WO2013136147A1 - Method and apparatus for diagnosing a fuel pressure sensor - Google Patents
Method and apparatus for diagnosing a fuel pressure sensor Download PDFInfo
- Publication number
- WO2013136147A1 WO2013136147A1 PCT/IB2013/000303 IB2013000303W WO2013136147A1 WO 2013136147 A1 WO2013136147 A1 WO 2013136147A1 IB 2013000303 W IB2013000303 W IB 2013000303W WO 2013136147 A1 WO2013136147 A1 WO 2013136147A1
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- Prior art keywords
- pressure sensors
- processing unit
- pressure
- fuel
- determined
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D41/222—Safety or indicating devices for abnormal conditions relating to the failure of sensors or parameter detection devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1439—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the position of the sensor
- F02D41/1441—Plural sensors
- F02D41/1443—Plural sensors with one sensor per cylinder or group of cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/24—Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
- F02D41/26—Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using computer, e.g. microprocessor
- F02D41/263—Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using computer, e.g. microprocessor the program execution being modifiable by physical parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/3809—Common rail control systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D41/222—Safety or indicating devices for abnormal conditions relating to the failure of sensors or parameter detection devices
- F02D2041/223—Diagnosis of fuel pressure sensors
Definitions
- the invention relates to a control device and control method for an internal combustion engine, which execute engine operation control on the basis of a fuel pressure detected by a pressure sensor.
- a fuel supply system is connected to an internal combustion engine.
- the fuel supply system is formed of a supply passage through which high-pressure fuel is supplied, a fuel injection valve connected to the supply passage, and the like.
- a pressure sensor for detecting a fuel pressure inside the fuel supply system is assembled to the internal combustion engine.
- Control associated with fuel injection is executed on the basis of an engine operating state including the fuel pressure that is detected by the pressure sensor. By so doing, the amount of fuel that is injected from the fuel injection valve and the fuel pressure inside the fuel supply system (fuel injection pressure) are adjusted on the basis of the engine operating state each time.
- a device that, at the time of an abnormality of the pressure sensor, executes a process of limiting the power of an internal combustion engine (power limiting process) as fail-safe control for the abnormality (for example, see Japanese Patent Application Publication No. 2008-128307 (JP 2008-128307 A)).
- power limiting process a process of limiting the power of an internal combustion engine
- JP 2008-128307 A Japanese Patent Application Publication No. 2008-128307
- the power limiting process may be unnecessarily executed. That is, it may enter a situation that the power limiting process is unnecessarily executed although it is possible to accurately execute injection amount control or injection pressure control on the basis of the fuel pressure detected by each normal pressure sensor having no abnormality at this time. Such a situation may lead to an unnecessary decrease in the power characteristic of the internal combustion engine, so it is not desirable.
- the invention provides a control device and control method for an internal combustion engine, which are able to appropriately execute fail-safe control at the time of an abnormality in a pressure sensor.
- a first aspect of the invention provides a control device for an internal combustion engine.
- the control device includes: a plurality of pressure sensors, each of which detects a fuel pressure in a fuel supply system; a first processing unit that executes a first determination process that determines whether there is an abnormality in the plurality of pressure sensors; a second processing unit connected to two or more pressure sensors which are a part of the plurality of pressure sensors, executes a second determination process that determines whether there is an abnormality in the two or more pressure sensors, and executes a control process associated with fuel injection based on detected values of the two or more pressure sensors; and a controller that is formed of the first processing unit and the second processing unit.
- the controller is configured to execute a power limiting process for limiting engine power when the number of the pressure sensors determined to be normal in the second determination process is smaller than or equal to one, and, when only one pressure sensor is determined to be normal in the second determination process and when the pressure sensor determined to be normal and one of the pressure sensors connected to only the first processing unit are determined to be normal in the first determination process, the controller is configured to execute the control process on the basis of the detected value of the pressure sensor determined to be normal in the second determination process, and to reduce a degree of limiting engine power through the power limiting process compared with when all the pressure sensors connected to only the first processing unit are determined to be abnormal in the first determination process.
- the plurality of pressure sensors that detect a fuel pressure in the same fuel supply system are monitored, and, on the condition that two or more of those pressure sensors are determined to be normal, it is determined that the detected values of those pressure sensors determined to be normal are highly reliable values.
- the number of pressure sensors determined to be normal in the second determination process is smaller than or equal to one, it is determined that the reliability of the detected value of each pressure sensor is low, and the power limiting process is executed as fail-safe control.
- the determination result of the first determination process made by the first processing unit is referenced.
- the pressure sensor determined to be normal in the second determination process and the pressure sensor connected to only the first processing unit between the processing units are determined to be normal in the first determination process
- it is determined that the detected value of the pressure sensor determined to be normal in the second determination process is a highly reliable value, and the control process associated with fuel injection based on that detected value is executed. By so doing, the control process is highly accurately executed by the second processing unit.
- the control process is accurately executed, it may be understood that there is a small request to execute fail-safe control, specifically, a small request to limit engine power. Therefore, in the above device, in comparison with the case where all the pressure sensors connected to only the first processing unit between the processing units are determined to be abnormal in the first determination process, that is, the case where there is a high request to limit engine power, the degree of limiting engine power through the power limiting process is set to a smaller degree. By so doing, an unnecessary reduction in engine power is suppressed, so it is possible to suppress an unnecessary decrease in the power performance of the internal combustion engine.
- the internal combustion engine may include three or more cylinders, and the pressure sensors may be respectively provided for the cylinders of the internal combustion engine one by one, the first processing unit may be connected to all the pressure sensors and may execute a process associated with injection amount control based on the detected values of those pressure sensors, and the second processing unit may be connected to two of the pressure sensors and may execute a process associated with injection pressure control based on the detected values of those pressure sensors as the control process.
- the controller may reduce the degree of limiting the engine power by prohibiting limiting the engine power through the power limiting process. With the above device, it is possible to favorably suppress an unnecessary decrease in the power performance of the internal combustion engine.
- the controller may increase the degree of limiting the engine power in the power limiting process when there is no pressure sensor determined to be normal in the second determination process as compared with when only one of the pressure sensors is determined to be normal in the second determination process.
- the controller may determine that there is an abnormality in an electronic control unit that incorporates the first processing unit and the second processing unit.
- a second aspect of the invention provides a control method for an internal combustion engine that includes: a plurality of pressure sensors, each of which detects a fuel pressure in a fuel supply system; a first processing unit that is connected to the plurality of pressure sensors and that determines whether there is an abnormality in the plurality of pressure sensors; a second processing unit that is connected to at least two or more pressure sensors, which are part of the plurality of pressure sensors, that executes a control process associated with fuel injection based on detected values of the at least two or more pressure sensors and that determines whether there is an abnormality in the at least two or more pressure sensors.
- the control method includes: executing a power limiting process for limiting engine power when the number of the pressure sensors determined to be normal is smaller than or equal to one among the at least two or more pressure sensors connected to the second processing unit; and executing the control process on the basis of the detected value of the normal one of the at least two pressure sensors connected to the second processing unit when only one of the at least two or more pressure sensors connected to the second processing unit is normal and one of the pressure sensors connected to only the first processing unit is normal, and reducing a degree of limiting engine power through the power limiting process as compared with when all the pressure sensors connected to only the first processing unit are abnormal.
- FIG. 1 is a schematic view that shows the schematic configuration of a control device for an internal combustion engine according to an example embodiment of the invention
- FIG. 2 is a cross-sectional view that shows the cross-sectional structure of a fuel injection valve according to the embodiment
- FIG. 3 is a time chart that shows an example of a basic temporal waveform according to the embodiment
- FIG. 4 is a schematic view that shows a manner in which an electronic control unit according to the embodiment is connected to each fuel injection valve;
- FIG. 5 is a flowchart that shows the procedure of executing an abnormal state determination process according to the embodiment
- FIG. 6 is a flowchart that shows the procedure of an execution mode selecting process according to the embodiment.
- FIG. 7 is a table that shows the relationship among an execution mode, an execution manner of injection pressure control and an execution manner of a power limiting process according to the embodiment.
- FIG. 1 an intake passage 12 is connected to each cylinder 11 of an internal combustion engine 10. Air is taken into each cylinder 11 of the internal combustion engine 10 via the intake passage 12.
- a diesel engine that includes a plurality of (four [#1 to #4] in the present embodiment) the cylinders 11 is employed as the internal combustion engine 10.
- a direct injection-type fuel injection valve 20 is assembled to the internal combustion engine 10 in correspondence with each cylinder 11 (#1 to #4). Each fuel injection valve 20 directly injects fuel into the corresponding cylinder 11.
- each fuel injection valve 20 Fuel injected through valve opening operation of each fuel injection valve 20 contacts compressed and heated intake air inside the corresponding cylinder 11 of the internal combustion engine 10, and then ignites and combusts.
- a piston 13 In the internal combustion engine 10, a piston 13 is pushed downward by energy that is generated as a result of combustion of fuel in the corresponding cylinder 11, and a crankshaft 14 that serves as an engine output shaft is forcibly rotated.
- Combustion gas combusted in each cylinder 11 of the internal combustion engine 10 is emitted to an exhaust passage 15 of the internal combustion engine 10 as exhaust gas.
- Each fuel injection valve 20 is connected to a common rail 34 via a corresponding branch passage 31a.
- the common rail 34 is connected to a fuel tank 32 via a supply passage 31b.
- a fuel pump 33 is provided in the supply passage 31b.
- the fuel pump 33 feeds fuel under pressure.
- fuel increased in pressure through pressure feeding of the fuel pump 33 is stored in the common rail 34, and is supplied to the inside of each fuel injection valve 20.
- a fuel supply system in the present embodiment is formed of the fuel injection valves 20, the branch passages 31a, the supply passage 31b and the common rail 34.
- a return passage 35 is connected to each fuel injection valve 20. Each return passage 35 is connected to the fuel tank 32. Part of fuel inside each fuel injection valve 20 is returned to the fuel tank 32 via the corresponding return passage 35.
- a needle valve 22 is provided inside a housing 21 of the fuel injection valve 20.
- the needle valve 22 is provided so as to be able to reciprocally move (move in the vertical direction in the drawing) inside the housing 21.
- a spring 24 is provided inside the housing 21. The spring 24 constantly urges the needle valve 22 toward injection holes 23 (lower side in the drawing).
- a nozzle chamber 25 and a pressure chamber 26 are formed inside the housing 21. The nozzle chamber 25 and the pressure chamber 26 are respectively formed on one side (lower side in the drawing) and the other side (upper side in the drawing) of the needle valve 22.
- the injection holes 23 communicate the inside of the nozzle chamber 25 with the outside of the housing 21.
- the nozzle chamber 25 is supplied with fuel from the branch passage 31a (common rail 34) via an introducing passage 27.
- the nozzle chamber 25 and the branch passage 3 la (common rail 34) are connected to the pressure chamber 26 via a communication passage 28.
- the pressure chamber 26 is connected to the return passage 35 (fuel tank 32) via a drain passage 30.
- each fuel injection valve 20 An electrically driven type is employed as each fuel injection valve 20. More specifically, a piezoelectric actuator 29 in which piezoelectric elements (for example, piezo elements) that extend or contract in response to an input of a drive signal are laminated is provided inside the housing 21 of the fuel injection valve 20. A valve element 29a is connected to the piezoelectric actuator 29. The valve element 29a is provided inside the pressure chamber 26. As the valve element 29a is moved by actuating the piezoelectric actuator 29, one of the communication passage 28 (nozzle chamber 25) and the drain passage 30 (return passage 35) selectively communicates with the pressure chamber 26.
- a piezoelectric actuator 29 in which piezoelectric elements (for example, piezo elements) that extend or contract in response to an input of a drive signal are laminated is provided inside the housing 21 of the fuel injection valve 20.
- a valve element 29a is connected to the piezoelectric actuator 29.
- the valve element 29a is provided inside the pressure chamber 26. As the valve element 29a is moved by
- the piezoelectric actuator 29 contracts to move the valve element 29a.
- fluid communication between the communication passage 28 and the pressure chamber 26 is allowed, and fluid communication between the return passage 35 and the pressure chamber 26 is interrupted.
- the nozzle chamber 25 and the pressure chamber 26 communicate with each other in a state where fuel inside the pressure chamber 26 is not drained to the return passage 35 (fuel tank 32).
- the piezoelectric actuator 29 extends to move the valve element 29a, so fluid communication between the communication passage 28 and the pressure chamber 26 is interrupted, and fluid communication between the return passage 35 and the pressure chamber 26 is allowed.
- part of fuel inside the pressure chamber 26 is returned to the fuel tank 32 via the return passage 35 in a state where fuel does not flow out from the nozzle chamber 25 to the pressure chamber 26.
- a pressure sensor 51 is integrally connected to the fuel injection valve 20.
- the pressure sensor 51 is used to detect a fuel pressure PQ inside the introducing passage 27. Therefore, for example, in comparison with a device in which a fuel pressure at a location remote from the fuel injection valve 20, such as a fuel pressure inside the common rail 34 (see FIG. 1), is detected, it is possible to detect a fuel pressure at a location near the injection holes 23 of the fuel injection valve 20. So it is possible to accurately detect a variation in fuel pressure inside the fuel injection valve 20 as a result of opening and closing of the fuel injection valve 20.
- the pressure sensor 51 is formed of a sensor element 51 A that outputs a signal corresponding to a fuel pressure and a memory 5 IB that stores a detected value of the sensor element 51 A, and is provided one by one for each fuel injection valve 20, that is, each cylinder 11 of the internal combustion engine 10.
- the pressure sensor 51 provided in the cylinder 11 [#1] is referred to as the pressure sensor 51
- the pressure sensor 51 provided in the cylinder 11 [#2] is referred to as the pressure sensor 51 [#2]
- the pressure sensor 51 provided in the cylinder 11 [#3] is referred to as the pressure sensor 51 [#3]
- the pressure sensor 51 provided in the cylinder 11 [#4] is referred to as the pressure sensor 51 [#4].
- various sensors for detecting an operating state are provided for the internal combustion engine 10 as peripheral devices of the internal combustion engine 10.
- Those sensors include an intake air flow rate sensor 52 for detecting the amount of air that passes through the intake passage 12 (passage air flow rate GA) and a crank sensor 53 for detecting the rotation speed of the crankshaft 14 (engine rotation speed NE) in addition to the pressure sensors 51.
- an accelerator sensor 54 for detecting the operation amount of an accelerator operation member (for example, accelerator pedal) (accelerator operation amount ACC) is provided.
- the peripheral devices of the internal combustion engine 10 include an electronic control unit 40 that is formed of processing units.
- the electronic control unit 40 acquires output signals of the various sensors, computes various computations on the basis of those output signals.
- the electronic control unit 40 executes various controls associated with the operation of the internal combustion engine 10, such as operation control over the fuel injection valves 20 (injection amount control) and operation control over the fuel pump 33 (injection pressure control), on the basis of the computed results.
- the electronic control unit 40 includes two processing units, that is, a first processing unit 41 and a second processing unit 42. The functions of these first processing unit 41 and second processing unit 42 will be described in detail later.
- injection amount control is executed as follows. First, on the basis of the engine operating state, such as the passage air flow rate GA, the engine rotation speed NE and the accelerator operation amount ACC, an injection pattern is selected and various control target values for each injection of the injection pattern are calculated. In the present embodiment, a plurality of injection patterns, each of which combines main injection, pre-injection, after-injection, and the like, are set in advance, and one of those injection patterns is selected at the time of executing injection amount control.
- a target value of a fuel injection amount (target injection amount) of each injection such as main injection, pre-injection and after-injection, a target value of injection timing (target injection timing) of main injection, an interval between main injection and pre-injection (pilot interval) and an interval between main injection and after-injection (after interval) are calculated.
- the relationship between the above-described engine operating state and control target values suitable for the operating state and the relationship between the above-described engine operating state and an injection pattern suitable for the operating state are obtained in advance on the basis of results of an experiment or simulation, and each are stored in the second processing unit 42 of the electronic control unit 40.
- the second processing unit 42 individually sets various control target values and the injection pattern from the above-described relationships on the basis of the engine operating state each time.
- a control target value for the opening period of each fuel injection valve 20 (target injection period TAU) is set from a model formula on the basis of the above target injection amount and the fuel pressure PQ.
- a physics model that models the fuel supply system formed of the common rail 34, the branch passages 31a, the fuel injection valves 20, and the like, is constructed, and the above target injection period TAU is calculated through the physics model. More specifically, the model formula that uses the target injection amount, the fuel pressure PQ, learning correction terms (described later), and the like, as variables is set and prestored in the second processing unit 42, and the target injection period TAU is calculated through the model formula.
- a drive signal is output from the electronic control unit 40 on the basis of the target injection timing and the target injection period TAU, and each fuel injection valve 20 is individually actuated to open on the basis of the input drive signal.
- a process of learning the target injection period TAU of each injection (pre-injection, main injection, after-injection) (learning process) is executed on the basis of the fuel pressure PQ that is detected by each pressure sensor 51.
- a basic temporal waveform of a fuel injection rate is calculated on the basis of various calculation parameters, such as a target injection amount, target injection timing and a fuel pressure PQ.
- various calculation parameters such as a target injection amount, target injection timing and a fuel pressure PQ.
- the relationship between an engine operating region that is determined from those calculation parameters and a basic temporal waveform suitable for the operating region is obtained in advance on the basis of results of an experiment or simulation, and is stored in the first processing unit 41 of the electronic control unit 40.
- the first processing unit 41 calculates a basic temporal waveform from the above relationship on the basis of various calculation parameters.
- FIG. 3 shows an example of the basic temporal waveform.
- the basic temporal waveform is set to a trapezoidal waveform that is defined by timing at which each fuel injection valve 20 starts opening (valve opening operation start timing To), a rate of increase in fuel injection rate after the fuel injection valve 20 starts opening (rate of increase in injection rate Vo), timing at which the fuel injection valve 20 starts closing (valve closing operation start timing Tc), a rate of decrease Vc in fuel injection rate after the fuel injection valve 20 starts closing, and a maximum value of the fuel injection rate (maximum fuel injection rate Rm).
- a temporal waveform of an actual fuel injection rate is formed on the basis of the fuel pressure PQ that is detected with the use of the corresponding pressure sensor 51. Specifically, first, on the basis of changes of the fuel pressure PQ, the actual valve opening operation start timing Tor, actual rate of increase in injection rate Vor, actual valve closing operation start timing Tcr, actual rate of decrease in injection rate Vcr and actual maximum injection rate Rmr of the corresponding fuel injection valve 20 are identified.
- the fuel pressure inside each fuel injection valve 20 (specifically, the nozzle chamber 25) decreases with an increase in lift amount as the fuel injection valve 20 is opened, and, after that, increases with a reduction in lift amount as the fuel injection valve 20 is closed.
- the above-described actual valve opening operation start timing Tor, actual rate of increase in injection rate Vor, actual valve closing operation start timing Tcr, actual rate of decrease in injection rate Vcr and actual maximum injection rate Rmr are accurately identified.
- the temporal waveform of an actual fuel injection rate is formed by those identified values.
- These differences ATog, AVog, ATcg, AVcg and ARmg are stored in the first processing unit 41 as the learning correction terms for compensating for a variation in operation characteristic due to aged degradation of each fuel injection valve 20.
- these learning correction terms (ATog, AVog, ATcg, AVcg, ARmg) each are used as the calculation parameter for calculating the target injection period TAU on the basis of the above-described model formula.
- the process of calculating the learning correction terms on the basis of the fuel pressure PQ is executed for each of the cylinders 11 (#1 to #4) of the internal combustion engine 10 on the basis of the output signal of the corresponding pressure sensor 51.
- injection pressure control is executed as follows. First, a control target value for the fuel pressure in the common rail 34 (target fuel pressure) is calculated on the basis of the passage air flow rate GA and the engine rotation speed NE, and the operation amount of the fuel pump 33 (the amount of fuel fed under pressure or the amount of fuel returned) is adjusted such that an actual fuel pressure becomes the target fuel pressure. Through such adjustment of the operation amount of the fuel pump 33, the fuel pressure inside the common rail 34, in other words, the fuel injection pressure of each fuel injection valve 20, is adjusted to the pressure based on the engine operating state.
- the first processing unit 41 executes the above-described learning process as a computing process associated with injection amount control.
- the first processing unit 41 executes a first determination process for determining whether there is an abnormality in the pressure sensors 51[#1] to 51[#4] connected to the first processing unit 41. In this first determination process, it is determined individually for each of the pressure sensors 51 [#1] to 51[#4] whether the following condition is satisfied.
- Condition: The detected value of the corresponding pressure sensor 51 is not an abnormal value. Specifically, the detected value of the corresponding pressure sensor 51 falls within a predetermined range.
- the first processing unit 41 stops executing the learning process based on the detected value of the pressure sensor 51 that is determined to be abnormal.
- the learning process in which the detected value of the pressure sensor 51 that is determined to be abnormal is not used, that is, the learning process that is executed on the basis of only the detected values of the pressure sensors 51 that are determined to be normal is continuously executed.
- Two (specifically, the pressure sensors 51 [#1] and 51 [#4]) of the pressure sensors 51 respectively provided for the cylinders 11 of the internal combustion engine 10 are connected to the second processing unit 42.
- the first processing unit 41 and second processing unit 42 of the electronic control unit 40 are connected by a signal line, and data transmission between those first processing unit 41 and second processing unit 42 is allowed.
- the second processing unit 42 executes a process of loading the learning correction terms from the first processing unit 41 at the time of calculating the target injection period TAU or a process of calculating the target injection period TAU from the model formula on the basis of the learning correction terms and the engine operating state.
- the second processing unit 42 executes a process associated with injection pressure control, such as a process of calculating a target fuel pressure on the basis of the engine operating state and a process of adjusting the operation amount of the fuel pump 33 so as to bring the target fuel pressure into coincidence with an actual fuel pressure PQ.
- the actual fuel pressure PQ is a higher one of the fuel pressures PQ that are respectively detected by the two pressure sensors 51 [#1] and 51 [#4] connected to the second processing unit 42.
- the process associated with injection pressure control functions as a control process associated with fuel injection.
- the second processing unit 42 executes a second determination process for determining whether there is an abnormality in the two pressure sensors 51 [#1] and 51 [#4] connected to the second processing unit 42.
- this second determination process it is determined individually for each of the two pressure sensors 51 [# 1 ] and 51 [#4] whether the above-described condition is satisfied. It is determined that the determination target pressure sensor 51 is normal when the condition is satisfied; whereas it is determined that the determination target pressure sensor 51 is abnormal when the condition is not satisfied.
- the second processing unit 42 executes a power limiting process of limiting engine power when at least one of the two pressure sensors 51 [#1] and 51 [#4] is determined to be abnormal.
- the detected values of the two pressure sensors 51 [#1] and 51 [#4] that detect the fuel pressure inside the same fuel supply system are monitored, and, on the condition that both the pressure sensors 51 [# 1 ] and 51[#4] are determined to be normal, it is determined that the detected values of the pressure sensors 1 [#1] and 51[#4] are highly reliable values.
- the power limiting process is executed as fail-safe control.
- This power limiting process is specifically executed such that a fuel injection amount (specifically, a target fuel injection amount) is suppressed to a small amount by setting an upper limit for the accelerator operation amount ACC that is used to calculate the target injection amount in injection amount control to thereby limit engine power.
- the four pressure sensors 51 [#1] to 51 [#4] are installed in the fuel supply system. Therefore, in the second determination process made by the second processing unit 42, if the power limiting process is executed when there is an abnormality in only one of the two pressure sensors 51 [#1] and 51 [#4] that are connected to the second processing unit 42, the power limiting process may be unnecessarily executed. That is, it may enter a situation that the power limiting process is unnecessarily executed although it is possible to accurately execute injection amount control or injection pressure control on the basis of the fuel pressure PQ detected with the use of the normal pressure sensor 51 that has no abnormality at this time. Such a situation may lead to an unnecessary decrease in the power characteristic of the internal combustion engine 10, so it is not desirable.
- the determination result of the first determination process in the first processing unit 41 is loaded to the second processing unit 42 and is referenced.
- the determination result of the first determination process indicates that the pressure sensor 51 determined to be normal in the second determination process and one of the other pressure sensors 51 (specifically, the pressure sensors 51 [#2] and 51 [#3] connected to only the first processing unit 41) are determined to be normal, it is determined that the reliability of the detected value of the pressure sensor 51 determined to be normal in the second determination process is high.
- the process associated with injection pressure control is executed by the second processing unit 42 on the basis of the detected value of the pressure sensor 51 determined to be normal in the second determination process. By so doing, injection pressure control is executed with high accuracy.
- injection pressure control or power limiting process is executed as follows.
- FIG. 5 shows the procedure of executing a process of determining whether there is an abnormality in the pressure sensors 51[#1] to 51 [#4] (abnormal state determination process).
- a series of processes shown in the flowchart of the drawing conceptually shows the procedure of executing the abnormal state determination process.
- An actual process is executed by the first processing unit 41 as an interrupt process at predetermined intervals.
- step S10 it is determined whether any one of the four pressure sensors 51 [#1] to 51 [#4] connected to the first processing unit 41 is determined to be abnormal.
- step S10 the process of selecting an execution mode of the power limiting process (execution mode selecting process) is executed (step S20).
- FIG. 6 shows the procedure of executing the execution mode selecting process.
- FIG. 7 shows the relationship among an execution mode, a manner of executing injection pressure control and a manner of executing power limiting process.
- the execution mode A is selected (step S204).
- the second processing unit 42 executes injection amount control and injection pressure control as follows.
- a predetermined operation amount LIML (for example, 10% in the case where an operation amount for fully opening an accelerator is 100%) is set in the power limiting process as the upper limit of the accelerator operation amount ACC. Then, injection amount control is executed on the basis of the accelerator operation amount ACC limited by the upper limit.
- Injection pressure control is executed on the assumption that a target fuel pressure coincides with an actual fuel pressure without using the fuel pressures that are respectively detected with the use of the pressure sensors 51 [#1] and 51 [#4]. Specifically, the target fuel pressure is used instead of the fuel pressure PQ in a situation that the fuel pump 33 is controlled to be driven in order to bring the target injection pressure into coincidence with the fuel pressure PQ in the case where the pressure sensors 51 [#1] and 51 [#4] are not determined to be abnormal.
- step S206 When only one of the pressure sensors 51 [#1] and 51 [#4] is determined to be abnormal (all the step S201 to step S203 in FIG. 6 are "YES") and when both the pressure sensors 51 [#2] and 51[#3] are determined to be abnormal (YES in step S205), the execution mode B is selected (step S206).
- a predetermined operation amount LIMS (where LIMS > LIML) is set by the power limiting process as the upper limit of the accelerator operation amount ACC as shown in FIG. 7.
- the predetermined operation amount LIMS is set to a large operation amount (for example, 70% in the case where an operation amount for fully opening the accelerator is 100%) at the time of abnormality determination, and is set to a value that gradually reduces to a relatively small operation amount (for example, 25%) with a lapse of a predetermined period of time (for example, several minutes) thereafter.
- Injection amount control is executed on the basis of the accelerator operation amount ACC limited by the upper limit.
- Injection pressure control is executed on the basis of the fuel pressure PQ that is detected with the use of the normal one of the pressure sensors 51 [# 1 ] and 51 [#4] .
- step S207 When only one of the pressure sensors 51 [#1] and 51 [#4] is determined to be abnormal (all the step S201 to step S203 in FIG. 6 are "YES") and when at least one of the pressure sensors 51 [#2] and 51 [#3] is determined to be normal (NO in step S205), the execution mode C is selected (step S207).
- the execution mode C is selected (step S207).
- both the pressure sensors 51 [# 1 ] and 51 [#4] are not determined to be abnormal and only the pressure sensor 51 [#2] or only the pressure sensor 51 [#3] is determined to be abnormal (NO in step S201 and NO in step S208), none of the execution modes A to C is selected (the process of step S207 is skipped).
- both the pressure sensors 51 [#1] and 51[#4] are not determined to be abnormal and only the two pressure sensors 51 [#2] and 51[#3] are determined to be abnormal as well (YES in step S201 and NO in step S202), none of the execution modes A to C is selected (the processes of step S203 to step S206 are skipped).
- injection pressure control based on the pressure sensors 51 [#1] and 51 [#4] and injection amount control in a manner in which the accelerator operation amount ACC is not limited by the upper limit are executed. .
- the execution mode C is selected not on the basis of the determination results as to the pressure sensors 51 [#2] and 51 [#3]. In this case, it is an instable period during which, depending on whether the temporary abnormality determination is final abnormal determination or final normal determination, both the pressure sensors 51 #13 and 51 [#4] are determined to be normal or only one of the pressure sensors 51 [#1] and 51 [#4] is determined to be normal, so the execution mode C is selected as a temporary execution mode of the power limiting process.
- the execution mode D is selected as the execution mode of the power limiting process not on the basis of the determination results as to the pressure sensors 51[#2] and 51 [#3].
- the predetermined operation amount LIMS is set by the power limiting process as the upper limit of the accelerator operation amount ACC.
- Injection amount control is executed on the basis of the accelerator operation amount ACC limited by the upper limit.
- Injection pressure control is executed on the assumption that a target fuel pressure coincides with an actual fuel pressure without using the fuel pressures that are respectively detected with the use of the pressure sensors 51[#1] and 51 [#4].
- step S20 After the execution mode selecting process is executed (step S20), an alarm lamp provided in a vehicle cabin is turned on (step S30).
- step S30 When all the four pressure sensors 51 [#1 ] to 51 [#4] connected to the first processing unit 41 are determined to be normal (NO in step S10), the processes of step S20 and step S30 are skipped.
- step S40 the determination result of the second determination process made by the second processing unit 42 is loaded, and it is determined whether the loaded determination result agrees with the determination result of the first determination process made by the first processing unit 41 (step S40).
- the process once directly ends (the process of step S50 is skipped).
- the process once ends.
- the process of turning on the alarm lamp when any one of the pressure sensors 51 is determined to be abnormal may be omitted.
- the condition for determining whether there is an abnormality in the pressure sensors 51 is not limited to the above-described condition.
- the condition may be arbitrarily changed to, for example, a condition that a state where a difference between a target fuel pressure and the fuel pressure PQ is larger than a predetermined value has continued for a predetermined period.
- the upper limit value of the accelerator operation amount ACC is set in order to limit engine power; instead, a method of limiting engine power may be arbitrarily changed, for example, a value obtained by correcting and reducing the accelerator operation amount ACC may be used in injection amount control, the fuel injection amount may be corrected and reduced or an upper limit may be set for the fuel injection amount.
- step S40 and step S50 in FIG. 5 The process of determining whether there is an abnormality in the electronic control unit 40 (the processes of step S40 and step S50 in FIG. 5) may be omitted.
- limiting engine power through the power limiting process may be executed in a manner in which the degree of limiting engine power is smaller than that at the time when the execution mode A is selected or that at the time when the execution mode B is selected.
- the device according to the above-described embodiment is applicable by modifying the components as needed as long as the device executes the process associated with fuel injection based on the fuel pressure PQ with the use of the first processing unit 41 and the second processing unit 42.
- a device may be, for example, a device that executes a process associated with injection pressure control with the use of the first processing unit and a process associated with injection amount control with the use of the second processing unit.
- a device may be, for example, a device that executes mutually different processes associated with injection pressure control with the use of the respective processing units or a device that executes mutually different processes associated with injection amount control with the use of the respective processing units.
- each pressure sensor 51 may be installed at a portion (branch passage 31a) between the common rail 34 and the corresponding fuel injection valve 20 in the fuel supply passage.
- a fuel injection valve that is driven by an electromagnetic actuator that includes, for example, a solenoid coil, and the like, may be employed.
- the invention may be applied to an internal combustion engine that includes four cylinders. Instead, the invention may also be applied to an internal combustion engine that includes three cylinders or an internal combustion engine that includes five or more cylinders.
- the invention is not limited to a diesel engine.
- the invention may also be applied to a gasoline engine that uses gasoline fuel or a natural gas engine that uses natural gas fuel.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE112013001388.6T DE112013001388B8 (en) | 2012-03-12 | 2013-03-07 | Control and regulating device and control method for an internal combustion engine |
| CN201380013577.XA CN104471225B (en) | 2012-03-12 | 2013-03-07 | Control method and device for internal combustion engine |
| BR112014022646-6A BR112014022646B1 (en) | 2012-03-12 | 2013-03-07 | DEVICE AND CONTROL METHOD FOR AN INTERNAL COMBUSTION ENGINE |
| US14/384,466 US9719450B2 (en) | 2012-03-12 | 2013-03-07 | Method and apparatus for diagnosing a fuel pressure sensor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012054803A JP5718841B2 (en) | 2012-03-12 | 2012-03-12 | Control device for internal combustion engine |
| JP2012-054803 | 2012-03-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2013136147A1 true WO2013136147A1 (en) | 2013-09-19 |
| WO2013136147A8 WO2013136147A8 (en) | 2013-11-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2013/000303 Ceased WO2013136147A1 (en) | 2012-03-12 | 2013-03-07 | Method and apparatus for diagnosing a fuel pressure sensor |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9719450B2 (en) |
| JP (1) | JP5718841B2 (en) |
| CN (1) | CN104471225B (en) |
| BR (1) | BR112014022646B1 (en) |
| DE (1) | DE112013001388B8 (en) |
| WO (1) | WO2013136147A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6225632B2 (en) * | 2013-10-18 | 2017-11-08 | 株式会社デンソー | Tamper detection device for fuel injection system |
| CN104533641A (en) * | 2014-12-25 | 2015-04-22 | 贵州大学 | Rapid diagnosis device for automotive diesel oil and natural gas co-combustion control system |
| EP3165748A1 (en) * | 2015-11-04 | 2017-05-10 | GE Jenbacher GmbH & Co. OG | Internal combustion engine with injection amount control |
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| WO2001002720A1 (en) * | 1999-06-01 | 2001-01-11 | Volvo Personvagnar Ab | Method and arrangement for sensor diagnosis |
| JP2008128307A (en) | 2006-11-17 | 2008-06-05 | Honda Motor Co Ltd | Transmission shift instruction method |
| US20090082941A1 (en) * | 2007-09-25 | 2009-03-26 | Denso Corporation | Controller for fuel injection system |
| US20100274442A1 (en) * | 2009-04-28 | 2010-10-28 | Gm Global Technology Operations, Inc. | Control system and method for sensor signal out of range detection |
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| JP2962030B2 (en) * | 1992-03-18 | 1999-10-12 | 日産自動車株式会社 | Engine fail-safe with electronic throttle control |
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| JP4022853B2 (en) * | 2001-11-29 | 2007-12-19 | 株式会社デンソー | Common rail fuel injection system |
| US6736121B2 (en) * | 2002-06-04 | 2004-05-18 | Ford Global Technologies, Llc | Method for air-fuel ratio sensor diagnosis |
| DE10246320A1 (en) * | 2002-10-04 | 2004-04-15 | Robert Bosch Gmbh | Process control unit and computer program for detecting faulty pressure sensors in a combustion engine compares pressure differences in inlet with threshold values |
| DE10248627B4 (en) * | 2002-10-18 | 2014-05-22 | Robert Bosch Gmbh | Method for operating an internal combustion engine, internal combustion engine and control device therefor |
| JP3972823B2 (en) * | 2003-01-27 | 2007-09-05 | 株式会社デンソー | Accumulated fuel injection system |
| JP4424128B2 (en) * | 2004-09-10 | 2010-03-03 | 株式会社デンソー | Common rail fuel injection system |
| JP2006350707A (en) * | 2005-06-16 | 2006-12-28 | Hitachi Ltd | Failure diagnosis device for detection means |
| JP2007040207A (en) * | 2005-08-03 | 2007-02-15 | Toyota Motor Corp | Control device for internal combustion engine |
| JP4840288B2 (en) * | 2006-11-14 | 2011-12-21 | 株式会社デンソー | Fuel injection apparatus and adjustment method thereof |
| JP4513895B2 (en) * | 2007-09-25 | 2010-07-28 | 株式会社デンソー | Fuel injection system control device |
| JP2010169008A (en) * | 2009-01-23 | 2010-08-05 | Toyota Motor Corp | Abnormality detector for pressure sensor |
| WO2010110021A1 (en) * | 2009-03-24 | 2010-09-30 | 日立建機株式会社 | Device for detecting abnormality in construction machine |
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| JP5949578B2 (en) * | 2013-01-23 | 2016-07-06 | 株式会社デンソー | Abnormality diagnosis device for fuel pressure sensor |
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2012
- 2012-03-12 JP JP2012054803A patent/JP5718841B2/en active Active
-
2013
- 2013-03-07 US US14/384,466 patent/US9719450B2/en active Active
- 2013-03-07 CN CN201380013577.XA patent/CN104471225B/en not_active Expired - Fee Related
- 2013-03-07 DE DE112013001388.6T patent/DE112013001388B8/en active Active
- 2013-03-07 BR BR112014022646-6A patent/BR112014022646B1/en active IP Right Grant
- 2013-03-07 WO PCT/IB2013/000303 patent/WO2013136147A1/en not_active Ceased
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| WO2001002720A1 (en) * | 1999-06-01 | 2001-01-11 | Volvo Personvagnar Ab | Method and arrangement for sensor diagnosis |
| JP2008128307A (en) | 2006-11-17 | 2008-06-05 | Honda Motor Co Ltd | Transmission shift instruction method |
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| US20100274442A1 (en) * | 2009-04-28 | 2010-10-28 | Gm Global Technology Operations, Inc. | Control system and method for sensor signal out of range detection |
Also Published As
| Publication number | Publication date |
|---|---|
| DE112013001388B8 (en) | 2018-05-24 |
| JP5718841B2 (en) | 2015-05-13 |
| JP2013189874A (en) | 2013-09-26 |
| US9719450B2 (en) | 2017-08-01 |
| BR112014022646B1 (en) | 2022-03-15 |
| DE112013001388T8 (en) | 2015-01-15 |
| CN104471225B (en) | 2017-02-22 |
| DE112013001388B4 (en) | 2018-03-15 |
| US20150112575A1 (en) | 2015-04-23 |
| WO2013136147A8 (en) | 2013-11-14 |
| CN104471225A (en) | 2015-03-25 |
| DE112013001388T5 (en) | 2014-11-27 |
| BR112014022646A2 (en) | 2017-10-03 |
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