WO2013111693A1 - Cooling device and sensible heat exchanger - Google Patents
Cooling device and sensible heat exchanger Download PDFInfo
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- WO2013111693A1 WO2013111693A1 PCT/JP2013/051053 JP2013051053W WO2013111693A1 WO 2013111693 A1 WO2013111693 A1 WO 2013111693A1 JP 2013051053 W JP2013051053 W JP 2013051053W WO 2013111693 A1 WO2013111693 A1 WO 2013111693A1
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- sensible heat
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- cooling device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/032—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heat exchangers
- F24F1/0323—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heat exchangers by the mounting or arrangement of the heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D5/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0041—Indoor units, e.g. fan coil units characterised by exhaustion of inside air from the room
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/032—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/032—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heat exchangers
- F24F1/0325—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heat exchangers by the shape of the heat exchangers or of parts thereof, e.g. of their fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/0328—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing with means for purifying supplied air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/037—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing with humidification means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F12/00—Use of energy recovery systems in air conditioning, ventilation or screening
- F24F12/001—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air
- F24F12/006—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air using an air-to-air heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0007—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
- F24F5/0035—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning using evaporation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
- F28F3/044—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being pontual, e.g. dimples
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/54—Free-cooling systems
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/56—Heat recovery units
Definitions
- the present invention relates to a cooling device and a sensible heat exchanger.
- This cooling device changes the cooling capacity by changing the spray area of the spray means, and suppresses the accumulation of impurities on the sensible heat exchanger by making the spray amount per unit area constant.
- the cooling capacity is changed by changing the spray area, in order to achieve the predetermined cooling capacity, the inlet of the flow path of the primary side airflow of the sensible heat exchanger is changed.
- the area it is necessary to secure an area corresponding to the predetermined cooling capacity, which limits the design of the sensible heat exchanger.
- an object of the present invention is to provide a cooling device and a sensible heat exchanger that reduce the restriction on the design of the sensible heat exchanger compared to the conventional cooling device and sensible heat exchanger.
- One embodiment of the present invention provides the following cooling device and sensible heat exchanger in order to achieve the above object.
- a vaporization filter that humidifies the passing primary airflow to lower the temperature;
- the primary side airflow and the secondary side are arranged by overlapping the primary side tube through which the primary side airflow that has passed through the vaporization filter passes and the secondary side tube through which the secondary airflow that circulates the cooling target passes.
- the sensible heat is exchanged between the air flow and has a pair of convex shapes having a height to maintain the interval between the plate members constituting the primary side tube and the secondary side tube on the plate members facing each other.
- a sensible heat exchanger A fan that discharges the primary airflow that has passed through the sensible heat exchanger to the outside;
- a cooling device comprising: a fan that circulates the secondary airflow between the cooling object and the sensible heat exchanger.
- the outside from which the primary airflow is discharged and the object to be cooled by the secondary airflow can be hermetically separated.
- FIG. 1 is a diagram showing a schematic configuration example of a cooling device according to an embodiment of the present invention.
- FIG. 2 is a schematic perspective view showing an example of the configuration of the sensible heat exchanger.
- FIG. 3 is a schematic perspective view showing an example of the configuration of the vaporization filter.
- FIG. 4 is a schematic perspective view illustrating an example of a flow path of the primary airflow and the secondary airflow of the cooling device.
- FIG. 5 is a moist air diagram illustrating an example of a state change of the primary airflow and the secondary airflow of the cooling device.
- FIG. 6A is a schematic perspective view illustrating a configuration example of a sensible heat exchanger.
- FIG. 6B is a cross-sectional perspective view taken along line AA showing a configuration example of the sensible heat exchanger.
- FIG. 6C is a cross-sectional view taken along the line AA showing a configuration example of the sensible heat exchanger.
- FIG. 7A is a perspective view for explaining a step of forming dimples on an aluminum thin plate.
- FIG. 7B is a perspective view for explaining a step of forming dimples on the aluminum thin plate.
- FIG. 7C is a perspective view for explaining a step of forming dimples on the aluminum thin plate.
- FIG. 7D is a perspective view for explaining a step of forming dimples on the aluminum thin plate.
- FIG. 8 is a cross-sectional view for explaining a process of forming dimples on an aluminum thin plate.
- FIG. 9 is a perspective view for explaining a manufacturing process of the sensible heat exchanger.
- FIG. 1 is a diagram showing a schematic configuration example of a cooling device according to an embodiment of the present invention.
- the cooling device 1 is used by being attached to a control panel 2 as an example of a cooling target, and a vaporizing filter 10 that humidifies input air to lower the temperature, and a water supply header 11 that supplies water to the vaporizing filter 10. And a drain pan 12 that receives water droplets of the vaporization filter 10 and a sensible heat exchanger 13 that exchanges only sensible heat without exchanging mutual latent heat (moisture) from two orthogonal air paths.
- the cooling device 1 takes out the air in the control panel 2 and the fan 14 that generates an airflow (hereinafter referred to as “primary airflow”) that passes through the vaporization filter 10 and the sensible heat exchanger 13. And a fan 15 that generates an airflow (hereinafter referred to as “secondary airflow”) that sends air that has passed through the control panel 2 into the control panel 2.
- primary airflow an airflow
- secondary airflow an airflow
- positioning of the fans 14 and 15 is an example, and it is good also as another arrangement
- the cooling device 1 has a control unit (not shown), and controls the flow rate of the primary airflow by changing the rotation speed of the fan 14 and the flow rate of the secondary airflow by changing the rotation speed of the fan 15. To do.
- the water supply header 11 is supplied with water from an external water source Wext through an electromagnetic valve 11a that adjusts the amount of water supply according to an external signal.
- the drain pan 12 has a float switch 12a that outputs a signal based on the water level of the drain pan 12, and controls the electromagnetic valve 11a by the output signal of the float switch 12a to control the amount of water supplied from the water supply header 11 to the vaporization filter 10. Control.
- FIG. 2 is a schematic perspective view showing an example of the configuration of the sensible heat exchanger 13.
- Sensible heat exchanger 13 includes a primary cylinder 13a which passes the primary air flow F 1, a structure superimposed alternately so as to be orthogonal to the secondary side cylinder 13b of the secondary-side stream F 2 passes. Note that the airflow passage direction of the primary side tube 13a and the airflow passage direction of the secondary side tube 13b are not limited to being orthogonal to each other, but may be any different angle.
- the pitch (width) of the primary side cylinder 13a and the secondary side cylinder 13b is 2 mm
- the plate thickness is 0.2 mm
- the plate material may bend when the air flow is passed through the primary side tube 13a and the secondary side tube 13b.
- a plurality of them may be provided to suppress deflection.
- the convex shape increases the heat transfer area, and also has the purpose of improving the heat exchange efficiency due to the heat transfer enhancement effect caused by overflow.
- the size of the sensible heat exchanger 13 is 320 mm long ⁇ 320 mm wide ⁇ 160 mm deep. That is, the heat transfer area on both the primary side and the secondary side is 8.09 m 2 .
- Primary cylinder 13a and secondary cylinder 13b is formed with a good thermal conductivity such as aluminum or copper material, the flow path of the primary side stream F 1 and the secondary-side air flow F 2 is hermetically. Since the primary airflow F 1 and the secondary airflow F 2 passing through the sensible heat exchanger 13 exchange only sensible heat without replacing latent heat (moisture), the absolute humidity varies depending on the input and output. Without it, only the temperature will change.
- the wind speed of the airflow passing through the primary side cylinder 13a and the secondary side cylinder 13b is about 2 m / s, and an average air-side thermal conductivity of 0.05 kW / m 2 ⁇ k, which is comparable to that of a gas-liquid fin tube, is achieved.
- the effective primary / secondary heat transfer area ratio is 1
- FIG. 3 is a schematic perspective view showing an example of the configuration of the vaporization filter 10.
- the vaporization filter 10 has a filter medium 100 in which high moisture absorption / release fibers are knitted in a mesh shape so that the primary airflow F 1 passes through.
- the filter medium 100 receives water from the water supply header 11 and always maintains a wet state.
- the vaporization filter 10 has a size of 80 mm in length, 320 mm in width, and 150 mm in depth, for example, and has an input side vent 10a and an output side vent 10b.
- the humidifier filter medium of Ueno Kogyo etc. can be used as an example of a high moisture absorption / release fiber.
- the input and output of the primary airflow F 1 passing through the vaporization filter 10 increases the humidity and decreases the temperature, but there is no change in the specific enthalpy of input and output.
- FIG. 4 is a schematic perspective view showing an example of a flow path of the primary airflow and the secondary airflow of the cooling device 1.
- a control unit controls the fans 14 and 15 to generate a primary airflow F 1 and a secondary airflow F 2 .
- the airflows of the primary airflow F 1 and the secondary airflow F 2 are 3 m 3 / min.
- control unit controls the electromagnetic valve 11a of the water supply header 11 and starts water supply to the vaporization filter 10.
- the amount of water supply is adjusted by controlling the solenoid valve 11 a based on the water level of the drain pan 12 by a float switch 12 a provided in the drain pan 12.
- the primary airflow F 1 passes through the vaporization filter 10.
- State S 11 of the input of the primary-side air flow F 1 of vaporized filter 10 as an example, the ambient temperature 35 ° C., when the relative humidity of 40%, the specific enthalpy is 17kcal / kg.
- the primary-side state S 12 at the output of the air flow F 1 of vaporized filter 10 is determined from the psychrometric chart shown below.
- FIG. 5 is a moist air diagram showing an example of changes in the state of the primary side airflow and the secondary side airflow of the cooling device 1.
- the temperature S is 26.5 ° C. and the relative humidity is 80% as an example.
- the absolute humidity of the state S 11 is 0.014 kg / kg
- the absolute humidity of the state S 12 is 0. 0175kg / kg
- the primary airflow F 1 passes through the primary cylinder 13 a of the sensible heat exchanger 13. Further, the secondary air flow F 2 passes through the secondary cylinder 13 b of the sensible heat exchanger 13.
- the primary airflow F 1 and the secondary airflow F 2 each exchange only sensible heat without changing the absolute humidity.
- This exchange the difference in specific enthalpy of the state S 22 at the output of the secondary-side air flow F 2 and the difference in specific enthalpy between the states S 21 of the input of the secondary air flow F 2 is the state S 12 and state S 13 Is equal to +4.5 kcal / kg.
- the state S 21 of the secondary-side air flow F 2 of sensible heat exchanger 13 is a temperature 50 ° C.
- a state S 22 of the secondary-side air flow F 2 is temperature 31.5 ° C., relative The humidity is 47%.
- the specific enthalpy is 20.6kcal / kg of states S 21
- the specific enthalpy of the state S 22 is 16.1kcal / kg
- the air volume 3m 3 / min since the specific volume of the state S 21 is 0.934m 3 / kg, (20.6-16.1) kcal / kg ⁇ 3m 3 /min ⁇ 60min ⁇ 0.934m 3 / kg ⁇ 0. 86 kcal / W ⁇ 1000 W.
- the power consumption is about 66 W
- the cooling capacity is 1000 W (OA 35 ° C.-40%, RA 50 ° C.-18%), so that the energy consumption efficiency 15.2 It is.
- a cooling device that sends air cooled by a compressor-type cooling method into a case such as a control panel and cools the temperature inside the case requires electric power of 670 W to operate the compressor, and has a cooling capacity of 1000 W ( OA 35 °C -40%, RA35 °C -40%), the energy consumption efficiency is 1.5, which can greatly improve the energy consumption efficiency compared to the energy consumption efficiency 6 which is the best value of home appliances it can.
- the humidity of S 11 is improved lower the cooling capacity.
- the cooling side (primary side) and the cooled side (secondary side) are separated in an airtight manner, that is, the air passing through the cooling side and the air passing through the cooled side are separated without mixing. Therefore, it is not necessary to consider the air cleanliness outside the control panel 2 in order to maintain the air cleanliness within the control panel 2.
- the secondary side may be separated from other spaces and hermetically sealed. In “airtight separation” and “airtight”, external air other than the separated space is used for the purpose of adjusting the pressure level of the separated space or maintaining the life of animals and plants. Including the case of capturing.
- the weight can be reduced as compared with the conventional cooling device, and the configuration can be simplified.
- rain water etc. can also be used for the quality of the water supplied to the vaporization filter 10, and the cost required for driving can be reduced.
- FIG. 6A is a schematic perspective view showing a configuration example of a sensible heat exchanger.
- the sensible heat exchanger 13A of the embodiment is configured by stacking a plurality of aluminum thin plates 131 at predetermined intervals.
- the sensible heat exchanger 13A has a plurality of dimples 130 in order to maintain the interval.
- plate material with good heat conductivity or a paper board
- FIG. 6B is a cross-sectional perspective view taken along line AA showing a configuration example of the sensible heat exchanger 13A.
- the aluminum thin plate 131 has a dimple 130t formed in a dome shape in the vertical upward direction of the drawing and a dimple 130b formed in a dome shape in the vertical downward direction. Further, the dimples 130t and the dimples 130b are formed so as to face each other between the adjacent aluminum thin plates 131.
- the dimple 130 preferably has a dome shape so that the aluminum thin plate 131 is not cracked or torn when the aluminum thin plate 131 is pressed as described later.
- Other shapes may be used as long as the problem of cracking and tearing does not occur.
- FIG. 6C is a cross-sectional view taken along the line AA showing a configuration example of the sensible heat exchanger 13A.
- Aluminum sheet 131 has a thickness T l, the height of the dimples 130t and 130b H l, the interval between the dimples 130t and 130b is the distance W l, from end to dimple 130t or 130b is formed in W e
- T l 1mm
- T l 0.1mm
- W l 20mm
- W e 20 mm
- T 1 can be appropriately changed between 0.05 and 0.3 mm.
- the flat bar 133 has a thickness T f and a width W f and is bonded to the aluminum thin plate 131 by the adhesive 132.
- the adhesive 132 a resin adhesive having water resistance and heat resistance can be used.
- a double-sided adhesive tape in which a nonwoven fabric is impregnated with a pressure sensitive adhesive is used.
- the aluminum thin plate and the flat bar 133 may be fixed by soldering or brazing. The amount of the adhesive 132 is adjusted so that the thickness becomes Tb .
- the distance between the facing dimples 130t and 130b is C.
- FIG. 7A to 7D are perspective views for explaining a process of forming the dimple 130 on the aluminum thin plate 131.
- FIG. 7A to 7D are perspective views for explaining a process of forming the dimple 130 on the aluminum thin plate 131.
- a lower die 131 1 having a hole for forming a dome-shaped dimple 130 having a height of 1 mm is prepared, and an aluminum thin plate 131 to be processed is placed on the lower die 131 1. Overlapping. Further, overlapping rubber sheets 131 2 for cracking prevention during processing on an aluminum thin plate 131, further overlaying press type receiving plate 131 3 having a pore diameter 9mm undergoing pressing die 131 4 described later.
- FIG. 8 is a cross-sectional view for explaining a process of forming the dimple 130 on the aluminum thin plate 131.
- Pressing die 131 by being limited to push-in amount by press-type receiving plate 131 3, deforming only 1mm aluminum sheet 131 in the normal direction of the plate surface. Further, the lower mold 131 1 is configured so that the deformed shape of the aluminum thin plate 131 is a dome shape.
- the lower die 131 1, the rubber sheet 131 2, dimples 130t or 130b by removing the pressing die receiving plate 131 3 and the push-type 131 4 are formed.
- a lower die 131 1 is prepared, and an aluminum thin plate 131 on which one of the dimples 130t or 130b is formed is overlaid on the lower die 131 1 . Further, overlapping rubber sheets 131 5 having a hole at a position corresponding to the dimples 130t or 130b for cracking prevention during processing on an aluminum thin plate 131, further overlaying press type receiving plate 131 3.
- FIG. 9 is a perspective view for explaining a manufacturing process of the sensible heat exchanger 13A.
- a plurality of aluminum thin plates 131 on which the dimples 130t and 130b are formed are stacked such that the dimples 130t and 130b face each other. Further, the flat bars 133 are disposed between the plurality of aluminum thin plates 131 and at the end portions of the aluminum thin plates 131, and are disposed in directions orthogonal to each other between the adjacent aluminum thin plates 131.
- the sensible heat exchanger 13A according to the present embodiment is higher in height than the case where the dimples 130t and 130b are formed in a dome shape without edges and the dimples 130t and 130b are opposed to each other so that the dimples are provided only on one plate. Therefore, the deformation amount of the aluminum thin plate 131 can be suppressed during the processing of the dimples 130t and 130b, and the problem that the aluminum thin plate 131 is cracked or broken during the processing is reduced, and the yield is improved.
- the dimples 130 are uniformly arranged on the aluminum thin plate 131, the aluminum thin plate 131 is not easily distorted, and the end portions of the plurality of aluminum thin plates 131 are less likely to be uneven, and as a result, the plurality of aluminum thin plates 131 are arranged. The process of cutting and aligning the ends of the film becomes unnecessary.
- the primary airflow F 1 and the secondary airflow F 2 are passed between the aluminum thin plates 131 corresponding to the primary cylinder 13 a and the secondary cylinder 13 b, the primary airflow F 1 and the secondary airflow F Even when the wind pressure of 2 varies, the facing dimples 130t and 130b suppress the deflection of the aluminum thin plate 131.
- the aluminum thin plate 131 having a thickness of 0.05 to 0.3 mm can be used, and the pitch P between the aluminum thin plates 131 is set to be small. It can be as small as 1-3 mm.
- the vessel 13 was arranged so that the condensed water dropped in the vertical direction under its own weight. At this time, if the pitch P between the aluminum thin plates 131 is too small, water stays between the aluminum thin plates 131 and is blown out of the sensible heat exchanger 13 by the wind pressure, but when the pitch P is 2 mm. It was confirmed that the condensed water falls vertically due to its own weight.
- the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
- the cooling target is not limited to the control panel, but can be applied to a server rack, a storage, a warehouse, a living room, and the like.
- the cooling device and the sensible heat exchanger of the present invention are industrially useful because they can reduce the restrictions on the design of the sensible heat exchanger compared to the conventional cooling device and the sensible heat exchanger.
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Abstract
Description
前記気化フィルタを通過した一次側気流の通過する一次側筒と冷却対象を循環する二次側気流の通過する二次側筒とを重ね合わせて配置することで当該一次側気流と当該二次側気流との間で顕熱を交換するものであって、当該一次側筒及び当該二次側筒を構成する板材の間隔を保持する高さの凸形状を互いに対向する前記板材上に対で有する顕熱交換器と、
前記顕熱交換器を通過した一次側気流を外部に排出するファンと、
前記二次側気流を前記冷却対象と前記顕熱交換器との間を循環させるファンとを有する冷却装置。 [1] A vaporization filter that humidifies the passing primary airflow to lower the temperature;
The primary side airflow and the secondary side are arranged by overlapping the primary side tube through which the primary side airflow that has passed through the vaporization filter passes and the secondary side tube through which the secondary airflow that circulates the cooling target passes. The sensible heat is exchanged between the air flow and has a pair of convex shapes having a height to maintain the interval between the plate members constituting the primary side tube and the secondary side tube on the plate members facing each other. A sensible heat exchanger,
A fan that discharges the primary airflow that has passed through the sensible heat exchanger to the outside;
A cooling device comprising: a fan that circulates the secondary airflow between the cooling object and the sensible heat exchanger.
図1は、本発明の実施の形態に係る冷却装置の概略の構成例を示す図である。 (Configuration of cooling device)
FIG. 1 is a diagram showing a schematic configuration example of a cooling device according to an embodiment of the present invention.
以下に、冷却装置1の動作例を各図を参照しつつ説明する。 (Cooling device operation)
Below, the operation example of the cooling device 1 is demonstrated, referring each figure.
上記した実施の形態によると、顕熱交換器13に直接水を噴霧する必要がないため、顕熱交換器13の設計の制限を低減することができ、顕熱交換器13の一次側筒13a及び二次側筒13bのピッチを、一例として、2mmとすることもでき、十分な伝熱面積を確保することができる結果、十分な冷却能力(1000W)を達成することができる。 (Effect of embodiment)
According to the above-described embodiment, since it is not necessary to spray water directly on the
以下に、本発明の冷却装置の実施例を、特に顕熱交換器について、図6A-6C及び図7A-7D、図8、図9を参照しつつ具体的に説明する。 [Example]
In the following, embodiments of the cooling device of the present invention will be specifically described with reference to FIGS. 6A-6C, FIGS. 7A-7D, FIGS.
以下に顕熱交換器13Aの製造工程を図7-図9を用いて説明する。 (Manufacturing process of sensible heat exchanger 13A)
Hereinafter, the manufacturing process of the sensible heat exchanger 13A will be described with reference to FIGS.
なお、本発明は、上記実施の形態に限定されず、本発明の趣旨を逸脱しない範囲で種々な変形が可能である。例えば、冷却対象は制御盤に限られず、サーバーラック、保存庫、倉庫、居室等にも適用することができる。 [Other embodiments]
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, the cooling target is not limited to the control panel, but can be applied to a server rack, a storage, a warehouse, a living room, and the like.
2 制御盤
10 気化フィルタ
10a 入力側通気口
10b 出力側通気口
11 給水ヘッダ
11a 電磁弁
12 ドレンパン
12a フロートスイッチ
13 顕熱交換器
13A 顕熱交換器
13a 一次側筒
13b 二次側筒
14 ファン
15 ファン
100 ろ材
130、130b、130t ディンプル
131 アルミ薄板
132 接着剤
133 フラットバー
1311 下型
1312 ゴムシート
1313 押し型受板
1314 押し型
1315 ゴムシート DESCRIPTION OF SYMBOLS 1
Claims (6)
- 通過する一次側気流を加湿して温度を下げる気化フィルタと、
前記気化フィルタを通過した一次側気流の通過する一次側筒と冷却対象を循環する二次側気流の通過する二次側筒とを重ね合わせて配置することで当該一次側気流と当該二次側気流との間で顕熱を交換するものであって、当該一次側筒及び当該二次側筒を構成する板材の間隔を保持する高さの凸形状を互いに対向する前記板材上に対で有する顕熱交換器と、
前記顕熱交換器を通過した一次側気流を外部に排出するファンと、
前記二次側気流を前記冷却対象と前記顕熱交換器との間を循環させるファンとを有する冷却装置。 A vaporization filter that humidifies the passing primary air stream and lowers the temperature;
The primary side airflow and the secondary side are arranged by overlapping the primary side tube through which the primary side airflow that has passed through the vaporization filter passes and the secondary side tube through which the secondary airflow that circulates the cooling target passes. The sensible heat is exchanged between the air flow and has a pair of convex shapes having a height to maintain the interval between the plate members constituting the primary side tube and the secondary side tube on the plate members facing each other. A sensible heat exchanger,
A fan that discharges the primary airflow that has passed through the sensible heat exchanger to the outside;
A cooling device comprising: a fan that circulates the secondary airflow between the cooling object and the sensible heat exchanger. - 前記顕熱交換器の前記凸形状は、ドーム型である請求項1に記載の冷却装置。 The cooling device according to claim 1, wherein the convex shape of the sensible heat exchanger is a dome shape.
- 前記顕熱交換器の前記凸形状は、板材上に均一に形成される請求項1又は2に記載の冷却装置。 The cooling device according to claim 1 or 2, wherein the convex shape of the sensible heat exchanger is uniformly formed on a plate material.
- 前記一次側気流が排出される前記外部と、前記二次側気流が冷却する前記冷却対象とは気密的に分離されている請求項1-3のいずれか1項に記載の冷却装置。 The cooling device according to any one of claims 1 to 3, wherein the outside from which the primary airflow is discharged and the cooling target to be cooled by the secondary airflow are hermetically separated.
- 前記二次側気流が冷却する前記冷却対象は気密されている請求項1-4のいずれか1項に記載の冷却装置。 The cooling device according to any one of claims 1 to 4, wherein the cooling target to be cooled by the secondary airflow is airtight.
- 気化フィルタを通過した一次側気流の通過する一次側筒と冷却対象を循環する二次側気流の通過する二次側筒とを重ね合わせて配置することで当該一次側気流と当該二次側気流との間で顕熱を交換するものであって、当該一次側筒及び当該二次側筒を構成する板材の間隔を保持する高さの凸形状を互いに対向する前記板材上に対で有する顕熱交換器。
The primary side airflow and the secondary side airflow are arranged by overlapping the primary side tube through which the primary airflow that has passed through the vaporization filter passes and the secondary side tube through which the secondary airflow that circulates the cooling target passes. Sensible heat is exchanged between the plate member and the plate member constituting the primary side tube and the secondary side tube. Heat exchanger.
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DE112013000685.5T DE112013000685T5 (en) | 2012-01-25 | 2013-01-21 | Cooling device and heat exchanger for sensible heat |
JP2013513491A JP5654670B2 (en) | 2012-01-25 | 2013-01-21 | Cooling device and sensible heat exchanger |
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Cited By (2)
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CN110316476A (en) * | 2019-06-22 | 2019-10-11 | 辛秀 | A kind of Cold Chain Logistics safety transport case |
US10502438B2 (en) | 2015-05-13 | 2019-12-10 | The Research Foundation For The State University Of New York | Latent and sensible cooling membrane heat pump |
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- 2013-01-21 JP JP2013513491A patent/JP5654670B2/en active Active
- 2013-01-21 WO PCT/JP2013/051053 patent/WO2013111693A1/en active Application Filing
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US10502438B2 (en) | 2015-05-13 | 2019-12-10 | The Research Foundation For The State University Of New York | Latent and sensible cooling membrane heat pump |
CN110316476A (en) * | 2019-06-22 | 2019-10-11 | 辛秀 | A kind of Cold Chain Logistics safety transport case |
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DE112013000685T5 (en) | 2014-10-23 |
JPWO2013111693A1 (en) | 2015-05-11 |
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