WO2013124190A1 - Method for processing water by means of membrane distillation using a siloxane copolymer membrane - Google Patents
Method for processing water by means of membrane distillation using a siloxane copolymer membrane Download PDFInfo
- Publication number
- WO2013124190A1 WO2013124190A1 PCT/EP2013/052820 EP2013052820W WO2013124190A1 WO 2013124190 A1 WO2013124190 A1 WO 2013124190A1 EP 2013052820 W EP2013052820 W EP 2013052820W WO 2013124190 A1 WO2013124190 A1 WO 2013124190A1
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- WIPO (PCT)
- Prior art keywords
- solvent
- membrane
- radical
- silicone
- radicals
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- 239000012528 membrane Substances 0.000 title claims abstract description 108
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000004821 distillation Methods 0.000 title claims abstract description 21
- 229920001577 copolymer Polymers 0.000 title claims description 9
- 238000012545 processing Methods 0.000 title abstract description 4
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 6
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical compound ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 241000779819 Syncarpia glomulifera Species 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- IPBVNPXQWQGGJP-UHFFFAOYSA-N acetic acid phenyl ester Natural products CC(=O)OC1=CC=CC=C1 IPBVNPXQWQGGJP-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- IYABWNGZIDDRAK-UHFFFAOYSA-N allene Chemical group C=C=C IYABWNGZIDDRAK-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- JUNVZZCUBCDWAE-UHFFFAOYSA-N bis(3-methylphenyl) (4-methylphenyl) phosphate;(3-methylphenyl) bis(4-methylphenyl) phosphate;tris(3-methylphenyl) phosphate;tris(4-methylphenyl) phosphate Chemical compound C1=CC(C)=CC=C1OP(=O)(OC=1C=CC(C)=CC=1)OC1=CC=C(C)C=C1.C1=CC(C)=CC=C1OP(=O)(OC=1C=C(C)C=CC=1)OC1=CC=C(C)C=C1.C1=CC(C)=CC=C1OP(=O)(OC=1C=C(C)C=CC=1)OC1=CC=CC(C)=C1.CC1=CC=CC(OP(=O)(OC=2C=C(C)C=CC=2)OC=2C=C(C)C=CC=2)=C1 JUNVZZCUBCDWAE-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229950005228 bromoform Drugs 0.000 description 1
- 229940043232 butyl acetate Drugs 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000004979 cyclopentylene group Chemical group 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 229960002380 dibutyl phthalate Drugs 0.000 description 1
- WYACBZDAHNBPPB-UHFFFAOYSA-N diethyl oxalate Chemical compound CCOC(=O)C(=O)OCC WYACBZDAHNBPPB-UHFFFAOYSA-N 0.000 description 1
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 125000005448 ethoxyethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 125000003827 glycol group Chemical group 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical compound C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 230000009878 intermolecular interaction Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000005355 lead glass Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- CUONGYYJJVDODC-UHFFFAOYSA-N malononitrile Chemical compound N#CCC#N CUONGYYJJVDODC-UHFFFAOYSA-N 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical compound [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 1
- 229940095102 methyl benzoate Drugs 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- PYLWMHQQBFSUBP-UHFFFAOYSA-N monofluorobenzene Chemical compound FC1=CC=CC=C1 PYLWMHQQBFSUBP-UHFFFAOYSA-N 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- LGUZHRODIJCVOC-UHFFFAOYSA-N perfluoroheptane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F LGUZHRODIJCVOC-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- WLJVXDMOQOGPHL-UHFFFAOYSA-M phenylacetate Chemical compound [O-]C(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-M 0.000 description 1
- 229940049953 phenylacetate Drugs 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920006260 polyaryletherketone Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 229920006268 silicone film Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical group [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 229960002415 trichloroethylene Drugs 0.000 description 1
- 125000000725 trifluoropropyl group Chemical group [H]C([H])(*)C([H])([H])C(F)(F)F 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
- B01D61/364—Membrane distillation
- B01D61/3641—Membrane distillation comprising multiple membrane distillation steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/70—Polymers having silicon in the main chain, with or without sulfur, nitrogen, oxygen or carbon only
- B01D71/701—Polydimethylsiloxane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/76—Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
- B01D71/80—Block polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/54—Polyureas; Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
Definitions
- the invention relates to a process for the treatment of water by means of membrane distillation, in which a membrane M made of porous silicone material is used.
- Membrane distillation is a process in which a mixture is separated by means of a porous membrane with a temperature gradient or difference. The membrane pores must not be wetted.
- Permeate side results in a vapor pressure difference, which is the driving force in the membrane distillation.
- a hydrophobic, porous membrane In the case of an aqueous solution, a hydrophobic, porous membrane must be used. In an aqueous NaCl solution, only the water has a significant vapor pressure, so that only water permeates through the membrane. Prerequisite, however, is a sufficiently small pore diameter, so that no drops of water can pass through.
- aqueous NaCl solution only the water has a significant vapor pressure, so that only water permeates through the membrane.
- Prerequisite is a sufficiently small pore diameter, so that no drops of water can pass through.
- M. Khayet et al. in Journal of Membrane Science 285 (2006) 4-29 are microporous membranes based on
- Polypropylene polyethylene, polytetrafluoroethylene and
- Microporous polyolefin membranes e.g. made of polyethylene or polypropylene are not permanently resistant to oxidation and may lose their hydrophobic properties after oxidation.
- Silicone block copolymers for desalting water are not described in the literature.
- DE 1297552 B describes a method and a device for drinking water production which uses steam-permeable diaphragm tubes made of silicone rubber.
- the invention relates to a process for the treatment of water by means of membrane distillation, in which a membrane M made of porous silicone material is used. It has been shown that a membrane M of porous silicone material.
- Silicone material is ideal for the membrane distillation of water.
- Membranes based on PTFE is the simple production of the membrane by filming a solution, the pore formation, for example, by an evaporation-induced
- porous membranes M with a uniform pore distribution along the cross section.
- microporous membranes M with pore sizes of 0.1 ⁇ to 20 pm.
- the membranes M preferably have an isotropic
- the free volume in the membranes M is preferably at least 5% by volume, more preferably at least 20% by volume, in particular at least 35% by volume and at most 90% by volume, 15 particularly preferably at most 80% by volume in particular not more than 75% by volume, relative to the volume of membrane M.
- porous membranes M are preferred from the
- the membranes M are preferably produced in one
- Silicone compound S is formed from a mixture of solvent LI and solvent L2,
- solvent LI is removed from the solution or suspension until the solubility of the
- Solvent L2 is below, with one at
- Silicone compound S rich phase A and one on Silicon compound S poor phase B forms and thus the
- the silicone compound gels or precipitates in the third step, and thereby the porous membrane M is obtained from the phase A.
- the pores are formed by the phase B. The process is much simpler and cheaper than the corresponding processes known from the literature.
- Cavities must remain stable after removal of the solvent L2 and residues of solvent 1. This can be done by crosslinking the silicone compound S via intermolecular interactions, such as. e.g. about ionic
- the networking can be done separately or simultaneously with the
- Silicon compound S take place.
- the porous membranes M have vapor permeabilities which are significantly higher than the compact silicone films of the prior art. Furthermore, liquids, such as For example, water through the porous membranes M only at higher pressure through the porous membranes M.
- Suitable as silicone compound S are in principle all
- the silicone compounds S which can be used are preferably copolymers, where all silicone copolymers known from the literature can be used as silicone compounds S.
- silicone copolymers include the groups of the silicone carbonate, silicone imide, silicone imidazole, silicone urethane, silicone amide, silicone polysulfone, silicone polyether sulfone, silicone polyurea, and the like Silicone polyoxalyldiamine copolymers.
- structural element F is selected from the general formulas (Va-f)
- R substituted or unsubstituted coals which may be interrupted by oxygen or nitrogen,
- RH has hydrogen, or the meaning of R
- X is an alkylene radical having 1 to 20 carbon atoms in which non-adjacent methylene units are represented by groups
- -O- may be replaced, or an arylene radical having 6 to 22
- Y is a bivalent, optionally substituted by fluorine or chlorine hydrocarbon radical having 1 to 20
- D is optionally substituted by fluorine, chlorine, Ci-Cg-alkyl or
- Carbon atoms in which not adjacent to each other Methylene units may be replaced by groups -O-, -COO-, -OCO-, or -OCOO-, or arylene radical having 6 to 22
- B, B 1 is a reactive or non-reactive end group which is covalently bonded to the polymer
- n 1 to 4000
- n is an integer from 1 to 4000
- g is an integer of at least 1
- h is an integer from 0 to 40
- R is monovalent
- Hydrocarbon este having 1 to 18 carbon atoms which are optionally substituted by halogen atoms, amino groups, ether groups, ester groups, epoxy groups, mercapto, Cyanogru'ppen or (poly) glycol radicals, the latter being composed of oxyethylene and / or oxypropylene units, more preferably Alkyl radicals with 1 to 12
- radical R can also be divalent radicals which, for example, link together two silyl groups.
- radicals R are alkyl radicals, such as the methyl, ethyl, n-propyl, iso-propyl, 1-n-butyl, 2-n-butyl, iso-butyl, tert. Butyl, n-pentyl, iso-pentyl, neo-pentyl, tert.
- - pentyl radical Hexyl radicals, such as the n-hexyl radical; Heptyl radicals, such as the n-heptyl radical; Octyl radicals, such as the n-octyl radical and iso-octyl radicals, such as the 2, 2, -trimethylpentyl radical; Nonyl radicals, such as the n-nonyl radical; Decyl radicals, such as the n-decyl radical; Dodecyl radicals, such as the n-dodecyl radical; Octadecyl radicals, such as the n-octadecyl radical; Cycloalkyl radicals such as the cyclopentyl, cyclohexyl, cycloheptyl and methylcyclohexyl radicals; Aryl radicals such as phenyl, naphthyl, anthryl and phenanthryl res; Alkaryl radicals, such
- substituted radicals R are methoxyethyl
- divalent radicals R are the ethylene radical
- the radical R H is preferably hydrogen or the radicals specified for R above.
- Radicals Y are optionally halogen atoms, such as fluorine or chlorine, substituted hydrocarbon radicals having 3 to 13 carbon atoms, in particular the 1,6-hexamethylene radical, the 1,4-cyclohexylene radical, the methylenebis (cyclohexylene ) Rest, the 3-methylene ⁇ 3, 5, 5-trimethylcyclohexylenrest, the phenylene and the
- divalent hydrocarbon radicals Y are alkylene radicals, such as the methylene, ethylene, n-propylene, isopropylene, n-butylene, isobutylene, tert. Butylene, n-
- Pentylene iso-pentylene, neo-pentylene, tert.
- Pentylene radical hexylene radicals, such as the n-hexylene radical, heptylene radicals, such as the n-heptylene radical, octylene radicals, such as the n-octylene radical and iso- Octylene radicals such as the 2, 2, 4-trimethylpentylene radical, nonylene radicals such as the n-nonylene radical, decylene radicals such as the n-decylene radical, dodecylene radicals such as the n-dodecylenes;
- Cycloalkylene radicals such as cyclopentylene, cyclohexylene,
- Arylene radicals such as the phenylene and the naphthylene radical;
- Alkarylene radicals such as o-, m-, p-tolylene radicals, xylylene radicals, such as the m-tetramethylxylylene radical, and
- Ethylphenylenreste such as the benzylene radical, the ⁇ - and the ß-phenylethylene radical and the methylene bis (4-phenylene) radical.
- radical X is alkylene radicals having 1 to 20 carbon atoms, which may be interrupted by oxygen atoms, particularly preferably alkylene radicals having 1 to 10 carbon atoms, which may be interrupted by oxygen atoms, particularly preferably n-propylene, isobutylene, 2-0xabutylene and methylene residues.
- radicals X are the examples given for radical Y and optionally substituted alkylene radicals in which the carbon chain can be interrupted by oxygen atoms, such as, for example, 2-0xabutylene radical.
- the remainder B is preferably a
- the radical B ' is preferably the radicals indicated for B.
- the radicals D are preferably divalent polyether radicals and alkylene radicals, particularly preferably divalent polypropyleneglycol radicals and also alkylene radicals having at least 2 and at most 20 carbon atoms, such as the ethylene radical, the 2-methylpentylene and the butylene radical, in particular Polypropylene glycol radicals having 2 to 600 carbon atoms and the ethylene and the 2-methylpentylenrest.
- n is preferably a number of at least 3, in particular at least 10 and preferably at most 800, in particular at most 400.
- m is preferably the ranges specified for n.
- g is a number of at most 100, more preferably from 10 to 60.
- H is preferably a number of at most 10, more preferably of 0 or 1, in particular 0.
- j is preferably a number of at most 400, particularly preferably 1 to 100, in particular 1 to 20.
- I preferably has a number of at most 10, particularly preferably 0 or 1, in particular 0.
- Additives e.g. functional silanes.
- Suitable as silicone compounds S are next to all
- the porous membranes M produced in the process preferably comprise at least 50%, particularly preferably at least 80%, in particular at least 90%, more preferably at least 95%, of the silicone compounds S.
- the solvent LI is more easily removable from the solution or suspension prepared in the first step
- Silicone compound S as the solvent L2.
- Removability refers in particular to lighter ones
- solvent LI includes all organic and inorganic compounds which dissolve silicone compound S at most temperatures. This term preferably includes all compounds which, under otherwise identical conditions, such as, for example, B, pressure and temperature, can dissolve the silicone compound S to a greater extent than the solvent L2.
- Silicone compound S in the solvent LI is preferably higher than the maximum achievable concentration of the silicone compound S in the solvent L2.
- the maximum achievable concentration of the silicone compound S is preferably by the factor 2, particularly preferably by the
- solvent LI higher than in the solvent L2.
- solvent LI additionally includes relatively high molecular weight compounds, such as liquid polymers.
- silicone-containing polymers at 20 ° C and 1 bar to at least 10 wt .-%, more preferably at least 15 wt .-% and in particular at least 20 wt .-% solve.
- solvent L2 additionally encompasses also relatively high molecular weight compounds, such as, for example, liquid polymers.
- silicone-containing polymers at 20 ° C and 1 bar to at most 20 wt .-%, more preferably at most 10 wt .-% and in particular at most 1 wt .-% solve.
- the solvent LI and the solvent L2 may each consist of one or more components.
- the solvent LI or all components of the solvent LI at 20 ° C and 1 bar has a higher
- the boiling point of the solvent LI or all components of the solvent LI at 1 bar at least 30 °, more preferably at least 40 °, in particular at least 50 ° lower than the boiling point of the solvent L2 or all components of the solvent L
- the transition of the solution or suspension to the silicone molding can be done in different ways. If e.g. a homogeneous solution of silicone compound S is present, in the third step in the phase separation first a suspension can be formed, from which then a first gel body
- Solvent LI or solvent L2 can be converted to a stable porous membrane M of silicone compound S.
- the gel structure from the suspension of the silicone compound S can be formed in the third step in the phase separation. This is faster in most cases than when starting with homogeneous
- At most 30% by weight, particularly preferably at most 20% by weight, in particular at most 10% by weight, of the solvent LI used in the first step are present in phases A and B.
- the solvent LI can in the third step through all
- the removal of the solvent LI is by evaporation or extraction.
- Examples of preferred technical processes are evaporation by convection, forced convection, heating or
- the method must always be chosen so that a production of the porous membranes M in an acceptable
- the structure can also be formed.
- the rate of evaporation is preferably chosen so that the liquid-liquid phase separation does not occur under thermodynamic equilibrium conditions, otherwise no porous structures are formed.
- the solvent L2 does not always have to be inert.
- the polymer is in the solvent L2
- solvents L2 which are a
- the appropriate choice of the solvent L2 is important, as this decides whether the structure is retained after the phase separation or not.
- the solvent L2 can in the fourth step on all the
- Solvent L2 The solution or suspension of silicone compound S can be prepared in many ways. In a preferred embodiment,
- silicone compound S is dissolved in the solvent LI and the solvent L2 is added.
- the polymer is dissolved in a solvent mixture of LI and L2.
- solubilities of the silicone compound S in solvent LI are familiar to the person skilled in the art, or if no data are found, can be easily determined by solubility studies.
- the appropriate solvent L2 can be quickly found in a few experiments, e.g. in simple
- Turbidimetric titrations For this purpose, as long as a second solvent is added to a homogeneous polymer solution until a second solvent is added to a homogeneous polymer solution until a second solvent is added to a homogeneous polymer solution until a second solvent is added to a homogeneous polymer solution until a second solvent is added to a homogeneous polymer solution until a second solvent is added to a homogeneous polymer solution until a
- solvent LI for a particular silicone compound S may be solvent L2 for another silicone compound S at the same time.
- Preferred organic solvents LI or solvent L2 are hydrocarbons, halogenated hydrocarbons, ethers, alcohols, aldehydes, ketones, acids, anhydrides, esters, N-containing solvents and S-containing solvents.
- Examples of common hydrocarbons are pentane, hexane, dimethyl butane, heptane, hex-1-ene, hexa-1, 5-diene, cyclohexane, turpentine, benzene, isopropylbenzene, xylene, toluene, benzene, naphthalene, and terahydronaphthalene, examples of common halogenated Hydrocarbons are fluoroform,
- Carbon tetrachloride 1, 2-dichloroethane, 1, 1, 1-trichloroethane, Tetrachloroethene, trichloroethene, pentyl chloride, bromoform, 1,2-dibromoethane, methylene iodide, fluorobenzene, chlorobenzene and 1,2-dichlorobenzene
- common ethers are diethyl ether, butyl ethyl ether, anisole, diphenyl ether, ethylene oxide,
- Examples of common alcohols are methanol, ethanol,
- Ethylene glycol ethylene glycol monomethyl ether, propylene glycol, butyl glycol, glycerol, glycerol, phenol and m-cresol,
- aldehydes examples include acetaldehyde and
- Butyraldehyde examples of common ketones are acetone, diisobutyl ketone, butan-2-one, cyclohexanone and acetophenone.
- Common examples of acids are formic acid and acetic acid.
- Common examples of anhydrides are acetic anhydride and maleic anhydride.
- Common examples of esters are
- nitrogen-containing solvents are nitromethane, nitrobenzene, butyronitrile, acetonitrile, benzonitrile, malononitrile,
- sulfur-containing solvents are carbon disulfide, methanethiol, dimethyl sulfone, dimethyl sulfoxide and thiophene.
- inorganic solvents are water, ammonia, hydrazine, sulfur dioxide, silicon tetrachloride and titanium tetrachloride.
- non-reactive polymers As higher molecular weight solvent LI or solvent L2, all non-reactive polymers can be used. Preference is given to liquid non-reactive polymers available in industrial quantities at the processing temperature
- solvents LI and solvent L2 examples include i.a. Polydimethylsiloxanes with non-reactive
- End groups for example trimethylsilyl terminated linear silicones, phenylsiloxanes, cyclic siloxanes, e.g. Cyclohexadimethylsiloxane or cyclodecadimethylsiloxane.
- solvents LI or solvent L2 include polypropylene oxides, polyethylene oxides, polyamides,
- Copolymers as Silicone Compound S Alcohols e.g. Isopropanol.
- Particularly preferred solvents LI are for silicones e.g. Toluene, xylene, benzines (boiling point higher than 80 ° C), pentane or hexane.
- Particularly preferred solvents L2 are for silicone copolymers as silicone compound S e.g. Toluene,
- silicone compounds S can also be in ternary
- Solvent mixtures are dissolved.
- a common example of a tertiary solvent mixture may be e.g. a mixture of a solvent LI and two solvents L2.
- ternary solvent mixture is isopropanol (solvent LI), N-methylpiperazine
- silicone compounds S and may also be in Solvent mixtures of more than one solvent LI and more than two solvents L2 are dissolved.
- Solvents L2 can vary within a wide range.
- At least 2, in particular at least 10 parts by weight of solvent L2 and at most 5000, in particular at most 1000 parts by weight of solvent L2 are used in the first step for 100 parts by weight of solvent LI.
- the solution or suspension prepared in the first step preferably contains up to 95% by weight, more preferably up to 80% by weight, particularly preferably up to 60% by weight, of solvent LI and solvent L2.
- the solution or suspension prepared in the first step preferably contains at least 1% by weight, particularly preferably at least 10% by weight, in particular at least 15% by weight and at most 70% by weight, particularly preferably at most 40% by weight, in particular at most 25% by weight of silicone compound S,
- the solution or suspension is brought in the second step at temperatures of at least 0 ° C, more preferably at least 10 ° C, in particular at least 20 ° C and at most 60 ° C, more preferably at most 50 ° C in a mold.
- additives are added to the solution or suspension.
- Typical additives are inorganic salts and polymers.
- Common inorganic salts are LiF, NaF, KF, LiCl, NaCl, KCl, MgCl 2 , CaCl 2 , ZnCl 2 and CdCl 2 .
- the added additives may remain in the porous membrane M after preparation or be extracted or washed out with other solvents. It is also possible to incorporate mixtures of different additives into the solution or suspension.
- Concentration of the additives in the polymer solution is preferably at least 0.01% by weight, more preferably at least 0.1% by weight, in particular at least 1% by weight of ° C and at most 15% by weight, particularly preferably at most 5% by weight .-%.
- 1 to 3% by weight LiCl and 2 to 5% by weight NaCl are added to the solution or suspension.
- the solutions or suspensions may also be used in
- Formulations contain conventional additives and additives. To call here would be u.a. Leveling agents, surface-active substances, adhesion promoters, light stabilizers such as UV absorbers and / or radical scavengers, thixotropic agents and other solids and fillers. To generate the respectively desired
- the porous membranes M still contain a proportion
- Particles A list of suitable particles can be found in EP 1940940.
- porous membranes M also contain active reinforcing agents
- reinforcing particles are fumed or precipitated silica with treated or untreated surfaces.
- the solutions or suspensions have, based on the total weight, preferably a content of particles of 0-20% by weight, more preferably 0-10% by weight and most preferably 0-5% by weight.
- the polymer solutions may have one or more
- the solutions or suspensions are preferably applied or spun onto a substrate in the second step.
- the applied to substrates solutions or suspensions are preferred to
- Solutions or suspensions are preferably processed to porous membranes M in the form of hoses and hollow fibers.
- the substrates preferably contain one or more substances from the group comprising metals, metal oxides, polymers or glass.
- the substrates are basically none
- substrates in the form of plates, films, textile surface substrates, woven or preferably nonwoven nets or particularly preferably in the form of nonwoven webs are used.
- Substrates based on polymers contain, for example, polyamides, polyimides, polyetherimides, polycarbonates,
- Polybenzimidazoles polyethersulfones, polyesters, polysulfones, polytetrafluoroethylenes, polyurethanes, polyvinylchlorides,
- quartz glass for example, quartz glass, lead glass, float glass or soda-lime glass.
- Preferred mesh or nonwoven substrates include glass, carbon, aramid, polyester, polyethylene, polypropylene,
- the layer thickness of the substrates is preferably> 1 ⁇ , more preferably> 50 ⁇ , most preferably> ⁇ 100 ⁇ and preferably ⁇ 2 mm, more preferably ⁇ 600 ⁇ , most preferably ⁇ 400 pm. Most preferred ranges for the layer thickness of the substrates are those of
- the thickness of the porous membrane M of silicone compound S is determined primarily by the amount of solution or suspension. As in the process according to the invention preferably a
- the solvent LI and preferably thereafter in the fourth step the solvent L2 and residues of solvent LI are removed by evaporation,
- the evaporation is preferably carried out at temperatures of at least 10 ° C, more preferably at least 20 ° C and at most 150 ° C, particularly preferably at most 200 ° C,
- the evaporation can be carried out at any pressure, e.g. at negative pressure, at overpressure or at normal pressure.
- the evaporation can also take place under defined humid conditions. Depending on the temperature are relative
- Humidities in the range of 0.5 to 99% are particularly preferred.
- the evaporation step can also be carried out under defined solvent atmospheres, for example H 2 O steam, alcohol-steam.
- defined solvent atmospheres for example H 2 O steam, alcohol-steam.
- the saturation content of the atmosphere can be varied within a wide range, eg between 0% (dry atmosphere) to 100% ⁇ complete saturation at the process temperature). This can be the
- Evaporation rate of the solvent LI or the inclusion of a solvent or solvent L2 from the atmosphere vary within a wide range.
- the preferred duration of evaporation can be determined for the respective system in a few experiments.
- the evaporation is at least 0.1 second to several hours.
- the indication of a precise evaporation time can not be given because the determination must be made individually for each system and for each solution or suspension,
- the solvent L2 and residues of solvent LI are removed by extraction in the fourth step.
- the extraction is preferably carried out with a further solvent which does not destroy the porous structure formed, but is readily miscible with the solvent L2.
- a further solvent which does not destroy the porous structure formed, but is readily miscible with the solvent L2.
- Particularly preferred is the use of water as
- Extractant The extraction is preferred
- the preferred duration of the extraction can be determined for the respective system in a few experiments.
- the duration of the extraction is preferably at least 1 second to several hours.
- the process can also be repeated several times. Both the evaporation time and the
- Evaporation conditions affect the porous structures in terms of pore size, pore size and overall porosity.
- an anisotropic pore distribution in the membrane M can be achieved by the choice of process parameters.
- the treatment of water can be desalination of example
- Water treatment available such as desalination, the treatment of waste water or biological or
- the membrane M is used for the production of drinking water, water for irrigation of crops or for the purification of contaminated water.
- Drinking water and used to produce water for irrigation of crops can be treated directly by using the membrane M, so that the treated water can be used directly as drinking water or for irrigating crops.
- the untreated water, especially salt water can be any organic compound.
- Additives such. B for the prevention of encrustation, to
- Corrosion protection, anti-fouling aids or additives may be added for disinfection.
- the treated water may also contain additives such as e.g. Fertilizers are added.
- the membranes M can be used as hollow fibers, flat membranes,
- Hoses or concentric hoses be executed.
- the membranes M can be installed in all common modules, such as flat membrane modules, plate modules,
- the membrane M is preferably in direct contact with
- Salt water (retentate side), preferably with elevated
- Temperature difference is a sufficient difference in vapor pressure is present, which causes the permeate flow through the membrane M and maintains.
- Permeate side of the membrane M is 10-90 ° C, preferably 20-80 ° C, particularly preferred are temperature gradients of 40-70 ° C.
- the untreated water, in particular salt water is passed over the membrane at elevated temperature in the range of 20-100 ° C, preferably temperatures of 30-100 ° C, more preferably temperatures of 40-90 ° C, the water can also with the help of solar thermal energy or waste heat from other processes such as Cooling circuits are heated.
- Overpressure can be applied and / or a vacuum (vacuum) can be applied and / or on the permeate side
- Purging gas flow can be used.
- the membrane M On the permeate side (distillate side), the membrane M can be directly in contact with the fresh water, or it can
- the flow on both sides of the membrane M may be laminar or turbulent, preferably turbulent.
- Permeate side can be flowed in cocurrent or countercurrent, as embodiments in the process for the treatment of water by membrane distillation are all known in the art process variants.
- Particularly suitable is the direct contact merabrane distillation (DCMD), the air gap membrane distillation (AGMD), the sweep gas membrane distillation (SGMD) and the vacuum membrane distillation (VMD).
- DCMD direct contact merabrane distillation
- AGMD air gap membrane distillation
- SGMD sweep gas membrane distillation
- VMD vacuum membrane distillation
- Especially suitable is the direct contact membrane
- DCMD distillation
- the membrane M can be used for mechanical support
- the membrane can be directly, i. without any backing or protective fabric,
- Formulas is the silicon atom tetravalent. The sum of all
- Components of the silicone mixture give 100 wt .-%.
- Example 1 Preparation of a casting solution with triethylene glycol
- the glass plate used as a substrate is fixed by means of a vacuum suction plate.
- the glass plate is in front of the
- the Filmziehrahmen is filled with the solution and pulled with a constant film drawing speed of 20 mm / s over the glass plate.
- the still liquid wet film is dried at 20 ° C in air for about 16 h. This shows a cloudiness of the film.
- This shaped body which still contains triethylene glycol, is placed in water for about 24 hours to remove the triethylene glycol. Subsequently, the molding is dried for about 30 minutes in air.
- a clear solution having a solids content of 29% by weight is obtained. -%.
- the glass plate used as a substrate is fixed by means of a vacuum suction plate.
- the glass plate is in front of the
- the experimental setup consists of two cylindrical chambers of the same diameter, each with a volume of approximately 150 mL. Between the two chambers, the membrane is clamped by means of screwing, so that both chambers are separated by the membrane. The position of the membrane is horizontal.
- the upper chamber is kept at a constant 80 ° C. by means of a double jacket and is filled with 135 ml of a 3.5% by weight aqueous NaCl solution. The solution is mixed by means of a mechanical stirrer.
- the sodium content of the distillate was determined by ICP-OES
- Example 3 has a significantly higher distillate flow. Compared to a thinner by a factor of 3 and thus
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Abstract
The invention relates to a method for processing water by means of membrane distillation, wherein a membrane M made of porous silicone material is used.
Description
VERFAHREN ZUR AUFBEREITUNG VON WASSER MITTELS MEMBRANDESTILLATION MIT EINER SILOXANE-COPOLYMER MEMBRAN METHOD FOR THE PROCESSING OF WATER BY MEANS OF MEMBRANE STILLATION WITH A SILOXANE-COPOLYMER MEMBRANE
Die Erfindung betrifft ein Verfahren zur Aufbereitung von Wasser mittels Membrandestillation, bei dem eine Membran M aus porösem Siliconmaterial eingesetzt wird. The invention relates to a process for the treatment of water by means of membrane distillation, in which a membrane M made of porous silicone material is used.
Gängige Verfahren zur Wasserentsalzung sind Common methods of desalination are
Destillationsverfahren, Reverse -Osmose oder auch die Distillation method, reverse osmosis or the
Membrandestillation. Membrane distillation.
Bei der Membrandestillation handelt es sich um einen Prozess, bei dem ein Gemisch mit Hilfe einer porösen Membran, an der ein Temperaturgradient bzw. -unterschied anliegt, getrennt wird. Die Membranporen dürfen nicht benetzt werden. Durch den Membrane distillation is a process in which a mixture is separated by means of a porous membrane with a temperature gradient or difference. The membrane pores must not be wetted. By the
Temperaturunterschied zwischen der Retentat- und der Temperature difference between the retentate and the
Permeatseite ergibt sich ein Dampfdruckunterschied, der die treibende Kraft bei der Membrandestillation ist. Permeate side results in a vapor pressure difference, which is the driving force in the membrane distillation.
Im Fall einer wässrigen Lösung muss eine hydrophobe, poröse Membran eingesetzt werden. Bei einer wässrigen NaCl-Lösung weist nur das Wasser einen nennenswerten Dampfdruck auf, so dass nur Wasser durch die Membran permeiert. Voraussetzung ist jedoch ein hinreichend kleiner Porendurchme ser, so dass keine Wassertropfen durchtreten können. Wie M. Khayet et al . in Journal of Membrane Science 285 (2006) 4-29 lehren, sind mikroporöse Membranen auf Basis von In the case of an aqueous solution, a hydrophobic, porous membrane must be used. In an aqueous NaCl solution, only the water has a significant vapor pressure, so that only water permeates through the membrane. Prerequisite, however, is a sufficiently small pore diameter, so that no drops of water can pass through. As M. Khayet et al. in Journal of Membrane Science 285 (2006) 4-29, are microporous membranes based on
Polypropylen, Polyethylen, Polytetrafluorethylen und Polypropylene, polyethylene, polytetrafluoroethylene and
Polyvinylidenfluorid auf Grund ihrer Hydrophobie geeignet, um mittels Membrandestillation Wasser zu entsalzen, Polyvinylidene fluoride suitable due to their hydrophobicity to desalt water by membrane distillation,
In US 4545862 wird beispielsweise die Verwendung einer In US 4545862, for example, the use of a
mikroporösen Polytetrafluorethylen-Membran zur Wasserentsalzung beschrieben.
Membranen auf Basis von PTFE müssen zur Porenbildung einem aufwändigem Reckverfahren unterzogen werden . Microporous polytetrafluoroethylene membrane for desalination described. Membranes based on PTFE must be subjected to an elaborate stretching process for pore formation.
Microporöse Polyolefinmembranen wie z.B. aus Polyethylen oder Polypropylen sind nicht dauerhaft oxidationsstabil und können nach Oxidation ihre hydrophoben Eigenschaften verlieren. Microporous polyolefin membranes, e.g. made of polyethylene or polypropylene are not permanently resistant to oxidation and may lose their hydrophobic properties after oxidation.
Die Nutzung einer mikroporösen Membran auf Basis von The use of a microporous membrane based on
Siliconblockcopolymeren zur Entsalzung von Wasser wird in der Literatur nicht beschrieben. Silicone block copolymers for desalting water are not described in the literature.
In US 2006076294 A wird eine Membran zur Entsalzung In US 2006076294 A, a membrane for desalination
beschrieben, die mit einer Polydimethylsiloxan-Schicht described with a polydimethylsiloxane layer
beschichtet ist. is coated.
In DE 1297552 B wird ein Verfahren und eine Vorrichtung zur Trinkwassergewinnung beschrieben, die wasserdampfdurchlässige Diaphragmarohre aus Silikongummi verwendet. DE 1297552 B describes a method and a device for drinking water production which uses steam-permeable diaphragm tubes made of silicone rubber.
Gegenstand der Erfindung ist ein Verfahren zur Aufbereitung von Wasser mittels Membrandestillation, bei dem eine Membran M aus porösem Siliconmaterial eingesetzt wird. Es hat sich gezeigt, dass eine Membran M aus porösem The invention relates to a process for the treatment of water by means of membrane distillation, in which a membrane M made of porous silicone material is used. It has been shown that a membrane M of porous
Siliconmaterial hervorragend für die Membrandestillation von Wasser geeignet ist. Silicone material is ideal for the membrane distillation of water.
Ein Vorteil gegenüber gängigen hydrophoben, mikroporösen An advantage over common hydrophobic, microporous
Membranen auf Basis von PTFE ist die einfache Herstellung der Membran durch Verfilmen einer Lösung, Die Porenbildung erfolgt beispielsweise durch einen verdampfungsinduzierten Membranes based on PTFE is the simple production of the membrane by filming a solution, the pore formation, for example, by an evaporation-induced
Phasenseparationsprozess , auf aufwändige Reckverfahren kann
verzichtet werden. Im Vergleich zu Polyole inmembranen zeichnen sich Siliconmembranen durch ihre Oxdidationsstabilität und ihre intrinsische Hydrophobie aus. Phase separation process, on elaborate stretching process can be waived. Compared to polyols inmembranen silicone membranes are characterized by their Oxdidationsstabilität and their intrinsic hydrophobicity.
5 Bevorzugt ist der Einsatz von porösen Membranen M mit einer gleichmäßigen Porenverteilung entlang des Querschnittes. Preferred is the use of porous membranes M with a uniform pore distribution along the cross section.
Besonders bevorzugt ist der Einsatz von mikroporösen Membranen M, mit Porengrößen von 0,1 μπι bis 20 pm. Particularly preferred is the use of microporous membranes M, with pore sizes of 0.1 μπι to 20 pm.
Die Membranen M besitzen bevorzugt eine isotrope The membranes M preferably have an isotropic
10 Porenverteilung. 10 pore distribution.
Das freie Volumen in den Membranen M beträgt vorzugsweise mindestens 5 Vol.-%, besonders bevorzugt mindestens 20 Vol.-%, insbesondere mindestens 35 Vol.-% und höchstens 90 Vol,-%, 15 besonders bevorzugt höchstens 80 Vol.-%, insbesondere höchstens 75 Vol,"%. bezogen auf das Volumen der Membran M. The free volume in the membranes M is preferably at least 5% by volume, more preferably at least 20% by volume, in particular at least 35% by volume and at most 90% by volume, 15 particularly preferably at most 80% by volume in particular not more than 75% by volume, relative to the volume of membrane M.
Die porösen Membranen M werden bevorzugt aus der The porous membranes M are preferred from the
Siliconverbindung S hergestellt. Silicone compound S produced.
'20
'20
Die Membranen M werden vorzugsweise hergestellt in einem The membranes M are preferably produced in one
Verfahren, bei dem Method in which
in einem ersten Schritt eine Lösung oder Suspension aus in a first step, a solution or suspension
Siliconverbindung S einem Gemisch aus Lösungsmittel LI und 25 Lösungsmittel L2 gebildet wird, Silicone compound S is formed from a mixture of solvent LI and solvent L2,
in einem zweiten Schritt die Lösung oder Suspension in eine Form gebracht wird, in a second step, the solution or suspension is brought into a mold,
in einem dritten Schritt Lösungsmittel LI aus der Lösung oder Suspension entfernt wird bis die Löslichkeit der in a third step solvent LI is removed from the solution or suspension until the solubility of the
30 Siliconverbindung S im Gemisch aus Lösungsmittel LI und 30 silicone compound S in a mixture of solvent LI and
Lösungsmittel L2 unterschritten wird, wobei sich eine an Solvent L2 is below, with one at
Siliconverbindung S reiche Phase A und eine an
Siliconverbindung S arme Phase B ausbildet und damit die Silicone compound S rich phase A and one on Silicon compound S poor phase B forms and thus the
Strukturbildung durch die Phase A erfolgt und Structure formation by the phase A takes place and
in einem vierten Schritt das Lösungsmittel L2 und Reste des Lösungsmittels LI entfernt werden. in a fourth step, the solvent L2 and residues of the solvent LI are removed.
Vorzugsweise geliert die Siliconverbindung S bzw. fällt aus im dritten Schritt und dabei wird die poröse Membran M aus der Phase A erhalten. Die Poren werden durch die Phase B gebildet. Der Prozess ist dabei deutlich einfacher und kostengünstiger als die entsprechenden literaturbekannten Prozesse. Preferably, the silicone compound gels or precipitates in the third step, and thereby the porous membrane M is obtained from the phase A. The pores are formed by the phase B. The process is much simpler and cheaper than the corresponding processes known from the literature.
Eine Siliconverbindung S, die über eine ausreichende A silicone compound S, which has a sufficient
mechanische Festigkeit nach der Strukturausbildung der Phase A verfügt, eignet sich besonders. D.h. die ausgebildeten mechanical strength after the structural formation of phase A has, is particularly suitable. That the trained
Kavitäten müssen nach der Entfernung des Lösungsmittels L2 und Reste von Lösungsmittel 1 stabil bleiben. Dies kann dadurch geschehen, dass die Siliconverbindung S über intermolekulare Wechselwirkungen vernetzt, wie. z.B. über ionische Cavities must remain stable after removal of the solvent L2 and residues of solvent 1. This can be done by crosslinking the silicone compound S via intermolecular interactions, such as. e.g. about ionic
Wechselwirkungen, Wasserstoffbrücken-Bindungen oder über van- der-Waals-Wechselwirkungen . Interactions, hydrogen bonds, or van der Waals interactions.
Ganz besonders bevorzugt ist die Vernetzung über Very particularly preferred is the crosslinking via
Wasserstoffbrückenbindungen, wie sie z.B. in Organopolysiloxan- Polyharnstoff-Copolymeren, welche von der Wacker Chemie AG unter der Marke GENIOMER® vertrieben werden, auftreten. Die Siliconverbindungen S können zudem vernetzt werden. Hydrogen bonds, such as those in organopolysiloxane-polyurea copolymers, which are sold by Wacker Chemie AG under the brand GENIOMER ® occur. The silicone compounds S can also be crosslinked.
Die Vernetzung kann dabei getrennt oder simultan mit der The networking can be done separately or simultaneously with the
Strukturausbildung der porösen Membranen M aus Structure formation of the porous membranes M out
Siliconverbindung S erfolgen. Silicon compound S take place.
Die porösen Membranen M weisen dabei Dampfdurchlässigkeiten auf, die deutlich höher liegen als die kompakter Siliconfolien des Stands der Technik. Weiterhin dringen Flüssigkeiten, wie
z.B. Wasser, durch die porösen Membranen M erst bei höherem Druck durch die porösen Membranen M. The porous membranes M have vapor permeabilities which are significantly higher than the compact silicone films of the prior art. Furthermore, liquids, such as For example, water through the porous membranes M only at higher pressure through the porous membranes M.
Geeignet als Siliconverbindung S sind prinzipiell alle Suitable as silicone compound S are in principle all
siliconhaltigen Polymere, welche die genannten Eigenschaften erfüllen. silicone-containing polymers which fulfill the stated properties.
Bei den einsetzbaren Siliconverbindungen S handelt es sich bevorzugt um Copolymere, wobei alle literaturbekannten Silicon- Copolymere als Siliconverbindungen S einsetzbar sind. Beispiele für derartige Silicon-Copolymere umfassen die Gruppen der Silicon-Carbonat- , Silicon-Imid- , Silicon- Imidazol- , Silicon- Urethan-, Silicon-Amid- , Silicon-Polysulfon- , Silicon- Polyethersulfon- , Silicon-Polyharnstoff- sowie Silicon- Polyoxalyldiamin-Copolymere . The silicone compounds S which can be used are preferably copolymers, where all silicone copolymers known from the literature can be used as silicone compounds S. Examples of such silicone copolymers include the groups of the silicone carbonate, silicone imide, silicone imidazole, silicone urethane, silicone amide, silicone polysulfone, silicone polyether sulfone, silicone polyurea, and the like Silicone polyoxalyldiamine copolymers.
Besonders bevorzugt ist der Einsatz von Particularly preferred is the use of
Organopolysiloxan/Polyharnstoff/Polyurethan/Polyamid oder Organopolysiloxane / polyurea / polyurethane / polyamide or
Polyoxalyldiamin-Copolymeren der allgemeinen Formel (III) Polyoxalyldiamine copolymers of the general formula (III)
wobei das Strukturelement E ausgewählt wird aus den allgemeinen Formeln (IVa ~ f)
wherein the structural element E is selected from the general formulas (IVa ~ f)
RH 0 R H 0
(ivd) -N Y N- (ivd) -N Y N-
RH o o RH R H oo R H
(IVe) (IVe)
wobei das Strukturelement F ausgewählt wird aus den allgemeinen Formeln (Va -f)
wherein the structural element F is selected from the general formulas (Va-f)
RH 0 R H 0
-N- -C- -N- -C-
R substituierte oder unsubstituierte Kohlen asserstof reste, die durch Sauerstoff- oder Stickstoffatotne unterbrochen sein können, R substituted or unsubstituted coals, which may be interrupted by oxygen or nitrogen,
RH Wasserstoff, oder die Bedeutung von R hat, RH has hydrogen, or the meaning of R,
X einen Alkylen-Rest mit 1 bis 20 Kohlenstoffatomen, in dem einander nicht benachbarte Methyleneinheiten durch Gruppen X is an alkylene radical having 1 to 20 carbon atoms in which non-adjacent methylene units are represented by groups
-O- ersetzt sein können, oder einen Arylenrest mit 6 bis 22-O- may be replaced, or an arylene radical having 6 to 22
Kohlenstoffatomen, Carbon atoms,
Y einen zweiwertigen, gegebenenfalls durch Fluor oder Chlor substituierten Kohlenwasserstoffrest mit 1 bis 20 Y is a bivalent, optionally substituted by fluorine or chlorine hydrocarbon radical having 1 to 20
Kohlenstoffatomen, Carbon atoms,
D einen gegebenenfalls durch Fluor, Chlor, Ci-Cg-Alkyl- oderD is optionally substituted by fluorine, chlorine, Ci-Cg-alkyl or
C]_-Cg-Alkylester substituierten Alkylenrest mit 1 bis 700C] _- Cg-alkyl ester substituted alkylene radical having 1 to 700
Kohlenstoffatomen, in dem einander nicht benachbarte
Methyleneinheiten durch Gruppen -O- , -COO-, -OCO-, oder - OCOO-, ersetzt sein können, oder Arylenrest mit 6 bis 22Carbon atoms in which not adjacent to each other Methylene units may be replaced by groups -O-, -COO-, -OCO-, or -OCOO-, or arylene radical having 6 to 22
Kohlenstoffatomen, Carbon atoms,
B , B 1 eine reaktive oder nicht reaktive Endgruppe, welche kovalent an das Polymer gebunden ist, B, B 1 is a reactive or non-reactive end group which is covalently bonded to the polymer,
m eine ganze Zahl von 1 bis 4000, m is an integer from 1 to 4000,
n eine ganze Zahl von 1 bis 4000, n is an integer from 1 to 4000,
g eine ganze Zahl von mindestens 1, g is an integer of at least 1,
h eine ganze Zahl von 0 bis 40, h is an integer from 0 to 40,
eine ganze Zahl von 0 bis 30 und an integer from 0 to 30 and
3 eine ganze Zahl größer 0 bedeuten. 3 is an integer greater than 0.
Bevorzugt handelt es sich bei Rest R um einwertige Preferably, R is monovalent
Kohlenwasserstoff este mit 1 bis 18 Kohlenstoffatomen, die gegebenenfalls mit Halogenatomen, Aminogruppen, Ethergruppen, Estergruppen, Epoxygruppen, Mercaptogruppen, Cyanogru'ppen oder (Poly) -glykolresten substituiert sind, wobei letztere aus Oxyethylen-und/oder Oxypropyleneinheiten aufgebaut sind, besonders bevorzugt um Alkylreste mit 1 bis 12 Hydrocarbon este having 1 to 18 carbon atoms, which are optionally substituted by halogen atoms, amino groups, ether groups, ester groups, epoxy groups, mercapto, Cyanogru'ppen or (poly) glycol radicals, the latter being composed of oxyethylene and / or oxypropylene units, more preferably Alkyl radicals with 1 to 12
Kohlenstoffatomen, insbesondere um den Methylrest, Carbon atoms, especially the methyl radical,
Es kann sich bei Rest R aber auch um zweiwertige Reste handeln, die z.B. zwei Silylgruppen miteinander verbinden. Beispiele für Reste R sind Alkylreste, wie der Methyl-, Ethyl-, n-Propyl-, iso-Propyl-, 1-n-Butyl-, 2-n-Butyl-, iso-Butyl-, tert . -Butyl- , n-Pentyl-, iso-Pentyl-, neo-Pentyl-, tert . - Pentylrest; Hexylreste, wie der n-Hexylrest ; Heptylreste, wie der n-Heptylrest; Octylreste, wie der n-Octylrest und iso- Octylreste, wie der 2 , 2 , -Trimethylpentylrest ; Nonylreste, wie der n-Nonylrest; Decylreste, wie der n-Decylrest; Dodecylreste, wie der n-Dodecylrest ; Octadecylreste, wie der n-Octadecylrest;
Cycloalkylreste, wie der Cyclopentyl- , Cyclohexyl-, Cycloheptylrest und Methylcyclohexylreste ; Arylreste, wie der Phenyl-, Naphthyl-, Anthryl- und Phenanthrylres ; Alkarylreste, wie o-, m-, p-Tolylreste ; Xylylreste und Ethylphenylreste; und Aralkylreste, wie der Benzylrest, der a- und der ß- Phenylethylrest . However, radical R can also be divalent radicals which, for example, link together two silyl groups. Examples of radicals R are alkyl radicals, such as the methyl, ethyl, n-propyl, iso-propyl, 1-n-butyl, 2-n-butyl, iso-butyl, tert. Butyl, n-pentyl, iso-pentyl, neo-pentyl, tert. - pentyl radical; Hexyl radicals, such as the n-hexyl radical; Heptyl radicals, such as the n-heptyl radical; Octyl radicals, such as the n-octyl radical and iso-octyl radicals, such as the 2, 2, -trimethylpentyl radical; Nonyl radicals, such as the n-nonyl radical; Decyl radicals, such as the n-decyl radical; Dodecyl radicals, such as the n-dodecyl radical; Octadecyl radicals, such as the n-octadecyl radical; Cycloalkyl radicals such as the cyclopentyl, cyclohexyl, cycloheptyl and methylcyclohexyl radicals; Aryl radicals such as phenyl, naphthyl, anthryl and phenanthryl res; Alkaryl radicals, such as o-, m-, p-tolyl radicals; Xylyl radicals and ethylphenyl radicals; and aralkyl radicals, such as the benzyl radical, the α- and the β-phenylethyl radical.
Beispiele für substituierte Reste R sind Methoxyethyl- , Examples of substituted radicals R are methoxyethyl,
Ethoxyethyl- und der Ethoxyethoxyethylrest oder Chlorpropyl- und Trifluorpropylrest . Ethoxyethyl and ethoxyethoxyethyl or chloropropyl and trifluoropropyl.
Beispiele für zweiwertige Reste R sind der Ethylenrest, Examples of divalent radicals R are the ethylene radical,
Polyisobutylendiylreste, und propandiylterminierte Polyisobutylenediyl radicals, and propanediyl-terminated
Polypropylenglykolreste . Polypropylene glycol residues.
Bevorzugt handelt es sich bei dem Rest RH um Wasserstoff oder die für R vorstehend angebenen Reste. The radical R H is preferably hydrogen or the radicals specified for R above.
Bevorzugt handelt es sich bei Rest Y um gegebenenfalls mit Ha- logenatome, wie Fluor oder Chlor, substituierte Kohlenwasserstoffreste mit 3 bis 13 Kohlenstoffatomen, insbesondere den 1, 6-Hexamethylenrest, den 1, 4-Cyclohexylenrest , den Methylen- bis- ( -cyclohexylen) rest, den 3-Methylen~3 , 5 , 5- trimethylcyclohexylenrest , den Phenylen- und den Radicals Y are optionally halogen atoms, such as fluorine or chlorine, substituted hydrocarbon radicals having 3 to 13 carbon atoms, in particular the 1,6-hexamethylene radical, the 1,4-cyclohexylene radical, the methylenebis (cyclohexylene ) Rest, the 3-methylene ~ 3, 5, 5-trimethylcyclohexylenrest, the phenylene and the
Naphthylenrest , den m-Tetramethylxylylenrest sowie den Naphthylene radical, the m-Tetramethylxylylenrest and the
Methylen-bis- (4-phenylen) -Rest. Methylene bis (4-phenylene) radical.
Beispiele für zweiwertige Kohlenwasserstoffreste Y sind Alky- lenreste, wie der Methylen-, Ethylen-, n-Propylen-, iso- Propylen-, n-Butylen- , iso-Butylen- , tert . -Butylen- , n-Examples of divalent hydrocarbon radicals Y are alkylene radicals, such as the methylene, ethylene, n-propylene, isopropylene, n-butylene, isobutylene, tert. Butylene, n-
Pentylen- , iso-Pentylen- , neo-Pentylen- , tert . -Pentylenrest , Hexylenreste, wie der n-Hexylenrest , Heptylenreste , wie der n- Heptylenrest , Octylenreste, wie der n-Octylenrest und iso-
Octylenreste, wie der 2 , 2 , 4 -Trimethylpentylenrest , Nonylenreste, wie der n-Nonylenrest , Decylenreste, wie der n- Decylenrest, Dodecylenreste , wie der n-Dodecylenres ; Pentylene, iso-pentylene, neo-pentylene, tert. Pentylene radical, hexylene radicals, such as the n-hexylene radical, heptylene radicals, such as the n-heptylene radical, octylene radicals, such as the n-octylene radical and iso- Octylene radicals such as the 2, 2, 4-trimethylpentylene radical, nonylene radicals such as the n-nonylene radical, decylene radicals such as the n-decylene radical, dodecylene radicals such as the n-dodecylenes;
Cycloalkylenreste, wie Cyclopentylen , Cyclohexylen- , Cycloalkylene radicals, such as cyclopentylene, cyclohexylene,
Cycloheptylenreste, und Methylcyclohexylenreste, wie der Cycloheptylenreste, and Methylcyclohexylenreste, like the
Methylen-bis- (4-cyclohexylen) - und der 3 -Methylen-3 , 5 , 5 - trimethylcyclohexylenrest ; Arylenreste, wie der Phenylen- und der Naphthylenrest ; Alkarylenreste , wie o-, m-, p-Tolylenreste, Xylylenreste, wie der m-Tetramethylxylylenrest , und Methylene-bis- (4-cyclohexylene) - and the 3-methylene-3, 5, 5-trimethylcyclohexylenrest; Arylene radicals, such as the phenylene and the naphthylene radical; Alkarylene radicals, such as o-, m-, p-tolylene radicals, xylylene radicals, such as the m-tetramethylxylylene radical, and
Ethylphenylenreste; Aralkylenreste, wie der Benzylenrest, der α- und der ß-Phenylethylenrest sowie der Methylen-bis- (4- phenylen) -Rest. Ethylphenylenreste; Aralkylenreste, such as the benzylene radical, the α- and the ß-phenylethylene radical and the methylene bis (4-phenylene) radical.
Vorzugsweise handelt es sich bei Rest X um Alkylenreste mit 1 bis 20 Kohlenstoffatomen, die durch Sauerstoffatome unterbrochen sein können, besonders bevorzugt um Alkylenreste mit 1 bis 10 Kohlenstoffatomen, die durch Sauerstoffatome unterbrochen sein können, insbesondere bevorzugt um n-Propylen-, Isobutylen- , 2-0xabutylen- und Methylenreste. Preferably, radical X is alkylene radicals having 1 to 20 carbon atoms, which may be interrupted by oxygen atoms, particularly preferably alkylene radicals having 1 to 10 carbon atoms, which may be interrupted by oxygen atoms, particularly preferably n-propylene, isobutylene, 2-0xabutylene and methylene residues.
Beispiele für Reste X sind die für Rest Y angegebenen Beispiele sowie gegebenenfalls substituierte Alkylenreste, in denen die Kohlenstoffkette durch Sauerstoffatome durchbrochen sein kann, wie z.B. 2-0xabutylenrest . Examples of radicals X are the examples given for radical Y and optionally substituted alkylene radicals in which the carbon chain can be interrupted by oxygen atoms, such as, for example, 2-0xabutylene radical.
Bei Rest B handelt es sich dabei bevorzugt um ein The remainder B is preferably a
Wasserstoffatom, einen Rest OCN-Y-NH-CO- , einen Rest Hydrogen atom, a radical OCN-Y-NH-CO-, a radical
H2N-Y-NH-CO- , einen Rest R3 3Si- (0-SiR3 2) n ~ oder einen Rest R3 3Si- <0-SiR3 2)n -X-E-. H 2 NY-NH-CO-, a radical R 3 3 Si (0-SiR 3 2 ) n ~ or a radical R 3 3 Si- <0-SiR 3 2 ) n -XE-.
Bei Rest B' handelt es sich bevorzugt um die für B angegeben Reste .
Bei Rest D handelt es sich bevorzugt um zweiwertige Polyether- reste und Alkylenreste, besonders bevorzugt um zweiwertige Po- lypropylenglykolreste sowie Alkylenreste mit mindestens 2 und höchstens 20 Kohlenstoffatomen, wie den Ethylen- , den 2- Methylpentylen und den Butylenrest, insbesondere handelt es sich um Polypropylenglykolreste mit 2 bis 600 Kohlenstoffatomen sowie den Ethylen- und den 2-Methylpentylenrest . n bedeutet vorzugsweise eine Zahl von mindestens 3, insbesonde- re mindestens 10 und vorzugsweise höchstens 800, insbesondere höchstens 400. m bedeutet vorzugsweise die für n angegebenen Bereiche. Vorzugsweise bedeutet g eine Zahl von höchstens 100, besonders bevorzugt von 10 bis 60. The radical B 'is preferably the radicals indicated for B. The radicals D are preferably divalent polyether radicals and alkylene radicals, particularly preferably divalent polypropyleneglycol radicals and also alkylene radicals having at least 2 and at most 20 carbon atoms, such as the ethylene radical, the 2-methylpentylene and the butylene radical, in particular Polypropylene glycol radicals having 2 to 600 carbon atoms and the ethylene and the 2-methylpentylenrest. n is preferably a number of at least 3, in particular at least 10 and preferably at most 800, in particular at most 400. m is preferably the ranges specified for n. Preferably, g is a number of at most 100, more preferably from 10 to 60.
Vorzugsweise bedeutet h eine Zahl von höchstens 10, besonders bevorzugt von 0 oder 1, insbesondere 0. j bedeutet vorzugsweise eine Zahl von höchstens 400, besonders bevorzugt 1 bis 100, insbesondere 1 bis 20. H is preferably a number of at most 10, more preferably of 0 or 1, in particular 0. j is preferably a number of at most 400, particularly preferably 1 to 100, in particular 1 to 20.
Vorzugsweise bedeutet i eine Zahl von höchstens 10, besonders bevorzugt von 0 oder 1, insbesondere 0. I preferably has a number of at most 10, particularly preferably 0 or 1, in particular 0.
Die hier beschriebenen Systeme können alle mit dem Fachmann geläufigen Verfahren ausgehärtet werden. The systems described herein can be cured by any method known to those skilled in the art.
Diese Systeme beinhalten optional noch weitere typische These systems optionally include other typical ones
Additive, wie z.B. funktionelle Silane. Additives, e.g. functional silanes.
Geeignet als Siliconverbindungen S sind daneben alle Suitable as silicone compounds S are next to all
literaturbekannten Silicon-Copolymere, die neben den Silicon-
Anteil noch organische Polymereinheiten, z.B. Polyimide, literature-known silicone copolymers, which in addition to the silicone Proportion of organic polymer units, eg polyimides,
Polyurethane, Polysulfone, Polyimidazole, Polyamide, besitzen. Polyurethanes, polysulfones, polyimidazoles, polyamides possess.
Es können im Verfahren neben den Siliconverbindungen S In addition to the silicone compounds S
zusätzlich andere polymere Verbindungen mit eingesetzt werden. Vorzugsweise bestehen die im Verfahren hergestellten porösen Membranen M mindestens zu 50%, besonders bevorzugt mindestens zu 80%, insbesondere mindestens zu 90%, besser mindestens zu 95% aus den Siliconverbindungen S. in addition, other polymeric compounds are used. The porous membranes M produced in the process preferably comprise at least 50%, particularly preferably at least 80%, in particular at least 90%, more preferably at least 95%, of the silicone compounds S.
Das Lösungsmittel LI ist leichter entfernbar aus der im ersten Schritt hergestellten Lösung oder Suspension aus The solvent LI is more easily removable from the solution or suspension prepared in the first step
Siliconverbindung S als das Lösungsmittel L2. Die Silicone compound S as the solvent L2. The
Entfernbarkeit bezieht sich insbesondere auf leichteres Removability refers in particular to lighter ones
Verdampfen oder Extrahieren. Evaporate or extract.
Der Begriff Lösungsmittel LI umfasst alle organischen und anorganischen Verbindungen, welche Siliconverbindung S bei den meisten Temperaturen auflöst. Dieser Begriff umfasst bevorzugt alle Verbindungen, welche bei ansonsten gleichen Bedingungen, wie z,B, Druck und Temperatur, die Siliconverbindung S zu einem höheren Anteil lösen kann wie das Lösungsmittel L2. The term solvent LI includes all organic and inorganic compounds which dissolve silicone compound S at most temperatures. This term preferably includes all compounds which, under otherwise identical conditions, such as, for example, B, pressure and temperature, can dissolve the silicone compound S to a greater extent than the solvent L2.
D.h. die maximal erreichbare Konzentration der That the maximum achievable concentration of
Siliconverbindung S im Lösungsmittel LI ist bevorzugt höher als die maximal erreichbare Konzentration der Siliconverbindung S im Lösungsmittel L2. Silicone compound S in the solvent LI is preferably higher than the maximum achievable concentration of the silicone compound S in the solvent L2.
Die maximal erreichbare Konzentration der Siliconverbindung S ist dabei bevorzugt um den Faktor 2, besonders bevorzugt um denThe maximum achievable concentration of the silicone compound S is preferably by the factor 2, particularly preferably by the
Faktor 10, ganz besonders allerdings um den Faktor 100 im Factor 10, but especially by a factor of 100 in the
Lösungsmittel LI höher als im Lösungsmittel L2.
Der Begriff Lösungsmittel LI umfasst dabei zusätzlich auch höhermolekulare Verbindungen, wie z.B. flüssige Polymere. Solvent LI higher than in the solvent L2. The term solvent LI additionally includes relatively high molecular weight compounds, such as liquid polymers.
Je nach Lösungsmittel LI und Siliconverbindung S können auch erhöhte Drücke zur Löslichkeit beitragen. Depending on the solvent LI and silicone compound S, increased pressures may also contribute to the solubility.
Bevorzugt sind Lösungsmittel LI, in denen sich die Preference is given to solvents LI in which the
siliconhaltigen Polymere bei 20 °C und 1 bar zu mindestens 10 Gew.-%, besonders bevorzugt zu mindestens 15 Gew.-% und insbesondere zu mindestens 20 Gew.-% lösen. silicone-containing polymers at 20 ° C and 1 bar to at least 10 wt .-%, more preferably at least 15 wt .-% and in particular at least 20 wt .-% solve.
Je nach Lösungsmittel und Polymer können auch erhöhte Drücke zur geringen Löslichkeit beitragen. Der Begriff Lösungsmittel L2 umfasst dabei zusätzlich auch höhermolekulare Verbindungen, wie z.B. flüssige Polymere. Depending on the solvent and polymer, increased pressures may also contribute to low solubility. The term solvent L2 additionally encompasses also relatively high molecular weight compounds, such as, for example, liquid polymers.
Bevorzugt sind Lösungsmittel L2, in denen sich die Preference is given to solvents L2 in which the
siliconhaltigen Polymere bei 20°C und 1 bar zu höchstens 20 Gew.-%, besonders bevorzugt zu höchstens 10 Gew.-% und insbesondere zu höchstens 1 Gew.-% lösen. silicone-containing polymers at 20 ° C and 1 bar to at most 20 wt .-%, more preferably at most 10 wt .-% and in particular at most 1 wt .-% solve.
Das Lösungsmittel LI und das Lösungsmittel L2 können jeweils aus einem oder mehreren Bestandteilen bestehen. The solvent LI and the solvent L2 may each consist of one or more components.
Vorzugsweise weist das Lösungsmittel LI bzw. alle Bestandteile des Lösungsmittels LI bei 20°C und 1 bar einen höheren Preferably, the solvent LI or all components of the solvent LI at 20 ° C and 1 bar has a higher
Dampfdruck auf als das Lösungsmittel L2 bzw. alle Bestandteile des Lösungsmittels L2 , Vapor pressure on as the solvent L2 or all constituents of the solvent L2,
Vorzugsweise liegt der Siedepunkt des Lösungsmittels LI bzw. aller Bestandteile des Lösungsmittels LI bei 1 bar mindestens 30°, besonders bevorzugt mindestens 40°, insbesondere
mindestens 50° tiefer als der Siedepunkt des Lösungsmittel L2 bzw. aller Bestandteile des Lösungsmittels L . Preferably, the boiling point of the solvent LI or all components of the solvent LI at 1 bar at least 30 °, more preferably at least 40 °, in particular at least 50 ° lower than the boiling point of the solvent L2 or all components of the solvent L
Wenn im ersten Schritt eine Suspension der Siliconverbindung S im einem Gemisch aus Lösungsmittel LI und Lösungsmittel L2 entsteht, deutet dies auf eine beginnende Phasenseparation hin, welche durch Rühren teilweise unterbunden werden kann. If, in the first step, a suspension of the silicone compound S is formed in a mixture of solvent LI and solvent L2, this indicates an incipient phase separation, which can be partially prevented by stirring.
Der Übergang der Lösung oder Suspension zum Siliconformkörper kann auf unterschiedliche Arten erfolgen. Falls z.B. eine homogene Lösung von Siliconverbindung S vorliegt, kann im dritten Schritt bei der Phasenseparation zuerst eine Suspension gebildet werden, aus welcher dann ein erster Gelkörper The transition of the solution or suspension to the silicone molding can be done in different ways. If e.g. a homogeneous solution of silicone compound S is present, in the third step in the phase separation first a suspension can be formed, from which then a first gel body
entsteht, der sich durch die weitere Entfernung des arises, which is characterized by the further removal of the
Lösungsmittels LI bzw. Lösungmittels L2 zu einer stabilen porösen Membran M aus Siliconverbindung S umwandeln lässt. Solvent LI or solvent L2 can be converted to a stable porous membrane M of silicone compound S.
Falls bereits im ersten Schritt eine Suspension vorliegt, kann im dritten Schritt bei der Phasenseparation die Gelstruktur aus der Suspension der Siliconverbindung S entstehen. Dies ist in den meisten Fällen schneller als beim Start mit homogenen If a suspension already exists in the first step, the gel structure from the suspension of the silicone compound S can be formed in the third step in the phase separation. This is faster in most cases than when starting with homogeneous
Lösungen von Siliconverbindung S. Solutions of silicone compound S.
Vorzugsweise sind nach dem dritten Schritt höchstens 30 Gew.-%, besonders bevorzugt höchstens 20 Gew.-%, insbesondere höchstens 10 Gew.-% des im ersten Schritt eingesetzten Lösungsmittels LI in den Phasen A und B vorhanden. Preferably, after the third step, at most 30% by weight, particularly preferably at most 20% by weight, in particular at most 10% by weight, of the solvent LI used in the first step are present in phases A and B.
Das Lösungsmittel LI kann im dritten Schritt durch alle The solvent LI can in the third step through all
technisch bekannten Möglichkeiten aus der Gießlösung entfernt werden. Bevorzugt ist die Entfernung des Lösungsmittels LI durch Verdampfen oder Extrahieren.
Beispiele für bevorzugte technische Prozesse sind Verdampfen durch Konvektion, erzwungene Konvektion, Erhitzen oder Technically known options are removed from the casting solution. Preferably, the removal of the solvent LI is by evaporation or extraction. Examples of preferred technical processes are evaporation by convection, forced convection, heating or
verdampfen in feuchter Atmosphäre bzw. Extrahieren durch evaporate in a humid atmosphere or extract by
Lösungsmittelaustausch oder Auswaschen mit einem flüchtigen Lösungsmittel. Solvent exchange or washing with a volatile solvent.
Die Methode muss dabei immer so gewählt werden, dass eine Herstellung der porösen Membranen M in einem akzeptablen The method must always be chosen so that a production of the porous membranes M in an acceptable
Zeitraum erfolgt, allerdings die Struktur auch ausgebildet werden kann. Period, however, the structure can also be formed.
Die Geschwindigkeit der Verdampfung wird vorzugsweise so gewählt, dass die flüssig-flüssig-Phasenseparation nicht unter thermodynamischen Gleichgewichtsbedingungen auftritt, da sonst keine porösen Strukturen entstehen. The rate of evaporation is preferably chosen so that the liquid-liquid phase separation does not occur under thermodynamic equilibrium conditions, otherwise no porous structures are formed.
Das Lösungsmittel L2 muss nicht immer inert sein. The solvent L2 does not always have to be inert.
Gegebenenfalls ist das Polymer in dem Lösungsmittel L2 Optionally, the polymer is in the solvent L2
quellbar. Bevorzugt sind Lösungsmittel L2 , welche eine swellable. Preference is given to solvents L2 which are a
Adsorption von bevorzugt nicht weniger als 10 Gew.-%, besonders bevorzugt nicht weniger als 50 Gew.-% besitzen. Adsorption of preferably not less than 10 wt .-%, particularly preferably not less than 50 wt .-% possess.
Die passende Wahl des Lösungsmittels L2 ist wichtig, da dieses entscheidet, ob die Struktur nach der Phasenseparation erhalten bleibt oder nicht. The appropriate choice of the solvent L2 is important, as this decides whether the structure is retained after the phase separation or not.
Das Lösungsmittel L2 kann im vierten Schritt auf alle dem The solvent L2 can in the fourth step on all the
Fachmann geläufigen Methoden Arten aus dem Formkörper entfernt werden, Beispiele sind Extrahieren, Verdampfen, ein sukzessiver Lösungsmittelaustausch oder einfaches Auswaschen des Experts familiar methods to remove species from the molding, examples include extraction, evaporation, a successive solvent exchange or simply washing out the
Lösungsmittels L2.
Die Lösung oder Suspension von Siliconverbindung S kann auf vielerlei Wege hergestellt werden. In einer bevorzugten Solvent L2. The solution or suspension of silicone compound S can be prepared in many ways. In a preferred
Ausführungsforra der Erfindung wird Siliconverbindung S in dem Lösungsmittel LI gelöst und das Lösungsmittel L2 hinzugegeben. In einer besonders bevorzugten Ausführungsform der Erfindung wird das Polymer in einem Lösungsmittelgemisch aus LI und L2 gelöst. Ausführungsforra the invention, silicone compound S is dissolved in the solvent LI and the solvent L2 is added. In a particularly preferred embodiment of the invention, the polymer is dissolved in a solvent mixture of LI and L2.
Die Löslichkeiten der Siliconverbindung S in Lösungsmittel LI sind dem Fachmann geläufig, bzw. falls keine Angaben gefunden werden, durch Löslichkeitsuntersuchungen leicht zu bestimmen. Das dazu passende Lösungsmittel L2 kann in wenigen Versuchen schnell herausgefunden werden, z.B. in einfachen The solubilities of the silicone compound S in solvent LI are familiar to the person skilled in the art, or if no data are found, can be easily determined by solubility studies. The appropriate solvent L2 can be quickly found in a few experiments, e.g. in simple
Trübungstitrationen. Dazu wird einer homogenen Polymerlösung solange ein zweites Lösungsmittel hinzugegeben, bis ein Turbidimetric titrations. For this purpose, as long as a second solvent is added to a homogeneous polymer solution until a
Ausfallen des Polymers beobachtet wird. Failure of the polymer is observed.
Das sich die Löslichkeiten von Siliconverbindung S stark unterscheiden, können Lösungsmittel LI für eine bestimmte Siliconverbindung S gleichzeitig Lösungsmittel L2 für eine andere Siliconverbindung S sein. Since the solubilities of silicone compound S greatly differ, solvent LI for a particular silicone compound S may be solvent L2 for another silicone compound S at the same time.
Bevorzugte organische Lösungsmittel LI bzw. Lösungsmittel L2 sind Kohlenwasserstoffe, halogenierte Kohlenwasserstoffe, Ether, Alkohole, Aldehyde, Ketone, Säuren, Anhydride, Ester, N- haltige Lösungsmittel und S-haltige Lösungsmittel. Preferred organic solvents LI or solvent L2 are hydrocarbons, halogenated hydrocarbons, ethers, alcohols, aldehydes, ketones, acids, anhydrides, esters, N-containing solvents and S-containing solvents.
Beispiele für gängige Kohlenwasserstoffe sind Pentan, Hexan, Dimethylbutan, Heptan, Hex-l-en, Hexa-1, 5-dien, Cyclohexan, Terpentin, Benzol, Isopropylbenzol , Xylol, Toluol, Waschbenzin, Naphthalin, sowie Terahydronaphthalin, Beispiele für gängige halogenierte Kohlenwasserstoffe sind Fluoroform, Examples of common hydrocarbons are pentane, hexane, dimethyl butane, heptane, hex-1-ene, hexa-1, 5-diene, cyclohexane, turpentine, benzene, isopropylbenzene, xylene, toluene, benzene, naphthalene, and terahydronaphthalene, examples of common halogenated Hydrocarbons are fluoroform,
Perfluorheptan, Methylenchlorid, Chloroform, Perfluoroheptane, methylene chloride, chloroform,
Tetrachlorkohlensto f, 1, 2-Dichlorethan, 1 , 1, 1-Trichlorethan,
Tetrachlorethen, Trichlorethen, Pentylchlorid, Bromoform, 1,2- Dibromethan, Methyleniodid, Fluorbenzol, Chlorbenzol sowie 1,2- Dichlorbenzol , Beispiele für gängige Ether sind Diethylether, Butylethylether, Anisol, Diphenylether, Ethylenoxid, Carbon tetrachloride, 1, 2-dichloroethane, 1, 1, 1-trichloroethane, Tetrachloroethene, trichloroethene, pentyl chloride, bromoform, 1,2-dibromoethane, methylene iodide, fluorobenzene, chlorobenzene and 1,2-dichlorobenzene, examples of common ethers are diethyl ether, butyl ethyl ether, anisole, diphenyl ether, ethylene oxide,
Tetrahydrofuran, Furan, Triethylenglykol sowie 1,4-Dioxan. Tetrahydrofuran, furan, triethylene glycol and 1,4-dioxane.
Beispiele für gängige Alkohole sind Methanol, Ethanol, Examples of common alcohols are methanol, ethanol,
Propanol, Butanol, Octanol, Cyclohexanol, Benzylalkohol, Propanol, butanol, octanol, cyclohexanol, benzyl alcohol,
Ethylenglykol , Ethylenglycolmonomethylether, Propylenglycol, Butylglycol, Glycerol, Glycerin, Phenol sowie m-Kresol, Ethylene glycol, ethylene glycol monomethyl ether, propylene glycol, butyl glycol, glycerol, glycerol, phenol and m-cresol,
Beispiele für gängige Aldehyde sind Acetaldehyd und Examples of common aldehydes are acetaldehyde and
Butyralaldehyd . Beispiele für gängige Ketone sind Aceton, Diisobutylketon, Butan-2-οη, Cyclohexanon sowie Acetophenon. Gängige Beispiele für Säuren sind Ameisensäure und Essigsäure, Gängige Beispiel für Anhydride sind Essigsäureanhydrid und Maleinsäureanhydrid. Gängige Beispiele von Estern sind Butyraldehyde. Examples of common ketones are acetone, diisobutyl ketone, butan-2-one, cyclohexanone and acetophenone. Common examples of acids are formic acid and acetic acid. Common examples of anhydrides are acetic anhydride and maleic anhydride. Common examples of esters are
Essigsäuremetyhlester, Essigsäureethylester, Acetic acid methyl ester, ethyl acetate,
Essigsäurebutylester, Essigsäurephenylester, Glyceroltriacetat, Oxalsäurediethylester, Dioctylsebacat , Benzoesäuremethyleste , Phthalsäuredibutylester, DBE® (DuPont de nemours) sowie Butyl acetate, phenyl acetate, glycerol triacetate, diethyl oxalate, dioctyl sebacate, methyl benzoate, dibutyl phthalate, DBE ® (DuPont de nemours) and
Phosphorsäuretrikresylester . Gängige Beispiele von Phosphoric acid tricresyl ester. Common examples of
stickstoffhaltigen Lösungsmittel sind Nitromethan, Nitrobenzol, Butyronitril , Acetonitril, Benzonitril, Malononitril , nitrogen-containing solvents are nitromethane, nitrobenzene, butyronitrile, acetonitrile, benzonitrile, malononitrile,
Hexylamin, Aminoethanol , N, N-Diethylaminoethanol, Anilin, Pyridin, N, N-Dimethylanilin, N, N-Dimethylformamid, N- Methylpiperazin sowie 3-Hydroxypropionitril . Gängige Beispiele für schwefelhaltige Lösungsmittel sind Schwefelkohlenstoff, Methanthiol, Dimethylsulfon, Dirnethylsulfoxid sowie Thiophen, Gängige Beispiele für anorganische Lösungsmittel sind Wasser, Ammoniak, Hydrazin, Schwefeldioxid, Siliciumtetrachlorid und Titantetrachlorid. Hexylamine, aminoethanol, N, N-diethylaminoethanol, aniline, pyridine, N, N-dimethylaniline, N, N-dimethylformamide, N-methylpiperazine and 3-hydroxypropionitrile. Common examples of sulfur-containing solvents are carbon disulfide, methanethiol, dimethyl sulfone, dimethyl sulfoxide and thiophene. Common examples of inorganic solvents are water, ammonia, hydrazine, sulfur dioxide, silicon tetrachloride and titanium tetrachloride.
Als höhermolekulare Lösungsmittel LI bzw. Lösungsmittel L2 können alle nicht reaktiven Polymere eingesetzt werden.
Bevorzugt werden bei der Verarbeitungstemperatur flüssige, in technischen Mengen verfügbare nicht reaktive Polymere As higher molecular weight solvent LI or solvent L2, all non-reactive polymers can be used. Preference is given to liquid non-reactive polymers available in industrial quantities at the processing temperature
eingesetzt . Beispiele für derartige Lösungsmittel LI bzw. Lösungsmittel L2 umfassen u.a. Polydimethylsiloxane mit nicht reaktiven used. Examples of such solvents LI and solvent L2 include i.a. Polydimethylsiloxanes with non-reactive
Endgruppen, beispielsweise Trimethylsilyendgruppen tragende lineare Silicone, Phenylsiloxane , cyklische Siloxane, wie z.B. Cyclohexadimethylsiloxan oder Cyclodecadimethylsiloxan. Weitere Beispiele derartiger Lösungsmittel LI bzw. Lösungsmittel L2 umfassen Polypropylenoxide, Polyethylenoxide, Polyamide, End groups, for example trimethylsilyl terminated linear silicones, phenylsiloxanes, cyclic siloxanes, e.g. Cyclohexadimethylsiloxane or cyclodecadimethylsiloxane. Further examples of such solvents LI or solvent L2 include polypropylene oxides, polyethylene oxides, polyamides,
Polyvinylacetate , Polyisobutene , Polyacrylate , Polybutadiene , Polyisoprene und Copolymere der aufgelisteten Stoffgruppen . Besonders bevorzugte Lösungsmittel LI sind für Silicon-Polyvinyl acetates, polyisobutenes, polyacrylates, polybutadienes, polyisoprenes and copolymers of the listed substance groups. Particularly preferred solvents LI are for silicone
Copolymere als Siliconverbindung S Alkohole, z.B. Isopropanol. Besonders bevorzugte Lösungsmittel LI sind für Silicone z.B. Toluol, Xylol, Benzine (Siedepunkt höher 80 °C) , Pentan oder Hexan . Copolymers as Silicone Compound S Alcohols, e.g. Isopropanol. Particularly preferred solvents LI are for silicones e.g. Toluene, xylene, benzines (boiling point higher than 80 ° C), pentane or hexane.
Besonders bevorzugte Lösungsmittel L2 sind für Silicon- Copolymere als Siliconverbindung S z.B. Toluol, Particularly preferred solvents L2 are for silicone copolymers as silicone compound S e.g. Toluene,
Polyethylenglykole, Polypropylenglykole, Triethylenglykol, DBE®, Glycerin oder NMP . Die Siliconverbindungen S können ebenfalls in ternären Polyethylene glycols, polypropylene glycols, triethylene glycol, DBE® , glycerol or NMP. The silicone compounds S can also be in ternary
Lösungsmittelgemischen gelöst werden. Ein gängiges Beispiel für ein tertiäres Lösungsmittelgemisch kann z.B. eine Mischung aus einem Lösungsmittel LI und zwei Lösungsmitteln L2 sein. Solvent mixtures are dissolved. A common example of a tertiary solvent mixture may be e.g. a mixture of a solvent LI and two solvents L2.
Ein Beispiel für eine ternäre Lösungsmittel -Mischung besteht Isopropanol (Lösungsmittel LI) , N-Methylpiperazin An example of a ternary solvent mixture is isopropanol (solvent LI), N-methylpiperazine
(Lösungsmittel L2) und Dimethylformamid (Lösungsmittel L2) . Die Siliconverbindungen S und können ebenfalls in
Lösungsmittelgemischen aus mehr als einem Lösungsmittel LI und mehr als zwei Lösungsmitteln L2 gelöst werden. (Solvent L2) and dimethylformamide (solvent L2). The silicone compounds S and may also be in Solvent mixtures of more than one solvent LI and more than two solvents L2 are dissolved.
Die Mengenverhältnisse zwischen Lösungsmittel LI und The proportions between solvent LI and
Lösungsmittel L2 können in einem weiten Bereich variieren. Solvents L2 can vary within a wide range.
Vorzugsweise werden im ersten Schritt auf 100 Gewichtsteile Lösungsmittel LI mindestens 2, insbesondere mindestens 10 Gewichtsteile Lösungsmittel L2 und höchstens 5000, insbesondere höchstens 1000 Gewichtsteile Lösungsmittel L2 eingesetzt. Preferably, at least 2, in particular at least 10 parts by weight of solvent L2 and at most 5000, in particular at most 1000 parts by weight of solvent L2 are used in the first step for 100 parts by weight of solvent LI.
Bevorzugt enthält die im ersten Schritt hergestellte Lösung oder Suspension bis zu 95 Gew.-%, weiterhin bevorzugt bis zu 80 Gew.-%, besonders bevorzugt bis zu 60 Gew.-% an Lösungsmittel LI und Lösungsmittel L2. The solution or suspension prepared in the first step preferably contains up to 95% by weight, more preferably up to 80% by weight, particularly preferably up to 60% by weight, of solvent LI and solvent L2.
Bevorzugt enthält die im ersten Schritt hergestellte Lösung oder Suspension mindestens 1 Gew.-%, besonders bevorzugt mindestens 10 Gew.-%, insbesondere mindestens 15 Gew.-% und höchstens 70 Gew,-%, besonders bevorzugt höchstens 40 Gew.-%, insbesondere höchstens 25 Gew.-% an Siliconverbindung S, The solution or suspension prepared in the first step preferably contains at least 1% by weight, particularly preferably at least 10% by weight, in particular at least 15% by weight and at most 70% by weight, particularly preferably at most 40% by weight, in particular at most 25% by weight of silicone compound S,
Vorzugsweise wird die Lösung oder Suspension im zweiten Schritt bei Temperaturen von mindestens 0°C, besonders bevorzugt mindestens 10 °C, insbesondere mindestens 20 °C und höchstens 60°C, besonders bevorzugt höchstens 50°C in eine Form gebracht. Preferably, the solution or suspension is brought in the second step at temperatures of at least 0 ° C, more preferably at least 10 ° C, in particular at least 20 ° C and at most 60 ° C, more preferably at most 50 ° C in a mold.
In einer Ausführungsform der Erfindung werden der Lösung oder Suspension weitere Additive hinzugegeben. Typische Additive sind anorganische Salze und Polymere. Gängige anorganische Salze sind LiF, NaF, KF, LiCl, NaCl, KCl, MgCl2, CaCl2 , ZnCl2 und CdCl2.
Die zugegebenen Additive können nach der Herstellung in der porösen Membran M verbleiben oder extrahiert bzw. mit anderen Lösungsmitteln ausgewaschen werden. Dabei können auch Gemische von unterschiedlichen Additiven in die Lösung oder Suspension mit eingearbeitet werden. Die In one embodiment of the invention, further additives are added to the solution or suspension. Typical additives are inorganic salts and polymers. Common inorganic salts are LiF, NaF, KF, LiCl, NaCl, KCl, MgCl 2 , CaCl 2 , ZnCl 2 and CdCl 2 . The added additives may remain in the porous membrane M after preparation or be extracted or washed out with other solvents. It is also possible to incorporate mixtures of different additives into the solution or suspension. The
Konzentration der Additive in der Polymerlösung beträgt vorzugsweise mindestens 0,01 Gew. -%, besonders bevorzugt mindestens 0,1 Gew.-%, insbesondere mindestens 1 Gew.-% °C und höchstens 15 Gew. -%, besonders bevorzugt höchstens 5 Gew.-%. So wird in einer besonders bevorzugten Ausführungsform der Erfindung in die Lösung oder Suspension 1 bis 3 Gew. -% LiCl und 2 bis 5 Gew.-% NaCl gegeben. Die Lösungen oder Suspensionen können zudem die in Concentration of the additives in the polymer solution is preferably at least 0.01% by weight, more preferably at least 0.1% by weight, in particular at least 1% by weight of ° C and at most 15% by weight, particularly preferably at most 5% by weight .-%. Thus, in a particularly preferred embodiment of the invention, 1 to 3% by weight LiCl and 2 to 5% by weight NaCl are added to the solution or suspension. The solutions or suspensions may also be used in
Formulierungen üblichen Additive und Zusätze enthalten. Zu nennen wären hier u.a. Verlaufshilfsmittel, oberflächenaktive Substanzen, Haftvermittler, Lichtschutzmittel wie UV-Absorber und/oder Radikalfänger, Thixotropiermittel sowie weitere Fest- und Füllstoffe. Zur Erzeugung der jeweils gewünschten Formulations contain conventional additives and additives. To call here would be u.a. Leveling agents, surface-active substances, adhesion promoters, light stabilizers such as UV absorbers and / or radical scavengers, thixotropic agents and other solids and fillers. To generate the respectively desired
Eigenschaftsprofile der Formkörper sind derartige Zusätze bevorzugt . Property profiles of the moldings such additives are preferred.
In einer ebenfalls bevorzugten Ausführungsform der Erfindung enthalten die porösen Membranen M noch einen Anteil an In a likewise preferred embodiment of the invention, the porous membranes M still contain a proportion
Partikeln. Eine Auflistung geeigneter Partikel findet sich in EP 1940940. Particles. A list of suitable particles can be found in EP 1940940.
In einer ebenfalls bevorzugten Ausführungsform der Erfindung enthalten die porösen Membranen M auch aktiv verstärkende In a likewise preferred embodiment of the invention, the porous membranes M also contain active reinforcing agents
Partikel. Beispiele für verstärkende Partikel sind pyrogene oder gefällte Kieselsäure mit behandelten oder unbehandelten Oberflächen.
Die Lösungen oder Suspensionen weisen dabei, bezogen auf das Gesamtgewicht, vorzugsweise einen Gehalt an Partikeln von 0 - 20 Gew.-%, besonders bevorzugt 0 - 10 Gew.-% und ganz besonders bevorzugt 0 - 5 Gew,-% auf. Particle. Examples of reinforcing particles are fumed or precipitated silica with treated or untreated surfaces. The solutions or suspensions have, based on the total weight, preferably a content of particles of 0-20% by weight, more preferably 0-10% by weight and most preferably 0-5% by weight.
Dabei können die Polymerlösungen einen oder mehrere The polymer solutions may have one or more
verschiedene Partikeltypen enthalten, beispielsweise contain different particle types, for example
Siliciumdioxid sowie Aluminophosphat . Zur Herstellung der porösen Membran M werden die Lösungen oder Suspensionen im zweiten Schritt vorzugsweise auf ein Substrat aufgebracht oder versponnen. Die auf Substrate aufgebrachten Lösungen oder Suspensionen werden dabei bevorzugt zu Silica and aluminophosphate. To produce the porous membrane M, the solutions or suspensions are preferably applied or spun onto a substrate in the second step. The applied to substrates solutions or suspensions are preferred to
Membranfolien M weiterverarbeitet, während die versponnen Membrane films M further processed while the spun
Lösungen oder Suspensionen bevorzugt zu porösen Membranen M in Form von Schläuchen und Hohlfasern verarbeitet werden. Solutions or suspensions are preferably processed to porous membranes M in the form of hoses and hollow fibers.
Die Substrate enthalten vorzugsweise ein oder mehrere Stoffe aus der Gruppe umfassend Metalle, Metalloxide, Polymere oder Glas. Die Substrate sind dabei grundsätzlich an keine The substrates preferably contain one or more substances from the group comprising metals, metal oxides, polymers or glass. The substrates are basically none
geometrische Form gebunden. Bevorzugt ist dabei allerdings der Einsatz von Substraten in Form von Platten, Folien, textile Flächensubstrate, gewobenen oder vorzugweise nichtgewobenen Netzen oder besonders bevorzugt in Form von nichtgewobenen Vliesen eingesetzt werden. bound geometric shape. Preferably, however, the use of substrates in the form of plates, films, textile surface substrates, woven or preferably nonwoven nets or particularly preferably in the form of nonwoven webs are used.
Substrate auf Basis von Polymeren enthalten beispielsweise Polyamide, Polyimide, Polyetherimide, Polycarbonate, Substrates based on polymers contain, for example, polyamides, polyimides, polyetherimides, polycarbonates,
Polybenzimidazole, Polyethersulfone, Polyester, Polysulfone, Polytetrafluorethylene , Polyurethane, Polyvinylchloride, Polybenzimidazoles, polyethersulfones, polyesters, polysulfones, polytetrafluoroethylenes, polyurethanes, polyvinylchlorides,
Celluloseacetate, Polyvinylidenfluoride, Polyetherglykole, Polyethylenterephthalat (PET) , Polyaryletherketone , Cellulose acetates, polyvinylidene fluorides, polyether glycols, polyethylene terephthalate (PET), polyaryl ether ketones,
Polyacrylnitril, Polymethylmethacrylate, Polyphenylenoxide ,
Polycarbonate, Polyethylene oder Polypropylene . Bevorzugt sind hierbei Polymere mit einer Glasübergangstemperatur Tg von mindestens 80°C. Substrate auf Basis von Glas enthalten Polyacrylonitrile, polymethyl methacrylates, polyphenylene oxides, Polycarbonates, polyethylenes or polypropylenes. Preference is given to polymers having a glass transition temperature Tg of at least 80 ° C. Contain substrates based on glass
beispielsweise Quarzglas, Bleiglas, Floatglas oder Kalk-Natron- Glas . For example, quartz glass, lead glass, float glass or soda-lime glass.
Bevorzugte Netz- oder Vlies-Substrate enthalten Glas-, Carbon-, Aramid-, Polyester-, Polyethylen-, Polypropylen-, Preferred mesh or nonwoven substrates include glass, carbon, aramid, polyester, polyethylene, polypropylene,
Polyethylen/Polypropylen-Copolymer- oder Polyethylene / polypropylene copolymer or
Polyethylenterephthalat-Fasern. Polyethylene terephthalate fibers.
Die Schichtdicke der Substrate beträgt vorzugsweise > 1 μκι, besonders bevorzugt > 50 μτη, ganz besonders bevorzugt >■ 100 μπη und vorzugsweise < 2 mm, besonders bevorzugt < 600 μπι, ganz besonders bevorzugt < 400 pm. Am meisten bevorzugte Bereiche für die Schichtdicke der Substrate sind die aus den The layer thickness of the substrates is preferably> 1 μκι, more preferably> 50 μτη, most preferably> ■ 100 μπη and preferably <2 mm, more preferably <600 μπι, most preferably <400 pm. Most preferred ranges for the layer thickness of the substrates are those of
vorgenannten Werten formulierbaren Bereiche. above-mentioned values.
Die Dicke der porösen Membran M aus Siliconverbindung S wird vornehmlich durch die Menge an Lösung oder Suspension bestimmt. Da bei dem erfindungsgemäßen Prozess bevorzugt ein The thickness of the porous membrane M of silicone compound S is determined primarily by the amount of solution or suspension. As in the process according to the invention preferably a
Verdampfungs- oder Extraktionsschritt stattfindet, sind dünnere Formkörper bevorzugt . Alle technisch bekannten Formen des Auftrages der Lösung oder Suspension auf Substrate können für die Herstellung der porösen Membranen M eingesetzt werden. Evaporation or extraction step takes place, thinner moldings are preferred. All technically known forms of the order of the solution or suspension on substrates can be used for the preparation of the porous membranes M.
Das Auftragen der Lösung oder Suspension auf das Substrat erfolgt dabei bevorzugt mittels eines Rakels, durch The application of the solution or suspension to the substrate is effected preferably by means of a doctor blade
Meniskusbeschichtung, Gießen, Sprühen, Tauchen, Siebdruck,Meniscus coating, casting, spraying, dipping, screen printing,
Tiefdruck, Transferbeschichtung, Gravurbeschichtung oder Spin- on-Disk. Die so aufgetragenen Lösungen oder Suspensionen haben Filmdicken von vorzugsweise ^> 10 μτη, besonders bevorzugt _> 100
μηι, insbesondere _> 200 μιτι und vorzugsweise < 10.000 μπι, besonders bevorzugt < 5.000 μκι, insbesondere < 1000 μηι Gravure printing, transfer coating, gravure coating or spin on disk. Thus applied solutions or suspensions have μτη film thicknesses of preferably ^> 10, more preferably _> 100 μηι, in particular _> 200 μιτι and preferably <10,000 μπι, more preferably <5,000 μκι, in particular <1000 μηι
hergestellt. Am meisten bevorzugte Bereiche für die Filmdicken sind die aus den vorgenannten Werten formulierbaren Bereiche. produced. Most preferred ranges for the film thicknesses are the ranges formulated from the above values.
Vorzugsweise werden aus den in Form gebrachten Lösungen oder Suspensionen im dritten Schritt das Lösungsmittel LI und vorzugsweise danach im vierten Schritt das Lösungsmittel L2 und Reste von Lösungsmittel LI durch Verdampfen entfernt, Preferably, from the solutions or suspensions formed in the third step, the solvent LI and preferably thereafter in the fourth step the solvent L2 and residues of solvent LI are removed by evaporation,
Das Verdampfen erfolgt vorzugsweise bei Temperaturen von mindestens 10°C, besonders bevorzugt mindestens 20°C und höchstens 150° C, besonders bevorzugt höchstens 200 °C, The evaporation is preferably carried out at temperatures of at least 10 ° C, more preferably at least 20 ° C and at most 150 ° C, particularly preferably at most 200 ° C,
Das Verdampfen kann bei beliebigen Drücken durchgeführt werden, wie z.B. bei Unterdruck, bei Überdruck oder bei Normaldruck. Das Verdampfen kann ebenfalls unter definierten feuchte- Bedingungen stattfinden. Je nach Temperatur sind relative The evaporation can be carried out at any pressure, e.g. at negative pressure, at overpressure or at normal pressure. The evaporation can also take place under defined humid conditions. Depending on the temperature are relative
Feuchten im Bereich von 0,5 bis 99 % besonders bevorzugt. Humidities in the range of 0.5 to 99% are particularly preferred.
Wie bereits erwähnt, kann der Verdampfungsschritt auch unter definierten Lösungsmittelatmosphären, z.B. H20-Dampf, Alkohol - Dampf, erfolgen. Der Sättigungsgehalt der Atmosphäre kann dabei in einem weiten Bereich variiert werden, z.B. zwischen 0 % (trockene Atmosphäre) bis 100 % {vollständige Sättigung bei der Prozesstemperatur) . Damit lässt sich die As already mentioned, the evaporation step can also be carried out under defined solvent atmospheres, for example H 2 O steam, alcohol-steam. The saturation content of the atmosphere can be varied within a wide range, eg between 0% (dry atmosphere) to 100% {complete saturation at the process temperature). This can be the
Verdampfungsgeschwindigkeit des Lösungsmittels LI bzw. die Aufnahme eines Lösungsmittels bzw. Lösungsmittels L2 aus der Atmosphäre, in einem weiten Bereich variieren. Evaporation rate of the solvent LI or the inclusion of a solvent or solvent L2 from the atmosphere, vary within a wide range.
Die bevorzugte Dauer des Verdampfens kann für das jeweilige System in wenigen Versuchen ermittelt werden. Bevorzugt beträgt das Verdampfen mindestens 0,1 Sekunden bis mehrere Stunden. Die Angabe einer genauen Verdampfungsszeit kann nicht erfolgen, da die Bestimmung für jedes System und für jede Lösung oder Suspension individuell erfolgen muss,
In einer ebenfalls bevorzugten Ausführungsform der Erfindung wird in dem vierten Schritt das Lösungsmittel L2 und Reste von Lösungsmittel LI durch Extraktion entfernt. The preferred duration of evaporation can be determined for the respective system in a few experiments. Preferably, the evaporation is at least 0.1 second to several hours. The indication of a precise evaporation time can not be given because the determination must be made individually for each system and for each solution or suspension, In a likewise preferred embodiment of the invention, the solvent L2 and residues of solvent LI are removed by extraction in the fourth step.
Die Extraktion erfolgt dabei vorzugsweise mit einem weiteren Lösungsmittel, welche die sich ausgebildete poröse Struktur nicht zerstört, aber gut mischbar mit dem Lösungsmittel L2 ist. Besonders bevorzugt ist die Verwendung von Wasser als The extraction is preferably carried out with a further solvent which does not destroy the porous structure formed, but is readily miscible with the solvent L2. Particularly preferred is the use of water as
Extraktionsmittel. Die Extraktion findet bevorzugt bei Extractant. The extraction is preferred
Temperaturen zwischen 20 °C und 100 °C statt. Die bevorzugte Dauer der Extraktion kann für das jeweilige System in wenigen Versuchen ermittelt werden. Bevorzugt beträgt die Dauer der Extraktion mindestens 1 Sekunde bis mehrere Stunden, Dabei kann der Vorgang auch mehrmals wiederholt werden. Sowohl die Verdampfungszeit als auch die Temperatures between 20 ° C and 100 ° C instead. The preferred duration of the extraction can be determined for the respective system in a few experiments. The duration of the extraction is preferably at least 1 second to several hours. The process can also be repeated several times. Both the evaporation time and the
Verdampfungsbedingungen beeinflussen die porösen Strukturen im Hinblick auf Porenärt, Porengröße und Gesamtporosität. Evaporation conditions affect the porous structures in terms of pore size, pore size and overall porosity.
Falls für die anvisierte Aufbereitung von Wasser bevorzugt, kann durch die Wahl der Prozessparameter auch eine anisotrope Porenverteilung in der Membran M erzielt werden. If preferred for the intended treatment of water, an anisotropic pore distribution in the membrane M can be achieved by the choice of process parameters.
Die Aufbereitung von Wasser kann Entsalzung von beispielsweiseThe treatment of water can be desalination of example
Brack- oder Meerwasser sein. To be brackish or seawater.
Die Erfindung ist für alle gängigen Anwendungen im BereichThe invention is for all common applications in the field
Wasseraufbereitung nutzbar, wie beispielsweise die Entsalzung, die Reinigung von Abwässern oder mit biologischen oder Water treatment available, such as desalination, the treatment of waste water or biological or
nuklearen Bestandteilen verseuchtem Wasser, nuclear components of contaminated water,
Bevorzugt wird die Membran M zur Erzeugung von Trinkwasser, Wasser zur Bewässerung von Nutzpflanzen oder zur Aufreinigung von kontaminiertem Wasser genutzt.
Besonders bevorzugt wird die Membran M zur Erzeugung von Preferably, the membrane M is used for the production of drinking water, water for irrigation of crops or for the purification of contaminated water. Particularly preferred is the membrane M for the production of
Trinkwasser und zur Erzeugung von Wasser zur Bewässerung von Nutzpflanzen eingesetzt. Das unbehandelte Wasser, insbesondere Salzwasser kann durch den Einsatz der Membran M direkt aufbereitet werden, so dass das aufbereitete Wasser direkt als Trinkwasser oder zur Bewässerung von Nutzpflanzen eingesetzt werden kann. Drinking water and used to produce water for irrigation of crops. The untreated water, in particular salt water, can be treated directly by using the membrane M, so that the treated water can be used directly as drinking water or for irrigating crops.
Die Verwendung einer Membrandestillationsstufe ist ausreichend, um eine hinreichende Reinheit zu erzielen. The use of a membrane distillation step is sufficient to achieve sufficient purity.
Die Verwendung einer mehrstufigen Membrandestillation kann genutzt werden, wenn sehr hohe Reinheiten erzielt werden sollen , The use of multi-stage membrane distillation can be used if very high purities are to be achieved,
Dem unbehandelten Wasser, insbesondere Salzwasser können The untreated water, especially salt water can
Additive wie z. B, zur Verhinderung von Verkrustung, zum Additives such. B, for the prevention of encrustation, to
Korrosionsschutz, Anti-Fouling Hilfsmittel oder Additive zur Desinfektion zugesetzt werden. Corrosion protection, anti-fouling aids or additives may be added for disinfection.
Dem aufbereiteten Wasser können ebenfalls Additive wie z.B. Düngemittel zugesetzt werden. The treated water may also contain additives such as e.g. Fertilizers are added.
Die Membranen M können als Hohlfasern, Flachmembranen, The membranes M can be used as hollow fibers, flat membranes,
Schläuche oder konzentrische Schläuche ausgeführt sein. Hoses or concentric hoses be executed.
Die Membranen M können in alle gängigen Module verbaut werden, wie beispielsweise Flachmembranmodule, Plattenmodule, The membranes M can be installed in all common modules, such as flat membrane modules, plate modules,
Kissenmodule, Wickelmodule, sprialgewundene Wickelmodule, Cushion modules, winding modules, spiral wound winding modules,
Taschenmodule, Crossflow-Module, Deadend-Module, Rohrmodule, Hohlfasermodule und Kapillarmodule. Die Membran M steht bevorzugt in direktem Kontakt zum Pocket Modules, Crossflow Modules, Deadend Modules, Tube Modules, Hollow Fiber Modules and Capillary Modules. The membrane M is preferably in direct contact with
Salzwasser (Retentatseite) , das bevorzugt mit erhöhter Salt water (retentate side), preferably with elevated
Temperatur an der Membran vorbeiströmt und durch die Membran M hindurch verdampft. Der Dampf wird dann auf der anderen
Membranseite (Permeat-, Destillat- oder Frischwasserseite) kondensiert. Die Temperatur auf der Destillatseite ist geringer als die auf der Retentatseite, damit durch die Temperature past the membrane and evaporated through the membrane M. The steam will then be on the other Membrane side (permeate, distillate or fresh water side) condensed. The temperature on the distillate side is lower than that on the retentate side, so that through the
Temperaturdifferenz ein hinreichender Dampfdruckunterschied vorhanden ist, der den Permeatfluss durch die Membran M bewirkt und aufrechterhält . Temperature difference is a sufficient difference in vapor pressure is present, which causes the permeate flow through the membrane M and maintains.
Der Temperaturgradient zwischen unbehandeltem Wasser und The temperature gradient between untreated water and
Permeatseite der Membran M beträgt 10-90 °C, vorzugsweise 20-80 °C, besonderes bevorzugt sind Temperaturgradienten von 40-70°C. Permeate side of the membrane M is 10-90 ° C, preferably 20-80 ° C, particularly preferred are temperature gradients of 40-70 ° C.
Das unbehandelte Wasser, insbesondere Salzwasser wird mit erhöhter Temperatur im Bereich von 20-100 °C über die Membran geleitet, bevorzugt sind Temperaturen von 30-100 °C, besonderes bevorzugt sind Temperaturen von 40-90° C, Das Wasser kann auch mit Hilfe von Solarthermie oder Abwärme aus anderen Prozessen wie z.B. Kühlkreisläufen aufgeheizt werden. The untreated water, in particular salt water is passed over the membrane at elevated temperature in the range of 20-100 ° C, preferably temperatures of 30-100 ° C, more preferably temperatures of 40-90 ° C, the water can also with the help of solar thermal energy or waste heat from other processes such as Cooling circuits are heated.
Auf der Retentatseite der Membran M kann zusätzlich ein On the retentate side of the membrane M can additionally
Überdruck angelegt werden und/oder auf der Permeatseite kann ein Unterdruck (Vakuum) angelegt werden und/oder ein Overpressure can be applied and / or a vacuum (vacuum) can be applied and / or on the permeate side
Spülgasstrom eingesetzt werden. Purging gas flow can be used.
Auf der Permeatseite (Destillatseite) kann die Membran M direkt mit dem Frischwasser in Kontakt stehen, oder es kann ein On the permeate side (distillate side), the membrane M can be directly in contact with the fresh water, or it can
Luftspalt zwischen Membran und Frischwasser existieren. Air gap between membrane and fresh water exist.
Die Strömung auf beiden Seiten der Membran M kann laminar oder turbulent sein, bevorzugt turbulent. Die Rententat- und The flow on both sides of the membrane M may be laminar or turbulent, preferably turbulent. The Rententat- and
Permeatseite kann im Gleich- oder Gegenstrom angeströmt werden, Als Ausführungsformen im Verfahren zur Aufbereitung von Wasser mittels Membrandestillation eignen sich alle, dem Fachmann bekannten Verfahrensvarianten. Besonders geeignet ist die direct contact merabrane distillation (DCMD) , die air gap
membrane distillation (AGMD) , die sweep gas membrane distillation (SGMD) und die vacuum membrane distillation (VMD) . Ganz besonders geeignet ist die direct contact membrane Permeate side can be flowed in cocurrent or countercurrent, as embodiments in the process for the treatment of water by membrane distillation are all known in the art process variants. Particularly suitable is the direct contact merabrane distillation (DCMD), the air gap membrane distillation (AGMD), the sweep gas membrane distillation (SGMD) and the vacuum membrane distillation (VMD). Especially suitable is the direct contact membrane
distillation (DCMD) und die air gap membrane distillation distillation (DCMD) and the air gap membrane distillation
(AGMD) . (AGMD).
Die Membran M kann zur mechanischen Unterstützung auf The membrane M can be used for mechanical support
Stützgeweben oder Kunststoffsieben mit größeren Poren als die Membran M aufgebracht werden. Darüber hinaus kann die Membran direkt, d.h. ohne jegliches Stütz- oder Schutzgewebe, Support fabrics or plastic sieves with larger pores than the membrane M are applied. In addition, the membrane can be directly, i. without any backing or protective fabric,
eingesetzt werden. be used.
Alle vorstehenden Symbole der vorstehenden Formeln weisen ihre Bedeutungen jeweils unabhängig voneinander auf. In allen All the above symbols of the above formulas each have their meanings independently of each other. In all
Formeln ist das Siliciumatom vierwertig. Die Summe aller Formulas is the silicon atom tetravalent. The sum of all
Bestandteile der Siliconmischung ergeben 100 Gew.-%. Components of the silicone mixture give 100 wt .-%.
In den folgenden Beispielen sind, falls jeweils nicht anders angegeben, alle Mengen- und Prozentangaben auf das Gewicht bezogen, alle Drücke 0,10 MPa (abs.) und alle Temperaturen 20°C. In the following examples, unless otherwise indicated, all amounts and percentages are by weight, all pressures are 0.10 MPa (abs.) And all temperatures are 20 ° C.
Beispiele Examples
Beispiel 1: Herstellung einer Gießlösung mit Triethylenglykol Example 1: Preparation of a casting solution with triethylene glycol
Zu einer Lösung, bestehend aus 40 g Isopropanol und 10 g eines Organopolysiloxan-Polyharnstoff Copolymeres (SLM TPSE 100, Wacker Chemie AG) werden 15 g Triethylenglykol, Siedepunkt 278 °C, hinzugegeben. Der gesamte Ansatz wird im Anschluss daran 16 h bei Raumtemperatur unter Rühren gelöst. To a solution consisting of 40 g of isopropanol and 10 g of an organopolysiloxane-polyurea copolymer (SLM TPSE 100, Wacker Chemie AG) 15 g of triethylene glycol, boiling point 278 ° C, was added. The entire batch is then dissolved with stirring at room temperature for 16 h.
Man erhält eine leicht trübe, viskose Lösung mit einem This gives a slightly cloudy, viscous solution with a
Feststoffgehalt von 15 Gew.-%.
Beispiel 2 : Herstellung einer porösen SiliconmembranSolid content of 15 wt .-%. Example 2: Preparation of a porous silicone membrane
Für die Herstellung einer porösen Siliconmembran aus der in Beispiel 1 hergestellten Rakellösung wird ein Rakelsiehgerätes (Coatmaster 509 MC I, Erichson) eingesetzt, For the preparation of a porous silicone membrane from the doctoring solution prepared in Example 1, a Rakelsiehgerätes (Coatmaster 509 MC I, Erichson) is used,
Als Filmziehrahmen wird eine Kammerrakel mit einer Filmbreite von 11 cm und einer Spalthöhe von 400 μπι verwendet. When Filmziehrahmen a chambered doctor blade with a film width of 11 cm and a gap height of 400 μπι is used.
Die als Substrat eingesetzte Glasplatte wird mit Hilfe einer Vakuumsaugplatte fixiert. Die Glasplatte wird vor dem The glass plate used as a substrate is fixed by means of a vacuum suction plate. The glass plate is in front of the
Rakelauftrag mit einem in Ethanol getränktem Reinraumtuch abgewischt. Auf diese Weise werden evtl, vorhandene Wiping with a clean room towel soaked in ethanol. In this way, possibly, existing
Partikelverunreinigungen entfernt . Particle impurities removed.
Im Anschluss daran wird der Filmziehrahmen mit der Lösung befüllt und mit einer konstanten Filmziehgeschwindigkeit von 20 mm/s über die Glasplatte gezogen. Subsequently, the Filmziehrahmen is filled with the solution and pulled with a constant film drawing speed of 20 mm / s over the glass plate.
Danach wird der noch flüssige Nassfilm bei 20 °C an Luft für ca. 16 h getrocknet. Dabei zeigt sich eine Trübung des Films . Thereafter, the still liquid wet film is dried at 20 ° C in air for about 16 h. This shows a cloudiness of the film.
Dieser Formkörper, welcher noch Triethylenglkol enthält, wird in Wasser für ca. 24 h eingelegt, um das Triethylenglykol zu entfernen. Im Anschluss daran wird der Formkörper für ca. 30 min an Luft getrocknet. This shaped body, which still contains triethylene glycol, is placed in water for about 24 hours to remove the triethylene glycol. Subsequently, the molding is dried for about 30 minutes in air.
Man erhält eine 95 pm dicke, undurchsichtige Membran. Im This gives a 95 pm thick, opaque membrane. in the
Rasterelektronenmikroskop ist die homogene und gleichmäßigeScanning electron microscope is the homogeneous and uniform
Verteilung der ca. 6 μιιι großen Poren deutlich zu erkennen. Auf den Oberflächen der Membranen sind ebenfalls ca. 1-4 m große Löcher zu erkennen. Die Gesamtporosität der Folie beträgt ca. 60 Vol.-%. Distribution of approximately 6 μιιι large pores clearly visible. On the surfaces of the membranes are also about 1-4 m large holes can be seen. The total porosity of the film is about 60% by volume.
Beispiel 3 : (nicht erfindungsgemässes Vergleichsbeispiel) Example 3 (comparative example not according to the invention)
Herstellung kompakter Filme ohne Porosität
Für die Herstellung von kompakten Filmen werden zu 25 g Production of compact films without porosity For the production of compact films are up to 25 g
Isopropanol 10 g eines Organopolysiloxan-Polyharnstoff Isopropanol 10 g of an organopolysiloxane polyurea
Copolymers (SLM TPSE 100, Wacker Chemie AG) hinzugegeben. Copolymer (SLM TPSE 100, Wacker Chemie AG) added.
Der gesamte Ansatz wird im Anschluss daran 16 h bei The whole approach will be followed by 16 h
Raumtemperatur auf einem Vertikalschüttler gelöst. Room temperature dissolved on a vertical shaker.
Man erhält eine klare Lösung mit einem Feststoffgehalt von 29 Gew . - % . A clear solution having a solids content of 29% by weight is obtained. -%.
Als Filmziehrahmen wird eine Kammerrakel mit einer Filmbreite von 11 cm und einer Spalthöhe von 400 μιη verwendet. When Filmziehrahmen a chambered doctor blade with a film width of 11 cm and a gap height of 400 μιη is used.
Die als Substrat eingesetzte Glasplatte wird mit Hilfe einer Vakuumsaugplatte fixiert. Die Glasplatte wird vor dem The glass plate used as a substrate is fixed by means of a vacuum suction plate. The glass plate is in front of the
Rakelauftrag mit einem in Ethanol getränktem Reinraumtuch abgewischt. Auf diese Weise werden evtl. vorhandene Wiping with a clean room towel soaked in ethanol. In this way, possibly existing
Partikelverunreinigungen entfernt . befüllt und mit einer konstanten Filmziehgeschwindigkeit von 2,5 mm/s über die Glasplatte gezogen. Particle impurities removed. filled and pulled over the glass plate at a constant film drawing speed of 2.5 mm / s.
Danach wird der noch flüssige Nassfilm bei 80 °C Thereafter, the still liquid wet film at 80 ° C.
für ca. 3 h getrocknet. dried for about 3 hours.
Man erhält einen transparenten Film mit einer Schichtdicke von 160 μιη. This gives a transparent film with a layer thickness of 160 μιη.
Beispiel : Membrandestillation mit den hergestellten MembranenExample: Membrane distillation with the produced membranes
Der Versuchsaufbau besteht aus zwei zylindrischen Kammern gleichen Durchmessers mit jeweils ca. 150 mL Volumen. Zwischen den beiden Kammern ist die Membran mittels Verschraubung eingespannt, so dass beide Kammern durch die Membran getrennt sind. Die Lage der Membran ist waagrecht. Die obere Kammer wird mittels Doppelmantel auf konstant 80 °C temperiert und ist mit 135 mL einer 3,5 Gew. -%igen wässrigen NaCl-Lösung befüllt. Die Lösung wird mittels eines mechanischen Rührers durchmischt. Die untere Kammer wird durch einen Doppelmantel auf konstant 15 °C temperiert.
Versuchsbedingungen: T(obere Kammer) =80 °C; T(untere Kammer) °C; Rührerdrehzahl = 100 U/min; Versuchsdauer=18 h; The experimental setup consists of two cylindrical chambers of the same diameter, each with a volume of approximately 150 mL. Between the two chambers, the membrane is clamped by means of screwing, so that both chambers are separated by the membrane. The position of the membrane is horizontal. The upper chamber is kept at a constant 80 ° C. by means of a double jacket and is filled with 135 ml of a 3.5% by weight aqueous NaCl solution. The solution is mixed by means of a mechanical stirrer. The lower chamber is tempered by a double jacket to a constant 15 ° C. Experimental conditions: T (upper chamber) = 80 ° C; T (lower chamber) ° C; Stirrer speed = 100 rpm; Test duration = 18 h;
Membranfläche = 7,07 cm2 Membrane area = 7.07 cm 2
Wasser in oberer Kammer; Wasser mit 3,5 Gew.-% NaCl Water in upper chamber; Water with 3.5 wt .-% NaCl
Der Natriumgehalt des Destillats wurde mittels ICP-OES The sodium content of the distillate was determined by ICP-OES
bestimmt . certainly .
* nicht erfindungsgemäß * not according to the invention
** nicht erfindungsgemäß: PTFE-Membran der Firma Ningbo Changqi Porous Membrane Technology Co., Ltd., China; Porengröße=0 , 2 - 0,5 μπΐ; Dicke=30 m ** not according to the invention: PTFE membrane from Ningbo Changqi Porous Membrane Technology Co., Ltd., China; Pore size = 0, 2 - 0.5 μπΐ; Thickness = 30 m
Anhand der Tabelle wird klar ersichtlich, dass die The table clearly shows that the
erfindungsgemäss eingesetzte Membran aus Beispiel 2 im used according to the invention membrane of Example 2 im
Vergleich zu dem aus Vollmaterial hergestelltem Film aus Compared to the made of solid material film
Beispiel 3 einen deutlich höheren Destillatstrom aufweist. Im Vergleich zu einer um den Faktor 3 dünneren und somit Example 3 has a significantly higher distillate flow. Compared to a thinner by a factor of 3 and thus
mechanisch weniger belastbaren PTFE-Membran weist die mechanically less durable PTFE membrane has the
erfindungsgemäss eingesetzte Membran aus Beispiel 2 annähernd den gleichen Destillatfluss auf. According to the invention used membrane from Example 2 approximately the same distillate flow.
Diese Eigenschaften machen die erfindungsgemäss eingesetzte Membran effizienter als Materialien des Stands der Technik.
These properties make the membrane used in the invention more efficient than prior art materials.
Claims
1. Verfahren zur Aufbereitung von Wasser mittels 1. Process for the treatment of water by means
Membrandestillation, bei dem eine Membran M aus porösem Siliconmaterial eingesetzt wird, Membrane distillation using a membrane M of porous silicone material,
2. Verfahren nach Anspruch 1, bei dem die Porengröße der 2. The method of claim 1, wherein the pore size of
Membran M von 0 , 1 μπι bis 20 pm beträgt. Membrane M from 0, 1 μπι to 20 pm.
3. Verfahren nach Anspruch 1 oder 2, bei dem das freie Volumen in der Membran M 20 bis 80 Vol.-%, bezogen auf das Volumen der Membran M beträgt . 3. The method of claim 1 or 2, wherein the free volume in the membrane M is 20 to 80 vol .-%, based on the volume of the membrane M.
4. Verfahren nach Anspruch 1 bis 3, bei dem die Membran M 4. The method according to claim 1 to 3, wherein the membrane M
hergestellt wird in einem Verfahren, bei dem is produced in a process in which
in einem ersten Schritt eine Lösung oder Suspension aus Siliconverbindung S einem Gemisch aus Lösungsmittel LI und Lösungsmittel L2 gebildet wird, in a first step, a solution or suspension of silicone compound S is formed a mixture of solvent LI and solvent L2,
in einem zweiten Schritt die Lösung oder Suspension in eine Form gebracht wird, in a second step, the solution or suspension is brought into a mold,
in einem dritten Schritt Lösungsmittel LI aus der Lösung oder Suspension entfernt wird bis die Löslichkeit der Siliconverbindung S im Gemisch aus Lösungsmittel LI und Lösungsmittel L2 unterschritten wird, wobei sich eine an Siliconverbindung S reiche Phase A und eine an in a third step, solvent LI is removed from the solution or suspension until the solubility of the silicone compound S in the mixture of solvent LI and solvent L2 is exceeded, wherein a rich in silicone compound S phase A and a
Siliconverbindung S arme Phase B ausbildet und damit die trukturbildung durch die Phase A erfolgt und Silicon compound S poor phase B is formed and thus the formation of the structure by the phase A occurs and
in einem vierten Schritt das Lösungsmittel L2 und Reste des Lösungsmittels LI entfernt werden. in a fourth step, the solvent L2 and residues of the solvent LI are removed.
5. Verfahren nach Anspruch 4, bei dem die Siliconverbindung S ein Organopolysiloxan/Polyharnstoff/Polyurethan/Polyamid oder Polyoxalyldiamin-Copolymeren der allgemeinen Formel (III) ist, wobei das Strukturelement E ausgewählt wird aus den allgemeinen Formeln (IVa - f) 5. The method of claim 4, wherein the silicone compound S is an organopolysiloxane / polyurea / polyurethane / polyamide or polyoxalyldiamine copolymers of the general formula (III), wherein the structural element E is selected from the general formulas (IVa-f)
O RH RH O OR H R H O
( ivb ) II I I II (ivb) II I II
-0 C N Y N C 0- -0 C N Y N C 0-
RH 0 RH R H 0 R H
(IVc) I (IVc) I
-N— -o II I -N- -o II I
N N
0 RH RH O 0 R H R H O
II I MI II I MI
( ivd) -C N Y N C- (ivd) -C N Y N C-
RH 0 o H R H 0 o H
(IVf) , II (IVf), II
-N- ~c- -c- -N- ~ c- -c-
wobei das Strukturelement F ausgewählt wird aus den allgemeinen Formeln (Va -f) RH 0 RH wherein the structural element F is selected from the general formulas (Va-f) R H 0 R H
RH 0 o RH R H 0 o R H
R substituierte oder unsubstituierte Kohlenwasserstoffreste, die durch Sauerstoff- oder Stickstoffatome unterbrochen sein können, R is substituted or unsubstituted hydrocarbon radicals which may be interrupted by oxygen or nitrogen atoms,
RH Wasserstoff, oder die Bedeutung von R hat, R H is hydrogen, or has the meaning of R,
X einen Alkylen-Rest mit 1 bis 20 Kohlenstoffatomen, in dem einander nicht benachbarte Methyleneinheiten durch Gruppen X is an alkylene radical having 1 to 20 carbon atoms in which non-adjacent methylene units are represented by groups
-O- ersetzt sein können, oder einen Arylenrest mit 6 bis 22-O- may be replaced, or an arylene radical having 6 to 22
Kohlenstoffatomen, Carbon atoms,
Y einen zweiwertigen, gegebenenfalls durch Fluor oder Chlor substituierten Kohlenwasserstoff es mit 1 bis 20 Y is a bivalent, optionally fluorine- or chlorine-substituted hydrocarbon of from 1 to 20
Kohlenstoffatomen, Carbon atoms,
D einen gegebenenfalls durch Fluor, Chlor, Ci-Cg-Alkyl- oderD is optionally substituted by fluorine, chlorine, Ci-Cg-alkyl or
Ci-Cg-Alkylester substituierten Alkylenrest mit 1 bis 700Ci-Cg-alkyl ester substituted alkylene radical having 1 to 700
Kohlenstoffatomen, in dem einander nicht benachbarte Methyleneinheiten durch Gruppen -0-, -COO-, -OCO-, oder - OCOO-, ersetzt sein können, oder Arylenrest mit 6 bis 22 Kohlenstoffatomen, Carbon atoms in which not adjacent to each other Methylene units may be replaced by groups -O-, -COO-, -OCO-, or -OCOO-, or arylene radical having 6 to 22 carbon atoms,
B , Β eine reaktive oder nicht reaktive Endgruppe, welche kovalent an das Polymer gebunden ist, B, Β a reactive or non-reactive end group which is covalently bound to the polymer,
m eine ganze Zahl von 1 bis 4000, m is an integer from 1 to 4000,
n eine ganze Zahl von 1 bis 4000, n is an integer from 1 to 4000,
g eine ganze Zahl von mindestens 1, g is an integer of at least 1,
h eine ganze Zahl von 0 bis 40, h is an integer from 0 to 40,
i eine ganze Zahl von 0 bis 30 und i is an integer from 0 to 30 and
j eine ganze Zahl größer 0 bedeuten. j is an integer greater than 0.
6. Verfahren nach Anspruch 4 oder 5, bei dem aus den in Form gebrachten Lösungen oder Suspensionen im vierten Schritt das Lösungsmittel L2 und Reste von Lösungmittel LI durch eine Extraktion mit einem weiteren Lösungsmittel entfernt werden . 6. The method of claim 4 or 5, wherein the solvent L2 and residues of solvent LI are removed by extraction with a further solvent from the solutions or suspensions brought in the fourth step.
7. Verfahren nach Anspruch 1 bis 6, bei dem die Aufbereitung von Wasser ausgewählt wird aus Entsalzung, Reinigung von biologischen oder nuklearen Bestandteilen. 7. The method of claim 1 to 6, wherein the treatment of water is selected from desalination, purification of biological or nuclear components.
8. Verfahren nach Anspruch 1 bis 7, bei dem die Membranen M als Hohlfasern, Flachmembranen, Schläuche oder 8. The method according to claim 1 to 7, wherein the membranes M as hollow fibers, flat membranes, hoses or
konzentrische Schläuche ausgeführt sind. concentric hoses are executed.
9. Verfahren nach Anspruch 1 bis 8, bei dem das unbehandelte Wasser bei Temperaturen von 20-100 °C über die Membran M geleitet wird, 9. The method of claim 1 to 8, wherein the untreated water is passed over the membrane M at temperatures of 20-100 ° C,
10. Verfahren nach Anspruch 1 bis 9, bei dem der 10. The method of claim 1 to 9, wherein the
Temperaturgradient zwischen unbehandeltem Wasser und Permeatseite der Membran M 10-90 °C beträgt. Temperature gradient between untreated water and permeate side of the membrane M is 10-90 ° C.
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WO2016111652A1 (en) * | 2015-01-08 | 2016-07-14 | Ptt Public Company Limited | System and method for treating sagd produced water or other fluids using hollow fiber dcmd modules |
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DE1297552B (en) | 1963-06-03 | 1969-06-12 | Bodell Bruce R | Process and device for obtaining drinking water from aqueous fluids |
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GB2229379A (en) * | 1989-02-03 | 1990-09-26 | Ying Wang | Distillation separation membrane and method for membrane distillation separation |
WO1990011119A2 (en) * | 1989-03-18 | 1990-10-04 | International Applied Sciences, Inc. | Membrane separation of ammonium acetate and ammonium hydroxide |
US20060076294A1 (en) | 2004-07-28 | 2006-04-13 | Sirkar Kamalesh K | Devices and methods using direct contact membrane distillation and vacuum membrane distillation |
EP1940940A2 (en) | 2005-10-27 | 2008-07-09 | Consortium für elektrochemische Industrie GmbH | Particles comprising zwitterionic structural elements |
DE102008041477A1 (en) * | 2008-08-22 | 2010-02-25 | Wacker Chemie Ag | Porous membranes of organopolysiloxane copolymers |
-
2012
- 2012-02-23 DE DE201210202792 patent/DE102012202792A1/en not_active Withdrawn
-
2013
- 2013-02-13 WO PCT/EP2013/052820 patent/WO2013124190A1/en active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE1297552B (en) | 1963-06-03 | 1969-06-12 | Bodell Bruce R | Process and device for obtaining drinking water from aqueous fluids |
US4545862A (en) | 1981-03-17 | 1985-10-08 | W. L. Gore & Associates, Inc. | Desalination device and process |
GB2229379A (en) * | 1989-02-03 | 1990-09-26 | Ying Wang | Distillation separation membrane and method for membrane distillation separation |
WO1990011119A2 (en) * | 1989-03-18 | 1990-10-04 | International Applied Sciences, Inc. | Membrane separation of ammonium acetate and ammonium hydroxide |
US20060076294A1 (en) | 2004-07-28 | 2006-04-13 | Sirkar Kamalesh K | Devices and methods using direct contact membrane distillation and vacuum membrane distillation |
EP1940940A2 (en) | 2005-10-27 | 2008-07-09 | Consortium für elektrochemische Industrie GmbH | Particles comprising zwitterionic structural elements |
DE102008041477A1 (en) * | 2008-08-22 | 2010-02-25 | Wacker Chemie Ag | Porous membranes of organopolysiloxane copolymers |
Non-Patent Citations (1)
Title |
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WIE M. KHAYET ET AL., JOURNAL OF MEMBRANE SCIENCE, vol. 285, 2006, pages 4 - 29 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016111652A1 (en) * | 2015-01-08 | 2016-07-14 | Ptt Public Company Limited | System and method for treating sagd produced water or other fluids using hollow fiber dcmd modules |
Also Published As
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DE102012202792A1 (en) | 2013-08-29 |
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