corrosion protection characteristics of the coating composition, when applied to steel blocks, were also evaluated. Solutions were prepared, from each of prepared polymers A2 and A5, by dispersing the respective polymer, along with dibutyltin dilaurate (as the catalyst) in ethanol, such that each one of the solutions included 5 weight percent of the combination of the polymer A2 and the catalyst, based on the total weight of the solution, with the catalyst present at a concentration of 20ppm. Steel blocks were coated with the solutions and cured at ambient conditions for over six (6) hours. After that, the coated steel blocks were immersed in tap water (pH = 6) over a period of time (days). The weight of the steel blocks was recorded daily. The ratio of weight-loss was recorded as a function of time, and is illustrated in Fig 1.
[00119] In the above description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one skilled in the art that these specific details are not required in order to practice the present disclosure. Although certain dimensions and materials are described for implementing the disclosed example embodiments, other suitable dimensions and/or materials may be used within the scope of this disclosure. All such modifications and variations, including all suitable current and future changes in technology, are believed to be within the sphere and scope of the present disclosure. All references mentioned are hereby incorporated by reference in their entirety.

Claims

1. A polymer having the structural formula:
RnQ R12; wherein R1 1 is a hydrogen atom, a hydroxyl group, or a monovalent organic group; and wherein R12 is a hydrogen atom, a hydroxyl group, or a monovalent organic group; and wherein Q represents -j-P-]- N;
1 2 13
and wherein P, in each occurrence, independently, is A , A , or R , and wherein A1 has the structural formula (la):
Figure imgf000054_0001
wherein R1 is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein A2 has the structural formula (lb):
Figure imgf000055_0001
and wherein R is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R13 is a divalent organic group; and wherein N is an integer that is greater than or equal to two (2); with the proviso that Q has at least one (1) but less than 10,000 units of A1 in total, and at least one (1) but less than 10,000 units of A2 in total.
2. The polymer as claimed in claim 1 ;
wherein Rn is a hydrogen atom;
and wherein R12 is a hydrogen atom;
and wherein R1 is an alkyl group having 1 to 10 carbon atoms in total;
and wherein R is an alkylene group having 1 to 12 carbon atoms in total;
and wherein R3 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R4 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R5 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 10 carbon atoms in total;
and wherein R7 is an alkylene group having 1 to 12 carbon atoms in total;
and wherein R is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R is an alkylene group.
3. The operative polymer as claimed in claim 1 ;
wherein Ru is a hydrogen atom;
and wherein R12 is a hydrogen atom;
and wherein R1 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R2 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R3 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R4 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R5 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R7 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R13 is an alkylene group.
4. The polymer as claimed in any one of claims 1 to 3.
1 2
wherein P, in each occurrence, independently, is A or A .
5. The polymer as claimed in any one of claims 1 to 4; wherein Q has between 1 ,000 and 10,000 units of A1 in total, and between 1 ,000 and 10,000 units of A in total.
6. The polymer as claimed in any one of claims 1 to 4;
wherein Q has between 2,500 and 10,000 units of A1 in total, and between 2,500 and 10,000 units of A2 in total.
7. The polymer as claimed in any one of claims 1 to 4;
wherein Q has between 5,000 and 10,000 units of A1 in total, and between 5,000 and 10,000 units of A2 in total.
8. The polymer as claimed in any one of claims 1 to 7;
wherein the ratio of the total number of units of A1 to the total number of units of A2 is between 20: 1 and 1 : 10.
9. The polymer as claimed in any one of claims 1 to 7;
wherein the ratio of the total number of units of A1 to the total number of units of A2 is between 10: 1 and 1 :4.
10. The polymer as claimed in any one of claims 1 to 7;
wherein the ratio of the total number of units of A1 to the total number of units of A2 is between 5:1 and 1 :2.
1 1. A polymer comprising one or more side chains (SC1) and one or more side chains (SC2);
wherein the side chain (SC1) has a structural formula (2a):
Figure imgf000059_0001
wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total;
and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total;
and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total;
and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total;
and wherein the side chain (SC2) has a structural formula (2b):
Figure imgf000060_0001
wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total;
and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total.
12. The polymer as claimed in claim 1 1 ;
2
and wherein R is an alkylene group having 1 to 12 carbon atoms in total;
and wherein R is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R4 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R5 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R7 is an alkylene group having 1 to 12 carbon atoms in total;
and wherein R is an alkyl group having 1 to 15 carbon atoms in total; and wherein R9 is an alkyl group having 1 to 15 carbon atoms in total; and wherein R10 is an alkyl group having 1 to 15 carbon atoms in total.
13. The polymer as claimed in claim 1 1 ; wherein R2 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R3 is an alkyl group having 1 to 3 carbon atoms in total; and wherein R4 is an alkyl group having 1 to 3 carbon atoms in total; and wherein R5 is an alkyl group having 1 to 3 carbon atoms in total; and wherein R7 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 3 carbon atoms in total; and wherein R9 is an alkyl group having 1 to 3 carbon atoms in total; and wherein R10 is an alkyl group having 1 to 3 carbon atoms in total.
14. A polymer comprising one or more structural units (SU1) and one or more structural units (SU2);
wherein the structural unit (SU1) has a structural formula (3 a):
Figure imgf000062_0001
wherein R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total;
and wherein the structural unit (SU2) has a structural formula (3b):
Figure imgf000063_0001
wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R7 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R8 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total.
15. The polymer as claimed in claim 14; wherein R1 is an alkyl group having 1 to 10 carbon atoms in total; and wherein R2 is an alkyl ene group having 1 to 12 carbon atoms in total; and wherein R3 is an alkyl group having 1 to 15 carbon atoms in total; and wherein R4 is an alkyl group having 1 to 15 carbon atoms in total; and wherein R5 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 10 carbon atoms in total;
and wherein R7 is an alkylene group having 1 to 12 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 15 carbon atoms in total.
16. The polymer as claimed in claim 14;
wherein R1 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R2 is an alkylene group having 3 or 4 carbon atoms in total;
and wherein R3 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R4 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R5 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R7 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 3 carbon atoms in total.
17. A polymer obtained by co-polymerizing monomer (M ) and monomer (M ) within a reaction zone;
wherein the monomer (M1) has a structural formula (4a), as follows:
Figure imgf000065_0001
wherein R is a hydrogen atom, or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R2 is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R3 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R4 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R5 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein the monomer (M2) has a structural formula (4b), as follows:
Figure imgf000066_0001
wherein R6 is a hydrogen atom or a monovalent organic group having 1 to 10 carbon atoms in total; and wherein R is a divalent organic group having 1 to 12 carbon atoms in total; and wherein R is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R9 is a monovalent organic group having 1 to 15 carbon atoms in total; and wherein R10 is a monovalent organic group having 1 to 15 carbon atoms in total.
18. The polymer as claimed in claim 17; wherein R is an alkyl group having 1 to 10 carbon atoms in total; and wherein R is an alkyl ene group having 1 to 12 carbon atoms in total; and wherein R is an alkyl group having 1 to 15 carbon atoms in total; and wherein R4 is an alkyl group having 1 to 15 carbon atoms in total; and wherein R5 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 10 carbon atoms in total;
and wherein R7 is an alkylene group having 1 to 12 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 15 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 15 carbon atoms in total.
19. The polymer as claimed in claim 17;
wherein R1 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R2 is an alkylene group having 3 or 4 carbon atoms in total;
and wherein R3 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R4 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R5 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R6 is an alkyl group having 1 to 4 carbon atoms in total;
and wherein R7 is an alkylene group having either 3 or 4 carbon atoms in total; and wherein R8 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R9 is an alkyl group having 1 to 3 carbon atoms in total;
and wherein R10 is an alkyl group having 1 to 3 carbon atoms in total.
20. A coating composition comprising an operative polymer material and an operative solvent material, wherein the operative polymer material consists of one or more of the polymers of any one of claims 1 to 19, and wherein the operative solvent material consists of one or more operative solvents.
21. The coating composition as claimed in claim 20; wherein the polymer has a weight average molecular weight (Mw) of between 2000 and 1 ,000,000, a number average molecular weight (Mn) of between 2000 and 1,000,000, and a polydispersity index (Mw/Mn) between 1 and 10.
22. The coating composition as claimed in claim 20; wherein the polymer has a weight average molecular weight (Mw) of between 10,000 and 500,000, a number average molecular weight (Mn) of between 10,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 7.
23. The coating composition as claimed in claim 20; wherein the polymer has a weight average molecular weight (Mw) of between 50,000 and 500,000, a number average molecular weight (Mn) of between 50,000 and 500,000, and a polydispersity index (Mw/Mn) of between 1 and 5.
24. The coating composition as claimed in any one of claims 20 to 23; wherein the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 4: 1 and 1 : 100,000.
25. The coating composition as claimed in any one of claims 20 to 23; wherein the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 : 10 and 1 : 10,000.
26. The coating composition as claimed in any one of claims 20 to 23; wherein the ratio of the weight of operative polymer material to the weight of the operative solvent material is between 1 :20 and 1 : 1 ,000.
27. The coating composition as claimed in any one of claims 20 to 26, further comprising a catalyst material.
28. The coating composition as claimed in claim 27;
wherein the operative polymer material is present in an amount of 0.0001 to 20 weight percent, based on the total weight of coating composition, and wherein the catalyst material is present in an amount of 1 x lO"9 to 1 weight percent, based on the total weight of the coating composition; and wherein the operative solvent material is present in an amount of 80 to 99.9999 weight percent, based on the total weight of the coating composition.
29. The coating composition as claimed in any one of claim 27; wherein the operative polymer material is present in an amount of 0.01 to 10 weight percent, based on the total weight of coating composition, and wherein the catalyst material is present in an amount of l x lO"5 to 1 weight percent, based on the total weight of the coating composition; and wherein the operative solvent material is present in an amount of 89 to 99.98999 weight percent, based on the total weight of the coating composition.
30. A substrate to which has been applied the coating composition as claimed in any one of claims 20 to 29.
PCT/CA2013/000253 2012-05-07 2013-03-15 Polymers with silicon-containing side chains and coating compositions including these polymers WO2013166582A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070167559A1 (en) * 2003-06-27 2007-07-19 Dow Corning Toray Company, Ltd. Coating composition
WO2009151088A1 (en) * 2008-06-11 2009-12-17 Dow Corning Toray Co., Ltd. Coating agent composition
JP2011215576A (en) * 2010-03-18 2011-10-27 Ricoh Co Ltd Carrier for electrostatic latent image developer, and electrostatic latent image developer
JP2012063438A (en) * 2010-09-14 2012-03-29 Ricoh Co Ltd Carrier for electrostatic latent image developer, two-component developer, container with developer, image forming method and process cartridge

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070167559A1 (en) * 2003-06-27 2007-07-19 Dow Corning Toray Company, Ltd. Coating composition
WO2009151088A1 (en) * 2008-06-11 2009-12-17 Dow Corning Toray Co., Ltd. Coating agent composition
JP2011215576A (en) * 2010-03-18 2011-10-27 Ricoh Co Ltd Carrier for electrostatic latent image developer, and electrostatic latent image developer
JP2012063438A (en) * 2010-09-14 2012-03-29 Ricoh Co Ltd Carrier for electrostatic latent image developer, two-component developer, container with developer, image forming method and process cartridge

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