WO2013162991A1 - Heated rechargeable electric battery - Google Patents

Heated rechargeable electric battery Download PDF

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Publication number
WO2013162991A1
WO2013162991A1 PCT/US2013/037099 US2013037099W WO2013162991A1 WO 2013162991 A1 WO2013162991 A1 WO 2013162991A1 US 2013037099 W US2013037099 W US 2013037099W WO 2013162991 A1 WO2013162991 A1 WO 2013162991A1
Authority
WO
WIPO (PCT)
Prior art keywords
planar
battery cells
battery
cells
recited
Prior art date
Application number
PCT/US2013/037099
Other languages
French (fr)
Inventor
Duncan Culver
Michael L. Epstein
Christopher K. Dyer
Original Assignee
Lightening Energy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lightening Energy filed Critical Lightening Energy
Publication of WO2013162991A1 publication Critical patent/WO2013162991A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0585Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6554Rods or plates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0468Compression means for stacks of electrodes and separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/70Carriers or collectors characterised by shape or form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates generally to rechargeable electric batteries and more specifically to a heated rechargeable electric battery.
  • the electric battery includes an outer enclosure, a plurality of planar battery cells within the outer enclosure and at least one planar heater within the outer enclosure extending along the peripheries of the planar battery cells.
  • a method of forming an electric battery includes placing a plurality of planar battery cells in an outer enclosure and placing at least one heater inside the outer enclosure at peripheries of the planar battery cells.
  • FIG. 1 schematically shows a cross-sectional view of a rechargeable electric battery according to an embodiment of the present invention
  • FIG. 2 schematically shows another cross- sectional view of the rechargeable electric battery along A-A in Fig. 1;
  • FIG. 3 schematically shows a perspective view of battery, with certain components omitted for clarity.
  • Embodiments of the present invention relate to heated rechargeable electric battery enclosures, particularly for rechargeable electric batteries used to power artillery equipment, and especially howitzers.
  • the batteries are formed of lithium ion battery cells.
  • the batteries cells may be Pb-acid, Ni- metal hydride, Ni-Zn, and other rechargeable as well as primary or non-rechargeable battery cells.
  • Fig. 1 schematically shows a cross-sectional view of a rechargeable electric battery 10 according to an embodiment of the present invention.
  • Battery 10 includes an outer enclosure 12 surrounding a plurality of planar battery cells 14 that are arranged in a stack, four of which are shown in this exemplary embodiment. In other embodiments, the number of cells 14 may be less than or greater than four.
  • Planar battery cells 14 are each separated from one another by a plurality of internal channels 16 in battery 10 in between cells 14.
  • Channels 16 are preferably at least partially filled with porous compressible interconnectors 18, which act to provide an electrically-conducting interconnection between adjacent cells 14.
  • Cells 14 each include a positive and a negative electrode, with the positive electrodes connecting to a positive output terminal 20 (Fig.
  • Positive electrodes of cells 14 may be connected to positive output terminal 20 by a positive current collector 24 and negative electrodes of cells 14 may be connected to negative output terminal 22 by a negative current collector 24.
  • Current collectors 24, 26 may be positioned at ends of the stack of cells 14, extending parallel to cells 14.
  • Interconnectors 18 may also be provided at the ends of the stack of cells 14, such that one interconnector 18 is provided between positive current collector 24 and a first end cell 14 to form a channel 16 between the first end cell 14 and positive current collector 24 at the first end of the stack, and another interconnector 18 is provided between negative current collector 26 and a second end cell 14 to form a channel 16 between the second end cell 14 and negative current collector 26 at the second end of the stack.
  • each heater 28 may be replaced by two or more heaters in a planar arrangement at the planar peripheries of cells 14 and at the peripheries of the interconnectors 18 between cells 14.
  • Compressible interconnectors 18 may be made any material that has sufficient properties such as, for example a wire mesh, metal or carbon fibers retained in a compressible elastomeric matrix, or an interwoven conducting mat, consistent with the requirement for a compressible flexible electrically-conducting interconnection between adjacent cell plate module surfaces.
  • interconnectors 18 may be porous, corrugated and highly conductive.
  • battery 10 contains nanoscale particles which fundamentally allow for high charging rates.
  • the nanoscale particles may be coated with a thin layer of carbon.
  • anodes of cells 14 may be formed of lithium titanium oxide (LTO) nanoparticles and cathodes of cells 14 may be formed of lithium iron phosphate (LFP) nanoparticles.
  • LTO lithium titanium oxide
  • LFP lithium iron phosphate
  • Fig. 2 schematically shows another cross-sectional view of a rechargeable electric battery 10 along A-A in Fig. 1.
  • positive electrodes of cells 14 may be connected to positive output terminal 20 by positive current collector 24 and negative electrodes of cells 14 may be connected to negative output terminal 22 by negative current collector 24.
  • a battery management system 30 may be provided between current collectors 24, 26 and respective output terminals 20, 22 to control the supply of current output by battery 10. Battery management system 30 may also control the operation of heaters 28, either automatically in response to the surrounding temperature or in response to inputs by an operator.
  • Fig. 3 schematically shows a perspective view of battery 10, with terminals 20, 22, current collectors 24, 26 and interconnectors 18 being omitted for clarity.
  • the dimensions of battery 10 are defined by outer enclosure 12, which is shown having a length L, a width W and a height H.
  • Cells 14 extend parallel to each other in directions of length L and width W and are stacked on top of each other along the direct of height H, with interconnectors 18 in between.
  • Heaters 28, one of which is visible in Fig. 3, are positioned at the peripheries of cells 14 and extend parallel to each other in directions of length L and height H, such that heaters 28 are both positioned perpendicular to cells 14 and both transfer heat to cells 14 at the outer width peripheries of cells 14.
  • Battery management system 30 is located adjacent to cells 14 in the direction of length L.
  • battery 10 is dimensioned such that length L is 9.875 inches, width W is 5.8 inches and height H is 5.4 inches.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

An electric battery is provided. The electric battery includes an outer enclosure, a plurality of planar battery cells within the outer enclosure and at least one planar heater within the outer enclosure extending along the peripheries of the planar battery cells. A method of forming an electric battery is also provided.

Description

HEATED RECHARGEABLE ELECTRIC BATTERY
[0001] The present invention relates generally to rechargeable electric batteries and more specifically to a heated rechargeable electric battery.
BACKGROUND
[0002] Electric batteries of different sizes are used for different purposes. SUMMARY OF THE INVENTION
[0003] An electric battery is provided. The electric battery includes an outer enclosure, a plurality of planar battery cells within the outer enclosure and at least one planar heater within the outer enclosure extending along the peripheries of the planar battery cells.
[0004] A method of forming an electric battery is provided. The method includes placing a plurality of planar battery cells in an outer enclosure and placing at least one heater inside the outer enclosure at peripheries of the planar battery cells.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The present invention is described below by reference to the following drawings, in which:
[0006] Fig. 1 schematically shows a cross-sectional view of a rechargeable electric battery according to an embodiment of the present invention;
[0007] Fig. 2 schematically shows another cross- sectional view of the rechargeable electric battery along A-A in Fig. 1; and
[0008] Fig. 3 schematically shows a perspective view of battery, with certain components omitted for clarity.
DETAILED DESCRIPTION
[0009] Embodiments of the present invention relate to heated rechargeable electric battery enclosures, particularly for rechargeable electric batteries used to power artillery equipment, and especially howitzers. In preferred embodiments, the batteries are formed of lithium ion battery cells. In other embodiments, the batteries cells may be Pb-acid, Ni- metal hydride, Ni-Zn, and other rechargeable as well as primary or non-rechargeable battery cells.
[0010] Fig. 1 schematically shows a cross-sectional view of a rechargeable electric battery 10 according to an embodiment of the present invention. Battery 10 includes an outer enclosure 12 surrounding a plurality of planar battery cells 14 that are arranged in a stack, four of which are shown in this exemplary embodiment. In other embodiments, the number of cells 14 may be less than or greater than four. Planar battery cells 14 are each separated from one another by a plurality of internal channels 16 in battery 10 in between cells 14. Channels 16 are preferably at least partially filled with porous compressible interconnectors 18, which act to provide an electrically-conducting interconnection between adjacent cells 14. Cells 14 each include a positive and a negative electrode, with the positive electrodes connecting to a positive output terminal 20 (Fig. 2) and the negative electrodes connecting to a negative output terminal 22 (Fig. 2). Positive electrodes of cells 14 may be connected to positive output terminal 20 by a positive current collector 24 and negative electrodes of cells 14 may be connected to negative output terminal 22 by a negative current collector 24. Current collectors 24, 26 may be positioned at ends of the stack of cells 14, extending parallel to cells 14.
Interconnectors 18 may also be provided at the ends of the stack of cells 14, such that one interconnector 18 is provided between positive current collector 24 and a first end cell 14 to form a channel 16 between the first end cell 14 and positive current collector 24 at the first end of the stack, and another interconnector 18 is provided between negative current collector 26 and a second end cell 14 to form a channel 16 between the second end cell 14 and negative current collector 26 at the second end of the stack.
[0011] In order to effectively heat cells 14 in colder environments and to allow cells 14 to reach an optimal temperature quickly after startup, two planar heaters 28 are provided at the planar peripheries of cells 14 and at the peripheries of the interconnectors 18 between cells 14. Heaters 28 are adjacent to opposite peripheries of all of cells 14 such that cells 14 extend parallel to each other from one heater 28 to the other heater 28. In an alternative embodiment, each heater 28 may be replaced by two or more heaters in a planar arrangement at the planar peripheries of cells 14 and at the peripheries of the interconnectors 18 between cells 14.
[0012] Compressible interconnectors 18 may be made any material that has sufficient properties such as, for example a wire mesh, metal or carbon fibers retained in a compressible elastomeric matrix, or an interwoven conducting mat, consistent with the requirement for a compressible flexible electrically-conducting interconnection between adjacent cell plate module surfaces. In preferred embodiments, interconnectors 18 may be porous, corrugated and highly conductive.
[0013J In preferred embodiments, battery 10 contains nanoscale particles which fundamentally allow for high charging rates. The nanoscale particles may be coated with a thin layer of carbon. For example, anodes of cells 14 may be formed of lithium titanium oxide (LTO) nanoparticles and cathodes of cells 14 may be formed of lithium iron phosphate (LFP) nanoparticles.
(0014] Fig. 2 schematically shows another cross-sectional view of a rechargeable electric battery 10 along A-A in Fig. 1. As discussed above, positive electrodes of cells 14 may be connected to positive output terminal 20 by positive current collector 24 and negative electrodes of cells 14 may be connected to negative output terminal 22 by negative current collector 24. A battery management system 30 may be provided between current collectors 24, 26 and respective output terminals 20, 22 to control the supply of current output by battery 10. Battery management system 30 may also control the operation of heaters 28, either automatically in response to the surrounding temperature or in response to inputs by an operator.
[0015] Fig. 3 schematically shows a perspective view of battery 10, with terminals 20, 22, current collectors 24, 26 and interconnectors 18 being omitted for clarity. The dimensions of battery 10 are defined by outer enclosure 12, which is shown having a length L, a width W and a height H. Cells 14 extend parallel to each other in directions of length L and width W and are stacked on top of each other along the direct of height H, with interconnectors 18 in between. Heaters 28, one of which is visible in Fig. 3, are positioned at the peripheries of cells 14 and extend parallel to each other in directions of length L and height H, such that heaters 28 are both positioned perpendicular to cells 14 and both transfer heat to cells 14 at the outer width peripheries of cells 14. Battery management system 30 is located adjacent to cells 14 in the direction of length L.
[0016] In one preferred embodiment, battery 10 is dimensioned such that length L is 9.875 inches, width W is 5.8 inches and height H is 5.4 inches.
[0017] In the preceding specification, the invention has been described with reference to specific exemplary embodiments and examples thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of invention as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative manner rather than a restrictive sense.

Claims

WHAT IS CLAIMED IS:
1. An electric battery comprising:
an outer enclosure;
a plurality of planar battery cells within the outer enclosure; and
at least one planar heater within the outer enclosure extending along the peripheries of the planar battery cells.
2. The electric battery as recited in claim 1 wherein the at least one heater is positioned perpendicular to the planar battery cells.
3. The electric battery as recited in claim 1 wherein the at least one heater includes a first heater on a first side of the planar battery cells and a second heater on a second side of the planar battery cells.
4. The electric battery as recited in claim 3 wherein the first and second heaters are both aligned perpendicular to the planar battery cells.
5. The electric battery as recited in claim 1 wherein the planar battery cells are lithium ion battery cells.
6. The electric battery as recited in claim 1 further comprising a positive current collector coupling the planar battery cells to a positive output terminal and a negative current collector coupling the planar battery cells to a negative output terminal.
7. The electric battery as recited in claim 6 further comprising a battery management system provided between the positive and negative current collectors and the positive and negative output terminals to control the supply of current output by the electric battery.
8. The electric battery as recited in claim 6 wherein the planar battery cells are stacked between the positive and negative current collectors.
9. The electric battery as recited in claim 1 further comprising interconnectors positioned between the planar battery cells.
10· A method of forming an electric battery comprising:
placing a plurality of planar battery cells in an outer enclosure;
placing at least one heater inside the outer enclosure at peripheries of the planar battery cells.
11. The method as recited in claim 10 wherein the at least one heater is positioned perpendicular to the planar battery cells.
12. The method as recited in claim 10 wherein the at least one heater includes a first heater on a first side of the planar battery cells and a second heater on a second side of the planar battery cells.
13. The method as recited in claim 10 wherein the first and second heaters are both aligned perpendicular to the planar battery cells.
14. The method as recited in claim 10 wherein the planar battery cells are lithium ion battery cells.
PCT/US2013/037099 2012-04-26 2013-04-18 Heated rechargeable electric battery WO2013162991A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261638728P 2012-04-26 2012-04-26
US61/638,728 2012-04-26

Publications (1)

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WO2013162991A1 true WO2013162991A1 (en) 2013-10-31

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WO (1) WO2013162991A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070212597A1 (en) * 2006-03-08 2007-09-13 Psion Teklogix Inc. Insulated smart battery pack for low temperature applications
US20100273044A1 (en) * 2009-04-28 2010-10-28 Lightening Energy High voltage modular battery with electrically-insulated cell module and interconnector peripheries
US20120263984A1 (en) * 2009-12-18 2012-10-18 MAGNA E-Car Systems GmbH &Co. OG Cooling/heating element for a rechargeable battery

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070212597A1 (en) * 2006-03-08 2007-09-13 Psion Teklogix Inc. Insulated smart battery pack for low temperature applications
US20100273044A1 (en) * 2009-04-28 2010-10-28 Lightening Energy High voltage modular battery with electrically-insulated cell module and interconnector peripheries
US20120263984A1 (en) * 2009-12-18 2012-10-18 MAGNA E-Car Systems GmbH &Co. OG Cooling/heating element for a rechargeable battery

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