WO2013131351A1 - Multi-stage submersible pump for mines - Google Patents

Multi-stage submersible pump for mines Download PDF

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Publication number
WO2013131351A1
WO2013131351A1 PCT/CN2012/079137 CN2012079137W WO2013131351A1 WO 2013131351 A1 WO2013131351 A1 WO 2013131351A1 CN 2012079137 W CN2012079137 W CN 2012079137W WO 2013131351 A1 WO2013131351 A1 WO 2013131351A1
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WO
WIPO (PCT)
Prior art keywords
sealing surface
guide vane
inlet
balance drum
pump
Prior art date
Application number
PCT/CN2012/079137
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French (fr)
Chinese (zh)
Inventor
陆伟刚
李伟
胡博
李辉
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江苏大学
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Application filed by 江苏大学 filed Critical 江苏大学
Publication of WO2013131351A1 publication Critical patent/WO2013131351A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/08Units comprising pumps and their driving means the pump being electrically driven for submerged use
    • F04D13/10Units comprising pumps and their driving means the pump being electrically driven for submerged use adapted for use in mining bore holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/06Multi-stage pumps
    • F04D1/063Multi-stage pumps of the vertically split casing type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/041Axial thrust balancing
    • F04D29/0416Axial thrust balancing balancing pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • F04D29/047Bearings hydrostatic; hydrodynamic

Definitions

  • the invention is a multi-stage submersible pump, in particular, the number of impellers for pumping sandy water in the coal mine is relatively large, the pump head is relatively high, the axial force of the impeller is relatively large, and the balance drum is generally used to balance the axial force.
  • the multi-stage submersible pump belongs to the technical field of general mechanical product manufacturing.
  • the balance drum of the multi-stage submersible pump adopts the radial seal method which cannot be compensated.
  • the prior invention patent "Pump axial force balance device" invented a face-sealed, self-compensating balance drum method, but this invention found in practice that there are still serious technical defects, if not improved, it can not be in multi-grade mine Used in submersible pumps.
  • the technical disadvantage of the multi-stage submersible pump shown in Fig. 1 is that there is no bearing support at the bottom end of the rotating shaft, which causes the impeller ring and the impeller hub to wear and damage quickly in the operation of the sandy liquid, although there are many
  • the bottom end of the rotary shaft of the grade submersible pump is supported by bearings, as shown in Figure 2 of the specification in ZL201020548965.1, but because the lubricating fluid of the bottom end bearing has a relatively large sand content, the bearing life is relatively short, and it is also a Technical flaws.
  • the invention provides an innovative design multi-stage submersible pump, wherein the balanced axial force balance drum adopts an end face sealing method capable of automatically compensating, overcomes the defect of the radial sealing type wear failure, and the bottom end of the rotating shaft is increased.
  • the bearing is supported, and the material is lubricated locally, and the bearing water with less sand is used to lubricate the bearing, which overcomes the defect of the sliding bearing wear failure.
  • the basic structure is the same as the existing multi-stage submersible pump in the coal mine.
  • the electric motor and the water pump are coaxial, and the electric motor can work in diving.
  • the water pump is a multi-stage centrifugal pump with a lift of more than 300 meters.
  • the main innovations are:
  • the balance drum that balances the axial force of the rotor adopts an end face sealing method capable of automatic compensation, and the static ring as the balance drum main body can move axially, so that the static ring that does not rotate and the moving ring that rotates synchronously with the rotating shaft are always close together.
  • the end face seal is composed of a main sealing surface and a secondary sealing surface.
  • the outer diameter of the main sealing surface is larger than the diameter of the balance drum, the inner diameter of the main sealing surface is smaller than the diameter of the balance drum, and the dynamic ring sealing surface and the static ring sealing surface of the main sealing surface are fitted.
  • the secondary sealing surface is on the outer side of the main sealing surface, and there is a gap between the moving ring sealing surface of the secondary sealing surface and the static ring sealing surface, and the gap of the secondary sealing surface is between 0.2 mm and 2 mm.
  • the end face seal balance drum is the same as the radial seal balance drum. There is a cylinder blocking high pressure zone and low pressure zone. The diameter of this cylinder is called balance drum diameter. The balance drum diameter determines the axial force balance. The difference is that the main body of the radial seal balance drum rotates synchronously with the rotating shaft, and it relies on the radial gap between the non-rotating final pump body to realize the dynamic and static transition. This gap will wear more, so the leakage is very high. Big.
  • the end face seal balance drum relies on the end face friction of the moving ring and the static ring to realize the dynamic and static transition.
  • the static ring is not rotated as the balance drum main body, and there is a static ring O-ring at the balance drum diameter to ensure that there is no leakage and balance.
  • the other half of the drum rotates synchronously with the rotating shaft, and the sealing gap between the moving ring and the stationary ring is almost equal to zero, so the leakage amount is small.
  • the static ring can also move axially, so that the sealing surface of the moving ring and the static ring continue to be attached together, which is the automatic compensation function of the end face sealing balance drum.
  • the superiority of the face seal balance drum was discovered in the 1980s. Although it has not been used in multi-stage submersible pumps, it has been used as a patent for invention (ZL87100241) in a submersible pump for wells.
  • the seal balance drum has only the primary sealing surface and no secondary sealing surface of the present invention that increases outside the primary sealing surface.
  • the end face seal balance drum without the secondary sealing surface is difficult to design.
  • the specific pressure of the sealing surface is not too large.
  • the sealing surface is damaged.
  • the specific pressure of the sealing surface is too small. In operation, the sealing surface is pushed away by the high pressure liquid, and once pushed, once pushed When opened, it will cause a lot of leakage and completely defeat the balance drum. This defect has caused the ZL87100241 to be unpromoted.
  • the present invention with the addition of a secondary sealing surface effectively overcomes this drawback. Since the end face seal balance drum can balance the axial force in the case of a small amount of leakage, the specific pressure of the seal face should be relatively small compared with the general mechanical seal, which can greatly extend the life of the main seal face. However, a small amount of leakage on the main sealing surface increases the pushing force on the main sealing surface. When the instability of the pump working condition leads to an increase in the leakage amount, the pushing force on the sealing surface increases, and the pushing force increases. This will increase the amount of leakage, and the vicious cycle of pushing force and leakage will cause the main sealing surface to be pushed away by the high pressure liquid.
  • the pressing force of the auxiliary sealing surface can be increased when the leakage of the main sealing surface increases, and the reasonable design can increase the leakage force, and the pressing force of the auxiliary sealing surface increases more than the main sealing.
  • the amount of pushing force is increased to prevent the sealing surface from being pushed away.
  • the clearance of the secondary sealing surface should not be too large or too small. If it is larger than 2mm, the sensitivity is too low, and the pressing force adjustment effect of the secondary sealing surface will be lost. If it is less than 0.2mm, the service life will be affected. When the main sealing surface is worn, The pressure will be too large and the end face seal balance drum will wear out quickly.
  • the lower part of the water pump has a bearing seat including a water inlet guide vane and a liquid storage chamber, and a sliding bearing for supporting the bottom end of the rotating shaft.
  • the lubricating fluid of the sliding bearing is derived from the liquid storage chamber at the lower part of the bearing housing, and the liquid
  • the liquid in the storage chamber is derived from the liquid having a relatively small amount of sand in the upper portion of the inlet guide vane, and the inlet inlet window and the liquid storage chamber in the upper portion of the inlet guide vane are communicated through the axial through hole of the inlet guide vane.
  • Multi-stage submersible pumps have more impeller stages and longer pump shafts.
  • sliding bearings are needed to assist the rotor.
  • the existing multi-stage submersible pumps mostly rely on the impeller ring and the impeller hub as sliding bearings to support the rotor.
  • the materials in these two places are generally not suitable for use as bearings, and the diameters of the two places are relatively large, the line speed is relatively high, and it is easy to wear and damage when running in the sandy water of the mine.
  • ZL201020548965.1 proposes to install a three-composite radial sliding bearing on the bottom end of the rotating shaft, but the bottom end of the rotating shaft is the place with the largest amount of sand, and even the hard alloy is easy to wear and damage.
  • the disclosed invention patent application "a hard alloy sliding bearing water-cooling cooling lubrication system for a submersible pump” (201010591094.6) proposes a sliding bearing for lubricating the bottom end of the rotating shaft at the surface of the pool, which can solve the problem, but is implemented too Complex, packaging, transportation and installation add to the trouble for users.
  • the invention skillfully utilizes the place where the flow rate of the liquid in the guide vane is relatively low, the hard sand is easy to settle in the lower part, and the liquid with less sand content in the upper part of the guide vane is first introduced into the liquid storage chamber, and then a part of the sediment is precipitated. At the bottom of the storage chamber, the liquid at the bottom end of the lubricating bearing is less contained, which ensures a greatly improved service life of the bearing.
  • Another innovation of the present invention is that the inlet angle of the inlet guide vane of the lower portion of the water pump is 90 degrees, and the inlet angle of the inlet guide vane is 10 degrees to 20 degrees.
  • the lower part of the pump of the multi-stage submersible pump has a bearing seat including the inlet guide vane.
  • the inlet angle of the inlet guide vane is 90 degrees
  • the overflow area of the vane inlet is Larger, lower flow rate, sand in sandy water is easy to precipitate
  • the inlet angle of the inlet guide vane is 10 degrees to 20 degrees, which can make the flow of the impeller inlet have a peripheral speed, which can reduce the multi-stage submersible pump.
  • Power under high flow conditions Since the majority of multi-stage submersible pumps are low-ratio centrifugal pumps, reducing the power under high-flow conditions is to reduce their maximum power, thus ensuring safe operation of multi-stage submersible pumps under full lift conditions.
  • the invention has the beneficial effects of overcoming the defects of the existing multi-stage submersible pump, and manufacturing a multi-stage submersible pump with reliable axial force balance device, long end bearing life and relatively small power extreme value with low additional cost. Therefore, the multi-stage submersible pump of the present invention is more competitive in the market.
  • Figure 1 is a simplified diagram of a prior art multi-stage submersible pump.
  • Figure 2 is a schematic diagram of a multi-stage submersible pump embodying the present invention.
  • Fig. 3 is a schematic enlarged view of the end face seal balance drum of Fig. 2.
  • Figure 4 is a two view of the stationary ring of Figure 3.
  • Figure 5 is a two-view view of a static ring of a conventional end face seal balancing drum (without a secondary sealing surface).
  • Figure 6 is a second elevational view of the bearing housing of Figure 2 including the inlet guide vanes.
  • the embodiment of the invention shown in FIG. 2 is a BQW10-300/5-37 multi-stage submersible pump.
  • the basic structure is the same as the existing multi-stage submersible pump in the coal mine.
  • the electric motor and the water pump are coaxial, and the electric motor can dive.
  • the pump is a multi-stage centrifugal pump with a 5-stage impeller and a head of 300 meters. It is different from the existing multi-stage submersible pump.
  • the main innovation is that the balance drum that balances the axial force of the rotor adopts an end face seal that can be automatically compensated. the way.
  • the end face seal is composed of a main sealing surface 9 and a secondary sealing surface 27, the outer sealing surface outer diameter 25 is larger than the balance drum diameter 4, the main sealing surface inner diameter 24 is smaller than the balance drum diameter 4, and the main sealing surface 9 is moving ring
  • the secondary sealing surface 27 is outside the main sealing surface 9
  • the moving ring sealing surface of the secondary sealing surface 27 and the stationary ring sealing surface have a gap
  • the secondary sealing surface gap 22 Between 0.2mm ⁇ 2mm.
  • the face seal balance drum is the same as the radial seal balance drum.
  • the pressure difference is balanced by the pressure difference between the two end faces of a cylinder.
  • the diameter of this cylinder is called the balance drum diameter 4, and the balance drum diameter 4 determines the size.
  • the amount of axial force balance no matter which balance drum can not fully balance the axial force, requires the radial thrust ball bearing 28 to bear the remaining axial force.
  • the pressure in the high pressure zone is determined by the pump head, and the pressure in the low pressure zone is the atmospheric pressure or water level pressure of the inlet.
  • the pressure at the lower end of the end face seal balance drum and the pressure on the outside side are equal to the pressure in the high pressure zone, and the pressure at the upper end of the end face seal balance drum and the pressure on the inner side pass through the static ring pressure relief groove 7, the low pressure chamber 1 and the final stage pump body pressure relief hole 21
  • the pool connection is equal to the pressure in the low pressure zone, which is also substantially the same as the radial seal balance drum.
  • the end face seal balance drum is different from the radial seal balance drum in that the main body of the radial seal balance drum rotates synchronously with the rotary shaft 20, and it relies on the radial gap 23 between the non-rotating final stage pump body 2 to realize the movement and static In the transition, this gap will wear more, so the amount of leakage is large.
  • the end face seal balance drum relies on the end face friction of the moving ring 10 and the static ring 8 to realize the dynamic and static transition, and the static ring 8 as the end face seal balances the drum main body to be non-rotating, and has a static ring O-ring 6 at its balance drum diameter 4.
  • the static ring 8 can also move axially, so that the sealing surface of the moving ring 10 and the static ring 8 continue to be attached together, which is the automatic compensation function of the end face sealing balance drum, preventing the static ring 8 from rotating.
  • the ring stop pin 3 does not prevent the axial movement of the stationary ring 8, and the static ring spring 5 ensures that the sealing surface of the moving ring 10 and the stationary ring 8 can be brought together without a pressure difference.
  • the superiority of the face seal balance drum was discovered in the 1980s. Although it has not been used in multi-stage submersible pumps, it has been used as a patent for invention (ZL87100241) in a submersible pump for wells.
  • the seal balance drum has only the primary seal face 9 and no secondary seal face 27 of the present invention that increases outside the primary seal face.
  • the end face seal balance drum without the secondary sealing surface 27 is difficult to design as shown in Fig. 5.
  • the specific pressure of the sealing surface is not too large, the sealing surface is damaged, the specific pressure of the sealing surface is too small, and the sealing surface is high pressure during operation.
  • the liquid pushes open, and once pushed open, it causes a large amount of leakage and completely defeats the balance drum. This defect has caused the ZL87100241 to be unpromoted.
  • the present invention in which the secondary sealing surface 27 is added effectively overcomes this drawback. Since the end face seal balance drum can balance the axial force in the case of a small amount of leakage, the specific pressure of the seal face should be relatively small compared with the general mechanical seal, which can greatly extend the life of the main seal face 9. However, a small amount of leakage of the main sealing surface 9 increases the pushing force on the main sealing surface 9. When the instability of the pump operating condition causes an increase in the leakage amount, the pushing force on the sealing surface increases, and the pushing force increases. With the vicious cycle of leakage, the main sealing surface 9 is inevitably pushed away by the high pressure liquid.
  • the balance drum diameter 4 of the embodiment is 80 mm
  • the outer diameter 25 of the main sealing surface is 88 mm
  • the inner diameter 24 of the main sealing surface is 72 mm
  • the outer diameter 26 of the secondary sealing surface is 110 mm
  • the main sealing surface 9 does not leak at all, and the dynamic reversal coefficient is 0.5, the force on the main sealing surface 9 is 25 kg, the specific pressure is 1.25 kg/cm 2 , obviously the specific pressure is small, the main sealing surface 9 is not easy to damage.
  • the spring pressure is 10 kg
  • the main sealing surface 9 has a small amount of leakage, and the dynamic reaction coefficient reaches 0.54, the force on the main sealing surface 9 is 0.95 kg, and the specific pressure is 0.05 kg/cm 2 .
  • the main sealing surface 9 has May maintain a fit.
  • the force on the main sealing surface 9 is a negative value, that is, the pushing force is greater than the pressing force, and the main sealing surface 9 is Will be pushed open, this is the flaw of ZL87100241.
  • the secondary sealing surface 27 of the present invention this problem is solved.
  • the primary sealing surface 9 leaks, the pressure on the secondary sealing surface 27 is lowered, and the pressing force is increased, assuming that the primary sealing surface 9 There is a small amount of leakage, and the dynamic reversal coefficient reaches 0.6.
  • the dynamic inverse coefficient on the secondary sealing surface 27 will be less than 1 but greater than the dynamic inverse coefficient of the main sealing surface 9 of 0.6, assuming that the integrated dynamic inverse coefficient on the sealing surface is 0.7, the sealing surface
  • the upper force is 212kg and the specific pressure is 3.9kg/cm 2 , which ensures that the sealing surface is not pushed away further, and because the force of the sealing surface acts on the leaking liquid at this time, as long as the leakage liquid contains The amount of sand is small, and the life of the sealing surface will still be relatively long.
  • the leakage gap of the end face seal is much smaller than the radial gap 23 of the radial seal and the automatic compensation capability of the end face seal balance drum, the leakage amount is much smaller than that of the radial seal balance drum, so the sand passes from the low point to the final stage impeller. The sealing surface of the back blade 12 to the upper portion is difficult.
  • the pressure on the secondary sealing surface 27 is equal to the pressure acting on the balancing drum, that is, the reverse The coefficient is equal to 1, so the specific pressure acting on the main sealing surface 9 is still 1.25 kg/cm 2 .
  • the lower portion of the water pump has a bearing housing 14 including a water inlet guide vane 17 and a liquid storage chamber 13, a sliding bearing 18 for supporting the bottom end 19 of the rotating shaft, and lubrication of the sliding bearing 18.
  • the liquid is derived from the liquid storage chamber 13 in the lower part of the bearing housing 14.
  • the liquid in the liquid storage chamber 13 is derived from the liquid having a relatively small amount of sand in the upper portion of the inlet guide vane 17, that is, the inlet inlet inlet window 17 has a vane inlet window 16 and a liquid.
  • the storage chambers 13 communicate with each other through the inlet guide vanes of the water guide vanes.
  • Multi-stage submersible pumps have more impeller stages and longer pump shafts. Generally, sliding bearings are needed to assist the rotor.
  • the multi-stage submersible pump like Figure 1 relies on the impeller ring and the impeller hub as sliding bearings to support the rotor. It is very easy to wear and damage.
  • ZL201020548965.1 proposes to install a three-composite radial sliding bearing on the bottom end of the rotating shaft, but the bottom end 19 of the rotating shaft is the place with the largest amount of sand, and even the hard alloy is easy to wear and damage.
  • the disclosed invention patent application "a hard alloy sliding bearing water-cooling cooling lubrication system for a submersible pump” (201010591094.6) proposes a sliding bearing for lubricating the bottom end of the rotating shaft at the surface of the pool, which can solve the problem, but is implemented too Complex, packaging, transportation and installation add to the trouble for users.
  • the invention skillfully utilizes the place where the flow rate of the liquid in the guide vane is relatively low, the hard sand is easy to settle in the lower part, and the liquid with less sand content in the upper part of the guide vane is first introduced into the liquid storage chamber 13, and then a part of the sediment is introduced. Precipitated at the bottom of the storage chamber, so that the liquid at the bottom end of the lubrication bearing is less, which ensures that the service life of the bearing is greatly extended.
  • FIG. 2 Another innovation of the embodiment of the present invention shown in Fig. 2 is that the inlet angle 31 of the inlet guide vane of the lower portion of the water pump is 90 degrees, and the inlet angle 30 of the inlet guide vane is 10 degrees to 20 degrees.

Abstract

Disclosed is a multi-stage submersible pump for mines, wherein an electric motor is coaxial with a water pump and the electric motor can work submerged. The water pump is a multi-stage centrifugal pump and the lift head is higher than 300 metres. The water pump balance drum balancing the axial force uses an end face sealing method able to automatically compensate, overcoming the drawbacks of failure by wear of the radial sealing method. Support from a bearing (18)is added to the bottom end of a rotary shaft (20), and using mine water containing relatively little silt to lubricate the bearing overcomes the drawbacks of failure by wear of a sliding bearing.

Description

一种多级矿潜泵Multi-stage submersible pump 技术领域Technical field
本发明是一种多级矿潜泵,尤其是在煤矿矿井中泵送含沙水的叶轮级数比较多、水泵扬程比较高、叶轮轴向力比较大、一般采用平衡鼓平衡轴向力的多级矿潜泵,属于通用机械产品制造技术领域。 The invention is a multi-stage submersible pump, in particular, the number of impellers for pumping sandy water in the coal mine is relatively large, the pump head is relatively high, the axial force of the impeller is relatively large, and the balance drum is generally used to balance the axial force. The multi-stage submersible pump belongs to the technical field of general mechanical product manufacturing.
背景技术Background technique
目前多级矿潜泵多数采用平衡鼓平衡轴向力,如图1所示。虽然现有的轴向力平衡方法有很多种,但相比之下,平衡鼓平衡轴向力的方法最简单。先有的发明专利“一种高效高压卧式多级离心泵”(ZL200710024398.2)中采用的平衡鼓加平衡盘的轴向力平衡方式也比图1所示的平衡鼓方式复杂得多。采用平衡鼓平衡轴向力的多级矿潜泵,因为结构最紧凑,生产成本最低而成为目前应用最普遍的多级矿潜泵。但是目前多级矿潜泵的平衡鼓都采用不能补偿的径向密封方式,在矿井含沙水中工作时,很容易被沙粒磨损而造成大量泄漏,使多级矿潜泵的扬程大大降低而报废。为了克服径向密封平衡鼓的不足,先有的发明专利 “泵轴向力平衡装置”(ZL87100241)发明了一种端面密封的、能够自动补偿的平衡鼓方式,但这个发明在实践中发现还存在严重的技术缺陷,如果不改进是不能在多级矿潜泵中应用的。At present, most of the multi-stage submersible pumps use the balance drum to balance the axial force, as shown in Figure 1. Although there are many methods for balancing the axial force, the method of balancing the axial force of the drum is the simplest. The axial force balance of the balance drum plus balance disc used in the prior invention patent "A High-Efficiency High-Voltage Horizontal Multistage Centrifugal Pump" (ZL200710024398.2) is also much more complicated than the balance drum method shown in FIG. The multi-stage submersible pump with balance drum balancing axial force is the most widely used multi-stage submersible pump because it has the most compact structure and the lowest production cost. However, at present, the balance drum of the multi-stage submersible pump adopts the radial seal method which cannot be compensated. When working in the mine sandy water, it is easy to be worn by the sand and cause a lot of leakage, which greatly reduces the lift of the multi-stage submersible pump. scrapped. In order to overcome the shortcomings of the radial seal balance drum, the prior invention patent "Pump axial force balance device" (ZL87100241) invented a face-sealed, self-compensating balance drum method, but this invention found in practice that there are still serious technical defects, if not improved, it can not be in multi-grade mine Used in submersible pumps.
图1所示的多级矿潜泵还有一个技术缺陷是旋转轴的底端没有轴承扶持,这会使叶轮口环和叶轮轮毂很快在含沙液体的运转中磨损损坏,虽然在有些多级矿潜泵的旋转轴底端加有轴承扶持,如ZL201020548965.1中的说明书附图2所示,但因为底端轴承的润滑液体含沙量比较大,所以轴承寿命相对较短,也是一个技术缺陷。The technical disadvantage of the multi-stage submersible pump shown in Fig. 1 is that there is no bearing support at the bottom end of the rotating shaft, which causes the impeller ring and the impeller hub to wear and damage quickly in the operation of the sandy liquid, although there are many The bottom end of the rotary shaft of the grade submersible pump is supported by bearings, as shown in Figure 2 of the specification in ZL201020548965.1, but because the lubricating fluid of the bottom end bearing has a relatively large sand content, the bearing life is relatively short, and it is also a Technical flaws.
技术问题technical problem
为了克服现有多级矿潜泵的技术缺陷,提高多级矿潜泵的寿命, 本发明提供一种创新设计的多级矿潜泵,其平衡轴向力的平衡鼓采用了能够自动补偿的端面密封方式,克服了径向密封方式磨损失效的缺陷,其旋转轴的底端增加了轴承扶持,并且就地取材,采用含沙比较少的矿井水润滑轴承,克服了滑动轴承磨损失效的缺陷。 In order to overcome the technical defects of the existing multi-stage submersible pump and improve the service life of the multi-stage submersible pump, The invention provides an innovative design multi-stage submersible pump, wherein the balanced axial force balance drum adopts an end face sealing method capable of automatically compensating, overcomes the defect of the radial sealing type wear failure, and the bottom end of the rotating shaft is increased. The bearing is supported, and the material is lubricated locally, and the bearing water with less sand is used to lubricate the bearing, which overcomes the defect of the sliding bearing wear failure.
技术解决方案Technical solution
其基本结构与煤矿矿井内现有多级矿潜泵一样,电动机与水泵同轴,且电动机能够潜水工作,水泵是多级离心泵,且扬程高于300米,其主要创新是:The basic structure is the same as the existing multi-stage submersible pump in the coal mine. The electric motor and the water pump are coaxial, and the electric motor can work in diving. The water pump is a multi-stage centrifugal pump with a lift of more than 300 meters. The main innovations are:
1.平衡转子轴向力的平衡鼓采用能够自动补偿的端面密封方式,作为平衡鼓主体的静环能够轴向移动,使不转动的静环与随旋转轴同步转动的动环始终靠在一起,其端面密封由主密封面和副密封面共同组成,主密封面外径大于平衡鼓直径,主密封面内径小于平衡鼓直径,主密封面的动环密封面和静环密封面是贴合在一起的,副密封面在主密封面的外侧,副密封面的动环密封面和静环密封面之间有间隙,副密封面间隙在0.2mm~2mm之间。1. The balance drum that balances the axial force of the rotor adopts an end face sealing method capable of automatic compensation, and the static ring as the balance drum main body can move axially, so that the static ring that does not rotate and the moving ring that rotates synchronously with the rotating shaft are always close together. The end face seal is composed of a main sealing surface and a secondary sealing surface. The outer diameter of the main sealing surface is larger than the diameter of the balance drum, the inner diameter of the main sealing surface is smaller than the diameter of the balance drum, and the dynamic ring sealing surface and the static ring sealing surface of the main sealing surface are fitted. Together, the secondary sealing surface is on the outer side of the main sealing surface, and there is a gap between the moving ring sealing surface of the secondary sealing surface and the static ring sealing surface, and the gap of the secondary sealing surface is between 0.2 mm and 2 mm.
所有离心泵叶轮都会产生轴向力,高扬程的多级离心泵产生的轴向力很大。现有的多级矿潜泵大多数采用平衡鼓平衡轴向力,对于扬程高于300米的多级矿潜泵,其平衡鼓两端的压差高于3MPa,这对于径向间隙比较大的平衡鼓来说,会有很大的泄漏量,并形成高速射流。因为多级矿潜泵抽送的是含有泥沙的矿井水,很大的泄漏量会带来质地比较硬的沙粒。高速射流裹挟沙粒会使平衡鼓间隙很快磨损而加大,使泄漏量急剧增大,导致多级矿潜泵的扬程很快降低而失效。All centrifugal pump impellers produce axial forces, and high-lift multi-stage centrifugal pumps produce large axial forces. Most of the existing multi-stage submersible pumps use balanced drum balance axial force. For multi-stage submersible pumps with lift heads higher than 300 meters, the pressure difference between the two ends of the balance drum is higher than 3 MPa, which is relatively large for radial clearance. In the case of the balance drum, there is a large amount of leakage and a high-speed jet is formed. Because the multi-stage submersible pump pumps the mine water containing sediment, a large amount of leakage will result in a harder sand. The high-speed jet wraps the sand particles, which will cause the balance drum gap to wear up quickly and increase, causing the leakage amount to increase sharply, which causes the head of the multi-stage submersible pump to quickly decrease and fail.
端面密封平衡鼓与径向密封平衡鼓相同的是都有一个圆柱体阻隔高压区和低压区,这个圆柱体的直径都叫平衡鼓直径,平衡鼓直径的大小决定了轴向力平衡的多少。不同的是,径向密封平衡鼓的主体是随旋转轴同步转动的,它与不转动的末级泵体之间依靠径向间隙来实现动静过渡,这个间隙会磨损加大,因此泄漏量很大。而端面密封平衡鼓依靠动环和静环的端面摩擦来实现动静过渡,静环作为平衡鼓主体是不转动的,在它的平衡鼓直径处有静环O形圈保证此处不泄漏,平衡鼓的另一半作为动环随旋转轴同步转动,动环与静环的密封间隙几乎等于零,因此其泄漏量很小。在密封面磨损后,静环还能够轴向移动,使动环与静环的密封面继续贴合在一起,这就是端面密封平衡鼓的自动补偿功能。The end face seal balance drum is the same as the radial seal balance drum. There is a cylinder blocking high pressure zone and low pressure zone. The diameter of this cylinder is called balance drum diameter. The balance drum diameter determines the axial force balance. The difference is that the main body of the radial seal balance drum rotates synchronously with the rotating shaft, and it relies on the radial gap between the non-rotating final pump body to realize the dynamic and static transition. This gap will wear more, so the leakage is very high. Big. The end face seal balance drum relies on the end face friction of the moving ring and the static ring to realize the dynamic and static transition. The static ring is not rotated as the balance drum main body, and there is a static ring O-ring at the balance drum diameter to ensure that there is no leakage and balance. The other half of the drum rotates synchronously with the rotating shaft, and the sealing gap between the moving ring and the stationary ring is almost equal to zero, so the leakage amount is small. After the sealing surface wears, the static ring can also move axially, so that the sealing surface of the moving ring and the static ring continue to be attached together, which is the automatic compensation function of the end face sealing balance drum.
端面密封平衡鼓的优越性在上世纪80年代就被发现了,虽然至今没有在多级矿潜泵中使用,但已经作为发明专利(ZL87100241)在井用潜水泵中试用过,先有的端面密封平衡鼓都只有主密封面而没有本发明在主密封面外侧增加的副密封面。没有副密封面的端面密封平衡鼓是很难设计的,不是密封面的比压太大把密封面损坏就是密封面的比压太小而在运行中密封面被高压液体推开,而且一旦推开,就会造成大量泄漏而使平衡鼓完全失效,这个缺陷导致ZL87100241一直未能推广开来。The superiority of the face seal balance drum was discovered in the 1980s. Although it has not been used in multi-stage submersible pumps, it has been used as a patent for invention (ZL87100241) in a submersible pump for wells. The seal balance drum has only the primary sealing surface and no secondary sealing surface of the present invention that increases outside the primary sealing surface. The end face seal balance drum without the secondary sealing surface is difficult to design. The specific pressure of the sealing surface is not too large. The sealing surface is damaged. The specific pressure of the sealing surface is too small. In operation, the sealing surface is pushed away by the high pressure liquid, and once pushed, once pushed When opened, it will cause a lot of leakage and completely defeat the balance drum. This defect has caused the ZL87100241 to be unpromoted.
增加了副密封面的本发明有效地克服了这个缺陷。由于端面密封平衡鼓在少量泄漏的情况下,也能平衡轴向力,所以与一般机械密封相比,其密封面的比压应该比较小,这可以大大延长主密封面的寿命。但主密封面的少量泄漏会增加主密封面上的推开力,当水泵工况的不稳定性导致泄漏量增加时,其密封面上的推开力就会增加,而推开力增加又会使泄漏量增加,推开力与泄漏量的恶性循环就会导致主密封面被高压液体推开。但增加副密封面之后,就可以在主密封面泄漏增加的时候,使副密封面的压紧力提高,合理的设计可以使泄漏量增加时,副密封面的压紧力增加量大于主密封面推开力的增加量,从而阻止密封面被推开。The present invention with the addition of a secondary sealing surface effectively overcomes this drawback. Since the end face seal balance drum can balance the axial force in the case of a small amount of leakage, the specific pressure of the seal face should be relatively small compared with the general mechanical seal, which can greatly extend the life of the main seal face. However, a small amount of leakage on the main sealing surface increases the pushing force on the main sealing surface. When the instability of the pump working condition leads to an increase in the leakage amount, the pushing force on the sealing surface increases, and the pushing force increases. This will increase the amount of leakage, and the vicious cycle of pushing force and leakage will cause the main sealing surface to be pushed away by the high pressure liquid. However, after the auxiliary sealing surface is increased, the pressing force of the auxiliary sealing surface can be increased when the leakage of the main sealing surface increases, and the reasonable design can increase the leakage force, and the pressing force of the auxiliary sealing surface increases more than the main sealing. The amount of pushing force is increased to prevent the sealing surface from being pushed away.
副密封面间隙不能太大也不能太小,如果大于2mm,则其灵敏度太低,会失去副密封面的压紧力调节作用,如果小于0.2mm,则影响使用寿命,当主密封面磨损后,就会比压太大而使端面密封平衡鼓很快磨损失效。The clearance of the secondary sealing surface should not be too large or too small. If it is larger than 2mm, the sensitivity is too low, and the pressing force adjustment effect of the secondary sealing surface will be lost. If it is less than 0.2mm, the service life will be affected. When the main sealing surface is worn, The pressure will be too large and the end face seal balance drum will wear out quickly.
2.本发明的另一个创新是水泵下部有一个包括进水导叶和液体储存室的轴承座,扶持旋转轴底端的滑动轴承,滑动轴承的润滑液体来源于轴承座下部的液体储存室,液体储存室的液体来源于进水导叶上部含沙量比较小的液体,进水导叶上部有一个导叶进水窗与液体储存室之间通过进水导叶轴向通孔连通。2. Another innovation of the present invention is that the lower part of the water pump has a bearing seat including a water inlet guide vane and a liquid storage chamber, and a sliding bearing for supporting the bottom end of the rotating shaft. The lubricating fluid of the sliding bearing is derived from the liquid storage chamber at the lower part of the bearing housing, and the liquid The liquid in the storage chamber is derived from the liquid having a relatively small amount of sand in the upper portion of the inlet guide vane, and the inlet inlet window and the liquid storage chamber in the upper portion of the inlet guide vane are communicated through the axial through hole of the inlet guide vane.
多级矿潜泵的叶轮级数比较多、泵轴比较长,一般都需要滑动轴承来辅助扶持转子,现有的多级矿潜泵多数依靠叶轮口环和叶轮轮毂作为滑动轴承来扶持转子,但这两处的材料一般都不适宜作为轴承使用,而且这两处的直径比较大,线速度比较高,在矿井的含沙水中运转,很容易磨损损坏。ZL201020548965.1提出了在旋转轴底端安装硬质合金三组合径向滑动轴承,但旋转轴底端是含沙量最大的地方,即使是硬质合金也容易磨损损坏。已经公开的发明专利申请“矿潜泵的一种硬质合金滑动轴承引水冷却润滑系统”(201010591094.6)提出了在水池表层引水润滑旋转轴底端的滑动轴承,这虽然能够解决问题,但实施起来太复杂了,包装、运输和安装都给用户增加了麻烦。本发明巧妙地利用液体在导叶中流速比较低的地方,硬质沙粒容易沉降在下部的情况,把导叶上部含沙量比较少的液体先引入液体储存室,再把一部分泥沙沉淀在储存室底部,从而使润滑底端轴承的液体含沙量更少,保证了轴承的使用寿命大大提高。Multi-stage submersible pumps have more impeller stages and longer pump shafts. Generally, sliding bearings are needed to assist the rotor. The existing multi-stage submersible pumps mostly rely on the impeller ring and the impeller hub as sliding bearings to support the rotor. However, the materials in these two places are generally not suitable for use as bearings, and the diameters of the two places are relatively large, the line speed is relatively high, and it is easy to wear and damage when running in the sandy water of the mine. ZL201020548965.1 proposes to install a three-composite radial sliding bearing on the bottom end of the rotating shaft, but the bottom end of the rotating shaft is the place with the largest amount of sand, and even the hard alloy is easy to wear and damage. The disclosed invention patent application "a hard alloy sliding bearing water-cooling cooling lubrication system for a submersible pump" (201010591094.6) proposes a sliding bearing for lubricating the bottom end of the rotating shaft at the surface of the pool, which can solve the problem, but is implemented too Complex, packaging, transportation and installation add to the trouble for users. The invention skillfully utilizes the place where the flow rate of the liquid in the guide vane is relatively low, the hard sand is easy to settle in the lower part, and the liquid with less sand content in the upper part of the guide vane is first introduced into the liquid storage chamber, and then a part of the sediment is precipitated. At the bottom of the storage chamber, the liquid at the bottom end of the lubricating bearing is less contained, which ensures a greatly improved service life of the bearing.
3. 本发明的另一个创新是水泵下部的进水导叶进口安放角为90度,进水导叶出口安放角为10度~20度。3. Another innovation of the present invention is that the inlet angle of the inlet guide vane of the lower portion of the water pump is 90 degrees, and the inlet angle of the inlet guide vane is 10 degrees to 20 degrees.
这是一个在多级矿潜泵的水泵下部有一个包括进水导叶的轴承座的前提下的技术创新,进水导叶进口安放角为90度的情况下,导叶进口的过流面积比较大,流速比较低,含沙水中的沙粒容易沉淀,而进水导叶出口安放角为10度~20度,可以使叶轮进口的液流有圆周速度,这可以降低多级矿潜泵在大流量工况下的功率。由于多级矿潜泵绝大多数是低比转数离心泵,降低其大流量工况下的功率就是降低其极大功率,从而保证多级矿潜泵在全部扬程工况下安全运行。This is a technical innovation under the premise that the lower part of the pump of the multi-stage submersible pump has a bearing seat including the inlet guide vane. When the inlet angle of the inlet guide vane is 90 degrees, the overflow area of the vane inlet is Larger, lower flow rate, sand in sandy water is easy to precipitate, and the inlet angle of the inlet guide vane is 10 degrees to 20 degrees, which can make the flow of the impeller inlet have a peripheral speed, which can reduce the multi-stage submersible pump. Power under high flow conditions. Since the majority of multi-stage submersible pumps are low-ratio centrifugal pumps, reducing the power under high-flow conditions is to reduce their maximum power, thus ensuring safe operation of multi-stage submersible pumps under full lift conditions.
有益效果Beneficial effect
本发明的有益效果是克服了现有多级矿潜泵的缺陷,用很低的附加成本制造出轴向力平衡装置可靠、底端轴承寿命长和功率极值比较小的多级矿潜泵,从而使本发明的多级矿潜泵在市场上具有更强的竞争力。 The invention has the beneficial effects of overcoming the defects of the existing multi-stage submersible pump, and manufacturing a multi-stage submersible pump with reliable axial force balance device, long end bearing life and relatively small power extreme value with low additional cost. Therefore, the multi-stage submersible pump of the present invention is more competitive in the market.
附图说明DRAWINGS
下面结合附图和实施例对本发明进一步说明。The invention will now be further described with reference to the drawings and embodiments.
图1是现有多级矿潜泵的简图。Figure 1 is a simplified diagram of a prior art multi-stage submersible pump.
图2是实施本发明的多级矿潜泵简图。Figure 2 is a schematic diagram of a multi-stage submersible pump embodying the present invention.
图3是图2中端面密封平衡鼓放大的简图。Fig. 3 is a schematic enlarged view of the end face seal balance drum of Fig. 2.
图4是图3中静环的二视图。Figure 4 is a two view of the stationary ring of Figure 3.
图5是现有端面密封平衡鼓(没有副密封面的)静环的二视图。Figure 5 is a two-view view of a static ring of a conventional end face seal balancing drum (without a secondary sealing surface).
图6是图2中包括进水导叶的轴承座的二视图。Figure 6 is a second elevational view of the bearing housing of Figure 2 including the inlet guide vanes.
图中:1.低压室,2.末级泵体,3.静环止转销,4.平衡鼓直径,5.静环弹簧,6.静环O形圈,7.静环泄压槽,8.静环,9.主密封面,10.动环,11.末级叶轮,12.末级叶轮背叶片,13.液体储存室,14.轴承座,15.进水导叶轴向通孔,16.导叶进水窗,17.进水导叶,18.滑动轴承,19.旋转轴底端,20.旋转轴,21.末级泵体泄压孔,22.副密封面间隙,23.径向间隙,24.主密封面内径,25.主密封面外径,26.副密封面外径,27.副密封面,28.向心推力球轴承,29.首级叶轮进口,30.进水导叶出口安放角,31.进水导叶进口安放角。In the figure: 1. low pressure chamber, 2. final stage pump body, 3. static ring stop pin, 4. balance drum diameter, 5. static ring spring, 6. static ring O-ring, 7. static ring pressure relief groove 8. Static ring, 9. Main sealing surface, 10. Moving ring, 11. Final impeller, 12. Final impeller back blade, 13. Liquid storage chamber, 14. Bearing seat, 15. Inlet guide vane axial Through hole, 16. guide vane inlet window, 17. inlet guide vane, 18. sliding bearing, 19. rotating shaft bottom end, 20. rotating shaft, 21. final pump body pressure relief hole, 22. secondary sealing surface clearance, 23. Radial clearance, 24. Main sealing surface inner diameter, 25. Main sealing surface outer diameter, 26. Secondary sealing surface outer diameter, 27. Secondary sealing surface, 28. Centripetal thrust ball bearing, 29. First stage impeller inlet, 30. Inlet water guide vane exit angle, 31. Inlet guide vane inlet angle.
本发明的实施方式Embodiments of the invention
图2所示的本发明实施例是BQW10-300/5-37型多级矿潜泵,其基本结构与煤矿矿井内现有多级矿潜泵一样,电动机与水泵同轴,且电动机能够潜水工作,水泵是多级离心泵,有5级叶轮,扬程能够达到300米,它与现有多级矿潜泵不同的主要创新是:平衡转子轴向力的平衡鼓采用能够自动补偿的端面密封方式。图3和图4对本发明的端面密封方式做了更清楚的表达,作为平衡鼓主体的静环8能够轴向移动,使不转动的静环8与随旋转轴20同步转动的动环10始终靠在一起,其端面密封由主密封面9和副密封面27共同组成,主密封面外径25大于平衡鼓直径4,主密封面内径24小于平衡鼓直径4,主密封面9的动环密封面和静环密封面是贴合在一起的,副密封面27在主密封面9的外侧,副密封面27的动环密封面和静环密封面之间有间隙,副密封面间隙22在0.2mm~2mm之间。The embodiment of the invention shown in FIG. 2 is a BQW10-300/5-37 multi-stage submersible pump. The basic structure is the same as the existing multi-stage submersible pump in the coal mine. The electric motor and the water pump are coaxial, and the electric motor can dive. Working, the pump is a multi-stage centrifugal pump with a 5-stage impeller and a head of 300 meters. It is different from the existing multi-stage submersible pump. The main innovation is that the balance drum that balances the axial force of the rotor adopts an end face seal that can be automatically compensated. the way. 3 and 4 show a more clear expression of the end face sealing method of the present invention, and the static ring 8 as the balance drum main body can be axially moved, so that the stationary ring 8 that does not rotate and the moving ring 10 that rotates synchronously with the rotating shaft 20 are always Close together, the end face seal is composed of a main sealing surface 9 and a secondary sealing surface 27, the outer sealing surface outer diameter 25 is larger than the balance drum diameter 4, the main sealing surface inner diameter 24 is smaller than the balance drum diameter 4, and the main sealing surface 9 is moving ring The sealing surface and the static ring sealing surface are bonded together, the secondary sealing surface 27 is outside the main sealing surface 9, the moving ring sealing surface of the secondary sealing surface 27 and the stationary ring sealing surface have a gap, and the secondary sealing surface gap 22 Between 0.2mm~2mm.
如果它采用图1所示的径向密封平衡鼓平衡轴向力,则在径向间隙23处会有很大的泄漏量,更为严重的是泄漏液体会带来泥沙,使径向间隙23很快磨损,间隙越来越大,泄漏量也越来越大,会导致水泵扬程达不到300米而不能胜任工作。图2的实施例采用了端面密封平衡鼓,就克服了这个缺陷。If it uses the radial seal balance drum shown in Figure 1 to balance the axial force, there will be a large amount of leakage at the radial gap 23, and more serious, the leakage of liquid will bring sediment, making the radial clearance 23 is quickly worn out, the gap is getting bigger and bigger, and the leakage is getting bigger and bigger, which will cause the pump lift to reach less than 300 meters and is not qualified for work. The embodiment of Figure 2 overcomes this drawback by employing an end face seal balancing drum.
端面密封平衡鼓与径向密封平衡鼓相同的是都利用一个圆柱体两个端面的压力差来平衡轴向力,这个圆柱体的直径都叫平衡鼓直径4,平衡鼓直径4的大小决定了轴向力平衡的多少,无论哪种平衡鼓都不能完全平衡轴向力,所以需要向心推力球轴承28来承担剩余轴向力。高压区的压力是由水泵扬程决定的,低压区的压力就是进水池的大气压或水位压力。端面密封平衡鼓下端的压力和外侧的压力等于高压区的压力,端面密封平衡鼓上端的压力和内侧的压力通过静环泄压槽7、低压室1和末级泵体泄压孔21与进水池连通等于低压区的压力,这与径向密封平衡鼓也基本相同。The face seal balance drum is the same as the radial seal balance drum. The pressure difference is balanced by the pressure difference between the two end faces of a cylinder. The diameter of this cylinder is called the balance drum diameter 4, and the balance drum diameter 4 determines the size. The amount of axial force balance, no matter which balance drum can not fully balance the axial force, requires the radial thrust ball bearing 28 to bear the remaining axial force. The pressure in the high pressure zone is determined by the pump head, and the pressure in the low pressure zone is the atmospheric pressure or water level pressure of the inlet. The pressure at the lower end of the end face seal balance drum and the pressure on the outside side are equal to the pressure in the high pressure zone, and the pressure at the upper end of the end face seal balance drum and the pressure on the inner side pass through the static ring pressure relief groove 7, the low pressure chamber 1 and the final stage pump body pressure relief hole 21 The pool connection is equal to the pressure in the low pressure zone, which is also substantially the same as the radial seal balance drum.
端面密封平衡鼓与径向密封平衡鼓不同的是,径向密封平衡鼓的主体是随旋转轴20同步转动的,它与不转动的末级泵体2之间依靠径向间隙23来实现动静过渡,这个间隙会磨损加大,因此泄漏量很大。而端面密封平衡鼓依靠动环10和静环8的端面摩擦来实现动静过渡,静环8作为端面密封平衡鼓主体是不转动的,在它的平衡鼓直径4处有静环O形圈6保证此处不泄漏,端面密封平衡鼓的另一半作为动环10随旋转轴20同步转动,动环10与静环8的密封间隙几乎等于零,因此其泄漏量很小。在密封面磨损后,静环8还能够轴向移动,使动环10与静环8的密封面继续贴合在一起,这就是端面密封平衡鼓的自动补偿功能,阻止静环8转动的静环止转销3不会阻止静环8的轴向移动,而静环弹簧5保证了没有压力差的情况下也能使动环10与静环8的密封面贴合在一起。The end face seal balance drum is different from the radial seal balance drum in that the main body of the radial seal balance drum rotates synchronously with the rotary shaft 20, and it relies on the radial gap 23 between the non-rotating final stage pump body 2 to realize the movement and static In the transition, this gap will wear more, so the amount of leakage is large. The end face seal balance drum relies on the end face friction of the moving ring 10 and the static ring 8 to realize the dynamic and static transition, and the static ring 8 as the end face seal balances the drum main body to be non-rotating, and has a static ring O-ring 6 at its balance drum diameter 4. It is ensured that there is no leakage here, and the other half of the end face seal balance drum is synchronously rotated with the rotating shaft 20 as the moving ring 10, and the sealing gap between the moving ring 10 and the stationary ring 8 is almost equal to zero, so that the leakage amount is small. After the sealing surface is worn, the static ring 8 can also move axially, so that the sealing surface of the moving ring 10 and the static ring 8 continue to be attached together, which is the automatic compensation function of the end face sealing balance drum, preventing the static ring 8 from rotating. The ring stop pin 3 does not prevent the axial movement of the stationary ring 8, and the static ring spring 5 ensures that the sealing surface of the moving ring 10 and the stationary ring 8 can be brought together without a pressure difference.
端面密封平衡鼓的优越性在上世纪80年代就被发现了,虽然至今没有在多级矿潜泵中使用,但已经作为发明专利(ZL87100241)在井用潜水泵中试用过,先有的端面密封平衡鼓都只有主密封面9而没有本发明在主密封面外侧增加的副密封面27。没有副密封面27的端面密封平衡鼓如图5所示,是很难设计的,不是密封面的比压太大把密封面损坏就是密封面的比压太小而在运行中密封面被高压液体推开,而且一旦推开,就会造成大量泄漏而使平衡鼓完全失效,这个缺陷导致ZL87100241一直未能推广开来。The superiority of the face seal balance drum was discovered in the 1980s. Although it has not been used in multi-stage submersible pumps, it has been used as a patent for invention (ZL87100241) in a submersible pump for wells. The seal balance drum has only the primary seal face 9 and no secondary seal face 27 of the present invention that increases outside the primary seal face. The end face seal balance drum without the secondary sealing surface 27 is difficult to design as shown in Fig. 5. The specific pressure of the sealing surface is not too large, the sealing surface is damaged, the specific pressure of the sealing surface is too small, and the sealing surface is high pressure during operation. The liquid pushes open, and once pushed open, it causes a large amount of leakage and completely defeats the balance drum. This defect has caused the ZL87100241 to be unpromoted.
增加了副密封面27的本发明有效地克服了这个缺陷。由于端面密封平衡鼓在少量泄漏的情况下,也能平衡轴向力,所以与一般机械密封相比,其密封面的比压应该比较小,这可以大大延长主密封面9的寿命。但主密封面9的少量泄漏会增加主密封面9上的推开力,当水泵工况的不稳定性导致泄漏量增加时,其密封面上的推开力还会增加,而推开力与泄漏量的恶性循环,主密封面9难免被高压液体推开。但增加副密封面27之后,就可以在主密封面9泄漏增加的时候,使两个密封面的压紧力提高量大于推开力的提高量,从而阻止密封面被推开。本实施例的平衡鼓直径4为80mm,主密封面外径25为88mm,主密封面内径24为72mm,副密封面外径26为110mm,以扬程300米作用在平衡鼓上的压力计算,假设弹簧压力为10kg,主密封面9完全不泄漏,动反系数为0.5,则主密封面9上的作用力为25kg,比压为1.25kg/cm2,显然比压很小,主密封面9不容易损坏。再假设弹簧压力为10kg,主密封面9有少量泄漏,动反系数达到0.54,则主密封面9上的作用力为0.95kg,比压为0.05kg/cm2,显然主密封面9还有可能维持贴合。再假设弹簧压力为10kg,主密封面9有比较大的泄漏,动反系数大于0.55,则主密封面9上的作用力为负值,即推开力大于压紧力,主密封面9就会被推开,这就是ZL87100241的缺陷。但有了本发明的副密封面27,这个问题就解决了,当主密封面9有泄漏的时候,副密封面27上的压力就会降低,其压紧力就会增加,假设主密封面9有少量泄漏,动反系数达到0.6,此时副密封面27上的动反系数会小于1但大于主密封面9的动反系数0.6,假设密封面上综合动反系数为0.7,则密封面上的作用力有212kg,比压为3.9kg/cm2,这可以保证密封面不被进一步推开,同时因为此时密封面的作用力是作用在泄漏液体上的,所以只要泄漏液体内含沙量小,密封面的寿命还是会比较长的。由于端面密封的泄漏间隙远远小于径向密封的径向间隙23,以及端面密封平衡鼓的自动补偿能力,其泄漏量远远小于径向密封平衡鼓,所以沙粒从低处通过末级叶轮背叶片12到高处的密封面是很难的。The present invention in which the secondary sealing surface 27 is added effectively overcomes this drawback. Since the end face seal balance drum can balance the axial force in the case of a small amount of leakage, the specific pressure of the seal face should be relatively small compared with the general mechanical seal, which can greatly extend the life of the main seal face 9. However, a small amount of leakage of the main sealing surface 9 increases the pushing force on the main sealing surface 9. When the instability of the pump operating condition causes an increase in the leakage amount, the pushing force on the sealing surface increases, and the pushing force increases. With the vicious cycle of leakage, the main sealing surface 9 is inevitably pushed away by the high pressure liquid. However, after the secondary sealing surface 27 is increased, the increase in the pressing force of the two sealing surfaces is greater than the increase in the pushing force when the leakage of the main sealing surface 9 is increased, thereby preventing the sealing surface from being pushed away. The balance drum diameter 4 of the embodiment is 80 mm, the outer diameter 25 of the main sealing surface is 88 mm, the inner diameter 24 of the main sealing surface is 72 mm, and the outer diameter 26 of the secondary sealing surface is 110 mm, and the pressure acting on the balance drum by the head 300 m is calculated. Assuming a spring pressure of 10 kg, the main sealing surface 9 does not leak at all, and the dynamic reversal coefficient is 0.5, the force on the main sealing surface 9 is 25 kg, the specific pressure is 1.25 kg/cm 2 , obviously the specific pressure is small, the main sealing surface 9 is not easy to damage. Assuming that the spring pressure is 10 kg, the main sealing surface 9 has a small amount of leakage, and the dynamic reaction coefficient reaches 0.54, the force on the main sealing surface 9 is 0.95 kg, and the specific pressure is 0.05 kg/cm 2 . Obviously, the main sealing surface 9 has May maintain a fit. Assuming that the spring pressure is 10kg, the main sealing surface 9 has a relatively large leakage, and the dynamic inverse coefficient is greater than 0.55, the force on the main sealing surface 9 is a negative value, that is, the pushing force is greater than the pressing force, and the main sealing surface 9 is Will be pushed open, this is the flaw of ZL87100241. However, with the secondary sealing surface 27 of the present invention, this problem is solved. When the primary sealing surface 9 leaks, the pressure on the secondary sealing surface 27 is lowered, and the pressing force is increased, assuming that the primary sealing surface 9 There is a small amount of leakage, and the dynamic reversal coefficient reaches 0.6. At this time, the dynamic inverse coefficient on the secondary sealing surface 27 will be less than 1 but greater than the dynamic inverse coefficient of the main sealing surface 9 of 0.6, assuming that the integrated dynamic inverse coefficient on the sealing surface is 0.7, the sealing surface The upper force is 212kg and the specific pressure is 3.9kg/cm 2 , which ensures that the sealing surface is not pushed away further, and because the force of the sealing surface acts on the leaking liquid at this time, as long as the leakage liquid contains The amount of sand is small, and the life of the sealing surface will still be relatively long. Since the leakage gap of the end face seal is much smaller than the radial gap 23 of the radial seal and the automatic compensation capability of the end face seal balance drum, the leakage amount is much smaller than that of the radial seal balance drum, so the sand passes from the low point to the final stage impeller. The sealing surface of the back blade 12 to the upper portion is difficult.
当主密封面9无泄漏的时候,由于副密封面间隙22内的液体只和高压区相通而与低压区完全不通,所以副密封面27上的压力等于作用在平衡鼓上的压力,即动反系数等于1,所以作用在主密封面9上的比压仍为1.25kg/cm2When the main sealing surface 9 has no leakage, since the liquid in the secondary sealing surface gap 22 is only in communication with the high pressure region and is completely disconnected from the low pressure region, the pressure on the secondary sealing surface 27 is equal to the pressure acting on the balancing drum, that is, the reverse The coefficient is equal to 1, so the specific pressure acting on the main sealing surface 9 is still 1.25 kg/cm 2 .
图2所示本发明实施例的另一个创新是:水泵下部有一个包括进水导叶17和液体储存室13的轴承座14,扶持旋转轴底端19的滑动轴承18,滑动轴承18的润滑液体来源于轴承座14下部的液体储存室13,液体储存室13的液体来源于进水导叶17上部含沙量比较小的液体,即进水导叶17上部有一个导叶进水窗16与液体储存室13之间通过进水导叶轴向通孔15连通。Another innovation of the embodiment of the invention shown in Fig. 2 is that the lower portion of the water pump has a bearing housing 14 including a water inlet guide vane 17 and a liquid storage chamber 13, a sliding bearing 18 for supporting the bottom end 19 of the rotating shaft, and lubrication of the sliding bearing 18. The liquid is derived from the liquid storage chamber 13 in the lower part of the bearing housing 14. The liquid in the liquid storage chamber 13 is derived from the liquid having a relatively small amount of sand in the upper portion of the inlet guide vane 17, that is, the inlet inlet inlet window 17 has a vane inlet window 16 and a liquid. The storage chambers 13 communicate with each other through the inlet guide vanes of the water guide vanes.
多级矿潜泵的叶轮级数比较多、泵轴比较长,一般都需要滑动轴承来辅助扶持转子,像图1那样的多级矿潜泵依靠叶轮口环和叶轮轮毂作为滑动轴承来扶持转子是很容易磨损损坏的。ZL201020548965.1提出了在旋转轴底端安装硬质合金三组合径向滑动轴承,但旋转轴底端19是含沙量最大的地方,即使是硬质合金也容易磨损损坏。已经公开的发明专利申请“矿潜泵的一种硬质合金滑动轴承引水冷却润滑系统”(201010591094.6)提出了在水池表层引水润滑旋转轴底端的滑动轴承,这虽然能够解决问题,但实施起来太复杂了,包装、运输和安装都给用户增加了麻烦。本发明巧妙地利用液体在导叶中流速比较低的地方,硬质沙粒容易沉降在下部的情况,把导叶上部含沙量比较少的液体先引入液体储存室13,再把一部分泥沙沉淀在储存室底部,从而使润滑底端轴承的液体含沙量更少,保证了轴承的使用寿命大大延长。Multi-stage submersible pumps have more impeller stages and longer pump shafts. Generally, sliding bearings are needed to assist the rotor. The multi-stage submersible pump like Figure 1 relies on the impeller ring and the impeller hub as sliding bearings to support the rotor. It is very easy to wear and damage. ZL201020548965.1 proposes to install a three-composite radial sliding bearing on the bottom end of the rotating shaft, but the bottom end 19 of the rotating shaft is the place with the largest amount of sand, and even the hard alloy is easy to wear and damage. The disclosed invention patent application "a hard alloy sliding bearing water-cooling cooling lubrication system for a submersible pump" (201010591094.6) proposes a sliding bearing for lubricating the bottom end of the rotating shaft at the surface of the pool, which can solve the problem, but is implemented too Complex, packaging, transportation and installation add to the trouble for users. The invention skillfully utilizes the place where the flow rate of the liquid in the guide vane is relatively low, the hard sand is easy to settle in the lower part, and the liquid with less sand content in the upper part of the guide vane is first introduced into the liquid storage chamber 13, and then a part of the sediment is introduced. Precipitated at the bottom of the storage chamber, so that the liquid at the bottom end of the lubrication bearing is less, which ensures that the service life of the bearing is greatly extended.
从图6可以更清楚的看到这个情况,在导叶进水窗16处的过流面积比导叶出口和叶轮进口的面积大得多,大约是0.025m2,在额定流量10 m3/h的平均流速只有0.1m/s,实际导叶进水窗16处的流速还低于这个数,因此质量较大的沙粒是很难进入导叶进水窗16的,只有煤粉等轻质颗粒会随液体进入导叶进水窗16,再通过进水导叶轴向通孔15进入液体储存室13,由于液体储存室13内的流速更低,又会有一些沙粒沉淀,因此润滑滑动轴承18的液体对滑动轴承18的磨损就很轻微了。由于首级叶轮进口29的压力最低,所以液体储存室13内的液体会通过滑动轴承18流进首级叶轮进口29,对滑动轴承18起到了良好的润滑和冷却作用。This can be seen more clearly from Figure 6, where the flow area at the vane inlet 16 is much larger than the vane outlet and the impeller inlet, which is approximately 0.025 m 2 at a nominal flow of 10 m 3 /h. The average flow rate is only 0.1m/s, and the flow velocity at the actual guide vane inlet window 16 is still lower than this number. Therefore, the larger mass of sand is difficult to enter the guide vane inlet window 16, and only the light particles such as pulverized coal will enter with the liquid. The vane inlet window 16 enters the liquid storage chamber 13 through the inlet guide hole 15 of the inlet guide vane. Since the flow rate in the liquid storage chamber 13 is lower, some sand particles are precipitated, thereby lubricating the sliding pair of the sliding bearing 18 The wear of the bearing 18 is very slight. Since the pressure of the first stage impeller inlet 29 is the lowest, the liquid in the liquid storage chamber 13 flows into the first stage impeller inlet 29 through the sliding bearing 18, which provides a good lubrication and cooling effect on the sliding bearing 18.
图2所示本发明实施例的另一个创新是:水泵下部的进水导叶进口安放角31为90度,进水导叶出口安放角30为10度~20度。Another innovation of the embodiment of the present invention shown in Fig. 2 is that the inlet angle 31 of the inlet guide vane of the lower portion of the water pump is 90 degrees, and the inlet angle 30 of the inlet guide vane is 10 degrees to 20 degrees.
这从图6可以看得更清楚。这是一个在多级矿潜泵的水泵下部有一个包括进水导叶17的轴承座14的前提下的技术创新,进水导叶进口安放角为90度的情况下,导叶进口的过流面积比较大,流速比较低,含沙水中的沙粒容易沉淀,而进水导叶出口安放角为10度~20度,可以使叶轮进口的液流有圆周速度,这可以降低多级矿潜泵在大流量工况下的功率。由于多级矿潜泵绝大多数是低比转数离心泵,降低其大流量工况下的功率就是降低其极大功率,从而保证多级矿潜泵在全部扬程工况下安全运行。This can be seen more clearly from Figure 6. This is a technical innovation under the premise that the lower part of the pump of the multi-stage submersible pump has a bearing seat 14 including the inlet guide vane 17. When the inlet angle of the inlet guide vane is 90 degrees, the inlet of the vane is over. The flow area is relatively large, the flow rate is relatively low, the sand in the sandy water is easy to precipitate, and the inlet angle of the inlet guide vane is 10 degrees to 20 degrees, which can make the flow of the impeller inlet have a peripheral velocity, which can reduce the multi-grade mine. The power of the submersible pump under high flow conditions. Since the majority of multi-stage submersible pumps are low-ratio centrifugal pumps, reducing the power under high-flow conditions is to reduce their maximum power, thus ensuring safe operation of multi-stage submersible pumps under full lift conditions.

Claims (3)

  1. 一种多级矿潜泵,其特征是:电动机与水泵同轴,且电动机能够潜水工作,其中水泵是多级离心泵,且扬程高于300米;平衡转子轴向力的平衡鼓采用能够自动补偿的端面密封方式,作为平衡鼓主体的静环能够轴向移动,使不转动的静环与随旋转轴同步转动的动环始终靠在一起,其端面密封由主密封面和副密封面共同组成,主密封面外径大于平衡鼓直径,主密封面内径小于平衡鼓直径,主密封面的动环密封面和静环密封面是贴合在一起的,副密封面在主密封面的外侧,副密封面的动环密封面和静环密封面之间有间隙,副密封面间隙在0.2mm~2mm之间。 The utility model relates to a multi-stage submersible pump, which is characterized in that: the electric motor and the water pump are coaxial, and the electric motor can be used for diving work, wherein the water pump is a multi-stage centrifugal pump and the head is higher than 300 m; the balance drum of the balance rotor axial force can be automatically The compensated end face sealing mode can be axially moved as a static ring of the balance drum main body, so that the non-rotating static ring and the moving ring rotating synchronously with the rotating shaft are always close together, and the end face sealing is common to the main sealing surface and the auxiliary sealing surface. The outer diameter of the main sealing surface is larger than the diameter of the balance drum, the inner diameter of the main sealing surface is smaller than the diameter of the balancing drum, the moving ring sealing surface of the main sealing surface and the static ring sealing surface are fitted together, and the auxiliary sealing surface is outside the main sealing surface. There is a gap between the moving ring sealing surface of the secondary sealing surface and the static ring sealing surface, and the gap of the secondary sealing surface is between 0.2 mm and 2 mm.
  2. 根据权利要求1所述的一种多级矿潜泵,其特征是:水泵下部有一个包括进水导叶和液体储存室的轴承座,扶持旋转轴底端的滑动轴承,滑动轴承的润滑液体来源于轴承座下部的液体储存室,液体储存室的液体来源于进水导叶上部含沙量比较小的液体,进水导叶上部有一个导叶进水窗与液体储存室之间通过进水导叶轴向通孔连通。 A multi-stage submersible pump according to claim 1, wherein the lower part of the water pump has a bearing seat including a water inlet guide vane and a liquid storage chamber, a sliding bearing for supporting the bottom end of the rotating shaft, and a lubricating liquid source for the sliding bearing. In the liquid storage chamber at the lower part of the bearing housing, the liquid in the liquid storage chamber is derived from the liquid with a relatively small amount of sand in the upper part of the inlet guide vane, and there is a guide vane inlet window and the liquid storage chamber through the inlet guide vane in the upper part of the inlet guide vane. The axial through holes are connected.
  3. 根据权利要求1和权利要求2所述的一种多级矿潜泵,其特征是:水泵下部的进水导叶进口安放角为90度,进水导叶出口安放角为10度~20度。 A multi-stage submersible pump according to claim 1 and claim 2, wherein the inlet angle of the inlet guide vane of the lower part of the water pump is 90 degrees, and the inlet angle of the inlet guide vane is 10 degrees to 20 degrees. .
PCT/CN2012/079137 2012-03-09 2012-07-25 Multi-stage submersible pump for mines WO2013131351A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
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CN107218095A (en) * 2017-05-16 2017-09-29 大连深蓝泵业有限公司 Liquefied natural gas is depressured the axial force balance system of operating mode LNG hydraulic turbines
CN110439845A (en) * 2019-08-09 2019-11-12 浙江绿美泵业有限公司 A kind of low water level single port double suction self-balancing immersible pump
CN113530837A (en) * 2021-07-10 2021-10-22 绍兴市雪花机电有限公司 Immersion type multi-stage pump and using method thereof

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Publication number Priority date Publication date Assignee Title
CN107218095A (en) * 2017-05-16 2017-09-29 大连深蓝泵业有限公司 Liquefied natural gas is depressured the axial force balance system of operating mode LNG hydraulic turbines
CN107218095B (en) * 2017-05-16 2023-08-08 大连深蓝泵业有限公司 Axial force balance system of LNG hydraulic turbine for liquefied natural gas depressurization working condition
CN110439845A (en) * 2019-08-09 2019-11-12 浙江绿美泵业有限公司 A kind of low water level single port double suction self-balancing immersible pump
CN113530837A (en) * 2021-07-10 2021-10-22 绍兴市雪花机电有限公司 Immersion type multi-stage pump and using method thereof

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