WO2013143451A1 - Spray pump for containment vessel - Google Patents
Spray pump for containment vessel Download PDFInfo
- Publication number
- WO2013143451A1 WO2013143451A1 PCT/CN2013/073221 CN2013073221W WO2013143451A1 WO 2013143451 A1 WO2013143451 A1 WO 2013143451A1 CN 2013073221 W CN2013073221 W CN 2013073221W WO 2013143451 A1 WO2013143451 A1 WO 2013143451A1
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- WIPO (PCT)
- Prior art keywords
- flange
- pump
- bearing
- water
- section
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/06—Multi-stage pumps
- F04D1/063—Multi-stage pumps of the vertically split casing type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/08—Units comprising pumps and their driving means the pump being electrically driven for submerged use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4293—Details of fluid inlet or outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D7/00—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04D7/02—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
- F04D7/08—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being radioactive
Definitions
- the invention relates to a safety shell spray pump for use in the field of nuclear power equipment in the field of nuclear power equipment. Background technique
- the PWR nuclear power plant is the main form of nuclear power plants.
- the water boils inside the core of the pressurized water reactor, so the water must be kept at a high pressure.
- the nuclear island includes a nuclear steam supply system, a safety sprinkler system and an auxiliary system.
- the containment spray system consists of two separate lines. Each piping system consists of spray pumps, coolers, spray heads, refueling tanks, valves and other equipment.
- the containment spray pump is the last barrier to block fission products from fuel and primary loop radioactive materials into the environment.
- the high temperature and high pressure water in the primary circuit flows into the containment, causing the temperature and pressure in the containment to rise, and the safety spray nozzle sprays the cold water, which is the condensation of water vapor in the containment into water. Reduce the pressure and temperature inside the containment.
- the spray water contains boric acid to remove radioactive iodine from the air.
- the containment spray pump In order to ensure efficient treatment of reactor failures, the containment spray pump must maintain a certain natural frequency during operation.
- the recommended standard for the self-vibration frequency is not less than 33 Hz, and the current self-vibration frequency of the containment spray pump is generally only 22-28 Hz, which cannot guarantee the effective treatment of the reactor accident.
- the self-vibration frequency of the containment spray pump is related to the inner cylinder structure of the containment spray pump.
- the function of the safety shell spray pump is: injecting water in the water change tank of the nuclear power plant system into the safety shell, maintaining the balance of pressure inside and outside the safety shell, and thus operating normally in the nuclear power plant system
- the containment spray pump can also be referred to as a low pressure injection pump. Summary of the invention
- the object of the present invention is to overcome the deficiencies of the prior art and provide a safety shell spray pump whose self-vibration frequency can meet the recommended standard of the nuclear power plant system for the natural vibration frequency of the safety shell spray pump, and ensure the effective treatment of the reactor accident. .
- a technical solution for achieving the above object is: a safety shell spray pump comprising an inner cylinder body, an outer cylinder body, a pump seat, a pump shaft and a bearing body;
- An inlet flange, an outlet flange, an outer flange, an inner flange, and the pump seat are disposed on the pump seat a top mounting hole;
- the inlet flange communicates with the outer flange,
- the inner flange communicates with the outlet flange;
- the outer flange is fixed to the outer cylinder;
- the inner flange Fixed on the inner cylinder, the pump shaft penetrates the bearing body, and extends from the upper mounting hole into the pump seat, and penetrates the entire inner cylinder from top to bottom;
- the inner cylinder includes a flow guiding section, a water outlet section, a flow guiding shell section, a suction section and a suction pipe connected in sequence from top to bottom, wherein the guiding shell section is formed by connecting a plurality of stages of flow guiding shells in series ;
- the pump shaft is sleeved with a plurality of stages of impellers arranged in the axial direction of the pump shaft, and the positions of the impellers of each stage and the diversion shells of the stages on the diversion shell section are one-to-one correspondence of;
- a first flange and a second flange are respectively disposed on upper and lower ends of the outer wall of the flow guiding section, and a third flange and a fourth flange are respectively disposed on upper and lower ends of the outer wall of the water outlet section, and the pump seat is respectively
- the inner flange is connected to the first flange, and the second flange is connected to the third flange;
- a first rib connecting the first flange and the second flange is disposed on an outer wall of the flow guiding section, and an outer wall of the water outlet section is provided with a connection between the third flange and the fourth flange
- the second rib is equal in number to the first rib and the second rib, and is an even number greater than or equal to four.
- a third rib is arranged around the inner circumference of the water discharge section, and the pump seat is arranged around the circumference of the pump seat, and the inner flange is connected And the fourth rib of the outer flange, the number of the first rib, the second rib, the third rib, and the fourth rib are the same.
- the pump shaft is sleeved with the first water guiding bearing and the second water guiding bearing; wherein the first water guiding bearing is located between the pump shaft and the radial direction of the water outlet section, the second A water guiding bearing is located between the pump shaft and the radial direction of the suction pipe.
- first water guiding bearing and the second water guiding bearing are static pressure bearings, and the first water guiding bearing and the second water guiding bearing are all made of Z2CN18-10 type stainless steel.
- the inner walls of the first water guiding bearing and the second water guiding bearing are coated with a coating coated with a nickel-based alloy or a wear resistant material.
- a fixing seat is arranged on the top of the water outlet section; the pump shaft is fixedly sleeved on the sand tray, and the sanding tray is located above the fixing seat, and the top surface of the fixing seat A drainage channel is formed between the bottom surface of the sand tray.
- the pump shaft is also sleeved with an induction wheel, and the induction wheel is located between the first stage impeller and the second water guide bearing, between the first stage impeller and the induction wheel, and the water Guide bearing and the lure
- the sleeve is sleeved on the pump shaft between the guide wheels.
- the inducer wheel includes a hub that is sleeved on the pump shaft and a tapered outer edge that is disposed on the hub.
- a mechanical seal structure is disposed between the pump shaft and the upper mounting hole of the pump base, the mechanical seal structure includes: a throttle bush sleeve sleeved on an inner wall of the upper mounting hole and sleeved at a sealing sleeve on the outer wall of the pump shaft, a spiral seal is disposed on an outer wall of the sealing sleeve, and a sealing end surface of the mechanical sealing structure is formed between the spiral seal and the throttle bushing.
- a thrust bearing is disposed between the bearing body and the mechanical seal structure.
- a bottom end of the pump shaft is provided with a shaft head.
- the inner cylinder body includes a flow guiding section, a water outlet section, a flow guiding shell section, a suction section and a suction pipe which are sequentially connected from top to bottom, a first rib connecting the first flange and the second flange is disposed on the outer wall of the flow guiding section, and a technical solution for connecting the second rib of the third flange and the fourth flange is disposed on the outer wall of the water outlet section .
- the technical effect is as follows:
- the self-vibration frequency of the safety shell spray pump is increased from 22 to 28 Hz to above 33 Hz, which satisfies the recommended standard for the nuclear power system's self-vibration frequency of the safety shell spray pump.
- FIG. 1 is a schematic view showing the overall structure of a safety shell spray pump of the present invention.
- Fig. 2 is an enlarged schematic view showing a portion A of Fig. 1.
- Fig. 3 is an enlarged schematic view showing a portion B of Fig. 1.
- Fig. 4 is an enlarged schematic view showing a portion C of Fig. 1.
- Figure 5 is a schematic view showing the structure of a first water guiding bearing of a safety shell spray pump of the present invention.
- Figure 6 is a schematic view showing the structure of a second water guiding bearing of a safety shell spray pump of the present invention.
- Figure 7 is a schematic view showing the structure of an induction wheel of a safety shell spray pump of the present invention. detailed description
- a safety shell spray pump of the present invention comprises: an inner cylinder 1, an outer cylinder 2, a pump base 3, a pump shaft 4 and a bearing body 5;
- the pump base 3 is provided with an inlet flange 31, an outlet flange 32, an outer flange 33, an inner flange 34, and an upper mounting hole 35 at a top end of the pump base 3; the inlet flange 31 communicates with the An outer flange 33, the inner flange 32 communicates with the outlet flange 34.
- the angle between the inlet flange 31 and the outlet flange 32 is 90 degrees.
- An upper flange 21 is disposed on the top of the outer cylinder 2, and the outer flange 33 is fixed to the upper flange 21 by bolts to fix the outer cylinder 2 and the pump base 3.
- the inner cylinder 1 includes a flow guiding section 11, a water outlet section 12, a flow guiding shell section 13 and a suction section 14 and a suction pipe 15 which are connected in order from top to bottom, wherein the flow guiding shell section 13 is guided by a multi-stage
- the flow shells are connected in series.
- the flow guiding shell segments 13 are preferably formed by a series of three-stage diversion shells.
- a plurality of suction cones 151 are disposed on the suction pipe 15
- the shape of the axial section of the outer wall of the water guiding section 11 and the water outlet section 12 is a "work" shape, that is, the upper and lower ends of the outer wall of the air guiding section 11 are respectively provided with a first flange and a second flange, a third flange and a fourth flange are respectively disposed at upper and lower ends of the outer wall of the water outlet section 12, and the inner flange 34 of the pump base 3 is fixed to the first flange of the flow guiding section 11 by bolts.
- the second flange on the flow guiding section 11 is fixed to the third flange of the water discharge section 12 by bolts.
- the top of the flow guiding shell section 13 is fixed to the bottom of the water discharge section 12 by screws, and the bottom of the flow guiding shell section 13 is fixed to the top of the suction section 14 by screws.
- a fifth flange is disposed at a top end of the outer wall of the suction section 14, and the fourth flange of the water discharge section 12 is fixed to the fifth flange on the suction section 14 by a wear bar 16.
- the fourth flange on the water discharge section 12, the fifth flange of the suction section 14 and the suction pipe 15 are fixed by a return pipe 17.
- a return pipe bracket 18 is disposed on the connecting portion of the return pipe 17 and the fifth flange.
- the flow guiding section 11, the water outlet section 12, the flow guiding shell section 13, the suction section 14 and the suction pipe 15 are integrally connected.
- the inner cylinder 1 is formed.
- the function of the wear bar 16 and the return pipe 17 is to enhance the rigidity of the inner cylinder 1.
- the greatest improvement of a containment spray pump of the present invention is that the structure of the inner cylinder 1 is improved, that is, on the outer wall of the flow guiding section 11, a joint is provided along the circumference of the outer wall of the flow guiding section 11.
- the second rib 121 of the fourth flange has the same number of the first rib 111 and the second rib 121, and is an even number greater than or equal to four. In this embodiment, the number of the first rib 111 and the second rib 121 is eight.
- the purpose of the first rib 111 and the second rib 121 is to effectively increase the natural frequency of the safety spray pump, and the self-vibration of the safety spray pump is improved after the improvement.
- the frequency has reached 33 Hz or more, which is obviously higher than the original 22 ⁇ 28 Hz, and meets the recommended standard of the nuclear power plant system for the self-vibration frequency of the safety shell spray pump.
- a third rib 122 is arranged around the inner circumference of the water discharge section 12, and the pump base 3 is arranged around the circumference of the pump base 3, and is connected
- the inner flange 34 and the fourth rib 36 of the outer flange 33, the first rib 111, the second rib 121, the third rib 122, and the fourth rib 36 The number is the same.
- the function of the third rib 122 and the fourth rib 36 is to further increase the natural frequency of the safety spray pump to above 35 Hz.
- the inner flange 34 has a screw pitch of 580 mm, and the inner flange 34 has a screw pitch of 630 mm in this embodiment.
- the screw pitches of the first flange, the second flange, the third flange and the fourth flange are correspondingly increased to 630 mm.
- the screw pitch of the outer flange 33 remains unchanged, still 1000 m, and the screw pitch of the upper flange 21 remains unchanged.
- the bearing body 5 is disposed at a top end of the safety shell spray pump, and the pump shaft 4 passes through the bearing body 5 from top to bottom, and extends into the upper mounting hole 35 of the pump base 3
- the containment spray pump extends from the first flange into the inner cylinder 1 and extends through the entire inner cylinder 1.
- the suction pipe 15 is sleeved with the pump shaft 4.
- the pump shaft 4 is sleeved with a plurality of stages of impellers 41 arranged in the axial direction of the pump shaft 4, and the number of stages of the impeller 41 is the same as the number of stages of the flow guiding shell on the flow guiding shell section 13, It is three levels. And the impeller 41 The position in the axial direction of the pump shaft 4 is also in one-to-one correspondence with the position of the flow guiding shell of each stage on the flow guiding shell section 13.
- the impellers 41 arranged in the three axial directions along the pump shaft 4 are the first stage impeller, the second stage impeller and the final stage impeller from bottom to top.
- the impeller 41 is a centrifugal single-stage impeller, and a front seal ring 411 and a rear seal ring 412 are disposed between the impeller 41 and the guide shell corresponding to the guide shell segment 13 . And balancing holes 413.
- the purpose of this design is to balance the axial forces experienced by the pump shaft 4.
- the outer surface of the impeller 41 and the flow guiding shells on the flow guiding shell section 13 have an arc-shaped axial section.
- the purpose of this design is to increase the overcurrent capability of the containment spray pump.
- the pump shaft 4 is also sleeved with a first water guiding bearing 42, a second water guiding bearing 43 and an inducer wheel respectively.
- the first water guiding bearing 42 is located between the pump shaft 4 and the radial direction of the water discharge section 12, and the second water guiding bearing 43 is located in the radial direction of the pump shaft 4 and the suction pipe 15. between.
- the first water guiding bearing 42 and the second water guiding bearing 43 function to support the pump shaft 4 to stabilize the center of rotation of the pump shaft 4.
- the entirety of the first water guiding bearing 42 and the second water guiding bearing 43 are made of Z2CN18-10 type stainless steel, which is dedicated to the field of nuclear power.
- the inner walls of the first water guiding bearing 42 and the second water guiding bearing 43 are provided with a coating of a nickel-based alloy or a wear resistant material, and in this embodiment, a M60 build-up coating is preferred.
- Ni60 is a high-hardness nickel-chromium-boron-silicon alloy with wear resistance, corrosion resistance, high temperature resistance, etc. It can meet startup and shutdown transients, cold water operation, hot water operation, thermal transients, and small flow. Under the condition of operating with impregnated water, the first water guiding bearing 42 and the second water guiding bearing 43 do not wear.
- the first water guiding bearing 42 is provided with five evenly arranged flow guiding holes 421, and the guiding holes 421 are all connected to the H-shaped groove 422 on the inner wall of the first water guiding bearing 42. Further, the first water guiding bearing 42 is further provided with an axial guiding flow hole 423 that penetrates the flow guiding hole 421. As shown in FIG. 6, the second water guiding bearing 43 is provided with five evenly arranged flow guiding holes 431, and the guiding holes 431 are connected to the H-shaped grooves on the inner wall of the second water guiding bearing 43. 432.
- the purpose of such a design is to make the first water guiding bearing 42 and the second water guiding bearing 43 a static pressure bearing by the pressure of the lubricating medium, and to ensure the stability of the pump shaft 4 at the center of rotation.
- the design of the first water guiding bearing 42 and the second water guiding bearing 43 is improved to ensure the operability of the safety shell spray pump.
- the base of the first water guiding bearing 42 is provided with four bolt holes for fixing the first water guiding bearing 42 and the bottom of the water outlet section 12.
- the base of the second water guiding bearing 43 is provided with four bolt holes for fixing the second water guiding bearing 43 and the bottom wall of the suction pipe 15.
- the inducer wheel 44 is located between the first stage impeller and the second water guide bearing 43, between the inducer wheel 44 and the first stage impeller, and the inducer wheel 44 and the second water Between the guide bearings 43, the pump shaft 4 is sleeved on the sleeve 46. This reduces the axial length of the inducer wheel 44, and the processing difficulty of the inducer wheel 4 is greatly reduced.
- the function of the inducer wheel 44 is to: increase the pressure of the medium transported by the containment spray pump when passing through the first stage impeller, and ensure the installation of the safety shell spray pump in the nuclear power plant. It is required to meet the requirements of the safety shell spray pump without cavitation under full performance conditions.
- the inducer wheel 44 includes a cylindrical hub 441 and an upper conical tapered outer edge 442 disposed on the hub 41.
- the hub 441 is sleeved on the pump shaft 4, and such a design can increase the overcurrent capability of the containment spray pump, thereby improving the cavitation resistance of the inducer 44 itself.
- the tapered outer edge 442 is surrounded by two parallel spiral blades. The inlet edges of the two spiral blades are post-swept rounded, thereby further improving the anti-cavitation performance of the induction wheel, thereby improving the anti-cavitation conditions at the outer edge of the outermost cavitation. Even if the initial cavitation occurs at the outer edge of the bottom end of the induction wheel 44, the bubble in the transmission medium is compressed, so that it is condensed and difficult to expand, thereby satisfying the need for pump cavitation performance.
- the induction wheel is processed by the casting to replace the original forging; and since the sleeve 46 is provided on the pump shaft 100 at both ends of the inducer 44, the length of the hub 441 of the inducer is originally The 435mm is now changed to 302mm. Therefore, it is only necessary to use the general lathe to process the inducer wheel 44 used in this embodiment.
- the spiral blade can also obtain the same surface roughness as a five-axis CNC machining center after being ground.
- the first water guiding bearing 42 communicates with the impeller outlet of the final stage impeller through a balance hole with the final stage impeller; the second water guiding bearing 43 and the inducer wheel 44 before the induction wheel 44
- the outer edge of the inducer wheel is in communication such that a certain pressure difference is formed between the first water guide bearing 42 and the second water guide bearing 43.
- the containment spray pump can lubricate the first water guide bearing 42 and the second water guide bearing 43 with the medium delivered by the containment spray pump.
- the bottom end of the pump shaft 4 that is, the pump shaft 4 below the second water guiding bearing 43, is provided with a shaft head 47, and the shaft head 47 is provided with three disc springs 471 and a lock nut 472, wherein the disc spring 471 can not only effectively lock the pump shaft 4, but also eliminate dimensional changes caused by thermal expansion of various parts of the pump shaft 4 during thermal shock conditions. , and lead to dangerous situations such as locking failure.
- the transport medium transported by the containment spray pump is a solution of a radioactive medium
- the transport medium contains particles of a large amount of radioactive medium.
- the particle size of these particles is about 2. 1 mm, and these particles must be filtered to lubricate the first water guiding bearing 42 and the second water guiding bearing 43.
- a top of the water outlet section 12 is provided with a fixing seat 123, and a gap is left between the fixing seat 123 and the pump shaft 4 to allow the safety shell spray pump
- the transported medium lubricates the first water guide bearing 42 and the second water guide bearing 43.
- a sanding tray 45 is fixedly mounted on the pump shaft 4, and the sanding tray 45 is located above the fixing base 123.
- a drainage channel 40 is formed between the bottom surface of the sanding tray 45 and the fixing base 123.
- the purpose of the design is that the sanding tray 45 rotates together with the pump shaft 4, and impurity particles larger than the diameter of the drainage channel 40 cannot enter the drainage channel 40, and are smaller than the diameter of the drainage channel 40. After the impurities enter the drainage channel 40, the impurities are ejected under the centrifugal force by the rotation of the sanding tray 45, so that the drainage channel 40 is not blocked, and the first water guide is blocked.
- the bearing 42 and the second water guiding bearing 43 also fail to fail due to lack of water.
- the drainage channel 40 forms a labyrinth drainage channel, which helps to lift the drainage channel 40. Filter effect.
- a mechanical seal structure 6 is further disposed between the pump shaft 4 and the upper mounting hole 35 of the pump base 3 .
- the mechanical seal structure 6 is a self-rinsing mechanical seal structure.
- a throttle bushing 61 that is sleeved on the inner wall of the upper mounting hole 35 of the pump base 3 and a sealing bushing 62 that is sleeved on the outer wall of the pump shaft 4, the throttle bushing 61 and the
- the sealing sleeves 62 are sleeved with each other; a spiral mechanical seal 63 is disposed on the outer wall of the sealing sleeve 62.
- the spiral mechanical seal 63 and the inner wall of the throttle bushing 61 A sealing end face of the mechanical seal structure 6 is formed therebetween.
- the rinsing medium for rinsing the sealing end face of the mechanical seal structure 6 must pass through the hydrocyclone to enter the sealing end face of the mechanical seal structure 6, and flush the seal end face. Since the hydrocyclone can remove foreign particles in the rinsing medium, the foreign particles in the rinsing medium are prevented from entering the sealing end faces of the mechanical sealing structure, resulting in failure of the mechanical sealing structure. Water is diverted from the outlet flange 32 to the hydrocyclone. After the hydrocyclone removes the particles in the medium, the medium for removing impurities is introduced into the mechanical seal structure 6, and the sealing end face is rinsed, and the hydrocyclone filter is filtered. The removed impurities are discharged into the inlet flange 31.
- the hydrocyclone is only an external device for the containment spray pump and is not part of the containment spray pump.
- a pressure reducing ring 64 is also fitted over the pump shaft 4.
- the function of the pressure reducing ring 64 is to effectively limit the leakage of the flushing medium when the mechanical seal structure fails, without affecting the continued operation of the containment spray pump.
- the pump shaft 4 is also sleeved with a thrust bearing 50, and the thrust bearing 50 is an angular contact ball bearing. Its function is that the balance holes 413 on the impeller 41 together balance the axial force received by the pump shaft 4.
- the pump shaft 4 and the bearing body 5 are connected at the same time.
- the bearing body 5 of a safety shell spray pump of the present invention comprises: a bearing housing 51 and a bearing 52 and an oil cup 53 disposed in the bearing housing 51.
- the bearing 52 used here is a double row cylindrical roller bearing.
- the bearing 52 has two specifications higher than the original, so that the bearing 52 can withstand a larger load and the amount of heat generation is reduced.
- the bearing block 51 is provided with a heat radiating rib, and the total surface area of the heat radiating rib is increased from the original 310 square centimeter to the current 600 square centimeter. Thereby the safety reliability of the bearing component 5 is improved.
- a spacer 19 is provided for reinforcing the rigidity of the inner cylinder 1, and stabilizing the The center of rotation of the pump shaft 4.
- a bearing bushing is disposed between the first water guiding bearing 42 and the radial direction of the pump shaft 4, between the second water guiding bearing 43 and the radial direction of the pump shaft 4, a bearing bushing is disposed; the impeller 41 An impeller bushing is disposed between the pump shaft 4, the bushing 46, the seal bushing 62, the bearing bushing, the impeller bushing and the inducer wheel 44 are all passed through a key and the pump The shaft 4 is sleeved.
- the sleeve 46, the sealing sleeve 62, the bearing sleeve and the sealing gap of the impeller bushing and the pump shaft 4 are far larger than the deformation of the rotor component and the mating part in the accident condition, ensuring the pump
- the components on the shaft 4 are in record at the SSE (the location of the nuclear power plant) During and after the major earthquake of intensity), the inner cylinder 1, the pump base 3 and the components on the bearing body 5 do not rub against the pump shaft 4, thereby ensuring the safety of the safety spray pump. Safe operation.
- a coupling 48 is provided at the top end of the pump shaft 4 for connecting the motor.
- a transmission medium of the containment spray pump flows from the inlet flange 31 into the containment spray pump, filling an outer cavity between the inner cylinder 1 and the outer cylinder 2, the outer cavity a medium in which the medium is introduced into the inner cylinder 1 through the suction pipe 15 at the bottom of the inner cylinder 1, and the inner cylinder is formed by the induction wheel 44 and the multistage impeller 41.
- the inside 1 rises and finally the safety shell spray pump is discharged from the outlet flange 32.
- lubrication is performed between the pump shaft 4 and the first water guiding bearing 42, the pump shaft 4 and the second water guiding bearing 43.
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A spray pump for a containment vessel applicable in the field of nuclear power equipment comprises an inner barrel (1), an outer barrel (2), a pump seat (3), a pump shaft (4), and a bearing body (5). The inner barrel (1) comprises a flow guiding section (11), a water outlet section (12), a flow guiding shell section (13), a suction section (14), and a suction pipe (15) sequentially connected from top to bottom. The flow guiding shell section (13) is formed of multiple stages of flow guiding shells connected in series. A first flange and a second flange are arranged at the upper end and the lower end of the outer wall of the flow guiding section (11), respectively. A third flange and a fourth flange are arranged at the upper end and the lower end of the outer wall of the water outlet section (12), respectively. An inner flange on the pump seat (3) is connected to the first flange, and the second flange is connected to the third flange. First reinforcing plates (111) for connecting the first flange and the second flange are arranged on the outer wall of the flow guiding section (11). Second reinforcing plates (121) for connecting the third flange and the fourth flange are arranged on the outer wall of the water outlet section (12). The number of the first reinforcing plates (111) is the same as that of the second reinforcing plates (121), and is an even number greater than or equal to four.
Description
一种安全壳喷淋泵 Safety shell spray pump
技术领域 Technical field
本发明涉及核电装备领域的一种用于核电装备领域的安全壳喷淋泵。 背景技术 The invention relates to a safety shell spray pump for use in the field of nuclear power equipment in the field of nuclear power equipment. Background technique
压水堆核电站是目前核电站的主要形式,水在压水堆的堆芯内部沸腾, 因此 水必须保持高压状态,该核岛内包括核蒸汽供应系统、安全喷淋系统和辅助系统。 The PWR nuclear power plant is the main form of nuclear power plants. The water boils inside the core of the pressurized water reactor, so the water must be kept at a high pressure. The nuclear island includes a nuclear steam supply system, a safety sprinkler system and an auxiliary system.
其中安全壳喷淋系统有两条独立的管路组成。 每条管路系统都是由喷淋泵、 冷却器、 喷头、 换料水箱、 阀门等设备组成。 安全壳喷淋泵是阻挡来自燃料的裂 变产物及一回路放射性物质进入环境的最后一道屏障。安全事故发生时, 一回路 中高温高压的水流到安全壳中, 导致安全壳里的温度和压力升高, 而安全壳喷淋 泵喷淋冷水, 是安全壳内的水蒸气冷凝成为水。 降低安全壳内的压力和温度。 同 时喷淋水中含有硼酸, 以除去空气中的放射性碘元素。 The containment spray system consists of two separate lines. Each piping system consists of spray pumps, coolers, spray heads, refueling tanks, valves and other equipment. The containment spray pump is the last barrier to block fission products from fuel and primary loop radioactive materials into the environment. When a safety accident occurs, the high temperature and high pressure water in the primary circuit flows into the containment, causing the temperature and pressure in the containment to rise, and the safety spray nozzle sprays the cold water, which is the condensation of water vapor in the containment into water. Reduce the pressure and temperature inside the containment. At the same time, the spray water contains boric acid to remove radioactive iodine from the air.
为了保证反应堆故障的有效处理,安全壳喷淋泵在运行时必须保持一定的自 振频率。 该自振频率的推荐标准为不低于 33Hz, 而目前安全壳喷淋泵的自振频 率普遍只有 22-28Hz, 无法保证反应堆事故的有效处理。 安全壳喷淋泵的自振频 率是与安全壳喷淋泵内筒体结构相关的。 In order to ensure efficient treatment of reactor failures, the containment spray pump must maintain a certain natural frequency during operation. The recommended standard for the self-vibration frequency is not less than 33 Hz, and the current self-vibration frequency of the containment spray pump is generally only 22-28 Hz, which cannot guarantee the effective treatment of the reactor accident. The self-vibration frequency of the containment spray pump is related to the inner cylinder structure of the containment spray pump.
在所述核电站系统安全运行时, 所述安全壳喷淋泵的作用是;将核电站系统 中换水箱中的水注入安全壳内, 维持安全壳内外压力的平衡, 因此在所述核电站 系统正常运行时, 所述安全壳喷淋泵又可以称为低压安注泵。 发明内容 When the nuclear power plant system is in safe operation, the function of the safety shell spray pump is: injecting water in the water change tank of the nuclear power plant system into the safety shell, maintaining the balance of pressure inside and outside the safety shell, and thus operating normally in the nuclear power plant system In this case, the containment spray pump can also be referred to as a low pressure injection pump. Summary of the invention
本发明的目的是为了克服现有技术的不足,提供一种安全壳喷淋泵, 其自振 频率可以满足核电站系统对于安全壳喷淋泵的自振频率的推荐标准,保证反应堆 事故的有效处理。 The object of the present invention is to overcome the deficiencies of the prior art and provide a safety shell spray pump whose self-vibration frequency can meet the recommended standard of the nuclear power plant system for the natural vibration frequency of the safety shell spray pump, and ensure the effective treatment of the reactor accident. .
实现上述目的的一种技术方案是:一种安全壳喷淋泵,包括内筒体、外筒体、 泵座、 泵轴和轴承体; A technical solution for achieving the above object is: a safety shell spray pump comprising an inner cylinder body, an outer cylinder body, a pump seat, a pump shaft and a bearing body;
所述泵座上设置入口法兰、 出口法兰、 外法兰、 内法兰以及位于所述泵座
的顶端的上安装孔; 所述入口法兰连通所述外法兰, 所述内法兰连通所述出口法 兰; 所述外法兰固定在所述外筒体上; 所述内法兰固定在所述内筒体上, 所述泵 轴贯穿所述轴承体, 并从所述上安装孔伸入所述泵座, 并从上至下贯穿整个所述 内筒体; An inlet flange, an outlet flange, an outer flange, an inner flange, and the pump seat are disposed on the pump seat a top mounting hole; the inlet flange communicates with the outer flange, the inner flange communicates with the outlet flange; the outer flange is fixed to the outer cylinder; the inner flange Fixed on the inner cylinder, the pump shaft penetrates the bearing body, and extends from the upper mounting hole into the pump seat, and penetrates the entire inner cylinder from top to bottom;
所述内筒体包括从上到下依次连接的导流段、 出水段、 导流壳段、 吸入段 和吸入管, 其中所述导流壳段是由多级导流壳串连而成的; The inner cylinder includes a flow guiding section, a water outlet section, a flow guiding shell section, a suction section and a suction pipe connected in sequence from top to bottom, wherein the guiding shell section is formed by connecting a plurality of stages of flow guiding shells in series ;
所述泵轴上套接多级沿所述泵轴轴向依次排列的叶轮, 各级的所述叶轮与 所述导流壳段上的各级的所述导流壳的位置是一一对应的; The pump shaft is sleeved with a plurality of stages of impellers arranged in the axial direction of the pump shaft, and the positions of the impellers of each stage and the diversion shells of the stages on the diversion shell section are one-to-one correspondence of;
所述导流段的外壁的上下两端分别设置第一法兰和第二法兰, 所述出水段 的外壁的上下两端分别设置第三法兰和第四法兰,所述泵座上的内法兰连接所述 第一法兰, 所述第二法兰连接所述第三法兰; a first flange and a second flange are respectively disposed on upper and lower ends of the outer wall of the flow guiding section, and a third flange and a fourth flange are respectively disposed on upper and lower ends of the outer wall of the water outlet section, and the pump seat is respectively The inner flange is connected to the first flange, and the second flange is connected to the third flange;
所述导流段的外壁上设置连接所述第一法兰和所述第二法兰的第一筋板, 所述出水段的外壁上设置连接所述第三法兰和第四法兰的第二筋板,所述第一筋 板和所述第二筋板的数量相同, 且为大于等于四的偶数。 a first rib connecting the first flange and the second flange is disposed on an outer wall of the flow guiding section, and an outer wall of the water outlet section is provided with a connection between the third flange and the fourth flange The second rib is equal in number to the first rib and the second rib, and is an even number greater than or equal to four.
进一步的, 在所述内筒体的内部, 设置围绕所述出水段的内圆周排列第三 筋板, 在所述泵座上, 设置围绕所述泵座圆周排列, 并连接所述内法兰和所述外 法兰的第四筋板, 所述第一筋板、所述第二筋板、所述第三筋板和所述第四筋板 的数量是相同的。 Further, inside the inner cylinder, a third rib is arranged around the inner circumference of the water discharge section, and the pump seat is arranged around the circumference of the pump seat, and the inner flange is connected And the fourth rib of the outer flange, the number of the first rib, the second rib, the third rib, and the fourth rib are the same.
进一步的, 所述泵轴上套接第一水导轴承和第二水导轴承; 其中所述第一 水导轴承位于所述泵轴和所述出水段的径向之间,所述第二水导轴承位于所述泵 轴和所述吸入管的径向之间。 Further, the pump shaft is sleeved with the first water guiding bearing and the second water guiding bearing; wherein the first water guiding bearing is located between the pump shaft and the radial direction of the water outlet section, the second A water guiding bearing is located between the pump shaft and the radial direction of the suction pipe.
再进一步的, 所述第一水导轴承和第二水导轴承为静压轴承, 所述第一水 导轴承和所述第二水导轴承整体都是由 Z2CN18-10型不锈钢制成的,所述第一水 导轴承和第二水导轴承的内壁上都涂有 N涂有镍基合金或耐磨材料的涂层。 Further, the first water guiding bearing and the second water guiding bearing are static pressure bearings, and the first water guiding bearing and the second water guiding bearing are all made of Z2CN18-10 type stainless steel. The inner walls of the first water guiding bearing and the second water guiding bearing are coated with a coating coated with a nickel-based alloy or a wear resistant material.
再进一步的, 在所述内筒体内, 所述出水段的顶部设置固定座; 所述泵轴 上固定套接甩沙盘,所述甩沙盘位于所述固定座上方, 所述固定座的顶面与所述 甩沙盘的底面之间形成引流通道。 Further, in the inner cylinder body, a fixing seat is arranged on the top of the water outlet section; the pump shaft is fixedly sleeved on the sand tray, and the sanding tray is located above the fixing seat, and the top surface of the fixing seat A drainage channel is formed between the bottom surface of the sand tray.
进一步的, 所述泵轴上还套接有诱导轮, 所述诱导轮位于首级叶轮和所述 第二水导轴承之间,在首级叶轮和所述诱导轮之间, 以及所述水导轴承和所述诱
导轮之间的泵轴上套接轴套。 Further, the pump shaft is also sleeved with an induction wheel, and the induction wheel is located between the first stage impeller and the second water guide bearing, between the first stage impeller and the induction wheel, and the water Guide bearing and the lure The sleeve is sleeved on the pump shaft between the guide wheels.
再进一步的, 所述诱导轮包括套接在所述泵轴上的轮毂和设置于所述轮毂 上的锥形外缘。 Still further, the inducer wheel includes a hub that is sleeved on the pump shaft and a tapered outer edge that is disposed on the hub.
进一步的, 在所述泵轴和所述泵座的上安装孔之间设置机械密封结构, 所 述机械密封结构包括:套接在所述上安装孔内壁上的节流衬套和套接在所述泵轴 外壁上的密封轴套, 所述密封轴套 的外壁上设置螺旋密封, 所述螺旋密封与所 述节流衬套之间形成所述机械密封结构的密封端面。 Further, a mechanical seal structure is disposed between the pump shaft and the upper mounting hole of the pump base, the mechanical seal structure includes: a throttle bush sleeve sleeved on an inner wall of the upper mounting hole and sleeved at a sealing sleeve on the outer wall of the pump shaft, a spiral seal is disposed on an outer wall of the sealing sleeve, and a sealing end surface of the mechanical sealing structure is formed between the spiral seal and the throttle bushing.
再进一步的, 所述轴承体和所述机械密封结构之间设置推力轴承。 Further, a thrust bearing is disposed between the bearing body and the mechanical seal structure.
进一步的, 所述泵轴的底端设置轴头。 Further, a bottom end of the pump shaft is provided with a shaft head.
采用了本发明的一种安全壳喷淋泵的技术方案, 所述内筒体, 包括从上到 下依次连接的导流段、 出水段、 导流壳段、 吸入段和吸入管, 所述导流段的外壁 上设置连接第一法兰和第二法兰的第一筋板,所述出水段外壁上设置连接所述第 三法兰和第四法兰的第二筋板的技术方案。其技术效果是: 安全壳喷淋泵的自振 频率从 22〜28Hz提高到 33Hz以上,满足了核电系统对安全壳喷淋泵自振频率的 推荐标准。 附图说明 According to the technical solution of a safety shell spray pump of the present invention, the inner cylinder body includes a flow guiding section, a water outlet section, a flow guiding shell section, a suction section and a suction pipe which are sequentially connected from top to bottom, a first rib connecting the first flange and the second flange is disposed on the outer wall of the flow guiding section, and a technical solution for connecting the second rib of the third flange and the fourth flange is disposed on the outer wall of the water outlet section . The technical effect is as follows: The self-vibration frequency of the safety shell spray pump is increased from 22 to 28 Hz to above 33 Hz, which satisfies the recommended standard for the nuclear power system's self-vibration frequency of the safety shell spray pump. DRAWINGS
图 1为本发明的一种安全壳喷淋泵的整体结构示意图。 1 is a schematic view showing the overall structure of a safety shell spray pump of the present invention.
图 2为图 1的 A部分的放大示意图。 Fig. 2 is an enlarged schematic view showing a portion A of Fig. 1.
图 3为图 1的 B部分的放大示意图。 Fig. 3 is an enlarged schematic view showing a portion B of Fig. 1.
图 4为图 1的 C部分的放大示意图。 Fig. 4 is an enlarged schematic view showing a portion C of Fig. 1.
图 5为本发明的一种安全壳喷淋泵的第一水导轴承结构示意图。 Figure 5 is a schematic view showing the structure of a first water guiding bearing of a safety shell spray pump of the present invention.
图 6为本发明的一种安全壳喷淋泵的第二水导轴承结构示意图。 Figure 6 is a schematic view showing the structure of a second water guiding bearing of a safety shell spray pump of the present invention.
图 7为本发明的一种安全壳喷淋泵的诱导轮的结构示意图。 具体实施方式 Figure 7 is a schematic view showing the structure of an induction wheel of a safety shell spray pump of the present invention. detailed description
请参阅图 1至图 7, 为了能更好地对本发明的技术方案进行理解, 下面通过 具体地实施例, 并结合附图进行详细地说明: Referring to FIG. 1 to FIG. 7, in order to better understand the technical solution of the present invention, detailed description will be made below through specific embodiments and with reference to the accompanying drawings:
请参阅图 1, 为了能更好地对本发明的技术方案进行理解, 下面通过具体地
实施例, 并结合附图进行详细地说明: Referring to FIG. 1 , in order to better understand the technical solution of the present invention, the following is specifically The embodiments are described in detail with reference to the accompanying drawings:
请参阅图 1,本发明的一种安全壳喷淋泵包括: 内筒体 1、外筒体 2、泵座 3、 泵轴 4和轴承体 5; Referring to Figure 1, a safety shell spray pump of the present invention comprises: an inner cylinder 1, an outer cylinder 2, a pump base 3, a pump shaft 4 and a bearing body 5;
所述泵座 3上设置入口法兰 31、 出口法兰 32、 外法兰 33、 内法兰 34以及 位于所述泵座 3的顶端的上安装孔 35; 所述入口法兰 31连通所述外法兰 33, 所 述内法兰 32连通所述出口法兰 34。 The pump base 3 is provided with an inlet flange 31, an outlet flange 32, an outer flange 33, an inner flange 34, and an upper mounting hole 35 at a top end of the pump base 3; the inlet flange 31 communicates with the An outer flange 33, the inner flange 32 communicates with the outlet flange 34.
本实施例中, 所述入口法兰 31与所述出口法兰 32之间的夹角为 90度。 所述外筒体 2的顶部设置上法兰 21, 所述外法兰 33通过螺栓, 与所述上法 兰 21固定, 使所述外筒 2与所述泵座 3固定。 In this embodiment, the angle between the inlet flange 31 and the outlet flange 32 is 90 degrees. An upper flange 21 is disposed on the top of the outer cylinder 2, and the outer flange 33 is fixed to the upper flange 21 by bolts to fix the outer cylinder 2 and the pump base 3.
所述内筒体 1包括从上到下依次连接的导流段 11、出水段 12、导流壳段 13 和吸入段 14和吸入管 15, 其中所述导流壳段 13是由多级导流壳串联而成的,。 本实施例中,所述导流壳段 13优选地由三级导流壳串连而成。所述吸入管 15上 设置多个吸入锥管 151 The inner cylinder 1 includes a flow guiding section 11, a water outlet section 12, a flow guiding shell section 13 and a suction section 14 and a suction pipe 15 which are connected in order from top to bottom, wherein the flow guiding shell section 13 is guided by a multi-stage The flow shells are connected in series. In this embodiment, the flow guiding shell segments 13 are preferably formed by a series of three-stage diversion shells. A plurality of suction cones 151 are disposed on the suction pipe 15
所述导流段 11、 出水段 12外壁的轴向剖面的形状均为 "工"字形, 即所述 导流段 11外壁的上下两端分别设置第一法兰和第二法兰,所述出水段 12外壁的 上下两端分别设置第三法兰和第四法兰, 所述泵座 3上的内法兰 34通过螺栓固 定在所述导流段 11的所述第一法兰上,所述导流段 11上的所述第二法兰通过螺 栓固定在所述出水段 12的所述第三法兰上。 这样所述泵座 3与所述内筒体 1就 固定了。 The shape of the axial section of the outer wall of the water guiding section 11 and the water outlet section 12 is a "work" shape, that is, the upper and lower ends of the outer wall of the air guiding section 11 are respectively provided with a first flange and a second flange, a third flange and a fourth flange are respectively disposed at upper and lower ends of the outer wall of the water outlet section 12, and the inner flange 34 of the pump base 3 is fixed to the first flange of the flow guiding section 11 by bolts. The second flange on the flow guiding section 11 is fixed to the third flange of the water discharge section 12 by bolts. Thus, the pump base 3 and the inner cylinder 1 are fixed.
所述导流壳段 13的顶部通过螺丝, 与所述出水段 12的底部固定, 所述导 流壳段 13的底部通过螺丝与所述吸入段 14的顶部固定。 所述吸入段 14外壁的 顶端设置第五法兰, 所述出水段 12 的所述第四法兰通过穿杠 16与所述吸入段 14上的所述第五法兰固定。 The top of the flow guiding shell section 13 is fixed to the bottom of the water discharge section 12 by screws, and the bottom of the flow guiding shell section 13 is fixed to the top of the suction section 14 by screws. A fifth flange is disposed at a top end of the outer wall of the suction section 14, and the fourth flange of the water discharge section 12 is fixed to the fifth flange on the suction section 14 by a wear bar 16.
所述出水段 12上的所述第四法兰、 所述吸入段 14的所述第五法兰上和所 述吸入管 15之间通过回水管 17固定。 所述回水管 17与所述第五法兰的连接部 上设置回水管支架 18。 The fourth flange on the water discharge section 12, the fifth flange of the suction section 14 and the suction pipe 15 are fixed by a return pipe 17. A return pipe bracket 18 is disposed on the connecting portion of the return pipe 17 and the fifth flange.
这样, 所述导流段 11、 所述出水段 12、 所述导流壳段 13、 所述吸入段 14 和所述吸入管 15连为一体。 形成了内筒体 1。 所述穿杠 16和所述回水管 17的 作用是增强所述内筒体 1的刚性。
本发明的一种安全壳喷淋泵的最大改进在于所述内筒体 1 结构的改进, 即 在所述导流段 11的外壁上,沿所述导流段 11外壁的圆周, 设置连接所述第一法 兰和所述第二法兰的第一筋板 111 ; 在所述出水段 12的外壁上, 沿所述出水段 12外壁的圆周, 设置连接所述第三法兰和所述第四法兰的第二筋板 121, 所述第 一筋板 111和所述第二筋板 121的数量相同, 且为大于等于四的偶数。本实施例 中, 所述第一筋板 111和所述第二筋板 121的数量均为八块。 Thus, the flow guiding section 11, the water outlet section 12, the flow guiding shell section 13, the suction section 14 and the suction pipe 15 are integrally connected. The inner cylinder 1 is formed. The function of the wear bar 16 and the return pipe 17 is to enhance the rigidity of the inner cylinder 1. The greatest improvement of a containment spray pump of the present invention is that the structure of the inner cylinder 1 is improved, that is, on the outer wall of the flow guiding section 11, a joint is provided along the circumference of the outer wall of the flow guiding section 11. a first flange and a first rib 111 of the second flange; on an outer wall of the water discharge section 12, along the circumference of the outer wall of the water discharge section 12, a connection connecting the third flange and the The second rib 121 of the fourth flange has the same number of the first rib 111 and the second rib 121, and is an even number greater than or equal to four. In this embodiment, the number of the first rib 111 and the second rib 121 is eight.
设置所述第一筋板 111和所述第二筋板 121的目的在于: 有效提高所述安 全壳喷淋泵的自振频率, 经测算, 这样改进后所述安全壳喷淋泵的自振频率达到 了 33Hz以上, 比原来的 22~28Hz有了明显提高, 满足核电站系统对所述安全壳 喷淋泵自振频率的推荐标准。 所述第一筋板 111和所述第二筋板 121数量越多, 越有利于提高所述安全壳喷淋泵的自振频率, 但是会提高其铸件制造的难度。 The purpose of the first rib 111 and the second rib 121 is to effectively increase the natural frequency of the safety spray pump, and the self-vibration of the safety spray pump is improved after the improvement. The frequency has reached 33 Hz or more, which is obviously higher than the original 22~28 Hz, and meets the recommended standard of the nuclear power plant system for the self-vibration frequency of the safety shell spray pump. The greater the number of the first ribs 111 and the second ribs 121, the more advantageous it is to increase the natural frequency of the containment spray pump, but it will increase the difficulty in manufacturing the casting.
此外, 在所述内筒体 1的内部, 设置围绕所述出水段 12的内圆周排列第三 筋板 122, 在所述泵座 3上, 设置围绕所述泵座 3圆周排列, 并连接所述内法兰 34和所述外法兰 33的第四筋板 36, 所述第一筋板 111、 所述第二筋板 121、 所 述第三筋板 122和所述第四筋板 36的数量是相同的。 Further, inside the inner cylinder 1, a third rib 122 is arranged around the inner circumference of the water discharge section 12, and the pump base 3 is arranged around the circumference of the pump base 3, and is connected The inner flange 34 and the fourth rib 36 of the outer flange 33, the first rib 111, the second rib 121, the third rib 122, and the fourth rib 36 The number is the same.
设置所述第三筋板 122和所述第四筋板 36的作用在于: 进一步提高所述安 全壳喷淋泵的自振频率至 35Hz以上。 The function of the third rib 122 and the fourth rib 36 is to further increase the natural frequency of the safety spray pump to above 35 Hz.
然后, 本实施例中还采取了增加所述内法兰 34螺心距的技术措施提高所述 安全壳喷淋泵的自振频率。 现有技术中所述内法兰 34的螺心距均为 580mm, 而 本实施例中所述内法兰 34的螺心距为 630mm。 相应地, 所述第一法兰、 所述第 二法兰、所述第三法兰和所述第四法兰的螺心距也相应增加为 630mm。与此同时, 所述外法兰 33的螺心距保持不变, 仍然为 1000m, 所述上法兰 21的螺心距保持 不变。 Then, in the embodiment, a technical measure for increasing the screw pitch of the inner flange 34 is adopted to increase the natural frequency of the safety shell spray pump. In the prior art, the inner flange 34 has a screw pitch of 580 mm, and the inner flange 34 has a screw pitch of 630 mm in this embodiment. Correspondingly, the screw pitches of the first flange, the second flange, the third flange and the fourth flange are correspondingly increased to 630 mm. At the same time, the screw pitch of the outer flange 33 remains unchanged, still 1000 m, and the screw pitch of the upper flange 21 remains unchanged.
所述轴承体 5设置于所述安全壳喷淋泵的顶端, 所述泵轴 4从上至下穿过 所述轴承体 5后, 从所述泵座 3上的上安装孔 35伸入所述安全壳喷淋泵, 再从 所述第一法兰伸入所述内筒体 1, 并贯穿整个内筒体 1。使所述吸入管 15与所述 泵轴 4上套接。 The bearing body 5 is disposed at a top end of the safety shell spray pump, and the pump shaft 4 passes through the bearing body 5 from top to bottom, and extends into the upper mounting hole 35 of the pump base 3 The containment spray pump extends from the first flange into the inner cylinder 1 and extends through the entire inner cylinder 1. The suction pipe 15 is sleeved with the pump shaft 4.
所述泵轴 4上套接有多级沿所述泵轴 4轴向依次排列的叶轮 41,所述叶轮 41 的级数与所述导流壳段 13上导流壳的级数相同, 也为三级。 且所述叶轮 41
在所述泵轴 4轴向上的位置也是与所述导流壳段 13上的各级的导流壳的位置时 一一对应的。 本实施例中, 三级沿所述泵轴 4轴向排列的叶轮 41从下至上分别 为首级叶轮、 二级叶轮和末级叶轮。 The pump shaft 4 is sleeved with a plurality of stages of impellers 41 arranged in the axial direction of the pump shaft 4, and the number of stages of the impeller 41 is the same as the number of stages of the flow guiding shell on the flow guiding shell section 13, It is three levels. And the impeller 41 The position in the axial direction of the pump shaft 4 is also in one-to-one correspondence with the position of the flow guiding shell of each stage on the flow guiding shell section 13. In the present embodiment, the impellers 41 arranged in the three axial directions along the pump shaft 4 are the first stage impeller, the second stage impeller and the final stage impeller from bottom to top.
本实施例中, 所述叶轮 41采用的是离心式单级叶轮, 所述叶轮 41和所述 导流壳段 13上与之对应的导流壳之间设置前密封环 411、 后密封环 412和平衡 孔 413。 In this embodiment, the impeller 41 is a centrifugal single-stage impeller, and a front seal ring 411 and a rear seal ring 412 are disposed between the impeller 41 and the guide shell corresponding to the guide shell segment 13 . And balancing holes 413.
这样设计的目的在于: 可以平衡所述泵轴 4受到的轴向力。 The purpose of this design is to balance the axial forces experienced by the pump shaft 4.
所述叶轮 41和所述导流壳段 13上的各级导流壳的外表面轴向截面的形状 为弧形。 这样设计的目的在于增加安全壳喷淋泵的过流能力。 The outer surface of the impeller 41 and the flow guiding shells on the flow guiding shell section 13 have an arc-shaped axial section. The purpose of this design is to increase the overcurrent capability of the containment spray pump.
所述泵轴 4上还分别套接有第一水导轴承 42, 第二水导轴承 43和诱导轮 The pump shaft 4 is also sleeved with a first water guiding bearing 42, a second water guiding bearing 43 and an inducer wheel respectively.
44。 44.
所述第一水导轴承 42位于所述泵轴 4和所述出水段 12的径向之间, 所述 第二水导轴承 43位于所述泵轴 4和所述吸入管 15的径向之间。 The first water guiding bearing 42 is located between the pump shaft 4 and the radial direction of the water discharge section 12, and the second water guiding bearing 43 is located in the radial direction of the pump shaft 4 and the suction pipe 15. between.
所述第一水导轴承 42和所述第二水导轴承 43的作用是: 支撑所述泵轴 4, 稳定所述泵轴 4的旋转中心。 The first water guiding bearing 42 and the second water guiding bearing 43 function to support the pump shaft 4 to stabilize the center of rotation of the pump shaft 4.
所述第一水导轴承 42和所述第二水导轴承 43的整体都是由 Z2CN18-10型 不锈钢制成的, 这种不锈钢专用于核电领域。 所述第一水导轴承 42和所述第二 水导轴承 43的内壁设置镍基合金或者耐磨材料的涂层,本实施例中优选 M60堆 焊涂层。 这样设计的原因在于: Ni60 是高硬度的镍铬硼硅合金, 具有耐磨, 耐 腐蚀、 耐高温等特点, 能满足启动和停车瞬态、 冷水运行、 热水运行、 热瞬态、 小流量、 含杂质水运行等条件下, 所述第一水导轴承 42和所述第二水导轴承 43 都不发生磨损的要求。 The entirety of the first water guiding bearing 42 and the second water guiding bearing 43 are made of Z2CN18-10 type stainless steel, which is dedicated to the field of nuclear power. The inner walls of the first water guiding bearing 42 and the second water guiding bearing 43 are provided with a coating of a nickel-based alloy or a wear resistant material, and in this embodiment, a M60 build-up coating is preferred. The reason for this design is: Ni60 is a high-hardness nickel-chromium-boron-silicon alloy with wear resistance, corrosion resistance, high temperature resistance, etc. It can meet startup and shutdown transients, cold water operation, hot water operation, thermal transients, and small flow. Under the condition of operating with impregnated water, the first water guiding bearing 42 and the second water guiding bearing 43 do not wear.
如图 5所示, 所述第一水导轴承 42开有五个均布的导流孔 421, 所述导流 孔 421都连通至所述第一水导轴承 42内壁上的 H形槽 422, 此外, 所述第一水 导轴承 42上还设有与所述导流孔 421相互贯通的轴向导流孔 423。 如图 6所示, 所述第二水导轴承 43开有五个均布的导流孔 431, 所述导流孔 431, 都连通至所 述第二水导轴承 43内壁上的 H形槽 432。 As shown in FIG. 5, the first water guiding bearing 42 is provided with five evenly arranged flow guiding holes 421, and the guiding holes 421 are all connected to the H-shaped groove 422 on the inner wall of the first water guiding bearing 42. Further, the first water guiding bearing 42 is further provided with an axial guiding flow hole 423 that penetrates the flow guiding hole 421. As shown in FIG. 6, the second water guiding bearing 43 is provided with five evenly arranged flow guiding holes 431, and the guiding holes 431 are connected to the H-shaped grooves on the inner wall of the second water guiding bearing 43. 432.
这样设计的目的在于: 利用润滑介质压力使所述第一水导轴承 42和所述第 二水导轴承 43成为静压轴承, 保证所述泵轴 4在旋转中心的稳定。 通过这种特
殊设计,提高所述第一水导轴承 42和所述第二水导轴承 43的承载能力, 确保安 全壳喷淋泵的可运行性。 The purpose of such a design is to make the first water guiding bearing 42 and the second water guiding bearing 43 a static pressure bearing by the pressure of the lubricating medium, and to ensure the stability of the pump shaft 4 at the center of rotation. Through this special The design of the first water guiding bearing 42 and the second water guiding bearing 43 is improved to ensure the operability of the safety shell spray pump.
所述第一水导轴承 42的底座上设有四个螺栓孔, 用来将所述第一水导轴承 42与所述出水段 12的底部固定。 所述第二水导轴承 43的底座上设有四个螺栓 孔, 用来将所述第二水导轴承 43与所述吸入管 15的底壁固定。 The base of the first water guiding bearing 42 is provided with four bolt holes for fixing the first water guiding bearing 42 and the bottom of the water outlet section 12. The base of the second water guiding bearing 43 is provided with four bolt holes for fixing the second water guiding bearing 43 and the bottom wall of the suction pipe 15.
所述诱导轮 44的位于所述首级叶轮和所述第二水导轴承 43之间, 所述诱 导轮 44和所述首级叶轮之间,以及所述诱导轮 44和所述第二水导轴承 43之间, 所述泵轴 4上套接轴套 46。 这样减小了所述诱导轮 44的轴向长度, 所述诱导轮 4的加工难度大大降低。 The inducer wheel 44 is located between the first stage impeller and the second water guide bearing 43, between the inducer wheel 44 and the first stage impeller, and the inducer wheel 44 and the second water Between the guide bearings 43, the pump shaft 4 is sleeved on the sleeve 46. This reduces the axial length of the inducer wheel 44, and the processing difficulty of the inducer wheel 4 is greatly reduced.
安全壳喷淋泵中, 所述诱导轮 44的作用是: 提高安全壳喷淋泵所传输的介 质在通过所述首级叶轮时所受到的压力,保证安全壳喷淋泵在核电站中的安装要 求, 同时满足该安全壳喷淋泵在全性能工况下不发生汽蚀的要求。 In the containment spray pump, the function of the inducer wheel 44 is to: increase the pressure of the medium transported by the containment spray pump when passing through the first stage impeller, and ensure the installation of the safety shell spray pump in the nuclear power plant. It is required to meet the requirements of the safety shell spray pump without cavitation under full performance conditions.
所述诱导轮 44包括圆柱形的轮毂 441和设置于轮毂 41的上圆锥形的锥形外 缘 442。 所述轮毂 441套接在所述泵轴 4上, 这样的设计能增加安全壳喷淋泵的 过流能力, 从而提高所述诱导轮 44本身的抗汽蚀性能。 所述锥形外缘 442是由 两片平行的螺旋形叶片所围成的。这两片所述螺旋形叶片的进口边后掠修圆, 从 而进一步提高诱导轮的抗汽蚀性能,从而改善了最容易发生汽蚀的外缘进口处的 抗汽蚀条件。 即使位于所述诱导轮 44底端的外缘进口发生初始汽蚀, 也会使传 输介质内的汽泡受到压縮, 以致凝结,不易扩展,从而满足对泵汽蚀性能的需要。 The inducer wheel 44 includes a cylindrical hub 441 and an upper conical tapered outer edge 442 disposed on the hub 41. The hub 441 is sleeved on the pump shaft 4, and such a design can increase the overcurrent capability of the containment spray pump, thereby improving the cavitation resistance of the inducer 44 itself. The tapered outer edge 442 is surrounded by two parallel spiral blades. The inlet edges of the two spiral blades are post-swept rounded, thereby further improving the anti-cavitation performance of the induction wheel, thereby improving the anti-cavitation conditions at the outer edge of the outermost cavitation. Even if the initial cavitation occurs at the outer edge of the bottom end of the induction wheel 44, the bubble in the transmission medium is compressed, so that it is condensed and difficult to expand, thereby satisfying the need for pump cavitation performance.
此外本发明中,加工所述诱导轮由铸件取代原先的锻件; 并且由于所述诱导 轮 44两端的泵轴 100上设置了所述轴套 46, 因此所述诱导轮的轮毂 441的长度 由原先的 435mm改为现在的 302mm。 因而只需要使用一般车床就能加工本实施例 中所用的诱导轮 44。 而所述螺旋形叶片在经过打磨后也可以获得采用五轴数控 加工中心一样的表面粗糙度。 Further, in the present invention, the induction wheel is processed by the casting to replace the original forging; and since the sleeve 46 is provided on the pump shaft 100 at both ends of the inducer 44, the length of the hub 441 of the inducer is originally The 435mm is now changed to 302mm. Therefore, it is only necessary to use the general lathe to process the inducer wheel 44 used in this embodiment. The spiral blade can also obtain the same surface roughness as a five-axis CNC machining center after being ground.
所述第一水导轴承 42通过与所述末级叶轮的平衡孔与所述末级叶轮的叶轮 出口相通; 所述诱导轮 44前的所述第二水导轴承 43与所述诱导轮 44的诱导轮 的外缘进口相通,这样所述第一水导轴承 42和所述第二水导轴承 43之间就形成 了一定压差。安全壳喷淋泵就可以采用安全壳喷淋泵所述送的介质对所述第一水 导轴承 42和所述第二水导轴承 43进行润滑。
尽管本发明中所述第一水导轴承 42、 所述第二水导轴承 43和所述诱导轮 44的结构都作了重大改进。 然而所述第一水导轴承 42、 所述叶轮 41, 所述诱导 轮 44和所述第二水导轴承 43在所述泵轴 4上的连接方式, 以及所述叶轮 41的 结构还是属于现有技术。 The first water guiding bearing 42 communicates with the impeller outlet of the final stage impeller through a balance hole with the final stage impeller; the second water guiding bearing 43 and the inducer wheel 44 before the induction wheel 44 The outer edge of the inducer wheel is in communication such that a certain pressure difference is formed between the first water guide bearing 42 and the second water guide bearing 43. The containment spray pump can lubricate the first water guide bearing 42 and the second water guide bearing 43 with the medium delivered by the containment spray pump. Although the structure of the first water guiding bearing 42, the second water guiding bearing 43, and the inducer 44 in the present invention has been greatly improved. However, the first water guiding bearing 42, the impeller 41, the connection manner of the inducer wheel 44 and the second water guiding bearing 43 on the pump shaft 4, and the structure of the impeller 41 are still present. There are technologies.
请参阅图 4, 所述泵轴 4的底端, 即所述第二水导轴承 43下方的所述泵轴 4上, 设置轴头 47, 所述轴头 47上设置三片碟簧 471和锁紧螺母 472, 其中所 述碟簧片 471不仅能有效锁紧所述泵轴 4, 还能在热冲击工况时, 消除所述泵轴 4上套接的各个零件由于热膨胀产生的尺寸变化, 而导致锁紧失效等危险情况。 Referring to FIG. 4, the bottom end of the pump shaft 4, that is, the pump shaft 4 below the second water guiding bearing 43, is provided with a shaft head 47, and the shaft head 47 is provided with three disc springs 471 and a lock nut 472, wherein the disc spring 471 can not only effectively lock the pump shaft 4, but also eliminate dimensional changes caused by thermal expansion of various parts of the pump shaft 4 during thermal shock conditions. , and lead to dangerous situations such as locking failure.
由于安全壳喷淋泵所传输的介质是放射性介质的溶液, 传输介质中含有大 量的放射性介质的颗粒。这些颗粒的粒径在 2. 1mm左右, 这些颗粒必须过滤后才 能对所述第一水导轴承 42和所述第二水导轴承 43进行润滑。 Since the medium transported by the containment spray pump is a solution of a radioactive medium, the transport medium contains particles of a large amount of radioactive medium. The particle size of these particles is about 2. 1 mm, and these particles must be filtered to lubricate the first water guiding bearing 42 and the second water guiding bearing 43.
请参阅图 2, 在所述内筒体 1内, 所述出水段 12的顶部设置固定座 123, 所述固定座 123与所述泵轴 4之间留有间隙,以让安全壳喷淋泵所传输的介质对 所述第一水导轴承 42和所述第二水导轴承 43进行润滑。所述泵轴 4上还固定套 接了一个甩沙盘 45, 所述甩沙盘 45位于所述固定座 123的上方, 所述甩沙盘 45 的底面与所述固定座 123之间形成引流通道 40。 Referring to FIG. 2, in the inner cylinder 1, a top of the water outlet section 12 is provided with a fixing seat 123, and a gap is left between the fixing seat 123 and the pump shaft 4 to allow the safety shell spray pump The transported medium lubricates the first water guide bearing 42 and the second water guide bearing 43. A sanding tray 45 is fixedly mounted on the pump shaft 4, and the sanding tray 45 is located above the fixing base 123. A drainage channel 40 is formed between the bottom surface of the sanding tray 45 and the fixing base 123.
这样设计的目的在于: 所述甩沙盘 45是随所述泵轴 4一起转动的, 大于所 述引流通道 40直径的杂质颗粒无法进入所述引流通道 40内,而小于所述引流通 道 40直径的杂质进入所述引流通道 40后, 会随着所述甩沙盘 45—起旋转, 在 离心力作用下这些杂质被甩出, 这样就不会导致所述引流通道 40被堵塞, 所述 第一水导轴承 42和所述第二水导轴承 43也不会因为缺水而发生失效。 The purpose of the design is that the sanding tray 45 rotates together with the pump shaft 4, and impurity particles larger than the diameter of the drainage channel 40 cannot enter the drainage channel 40, and are smaller than the diameter of the drainage channel 40. After the impurities enter the drainage channel 40, the impurities are ejected under the centrifugal force by the rotation of the sanding tray 45, so that the drainage channel 40 is not blocked, and the first water guide is blocked. The bearing 42 and the second water guiding bearing 43 also fail to fail due to lack of water.
由于所述固定座 123顶面上设置了一个凸台, 而所述甩沙盘 45的底面设置 了凹槽, 因此所述引流通道 40形成迷宫式引流通道, 这样有助于提升所述引流 通道 40的过滤效果。 Since a boss is disposed on the top surface of the fixing base 123, and the bottom surface of the sanding tray 45 is provided with a groove, the drainage channel 40 forms a labyrinth drainage channel, which helps to lift the drainage channel 40. Filter effect.
请参阅图 3, 所述泵轴 4和所述泵座 3的上安装孔 35之间还设有机械密封 结构 6。 该机械密封结构 6属于自冲洗式机械密封结构。 包括套接在所述泵座 3 的所述上安装孔 35内壁上的节流衬套 61和套接在所述泵轴 4外壁上的密封轴套 62, 所述节流衬套 61和所述密封轴套 62之间相互套接; 所述密封轴套 62的外 壁上设置螺旋机械密封 63。 所述螺旋机械密封 63与所述节流衬套 61的内壁之
间形成所述机械密封结构 6的密封端面。 Referring to FIG. 3 , a mechanical seal structure 6 is further disposed between the pump shaft 4 and the upper mounting hole 35 of the pump base 3 . The mechanical seal structure 6 is a self-rinsing mechanical seal structure. a throttle bushing 61 that is sleeved on the inner wall of the upper mounting hole 35 of the pump base 3 and a sealing bushing 62 that is sleeved on the outer wall of the pump shaft 4, the throttle bushing 61 and the The sealing sleeves 62 are sleeved with each other; a spiral mechanical seal 63 is disposed on the outer wall of the sealing sleeve 62. The spiral mechanical seal 63 and the inner wall of the throttle bushing 61 A sealing end face of the mechanical seal structure 6 is formed therebetween.
这样设计的目的在于: 对所述机械密封结构 6 的密封端面进行冲洗的冲洗 介质必须经过旋液分离器的作用,才能进入所述机械密封结构 6的密封端面, 对 所述密封端面进行冲洗。 由于所述旋液分离器可以除去冲洗介质中的杂质颗粒, 这样就防止了冲洗介质中的杂质颗粒进入所述机械密封结构的密封端面而导致 所述机械密封结构失效。 从所述出口法兰 32引水至旋液分离器, 旋液分离器将 介质中的颗粒去除后, 将除去杂质的介质引入所述机械密封结构 6, 冲洗所述密 封端面, 旋液分离器滤除的杂质再排进入所述入口法兰 31。 所述旋液分离器只 是所述起安全壳喷淋泵的外接设备, 不属于所述安全壳喷淋泵的一部分。 The purpose of such a design is that the rinsing medium for rinsing the sealing end face of the mechanical seal structure 6 must pass through the hydrocyclone to enter the sealing end face of the mechanical seal structure 6, and flush the seal end face. Since the hydrocyclone can remove foreign particles in the rinsing medium, the foreign particles in the rinsing medium are prevented from entering the sealing end faces of the mechanical sealing structure, resulting in failure of the mechanical sealing structure. Water is diverted from the outlet flange 32 to the hydrocyclone. After the hydrocyclone removes the particles in the medium, the medium for removing impurities is introduced into the mechanical seal structure 6, and the sealing end face is rinsed, and the hydrocyclone filter is filtered. The removed impurities are discharged into the inlet flange 31. The hydrocyclone is only an external device for the containment spray pump and is not part of the containment spray pump.
在所述机械密封结构 6上, 所述密封轴套 61的上方, 还在所述泵轴 4上套 接了降压环 64。 所述降压环 64的作用是: 在所述机械密封结构失效时能有效限 制冲洗介质的泄漏量, 而不影响安全壳喷淋泵的继续运行。 On the mechanical seal structure 6, above the seal bushing 61, a pressure reducing ring 64 is also fitted over the pump shaft 4. The function of the pressure reducing ring 64 is to effectively limit the leakage of the flushing medium when the mechanical seal structure fails, without affecting the continued operation of the containment spray pump.
在所述轴承体 5和所述机械密封结构 6之间,所述泵轴 4上还套接推力轴承 50, 所述推力轴承 50为角接触球轴承。其作用是: 所述叶轮 41上的所述平衡孔 413一起平衡所述泵轴 4受到的轴向力。 同时连接所述泵轴 4和所述轴承体 5。 Between the bearing body 5 and the mechanical seal structure 6, the pump shaft 4 is also sleeved with a thrust bearing 50, and the thrust bearing 50 is an angular contact ball bearing. Its function is that the balance holes 413 on the impeller 41 together balance the axial force received by the pump shaft 4. The pump shaft 4 and the bearing body 5 are connected at the same time.
本发明的一种安全壳喷淋泵上轴承体 5包括: 轴承座 51和设置于所述轴承 座 51内的轴承 52与油杯 53。 这里所采用的轴承 52为双列圆柱滚子轴承。 所述 轴承 52比原来提高了两个规格, 因此所述轴承 52能够承受更大载荷, 发热量减 小。 另外一方面所述轴承座 51上设置散热筋板, 所述散热筋板的总表面积由原 来的 310平方厘米增至现在的 600平方厘米。从而提高了所述轴承部件 5的安全 可靠性。 The bearing body 5 of a safety shell spray pump of the present invention comprises: a bearing housing 51 and a bearing 52 and an oil cup 53 disposed in the bearing housing 51. The bearing 52 used here is a double row cylindrical roller bearing. The bearing 52 has two specifications higher than the original, so that the bearing 52 can withstand a larger load and the amount of heat generation is reduced. On the other hand, the bearing block 51 is provided with a heat radiating rib, and the total surface area of the heat radiating rib is increased from the original 310 square centimeter to the current 600 square centimeter. Thereby the safety reliability of the bearing component 5 is improved.
在所述内筒体 1的内部,在所述末级叶轮的后密封环与所述出水段 12之间, 设置间隔段 19, 用来增强所述内筒体 1的刚性, 并稳定所述泵轴 4的旋转中心。 In the interior of the inner cylinder 1, between the rear seal ring of the final impeller and the water discharge section 12, a spacer 19 is provided for reinforcing the rigidity of the inner cylinder 1, and stabilizing the The center of rotation of the pump shaft 4.
在所述第一水导轴承 42和所述泵轴 4的径向之间,所述第二水导轴承 43和 所述泵轴 4的径向之间, 设置轴承轴套; 所述叶轮 41和所述泵轴 4之间设置叶 轮轴套, 所述轴套 46、 所述密封轴套 62、 所述轴承轴套、 所述叶轮轴套和所述 诱导轮 44皆通过键与所述泵轴 4套接。所述轴套 46, 所述密封轴套 62、所述轴 承轴套和所述叶轮轴套与所述泵轴 4 配合处的密封间隙远大于事故工况转子部 件和配合零件的变形, 确保泵轴 4上的各部件在 SSE (核电站所在地发生创纪录
烈度的重大地震)期间及以后与所述内筒体 1、 所述泵座 3和所述轴承体 5上的 各部件都不会与所述泵轴 4发生摩擦, 保证安全壳喷淋泵的安全运行性。 Between the first water guiding bearing 42 and the radial direction of the pump shaft 4, between the second water guiding bearing 43 and the radial direction of the pump shaft 4, a bearing bushing is disposed; the impeller 41 An impeller bushing is disposed between the pump shaft 4, the bushing 46, the seal bushing 62, the bearing bushing, the impeller bushing and the inducer wheel 44 are all passed through a key and the pump The shaft 4 is sleeved. The sleeve 46, the sealing sleeve 62, the bearing sleeve and the sealing gap of the impeller bushing and the pump shaft 4 are far larger than the deformation of the rotor component and the mating part in the accident condition, ensuring the pump The components on the shaft 4 are in record at the SSE (the location of the nuclear power plant) During and after the major earthquake of intensity), the inner cylinder 1, the pump base 3 and the components on the bearing body 5 do not rub against the pump shaft 4, thereby ensuring the safety of the safety spray pump. Safe operation.
所述泵轴 4的顶端设置联轴器 48, 用来连接电机。 A coupling 48 is provided at the top end of the pump shaft 4 for connecting the motor.
此外,本发明中的一种安全壳喷淋泵上所使用的所有螺栓、螺柱等紧固件均 采用止动垫片防松。保证了在任何工况下, 安全壳喷淋泵各部件之间的连接都不 会因为振动而松弛失效。 In addition, all the bolts, studs and the like used in the safety shell spray pump of the present invention are secured by a retaining washer. It is guaranteed that the connection between the components of the containment spray pump will not be slack due to vibration under any working condition.
安全壳喷淋泵的传输介质从所述入口法兰 31流入所述安全壳喷淋泵, 充满 所述内筒体 1和所述外筒体 2之间的外腔体,所述外腔体中的传输介质, 经所述 内筒体 1底部的所述吸入管 15进入所述内筒体 1, 在所述诱导轮 44和多级所述 叶轮 41的作用下,沿所述内筒体 1内上升, 最终从所述出口法兰 32排出所述安 全壳喷淋泵。 同时对所述泵轴 4和所述第一水导轴承 42, 所述泵轴 4和所述第 二水导轴承 43之间进行润滑。 a transmission medium of the containment spray pump flows from the inlet flange 31 into the containment spray pump, filling an outer cavity between the inner cylinder 1 and the outer cylinder 2, the outer cavity a medium in which the medium is introduced into the inner cylinder 1 through the suction pipe 15 at the bottom of the inner cylinder 1, and the inner cylinder is formed by the induction wheel 44 and the multistage impeller 41. The inside 1 rises and finally the safety shell spray pump is discharged from the outlet flange 32. At the same time, lubrication is performed between the pump shaft 4 and the first water guiding bearing 42, the pump shaft 4 and the second water guiding bearing 43.
本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发 明, 而并非用作为对本发明的限定, 只要在本发明的实质精神范围内, 对以上所 述实施例的变化、 变型都将落在本发明的权利要求书范围内。
It should be understood by those skilled in the art that the above embodiments are merely illustrative of the present invention and are not intended to limit the invention, as long as the scope of the present invention is Variations and modifications are intended to fall within the scope of the appended claims.
Claims
1. 一种安全壳喷淋泵, 包括内筒体(1 )、 外筒体(2)、 泵座(3)、 泵轴 (4) 和轴承体 (5); 1. A containment spray pump comprising an inner cylinder (1), an outer cylinder (2), a pump base (3), a pump shaft (4) and a bearing body (5);
所述泵座上设置入口法兰(31 )、出口法兰(32)、外法兰(33)、内法兰(34) 以及位于所述泵座 (3) 的顶端的上安装孔 (35); 所述入口法兰(31 )连通所述 外法兰(33), 所述内法兰 (34)连通所述出口法兰(32); 所述外法兰 (33) 固 定在所述外筒体(2) 上; 所述内法兰 (34) 固定在所述内筒体 (1 ) 上, 所述泵 轴 (4) 贯穿所述轴承体 (5), 并从所述上安装孔 (35) 伸入所述泵座 (3 ), 并 从上至下贯穿整个所述内筒体 (1 ); 其特征在于: The pump base is provided with an inlet flange (31), an outlet flange (32), an outer flange (33), an inner flange (34) and an upper mounting hole at the top end of the pump seat (3) (35) The inlet flange (31) communicates with the outer flange (33), the inner flange (34) communicates with the outlet flange (32); the outer flange (33) is fixed at the The outer cylinder (2) is fixed; the inner flange (34) is fixed on the inner cylinder (1), the pump shaft (4) penetrates the bearing body (5), and is installed from the upper a hole (35) extending into the pump seat (3) and extending through the entire inner cylinder (1) from top to bottom; characterized in that:
所述内筒体 (1 ) 包括从上到下依次连接的导流段 (11 )、 出水段 (12)、 导 流壳段(13)、 吸入段 (14)和吸入管 (15), 其中所述导流壳段 (14) 是由多级 导流壳串连而成的; The inner cylinder (1) includes a flow guiding section (11), a water outlet section (12), a flow guiding shell section (13), a suction section (14) and a suction pipe (15) connected in this order from top to bottom, wherein The flow guiding shell segment (14) is formed by connecting a plurality of stages of flow guiding shells in series;
所述泵轴 (4) 上套接多级沿所述泵轴 (4) 轴向依次排列的叶轮 (41 ), 各 级的所述叶轮(41 )与所述导流壳段(13)上的各级的所述导流壳的位置是一一 对应的; The pump shaft (4) is sleeved with a plurality of stages of impellers (41) arranged in the axial direction of the pump shaft (4), the impellers (41) of each stage and the flow guiding shell segments (13) The positions of the flow guiding shells of each stage are one-to-one correspondence;
所述导流段 (11 ) 的外壁的上下两端分别设置第一法兰和第二法兰, 所述 出水段 (12) 的外壁的上下两端分别设置第三法兰和第四法兰, 所述泵座 (3 ) 上的内法兰 (34) 连接所述第一法兰, 所述第二法兰连接所述第三法兰; a first flange and a second flange are respectively disposed on upper and lower ends of the outer wall of the flow guiding section (11), and a third flange and a fourth flange are respectively disposed on upper and lower ends of the outer wall of the water outlet section (12) The inner flange (34) on the pump seat (3) is connected to the first flange, and the second flange is connected to the third flange;
所述导流段 (11 ) 的外壁上设置连接所述第一法兰和所述第二法兰的第一 筋板(111 ), 所述出水段(12) 的外壁上设置连接所述第三法兰和第四法兰的第 二筋板(121 ), 所述第一筋板 (111 )和所述第二筋板 (121 ) 的数量相同, 且为 大于等于四的偶数。 a first rib (111) connecting the first flange and the second flange is disposed on an outer wall of the flow guiding section (11), and the outer wall of the water outlet section (12) is connected to the first wall The third flange and the second rib (121) of the fourth flange, the first rib (111) and the second rib (121) are the same number and are even numbers of four or more.
2. 根据权利要求 1所述的一种安全壳喷淋泵, 其特征在于: 在所述内筒体 ( 1 ) 的内部, 设置围绕所述出水段 (12) 的内圆周排列第三筋板 (122), 在所 述泵座 (3) 上, 设置围绕所述泵座 (3) 圆周排列, 并连接所述内法兰 (34)和 所述外法兰(33)的第四筋板(36), 所述第一筋板(111 )、所述第二筋板(121 )、 所述第三筋板 (122) 和所述第四筋板 (36) 的数量是相同的。 2. A containment spray pump according to claim 1, characterized in that: inside the inner cylinder (1), a third rib is arranged around the inner circumference of the water discharge section (12) (122), on the pump base (3), a fourth rib that is arranged around the circumference of the pump seat (3) and connects the inner flange (34) and the outer flange (33) (36) The number of the first rib (111), the second rib (121), the third rib (122), and the fourth rib (36) is the same.
3. 根据权利要求 1或 2所述的一种安全壳喷淋泵, 其特征在于: 所述泵轴 (4)上套接第一水导轴承(42)和第二水导轴承(43); 其中所述第一水导轴承3. A containment spray pump according to claim 1 or 2, wherein: said pump shaft (4) a first water guiding bearing (42) and a second water guiding bearing (43); wherein the first water guiding bearing
(42) 位于所述泵轴 (4) 和所述出水段 (11 ) 的径向之间, 所述第二水导轴承(42) between the pump shaft (4) and the radial direction of the water discharge section (11), the second water guide bearing
(43) 位于所述泵轴 (4) 和所述吸入管 (15) 的径向之间。 (43) is located between the pump shaft (4) and the radial direction of the suction pipe (15).
4. 根据权利要求 3所述的一种安全壳喷淋泵, 其特征在于: 所述第一水导 轴承 (42)和所述第二水导轴承 (43) 为静压轴承, 所述第一水导轴承 (42)和 第二水导轴承(43)整体都是由 Z2CN18-10型不锈钢制成的, 所述第一水导轴承 4. A containment spray pump according to claim 3, wherein: said first water guiding bearing (42) and said second water guiding bearing (43) are hydrostatic bearings, said The first water guiding bearing (42) and the second water guiding bearing (43) are all made of Z2CN18-10 type stainless steel, the first water guiding bearing
(42) 和第二水导轴承 (43) 的内壁上都涂有镍基合金或耐磨材料的涂层。 (42) and the inner wall of the second water guide bearing (43) are coated with a coating of a nickel-based alloy or a wear resistant material.
5. 根据权利要求 3所述一种安全壳喷淋泵,其特征在于:在所述内筒体(1 ) 内, 所述出水段 (12) 的顶部设置固定座 (123); 所述泵轴 (4) 上固定套接甩 沙盘 (45), 所述甩沙盘 (45)位于所述固定座 (123) 上方, 所述固定座 (123) 的顶面与所述甩沙盘 (45) 的底面之间形成引流通道 (40)。 5. A containment spray pump according to claim 3, wherein in the inner cylinder (1), a top of the water discharge section (12) is provided with a fixing seat (123); The shaft (4) is fixedly sleeved on the sand tray (45), and the sand tray (45) is located above the fixing seat (123), the top surface of the fixing seat (123) and the sand table (45) A drainage channel (40) is formed between the bottom surfaces.
6. 根据权利要求 1或 2所述的一种安全壳喷淋泵, 其特征在于: 所述泵轴 6. A containment spray pump according to claim 1 or 2, characterized in that: the pump shaft
(4)上还套接有诱导轮(44), 所述诱导轮(44)位于首级叶轮和所述第二水导 轴承 (43)之间, 在所述首级叶轮和所述诱导轮(44)之间, 以及所述水导轴承(4) an induction wheel (44) is also sleeved, the induction wheel (44) being located between the first stage impeller and the second water guiding bearing (43), in the first stage impeller and the inducer wheel Between (44) and the water guide bearing
(43) 和所述诱导轮 (44) 之间的泵轴 (4) 上套接轴套 (46)。 (43) Sleeve the bushing (46) over the pump shaft (4) between the inducer (44).
7. 根据权利要求 6所述的一种安全壳喷淋泵,其特征在于:所述诱导轮 (44) 包括套接在所述泵轴 (4) 上的轮毂 (441 ) 和设置于所述轮毂 (441 ) 上的锥形 外缘 (442)。 7. A containment spray pump according to claim 6, wherein said inducer wheel (44) includes a hub (441) sleeved on said pump shaft (4) and disposed in said Tapered outer edge (442) on the hub (441).
8 根据权利要求 1或 2所述的一种安全壳喷淋泵, 其特征在于: 在所述泵 轴 (4)和所述泵座 (3) 的上安装孔 (35)之间设置机械密封结构 (6), 所述机 械密封结构 (6) 包括: 套接在所述上安装孔 (35) 内壁上的节流衬套 (61 ) 和 套接在所述泵轴 (4)外壁上的密封轴套 (62), 所述密封轴套 (62) 的外壁上设 置螺旋密封 (63), 所述螺旋密封 (63) 与所述节流衬套 (61 ) 之间形成所述机 械密封结构 (6) 的密封端面。 A containment spray pump according to claim 1 or 2, characterized in that a mechanical seal is arranged between the pump shaft (4) and the upper mounting hole (35) of the pump seat (3) Structure (6), the mechanical seal structure (6) includes: a throttle bushing (61) sleeved on an inner wall of the upper mounting hole (35) and a sleeve that is sleeved on an outer wall of the pump shaft (4) a sealing sleeve (62), a spiral seal (63) is disposed on an outer wall of the sealing sleeve (62), and the mechanical seal structure is formed between the spiral seal (63) and the throttle bushing (61) (6) Sealed end face.
9. 根据权利要求 8所述的一种安全壳喷淋泵, 其特征能在于: 所述轴承体 9. A containment spray pump according to claim 8 wherein: said bearing body
( 5) 和所述机械密封结构 (6) 之间设置推力轴承 (50)。 (5) A thrust bearing (50) is provided between the mechanical seal structure (6).
10. 根据权利要求 8所述的一种安全壳喷淋泵, 其特征能在于: 所述泵轴 (4) 的底端设置轴头 (47)。 10. A containment spray pump according to claim 8, characterized in that the bottom end of the pump shaft (4) is provided with a shaft head (47).
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CN2012100833514A CN102606537A (en) | 2012-03-27 | 2012-03-27 | Containment spray pump |
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CN202597254U (en) * | 2012-03-27 | 2012-12-12 | 上海阿波罗机械股份有限公司 | Inner barrel body structure of containment spray pump |
Cited By (2)
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EP3722612A1 (en) * | 2019-04-11 | 2020-10-14 | Walrus Pump Co., Ltd. | Vertical pump structure |
US11415145B2 (en) | 2019-04-11 | 2022-08-16 | Walrus Pump Co., Ltd. | Vertical pump structure |
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