WO2013113199A1 - Gas cylinder self-resetting-type hip-joint testing machine - Google Patents

Gas cylinder self-resetting-type hip-joint testing machine Download PDF

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Publication number
WO2013113199A1
WO2013113199A1 PCT/CN2012/076436 CN2012076436W WO2013113199A1 WO 2013113199 A1 WO2013113199 A1 WO 2013113199A1 CN 2012076436 W CN2012076436 W CN 2012076436W WO 2013113199 A1 WO2013113199 A1 WO 2013113199A1
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WO
WIPO (PCT)
Prior art keywords
cylinder
support frame
tqga
fixed
resetting
Prior art date
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PCT/CN2012/076436
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French (fr)
Chinese (zh)
Inventor
刘金龙
陈煊
程刚
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中国矿业大学
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Application filed by 中国矿业大学 filed Critical 中国矿业大学
Publication of WO2013113199A1 publication Critical patent/WO2013113199A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/46Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
    • A61F2/468Testing instruments for artificial joints
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/32Joints for the hip
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/46Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
    • A61F2002/4688Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor having operating or control means
    • A61F2002/4692Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor having operating or control means fluid
    • A61F2002/4693Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor having operating or control means fluid hydraulic

Definitions

  • the invention relates to an artificial joint testing machine, in particular to a cylinder self-resetting type capable of correctly simulating the actual moving condition of a human hip joint in a laboratory environment and reliably testing the biotribological characteristic parameters of the artificial joint material. Hip test machine.
  • the artificial joint testing machine performs friction and wear tests on artificial joint materials, and analyzes the friction and wear properties of artificial joint materials through experimental data, which has important practical significance for improving the quality of artificial joints, prolonging their clinical life and reducing patient suffering.
  • the hip joint testing machine can be roughly divided into three categories according to the different motion modes: (1) Biaxial-Hip-Simulator; (2) Pin-on-Disk; 3) Multi-Hip-Simulator.
  • the pendulum type mainly relies on the relative motion between the base and the bevel base to simulate the swinging motion of the hip joint in three different planes. Swing-axis HUT-BRM developed by Helsinki University of Technology Hip-joint The simulator test machine, due to the limitations of the conditions, the designer omitted the motion in the cross section.
  • the first generation of artificial hip joint simulator designed and manufactured by the Institute of Tribology and Reliability Engineering of China University of Mining and Technology is also a pendulum type test machine according to the structure and motion principle.
  • the pin-type friction and wear tester is a conventional test equipment for artificial joint friction.
  • the friction and wear test is carried out by sliding contact, and the frictional performance of the material is studied by the relative motion formed between the disk and the test sample processed into a pin shape.
  • the lubricating properties of synovial fluid usually adopt three kinds of contact methods, but the contact mode of this kind of testing machine is different from the movement mode of human hip joint.
  • the multi-axis type mainly simulates the motion pattern of the artificial hip joint by synthesizing a single motion formed by different shaft systems.
  • the MK Department of Leeds University and Durham University in the United Kingdom has built a multi-axis artificial hip joint simulator, but the swing on the coronal plane has been omitted from the design.
  • the object of the present invention is to overcome the deficiencies in the prior art and to provide a self-resetting hip joint testing machine capable of achieving a cross-shaped multi-directional composite motion with compact structure, stable performance and low cost.
  • the cylinder self-resetting hip joint testing machine of the invention comprises a frame composed of a top plate, a bottom plate and a pillar connected between the top and the bottom plate, wherein the frame is provided with a support frame, and the upper and lower ends of the support frame are fixed on the support.
  • the drive shaft on the frame and the bottom plate is provided with a lower lower cam, a turbine, a middle cam and an upper cam in turn, and two ends of the drive shaft are respectively fixed on the bottom plate and the support frame, and the upper part of the support frame is arranged
  • the curved bearing housing has a spherical base on the curved bearing seat, the spherical base is provided with a solution basin, and the solution basin is provided with a joint head ball seat embedded in the spherical base.
  • the solution basin is provided with a movable platform fixed to the basin edge thereof, and the movable platform is respectively connected with three cams by a wire rope pulling device and a pneumatic transmission device;
  • the top plate is provided with a hydraulic cylinder connected to the hydraulic system, and the hydraulic pressure is provided.
  • the piston rod of the cylinder passes through the top plate, and is provided with a guiding slider and a joint shackle fastened on the joint head, and an MCL-Z5 column pressure sensor is arranged between the guiding slider and the joint sill;
  • a control solution basin is arranged on the top plate Internal temperature Temperature controller; on top of the drive shaft is provided with a ball head pin on the base plate.
  • the curved bearing housing is composed of a seat sleeve having a concave groove and a thrust bearing seat which is matched with the concave groove of the seat sleeve.
  • the wire rope pulling device comprises a wire rope fastener fixed at a corner end of the moving platform, a steel wire rope, and a fixed pulley block vertically fixed on the outer wall of the support frame, the steel wire rope changes the transmission direction by the fixed pulley group, and the left end is connected by the wire rope fastener.
  • the right end is connected to the left extension of the TQGA.2 double piston rod cylinder via a circular joint.
  • the pneumatic transmission device comprises a TQGA single-acting cylinder fixed on the top of the support frame, a TQGA.2 double-piston cylinder fixed to the side wall of the support frame, and the TQGA single-acting cylinder is fixedly connected with the movable platform through the SQ78-RS rod end joint bearing.
  • the left end of the TQGA.2 double piston rod cylinder is connected to the lower end of the corresponding TQGA single-acting cylinder through the air duct, and is supplied with compressed gas, the right end of the TQGA.2 double piston rod cylinder and the TQGA single acting cylinder.
  • the upper end air pressure is 0.
  • the right extension rod of the TQGA.2 double piston rod cylinder is always pressed against the outer contour of the three cams under the action of air pressure.
  • the TQGA single-acting cylinder completes the reset of the moving platform under the action of air pressure. And ensure that the wire rope is always in tension.
  • the support frame is a Y-shaped structure.
  • the moving platform is an equilateral triangle plate structure.
  • the solution pot is a stepped structure closed at the bottom end.
  • the invention is based on cylinder drive, integrating machine, electricity and liquid, and is suitable for accurately and reliably testing biotribological characteristic parameters of artificial joint materials, and providing guiding experimental data for clinical application.
  • the equipment is mainly composed of a frame, a self-reset system, a hydraulic loading system and a temperature control part.
  • the joint ball head test piece is fixed on the spherical base of the thrust bearing through the ball head seat;
  • the self-reset system comprises a wire rope pulling device and a pneumatic transmission device, and is composed of a single and double piston rod cylinder, a cam, a fixed pulley and a wire rope.
  • the spherical base of the joint ball head and the thrust bearing is fixedly connected with the moving platform, and the single piston rod is fixedly connected with the moving platform through the rod end bearing.
  • the wire rope is respectively connected to the top end of the moving platform and the left end of the double piston rod through the fixed pulley block, and the double piston The left end air inlet of the rod is connected with the lower air inlet of the single piston rod.
  • the single piston rod cylinder completes the resetting of the moving platform, and the right end of the double piston rod cylinder is always pressed on the cam contour, and the three steel wire ropes
  • the multi-directional composite sliding and rotary motion can be completed by using the lever principle to complete the cross-shaped multi-directional composite sliding and rotary motion; the hydraulic loading system is fixed by The loading cylinder of the top plate drives the joint socket to the joint ball head through the guiding portion and the pressure measuring portion; the upper part of the testing machine Holding the board with a thermostat.
  • the hydraulic system is used to simulate the load on the hip joint when the person walks, and the traditional mechanical parts such as cams, fixed pulleys, cylinders and wire ropes are used to replace the expensive imported electric cylinder or the unsteady spring, and the load is applied through the pressure sensor. Detect and feedback to further correct the applied load.
  • the ball head seat is a quick change part, and different joint ball heads can be connected to the testing machine by simply replacing different ball head seats.
  • the spherical base of the thrust bearing is concentric with the joint ball head, so that the load of the joint ball head in the non-vertical direction is zero during the composite motion.
  • the left end of the TQGA.2 double piston rod cylinder is connected to the lower end of the corresponding TQGA single-acting cylinder through the air duct and is supplied with compressed gas.
  • the right extension rod of the TQGA.2 double piston rod cylinder is always pressed against the outer contour of the three cams under the action of air pressure.
  • the TQGA single-acting cylinder completes the resetting of the moving platform under the action of air pressure.
  • the moving platform in the non-working state, can be leveled by adjusting the pressure value of the gas and the wire rope fastener; using the outer contour track of the cam to simulate the motion curve of the person, when it is necessary to increase When swinging the angle of the large moving platform, it is only necessary to increase the eccentricity of the cam. If it is necessary to simulate the joint movement under different working conditions, it is only necessary to replace the cams of different outer contours; the bottom of the solution basin for lubricating liquid The end is closed to prevent leakage of biological lubricating fluid.
  • the temperature control part of the thermostat, heating device and temperature sensor can keep the test temperature of the bio-lubricant in the solution basin at 37 ⁇ 1 °C.
  • the use of traditional mechanical components such as cams, fixed pulleys, cylinders and wire ropes to replace expensive imported electric cylinders can effectively reduce test costs and maintenance costs and increase the applicability of the test machine.
  • the spring force is uncontrollable and unmeasurable.
  • the cylinder drive can be used to easily measure the pressure value of the cylinder. It can be replenished and adjusted at any time, and the cylinder is fixed on the support frame to solve the spring. The problem of unstable transmission during transmission.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a top plan view of the movable platform structure of the present invention.
  • Figure 3 is a top plan view of the support frame mechanism of the present invention.
  • the cylinder self-resetting hip joint testing machine of the invention mainly comprises a frame, a movable platform 29 arranged in a triangle in the frame, a transmission shaft 60 below the moving platform 29, a cam, a turbine vortex transmission mechanism, a support frame 14, and a solution basin. 26.
  • the ball head 52, the column pressure sensor 43 above the moving platform 29, the guide slider 40, the hydraulic cylinder 37, the wire rope pulling device, the pneumatic transmission device and the like are formed.
  • a support frame 14 is arranged in the frame, and the support frame 14 is a Y-shaped structure.
  • the support frame 14 is provided with a transmission shaft 60 which is fixed on the support frame 14 and the bottom plate 2 at both upper and lower ends, and the lower shaft is sequentially provided on the transmission shaft 60.
  • the bearing housing is composed of a seat sleeve 22 having a concave groove and a thrust bearing race 23 which is in transitional engagement with the concave groove of the seat sleeve 22.
  • the curved bearing seat is provided with a spherical base 53 which is matched with the curved surface thereof.
  • the spherical base 53 is provided with a solution basin 26, the solution basin 26 is a stepped structure closed at the bottom end, and the solution basin 26 is embedded in the spherical base.
  • the joint head ball seat 52 in the seat 53 is provided with a movable platform 29 fixed to the tank basin 26, and the movable platform 29 is respectively connected with the three cams 5, 57 by the wire rope pulling device and the pneumatic transmission device. 56.
  • the wire rope pulling device comprises a wire rope fastener 28 fixed at the corner end of the moving platform 29, a wire rope 49, and a fixed pulley block 59 vertically fixed on the outer wall of the support frame 14.
  • the wire rope 49 changes the transmission direction through the fixed pulley block 59.
  • the left end is connected to the movable platform 29 by a wire rope fastener 28, and the right end is connected to the left extension rod of the TQGA.2 double piston rod cylinder 3 via a circular joint 4.
  • the pneumatic transmission device comprises a TQGA single-acting cylinder 54 fixed on the top of the support frame 14, a TQGA.2 double piston rod cylinder 3 fixed on the side wall of the support frame 14, and a TQGA single-acting cylinder 54 through the SQ78-RS rod end joint bearing. 48 is fixedly connected to the movable platform 29, and the movable platform 29 is an equilateral triangular plate structure.
  • the intake port of the TQGA.2 double piston rod cylinder 3 is connected to the lower air inlet of the TQGA single-acting cylinder 54 through the air duct 58, and the right extension rod of the TQGA.2 double piston rod cylinder 3 is always pressed under the action of the air pressure.
  • the top plate 31 is provided with a hydraulic cylinder 37 connected to the hydraulic system.
  • the piston rod of the hydraulic cylinder 37 passes through the top plate 31, and is provided with a guiding slider 40 and a joint cymbal 44 attached to the joint head 46 for guiding sliding.
  • An MCL-Z5 column pressure sensor 43 is disposed between the block 30 and the glenoid 44; the top plate 31 is provided with a temperature controller 42 for controlling the temperature in the solution basin 26; and the bottom plate 2 is provided with a ball top placed on the transmission shaft 60. Pin 8.
  • the frame is composed of a top plate 31, a bottom plate 2, and a strut 15 connected between the top and bottom plates by a hexagon socket head cap screw 1.
  • the top plate 31 is provided with a temperature controller 42 for controlling the temperature in the solution pot 26, so that the test temperature of the bio-lubricant in the solution pot can be maintained at 37 ⁇ 1 ° C; the middle part of the top plate 31 is provided with a bolt assembly through the hexagon head reaming hole.
  • the outer sleeve is provided with a guiding sleeve 38.
  • the outer wall of the guiding sleeve 38 is provided with a guiding screw 39.
  • the outer wall of the guiding slider 40 is provided with a guiding groove matched with the head of the guiding screw 39.
  • the hydraulic cylinder 37 is fixed by the hexagonal head reaming hole by bolts 34.
  • the protruding end of the hydraulic cylinder 37 is screwed to the guide slider 40, and the I set screw 35 fixes the guide sleeve 38 to prevent rotation.
  • the guide sleeve 38 is fixed by the stepped hole and the cylindrical positioning pin 36.
  • a guide screw 39 is fixed to the side wall of the guide sleeve 38. Completed with the guide cylinder 40 on the side wall of the slider guide grooves 37 extend along the side guiding function.
  • the turbine worm drive mechanism is mainly composed of a stepping motor 13, a coupling 16 connected to the motor 13, a volute 18 connected to the coupling 16, and a turbine 17.
  • the support frame 14 is fixed to the bottom plate 2 of the frame by screws.
  • the support frame 14 is provided with a vertical transmission shaft 60.
  • the transmission shaft 60 is sequentially provided with a lower cam 5, a turbine 17, a middle cam 57, an upper cam 56, upper and lower.
  • the two ends are respectively connected with a 6404 rolling bearing 7; the turbine 17 and the middle cam 57 are fixed on the transmission shaft 60 with the I flat key 55, the shoulder end surface and the fastening nuts 12 provided at both ends, and the upper cam 56 and the lower cam 5 are level II.
  • the key 61, the shoulder end surface, and the bearing top ring 11 disposed at both ends are fixed to the transmission shaft 60; the 6404 rolling bearing 7 is passed through the shaft end fastening screw 9, the B60 shaft end retaining ring 10, and the lower end of the lower cam 5 and the upper cam 56.
  • the upper bearing end ring 11 is placed in the bearing housing 6, and the bearing housing 6 is respectively fixed on the lower surface of the support frame 14 and the bottom plate 2 by screws, and the bottom plate 2 is provided with a ball stud pin 8 which is mounted on the rotating shaft 60.
  • the upper surface of the support frame 14 is provided with a curved bearing seat, and the curved bearing seat is composed of a seat cover 22 having a concave groove and a thrust bearing race 23 which is engaged with the concave groove of the seat cover 22.
  • the spherical bearing seat 23 is provided with a spherical base 53 which is matched with the curved surface thereof.
  • the spherical base 53 is provided with a solution basin 26, and the spherical base 53 and the solution basin 26 are connected and fixed by a fastening plate 27, and the solution basin 26 is provided.
  • the ball head seat 52 is embedded in the solution basin 26, and is fixed by the II slotted cylindrical head screw 32, and the joint head 46 is embedded in the ball head seat.
  • the slotted anti-rotation screw 51 on the side wall functions as an anti-rotation function
  • the spherical base 53 is slidably engaged with the thrust bearing race 23, and at the same time, the spherical center of the joint head 46 and the outer spherical ball of the spherical base 53
  • the heart is in the same position to ensure that the load applied by the hydraulic cylinder 37 just passes through the center of the joint head 46 during operation and the load is zero in the non-vertical direction.
  • the solution basin 26 is provided with a movable platform 29 fixed to the end surface thereof by a hexagonal head reaming bolt assembly 33, and a sealing ring 45 is disposed on the contact surface of the solution basin 26 and the movable platform 29, and the movable platform 29 is an equilateral triangular plate structure,
  • the top corners are respectively provided with bidirectional T-shaped grooves.
  • the three bidirectional T-shaped grooves of the movable platform 29 are provided with wire rope pulling devices respectively connected with the upper, middle and lower cams, and the wire rope pulling device comprises steel wires respectively fixed in three bidirectional T-shaped grooves of the moving platform 29.
  • a fixed shaft 47 a wire rope fastener 28 fixed at the bottom of the movable platform 29, a wire rope 49, and a fixed pulley block 59 fixed to the outside of the support frame 14.
  • One end of the wire rope 49 is fixed in the two-way T-shaped groove by the wire fixing shaft 47, and the wire rope can be realized.
  • the quick release of the 49, the other end is connected to the left extension rod of the TQGA.2 double piston rod cylinder 3 in the pneumatic transmission through the round joint 4.
  • the connecting holes of the pneumatic transmission device are evenly arranged on the movable platform 29.
  • the pneumatic transmission device includes a TQGA single-acting cylinder 54 fixed to the top of the support frame 14 via a hexagonal head reaming hole bolt assembly 25, and a TQGA fixed to the side wall of the support frame 14. .2 double piston rod cylinder 3, TQGA single-acting cylinder 54 is fixed to the support frame 14 by the FB flange 24 with a hexagonal head reaming bolt 25, and the TQGA.2 double piston rod cylinder 3 passes through the LB base 21 and the cylinder fixed block.
  • the connector 50, the slotted cylinder head screw 30 and the SQ78-RS rod end joint bearing 48 are fixedly connected to the movable platform 29, and the left extension rod of the TQGA.2 double piston rod cylinder 3 is connected to the outer contour of the cam through the circular joint 4.
  • the left end air inlet of the TQGA.2 double piston rod cylinder 3 is connected to the lower air inlet of the corresponding TQGA single acting cylinder 54 through the air guiding pipe 58, and the compressed gas is introduced, and the right end air pressure of the TQGA.2 double piston rod cylinder 3 is The air pressure at the upper end of the TQGA single-acting cylinder 54 is zero.
  • the worm 18 is connected to the stepping motor 13 via a coupling 16, and the stepping motor 13 can drive the upper, middle and lower cams to rotate at the same rate.
  • the wire rope 49 can always be in a tension state.
  • the rotation of the cam can drive the moving platform 29 to realize a cross-shaped multi-directional composite motion.
  • the moving platform In the non-working state, the moving platform can also be leveled by adjusting the pressure value of the gas and the wire rope fastener 28.
  • the outer contour of the cam can be processed according to the actual required motion trajectory, and the pendulum of the moving platform 29 must be increased. At the angle, it is only necessary to increase the eccentricity of the cam.
  • the solution basin 26 is a stepped structure closed at the bottom end, which can effectively prevent leakage of the tissue fluid during the experiment.

Abstract

Disclosed is a gas cylinder self-resetting-type hip-joint testing machine, comprising a frame constituted of a top plate (31), a base plate (2) and a strut (15). A support frame (14) is provided in the frame, and a drive shaft (60) is fixed in the support frame (14). A lower cam wheel (5), a turbine (17), a central cam wheel (57) and an upper cam wheel (56) are successively provided on the drive shaft (60). A bearing seat with an arcuate surface is provided above the support frame (14) and a base with a spherical surface (53) is provided on the bearing seat with an arcuate surface and fits with the arcuate surface. A solution tray (26) is provided on the base with a spherical surface (53), and an articulation head ball seat (52) embedded in the base with a spherical surface (53) is provided in the solution tray (26). A movable platform (29) is provided on the solution tray (26) and is fixed to a tray edge thereof. The movable platform (29) is connected via a steel cable traction device and a pneumatic drive mechanism to the three cam wheels (5, 57, 56), respectively. A hydraulic cylinder (37) is provided on the top plate (31) with a piston rod of the hydraulic cylinder (37) passing through the top plate (31). A temperature controller (42) controlling the temperature in the solution tray (26) is provided on the top plate (31) and a ball push pin (8) is provided on the base plate (2) with the top of the ball push pin on the drive shaft (60). The testing machine has a compact structure, is low in cost, is convenient to operate, and can accurately simulate the actual movement of a human hip-joint in the environment of a testing room.

Description

一种气缸自复位型髋关节试验机  Cylinder self-resetting hip joint testing machine 技术领域Technical field
本发明涉及一种人工关节试验机,尤其是一种能够在试验室环境中正确模拟人体髋关节的实际运动工况,并能可靠地测试人工关节材料的生物摩擦学特性参数的气缸自复位型髋关节试验机。 The invention relates to an artificial joint testing machine, in particular to a cylinder self-resetting type capable of correctly simulating the actual moving condition of a human hip joint in a laboratory environment and reliably testing the biotribological characteristic parameters of the artificial joint material. Hip test machine.
背景技术Background technique
随着人类社会步入高龄化阶段,各种与高龄有关的关节疾病,如大腿骨骨折、关节炎等病症,将会大量发生,因此对人工关节的需求也会日益增加。目前,全球已有约3000万人植入了人工关节,每年的置换量约为200万例。人工关节在体内受力是相当恶劣的,如人工髋关节,每年要经受约 次可能数倍于人体体重的载荷冲击和磨损。同时由于正常人的骨骼在造骨细胞和噬骨细胞的复杂平衡中不断调整其外型,来自假体摩擦表面的碎屑在关节附近积聚,会造成身体中的噬骨细胞增加,打破噬骨细胞和成骨细胞之间的平衡,使假体松动,因此,磨损和磨损颗粒播散仍是影响人工髋关节耐久性的主要问题。人工关节试验机对人工关节材料进行摩擦磨损试验,通过实验数据分析人工关节材料的摩擦磨损性能,这对于提高人工关节的使用质量,延长其临床寿命和减轻患者痛苦具有重要的现实意义。As human society enters the aging stage, various age-related joint diseases, such as thigh bone fractures and arthritis, will occur in large numbers, so the demand for artificial joints will increase. At present, about 30 million people have implanted artificial joints around the world, and the annual replacement capacity is about 2 million. Artificial joints are quite harsh in the body, such as artificial hip joints, which are subject to annual Load shock and wear that may be several times the weight of the human body. At the same time, since the bones of normal people constantly adjust their appearance in the complex balance of osteoblasts and osteoblasts, the debris from the friction surface of the prosthesis accumulates near the joints, which will increase the number of bone marrow cells in the body and break the bones. The balance between cells and osteoblasts loosens the prosthesis, so wear and wear particle spreading is still a major problem affecting the durability of artificial hip joints. The artificial joint testing machine performs friction and wear tests on artificial joint materials, and analyzes the friction and wear properties of artificial joint materials through experimental data, which has important practical significance for improving the quality of artificial joints, prolonging their clinical life and reducing patient suffering.
目前髋关节模拟试验机按照所模拟运动方式的不同,大致可分为三类:(1)摆轴型(Biaxial-Hip-Simulator);(2)销盘型(Pin-on-Disk);(3)多轴型(Multi-Hip-Simulator)。摆轴型主要是依靠基座与斜面底座之间的相对运动来模拟髋关节在三个不同平面的摆动动作。赫尔辛基技术大学研制的摆轴型HUT-BRM hip-joint simulator试验机,由于条件的限制,设计者省略了在横截面上的运动。中国矿业大学摩擦学与可靠性工程研究所设计并制造的第一代人工髋关节模拟试验机按结构和运动原理也属于摆轴型试验机。销盘型摩擦磨损试验机是人工关节摩擦学常规试验设备,以滑动接触方式进行摩擦磨损试验,通过圆盘与加工成销状的试验样品之间所形成的相对运动来研究材料的摩擦性能和滑液的润滑性能,通常采用三种接触方式,但这类试验机的接触方式与人体髋关节的运动方式差别较大。多轴型主要是通过将不同轴系所形成的单个运动进行合成来模拟人工髋关节的运动形态。英国Leeds大学和Durham大学的MK系制造了多轴型人工髋关节模拟试验机,但设计中省略了冠状面上的摆动,另外中国矿业大学葛世荣,刘金龙等人设计了一种以弹簧传动的多轴型人工髋关节模拟试验机,但由于弹簧本身的特性,存在传动不平稳,随着使用时间的增加,弹簧塑性变形增大,弹簧力减小,且弹簧力的大小不易测量。At present, the hip joint testing machine can be roughly divided into three categories according to the different motion modes: (1) Biaxial-Hip-Simulator; (2) Pin-on-Disk; 3) Multi-Hip-Simulator. The pendulum type mainly relies on the relative motion between the base and the bevel base to simulate the swinging motion of the hip joint in three different planes. Swing-axis HUT-BRM developed by Helsinki University of Technology Hip-joint The simulator test machine, due to the limitations of the conditions, the designer omitted the motion in the cross section. The first generation of artificial hip joint simulator designed and manufactured by the Institute of Tribology and Reliability Engineering of China University of Mining and Technology is also a pendulum type test machine according to the structure and motion principle. The pin-type friction and wear tester is a conventional test equipment for artificial joint friction. The friction and wear test is carried out by sliding contact, and the frictional performance of the material is studied by the relative motion formed between the disk and the test sample processed into a pin shape. The lubricating properties of synovial fluid usually adopt three kinds of contact methods, but the contact mode of this kind of testing machine is different from the movement mode of human hip joint. The multi-axis type mainly simulates the motion pattern of the artificial hip joint by synthesizing a single motion formed by different shaft systems. The MK Department of Leeds University and Durham University in the United Kingdom has built a multi-axis artificial hip joint simulator, but the swing on the coronal plane has been omitted from the design. In addition, Ge Shirong and Liu Jinlong of China University of Mining and Technology have designed a spring-driven transmission. Axial artificial hip joint simulation test machine, but due to the characteristics of the spring itself, there is a non-stationary transmission. As the use time increases, the plastic deformation of the spring increases, the spring force decreases, and the magnitude of the spring force is difficult to measure.
技术问题technical problem
本发明的目的是克服已有技术中的不足之处,提供一种结构紧凑、性能稳定、价格低廉的能够实现交叉状多向复合运动的气缸自复位型髋关节试验机。 The object of the present invention is to overcome the deficiencies in the prior art and to provide a self-resetting hip joint testing machine capable of achieving a cross-shaped multi-directional composite motion with compact structure, stable performance and low cost.
技术解决方案Technical solution
本发明的气缸自复位型髋关节试验机,包括由顶板、底板和连接在顶、底板之间的支柱构成的框架,框架内设有支撑架,支撑架内设有上下两端别固定在支撑架与底板上的传动轴,传动轴上依次设有下下凸轮、涡轮、中凸轮、上凸轮,传动轴的两端设有分别固定在底板和支撑架上的轴承座,支撑架的上方设有弧面轴承座,弧面轴承座上设有与其弧面相吻合的球面基座,球面基座上设有溶液盆,溶液盆内设有嵌装在球面基座内的关节头球头座,溶液盆上设有与其盆缘相固定的动平台,所述的动平台通过钢丝绳牵引装置和气压传动装置分别与三个凸轮相连;所述的顶板上设有与液压系统相连的液压缸,液压缸的活塞杆穿过顶板,其上设有导向滑块和扣在关节头上的关节臼,导向滑块与关节臼之间设有MCL-Z5柱式压力传感器;顶板上设有控制溶液盆内温度的温度控制器;底板上设有顶在传动轴上的球头顶销。The cylinder self-resetting hip joint testing machine of the invention comprises a frame composed of a top plate, a bottom plate and a pillar connected between the top and the bottom plate, wherein the frame is provided with a support frame, and the upper and lower ends of the support frame are fixed on the support. The drive shaft on the frame and the bottom plate is provided with a lower lower cam, a turbine, a middle cam and an upper cam in turn, and two ends of the drive shaft are respectively fixed on the bottom plate and the support frame, and the upper part of the support frame is arranged The curved bearing housing has a spherical base on the curved bearing seat, the spherical base is provided with a solution basin, and the solution basin is provided with a joint head ball seat embedded in the spherical base. The solution basin is provided with a movable platform fixed to the basin edge thereof, and the movable platform is respectively connected with three cams by a wire rope pulling device and a pneumatic transmission device; the top plate is provided with a hydraulic cylinder connected to the hydraulic system, and the hydraulic pressure is provided. The piston rod of the cylinder passes through the top plate, and is provided with a guiding slider and a joint shackle fastened on the joint head, and an MCL-Z5 column pressure sensor is arranged between the guiding slider and the joint sill; a control solution basin is arranged on the top plate Internal temperature Temperature controller; on top of the drive shaft is provided with a ball head pin on the base plate.
所述的弧面轴承座由开有凹形槽的座套、与座套的凹形槽过渡配合的推力轴承座圈构成。The curved bearing housing is composed of a seat sleeve having a concave groove and a thrust bearing seat which is matched with the concave groove of the seat sleeve.
所述的钢丝绳牵引装置包括固定在动平台角端的钢丝绳紧固器、钢丝绳、竖直固定在支撑架外壁上的定滑轮组,钢丝绳通过定滑轮组改变传动方向,其左端通过钢丝绳紧固器连接在动平台上,右端通过圆形接头连接在TQGA.2双活塞杆气缸的左伸出杆上。The wire rope pulling device comprises a wire rope fastener fixed at a corner end of the moving platform, a steel wire rope, and a fixed pulley block vertically fixed on the outer wall of the support frame, the steel wire rope changes the transmission direction by the fixed pulley group, and the left end is connected by the wire rope fastener. On the platform, the right end is connected to the left extension of the TQGA.2 double piston rod cylinder via a circular joint.
所述的气压传动装置包括固定在支撑架顶部的TQGA单作用气缸、固定在支撑架侧壁的TQGA.2双活塞杆气缸,TQGA单作用气缸通过SQ78-RS杆端关节轴承与动平台连接固定,TQGA.2双活塞杆气缸的左端进气口通过导气管与其对应的TQGA单作用气缸下端进气口相联,并通入压缩气体,TQGA.2双活塞杆气缸右端气压以及TQGA单作用气缸上端气压均为0,TQGA.2双活塞杆气缸的右伸出杆在气压的作用下始终压紧在三个凸轮的外轮廓上,TQGA单作用气缸在气压的作用下完成动平台的复位,并保证钢丝绳始终处于拉紧状态。The pneumatic transmission device comprises a TQGA single-acting cylinder fixed on the top of the support frame, a TQGA.2 double-piston cylinder fixed to the side wall of the support frame, and the TQGA single-acting cylinder is fixedly connected with the movable platform through the SQ78-RS rod end joint bearing. The left end of the TQGA.2 double piston rod cylinder is connected to the lower end of the corresponding TQGA single-acting cylinder through the air duct, and is supplied with compressed gas, the right end of the TQGA.2 double piston rod cylinder and the TQGA single acting cylinder. The upper end air pressure is 0. The right extension rod of the TQGA.2 double piston rod cylinder is always pressed against the outer contour of the three cams under the action of air pressure. The TQGA single-acting cylinder completes the reset of the moving platform under the action of air pressure. And ensure that the wire rope is always in tension.
所述的支撑架为Y型结构。 The support frame is a Y-shaped structure.
所述的动平台为正三角形板式结构。The moving platform is an equilateral triangle plate structure.
所述的溶液盆为底端封闭的阶梯结构。The solution pot is a stepped structure closed at the bottom end.
有益效果Beneficial effect
本发明基于气缸传动,集机、电、液于一体,适用于准确、可靠地测试人工关节材料的生物摩擦学特性参数,为临床应用提供指导性试验数据。设备主要由框架、自复位系统、液压加载系统以及温控部分组成。关节球头试件通过球头座固定于推力轴承的球面基座上;所述自复位系统,包括钢丝绳牵引装置和气压传动装置,由单、双活塞杆气缸、凸轮、定滑轮及钢丝绳组成,关节球头及推力轴承的球面基座与动平台连接固定,单活塞杆通过杆端轴承与动平台连接固定,同时,钢丝绳通过定滑轮组分别连接动平台的顶端与双活塞杆的左端,双活塞杆的左端进气口与单活塞杆下端进气口相联,在压缩气体的作用下,单活塞杆气缸完成动平台的复位,同时双活塞杆气缸的右端始终压在凸轮轮廓上,三条钢丝绳与三个单活塞杆气缸在凸轮及双活塞杆气缸的共同作用下,利用杠杆原理,即可带动动平台及关节球头完成交叉状的多向复合滑动及旋转运动;液压加载系统由固定于顶板的加载油缸通过导向部分及压力测量部分带动关节窝向关节球头施加载荷;试验机的上支持板上设有温控器。利用液压系统提供模拟人步行时髋关节所受的载荷,利用凸轮、定滑轮、气缸及钢丝绳等传统机械部件来替代价格昂贵的进口电动缸或传动不平稳的弹簧,并通过压力传感器对施加载荷加以检测和反馈,进一步修正所施加的载荷。球头座为快换零件,不同的关节球头,只需更换不同的球头座即可与试验机相连接。推力轴承的球面基座与关节球头同心,可使关节球头在做复合运动的过程中,其非垂直方向上的载荷为零。TQGA.2双活塞杆气缸的左端进气口通过导气管与其对应的TQGA单作用气缸下端进气口相联,并通入压缩气体,TQGA.2双活塞杆气缸右端气压以及TQGA单作用气缸上端气压均为0,TQGA.2双活塞杆气缸的右伸出杆在气压的作用下始终压紧在三个凸轮的外轮廓上,TQGA单作用气缸在气压的作用下完成动平台的复位,并保证钢丝绳始终处于拉紧状态;非工作状态下,还可通过调节气体的压力值和钢丝绳紧固器来对动平台进行调平;利用凸轮的外轮廓轨迹来模拟人的运动曲线,当须增大动平台的摆角时,只须增大凸轮的偏心距,如需模拟不同工况条件下的关节运动,只须更换不同外轮廓的凸轮即可;用于盛润滑液的溶液盆其底端封闭,可防止生物润滑液的泄漏。温控部分温控器、加热装置及温度传感器,可使溶液盆内的生物润滑剂的试验温度保持在37±1℃。利用凸轮、定滑轮、气缸及钢丝绳等传统机械部件来替代价格昂贵的进口电动缸,可有效降低试验成本及维护成本,增加试验机的适用性。另外相较于使用弹簧传动时,弹簧力不可控、不可测的特点,使用气缸传动可方便的测量出气缸的压力值,随时可进行补充和调整,且气缸固定在支撑架上,解决了弹簧传动时传动不平稳的问题。 The invention is based on cylinder drive, integrating machine, electricity and liquid, and is suitable for accurately and reliably testing biotribological characteristic parameters of artificial joint materials, and providing guiding experimental data for clinical application. The equipment is mainly composed of a frame, a self-reset system, a hydraulic loading system and a temperature control part. The joint ball head test piece is fixed on the spherical base of the thrust bearing through the ball head seat; the self-reset system comprises a wire rope pulling device and a pneumatic transmission device, and is composed of a single and double piston rod cylinder, a cam, a fixed pulley and a wire rope. The spherical base of the joint ball head and the thrust bearing is fixedly connected with the moving platform, and the single piston rod is fixedly connected with the moving platform through the rod end bearing. At the same time, the wire rope is respectively connected to the top end of the moving platform and the left end of the double piston rod through the fixed pulley block, and the double piston The left end air inlet of the rod is connected with the lower air inlet of the single piston rod. Under the action of the compressed gas, the single piston rod cylinder completes the resetting of the moving platform, and the right end of the double piston rod cylinder is always pressed on the cam contour, and the three steel wire ropes With the cooperation of three single-piston rod cylinders under the action of the cam and the double-piston rod cylinder, the multi-directional composite sliding and rotary motion can be completed by using the lever principle to complete the cross-shaped multi-directional composite sliding and rotary motion; the hydraulic loading system is fixed by The loading cylinder of the top plate drives the joint socket to the joint ball head through the guiding portion and the pressure measuring portion; the upper part of the testing machine Holding the board with a thermostat. The hydraulic system is used to simulate the load on the hip joint when the person walks, and the traditional mechanical parts such as cams, fixed pulleys, cylinders and wire ropes are used to replace the expensive imported electric cylinder or the unsteady spring, and the load is applied through the pressure sensor. Detect and feedback to further correct the applied load. The ball head seat is a quick change part, and different joint ball heads can be connected to the testing machine by simply replacing different ball head seats. The spherical base of the thrust bearing is concentric with the joint ball head, so that the load of the joint ball head in the non-vertical direction is zero during the composite motion. The left end of the TQGA.2 double piston rod cylinder is connected to the lower end of the corresponding TQGA single-acting cylinder through the air duct and is supplied with compressed gas. The TQGA.2 double piston rod cylinder right end air pressure and TQGA single acting cylinder upper end The air pressure is 0. The right extension rod of the TQGA.2 double piston rod cylinder is always pressed against the outer contour of the three cams under the action of air pressure. The TQGA single-acting cylinder completes the resetting of the moving platform under the action of air pressure. Ensure that the wire rope is always in tension; in the non-working state, the moving platform can be leveled by adjusting the pressure value of the gas and the wire rope fastener; using the outer contour track of the cam to simulate the motion curve of the person, when it is necessary to increase When swinging the angle of the large moving platform, it is only necessary to increase the eccentricity of the cam. If it is necessary to simulate the joint movement under different working conditions, it is only necessary to replace the cams of different outer contours; the bottom of the solution basin for lubricating liquid The end is closed to prevent leakage of biological lubricating fluid. The temperature control part of the thermostat, heating device and temperature sensor can keep the test temperature of the bio-lubricant in the solution basin at 37±1 °C. The use of traditional mechanical components such as cams, fixed pulleys, cylinders and wire ropes to replace expensive imported electric cylinders can effectively reduce test costs and maintenance costs and increase the applicability of the test machine. In addition, compared with the use of spring transmission, the spring force is uncontrollable and unmeasurable. The cylinder drive can be used to easily measure the pressure value of the cylinder. It can be replenished and adjusted at any time, and the cylinder is fixed on the support frame to solve the spring. The problem of unstable transmission during transmission.
附图说明DRAWINGS
图1是本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2是本发明的动平台结构俯视示意图;2 is a top plan view of the movable platform structure of the present invention;
图3是本发明的支撑架机构俯视示意图。Figure 3 is a top plan view of the support frame mechanism of the present invention.
图中:1-Ⅰ内六角圆柱头螺钉,2-底板,3-TQGA.2双活塞杆气缸,4-圆形接头,5-下凸轮,6-轴承套,7-6404滚动轴承,8-球头顶销,9-轴端紧固螺钉,10- B60轴端挡圈,11-轴承顶圈,12-紧固螺母,13-步进电机,14-支撑架,15-支柱,16-联轴器,17-涡轮,18-蜗杆,19-Ⅱ内六角圆柱头螺钉,20-气缸固定块,21-LB底座,22-座套,23-推力轴承座圈,24-FB法兰, 25-六角头铰制孔用螺栓组件,26-溶液盆,27-紧固板,28-钢丝绳紧固器,29-动平台,30-Ⅰ开槽圆柱头螺钉,31-顶板,32-Ⅱ开槽圆柱头螺钉,33、34-六角头铰制孔用螺栓组件,35-Ⅰ紧定螺钉,36-圆柱定位销,37-液压缸,38-导向套,39-导向螺钉,40-导向滑块,41-Ⅱ紧定螺钉,42-温度控制器,43- 柱式压力传感器,44-关节臼,45-密封圈,46-关节头,47-钢丝固定轴,48-SQ78-RS杆端关节轴承,49-钢丝绳,50-连接头,51-开槽防转螺钉,52-球头座,53-球面基座,54-TQGA单作用气缸,55-Ⅰ平键,56-上凸轮,57-中凸轮,58-导气管,59-定滑轮组,60-传动轴,61-Ⅱ平键,62-六角头铰制孔用螺栓组件。In the picture: 1-I hexagon socket head cap screw, 2-base plate, 3-TQGA.2 double piston rod cylinder, 4-round joint, 5-down cam, 6-bearing sleeve, 7-6404 rolling bearing, 8-ball Head pin, 9-axis end fastening screw, 10- B60 shaft end retaining ring, 11-bearing top ring, 12-tightening nut, 13-stepper motor, 14-support frame, 15-post, 16-coupling, 17-turbo, 18-worm, 19-II Hexagon socket head cap screws, 20-cylinder block, 21-LB base, 22-seat cover, 23-thrust bearing race, 24-FB flange, 25-hex head hinged hole bolt assembly, 26-solution basin, 27-fastening plate, 28-wire rope fastener, 29-moving platform, 30-I slotted cylindrical head screw, 31-top plate, 32-II Slotted cylindrical head screw, 33, 34-hex head reaming bolt assembly, 35-I set screw, 36-cylinder locating pin, 37-cylinder, 38-guide sleeve, 39-guide screw, 40-guide Slider, 41-II set screw, 42-temperature controller, 43- Column pressure sensor, 44-joint, 45-seal, 46-joint, 47-wire fixed shaft, 48-SQ78-RS rod end joint bearing, 49-wire rope, 50-joint, 51-grooving Turning screw, 52-ball head, 53-spherical base, 54-TQGA single-acting cylinder, 55-I flat key, 56-up cam, 57-middle cam, 58-air duct, 59- fixed pulley set, 60- Drive shaft, 61-II flat key, 62-hex head hinged hole bolt assembly.
本发明的实施方式 Embodiments of the invention
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below with reference to the accompanying drawings:
本发明的气缸自复位型髋关节试验机,主要由框架、设在框架内呈三角形的动平台29、动平台29下方的传动轴60、凸轮、涡轮涡杆传动机构、支撑架14、溶液盆26、球头座52、动平台29上方的柱式压力传感器43、导向滑块40、液压缸37、钢丝绳牵引装置、气压传动装置等部件构成。框架内设有支撑架14,支撑架14为Y型结构,支撑架14内设有上下两端别固定在支撑架14与底板2上的传动轴60,传动轴60上依次设有下下凸轮5、涡轮17、中凸轮57、上凸轮56,传动轴60的两端设有分别固定在底板2和支撑架14上的轴承座6,支撑架14的上方设有弧面轴承座,弧面轴承座由开有凹形槽的座套22、与座套22的凹形槽过渡配合的推力轴承座圈23构成。弧面轴承座上设有与其弧面相吻合的球面基座53,球面基座53上设有溶液盆26,溶液盆26为底端封闭的阶梯结构,溶液盆26内设有嵌装在球面基座53内的关节头球头座52,溶液盆26上设有与其盆缘相固定的动平台29,所述的动平台29通过钢丝绳牵引装置和气压传动装置分别与三个凸轮5、57、56相连;所述的钢丝绳牵引装置包括固定在动平台29角端的钢丝绳紧固器28、钢丝绳49、竖直固定在支撑架14外壁上的定滑轮组59,钢丝绳49通过定滑轮组59改变传动方向,其左端通过钢丝绳紧固器28连接在动平台29上,右端通过圆形接头4连接在TQGA.2双活塞杆气缸3的左伸出杆上。所述的气压传动装置包括固定在支撑架14顶部的TQGA单作用气缸54、固定在支撑架14侧壁的TQGA.2双活塞杆气缸3,TQGA单作用气缸54通过SQ78-RS杆端关节轴承48与动平台29连接固定,所述的动平台29为正三角形板式结构。TQGA.2双活塞杆气缸3的进气口通过导气管58与TQGA单作用气缸54下端进气口相联,TQGA.2双活塞杆气缸3的右伸出杆在气压的作用下始终压紧在三个凸轮5、57、56的外轮廓上,TQGA单作用气缸54在气压的作用下完成动平台29的复位,并保证钢丝绳49始终处于拉紧状态。所述的顶板31上设有与液压系统相连的液压缸37,液压缸37的活塞杆穿过顶板31,其上设有导向滑块40和扣在关节头46上的关节臼44,导向滑块30与关节臼44之间设有MCL-Z5柱式压力传感器43;顶板31上设有控制溶液盆26内温度的温度控制器42;底板2上设有顶在传动轴60上的球头顶销8。框架由顶板31、底板2以及通过Ⅰ内六角圆柱头螺钉1连接在顶、底板之间的支柱15构成。顶板31上设有控制溶液盆26内温度的温度控制器42,可使溶液盆内的生物润滑剂的试验温度保持在37±1℃;顶板31中部设有通过六角头铰制孔用螺栓组件34与液压系统相连的液压缸37,液压缸37的活塞杆穿过顶板31,其上设有导向滑块40和扣在关节头46上的关节臼44,导向滑块40与关节臼44之间设有型号为MCL-Z5的柱式压力传感器43,柱式压力传感器43的两端分别通过Ⅱ紧定螺钉41与关节臼44和导向滑块40相固定,导向滑块40与液压缸37外部设有导向套38,导向套38外壁上设有导向螺钉39,导向滑块40外壁上开有与导向螺钉39头相配合的导向槽;液压缸37通过六角头铰制孔用螺栓34固定在顶板31上,液压缸37的伸出端与导向滑块40以螺纹连接,Ⅰ紧定螺钉35固定导向套38,起到防转作用,导向套38通过阶梯孔及圆柱定位销36固定在顶板31上,导向螺钉39固定在导向套38的侧壁上,与导向滑块40侧壁上的导槽一起完成液压缸37伸出端的导向功能。涡轮涡杆传动机构主要由步进电机13、与电机13相连的联轴器16、与联轴器16相连的涡杆18和涡轮17构成。支撑架14用螺钉固定在框架的底板2上,支撑架14内设有立式传动轴60,传动轴60上依次设有下凸轮5、涡轮17、中凸轮57、上凸轮56、上、下两端分别连接有6404滚动轴承7;涡轮17和中凸轮57以Ⅰ平键55、轴肩端面以及两端设置的紧固螺母12固定在传动轴60上,上凸轮56和下凸轮5以Ⅱ平键61、轴肩端面以及两端设置的轴承顶圈11固定在传动轴60上;6404滚动轴承7通过轴端紧固螺钉9、B60轴端挡圈10以及设在下凸轮5的下端和上凸轮56的上端的轴承顶圈11安放在轴承座6内,轴承座6通过螺钉分别固定在支撑架14的下表面和底板2上,底板2上设有顶在转动轴60上的球头顶销8,起辅助支撑作用。支撑架14的上方设有弧面轴承座,弧面轴承座由开有凹形槽的座套22、与座套22的凹形槽过渡配合的推力轴承座圈23构成。推力轴承座圈23上设有与其弧面相吻合的球面基座53,球面基座53上设有溶液盆26,球面基座53与溶液盆26之间以紧固板27连接固定,溶液盆26为底端封闭的阶梯结构,可有效防止实验过程中组织液的泄漏,球头座52嵌装在溶液盆26内,以Ⅱ开槽圆柱头螺钉32连接固定,关节头46嵌装在球头座52内,其侧壁上的开槽防转螺钉51起到防转作用,球面基座53与推力轴承座圈23滑动配合,同时,关节头46的球心与球面基座53的外球面球心在同一位置,以保证在工作过程中,液压缸37施加的载荷正好通过关节头46的球心,且在非竖直方向上载荷为零。溶液盆26上设有通过六角头铰制孔用螺栓组件33与其端面相固定的动平台29,溶液盆26与动平台29接触面设有密封圈45,动平台29为正三角形板式结构,三个顶角分别开有双向T型槽。动平台29的三个双向T型槽内设有分别与上、中、下3个凸轮相连接的钢丝绳牵引装置,钢丝绳牵引装置包括分别固定在动平台29的三个双向T型槽内的钢丝固定轴47、固定在动平台29底部的钢丝绳紧固器28、钢丝绳49以及固定在支撑架14外侧的定滑轮组59,钢丝绳49一端通过钢丝固定轴47固定在双向T型槽中,可实现钢丝绳49的快速拆卸,另一端通过圆型接头4与气压传动装置中TQGA.2双活塞杆气缸3的左伸出杆相连。气压传动装置的连接孔在动平台29上均匀布置,气压传动装置包括经六角头铰制孔用螺栓组件25固定在支撑架14顶部的TQGA单作用气缸54、固定在支撑架14侧壁的TQGA.2双活塞杆气缸3,TQGA单作用气缸54通过FB法兰24以六角头铰制孔用螺栓25固定在支撑架14上,TQGA.2双活塞杆气缸3通过LB底座21、气缸固定块20以Ⅱ内六角圆柱头螺钉19固定在支撑架14的外壁上,气缸固定块20通过六角头铰制孔用螺栓组件62与TQGA.2双活塞杆气缸3相固定,TQGA单作用气缸54通过连接头50、Ⅰ开槽圆柱头螺钉30以及SQ78-RS杆端关节轴承48与动平台29连接固定,TQGA.2双活塞杆气缸3的左伸出杆通过圆形接头4与凸轮外轮廓相连,TQGA.2双活塞杆气缸3的左端进气口通过导气管58与其对应的TQGA单作用气缸54下端进气口相联,并通入压缩气体,TQGA.2双活塞杆气缸3右端气压以及TQGA单作用气缸54上端气压均为0。蜗杆18通过联轴器16与步进电机13相连,步进电机13即可带动上、中、下三个凸轮以相同的速率转动。当凸轮转动时,以中凸轮57为例,TQGA.2双活塞杆气缸3的活塞在气压的作用下向右运动,右伸出杆的通过圆型接头4始终压紧在三个凸轮5、57、56的外轮廓上,由于钢丝绳49作用在动平台29上的力矩大于TQGA单作用气缸54作用在动平台29上的力矩,左伸出杆通过圆型接头及钢丝绳49可带动动平台29向下运动,TQGA单作用气缸54活塞向下运动,TQGA.2双活塞杆气缸3左端压力增大,进一步迫使TQGA.2双活塞杆气缸3右伸出杆通过圆型接头4压紧在三个凸轮5、57、56的外轮廓上,当凸轮继续转动时,TQGA.2双活塞杆气缸3的活塞在凸轮轮廓的作用下向左运动,TQGA单作用气缸54活塞在气压的作用向上运动,完成动平台29的复位,由于TQGA单作用气缸54的作用点在动平台29的中部,根据比例关系可知,钢丝绳49能始终处于拉紧状态。在三套钢丝绳牵引装置和气压传动装置的共同作用下,凸轮的转动便可带动动平台29实现交叉状多向复合运动。非工作状态下,还可通过调节气体的压力值和钢丝绳紧固器28来对动平台进行调平,凸轮的外轮廓可根据实际要求的运动轨迹进行加工,当须增大动平台29的摆角时,只须增大凸轮的偏心距,在模拟不同工况条件下的关节运动时,只须更换不同外轮廓的凸轮。溶液盆26为底端封闭的阶梯结构,可有效防止实验过程中组织液的泄漏。 The cylinder self-resetting hip joint testing machine of the invention mainly comprises a frame, a movable platform 29 arranged in a triangle in the frame, a transmission shaft 60 below the moving platform 29, a cam, a turbine vortex transmission mechanism, a support frame 14, and a solution basin. 26. The ball head 52, the column pressure sensor 43 above the moving platform 29, the guide slider 40, the hydraulic cylinder 37, the wire rope pulling device, the pneumatic transmission device and the like are formed. A support frame 14 is arranged in the frame, and the support frame 14 is a Y-shaped structure. The support frame 14 is provided with a transmission shaft 60 which is fixed on the support frame 14 and the bottom plate 2 at both upper and lower ends, and the lower shaft is sequentially provided on the transmission shaft 60. 5, the turbine 17, the middle cam 57, the upper cam 56, the two ends of the transmission shaft 60 are respectively fixed on the bottom plate 2 and the support frame 14 on the support frame 6, above the support frame 14 is provided with a curved bearing seat, curved surface The bearing housing is composed of a seat sleeve 22 having a concave groove and a thrust bearing race 23 which is in transitional engagement with the concave groove of the seat sleeve 22. The curved bearing seat is provided with a spherical base 53 which is matched with the curved surface thereof. The spherical base 53 is provided with a solution basin 26, the solution basin 26 is a stepped structure closed at the bottom end, and the solution basin 26 is embedded in the spherical base. The joint head ball seat 52 in the seat 53 is provided with a movable platform 29 fixed to the tank basin 26, and the movable platform 29 is respectively connected with the three cams 5, 57 by the wire rope pulling device and the pneumatic transmission device. 56. The wire rope pulling device comprises a wire rope fastener 28 fixed at the corner end of the moving platform 29, a wire rope 49, and a fixed pulley block 59 vertically fixed on the outer wall of the support frame 14. The wire rope 49 changes the transmission direction through the fixed pulley block 59. The left end is connected to the movable platform 29 by a wire rope fastener 28, and the right end is connected to the left extension rod of the TQGA.2 double piston rod cylinder 3 via a circular joint 4. The pneumatic transmission device comprises a TQGA single-acting cylinder 54 fixed on the top of the support frame 14, a TQGA.2 double piston rod cylinder 3 fixed on the side wall of the support frame 14, and a TQGA single-acting cylinder 54 through the SQ78-RS rod end joint bearing. 48 is fixedly connected to the movable platform 29, and the movable platform 29 is an equilateral triangular plate structure. The intake port of the TQGA.2 double piston rod cylinder 3 is connected to the lower air inlet of the TQGA single-acting cylinder 54 through the air duct 58, and the right extension rod of the TQGA.2 double piston rod cylinder 3 is always pressed under the action of the air pressure. On the outer contour of the three cams 5, 57, 56, the TQGA single-acting cylinder 54 completes the resetting of the moving platform 29 under the action of air pressure and ensures that the wire rope 49 is always in tension. The top plate 31 is provided with a hydraulic cylinder 37 connected to the hydraulic system. The piston rod of the hydraulic cylinder 37 passes through the top plate 31, and is provided with a guiding slider 40 and a joint cymbal 44 attached to the joint head 46 for guiding sliding. An MCL-Z5 column pressure sensor 43 is disposed between the block 30 and the glenoid 44; the top plate 31 is provided with a temperature controller 42 for controlling the temperature in the solution basin 26; and the bottom plate 2 is provided with a ball top placed on the transmission shaft 60. Pin 8. The frame is composed of a top plate 31, a bottom plate 2, and a strut 15 connected between the top and bottom plates by a hexagon socket head cap screw 1. The top plate 31 is provided with a temperature controller 42 for controlling the temperature in the solution pot 26, so that the test temperature of the bio-lubricant in the solution pot can be maintained at 37±1 ° C; the middle part of the top plate 31 is provided with a bolt assembly through the hexagon head reaming hole. A hydraulic cylinder 37 connected to the hydraulic system, the piston rod of the hydraulic cylinder 37 passes through the top plate 31, and is provided with a guide slider 40 and a glenoid 44 fastened to the joint head 46, and the guide slider 40 and the joint 44 There is a column pressure sensor 43 of the type MCL-Z5, and both ends of the column pressure sensor 43 are fixed to the joint cymbal 44 and the guide slider 40 by the II set screw 41, respectively, and the guide slider 40 and the hydraulic cylinder 37 are provided. The outer sleeve is provided with a guiding sleeve 38. The outer wall of the guiding sleeve 38 is provided with a guiding screw 39. The outer wall of the guiding slider 40 is provided with a guiding groove matched with the head of the guiding screw 39. The hydraulic cylinder 37 is fixed by the hexagonal head reaming hole by bolts 34. On the top plate 31, the protruding end of the hydraulic cylinder 37 is screwed to the guide slider 40, and the I set screw 35 fixes the guide sleeve 38 to prevent rotation. The guide sleeve 38 is fixed by the stepped hole and the cylindrical positioning pin 36. On the top plate 31, a guide screw 39 is fixed to the side wall of the guide sleeve 38. Completed with the guide cylinder 40 on the side wall of the slider guide grooves 37 extend along the side guiding function. The turbine worm drive mechanism is mainly composed of a stepping motor 13, a coupling 16 connected to the motor 13, a volute 18 connected to the coupling 16, and a turbine 17. The support frame 14 is fixed to the bottom plate 2 of the frame by screws. The support frame 14 is provided with a vertical transmission shaft 60. The transmission shaft 60 is sequentially provided with a lower cam 5, a turbine 17, a middle cam 57, an upper cam 56, upper and lower. The two ends are respectively connected with a 6404 rolling bearing 7; the turbine 17 and the middle cam 57 are fixed on the transmission shaft 60 with the I flat key 55, the shoulder end surface and the fastening nuts 12 provided at both ends, and the upper cam 56 and the lower cam 5 are level II. The key 61, the shoulder end surface, and the bearing top ring 11 disposed at both ends are fixed to the transmission shaft 60; the 6404 rolling bearing 7 is passed through the shaft end fastening screw 9, the B60 shaft end retaining ring 10, and the lower end of the lower cam 5 and the upper cam 56. The upper bearing end ring 11 is placed in the bearing housing 6, and the bearing housing 6 is respectively fixed on the lower surface of the support frame 14 and the bottom plate 2 by screws, and the bottom plate 2 is provided with a ball stud pin 8 which is mounted on the rotating shaft 60. Provides an auxiliary support. The upper surface of the support frame 14 is provided with a curved bearing seat, and the curved bearing seat is composed of a seat cover 22 having a concave groove and a thrust bearing race 23 which is engaged with the concave groove of the seat cover 22. The spherical bearing seat 23 is provided with a spherical base 53 which is matched with the curved surface thereof. The spherical base 53 is provided with a solution basin 26, and the spherical base 53 and the solution basin 26 are connected and fixed by a fastening plate 27, and the solution basin 26 is provided. The stepped structure closed at the bottom end can effectively prevent the leakage of the tissue fluid during the experiment, the ball head seat 52 is embedded in the solution basin 26, and is fixed by the II slotted cylindrical head screw 32, and the joint head 46 is embedded in the ball head seat. In the 52, the slotted anti-rotation screw 51 on the side wall functions as an anti-rotation function, and the spherical base 53 is slidably engaged with the thrust bearing race 23, and at the same time, the spherical center of the joint head 46 and the outer spherical ball of the spherical base 53 The heart is in the same position to ensure that the load applied by the hydraulic cylinder 37 just passes through the center of the joint head 46 during operation and the load is zero in the non-vertical direction. The solution basin 26 is provided with a movable platform 29 fixed to the end surface thereof by a hexagonal head reaming bolt assembly 33, and a sealing ring 45 is disposed on the contact surface of the solution basin 26 and the movable platform 29, and the movable platform 29 is an equilateral triangular plate structure, The top corners are respectively provided with bidirectional T-shaped grooves. The three bidirectional T-shaped grooves of the movable platform 29 are provided with wire rope pulling devices respectively connected with the upper, middle and lower cams, and the wire rope pulling device comprises steel wires respectively fixed in three bidirectional T-shaped grooves of the moving platform 29. a fixed shaft 47, a wire rope fastener 28 fixed at the bottom of the movable platform 29, a wire rope 49, and a fixed pulley block 59 fixed to the outside of the support frame 14. One end of the wire rope 49 is fixed in the two-way T-shaped groove by the wire fixing shaft 47, and the wire rope can be realized. The quick release of the 49, the other end is connected to the left extension rod of the TQGA.2 double piston rod cylinder 3 in the pneumatic transmission through the round joint 4. The connecting holes of the pneumatic transmission device are evenly arranged on the movable platform 29. The pneumatic transmission device includes a TQGA single-acting cylinder 54 fixed to the top of the support frame 14 via a hexagonal head reaming hole bolt assembly 25, and a TQGA fixed to the side wall of the support frame 14. .2 double piston rod cylinder 3, TQGA single-acting cylinder 54 is fixed to the support frame 14 by the FB flange 24 with a hexagonal head reaming bolt 25, and the TQGA.2 double piston rod cylinder 3 passes through the LB base 21 and the cylinder fixed block. 20 is fixed to the outer wall of the support frame 14 by a hexagon socket head cap screw 19, and the cylinder block 20 is fixed to the TQGA.2 double piston rod cylinder 3 by a hexagonal head joint bolt assembly 62, and the TQGA single-acting cylinder 54 passes. The connector 50, the slotted cylinder head screw 30 and the SQ78-RS rod end joint bearing 48 are fixedly connected to the movable platform 29, and the left extension rod of the TQGA.2 double piston rod cylinder 3 is connected to the outer contour of the cam through the circular joint 4. The left end air inlet of the TQGA.2 double piston rod cylinder 3 is connected to the lower air inlet of the corresponding TQGA single acting cylinder 54 through the air guiding pipe 58, and the compressed gas is introduced, and the right end air pressure of the TQGA.2 double piston rod cylinder 3 is The air pressure at the upper end of the TQGA single-acting cylinder 54 is zero. The worm 18 is connected to the stepping motor 13 via a coupling 16, and the stepping motor 13 can drive the upper, middle and lower cams to rotate at the same rate. When the cam rotates, taking the middle cam 57 as an example, the piston of the TQGA.2 double piston rod cylinder 3 moves to the right under the action of air pressure, and the right extension rod is always pressed against the three cams 5 through the round joint 4, 57, 56 on the outer contour, because the wire rope 49 acts on the moving platform 29 the torque is greater than the torque of the TQGA single-acting cylinder 54 acting on the moving platform 29, the left protruding rod can drive the moving platform 29 through the round joint and the wire rope 49 Downward movement, TQGA single-acting cylinder 54 piston moves downward, TQGA.2 double piston rod cylinder 3 left end pressure increases, further forcing TQGA.2 double piston rod cylinder 3 right extension rod to be pressed through the round joint 4 in three On the outer contour of the cams 5, 57, 56, when the cam continues to rotate, the piston of the TQGA.2 double piston rod cylinder 3 moves to the left under the action of the cam profile, and the piston of the TQGA single-acting cylinder 54 moves upward by the action of the air pressure. After the resetting of the movable platform 29 is completed, since the action point of the TQGA single-acting cylinder 54 is in the middle of the movable platform 29, according to the proportional relationship, the wire rope 49 can always be in a tension state. Under the joint action of three sets of wire rope pulling devices and pneumatic transmission devices, the rotation of the cam can drive the moving platform 29 to realize a cross-shaped multi-directional composite motion. In the non-working state, the moving platform can also be leveled by adjusting the pressure value of the gas and the wire rope fastener 28. The outer contour of the cam can be processed according to the actual required motion trajectory, and the pendulum of the moving platform 29 must be increased. At the angle, it is only necessary to increase the eccentricity of the cam. When simulating the joint motion under different working conditions, it is only necessary to replace the cams of different outer contours. The solution basin 26 is a stepped structure closed at the bottom end, which can effectively prevent leakage of the tissue fluid during the experiment.

Claims (7)

  1. 一种气缸自复位型髋关节试验机,包括由顶板(31)、底板(2)和连接在顶、底板之间的支柱(15)构成的框架,框架内设有支撑架(14),支撑架(14)内设有上下两端别固定在支撑架(14)与底板(2)上的传动轴(60),传动轴(60)上依次设有下下凸轮(5)、涡轮(17)、中凸轮(57)、上凸轮(56),传动轴(60)的两端设有分别固定在底板(2)和支撑架(14)上的轴承座(6),支撑架(14)的上方设有弧面轴承座,弧面轴承座上设有与其弧面相吻合的球面基座(53),球面基座(53)上设有溶液盆(26),溶液盆(26)内设有嵌装在球面基座(53)内的关节头球头座(52),溶液盆(26)上设有与其盆缘相固定的动平台(29),其特征在于:所述的动平台(29)通过钢丝绳牵引装置和气压传动装置分别与三个凸轮(5、57、56)相连;所述的顶板(31)上设有与液压系统相连的液压缸(37),液压缸(37)的活塞杆穿过顶板(31),其上设有导向滑块(40)和扣在关节头(46)上的关节臼(44),导向滑块(30)与关节臼(44)之间设有MCL-Z5柱式压力传感器(43);顶板(31)上设有控制溶液盆(26)内温度的温度控制器(42);底板(2)上设有顶在传动轴(60)上的球头顶销(8)。 A cylinder self-resetting hip joint testing machine comprises a frame composed of a top plate (31), a bottom plate (2) and a pillar (15) connected between the top and the bottom plate, wherein the frame is provided with a support frame (14) for supporting The frame (14) is provided with a transmission shaft (60) which is fixed on the support frame (14) and the bottom plate (2) at both upper and lower ends, and the lower shaft cam (5) and the turbine are sequentially arranged on the transmission shaft (60). ), the middle cam (57), the upper cam (56), and the two ends of the transmission shaft (60) are provided with bearing seats (6) respectively fixed on the bottom plate (2) and the support frame (14), and the support frame (14) The upper part is provided with a curved bearing seat, and the curved bearing seat is provided with a spherical base (53) which is matched with the curved surface thereof, and the spherical base (53) is provided with a solution basin (26), and the solution basin (26) is provided therein. There is a joint head (52) embedded in the spherical base (53), and the solution basin (26) is provided with a moving platform (29) fixed to the edge of the bowl, characterized in that: the moving platform (29) respectively connected to three cams (5, 57, 56) by a wire rope pulling device and a pneumatic transmission device; the top plate ( 31) is provided with a hydraulic cylinder (37) connected to the hydraulic system, the piston rod of the hydraulic cylinder (37) passes through the top plate (31), and is provided with a guiding slider (40) and a buckle on the joint head (46) The glenoid (44), the MCL-Z5 column pressure sensor (43) is disposed between the guide slider (30) and the glenoid (44); and the temperature of the solution solution basin (26) is provided on the top plate (31). The temperature controller (42); the bottom plate (2) is provided with a ball stud (8) on the drive shaft (60).
  2. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的弧面轴承座由开有凹形槽的座套(22)、与座套(22)的凹形槽过渡配合的推力轴承座圈(23)构成。The cylinder self-resetting hip joint testing machine according to claim 1, wherein the curved bearing housing is formed by a sleeve (22) having a concave groove and a concave groove of the seat cover (22). The transition fit thrust bearing race (23) is formed.
  3. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的钢丝绳牵引装置包括固定在动平台(29)角端的钢丝绳紧固器(28)、钢丝绳(49)、竖直固定在支撑架(14)外壁上的定滑轮组(59),钢丝绳(49)通过定滑轮组(59)改变传动方向,其左端通过钢丝绳紧固器(28)连接在动平台(29)上,右端通过圆形接头(4)连接在TQGA.2双活塞杆气缸(3)的左伸出杆上。A cylinder self-resetting hip joint testing machine according to claim 1, wherein said wire rope pulling device comprises a wire rope fastener (28) fixed to a corner end of the moving platform (29), a wire rope (49), and a vertical a fixed pulley block (59) fixed directly on the outer wall of the support frame (14), the wire rope (49) is changed in the transmission direction by the fixed pulley block (59), and the left end is connected to the moving platform (29) by the wire rope fastener (28). The right end is connected to the left extension of the TQGA.2 double piston rod cylinder (3) via a circular joint (4).
  4. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的气压传动装置包括固定在支撑架(14)顶部的TQGA单作用气缸(54)、固定在支撑架(14)侧壁的TQGA.2双活塞杆气缸(3),TQGA单作用气缸(54)通过SQ78-RS杆端关节轴承(48)与动平台(29)连接固定,TQGA.2双活塞杆气缸(3)的进气口通过导气管(58)与TQGA单作用气缸(54)下端进气口相联,TQGA.2双活塞杆气缸(3)的右伸出杆在气压的作用下始终压紧在三个凸轮(5、57、56)的外轮廓上,TQGA单作用气缸(54)在气压的作用下完成动平台(29)的复位,并保证钢丝绳(49)始终处于拉紧状态。The cylinder self-resetting hip joint testing machine according to claim 1, wherein said pneumatic transmission device comprises a TQGA single-acting cylinder (54) fixed to the top of the support frame (14) and fixed to the support frame (14). The TQGA.2 double piston rod cylinder (3) and the TQGA single acting cylinder (54) are connected and fixed to the moving platform (29) through the SQ78-RS rod end joint bearing (48), and the TQGA.2 double piston rod cylinder ( 3) The air inlet is connected to the lower air inlet of the TQGA single-acting cylinder (54) through the air duct (58), and the right extension rod of the TQGA.2 double piston rod cylinder (3) is always pressed under the action of air pressure. On the outer contour of the three cams (5, 57, 56), the TQGA single-acting cylinder (54) completes the resetting of the moving platform (29) under the action of air pressure and ensures that the wire rope (49) is always in tension.
  5. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的支撑架(14)为Y型结构。The cylinder self-resetting hip joint testing machine according to claim 1, wherein said support frame (14) has a Y-shaped structure.
  6. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的动平台(29)为正三角形板式结构。The cylinder self-resetting hip joint testing machine according to claim 1, wherein the moving platform (29) is an equilateral triangular plate structure.
  7. 根据权利要求1所述的气缸自复位型髋关节试验机,其特征在于:所述的溶液盆(26)为底端封闭的阶梯结构。The cylinder self-resetting hip joint testing machine according to claim 1, wherein the solution basin (26) is a stepped structure with a bottom end closed.
PCT/CN2012/076436 2012-02-01 2012-06-04 Gas cylinder self-resetting-type hip-joint testing machine WO2013113199A1 (en)

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CN104128930A (en) * 2014-07-29 2014-11-05 杭州沪清科技有限公司 Anthropomorphic hip structure capable of freely moving in all directions
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