WO2013146004A1 - Indoor unit for air conditioning apparatus - Google Patents

Indoor unit for air conditioning apparatus Download PDF

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Publication number
WO2013146004A1
WO2013146004A1 PCT/JP2013/054879 JP2013054879W WO2013146004A1 WO 2013146004 A1 WO2013146004 A1 WO 2013146004A1 JP 2013054879 W JP2013054879 W JP 2013054879W WO 2013146004 A1 WO2013146004 A1 WO 2013146004A1
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WO
WIPO (PCT)
Prior art keywords
panel
indoor unit
decorative panel
ceiling
body case
Prior art date
Application number
PCT/JP2013/054879
Other languages
French (fr)
Japanese (ja)
Inventor
弘規 早川
Original Assignee
ダイキン工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ダイキン工業株式会社 filed Critical ダイキン工業株式会社
Priority to CN201380007994.3A priority Critical patent/CN104094065B/en
Publication of WO2013146004A1 publication Critical patent/WO2013146004A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0047Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in the ceiling or at the ceiling

Definitions

  • the present invention relates to an indoor unit of an air conditioner.
  • ⁇ Separate type air conditioners include a ceiling-embedded type that houses indoor units in the ceiling.
  • a ceiling-embedded indoor unit disclosed in Patent Document 1 includes a decorative panel on the lower surface of a box-shaped main body case, the main body case is installed in the ceiling, and the decorative panel extends along the lower surface of the ceiling. Arranged. This decorative panel is provided with an air inlet and an outlet.
  • a decorative panel in a ceiling-embedded indoor unit has been manufactured by sheet metal processing or by mold molding of a synthetic resin.
  • the weight of the decorative panel becomes very large, there is a drawback that the installation property is deteriorated and the manufacturing cost is increased.
  • the decorative panel can be reduced in weight, but since the strength is reduced, a gap may be formed between the lower surface of the ceiling due to bending.
  • the width dimension in the left-right direction is changed according to the air conditioning capability (horsepower) while keeping the length in the front-rear direction constant.
  • the air conditioning capability high-power
  • the cost is increased.
  • This invention is made in view of such a situation, and it aims at providing the indoor unit of the air conditioning apparatus which can aim at the weight reduction of a decorative panel, cost reduction, and strength improvement with sufficient balance. To do.
  • the present invention includes a main body case installed in a ceiling, and a decorative panel that is attached to a lower portion of the main body case and arranged along the ceiling, and has a rectangular air outlet.
  • An indoor unit of a harmony device The decorative panel includes a sheet metal center panel and synthetic resin side panels attached to both side portions of the center panel perpendicular to the longitudinal direction of the air outlet.
  • the decorative panel is composed of a sheet metal center panel and synthetic resin side panels attached to both sides of the center panel.
  • the cost and the cost can be reduced, and the strength can be improved as compared with the case where the whole is made of a synthetic resin.
  • an air outlet is formed in the vicinity of the outer periphery of the decorative panel, but the strength of the side portion of the decorative panel along the longitudinal direction of the air outlet is reduced due to the presence of the air outlet. It is easy to do, and the side part of the decorative panel orthogonal to the longitudinal direction of the blower outlet is not easily influenced by the blower outlet, and it is easy to ensure the strength. Therefore, in this invention, the strength reduction of a decorative panel can be suppressed by providing a side panel made of a synthetic resin on both sides of a center panel orthogonal to the longitudinal direction of the air outlet.
  • the said structure WHEREIN It is preferable that the said decorative panel is formed in the rectangular shape, and the short side part of this decorative panel is comprised by the said side panel.
  • the short side portion has higher strength than the long side portion and is difficult to bend. Therefore, the short side portion is constituted by a side panel made of synthetic resin. Strength reduction can be suppressed.
  • the side panel may be formed with an operation opening for operating a fixture for attaching the main body case in the ceiling from below the ceiling.
  • the opening for operation can be easily formed in the side panel by molding.
  • a metal reinforcing member is attached to the side panel along its longitudinal direction.
  • the side panel is provided with a connecting portion connected to the main body case, and the reinforcing member is disposed in the vicinity of the connecting portion. With such a configuration, the connection strength of the side panel to the main body case can be effectively increased.
  • a plurality of the connecting portions may be provided at intervals in the longitudinal direction of the side panel, and the reinforcing member may be provided between the plurality of connecting portions. With such a configuration, it is possible to suitably prevent the side panel from being bent between the plurality of connecting portions.
  • FIG. 4 is a sectional view taken along the line DD in FIG. 3.
  • FIG. 4 is a cross-sectional view taken along line EE in FIG. 3.
  • FIG. 5 is a cross-sectional view taken along the line FF in FIG. 3.
  • A) is the G section enlarged view of FIG. 5
  • (b) is HH arrow sectional drawing of (a).
  • FIG. 1 is a configuration diagram of an air conditioner according to an embodiment of the present invention.
  • the air conditioner 10 includes an indoor unit (use side unit) 11 and an outdoor unit (heat source side unit) 12.
  • the outdoor unit 12 is provided with a compressor 14, a four-way switching valve 18, an outdoor heat exchanger 15, an outdoor expansion valve 16, and the like, which are connected by a refrigerant pipe 25. Further, the outdoor unit 12 is provided with an outdoor blower fan 20.
  • a gas side shut-off valve 22 and a liquid side shut-off valve 23 are provided at a terminal portion of the internal refrigerant circuit of the outdoor unit 12.
  • the gas side closing valve 22 is arranged on the four-way switching valve 18 side, and the liquid side closing valve 23 is arranged on the outdoor expansion valve 16 side.
  • the indoor unit 11 is provided with an indoor expansion valve 28, an indoor heat exchanger 13, and the like.
  • the gas side closing valve 22 and the indoor heat exchanger 13 are connected by a gas side refrigerant communication pipe 24, and the liquid side closing valve 23 and the indoor expansion valve 28 are connected by a liquid side refrigerant communication pipe 26.
  • the four-way switching valve 18 when the cooling operation is performed, the four-way switching valve 18 is maintained in a state indicated by a solid line in FIG. As indicated by solid arrows, the high-temperature and high-pressure gaseous refrigerant discharged from the compressor 14 flows into the outdoor heat exchanger 15 via the four-way switching valve 18, and the outdoor blower fan 20 is operated to Heat exchanges to condense and liquefy.
  • the liquefied refrigerant passes through the substantially fully opened outdoor expansion valve 16 and flows into the indoor unit 11 through the liquid side refrigerant communication pipe 26.
  • the refrigerant is depressurized to a predetermined low pressure by the indoor expansion valve 28 and further evaporated by exchanging heat with indoor air in the indoor heat exchanger 13. Then, the indoor air cooled by the evaporation of the refrigerant is blown into the room by the indoor blower fan 19 to cool the room.
  • the refrigerant evaporated and vaporized in the indoor heat exchanger 13 returns to the outdoor unit 12 through the gas side refrigerant communication pipe 24, and is sucked into the compressor 14 through the four-way switching valve 18.
  • the four-way switching valve 18 is held in a state indicated by a broken line in FIG.
  • the high-temperature and high-pressure gaseous refrigerant discharged from the compressor 14 flows into the indoor heat exchanger 13 of the indoor unit 11 through the four-way switching valve 18 and exchanges heat with the indoor air.
  • the room air heated by the condensation of the refrigerant is blown into the room by the room blower fan 19 to heat the room.
  • the refrigerant liquefied in the indoor heat exchanger 13 returns to the outdoor unit 12 through the liquid side refrigerant communication pipe 26 from the indoor expansion valve 28 that is substantially fully open.
  • the refrigerant that has returned to the outdoor unit 12 is decompressed to a predetermined low pressure by the outdoor expansion valve 16, and evaporates by exchanging heat with outdoor air in the outdoor heat exchanger 15. Then, the refrigerant evaporated and evaporated in the outdoor heat exchanger 15 is sucked into the compressor 14 through the four-way switching valve 18.
  • FIG. 2 is a side cross-sectional view showing the indoor unit 11 of the air conditioner 10 (a cross-sectional view taken along the line AA in FIG. 3),
  • FIG. 3 is an explanatory plan view of the indoor unit 11, and
  • FIG. FIG. 5 is a bottom view of the indoor unit 11.
  • the indoor unit 11 is a ceiling-embedded indoor unit that is installed behind the ceiling of the room, and includes a main body case 31, a decorative panel 32, an indoor blower fan 19, an indoor heat exchanger 13, a drain pan 33, and the like. .
  • the main body case 31 includes a rectangular upper wall portion 35 in plan view and four peripheral wall portions (front wall portion 36, rear wall portion 37, left wall portion) that hang downward from four sides of the upper wall portion 35. 38, the right wall portion 39) and a box shape opened downward.
  • a decorative panel 32 is attached to the opening at the lower end of the main body case 31. As shown in FIG. 4, the main body case 31 is hung on the lower surface of the upper floor above the ceiling 30 via a hanging tool 40, and the decorative panel 32 is arranged along the lower surface of the ceiling 30. Has been.
  • the interior of the main body case 31 is partitioned into a blower chamber 43 and a heat exchange chamber 44 by a partition plate 42.
  • the blower chamber 43 side is the rear side
  • the heat exchange chamber 44 side is the front side.
  • the decorative panel 32 includes a suction port 45 below the blower chamber 43 and a blower outlet 46 below the front side of the heat exchange chamber 44.
  • a lattice-shaped grille 47 is attached to the suction port 45, and an air guide plate 48 that adjusts the air blowing direction is swingably provided at the air outlet 46.
  • the indoor blower fan 19 of the present embodiment is a sirocco fan including a substantially cylindrical casing 19a and an impeller 19b provided in the casing 19a.
  • a suction port 19a1 is formed on the side surface of the casing 19a, and a discharge port 19a2 projects forward from the front portion of the casing 19a.
  • the discharge port 19a2 is inserted in a state of being sealed in an opening formed in the partition plate.
  • the indoor blower fan 19 When the indoor blower fan 19 is activated, the indoor air is taken into the blower chamber 43 from the suction port 45 and sucked into the suction port 19a1 of the casing 19a, and then blown out from the discharge port 19a2 to the heat exchange chamber 44. Therefore, the space in the blower chamber 43 is a “suction space” in which air is sucked by the indoor blower fan 19, and the space of the heat exchange chamber 44 is a “blowing space” in which air is blown out by the indoor blower fan 19.
  • the indoor heat exchanger 13 is disposed in the heat exchange chamber 44.
  • the indoor heat exchanger 13 is, for example, a cross-fin type fin-and-tube heat exchanger that includes a large number of fins arranged side by side in the left-right direction and heat transfer tubes provided so as to penetrate the fins. It is said that.
  • the indoor heat exchanger 13 has an upper part located on the front side (blower 46 side; downstream side of the airflow) and a lower part located on the rear side (indoor blower fan 19 side; upstream side of the airflow). It is arranged at an angle.
  • the air blown from the indoor blower fan 19 to the heat exchange chamber 44 is heat-exchanged with the indoor heat exchanger 13 and then blown into the room from the blowout port 46.
  • a drain pan 33 is provided below the indoor heat exchanger 13, and the dew condensation water generated in the indoor heat exchanger 13 is received by the drain pan 33.
  • the drain pan 33 is made of a highly heat-insulating material such as styrene foam, and also functions as a heat insulating material. Further, as shown in FIGS. 2 and 3, the inner surfaces of the upper wall portion 35, the front wall portion 36, and the left and right wall portions 38 and 39 of the main body case 31 in the heat exchange chamber 44 are each made of a heat insulating material made of polystyrene foam or the like. 54 to 57 are provided.
  • FIG. 6 is a cross-sectional side view of the indoor unit (a cross-sectional view taken along line BB in FIG. 3).
  • an electrical component unit 58 is disposed at the right end of the blower chamber 43.
  • the electrical component unit 58 includes an electrical component box 59, a control board 60, a terminal block 61, and the like housed in the electrical component box 59.
  • a piping group 62 such as a flow divider and a header connected to the indoor heat exchanger 13, and electrical components such as a drain pump 63, an indoor expansion valve 28, and a thermistor are arranged. Yes.
  • the electrical wiring 64 of these electrical components is connected to the electrical component unit 58 from the heat exchange chamber 44 through the partition plate 42.
  • the drain pump 63 discharges the condensed water stored in the drain pan 33 to the outside by operating a built-in motor (actuator).
  • the drain pump 63 is attached and fixed to the upper wall portion 35 of the main body case 31 via an attachment base (attachment member) 66.
  • a float sensor 65 is also attached to the mounting base 66.
  • the drain pump 63 and the float sensor 65 are assembled as one unit by a connecting frame 67.
  • the mounting base 66 is formed in a U shape in a side view from front and rear leg plates 69 and a base plate 70 that connects lower end portions of both leg plates 69.
  • An upper end portion of the leg plate 69 is fixed to the upper wall portion 35.
  • the connecting frame 67 is integrally formed with guide claws 68 that guide the electrical wiring 64 such as the indoor expansion valve 28, the thermistor, the float sensor 65, and the drain pump 63.
  • the guide claw 68 supports the electrical wiring 64 so that it does not hang down to the drain pan 33 side.
  • the decorative panel 32 of the present embodiment is formed in a rectangular shape having a width in the left-right direction larger than the length in the front-rear direction.
  • the decorative panel 32 includes a center panel 71 disposed at the center in the left-right direction and side panels 72 attached to the left and right sides of the center panel 71.
  • the center panel 71 has a quadrangular shape in plan view, and constitutes most of the decorative panel 32.
  • a suction port 45 is formed on the rear side of the center panel 71, and an air outlet 46 is formed on the front side.
  • the suction port 45 is formed in a rectangular shape that is long in the left-right direction, and extends over substantially the entire left-right width of the center panel 71.
  • the air outlet 46 is formed in a rectangular shape that is long in the left-right direction, and has a front-rear width smaller than that of the air inlet 45.
  • the air outlet 46 is slightly shorter than the left and right width of the center panel 71 and is arranged to be biased to the left side.
  • the center panel 71 is made of a thin metal plate (plating).
  • the side panel 72 is molded by a synthetic resin material.
  • the side panel 72 is elongated in the front-rear direction, and is formed in a double structure by an upper panel 73 (see FIG. 3) and a lower panel 74 (see FIG. 5).
  • the upper panel 73 is screwed to the center panel 71, and the lower panel 74 is screwed to the center panel 71 so as to be detachable, and is attached to and detached from the upper panel 73 by a locking structure or a screw fixing structure. Connected freely.
  • the upper panel 73 is also connected to the main body case 31 at connecting portions 76 and 77 shown in FIG. In the upper panel 73, an operation opening 73e for the hanging tool 40 (see FIG. 4) is formed.
  • FIG. 7 is a cross-sectional view taken along the line DD in FIG.
  • the upper panel 73 in the side panel 72 includes a base plate 73a disposed in a substantially horizontal direction and a side plate 73b provided on the inner side in the left-right direction of the base plate 73a.
  • reinforcing members 80 formed in a substantially L shape are fixed to the base plate 73a and the side plate 73b at a plurality of locations in the front-rear direction by fixing screws 81 and 82, respectively. ing.
  • FIG. 1 As shown in FIG.
  • the reinforcing member 80 is formed long in the front-rear direction which is the longitudinal direction of the side panel 72, and the end portions in the front-rear direction are arranged in the vicinity of the front and rear connecting portions 76, 77, respectively. And disposed over the front and rear connecting portions 76 and 77.
  • the side plate 73 b of the upper panel 73 faces the side plate 71 a of the center panel 71, and a fixing screw 82 for fixing the reinforcing member 80 is also screwed into the side plate 71 a of the center panel 71.
  • a fixing screw 82 for fixing the reinforcing member 80 is also screwed into the side plate 71 a of the center panel 71.
  • the center panel 71 and the upper panel 73 may be connected by a fixing screw other than the fixing screw 82 or the like.
  • the rear connecting portion 77 is formed at a bent portion 38 a formed at the lower end of the left and right wall portions (FIG. 7 illustrates the left wall portion 38) of the main body case 31 and at the upper end of the side plate 73 b of the upper panel 73.
  • a sealing member 83 is interposed between the bent portion 73c, and a connecting bolt 84 inserted from below into the screw insertion hole 73c1 of the bent portion 73c is screwed into the female screw hole 38a1 of the bent portion 38a, whereby the body case 31 and the upper panel 73 are connected.
  • the front connecting portion 76 has a seal member 83 interposed between a hollow convex portion 73 d formed on the base plate 73 a of the upper panel 73 and a substantially L-shaped bracket 31 b attached to the side surface of the main body case 31.
  • the main body case 31 and the upper panel 73 are screwed into the female screw hole 31b1 formed in the bracket 31b by screwing the connecting bolt 84 inserted from below into the screw insertion hole 73d1 formed in the tip surface of the convex portion 73d. Are connected.
  • the lower panel 74 is smoothly connected to the lower surface of the center panel 71, and is gently curved so that the outer side in the left-right direction and the front-rear direction is positioned upward. Is formed. Then, when the decorative panel 32 is attached to or removed from the main body case 31 installed in the ceiling 30, it is removed from the upper panel 73.
  • FIG. 9 is a cross-sectional view taken along the line FF in FIG.
  • an operation opening 73e for the hanging tool 40 (see FIG. 4) is formed.
  • the operation opening 73e is formed at the same time when the upper panel 73 is molded.
  • the operation openings 73 e are formed at two locations on the front and rear of the upper panel 73 corresponding to the mounting bracket 31 c to which the hanging tool 40 is locked.
  • the lower panel 74 is removed from the upper panel 73, a tool is inserted into the operation opening 73e from below the ceiling 30, and the height of the body case 31 is finely adjusted by operating the nut of the hanging tool 40. Can do.
  • an opening 73f that is longer in the front-rear direction than the operation opening 73e is formed between the front and rear operation openings 73e.
  • the opening 73f allows confirmation of the operation of the suspending tool 40, intake of light, and the like, and the weight of the side panel 72 can be reduced.
  • the decorative panel 32 includes a center panel 71 and a side panel 72, the center panel 71 is made of sheet metal, and the side panel 72 is made of synthetic resin. Therefore, it is possible to reduce the weight and cost of the decorative panel 32 as compared to the case where the entirety is made of sheet metal. Further, the strength can be improved as compared with the case where the entire decorative panel 32 is made of synthetic resin.
  • the front and rear side portions of the decorative panel 32 are located on the long side of the rectangular shape, the front and rear side portions are more easily bent than the left and right side portions located on the short side. Since it is comprised by 71, bending can be made as small as possible and it can prevent that a clearance gap produces between the ceilings 30.
  • the blower outlet 46 and the suction inlet 45 are formed in the vicinity along the front-and-back side part of the decorative panel 32, there exists a tendency for the intensity
  • the left and right side portions of the decorative panel 32 are located on the short side of the rectangle and are arranged orthogonal to the longitudinal direction of the air outlet 46 and the air inlet 45, so that the air outlet 46 and the air inlet 45 are arranged. There is little influence of the strength reduction due to, and it is relatively easy to secure the strength. Therefore, even if the left and right side portions of the decorative panel 32 are configured by the side panels 72 made of synthetic resin, the strength reduction can be suppressed.
  • the side panel 72 is provided with the reinforcing member 80 along the front-rear direction, the side panel 72 can be prevented from being bent, and a gap is prevented from being generated between the side panel 72 and the ceiling 30. Can do.
  • the reinforcing member 80 is provided between the front and rear connecting portions 76 and 77 with respect to the main body case 31. Between the front and rear connecting portions 76 and 77, the side panel 72 is the portion that is most easily bent. Therefore, this portion can be effectively reinforced by the reinforcing member 80, and bending can be prevented. Furthermore, since the front end and the rear end of the reinforcing member 80 are disposed in the vicinity of the front and rear connecting portions 76 and 77, the connection strength between the main body case 31 and the side panel 72 can be increased.
  • the width dimension in the left-right direction is changed according to the air conditioning capability (horsepower) while keeping the length in the front-rear direction constant.
  • the entire decorative panel 32 is made of synthetic resin, a mold must be prepared for each model having different width dimensions in the left-right direction, which increases manufacturing costs.
  • the center panel 71 located at the center in the left-right direction of the decorative panel 32 is made of sheet metal
  • the side panel 72 located on the side in the left-right direction is made of synthetic resin. If the width dimension of 71 in the left-right direction is changed according to the air conditioning capability, the side panel 72 can be used among a plurality of models. Since the center panel 71 is made of sheet metal, it is possible to eliminate the need for a molding die, and even if the width dimension is different, the center panel 71 can be handled at a lower cost than the molding of synthetic resin.
  • the center panel 71 of the decorative panel 32 is made of sheet metal as described above, when the air cooled from the air outlet 46 shown in FIG. 5 is blown out, the periphery of the air outlet 46 is cooled and condensation is likely to occur. Become. For this reason, a synthetic resin frame member 46a having a thermal conductivity lower than that of the metal is provided at the front end edge of the air outlet 46 to prevent the occurrence of condensation.
  • the frame member 46a is made of a synthetic resin, the coefficient of linear expansion is large, and the frame member 46a is easily expanded and contracted due to a change in ambient temperature. When the frame member 46a expands, the frame member 46a may bend when it contacts the side panel 72. To prevent this collision, a gap is provided between the side panel 72 and the frame member 46a. , Looks worse. Therefore, in the present embodiment, as shown in FIG. 10, a recess 73g is formed in the upper panel 73 of the side panel 72, and when the frame member 46a expands, its end is accommodated in the recess 73g.
  • the length of the frame member 46a is set so that there is almost no gap between the frame member 46a and the side panel 72. Since the recess 73g is covered by the lower panel 74, it is not exposed to the outside. Therefore, the frame member 46a does not abut against the side panel 72 and bends, and the appearance is not impaired by the gap between the side panel 72 and the frame member 46a.
  • the present invention is not limited to the above-described embodiment, and can be appropriately changed within the scope of the invention described in the claims.
  • the blower outlet 46 may be formed also in the rear part side. That is, the indoor unit of the present invention may be of a type in which air is blown out from two places before and after the decorative panel 32.
  • the decorative panel 32 is formed with a room air inlet 45, but air may be taken into the main body case 31 through a duct or the like from an inlet formed in a place other than the decorative panel 32. Good.
  • Air conditioning apparatus 11 Indoor unit 30: Ceiling 31: Main body case 32: Cosmetic panel 46: Outlet 71: Center panel 72: Side panel 73e: Operation opening 76: Connection part 77: Connection part 80: Reinforcement member

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)

Abstract

Provided is an indoor unit for an air conditioning apparatus which makes it possible to achieve a balance of lightweightness of a decorative panel, reduced costs and improved strength. The indoor unit for an air conditioning apparatus is provided with a main body case (31) which is disposed inside a ceiling (30); and a decorative panel (32) which is disposed along the ceiling (30) attached to the lower part of the main body case (31) and has a rectangular air blowout port (46) formed therein. The decorative panel (32) comprises a sheet metal centre panel (71), and synthetic resin side panels (72) which are attached to both sides of the centre panel (71) orthogonal to the lengthwise direction of the blowout port (46).

Description

空気調和装置の室内機Air conditioner indoor unit
 本発明は、空気調和装置の室内機に関する。 The present invention relates to an indoor unit of an air conditioner.
 セパレートタイプの空気調和装置には、室内機を天井内に収容する天井埋込式のものがある。例えば、特許文献1に開示された天井埋込式の室内機は、箱型の本体ケースの下面に化粧パネルを備え、本体ケースが天井内に設置されるとともに、化粧パネルが天井の下面に沿って配置される。この化粧パネルには、空気の吸込口と吹出口とが設けられている。 ¡Separate type air conditioners include a ceiling-embedded type that houses indoor units in the ceiling. For example, a ceiling-embedded indoor unit disclosed in Patent Document 1 includes a decorative panel on the lower surface of a box-shaped main body case, the main body case is installed in the ceiling, and the decorative panel extends along the lower surface of the ceiling. Arranged. This decorative panel is provided with an air inlet and an outlet.
特開2006-97995号JP 2006-97995 A
 従来、天井埋込式の室内機における化粧パネルは、板金加工により作製されるか、あるいは合成樹脂の金型成形によって作製されていた。
 しかし、前者の場合は、化粧パネルの重量が非常に大きくなるため、据付性が悪化し、製造コストも増大するという欠点がある。また、後者の場合、化粧パネルの軽量化が可能になるものの、強度が低下するために撓みによって天井の下面との間に隙間が生じる可能性がある。
Conventionally, a decorative panel in a ceiling-embedded indoor unit has been manufactured by sheet metal processing or by mold molding of a synthetic resin.
However, in the former case, since the weight of the decorative panel becomes very large, there is a drawback that the installation property is deteriorated and the manufacturing cost is increased. In the latter case, the decorative panel can be reduced in weight, but since the strength is reduced, a gap may be formed between the lower surface of the ceiling due to bending.
 また、この種の空気調和装置は、前後方向の長さを一定にしたまま、空調能力(馬力)に応じて左右方向の幅寸法を変更することが行われる。しかし、後者の場合、幅寸法ごとに化粧パネルの金型が必要となるため、却ってコストの増大を招いていた。 Also, in this type of air conditioner, the width dimension in the left-right direction is changed according to the air conditioning capability (horsepower) while keeping the length in the front-rear direction constant. However, in the latter case, since a mold for the decorative panel is required for each width dimension, the cost is increased.
 本発明は、このような実情に鑑みてなされたものであり、化粧パネルの軽量化、低コスト化、及び強度向上をバランスよく図ることができる空気調和装置の室内機を提供することを目的とする。 This invention is made in view of such a situation, and it aims at providing the indoor unit of the air conditioning apparatus which can aim at the weight reduction of a decorative panel, cost reduction, and strength improvement with sufficient balance. To do.
 本発明は、天井内に設置される本体ケースと、この本体ケースの下部に取り付けられて天井に沿って配置され、長方形状の空気の吹出口が形成された化粧パネルと、を備えている空気調和装置の室内機であって、
 前記化粧パネルが、板金製のセンターパネルと、前記吹出口の長手方向に直交する前記センターパネルの両側部に取り付けられる合成樹脂製のサイドパネルとからなることを特徴とする。
The present invention includes a main body case installed in a ceiling, and a decorative panel that is attached to a lower portion of the main body case and arranged along the ceiling, and has a rectangular air outlet. An indoor unit of a harmony device,
The decorative panel includes a sheet metal center panel and synthetic resin side panels attached to both side portions of the center panel perpendicular to the longitudinal direction of the air outlet.
 この構成によれば、化粧パネルが、板金製のセンターパネルと、このセンターパネルの両側部に取り付けられる合成樹脂製のサイドパネルとからなるので、これらの全体を板金製とする場合に比べて軽量化及び低コスト化を図ることができ、これらの全体を合成樹脂製とする場合に比べて強度向上を図ることができる。
 また、この種の室内機においては、化粧パネルの外周辺の近傍に吹出口が形成されるが、この吹出口の長手方向に沿った化粧パネルの側部は、吹出口の存在によって強度が低下しやすく、吹出口の長手方向に直交する化粧パネルの側部は、吹出口の影響を受けにくく強度を確保しやすい。したがって、本発明においては、吹出口の長手方向に直交するセンターパネルの両側部に合成樹脂製のサイドパネルを設けることによって、化粧パネルの強度低下を抑制することができる。
According to this configuration, the decorative panel is composed of a sheet metal center panel and synthetic resin side panels attached to both sides of the center panel. The cost and the cost can be reduced, and the strength can be improved as compared with the case where the whole is made of a synthetic resin.
Further, in this type of indoor unit, an air outlet is formed in the vicinity of the outer periphery of the decorative panel, but the strength of the side portion of the decorative panel along the longitudinal direction of the air outlet is reduced due to the presence of the air outlet. It is easy to do, and the side part of the decorative panel orthogonal to the longitudinal direction of the blower outlet is not easily influenced by the blower outlet, and it is easy to ensure the strength. Therefore, in this invention, the strength reduction of a decorative panel can be suppressed by providing a side panel made of a synthetic resin on both sides of a center panel orthogonal to the longitudinal direction of the air outlet.
 上記構成において、前記化粧パネルが長方形状に形成されており、この化粧パネルの短辺部が前記サイドパネルによって構成されていることが好ましい。
 前記化粧パネルが長方形状に形成されている場合、その短辺部は長辺部に比べて強度が高く撓みにくいため、当該短辺部を合成樹脂製のサイドパネルによって構成することで、化粧パネルの強度低下を抑制することができる。
The said structure WHEREIN: It is preferable that the said decorative panel is formed in the rectangular shape, and the short side part of this decorative panel is comprised by the said side panel.
When the decorative panel is formed in a rectangular shape, the short side portion has higher strength than the long side portion and is difficult to bend. Therefore, the short side portion is constituted by a side panel made of synthetic resin. Strength reduction can be suppressed.
 前記サイドパネルには、前記本体ケースを天井内に取り付ける取付具を天井の下方から操作するための操作用開口が形成されていてもよい。
 このような構成によって、金型成形によりサイドパネルに操作用開口を容易に形成することができる。
The side panel may be formed with an operation opening for operating a fixture for attaching the main body case in the ceiling from below the ceiling.
With such a configuration, the opening for operation can be easily formed in the side panel by molding.
 前記サイドパネルには、その長手方向に沿って金属製の補強部材が取り付けられることが好ましい。
 このような構成によってサイドパネルの強度を高めることができ、撓みによって天井との間に隙間が生じるのを防止することができる。
It is preferable that a metal reinforcing member is attached to the side panel along its longitudinal direction.
With such a configuration, the strength of the side panel can be increased, and a gap between the ceiling and the ceiling due to bending can be prevented.
 前記サイドパネルには、前記本体ケースに対して連結される連結部が設けられ、前記補強部材が、前記連結部の近傍に配置されていることが好ましい。
 このような構成によって、本体ケースに対するサイドパネルの連結強度を効果的に高めることができる。
It is preferable that the side panel is provided with a connecting portion connected to the main body case, and the reinforcing member is disposed in the vicinity of the connecting portion.
With such a configuration, the connection strength of the side panel to the main body case can be effectively increased.
 前記連結部は、前記サイドパネルの長手方向に間隔をあけて複数設けられていてもよく、前記補強部材は、複数の連結部の間に渡って設けられていてもよい。
 このような構成によって、複数の連結部の間においてサイドパネルが撓むのを好適に防止することができる。
A plurality of the connecting portions may be provided at intervals in the longitudinal direction of the side panel, and the reinforcing member may be provided between the plurality of connecting portions.
With such a configuration, it is possible to suitably prevent the side panel from being bent between the plurality of connecting portions.
 本発明によれば、化粧パネルの軽量化、低コスト化、及び強度向上をバランスよく図ることができる。 According to the present invention, it is possible to achieve a good balance of weight reduction, cost reduction, and strength improvement of the decorative panel.
本発明の一実施の形態における空気調和装置の構成図である。It is a block diagram of the air conditioning apparatus in one embodiment of this invention. 空気調和装置の室内機を示す側面断面図(図3のA-A矢視断面図)である。It is side surface sectional drawing (AA sectional view taken on the line of FIG. 3) which shows the indoor unit of an air conditioning apparatus. 室内機の平面説明図である。It is a plane explanatory view of an indoor unit. 室内機の正面図である。It is a front view of an indoor unit. 室内機の底面図である。It is a bottom view of an indoor unit. 室内機の側面断面図(図3のB-B矢視断面図)である。It is side surface sectional drawing (BB arrow sectional drawing of FIG. 3) of an indoor unit. 図3のD-D矢視断面図である。FIG. 4 is a sectional view taken along the line DD in FIG. 3. 図3のE-E矢視断面図である。FIG. 4 is a cross-sectional view taken along line EE in FIG. 3. 図3のF-F矢視断面図である。FIG. 5 is a cross-sectional view taken along the line FF in FIG. 3. (a)は図5のG部拡大図であり、(b)は、(a)のH-H矢視断面図である。(A) is the G section enlarged view of FIG. 5, (b) is HH arrow sectional drawing of (a).
 以下、図面を参照して本発明の実施の形態を説明する。
 図1は、本発明の一実施の形態における空気調和装置の構成図である。この空気調和装置10は、室内機(利用側ユニット)11と室外機(熱源側ユニット)12とを備えている。
 室外機12には、圧縮機14、四路切換弁18、室外熱交換器15、室外膨張弁16等が設けられ、これらは冷媒配管25によって接続されている。また、室外機12には、室外送風ファン20が設けられている。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a configuration diagram of an air conditioner according to an embodiment of the present invention. The air conditioner 10 includes an indoor unit (use side unit) 11 and an outdoor unit (heat source side unit) 12.
The outdoor unit 12 is provided with a compressor 14, a four-way switching valve 18, an outdoor heat exchanger 15, an outdoor expansion valve 16, and the like, which are connected by a refrigerant pipe 25. Further, the outdoor unit 12 is provided with an outdoor blower fan 20.
 室外機12の内部冷媒回路の端末部には、ガス側閉鎖弁22と液側閉鎖弁23とが設けられている。ガス側閉鎖弁22は四路切換弁18側に配置されており、液側閉鎖弁23は室外膨張弁16側に配置されている。
 室内機11には、室内膨張弁28及び室内熱交換器13等が設けられている。ガス側閉鎖弁22と室内熱交換器13とはガス側冷媒連絡配管24により接続され、液側閉鎖弁23と室内膨張弁28とは液側冷媒連絡配管26により接続されている。
A gas side shut-off valve 22 and a liquid side shut-off valve 23 are provided at a terminal portion of the internal refrigerant circuit of the outdoor unit 12. The gas side closing valve 22 is arranged on the four-way switching valve 18 side, and the liquid side closing valve 23 is arranged on the outdoor expansion valve 16 side.
The indoor unit 11 is provided with an indoor expansion valve 28, an indoor heat exchanger 13, and the like. The gas side closing valve 22 and the indoor heat exchanger 13 are connected by a gas side refrigerant communication pipe 24, and the liquid side closing valve 23 and the indoor expansion valve 28 are connected by a liquid side refrigerant communication pipe 26.
 上記構成の空気調和装置10において、冷房運転を行う場合には、四路切換弁18が図1において実線で示す状態に保持される。そして、実線矢印で示すように、圧縮機14から吐出された高温高圧のガス状冷媒は、四路切換弁18を経て室外熱交換器15に流入し、室外送風ファン20の作動により室外空気と熱交換して凝縮・液化する。液化した冷媒は、ほぼ全開状態の室外膨張弁16を通過し、液側冷媒連絡配管26を通って室内機11に流入する。室内機11において、冷媒は、室内膨張弁28で所定の低圧に減圧され、さらに室内熱交換器13で室内空気と熱交換して蒸発する。そして、冷媒の蒸発によって冷却された室内空気は室内送風ファン19によって室内に吹き出され、当該室内を冷房する。また、室内熱交換器13で蒸発して気化した冷媒は、ガス側冷媒連絡配管24を通って室外機12に戻り、四路切換弁18を経て圧縮機14に吸い込まれる。 In the air conditioner 10 having the above-described configuration, when the cooling operation is performed, the four-way switching valve 18 is maintained in a state indicated by a solid line in FIG. As indicated by solid arrows, the high-temperature and high-pressure gaseous refrigerant discharged from the compressor 14 flows into the outdoor heat exchanger 15 via the four-way switching valve 18, and the outdoor blower fan 20 is operated to Heat exchanges to condense and liquefy. The liquefied refrigerant passes through the substantially fully opened outdoor expansion valve 16 and flows into the indoor unit 11 through the liquid side refrigerant communication pipe 26. In the indoor unit 11, the refrigerant is depressurized to a predetermined low pressure by the indoor expansion valve 28 and further evaporated by exchanging heat with indoor air in the indoor heat exchanger 13. Then, the indoor air cooled by the evaporation of the refrigerant is blown into the room by the indoor blower fan 19 to cool the room. The refrigerant evaporated and vaporized in the indoor heat exchanger 13 returns to the outdoor unit 12 through the gas side refrigerant communication pipe 24, and is sucked into the compressor 14 through the four-way switching valve 18.
 他方、暖房運転を行う場合には、四路切換弁18が図1において破線で示す状態に保持される。そして、点線矢印で示すように、圧縮機14から吐出された高温高圧のガス状冷媒は、四路切換弁18を経て室内機11の室内熱交換器13に流入し、室内空気と熱交換して凝縮・液化する。冷媒の凝縮によって加熱された室内空気は、室内送風ファン19によって室内に吹き出され、当該室内を暖房する。室内熱交換器13において液化した冷媒は、ほぼ全開状態の室内膨張弁28から液側冷媒連絡配管26を通って室外機12に戻る。室外機12に戻った冷媒は、室外膨張弁16で所定の低圧に減圧され、室外熱交換器15において室外空気と熱交換して蒸発する。そして、室外熱交換器15で蒸発して気化した冷媒は、四路切換弁18を経て圧縮機14に吸い込まれる。 On the other hand, when the heating operation is performed, the four-way switching valve 18 is held in a state indicated by a broken line in FIG. As indicated by dotted arrows, the high-temperature and high-pressure gaseous refrigerant discharged from the compressor 14 flows into the indoor heat exchanger 13 of the indoor unit 11 through the four-way switching valve 18 and exchanges heat with the indoor air. To condense and liquefy. The room air heated by the condensation of the refrigerant is blown into the room by the room blower fan 19 to heat the room. The refrigerant liquefied in the indoor heat exchanger 13 returns to the outdoor unit 12 through the liquid side refrigerant communication pipe 26 from the indoor expansion valve 28 that is substantially fully open. The refrigerant that has returned to the outdoor unit 12 is decompressed to a predetermined low pressure by the outdoor expansion valve 16, and evaporates by exchanging heat with outdoor air in the outdoor heat exchanger 15. Then, the refrigerant evaporated and evaporated in the outdoor heat exchanger 15 is sucked into the compressor 14 through the four-way switching valve 18.
 図2は、空気調和装置10の室内機11を示す側面断面図(図3のA-A矢視断面図)、図3は、室内機11の平面説明図、図4は、室内機11の正面図、図5は、室内機11の底面図である。
 室内機11は、室内の天井裏等に設置される天井埋込型の室内機であり、本体ケース31、化粧パネル32、室内送風ファン19、室内熱交換器13、ドレンパン33等を備えている。
2 is a side cross-sectional view showing the indoor unit 11 of the air conditioner 10 (a cross-sectional view taken along the line AA in FIG. 3), FIG. 3 is an explanatory plan view of the indoor unit 11, and FIG. FIG. 5 is a bottom view of the indoor unit 11.
The indoor unit 11 is a ceiling-embedded indoor unit that is installed behind the ceiling of the room, and includes a main body case 31, a decorative panel 32, an indoor blower fan 19, an indoor heat exchanger 13, a drain pan 33, and the like. .
 本体ケース31は、平面視で四角形状の上壁部35と、この上壁部35の4辺から下方に垂下された4枚の周壁部(前壁部36、後壁部37、左壁部38、右壁部39)とから下方に開放した箱形状に形成されている。そして、本体ケース31における下端の開口部に化粧パネル32が取り付けられている。本体ケース31は、図4に示されるように、天井30の上方にある上階床の下面等に吊り下げ具40を介して吊り下げられ、化粧パネル32は、天井30の下面に沿って配置されている。 The main body case 31 includes a rectangular upper wall portion 35 in plan view and four peripheral wall portions (front wall portion 36, rear wall portion 37, left wall portion) that hang downward from four sides of the upper wall portion 35. 38, the right wall portion 39) and a box shape opened downward. A decorative panel 32 is attached to the opening at the lower end of the main body case 31. As shown in FIG. 4, the main body case 31 is hung on the lower surface of the upper floor above the ceiling 30 via a hanging tool 40, and the decorative panel 32 is arranged along the lower surface of the ceiling 30. Has been.
 図2及び図3に示されるように、本体ケース31の内部は、仕切り板42によって送風機室43と熱交換室44とに区画されている。本明細書においては、送風機室43側を後側、熱交換室44側を前側とする。
 化粧パネル32は、送風機室43の下方に吸込口45を備え、熱交換室44の前部側の下方に吹出口46を備えている。吸込口45には格子状のグリル47が取り付けられ、吹出口46には、空気の吹出方向を調整する導風板48が揺動可能に設けられている。
As shown in FIGS. 2 and 3, the interior of the main body case 31 is partitioned into a blower chamber 43 and a heat exchange chamber 44 by a partition plate 42. In this specification, the blower chamber 43 side is the rear side, and the heat exchange chamber 44 side is the front side.
The decorative panel 32 includes a suction port 45 below the blower chamber 43 and a blower outlet 46 below the front side of the heat exchange chamber 44. A lattice-shaped grille 47 is attached to the suction port 45, and an air guide plate 48 that adjusts the air blowing direction is swingably provided at the air outlet 46.
 図3に示されるように、送風機室43には、2台の室内送風ファン19が左右方向に間隔をあけて配置されている。2台の室内送風ファン19の間には電動モータ50が配置され、この電動モータ50によって両室内送風ファン19が駆動される。本実施の形態の室内送風ファン19は、図2に示されるように、略円筒形状のケーシング19aと、このケーシング19a内に設けられた羽根車19bとからなるシロッコファンである。ケーシング19aの側面には吸込口19a1が形成され、ケーシング19aの前部には吐出口19a2が前方に向けて突出されている。吐出口19a2は、仕切り板42に形成された開口にシールされた状態で挿入されている。 As shown in FIG. 3, in the blower chamber 43, two indoor blow fans 19 are arranged at intervals in the left-right direction. An electric motor 50 is disposed between the two indoor air blowing fans 19, and both the indoor air blowing fans 19 are driven by the electric motor 50. As shown in FIG. 2, the indoor blower fan 19 of the present embodiment is a sirocco fan including a substantially cylindrical casing 19a and an impeller 19b provided in the casing 19a. A suction port 19a1 is formed on the side surface of the casing 19a, and a discharge port 19a2 projects forward from the front portion of the casing 19a. The discharge port 19a2 is inserted in a state of being sealed in an opening formed in the partition plate.
 室内送風ファン19が作動すると、室内の空気は吸込口45から送風機室43内に取り入れられ、ケーシング19aの吸込口19a1に吸い込まれた後、吐出口19a2から熱交換室44に吹き出される。したがって、送風機室43内の空間は、室内送風ファン19によって空気が吸い込まれる「吸込空間」とされ、熱交換室44の空間は、室内送風ファン19によって空気が吹き出される「吹出空間」とされる。 When the indoor blower fan 19 is activated, the indoor air is taken into the blower chamber 43 from the suction port 45 and sucked into the suction port 19a1 of the casing 19a, and then blown out from the discharge port 19a2 to the heat exchange chamber 44. Therefore, the space in the blower chamber 43 is a “suction space” in which air is sucked by the indoor blower fan 19, and the space of the heat exchange chamber 44 is a “blowing space” in which air is blown out by the indoor blower fan 19. The
 熱交換室44には、室内熱交換器13が配置されている。室内熱交換器13は、例えば、左右方向に所定間隔で並べて配置された多数のフィンと、このフィンを貫通するように設けられた伝熱管とを含むクロスフィン型のフィンアンドチューブ式熱交換器とされている。この室内熱交換器13は、上部が前側(吹出口46側;空気流の下流側)に位置し、かつ下部が後側(室内送風ファン19側;空気流の上流側)に位置するように傾斜して配置されている。そして、室内送風ファン19から熱交換室44に吹き出された空気は、室内熱交換器13との間で熱交換され、その後に吹出口46から室内に吹き出される。なお、室内熱交換器13の下方には、ドレンパン33が設けられ、室内熱交換器13で発生した結露水がドレンパン33によって受け止められるようになっている。 The indoor heat exchanger 13 is disposed in the heat exchange chamber 44. The indoor heat exchanger 13 is, for example, a cross-fin type fin-and-tube heat exchanger that includes a large number of fins arranged side by side in the left-right direction and heat transfer tubes provided so as to penetrate the fins. It is said that. The indoor heat exchanger 13 has an upper part located on the front side (blower 46 side; downstream side of the airflow) and a lower part located on the rear side (indoor blower fan 19 side; upstream side of the airflow). It is arranged at an angle. The air blown from the indoor blower fan 19 to the heat exchange chamber 44 is heat-exchanged with the indoor heat exchanger 13 and then blown into the room from the blowout port 46. A drain pan 33 is provided below the indoor heat exchanger 13, and the dew condensation water generated in the indoor heat exchanger 13 is received by the drain pan 33.
 ドレンパン33は、発泡スチロール等の断熱性の高い材料によって形成されており、断熱材としても機能している。また、図2及び図3に示されるように、熱交換室44における本体ケース31の上壁部35、前壁部36、左右壁部38,39の内面には、それぞれ発泡スチロール等からなる断熱材54~57が設けられている。 The drain pan 33 is made of a highly heat-insulating material such as styrene foam, and also functions as a heat insulating material. Further, as shown in FIGS. 2 and 3, the inner surfaces of the upper wall portion 35, the front wall portion 36, and the left and right wall portions 38 and 39 of the main body case 31 in the heat exchange chamber 44 are each made of a heat insulating material made of polystyrene foam or the like. 54 to 57 are provided.
 図6は、室内機の側面断面図(図3のB-B矢視断面図)である。図3及び図6に示されるように、送風機室43の右端部には電装品ユニット58が配置されている。この電装品ユニット58は、電装品箱59と、この電装品箱59に収容された制御基板60や端子台61等からなる。また、熱交換室44の右端部には、室内熱交換器13に接続される分流器やヘッダ等の配管群62や、ドレンポンプ63、室内膨張弁28、サーミスタ等の電気部品が配置されている。そして、これらの電気部品の電気配線64は、熱交換室44から仕切り板42を通して電装品ユニット58に接続されている。 FIG. 6 is a cross-sectional side view of the indoor unit (a cross-sectional view taken along line BB in FIG. 3). As shown in FIGS. 3 and 6, an electrical component unit 58 is disposed at the right end of the blower chamber 43. The electrical component unit 58 includes an electrical component box 59, a control board 60, a terminal block 61, and the like housed in the electrical component box 59. In addition, at the right end of the heat exchange chamber 44, a piping group 62 such as a flow divider and a header connected to the indoor heat exchanger 13, and electrical components such as a drain pump 63, an indoor expansion valve 28, and a thermistor are arranged. Yes. The electrical wiring 64 of these electrical components is connected to the electrical component unit 58 from the heat exchange chamber 44 through the partition plate 42.
 図6に示されるように、ドレンポンプ63は、内蔵されたモータ(アクチュエータ)が作動することによって、ドレンパン33に貯留された結露水を外部へ排出するものである。ドレンポンプ63は、取付台(取付部材)66を介して本体ケース31の上壁部35に取付固定されている。また、取付台66には、フロートセンサ65も取り付けられている。ドレンポンプ63及びフロートセンサ65は、連結枠67によって1ユニットとして組み立てられている。 As shown in FIG. 6, the drain pump 63 discharges the condensed water stored in the drain pan 33 to the outside by operating a built-in motor (actuator). The drain pump 63 is attached and fixed to the upper wall portion 35 of the main body case 31 via an attachment base (attachment member) 66. A float sensor 65 is also attached to the mounting base 66. The drain pump 63 and the float sensor 65 are assembled as one unit by a connecting frame 67.
 取付台66は、前後の脚板69と、両脚板69の下端部同士を接続する台板70とから側面視でコの字形状に形成されている。脚板69の上端部は、上壁部35に固定されている。
 連結枠67には、室内膨張弁28、サーミスタ、フロートセンサ65、ドレンポンプ63等の電気配線64をガイドするガイド爪68が一体に形成されている。このガイド爪68によって、電気配線64がドレンパン33側へ垂れ下がらないように支持されている。
The mounting base 66 is formed in a U shape in a side view from front and rear leg plates 69 and a base plate 70 that connects lower end portions of both leg plates 69. An upper end portion of the leg plate 69 is fixed to the upper wall portion 35.
The connecting frame 67 is integrally formed with guide claws 68 that guide the electrical wiring 64 such as the indoor expansion valve 28, the thermistor, the float sensor 65, and the drain pump 63. The guide claw 68 supports the electrical wiring 64 so that it does not hang down to the drain pan 33 side.
 図3~図5に示されるように、本実施の形態の化粧パネル32は、前後方向の長さよりも左右方向の幅の方が大きい長方形状に形成されている。化粧パネル32は、左右方向中央部に配置されるセンターパネル71と、このセンターパネル71の左右両側部に取り付けられるサイドパネル72とから構成されている。センターパネル71は、平面視で四角形状であり、化粧パネル32の大部分を構成している。センターパネル71の後部側には吸込口45が形成され、前部側には吹出口46が形成されている。 As shown in FIGS. 3 to 5, the decorative panel 32 of the present embodiment is formed in a rectangular shape having a width in the left-right direction larger than the length in the front-rear direction. The decorative panel 32 includes a center panel 71 disposed at the center in the left-right direction and side panels 72 attached to the left and right sides of the center panel 71. The center panel 71 has a quadrangular shape in plan view, and constitutes most of the decorative panel 32. A suction port 45 is formed on the rear side of the center panel 71, and an air outlet 46 is formed on the front side.
 吸込口45は、左右方向に長い長方形状に形成され、センターパネル71のほぼ左右幅全体に渡っている。吹出口46は、左右方向に長い長方形状に形成され、吸込口45よりも小さい前後幅に形成されている。吹出口46は、センターパネル71の左右幅よりも若干短く、左側に偏って配置されている。 The suction port 45 is formed in a rectangular shape that is long in the left-right direction, and extends over substantially the entire left-right width of the center panel 71. The air outlet 46 is formed in a rectangular shape that is long in the left-right direction, and has a front-rear width smaller than that of the air inlet 45. The air outlet 46 is slightly shorter than the left and right width of the center panel 71 and is arranged to be biased to the left side.
 本実施の形態では、センターパネル71が、薄肉の金属板(鈑金)によって作製されている。これに対して、サイドパネル72は、合成樹脂材料によって金型成形されている。サイドパネル72は、前後方向に細長く形成されるとともに、上側パネル73(図3参照)と下側パネル74(図5参照)とによって二重構造に形成されている。上側パネル73は、センターパネル71にねじ固定され、下側パネル74は、センターパネル71に対して着脱可能にねじ固定されるとともに、上側パネル73に対して係止構造又はねじ固定構造等によって着脱自在に連結される。上側パネル73は、図3に示される連結部76,77において本体ケース31にも連結されている。上側パネル73には、吊り下げ具40(図4参照)の操作用開口73eが形成されている。 In the present embodiment, the center panel 71 is made of a thin metal plate (plating). On the other hand, the side panel 72 is molded by a synthetic resin material. The side panel 72 is elongated in the front-rear direction, and is formed in a double structure by an upper panel 73 (see FIG. 3) and a lower panel 74 (see FIG. 5). The upper panel 73 is screwed to the center panel 71, and the lower panel 74 is screwed to the center panel 71 so as to be detachable, and is attached to and detached from the upper panel 73 by a locking structure or a screw fixing structure. Connected freely. The upper panel 73 is also connected to the main body case 31 at connecting portions 76 and 77 shown in FIG. In the upper panel 73, an operation opening 73e for the hanging tool 40 (see FIG. 4) is formed.
 図7は、図3のD-D矢視断面図である。サイドパネル72における上側パネル73は、略水平方向に配置されたベース板73aと、このベース板73aの左右方向の内側に設けられた側板73bとを有している。このベース板73aと側板73bとの境界部には、略L字形状に形成された補強部材80が、それぞれベース板73aと側板73bとに固定ねじ81,82によって前後方向の複数箇所で固定されている。図3に示されるように、補強部材80は、サイドパネル72の長手方向である前後方向に長く形成されており、前後方向の端部が、それぞれ前後の連結部76,77の近傍位置に配置され、前後の連結部76,77にわたって配置されている。 FIG. 7 is a cross-sectional view taken along the line DD in FIG. The upper panel 73 in the side panel 72 includes a base plate 73a disposed in a substantially horizontal direction and a side plate 73b provided on the inner side in the left-right direction of the base plate 73a. At the boundary between the base plate 73a and the side plate 73b, reinforcing members 80 formed in a substantially L shape are fixed to the base plate 73a and the side plate 73b at a plurality of locations in the front-rear direction by fixing screws 81 and 82, respectively. ing. As shown in FIG. 3, the reinforcing member 80 is formed long in the front-rear direction which is the longitudinal direction of the side panel 72, and the end portions in the front-rear direction are arranged in the vicinity of the front and rear connecting portions 76, 77, respectively. And disposed over the front and rear connecting portions 76 and 77.
 図7に示されるように、上側パネル73の側板73bは、センターパネル71の側板71aに対向しており、補強部材80を固定するための固定ねじ82がセンターパネル71の側板71aにも螺合されることによって、センターパネル71と上側パネル73とが連結されている。この固定ねじ82以外の固定ねじ等によってもセンターパネル71と上側パネル73とが連結されていてもよい。 As shown in FIG. 7, the side plate 73 b of the upper panel 73 faces the side plate 71 a of the center panel 71, and a fixing screw 82 for fixing the reinforcing member 80 is also screwed into the side plate 71 a of the center panel 71. As a result, the center panel 71 and the upper panel 73 are connected. The center panel 71 and the upper panel 73 may be connected by a fixing screw other than the fixing screw 82 or the like.
 また、後側の連結部77は、本体ケース31の左右壁部(図7は左壁部38を例示)の下端に形成された屈曲部38aと、上側パネル73の側板73bの上端に形成された屈曲部73cとの間にシール部材83を介在し、屈曲部73cのねじ挿通孔73c1に下方から挿通された連結ボルト84を、屈曲部38aの雌ねじ孔38a1に螺合することによって、本体ケース31と上側パネル73とを連結するように構成されている。 The rear connecting portion 77 is formed at a bent portion 38 a formed at the lower end of the left and right wall portions (FIG. 7 illustrates the left wall portion 38) of the main body case 31 and at the upper end of the side plate 73 b of the upper panel 73. A sealing member 83 is interposed between the bent portion 73c, and a connecting bolt 84 inserted from below into the screw insertion hole 73c1 of the bent portion 73c is screwed into the female screw hole 38a1 of the bent portion 38a, whereby the body case 31 and the upper panel 73 are connected.
 図8は、図3のE-E矢視断面図である。
 前側の連結部76は、上側パネル73のベース板73aに形成された中空の凸部73dと、本体ケース31の側面に取り付けられた略L字形状のブラケット31bとの間にシール部材83を介在し、凸部73dの先端面に形成されたねじ挿通孔73d1に下方から挿通した連結ボルト84を、ブラケット31bに形成された雌ねじ孔31b1に螺合することによって、本体ケース31と上側パネル73とを連結するように構成されている。
8 is a cross-sectional view taken along the line EE of FIG.
The front connecting portion 76 has a seal member 83 interposed between a hollow convex portion 73 d formed on the base plate 73 a of the upper panel 73 and a substantially L-shaped bracket 31 b attached to the side surface of the main body case 31. The main body case 31 and the upper panel 73 are screwed into the female screw hole 31b1 formed in the bracket 31b by screwing the connecting bolt 84 inserted from below into the screw insertion hole 73d1 formed in the tip surface of the convex portion 73d. Are connected.
 図4、図7、及び図8に示されるように、下側パネル74は、センターパネル71の下面になだらかに連なり、左右方向及び前後方向の外側ほど上方に位置するようになだらかに湾曲した形状に形成されている。そして、天井30内に設置された本体ケース31に対して化粧パネル32を装着するときや取り外すとき等に、上側パネル73から取り外される。 As shown in FIGS. 4, 7, and 8, the lower panel 74 is smoothly connected to the lower surface of the center panel 71, and is gently curved so that the outer side in the left-right direction and the front-rear direction is positioned upward. Is formed. Then, when the decorative panel 32 is attached to or removed from the main body case 31 installed in the ceiling 30, it is removed from the upper panel 73.
 図9は、図3のF-F矢視断面図である。
 サイドパネル72の上側パネル73には、吊り下げ具40(図4参照)の操作用開口73eが形成されている。この操作用開口73eは、上側パネル73を金型成形する際に同時に成形される。図3に示されるように、操作用開口73eは、吊り下げ具40が係止される取付ブラケット31cに対応して上側パネル73の前後2箇所に形成されている。そして、上側パネル73から下側パネル74を取り外し、天井30の下方から操作用開口73eに工具を挿入して吊り下げ具40のナットを操作することによって本体ケース31の高さを微調整することができる。
9 is a cross-sectional view taken along the line FF in FIG.
In the upper panel 73 of the side panel 72, an operation opening 73e for the hanging tool 40 (see FIG. 4) is formed. The operation opening 73e is formed at the same time when the upper panel 73 is molded. As shown in FIG. 3, the operation openings 73 e are formed at two locations on the front and rear of the upper panel 73 corresponding to the mounting bracket 31 c to which the hanging tool 40 is locked. Then, the lower panel 74 is removed from the upper panel 73, a tool is inserted into the operation opening 73e from below the ceiling 30, and the height of the body case 31 is finely adjusted by operating the nut of the hanging tool 40. Can do.
 図3に示されるように、前後の操作用開口73eの間には、操作用開口73eよりも前後方向に長い開口部73fが形成されている。この開口部73fによって、吊り下げ具40の操作の確認や光の取入等を行うことが可能であるとともに、サイドパネル72の軽量化が可能となっている。 As shown in FIG. 3, an opening 73f that is longer in the front-rear direction than the operation opening 73e is formed between the front and rear operation openings 73e. The opening 73f allows confirmation of the operation of the suspending tool 40, intake of light, and the like, and the weight of the side panel 72 can be reduced.
 本実施の形態では、化粧パネル32がセンターパネル71とサイドパネル72とからなり、センターパネル71が板金製で、サイドパネル72が合成樹脂製である。そのため、全体を板金製により形成する場合に比べて、化粧パネル32の軽量化及び低コスト化を図ることができる。また、化粧パネル32の全体を合成樹脂製とする場合に比べて強度向上を図ることができる。特に、化粧パネル32の前後側部は、長方形状の長辺に位置するため、短辺に位置する左右側部よりも撓みやすくなるが、当該前後側部はその大部分が板金製のセンターパネル71によって構成されているので、撓みを可及的に小さくし、天井30との間に隙間が生じるのを防止することができる。 In this embodiment, the decorative panel 32 includes a center panel 71 and a side panel 72, the center panel 71 is made of sheet metal, and the side panel 72 is made of synthetic resin. Therefore, it is possible to reduce the weight and cost of the decorative panel 32 as compared to the case where the entirety is made of sheet metal. Further, the strength can be improved as compared with the case where the entire decorative panel 32 is made of synthetic resin. In particular, since the front and rear side portions of the decorative panel 32 are located on the long side of the rectangular shape, the front and rear side portions are more easily bent than the left and right side portions located on the short side. Since it is comprised by 71, bending can be made as small as possible and it can prevent that a clearance gap produces between the ceilings 30. FIG.
 また、吹出口46及び吸込口45は、化粧パネル32の前後側部に沿ってその近傍に形成されているため、化粧パネル32の当該前後側部の強度が低下する傾向にあるが、この前後側部は、板金製のセンターパネル71によって構成されるので、その強度低下を抑制することができる。
 一方、化粧パネル32の左右側部は、長方形の短辺に位置するとともに、吹出口46及び吸込口45の長手方向に対して直交して配置されているので、これら吹出口46及び吸込口45による強度低下の影響は少なく、比較的強度を確保しやすい。したがって、化粧パネル32の左右側部を合成樹脂製のサイドパネル72によって構成しても強度低下を抑制することができる。
Moreover, since the blower outlet 46 and the suction inlet 45 are formed in the vicinity along the front-and-back side part of the decorative panel 32, there exists a tendency for the intensity | strength of the said front-and-rear side part of the decorative panel 32 to fall. Since the side portion is constituted by the center panel 71 made of sheet metal, the strength reduction can be suppressed.
On the other hand, the left and right side portions of the decorative panel 32 are located on the short side of the rectangle and are arranged orthogonal to the longitudinal direction of the air outlet 46 and the air inlet 45, so that the air outlet 46 and the air inlet 45 are arranged. There is little influence of the strength reduction due to, and it is relatively easy to secure the strength. Therefore, even if the left and right side portions of the decorative panel 32 are configured by the side panels 72 made of synthetic resin, the strength reduction can be suppressed.
 また、サイドパネル72には、その前後方向に沿って補強部材80が設けられているので、サイドパネル72の撓みを抑制することができ、天井30との間に隙間が生じるのを防止することができる。また、補強部材80は、本体ケース31に対する前後の連結部76,77の間に渡って設けられている。前後の連結部76,77の間は、サイドパネル72が最も撓みやすい部分となるので、この部分を効果的に補強部材80によって補強し、撓みを防止することができる。さらに、補強部材80の前端及び後端は、前後の連結部76,77の近傍位置に配置されるので、本体ケース31とサイドパネル72との連結強度を高めることができる。 Further, since the side panel 72 is provided with the reinforcing member 80 along the front-rear direction, the side panel 72 can be prevented from being bent, and a gap is prevented from being generated between the side panel 72 and the ceiling 30. Can do. The reinforcing member 80 is provided between the front and rear connecting portions 76 and 77 with respect to the main body case 31. Between the front and rear connecting portions 76 and 77, the side panel 72 is the portion that is most easily bent. Therefore, this portion can be effectively reinforced by the reinforcing member 80, and bending can be prevented. Furthermore, since the front end and the rear end of the reinforcing member 80 are disposed in the vicinity of the front and rear connecting portions 76 and 77, the connection strength between the main body case 31 and the side panel 72 can be increased.
 本実施の形態のような天井埋込型の室内機11は、前後方向の長さを一定にしたまま、空調能力(馬力)に応じて左右方向の幅寸法を変更することが行われる。化粧パネル32全体が合成樹脂製であると、左右方向の幅寸法が異なる機種ごとに金型を作製しなければならず、製造コストが増大する。この点、本実施の形態では、化粧パネル32の左右方向中央に位置するセンターパネル71が板金製とされ、左右方向側部に位置するサイドパネル72が合成樹脂製とされているので、センターパネル71の左右方向の幅寸法を空調能力に応じて変更すれば、サイドパネル72を複数の機種間で兼用することができる。センターパネル71は板金製であるため、成形金型を不要とすることが可能であり、幅寸法が異なったとしても合成樹脂の金型成形に比べて安価に対応することができる。 In the ceiling-embedded indoor unit 11 as in the present embodiment, the width dimension in the left-right direction is changed according to the air conditioning capability (horsepower) while keeping the length in the front-rear direction constant. If the entire decorative panel 32 is made of synthetic resin, a mold must be prepared for each model having different width dimensions in the left-right direction, which increases manufacturing costs. In this respect, in the present embodiment, the center panel 71 located at the center in the left-right direction of the decorative panel 32 is made of sheet metal, and the side panel 72 located on the side in the left-right direction is made of synthetic resin. If the width dimension of 71 in the left-right direction is changed according to the air conditioning capability, the side panel 72 can be used among a plurality of models. Since the center panel 71 is made of sheet metal, it is possible to eliminate the need for a molding die, and even if the width dimension is different, the center panel 71 can be handled at a lower cost than the molding of synthetic resin.
 上記のように化粧パネル32のセンターパネル71は板金製であるため、図5に示される吹出口46から冷却された空気が吹き出されると、吹出口46の周縁が冷却されて結露が生じやすくなる。このため、吹出口46の前端縁には、金属よりも熱伝導性の低い合成樹脂製の枠部材46aが設けられ、結露の発生が防止されている。 Since the center panel 71 of the decorative panel 32 is made of sheet metal as described above, when the air cooled from the air outlet 46 shown in FIG. 5 is blown out, the periphery of the air outlet 46 is cooled and condensation is likely to occur. Become. For this reason, a synthetic resin frame member 46a having a thermal conductivity lower than that of the metal is provided at the front end edge of the air outlet 46 to prevent the occurrence of condensation.
 一方、枠部材46aは合成樹脂製であるため、線膨張係数が大きく、周囲の温度変化によって膨張・収縮しやすくなっている。枠部材46aが膨張したときに、サイドパネル72に当接すると枠部材46aに撓みを生じる可能性があり、この衝突を防止するためにサイドパネル72と枠部材46aとの間に隙間を設けると、見栄えが悪化する。
 そのため、本実施の形態では、図10に示されるように、サイドパネル72の上側パネル73に凹所73gを形成し、枠部材46aが膨張したときにその端部を凹所73g内に収め、枠部材46aが収縮したとしてもサイドパネル72との間に殆ど隙間が生じないように枠部材46aの長さが設定されている。凹所73gは、下側パネル74によって覆われるため外部に露出しない。したがって、枠部材46aがサイドパネル72に当接して撓んだり、サイドパネル72と枠部材46aとの隙間によって見栄えを損なったりすることもない。
On the other hand, since the frame member 46a is made of a synthetic resin, the coefficient of linear expansion is large, and the frame member 46a is easily expanded and contracted due to a change in ambient temperature. When the frame member 46a expands, the frame member 46a may bend when it contacts the side panel 72. To prevent this collision, a gap is provided between the side panel 72 and the frame member 46a. , Looks worse.
Therefore, in the present embodiment, as shown in FIG. 10, a recess 73g is formed in the upper panel 73 of the side panel 72, and when the frame member 46a expands, its end is accommodated in the recess 73g. Even if the frame member 46a contracts, the length of the frame member 46a is set so that there is almost no gap between the frame member 46a and the side panel 72. Since the recess 73g is covered by the lower panel 74, it is not exposed to the outside. Therefore, the frame member 46a does not abut against the side panel 72 and bends, and the appearance is not impaired by the gap between the side panel 72 and the frame member 46a.
 本発明は、上記実施の形態に限定されず、請求の範囲に記載された発明の範囲内において適宜変更することができる。
 例えば、上記実施の形態においては、化粧パネル32の前部側に1つの吹出口46が形成されていたが、後部側にも吹出口46が形成されていてもよい。すなわち、本発明の室内機は、化粧パネル32の前後2箇所から空気を吹き出す形式であってもよい。
 また、化粧パネル32には、室内空気の吸込口45が形成されているが、化粧パネル32以外の場所に形成された吸込口からダクト等を通じて本体ケース31内に空気を取り入れる構成であってもよい。
The present invention is not limited to the above-described embodiment, and can be appropriately changed within the scope of the invention described in the claims.
For example, in the said embodiment, although the one blower outlet 46 was formed in the front part side of the decorative panel 32, the blower outlet 46 may be formed also in the rear part side. That is, the indoor unit of the present invention may be of a type in which air is blown out from two places before and after the decorative panel 32.
In addition, the decorative panel 32 is formed with a room air inlet 45, but air may be taken into the main body case 31 through a duct or the like from an inlet formed in a place other than the decorative panel 32. Good.
10   :空気調和装置
11   :室内機
30   :天井
31   :本体ケース
32   :化粧パネル
46   :吹出口
71   :センターパネル
72   :サイドパネル
73e  :操作用開口
76   :連結部
77   :連結部
80   :補強部材
DESCRIPTION OF SYMBOLS 10: Air conditioning apparatus 11: Indoor unit 30: Ceiling 31: Main body case 32: Cosmetic panel 46: Outlet 71: Center panel 72: Side panel 73e: Operation opening 76: Connection part 77: Connection part 80: Reinforcement member

Claims (6)

  1.  天井(30)内に設置される本体ケース(31)と、この本体ケース(31)の下部に取り付けられて天井(30)に沿って配置され、長方形状の空気の吹出口(46)が形成された化粧パネル(32)と、を備えている空気調和装置の室内機であって、
     前記化粧パネル(32)が、板金製のセンターパネル(71)と、前記吹出口(46)の長手方向に直交する前記センターパネル(71)の両側部に取り付けられる合成樹脂製のサイドパネル(72)とからなることを特徴とする空気調和装置の室内機。
    A main body case (31) installed in the ceiling (30), and attached to the lower part of the main body case (31) and arranged along the ceiling (30) to form a rectangular air outlet (46) An air conditioner indoor unit comprising a decorative panel (32),
    The decorative panel (32) is a sheet metal center panel (71) and a synthetic resin side panel (72) attached to both sides of the center panel (71) perpendicular to the longitudinal direction of the blower outlet (46). An indoor unit of an air conditioner characterized by comprising:
  2.  前記化粧パネル(32)が長方形状に形成されており、この化粧パネル(32)の短辺を構成する側部が前記サイドパネル(72)によって構成されている、請求項1に記載の空気調和装置の室内機。 The air conditioning according to claim 1, wherein the decorative panel (32) is formed in a rectangular shape, and a side part constituting the short side of the decorative panel (32) is configured by the side panel (72). Equipment indoor unit.
  3.  前記サイドパネル(72)には、前記本体ケース(31)を天井(30)内に取り付ける取付具(40)を天井(30)の下方から操作するための操作用開口(73e)が形成されている、請求項1又は2に記載の空気調和装置の室内機。 The side panel (72) is formed with an operation opening (73e) for operating a fixture (40) for attaching the main body case (31) in the ceiling (30) from below the ceiling (30). The indoor unit of the air conditioning apparatus according to claim 1 or 2.
  4.  前記サイドパネル(72)には、その長手方向に沿って金属製の補強部材(80)が取り付けられる、請求項1~3のいずれか1項に記載の空気調和装置の室内機。 The air conditioner indoor unit according to any one of claims 1 to 3, wherein a metal reinforcing member (80) is attached to the side panel (72) along a longitudinal direction thereof.
  5.  前記サイドパネル(72)には、前記本体ケース(31)に対して連結される連結部(76,77)が設けられ、前記補強部材(80)が、前記連結部(76,77)の近傍に配置されている、請求項4に記載の空気調和装置の室内機。 The side panel (72) is provided with connecting portions (76, 77) connected to the main body case (31), and the reinforcing member (80) is in the vicinity of the connecting portions (76, 77). The indoor unit of the air conditioning apparatus of Claim 4 arrange | positioned.
  6.  前記連結部(76,77)が、前記サイドパネル(72)の長手方向に間隔をあけて複数設けられ、前記補強部材(80)が、複数の連結部(76,77)の間に渡って設けられている、請求項4又は5に記載の空気調和装置の室内機。 A plurality of the connecting portions (76, 77) are provided at intervals in the longitudinal direction of the side panel (72), and the reinforcing member (80) extends between the plurality of connecting portions (76, 77). The indoor unit of the air conditioning apparatus of Claim 4 or 5 provided.
PCT/JP2013/054879 2012-03-26 2013-02-26 Indoor unit for air conditioning apparatus WO2013146004A1 (en)

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Publication number Priority date Publication date Assignee Title
JPWO2018179136A1 (en) 2017-03-29 2019-11-07 三菱電機株式会社 Recessed ceiling air conditioner
WO2023187873A1 (en) * 2022-03-28 2023-10-05 三菱電機株式会社 Air conditioner

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JPH03244943A (en) * 1990-02-20 1991-10-31 Sanyo Electric Co Ltd Ceiling embedded type air conditioner
JPH07208759A (en) * 1993-11-30 1995-08-11 Sanyo Electric Co Ltd Air conditioner
JP2002022260A (en) * 2000-07-06 2002-01-23 Daikin Ind Ltd Air conditioner
JP2006250419A (en) * 2005-03-10 2006-09-21 Mitsubishi Electric Corp Ceiling-embedded air conditioner
JP2009036499A (en) * 2007-08-06 2009-02-19 Sanyo Electric Co Ltd In-ceiling mount type air conditioner

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JP4462389B2 (en) * 1998-11-20 2010-05-12 株式会社富士通ゼネラル Air conditioner
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JPH03244943A (en) * 1990-02-20 1991-10-31 Sanyo Electric Co Ltd Ceiling embedded type air conditioner
JPH07208759A (en) * 1993-11-30 1995-08-11 Sanyo Electric Co Ltd Air conditioner
JP2002022260A (en) * 2000-07-06 2002-01-23 Daikin Ind Ltd Air conditioner
JP2006250419A (en) * 2005-03-10 2006-09-21 Mitsubishi Electric Corp Ceiling-embedded air conditioner
JP2009036499A (en) * 2007-08-06 2009-02-19 Sanyo Electric Co Ltd In-ceiling mount type air conditioner

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JP2013200096A (en) 2013-10-03

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