WO2013137956A1 - Method for adhesive bonding plug details for composite structures - Google Patents
Method for adhesive bonding plug details for composite structures Download PDFInfo
- Publication number
- WO2013137956A1 WO2013137956A1 PCT/US2012/069633 US2012069633W WO2013137956A1 WO 2013137956 A1 WO2013137956 A1 WO 2013137956A1 US 2012069633 W US2012069633 W US 2012069633W WO 2013137956 A1 WO2013137956 A1 WO 2013137956A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- disk
- hole
- bolt
- plug
- tapered
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004026 adhesive bonding Methods 0.000 title description 6
- 239000000853 adhesive Substances 0.000 claims abstract description 15
- 230000001070 adhesive effect Effects 0.000 claims abstract description 15
- 230000007547 defect Effects 0.000 claims abstract 6
- 239000000463 material Substances 0.000 claims description 9
- 230000008439 repair process Effects 0.000 claims description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 5
- 229920001721 polyimide Polymers 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 239000011152 fibreglass Substances 0.000 claims description 4
- 239000009719 polyimide resin Substances 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims 2
- 239000003822 epoxy resin Substances 0.000 claims 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims 2
- 239000002184 metal Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
- B29C73/06—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using plugs sealing in the hole
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/02—Small lathes, e.g. for toolmakers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P25/00—Auxiliary treatment of workpieces, before or during machining operations, to facilitate the action of the tool or the attainment of a desired final condition of the work, e.g. relief of internal stress
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B31/00—Screwed connections specially modified in view of tensile load; Break-bolts
- F16B31/02—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load
- F16B31/021—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load by means of a frangible part
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B35/00—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
- F16B35/04—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
- F16B35/041—Specially-shaped shafts
- F16B35/042—Specially-shaped shafts for retention or rotation by a tool, e.g. of polygonal cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B35/00—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
- F16B35/04—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
- F16B35/06—Specially-shaped heads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B37/00—Nuts or like thread-engaging members
- F16B37/04—Devices for fastening nuts to surfaces, e.g. sheets, plates
- F16B37/06—Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting
- F16B37/062—Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting by means of riveting
- F16B37/064—Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting by means of riveting with the use of separate rivets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B43/00—Washers or equivalent devices; Other devices for supporting bolt-heads or nuts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49718—Repairing
- Y10T29/49746—Repairing by applying fluent material, e.g., coating, casting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/21—Circular sheet or circular blank
- Y10T428/218—Aperture containing
Definitions
- OMC Organic matrix composite
- a tapered composite plug is bonded inside the tapered hole that has been prepared in the duct with the use of a thermoset adhesive that requires heat and pressure for consolidation and cure. In some cases, heat and pressure are applied through the construction of a vacuum bag around the repair followed by processing in a heated, pressurized autoclave.
- a custom clamping mechanism could be developed in conjunction with a local heating device or the use of a large oven. This approach requires specially designed equipment and is cumbersome to apply on a large structure like a split fan duct.
- the present invention is a tapered plug used to repair small local damage or to repair mis-located or mis-machined holes in surfaces such as those made from composite materials.
- the tapered plug used for the duct repair has a hole through its center that is used in installing the plug in a composite material. This through hole can be used to assemble a bolt and spring assembly that applies load to the plug during the adhesive bonding process. This assembly provides a simple method for applying the required compressive load to the adhesive bond-line during the adhesive bonding operation.
- the local damage area is drilled or otherwise removed, leaving a tapered hole into which the tapered plug will be attached.
- the necessary load can be applied to the adhesive joint.
- Heat to cure the adhesive can be applied by placing the part in an oven or by using a local heating source such as a heat blanket or heat lamp.
- the spring, washer and nut is removed and a metal bushing with a threaded hole is attached to the adhesively bonded plug, typically with rivets.
- a smaller bolt sized to fit in the bushing hole is then assembled to provide a flat repaired surface or for attaching hardware to the duct.
- FIG. 1 is a view of the tapered plug of this invention in relation to a surface to be repaired.
- FIG. 2 is an exploded view showing installation of the plug in FIG. 1 showing the top of the surface being repaired.
- FIG. 3 is an exploded view showing installation of the plug in FIG. lfrom the bottom of the surface being repaired.
- FIG. 4 is a section view of the tapered plug of this invention after it has been bonded to a surface, showing attachment of the metal bushing.
- the present invention provides for placing a tapered plug 10 that has a tapered periphery 11, a bottom surface 13 and a top surface 15.
- Plug 10 also has a center hole 17, as seen in FIG. 1. Normally the tapered hole will be about 1 inch to 1.5 inches (2.54 cm to 3.81 cm) in diameter and will have a larger thickness than that of the composite repair section.
- Below plug 10 is the surface 19 to be repaired. Prior to repair, the small, local damage is removed, such as by drilling to provide a tapered surface 29 into which tapered side 11 of plug 10 engages. Either tapered surface 11 or 29, or both will have an adhesive thereon so that when the plug and bolt assembly of FIG.
- Plug 10 is shown with tapered side 11 having a larger diameter on top 15 than on bottom side 13, but a plug having the opposite sizes is equally effective and tapered surface 29 of surface 19 will also be matching side 11 in either case.
- FIG. 2 shows the top surface 15 of plug 10 installed in substrate 19, having repaired local damage in substrate 19.
- Central through hole 17 is used to assemble a bolt 21 with spring 23, at least one washer 25 and nut 27.
- a compressive load is applied to hold plug 10 in position during the adhesive bonding operation.
- spring 23 By compressing spring 23 to a given height determined by the spring rate of the spring, the necessary load is applied to the adhesive joint. Normally, a spring pressure of 30 psi to 100 psi at the bond line is effective.
- FIG. 3 shows the same assembly as in FIG. 2 from the underside of substrate 19.
- spring 23 engages the underside of surface 19a outside the bottom surface 13 of plug 10.
- a washer or other element can be provided to engage spring 23 on surface 19a as nut 27 is tightened.
- Plug 10 is now ready to be bonded, by application of heat to cure the adhesive.
- plug 10 Once plug 10 has adhesively bonded to surface 19, nut 27, washer 25 and spring 23 are removed. Plug surfaces 15 and 13 protruding above the duct surfaces are machined as required to bring them flush with the duct and a metal bushing 31 with a threaded hole is installed as shown in FIG. 4. Rivets 33a and 33b are typically used keep bushing 31 firmly attached to the plug 11.
- Bolt 32 is sized to fit inside hole (not labeled on Fig 4) to attach an external component to the duct, or to plug the hole.
- the plug While it is not totally essential, it is normal for the plug to be made from the same material, such as a composite, as the surface being repaired.
- the plug and the piece need to be made from compatible materials.
- One composite that has been successfully repaired is a composite of carbon fabric, which is T650-35-3k carbon fiber woven into an 8- harness satin fabric with a polyimide resin matrix such as AFR-PE-4 resin.
- the present invention is useful for other materials such as those made from other carbon fibers and weaves, fiberglass fibers, alternate polyimide resin systems or different resin families such as epoxies and bimaleimides and the like.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
An apparatus and method for repairing defects in composite materials using a tapered disk sized to fit the part being repaired. Also included is a bolt sized to fit through a central hole in the disk. A spring is positioned on the bolt with a washer. A nut is attached to the end of the bolt and tightened to place pressure on the washer to compress the biasing device. An adhesive is applied to the tapered disk prior to engaging the composite material. A threaded bushing is used to fixedly attach a second bolt completely in the hole.
Description
METHOD FOR ADHESIVE BONDING PLUG DETAILS FOR COMPOSITE
STRUCTURES
STATEMENT OF GOVERNMENT INTEREST
This invention was made with government support under N00019-02-C-3003 awarded by the U.S. Navy. The government has certain rights in the invention.
BACKGROUND
Organic matrix composite (OMC) structures, and in particular high temperature OMCs, are finding increased applications on products such as split fan bypass ducts. Repair of mis-machined holes or small local surface damage can be expensive and complicated. A tapered composite plug is bonded inside the tapered hole that has been prepared in the duct with the use of a thermoset adhesive that requires heat and pressure for consolidation and cure. In some cases, heat and pressure are applied through the construction of a vacuum bag around the repair followed by processing in a heated, pressurized autoclave.
Current practices for adhesive bonding a plug into a large structure like a split fan duct are labor intensive and require expensive fixtures or equipment. A vacuum bag assembly could be constructed around the bond area and the part would be placed in an autoclave for the application of heat and pressure. This method requires an expensive piece of capital equipment, and the use of vacuum bags, particularly for high temperature polyimide materials, are labor intensive and subject to leaking or bag failures.
Alternately, a custom clamping mechanism could be developed in conjunction with a local heating device or the use of a large oven. This approach requires specially designed equipment and is cumbersome to apply on a large structure like a split fan duct.
It would be an advantage to provide a simple, inexpensive and effective way to place a plug in a damaged composite product such as a split fan duct.
SUMMARY
The present invention is a tapered plug used to repair small local damage or to repair mis-located or mis-machined holes in surfaces such as those made from composite materials. The tapered plug used for the duct repair has a hole through its center that is used in installing the plug in a composite material. This through hole can be used to assemble a
bolt and spring assembly that applies load to the plug during the adhesive bonding process. This assembly provides a simple method for applying the required compressive load to the adhesive bond-line during the adhesive bonding operation.
The local damage area is drilled or otherwise removed, leaving a tapered hole into which the tapered plug will be attached. By compressing the spring to a given height predicated by the spring rate of the spring, the necessary load can be applied to the adhesive joint. Heat to cure the adhesive can be applied by placing the part in an oven or by using a local heating source such as a heat blanket or heat lamp.
After the plug has bonded to the composite material, the spring, washer and nut is removed and a metal bushing with a threaded hole is attached to the adhesively bonded plug, typically with rivets. A smaller bolt sized to fit in the bushing hole is then assembled to provide a flat repaired surface or for attaching hardware to the duct..
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view of the tapered plug of this invention in relation to a surface to be repaired.
FIG. 2 is an exploded view showing installation of the plug in FIG. 1 showing the top of the surface being repaired.
FIG. 3 is an exploded view showing installation of the plug in FIG. lfrom the bottom of the surface being repaired.
FIG. 4 is a section view of the tapered plug of this invention after it has been bonded to a surface, showing attachment of the metal bushing.
DETAILED DESCRIPTION
The present invention provides for placing a tapered plug 10 that has a tapered periphery 11, a bottom surface 13 and a top surface 15. Plug 10 also has a center hole 17, as seen in FIG. 1. Normally the tapered hole will be about 1 inch to 1.5 inches (2.54 cm to 3.81 cm) in diameter and will have a larger thickness than that of the composite repair section. Below plug 10 is the surface 19 to be repaired. Prior to repair, the small, local damage is removed, such as by drilling to provide a tapered surface 29 into which tapered side 11 of plug 10 engages. Either tapered surface 11 or 29, or both will have an adhesive thereon so that when the plug and bolt assembly of FIG. 3 is established, heat can be applied by placing the part in an oven, or by using a local heat source such as a heat blanket or heat
lamp. Plug 10 is shown with tapered side 11 having a larger diameter on top 15 than on bottom side 13, but a plug having the opposite sizes is equally effective and tapered surface 29 of surface 19 will also be matching side 11 in either case.
FIG. 2 shows the top surface 15 of plug 10 installed in substrate 19, having repaired local damage in substrate 19. Central through hole 17 is used to assemble a bolt 21 with spring 23, at least one washer 25 and nut 27. A compressive load is applied to hold plug 10 in position during the adhesive bonding operation. By compressing spring 23 to a given height determined by the spring rate of the spring, the necessary load is applied to the adhesive joint. Normally, a spring pressure of 30 psi to 100 psi at the bond line is effective. FIG. 3 shows the same assembly as in FIG. 2 from the underside of substrate 19. As can be seen in FIG. 3, spring 23 engages the underside of surface 19a outside the bottom surface 13 of plug 10. Optionally, a washer or other element, not shown, can be provided to engage spring 23 on surface 19a as nut 27 is tightened. Plug 10 is now ready to be bonded, by application of heat to cure the adhesive.
Once plug 10 has adhesively bonded to surface 19, nut 27, washer 25 and spring 23 are removed. Plug surfaces 15 and 13 protruding above the duct surfaces are machined as required to bring them flush with the duct and a metal bushing 31 with a threaded hole is installed as shown in FIG. 4. Rivets 33a and 33b are typically used keep bushing 31 firmly attached to the plug 11. Bolt 32 is sized to fit inside hole (not labeled on Fig 4) to attach an external component to the duct, or to plug the hole.
While it is not totally essential, it is normal for the plug to be made from the same material, such as a composite, as the surface being repaired. The plug and the piece need to be made from compatible materials. One composite that has been successfully repaired is a composite of carbon fabric, which is T650-35-3k carbon fiber woven into an 8- harness satin fabric with a polyimide resin matrix such as AFR-PE-4 resin. The present invention is useful for other materials such as those made from other carbon fibers and weaves, fiberglass fibers, alternate polyimide resin systems or different resin families such as epoxies and bimaleimides and the like.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the
scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. A plug for repairing defects in a surface, the plug comprising:
a disk formed from a material compatible with the surface, the disk having a top surface, a tapered circumferential surface and a bottom surface; and
a central hole in the disk from the top to the bottom surfaces.
2. The plug of claim 1, wherein the plug and the surface are both a composite material selected from the group consisting of carbon fibers and weaves, and fiberglass fibers and weaves.
3. The plug of claim 1, further including an installed bushing with a threaded hole, the hole being sized to engage a bolt.
4. The plug of claim 3, wherein at least one rivet is provided to fixedly attach the bushing to the plug.
5. Apparatus for repairing defects in a surface, the apparatus comprising:
a disk formed from a material compatible with the surface being repaired, the disk having a top surface, a tapered circumferential surface and a bottom surface;
a central hole in the disk from the top to the bottom surfaces; a bolt sized to engage surface of the disc through the central hole in the disk and having a portion extending out from the bottom surface of the disk;
a biasing device positioned over the portion of the bolt extending out from the disk such that one end of the biasing device engages the bottom surface of the disk;
at least one washer positioned on the bolt against the biasing device end away from the bottom surface of the disk; and
a nut attached to the end of the bolt, the nut being adapted to be tightened to place pressure on the at least one washer against to compress the biasing device.
6. The apparatus of claim 5, wherein the disk is formed from the same material as the surface being repaired.
7. The apparatus of claim 5, wherein the biasing device is a coil spring that exerts a spring pressure ranging from 30 psi to 100 psi.
8. The apparatus of claim 5, which further includes a bushing having a threaded hole sized to thread on to a second bolt sized to fit inside the hole of the bushing.
9. The apparatus of claim 8, which further includes at least one rivet to fixedly attach the bushing to the plug.
10. The apparatus of claim 5, wherein the tapered hole has a diameter of about 1 inch to 1.5 inches (2.54 cm to 3.81 cm).
11. The apparatus of claim 5, wherein the plug is a composite material selected from the group consisting of carbon fibers and weaves, and fiberglass fibers.
12. The apparatus of claim 5, further including an adhesive on at least one of the tapered surfaces prior to being used to repair a defect in composite material.
13. The apparatus of claim 12, wherein the adhesive is selected from the group consisting of polyimide resin, epoxy resins, and bimaleimide resins.
14. The apparatus of claim 5, wherein the tapered hole in the composite material has a decreasing tapered side from top to bottom, and wherein the tapered hole in the composite material and tapered hole in the disk are sized to mate against each other.
15. A method for repairing defects in a surface having the defect removed therefrom to form a hole having a decreasing tapered side from top to bottom, the method comprising:
inserting a disk into the hole in the surface, the disk being formed from a material compatible with the surface, the disk having a central hole in the disk from the top to the bottom surfaces;
placing a bolt in the central hole in the disk, the bolt having a portion
extending out from the bottom surface of the disk;
mounting a biasing device over the portion of the bolt extending out from the disk such that the biasing device engages the bottom surface of the disk;
placing at least one washer positioned on the bolt against the biasing device end away from the bottom surface of the disk; tightening a nut on the end of the bolt, the nut being adapted to be tightened to place pressure on the at least one washer against to compress the biasing device; and
placing an adhesive on at least one of the tapered side in the surface and the tapered circumferential surface prior to engagement of the disk in the hole in the composite material, and curing the adhesive to bond the disk to the composite material.
16. The method of claim 15, wherein the biasing device is a coil spring that exert a spring pressure ranging from 30 psi to 100 psi at the adhesive bondline.
17. The method of claim 15, which further comprises removing the nut, at least one washer, biasing device and bolt after the adhesive is cured, attaching a threaded bushing into the hole attaching a second bolt in the treaded bushing hole during future use.
18. The method of claim 15, wherein the disk and surface are formed from the same composite material.
19. The method of claim 15, wherein the plug is a composite material selected from the group consisting of carbon fibers and weaves, and fiberglass fibers and weaves.
20. The method of claim 15, wherein the adhesive is selected from the group consisting of polyimide resin, epoxy resins, and bimaleimide resins.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12871436.7A EP2825808B1 (en) | 2012-03-12 | 2012-12-14 | Plug for composite structures and method for adhesive bonding of a plug in composite structures |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/417,384 | 2012-03-12 | ||
US13/417,384 US9004112B2 (en) | 2012-03-12 | 2012-03-12 | Method for adhesive bonding plug details for composite structures |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013137956A1 true WO2013137956A1 (en) | 2013-09-19 |
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PCT/US2012/069633 WO2013137956A1 (en) | 2012-03-12 | 2012-12-14 | Method for adhesive bonding plug details for composite structures |
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US (1) | US9004112B2 (en) |
EP (1) | EP2825808B1 (en) |
WO (1) | WO2013137956A1 (en) |
Families Citing this family (6)
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US9498855B2 (en) | 2014-04-02 | 2016-11-22 | The Boeing Company | Rework system for composite structures |
US20160230599A1 (en) * | 2015-02-09 | 2016-08-11 | United Technologies Corporation | Flangeless conical sleeve and method of repair |
CA2942019C (en) * | 2015-09-14 | 2018-09-25 | Bell Helicopter Textron Inc. | Modular tooling for manufacturing multi-cavity composite structures |
CN105443527A (en) * | 2015-12-11 | 2016-03-30 | 上海交通大学 | Expansion deformation type bearing outer ring liner bonding method and device |
FR3093299B1 (en) * | 2019-03-01 | 2021-12-03 | Airbus Operations Sas | Method for repairing a part made of composite material comprising a through-hole and part made of composite material repaired according to said method |
DE102019107202A1 (en) * | 2019-03-20 | 2020-09-24 | Airbus Operations Gmbh | Processing method, application tool and processing arrangement for changing or repairing a surface location of a workpiece surface of a fiber composite workpiece |
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Also Published As
Publication number | Publication date |
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US20130232751A1 (en) | 2013-09-12 |
US9004112B2 (en) | 2015-04-14 |
EP2825808B1 (en) | 2017-03-29 |
EP2825808A1 (en) | 2015-01-21 |
EP2825808A4 (en) | 2015-12-09 |
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