WO2013116957A1 - Continuously variable automatic gearbox - Google Patents

Continuously variable automatic gearbox Download PDF

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Publication number
WO2013116957A1
WO2013116957A1 PCT/CN2012/000179 CN2012000179W WO2013116957A1 WO 2013116957 A1 WO2013116957 A1 WO 2013116957A1 CN 2012000179 W CN2012000179 W CN 2012000179W WO 2013116957 A1 WO2013116957 A1 WO 2013116957A1
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WO
WIPO (PCT)
Prior art keywords
gear
transmission
planetary gear
row
planetary
Prior art date
Application number
PCT/CN2012/000179
Other languages
French (fr)
Chinese (zh)
Inventor
黄振强
Original Assignee
Huang Zhenqiang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huang Zhenqiang filed Critical Huang Zhenqiang
Publication of WO2013116957A1 publication Critical patent/WO2013116957A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D11/14Clutches in which the members have interengaging parts with clutching members movable only axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/62Gearings having three or more central gears
    • F16H3/66Gearings having three or more central gears composed of a number of gear trains without drive passing from one train to another
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/02Arrangements for synchronisation, also for power-operated clutches
    • F16D23/04Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0043Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising four forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/2002Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
    • F16H2200/2007Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with two sets of orbital gears

Definitions

  • Various mechanical machine tools include manual or automatic transmissions for all power shifting transmissions in cars, airplanes, and ship vehicles.
  • gearboxes configured for power transmission and variable speed transmission systems of all mechanical machine tools including transportation vehicles at home and abroad.
  • the gearbox construction, manufacturing process and conditions of use of the vehicle configuration are the most complex.
  • AMT hands-on-hand
  • AT automatic
  • CVT continuously variable transmission
  • DCT dual-clutch transmission
  • AT's energy saving effect is poor, but its comfort is good, its components are highly reliable, its production history is long, and its use range is large.
  • CVT steel belts have limited transmission torque and can only be used for small cars.
  • AMT will also have a short break when shifting, and the comfort is less.
  • the DCT combines the fuel economy of a manual transmission with the comfort of an automatic transmission. It evolved from a traditional manual transmission and currently represents the highest technology in the international transmission trend.
  • the continuously variable gear automatic transmission composed of only two planetary gear rows coaxially connected in series, and the friction tooth-integrated clutch accessory, can smoothly solve all existing vehicles, including vehicles.
  • Mechanical or machine tool equipment All variable speed transmission systems are equipped with all automatic or manual gearboxes.
  • the new gearbox can significantly reduce manufacturing cost, size and weight, lower energy consumption, more ruggedness and easier maintenance.
  • the present invention will be illustrated and demonstrated by taking a new type of continuously variable gear automatic transmission configured for a vehicle as an example.
  • the structure and working principle of the new stepless gear automatic transmission The two planetary gear rows are coaxially connected in series, and the two rotating components are synchronously connected under the premise that no idling is satisfied, thereby forming a continuously variable gear automatic transmission.
  • one component of the A planetary gear row is used as a power input terminal
  • another component of the coaxial planetary planetary gear train is used as a power output terminal
  • the remaining two components of the A and B planetary gear rows are synchronously connected.
  • a stepless automatic gear transmission is constructed under the premise that the idling does not occur.
  • Figure 1 is a schematic diagram of the structure and working principle of the planetary gear row
  • FIG. 2 is a schematic view showing the working principle of two planetary gear rows coaxially connected in series and forming an automatic transmission of the continuously variable gear
  • FIG. 3 is a schematic diagram of the working principle of the continuously variable automatic gearbox applicable to the automobile field
  • Figure 4 is a schematic diagram of the principle of gear shifting of the automatic gearbox of the continuously variable gear suitable for the automobile field;
  • Figure 5 is a schematic view showing the structure and working principle of the friction tooth combination clutch
  • Figure 6 is a schematic diagram of the structure and working principle of the differential gear set of the automobile bridge
  • FIG. 7 is a schematic diagram of power distribution of a differential gear set that uses a gear that drives a wheel as a power input;
  • Fig. 8 is a schematic view showing the working principle of the continuously variable gear automatic transmission formed by coaxially connecting two differential gear sets.
  • the hexagonal synchronous sleeve on the B-row hexagonal planet carrier 17.
  • the clutch flat top wide end Arc-shaped transition friction surface, 18.
  • Planetary carrier of the differential gear set 19.
  • Sector or tapered planetary gear of the differential gear set 20.
  • the central sun gear 3, the planet carrier 4 and the ring gear 1 rotating element of a single planetary gear train are used. Only when a component inputs a fixed power and speed, one component does not rotate, and the planetary gear 2 has a reaction torque support point to connect the sun gear and the ring gear to achieve torque and power transmission. The third component can output the same power and another torque and speed. Conversely, if two of the components are engaged in synchronism, it will become the direct gear and output the same power and speed as the input component. If one of the components is not fixed, the planetary gear of the gear train has no support point for the transmission of the reaction torque, and it becomes idling.
  • the inner ring gear of the B row must start from the state where the output torque is the largest and the rotation speed is the smallest, and then automatically accelerates step by step, and the rotational torque is gradually reduced.
  • the inner ring gear power of the B row is the product of the rotational speed and the torque, and should always be equal to the input power of the A-row sun gear, but the latter power, speed and torque are constant fixed values.
  • the A-row planetary gear carrier and the B-row sun gear are in the same direction, the same torque, and the same rotational speed as the sun gear rotation direction of the A-row input power.
  • A-row inner ring gear and the B-row planetary carrier are also in the same direction, the same torque, and the same rotational speed, they are opposite to the rotation direction of the A-row sun gear, and are the same as the rotation direction of the inner ring gear of the B-row output power.
  • the following is divided into several stages:
  • the initial low acceleration phase As the starting speed of the car accelerates, the rotational speed of the output of the inner ring gear needs to be increased. Of course, according to the law of conservation of energy, the required rotational torque naturally becomes smaller. Moreover, the output power of the sun gear at this time will be greater than the output power of the inner ring gear of the B row. Therefore, the excess power of the A-row sun wheel is automatically transmitted to the ring gear through the reaction torque of the planetary gear, and is transmitted from the ring gear to the planetary carrier of the B row. Then the power of the planetary carrier of the B row is automatically transmitted to the inner ring gear through the reaction torque of the planetary gear.
  • the relationship between the rotational speeds of the rotating elements is:
  • the rotation speed of the ring gear of the B row is larger than the rotation speed of the ring gear in the first stage, but it is still smaller than the rotation speed of the sun gear of the A row.
  • the A-row sun gear input power automatically transmits the power split transmission principle to the planetary carrier and the ring gear through the reaction torque of the planetary gear, and the automatic combined transmission of the power of the B-row sun gear and the planetary carrier to the internal ring gear Output principle.
  • a simpler telescopic spring, fixed length wire rope and plastic hose can be used for all gear positions between the shifting clutch and the lever of the gearbox.
  • Mechanical parts combination connection For large, luxurious, high-end gearboxes, the shifting clutch can also be short-circuited using a hydraulic control system or an electro-hydraulic automatic control system to facilitate relative space position change and shift control between the gearbox and the driver. Or remote manual or automatic control, or shifting clutches may use other types of more suitable clutches.
  • the input power, speed and torque of the A-row sun gear are fixed values from the first stage of the acceleration state of the vehicle to the third-stage full-speed automatic shifting of the full-speed driving state
  • the B-row inner ring gear is It can continuously and automatically output the same power and different torque and speed as the A-row sun gear.
  • the vehicle is in an accelerating state even when the engine is at idle speed.
  • the input of a little power can also accumulate to increase the kinetic energy of the vehicle.
  • the transmission will automatically be in the neutral state. Wait After the end of the taxiing section, as long as the No. 1 or (D clutch is engaged), the engine can be restarted directly using the inertia of the vehicle.
  • the continuously variable automatic gearbox is economical and has the effect of saving energy compared to the manual gearbox.
  • the differential gear set is widely used in two-wheel differential transmission of automobile bridges.
  • the intermediate planetary carrier inputs a certain power torque and speed
  • the sector gears A and B of the driving wheels on both sides can be automatically adjusted according to the torque difference of the tire to the road surface friction by the rotation of the planetary gear acting reaction torque transmission. Rotating speed. When a wheel is suspended, it loses the support point of the reaction torque and becomes idling. At this time, the power of the planetary carrier cannot be output.
  • the radius of the planetary gear carrier of the differential gear set is R X j
  • the input power is N xj
  • the torque is M xj
  • the rotational speed is n X j .
  • the gear radius of the driving wheel is Rd, Rc 2 , if Then the relationship between the differential speed, torque and power of the two gears is represented by Equation 7:
  • n c2 0, then: M c2 ⁇ , it is equivalent to one wheel being braked, then the power will be transferred to the other wheel, WM cl xn ci .
  • the above differential gear set also has an important feature. No matter the difference between the speeds of the two gears, the direction of rotation is the same as the direction of rotation of the planet carrier. The minimum limit of the speed is that the wheel is not braked and does not occur with the planet carrier. Reverse rotation in the opposite direction of rotation.
  • N cl ⁇ + M c2 ⁇ n c2 : ..(8 - 3)
  • ⁇ ⁇ 1 and ⁇ « 2 can take positive, zero, or negative values, either large or small. It is proportional to the torque difference value of the opposite gear. Therefore, the two differential gear sets can be coaxially connected in series to form a stepless automatic gear transmission according to the above-mentioned physics basic energy conservation law without idling.
  • differential gear set is composed of a sector-shaped bevel gear, there is a certain processing and technical trouble.
  • Differential gear combination, planetary gear train combination or differential gear set and planetary gear train hybrid combination can also be used for parallel transmission of different shafts, oblique transmission or vertical orthogonal transmission. These designs are not as simple and practical as the coaxial arrangement of the planetary gears of the present invention.
  • the accompanying description herein merely emphasizes that the scope of the independent claims should be extended to all of the above-described ranges that can constitute a continuously variable gear automatic transmission. Therefore, in practical applications, it is more appropriate to use the stepless gear automatic transmission in which the planetary gear rows of the present invention are coaxially connected in series.
  • the friction-jaw combined synchronous clutch of the present invention is compared with the existing single-function friction or jaw clutch, and is characterized in that: before the engagement of the jaws, the friction clutch is used for the transient engagement, and the smooth friction is used to transmit the power, and the synchronization is to be approached. After the rotation speed, the jaws are smoothly engaged, so that the impact force and the frustration are not generated.
  • the combination clutch enables quick and smooth engagement or disengagement. Compared with the existing single friction clutch, the axial advance and retreat operation or automatic control is easier.
  • the inside of the friction-flange combination synchronizing clutch of the present invention is a hexagonal synchronous sleeve 16 which can be synchronously slid axially on a hexagonal planetary carrier with 2 widths on the joint surface.
  • the flat top wide teeth 14 of the circumferential length and the 2 root recesses which are only slightly wider than the flat top wide teeth.
  • the edge of the flat-topped wide end is specifically designed as a circular arc with a very small angle of inclination.
  • the arc type 17 with a small inclination angle when there is a certain relative rotational speed between the joint faces, inevitably causes the flat top wide teeth not to be directly embedded in the root recess.
  • the transitional power can only be transmitted by the friction between the ends of the flat-topped wide teeth.
  • the relative rotational speed between the joint faces approaches zero, the flat-end wide end can be smoothly embedded in the flat-topped root.
  • the depression is formed to achieve a smooth engagement of the teeth, so that no impact and frustration are produced.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

A continuously variable automatic gearbox consists of planetary gear rows, a differential gear set, or a combination of planetary gear rows and a differential gear set. The planetary gear rows are coaxially connected in series; a sun gear (3) of one planetary gear row is used as a power input element, and a planetary gear carrier (4) and an annular gear (1) of said planetary gear row are synchronously connected to a sun gear (3) and a planetary gear carrier (4) of an adjacent planetary gear row; the annular gear (1) is used as a power output element. Before jaw coupling, a friction-jaw clutch is first transitionally coupled with a friction clutch through friction drive, so as to approach a synchronous speed, and after that, stable jaw coupling is realized.

Description

无级齿轮自动变速箱  Continuously variable gear automatic gearbox
技术领域 Technical field
各种机械机床设备包括汽车、飞机、 舰船交通工具的所有动力变速传动系统配置的手动 挡或自动挡变速箱。  Various mechanical machine tools include manual or automatic transmissions for all power shifting transmissions in cars, airplanes, and ship vehicles.
背景技术 Background technique
现有国内外包括交通车辆的所有机械机床设备动力输出变速传动系统配置的变速箱。 以 车辆配置的变速箱结构、 制造工艺和使用条件要求最复杂。 从全球范围来看, 主要的几种自 动变速箱是 AMT (手自一体)、 AT (自动)、 CVT (无级变速)和 DCT (双离合变速器) , 它们各有 优缺点。 AT的节能效果差, 但是舒适性好, 元器件可靠性高, 其生产历史长, 使用范围大。 CVT钢带传输力矩有限, 只能适合小型车。 AMT在换挡时还会有短暂的中断, 舒适性差一些。 DCT结合了手动变速器的燃油经济性和自动变速器的舒适性, 它是从传统的手动变速器演变 而来, 目前代表国际变速器潮流的最高技术。  There are gearboxes configured for power transmission and variable speed transmission systems of all mechanical machine tools including transportation vehicles at home and abroad. The gearbox construction, manufacturing process and conditions of use of the vehicle configuration are the most complex. From a global perspective, the main types of automatic transmissions are AMT (hands-on-hand), AT (automatic), CVT (continuously variable transmission) and DCT (dual-clutch transmission), each with its own advantages and disadvantages. AT's energy saving effect is poor, but its comfort is good, its components are highly reliable, its production history is long, and its use range is large. CVT steel belts have limited transmission torque and can only be used for small cars. AMT will also have a short break when shifting, and the comfort is less. The DCT combines the fuel economy of a manual transmission with the comfort of an automatic transmission. It evolved from a traditional manual transmission and currently represents the highest technology in the international transmission trend.
上述各类自动挡或手动自动挡一体式变速箱, 包括仍未淘汰的手动挡变速箱, 都存在结 构复杂, 制造成本高, 体积大, 维修难, 能耗高的缺陷。  The above-mentioned various types of automatic or manual automatic transmission integrated gearboxes, including manual gearboxes that have not yet been eliminated, have the defects of complicated structure, high manufacturing cost, large volume, difficult maintenance and high energy consumption.
发明内容 Summary of the invention
针对现有变速箱的众多缺陷, 本发明的仅由两个行星齿轮排同轴串联构成的无级齿轮自 动变速箱, 摩擦牙嵌组合离合器配件, 就能够顺利解决现有包括车辆在内的一切机械机床设 备动力变速传输系统配置的所有自动或手动档变速箱。 而且该新型变速箱能大幅度降低制造 成本、 体积和重量, 能耗更低, 更加坚固耐用、 维修更加方便。 本发明将以配置给车辆用的 新型无级齿轮自动变速箱为例, 进行图解和论证说明。  In view of the numerous defects of the existing gearbox, the continuously variable gear automatic transmission composed of only two planetary gear rows coaxially connected in series, and the friction tooth-integrated clutch accessory, can smoothly solve all existing vehicles, including vehicles. Mechanical or machine tool equipment All variable speed transmission systems are equipped with all automatic or manual gearboxes. Moreover, the new gearbox can significantly reduce manufacturing cost, size and weight, lower energy consumption, more ruggedness and easier maintenance. The present invention will be illustrated and demonstrated by taking a new type of continuously variable gear automatic transmission configured for a vehicle as an example.
( 1 )新型无级齿轮自动变速箱的结构和工作原理。将两个行星齿轮排同轴串联, 在满足 不发生空转前提下, 将其中两个转动元件分别同步连接, 就构成无级齿轮自动变速箱。 本发 明是将 A行星齿轮排的一个元件作为功率输入端, 同轴串联的 B行星齿轮排的另一种元件作 为功率输出端, A、 B行星齿轮排剩余的各两个元件分别同步连接。 在满足不发生空转的前提 条件下, 构成无级自动齿轮变速箱。  (1) The structure and working principle of the new stepless gear automatic transmission. The two planetary gear rows are coaxially connected in series, and the two rotating components are synchronously connected under the premise that no idling is satisfied, thereby forming a continuously variable gear automatic transmission. In the present invention, one component of the A planetary gear row is used as a power input terminal, and another component of the coaxial planetary planetary gear train is used as a power output terminal, and the remaining two components of the A and B planetary gear rows are synchronously connected. A stepless automatic gear transmission is constructed under the premise that the idling does not occur.
(2)摩擦牙嵌组合同步离合器结构和工作原理。与现有单一功能的摩擦或牙嵌离合器比 较, 其特征在于: 牙嵌接合之前, 先由摩擦式离合器进行过渡接合, 利用平稳摩擦传递功率, 待接近同步转速后再实现牙嵌平稳接合, 这样就不会产生冲击力和顿挫感。 该组合离合器能 实现快速平稳地接合或分离。 与现有单一的摩擦式离合器比较, 轴向进退操纵或自动控制就 更容易了。 附图说明 (2) Structure and working principle of the friction-integrated synchronous clutch. Compared with the existing single-function friction or jaw clutch, it is characterized in that: before the engagement of the jaws, the friction clutch is used for the transient engagement, and the power is transmitted by the smooth friction, and the jaws are smoothly engaged after the synchronous rotation speed is approached. There will be no impact and frustration. The combination clutch enables quick and smooth engagement or disengagement. Compared with the existing single friction clutch, the axial advance and retreat operation or automatic control is easier. DRAWINGS
图 1 是行星齿轮排的结构和工作原理示意图;  Figure 1 is a schematic diagram of the structure and working principle of the planetary gear row;
图 2是两个行星齿轮排同轴串联连接和构成无级齿轮自动变速箱工作原理示意图; 图 3是适用于汽车领域的无级齿轮自动变速箱工作原理示意图;  2 is a schematic view showing the working principle of two planetary gear rows coaxially connected in series and forming an automatic transmission of the continuously variable gear; FIG. 3 is a schematic diagram of the working principle of the continuously variable automatic gearbox applicable to the automobile field;
图 4是适用于汽车领域的无级齿轮自动变速箱档位分配原理示意图;  Figure 4 is a schematic diagram of the principle of gear shifting of the automatic gearbox of the continuously variable gear suitable for the automobile field;
图 5是摩擦牙嵌组合离合器结构和工作原理示意图;  Figure 5 is a schematic view showing the structure and working principle of the friction tooth combination clutch;
图 6是汽车桥的差动齿轮组结构和工作原理示意图;  Figure 6 is a schematic diagram of the structure and working principle of the differential gear set of the automobile bridge;
图 7是将驱动车轮的齿轮作为功率输入端的差动齿轮组功率分配示意图;  7 is a schematic diagram of power distribution of a differential gear set that uses a gear that drives a wheel as a power input;
图 8是两个差动齿轮组同轴串联构成的无级齿轮自动变速箱的工作原理示意图。  Fig. 8 is a schematic view showing the working principle of the continuously variable gear automatic transmission formed by coaxially connecting two differential gear sets.
图中: 1.内齿圈、 2.行星轮、 3.太阳轮、 4.行星齿轮架、 5.传输的功率和转动方向、 6. 机轴、 7. A排行星齿轮架与 B排太阳轮的同步连接、 8. A排内齿圈与 B排行星齿轮架的同步连 接、 9.自动变速箱内壁圆环型摩擦式离合器的固定处、 10.圆环型摩擦式离合器及代号、 11. 摩擦牙嵌组合离合器及代号、 12. 摩擦牙嵌组合同步双向离合器档位、 13. 圆环型摩擦式离 合器档位、 14.内齿圈上的连体摩擦牙嵌离合器平顶宽牙端部、 15.内齿圈上的连体摩擦牙嵌 离合器平顶宽牙根部、 16.套在 B排六角形的行星齿轮架上的六角形同步套管、 17. 离合器平 顶宽牙端部的圆弧型过渡摩擦面、 18.差动齿轮组的行星齿轮架、 19.差动齿轮组的扇形或锥 形行星齿轮、 20.差动齿轮组的扇形车轮驱动齿轮。  In the figure: 1. Inner ring gear, 2. Planetary wheel, 3. Sun gear, 4. Planetary carrier, 5. Transmission power and direction of rotation, 6. Shaft, 7. A-row planetary carrier and B-row sun Synchronous connection of the wheel, 8. Synchronous connection of the inner ring gear of the A row and the planetary gear carrier of the B row, 9. Fixed position of the ring type friction clutch of the inner ring of the automatic transmission, 10. Ring type friction clutch and code, 11 Friction-integrated clutch and code, 12. Friction-integrated synchronous two-way clutch position, 13. Ring-type friction clutch position, 14. One-piece friction on the ring gear, flat-end wide end Part, 15. The joint friction clutch on the ring gear, the flat top wide root, 16. The hexagonal synchronous sleeve on the B-row hexagonal planet carrier, 17. The clutch flat top wide end Arc-shaped transition friction surface, 18. Planetary carrier of the differential gear set, 19. Sector or tapered planetary gear of the differential gear set, 20. Sector-shaped wheel drive gear of the differential gear set.
具体实施方式 detailed description
以下结合附图对本发明具体实施方式进行说明- 现有的齿轮传动特点, 是轮齿相嵌之间通过相等的作用反作用力矩传递的。 根据最基本 的物理学能量守恒定律, 只要齿轮加工工艺具有一定的精度, 若忽略 <1%的摩擦发热能量损 耗(以下全文同), 则齿轮输入端的机械能等于齿轮输出端的机械能。两轮齿相嵌之间的传动 线速度相等, 力矩与齿轮转速的乘积等于功率。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The specific embodiments of the present invention will now be described with reference to the accompanying drawings - the conventional gear transmission features are transmitted between the gear teeth by equal acting reaction torques. According to the most basic law of conservation of physics, as long as the gear machining process has a certain precision, if the frictional heating energy loss of <1% is neglected (the same applies hereinafter), the mechanical energy at the input end of the gear is equal to the mechanical energy at the output end of the gear. The transmission line speed between the two teeth is equal, and the product of the torque and the gear speed is equal to the power.
参见附图 1,对单个行星齿轮排的中心太阳轮 3、行星齿轮架 4和内齿圈 1转动元件而言。 只有当一个元件输入固定的功率和转速, 一个元件固定不转, 行星齿轮 2才有作用反作用力 矩支撑点, 才能够连接太阳轮和内齿圈实现力矩和功率传输。,第 3个元件才能输出相同的功 率和另一种力矩及转速。 反之, 如果将其中的两个元件同步接合, 则它将成为直接挡, 输出 与输入元件相同的功率和转速。 如果不将其中一个元件固定, 则该齿轮排的行星齿轮就没有 反作用力矩传输的支撑点, 就会变成空转了。 同理, 在不发生空转的前提下, 同样遵循物理 学最基本的能量守恒定律。 为了便于后续说明本发明工作原理, 行星齿轮排各零件名称参数 及符号下标表示见表 1。 行星齿轮排各零件名称参数及符号下标表示法 .表 1 Referring to Figure 1, the central sun gear 3, the planet carrier 4 and the ring gear 1 rotating element of a single planetary gear train are used. Only when a component inputs a fixed power and speed, one component does not rotate, and the planetary gear 2 has a reaction torque support point to connect the sun gear and the ring gear to achieve torque and power transmission. The third component can output the same power and another torque and speed. Conversely, if two of the components are engaged in synchronism, it will become the direct gear and output the same power and speed as the input component. If one of the components is not fixed, the planetary gear of the gear train has no support point for the transmission of the reaction torque, and it becomes idling. In the same way, under the premise of no idling, the most basic law of conservation of energy is also followed. In order to facilitate the description of the working principle of the present invention, the parameter names and symbol subscripts of the planetary gear row are shown in Table 1. Planet gear row parts name parameters and symbol subscript representation. Table 1
Figure imgf000004_0003
Figure imgf000004_0003
为了后续直观图解和论证说明, 令 A、 B两个行星齿轮排的各参数和齿轮齿数分别相等, 根据图 1所示和行星齿轮排各转动元件的齿数关系求得:  For the subsequent visual illustration and demonstration, the parameters of the two planetary gear rows of A and B and the number of gear teeth are equal, respectively, according to the relationship between the number of teeth of each rotating component of the planetary gear row as shown in Fig. 1:
Figure imgf000004_0001
Figure imgf000004_0001
其中, 当太阳轮元件输入功率, 另一个元件制动不转时, 第 3个元件输出相同的功率和 不同的转速时, 与各转动元件的转速关系如下:  Wherein, when the sun gear component inputs power and the other component does not rotate, when the third component outputs the same power and different rotational speeds, the relationship with the rotational speed of each rotating component is as follows:
n, xZ. 4 、  n, xZ. 4 ,
"x = -~L ~L = …-… (令 = 0). •(2-1) n— (2-2)" x = -~ L ~ L = ...-... (order = 0). • (2-1) n- (2-2)
Figure imgf000004_0002
Figure imgf000004_0002
20  20
= - nt ..... (令"„ =0) (2-3) = - n t ..... (Letter "„ =0) (2-3)
ZxZ x
n, xZ,  n, xZ,
= -n, (令 w„ =0). •(2-4)  = -n, (make w„ =0). • (2-4)
Z  Z
(令 =0) (2-5) 请注意, 根据物理学最基本的能量守恒定律, 从上述方程组中可以看出: 当行星轮转速 <0时, 相对于 ίϊ入功率的太阳轮元件, 输出功率元件都为减速转动, 力矩变大, 反之, 当 >0时, 应为加速转动, 力矩变小。 同理, 当 =0时, 应为等速转动, 力矩也应相等。 一、 无级齿轮自动变速箱结构和工作原理  (Order = 0) (2-5) Please note that according to the most basic law of conservation of energy, it can be seen from the above equations: When the planetary gear speed is <0, relative to the sun gear component of the input power, The output power components are all decelerated and the torque becomes larger. Conversely, when >0, the acceleration should be accelerated and the torque becomes smaller. Similarly, when =0, it should be at constant speed, and the torque should be equal. First, the structure and working principle of the automatic gearbox of the stepless gear
参见附图 2, 我们采用两个同轴串联的行星齿轮排 A、 B, A排中太阳轮作为功率输入 轮,见附图 2的连接方式 7、 8,将 A排行星齿轮架和内齿圈分别与 B排的太阳轮和行星齿轮 架同步连接, B排的内齿圈作为功率输出轮。 这样, A排就有行星齿轮架和内齿圈两个转动 元件分别输出不同功率的转速和力矩, B排也有太阳轮和行星齿轮架两个元件分别输入不同 功率的转速和力矩。 它们在满足不发生空转的前提下, 根据上述物理学最基本的能量守恒定 律, 就能够构成本发明的无级齿轮自动变速箱的主体。 Referring to Figure 2, we use two coaxial planetary gear rows A, B, and the sun gear in the A row as the power input wheel. See Figure 2 for the connection mode 7, 8, and the row A planetary carrier and internal gear. Circles and B-row sun gears and planetary gears The frame is synchronously connected, and the inner ring gear of the B row serves as a power output wheel. In this way, the A row has two rotating elements of the planetary carrier and the internal ring gear respectively outputting the rotational speed and torque of different powers, and the B row also has two speeds and torques of different power inputs of the sun gear and the planetary carrier respectively. They can constitute the main body of the continuously variable automatic gearbox of the present invention based on the above-mentioned physics basic energy conservation law without satisfying the idling.
根据车辆从静止状态开始起步加速的特点, 这时 B排内齿圈必须从输出力矩最大, 转动 速度最小的状态开始, 然后逐级自动加速, 转动力矩逐渐减小。 在自动变速的整个过程中, B排内齿圈功率都为转速和力矩的乘积, 应当始终等于 A排太阳轮的输入功率, 但是后者的 功率、 转速和力矩都是不变的固定值。 相对于 A排输入功率的太阳轮转动方向, A排行星齿 轮架和 B排太阳轮为同方向、 同力矩、 同转速。 A排内齿圈和 B排行星齿轮架虽然也为同方 向、 同力矩、 同转速, 但是与 A排太阳轮的转动方向相反, 与 B排输出功率的内齿圈转动方 向相同。 为了具体说明本发明的无级齿轮自动变速过程工作原理, 下面分成几个阶段说明: 第一阶段  According to the characteristics of the vehicle starting to accelerate from a standstill state, the inner ring gear of the B row must start from the state where the output torque is the largest and the rotation speed is the smallest, and then automatically accelerates step by step, and the rotational torque is gradually reduced. In the whole process of automatic shifting, the inner ring gear power of the B row is the product of the rotational speed and the torque, and should always be equal to the input power of the A-row sun gear, but the latter power, speed and torque are constant fixed values. The A-row planetary gear carrier and the B-row sun gear are in the same direction, the same torque, and the same rotational speed as the sun gear rotation direction of the A-row input power. Although the A-row inner ring gear and the B-row planetary carrier are also in the same direction, the same torque, and the same rotational speed, they are opposite to the rotation direction of the A-row sun gear, and are the same as the rotation direction of the inner ring gear of the B-row output power. In order to specifically explain the working principle of the continuously variable gear automatic shifting process of the present invention, the following is divided into several stages:
汽车起步加速阶段,此时 A排内齿圈和 B排行星齿轮架都因为本排内部行星轮对它们施 加作用的力矩方向相反, 导致转动方向相反。 且 B排行星轮对行星齿轮架施加的正向力矩远 大于 A排行星轮对内齿圈施加的反向力矩, 互相作用的抵消结果使《^ -«^ Ο开始。 由方 程组 1、 2得: ι = = ;",ι…- ("„ι =0). "(3-1) ηη χ Ζ 2 During the acceleration phase of the car, the A-ring inner ring gear and the B-row planetary carrier are opposite in direction due to the opposite directions of the moments exerted on them by the inner planetary gears of the row. And the positive moment applied by the B-row planetary gears to the planetary carrier is much larger than the reverse torque applied by the planetary gears of the A-row to the inner ring gear, and the offsetting effect of the interaction makes "^ -«^ Ο start. From equations 1, 2: ι = = ;",ι...- ("„ι =0). "(3-1) η η χ Ζ 2
""1 =一- - = -7¾ ··· · ·· 3 - 2)  ""1 = one - - = -73⁄4 ··· · ·· 3 - 2)
Ζ n,l  Ζ n,l
4  4
" 2 = ""1 + » = -τ "ΐ ("η = °)· 3 - 3) 0)· 一.(3-4) " 2 = ""1 + » = -τ "ΐ ("η = °)· 3 - 3) 0)· 一.(3-4)
Figure imgf000005_0001
Figure imgf000005_0001
„··(3 - 5)  „··(3 - 5)
····■· ("'2 = 0) ····■· ("' 2 = 0)
由 (3-5)式可知, 此时 Β排内齿圈输出的力矩最大, 转速最小。  It can be seen from (3-5) that the torque output from the inner ring gear is the largest and the rotation speed is the smallest.
第二阶段  second stage
起步初期低加速阶段。 随着汽车的起步加速后, 需要 Β排内齿圈输出的转速变大, 当 然, 根据能量守恒定律, 需要的转动力矩自然就变小。 而且此时 Α排太阳轮的输出功率将大 于 B排内齿圈的输出功率。 所以, A排太阳轮的多余功率就自动通过行星轮的作用反作用力 矩集中传输给内齿圈, 由内齿圈再传输给 B排的行星齿轮架。随后 B排的行星齿轮架功率就 自动通过行星轮的作用反作用力矩合并传输给内齿圈了。 各转动元件的转速变化关系为:
Figure imgf000006_0001
The initial low acceleration phase. As the starting speed of the car accelerates, the rotational speed of the output of the inner ring gear needs to be increased. Of course, according to the law of conservation of energy, the required rotational torque naturally becomes smaller. Moreover, the output power of the sun gear at this time will be greater than the output power of the inner ring gear of the B row. Therefore, the excess power of the A-row sun wheel is automatically transmitted to the ring gear through the reaction torque of the planetary gear, and is transmitted from the ring gear to the planetary carrier of the B row. Then the power of the planetary carrier of the B row is automatically transmitted to the inner ring gear through the reaction torque of the planetary gear. The relationship between the rotational speeds of the rotating elements is:
Figure imgf000006_0001
"/i x /i 一 2  "/i x /i one 2
""1 = ( =0) (4-2)  ""1 = ( =0) (4-2)
z "1 2 = "„1 = a- inn = 0) (4-3) X Znj2 14 z "1 2 = "„1 = a- in n = 0) (4-3) X Z nj2 14
― ― = (4-4)  ― ― = (4-4)
Zn2 25 由 (4-4)式可知, 此时 B排内齿圈的转速虽然大于第一阶段内齿圈的转速, 但仍小于 A排太阳轮的转速。 Z n2 25 According to the formula (4-4), the rotation speed of the ring gear of the B row is larger than the rotation speed of the ring gear in the first stage, but it is still smaller than the rotation speed of the sun gear of the A row.
同理, 进一步加速的结果, 是 B排内齿圈的转速开始等于 A排太阳轮的转速, 此时开 始^ ≤0详见方程组 5;
Figure imgf000006_0002
Similarly, the result of further acceleration is that the rotation speed of the inner ring of the B row starts to be equal to the rotation speed of the sun row of the A row. At this time, ^ ≤ 0 is shown in Equation 5;
Figure imgf000006_0002
~→η ≤ ) (5-2) ~→η ≤ ) (5-2)
Ζη1 5 η η1 5
«„ι = 2 (" ≤0) (5-3) η2≤-^^ -^ (nt2≤0) (5-4) «„ι = 2 (" ≤0) (5-3) η 2 ≤-^^ -^ (n t2 ≤0) (5-4)
^«2 2  ^«2 2
箄三阶段  Three stages
等功率自动变速传输的能量守恒阶段。 根据上述分析的 A排太阳轮输入功率通过行星轮 作用反作用力矩对行星齿轮架和内齿圈自动进行功率分流传输原理, 以及 B排太阳轮和行星 齿轮架的功率对内齿圈的自动合并传输输出原理。 我们可以推断: 不管 A排内齿圈和行星齿 轮的转动方向和转速大小, 也不管 B排行星齿轮的转动方向和转速大小, 只要同时满足 A、 B排所有传动元件都不发生空转和都能同时对下一个元件传输功率的条件, 根据物理学最基 本的能量守恒定律, 因每一个元件的功率都等于本元件力矩与转速的乘积, N^MiXrti,所 以, 下列方程组都能成立:  The energy conservation phase of equal power automatic transmission. According to the above analysis, the A-row sun gear input power automatically transmits the power split transmission principle to the planetary carrier and the ring gear through the reaction torque of the planetary gear, and the automatic combined transmission of the power of the B-row sun gear and the planetary carrier to the internal ring gear Output principle. We can infer: Regardless of the direction of rotation and the speed of the A-ring ring gear and the planetary gears, and regardless of the direction of rotation and the speed of the B-row planetary gears, as long as all the transmission components of the A and B rows are not idling, At the same time, the condition for transmitting power to the next component is based on the most basic law of conservation of energy. Since the power of each component is equal to the product of the torque and the rotational speed of the component, N^MiXrti, therefore, the following equations can be established:
Figure imgf000006_0003
由方程组 6可知, 我们可以完全不管 A排内齿圈和行星齿轮的转动方向和转速大小, 也不管 B排行星齿轮的转动方向和转速大小, 只要同时满足 ,A、 B排所有传动元件都不发生 空转和都能同时对下一个元件传输功率的条件,只要输入 A排太阳轮的功率大于 B排内齿圈 的输出功率, 为了平衡行星轮的转动力矩, 必将迫使行星轮自动加速转动 (在原来转动方向 上), 《 1 =0→ 1≤0, 并带动行星齿轮架和内齿圈的自动加速 (在原来方向上)转动。 反 之,如果输入 A排的太阳轮功率小于 B排内齿圈的输出功率, 则内齿圈和行星轮就为自动减 速(在原来方向上)转动。 行星轮的转速与其它元件的转速关系为:
Figure imgf000006_0003
It can be known from Equation 6 that we can completely ignore the rotation direction and rotation speed of the A-ring inner ring gear and the planetary gear, and the rotation direction and rotation speed of the B-row planetary gears. As long as they are satisfied at the same time, all the transmission components of the A and B rows are There is no idling and the condition that the power can be transmitted to the next component at the same time. As long as the power of the input row A sun gear is greater than the output power of the B row inner ring gear, in order to balance the rotational torque of the planetary gear, the planetary gear will be forced to automatically accelerate. (In the original direction of rotation), " 1 =0→ 1 ≤ 0, and drive the automatic acceleration (in the original direction) of the planetary carrier and the ring gear. Conversely, if the sun gear power input to row A is less than the output power of the inner ring gear of row B, the inner ring gear and the planet gear are automatically decelerated (in the original direction). The relationship between the speed of the planetary gear and the speed of other components is:
¾ =ilxZiL_^ (¾1 ≤0) (6-1) ' =-^¾^ = -]! …( 1 ≤0) (6-2) ζη1 10 ,
Figure imgf000007_0001
3⁄4 =il xZ iL _^ ( 3⁄41 ≤0 ) (6-1) ' = -^ 3⁄4 ^ = -]! ...( 1 ≤0) (6-2) ζ η1 10 ,
Figure imgf000007_0001
(6-4) 式中 的取值范围为 0≤Δ¾≤α5 , 所以, - 1^≥"„2≥一112"" 69Χ0°。 (6-4) The value range in the formula is 0 ≤ Δ3⁄4 ≤ α5, so, - 1^ ≥ "„ 2 ≥ one 112 "" 69 Χ 0 °.
xl χ1 200 200 即本阶段的车辆行驶没有速度上限,只要 Α排太阳轮的输入功率大于 Β排内齿圈的输出功率, 车辆就处于自动加速状态, 反之则为自动减速状态。 x l χ1 200 200 That is, there is no speed limit for the vehicle in this stage. As long as the input power of the sun gear is higher than the output power of the ring gear, the vehicle is in the automatic acceleration state, otherwise it is in the automatic deceleration state.
二、 车辆配置的无级齿轮自动变速箱的其它档位设计  Second, the vehicle configuration of the stepless gear automatic gearbox other gear design
车辆配置的自动变速箱还必须有停车挡、 空档、 倒档和下坡低、 中速减速挡。 我们可以 直接通过 、 Β排各转动元件之间的分离、 接合来实现。 设本发明项目配置的圆环状摩擦式 离合器和摩擦牙嵌组合同步离合器以①、(D、(D、 (D符号和编号表示, 详见图 4。  The automatic transmission of the vehicle configuration must also have a stop, neutral, reverse and downhill low and medium speed gears. We can achieve this by directly separating and joining the rotating elements. It is assumed that the annular friction clutch and the friction-integrated synchronous clutch of the present invention are represented by 1, (D, (D, (D symbol and number, see Figure 4).
1、 如果将②、 (D号离合器同时接合,①、 ④号离合器都分离, 此时《„2和 的传动 比达^ ! = -0.114, 为最小值, 如果要想推动汽车, 必须提供最大的推动力才能使发动机转 动。 实际上此时发动机根本无法启动, 可作为停车当。 1. If 2 (the clutch No. D is engaged at the same time, the clutches 1 and 4 are separated, at this time, the transmission ratio of “ 2 and 2 is ^! = -0.114, which is the minimum value. If you want to push the car, you must provide the maximum. The driving force can make the engine rotate. In fact, the engine can't start at all, and it can be used as parking.
2、 如果①、(D、(D、 (D号离合器都处于分离状态, 此时 A、 B两个行星齿轮排都处于 空转状态, 自然就可作为空档了。 . 2. If 1, (D, (D, (D) clutches are in the separated state, at this time, both A and B planetary gear rows are in the idling state, and naturally they can be used as neutral.
3、 如果将②、 ④两个离合器同时接合,①、 (D两个离合器同时处于分离状态, 则 " 1 = ",2 = "n2, — = 0.286«fl , 可以作为倒档。 3. If the two clutches of 2 and 4 are engaged at the same time, 1, (D two clutches are in the separated state at the same time, then " 1 = ", 2 = " n2 , -- = 0.286« fl , can be used as a reverse gear.
",1  ",1
4、如果仅将 (D号离合器接合,①、②、 ©号离合器都处于分离状态,则为正常行驶挡, 也就是本发明的无级齿轮全自动变速箱了。 由(3-5)式得, 车辆起步初速为: 《„2 = -0.16«rt4. If only the clutch No. D is engaged, and the clutches of 1, 2 and # are in the disengaged state, it is the normal driving gear, that is, the continuously variable gear automatic transmission of the present invention. From (3-5) The starting speed of the vehicle starts from: „ 2 = -0.16« rt .
5、 如果在③号离合器已接合的状态下再将①号离合器接合, ©、 ④号离合器都处于 分离状态, 则: 《„2 = -0.56«rt, 就可作为车辆下坡以发动机负荷来减速的中速制动挡。 5. If the No. 1 clutch is engaged while the No. 3 clutch is engaged, the © and No. 4 clutches are in the disengaged state, then: “„ 2 = -0.56« rt can be used as the vehicle downhill with engine load. Deceleration medium speed brake.
6、 如果在 ©号离合器已接合的状态下再将②号离合器接合,①、 ④号离合器都处于 分离状态, 则: «„2 = -0.114¾ , 可作为车辆下陡坡以发动机空转负荷来强制减速的低速制动 挡。 , 6. If the No. 2 clutch is engaged in the state where the # clutch is engaged, and the No. 4 and No. 4 clutches are in the disengaged state, then: «„ 2 = -0.1143⁄4 , can be used as the vehicle under the steep slope to force the engine idle load. Deceleration low speed brake.
参照现有的自动变速箱档位设计和位置安排, 本发明的无级齿轮自动变速箱的档位设计 和位置安排见图 4。 因为①号和 ©号离合器都是依靠变速箱内壁固定制动 A排行星轮齿轮 架和内齿圈的,建议①号和 ©号离合器使用现有的圆环型摩擦式离合器。®、 @号离合器 都是在车辆静止状态下进行同步接合挂档的, 而且方向相反, 刚好可以设计成双面摩擦牙嵌 组合的同步离合器。 参见附图 2、 附图 3和附图 5。  Referring to the existing automatic transmission gear position design and position arrangement, the gear position design and position arrangement of the continuously variable gear automatic transmission of the present invention are shown in Fig. 4. Since both the No. 1 and ## clutches are fixed to the A-row planetary gear carrier and the ring gear by the inner wall of the transmission, it is recommended to use the existing ring-type friction clutch for the No. 1 and ## clutches. The ® and @ clutches are synchronized and engaged in the vehicle at rest, and in the opposite direction, they can be designed as a synchronous clutch with a double-sided friction. See Figure 2, Figure 3 and Figure 5.
由于倒档时必须同时操纵不处于同一档位的②、 ④号离合器, 所以作了两种设计, 见 图 4, 左侧为两个操纵杆, 右侧为一个操纵杆, 但©号离合器应设计两个连接, 分别受 12、 13两个操纵杆控制。  Since the two and four clutches that are not in the same gear must be operated at the same time in reverse gear, two designs are made, as shown in Fig. 4, two joysticks on the left side and one joystick on the right side, but the clutch of the # Design two connections, controlled by 12 and 13 joysticks respectively.
为了方便变 箱和驾驶员之间的相对空间位置变换和操纵换挡, 变速箱的换挡离合器和 操纵杆之间所有档位都可以用比较简单的伸缩弹簧、 定长的钢丝绳和塑胶软管机械零件组合 连接。 对大型的、 豪华型高档次的变速箱, 为了方便变速箱和驾驶员之间的相对空间位置变 换和操纵换挡, 换挡离合器也可以采用液压控制系统或电液自动控制系统方式进行近程或远 程手动或自动化控制, 或者换挡离合器亦可采用其他类型更适用的离合器。  In order to facilitate the relative spatial position change between the change box and the driver and to manipulate the shift, a simpler telescopic spring, fixed length wire rope and plastic hose can be used for all gear positions between the shifting clutch and the lever of the gearbox. Mechanical parts combination connection. For large, luxurious, high-end gearboxes, the shifting clutch can also be short-circuited using a hydraulic control system or an electro-hydraulic automatic control system to facilitate relative space position change and shift control between the gearbox and the driver. Or remote manual or automatic control, or shifting clutches may use other types of more suitable clutches.
综上所诉, 通过从车辆起步加速状态的第一阶段至全速行驶状态的第三阶段全程自动变 速分析, A排太阳轮的输入功率、 转速和力矩均为固定值, B排内齿圈却能够连续自动地输 出与 A排太阳轮相等的功率和不同的力矩和转速。而且, 不论 A排太阳轮输入功率大小和 B 排内齿圈的转速大小, 只要 A排太阳轮的输入功率大于 B排内齿圈的输出功率, 车辆都处于 加速状态, 就算发动机处于怠速运转时, 输入的少许功率也可累积增加车辆的动能。 如果驾 驶员能够充分利用车辆可滑行的路段, 关掉发动机, 变速箱就会自动处于空档滑行状态。 等 到滑行路段结束后, 只要将①号或 (D号离合器接合挂上, 就可直接利用车辆的惯性重新启 动发动机了。 In summary, the input power, speed and torque of the A-row sun gear are fixed values from the first stage of the acceleration state of the vehicle to the third-stage full-speed automatic shifting of the full-speed driving state, and the B-row inner ring gear is It can continuously and automatically output the same power and different torque and speed as the A-row sun gear. Moreover, regardless of the input power of the A-row sun gear and the rotation speed of the B-row inner ring gear, as long as the input power of the A-row sun gear is greater than the output power of the B-row inner ring gear, the vehicle is in an accelerating state even when the engine is at idle speed. The input of a little power can also accumulate to increase the kinetic energy of the vehicle. If the driver can make full use of the road that the vehicle can slide, turn off the engine, the transmission will automatically be in the neutral state. Wait After the end of the taxiing section, as long as the No. 1 or (D clutch is engaged), the engine can be restarted directly using the inertia of the vehicle.
所以, 该无级齿轮自动变速箱具有经济实用性, 并具有比手动挡变速箱还节能的效果。 三、 由差动齿轮组组成的无级齿轮自动变速箱  Therefore, the continuously variable automatic gearbox is economical and has the effect of saving energy compared to the manual gearbox. Third, the stepless gear automatic transmission composed of differential gear set
差动齿轮组广泛用于汽车桥的两轮差速传动。 参见图 6, 当中间行星齿轮架输入一定功 率的转矩和转速时,两侧驱动车轮的扇形齿轮 A和 B能根据轮胎对路面摩擦的力矩差异由行 星齿轮作用反作用力矩传动的自转来自动调整转速。 当一个轮子悬空时, 因失去了反作用力 矩的支撑点, 就变成空转, 此时行星齿轮架的功率无法输出。  The differential gear set is widely used in two-wheel differential transmission of automobile bridges. Referring to Fig. 6, when the intermediate planetary carrier inputs a certain power torque and speed, the sector gears A and B of the driving wheels on both sides can be automatically adjusted according to the torque difference of the tire to the road surface friction by the rotation of the planetary gear acting reaction torque transmission. Rotating speed. When a wheel is suspended, it loses the support point of the reaction torque and becomes idling. At this time, the power of the planetary carrier cannot be output.
所以, 在不发生空转的前提下, 设差动齿轮组行星齿轮架半径为 RXj, 输入功率为 Nxj, 力矩为 Mxj, 转速为 nXj。 驱动轮子的齿轮半径为 Rd、 Rc2, 若
Figure imgf000009_0001
则与两齿轮的差 动转速、 力矩、 功率的关系由方程组 7表示:
Therefore, on the premise that no idling occurs, the radius of the planetary gear carrier of the differential gear set is R X j , the input power is N xj , the torque is M xj , and the rotational speed is n X j . The gear radius of the driving wheel is Rd, Rc 2 , if
Figure imgf000009_0001
Then the relationship between the differential speed, torque and power of the two gears is represented by Equation 7:
Figure imgf000009_0002
Figure imgf000009_0002
对方程组 7, 令 Δ« = 0, 贝 IJ: ncl =nc2 =nx, Mcl = Mc2 = 0.5 ^., For Equation 7, let Δ« = 0, IJ: n cl =n c2 =n x , M cl = M c2 = 0.5 ^.,
. „ , 0.5 „. χ «„. „ , 0.5 „. χ «„.
若令 Δ«≠0, 贝 Mcl =——≤ ~ ^, , If Δ«≠0, Bay M cl =——≤ ~ ^, ,
".+Δ«
Figure imgf000009_0003
".+Δ«
Figure imgf000009_0003
若 nc2 =0, 则: Mc2→∞, 就相当于一个车轮被制动, 此时功率将全部转移到另一个 轮子上, W Mclxnci。 与行星齿轮排的功率传输方式相似。 上述差动齿轮组还具有一个重要特点, 无论两个齿轮转速差距多大, 转动方向都与行星 齿轮架的转动方向相同, 转速最小的极限就是轮子被制动不转, 不会发生与行星齿轮架转动 方向相反的倒转现象。 If n c2 =0, then: M c2 →∞, it is equivalent to one wheel being braked, then the power will be transferred to the other wheel, WM cl xn ci . Similar to the power transmission of the planetary gear train. The above differential gear set also has an important feature. No matter the difference between the speeds of the two gears, the direction of rotation is the same as the direction of rotation of the planet carrier. The minimum limit of the speed is that the wheel is not braked and does not occur with the planet carrier. Reverse rotation in the opposite direction of rotation.
同理, 参见图 7, 在不发生空转的前提下, 如果将该差动齿轮组作为齿轮变速箱, 左边 驱动轮子的齿轮 A作为功率输入端, 右边齿轮 B和行星齿轮架作为功率输出端, 则根据上述 物理学最基本的能量守恒定律, 与两个输出端元件的差动转速、 力矩、 功率的关系应变为: Similarly, referring to Fig. 7, under the premise of no idling, if the differential gear set is used as a gear transmission, the gear A of the left drive wheel is used as the power input end, and the right gear B and the planetary carrier are used as the power output end. According to the above-mentioned physics basic energy conservation law, the relationship between the differential rotational speed, torque and power of the two output components is:
Λ =ην.+Αη (8-1) Λ =η ν .+Αη (8-1)
«C - Δ« -. (8-2)  «C - Δ« -. (8-2)
Ncl =Μ^ + Mc2 χ nc2 :..(8 - 3) N cl =Μ^ + M c2 χ n c2 : ..(8 - 3)
2 = 0, 则: c2→oo, 就相当于另一个车轮被制动, 此时功率将全部转移到行星 齿轮架上, 。 同样与行星齿轮排的功率传输方式相似。 同理, 进一步推导, 参见图 8, 在不发生空转的前提下, 如果我们将两个差动齿轮组同 轴串联, 中间两个扇形齿轮和行星齿轮架都分别同步接合。 最右边驱动轮子的齿轮 C作为最 终功率输出端, 根据上述物理学最基本的能量守恒定律, 则两端齿轮的差动转速、 力矩、 功 率的关系就变为: (9 - 1) If 2 = 0, then: c2 → oo, which is equivalent to the other wheel being braked, and the power will be transferred to the planet carrier. It is also similar to the power transmission of the planetary gear train. For the same reason, further derivation, referring to Fig. 8, under the premise that no idling occurs, if we connect the two differential gear sets coaxially in series, the middle two sector gears and the planetary carrier are respectively synchronously engaged. The gear C of the rightmost drive wheel is used as the final power output. According to the above-mentioned physics basic energy conservation law, the relationship between the differential speed, torque and power of the gears at both ends becomes: (9 - 1)
' "c3 = ~ Δ«, - 2Αη2 (9 - 2) '" c3 = ~ Δ«, - 2Αη 2 (9 - 2)
Ncl = χ nv. + Mc2 x nc2 = Mc3 x nc3 (9 - 3) 显然, ΔΠ 1、 Δ«2可取正值、 零、 或负值, 也可大可小。 与对面齿轮的力矩差异值成正 比, 所以, 在不发生空转的前提下, 根据上述物理学最基本的能量守恒定律, 该两差动齿轮 组同轴串联也能构成无级自动齿轮变速箱。 N cl = χ n v . + M c2 xn c2 = M c3 xn c3 (9 - 3) Obviously, Δ Π 1 and Δ« 2 can take positive, zero, or negative values, either large or small. It is proportional to the torque difference value of the opposite gear. Therefore, the two differential gear sets can be coaxially connected in series to form a stepless automatic gear transmission according to the above-mentioned physics basic energy conservation law without idling.
因为差动齿轮组都是由扇形锥形齿轮组成, 存在一定的加工工艺和技术方面的麻烦。 差 动齿轮组组合、 行星齿轮排组合或差动齿轮组和行星齿轮排混合组合也可以采用不同轴的并 排传动, 斜交传动或者垂直直交传动。 这些设计, 都不如本发明的行星齿轮同轴串联来的简 单实用。 本文附带说明, 只是强调独立权利要求保护的范围应该扩大至上述能够构成无级齿 轮自动变速箱的所有范围。 所以, 实际应用中, 还是以本发明的行星齿轮排同轴串联组成的 无级齿轮自动变速箱更妥当。  Since the differential gear set is composed of a sector-shaped bevel gear, there is a certain processing and technical trouble. Differential gear combination, planetary gear train combination or differential gear set and planetary gear train hybrid combination can also be used for parallel transmission of different shafts, oblique transmission or vertical orthogonal transmission. These designs are not as simple and practical as the coaxial arrangement of the planetary gears of the present invention. The accompanying description herein merely emphasizes that the scope of the independent claims should be extended to all of the above-described ranges that can constitute a continuously variable gear automatic transmission. Therefore, in practical applications, it is more appropriate to use the stepless gear automatic transmission in which the planetary gear rows of the present invention are coaxially connected in series.
四、 摩擦牙嵌组合同步离合器结构和工作原理  Fourth, the friction tooth embedded combination synchronous clutch structure and working principle
本发明的摩擦牙嵌组合同步离合器, 与现有单一功能的摩擦或牙嵌离合器比较, 其特征 在于: 牙嵌接合之前, 先由摩擦式离合器进行过渡接合, 利用平稳摩擦传递功率, 待接近同 步转速后再实现牙嵌平稳接合, 这样就不会产生冲击力和顿挫感。 该组合离合器能实现快速 平稳地接合或分离。与现有单一的摩擦式离合器比较,轴向进退操纵或自动控制就更容易了。  The friction-jaw combined synchronous clutch of the present invention is compared with the existing single-function friction or jaw clutch, and is characterized in that: before the engagement of the jaws, the friction clutch is used for the transient engagement, and the smooth friction is used to transmit the power, and the synchronization is to be approached. After the rotation speed, the jaws are smoothly engaged, so that the impact force and the frustration are not generated. The combination clutch enables quick and smooth engagement or disengagement. Compared with the existing single friction clutch, the axial advance and retreat operation or automatic control is easier.
参见图 5, 本发明的摩擦牙嵌组合同步离合器的内部就是一个六角形的同步套管 16, 可 在 Β排六角形的行星轮齿轮架上同步沿轴向滑动,接合面上为 2个宽度达 ^圆周长度的平顶 宽牙凸起 14和 2个仅略微宽于平顶宽牙的牙根凹陷。平顶宽牙端部的边缘专门设计成极小倾 斜角的圆弧型 17。 这样, 当离合器接合面之间相对同步旋转时, 由于 2个平顶宽牙的牙根凹 陷仅略微宽于平顶宽牙的端部凸起, 再加平顶宽牙端部的边缘专门设计成极小倾斜角的圆弧 型 17, 在接合面之间存在一定的相对旋转速度时, 就必然导致平顶宽牙无法直接嵌入牙根凹 陷。 只能先由平顶宽牙端部相互摩擦进行过渡传递功率, 待接近同步转速后, 接合面之间的 相对转速趋于 0时,平顶宽牙端部凸起才能顺利嵌入平顶宽牙根部凹陷,实现牙嵌平稳接合, 才不会产生冲击力和顿挫感。  Referring to Fig. 5, the inside of the friction-flange combination synchronizing clutch of the present invention is a hexagonal synchronous sleeve 16 which can be synchronously slid axially on a hexagonal planetary carrier with 2 widths on the joint surface. The flat top wide teeth 14 of the circumferential length and the 2 root recesses which are only slightly wider than the flat top wide teeth. The edge of the flat-topped wide end is specifically designed as a circular arc with a very small angle of inclination. Thus, when the clutch engagement faces are relatively synchronously rotated, since the root recesses of the two flat-topped wide teeth are only slightly wider than the end projections of the flat-topped wide teeth, the edges of the flat-topped wide ends are specifically designed as poles. The arc type 17 with a small inclination angle, when there is a certain relative rotational speed between the joint faces, inevitably causes the flat top wide teeth not to be directly embedded in the root recess. The transitional power can only be transmitted by the friction between the ends of the flat-topped wide teeth. When the relative rotational speed between the joint faces approaches zero, the flat-end wide end can be smoothly embedded in the flat-topped root. The depression is formed to achieve a smooth engagement of the teeth, so that no impact and frustration are produced.

Claims

权利要求书 Claim
1.新型无级齿轮自动变速箱, 可适用于包括车辆、 飞机、 舰船一切交通工具的所有机械 设备机床连接动力变速传动系统配置的所有变速箱, 与现有的变速箱比较, 其特征是: 主要 结构由行星齿轮排组成, 或者由差动齿轮组组成, 或者由行星齿轮排与差动齿轮组混合组成, 实现无级齿轮自动变速的原理是相关的行星齿轮排或差动齿轮组中各种齿轮转动元件不发生 空转。  1. The new stepless gear automatic transmission can be applied to all gears including all vehicles of vehicles, airplanes and ships. All gearboxes are connected to the power transmission system. Compared with the existing gearbox, it is characterized by : The main structure consists of planetary gear rows, or consists of a differential gear set, or a mixture of planetary gear rows and differential gear sets. The principle of automatic gearless change is the relevant planetary gear row or differential gear set. Various gear rotating elements do not idling.
2.新型摩擦牙嵌组合离合器, 适用于包括车辆、 飞机、 舰船一切交通工具的所有机械机 床设备连接传动部件的所有离合器, 与现有单一功能的摩擦式或牙嵌式离合器比较, 其特征 是: 牙嵌接合之前, 先由摩擦式离合器进行摩擦传动过渡接合, 待接近同步转速后再过渡实 现牙嵌平稳接合, 这样就不会发生冲击力和顿挫感, 轴向进退操纵或自动控制就更容易了。  2. New friction jaw combination clutch, suitable for all clutches of all mechanical machine tools including transmission parts of vehicles, airplanes and ships, compared with existing single-function friction or jaw clutches, its characteristics Yes: Before the jaws are engaged, the frictional transmission is firstly engaged by the friction clutch. After the synchronous speed is approached, the jaws are smoothly engaged, so that the impact force and the frustration are not generated. The axial advance and retreat operation or automatic control is It's easier.
3.如权利要求 1所述的其中一种适用于交通车辆领域的新型无级齿轮自动变速箱, 主要 由行星齿轮排同轴串联组成, 一个行星齿轮排的太阳轮作为动力输入元件, 行星齿轮架和内 齿圈分别与相邻行星齿轮排的太阳轮和行星齿轮架同步连接, 内齿圈作为动力输出元件, 在 满足各种齿轮转动元件不发生空转的条件下, 就可构成无级齿轮自动变速箱, 它比现有的手 动挡变速箱的结构还更简单, 制造更容易, 成本更低廉, 坚固耐用, 维修更方便, 自动无级 变速性能更优越, 能耗更低。  3. A new type of continuously variable gear automatic transmission suitable for use in the field of traffic vehicles according to claim 1, which is mainly composed of a planetary gear train coaxially connected in series, a sun gear of a planetary gear row as a power input element, a planetary gear The frame and the inner ring gear are respectively connected with the sun gear and the planetary carrier of the adjacent planetary gear rows, and the inner ring gear is used as a power output component, and the stepless gear can be formed under the condition that the various gear rotating elements are not idling. The automatic transmission, which is simpler than the existing manual transmission, makes it easier to manufacture, lower in cost, more durable, more convenient to maintain, more automatic infinitely variable transmission performance and lower energy consumption.
4.如权利要求 3所述的适用于交通车辆领域的新型无级齿轮自动变速箱, 倒车用的倒档 需要同时操纵两个档位, 为了方便驾驶员操纵, 将此两个档位设计成联动挡, 或者使用两个 独立的操纵杆。  4. The novel stepless gear automatic transmission suitable for use in the field of traffic vehicles according to claim 3, wherein the reverse gear for reversing needs to operate two gear positions at the same time, and the two gear positions are designed to facilitate the driver's manipulation. Linkage, or use two separate joysticks.
5.如权利要求 3所述的适用于交通车辆领域的新型无级齿轮自动变速箱, 为了方便变速 箱和驾驶员之间的相对空间位置变换和操纵换挡, 变速箱的换挡离合器和操纵杆之间所有档 位都可以用比较简单的伸缩弹簧、 定长的钢丝绳和塑胶软管机械零件组合连接。  5. The novel continuously variable gear automatic transmission suitable for use in the field of traffic vehicles according to claim 3, in order to facilitate relative space position change and steering shift between the transmission and the driver, shifting clutch and steering of the transmission All gears between the rods can be connected with a combination of relatively simple telescopic springs, fixed length wire ropes and plastic hose mechanical parts.
6.对大型的、 豪华型高档次的变速箱, 为了方便变速箱和驾驶员之间的相对空间位置变 换和操纵换挡, 换挡离合器也可以采用现有的液压控制系统或电液自动控制系统方式进行近 程或远程手动或自动化智能控制, 或者换挡离合器亦可采用其他类型更适用的离合器。  6. For large, luxurious high-end gearboxes, the shifting clutch can also be equipped with an existing hydraulic control system or electro-hydraulic automatic control in order to facilitate the relative spatial position change and shift control between the gearbox and the driver. System mode for short-range or remote manual or automated intelligent control, or shifting clutches can be used with other types of more suitable clutches.
7. 如权利要求 2所述的新型摩擦牙嵌组合离合器, 摩擦元件和牙嵌元件设计成一体式和 同步式, 也可以根据需要设计成同步双向式, 与其相邻待接合的转动元件接合面, 也同样设 计成转动元件、摩擦元件和牙嵌元件的一体合并连接式, 使结构进一步简化, 降低制造成本, 延长使用寿命, 方便维修。  7. The novel friction jaw combination clutch according to claim 2, wherein the friction element and the jaw element are designed in one piece and in a synchronous manner, and can also be designed as a synchronous two-way type according to requirements, and the rotating element joint surface to be joined adjacent thereto. It is also designed as an integrated and connected type of rotating element, friction element and jaw element, which further simplifies the structure, reduces manufacturing cost, prolongs service life and facilitates maintenance.
PCT/CN2012/000179 2012-02-08 2012-02-15 Continuously variable automatic gearbox WO2013116957A1 (en)

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ITUB20152788A1 (en) * 2015-08-03 2017-02-03 Piaggio & C Spa synchronizer

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