WO2013118372A1 - High-viscosity material supply device - Google Patents

High-viscosity material supply device Download PDF

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Publication number
WO2013118372A1
WO2013118372A1 PCT/JP2012/080763 JP2012080763W WO2013118372A1 WO 2013118372 A1 WO2013118372 A1 WO 2013118372A1 JP 2012080763 W JP2012080763 W JP 2012080763W WO 2013118372 A1 WO2013118372 A1 WO 2013118372A1
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WO
WIPO (PCT)
Prior art keywords
main
viscosity material
tank
piston member
buffer
Prior art date
Application number
PCT/JP2012/080763
Other languages
French (fr)
Japanese (ja)
Inventor
卓広 木村
Original Assignee
株式会社スリーボンド
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Publication date
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Publication of WO2013118372A1 publication Critical patent/WO2013118372A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1047Apparatus or installations for supplying liquid or other fluent material comprising a buffer container or an accumulator between the supply source and the applicator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B3/00Machines or pumps with pistons coacting within one cylinder, e.g. multi-stage
    • F04B3/003Machines or pumps with pistons coacting within one cylinder, e.g. multi-stage with two or more pistons reciprocating one within another, e.g. one piston forning cylinder of the other

Definitions

  • the present invention relates to a high-viscosity material supply device for supplying high-viscosity materials such as grease, adhesives and sealants.
  • a predetermined amount of high-viscosity material is discharged from the nozzle of a dispenser to 2.
  • a coating apparatus that applies to a substrate is widely used.
  • the high-viscosity material has a very large flow resistance with respect to the pipeline, so that it is difficult to discharge by the suction pump.
  • an extrusion-type high-viscosity material supply device in which a high-viscosity material stored in a tank is pushed out by a piston or a plunger to be pushed out to a pipe line. Further, if necessary, a positive displacement pump such as a gear pump is also used to supply the dispenser.
  • An object of the present invention is to provide a high-viscosity material supply device that can be extruded and is excellent in space efficiency.
  • a high-viscosity material supply device includes a main tank that stores the high-viscosity material, a main piston member that pressurizes the high-viscosity material in the main tank, A buffer tank that is integrally attached to the main piston member and stores the high-viscosity material, a buffer piston member that pressurizes the high-viscosity material in the buffer tank, and a communication path that connects the main tank and the buffer tank An open / close valve that opens and closes the communication path, a supply unit that supplies a high-viscosity material from the buffer tank, a main drive unit that drives the main piston member, and a sub-drive unit that drives the buffer piston member.
  • a high-viscosity material supply apparatus is characterized in that, in the configuration of the first aspect, the communication passage is connected to the buffer tank through the main piston member.
  • a high-viscosity material supply device is the high-viscosity material supply device according to the first or second aspect, wherein the on-off valve allows only the flow of the communication path from the main tank side to the buffer tank side. It is a stop valve.
  • a high-viscosity material supply device is the high-viscosity material supply device according to any one of the first to third aspects, wherein the main drive means and the sub drive means are cylinder devices, and the main drive means is a cylinder.
  • the device is connected between the main tank side and the buffer piston member side, and the cylinder device as the sub driving means is connected between the main piston member side and the buffer piston member side. It is characterized by.
  • a high-viscosity material supply device according to a fifth aspect of the present invention is the high-viscosity material supply device according to any one of the first to third aspects, wherein the main driving means and the sub driving means are cylinder devices, and the main driving means is a cylinder.
  • the apparatus is connected between the main tank side and the main piston member side, and the linder device as the sub driving means is connected between the main piston member side and the buffer piston member side. It is characterized by.
  • the on-off valve is opened and the high-viscosity material in the main tank is pressurized by the main piston member.
  • the material is extruded into the buffer tank through the communication path, and the high-viscosity material is supplied from the buffer tank by the supply means.
  • the high-viscosity material is continuously supplied from the buffer tank by closing the on-off valve and pressurizing the high-viscosity material in the buffer tank with the buffer piston member.
  • the main piston member is retracted to replenish the buffer tank with the high viscosity material.
  • the supply of the high viscosity material can be continued. Since the high-viscosity material in the main tank is discharged through the buffer tank, the high-viscosity material does not stay, and deterioration of the high-viscosity material over time can be prevented. In addition, space can be saved by providing the buffer tank integrally with the main piston member. According to the high-viscosity material supply apparatus according to the second aspect of the present invention, the communication path can be shortened.
  • the high-viscosity material supply device when the high-viscosity material is stored in the main tank by using the check valve as the check valve, the high-viscosity material in the main tank Is pressurized by the main piston member, the check valve is opened, the high-viscosity material is pushed into the buffer tank through the communication passage, and the high-viscosity material can be supplied from the buffer tank by the supply means.
  • the high-viscosity material in the buffer tank is pressurized by the buffer piston member, whereby the check valve is closed and the high-viscosity material can be continuously supplied from the buffer tank.
  • the cylinder device that is the main drive means moves the main piston member forward and backward relative to the main tank via the cylinder device that is the sub drive means.
  • the cylinder device as the driving means directly moves the buffer piston member forward and backward with respect to the buffer tank.
  • the cylinder device that is the main drive means directly moves the main piston member forward and backward with respect to the main tank, and the cylinder device that is the sub drive means is directly Then, the buffer piston member is moved back and forth with respect to the buffer tank.
  • FIG. 1 It is a longitudinal cross-sectional view which shows schematic structure of the high-viscosity material supply apparatus which concerns on 1st Embodiment of this invention.
  • the high-viscosity material supply apparatus of FIG. 1 it is a figure which shows each process of the state which is supplying the high-viscosity material from a main tank through a buffer tank.
  • the high-viscosity material supply apparatus shown in FIG. 1 it is a figure which shows the process of replenishing a high-viscosity material to a main tank, supplying high-viscosity material from a buffer tank.
  • FIG. 1 It is a longitudinal cross-sectional view which shows schematic structure of the high-viscosity material supply apparatus which concerns on 2nd Embodiment of this invention.
  • the high-viscosity material supply apparatus is a liquid gasket such as grease, adhesive, FIPG (on-site formed gasket), sealant, and other high-grade materials in the manufacturing process and maintenance of machines such as automobiles and industrial machines. It can be used in a coating apparatus or the like that applies a viscous material to an object, and discharges and supplies a high-viscosity material.
  • a liquid gasket such as grease, adhesive, FIPG (on-site formed gasket), sealant, and other high-grade materials in the manufacturing process and maintenance of machines such as automobiles and industrial machines. It can be used in a coating apparatus or the like that applies a viscous material to an object, and discharges and supplies a high-viscosity material.
  • the high-viscosity material is a liquid material having a high viscosity and a large flow resistance with respect to the pipe line and the nozzle, and has a concept including, for example, a liquid gasket such as grease, an adhesive, FIPG, and a sealing agent.
  • a liquid gasket such as grease, an adhesive, FIPG, and a sealing agent.
  • the high-viscosity material supply device 1 includes a main tank 2 and a buffer tank 3 that store the high-viscosity material M, a main piston member 4 that pressurizes the high-viscosity material M in the main tank 2, and a buffer A buffer piston member 5 that pressurizes the high-viscosity material M in the tank 2, a main air cylinder 6 (main drive means) that drives the main piston member 4, and a sub air cylinder 7 (sub drive means) that drives the buffer piston member 5.
  • main air cylinder 6 main drive means
  • sub air cylinder 7 sub drive means
  • a main pump 17 which is a supply means for supplying the high viscosity material M from the buffer tank 3 to a dispenser 19 (described later), and a controller for operating the main air cylinder 6, the sub air cylinder 5 and the main pump 17. 8 and.
  • the main tank 2 includes a main tank member 9 having a substantially bottomed cylindrical shape, and the main tank member 9 is positioned and detachably mounted on the base plate 10.
  • the capacity of the main tank 2 is arbitrary and can be set as appropriate according to usage conditions and the like.
  • a synthetic resin bag B containing a high-viscosity material contained in a container such as a so-called pail can of about 18 to 20 liters for storing a high-viscosity material for replenishment can be accommodated as it is. It is a size.
  • the high-viscosity material M may be directly injected into the main tank 2, but as shown in FIG.
  • the high-viscosity material M is accommodated in the main tank 2 while being accommodated in the bag B, and the upper portion of the bag B is opened. You may do it.
  • a main piston member 4 to which the buffer tank 3 is integrally attached is slidably and liquid-tightly inserted into the main tank member 9.
  • the main piston member 4 has a columnar piston portion 11 formed at the lower portion, and a substantially bottomed cylindrical buffer tank portion 12 constituting the buffer tank 3 integrally provided at the upper portion.
  • the piston portion 11 is slidably and liquid-tightly inserted into the main tank member 9, and the main tank chamber 2A for storing the high viscosity material M is formed.
  • the buffer tank 3 includes a buffer tank portion 12 and a buffer piston member 5 that is slidable and liquid-tightly inserted into the buffer tank portion 12.
  • the buffer piston member 5 has a bottomed cylindrical buffer piston portion 13 formed at the lower portion, and a rod portion 14 extending upward from the bottom portion of the buffer piston portion 13.
  • a cylindrical portion of the buffer piston portion 13 is slidably and liquid-tightly inserted into the buffer tank portion 12, and a buffer tank chamber 3A for accommodating the high-viscosity material M is formed therein.
  • the buffer tank portion 12 has a smaller diameter and a smaller axial dimension than the main tank member 9, and the buffer tank chamber 3A has a smaller capacity than the main tank chamber 2A.
  • the main piston member 4 is provided with a communication passage 15 that passes through the piston portion 11 and communicates the upper portion of the main tank chamber 2A and the lower portion of the buffer tank chamber 3A.
  • An open / close valve 16 is provided in the communication path 15.
  • the communication passage 15 and the on-off valve 16 have a sufficiently large flow path cross-sectional area in order to allow the high viscosity material M to flow smoothly.
  • a suction preventing member 15A is attached to the opening of the communication passage 15 into the main tank chamber 2A.
  • the suction preventing member 15A covers the opening of the communication passage 15 with a member having a plurality of through holes of an appropriate size such as a net shape, a lattice shape, or a punching metal. This prevents the bag B from being sucked into the communication path 15 and does not hinder the flow of the high-viscosity material M.
  • the buffer piston member 5 is provided with a main pump 17 that is a single-acting pump.
  • the main pump 17 includes a pump chamber 22 formed in the rod portion 14, a suction port 23 connected to the lower portion of the pump chamber 22, opened at the bottom of the buffer piston portion 13, and communicated with the upper portion of the buffer tank chamber 3 A. And a discharge port 24 connected to the top of the pump chamber 22 and extending from the side of the rod portion 14 to the outside.
  • the suction port 23 has a sufficiently large flow path cross-sectional area in order to allow the high viscosity material M to flow smoothly.
  • the suction port 23 is provided with a check valve 25 that allows only the flow of the high viscosity material M from the buffer tank chamber 3A side to the pump chamber 22 side.
  • a plunger 26 driven by a drive source such as an air cylinder is inserted into the pump chamber 22 so as to be able to advance and retract.
  • a drive source such as an air cylinder
  • the pressure in the pump chamber 22 is reduced, the check valve 25 of the suction port 23 is opened, and the high-viscosity material M is sucked into the pump chamber 22 from the buffer tank chamber 3A.
  • the check valve 25 of the suction port 23 is closed, and the high viscosity material M is discharged from the discharge port 24.
  • a rod 27 is connected to the tip of the plunger 26, and the rod 27 passes through the valve body of the check valve 25 and is inserted into the buffer tank chamber 3A through the suction port 23.
  • An enlarged shovel 28 is attached to the tip of the rod 27.
  • the shovel 28 attached to the tip of the rod 27 moves forward and backward in conjunction with the forward and backward movement of the plunger 26, thereby scraping the high-viscosity material M in the buffer tank chamber 3 ⁇ / b> A into the suction port 23 of the main pump 17. It comes to include. Thereby, the high-viscosity material M can be smoothly sucked into the pump chamber 22 from the buffer tank chamber 3A.
  • a pipe 18 is connected to the discharge port 24 of the main pump 17, and the pipe 18 is connected to a dispenser 19 of the coating apparatus.
  • the discharge port 24 or the pipe line 18 may be appropriately provided with valve means such as an on-off valve and a check valve.
  • the upper plate 20 extending in the horizontal direction is disposed above the main tank 2 and the buffer tank 3, and the tip of the rod portion 14 of the buffer piston member 5 is connected to the upper plate 20. Further, a cylinder portion 6A of the main air cylinder 6 is connected to the upper plate 20, and a distal end portion of the operating rod 6B of the main air cylinder 6 is connected to the base plate 10. The upper plate 20 is connected to the cylinder portion 7A of the sub air cylinder 7 and the tip of the operating rod 7B of the sub air cylinder 7 is connected to the buffer tank portion 12 integrated with the main piston member 4. Yes. A controller 8 is mounted on the upper plate 20.
  • the main air cylinder 6 and the sub air cylinder 7 are double-acting air cylinder devices that can extend and contract the operating rods 6B and 7B by supplying compressed air from an air source (not shown). .
  • the main piston member 4 moves forward and backward relative to the main tank 9 member by extending and contracting the operating rod 6B of the main air cylinder 6 in a state where the expansion / contraction position of the operating rod 7B of the sub air cylinder 7 is fixed.
  • the output of the sub air cylinder 7 is set to a size capable of holding at least the operating rod 7B with respect to the output of the main air cylinder 6.
  • the buffer tank portion 12 integrated with the main piston member 4 moves forward and backward with respect to the buffer piston portion 13 of the buffer piston member 5 by expanding and contracting the operating rod 7B of the sub air cylinder 7.
  • the controller 8 supplies and discharges compressed air to control the operation of the main air cylinder 6 and the sub air cylinder 7 which are double-acting air cylinder devices, and operates the drive source of the main pump 17 to operate the main pump 17. To control the operation. Further, the controller controls the opening / closing of the communication passage 15 by operating the opening / closing valve 16.
  • the on-off valve 16 may be manually opened and closed.
  • the high-viscosity material M is stored in the main tank chamber 2A of the main tank 2, and the operating rod 7B of the sub air cylinder 7 is held in the fully extended state. open.
  • the operating rod 6B of the main air cylinder 6 is shortened with an appropriate force, and the main piston member 4 is propelled through the sub air cylinder 7 to pressurize the high viscosity material M in the main tank chamber 2.
  • the relative position between the buffer tank 12 part and the buffer piston part 13 is held by the sub air cylinder 7 holding the operating rod 7B at the maximum extension position.
  • the high-viscosity material M in the main tank chamber 2A is pushed out into the buffer tank chamber 3A through the communication path 15 and fills the buffer tank chamber 3A.
  • FIG. 2B shows a state where about half of the high-viscosity material M in the main tank 2 has been consumed.
  • the operating rod 6B of the main air cylinder 6 is shortened to pressurize the high-viscosity material M in the main tank 2A by the main piston member 4, and the on-off valve 16 is opened to buffer the high-viscosity material M through the communication passage 15. Supply to the tank chamber 3A. Then, while pressurizing the inside of the buffer tank 3A with the high-viscosity material M flowing from the main tank chamber 2A, the operating rod 7B of the sub air cylinder 7 is extended to obtain the initial state shown in FIG.
  • the high-viscosity material M can be replenished to the main tank chamber 2A and the buffer tank 3A without stopping the supply of the high-viscosity material M.
  • the main tank 2 and the buffer tank 3 in series, the high-viscosity material M is extruded from the main tank chamber 2A, and then sequentially pushed from the lower portion to the upper portion of the buffer tank chamber 3A, so that the main pump 17 Therefore, the first-in first-out operation can be performed without causing the high-viscosity material M to stay, and deterioration over time due to the long-term staying of the high-viscosity material M can be prevented.
  • Space saving can be achieved by providing the main tank 2 and the buffer tank 3 integrally.
  • the communication passage 15 that communicates between the main tank chamber 3A and the buffer tank 3A can be sufficiently shortened and the flow path area can be sufficiently increased, the pressure loss and flow resistance of the flow path of the high-viscosity material M can be reduced.
  • the high-viscosity material M can be discharged efficiently.
  • the loss of the main air cylinder 6 and the sub air cylinder 7 can be reduced, and energy saving and downsizing can be achieved.
  • the main air cylinder 6 and the sub air cylinder 7 are both connected to the upper plate 20 side by the cylinder portions 6A and 6B, a pipe for supplying compressed air from the controller 8 provided on the upper plate 20 is used. Can be easily performed.
  • the main air cylinder 6 is connected to the base plate 10 on the cylinder portion 6 ⁇ / b> A side, and the distal end portion of the operating rod 6 ⁇ / b> B is connected to the main piston member by the bracket 31. 4 is directly connected to a buffer tank unit 12 integrated with the unit 4. Further, the sub air cylinder 7 is connected to the main piston member 4 at the cylinder portion 7A side, and the tip end portion of the operating rod 7B is connected to the rod portion 14 of the buffer piston member 5 by a bracket 32.
  • the controller 8 is not shown.
  • the main piston member 4 is directly driven by the expansion and contraction of the operation rod 6B of the main air cylinder 6 to move forward and backward with respect to the main tank member 9. Further, the buffer piston member 5 is moved forward and backward with respect to the buffer tank portion 12 by expansion and contraction of the operation rod 7 ⁇ / b> B of the sub air cylinder 7.
  • the main air cylinder 6 and the sub air cylinder 7 independently perform the forward / backward movement of the main piston member 4 with respect to the main tank member 9 and the forward / backward movement of the buffer piston member 5 with respect to the buffer tank portion 12. Can do.
  • the main piston member 4 is moved forward and backward with respect to the main tank member 9 using other actuators such as a hydraulic cylinder and an electric motor.
  • the buffer piston member 5 may be moved back and forth with respect to the buffer tank portion 12.
  • a single-acting plunger pump is used as the main pump 17, but the main pump 17 may be another type of pump.
  • the main pump 17 may be omitted, and the high-viscosity material M may be directly supplied to the dispenser 19 by pressurization of the main piston member 4 or the buffer piston member 5.
  • the discharge port 24 serves as supply means for supplying the high viscosity material M from the buffer tank 3.
  • a check valve that allows the flow of the high-viscosity material M from the main tank chamber 2A side to the buffer tank chamber 3A side of the communication passage 15 may be used.
  • the check valve open / close valve 16
  • the high-viscosity material M can be extruded into the buffer tank 3 through the communication passage 15 and supplied to the main pump 17 through the buffer tank 3 (see FIGS. 2A and 2B).
  • the check valve (open / close valve 16) is closed and the high-viscosity material M is continued. It can be supplied from the buffer tank chamber 3A to the main pump 17 (see FIG. 2C, FIG. 3A and FIG. 3B).
  • the check valve (open / close valve 16) is automatically opened and closed by the pressurization state of the main tank 2 and the buffer tank 3, the control by the controller 8 and the manual opening / closing operation of the open / close valve 16 are unnecessary. Become.
  • the communication path 15 that communicates the main tank chamber 2A and the buffer tank chamber 3A can be disposed outside the main tank 9 and the buffer tank 3, for example, one end is formed at the lower portion of the side wall of the main tank member 9.
  • a flexible conduit such as a hose connected to the lower end of the side wall of the buffer tank portion 12 may be used.
  • a flexible pipe line such as a hose.
  • SYMBOLS 1 High viscosity material supply apparatus, 2 ... Main tank, 3 ... Buffer tank, 4 ... Main piston member, 5 ... Buffer piston member, 6 ... Main air cylinder (main drive means), 7 ... Sub air cylinder (sub drive means) 15 ... Communication passage, 16 ... Open / close valve, 17 ... Main pump (supply means), M ... High viscosity material

Abstract

[Problem] To allow sustained supply in a high-viscosity material supply device of a high-viscosity material even when the high-viscosity material is being replenished, and to achieve a space reduction therewith. [Solution] When a high-viscosity material (M) is stored in a main tank (2), a valve (16) is opened, the high-viscosity material (M) in the main tank (2) is pressurized by a main piston member (4) and extruded into a buffer tank (3) via a connecting path (15), and is further discharged from within the buffer tank (3) by a main pump (17). When the main tank (2) is empty, the valve (16) is closed, and the high-viscosity material (M) in the buffer tank (3) is pressurized by a buffer piston (5) and continuously supplied to the main pump (17). During this interval, the main piston member (4) is retracted, and the buffer tank (2) is replenished with the high-viscosity material (M), thus allowing sustained supply of the high-viscosity material (M) even during replenishment thereof. Integrating the buffer tank (3) into the main piston member (4) achieves a space reduction therewith.

Description

高粘度材料供給装置High viscosity material feeder
 本発明は、グリース、接着剤、シール剤等の高粘度材料を供給するための高粘度材料供給装置に関するものである。 The present invention relates to a high-viscosity material supply device for supplying high-viscosity materials such as grease, adhesives and sealants.
 例えば、自動車、産業用機械等の各種機械の製造工程において、グリース、接着剤、シール剤等の高粘度材料を塗布する際、ディスペンサーのノズルから一定量の高粘度材料を吐出して、所定部位に塗布する塗布装置が広く利用されている。タンクに貯留した高粘度材料を管路を通してディスペンサーに供給する場合、高粘度材料は、管路に対する流通抵抗が非常に大きいため、吸込み式ポンプによる吐出は困難である。そこで、タンクに貯留した高粘度材料をピストン又はプランジャによって加圧することにより管路へ押し出すようにした押出式の高粘度材料供給装置が用いられている。また、必要に応じて、更にギヤポンプ等の容積式ポンプを併用してディスペンサーへの供給を行っている。 For example, when applying high-viscosity materials such as grease, adhesives and sealants in the manufacturing process of various machines such as automobiles and industrial machines, a predetermined amount of high-viscosity material is discharged from the nozzle of a dispenser to 2. Description of the Related Art A coating apparatus that applies to a substrate is widely used. When supplying the high-viscosity material stored in the tank to the dispenser through the pipeline, the high-viscosity material has a very large flow resistance with respect to the pipeline, so that it is difficult to discharge by the suction pump. Therefore, an extrusion-type high-viscosity material supply device is used in which a high-viscosity material stored in a tank is pushed out by a piston or a plunger to be pushed out to a pipe line. Further, if necessary, a positive displacement pump such as a gear pump is also used to supply the dispenser.
 このように、タンク内の高粘度材料をピストン又はプランジャで押し出すようにした高粘度材料供給装置では、タンクが空になった場合、一旦、ピストン又はプランジャを後退させて、高粘度材料を補充しなければならない。このため、高粘度材料の補充時には、塗布装置を停止させる必要があり、効率が悪い。 Thus, in the high-viscosity material supply device in which the high-viscosity material in the tank is pushed out by the piston or the plunger, when the tank becomes empty, the piston or the plunger is temporarily retracted to replenish the high-viscosity material. There must be. For this reason, at the time of replenishment with a high-viscosity material, it is necessary to stop the coating apparatus, which is inefficient.
 そこで、例えば特許文献1及び2に記載されているように、2つの貯留タンクを並列又は直列に配置し、一方の貯留タンクが空になった場合、他方の貯留タンクを用いて高粘度材料を塗布装置に供給し続け、その間に空の貯留タンクに高粘度材料を補充することにより、高粘度材料を塗布装置への供給を停止することなく、貯留タンクに補充可能にする技術が種々提案されている。 Therefore, for example, as described in Patent Documents 1 and 2, when two storage tanks are arranged in parallel or in series, and one of the storage tanks becomes empty, a high viscosity material is used using the other storage tank. Various techniques have been proposed that allow the high-viscosity material to be replenished to the storage tank without stopping the supply to the coating apparatus by continuing to supply it to the coating device and replenishing the high-viscosity material to the empty storage tank in the meantime. ing.
特開平9-299861号公報JP-A-9-299861 特開2004-337767号公報JP 2004-337767 A
 このような高粘度材料供給装置においては、高粘度材料の補充中でも高粘度材料の塗布装置への供給が可能であることはもちろん、2つの貯留タンクを有するものでは、各タンク内の高粘度材料を滞留させることなく、順次円滑に押し出すことができ、省スペース化が可能であり、また、構造が簡単で設備コストが安価であること等が望まれている。 In such a high-viscosity material supply device, it is possible to supply the high-viscosity material to the coating device even during replenishment of the high-viscosity material. Of course, in the case of having two storage tanks, the high-viscosity material in each tank Therefore, it is desired that the materials can be smoothly and smoothly extruded without stagnation, the space can be saved, the structure is simple, and the equipment cost is low.
 本発明は、上記の点に鑑みて成されたものであり、高粘度材料の補充中においても、高粘度材料の供給を継続することができ、高粘度材料を滞留させることなく、順次円滑に押し出すことができ、また、スペース効率に優れた高粘度材料供給装置を提供することを目的とする。 The present invention has been made in view of the above points, and even during the replenishment of the high viscosity material, the supply of the high viscosity material can be continued, and the high viscosity material can be successively and smoothly retained. An object of the present invention is to provide a high-viscosity material supply device that can be extruded and is excellent in space efficiency.
 上記の課題を解決するために、請求項1の発明に係る高粘度材料供給装置は、高粘度材料を貯留するメインタンクと、該メインタンク内の高粘度材料を加圧するメインピストン部材と、該メインピストン部材に一体的に取付けられて前記高粘度材料を貯留するバッファタンクと、該バッファタンク内の高粘度材料を加圧するバッファピストン部材と、前記メインタンクと前記バッファタンクとを連通する連通路と、該連通路を開閉する開閉弁と、前記バッファタンクから高粘度材料を供給する供給手段と、前記メインピストン部材を駆動するメイン駆動手段と、前記バッファピストン部材を駆動するサブ駆動手段とを備えていることを特徴とする。
 請求項2の発明に係る高粘度材料供給装置は、上記請求項1の構成において、前記連通路は、前記メインピストン部材を貫通して前記バッファタンクに接続していることを特徴とする。
 請求項3の発明に係る高粘度材料供給装置は、上記請求項1又は2の構成において、前記開閉弁は、前記連通路の前記メインタンク側から前記バッファタンク側への流通のみを許容する逆止弁であることを特徴とする。
 請求項4の発明に係る高粘度材料供給装置は、上記請求項1乃至3のいずれかの構成において、前記メイン駆動手段及び前記サブ駆動手段は、シリンダ装置であり、前記メイン駆動手段であるシリンダ装置は、前記メインタンク側と前記バッファピストン部材側との間に連結され、前記サブ駆動手段であるシリンダ装置は、前記メインピストン部材側と前記バッファピストン部材側との間に連結されていることを特徴とする。
 請求項5の発明に係る高粘度材料供給装置は、上記請求項1乃至3のいずれかの構成において、前記メイン駆動手段及び前記サブ駆動手段は、シリンダ装置であり、前記メイン駆動手段であるシリンダ装置は、前記メインタンク側と前記メインピストン部材側との間に連結され、前記サブ駆動手段であるリンダ装置は、前記メインピストン部材側と前記バッファピストン部材側との間に連結されていることを特徴とする。
In order to solve the above problems, a high-viscosity material supply device according to the invention of claim 1 includes a main tank that stores the high-viscosity material, a main piston member that pressurizes the high-viscosity material in the main tank, A buffer tank that is integrally attached to the main piston member and stores the high-viscosity material, a buffer piston member that pressurizes the high-viscosity material in the buffer tank, and a communication path that connects the main tank and the buffer tank An open / close valve that opens and closes the communication path, a supply unit that supplies a high-viscosity material from the buffer tank, a main drive unit that drives the main piston member, and a sub-drive unit that drives the buffer piston member. It is characterized by having.
A high-viscosity material supply apparatus according to a second aspect of the invention is characterized in that, in the configuration of the first aspect, the communication passage is connected to the buffer tank through the main piston member.
A high-viscosity material supply device according to a third aspect of the present invention is the high-viscosity material supply device according to the first or second aspect, wherein the on-off valve allows only the flow of the communication path from the main tank side to the buffer tank side. It is a stop valve.
A high-viscosity material supply device according to a fourth aspect of the present invention is the high-viscosity material supply device according to any one of the first to third aspects, wherein the main drive means and the sub drive means are cylinder devices, and the main drive means is a cylinder. The device is connected between the main tank side and the buffer piston member side, and the cylinder device as the sub driving means is connected between the main piston member side and the buffer piston member side. It is characterized by.
A high-viscosity material supply device according to a fifth aspect of the present invention is the high-viscosity material supply device according to any one of the first to third aspects, wherein the main driving means and the sub driving means are cylinder devices, and the main driving means is a cylinder. The apparatus is connected between the main tank side and the main piston member side, and the linder device as the sub driving means is connected between the main piston member side and the buffer piston member side. It is characterized by.
 請求項1の発明に係る高粘度材料供給装置によれば、メインタンク内に高粘度材料が貯留されている場合、開閉弁を開き、メインタンク内の高粘度材料をメインピストン部材により加圧して連通路を通してバッファタンク内に押出し、更に、バッファタンク内から供給手段によって高粘度材料を供給する。メインタンク内が空になった場合、開閉弁を閉じ、バッファタンク内の高粘度材料をバッファピストン部材によって加圧することにより、バッファタンク内から高粘度材料を引続き供給する。この間に、メインピストン部材を後退させて、バッファタンクに高粘度材料を補充する。これにより、高粘度材料の補充中においても、高粘度材料の供給を継続することができる。メインタンク内の高粘度材料をバッファタンクを通して吐出するので、高粘度材料が滞留することがなく、高粘度材料の経時劣化を防止することができる。また、バッファタンクをメインピストン部材と一体的に設けたことにより、省スペース化が可能になる。
 請求項2の発明に係る高粘度材料供給装置によれば、連通路を短くすることができる。
 請求項3の発明に係る高粘度材料供給装置によれば、開閉弁を逆止弁としたことにより、メインタンク内に高粘度材料が貯留されている場合には、メインタンク内の高粘度材料をメインピストン部材によって加圧することにより、逆止弁が開いて連通路を通して高粘度材料をバッファタンク内に押出し、バッファタンクから供給手段によって高粘度材料を供給することができ、メインタンク内が空になった場合には、バッファタンク内の高粘度材料をバッファピストン部材によって加圧することにより、逆止弁が閉じてバッファタンクから高粘度材料を引続き供給することができる。このように、メインタンク及びバッファタンクの加圧状態に応じて逆止弁が自動的に開閉されるので、開閉弁の操作が不要になる。
 請求項4の発明に係る高粘度材料供給装置によれば、メイン駆動手段であるシリンダ装置は、サブ駆動手段であるシリンダ装置を介して、メインタンクに対してメインピストン部材を進退動させ、サブ駆動手段であるシリンダ装置は、直接、バッファタンクに対してバッファピストン部材を進退動させる。
 請求項5の発明に係る高粘度材料供給装置によれば、メイン駆動手段であるシリンダ装置は、直接、メインタンクに対してメインピストン部材を進退動させ、サブ駆動手段であるシリンダ装置は、直接、バッファタンクに対してバッファピストン部材を進退動させる。
In the high-viscosity material supply device according to the first aspect of the invention, when the high-viscosity material is stored in the main tank, the on-off valve is opened and the high-viscosity material in the main tank is pressurized by the main piston member. The material is extruded into the buffer tank through the communication path, and the high-viscosity material is supplied from the buffer tank by the supply means. When the inside of the main tank becomes empty, the high-viscosity material is continuously supplied from the buffer tank by closing the on-off valve and pressurizing the high-viscosity material in the buffer tank with the buffer piston member. During this time, the main piston member is retracted to replenish the buffer tank with the high viscosity material. Thereby, even during replenishment of the high viscosity material, the supply of the high viscosity material can be continued. Since the high-viscosity material in the main tank is discharged through the buffer tank, the high-viscosity material does not stay, and deterioration of the high-viscosity material over time can be prevented. In addition, space can be saved by providing the buffer tank integrally with the main piston member.
According to the high-viscosity material supply apparatus according to the second aspect of the present invention, the communication path can be shortened.
According to the high-viscosity material supply device according to the invention of claim 3, when the high-viscosity material is stored in the main tank by using the check valve as the check valve, the high-viscosity material in the main tank Is pressurized by the main piston member, the check valve is opened, the high-viscosity material is pushed into the buffer tank through the communication passage, and the high-viscosity material can be supplied from the buffer tank by the supply means. In this case, the high-viscosity material in the buffer tank is pressurized by the buffer piston member, whereby the check valve is closed and the high-viscosity material can be continuously supplied from the buffer tank. Thus, since the check valve is automatically opened and closed according to the pressurization state of the main tank and the buffer tank, the operation of the on / off valve becomes unnecessary.
According to the high-viscosity material supply device of the fourth aspect of the invention, the cylinder device that is the main drive means moves the main piston member forward and backward relative to the main tank via the cylinder device that is the sub drive means. The cylinder device as the driving means directly moves the buffer piston member forward and backward with respect to the buffer tank.
According to the high-viscosity material supply device of the fifth aspect of the invention, the cylinder device that is the main drive means directly moves the main piston member forward and backward with respect to the main tank, and the cylinder device that is the sub drive means is directly Then, the buffer piston member is moved back and forth with respect to the buffer tank.
本発明の第1実施形態に係る高粘度材料供給装置の概略構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows schematic structure of the high-viscosity material supply apparatus which concerns on 1st Embodiment of this invention. 図1の高粘度材料供給装置において、メインタンクからバッファタンクを通して高粘度材料を供給している状態の各工程を示す図である。In the high-viscosity material supply apparatus of FIG. 1, it is a figure which shows each process of the state which is supplying the high-viscosity material from a main tank through a buffer tank. 図1に示す高粘度材料供給装置において、バッファタンクから高粘度材料を供給しながら、メインタンクに高粘度材料を補充する工程を示す図である。In the high-viscosity material supply apparatus shown in FIG. 1, it is a figure which shows the process of replenishing a high-viscosity material to a main tank, supplying high-viscosity material from a buffer tank. 本発明の第2実施形態に係る高粘度材料供給装置の概略構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows schematic structure of the high-viscosity material supply apparatus which concerns on 2nd Embodiment of this invention.
 以下、本発明の実施形態を図面に基づいて詳細に説明する。
 本発明の第1実施形態について図1乃至図3を参照して説明する。本実施形態に係る高粘度材料供給装置は、自動車、産業用機械等の機械の製造工程及び保守等において、グリース、接着剤、FIPG(現場形成ガスケット)等の液状ガスケット、シール剤、その他の高粘度材料を対象物に塗布する塗布装置等に用いることができ、高粘度材料を吐出及び供給するためのものである。ここで、高粘度材料とは、粘度が高く、管路及びノズルに対する流通抵抗が大きい液体材料であり、例えばグリース、接着剤、FIPG等の液状ガスケット、シール剤等を含む概念とする。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A first embodiment of the present invention will be described with reference to FIGS. The high-viscosity material supply apparatus according to the present embodiment is a liquid gasket such as grease, adhesive, FIPG (on-site formed gasket), sealant, and other high-grade materials in the manufacturing process and maintenance of machines such as automobiles and industrial machines. It can be used in a coating apparatus or the like that applies a viscous material to an object, and discharges and supplies a high-viscosity material. Here, the high-viscosity material is a liquid material having a high viscosity and a large flow resistance with respect to the pipe line and the nozzle, and has a concept including, for example, a liquid gasket such as grease, an adhesive, FIPG, and a sealing agent.
 図1に示すように、高粘度材料供給装置1は、高粘度材料Mを貯留するメインタンク2及びバッファタンク3と、メインタンク2内の高粘度材料Mを加圧するメインピストン部材4と、バッファタンク2内の高粘度材料Mを加圧するバッファピストン部材5と、メインピストン部材4を駆動するメインエアシリンダ6(メイン駆動手段)と、バッファピストン部材5を駆動するサブエアシリンダ7(サブ駆動手段)と、バッファタンク3から高粘度材料Mをディスペンサー19(後述)に供給するための供給手段であるメインポンプ17と、メインエアシリンダ6、サブエアシリンダ5及びメインポンプ17を作動させるためのコントローラ8とを備えている。 As shown in FIG. 1, the high-viscosity material supply device 1 includes a main tank 2 and a buffer tank 3 that store the high-viscosity material M, a main piston member 4 that pressurizes the high-viscosity material M in the main tank 2, and a buffer A buffer piston member 5 that pressurizes the high-viscosity material M in the tank 2, a main air cylinder 6 (main drive means) that drives the main piston member 4, and a sub air cylinder 7 (sub drive means) that drives the buffer piston member 5. ), A main pump 17 which is a supply means for supplying the high viscosity material M from the buffer tank 3 to a dispenser 19 (described later), and a controller for operating the main air cylinder 6, the sub air cylinder 5 and the main pump 17. 8 and.
 メインタンク2は、略有底円筒状のメインタンク部材9を含み、メインタンク部材9は、ベースプレート10上に、位置決めされて着脱可能に取付けられている。メインタンク2の容量は、任意であり、使用条件等に応じて、適宜設定することができる。本実施形態では、一例として、補充用の高粘度材料を保存する18~20リットル程度のいわゆるペール缶等の容器に収容された高粘度材料入の合成樹脂製の袋Bをそのまま収容できる程度の大きさとなっている。高粘度材料Mは、メインタンク2に直接注入してもよいが、図1に示すように、袋Bに収容されたままの状態でメインタンク2内に納めて、袋Bの上部を開封するようにしてもよい。メインタンク部材9内には、バッファタンク3が一体的に取付けられたメインピストン部材4が摺動可能かつ液密的に挿入されている。 The main tank 2 includes a main tank member 9 having a substantially bottomed cylindrical shape, and the main tank member 9 is positioned and detachably mounted on the base plate 10. The capacity of the main tank 2 is arbitrary and can be set as appropriate according to usage conditions and the like. In the present embodiment, as an example, a synthetic resin bag B containing a high-viscosity material contained in a container such as a so-called pail can of about 18 to 20 liters for storing a high-viscosity material for replenishment can be accommodated as it is. It is a size. The high-viscosity material M may be directly injected into the main tank 2, but as shown in FIG. 1, the high-viscosity material M is accommodated in the main tank 2 while being accommodated in the bag B, and the upper portion of the bag B is opened. You may do it. A main piston member 4 to which the buffer tank 3 is integrally attached is slidably and liquid-tightly inserted into the main tank member 9.
 メインピストン部材4は、下部に円柱状のピストン部11が形成され、上部にバッファタンク3を構成する略有底円筒状のバッファタンク部12が一体的に設けられている。そして、ピストン部11がメインタンク部材9内に摺動可能かつ液密的に挿入されて、高粘度材料Mを貯留するメインタンク室2Aが形成されている。 The main piston member 4 has a columnar piston portion 11 formed at the lower portion, and a substantially bottomed cylindrical buffer tank portion 12 constituting the buffer tank 3 integrally provided at the upper portion. The piston portion 11 is slidably and liquid-tightly inserted into the main tank member 9, and the main tank chamber 2A for storing the high viscosity material M is formed.
 バッファタンク3は、バッファタンク部12と、バッファタンク部12内に摺動可能かつ液密的に挿入されるバッファピストン部材5とを含んでいる。バッファピストン部材5は、下部に有底円筒状のバッファピストン部13が形成され、バッファピストン部13の底部から上方にロッド部14が延ばされている。バッファピストン部13の円筒部がバッファタンク部12内に摺動可能かつ液密的に挿入されて、これらの内部に高粘度材料Mを収容するバッファタンク室3Aが形成されている。バッファタンク部12は、メインタンク部材9よりも小径かつ軸方向の寸法が小さく、バッファタンク室3Aは、メインタンク室2Aよりも容量が小さくなっている。 The buffer tank 3 includes a buffer tank portion 12 and a buffer piston member 5 that is slidable and liquid-tightly inserted into the buffer tank portion 12. The buffer piston member 5 has a bottomed cylindrical buffer piston portion 13 formed at the lower portion, and a rod portion 14 extending upward from the bottom portion of the buffer piston portion 13. A cylindrical portion of the buffer piston portion 13 is slidably and liquid-tightly inserted into the buffer tank portion 12, and a buffer tank chamber 3A for accommodating the high-viscosity material M is formed therein. The buffer tank portion 12 has a smaller diameter and a smaller axial dimension than the main tank member 9, and the buffer tank chamber 3A has a smaller capacity than the main tank chamber 2A.
 メインピストン部材4には、ピストン部11を貫通してメインタンク室2Aの上部とバッファタンク室3Aの下部とを連通する連通路15が設けられている。連通路15には、開閉弁16が設けられている。連通路15及び開閉弁16は、高粘度材料Mを円滑に流通させるために、充分大きな流路断面積を有している。また、連通路15のメインタンク室2A内への開口部には、吸込み防止部材15Aが取付けられている。吸込み防止部材15Aは、網状、格子状、あるいは、パンチングメタルのような適当な大きさの複数の通し穴を有する部材で連通路15の開口を覆うものである。これにより、連通路15に袋Bが吸込まれないようにすると共に、高粘度材料Mの流通を妨げないようにしている。 The main piston member 4 is provided with a communication passage 15 that passes through the piston portion 11 and communicates the upper portion of the main tank chamber 2A and the lower portion of the buffer tank chamber 3A. An open / close valve 16 is provided in the communication path 15. The communication passage 15 and the on-off valve 16 have a sufficiently large flow path cross-sectional area in order to allow the high viscosity material M to flow smoothly. A suction preventing member 15A is attached to the opening of the communication passage 15 into the main tank chamber 2A. The suction preventing member 15A covers the opening of the communication passage 15 with a member having a plurality of through holes of an appropriate size such as a net shape, a lattice shape, or a punching metal. This prevents the bag B from being sucked into the communication path 15 and does not hinder the flow of the high-viscosity material M.
 バッファピストン部材5には、単動式ポンプであるメインポンプ17が設けられている。メインポンプ17は、ロッド部14内に形成されたポンプ室22と、ポンプ室22の下部に接続されてバッファピストン部13の底部に開口してバッファタンク室3Aの上部に連通する吸込み口23と、ポンプ室22の上部に接続されてロッド部14の側部から外部へ延びる吐出口24とを有している。吸込み口23は、高粘度材料Mを円滑に流通させるために、充分大きな流路断面積を有している。吸込み口23には、高粘度材料Mのバッファタンク室3A側からポンプ室22側への流通のみを許容する逆止弁25が設けられている。ポンプ室22には、エアシリンダ等の駆動源(図示せず)によって駆動されるプランジャ26が進退動可能に挿入されている。そして、プランジャ16がポンプ室22から後退したとき、ポンプ室22内が減圧されて吸込み口23の逆止弁25が開き、バッファタンク室3Aから高粘度材料Mがポンプ室内22に吸入され、プランジャ26がポンプ室22内に進入したとき、ポンプ室22内が加圧されて吸込み口23の逆止弁25が閉じ、高粘度材料Mが吐出口24から吐出される。 The buffer piston member 5 is provided with a main pump 17 that is a single-acting pump. The main pump 17 includes a pump chamber 22 formed in the rod portion 14, a suction port 23 connected to the lower portion of the pump chamber 22, opened at the bottom of the buffer piston portion 13, and communicated with the upper portion of the buffer tank chamber 3 A. And a discharge port 24 connected to the top of the pump chamber 22 and extending from the side of the rod portion 14 to the outside. The suction port 23 has a sufficiently large flow path cross-sectional area in order to allow the high viscosity material M to flow smoothly. The suction port 23 is provided with a check valve 25 that allows only the flow of the high viscosity material M from the buffer tank chamber 3A side to the pump chamber 22 side. A plunger 26 driven by a drive source (not shown) such as an air cylinder is inserted into the pump chamber 22 so as to be able to advance and retract. When the plunger 16 is retracted from the pump chamber 22, the pressure in the pump chamber 22 is reduced, the check valve 25 of the suction port 23 is opened, and the high-viscosity material M is sucked into the pump chamber 22 from the buffer tank chamber 3A. When 26 enters the pump chamber 22, the inside of the pump chamber 22 is pressurized, the check valve 25 of the suction port 23 is closed, and the high viscosity material M is discharged from the discharge port 24.
 プランジャ26の先端部には、ロッド27が連結され、ロッド27は、逆止弁25の弁体を貫通し、吸込み口23を通ってバッファタンク室3A内に挿入されている。ロッド27の先端部には、拡径されたシャベル28が取付けられている。そして、プランジャ26の進退動に連動して、ロッド27の先端部に取付けられたシャベル28が進退動することにより、バッファタンク室3A内の高粘度材料Mをメインポンプ17の吸込み口23に掻き込むようになっている。これにより、バッファタンク室3Aから高粘度材料Mをポンプ室22内に円滑に吸入することができる。メインポンプ17の吐出口24には、管路18が接続され、管路18は、塗布装置のディスペンサー19に接続されている。吐出口24又は管路18には、適宜、開閉弁、逆止弁等の弁手段を設けてもよい。 A rod 27 is connected to the tip of the plunger 26, and the rod 27 passes through the valve body of the check valve 25 and is inserted into the buffer tank chamber 3A through the suction port 23. An enlarged shovel 28 is attached to the tip of the rod 27. The shovel 28 attached to the tip of the rod 27 moves forward and backward in conjunction with the forward and backward movement of the plunger 26, thereby scraping the high-viscosity material M in the buffer tank chamber 3 </ b> A into the suction port 23 of the main pump 17. It comes to include. Thereby, the high-viscosity material M can be smoothly sucked into the pump chamber 22 from the buffer tank chamber 3A. A pipe 18 is connected to the discharge port 24 of the main pump 17, and the pipe 18 is connected to a dispenser 19 of the coating apparatus. The discharge port 24 or the pipe line 18 may be appropriately provided with valve means such as an on-off valve and a check valve.
 メインタンク2及びバッファタンク3の上方には、水平方向に延びるアッパプレート20が配置され、アッパプレート20には、バッファピストン部材5のロッド部14の先端部が連結されている。更に、アッパプレート20には、メインエアシリンダ6のシリンダ部6Aが連結され、メインエアシリンダ6の作動ロッド6Bの先端部がベースプレート10に連結されている。また、アッパプレート20には、サブエアシリンダ7のシリンダ部7Aが連結され、サブエアシリンダ7の作動ロッド7Bの先端部は、メインピストン部材4に一体化されたバッファタンク部12に連結されている。アッパプレート20上には、コントローラ8が取付けられている。 The upper plate 20 extending in the horizontal direction is disposed above the main tank 2 and the buffer tank 3, and the tip of the rod portion 14 of the buffer piston member 5 is connected to the upper plate 20. Further, a cylinder portion 6A of the main air cylinder 6 is connected to the upper plate 20, and a distal end portion of the operating rod 6B of the main air cylinder 6 is connected to the base plate 10. The upper plate 20 is connected to the cylinder portion 7A of the sub air cylinder 7 and the tip of the operating rod 7B of the sub air cylinder 7 is connected to the buffer tank portion 12 integrated with the main piston member 4. Yes. A controller 8 is mounted on the upper plate 20.
 メインエアシリンダ6及びサブエアシリンダ7は、複動式のエアシリンダ装置であって、エア源(図示せず)からの圧縮エアの供給により、作動ロッド6B、7Bを伸縮及び保持することができる。そして、サブエアシリンダ7の作動ロッド7Bの伸縮位置を固定した状態で、メインエアシリンダ6の作動ロッド6Bを伸縮させることにより、メインピストン部材4がメインタンク9部材に対して進退動する。このため、サブエアシリンダ7の出力は、メインエアシリンダ6の出力に対して、少なくとも作動ロッド7Bを保持できる大きさに設定されている。また、サブエアシリンダ7の作動ロッド7Bを伸縮させることにより、メインピストン部材4と一体化されたバッファタンク部12がバッファピストン部材5のバッファピストン部13に対して進退動する。 The main air cylinder 6 and the sub air cylinder 7 are double-acting air cylinder devices that can extend and contract the operating rods 6B and 7B by supplying compressed air from an air source (not shown). . The main piston member 4 moves forward and backward relative to the main tank 9 member by extending and contracting the operating rod 6B of the main air cylinder 6 in a state where the expansion / contraction position of the operating rod 7B of the sub air cylinder 7 is fixed. For this reason, the output of the sub air cylinder 7 is set to a size capable of holding at least the operating rod 7B with respect to the output of the main air cylinder 6. Further, the buffer tank portion 12 integrated with the main piston member 4 moves forward and backward with respect to the buffer piston portion 13 of the buffer piston member 5 by expanding and contracting the operating rod 7B of the sub air cylinder 7.
 コントローラ8は、圧縮エアを給排して複動式のエアシリンダ装置であるメインエアシリンダ6及びサブエアシリンダ7の作動を制御し、また、メインポンプ17の駆動源を作動させてメインポンプ17の運転を制御する。更に、コントローラは、開閉弁16を作動させて連通路15の開閉を制御する。なお、開閉弁16は、手動で開閉するようにしてもよい。 The controller 8 supplies and discharges compressed air to control the operation of the main air cylinder 6 and the sub air cylinder 7 which are double-acting air cylinder devices, and operates the drive source of the main pump 17 to operate the main pump 17. To control the operation. Further, the controller controls the opening / closing of the communication passage 15 by operating the opening / closing valve 16. The on-off valve 16 may be manually opened and closed.
 次に、以上のように構成した高粘度材料供給装置1の作動ついて、主に図2及び図3を参照して説明する。
 図2(A)を参照して、メインタンク2のメインタンク室2A内に高粘度材料Mを貯留し、サブエアシリンダ7の作動ロッド7Bを最大に伸長させた状態で保持し、開閉弁16を開く。この状態で、メインエアシリンダ6の作動ロッド6Bを適当な力で短縮させ、サブエアシリンダ7を介してメインピストン部材4を推進してメインタンク室2内の高粘度材料Mを加圧する。このとき、作動ロッド7Bを最大伸長位置で保持したサブエアシリンダ7によって、バッファタンク12部とバッファピストン部13との相対位置が保持される。これにより、メインタンク室2A内の高粘度材料Mは、連通路15を通ってバッファタンク室3A内へ押し出され、バッファタンク室3Aを満たす。
Next, the operation of the high-viscosity material supply apparatus 1 configured as described above will be described mainly with reference to FIGS.
Referring to FIG. 2A, the high-viscosity material M is stored in the main tank chamber 2A of the main tank 2, and the operating rod 7B of the sub air cylinder 7 is held in the fully extended state. open. In this state, the operating rod 6B of the main air cylinder 6 is shortened with an appropriate force, and the main piston member 4 is propelled through the sub air cylinder 7 to pressurize the high viscosity material M in the main tank chamber 2. At this time, the relative position between the buffer tank 12 part and the buffer piston part 13 is held by the sub air cylinder 7 holding the operating rod 7B at the maximum extension position. Thereby, the high-viscosity material M in the main tank chamber 2A is pushed out into the buffer tank chamber 3A through the communication path 15 and fills the buffer tank chamber 3A.
 更に、メインポンプ17の作動により、バッファタンク室3A内の高粘度材料Mを吸込み、吐出口24から吐出して、管路18を介して塗装装置のディスペンサー19に供給する。そして、ディスペンサー19のノズル21(図1参照)から高粘度材料Mを押出して対象物(図示せず)に塗布する。このとき、メインタンク室2Aから押出された高粘度材料Mは、順次、バッファタンク室2Aの下部から上部へ向って円滑に流れ、途中で滞留することがない。メインタンク2内の高粘度材料Mが半分程度消費された状態を図2(B)に示す。 Furthermore, by the operation of the main pump 17, the high-viscosity material M in the buffer tank chamber 3 A is sucked, discharged from the discharge port 24, and supplied to the dispenser 19 of the coating apparatus via the pipe line 18. And the high-viscosity material M is extruded from the nozzle 21 (refer FIG. 1) of the dispenser 19, and is apply | coated to a target object (not shown). At this time, the high-viscosity material M extruded from the main tank chamber 2A flows smoothly from the lower portion to the upper portion of the buffer tank chamber 2A sequentially, and does not stay in the middle. FIG. 2B shows a state where about half of the high-viscosity material M in the main tank 2 has been consumed.
 メインタンク室2A内の高粘度材料Mが減少し、更に、図2(C)に示すように、メインタンク室2A内が空になったとき、メインエアシリンダ6の作動ロッド6Bを停止し、開閉弁16を閉じると共に、サブエアシリンダ7の作動ロッド7Bの短縮を開始する。これにより、メインピストン部材4と一体化されたバッファタンク部12が上昇し、バッファピストン部13によってバッファタンク室3A内の高粘度材料Mが加圧される。その結果、バッファタンク室3A内の高粘度材料Mを引続きメインポンプ17に供給することができる。 When the high-viscosity material M in the main tank chamber 2A decreases and the main tank chamber 2A is empty as shown in FIG. 2C, the operating rod 6B of the main air cylinder 6 is stopped, The on-off valve 16 is closed and the operation rod 7B of the sub air cylinder 7 is started to be shortened. As a result, the buffer tank portion 12 integrated with the main piston member 4 is raised, and the high viscosity material M in the buffer tank chamber 3A is pressurized by the buffer piston portion 13. As a result, the high viscosity material M in the buffer tank chamber 3 </ b> A can be continuously supplied to the main pump 17.
 このようにしてバッファタンク室3A内の高粘度材料Mをメインポンプ17に供給している間に、図3(A)に示すように、メインエアシリンダ6の作動ロッド6Bを伸長させて、メインピストン部材4をサブエアシリンダ7及びバッファピストン部材5と共に上昇させて、メインタンク部材9から引離す。そして、メインタンク部材9をベースプレート10から取外し、図3(B)に示すように、高粘度材料Mを補充して、ベースプレート10に取付ける。その後、図3(C)に示すように、メインエアシリンダ6の作動ロッド6Bを短縮させることにより、メインピストン部材4をメインタンク部材9内に挿入する。更に、メインエアシリンダ6の作動ロッド6Bを短縮させてメインピストン部材4によってメインタンク2A内の高粘度材料Mを加圧しつつ、開閉弁16を開いて、高粘度材料Mを連通路15を通してバッファタンク室3Aに供給する。そして、メインタンク室2Aから流入する高粘度材料Mによってバッファタンク3A内を加圧しつつ、サブエアシリンダ7の作動ロッド7Bを伸長させて、図2(A)に示す初期状態とする。 While the high-viscosity material M in the buffer tank chamber 3A is being supplied to the main pump 17 in this way, the operating rod 6B of the main air cylinder 6 is extended as shown in FIG. The piston member 4 is lifted together with the sub air cylinder 7 and the buffer piston member 5 and is separated from the main tank member 9. Then, the main tank member 9 is removed from the base plate 10, and the high viscosity material M is replenished and attached to the base plate 10 as shown in FIG. Thereafter, as shown in FIG. 3C, the main piston member 4 is inserted into the main tank member 9 by shortening the operating rod 6 </ b> B of the main air cylinder 6. Further, the operating rod 6B of the main air cylinder 6 is shortened to pressurize the high-viscosity material M in the main tank 2A by the main piston member 4, and the on-off valve 16 is opened to buffer the high-viscosity material M through the communication passage 15. Supply to the tank chamber 3A. Then, while pressurizing the inside of the buffer tank 3A with the high-viscosity material M flowing from the main tank chamber 2A, the operating rod 7B of the sub air cylinder 7 is extended to obtain the initial state shown in FIG.
 このようにして、高粘度材料Mの供給を停止することなく、メインタンク室2A及びバッファタンク3Aに高粘度材料Mを補充することができる。メインタンク2とバッファタンク3とを直列に配置したことにより、高粘度材料Mは、メインタンク室2Aから押出された後、順次、バッファタンク室3Aの下部から上部へ押し流されて、メインポンプ17に供給されるので、高粘度材料Mを滞留させることなく先入れ先出しすることができ、高粘度材料Mの長期の滞留による経時劣化を防止することができる。 In this way, the high-viscosity material M can be replenished to the main tank chamber 2A and the buffer tank 3A without stopping the supply of the high-viscosity material M. By arranging the main tank 2 and the buffer tank 3 in series, the high-viscosity material M is extruded from the main tank chamber 2A, and then sequentially pushed from the lower portion to the upper portion of the buffer tank chamber 3A, so that the main pump 17 Therefore, the first-in first-out operation can be performed without causing the high-viscosity material M to stay, and deterioration over time due to the long-term staying of the high-viscosity material M can be prevented.
 メインタンク2とバッファタンク3とを一体的に設けたことにより、省スペース化を達成することができる。また、メインタンク室3Aとバッファタンク3Aとを連通する連通路15の充分短くすると共に、その流路面積を充分大きくすることができるので、高粘度材料Mの流路の圧力損失及び流通抵抗を低減して、高粘度材料Mを効率よく吐出することができる。これにより、メインエアシリンダ6及びサブエアシリンダ7の負可を軽減することができ、省エネルギー化及び小型化が可能になる。更に、メインエアシリンダ6及びサブエアシリンダ7は、いずれもシリンダ部6A、6Bがアッパプレート20側に連結されているので、アッパプレート20上に設けられたコントローラ8からの圧縮エア供給用の配管を容易に行うことができる。 Space saving can be achieved by providing the main tank 2 and the buffer tank 3 integrally. In addition, since the communication passage 15 that communicates between the main tank chamber 3A and the buffer tank 3A can be sufficiently shortened and the flow path area can be sufficiently increased, the pressure loss and flow resistance of the flow path of the high-viscosity material M can be reduced. The high-viscosity material M can be discharged efficiently. As a result, the loss of the main air cylinder 6 and the sub air cylinder 7 can be reduced, and energy saving and downsizing can be achieved. Furthermore, since the main air cylinder 6 and the sub air cylinder 7 are both connected to the upper plate 20 side by the cylinder portions 6A and 6B, a pipe for supplying compressed air from the controller 8 provided on the upper plate 20 is used. Can be easily performed.
 次に、本発明の第2実施形態について図4を参照して説明する。
 なお、以下の説明において、上記第1実施形態に対して、同様の部分については同じ参照符号を用いて、異なる部分についてのみ詳細に説明する。
Next, a second embodiment of the present invention will be described with reference to FIG.
In the following description, the same reference numerals are used for the same parts with respect to the first embodiment, and only different parts will be described in detail.
 図4に示すように、本実施形態に係る高粘度材料供給装置30では、メインエアシリンダ6は、シリンダ部6A側がベースプレート10に連結され、作動ロッド6Bの先端部が、ブラケット31によってメインピストン部材4と一体化されたバッファタンク部12に直接連結されている。また、サブエアシリンダ7は、シリンダ部7A側がメインピストン部材4に連結され、作動ロッド7Bの先端部がブラケット32によってバッファピストン部材5のロッド部14に連結されている。なお、コントローラ8は、図示を省略している。 As shown in FIG. 4, in the high-viscosity material supply device 30 according to the present embodiment, the main air cylinder 6 is connected to the base plate 10 on the cylinder portion 6 </ b> A side, and the distal end portion of the operating rod 6 </ b> B is connected to the main piston member by the bracket 31. 4 is directly connected to a buffer tank unit 12 integrated with the unit 4. Further, the sub air cylinder 7 is connected to the main piston member 4 at the cylinder portion 7A side, and the tip end portion of the operating rod 7B is connected to the rod portion 14 of the buffer piston member 5 by a bracket 32. The controller 8 is not shown.
 これにより、メインエアシリンダ6の作動ロッド6Bの伸縮により、メインピストン部材4を直接駆動してメインタンク部材9に対して進退動させる。また、サブエアシリンダ7の作動ロッド7Bの伸縮により、バッファピストン部材5をバッファタンク部12に対して進退動させる。これにより、上記第1実施形態と同様の作用効果を奏することができる。このようにした場合、メインエアシリンダ6及びサブエアシリンダ7により、メインピストン部材4のメインタンク部材9に対する進退動と、バッファピストン部材5のバッファタンク部12に対する進退動とを独立して行うことができる。 Thus, the main piston member 4 is directly driven by the expansion and contraction of the operation rod 6B of the main air cylinder 6 to move forward and backward with respect to the main tank member 9. Further, the buffer piston member 5 is moved forward and backward with respect to the buffer tank portion 12 by expansion and contraction of the operation rod 7 </ b> B of the sub air cylinder 7. Thereby, there can exist an effect similar to the said 1st Embodiment. In such a case, the main air cylinder 6 and the sub air cylinder 7 independently perform the forward / backward movement of the main piston member 4 with respect to the main tank member 9 and the forward / backward movement of the buffer piston member 5 with respect to the buffer tank portion 12. Can do.
 なお、上記第1及び第2実施形態において、メイン及びサブエアシリンダ6、7の代りに、油圧シリンダ、電動モータ等の他のアクチュエータを用いてメインタンク部材9に対するメインピストン部材4の進退動及びバッファタンク部12に対するバッファピストン部材5の進退動を行うようにしてもよい。上記第1及び第2実施形態では、メインポンプ17として単動式のプランジャポンプを用いているが、メインポンプ17は、他の形式のポンプでもよい。また、メインポンプ17を省略して、高粘度材料Mをメインピストン部材4又はバッファピストン部材5の加圧により、直接、ディスペンサー19に供給するようにしてもよい。この場合、吐出口24がバッファタンク3から高粘度材料Mを供給する供給手段となる。 In the first and second embodiments, instead of the main and sub air cylinders 6 and 7, the main piston member 4 is moved forward and backward with respect to the main tank member 9 using other actuators such as a hydraulic cylinder and an electric motor. The buffer piston member 5 may be moved back and forth with respect to the buffer tank portion 12. In the first and second embodiments, a single-acting plunger pump is used as the main pump 17, but the main pump 17 may be another type of pump. Alternatively, the main pump 17 may be omitted, and the high-viscosity material M may be directly supplied to the dispenser 19 by pressurization of the main piston member 4 or the buffer piston member 5. In this case, the discharge port 24 serves as supply means for supplying the high viscosity material M from the buffer tank 3.
 開閉弁16として、連通路15のメインタンク室2A側からバッファタンク室3A側への高粘度材料Mの流通を許容する逆止弁を用いてもよい。これにより、メインタンク2内に高粘度材料Mが貯留されている場合には、メインタンク2内の高粘度材料Mをメインピストン部材4によって加圧することにより、逆止弁(開閉弁16)が開いて連通路15を通して高粘度材料Mをバッファタンク3内に押出し、バッファタンク3を通してメインポンプ17に供給することができる(図2(A)及び(B)参照)。メインタンク2内が空になった場合には、バッファタンク3内の高粘度材料Mをバッファピストン部材5によって加圧することにより、逆止弁(開閉弁16)が閉じて高粘度材料Mを引続きバッファタンク室3Aからメインポンプ17に供給することができる(図2(C)、図3(A)及び(B)参照)。このように、メインタンク2及びバッファタンク3の加圧状態により、逆止弁(開閉弁16)が自動的に開閉されるので、開閉弁16のコントローラ8による制御及び手動による開閉操作が不要になる。 As the on-off valve 16, a check valve that allows the flow of the high-viscosity material M from the main tank chamber 2A side to the buffer tank chamber 3A side of the communication passage 15 may be used. Thereby, when the high-viscosity material M is stored in the main tank 2, the high-viscosity material M in the main tank 2 is pressurized by the main piston member 4, whereby the check valve (open / close valve 16). The high-viscosity material M can be extruded into the buffer tank 3 through the communication passage 15 and supplied to the main pump 17 through the buffer tank 3 (see FIGS. 2A and 2B). When the main tank 2 becomes empty, the high-viscosity material M in the buffer tank 3 is pressurized by the buffer piston member 5, whereby the check valve (open / close valve 16) is closed and the high-viscosity material M is continued. It can be supplied from the buffer tank chamber 3A to the main pump 17 (see FIG. 2C, FIG. 3A and FIG. 3B). Thus, since the check valve (open / close valve 16) is automatically opened and closed by the pressurization state of the main tank 2 and the buffer tank 3, the control by the controller 8 and the manual opening / closing operation of the open / close valve 16 are unnecessary. Become.
 更に、メインタンク室2Aとバッファタンク室3Aとを連通する連通路15は、メインタンク9及びバッファタンク3の外部に配置することをもでき、例えば、一端がメインタンク部材9の側壁の下部に接続され、他端がバッファタンク部12の側壁の下部に接続されるホース等の可撓性を有する管路とすることもできる。但し、この場合、ホース等の可撓性の管路により、メインピストン部材4に設けられた連通路15と同等の充分大きな流路面積を確保することは困難であろう。 Further, the communication path 15 that communicates the main tank chamber 2A and the buffer tank chamber 3A can be disposed outside the main tank 9 and the buffer tank 3, for example, one end is formed at the lower portion of the side wall of the main tank member 9. A flexible conduit such as a hose connected to the lower end of the side wall of the buffer tank portion 12 may be used. However, in this case, it may be difficult to ensure a sufficiently large flow path area equivalent to the communication path 15 provided in the main piston member 4 by a flexible pipe line such as a hose.
 1…高粘度材料供給装置、2…メインタンク、3…バッファタンク、4…メインピストン部材、5…バッファピストン部材、6…メインエアシリンダ(メイン駆動手段)、7…サブエアシリンダ(サブ駆動手段)、15…連通路、16…開閉弁、17…メインポンプ(供給手段)、M…高粘度材料 DESCRIPTION OF SYMBOLS 1 ... High viscosity material supply apparatus, 2 ... Main tank, 3 ... Buffer tank, 4 ... Main piston member, 5 ... Buffer piston member, 6 ... Main air cylinder (main drive means), 7 ... Sub air cylinder (sub drive means) 15 ... Communication passage, 16 ... Open / close valve, 17 ... Main pump (supply means), M ... High viscosity material

Claims (5)

  1.  高粘度材料を貯留するメインタンクと、該メインタンク内の高粘度材料を加圧するメインピストン部材と、該メインピストン部材に一体的に取付けられて前記高粘度材料を貯留するバッファタンクと、該バッファタンク内の高粘度材料を加圧するバッファピストン部材と、前記メインタンクと前記バッファタンクとを連通する連通路と、該連通路を開閉する開閉弁と、前記バッファタンクから高粘度材料を供給する供給手段と、前記メインピストン部材を駆動するメイン駆動手段と、前記バッファピストン部材を駆動するサブ駆動手段とを備えていることを特徴とする高粘度材料供給装置。 A main tank for storing a high-viscosity material; a main piston member for pressurizing the high-viscosity material in the main tank; a buffer tank that is integrally attached to the main piston member and stores the high-viscosity material; and the buffer A buffer piston member that pressurizes the high-viscosity material in the tank, a communication path that connects the main tank and the buffer tank, an on-off valve that opens and closes the communication path, and a supply that supplies the high-viscosity material from the buffer tank A high-viscosity material supply apparatus comprising: means; main drive means for driving the main piston member; and sub-drive means for driving the buffer piston member.
  2.  前記連通路は、前記メインピストン部材を貫通して前記バッファタンクに接続していることを特徴とする請求項1に記載の高粘度材料供給装置。 The high-viscosity material supply apparatus according to claim 1, wherein the communication path passes through the main piston member and is connected to the buffer tank.
  3.  前記開閉弁は、前記連通路の前記メインタンク側から前記バッファタンク側への流通のみを許容する逆止弁であることを特徴とする請求項1又は2に記載の高粘度材料供給装置。 The high-viscosity material supply device according to claim 1 or 2, wherein the on-off valve is a check valve that allows only the flow of the communication path from the main tank side to the buffer tank side.
  4.  前記メイン駆動手段及び前記サブ駆動手段は、シリンダ装置であり、前記メイン駆動手段であるシリンダ装置は、前記メインタンク側と前記バッファピストン部材側との間に連結され、前記サブ駆動手段であるシリンダ装置は、前記メインピストン部材側と前記バッファピストン部材側との間に連結されていることを特徴とする請求項1乃至3のいずれかに記載の高粘度材料供給装置。 The main drive means and the sub drive means are cylinder devices, and the cylinder device as the main drive means is connected between the main tank side and the buffer piston member side, and is a cylinder as the sub drive means. 4. The high-viscosity material supply device according to claim 1, wherein the device is connected between the main piston member side and the buffer piston member side.
  5.  前記メイン駆動手段及び前記サブ駆動手段は、シリンダ装置であり、前記メイン駆動手段であるシリンダ装置は、前記メインタンク側と前記メインピストン部材側との間に連結され、前記サブ駆動手段であるシリンダ装置は、前記メインピストン部材側と前記バッファピストン部材側との間に連結されていることを特徴とする請求項1乃至3のいずれかに記載の高粘度材料供給装置。 The main drive means and the sub drive means are cylinder devices, and the cylinder device as the main drive means is connected between the main tank side and the main piston member side, and is a cylinder as the sub drive means. 4. The high-viscosity material supply device according to claim 1, wherein the device is connected between the main piston member side and the buffer piston member side.
PCT/JP2012/080763 2012-02-10 2012-11-28 High-viscosity material supply device WO2013118372A1 (en)

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WO2016001788A1 (en) * 2014-07-03 2016-01-07 Prodictis Sa Variable diameter piston and pumping device utilizing said piston
JP2019183749A (en) * 2018-04-11 2019-10-24 トヨタ自動車株式会社 Fluid feeding device
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US20210394225A1 (en) * 2018-11-14 2021-12-23 Threebond Co., Ltd. Assembly, method for using assembly, applying device, method for using applying device, method for replenishing material
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CN110939554A (en) * 2019-12-17 2020-03-31 深圳市旭日伟光科技有限公司 Water body turbulence power mechanism of handicraft

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