WO2013143335A1 - Method for extracting aluminium oxide in fly ash by alkaline process - Google Patents

Method for extracting aluminium oxide in fly ash by alkaline process Download PDF

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Publication number
WO2013143335A1
WO2013143335A1 PCT/CN2012/087467 CN2012087467W WO2013143335A1 WO 2013143335 A1 WO2013143335 A1 WO 2013143335A1 CN 2012087467 W CN2012087467 W CN 2012087467W WO 2013143335 A1 WO2013143335 A1 WO 2013143335A1
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Prior art keywords
alkali
fly ash
leaching
alumina
extracting alumina
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PCT/CN2012/087467
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French (fr)
Chinese (zh)
Inventor
李旺兴
尹中林
杨志民
吴拓宇
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中国铝业股份有限公司
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Publication of WO2013143335A1 publication Critical patent/WO2013143335A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/06Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process
    • C01F7/0693Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process from waste-like raw materials, e.g. fly ash or Bayer calcination dust
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/06Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process
    • C01F7/0613Pretreatment of the minerals, e.g. grinding
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/08Flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the invention relates to a method for extracting alumina from fly ash by alkali method.
  • Fly ash is a finely powdered material collected from the flue gas after combustion of coal.
  • the mineral composition and chemical composition of fly ash are related to the source of coal.
  • the phase composition is mainly composed of vitreous, mullite, quartz, hematite, magnetite, anhydrite, tricalcium phosphate and yellow feldspar. Powdery material; chemical composition is mainly A1 2 0 3 , Si0 2 , Fe 2 0 3 , CaO, MgO, etc., and also contains a small amount of rare elements.
  • Fly ash storage requires a large amount of land and also causes a certain degree of pollution to the surrounding environment. Therefore, research on the comprehensive utilization of fly ash, turning waste into treasure, is of great significance to environmental protection and resource utilization, and to building an environmentally-friendly society.
  • the process for extracting alumina (aluminum hydroxide) or aluminum salt from fly ash can be classified into an acid method, an alkali method, and an acid-base mixture method. These processes have their own characteristics in the process route.
  • the advantage of the acid method is that the main component of the fly ash, Si0 2 , does not enter the solution, but the disadvantage is that the impurity metal element which is co-dissolved with the aluminum needs to be purified, the impurity removal process is long, the acid consumption is large, and acid-resistant equipment is required.
  • Representative methods of the alkali method are a limestone sintering method and a soda lime sintering method.
  • the advantage of fly ash alkali extraction of alumina is that metal impurities have little interference and the technology is mature. Due to the large amount of clinker, the alkali method causes excessive energy consumption, and the amount of slag formed after alumina extraction is large.
  • the solid waste produced during the extraction of alumina by the fly ash alkali method will contain a certain amount of alkali and alumina. Effectively reducing the alkali and alumina content in the solid waste residue is a necessary prerequisite for maximizing the economic benefits of the extraction of alumina from fly ash and alkali, and realizing large-scale resource utilization of solid waste. Summary of the invention
  • the object of the present invention is to provide a short process, a low alkali consumption, an easy to control product quality, and an alkali extraction method for comprehensive utilization of solid residue after extraction of alumina.
  • the method of medium alumina is to provide a short process, a low alkali consumption, an easy to control product quality, and an alkali extraction method for comprehensive utilization of solid residue after extraction of alumina.
  • the object of the present invention is to realize the alkali extraction of alumina in fly ash by the following technical scheme.
  • Methods including:
  • Step (1) adding lime or limestone to the fly ash, and adding a lye to prepare a raw slurry;
  • step (2) firing the raw slurry into a mature material;
  • Step (3) the clinker is alkali leached, and the leaching slurry is subjected to liquid-solid separation to obtain solid phase residue 1 and leachate 1;
  • Step (4) after desiliconizing the leachate 1, performing liquid-solid separation
  • Step (5) separating the desiliconized liquid separated by filtration, and performing carbonation decomposition to obtain aluminum hydroxide
  • Step (6) aluminum hydroxide is calcined to obtain an alumina product. Further, the fineness of the fly ash is -0.18 mm; the fineness of the limestone powder or lime powder is -0.18 mm.
  • the lye added is a mixture of sodium carbonate and a carbonated decomposition mother liquor after evaporation.
  • the addition amount of the raw slurry mixing process is determined by the amount of Si0 2
  • the amount of limestone or lime is added in a molar ratio of CaO and SiO 2 is 0.8 to 2.2 the control
  • sodium carbonate was added
  • the amount is controlled in accordance with a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 of 0.9 to 1.7.
  • a low molar ratio of CaO and SiO 2 the material flow rate is small, the amount of solid slag after extraction of alumina is small, and the system efficiency is high.
  • the addition amount of limestone or lime is determined by the amount of SiO 2 in the system, and the addition amount of limestone or lime is controlled according to the molar ratio of CaO and SiO 2 of 0.8 to 2.2, and sodium carbonate is added.
  • the amount is controlled in accordance with the molar ratio of Na 2 O to A1 2 0 3 + Fe 2 0 3 of 1.7 to 3.0.
  • the raw slurry is fired at a temperature of 900 to 1380 ° C and the firing time is 10 to 120 minutes.
  • a suitable range of sintering temperatures is wide and easy to control.
  • the alkaline leaching of the clinker is performed by leaching the clinker with a conditioning liquid at a temperature of 40 to 105 °C.
  • the mother liquor after the carbonation decomposition of the step (5) is returned to the step (1) after evaporation, and is used for the preparation of the raw slurry.
  • the conditioning liquid for the leaching clinker is prepared by mixing the solid residue of the slurry after the solid solution of the leaching clinker.
  • the method further includes:
  • Step (7) the solid phase residue 1 obtained in the step (3) is further subjected to alkali leaching, and the leaching slurry is subjected to liquid-solid separation to obtain a solid phase residue 2 and a leaching solution 2, and alumina and a base are further recovered.
  • the method further includes:
  • Step (8) using the leachate 2 to adjust the molecular ratio of the system during the desiliconization treatment in the step (4).
  • Step (9) adding lime to the leachate obtained in the step (7), filtering after the reaction, and the obtained filter residue is used for the desiliconization process in the step (4).
  • Step (10) using the solid residue 2 obtained in the step (7) as a raw material for producing a cement building material.
  • the concentration of the solution for performing alkali leaching in the step (7) is Na 2 0 K 30 to 250 g/L.
  • the solution for performing alkali leaching in the step (7) is a polymer ratio sodium aluminate solution having an oc k of 10 to 60 and a Na 2 0 K of 30 to 250 g/L.
  • the leaching temperature for performing alkali leaching in the step (7) is 60 to 250 °C. Further, the leaching time for performing alkali leaching in the step (7) is 5 to 360 minutes. Further, the liquid-solid ratio at the time of alkali leaching in the step (7) is 1 to 5. Further, in the step (7), the liquid-solid ratio when the polymer is subjected to alkali leaching than the sodium aluminate solution is 5-8. Further, the leach solution 2 obtained in the step (7) is used to adjust the molecular ratio of the system during desiliconization in the step (4), and the molecular ratio of the desiliconization liquid solution can be adjusted to 1.4 to 2.0.
  • lime is added to the leachate 2 obtained in the step (7), and after the reaction, it is filtered, and the obtained filter residue is used for the desiliconization process in the step (4).
  • the solid phase residue 2 obtained in the step (7) is used as a raw material for producing a building material.
  • the method for extracting alumina in fly ash by the alkali method of the invention can be used for processing alumina produced by fly ash raw materials of different sources, different chemical compositions and mineral compositions, and the solid residue has low alkali content and can be used as building materials.
  • the raw material of the invention is mature and reliable. Compared with the existing alkali production process, the material flow rate is small, the solid residue is small, and the zero discharge of the whole process can be realized, which is beneficial to environmental protection.
  • the high output rate and low energy consumption of the whole process of producing fly ash alumina are realized, and the solid residue after extracting alumina can realize large-scale resource utilization.
  • the method for extracting alumina in fly ash by the alkali method comprises the steps of: 1) removing fly ash (fine grinding if necessary, fineness is preferably -80 mesh), grinding Fine limestone powder or lime powder (fineness is preferably -80 mesh), and sodium carbonate and evaporated carbonation decomposition mother liquor are mixed in a certain ratio to form a raw slurry; 2) raw slurry at a certain temperature The mature material is fired under the condition; 3) the clinker is leached with a solution containing sodium carbonate and sodium hydroxide under certain conditions, and the leaching slurry is subjected to liquid-solid separation; 4) the leaching solution is desiliconized and then carbonized.
  • the raw material is a kind of thermal ash fly ash, the main chemical composition is Al 2 0 3 39 °/. , Si0 2 44.1 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.0, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and Al 2 O 3 + Fe 2 O 3 is 1.1 control formulation prepared raw slurry; raw slurry at a temperature of 1110 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 69.97%, and the leaching rate of sodium oxide in the clinker can reach 70.46%.
  • the clinker leaching solution
  • the solid residue after the clinker is dissolved is leached for 360 minutes at a temperature of 90 ° C with an alkali solution having a caustic alkali concentration of Na 2 0 K 50 g/L.
  • the solid solution ratio is 2, and the solid phase residue is A1 2 0 3
  • the leaching rate was 15%, and the leaching rate of Na 2 0 in the solid residue was 91%.
  • the finally obtained solid phase residue is used as the raw example 2
  • the raw material is fly ash of a thermal power plant.
  • the main chemical composition is Al 2 0 3 41 % and Si0 2 47 %.
  • the fineness after grinding is -80 mesh limestone powder or lime powder and sodium carbonate and carbonation after evaporation.
  • the mother liquor is controlled according to a molar ratio of CaO to SiO 2 of 1.3, and sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is added in a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 .
  • the solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 100g/L at a temperature of 12 CTC for 20 minutes, and the leaching liquid solid ratio is 2, and the leaching of A1 2 0 3 in the solid residue is carried out.
  • the rate was 16%, and the leaching rate of Na 2 0 in the solid residue was 89%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • the raw material is fly ash of a thermal power plant, the main chemical composition is Al 2 0 3 47 °/. , Si0 2 43 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.5, sodium carbonate (including after evaporation)
  • the Na 2 0 in the carbonation decomposition mother liquor is added according to the molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 to prepare the raw slurry; the raw slurry is at a temperature of 1 120 ° C-fired to obtain qualified clinker; leaching clinker with adjusting liquid at 80-90 °C, the leaching rate of alumina in clinker can reach 84.97%, and the leaching rate of sodium oxide in clinker can reach 92.82% .
  • the clinker leaching solution is decarburized and then carbonized and decomposed to
  • the solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 140 g/L at a temperature of 160 ° C for 15 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3
  • the leaching rate was 17%, and the leaching rate of Na 2 0 in the solid residue was 88%.
  • the finally obtained solid phase residue is used as the raw example 4
  • the raw material is a thermoelectric fly ash
  • the main chemical composition is Al 2 0 3 51 ° /. , Si0 2 38 %
  • the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.4, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 1.05
  • the clinker leaching solution is decarburized and then
  • the solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na0 2K 200g/L at a temperature of 200 ° C for 10 minutes, and the leaching liquid-solid ratio is 3, and the leaching of A1 2 0 3 in the solid residue is carried out.
  • the rate was 18%, and the leaching rate of Na 2 0 in the solid residue was 89%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • the raw material is fly ash of a thermal power plant.
  • the main chemical composition is Al 2 0 3 55 % and Si0 2 37 %.
  • the fineness after grinding is -80 mesh limestone powder or lime powder and sodium carbonate and carbonation after evaporation.
  • the mother liquor is controlled according to a molar ratio of CaO to SiO 2 of 1.6, and sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is added in a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 .
  • the solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 200 g/L at a temperature of 220 ° C for 8 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3
  • the leaching rate was 18%, and the leaching rate of Na 2 0 in the solid residue was 87%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • the raw material is fly ash of a thermal power plant.
  • the main chemical composition is Al 2 0 3 53 % and Si0 2 38 %.
  • the fineness after grinding is -80 mesh limestone powder and sodium carbonate and evaporated carbonation decomposition mother liquor according to CaO.
  • the molar ratio to SiO 2 is 1.5, and the amount of sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is controlled according to a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 of 0.98.
  • Match Raw slurry is prepared; the raw slurry is fired at a temperature of 1230 ° C to obtain qualified clinker; the clinker is leached with the adjusting solution at 80-90 ° C, and the alumina leaching rate in the clinker can be It reaches 84.46%, and the leaching rate of sodium oxide in clinker can reach 92.78%.
  • the clinker leaching solution is decarburized and then carbonized and decomposed to control the carbonation decomposition conditions to obtain a pseudo-boehmite product.
  • the solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 70 g/L at a temperature of 100 ° C for 240 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3
  • the leaching rate was 13%, and the leaching rate of Na 2 0 in the solid residue was 81%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • the raw material is a thermoelectric fly ash
  • the main chemical composition is Al 2 0 3 55 ° /. , Si0 2 37 %
  • the fineness of -80 mesh limestone powder or lime powder after grinding and sodium carbonate and the carbonation decomposition mother liquor after evaporation are controlled according to the molar ratio of CaO and SiO 2 of 2.05, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 0.97 control the formulation to raw slurry; raw slurry at a temperature of 1250 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 88.21%, and the leaching rate of sodium oxide in the clinker can reach 96.16%.
  • the solid residue after the clinker is dissolved is leached for 8 minutes at a temperature of 220 ° C with an alkali solution having a caustic alkali concentration of Na 2 0 K 200 g/L.
  • the solid solution ratio is 3, and the solid phase residue is A1 2 0 3
  • the leaching rate was 11%, and the leaching rate of Na 2 0 in the solid residue was 81%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • the raw material is a kind of thermal ash fly ash, the main chemical composition is Al 2 0 3 35 °/. , Si0 2 44 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 0.98, sodium carbonate (including after evaporation) Carbon Under the raw slurry at a temperature of 1240 ° C condition; Na 2 0) was added an amount of acidified decomposition mother liquor compounded prepared raw slurry was 2.2 controlled in accordance with a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 of After firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 87.55%, and the leaching rate of sodium oxide in the clinker can reach 97.98%.
  • the leaching rate of ⁇ 1 2 ⁇ 3 in the solid residue was 9.6%
  • the leaching rate of Na 2 0 in the solid residue was 89%.
  • the resulting solid phase residue is used as a raw material for the production of cement.
  • Example 8 illustrates that the molar ratio of the compound Na 2 O to Al 2 O 3 + Fe 2 0 3 is increased to 2.2, and the polymer is more leached at a liquid-solid ratio of 8 than the sodium aluminate solution, and the alumina content can be treated lower. Fly ash, the effect is as good as the above method for treating fly ash with high alumina content.
  • the raw material is a thermoelectric fly ash, the main chemical composition is Al 2 0 3 32 ° /. , Si0 2 41 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO to SiO 2 of 1.02, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) was added an amount of prepared furnish raw slurry to 3.0 to control the molar ratio of Na 2 0 and Al 2 O 3 + Fe 2 O 3 ; a raw material slurry at a temperature of 1250 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 82 ° C, the leaching rate of alumina in the clinker can reach 87.96%, and the leaching rate of sodium oxide in the clinker can reach 99.12%.
  • the clinker leaching solution is
  • the leaching ratio is 6
  • the leaching rate of A1 2 0 3 in the solid residue was 10.6%
  • the leaching rate of Na 2 0 in the solid residue was 93%.
  • Most The resulting solid residue is used as a raw material for the production of cement.
  • Example 9 illustrates that the molar ratio of the compounded Na 2 O and Al 2 O 3 + Fe 2 0 3 is further increased to 3.0, and the fly ash having a lower alumina content can be treated, and the powder having a high alumina content is treated by the aforementioned method. As good as coal ash.

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Abstract

Disclosed is a method for extracting aluminium oxide in fly ash by an alkaline process comprising: step (1), adding lime or limestone in the fly ash, and adding an alkaline solution, to produce a raw slurry; step (2), firing the raw slurry into a wrought material; step (3), performing alkaline leaching on the wrought material and liquid-solid separation on the leached slurry, so as to obtain a solid phase residue 1 and a leachate 1; step (4), desilicating the leachate 1 and then performing liquid-solid separating on same; step (5), carbonation decomposing the desilicated liquid after separation by filtering, so as to obtain aluminium hydroxide; and step (6), calcinating the aluminium hydroxide to obtain the aluminium oxide product. The method of the present invention can be used to process raw materials of fly ash originating from various sources, so as to produce aluminium oxide.

Description

碱法提取粉煤灰中氧化铝的方法  Method for extracting alumina from fly ash by alkali method
技术领域 Technical field
本发明涉及一种碱法提取粉煤灰中氧化铝的方法。  The invention relates to a method for extracting alumina from fly ash by alkali method.
背景技术 Background technique
粉煤灰是从煤燃烧后的烟气中收集的细粉状物料。 粉煤灰的矿物成分 和化学成分和煤的来源有关, 其物相组成以玻璃体为主, 同时含有莫来石、 石英、 赤铁矿、 磁铁矿、 硬石膏、 磷酸三钙及黄长石等的粉状物料; 化学 成分主要为 A1203、 Si02、 Fe203、 CaO、 MgO 等, 同时还含有少量的稀有 元素。 粉煤灰堆存要占用大量的土地, 并且对周边环境也会造成一定程度 的污染。 因此, 对粉煤灰的综合利用进行研究, 变废为宝, 对环境保护和 提高资源利用率, 建设环保节约型社会都具有重大意义。 Fly ash is a finely powdered material collected from the flue gas after combustion of coal. The mineral composition and chemical composition of fly ash are related to the source of coal. The phase composition is mainly composed of vitreous, mullite, quartz, hematite, magnetite, anhydrite, tricalcium phosphate and yellow feldspar. Powdery material; chemical composition is mainly A1 2 0 3 , Si0 2 , Fe 2 0 3 , CaO, MgO, etc., and also contains a small amount of rare elements. Fly ash storage requires a large amount of land and also causes a certain degree of pollution to the surrounding environment. Therefore, research on the comprehensive utilization of fly ash, turning waste into treasure, is of great significance to environmental protection and resource utilization, and to building an environmentally-friendly society.
从粉煤灰提取氧化铝(氢氧化铝)或铝盐的工艺归纳起来可分为酸法、 碱法以及酸碱混合法。 这些工艺方法在工艺路线上各有其特点。 酸法优势 在于粉煤灰主要成分 Si02不进入溶液,但缺点在于处理与铝共溶出的杂质 金属元素需净化处理, 除杂工序冗长, 耗酸量大且需要耐酸设备。 碱法具 有代表性的方法是石灰石烧结法和碱石灰烧结法。 粉煤灰碱法提取氧化铝 优势在于金属杂质干扰小, 技术成熟。 碱法由于其熟料量大, 造成能耗过 高, 且氧化铝提取后成渣量大。 The process for extracting alumina (aluminum hydroxide) or aluminum salt from fly ash can be classified into an acid method, an alkali method, and an acid-base mixture method. These processes have their own characteristics in the process route. The advantage of the acid method is that the main component of the fly ash, Si0 2 , does not enter the solution, but the disadvantage is that the impurity metal element which is co-dissolved with the aluminum needs to be purified, the impurity removal process is long, the acid consumption is large, and acid-resistant equipment is required. Representative methods of the alkali method are a limestone sintering method and a soda lime sintering method. The advantage of fly ash alkali extraction of alumina is that metal impurities have little interference and the technology is mature. Due to the large amount of clinker, the alkali method causes excessive energy consumption, and the amount of slag formed after alumina extraction is large.
粉煤灰碱法提取氧化铝过程中所产生的固体废渣会含有一定量的碱和 氧化铝。 有效降低固体废渣中的碱和氧化铝含量, 是实现粉煤灰碱法提取 氧化铝经济效益最大化、 实现固体废渣大规模资源化利用的必要前提。 发明内容  The solid waste produced during the extraction of alumina by the fly ash alkali method will contain a certain amount of alkali and alumina. Effectively reducing the alkali and alumina content in the solid waste residue is a necessary prerequisite for maximizing the economic benefits of the extraction of alumina from fly ash and alkali, and realizing large-scale resource utilization of solid waste. Summary of the invention
本发明的目的就是针对上述已有技术存在的不足,提供一种工艺生产 流程短, 碱耗低, 产品质量易于控制, 能有效实现提取氧化铝后固相残渣 综合利用的碱法提取粉煤灰中氧化铝的方法。  The object of the present invention is to provide a short process, a low alkali consumption, an easy to control product quality, and an alkali extraction method for comprehensive utilization of solid residue after extraction of alumina. The method of medium alumina.
本发明的目的是通过以下技术方案实现的,碱法提取粉煤灰中氧化铝的 方法, 包括: The object of the present invention is to realize the alkali extraction of alumina in fly ash by the following technical scheme. Methods, including:
步 ( 1 ) 、 在粉煤灰中加入石灰或石灰石, 并加入碱液, 制成生料浆; 步骤 (2 ) 、 将生料浆烧制成熟料;  Step (1), adding lime or limestone to the fly ash, and adding a lye to prepare a raw slurry; step (2), firing the raw slurry into a mature material;
步骤 (3 ) 、 将熟料进行碱浸出, 对浸出浆液进行液固分离, 得到固相 残渣 1和浸出液 1 ;  Step (3), the clinker is alkali leached, and the leaching slurry is subjected to liquid-solid separation to obtain solid phase residue 1 and leachate 1;
步骤 (4 ) 、 将浸出液 1进行脱硅处理后, 进行液固分离;  Step (4), after desiliconizing the leachate 1, performing liquid-solid separation;
步骤 (5 ) 、 将过滤分离出的脱硅后液, 进行碳酸化分解, 得到氢氧化 铝;  Step (5), separating the desiliconized liquid separated by filtration, and performing carbonation decomposition to obtain aluminum hydroxide;
步骤(6 ) 、 氢氧化铝经焙烧后得到氧化铝产品。 进一步地, 所述粉煤 灰的细度为 -0.18mm; 石灰石粉或者石灰粉的细度为 -0.18mm。  Step (6), aluminum hydroxide is calcined to obtain an alumina product. Further, the fineness of the fly ash is -0.18 mm; the fineness of the limestone powder or lime powder is -0.18 mm.
进一步地, 所述加入的碱液为碳酸钠和蒸发后的碳酸化分解母液的混 合液。  Further, the lye added is a mixture of sodium carbonate and a carbonated decomposition mother liquor after evaporation.
进一步地, 所述生料浆的混合过程, 石灰石或者石灰的添加量由体系 中 Si02的量确定, 石灰石或者石灰的添加量按照 CaO和 SiO2的摩尔比为 0.8 ~ 2.2控制, 碳酸钠添加量按照 Na2O和 Al2O3+ Fe203的摩尔比为 0.9 ~ 1.7控制。 采用 CaO和 SiO2的低摩尔比配料, 物料流量小, 提取氧化铝后 固体渣量小, 系统效率高。 Further, the addition amount of the raw slurry mixing process, the lime or limestone system is determined by the amount of Si0 2, the amount of limestone or lime is added in a molar ratio of CaO and SiO 2 is 0.8 to 2.2 the control, sodium carbonate was added The amount is controlled in accordance with a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 of 0.9 to 1.7. Using a low molar ratio of CaO and SiO 2 , the material flow rate is small, the amount of solid slag after extraction of alumina is small, and the system efficiency is high.
进一步地, 所述生料浆的混合过程, 石灰石或者石灰的添加量由体系 中 SiO2的量确定, 石灰石或者石灰的添加量按照 CaO和 SiO2的摩尔比为 0.8 ~ 2.2控制, 碳酸钠添加量按照 Na2O和 A1203+ Fe203的摩尔比为 1.7 ~ 3.0控制。 Further, in the mixing process of the raw slurry, the addition amount of limestone or lime is determined by the amount of SiO 2 in the system, and the addition amount of limestone or lime is controlled according to the molar ratio of CaO and SiO 2 of 0.8 to 2.2, and sodium carbonate is added. The amount is controlled in accordance with the molar ratio of Na 2 O to A1 2 0 3 + Fe 2 0 3 of 1.7 to 3.0.
进一步地, 所述生料浆烧制温度为 900 ~ 1380°C , 烧制时间为 10-120 分钟。 适宜的烧结温度范围宽, 易于控制。  Further, the raw slurry is fired at a temperature of 900 to 1380 ° C and the firing time is 10 to 120 minutes. A suitable range of sintering temperatures is wide and easy to control.
进一步地, 所述将熟料进行碱浸出是用调整液在温度 40 ~ 105°C的条 件下浸出熟料。  Further, the alkaline leaching of the clinker is performed by leaching the clinker with a conditioning liquid at a temperature of 40 to 105 °C.
进一步地, 所述步骤(4 )得到的固体残渣部分或者全部返回步骤( 1 ) 作生料浆配制的原料。 Further, part or all of the solid residue obtained in the step (4) is returned to the step (1). Raw material for the preparation of raw slurry.
进一步地,所述步骤( 5 )的碳酸化分解后的母液经蒸发后返回步骤( 1 ), 用于生料浆配制。  Further, the mother liquor after the carbonation decomposition of the step (5) is returned to the step (1) after evaporation, and is used for the preparation of the raw slurry.
进一步地, 所述浸出熟料用的调整液由浸出熟料的浆液液固分离后固 相残渣的洗液调配而成。  Further, the conditioning liquid for the leaching clinker is prepared by mixing the solid residue of the slurry after the solid solution of the leaching clinker.
进一步地, 该方法还包括:  Further, the method further includes:
步骤 (7 ) 、 将步骤 (3 ) 中得到的固相残渣 1再进行碱浸出, 对浸出 浆液进行液固分离, 得到固相残渣 2和浸出液 2, 进一步回收氧化铝和碱。  Step (7), the solid phase residue 1 obtained in the step (3) is further subjected to alkali leaching, and the leaching slurry is subjected to liquid-solid separation to obtain a solid phase residue 2 and a leaching solution 2, and alumina and a base are further recovered.
进一步地, 该方法还包括:  Further, the method further includes:
步骤 ( 8 ) 、 将所述浸出液 2用于步骤 ( 4 ) 中脱硅处理时调整系统的 分子比。  Step (8), using the leachate 2 to adjust the molecular ratio of the system during the desiliconization treatment in the step (4).
12.根据权利要求 1 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 还包括:  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the method further comprises:
步骤 (9 ) 、 在步驟 (7 ) 中得到的浸出液中加入石灰, 反应后过滤, 得到的过滤渣用于步骤 (4 ) 中的脱硅过程。  Step (9), adding lime to the leachate obtained in the step (7), filtering after the reaction, and the obtained filter residue is used for the desiliconization process in the step (4).
13.根据权利要求 1 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于,  A method of extracting alumina from fly ash by an alkali method according to claim 1, wherein
步骤 ( 10 ) 、 将步骤 (7 ) 中得到的固相残渣 2用作生产水泥建筑材料 的原料。  Step (10), using the solid residue 2 obtained in the step (7) as a raw material for producing a cement building material.
进一步地, 所述步骤 ( 7 ) 中进行碱浸出用的溶液浓度为 Na20K 30~250g/L。 Further, the concentration of the solution for performing alkali leaching in the step (7) is Na 2 0 K 30 to 250 g/L.
进一步地, 所述步骤 (7 ) 中进行碱浸出用的溶液为 oc k 在 10 ~ 60、 Na20K 在 30~250g/L的高分子比铝酸钠溶液。 Further, the solution for performing alkali leaching in the step (7) is a polymer ratio sodium aluminate solution having an oc k of 10 to 60 and a Na 2 0 K of 30 to 250 g/L.
进一步地, 所述步骤 (7 ) 中进行碱浸出的浸出温度为 60~250°C。 进一步地, 所述步骤 ( 7 ) 中进行碱浸出的浸出时间为 5~360分钟。 进一步地, 所述步骤 (7 ) 中进行碱浸出时的液固比为 1~5。 进一步地, 所述步骤( 7 ) 中用高分子比铝酸钠溶液进行碱浸出时的液 固比为 5~8。 进一步地, 所述步骤 (7 ) 中得到的浸出液 2用于步骤 (4 ) 中脱硅时调整系统的分子比, 脱硅原液的分子比可调整为 1.4~2.0。 Further, the leaching temperature for performing alkali leaching in the step (7) is 60 to 250 °C. Further, the leaching time for performing alkali leaching in the step (7) is 5 to 360 minutes. Further, the liquid-solid ratio at the time of alkali leaching in the step (7) is 1 to 5. Further, in the step (7), the liquid-solid ratio when the polymer is subjected to alkali leaching than the sodium aluminate solution is 5-8. Further, the leach solution 2 obtained in the step (7) is used to adjust the molecular ratio of the system during desiliconization in the step (4), and the molecular ratio of the desiliconization liquid solution can be adjusted to 1.4 to 2.0.
进一步地, 在步骤 (7 ) 中得到的浸出液 2中加入石灰, 反应后过滤, 得到的过滤渣用于步骤 (4 ) 中的脱硅过程。  Further, lime is added to the leachate 2 obtained in the step (7), and after the reaction, it is filtered, and the obtained filter residue is used for the desiliconization process in the step (4).
进一步地, 所述步骤(7 ) 中得到的固相残渣 2用作生产建筑材料的原 料。  Further, the solid phase residue 2 obtained in the step (7) is used as a raw material for producing a building material.
本发明的一种碱法提取粉煤灰中氧化铝的方法, 可用于处理不同来源、 不同化学组成及矿物組成的粉煤灰原料生产氧化铝,固体废渣中碱含量低, 可用作建筑材料的原料, 本发明技术成熟可靠, 和已有的碱法生产工艺相 比, 物料流量小, 固相残渣量少, 并可实现全过程的零排放, 有利于环境 保护。 真正实现了粉煤灰生产氧化铝全流程的高产出率和低能源消耗, 而 提取氧化铝后的固相残渣完全可实现大规模的资源化利用。  The method for extracting alumina in fly ash by the alkali method of the invention can be used for processing alumina produced by fly ash raw materials of different sources, different chemical compositions and mineral compositions, and the solid residue has low alkali content and can be used as building materials. The raw material of the invention is mature and reliable. Compared with the existing alkali production process, the material flow rate is small, the solid residue is small, and the zero discharge of the whole process can be realized, which is beneficial to environmental protection. The high output rate and low energy consumption of the whole process of producing fly ash alumina are realized, and the solid residue after extracting alumina can realize large-scale resource utilization.
具体实施方式 detailed description
本发明实施例提供的一种碱法提取粉煤灰中氧化铝的方法, 其生产过 程的步骤包括: 1 ) 将粉煤灰(必要时磨细, 细度最好为 -80 目 ) 、 磨细后 的石灰石粉或者石灰粉 (细度最好为 -80 目 ) , 以及碳酸钠和蒸发后的碳 酸化分解母液按一定的比例混合制成生料浆; 2 )生料浆在一定的温度条件 下烧制成熟料; 3 )在一定条件下用含有碳酸钠以及氢氧化钠等的溶液对熟 料进行浸出, 对浸出浆液进行液固分离; 4 )对浸出液进行脱硅后再进行碳 酸化分解, 得到氢氧化铝; 5 ) 氢氧化铝经焙烧后得到氧化铝产品; 6 ) 脱 硅过程中形成的固相产物可以返回生料浆配制阶段作为配制生料浆的原 料; 7 )碳酸化分解后的母液经蒸发后返回, 用于配制生料浆; 8 ) 浸出熟 料用的调整液由浸出熟料的浆液液固分离后固相残渣的洗液调配而成; 9 ) 将 3 ) 中得到的固相残渣再进行碱浸出, 对浸出浆液进行液固分离, 进一 步回收氧化铝和碱; 得到的浸出液用于 4 ) 中脱硅处理时调整系统的分子 比; 也可以在得到的浸出液中加入石灰, 反应后过滤, 得到的过滤渣用于The method for extracting alumina in fly ash by the alkali method provided by the embodiment of the invention comprises the steps of: 1) removing fly ash (fine grinding if necessary, fineness is preferably -80 mesh), grinding Fine limestone powder or lime powder (fineness is preferably -80 mesh), and sodium carbonate and evaporated carbonation decomposition mother liquor are mixed in a certain ratio to form a raw slurry; 2) raw slurry at a certain temperature The mature material is fired under the condition; 3) the clinker is leached with a solution containing sodium carbonate and sodium hydroxide under certain conditions, and the leaching slurry is subjected to liquid-solid separation; 4) the leaching solution is desiliconized and then carbonized. Decomposition to obtain aluminum hydroxide; 5) aluminum hydroxide is calcined to obtain an alumina product; 6) the solid phase product formed during the desiliconization process can be returned to the raw slurry preparation stage as a raw material for preparing the raw slurry; 7) carbonation The decomposed mother liquor is returned after evaporation and used to prepare the raw slurry; 8) the adjusting solution for leaching clinker is prepared by the washing liquid of the solid phase residue after the solid solution of the leaching clinker; 9) 3) Solid residue obtained in OK alkali leaching, the leaching of the slurry liquid-solid separation, and a base for further recovery of alumina; obtained leachate system for adjusting 4) the molecular desiliconization Ratio; it is also possible to add lime to the obtained leachate, and then filter after the reaction, and the obtained filter residue is used for
4 )中的脱硅过程; 10 )最终得到的固相残渣用作生产水泥等建筑材料的原 料。 4) Desiliconization process; 10) The resulting solid phase residue is used as a raw material for the production of building materials such as cement.
实施例 1  Example 1
原料为某热电广的粉煤灰, 主要化学成分为 Al20339 °/。, Si0244.1 % , 将磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化 分解母液按照 CaO和 Si02的摩尔比为 1.0控制, 碳酸钠(包括蒸发后的碳 酸化分解母液中的 Na20 )添加量按照 Na20和 Al2O3+ Fe2O3的摩尔比为 1.1 控制进行配料制备生料浆; 将生料浆在温度为 1110°C条件下烧制, 得到合 格熟料; 用调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 69.97%, 熟料中氧化钠浸出率可以达到 70.46%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化The raw material is a kind of thermal ash fly ash, the main chemical composition is Al 2 0 3 39 °/. , Si0 2 44.1 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.0, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and Al 2 O 3 + Fe 2 O 3 is 1.1 control formulation prepared raw slurry; raw slurry at a temperature of 1110 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 69.97%, and the leaching rate of sodium oxide in the clinker can reach 70.46%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. The aluminum hydroxide is calcined to obtain metallurgical grade oxidation.
^吕 ?。 ^吕? .
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 50g/L的碱液在温度为 90°C条件下, 浸出 360分钟, 浸出液固比为 2 , 固相残渣中 A1203的浸出率 为 15%, 固相残渣中 Na20的浸出率为 91%。 最终得到的固相残渣用作生 实施例 2 The solid residue after the clinker is dissolved is leached for 360 minutes at a temperature of 90 ° C with an alkali solution having a caustic alkali concentration of Na 2 0 K 50 g/L. The solid solution ratio is 2, and the solid phase residue is A1 2 0 3 The leaching rate was 15%, and the leaching rate of Na 2 0 in the solid residue was 91%. The finally obtained solid phase residue is used as the raw example 2
原料为某热电厂的粉煤灰, 主要化学成分为 Al20341 % , Si0247 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 1.3控制, 碳酸钠(包括蒸发后的碳酸 化分解母液中的 Na20 ) 添加量按照 Na2O和 Al2O3+ Fe203的摩尔比为 1.0 控制进行配料制备生料浆; 将生料浆在温度为 1200°C条件下烧制, 得到合 格熟料; 用调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 77.76%, 熟料中氧化钠浸出率可以达到 82.78%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化 4吕产品。 The raw material is fly ash of a thermal power plant. The main chemical composition is Al 2 0 3 41 % and Si0 2 47 %. The fineness after grinding is -80 mesh limestone powder or lime powder and sodium carbonate and carbonation after evaporation. The mother liquor is controlled according to a molar ratio of CaO to SiO 2 of 1.3, and sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is added in a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 . 1.0 Control the preparation of the raw slurry by batching; the raw slurry is fired at a temperature of 1200 ° C to obtain qualified clinker; the clinker is leached with the adjusting solution at 80-90 ° C, and the alumina in the clinker The leaching rate can reach 77.76%, and the leaching rate of sodium oxide in clinker can reach 82.78%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. The aluminum hydroxide is calcined to obtain metallurgical grade oxidation. 4 Lu products.
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 100g/L的碱液在温度为 12CTC条件下, 浸出 20分钟, 浸出液固比为 2 , 固相残渣中 A1203的浸出率 为 16% , 固相残渣中 Na20的浸出率为 89%。 最终得到的固相残渣用作生 产水泥的原料。 The solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 100g/L at a temperature of 12 CTC for 20 minutes, and the leaching liquid solid ratio is 2, and the leaching of A1 2 0 3 in the solid residue is carried out. The rate was 16%, and the leaching rate of Na 2 0 in the solid residue was 89%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 3  Example 3
原料为某热电厂的粉煤灰, 主要化学成分为 Al20347 °/。, Si0243 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 1.5控制, 碳酸钠(包括蒸发后的碳酸 化分解母液中的 Na20 ) 添加量按照 Na20和 A1203+ Fe203的摩尔比为 1.2 控制进行配料制备生料浆; 将生料浆在温度为 1 120 °C条件下烧制, 得到合 格熟料; 用调整液在 80-90 °C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 84.97% , 熟料中氧化钠浸出率可以达到 92.82%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化 吕 ?。 The raw material is fly ash of a thermal power plant, the main chemical composition is Al 2 0 3 47 °/. , Si0 2 43 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.5, sodium carbonate (including after evaporation) The Na 2 0 in the carbonation decomposition mother liquor is added according to the molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 to prepare the raw slurry; the raw slurry is at a temperature of 1 120 ° C-fired to obtain qualified clinker; leaching clinker with adjusting liquid at 80-90 °C, the leaching rate of alumina in clinker can reach 84.97%, and the leaching rate of sodium oxide in clinker can reach 92.82% . The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. After calcination, the aluminum hydroxide is obtained by metallurgical oxidation. .
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 140g/L的碱液在温度为 160 °C条件下, 浸出 15分钟, 浸出液固比为 3 , 固相残渣中 A1203的浸出率 为 17% , 固相残渣中 Na20的浸出率为 88%。 最终得到的固相残渣用作生 实施例 4 The solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 140 g/L at a temperature of 160 ° C for 15 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3 The leaching rate was 17%, and the leaching rate of Na 2 0 in the solid residue was 88%. The finally obtained solid phase residue is used as the raw example 4
原料为某热电广的粉煤灰, 主要化学成分为 Al20351 °/。, Si0238 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 1.4控制, 碳酸钠(包括蒸发后的碳酸 化分解母液中的 Na20 )添加量按照 Na20和 A1203+ Fe203的摩尔比为 1.05 控制进行配料制备生料浆; 将生料浆在温度为 1250 °C条件下烧制, 得到合 格熟料; 用调整液在 80-90 °C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 84.17% , 熟料中氧化钠浸出率可以达到 88.21%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化The raw material is a thermoelectric fly ash, the main chemical composition is Al 2 0 3 51 ° /. , Si0 2 38 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 1.4, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 1.05 control the formulation to raw slurry; raw slurry at a temperature of 1250 ° C Boiled under conditions to obtain qualified clinker; leaching clinker with adjusting liquid at 80-90 °C, the leaching rate of alumina in clinker can be In order to reach 84.17%, the leaching rate of sodium oxide in clinker can reach 88.21%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. The aluminum hydroxide is calcined to obtain metallurgical grade oxidation.
^吕 ?。 ^吕? .
熟料溶出后的固相残渣用苛性碱浓度为 Na02K 200g/L的碱液在温度为 200 °C条件下, 浸出 10分钟, 浸出液固比为 3 , 固相残渣中 A1203的浸出率 为 18% , 固相残渣中 Na20的浸出率为 89%。 最终得到的固相残渣用作生 产水泥的原料。 The solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na0 2K 200g/L at a temperature of 200 ° C for 10 minutes, and the leaching liquid-solid ratio is 3, and the leaching of A1 2 0 3 in the solid residue is carried out. The rate was 18%, and the leaching rate of Na 2 0 in the solid residue was 89%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 5  Example 5
原料为某热电厂的粉煤灰, 主要化学成分为 Al20355 % , Si0237 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 1.6控制, 碳酸钠(包括蒸发后的碳酸 化分解母液中的 Na20 ) 添加量按照 Na2O和 Al2O3+ Fe203的摩尔比为 1.0 控制进行配料制备生料浆; 将生料浆在温度为 1 150°C条件下烧制, 得到合 格熟料; 用调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 86.21 % , 熟料中氧化钠浸出率可以达到 94.12%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化 4吕产品。 The raw material is fly ash of a thermal power plant. The main chemical composition is Al 2 0 3 55 % and Si0 2 37 %. The fineness after grinding is -80 mesh limestone powder or lime powder and sodium carbonate and carbonation after evaporation. The mother liquor is controlled according to a molar ratio of CaO to SiO 2 of 1.6, and sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is added in a molar ratio of Na 2 O to Al 2 O 3 + Fe 2 0 3 . 1.0 Control the preparation of raw slurry by batching; the raw slurry is fired at a temperature of 1 150 ° C to obtain qualified clinker; the clinker is leached with the adjusting solution at 80-90 ° C, and the clinker is oxidized. The leaching rate of aluminum can reach 86.21%, and the leaching rate of sodium oxide in clinker can reach 94.12%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide, and the aluminum hydroxide is calcined to obtain a metallurgical grade oxidized product.
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 200g/L的碱液在温度为 220 °C条件下, 浸出 8分钟, 浸出液固比为 3 , 固相残渣中 A1203的浸出率 为 18% , 固相残渣中 Na20的浸出率为 87%。 最终得到的固相残渣用作生 产水泥的原料。 The solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 200 g/L at a temperature of 220 ° C for 8 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3 The leaching rate was 18%, and the leaching rate of Na 2 0 in the solid residue was 87%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 6  Example 6
原料为某热电厂的粉煤灰, 主要化学成分为 Al20353 % , Si0238 % , 将 磨制后细度为 -80目石灰石粉以及碳酸钠和蒸发后的碳酸化分解母液按照 CaO和 Si02的摩尔比为 1.5控制, 碳酸钠 (包括蒸发后的碳酸化分解母液 中的 Na20 )添加量按照 Na20和 A1203+ Fe203的摩尔比为 0.98控制进行配 料制备生料浆; 将生料浆在温度为 1230°C条件下烧制, 得到合格熟料; 用 调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可以达到 84.46%, 熟料中氧化钠浸出率可以达到 92.78%。 熟料浸出液经脱硅后进行 碳酸化分解, 控制碳酸化分解条件, 得到拟薄水铝石产品。 The raw material is fly ash of a thermal power plant. The main chemical composition is Al 2 0 3 53 % and Si0 2 38 %. The fineness after grinding is -80 mesh limestone powder and sodium carbonate and evaporated carbonation decomposition mother liquor according to CaO. The molar ratio to SiO 2 is 1.5, and the amount of sodium carbonate (including Na 2 0 in the carbonation decomposition mother liquor after evaporation) is controlled according to a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 of 0.98. Match Raw slurry is prepared; the raw slurry is fired at a temperature of 1230 ° C to obtain qualified clinker; the clinker is leached with the adjusting solution at 80-90 ° C, and the alumina leaching rate in the clinker can be It reaches 84.46%, and the leaching rate of sodium oxide in clinker can reach 92.78%. The clinker leaching solution is decarburized and then carbonized and decomposed to control the carbonation decomposition conditions to obtain a pseudo-boehmite product.
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 70g/L的碱液在温度为 100°C条件下, 浸出 240分钟, 浸出液固比为 3 , 固相残渣中 A1203的浸出 率为 13%, 固相残渣中 Na20的浸出率为 81%。 最终得到的固相残渣用作 生产水泥的原料。 The solid residue after the clinker is dissolved is leached with an alkali solution having a caustic alkali concentration of Na 2 0 K 70 g/L at a temperature of 100 ° C for 240 minutes, and the leaching liquid-solid ratio is 3, and the solid phase residue is A1 2 0 3 The leaching rate was 13%, and the leaching rate of Na 2 0 in the solid residue was 81%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 7  Example 7
原料为某热电广的粉煤灰, 主要化学成分为 Al20355 °/。, Si0237 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 2.05控制, 碳酸钠 (包括蒸发后的碳 酸化分解母液中的 Na20 )添加量按照 Na20和 A1203+ Fe203的摩尔比为 0.97 控制进行配料制备生料浆; 将生料浆在温度为 1250°C条件下烧制, 得到合 格熟料; 用调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 88.21%, 熟料中氧化钠浸出率可以达到 96.16%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化 4吕产品。 The raw material is a thermoelectric fly ash, the main chemical composition is Al 2 0 3 55 ° /. , Si0 2 37 % , the fineness of -80 mesh limestone powder or lime powder after grinding and sodium carbonate and the carbonation decomposition mother liquor after evaporation are controlled according to the molar ratio of CaO and SiO 2 of 2.05, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) is added in an amount in a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 0.97 control the formulation to raw slurry; raw slurry at a temperature of 1250 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 88.21%, and the leaching rate of sodium oxide in the clinker can reach 96.16%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide, and the aluminum hydroxide is calcined to obtain a metallurgical grade oxidized product.
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 200g/L的碱液在温度为 220°C条件下, 浸出 8分钟, 浸出液固比为 3, 固相残渣中 A1203的浸出率 为 11%, 固相残渣中 Na20的浸出率为 81%。 最终得到的固相残渣用作生 产水泥的原料。 The solid residue after the clinker is dissolved is leached for 8 minutes at a temperature of 220 ° C with an alkali solution having a caustic alkali concentration of Na 2 0 K 200 g/L. The solid solution ratio is 3, and the solid phase residue is A1 2 0 3 The leaching rate was 11%, and the leaching rate of Na 2 0 in the solid residue was 81%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 8  Example 8
原料为某热电广的粉煤灰, 主要化学成分为 Al20335 °/。, Si0244 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 0.98控制 , 碳酸钠 (包括蒸发后的碳 酸化分解母液中的 Na20 )添加量按照 Na20和 A1203+ Fe203的摩尔比为 2.2 控制进行配料制备生料浆; 将生料浆在温度为 1240°C条件下烧制, 得到合 格熟料; 用调整液在 80-90°C的条件下浸出熟料, 熟料中氧化铝浸出率可 以达到 87.55%, 熟料中氧化钠浸出率可以达到 97.98%。 熟料浸出液经脱 硅后进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化The raw material is a kind of thermal ash fly ash, the main chemical composition is Al 2 0 3 35 °/. , Si0 2 44 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO and SiO 2 of 0.98, sodium carbonate (including after evaporation) Carbon Under the raw slurry at a temperature of 1240 ° C condition; Na 2 0) was added an amount of acidified decomposition mother liquor compounded prepared raw slurry was 2.2 controlled in accordance with a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 0 3 of After firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 80-90 ° C, the leaching rate of alumina in the clinker can reach 87.55%, and the leaching rate of sodium oxide in the clinker can reach 97.98%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. The aluminum hydroxide is calcined to obtain metallurgical grade oxidation.
^吕^ ^ ?。 ^吕^^ ? .
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 45g/L、 分子比 a k=10 的铝酸钠溶液在温度为 98°C条件下, 浸出 300分钟, 浸出液固比为 8 , 固 相残渣中 Α12Ο3的浸出率为 9.6% , 固相残渣中 Na20的浸出率为 89%。 最 终得到的固相残渣用作生产水泥的原料。 The solid residue after the clinker is dissolved is leached for 300 minutes at a temperature of 98 ° C with a sodium aluminate solution having a caustic alkali concentration of Na 2 0 K 45 g/L and a molecular ratio a k = 10, and the leaching ratio is 8 The leaching rate of Α1 2 Ο 3 in the solid residue was 9.6%, and the leaching rate of Na 2 0 in the solid residue was 89%. The resulting solid phase residue is used as a raw material for the production of cement.
实施例 8说明, 配料 Na2O和 Al2O3+ Fe203的摩尔比提高到 2.2、 用高 分子比铝酸钠溶液在液固比 8时浸出,能够处理氧化铝含量更低的粉煤灰, 效果与前述方法处理氧化铝含量高的粉煤灰一样理想。 Example 8 illustrates that the molar ratio of the compound Na 2 O to Al 2 O 3 + Fe 2 0 3 is increased to 2.2, and the polymer is more leached at a liquid-solid ratio of 8 than the sodium aluminate solution, and the alumina content can be treated lower. Fly ash, the effect is as good as the above method for treating fly ash with high alumina content.
实施例 9  Example 9
原料为某热电广的粉煤灰, 主要化学成分为 Al20332 °/。, Si0241 % , 将 磨制后细度为 -80目石灰石粉或者石灰粉以及碳酸钠和蒸发后的碳酸化分 解母液按照 CaO和 Si02的摩尔比为 1.02控制, 碳酸钠 (包括蒸发后的碳 酸化分解母液中的 Na20 )添加量按照 Na20和 Al2O3+ Fe2O3的摩尔比为 3.0 控制进行配料制备生料浆; 将生料浆在温度为 1250°C条件下烧制, 得到合 格熟料; 用调整液在 82°C的条件下浸出熟料, 熟料中氧化铝浸出率可以达 到 87.96%, 熟料中氧化钠浸出率可以达到 99.12%。 熟料浸出液经脱硅后 进行碳酸化分解, 得到氢氧化铝, 氢氧化铝经焙烧后得到冶金级氧化铝产 口 σ The raw material is a thermoelectric fly ash, the main chemical composition is Al 2 0 3 32 ° /. , Si0 2 41 % , after grinding, the fineness of -80 mesh limestone powder or lime powder and sodium carbonate and the evaporated carbonation decomposition mother liquor are controlled according to the molar ratio of CaO to SiO 2 of 1.02, sodium carbonate (including after evaporation) carbonation decomposition of Na 2 0 in the mother liquor) was added an amount of prepared furnish raw slurry to 3.0 to control the molar ratio of Na 2 0 and Al 2 O 3 + Fe 2 O 3 ; a raw material slurry at a temperature of 1250 ° C Under the conditions of firing, the qualified clinker is obtained; the clinker is leached with the adjusting solution at 82 ° C, the leaching rate of alumina in the clinker can reach 87.96%, and the leaching rate of sodium oxide in the clinker can reach 99.12%. The clinker leaching solution is decarburized and then carbonized and decomposed to obtain aluminum hydroxide. After the aluminum hydroxide is calcined, the metallurgical grade alumina production port σ is obtained.
熟料溶出后的固相残渣用苛性碱浓度为 Na20K 40g/L、 分子比 a k=60 的铝酸钠溶液在温度为 98°C条件下, 浸出 320分钟, 浸出液固比为 6, 固 相残渣中 A1203的浸出率为 10.6% , 固相残渣中 Na20的浸出率为 93%。 最 终得到的固相残渣用作生产水泥的原料。 The solid residue after the clinker is dissolved is leached for 320 minutes at a temperature of 98 ° C with a sodium aluminate solution having a caustic alkali concentration of Na 2 0 K 40 g/L and a molecular ratio of a k = 60. The leaching ratio is 6 The leaching rate of A1 2 0 3 in the solid residue was 10.6%, and the leaching rate of Na 2 0 in the solid residue was 93%. Most The resulting solid residue is used as a raw material for the production of cement.
实施例 9说明, 将配料 Na2O和 Al2O3+ Fe203的摩尔比进一步提高到 3.0, 能处理氧化铝含量更低的粉煤灰, 效果前述方法处理氧化铝含量高的 粉煤灰一样理想。 Example 9 illustrates that the molar ratio of the compounded Na 2 O and Al 2 O 3 + Fe 2 0 3 is further increased to 3.0, and the fly ash having a lower alumina content can be treated, and the powder having a high alumina content is treated by the aforementioned method. As good as coal ash.
最后所应说明的是, 以上具体实施方式仅用以说明本发明的技术方案 而非限制, 尽管参照实例对本发明进行了详细说明, 本领域的普通技术人 员应当理解, 可以对本发明的技术方案进行修改或者等同替换, 而不脱离 本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。  It should be noted that the above specific embodiments are merely illustrative of the technical solutions of the present invention, and the present invention is not limited thereto. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solutions of the present invention can be Modifications or equivalents are intended to be included within the scope of the appended claims.

Claims

权利要求书 Claim
1. 一种碱法提取粉煤灰中氧化铝的方法, 其特征在于, 包括: 步骤( 1 ) 、 在粉煤灰中加入石灰或石灰石, 并加入碱液, 制成生料浆; 步骤 (2 ) 、 将生料浆烧制成熟料;  A method for extracting alumina from fly ash by an alkali method, comprising: step (1), adding lime or limestone to fly ash, and adding alkali liquid to prepare a raw slurry; 2), the raw slurry is fired into a mature material;
步骤 (3 ) 、 将熟料进行碱浸出, 对浸出浆液进行液固分离, 得到固相 残渣 1和浸出液 1 ;  Step (3), the clinker is alkali leached, and the leaching slurry is subjected to liquid-solid separation to obtain solid phase residue 1 and leachate 1;
步骤 (4 ) 、 将浸出液 1进行脱硅处理后, 进行液固分离;  Step (4), after desiliconizing the leachate 1, performing liquid-solid separation;
步骤 (5 ) 、 将过滤分离出的脱硅后液, 进行碳酸化分解, 得到氢氧化 铝;  Step (5), separating the desiliconized liquid separated by filtration, and performing carbonation decomposition to obtain aluminum hydroxide;
步骤 (6 ) 、 氢氧化铝经焙烧后得到氧化铝产品。  Step (6), aluminum hydroxide is calcined to obtain an alumina product.
2. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于,所述粉煤灰的细度为 -0.18mm;石灰石粉或者石灰粉的细度为 -0.18mm。  2. The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the fineness of the fly ash is -0.18 mm; the fineness of limestone powder or lime powder is -0.18 mm .
3. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于 , 所述加入的碱液为碳酸钠和蒸发后的碳酸化分解母液的混合液。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the added alkali liquid is a mixed liquid of sodium carbonate and a carbonated decomposition mother liquid after evaporation.
4. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述生料浆的混合过程, 石灰石或者石灰的添加量由体系中 Si02的量 确定, 石灰石或者石灰的添加量按照 CaO和 SiO2的摩尔比为 0.8 ~ 2.2控 制, 碳酸钠添加量按照 Na20和 A1203+ Fe2O3的摩尔比为 0.9 ~ 1.7控制。 4. The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the mixing process of the raw slurry, the amount of limestone or lime added is determined by the amount of Si0 2 in the system, limestone Or the amount of lime added is controlled according to a molar ratio of CaO to SiO 2 of 0.8 to 2.2, and the amount of sodium carbonate added is controlled by a molar ratio of Na 2 0 and A1 2 0 3 + Fe 2 O 3 of 0.9 to 1.7.
5. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述生料浆烧制温度为 900 ~ 1380°C , 烧制时间为 10-120分钟。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the raw slurry is fired at a temperature of 900 to 1380 ° C and the firing time is 10 to 120 minutes.
6. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述将熟料进行碱浸出是用调整液在温度 40 ~ 105 °C的条件下浸出熟 料。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the alkali leaching of the clinker is leaching clinker with a conditioning liquid at a temperature of 40 to 105 °C. .
7.根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述步骤 (4 ) 得到的固体残渣部分或者全部返回步骤 ( 1 ) 作生料浆 配制的原料。 The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein part or all of the solid residue obtained in the step (4) is returned to the raw material prepared in the raw slurry. .
8.根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述步骤 (5) 的碳酸化分解后的母液经蒸发后返回步骤 ( 1 ) , 用于 生料浆配制。 The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the mother liquor after the carbonation decomposition in the step (5) is returned to the step (1) after evaporation, and is used for raw Slurry preparation.
9.根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述浸出熟料用的调整液由浸出熟料的浆液液固分离后固相残渣的洗 ' 酉己 ι¾ ϋ。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the adjusting liquid for leaching clinker is washed by solid-phase residue after slurry separation of slurry of leaching clinker酉己ι3⁄4 ϋ.
10.根据权利要求 1-9任一项所述的碱法提取粉煤灰中氧化铝的方法, 其特征在于, 还包括:  The method for extracting alumina from fly ash by an alkali method according to any one of claims 1 to 9, further comprising:
步骤 (7) 、 将步骤 (3 ) 中得到的固相残渣 1再进行碱浸出, 对浸出 浆液进行液固分离, 得到固相残渣 2和浸出液 2, 进一步回收氧化铝和碱。  Step (7), the solid phase residue 1 obtained in the step (3) is further subjected to alkali leaching, and the leaching slurry is subjected to liquid-solid separation to obtain a solid phase residue 2 and a leaching solution 2, and alumina and a base are further recovered.
11.根据权利要求 10所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 还包括:  The method for extracting alumina from fly ash by an alkali method according to claim 10, further comprising:
步骤 ( 8 ) 、 将所述浸出液 2用于步骤 ( 4 ) 中脱硅处理时调整系统的 分子比。  Step (8), using the leachate 2 to adjust the molecular ratio of the system during the desiliconization treatment in the step (4).
12.根据权利要求 11所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 还包括:  The method for extracting alumina from fly ash by an alkali method according to claim 11, further comprising:
步骤 (9) 、 在步驟 (7) 中得到的浸出液中加入石灰, 反应后过滤, 得到的过滤渣用于步骤 (4) 中的脱硅过程。  Step (9), adding lime to the leachate obtained in the step (7), filtering after the reaction, and the obtained filter residue is used for the desiliconization process in the step (4).
13.根据权利要求 11所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于,  A method of extracting alumina from fly ash by an alkali method according to claim 11, wherein
步骤 ( 10) 、 将步骤 (7) 中得到的固相残渣 2用作生产水泥建筑材料 的原料。  Step (10), using the solid phase residue 2 obtained in the step (7) as a raw material for producing cement building materials.
14.根据权利要求 10所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步驟 ( 7 ) 中进行碱浸出用的溶液浓度为 Na20K 30~250g/L。 The method for extracting alumina from fly ash by an alkali method according to claim 10, wherein a concentration of the solution for performing alkali leaching in the step (7) is Na 2 0 K 30 to 250 g/L.
15. 根据权利要求 10所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 ( 7 ) 中进行碱浸出的浸出温度为 60~250 V。 The method for extracting alumina from fly ash by an alkali method according to claim 10, wherein the leaching temperature for performing alkali leaching in the step (7) is 60 to 250 V.
16. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 ( 7 ) 中进行碱浸出的浸出时间为 5〜360分钟。 The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the leaching time for performing alkali leaching in the step (7) is 5 to 360 minutes.
17. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 (7 ) 中进行碱浸出时的液固比为 1~5。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the liquid-solid ratio at the time of alkali leaching in the step (7) is 1 to 5.
18. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 (7 ) 中得到的浸出液 2用于步骤 (4 ) 中脱硅时调整系统 的分子比, 脱硅原液的分子比可调整为 1.4〜2.0。  18. The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the leach solution 2 obtained in the step (7) is used for adjusting a molecule of the system during desiliconization in the step (4). The molecular ratio of the desiliconized stock solution can be adjusted to 1.4 to 2.0.
19. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 在步骤(7 ) 中得到的浸出液 2中加入石灰, 反应后过滤, 得到的过 滤渣用于步骤 (4 ) 中的脱硅过程。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein lime is added to the leach solution 2 obtained in the step (7), and the reaction is followed by filtration, and the obtained filter residue is used in the step. Desiliconization process in (4).
20. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 (7 ) 中得到的固相残渣 2用作生产建筑材料的原料。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the solid phase residue 2 obtained in the step (7) is used as a raw material for producing a building material.
21.根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征在 于, 所述生料浆的混合过程, 石灰石或者石灰的添加量由体系中 Si02的量 确定, 石灰石或者石灰的添加量按照 CaO和 SiO2的摩尔比为 0.8 ~ 2.2控 制, 碳酸钠添加量按照 Na20和 A1203+ Fe2O3的摩尔比为 1.7 ~ 3.0控制。 The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the mixing process of the raw slurry, the amount of limestone or lime added is determined by the amount of Si0 2 in the system, limestone Alternatively, the amount of lime added is controlled by a molar ratio of CaO to SiO 2 of 0.8 to 2.2, and the amount of sodium carbonate added is controlled by a molar ratio of Na 2 0 to A1 2 0 3 + Fe 2 O 3 of 1.7 to 3.0.
22. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步骤 (7 ) 中进行碱浸出用的溶液为 a k 在 10 ~ 60、 Na20K 在 30~250g/L的高分子比铝酸钠溶液。 The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the solution for performing alkali leaching in the step (7) is a k at 10 to 60, Na 2 0 K The polymer is in a ratio of 30 to 250 g/L than the sodium aluminate solution.
23. 根据权利要求 1所述的碱法提取粉煤灰中氧化铝的方法, 其特征 在于, 所述步驟 (7 ) 中用高分子比铝酸钠溶液进行碱浸出时的液固比为 5〜8。  The method for extracting alumina from fly ash by an alkali method according to claim 1, wherein the liquid-solid ratio of the polymer in the step (7) when the base is leached by the sodium aluminate solution is 5 ~8.
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