WO2013154149A1 - Electric-discharge machining switching apparatus - Google Patents

Electric-discharge machining switching apparatus Download PDF

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Publication number
WO2013154149A1
WO2013154149A1 PCT/JP2013/060902 JP2013060902W WO2013154149A1 WO 2013154149 A1 WO2013154149 A1 WO 2013154149A1 JP 2013060902 W JP2013060902 W JP 2013060902W WO 2013154149 A1 WO2013154149 A1 WO 2013154149A1
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WO
WIPO (PCT)
Prior art keywords
conductor
connection surface
conductive
moving body
connection
Prior art date
Application number
PCT/JP2013/060902
Other languages
French (fr)
Japanese (ja)
Inventor
保坂昭夫
Original Assignee
株式会社ソディック
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ソディック filed Critical 株式会社ソディック
Priority to CN201380004418.3A priority Critical patent/CN104023892B/en
Publication of WO2013154149A1 publication Critical patent/WO2013154149A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • B23H7/04Apparatus for supplying current to working gap; Electric circuits specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • B23H11/006Electrical contacts or wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B23H1/02Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H2600/00Machining conditions
    • B23H2600/10Switching of machining conditions during machining
    • B23H2600/12Switching from rough cutting to finish machining
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/14Contacts characterised by the manner in which co-operating contacts engage by abutting
    • H01H1/20Bridging contacts
    • H01H1/2083Bridging contact surfaces directed at an oblique angle with respect to the movement of the bridge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H35/00Switches operated by change of a physical condition
    • H01H35/24Switches operated by change of fluid pressure, by fluid pressure waves, or by change of fluid flow
    • H01H35/38Switches operated by change of fluid pressure, by fluid pressure waves, or by change of fluid flow actuated by piston and cylinder

Definitions

  • the present invention relates to an electric discharge machining apparatus for machining a workpiece by supplying a current pulse from a power source to a machining gap formed between a tool electrode and the workpiece.
  • the present invention relates to an electrical discharge machining switch device provided between a power source and a machining gap.
  • an electric discharge machining apparatus is known as a machine tool for machining a workpiece into a desired shape by repeatedly generating an electric discharge in a machining gap by applying a voltage pulse.
  • the machining gap is filled with machining fluid.
  • the working fluid is a dielectric fluid based on water or oil. Since it is difficult to install an electric discharge machining power supply (hereinafter referred to as “power supply”) in the electric discharge machine, the electric discharge machine is installed in a power supply unit attached to the electric discharge machine. . If the distance between the power supply and the machining gap is increased, the current pulse waveform will be distorted and the loss of electrical energy will increase, so the power supply unit and this machine will be as close as possible. Connected.
  • Patent Document 1 a circuit switching device using an electric discharge machining switch is arranged as close to the machining gap as possible, so that the waveform rises and falls sharply and has a current pulse showing a high peak value.
  • a wire electric discharge machining apparatus capable of supplying a high-frequency AC voltage between tool electrodes is disclosed.
  • an electrical discharge machining device switches several types of circuits with a circuit switching device using an electrical discharge machining switch according to the machining mode, required machining speed, machining surface roughness, or machining shape accuracy.
  • a machining current pulse having a required waveform is supplied between both electrodes of the tool electrode and the workpiece to obtain a desired machining result.
  • electric discharge machining is often performed by placing the workpiece in the machining tank in the machining liquid.
  • Patent Document 2 discloses a movable body that can reciprocate a piston in a cylinder chamber provided in a waterproof storage body, and has a first contact on one end side and a second contact on the other end side.
  • the switch device described in Patent Document 2 the first contact is slidably provided on the one end side of the movable body with the first contact that is electrically connected to the first terminal, and the first contact and the first terminal are provided. Is always maintained during the reciprocating motion of the movable body. Then, a second contact configured in a flat surface shape is provided on the other end side of the movable band, and when the movable body moves to the other end side in accordance with the reciprocating motion, the second contact is configured in a flat surface shape of the second terminal. It is comprised so that the contacted contact may be conducted.
  • Patent Document 3 discloses a circuit switching device using an electrical discharge machining switch device including first, second, and third terminals.
  • the first terminal is disposed in the center of the cylinder chamber.
  • the second terminal is attached to one piston that can reciprocate in the cylinder chamber.
  • the third terminal is attached to another piston that can reciprocate in the cylinder chamber. Switching between conduction and non-conduction between the first terminal and the second terminal or between the first terminal and the third terminal is performed by the reciprocating motion of the two pistons.
  • the two pistons are slidably provided through the housing.
  • the contact portions of the two pistons have a concave shape that becomes wider as approaching the first terminal.
  • the two contact points of the first terminal are each convex. The contact of each piston can be fitted to the respective contact of the first terminal.
  • An object of the present invention is to provide a switch device for electric discharge machining that can suppress problems such as poor connection caused by wear of parts due to reciprocating motion of a movable part, etc. while ensuring waterproofness.
  • An electrical discharge machining switch device includes a housing that forms a sealed space, a moving body that moves back and forth in the sealed space, a first terminal that can be electrically connected to the outside of the housing, and an interior of the sealed space.
  • a wedge-shaped space that is located in front of the moving body, is inclined at a predetermined angle with respect to the moving direction of the moving body, and decreases in size toward the front of the moving body is formed between the connecting surface of the first conductors.
  • a second conductor having a connection surface, and moved forward and backward by the moving body, and in contact with both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by forward movement.
  • the first conductor and the first conductor And electrically connecting the first conductor and the second conductor away from at least one of the connection surface of the first conductor and the connection surface of the second conductor by rearward movement.
  • a third conductor to be released and drive means for moving the moving body back and forth in the sealed space are provided.
  • the housing may have any configuration as long as it forms a sealed space.
  • the housing may be composed of one component or a plurality of components, and a part of the housing may be composed of the first conductor or the first conductor. You may be comprised from 2 conductors.
  • the first conductor has a first terminal that can be electrically connected to the outside of the housing, and a connection surface that is positioned in front of the moving body inside the sealed space and parallel to the moving direction of the moving body. Any material, structure, and component configuration can be applied as long as the first terminal and the connection surface are electrically connected.
  • the second conductor is positioned in front of the moving body inside the sealed space and a second terminal that can be electrically connected to the outside of the housing, and is inclined at a predetermined angle with respect to the moving direction of the moving body. Any connecting surface that forms a wedge-shaped space that decreases in size toward the front of the moving body and is electrically connected to the second terminal and the connecting surface.
  • the material, structure, and component configuration can be applied.
  • the third conductor contacts both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by moving forward, and the first conductor and the second conductor Are electrically connected to each other and separated from at least one of the connection surface of the first conductor and the connection surface of the second conductor by rearward movement to release the electrical connection between the first conductor and the second conductor. Any material, structure, and component configuration can be applied.
  • the driving means may be any driving means as long as the movable body can be moved back and forth.
  • the sealed space is made into a cylinder shape, and the moving body is configured as a piston that can move within the cylinder, and the piston moves by changing the pressure in the cylinder by supplying or sucking air to the cylinder. It may be configured by an air pump or the like.
  • connection surface of the first conductor is an outer surface of the columnar body
  • connection surface of the second conductor is located outside the columnar body.
  • the third conductor is disposed at a position surrounding the outside of the columnar body, and is supported by a rear end portion and has a cantilever structure parallel to the moving direction.
  • each of the plurality of conductive claws includes a front conductive portion having an inner surface parallel to the connection surface of the first conductor and an outer surface parallel to the connection surface of the second conductor on the front side,
  • the plurality of conductive claws are deformed to the connection surface side of the first conductor by pressing the outer surface of the front conductive portion by the connection surface of the second conductor according to the forward movement of the movable body.
  • the inner surface of the front conductive portion presses the connection surface of the first conductor, and the movable body In accordance with the backward movement, one of the connection surface of the first conductor and the inner surface of the front conductive portion and the connection surface of the second conductor and the outer surface of the front conductive portion are separated to release the electrical contact. It is preferable to do.
  • connection surface of the first conductor is formed by the outer surface of the columnar body, since there is practically no restriction on the positional accuracy in the circumferential direction, the connection of the first conductor is performed.
  • the surface is preferably an outer surface of a cylinder having an axis parallel to the moving direction of the moving body.
  • the plurality of conductive claws of the third conductor can be disposed at any position as long as they surround the outer surface of the columnar body.
  • the plurality of conductive claws are surrounded at equal intervals around the outer side of the columnar body. It is preferable that the number of the plurality of conductive claws be four or more.
  • the plurality of conductive claws of the third conductor can be applied with any material, structure, and component configuration as long as the inner side surface and the outer side surface of the front conductive portion are electrically connected. It need not be composed of materials.
  • the plurality of conductive claws are configured such that each inner surface of the plurality of conductive claws grips the connection surface of the first conductor from the periphery according to deformation of the plurality of conductive claws, and the first conductive It is preferable that the body is supported by the housing so that the body can move forward as the moving body moves forward by gripping the connection surface of the first conductor.
  • the plurality of conductive claws are each deformed toward the connection surface side of the first conductor by pressing the outer surface of the front conductive portion, and the plurality of conductive claws according to the deformation of the plurality of conductive claws.
  • the material, shape, structure, and number of conductive claws of the conductive claws may be arbitrarily selected.
  • first conductor may be supported by the housing by an arbitrary method as long as the connection surface of the first conductor is gripped so that the first conductor can move forward as the moving body moves forward.
  • the predetermined angle has an inclination of 10 degrees or more and 20 degrees or less with respect to the moving direction.
  • the first conductor and the second conductor are made of a material that is less likely to be worn than the third conductor.
  • the switch device for electric discharge machining includes a housing that forms a sealed space, a moving body that moves back and forth in the sealed space, a first terminal that can be electrically connected to the outside of the housing, and a moving body that is located inside the sealed space.
  • a first conductor having a connection surface parallel to the moving direction of the moving body, a second terminal electrically connectable to the outside of the housing, and positioned in front of the moving body inside the sealed space;
  • a second conductor having a connecting surface that forms a wedge-shaped space that is inclined at a predetermined angle with respect to the moving direction of the moving body and decreases in size toward the front of the moving body between the connecting surface of the first conductor,
  • the first conductor and the second conductor are electrically connected to each other in contact with both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by the forward movement, which is moved back and forth by the moving body.
  • the first conductor A third conductor that is spaced apart from at least one of the connecting surface and the connection surface of the second conductor to release the electrical connection between the first conductor and the second conductor, and a drive unit that moves the moving body back and forth within the sealed space And.
  • the third conductor is interposed in the wedge-shaped space between the first conductor and the second conductor so that the first conductor and the second conductor are in a conductive state. All of the connection surface, the connection surface of the second conductor, and the portion of the third conductor that contacts these are arranged in the sealed space, and the electrical connection is turned on and off by moving back and forth in the sealed space of the third conductor.
  • the waterproof property can be ensured, and even if any of the first conductor, the second conductor, and the third conductor is worn, the third conductor is the first and second conductors.
  • connection surface of the first conductor is the outer surface of the columnar body, and the connection surface of the second conductor is opposed to the connection surface of the first conductor positioned outside the columnar body.
  • the third conductor has a plurality of conductive claws having a cantilever structure parallel to the moving direction supported by the rear end at a position surrounding the outside of the columnar body, and each of the plurality of conductive claws is a front Provided with a front conductive portion having an inner surface parallel to the connection surface of the first conductor and an outer surface parallel to the connection surface of the second conductor, and the plurality of conductive claws according to the forward movement of the movable body The outer surface of the front conductive portion is pressed to be deformed to the connection surface side of the first conductor so that the inner surface of the front conductive portion is in contact with the connection surface of the first conductor and the connection surface of the second conductor is forward.
  • the outer surface of the conductive portion comes into contact, and the connection surface of the first conductor and the inner surface of the front conductive portion according to the backward movement of the moving body, When either one of the connection surface of the two conductors and the outer surface of the front conductive portion are separated to release the electrical contact, the conductive claw is pressed against the connection surface of the second conductor and deformed by the front conductor.
  • the portion can suitably enter the depth of the wedge-shaped space. Therefore, the inner and outer surfaces of the front conductive portion can be in good contact with both connection surfaces, and the connection surface of the first conductor and the connection surface of the second conductor can be electrically connected.
  • the plurality of conductive claws are configured such that each inner surface of the plurality of conductive claws grips the connection surface of the first conductor from the periphery according to the deformation of the plurality of conductive claws.
  • the front conductive portion can enter the wedge-shaped space up to a position where the frictional force is balanced with respect to the connection surfaces of both the surface and the connection surface of the second conductor. Therefore, the inner and outer surfaces of the front conductive portion can be in good contact with both connection surfaces, and the connection surface of the first conductor and the connection surface of the second conductor can be electrically connected.
  • FIG. 3 is a perspective sectional view of the electric discharge machining switch device of FIG. 2.
  • FIG. 3 is a perspective view of the electric discharge machining switch device of FIG. 2.
  • FIG. 1 shows an example of an electric discharge machine to which the switch apparatus for electric discharge machining of the present invention can be applied.
  • the electric discharge machine is a wire electric discharge machine that cuts the workpiece 3 like a yarn saw by the wire electrode 2 that is a tool electrode.
  • the electric discharge machine has a pair of upper and lower wire guide assemblies 4 that support the wire electrode 2.
  • a wire guide, a nozzle 41, and a power feeding body 42 are incorporated in the wire guide assembly 4.
  • the nozzle 41 is provided for injecting a machining liquid into the machining gap.
  • the power feeder 42 is in contact with the traveling wire electrode 2.
  • power from a power source (not shown) is supplied to the wire electrode 2 via the power supply body 42.
  • the work 3 is installed on the metal part of the work stand 6 in the processing tank 5.
  • the processing tank 5 is filled with a processing liquid.
  • power from the power source is supplied to the work 3 via the metal part of the work stand 6.
  • the electric discharge machine includes a circuit switching device 7 for switching a circuit as needed and applying a high frequency voltage.
  • the circuit switching device 7 includes a transformer 8, first to fourth switch devices 1A to 1D, a driving device 17, and a control device 18.
  • the transformer 8 includes a ferrite ring core 81, a primary winding 82 and a secondary winding 83.
  • the control device 18 may be a numerical control device.
  • the switch devices 1A to 1D are provided between the power source and the machining gap, and the electrical discharge machining switch device of the present invention is applied to each of the switch devices 1A to 1D.
  • the switch devices 1A to 1D and the transformer 8 are housed in a box 9 to constitute one circuit switching unit.
  • the circuit switching unit is attached to the processing tank 5.
  • the transformer 8 is provided to convert a high-frequency DC pulse supplied from a power source into a high-frequency AC pulse.
  • a machining fluid based on water When a machining fluid based on water is used, electric discharge machining using high-frequency alternating current pulses can improve the surface roughness of the workpiece 3 while preventing electrolytic corrosion of the workpiece 3.
  • the control device 18 outputs a switching signal to the drive device 17 in accordance with the NC program or in response to an operator input.
  • the drive device 17 is configured to selectively send air of a predetermined pressure to each of the switch devices 1A to 1D according to the switching signal.
  • the driving device 17 is a supply source of pressurized air that operates each moving body 12 of the switch devices 1A to 1D.
  • Both terminals shown on the right side in FIG. 1 are connected to a power source.
  • the first switch device 1 ⁇ / b> A is provided between lines connecting the positive electrode of the power source and the work 3.
  • the second switch device 1B is provided between lines connecting the negative electrode of the power source and the wire electrode 2.
  • a first node 21 is disposed between the positive electrode of the power source and the first switch device 1A, and a second node 22 is disposed between the negative electrode of the power source and the second switch device 1A.
  • the third node 23 is disposed between the first switch device 1 ⁇ / b> A and the work 3, and the fourth node 24 is disposed between the second switch device 1 ⁇ / b> A and the wire electrode 2.
  • the third switch device 1 ⁇ / b> C is provided on a line where the first node 21 is connected to the second node 22 via the primary winding 82.
  • the fourth switch device 1 ⁇ / b> D is provided on a line where the third node 23 is connected to the fourth node 24 via the secondary winding 83.
  • the transformer 8 is selectively connected to a pulse supply circuit (not shown) in the power supply unit by combining the first to fourth switch devices 1A, 1B, 1C, and 1D.
  • the first to fourth switch devices 1A, 1B, 1C, and 1D switch between a pulse supply circuit that includes the transformer 8 and a pulse supply circuit that does not include the transformer 8.
  • the transformer 8 is not added to the pulse supply circuit by turning on the switch devices 1A and 1B and turning off the switch devices 1C and 1D.
  • the transformer 8 is connected to the high-frequency pulse supply circuit by turning off the switch devices 1A and 1B and turning on the switch devices 1C and 1D.
  • the first to fourth switch devices 1A, 1B, 1C, 1D and the transformer 8 are connected to the machining gap. It is necessary to install in the vicinity. Further, the number of switch devices is not limited to the present embodiment as long as it has a function of switching the pulse supply circuit.
  • the switch device 1 ⁇ / b> A includes a housing, a moving body 12, a first conductor 13, a second conductor 14, a third conductor 15, and a driving device 17. ing.
  • the housing includes a storage body 11, a second conductor 14, a first conductor 13, and a support portion 16, and forms a cylinder chamber 11A that is a sealed space.
  • the storage body 11 is a rectangular parallelepiped with one surface released.
  • the second conductor 14 is attached to the storage body 11 so as to cover the release surface of the storage body 11.
  • the second conductor 14 has a through hole in the center that decreases in size as it goes forward of the moving body 12.
  • the moving body 12 is housed in the housing and can move back and forth in the sealed space.
  • the first conductor 13 has a columnar body portion 13B having a substantially cylindrical body shape.
  • the first conductor 13 has a first terminal T that can be electrically connected to the outside of the housing.
  • the first conductor 13 further has a connection surface 13A located in front of the moving body 12 and parallel to the moving direction P of the moving body 12 in the sealed space 11A.
  • the support portion 16 supports the first conductor 13 in an insulated state with respect to the second conductor 14 so that the columnar body portion 13B is disposed at the center of the through hole of the second conductor 14.
  • the second conductor 14 has a second terminal C (not shown) that can be electrically connected to the outside of the housing.
  • the second conductor 14 further has a connection surface 14 ⁇ / b> A that is positioned in front of the moving body 12 in the sealed space 11 ⁇ / b> A and is inclined at a predetermined angle with respect to the moving direction P of the moving body 12.
  • the connection surface 14A forms a wedge-shaped space 11B that decreases in size as it goes forward of the moving body 12 between the connection surface 13A of the first conductor.
  • the third conductor 15 is attached to the moving body 12 and can move back and forth with the moving body 12.
  • the third conductor 15 moves forward to contact both the connection surface 13A of the first conductor and the connection surface 14A of the second conductor in the wedge-shaped space 11B to electrically connect the first conductor and the second conductor. To do.
  • the third conductor 15 is separated from at least one of the connection surface 13A of the first conductor and the connection surface 14A of the second conductor by rearward movement, and the electrical connection between the first conductor 13 and the second conductor 14 is released.
  • the driving device 17 driving means moves the moving body 12 back and forth within the sealed space.
  • the first terminal T is located in front of the moving body 12 and is exposed to the outside of the housing.
  • the first conductor 13 includes a columnar body portion 13B that extends inward of the cylinder chamber 11A at the rear end.
  • the outer peripheral surface of the columnar body portion 13B is a connection surface 13A of the first conductor.
  • a recess 14C is formed in the second conductor 14 outside the housing, and the second terminal C is provided in the recess 14C.
  • the second conductor 14 is located in front of the moving body 12 inside the sealed space.
  • the inner surface of the through hole of the second conductor 14 is a connection surface 14 ⁇ / b> A of the second conductor 14.
  • the columnar body portion 13B of the first conductor 13 is supported so as to be positioned at the center of the through hole of the second conductor 14. Therefore, the connection surface 13A of the first conductor 13 faces the connection surface 14A of the second conductor 14, and a wedge-shaped space 11B is formed between the connection surface 13A and the connection surface 14A.
  • connection surface 13A of the first conductor 13 and the connection surface 14A of the second conductor 14 form a wedge-shaped space 11B that decreases in size toward the front. Therefore, even if any of the first conductor 13, the second conductor 14, and the third conductor 15 is worn, a connection failure due to wear is overcome by an increase in the amount of movement of the third conductor 15.
  • connection surface 14 ⁇ / b> A of the second conductor 14 is inclined by a predetermined angle ⁇ so that the size decreases as it goes forward with respect to the moving direction P of the moving body 12. Therefore, when the third conductor 15 comes into contact with the connection surface 14A of the second conductor 14 in accordance with the forward movement of the moving body 12, the force that moves the moving body 12 forwards the third conductor 15 to the second conductive. It works in the direction of pressing against the connection surface 14A of the body 14. As a result, a good electrical connection is realized between the connection surface 14A of the second conductor 14 and the outer surface 15B of the third conductor 15.
  • the angle ⁇ is within a range in which the friction force between the connecting surface 14A of the second conductor 14 and the surface of the third conductor 15 and the friction coefficient can easily move the third conductor 15 back and forth in the wedge-shaped space.
  • the inclination ⁇ of the connection surface 14A of the second conductor 14 with respect to the moving direction P is preferably 10 degrees or more and 20 degrees or less.
  • the connection surface 14A of the second conductor 14 since the connection surface 14A of the second conductor 14 has an inclination of 15 degrees with respect to the moving direction P, the first conductor 13 is preferably moved forward and backward in the wedge-shaped space.
  • the connection surface 13A and the connection surface 14A of the second conductor 14 can be electrically connected or disconnected.
  • connection distance between the 1st terminal T and the 2nd terminal C is short, and an electrical loss is smaller and preferable.
  • the front conductive portion 15D of the third conductor 15 moves in the wedge-shaped space whose size decreases toward the front as in the present embodiment, the third conductor 15 moves smoothly back and forth.
  • the third conductor 15 has a plurality of conductive claws 15 ⁇ / b> A extending in parallel with the moving direction P.
  • the plurality of conductive claws 15 ⁇ / b> A are located in the cylinder chamber 11 ⁇ / b> A so as to surround the columnar body portion 13 ⁇ / b> B of the first conductor 13.
  • the rear end portions of the plurality of conductive claws 15 ⁇ / b> A are supported by the moving body 12.
  • Each of the plurality of conductive claws 15A includes a front conductive portion 15D on the front side.
  • the front conductive portion 15D has an inner side surface 15C and an outer side surface 15B.
  • the inner side surface 15 ⁇ / b> C is parallel to the connection surface 13 ⁇ / b> A of the first conductor 13.
  • the outer side surface 15B is parallel to the connection surface 14A of the second conductor 14.
  • the conductive claw 15A has a cantilever structure parallel to the moving direction P connected to the moving body 12 at the rear end, and the first conductive body 13 and the front conductive section 15 are slightly separated from each other. Arranged (d> 0).
  • the conductive claws 15 ⁇ / b> A can be elastically deformed toward the connection surface 13 ⁇ / b> A side of the first conductor 13 in accordance with the forward movement of the moving body 12. For this reason, when the front conductive portion 15D is pressed by the connection surface 14A of the second conductor 14 and displaced inward, the front conductive portion 15D can suitably enter the depth of the wedge-shaped space.
  • the inner and outer surfaces 15C and 15B of the front conductive portion 15D can make good contact with both the connection surfaces 13A and 14A.
  • the conductive claw 15 ⁇ / b> A separates the connection surface 13 ⁇ / b> A of the first conductor 13 and the inner side surface 15 ⁇ / b> C of the front conductive portion 15 ⁇ / b> D only by the elastic deformation restoring force, thereby releasing the electrical contact. can do.
  • the third conductor 15 advances deeper into the wedge-shaped space, the force that moves the moving body 12 forward is the reaction force of the connection surface 14A of the second conductor 14 and the front conductive portion 15 is connected to the first conductor 13. It works more greatly in the direction of pressing against the surface 13A. Therefore, the connection surface 14A of the second conductor 14 and the third conductor 15 can be electrically connected more satisfactorily.
  • the distance d between the connection surface 13A of the first conductor 13 and the inner surface 15C of the plurality of front conductive portions 15D is a small value of about 0.2 mm or less.
  • the inner side surface 15C can be brought into contact with the connection surface 13A only by deforming the conductive claw 15A small, without increasing the force for moving the moving body 12 forward.
  • the distance d between the first conductor 13 and the front conductive portion 15D may be zero. In this case, the front conductive portion 15D slides while maintaining electrical connection with the connection surface 13A of the first conductor 13.
  • the electrical connection between the first and second conductors 13 and 14 is turned on.
  • the electrical connection between the first and second conductors 13 and 14 is turned off. .
  • each inner side surface 15C of the plurality of front conductive portions 15D is always in conduction with the connection surface 13A of the first conductor 13
  • the outer side surface 15B of the front conductive portion 15D is in contact with the connection surface 14A of the second conductor 14. Only by this, the electrical connection of the switch device 1A can be made immediately. Also at this time, it is preferable that the conductive claws 15 ⁇ / b> A are configured to be slightly deformable on the connection surface 13 ⁇ / b> A side of the first conductor 13.
  • the conductive claws 15 ⁇ / b> A can be slightly deformed toward the connection surface 13 ⁇ / b> A side of the first conductor 13. Therefore, the force by which the front conductive portion 15D is pressed by the connection surface 14A of the second conductor 14 is preferably converted into the force by which the inner side surface 15C of the front conductive portion 15D presses the connection surface 13A of the first conductor 13. The As a result, the contact pressure between the connection surface 13A of the first conductor 13 and the inner side surface 15C of the front conductive portion 15D becomes larger.
  • a plurality of conductive claws 15A are provided at equal intervals.
  • the front conductive portion 15D has a wide surface in contact with the connection surface 13A and the connection surface 14A. The contact area is large and the loss of electrical energy is suppressed.
  • the plurality of conductive claws 15A are arranged so as to surround the connection surface 13A that is the surface of the columnar body of the first conductor 13 from a plurality of directions, and the first conductor 13 of the first conductor 13 according to the forward movement of the movable body 12 It deform
  • the conductive claws 15A are pressed against the first conductor 13 from a plurality of directions by moving the moving body 12 forward, it is difficult for a biased load to be applied to the first conductor 13, and the first conductor 13 is placed inside the first conductor 13.
  • the inner side surfaces 15C of the third conductor 15 can be brought into firm contact with each other.
  • the inner surface 15C of the third conductor 15 is parallel to the connection surface 13A of the first conductor 13, and the outer surface 15B of the third conductor 15 is the connection surface 14A of the second conductor 14. Parallel to Therefore, the first conductor 13 and the third conductor 15 can be in firm contact with each other, so that a good electrical connection state is realized.
  • the shape and material of the conductive claw 15A are not limited as long as the conductive claw 15A can be elastically deformed toward the connection surface 13A side of the first conductor 13 in accordance with the forward movement.
  • four or more conductive claws 15A can be provided. In this case, it is easy to ensure elasticity that deforms the conductive claws 15A inward according to the forward movement of the moving body 12, and the conductive claws 15A are directed to the first conductor 13 from a plurality of directions toward the inside of the first conductor 13.
  • Each inner side surface 13B of 13 can be hold
  • the present invention is not limited to this embodiment, and the third conductor 15 can have any shape that can be inserted into the wedge-shaped space 11B. Further, the connection surface 13A of the first conductor 13 and the portion of the third conductor 15 that contacts the connection surface 14A of the second conductor 14 may have any shape.
  • the moving body 12 and the conductive claw 15A are integrally formed. However, these may be manufactured and assembled as a plurality of parts.
  • the moving body 12 includes a piston 12A and a piston ring 12B.
  • the piston ring 12B is provided on the outer periphery of the piston 12A in order to prevent air leakage.
  • Holes 11C and 11D are formed in the wall of the storage body 11 constituting a part of the housing.
  • a driving device 17 driving means that moves the piston 12A back and forth is connected to the holes 11C and 11D.
  • the drive device 17 includes an air pump 17A, a plurality of valves 17B, and a hose 17C.
  • the driving device 17 slides the moving body 12 in the cylinder chamber 11A by the force of air.
  • the drive device 17 operates the air pump 17A and the plurality of valves 17B in response to a switching signal from the control device 18.
  • the switch device Since the moving body 12 is driven by air pressure, the switch device is preferable because it has a relatively simple structure and has a low risk of failure. Since the driving device 17 drives the moving body 12 by the pressure of air, the moving body 12 stops at a position where the third conductor 15 contacts the first conductor 13 and the second conductor 14. Therefore, even when any one of the first, second, and third conductors is worn, no special control is required for increasing the moving amount of the moving body 12. An insulating working fluid may be used for the driving device 17 instead of air. A drive unit having an arbitrary configuration capable of moving the moving body 12 back and forth within the sealed space is applicable.
  • the housing is constituted by a storage body 11, a first conductor 13, a second conductor 14, and a support portion 16.
  • the housing is assembled so that there are no gaps between the elements. Since a part of the housing is composed of the first conductor 13 and the second conductor 14, the structure of the switch device is simplified and preferable.
  • connection surface 13A, the connection surface 14A, the inner side surface 15C, and the outer side surface 15B are disposed in the sealed space. Since the electrical connection is turned on and off by moving the third conductor 15 back and forth within the sealed space, waterproofing can be ensured, and the occurrence of problems due to the penetration of liquid from the outside can be suitably prevented.
  • the first conductor 13 When the plurality of conductive claws 15 ⁇ / b> A grip the first conductor 13 by their deformation, the first conductor 13 is supported by the housing so as to move forward as the moving body 12 moves forward.
  • the front conductive portion 15D can enter the wedge-shaped space up to a position where the frictional force is balanced with respect to the connection surfaces of both the connection surface 13A of the first conductor 13 and the connection surface 14A of the second conductor 14. Therefore, the contact pressure of the front conductive portion 15D increases with respect to either or both of the connection surfaces 13A and 14A. As a result, electrical energy loss can be reduced.
  • the first conductor 13 slides with respect to the housing, since the sliding distance is very small, the waterproof property between the housing and the first conductor 13 can be kept good.
  • the first conductor 13 is a cylindrical body and has a flange portion at the rear end.
  • a through hole having a diameter substantially the same as the diameter of the first conductor 13 is formed in the housing (support portion 16).
  • the first conductor 13 is inserted through the through hole so that the flange portion of the first conductor 13 is located inside the housing.
  • An O-ring is provided between the through hole and the flange portion. As the moving body 12 moves forward, the O-ring is pressed against the flange portion and elastically deforms slightly. The first conductor 13 can move forward by the amount of deformation of the O-ring.
  • the first conductor 13 and the second conductor 14 are preferably made of a material that is less likely to wear than the third conductor 15.
  • the third conductor 15 is more worn out than the first conductor 13 and the second conductor 14.
  • the size of the wedge-shaped space formed by the first conductor 13 and the second conductor 14 is relatively maintained, a reliable electrical connection is maintained by increasing the amount of movement of the third conductor 15.
  • the switch device of the present invention can be applied to other electric discharge machining circuits that are desirably provided as close to the machining gap as possible.
  • the switch device of the present invention can be used to switch between an electrical discharge machining circuit for rough machining including a low inductance wire such as a coaxial cable and an electrical discharge machining circuit for finishing machining including a low capacitance wire. is there.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

A switching apparatus, the purpose of which is to provide an electric-discharge machining switching apparatus that can keep down problems such as poor connections arising as a result of wear of parts due to reciprocating motion of moving parts or the like, is equipped with a housing, a first conductor (13), a second conductor (14), a third conductor (15), and a driving means (17). The housing forms tightly-sealed space, and the third conductor can move back and forth within the housing. The first conductor comprises a connection face (13A) that is parallel to the movement direction of the third conductor. The second conductor comprises a connection face (14A) that forms, with the connection face of the first conductor, a wedge-shaped space the size of which becomes smaller in the forward direction. The third conductor comes in contact, by moving forward, with both the connection face of the first conductor and the connection face of the second conductor within the wedge-shaped space, and electrically connects the first conductor and the second conductor.

Description

放電加工用スイッチ装置EDM switch device
本発明は、工具電極とワークとの間に形成された加工間隙へ電源から電流パルスを供給してワークを加工する放電加工装置に関する。特に、本発明は、電源と加工間隙との間に設けられる放電加工用スイッチ装置に関する。 The present invention relates to an electric discharge machining apparatus for machining a workpiece by supplying a current pulse from a power source to a machining gap formed between a tool electrode and the workpiece. In particular, the present invention relates to an electrical discharge machining switch device provided between a power source and a machining gap.
従来、放電加工装置は、電圧パルスの印加によって加工間隙に放電を繰り返し発生させることによってワークを所望の形状に加工する工作機械として知られている。加工中、加工間隙は加工液によって満たされている。加工液は、水または油をベースとする誘電性液である。放電加工装置は、放電加工機本機に放電加工用電源(以下「電源」という)を設置することがその環境上困難であることから、電源は本機に併設される電源ユニットに設置される。電源と加工間隙との距離が遠くなると電流パルスの波形が歪み、電気的なエネルギの損失が大きくなるので、電源ユニットと本機とはできる限り接近させられ、それらの間は専ら同軸ケーブル等により接続される。特許文献1には、放電加工用スイッチを用いた回路切換装置をできるだけ加工間隙の近くに配置することにより、波形の立ち上がりと立ち下がりが急峻であり、かつ、高ピーク値を示す電流パルスを伴う高周波交流電圧を工具電極間に供給可能なワイヤ放電加工装置が開示されている。 Conventionally, an electric discharge machining apparatus is known as a machine tool for machining a workpiece into a desired shape by repeatedly generating an electric discharge in a machining gap by applying a voltage pulse. During machining, the machining gap is filled with machining fluid. The working fluid is a dielectric fluid based on water or oil. Since it is difficult to install an electric discharge machining power supply (hereinafter referred to as “power supply”) in the electric discharge machine, the electric discharge machine is installed in a power supply unit attached to the electric discharge machine. . If the distance between the power supply and the machining gap is increased, the current pulse waveform will be distorted and the loss of electrical energy will increase, so the power supply unit and this machine will be as close as possible. Connected. In Patent Document 1, a circuit switching device using an electric discharge machining switch is arranged as close to the machining gap as possible, so that the waveform rises and falls sharply and has a current pulse showing a high peak value. A wire electric discharge machining apparatus capable of supplying a high-frequency AC voltage between tool electrodes is disclosed.
一般に、放電加工装置は、加工形態や、要求される加工速度、加工面粗度、あるいは加工形状精度に応じて、いくつかの種類の回路を、放電加工用スイッチを用いた回路切換装置により切り換えて使用することにより、所要の波形の加工電流パルスを工具電極とワークとの両極間に供給して、所望の加工結果を得るように構成されている。さらに、加工間隙の冷却や加工屑の除去で有効であるなどの理由で、しばしば、加工槽内のワークを加工液中に設置して放電加工が行われている。例えば、特許文献2には、防水された収納体の中に設けられたシリンダ室内をピストン往復可能な可動体であって、一端側に第1接点を有すると共に他端側に第2接点を有する導電性の可動体を用いて第1端子と第2端子の導通と非導通との切換えを行うように構成した放電加工用スイッチ装置が提案されている。特許文献2に記載されたスイッチ装置では、可動体の一端側において第1接点を第1端子に電気的に接続された第1接触子と摺動可能に設けて、第1接点と第1端子との導通状態を可動体の往復運動の間常に維持している。そして、可動帯の他端側に平坦面状に構成された第2接点を設け、可動体がその往復運動に応じて他端側に移動すると第2接点が第2端子の平坦面状に構成された接点に導通可能に接触するように構成されている。 In general, an electrical discharge machining device switches several types of circuits with a circuit switching device using an electrical discharge machining switch according to the machining mode, required machining speed, machining surface roughness, or machining shape accuracy. By using them, a machining current pulse having a required waveform is supplied between both electrodes of the tool electrode and the workpiece to obtain a desired machining result. Furthermore, for reasons such as effective cooling of the machining gap and removal of machining debris, electric discharge machining is often performed by placing the workpiece in the machining tank in the machining liquid. For example, Patent Document 2 discloses a movable body that can reciprocate a piston in a cylinder chamber provided in a waterproof storage body, and has a first contact on one end side and a second contact on the other end side. There has been proposed a switch device for electric discharge machining configured to switch between conduction and non-conduction of a first terminal and a second terminal using a conductive movable body. In the switch device described in Patent Document 2, the first contact is slidably provided on the one end side of the movable body with the first contact that is electrically connected to the first terminal, and the first contact and the first terminal are provided. Is always maintained during the reciprocating motion of the movable body. Then, a second contact configured in a flat surface shape is provided on the other end side of the movable band, and when the movable body moves to the other end side in accordance with the reciprocating motion, the second contact is configured in a flat surface shape of the second terminal. It is comprised so that the contacted contact may be conducted.
特許文献3は、第1、第2および第3の端子を含む放電加工用スイッチ装置を用いた回路切換装置を開示している。第1の端子はシリンダ室内の中央に配置されている。第2の端子はシリンダ室内を往復可能な1つのピストンに取付けられている。第3の端子はシリンダ室内を往復可能なもう1つのピストンに取付けられている。2つのピストンの往復運動により第1の端子と第2の端子間、または、第1の端子と第3の端子間の導通と非導通との切換えが行われる。2つのピストンはハウジングを貫通して摺動可能に設けられている。2つのピストンの接点部分は、第1の端子に近づくほど広くなる凹形状である。第1の端子の2つの接点はそれぞれ凸形状である。各ピストンの接点は、第1の端子のそれぞれの接点に嵌合可能である。 Patent Document 3 discloses a circuit switching device using an electrical discharge machining switch device including first, second, and third terminals. The first terminal is disposed in the center of the cylinder chamber. The second terminal is attached to one piston that can reciprocate in the cylinder chamber. The third terminal is attached to another piston that can reciprocate in the cylinder chamber. Switching between conduction and non-conduction between the first terminal and the second terminal or between the first terminal and the third terminal is performed by the reciprocating motion of the two pistons. The two pistons are slidably provided through the housing. The contact portions of the two pistons have a concave shape that becomes wider as approaching the first terminal. The two contact points of the first terminal are each convex. The contact of each piston can be fitted to the respective contact of the first terminal.
米国特許5750951号US Pat. No. 5,750,951 米国特許6291791号US Pat. No. 6,291,791 日本公開特許公報2005-279780号Japanese Patent Publication No. 2005-279780
しかしながら、加工液中に設置して放電加工を行うためには、防水性を確保しながらも、可動部の往復運動などによる部品の摩耗により生じる接続不良などの問題を抑制できる放電加工用スイッチの実現が求められる。これら両方の要求の実現のために、上述した特許文献1および3は可動体がハウジングを貫通して摺動するため、ハウジングの摺動部分における加工液の浸水が発生しないよう防水性を向上することが求められ、特許文献2は、摺動部分が比較的広い面積を有するため、可動部の往復運動による部品の摩耗などの問題を抑制することがさらに求められる。 However, in order to perform electrical discharge machining by installing it in the machining fluid, an electrical discharge machining switch that can prevent problems such as poor connection caused by wear of parts due to reciprocating movement of the movable part, etc. while ensuring waterproofness. Realization is required. In order to realize both of these requirements, in Patent Documents 1 and 3 described above, since the movable body slides through the housing, the waterproof property is improved so that the processing liquid is not immersed in the sliding portion of the housing. In Patent Document 2, since the sliding portion has a relatively wide area, it is further required to suppress problems such as wear of parts due to the reciprocating motion of the movable portion.
本発明はかかる問題点に鑑みてなされた。本発明の目的は、防水性を確保しながらも、可動部の往復運動などによる部品の摩耗により生じる接続不良などの問題を抑制できる放電加工用スイッチ装置を提供することにある。 The present invention has been made in view of such problems. An object of the present invention is to provide a switch device for electric discharge machining that can suppress problems such as poor connection caused by wear of parts due to reciprocating motion of a movable part, etc. while ensuring waterproofness.
本発明の放電加工用スイッチ装置は、密閉空間を形成するハウジングと、前記密閉空間内を前後動する移動体と、前記ハウジングの外部に電気接続可能な第1端子と、前記密閉空間の内部において前記移動体の前方に位置し、該移動体の移動方向と平行な接続面とを有する第1導電体と、前記ハウジングの外部に電気接続可能な第2端子と、前記密閉空間の内部において前記移動体の前方に位置し、該移動体の移動方向に対して所定角度傾き、前記第1導電体の接続面との間に前記移動体の前方に行くほどサイズが小さくなる楔形空間を形成する接続面とを有する第2導電体と、前記移動体によって前後動せしめられる、前方移動により前記楔形空間内で前記第1導電体の接続面と前記第2導電体の接続面との双方に接触し該第1導電体と第2導電体とを電気接続すると共に、後方移動により前記第1導電体の接続面と前記第2導電体の接続面の少なくとも一方から離間して該第1導電体と第2導電体の電気接続を解除する第3導電体と、前記移動体を前記密閉空間内で前後動させる駆動手段とを備えていることを特徴とする。 An electrical discharge machining switch device according to the present invention includes a housing that forms a sealed space, a moving body that moves back and forth in the sealed space, a first terminal that can be electrically connected to the outside of the housing, and an interior of the sealed space. A first conductor located in front of the moving body and having a connection surface parallel to a moving direction of the moving body; a second terminal electrically connectable to the outside of the housing; and the inside of the sealed space A wedge-shaped space that is located in front of the moving body, is inclined at a predetermined angle with respect to the moving direction of the moving body, and decreases in size toward the front of the moving body is formed between the connecting surface of the first conductors. A second conductor having a connection surface, and moved forward and backward by the moving body, and in contact with both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by forward movement. The first conductor and the first conductor And electrically connecting the first conductor and the second conductor away from at least one of the connection surface of the first conductor and the connection surface of the second conductor by rearward movement. A third conductor to be released and drive means for moving the moving body back and forth in the sealed space are provided.
上記ハウジングは密閉空間を形成するものであれば任意の構成としてよく、例えば、1つの部品から構成されてもよく複数の部品から構成されてもよく、ハウジングの一部が第1導電体や第2導電体から構成されてもよい。 The housing may have any configuration as long as it forms a sealed space. For example, the housing may be composed of one component or a plurality of components, and a part of the housing may be composed of the first conductor or the first conductor. You may be comprised from 2 conductors.
また、第1導電体は、ハウジングの外部に電気接続可能な第1端子と、密閉空間の内部において移動体の前方に位置し、移動体の移動方向と平行な接続面を有するものであって、第1端子と接続面が電気的に接続されたものであれば任意の材料、構造および部品構成を適用可能である。 The first conductor has a first terminal that can be electrically connected to the outside of the housing, and a connection surface that is positioned in front of the moving body inside the sealed space and parallel to the moving direction of the moving body. Any material, structure, and component configuration can be applied as long as the first terminal and the connection surface are electrically connected.
また、第2導電体は、ハウジングの外部に電気接続可能な第2端子と、密閉空間の内部において移動体の前方に位置し、移動体の移動方向に対して所定角度傾き、第1導電体の接続面との間に移動体の前方に行くほどサイズが小さくなる楔形空間を形成する接続面を有するものであって、第2端子と接続面が電気的に接続されたものであれば任意の材料、構造、部品構成を適用可能である。 The second conductor is positioned in front of the moving body inside the sealed space and a second terminal that can be electrically connected to the outside of the housing, and is inclined at a predetermined angle with respect to the moving direction of the moving body. Any connecting surface that forms a wedge-shaped space that decreases in size toward the front of the moving body and is electrically connected to the second terminal and the connecting surface. The material, structure, and component configuration can be applied.
また、第3導電体は、前方移動により前記楔形空間内で前記第1導電体の接続面と前記第2導電体の接続面との双方に接触し該第1導電体と第2導電体とを電気接続すると共に、後方移動により前記第1導電体の接続面と前記第2導電体の接続面の少なくとも一方から離間して該第1導電体と第2導電体の電気接続を解除するものであれば、任意の材料、構造、部品構成を適用可能である。 The third conductor contacts both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by moving forward, and the first conductor and the second conductor Are electrically connected to each other and separated from at least one of the connection surface of the first conductor and the connection surface of the second conductor by rearward movement to release the electrical connection between the first conductor and the second conductor. Any material, structure, and component configuration can be applied.
また、上記駆動手段は、移動体を前後動可能であれば、任意の駆動手段であってよい。例えば、密閉空間をシリンダ形状にすると共に、移動体をこのシリンダ内を移動可能なピストンとして構成し、駆動手段をシリンダに空気を供給又は吸引することによりシリンダ内の圧力を変化させてピストンを移動させるエアポンプなどにより構成することが考えられる。 Further, the driving means may be any driving means as long as the movable body can be moved back and forth. For example, the sealed space is made into a cylinder shape, and the moving body is configured as a piston that can move within the cylinder, and the piston moves by changing the pressure in the cylinder by supplying or sucking air to the cylinder. It may be configured by an air pump or the like.
また、本発明の放電加工用スイッチ装置において、前記第1導電体の接続面が柱状体の外側面であり、前記第2導電体の接続面が前記柱状体の外側に位置する前記第1導電体の接続面に対向する面であり、前記第3導電体は、前記柱状体の外側を囲む位置に配置され、後方の端部で支持された前記移動方向に平行な片持ち梁構造の導電爪を複数有し、前記複数の導電爪はそれぞれ前方に第1導電体の接続面と平行な内側面と前記第2導電体の接続面と平行な外側面とを有する前方導電部を備え、かつ、前記複数の導電爪は前記移動体の前方移動に応じてそれぞれ前記前方導電部の外側面を前記第2導電体の接続面により押圧されて前記第1導電体の接続面側に変形して前記第1導電体の接続面を前記前方導電部の内側面が押圧し、前記移動体の後方移動に応じて前記第1導電体の接続面と前記前方導電部の内側面および前記第2導電体の接続面と前記前方導電部の外側面のいずれか一方が離間して電気接触を解除することが好ましい。 In the switch device for electric discharge machining according to the present invention, the connection surface of the first conductor is an outer surface of the columnar body, and the connection surface of the second conductor is located outside the columnar body. The third conductor is disposed at a position surrounding the outside of the columnar body, and is supported by a rear end portion and has a cantilever structure parallel to the moving direction. A plurality of claws, and each of the plurality of conductive claws includes a front conductive portion having an inner surface parallel to the connection surface of the first conductor and an outer surface parallel to the connection surface of the second conductor on the front side, The plurality of conductive claws are deformed to the connection surface side of the first conductor by pressing the outer surface of the front conductive portion by the connection surface of the second conductor according to the forward movement of the movable body. The inner surface of the front conductive portion presses the connection surface of the first conductor, and the movable body In accordance with the backward movement, one of the connection surface of the first conductor and the inner surface of the front conductive portion and the connection surface of the second conductor and the outer surface of the front conductive portion are separated to release the electrical contact. It is preferable to do.
上記のように、前記第1導電体の接続面を柱状体の外側面により形成する場合には、実用上は、周方向の位置精度に制約を与えないことから、前記第1導電体の接続面を前記移動体の移動方向と平行な軸を有する円柱の外側面とすることが好ましい。 As described above, in the case where the connection surface of the first conductor is formed by the outer surface of the columnar body, since there is practically no restriction on the positional accuracy in the circumferential direction, the connection of the first conductor is performed. The surface is preferably an outer surface of a cylinder having an axis parallel to the moving direction of the moving body.
また、第3導電体の複数の導電爪は、柱状体の外側面を囲む位置であれば任意の位置に配置することができ、例えば、複数の導電爪を柱状体の外側を等間隔に囲むことが好ましく、複数の導電爪の数を4本以上とすることが好ましい。また、第3導電体の複数の導電爪は前方導電部の内側面と外側面が電気接続されたものであれば、任意の材料、構造、部品構成を適用可能であり、必ずしも全体が導電性材料で構成される必要はない。 Further, the plurality of conductive claws of the third conductor can be disposed at any position as long as they surround the outer surface of the columnar body. For example, the plurality of conductive claws are surrounded at equal intervals around the outer side of the columnar body. It is preferable that the number of the plurality of conductive claws be four or more. The plurality of conductive claws of the third conductor can be applied with any material, structure, and component configuration as long as the inner side surface and the outer side surface of the front conductive portion are electrically connected. It need not be composed of materials.
また、前記複数の導電爪が、該複数の導電爪の変形に応じて該複数の導電爪の各内側面が前記第1導電体の接続面を周囲から把持するものであり、前記第1導電体が前記第1導電体の接続面が把持されることにより前記移動体の前方移動に伴って前方に移動可能に前記ハウジングに支持されていることが好ましい。 Further, the plurality of conductive claws are configured such that each inner surface of the plurality of conductive claws grips the connection surface of the first conductor from the periphery according to deformation of the plurality of conductive claws, and the first conductive It is preferable that the body is supported by the housing so that the body can move forward as the moving body moves forward by gripping the connection surface of the first conductor.
この場合に、複数の導電爪は、それぞれ前記前方導電部の外側面を押圧されて前記第1導電体の接続面側に変形し、該複数の導電爪の変形に応じて該複数の導電爪の各内側面が前記第1導電体の接続面を周囲から押圧して把持できるものであれば、導電爪の材料や形状や構造や導電爪の数を任意に選択してよい。 In this case, the plurality of conductive claws are each deformed toward the connection surface side of the first conductor by pressing the outer surface of the front conductive portion, and the plurality of conductive claws according to the deformation of the plurality of conductive claws. As long as each inner surface can press and hold the connection surface of the first conductor from the periphery, the material, shape, structure, and number of conductive claws of the conductive claws may be arbitrarily selected.
また、第1導電体は第1導電体の接続面が把持されることにより移動体の前方移動に伴って前方に移動可能であれば、任意の方法でハウジングに支持されたものでよい。 Further, the first conductor may be supported by the housing by an arbitrary method as long as the connection surface of the first conductor is gripped so that the first conductor can move forward as the moving body moves forward.
本発明の放電加工用スイッチ装置において、前記所定角度が、前記移動方向に対して10度以上20度以下の傾きであることが好ましい。 In the electric discharge machining switch device of the present invention, it is preferable that the predetermined angle has an inclination of 10 degrees or more and 20 degrees or less with respect to the moving direction.
本発明の放電加工用スイッチ装置は、前記第1導電体および前記第2導電体が前記第3導電体よりも摩耗しにくい材料から形成されていることが好ましい。 In the electric discharge machining switch device according to the present invention, it is preferable that the first conductor and the second conductor are made of a material that is less likely to be worn than the third conductor.
本発明の放電加工用スイッチ装置は、密閉空間を形成するハウジングと、密閉空間内を前後動する移動体と、ハウジングの外部に電気接続可能な第1端子と、密閉空間の内部において移動体の前方に位置し、移動体の移動方向と平行な接続面とを有する第1導電体と、ハウジングの外部に電気接続可能な第2端子と、密閉空間の内部において移動体の前方に位置し、移動体の移動方向に対して所定角度傾き、第1導電体の接続面との間に移動体の前方に行くほどサイズが小さくなる楔形空間を形成する接続面とを有する第2導電体と、移動体によって前後動せしめられる、前方移動により楔形空間内で第1導電体の接続面と第2導電体の接続面との双方に接触し第1導電体と第2導電体とを電気接続すると共に、後方移動により第1導電体の接続面と第2導電体の接続面の少なくとも一方から離間して第1導電体と第2導電体の電気接続を解除する第3導電体と、移動体を密閉空間内で前後動させる駆動手段とを備えている。その結果、第1導電体と第2導電体の間の楔形空間に第3導電体を介在させて第1導電体と第2導電体間を導通状態にする構成にされ、第1導電体の接続面、第2導電体の接続面およびこれらと接触する第3導電体の部分のいずれも密閉空間内に配置されており、第3導電体の密封空間内における前後移動により電気接続のオンオフが行われているので防水性を確保することができ、また、第1導電体、第2導電体および第3導電体のいずれかの摩耗が生じても第3導電体が第1および第2導電体を電気接続可能な楔形空間の奥の位置まで第3導電体の移動量を大きくすることにより、第1から第3導電体のいずれかの摩耗による接続不良などの問題を抑制できる。 The switch device for electric discharge machining according to the present invention includes a housing that forms a sealed space, a moving body that moves back and forth in the sealed space, a first terminal that can be electrically connected to the outside of the housing, and a moving body that is located inside the sealed space. A first conductor having a connection surface parallel to the moving direction of the moving body, a second terminal electrically connectable to the outside of the housing, and positioned in front of the moving body inside the sealed space; A second conductor having a connecting surface that forms a wedge-shaped space that is inclined at a predetermined angle with respect to the moving direction of the moving body and decreases in size toward the front of the moving body between the connecting surface of the first conductor, The first conductor and the second conductor are electrically connected to each other in contact with both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by the forward movement, which is moved back and forth by the moving body. Along with the backward movement, the first conductor A third conductor that is spaced apart from at least one of the connecting surface and the connection surface of the second conductor to release the electrical connection between the first conductor and the second conductor, and a drive unit that moves the moving body back and forth within the sealed space And. As a result, the third conductor is interposed in the wedge-shaped space between the first conductor and the second conductor so that the first conductor and the second conductor are in a conductive state. All of the connection surface, the connection surface of the second conductor, and the portion of the third conductor that contacts these are arranged in the sealed space, and the electrical connection is turned on and off by moving back and forth in the sealed space of the third conductor. As a result, the waterproof property can be ensured, and even if any of the first conductor, the second conductor, and the third conductor is worn, the third conductor is the first and second conductors. By increasing the amount of movement of the third conductor to a position deep in the wedge-shaped space where the bodies can be electrically connected, problems such as poor connection due to wear of any of the first to third conductors can be suppressed.
また、放電加工用スイッチ装置は、第1導電体の接続面が柱状体の外側面であり、第2導電体の接続面が柱状体の外側に位置する第1導電体の接続面に対向する面であり、第3導電体は、柱状体の外側を囲む位置に後方の端部で支持された移動方向に平行な片持ち梁構造の導電爪を複数有し、複数の導電爪はそれぞれ前方に第1導電体の接続面と平行な内側面と第2導電体の接続面と平行な外側面とを有する前方導電部を備え、かつ、複数の導電爪は移動体の前方移動に応じてそれぞれ前方導電部の外側面を押圧されて第1導電体の接続面側に変形して第1導電体の接続面に前方導電部の内側面が接触すると共に第2導電体の接続面に前方導電部の外側面が接触し、移動体の後方移動に応じて第1導電体の接続面と前方導電部の内側面および第2導電体の接続面と前方導電部の外側面のいずれか一方が離間して電気接触を解除する場合には、第2導電体の接続面に導電爪が押圧されて変形することにより前方導電部が楔形空間の奥まで好適に入り込むことができる。そのため、双方の接続面に対して前方導電部の内外側面が良好に接触でき、第1導電体の接続面と第2導電体の接続面を良好に電気接続することができる。 In the electrical discharge machining switch device, the connection surface of the first conductor is the outer surface of the columnar body, and the connection surface of the second conductor is opposed to the connection surface of the first conductor positioned outside the columnar body. The third conductor has a plurality of conductive claws having a cantilever structure parallel to the moving direction supported by the rear end at a position surrounding the outside of the columnar body, and each of the plurality of conductive claws is a front Provided with a front conductive portion having an inner surface parallel to the connection surface of the first conductor and an outer surface parallel to the connection surface of the second conductor, and the plurality of conductive claws according to the forward movement of the movable body The outer surface of the front conductive portion is pressed to be deformed to the connection surface side of the first conductor so that the inner surface of the front conductive portion is in contact with the connection surface of the first conductor and the connection surface of the second conductor is forward. The outer surface of the conductive portion comes into contact, and the connection surface of the first conductor and the inner surface of the front conductive portion according to the backward movement of the moving body, When either one of the connection surface of the two conductors and the outer surface of the front conductive portion are separated to release the electrical contact, the conductive claw is pressed against the connection surface of the second conductor and deformed by the front conductor. The portion can suitably enter the depth of the wedge-shaped space. Therefore, the inner and outer surfaces of the front conductive portion can be in good contact with both connection surfaces, and the connection surface of the first conductor and the connection surface of the second conductor can be electrically connected.
また、放電加工用スイッチ装置は、複数の導電爪が複数の導電爪の変形に応じて複数の導電爪の各内側面が第1導電体の接続面を周囲から把持するものであり、第1導電体が第1導電体の接続面が複数の導電爪により把持されることにより導電爪の前方移動に伴って前方に移動可能にハウジングに支持されている場合には、第1導電体の接続面と第2導電体の接続面の双方の接続面に対して摩擦力の釣り合う位置まで前方導電部が楔形空間に入り込むことができる。そのため、双方の接続面に対して前方導電部の内外側面が良好に接触でき、第1導電体の接続面と第2導電体の接続面を良好に電気接続することができる。 Further, in the switch device for electric discharge machining, the plurality of conductive claws are configured such that each inner surface of the plurality of conductive claws grips the connection surface of the first conductor from the periphery according to the deformation of the plurality of conductive claws. When the conductor is supported by the housing so that the connection surface of the first conductor is gripped by the plurality of conductive claws so that the conductive claws are moved forward, the first conductor is connected. The front conductive portion can enter the wedge-shaped space up to a position where the frictional force is balanced with respect to the connection surfaces of both the surface and the connection surface of the second conductor. Therefore, the inner and outer surfaces of the front conductive portion can be in good contact with both connection surfaces, and the connection surface of the first conductor and the connection surface of the second conductor can be electrically connected.
本発明の一実施の形態に係る放電加工装置を示す図である。It is a figure which shows the electric discharge machining apparatus which concerns on one embodiment of this invention. 図1の放電加工用スイッチ装置の断面図である。It is sectional drawing of the switch apparatus for electric discharge machining of FIG. 図2の放電加工用スイッチ装置の要部拡大図である。It is a principal part enlarged view of the switch apparatus for electrical discharge machining of FIG. 図2の放電加工用スイッチ装置の斜視断面図である。FIG. 3 is a perspective sectional view of the electric discharge machining switch device of FIG. 2. 図2の放電加工用スイッチ装置の斜視図である。FIG. 3 is a perspective view of the electric discharge machining switch device of FIG. 2.
以下、本発明の実施の形態について図面を参照して詳細に説明する。図1は、本発明の放電加工用スイッチ装置を適用可能な放電加工機の一例を示している。放電加工機は、工具電極であるワイヤ電極2によりワーク3を糸鋸のように切断するワイヤ放電加工機である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 shows an example of an electric discharge machine to which the switch apparatus for electric discharge machining of the present invention can be applied. The electric discharge machine is a wire electric discharge machine that cuts the workpiece 3 like a yarn saw by the wire electrode 2 that is a tool electrode.
図1に示すように、放電加工機は、ワイヤ電極2を支持する上下一対のワイヤガイドアッセンブリ4を有する。ワイヤガイドとノズル41と給電体42とがワイヤガイドアッセンブリ4に組み込まれている。ノズル41は加工間隙へ加工液を噴射するために設けられている。給電体42は走行するワイヤ電極2に接触させられている。加工中、電源(図示されていない)の電力は給電体42を介してワイヤ電極2へ供給される。ワーク3は、加工槽5内で、ワークスタンド6の金属部分の上に設置されている。加工槽5は加工液で満たされている。加工中、電源の電力はワークスタンド6の金属部分を介してワーク3へ供給される。 As shown in FIG. 1, the electric discharge machine has a pair of upper and lower wire guide assemblies 4 that support the wire electrode 2. A wire guide, a nozzle 41, and a power feeding body 42 are incorporated in the wire guide assembly 4. The nozzle 41 is provided for injecting a machining liquid into the machining gap. The power feeder 42 is in contact with the traveling wire electrode 2. During processing, power from a power source (not shown) is supplied to the wire electrode 2 via the power supply body 42. The work 3 is installed on the metal part of the work stand 6 in the processing tank 5. The processing tank 5 is filled with a processing liquid. During machining, power from the power source is supplied to the work 3 via the metal part of the work stand 6.
さらに、放電加工機は、必要に応じて回路を切り換えて高周波電圧を印加するための回路切換装置7を備えている。回路切換装置7は、トランス8と、第1~第4のスイッチ装置1A~1Dと、駆動装置17と、制御装置18とから成る。トランス8は、フェライトリングコア81と一次巻線82と二次巻線83とを含んでいる。制御装置18は数値制御装置であればよい。スイッチ装置1A~1Dは電源と加工間隙との間に設けられ、本発明の放電加工用スイッチ装置がスイッチ装置1A~1Dのそれぞれに適用されている。スイッチ装置1A~1Dとトランス8は、ボックス9の中に納められて1つの回路切換ユニットを構成している。回路切換ユニットは、加工槽5に取り付けられている。トランス8は電源から供給される高周波直流パルスを高周波交流パルスに変換するために設けられている。水をベースにした加工液が使用される場合、高周波交流パルスによる放電加工は、ワーク3の電食を防止しつつワーク3の面粗度を向上させることができる。 Further, the electric discharge machine includes a circuit switching device 7 for switching a circuit as needed and applying a high frequency voltage. The circuit switching device 7 includes a transformer 8, first to fourth switch devices 1A to 1D, a driving device 17, and a control device 18. The transformer 8 includes a ferrite ring core 81, a primary winding 82 and a secondary winding 83. The control device 18 may be a numerical control device. The switch devices 1A to 1D are provided between the power source and the machining gap, and the electrical discharge machining switch device of the present invention is applied to each of the switch devices 1A to 1D. The switch devices 1A to 1D and the transformer 8 are housed in a box 9 to constitute one circuit switching unit. The circuit switching unit is attached to the processing tank 5. The transformer 8 is provided to convert a high-frequency DC pulse supplied from a power source into a high-frequency AC pulse. When a machining fluid based on water is used, electric discharge machining using high-frequency alternating current pulses can improve the surface roughness of the workpiece 3 while preventing electrolytic corrosion of the workpiece 3.
制御装置18は、NCプログラムに従って、あるいは操作者の入力に応答して、切換信号を駆動装置17に出力する。駆動装置17は、切換信号に応じて選択的に各スイッチ装置1A~1Dに所定の圧力の空気を送るように構成されている。駆動装置17は、スイッチ装置1A~1Dのそれぞれの移動体12を作動させる圧力空気の供給源である。 The control device 18 outputs a switching signal to the drive device 17 in accordance with the NC program or in response to an operator input. The drive device 17 is configured to selectively send air of a predetermined pressure to each of the switch devices 1A to 1D according to the switching signal. The driving device 17 is a supply source of pressurized air that operates each moving body 12 of the switch devices 1A to 1D.
図1中の右側に示される両端子は、電源へ接続されている。第1のスイッチ装置1Aは、電源の正極とワーク3とを接続するラインの間に設けられている。第2のスイッチ装置1Bは、電源の負極とワイヤ電極2とを接続するラインの間に設けられている。第1のノード(node)21が電源の正極と第1のスイッチ装置1Aとの間に配置され、第2のノード22が電源の負極と第2のスイッチ装置1Aとの間に配置されている。第3のノード23が第1のスイッチ装置1Aとワーク3との間に配置され、第4のノード24が第2のスイッチ装置1Aとワイヤ電極2との間に配置されている。第3のスイッチ装置1Cは、第1のノード21が一次巻線82を介して第2のノード22へ接続するラインに設けられている。第4のスイッチ装置1Dは、第3のノード23が二次巻線83を介して第4のノード24へ接続するラインに設けられている。 Both terminals shown on the right side in FIG. 1 are connected to a power source. The first switch device 1 </ b> A is provided between lines connecting the positive electrode of the power source and the work 3. The second switch device 1B is provided between lines connecting the negative electrode of the power source and the wire electrode 2. A first node 21 is disposed between the positive electrode of the power source and the first switch device 1A, and a second node 22 is disposed between the negative electrode of the power source and the second switch device 1A. . The third node 23 is disposed between the first switch device 1 </ b> A and the work 3, and the fourth node 24 is disposed between the second switch device 1 </ b> A and the wire electrode 2. The third switch device 1 </ b> C is provided on a line where the first node 21 is connected to the second node 22 via the primary winding 82. The fourth switch device 1 </ b> D is provided on a line where the third node 23 is connected to the fourth node 24 via the secondary winding 83.
第1から第4のスイッチ装置1A、1B、1C、1Dを組合せてオンオフすることにより、トランス8が電源ユニット中のパルス供給回路(図示されていない)へ選択的に接続される。言い換えれば、第1から第4のスイッチ装置1A、1B、1C、1Dは、トランス8を含むパルス供給回路とトランス8を含まないパルス供給回路とを切り換える。荒加工では、スイッチ装置1A、1Bをオンにしスイッチ装置1C、1Dをオフにすることにより、トランス8はパルス供給回路へ追加されない。仕上げ加工では、スイッチ装置1A、1Bをオフにしスイッチ装置1C、1Dをオンにすることにより、トランス8は高周波パルス供給回路へ接続される。 The transformer 8 is selectively connected to a pulse supply circuit (not shown) in the power supply unit by combining the first to fourth switch devices 1A, 1B, 1C, and 1D. In other words, the first to fourth switch devices 1A, 1B, 1C, and 1D switch between a pulse supply circuit that includes the transformer 8 and a pulse supply circuit that does not include the transformer 8. In rough machining, the transformer 8 is not added to the pulse supply circuit by turning on the switch devices 1A and 1B and turning off the switch devices 1C and 1D. In the finishing process, the transformer 8 is connected to the high-frequency pulse supply circuit by turning off the switch devices 1A and 1B and turning on the switch devices 1C and 1D.
エネルギ損失を抑制しつつ高ピークな波形を維持して高周波電圧パルスを加工間隙に印加するためには、第1から第4のスイッチ装置1A、1B、1C、1Dおよびトランス8を、加工間隙の近傍に設置する必要がある。また、スイッチ装置の個数は、パルス供給回路を切り換える機能を有する限り、本実施形態に限定されない。 In order to apply a high-frequency voltage pulse to the machining gap while maintaining a high peak waveform while suppressing energy loss, the first to fourth switch devices 1A, 1B, 1C, 1D and the transformer 8 are connected to the machining gap. It is necessary to install in the vicinity. Further, the number of switch devices is not limited to the present embodiment as long as it has a function of switching the pulse supply circuit.
図2から図5に示すように、スイッチ装置1Aは、ハウジングと、移動体12と、第1導電体13と、第2導電体14と、第3導電体15と、駆動装置17とを備えている。ハウジングは、収納体11と第2導電体14と第1導電体13と支持部16とから構成され、密閉空間であるシリンダ室11Aを形成している。収納体11は1面が解放された直方体である。第2導電体14は収納体11の解放面を覆うように収納体11に取り付けられている。第2導電体14は、移動体12の前方に行くほどサイズが小さくなる貫通孔を中央に有する。移動体12はハウジング内に収納され、密閉空間内を前後動することができる。第1導電体13は略円柱体形状の柱状体部13Bを有する。第1導電体13はハウジングの外部に電気接続可能な第1端子Tを有する。第1導電体13は、さらに、密閉空間11Aの内部において移動体12の前方に位置し移動体12の移動方向Pと平行な接続面13Aを有する。支持部16は柱状体部13Bが第2導電体14の貫通孔の中央に配置されるように、第1導電体13を第2導電体14に対して絶縁状態で支持する。 As shown in FIGS. 2 to 5, the switch device 1 </ b> A includes a housing, a moving body 12, a first conductor 13, a second conductor 14, a third conductor 15, and a driving device 17. ing. The housing includes a storage body 11, a second conductor 14, a first conductor 13, and a support portion 16, and forms a cylinder chamber 11A that is a sealed space. The storage body 11 is a rectangular parallelepiped with one surface released. The second conductor 14 is attached to the storage body 11 so as to cover the release surface of the storage body 11. The second conductor 14 has a through hole in the center that decreases in size as it goes forward of the moving body 12. The moving body 12 is housed in the housing and can move back and forth in the sealed space. The first conductor 13 has a columnar body portion 13B having a substantially cylindrical body shape. The first conductor 13 has a first terminal T that can be electrically connected to the outside of the housing. The first conductor 13 further has a connection surface 13A located in front of the moving body 12 and parallel to the moving direction P of the moving body 12 in the sealed space 11A. The support portion 16 supports the first conductor 13 in an insulated state with respect to the second conductor 14 so that the columnar body portion 13B is disposed at the center of the through hole of the second conductor 14.
第2導電体14はハウジングの外部に電気接続可能な第2端子C(図示されていない)を有する。第2導電体14は、さらに、密閉空間11Aの内部において移動体12の前方に位置し、移動体12の移動方向Pに対して所定角度傾いた接続面14Aを有する。接続面14Aは、第1導電体の接続面13Aとの間に移動体12の前方に行くほどサイズが小さくなる楔形空間11Bを形成している。第3導電体15は移動体12に取付けられ、移動体12と共に前後動できる。第3導電体15は前方移動により楔形空間11B内で第1導電体の接続面13Aと第2導電体の接続面14Aとの双方に接触し第1導電体と第2導電体とを電気接続する。第3導電体15は後方移動により第1導電体の接続面13Aと第2導電体の接続面14Aの少なくとも一方から離間して第1導電体13と第2導電体14との電気接続を解除する。駆動装置17(駆動手段)は、移動体12を密閉空間内で前後動させる。 The second conductor 14 has a second terminal C (not shown) that can be electrically connected to the outside of the housing. The second conductor 14 further has a connection surface 14 </ b> A that is positioned in front of the moving body 12 in the sealed space 11 </ b> A and is inclined at a predetermined angle with respect to the moving direction P of the moving body 12. The connection surface 14A forms a wedge-shaped space 11B that decreases in size as it goes forward of the moving body 12 between the connection surface 13A of the first conductor. The third conductor 15 is attached to the moving body 12 and can move back and forth with the moving body 12. The third conductor 15 moves forward to contact both the connection surface 13A of the first conductor and the connection surface 14A of the second conductor in the wedge-shaped space 11B to electrically connect the first conductor and the second conductor. To do. The third conductor 15 is separated from at least one of the connection surface 13A of the first conductor and the connection surface 14A of the second conductor by rearward movement, and the electrical connection between the first conductor 13 and the second conductor 14 is released. To do. The driving device 17 (driving means) moves the moving body 12 back and forth within the sealed space.
第1端子Tは移動体12の前方に位置し、ハウジングの外側に露出している。第1導電体13は、後端に、シリンダ室11Aの内側へ延びる円柱状の柱状体部13Bを備えている。柱状体部13Bの外周面が、第1導電体の接続面13Aである。 The first terminal T is located in front of the moving body 12 and is exposed to the outside of the housing. The first conductor 13 includes a columnar body portion 13B that extends inward of the cylinder chamber 11A at the rear end. The outer peripheral surface of the columnar body portion 13B is a connection surface 13A of the first conductor.
凹部14Cがハウジングの外側で第2導電体14に形成され、第2端子Cは凹部14Cの中に設けられている。第2導電体14は、密閉空間の内部において移動体12の前方に位置している。第2導電体14の貫通孔の内面が第2導電体14の接続面14Aである。第1導電体13の柱状体部13Bは第2導電体14の貫通孔の中央に位置するように支持されている。したがって、第1導電体13の接続面13Aは第2導電体14の接続面14Aに対向し、接続面13Aと接続面14Aとの間に楔形空間11Bが形成されている。 A recess 14C is formed in the second conductor 14 outside the housing, and the second terminal C is provided in the recess 14C. The second conductor 14 is located in front of the moving body 12 inside the sealed space. The inner surface of the through hole of the second conductor 14 is a connection surface 14 </ b> A of the second conductor 14. The columnar body portion 13B of the first conductor 13 is supported so as to be positioned at the center of the through hole of the second conductor 14. Therefore, the connection surface 13A of the first conductor 13 faces the connection surface 14A of the second conductor 14, and a wedge-shaped space 11B is formed between the connection surface 13A and the connection surface 14A.
第1導電体13の接続面13Aと第2導電体14の接続面14Aが、前方に行くほどサイズが小さくなる楔形空間11Bを形成している。したがって、第1導電体13、第2導電体14および第3導電体15のいずれかが摩耗しても、第3導電体15の移動量の増大によって摩耗による接続不良が克服される。 The connection surface 13A of the first conductor 13 and the connection surface 14A of the second conductor 14 form a wedge-shaped space 11B that decreases in size toward the front. Therefore, even if any of the first conductor 13, the second conductor 14, and the third conductor 15 is worn, a connection failure due to wear is overcome by an increase in the amount of movement of the third conductor 15.
図3に示されるように、第2導電体14の接続面14Aは移動体12の移動方向Pに対して前方に行くほどサイズが小さくなるように所定角度θ傾斜している。そのため、第3導電体15が移動体12の前方移動に応じて第2導電体14の接続面14Aに当接したとき、移動体12を前方移動させる力が第3導電体15を第2導電体14の接続面14Aに押しつける方向に働く。その結果、第2導電体14の接続面14Aと第3導電体15の外側面15B間により良好な電気接続が実現される。角度θは、第2導電体14の接続面14Aと第3導電体15の表面形状や摩擦係数に応じて両者間の摩擦力が、第3導電体15を楔形空間で前後動しやすい範囲の値になるように設定される。例えば、第2導電体14の接続面14Aの移動方向Pに対する傾きθは、10度以上20度以下の傾きが好ましい。本実施形態では、第2導電体14の接続面14Aは移動方向Pに対して、15度の傾きを有するため、好適に楔形空間を第3導電体15が前後動して第1導電体13の接続面13Aと第2導電体14の接続面14Aとを電気接続または電気接続解除できる。 As shown in FIG. 3, the connection surface 14 </ b> A of the second conductor 14 is inclined by a predetermined angle θ so that the size decreases as it goes forward with respect to the moving direction P of the moving body 12. Therefore, when the third conductor 15 comes into contact with the connection surface 14A of the second conductor 14 in accordance with the forward movement of the moving body 12, the force that moves the moving body 12 forwards the third conductor 15 to the second conductive. It works in the direction of pressing against the connection surface 14A of the body 14. As a result, a good electrical connection is realized between the connection surface 14A of the second conductor 14 and the outer surface 15B of the third conductor 15. The angle θ is within a range in which the friction force between the connecting surface 14A of the second conductor 14 and the surface of the third conductor 15 and the friction coefficient can easily move the third conductor 15 back and forth in the wedge-shaped space. Set to be a value. For example, the inclination θ of the connection surface 14A of the second conductor 14 with respect to the moving direction P is preferably 10 degrees or more and 20 degrees or less. In the present embodiment, since the connection surface 14A of the second conductor 14 has an inclination of 15 degrees with respect to the moving direction P, the first conductor 13 is preferably moved forward and backward in the wedge-shaped space. The connection surface 13A and the connection surface 14A of the second conductor 14 can be electrically connected or disconnected.
本実施形態では、第1端子Tと第2端子C間の接続距離が短く、電気的な損失がより小さく好ましい。また、本実施形態のように第3導電体15の前方導電部15Dが前方に向かってサイズが小さくなる楔形空間の中を移動するので、第3導電体15の前後動が円滑である。 In this embodiment, the connection distance between the 1st terminal T and the 2nd terminal C is short, and an electrical loss is smaller and preferable. In addition, since the front conductive portion 15D of the third conductor 15 moves in the wedge-shaped space whose size decreases toward the front as in the present embodiment, the third conductor 15 moves smoothly back and forth.
図2および図3に示すように、第3導電体15は移動方向Pに平行に延びる複数の導電爪15Aを有する。複数の導電爪15Aは第1導電体13の柱状体部13Bを囲むようにシリンダ室11Aの中に位置している。複数の導電爪15Aの後方の基端部が移動体12に支持されている。複数の導電爪15Aはそれぞれ前方に前方導電部15Dを備える。前方導電部15Dは内側面15Cと外側面15Bとを有する。内側面15Cは第1導電体13の接続面13Aと平行である。外側面15Bは第2導電体14の接続面14Aと平行である。 As shown in FIGS. 2 and 3, the third conductor 15 has a plurality of conductive claws 15 </ b> A extending in parallel with the moving direction P. The plurality of conductive claws 15 </ b> A are located in the cylinder chamber 11 </ b> A so as to surround the columnar body portion 13 </ b> B of the first conductor 13. The rear end portions of the plurality of conductive claws 15 </ b> A are supported by the moving body 12. Each of the plurality of conductive claws 15A includes a front conductive portion 15D on the front side. The front conductive portion 15D has an inner side surface 15C and an outer side surface 15B. The inner side surface 15 </ b> C is parallel to the connection surface 13 </ b> A of the first conductor 13. The outer side surface 15B is parallel to the connection surface 14A of the second conductor 14.
導電爪15Aが前方へ移動すると、それぞれの前方導電部15Dの外側面15Bは第2導電体14の接続面14Aに押圧される。こうして、図3中に破線で示すように、導電爪15Aは第1導電体13の接続面13A側へ向かって変形する。その結果、前方導電部15Dの内側面15Cが第1導電体13の接続面13Aに接触すると共に、前方導電部15Dの外側面15Bが第2導電体14の接続面14Aに接触する。また、図3中、実線で示すように、導電爪15Aが後方へ移動すると、前方導電部15Dの内側面15Cと外側面15Bの少なくともいずれか一方が、第1導電体13から離間する。その結果、第1導電体13と第2導電体14との電気的接続が解除される。 When the conductive claws 15 </ b> A move forward, the outer surface 15 </ b> B of each front conductive portion 15 </ b> D is pressed against the connection surface 14 </ b> A of the second conductor 14. Thus, as indicated by a broken line in FIG. 3, the conductive claws 15 </ b> A are deformed toward the connection surface 13 </ b> A side of the first conductor 13. As a result, the inner side surface 15C of the front conductive portion 15D is in contact with the connection surface 13A of the first conductor 13, and the outer side surface 15B of the front conductive portion 15D is in contact with the connection surface 14A of the second conductor 14. 3, when the conductive claw 15A moves rearward, at least one of the inner side surface 15C and the outer side surface 15B of the front conductive portion 15D is separated from the first conductor 13. As a result, the electrical connection between the first conductor 13 and the second conductor 14 is released.
本実施形態では、導電爪15Aが後方の端部で移動体12に連結された移動方向Pに平行な片持ち梁構造とされ、第1導電体13と前方導電部15が微小に離間して配置されている(d>0)。導電爪15Aは、移動体12の前方移動に応じて第1導電体13の接続面13A側に弾性変形可能となっている。このため、前方導電部15Dが第2導電体14の接続面14Aに押圧されて内側に変位することにより楔形空間の奥まで好適に入り込むことができる。その結果、前方導電部15Dの内外側面15C、15Bが双方の接続面13A、14Aに良好に接触可能である。また、移動体12の後方移動に応じて、導電爪15Aが弾性変形の復元力のみにより、第1導電体13の接続面13Aと前方導電部15Dの内側面15Cが離間して電気接触を解除することができる。さらに、第3導電体15が楔形空間の奥へ進むほど、移動体12を前方移動させる力が第2導電体14の接続面14Aの反力として前方導電部15を第1導電体13の接続面13Aに押し当てる方向により大きく働く。そのため、第2導電体14の接続面14Aと第3導電体15とがより良好に電気接続できる。 In the present embodiment, the conductive claw 15A has a cantilever structure parallel to the moving direction P connected to the moving body 12 at the rear end, and the first conductive body 13 and the front conductive section 15 are slightly separated from each other. Arranged (d> 0). The conductive claws 15 </ b> A can be elastically deformed toward the connection surface 13 </ b> A side of the first conductor 13 in accordance with the forward movement of the moving body 12. For this reason, when the front conductive portion 15D is pressed by the connection surface 14A of the second conductor 14 and displaced inward, the front conductive portion 15D can suitably enter the depth of the wedge-shaped space. As a result, the inner and outer surfaces 15C and 15B of the front conductive portion 15D can make good contact with both the connection surfaces 13A and 14A. Further, according to the rearward movement of the moving body 12, the conductive claw 15 </ b> A separates the connection surface 13 </ b> A of the first conductor 13 and the inner side surface 15 </ b> C of the front conductive portion 15 </ b> D only by the elastic deformation restoring force, thereby releasing the electrical contact. can do. Further, as the third conductor 15 advances deeper into the wedge-shaped space, the force that moves the moving body 12 forward is the reaction force of the connection surface 14A of the second conductor 14 and the front conductive portion 15 is connected to the first conductor 13. It works more greatly in the direction of pressing against the surface 13A. Therefore, the connection surface 14A of the second conductor 14 and the third conductor 15 can be electrically connected more satisfactorily.
また、本実施形態では、第1導電体13の接続面13Aと複数の前方導電部15Dの内側面15Cとの距離dは約0.2mm以下の小さな値である。この場合、移動体12の前方移動をさせる力を必要以上に大きくしなくても、導電爪15Aを小さく変形させるだけで内側面15Cを接続面13Aに接触させることができる。 In the present embodiment, the distance d between the connection surface 13A of the first conductor 13 and the inner surface 15C of the plurality of front conductive portions 15D is a small value of about 0.2 mm or less. In this case, the inner side surface 15C can be brought into contact with the connection surface 13A only by deforming the conductive claw 15A small, without increasing the force for moving the moving body 12 forward.
第1導電体13と前方導電部15Dとの距離dを零としてもよい。この場合、前方導電部15Dが第1導電体13の接続面13Aと電気接続を維持しつつ摺動する。移動体12の前方移動に応じて前方導電部15Dの外側面15Bが第2導電体14の接続面14Aと接触すると、第1および第2導電体13、14の電気接続がオンとなる。移動体12の後方移動に応じて前方導電部15Dの外側面15Bが第2導電体14の接続面14Aと非接触となると、第1および第2導電体13、14の電気接続がオフとなる。複数の導電爪15Aが柱状体部13Bの表面を摺動することにより第3導電体15の前後移動が安定する。複数の前方導電部15Dの各内側面15Cが第1導電体13の接続面13Aに常に導通しているため、前方導電部15Dの外側面15Bが第2導電体14の接続面14Aと接触するだけで、直ちにスイッチ装置1Aの電気接続が行われることができる。このときにも、導電爪15Aは、第1導電体13の接続面13A側に僅かに変形可能に構成されることが好ましい。 The distance d between the first conductor 13 and the front conductive portion 15D may be zero. In this case, the front conductive portion 15D slides while maintaining electrical connection with the connection surface 13A of the first conductor 13. When the outer surface 15B of the front conductive portion 15D comes into contact with the connection surface 14A of the second conductor 14 in accordance with the forward movement of the moving body 12, the electrical connection between the first and second conductors 13 and 14 is turned on. When the outer surface 15B of the front conductive portion 15D is not in contact with the connection surface 14A of the second conductor 14 in accordance with the rearward movement of the moving body 12, the electrical connection between the first and second conductors 13 and 14 is turned off. . When the plurality of conductive claws 15A slide on the surface of the columnar body portion 13B, the back and forth movement of the third conductor 15 is stabilized. Since each inner side surface 15C of the plurality of front conductive portions 15D is always in conduction with the connection surface 13A of the first conductor 13, the outer side surface 15B of the front conductive portion 15D is in contact with the connection surface 14A of the second conductor 14. Only by this, the electrical connection of the switch device 1A can be made immediately. Also at this time, it is preferable that the conductive claws 15 </ b> A are configured to be slightly deformable on the connection surface 13 </ b> A side of the first conductor 13.
導電爪15Aは第1導電体13の接続面13A側に僅かに変形可能である。そのため、前方導電部15Dが第2導電体14の接続面14Aによって押圧された力が、好適に前方導電部15Dの内側面15Cが第1導電体13の接続面13Aを押圧する力へ変換される。その結果、第1導電体13の接続面13Aと前方導電部15Dの内側面15Cとの接触圧力がより大きくなる。 The conductive claws 15 </ b> A can be slightly deformed toward the connection surface 13 </ b> A side of the first conductor 13. Therefore, the force by which the front conductive portion 15D is pressed by the connection surface 14A of the second conductor 14 is preferably converted into the force by which the inner side surface 15C of the front conductive portion 15D presses the connection surface 13A of the first conductor 13. The As a result, the contact pressure between the connection surface 13A of the first conductor 13 and the inner side surface 15C of the front conductive portion 15D becomes larger.
また、本実施形態では、複数の導電爪15Aが等間隔に設けられている。加えて、前方導電部15Dは、接続面13Aおよび接続面14Aと接触する広い面を有している。接触面積が大きく、電気エネルギの損失が抑制される。さらに、複数の導電爪15Aが、第1導電体13の柱状体の表面である接続面13Aを複数の方向から取り囲むように配置され、移動体12の前方移動に応じて第1導電体13の柱状体の表面である接続面13Aに向かって押圧するように変形するものである。このため、移動体12の前方移動により複数の方向から第1導電体13に導電爪15Aが押し当てられるため、第1導電体13に偏った負荷がかかりにくく、第1導電体13の内側に向かって第3導電体15の各内側面15Cをしっかり接触させることができる。 In the present embodiment, a plurality of conductive claws 15A are provided at equal intervals. In addition, the front conductive portion 15D has a wide surface in contact with the connection surface 13A and the connection surface 14A. The contact area is large and the loss of electrical energy is suppressed. Further, the plurality of conductive claws 15A are arranged so as to surround the connection surface 13A that is the surface of the columnar body of the first conductor 13 from a plurality of directions, and the first conductor 13 of the first conductor 13 according to the forward movement of the movable body 12 It deform | transforms so that it may press toward 13 A of connection surfaces which are the surfaces of a columnar body. For this reason, since the conductive claws 15A are pressed against the first conductor 13 from a plurality of directions by moving the moving body 12 forward, it is difficult for a biased load to be applied to the first conductor 13, and the first conductor 13 is placed inside the first conductor 13. The inner side surfaces 15C of the third conductor 15 can be brought into firm contact with each other.
また、本実施形態において、第3導電体15の内側面15Cが第1導電体13の接続面13Aに平行であり、第3導電体15の外側面15Bが第2導電体14の接続面14Aに平行である。したがって、第1導電体13と第3導電体15はしっかりと接触できるため、良好な電気接続状態が実現される。 In the present embodiment, the inner surface 15C of the third conductor 15 is parallel to the connection surface 13A of the first conductor 13, and the outer surface 15B of the third conductor 15 is the connection surface 14A of the second conductor 14. Parallel to Therefore, the first conductor 13 and the third conductor 15 can be in firm contact with each other, so that a good electrical connection state is realized.
導電爪15Aは、前方移動に応じて第1導電体13の接続面13A側に弾性変形可能であれば、その形状および材料は限定されない。例えば、4本以上の導電爪15Aを設けることができる。その場合、移動体12の前方移動に応じて導電爪15Aを内側に向かって変形する弾性を確保しやすく、導電爪15Aは第1導電体13の内側に向かって複数の方向から第1導電体13の各内側面13Bをしっかり保持できる。 The shape and material of the conductive claw 15A are not limited as long as the conductive claw 15A can be elastically deformed toward the connection surface 13A side of the first conductor 13 in accordance with the forward movement. For example, four or more conductive claws 15A can be provided. In this case, it is easy to ensure elasticity that deforms the conductive claws 15A inward according to the forward movement of the moving body 12, and the conductive claws 15A are directed to the first conductor 13 from a plurality of directions toward the inside of the first conductor 13. Each inner side surface 13B of 13 can be hold | maintained firmly.
また、本実施形態に限定されず、第3導電体15は楔形空間11Bに挿入可能な任意の形状とすることができる。また、第1導電体13の接続面13Aおよび、第2導電体14の接続面14Aに接触する第3導電体15の部分を任意の形状としてもよい。本実施例では、移動体12と導電爪15Aが一体的に形成されている。しかしながら、これらが複数の部品として製造され、組み立てられてもよい。 Further, the present invention is not limited to this embodiment, and the third conductor 15 can have any shape that can be inserted into the wedge-shaped space 11B. Further, the connection surface 13A of the first conductor 13 and the portion of the third conductor 15 that contacts the connection surface 14A of the second conductor 14 may have any shape. In this embodiment, the moving body 12 and the conductive claw 15A are integrally formed. However, these may be manufactured and assembled as a plurality of parts.
図2に示すように、移動体12は、ピストン12Aおよびピストンリング12Bにより構成される。ピストンリング12Bは、空気の漏れを防止するためにピストン12Aの外周に設けられている。孔11Cと11Dが、ハウジングの一部を構成する収納体11の壁に形成されている。孔11Cと11Dにはピストン12Aを前後移動させる駆動装置17(駆動手段)が接続されている。駆動装置17は、エアポンプ17A、複数のバルブ17B、ホース17Cを含んで構成されている。駆動装置17は、空気の力により移動体12をシリンダ室11A内で摺動させる。駆動装置17は、制御装置18からの切換信号に応じて、エアポンプ17Aおよび複数のバルブ17Bを作動させる。空気が孔11Dへ供給されるとき、シリンダ室11A中の空気が孔11Cから排出される。空気が孔11Cへ供給されるとき、シリンダ室11A中の空気が孔11Dから排出される。 As shown in FIG. 2, the moving body 12 includes a piston 12A and a piston ring 12B. The piston ring 12B is provided on the outer periphery of the piston 12A in order to prevent air leakage. Holes 11C and 11D are formed in the wall of the storage body 11 constituting a part of the housing. A driving device 17 (driving means) that moves the piston 12A back and forth is connected to the holes 11C and 11D. The drive device 17 includes an air pump 17A, a plurality of valves 17B, and a hose 17C. The driving device 17 slides the moving body 12 in the cylinder chamber 11A by the force of air. The drive device 17 operates the air pump 17A and the plurality of valves 17B in response to a switching signal from the control device 18. When air is supplied to the hole 11D, the air in the cylinder chamber 11A is discharged from the hole 11C. When air is supplied to the hole 11C, the air in the cylinder chamber 11A is discharged from the hole 11D.
移動体12が空気の圧力により駆動されるので、スイッチ装置は構造が比較的単純で故障の危険が少ないため、好ましい。駆動装置17が空気の圧力により移動体12を駆動するので、移動体12が、第3導電体15が第1導電体13および第2導電体14に当接した位置で停止する。したがって、第1、第2および第3導電体のいずれかが摩耗した場合でも、移動体12の移動量を大きくするための特別な制御が必要とされない。空気に代えて絶縁性の作動流体が駆動装置17に用いられてもよい。密封空間内で移動体12を前後移動可能な任意の構成の駆動手段が適用可能である。 Since the moving body 12 is driven by air pressure, the switch device is preferable because it has a relatively simple structure and has a low risk of failure. Since the driving device 17 drives the moving body 12 by the pressure of air, the moving body 12 stops at a position where the third conductor 15 contacts the first conductor 13 and the second conductor 14. Therefore, even when any one of the first, second, and third conductors is worn, no special control is required for increasing the moving amount of the moving body 12. An insulating working fluid may be used for the driving device 17 instead of air. A drive unit having an arbitrary configuration capable of moving the moving body 12 back and forth within the sealed space is applicable.
図2に示すように、ハウジングは、収納体11と第1導電体13と第2導電体14と支持部16とによって構成されている。それら要素の間に隙間が生じないようにハウジングは組み立てられる。ハウジングの一部が第1導電体13および第2導電体14で構成されているので、スイッチ装置の構造が単純になり好ましい。 As shown in FIG. 2, the housing is constituted by a storage body 11, a first conductor 13, a second conductor 14, and a support portion 16. The housing is assembled so that there are no gaps between the elements. Since a part of the housing is composed of the first conductor 13 and the second conductor 14, the structure of the switch device is simplified and preferable.
本実施形態によれば、接続面13A、接続面14A、内側面15Cおよび外側面15Bのいずれも密閉空間内に配置されている。第3導電体15の密封空間内における前後移動により電気接続のオンオフが行われているので防水性を確保することができ、外部からの液の浸入による問題の発生を好適に防止できる。 According to the present embodiment, all of the connection surface 13A, the connection surface 14A, the inner side surface 15C, and the outer side surface 15B are disposed in the sealed space. Since the electrical connection is turned on and off by moving the third conductor 15 back and forth within the sealed space, waterproofing can be ensured, and the occurrence of problems due to the penetration of liquid from the outside can be suitably prevented.
複数の導電爪15Aがそれらの変形によって第1導電体13を把持すると、第1導電体13は移動体12の前方移動に伴って前方に移動可能にハウジングに支持されている。この場合、第1導電体13の接続面13Aと第2導電体14の接続面14Aの双方の接続面に対して摩擦力の釣り合う位置まで前方導電部15Dが楔形空間に入り込むことができる。そのため、接続面13A、14Aの双方またはいずれかに対して前方導電部15Dの接触圧力が大きくなる。その結果、電気的なエネルギ損失をより少なくできる。第1導電体13はハウジングに対して摺動するものの、摺動距離が微小なものであるため、ハウジングと第1導電体13との間の防水性を良好に保つことができる。 When the plurality of conductive claws 15 </ b> A grip the first conductor 13 by their deformation, the first conductor 13 is supported by the housing so as to move forward as the moving body 12 moves forward. In this case, the front conductive portion 15D can enter the wedge-shaped space up to a position where the frictional force is balanced with respect to the connection surfaces of both the connection surface 13A of the first conductor 13 and the connection surface 14A of the second conductor 14. Therefore, the contact pressure of the front conductive portion 15D increases with respect to either or both of the connection surfaces 13A and 14A. As a result, electrical energy loss can be reduced. Although the first conductor 13 slides with respect to the housing, since the sliding distance is very small, the waterproof property between the housing and the first conductor 13 can be kept good.
第1導電体13は円柱体であり、後端にフランジ部を有する。第1導電体13の径と略同じ径の貫通穴がハウジング(支持部16)に形成されている。第1導電体13のフランジ部がハウジングの内部に位置するように、第1導電体13は貫通穴に挿通されている。Oリングが貫通穴とフランジ部との間に設けられている。移動体12の前方移動に応じて、Oリングはフランジ部に押圧されて微小に弾性変形する。第1導電体13はOリングの変形分だけ前方に移動可能である。 The first conductor 13 is a cylindrical body and has a flange portion at the rear end. A through hole having a diameter substantially the same as the diameter of the first conductor 13 is formed in the housing (support portion 16). The first conductor 13 is inserted through the through hole so that the flange portion of the first conductor 13 is located inside the housing. An O-ring is provided between the through hole and the flange portion. As the moving body 12 moves forward, the O-ring is pressed against the flange portion and elastically deforms slightly. The first conductor 13 can move forward by the amount of deformation of the O-ring.
実施形態において、第1導電体13および第2導電体14は、第3導電体15よりも摩耗しにくい材料から形成されていることが好ましい。この場合には、第3導電体15が第1導電体13および第2導電体14よりも激しく摩耗してしまう。しかしながら、第1導電体13および第2導電体14により形成される楔形空間のサイズは相対的に維持されるため、第3導電体15の移動量の増大により確実な電気接続が維持される。 In the embodiment, the first conductor 13 and the second conductor 14 are preferably made of a material that is less likely to wear than the third conductor 15. In this case, the third conductor 15 is more worn out than the first conductor 13 and the second conductor 14. However, since the size of the wedge-shaped space formed by the first conductor 13 and the second conductor 14 is relatively maintained, a reliable electrical connection is maintained by increasing the amount of movement of the third conductor 15.
本発明のスイッチ装置は、可能な限り加工間隙に近い位置に設けることが望ましい他の放電加工用回路に適用することができる。例えば、本発明のスイッチ装置は、同軸ケーブルのような低インダクタンス線を含んだ荒加工用の放電加工回路と、低キャパシタンス線を含んだ仕上げ加工用の放電加工回路とを切り換えるために使用可能である。 The switch device of the present invention can be applied to other electric discharge machining circuits that are desirably provided as close to the machining gap as possible. For example, the switch device of the present invention can be used to switch between an electrical discharge machining circuit for rough machining including a low inductance wire such as a coaxial cable and an electrical discharge machining circuit for finishing machining including a low capacitance wire. is there.
C       第2端子
T       第1端子
1A-1D   スイッチ装置(放電加工用スイッチ装置)
2       ワイヤ電極
3       ワーク
4       ワイヤガイドアッセンブリ
5       加工槽
6       ワークスタンド
7       回路切換装置
8       トランス
9       ボックス
11      収納体
11A     シリンダ室(密封空間)
11B     楔形空間
11C,11D 孔
12A     ピストン
12B     ピストンリング
13      第1導電体
13A     第1導電体の接続面
13B     柱状体部
14      第2導電体
14A     第2導電体の接続面
14C     凹部
15      第3導電体
15A     導電爪
15B     外側面
15C     内側面
15D     前方導電部
16      支持部
17      駆動装置
17A     エアポンプ
17B     バルブ
17C     ホース
18      制御装置
21-24   ノード
41      ノズル
42      給電体
81      フェライトリングコア
82      一次巻線
83      二次巻線
C second terminal T first terminal 1A-1D switching device (switching device for electric discharge machining)
2 Wire electrode 3 Work 4 Wire guide assembly 5 Processing tank 6 Work stand 7 Circuit switching device 8 Transformer 9 Box 11 Storage body 11A Cylinder chamber (sealed space)
11B Wedge-shaped space 11C, 11D Hole 12A Piston 12B Piston ring 13 First conductor 13A Connection surface 13B of the first conductor Columnar body portion 14 Second conductor 14A Connection surface 14C of the second conductor Recess 15 Third conductor 15A Conductive claw 15B Outer side surface 15C Inner side surface 15D Front conductive portion 16 Support portion 17 Drive device 17A Air pump 17B Valve 17C Hose 18 Control device 21-24 Node 41 Nozzle 42 Feeder 81 Ferrite ring core 82 Primary winding 83 Secondary winding

Claims (5)

  1. 密閉空間を形成するハウジングと、
    前記密閉空間内を前後動する移動体と、
    前記ハウジングの外部に電気接続可能な第1端子と、前記密閉空間の内部において前記移動体の前方に位置し、該移動体の移動方向と平行な接続面とを有する第1導電体と、
    前記ハウジングの外部に電気接続可能な第2端子と、前記密閉空間の内部において前記移動体の前方に位置し、該移動体の移動方向に対して所定角度傾き、前記第1導電体の接続面との間に前記移動体の前方に行くほどサイズが小さくなる楔形空間を形成する接続面とを有する第2導電体と、
    前記移動体によって前後動せしめられる、前方移動により前記楔形空間内で前記第1導電体の接続面と前記第2導電体の接続面との双方に接触し該第1導電体と第2導電体とを電気接続すると共に、後方移動により前記第1導電体の接続面と前記第2導電体の接続面の少なくとも一方から離間して該第1導電体と第2導電体の電気接続を解除する第3導電体と、
    前記移動体を前記密閉空間内で前後動させる駆動手段とを備えていることを特徴とする放電加工用スイッチ装置。
    A housing forming a sealed space;
    A moving body that moves back and forth in the sealed space;
    A first terminal that can be electrically connected to the outside of the housing; a first conductor having a connection surface that is positioned in front of the moving body inside the sealed space and parallel to a moving direction of the moving body;
    A second terminal that can be electrically connected to the outside of the housing; and located in front of the moving body inside the sealed space, inclined at a predetermined angle with respect to a moving direction of the moving body, and a connection surface of the first conductor A second conductor having a connection surface that forms a wedge-shaped space that decreases in size toward the front of the movable body,
    The first conductor and the second conductor are brought into contact with both the connection surface of the first conductor and the connection surface of the second conductor in the wedge-shaped space by the forward movement and are moved back and forth by the movable body. Are electrically separated from each other and separated from at least one of the connection surface of the first conductor and the connection surface of the second conductor by rearward movement, and the electrical connection between the first conductor and the second conductor is released. A third conductor;
    A switch device for electric discharge machining comprising drive means for moving the movable body back and forth in the sealed space.
  2. 前記第1導電体の接続面が柱状体の外側面であり、
    前記第2導電体の接続面が前記柱状体の外側に位置する前記第1導電体の接続面に対向する面であり、
    前記第3導電体は、前記柱状体の外側を囲む位置に配置され、後方の端部で支持された前記移動方向に平行な片持ち梁構造の導電爪を複数有し、前記複数の導電爪はそれぞれ前方に第1導電体の接続面と平行な内側面と前記第2導電体の接続面と平行な外側面とを有する前方導電部を備え、かつ、前記複数の導電爪は前記移動体の前方移動に応じてそれぞれ前記前方導電部の外側面を前記第2導電体の接続面により押圧されて前記第1導電体の接続面側に変形して前記第1導電体の接続面を前記前方導電部の内側面が押圧し、前記移動体の後方移動に応じて前記第1導電体の接続面と前記前方導電部の内側面および前記第2導電体の接続面と前記前方導電部の外側面のいずれか一方が離間して電気接触を解除することを特徴とする請求項1に記載の放電加工用スイッチ装置。
    The connection surface of the first conductor is an outer surface of the columnar body,
    The connection surface of the second conductor is a surface facing the connection surface of the first conductor located outside the columnar body;
    The third conductor is disposed at a position surrounding the outside of the columnar body and has a plurality of conductive claws having a cantilever structure parallel to the moving direction and supported by a rear end portion, and the plurality of conductive claws Each includes a front conductive portion having an inner surface parallel to the connection surface of the first conductor and an outer surface parallel to the connection surface of the second conductor, and the plurality of conductive claws are arranged on the movable body. In response to the forward movement, the outer surface of the front conductive portion is pressed by the connection surface of the second conductor to be deformed to the connection surface side of the first conductor, and the connection surface of the first conductor is The inner side surface of the front conductive portion is pressed, and the connection surface of the first conductor, the inner side surface of the front conductive portion, the connection surface of the second conductor, and the front conductive portion of the front conductive portion according to the rearward movement of the moving body. 2. Any one of the outer surfaces is separated to release electrical contact. Placing the discharge machining switch device.
  3. 前記複数の導電爪が該複数の導電爪の変形に応じて該複数の導電爪の各内側面が前記第1導電体の接続面を周囲から把持するものであり、
    前記第1導電体が前記第1導電体の接続面が前記複数の導電爪に把持されることにより前記複数の導電爪の前方移動に伴って前方に移動可能に前記ハウジングに支持されていることを特徴とする請求項2記載の放電加工用スイッチ装置。
    Each of the plurality of conductive claws grips the connection surface of the first conductor from the periphery according to deformation of the plurality of conductive claws,
    The first conductor is supported by the housing so that the connection surface of the first conductor is held by the plurality of conductive claws so that the first conductive body can move forward with the forward movement of the plurality of conductive claws. The switch device for electric discharge machining according to claim 2.
  4. 前記所定角度が、前記移動方向に対して10度以上20度以下の傾きであることを特徴とする請求項1から3のいずれか1項に記載の放電加工用スイッチ装置。 The switch device for electric discharge machining according to any one of claims 1 to 3, wherein the predetermined angle is an inclination of 10 degrees or more and 20 degrees or less with respect to the moving direction.
  5. 前記第1導電体および前記第2導電体が前記第3導電体よりも摩耗しにくい材料から形成されていることを特徴とする請求項1から4のいずれか1項に記載の放電加工用スイッチ装置。 5. The electrical discharge machining switch according to claim 1, wherein the first conductor and the second conductor are made of a material that is less likely to wear than the third conductor. 6. apparatus.
PCT/JP2013/060902 2012-04-11 2013-04-11 Electric-discharge machining switching apparatus WO2013154149A1 (en)

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CN104023892B (en) 2016-04-13

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