WO2013136614A1 - Exhaust gas purification device - Google Patents
Exhaust gas purification device Download PDFInfo
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- WO2013136614A1 WO2013136614A1 PCT/JP2012/082202 JP2012082202W WO2013136614A1 WO 2013136614 A1 WO2013136614 A1 WO 2013136614A1 JP 2012082202 W JP2012082202 W JP 2012082202W WO 2013136614 A1 WO2013136614 A1 WO 2013136614A1
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- WIPO (PCT)
- Prior art keywords
- exhaust gas
- exhaust
- evaporation pipe
- pipe
- reducing agent
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
- F01N13/10—Other arrangements or adaptations of exhaust conduits of exhaust manifolds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2067—Urea
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/01—Engine exhaust gases
- B01D2258/012—Diesel engines and lean burn gasoline engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4566—Gas separation or purification devices adapted for specific applications for use in transportation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9431—Processes characterised by a specific device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/40—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a hydrolysis catalyst
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/20—Dimensional characteristics of tubes, e.g. length, diameter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/24—Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/30—Tubes with restrictions, i.e. venturi or the like, e.g. for sucking air or measuring mass flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/10—Capture or disposal of greenhouse gases of nitrous oxide (N2O)
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to an exhaust gas purifying apparatus for reducing and removing nitrogen oxide (hereinafter referred to as “NOx”) in exhaust gas discharged from an internal combustion engine by reacting with a reducing agent under a denitration catalyst such as an SCR catalyst. .
- NOx nitrogen oxide
- a denitration reactor in which an SCR catalyst is interposed in an exhaust passage of a diesel engine has been provided, and an exhaust gas purification system provided with a nozzle capable of spraying a reducing agent precursor such as urea water on the upstream side of the denitration reactor.
- An apparatus is used (for example, Patent Document 1).
- the urea water sprayed into the exhaust gas from the nozzle is hydrolyzed as shown in the following formula (1) before reaching the SCR catalyst if the temperature in the exhaust passage is sufficiently high.
- ammonia gas (NH 3 ) is generated.
- the ammonia gas generated by the hydrolysis is supplied to the SCR catalyst, whereby a denitration reaction such as the following formulas (2) and (3) is performed between ammonia and NOx in the exhaust gas on the SCR catalyst, NOx is decomposed into nitrogen and water and detoxified.
- a denitration reaction such as the following formulas (2) and (3) is performed between ammonia and NOx in the exhaust gas on the SCR catalyst, NOx is decomposed into nitrogen and water and detoxified.
- the reaction time is not limited to the exhaust system of the engine, but also in a device that causes a chemical reaction or a state change by adding another gas or liquid to the gas flowing in the pipe.
- a method of increasing the diameter of the piping in that section is adopted.
- the pipe 203 in the section (the section from broken lines A to B in FIG. 10) in which the gas flow velocity is reduced is twice the diameter (2D) with respect to the diameters (D) of the front and rear pipes 201 and 202. ).
- the velocity V of the gas flowing in the flow velocity reduction section 203 is V 0/4. Can be reduced.
- the size of the diameter of the flow velocity reduction section 203 becomes large, and there is a problem that the apparatus cannot be reduced in size.
- the exhaust manifold 101 occupies a large volume, and it is necessary to provide an evaporation pipe 107 having a larger diameter.
- the evaporation tube 107 is a factor that hinders downsizing of the entire apparatus.
- the problem to be solved by the present invention is to reduce the flow rate of the exhaust gas in the section from the urea water spray nozzle to the denitration reactor in order to ensure sufficient time for the urea water to be hydrolyzed.
- an evaporation pipe having a diameter larger than that of the exhaust passage was used, and this evaporation pipe was a factor that hindered downsizing of the apparatus.
- the exhaust gas purification apparatus of the present invention is An exhaust manifold that collects exhaust gas discharged from an exhaust communication pipe connected to an exhaust port of the engine and guides the exhaust gas to an exhaust passage; and a denitration reactor provided in the exhaust passage; An evaporation pipe that is upstream of the denitration reactor and that is open at both ends in the longitudinal direction is provided inside the exhaust passage, and a reducing agent and a reducing agent precursor for the exhaust gas that passes through the evaporation pipe.
- the main feature is that a nozzle capable of spraying an aqueous solution containing either or both of these is provided.
- the exhaust gas purification apparatus of the present invention is configured such that an evaporation pipe is provided inside the exhaust passage on the upstream side of the denitration reactor and, for example, urea water or the like is sprayed from the nozzle to the exhaust gas passing through the inside of the evaporation pipe. Therefore, the flow rate of the exhaust gas passing through the inside of the evaporation pipe is reduced, and a sufficient time can be secured for the hydrolysis reaction of urea water or the like to proceed. Therefore, according to the present invention, the size of the diameter of the flow velocity reduction section can be made smaller than before.
- the object of the present invention is to provide a low flow rate section for securing hydrolysis time of urea water or the like without increasing the size of the pipe diameter in the exhaust gas purification device of the engine.
- An exhaust manifold that collects exhaust gas discharged from an exhaust communication pipe connected to an exhaust port of the engine and guides the exhaust gas to an exhaust passage; and a denitration reactor provided in the exhaust passage;
- An evaporation pipe that is upstream of the denitration reactor and that is open at both ends in the longitudinal direction is provided inside the exhaust passage, and a reducing agent and a reducing agent precursor for exhaust gas that passes through the evaporation pipe. This was realized by providing a nozzle capable of spraying an aqueous solution containing either or both of these.
- the venturi is formed in the exhaust passage so that the diameter of the outlet portion of the evaporation pipe is smaller than the diameter of the inlet portion and the position where the open end of the outlet portion of the evaporation pipe exists is present.
- the diameter of the outlet part of the evaporation pipe By restricting the diameter of the outlet part of the evaporation pipe, the flow rate of the exhaust gas flowing in the evaporation pipe can be slowed, and the pressure near the outlet part of the evaporation pipe is increased by the action of the venturi formed in the exhaust passage. Therefore, the exhaust gas does not stay in the evaporation pipe, and a stable flow of the exhaust gas from the inlet to the outlet can be achieved.
- FIG. 1 is a diagram for explaining the configuration of the flow velocity reducing means of the present invention.
- reference numeral 1 denotes a flow velocity reduction means of the present invention that can be applied to apparatuses in various fields.
- the outer tube 2 through which gas flows inside is only inside the section where the flow velocity is to be reduced for some purpose.
- the pipe 3 is provided, and the flow velocity reduction section (the section from the broken lines A to B in FIG. 1) has a double pipe structure with the outer pipe 2 and the inner pipe 3.
- the inner tube 3 is a cylindrical member whose both ends in the longitudinal direction are open, and as shown in FIG. 1, the outlet 3a on the downstream side is shaped like a nozzle and has a smaller diameter than the inlet 3b. Further, a venturi 2a is formed on the outer tube 2 so as to include a position where the open end 3aa of the nozzle-shaped outlet portion 3a exists (a position indicated by a broken line B in FIG. 1), and the tube diameter is reduced. ing.
- the gas flowing in the outer tube 2 is divided into a gas passing through the inner tube 3 and a gas passing through the outer tube 3 at the position of the broken line A. Will join.
- the flow velocity of the gas at the position of the broken line A is V 0
- the relationship between the velocity V of the gas passing inside the inner tube 3 and the velocity V ′ of the gas passing outside the inner tube 3 is V
- the sizes of the diameters of the outer tube 2 and the inner tube 3 are set so that ⁇ V 0 ⁇ V ′.
- the upstream diameter is D
- the diameter of the downstream venturi 2a is Dr
- the diameter of the inlet 3b in the inner pipe 3 is d
- the flow velocity V of the gas in the inner tube 3 can be set to a desired value.
- a stable flow velocity reduction section can be obtained without increasing the pipe diameter.
- the present invention can be applied to various devices regardless of the field as long as it is a piping device related to a fluid.
- the effect of the present invention is that the apparatus can be miniaturized while ensuring the reaction time, change time, dissolution time, evaporation time and the like.
- FIG. 2 is a diagram showing the configuration of the first embodiment of the exhaust gas purifying apparatus of the present invention.
- reference numeral 11 denotes an exhaust gas purification device in which the present invention is applied to a four-cylinder marine diesel engine.
- the exhaust gas purification device 11 is discharged from an exhaust communication pipe 13 connected to an exhaust port 12 a provided in each cylinder head of the engine 12.
- the exhaust manifold 16 that collects the exhaust gas and leads it to the exhaust passage 15 upstream of the turbine 14 a of the turbocharger 14, and the denitration reactor 17 provided in the exhaust passage 15 are provided.
- Reference numeral 14b denotes a compressor of the turbocharger 14 that compresses the air supplied from the supply passage 21.
- Reference numeral 22 denotes an air supply manifold that distributes the air compressed by the compressor 14b to an air supply port of each cylinder of the engine 12 through an air supply communication pipe.
- an evaporation pipe 18 whose both ends in the longitudinal direction are opened in the exhaust passage 15 is provided, and in the vicinity of the inlet portion 18 b of the evaporation pipe 18, an evaporation pipe is provided.
- a nozzle 19 capable of spraying urea water 19a is provided for the exhaust gas passing through the interior 18.
- the exhaust passage 15 corresponds to the outer tube 2 in FIG. 1
- the evaporation tube 18 corresponds to the inner tube 3 in FIG.
- the reason why the nozzle 19 is provided in the vicinity of the inlet 18b of the evaporation pipe 18 is that a long time for the sprayed urea water 19a to pass through the high-temperature evaporation pipe 18 can be secured.
- the denitration reactor 17 is provided with an SCR catalyst that selectively reduces and removes NOx soot that is contained in the exhaust gas discharged from the engine 12 and causes environmental pollution such as acid rain and photochemical smog.
- SCR catalyst a desired catalyst such as a metal oxide catalyst such as alumina, zirconia, vanadia / titania or a zeolite catalyst can be used, and these catalysts may be combined.
- the SCR catalyst may be supported on a catalyst carrier having a honeycomb structure, or may be charged in a cylinder and caged.
- urea is stored as a reducing agent precursor in a tank connected to the nozzle 19 in the form of an aqueous solution, and during operation, the urea water 19a is injected from the nozzle 19 into the evaporation pipe 18, and the evaporation pipe 18 Urea is hydrolyzed using ammonia heat to generate ammonia gas.
- FIG. 3 is an enlarged view showing the configuration of the evaporation pipe 18 (inner pipe) and the exhaust passage 15 (outer pipe) of the first embodiment.
- the first embodiment in order to sufficiently secure the time for the hydrolysis reaction of the urea water sprayed from the nozzle 19, the section from the broken line A to B in FIG. Yes.
- the high-temperature exhaust gas collected by the exhaust manifold 16 flows into the exhaust passage 15 and is divided into one passing through the inside of the evaporation pipe 18 and one passing through the outside of the evaporation pipe 18 at the position of the broken line A. Merge at the position of the broken line B.
- the exhaust gas passing through the outside of the evaporation pipe 18 is not mixed with urea water at that time, but the exhaust gas passing through the inside of the evaporation pipe 18 contains ammonia gas that has been hydrolyzed. It quickly mixes with ammonia gas when it joins in place. Therefore, when introduced into the denitration reactor 17, the ammonia gas is in a state where it has spread throughout the exhaust gas.
- the exhaust gas flowing outside the evaporation pipe 18 is rectified into a straight flow without swirling so that the flow of the exhaust gas is good, so that the outside of the inlet 18b of the exhaust pipe 18 is improved.
- a guide vane 20 is provided in the vicinity.
- the outlet portion 18a on the downstream side of the evaporation pipe 18 has a nozzle shape, and the pipe diameter is narrower than that of the inlet portion 18b.
- a venturi 15a is formed in the exhaust passage 15 so as to include at least a position (a position indicated by a broken line B) where the open end 18aa of the nozzle-shaped outlet portion 18a exists, and the diameter of the exhaust passage 15 is also reduced. It is over.
- the pressure of the exhaust gas near the nozzle-shaped outlet 18a of the evaporation pipe 18 is lower than the pressure of the exhaust gas near the inlet 18b.
- the gas flow velocity at the position of the broken line A is V 0
- the upstream diameter in the exhaust passage 15 is D
- the diameter of the venturi 15a is Dr
- the diameter of the upstream inlet 18b in the evaporation pipe 18 is d
- the degree of restriction of the exhaust passage 15 (Dr / D value)
- the degree of restriction of the evaporation pipe 18 (value of dr / d) is insufficient, or when these restrictions are not provided at all, The speed of the exhaust gas passing through the inside and outside of the evaporation pipe 18 may not be stable.
- the values of Dr / D and dr / d are too narrow, the pressure loss of the exhaust system will be too high and the engine efficiency or performance may be reduced. Therefore, the degree of restriction of the exhaust passage 15 and the evaporation pipe 18 is adjusted according to the size and shape of these pipes and the target value of the flow velocity V of the exhaust gas.
- FIG. 4 is a diagram showing the configuration of the second embodiment of the exhaust gas purifying apparatus of the present invention.
- the difference between the exhaust gas purifying apparatus 11 of the second embodiment and the first embodiment is that the diameter of the inlet portion 18b and the outlet portion 18a of the evaporation pipe 18 are the same, and the evaporation pipe 18 (inner pipe) is connected.
- Urea for accelerating the hydrolysis of urea water 19a an aqueous solution containing either or both of a reducing agent and a reducing agent precursor
- a hydrolysis catalyst 23 is provided as the urea hydrolysis catalyst 23, for example, a catalyst having a structure in which tungsten oxide (WO 3) is added to a titanium oxide (TiO 2 ) support can be used.
- FIG. 5 is an enlarged view showing the configuration of the evaporation pipe 18 (inner pipe) and the exhaust passage 15 (outer pipe) of the second embodiment.
- the second embodiment in order to sufficiently secure the time for the hydrolysis reaction of the urea water sprayed from the nozzle 19, the section from the broken line A to B in FIG. However, the outlet 18a is not provided with a throttle.
- a urea hydrolysis catalyst 23 is arranged in the vicinity of the outlet 18 a inside the evaporation pipe 18.
- the urea hydrolysis catalyst 23 When the urea hydrolysis catalyst 23 is arranged at the outlet 18a in this way, the flow rate of exhaust gas flowing through the evaporation pipe 18 is reduced due to pressure loss when the exhaust gas passes through the urea hydrolysis catalyst 23. Thereby, also in the structure of 2nd Example, the flow velocity of the waste gas which flows through the inside of the evaporation pipe 18 can be made slow.
- urea hydrolysis is promoted by the action of the urea hydrolysis catalyst 23, so that hydrolysis to ammonia can be completed within the flow velocity reduction section.
- the exhaust gas passing through the evaporation pipe 18 has a low flow rate
- the speed of urea contained in the exhaust gas is also reduced. Therefore, the time until urea passes through the urea hydrolysis catalyst 23 becomes longer, and the frequency of contact between urea and the urea hydrolysis catalyst 23 increases. Therefore, the required hydrolysis rate can be obtained even with a small amount of catalyst.
- the flow rate of the exhaust gas flowing through the evaporation pipe 18 is small, the concentration of urea in the exhaust gas is increased by introducing a required amount of urea therein. Thereby, since the frequency with which urea and the urea hydrolysis catalyst 23 come into contact increases, a required hydrolysis rate can be obtained even with a small amount of catalyst.
- the present invention by adopting the double pipe structure as described above, when urea water adheres to the inner surface of the evaporation pipe 18, not only the heat of the exhaust gas flowing in the evaporation pipe 18 but also the evaporation pipe Since heat is also applied from the exhaust gas flowing outside 18, there is an advantage that the portion to which the urea water adheres is unlikely to cool, and the urea-derived deposit is difficult to be generated.
- FIG. 6 is a view showing a configuration of a third embodiment of the exhaust gas purifying apparatus of the present invention.
- Reference numeral 51 denotes an exhaust gas purifying apparatus in which the present invention is applied to a four-cylinder marine diesel engine.
- An evaporation pipe 58 and a denitration reactor 57 having both ends in the longitudinal direction opened into the exhaust manifold 56 are continuously arranged inside the exhaust manifold 56 leading to the exhaust passage 55 upstream of the turbine 54 a of the turbocharger 54.
- a nozzle 59 is provided that can spray an aqueous solution 59a containing either or both of the reducing agent and the reducing agent precursor to the exhaust gas passing through the evaporation pipe 58.
- the shape of the outlet portion 58a of the evaporation pipe 58 is a nozzle shape, which is smaller than the diameter of the inlet portion 58b. Further, a venturi 56a is formed in the exhaust manifold 56 so as to include a position where the open end 58aa of the outlet portion 58a of the evaporation pipe 58 exists.
- Reference numeral 54 b denotes a compressor of the turbocharger 54 that compresses the air supplied from the supply passage 61.
- Reference numeral 62 denotes an air supply manifold that distributes the air compressed by the compressor 54b to the air supply ports of the cylinders of the engine 52 via the air supply communication pipe.
- the exhaust manifold 56 corresponds to the outer pipe 2 in FIG. 1 and the evaporation pipe 58 corresponds to the inner pipe 3 in FIG. 1, and the evaporation pipe 58 is incorporated in the exhaust manifold 56.
- this is different from the first embodiment.
- the third embodiment since all of the evaporation pipe 58 and the denitration reactor 57 are incorporated in the exhaust manifold 56, an evaporation pipe having a large pipe diameter is provided together with the exhaust manifold. Compared with the device, the device size is much more compact. Further, in general, in an engine equipped with a turbocharger, there may be a control delay such as a delay in supply air in response to a request for an increase in engine output when sudden acceleration is performed. In the configuration of the third embodiment, Since the exhaust path to the turbine 54a can be shortened, exhaust control is also facilitated.
- FIG. 7 is a view showing the configuration of a fourth embodiment of the exhaust gas purifying apparatus of the present invention.
- the difference between the exhaust gas purifying apparatus 51 of the fourth embodiment and the third embodiment is that the diameters of the inlet 58b and outlet 58a of the evaporation pipe 58 are the same, and the evaporation pipe 58 (inner pipe) Urea for accelerating hydrolysis of urea water 59a (an aqueous solution containing either or both of a reducing agent and a reducing agent precursor) sprayed from a nozzle 59 inside the evaporation pipe 58 without a restriction.
- urea hydrolysis catalyst 63 similarly to the second embodiment described above, for example, can be used as the added structure carrier tungsten oxide (WO3) of titanium oxide (TiO 2).
- the urea hydrolysis catalyst 63 is disposed in the vicinity of the outlet 58a inside the evaporation pipe 58, and the urea hydrolysis is promoted by the action of the urea hydrolysis catalyst 63. Can complete the hydrolysis to ammonia.
- the configuration in which the urea water 19a is sprayed from the nozzle 19 to the exhaust gas in the evaporation pipe 18 as the reducing agent precursor is disclosed, but the components of the reducing agent precursor are not limited thereto.
- a mixed aqueous solution of high concentration urea and low concentration ammonia may be used.
- the position which provides the nozzle 19 is not restricted to this, For example, you may provide in the center of the evaporation pipe
- the second embodiment as shown in FIG. 5, in the case where the urea hydrolysis catalyst 23 is arranged inside the evaporation pipe 18, an example in which no restriction is provided at the outlet portion 18a of the evaporation pipe 18 is disclosed.
- the configuration of the second embodiment is not limited to this.
- a throttle may be provided at the outlet portion 18 a of the evaporation pipe 18.
- the flow rate of the exhaust gas can be easily reduced to a desired speed, and the hydrolysis of urea can be promoted by the action of the catalyst.
- the exhaust gas in the evaporation pipe 58 is disposed downstream of the nozzle 59 and inside the evaporation pipe 58.
- a rectifier may be provided to regulate the flow.
- a static mixer may be provided inside the evaporation pipe 58 so that ammonia gas and exhaust gas generated by hydrolysis of the urea water 59a are sufficiently mixed in the evaporation pipe 58.
Abstract
Description
(NH2)2CO+H2O→2NH3 +CO2 ・・・・(1) In the apparatus as described above, the urea water sprayed into the exhaust gas from the nozzle is hydrolyzed as shown in the following formula (1) before reaching the SCR catalyst if the temperature in the exhaust passage is sufficiently high. As a result, ammonia gas (NH 3 ) is generated.
(NH 2 ) 2 CO + H 2 O → 2NH 3 + CO 2 ... (1)
4NH3+4NO+O2 →4N2+6H2O・・・・(2)
2NH3+NO+NO2 →2N2+3H2O・・・・(3) The ammonia gas generated by the hydrolysis is supplied to the SCR catalyst, whereby a denitration reaction such as the following formulas (2) and (3) is performed between ammonia and NOx in the exhaust gas on the SCR catalyst, NOx is decomposed into nitrogen and water and detoxified.
4NH 3 + 4NO + O 2 → 4N 2 + 6H 2 O (2)
2NH 3 + NO + NO 2 → 2N 2 + 3H 2 O (3)
エンジンの排気ポートに接続された排気連絡管から排出された排ガスを集合し、排気通路に導く排気マニホールドと、前記排気通路に設けられた脱硝反応器とを備え、
前記脱硝反応器の上流側であって、かつ、前記排気通路の内部に、長手方向両端が開放された蒸発管を設けると共に、前記蒸発管内を通過する排ガスに対して還元剤、還元剤前駆体の双方または何れか一方を含む水溶液を噴霧可能なノズルを設けたことを最も主要な特徴点としている。 The exhaust gas purification apparatus of the present invention is
An exhaust manifold that collects exhaust gas discharged from an exhaust communication pipe connected to an exhaust port of the engine and guides the exhaust gas to an exhaust passage; and a denitration reactor provided in the exhaust passage;
An evaporation pipe that is upstream of the denitration reactor and that is open at both ends in the longitudinal direction is provided inside the exhaust passage, and a reducing agent and a reducing agent precursor for the exhaust gas that passes through the evaporation pipe. The main feature is that a nozzle capable of spraying an aqueous solution containing either or both of these is provided.
エンジンの排気ポートに接続された排気連絡管から排出された排ガスを集合し、排気通路に導く排気マニホールドと、前記排気通路に設けられた脱硝反応器とを備え、
前記脱硝反応器の上流側であって、かつ、前記排気通路の内部に、長手方向両端が開放された蒸発管を設けると共に、前記蒸発管内を通過する排ガスに対して還元剤、還元剤前駆体の双方または何れか一方を含む水溶液を噴霧可能なノズルを設けた構成とすることによって実現した。 The object of the present invention is to provide a low flow rate section for securing hydrolysis time of urea water or the like without increasing the size of the pipe diameter in the exhaust gas purification device of the engine.
An exhaust manifold that collects exhaust gas discharged from an exhaust communication pipe connected to an exhaust port of the engine and guides the exhaust gas to an exhaust passage; and a denitration reactor provided in the exhaust passage;
An evaporation pipe that is upstream of the denitration reactor and that is open at both ends in the longitudinal direction is provided inside the exhaust passage, and a reducing agent and a reducing agent precursor for exhaust gas that passes through the evaporation pipe. This was realized by providing a nozzle capable of spraying an aqueous solution containing either or both of these.
前記蒸発管の出口部の径を入口部の径よりも小さくすると共に、前記蒸発管の出口部の開放端が存在する位置を含むように前記排気通路にベンチュリを形成した場合は、
蒸発管の出口部の径に絞りをかけることによって蒸発管内を流れる排ガスの流速を遅くすることができると共に、排気通路に形成したベンチュリの作用により、蒸発管の出口部付近の圧力が入口部付近の圧力よりも低くなるので、蒸発管内で排ガスが滞留することなく、入口部から出口部へ向かう安定した排ガスの流れができて、好適である。 In the exhaust gas purification apparatus of the present invention,
When the venturi is formed in the exhaust passage so that the diameter of the outlet portion of the evaporation pipe is smaller than the diameter of the inlet portion and the position where the open end of the outlet portion of the evaporation pipe exists is present,
By restricting the diameter of the outlet part of the evaporation pipe, the flow rate of the exhaust gas flowing in the evaporation pipe can be slowed, and the pressure near the outlet part of the evaporation pipe is increased by the action of the venturi formed in the exhaust passage. Therefore, the exhaust gas does not stay in the evaporation pipe, and a stable flow of the exhaust gas from the inlet to the outlet can be achieved.
12 エンジン
12a 排気ポート
13 排気連絡管
14 ターボチャージャー
14a タービン
15 排気通路
15a ベンチュリ
16 排気マニホールド
17 脱硝反応器
18 蒸発管
18a 出口部
18b 入口部
19 ノズル
19a 尿素水 DESCRIPTION OF
Claims (6)
- エンジンの排気ポートに接続された排気連絡管から排出された排ガスを集合し、排気通路に導く排気マニホールドと、前記排気通路に設けられた脱硝反応器とを備え、
前記脱硝反応器の上流側であって、かつ、前記排気通路の内部に、長手方向両端が開放された蒸発管を設けると共に、前記蒸発管内を通過する排ガスに対して還元剤、還元剤前駆体の双方または何れか一方を含む水溶液を噴霧可能なノズルを設けたことを特徴とする排ガス浄化装置。 An exhaust manifold that collects exhaust gas discharged from an exhaust communication pipe connected to an exhaust port of the engine and guides the exhaust gas to an exhaust passage; and a denitration reactor provided in the exhaust passage;
An evaporation pipe that is upstream of the denitration reactor and that is open at both ends in the longitudinal direction is provided inside the exhaust passage, and a reducing agent and a reducing agent precursor for exhaust gas that passes through the evaporation pipe. An exhaust gas purification apparatus provided with a nozzle capable of spraying an aqueous solution containing either or both of the above. - 前記蒸発管の出口部の径を入口部の径よりも小さくすると共に、前記蒸発管の出口部の開放端が存在する位置を含むように前記排気通路にベンチュリを形成したことを特徴とする請求項1に記載の排ガス浄化装置。 A venturi is formed in the exhaust passage so that a diameter of an outlet portion of the evaporation pipe is made smaller than a diameter of an inlet portion and a position where an open end of the outlet portion of the evaporation pipe exists is included. Item 2. An exhaust gas purifying apparatus according to Item 1.
- 前記蒸発管の内部に、前記ノズルから噴霧された還元剤、還元剤前駆体の双方または何れか一方を含む水溶液の加水分解を促進するための尿素加水分解触媒を設けたことを特徴とする請求項1に記載の排ガス浄化装置。 The urea hydrolysis catalyst for accelerating the hydrolysis of the aqueous solution containing either or both of the reducing agent and the reducing agent precursor sprayed from the nozzle is provided inside the evaporation pipe. Item 2. An exhaust gas purifying apparatus according to Item 1.
- エンジンの排気ポートに接続された排気連絡管から排出された排ガスを集合し、排気通路に導く排気マニホールドの内部に、長手方向両端が開放された蒸発管と脱硝反応器を連続配置すると共に、前記蒸発管内を通過する排ガスに対して還元剤、還元剤前駆体の双方または何れか一方を含む水溶液を噴霧可能なノズルを設けたことを特徴とする排ガス浄化装置。 An exhaust pipe that collects exhaust gas discharged from the exhaust communication pipe connected to the exhaust port of the engine and leads to the exhaust passage is continuously arranged with an evaporation pipe and a denitration reactor that are open at both ends in the longitudinal direction. An exhaust gas purification apparatus comprising a nozzle capable of spraying an aqueous solution containing either or both of a reducing agent and a reducing agent precursor to exhaust gas passing through an evaporation pipe.
- 前記蒸発管の出口部の径を入口部の径よりも小さくすると共に、前記蒸発管の出口部の開放端が存在する位置を含むように前記排気マニホールドにベンチュリを形成したことを特徴とする請求項4に記載の排ガス浄化装置。 The vent manifold is formed in the exhaust manifold so as to include a position where the diameter of the outlet portion of the evaporation pipe is smaller than the diameter of the inlet portion and the open end of the outlet portion of the evaporation pipe exists. Item 5. The exhaust gas purifying apparatus according to Item 4.
- 前記蒸発管の内部に、前記ノズルから噴霧された還元剤、還元剤前駆体の双方または何れか一方を含む水溶液の加水分解を促進するための尿素加水分解触媒を設けたことを特徴とする請求項4に記載の排ガス浄化装置。 The urea hydrolysis catalyst for accelerating the hydrolysis of the aqueous solution containing either or both of the reducing agent and the reducing agent precursor sprayed from the nozzle is provided inside the evaporation pipe. Item 5. The exhaust gas purifying apparatus according to Item 4.
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WO2015116979A3 (en) * | 2014-01-31 | 2015-10-22 | Donaldson Company, Inc. | Dosing and mixing arrangement for use in exhaust aftertreatment |
JP2016200117A (en) * | 2015-04-14 | 2016-12-01 | イビデン株式会社 | Exhaust system component and exhaust emission control device |
WO2017201558A1 (en) * | 2016-05-23 | 2017-11-30 | Avl List Gmbh | Exhaust gas aftertreatment device for an internal combustion engine |
GB2595907A (en) * | 2020-06-11 | 2021-12-15 | Csk Inc | Dry gas scrubber |
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GB2595907A (en) * | 2020-06-11 | 2021-12-15 | Csk Inc | Dry gas scrubber |
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JPWO2013136614A1 (en) | 2015-08-03 |
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JP5801472B2 (en) | 2015-10-28 |
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