WO2013158849A4 - Method for automatically estimating inertia - Google Patents

Method for automatically estimating inertia Download PDF

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Publication number
WO2013158849A4
WO2013158849A4 PCT/US2013/037122 US2013037122W WO2013158849A4 WO 2013158849 A4 WO2013158849 A4 WO 2013158849A4 US 2013037122 W US2013037122 W US 2013037122W WO 2013158849 A4 WO2013158849 A4 WO 2013158849A4
Authority
WO
WIPO (PCT)
Prior art keywords
velocity
motion system
torque command
command signal
inertia
Prior art date
Application number
PCT/US2013/037122
Other languages
French (fr)
Other versions
WO2013158849A3 (en
WO2013158849A2 (en
Inventor
Gang Tian
Original Assignee
Linestream Technologies
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/451,924 external-priority patent/US8710777B2/en
Priority claimed from US13/474,919 external-priority patent/US9041337B2/en
Application filed by Linestream Technologies filed Critical Linestream Technologies
Publication of WO2013158849A2 publication Critical patent/WO2013158849A2/en
Publication of WO2013158849A3 publication Critical patent/WO2013158849A3/en
Publication of WO2013158849A4 publication Critical patent/WO2013158849A4/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • H02P23/14Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/404Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37388Acceleration or deceleration, inertial measurement
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/41Servomotor, servo controller till figures
    • G05B2219/41163Adapt gain to friction, weight, inertia
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/41Servomotor, servo controller till figures
    • G05B2219/41381Torque disturbance observer to estimate inertia

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Electric Motors In General (AREA)
  • Feedback Control In General (AREA)
  • Control Of Position Or Direction (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

Systems and methods for estimating an inertia and a friction coefficient for a controlled mechanical system are provided. In one or more embodiments, an inertia estimator can generate a torque command signal' that varies continuously over time during a testing sequence. The velocity of a motion system in response to the time-varying torque command signal is measured and recorded during the testing sequence. The inertia estimator then estimates the inertia and/or the friction coefficient of the motion system based on the torque command data sent to the motion system and the measured velocity data. Systems and methods are also provided for generating a constraint-based, time-optimal motion profile for controlling the trajectory of a point-to-point move in a motion control system.

Claims

AMENDED CLAIMS
received by the International Bureau on 13 November 2013 (13.11.2013)
What is claimed is:
1 . A method for estimating parameters of a motion system, comprising:
generating a torque command signal that varies continuously over a time range, wherein the time range comprises an acceleration phase and a
deceleration phase;
measuring velocity data for a motion device representing a velocity of the motion system over the time range in response to the torque command signal; and
determining an inertia of the motion system based at least in part on a product of an integral of the velocity data over the acceleration phase and an integral of the torque command signal over the deceleration phase.
2. (Cancelled)
3. The method of claim 1 , wherein the generating the torque command signal comprises adjusting the torque command signal in accordance with a predefined testing sequence, wherein the adjusting includes changing at least one of a direction or a rate of change of the torque command signal in response to the velocity of the motion system reaching a predefined velocity checkpoint.
4. The method of claim 1 , wherein the determining comprises:
integrating the torque command signal and the velocity data over the acceleration phase to yield Uacc and Vaee, respectively;
integrating the torque command signal and the velocity data over the deceleration phase to yield Uiee and Vigc, respectively; and
determining the inertia as a function of uaeCi vaee, udgc, and vdeCi where:
Figure imgf000002_0001
70
Figure imgf000003_0001
ttari.(t) is a portion of the torque command signal corresponding to the acceleration phase,
vo*e( is 3 portion of the velocity data corresponding to the acceleration phase,
tio^t) is a portion of the torque command signal corresponding to the deceleration phase, and
is a portion of the velocity data corresponding to the deceleration phase.
5. The method of claim 4, wherein the determining the inertia comprises determining the inertia according to:
U V — [j
J— dec acc acc v dec
where:
J is the inertia,
Avaec (t) is a difference between a velocity of the motion system at an end of the acceleration phase and a velocity of the motion system at a beginning of the acceleration phase, and
^ArcCO is a difference between a velocity of the motion system at an end of the deceleration phase and a velocity of the motion system at a beginning of the deceleration phase.
6. The method of claim 1 , further comprising determining at least one controller gain coefficient for the motion system based on the inertia.
71
7. A system for estimating mechanical parameters of a motion system, comprising:
a memory;
a processor configured to execute computer-executable components stored on the memory, the computer-executable components comprising:
a torque command generator configured to generate a torque command signal that varies continuously over time during a testing sequence, wherein the testing sequence comprises an acceleration phase and a deceleration phase;
a velocity monitoring component configured to obtain velocity data representing a velocity of a motion system over time in response to the torque command signal; and
an inertia component configured to estimate an inertia of the motion system based at least in part on a product of an integral of the velocity data over the acceleration phase and an integral of the torque command signal over the deceleration phase.
8. (Cancelled)
9. The system of claim 7, wherein the torque command generator is further configured to control the torque command signal in accordance with a torque function u(c), where (t) is based on a set of predefined instructions associated with respective phases of the testing sequence, and wherein the respective phases are triggered in response to the velocity of the motion system reaching respective defined velocity checkpoint values.
10. The system of claim 7, wherein the inertia component is further configured to estimate the inertia as a function of ve
where:
Figure imgf000004_0001
72
Figure imgf000005_0001
u a«(t) is a portion of the torque command signal corresponding to the acceleration phase of the testing sequence,
vecc(t) is a portion of the velocity data corresponding to the acceleration phase,
uAeA is a portion of the torque command signal corresponding to the deceleration phase of the testing sequence, and
v&cV) is a portion of the velocity data corresponding to the deceleration phase.
1 1 . The system of claim 10, wherein the inertia component is further configured to estimate the inertia based on:
Figure imgf000005_0002
where:
J is the inertia,
Avcee ( is a difference between a velocity of the motion system at an end of the acceleration phase and a velocity of the motion system at a beginning of the acceleration phase, and
Avdee (t) is a difference between a velocity of the motion system at an end of the deceleration phase and a velocity of the motion system at a beginning of the deceleration phase.
73
12. The system of claim 10, further comprising a friction coefficient component configured to estimate a friction coefficient of the motion system based on:
B _ A ygc (/)tyocc - Av0CCE/rfgc
Figure imgf000006_0001
where,
S is the friction coefficient,
Avaee<*) is a difference between a velocity of the motion system at an end of the acceleration phase and a velocity of the motion system at a beginning of the acceleration phase, and
Ave.„c(t) is a difference between a velocity of the motion system at an end of the deceleration phase and a velocity of the motion system at a beginning of the deceleration phase.
13. The system of claim 7, further comprising a tuning component configured to generate at least one controller gain coefficient as a function of the inertia.
14-20. (Cancelled)
21 . The method of claim 4, further comprising:
determining a friction coefficient of the motion system according to:
ΔνΛ,( ^ - Δνοεε( ^ " where:
B is the friction coefficient,
&v„Kf it) is a difference between a velocity of the motion system at an end of the acceleration phase and a velocity of the motion system at a beginning of the acceleration phase, and
74 Awd(IB(i) is a difference between a velocity of the motion system at an end of the deceleration phase and a velocity of the motion system at a beginning of the deceleration phase.
22. The system of claim 7, further comprising a friction coefficient component configured to estimate a friction coefficient of the motion system based on the torque command signal and the velocity data.
PCT/US2013/037122 2012-04-20 2013-04-18 Method for automatically estimating inertia in a mechanical system and for generating a motion profile WO2013158849A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US13/451,924 2012-04-20
US13/451,924 US8710777B2 (en) 2012-04-20 2012-04-20 Method for automatically estimating inertia in a mechanical system
US13/474,919 US9041337B2 (en) 2012-05-18 2012-05-18 Motion profile generator
US13/474,919 2012-05-18

Publications (3)

Publication Number Publication Date
WO2013158849A2 WO2013158849A2 (en) 2013-10-24
WO2013158849A3 WO2013158849A3 (en) 2013-12-12
WO2013158849A4 true WO2013158849A4 (en) 2014-01-30

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Country Status (4)

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JP (2) JP2013225284A (en)
KR (1) KR101378824B1 (en)
TW (1) TWI498701B (en)
WO (1) WO2013158849A2 (en)

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WO2013158849A3 (en) 2013-12-12
WO2013158849A2 (en) 2013-10-24
JP2017062824A (en) 2017-03-30
TW201351082A (en) 2013-12-16
KR101378824B1 (en) 2014-03-27
JP2013225284A (en) 2013-10-31
KR20130122704A (en) 2013-11-08

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