WO2013126187A1 - Vinyl-terminated macromonomer oligomerization - Google Patents

Vinyl-terminated macromonomer oligomerization Download PDF

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Publication number
WO2013126187A1
WO2013126187A1 PCT/US2013/023613 US2013023613W WO2013126187A1 WO 2013126187 A1 WO2013126187 A1 WO 2013126187A1 US 2013023613 W US2013023613 W US 2013023613W WO 2013126187 A1 WO2013126187 A1 WO 2013126187A1
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WO
WIPO (PCT)
Prior art keywords
mol
vinyl
less
macromonomer
borate
Prior art date
Application number
PCT/US2013/023613
Other languages
English (en)
French (fr)
Inventor
John R. Hagadorn
Patrick Brant
Robbert Duchateau
Rafael Sablong
Original Assignee
Exxonmobil Chemical Patents Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/629,323 external-priority patent/US8802797B2/en
Application filed by Exxonmobil Chemical Patents Inc. filed Critical Exxonmobil Chemical Patents Inc.
Priority to CN201380010287.XA priority Critical patent/CN104169312A/zh
Priority to JP2014558749A priority patent/JP2015513583A/ja
Priority to EP13751938.5A priority patent/EP2817343A4/en
Publication of WO2013126187A1 publication Critical patent/WO2013126187A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C9/00Aliphatic saturated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/04Monomers containing three or four carbon atoms
    • C08F10/06Propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/642Component covered by group C08F4/64 with an organo-aluminium compound

Definitions

  • a process to produce polymacromonomers comprises contacting a vinyl-terminated macromonomer having a number average molecular weight (Mn) of 125 (preferably 160) Da or more and at least 30% (preferably at least 40%, at least 50%, preferably at least 60%, preferably at least 70%) vinyl termination (as measured by l H NMR) relative to total unsaturations, and up to 40 wt% of C2 to comonomer, with a catalyst system capable of oligomerizing vinyl-terminated macromonomer, optionally, in the presence of a reversible chain transfer agent selected from an aluminum containing compound, a zinc containing compound, or a combination thereof, under polymerization conditions at a temperature from 20°C to 180°C and a reaction time of 1 min to 24 hours to produce a polymacromonomer having a degree of polymerization greater than 10, a branching index g' (vis) less than 0.9, a Tg from -10°C to 40°C and an Mn
  • the hydrocarbyl radical is independently selected from methyl, ethyl, ethenyl, and isomers of propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, heneicosyl, docosyl, tricosyl, tetracosyl, pentacosyl, hexacosyl, heptacosyl, octacosyl, nonacosyl, triacontyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, dec
  • ethylene content of 35 wt% to 55 wt%
  • the mer unit in the copolymer is derived from ethylene in the polymerization reaction and said derived units are present at 35 wt% to 55 wt%, based upon the weight of the copolymer.
  • A is Avogadro's number
  • (dn/dc) is the refractive index increment for the system.
  • each X is, independently, selected from the group consisting of hydrocarbyl radicals having from 1 to 20 carbon atoms, hydrides, amides, alkoxides, sulfides, phosphides, halides, dienes, amines, phosphines, ethers, and a combination thereof, (two X's may form a part of a fused ring or a ring system);
  • g'(vis) of greater than 0.95 (preferably greater than 0.96, preferably greater than 0.98, preferably greater than 0.98, and, optionally, preferably less than or equal to 1.0).
  • Useful stoichiometric (or non-alumoxane) activator-to-catalyst ratios range from 0.5: 1 to 10: 1, preferably 1 : 1 to 5: 1, although ranges of from 0.1 : 1 to 100: 1, alternately from 0.5: 1 to 200: 1, alternately from 1 : 1 to 500: 1 alternately from 1 : 1 to 1000: 1 may be used.
  • the three groups are independently selected from halogen, mono or multicyclic (including halosubstituted) aryls, alkyls, and alkenyl compounds, and mixtures thereof, preferred are alkenyl groups having 1 to 20 carbon atoms, alkyl groups having 1 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and aryl groups having 3 to 20 carbon atoms (including substituted aryls). More preferably, the three groups are alkyls having 1 to 4 carbon groups, phenyl, naphthyl, or mixtures thereof. Even more preferably, the three groups are halogenated, preferably fluorinated, aryl groups. Most preferably, the neutral stoichiometric activator is tris perfluorophenyl boron or tris perfluoronaphthyl boron.
  • the ionic stoichiometric activators are represented by the following formula (1):
  • the boron anion component has a molecular weight of greater than 1020 g/mol; and wherein at least three of the substituents on the B atom each have a molecular volume of greater than 250 cubic A, alternately greater than 300 cubic A, or alternately greater than 500 cubic A.
  • the weight ratio of macromonomer to catalyst compound entering the reactor is 10: 1 to 20,000: 1, or 100: 1 to 15000: 1, or 500: 1 to 10000: 1, or 50: 1 to 15000: 1, or 1000: 1 to 10000: 1. In embodiments, the ratio of macromonomer to catalyst compound is greater than 500: 1 or greater than 1000: 1. In embodiments, the ratio of macromonomer to catalyst compound is less than 1000: 1 or less than 500: 1.
  • the polymacromonomer can comprise macromonomers that differ in total comonomer content by at least 2 wt%, or by at least 5 wt%, or by at least 10 wt%, or by at least 15 wt%, or by at least 20 wt%.
  • a process to produce polymacromonomers comprising contacting (1) a vinyl- terminated macromonomer (VTM) having an Mn of 125 Da or more, at least 70% vinyl termination (as measured by NMR) relative to total unsaturations, and preferably an MWD of less than 1.5, (preferably less than 1.4, preferably from 1.01 to 1.4, preferably from 1.01 to 1.3, preferably from 1.01 to 1.2, preferably from 1.01 to 1.1); and (2) up to 40 wt% of (3 ⁇ 4 to Cig comonomer; with (3) a catalyst system capable of oligomerizing vinyl-terminated macromonomer, in the presence of a chain transfer agent, under polymerization conditions at a temperature from 20°C to 180°C and a reaction time of 1 min to 24 hours to produce a polymacromonomer having a degree of polymerization greater than 10, and an Mn of greater than or equal to about 5000 Da.
  • VTM vinyl- terminated macromonomer
  • NMR as measured by NMR
  • Ad- is a non-coordinating anion having the charge d-; d is an integer from 1 to 3, and Z is a reducible Lewis acid represented by the formula: (Ar 3 C+), where Ar is aryl radical, an aryl radical substituted with a heteroatom, an aryl radical substituted with one or more Q to C40 hydrocarbyl radicals, an aryl radical substituted with one or more functional groups comprising elements from Groups 13 to 17 of the periodic table of the elements, or a combination thereof.
  • polymacromonomer of any one of embodiments 40 to 54 wherein the polymacromonomer comprises a flow activation energy greater than 12 kcal/mol, or greater than 15 kcal/mol.
  • the polymacromonomer of any one of embodiments 40 to 55 comprising a bimodal MWD.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
PCT/US2013/023613 2012-02-22 2013-01-29 Vinyl-terminated macromonomer oligomerization WO2013126187A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201380010287.XA CN104169312A (zh) 2012-02-22 2013-01-29 乙烯基封端的大分子单体低聚
JP2014558749A JP2015513583A (ja) 2012-02-22 2013-01-29 ビニル末端マクロモノマーのオリゴマー化
EP13751938.5A EP2817343A4 (en) 2012-02-22 2013-01-29 VINYL-TERMINATED MACROMONOMER OLIGOMERIZATION

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201261601729P 2012-02-22 2012-02-22
US61/601,729 2012-02-22
US13/629,323 US8802797B2 (en) 2008-06-20 2012-09-27 Vinyl-terminated macromonomer oligomerization
US13/629,323 2012-09-27

Publications (1)

Publication Number Publication Date
WO2013126187A1 true WO2013126187A1 (en) 2013-08-29

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Country Status (4)

Country Link
EP (1) EP2817343A4 (zh)
JP (1) JP2015513583A (zh)
CN (1) CN104169312A (zh)
WO (1) WO2013126187A1 (zh)

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Publication number Priority date Publication date Assignee Title
US9751998B2 (en) * 2012-12-27 2017-09-05 Dow Global Technologies Llc Catalyst systems for olefin polymerization
SG11201705243SA (en) * 2014-12-31 2017-07-28 Dow Global Technologies Llc A polyolefin composition and method of producing the same
JP2018154821A (ja) * 2017-03-16 2018-10-04 Mcppイノベーション合同会社 熱可塑性エラストマー組成物
JP7028669B2 (ja) * 2018-02-16 2022-03-02 三井化学株式会社 オレフィン系樹脂、その製造方法およびプロピレン系樹脂組成物

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996039451A1 (en) * 1995-06-06 1996-12-12 The Dow Chemical Company Segmented multicomponent interpolymers of monovinylidene aromatic monomers
US5773534A (en) * 1992-05-22 1998-06-30 E. I. Du Pont De Nemours And Company Preparing crosslinkable polymers employing macromonomer chain transfer agents
US6117962A (en) * 1997-12-10 2000-09-12 Exxon Chemical Patents Inc. Vinyl-containing stereospecific polypropylene macromers
US20090318640A1 (en) * 2008-06-20 2009-12-24 Patrick Brant Polymacromonomer And Process For Production Thereof

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FI972946A (fi) * 1997-07-11 1999-01-12 Borealis As Uudet metalloseeniyhdisteet etyleenisesti tyydyttämätt"mien monomeerien polymeroimiseksi
JPH11130807A (ja) * 1997-10-29 1999-05-18 Idemitsu Petrochem Co Ltd 遷移金属化合物、プロピレン重合用触媒、該触媒を用 いたプロピレン重合体の製造方法およびプロピレン重 合体
US6197910B1 (en) * 1997-12-10 2001-03-06 Exxon Chemical Patents, Inc. Propylene polymers incorporating macromers
US7439312B2 (en) * 2002-10-24 2008-10-21 Exxonmobil Chemical Patents Inc. Branched crystalline polypropylene
US8372930B2 (en) * 2008-06-20 2013-02-12 Exxonmobil Chemical Patents Inc. High vinyl terminated propylene based oligomers
CN102388072A (zh) * 2009-04-10 2012-03-21 出光兴产株式会社 α烯烃低聚物及其制造方法
CN101891851B (zh) * 2009-05-22 2012-07-04 中国科学院化学研究所 一种制备长链支化等规聚丙烯的方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5773534A (en) * 1992-05-22 1998-06-30 E. I. Du Pont De Nemours And Company Preparing crosslinkable polymers employing macromonomer chain transfer agents
WO1996039451A1 (en) * 1995-06-06 1996-12-12 The Dow Chemical Company Segmented multicomponent interpolymers of monovinylidene aromatic monomers
US6117962A (en) * 1997-12-10 2000-09-12 Exxon Chemical Patents Inc. Vinyl-containing stereospecific polypropylene macromers
US20090318640A1 (en) * 2008-06-20 2009-12-24 Patrick Brant Polymacromonomer And Process For Production Thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2817343A4 *

Also Published As

Publication number Publication date
JP2015513583A (ja) 2015-05-14
EP2817343A4 (en) 2015-10-21
EP2817343A1 (en) 2014-12-31
CN104169312A (zh) 2014-11-26

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