WO2013099471A1 - Molten-metal filtration apparatus - Google Patents

Molten-metal filtration apparatus Download PDF

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Publication number
WO2013099471A1
WO2013099471A1 PCT/JP2012/079924 JP2012079924W WO2013099471A1 WO 2013099471 A1 WO2013099471 A1 WO 2013099471A1 JP 2012079924 W JP2012079924 W JP 2012079924W WO 2013099471 A1 WO2013099471 A1 WO 2013099471A1
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WO
WIPO (PCT)
Prior art keywords
filtration
molten metal
support plate
tube
filtration unit
Prior art date
Application number
PCT/JP2012/079924
Other languages
French (fr)
Japanese (ja)
Inventor
辰己 津山
川口 一彦
Original Assignee
三井金属鉱業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三井金属鉱業株式会社 filed Critical 三井金属鉱業株式会社
Priority to CN201280043543.0A priority Critical patent/CN103781921B/en
Priority to KR1020147006106A priority patent/KR101547119B1/en
Publication of WO2013099471A1 publication Critical patent/WO2013099471A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • B22D43/001Retaining slag during pouring molten metal
    • B22D43/004Retaining slag during pouring molten metal by using filtering means
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/06Obtaining aluminium refining
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/02Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action including acoustic waves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present invention relates to a molten metal filter device for removing inclusions and the like present in various metal melts including aluminum and aluminum alloys.
  • a molten metal made of a metal such as aluminum or an aluminum alloy contains inclusions or the like, this may cause defects in the cast when casting or the like. Etc. are done.
  • a filtration device for filtering such a molten metal for example, a device in which one or a plurality of porous ceramic filter tubes are arranged horizontally in a molten metal reservoir is known. In such a filtering device, by flowing the molten metal from the outside to the inside of the filtration tube, inclusions and the like in the molten metal can be removed and the quality of the molten metal can be improved. Can be reduced.
  • the thing of patent document 1 and 2 is known, for example.
  • FIG. 5 schematically shows the structure of such a conventional filtration device 110. Both ends of the filtration tube 141 are instructed by a pair of support plates 142 called end plates, whereby a filtration unit 140 is formed. The filtration unit 140 is pressed into the can body portion 120 of the filtration device 110 by the wedge plate 190, and thereby the sealing property against the molten metal is maintained.
  • reference numeral 150 denotes a heater.
  • the extent to which the wedge plate 190 is pushed in may vary depending on the level of skill of the operator's work, resulting in variations in the sealing performance of the filtration unit 140.
  • stress is generated along the longitudinal direction of the filtration tube 141.
  • the filter tube 141 is exposed to a high temperature while the molten metal is being filtered and thermally expands. Due to this, stress is generated along the longitudinal direction of the filter tube 141.
  • These stresses make the filtration tube 141 susceptible to damage. If the degree of pressing of the wedge plate 190 is reduced for the purpose of reducing the stress, the sealing performance may be reduced and the molten metal may leak. Once a molten metal leaks, it takes time and effort to recover, and a great loss occurs.
  • the present invention has one or a plurality of porous ceramic filter tubes having an opening at one end and the other end closed, such that the longitudinal direction thereof faces in a direction intersecting the horizontal plane.
  • the present invention provides a molten metal filtration device disposed in a can body portion that stores molten metal.
  • FIG. 1 is a plan view of the first embodiment of the molten metal filtration apparatus of the present invention viewed from above with the upper lid removed.
  • FIG. 2 is a cross-sectional view taken along the line II-II in a state where the upper lid is attached in the filtration device shown in FIG.
  • FIG. 3 is an exploded perspective view of the filtration device shown in FIGS. 1 and 2.
  • FIG. 4 is a cross-sectional view showing the structure of the second embodiment of the molten metal filtration apparatus of the present invention.
  • FIG. 5 is a cross-sectional view showing the structure of a conventional molten metal filter device.
  • FIG. 1 shows a plan view of a first embodiment of a molten metal filter device (hereinafter also simply referred to as “filter device”) according to the present invention as viewed from above with the upper lid removed.
  • FIG. 2 is a cross-sectional view taken along the line II-II in a state where the upper lid is attached in the filtration device shown in FIG.
  • FIG. 3 is an exploded perspective view of the filtration device shown in FIGS. 1 and 2.
  • the filtration device 10 shown in FIGS. 1 to 3 includes a can body portion 20 and an upper lid 30 that covers the can body portion 20.
  • the can body 20 and the upper lid 30 are each composed of a casing made of metal such as iron and a refractory lining.
  • the can body part 20 has a can body lower part tank 21 as a storage part for storing the molten metal, and an inner lid 22 arranged on the can body lower part tank 21.
  • the can lower tank 21 has a bottom surface portion 21a that is rectangular in plan view, and four wall surface portions 21b that stand from four sides of the bottom surface portion. The four wall surface portions 21b are connected to each other.
  • the can lower tank 21 has a rectangular parallelepiped space inside, and has an open top. In this space, a filtration unit 40 to be described later is arranged. Moreover, this space is filled with the molten metal when the molten metal is filtered.
  • One of the four wall surfaces 21b is provided with a hot water inlet 23 for pouring a molten metal to be filtered.
  • a hot water tub 24 is provided at the hot water inlet 23.
  • the molten metal to be filtered is guided to the hot water tank 24 and flows into the can lower tank 21 through the hot water inlet 23.
  • one of the four wall surface portions 21b is provided with a through hole (not shown) penetrating the wall surface portion 21b in the vicinity of the bottom surface portion 21a. This through hole is opened in the can lower tank 21. This through-hole is used for extracting the molten metal remaining in the can body 20 to the outside after completion of the filtration operation of the molten metal.
  • the upper surfaces of the four wall surfaces 21b in the can lower tank 21 are flush with each other, and the inner lid 22 is disposed on the upper surface.
  • the shape of the inner lid 22 in a cross sectional view is substantially the same as the shape of the can lower tank 21 described above in a cross sectional view. However, as shown in FIG. 2, the inner wall 22 a of the inner lid 22 extends inward from the inner wall 21 b ′ of the can lower tank 21.
  • the inner lid 22 is provided with a hot water outlet 25 for pouring the filtered molten metal.
  • a hot water outlet 26 is provided at the hot water outlet 25.
  • the hot water outlet 25 is provided at a position facing the wall surface portion 21 b where the hot water inlet 23 is formed.
  • the arrangement position of the hot water inlet 23 and the hot water outlet 25 is not limited to this.
  • the molten metal filtered by the filtration unit 40 to be described later is discharged through the outlet 25, guided to the outlet 26 and guided to the next process.
  • the upper part of the can body part 20 having the inner lid 22 and the can lower part tank 21 is covered with an upper lid 30.
  • the can body 20 and the upper lid 30 are liquid-tightly sealed with a packing 27 disposed on the upper surface of the inner lid 22. This sealing is achieved by the weight of the upper lid 30.
  • the packing 27 is made of, for example, fibrous alumina.
  • a filtration unit 40 is disposed in the can body 20.
  • the filtration unit 40 includes a plurality of filtration tubes 41 and a support plate 42.
  • the support plate 42 is made of a ceramic that does not easily react with the molten metal.
  • the filtration tube 41 is made of porous ceramics and has pores that allow the molten metal to flow and be filtered.
  • the filtration tube 41 has a bottomed cylindrical shape having an opening 43 at one end 41a and the other end 41b being closed. In the filtration tube 41, the molten metal permeates from the outer peripheral surface side toward the inside, and the molten metal reaching the inside flows out from the opening 43.
  • the shape of the cross section of the filtration tube 41 is generally annular, it is not limited to this.
  • the filtration tube 41 is formed of a refractory that is difficult to react with the molten metal.
  • the filter tube 41 can be made of silicon carbide ceramics, silicon nitride ceramics, alumina ceramics, zirconia ceramics, or the like.
  • the filtration tube 41 is made of alumina ceramics.
  • each filtration tube 41 has one end portion 41a of the filtration tube 41, that is, the longitudinal direction of the filtration tube 41 is substantially orthogonal to the plate surface of the support plate 42, that is, At the end 41 a on the side having the opening 43, it is attached to the support plate 42.
  • the position where each filter tube 41 is attached to the support plate 42 coincides with the position of the opening 44 provided in the support plate 42. Therefore, when the filtration unit 40 is viewed from the upper surface side of the support plate 42, the opening 44 provided in the support plate 42 communicates with the hollow portion of the filtration tube 41.
  • ceramic cement such as alumina cement may be used as alumina cement may be used.
  • each filtration tube 41 is arranged in the can body part 20 so that the longitudinal direction thereof faces the direction intersecting the horizontal plane.
  • each filtration tube 41 is disposed in the can 20 so that its longitudinal direction is substantially perpendicular to the horizontal plane, that is, substantially vertical, and the opening of each filtration tube 41 43 is opened upward in a substantially vertical direction.
  • the filtration unit 40 is arranged in the can lower tank 21 so that the plate surface of the support plate 42 substantially coincides with the horizontal plane.
  • the weight 45 is placed on the upper surface 47 a of the support plate 42 in the filtration unit 40.
  • the weight 45 is placed on the support plate 42 at a position where the opening 44 is not formed.
  • the weight 45 is used to prevent the filtration unit 40 from being lifted by buoyancy when starting the filtration of the molten metal.
  • the filtration unit 40 Since the filtration unit 40 is in the suspended state as shown in FIG. 2, the molten metal can be filtered without applying an external force to the filtration tube 41 provided in the filtration unit 40. Moreover, even if the filtration tube 41 expands due to the heat of the molten metal, the increase in volume due to the expansion can be released in the longitudinal direction of the filtration tube 41, so that the thermal stress applied to the filtration tube 41 is minimized. be able to. By these actions, the filtration tube 41 is hardly damaged.
  • each side surface 46 of the support plate 42 has a tapered surface inclined inward from the upper surface 47 a to the lower surface 47 b of the support plate 42.
  • the inner wall surface 22 a of the inner lid 22 which is a part that suspends the filtration unit 40, has a tapered surface that is complementary to the tapered surface of the side surface 46 of the support plate 42. Therefore, when the filtration unit 40 is dropped into the can body portion 20 with the filtration tube 41 facing downward, the side surface 46 of the support plate 42 and the inner wall surface 22a of the inner lid 22 are in contact with each other.
  • all the four side surfaces 46 of the support plate 42 are tapered surfaces, but instead, at least a pair of opposing side surfaces is used. Only 46 may be a tapered surface. Moreover, although the angle in the taper surface of each side surface 46 is the same, it may replace with this and may change an angle.
  • the filtration unit 40 is in a suspended state, so that the filtration unit 40 and the can body portion 20 are separated by the weight of the filtration unit 40 and the weight 45 placed on the support plate 42. Sealed. Therefore, the filtration unit 40 can be sealed with the minimum necessary force, and even if the filtration unit 40 is not excessively sealed, it is difficult for the molten metal to leak.
  • the support plate 42 of the filtration unit 40 is pressed from the upper surface by using a pressing member (not shown) such as a rod-like body instead of or in addition to the weight 45. It may be.
  • an alumina fiber packing (not shown) is provided between the contact surface between the side surface 46 of the support plate 42 having a tapered surface and the inner wall surface 22a of the inner lid 22 in the can body 20. ) May be inserted.
  • a step is provided on the side surface 46, and a step that fits with the step is provided on the inner wall surface 22 a of the inner lid 22 in the can body 20. It may be provided.
  • a heater 50 is disposed between the lower end portion 41 b of the filtration tube 41 and the bottom portion of the can body portion 20.
  • the heater 50 is horizontally placed at a position slightly apart from the bottom surface of the can body part 20 with its longitudinal direction substantially coincident with the horizontal plane.
  • the heater 50 is used for the purpose of preheating the entire apparatus 10 before circulating the molten metal in the filtration apparatus 10.
  • a state in which a plurality of heaters 50 are used is shown, but the number of heaters 50 is not limited to this, and depending on the heat generation capacity of the heaters 50, the size of the filtering device 10, etc. Only one 50 may be used.
  • the periphery of the heater 50 is covered with a heater cover 51, thereby preventing the heater 50 from being damaged by the molten metal. Since the heater 50 is disposed between the lower end portion 41 b of the filtration tube 41 and the bottom portion of the can body portion 20, these can be heated from a position close to the filtration tube 41 and the can body portion 20. It is advantageous in that the time can be shortened. In the known molten metal filtration device, for example, as shown in FIG. 5, the heater 150 is installed at a position away from the filtration tube 141, and thus it takes a long time for preheating.
  • the upper lid 30 that covers the can body portion 20 in which the filtration unit 40 is disposed is configured to reduce the capacity of the plate-like cover portion 31 that covers the entire can body portion 20 and the molten metal stored in the can body portion 20.
  • a closing portion 32 for closing the upper portion of the can body portion 20 is formed integrally. However, both may be manufactured separately and then combined by a predetermined means.
  • the closing portion 32 is formed so that the bottom surface of the cover portion 31 having a plate shape bulges into a substantially inverted truncated cone shape, along the inner wall 22 a of the inner lid 22 in the can body portion 20.
  • the bottom surface 32a of the blocking portion 32 is located on the upper surface 47a so as to be slightly separated from the upper surface 47a of the support plate 42 in the filtration unit 40.
  • the bottom surface 32a of the closing part 32 and the molten metal surface of the molten metal stored in the can body part 20 are substantially at the same position.
  • the closed portion 32 is formed of a fixed or irregular refractory that is difficult to react with the molten metal.
  • the closing portion 32 can be made of a silicon nitride bonded silicon carbide refractory, a silicon nitride refractory, an alumina refractory, a zirconia refractory, or the like. In this case, you may coat
  • the closing part 32 in the upper lid 30 By providing the closing part 32 in the upper lid 30, the capacity of the molten metal in the can body part 20 can be reduced, and the amount of remaining hot water can be reduced. Moreover, since the area where the molten metal surface contacts the oxygen in the atmosphere is reduced, the oxidation of the molten metal can be suppressed. As a result, the amount of the molten metal used for casting or the like can be increased, and at the same time, the amount of the metal oxide to be discarded can be suppressed, thereby improving the yield of the molten metal and saving resources. Moreover, it can also be prevented by the obstruction
  • the heater 50 is first heated to preheat the can body 20 and the filtration tube 41 to a predetermined temperature.
  • the molten metal to be filtered is guided to the hot water tank 24 and flows into the can lower tank 21 through the hot water inlet 23.
  • the molten metal flowing into the can lower tank 21 penetrates from the outer peripheral surface side of the filtration tube 41 toward the inside.
  • the molten metal that has reached the inside of the filtration tube 41 rises inside the filtration tube 41 and flows out of the filtration unit 40 through the opening 43 of the filtration tube 41 and the opening 44 of the support plate 42. Is done.
  • the molten metal that has flowed out of the filtration unit 40 flows through a gap between the upper surface 47 a of the support plate 42 and the lower surface 32 a of the closing portion 32 of the upper lid 30, is discharged through the outlet 25, and is guided to the outlet 26. To the next process.
  • FIG. 1 a second embodiment of the filtration device of the present invention will be described with reference to FIG.
  • the second embodiment will be described with respect to differences from the first embodiment described above, and the description detailed in the first embodiment will be applied as appropriate to points not specifically described. 4, the same members as those in FIGS. 1 to 3 are denoted by the same reference numerals.
  • Each filtration tube 41 is attached to a pair of support plates 42 a and 42 b at both ends of the filtration tube 41.
  • Each filtration tube 41 has a bottomed cylindrical shape having an opening (not shown) at one end 41a and the other end 41b being closed, as in the embodiment described above.
  • one support plate 42a is provided with a plurality of openings (not shown) penetrating in the thickness direction. The position where each filter tube 41 is attached to the support plate 42a coincides with the position of an opening (not shown) provided in the support plate 42a.
  • an opening (not shown) provided in the support plate 42a communicates with a hollow portion of the filtration tube 41.
  • a plurality of recesses are provided on the surface of the support plate 42b facing the support plate 42a.
  • the other end 41b of the filter tube 41 is fitted in this recess. In this way, a plurality of filtration tubes 41 are fixed between the pair of support plates 42a and 4b.
  • the filtration tube 41 is arranged so that the longitudinal direction thereof is substantially in the vertical direction. And the opening part (not shown) of each filtration tube 41 is opened toward the downward direction of the substantially perpendicular direction.
  • the filtration unit 40 is mounted on the mounting portion 28 provided at the bottom of the can body portion 20 so that the support plate 42a is positioned below and the support plate 42b is positioned above the pair of support plates 42a and 42b. It is mounted on. Therefore, the support plate 42 a is in contact with the placement portion 28.
  • the placement portion 28 has an annular shape that is substantially the same shape as the contour of the support plate 42a when the can body portion 20 is looked down from above.
  • an opening (not shown) provided in the support plate 42 a is not closed by the placement unit 28. Since the mounting portion 28 is provided so as to protrude upward from the bottom portion of the can body portion 20, a space S is formed between the bottom portion of the can body portion 20 and the lower surface of the support plate 42a.
  • the pressing member 60 is in contact with the substantially central region in plan view of the support plate 42b.
  • the pressing member 60 is a rod-shaped member that extends in the vertical direction, and has a shape in which the cross section increases in diameter as it goes downward.
  • the lower end surface of the pressing member 60 is flat, and the lower end surface comes into contact with the upper surface of the support plate 42b and presses the entire filtration unit 40 downward.
  • the pressing member 60 is preferably made of a material having high corrosion resistance against aluminum.
  • the pressing member 60 is inserted into a through-hole penetrating the upper lid 30 in the thickness direction at the portion of the upper lid 30 where the blocking portion 32 is provided.
  • the upper portion 60a of the pressing member 60 is from the upper surface of the upper lid 30. Projects upward.
  • the upper portion 60 a is provided with a flange portion 60 b at a position near the upper surface of the upper lid 30.
  • a spring 61 is attached to the upper portion 60a.
  • the lower end portion of the spring 61 is in contact with the upper surface of the flange portion 60 b, and the upper end portion thereof is in contact with the spring pressing member 62.
  • the spring pressing member 62 is fixed to the upper surface of the upper lid 30.
  • the pressing member 60 is urged downward by the action of the spring 61.
  • the filtration unit 40 is pressed downward by the pressing member 60, and the space between the support plate 42 a and the placement portion 28 in the filtration unit 40 is sealed.
  • the pressing force can be easily adjusted by adjusting the force of the spring 61.
  • the lower end surface 32 a of the closing portion 32 in the upper lid 30 is located below the bottom surface of the hot water inlet 23.
  • an air heating circulation device 70 such as a gas burner is disposed at a position away from the filtration device 10, for example, above the upper lid 30.
  • a hot air supply pipe 71 extends from the air heating and circulation device 70. This supply pipe 71 is connected to the filtration device 10 in the vicinity of the tap 25 in the filtration device 10 so that hot air can be supplied into the filtration device 10.
  • a hot air recovery pipe 72 extends from the air heating and circulation device 70. The recovery pipe 72 is connected to the filtration device 10 in the vicinity of the hot water inlet 23 of the filtration device 10 so that hot air that has passed through the filtration device 10 can be recovered.
  • the air heating / circulation device 70 When the air heating / circulation device 70 is operated, hot air heated to a predetermined temperature by the device is supplied into the filtration device 10 through the supply pipe 71.
  • the distribution path of hot air is indicated by dotted arrows.
  • the hot air supplied into the filtration device 10 rises from the lower part of the can body part 20 toward the upper part, flows through the filtration tube 41, and is then collected by the collection pipe 72 through the hot water inlet 23.
  • the recovered hot air is heated again to a predetermined temperature by the air heating and circulation device 70 and then supplied into the filtration device 10 through the supply pipe 71.
  • the hot air is circulated from the lower portion to the upper portion of the can body portion 20 to efficiently preheat the can body portion 20 and the filtration tube 41 of the filtration unit 40. Therefore, the preheating time can be shortened.
  • the filtration device 10 is provided with a heater 50.
  • the heater 50 is used for maintaining the molten state of the molten metal during filtration of the molten metal.
  • the heater 50 is installed at a position immediately below the upper lid 30 and adjacent to the closing portion 32 described above.
  • the heater 50 is placed horizontally with its longitudinal direction substantially coinciding with the horizontal plane.
  • the air heating and circulation device 70 is operated to supply hot air into the can body portion 20, and the can body portion 20 and the filtration tube 41 are connected to a predetermined portion. Preheat to temperature. As described above, the hot air circulates from the lower part to the upper part of the can body part 20. Further, the heater 50 is heated. Next, as shown in FIG. 4, the molten metal to be filtered is guided to the hot water bath 24 and flows into the can body portion 20 through the hot water inlet 23. The molten metal that has flowed into the can body 20 penetrates from the outer peripheral surface side of the filtration tube 41 toward the inside.
  • the molten metal that has reached the inside of the filtration tube 41 descends inside the filtration tube 41 and passes through an opening (not shown) of the filtration tube 41 and an opening (not shown) of the support plate 42a. It is filtered by flowing out to the outside.
  • the molten metal that has flowed out of the filtration unit 40 is discharged through the hot water outlet 25 and is guided to the hot water tap 26 to be guided to the next process.
  • the molten state of the molten metal is maintained by the heat generated by the heater 50.
  • Examples of the metal filtered by the filtration device 10 of each of the above embodiments include aluminum and aluminum alloys, but the filtration device of the present invention can also be used for filtration of other molten metal. it can.
  • the longitudinal direction of the filtration tube 41 is substantially vertical. However, as long as the longitudinal direction intersects the horizontal plane, the longitudinal direction is substantially vertical. It doesn't need to be facing. For example, if the angle formed by the longitudinal direction of the filtration tube 41 and the horizontal plane is preferably 45 degrees or more, more preferably 55 degrees or more, and even more preferably 80 degrees or more, the effects of the present invention are sufficiently exerted.
  • the side surface 46 of the support plate 42 in the filtration unit 40 is a tapered surface, so that the filtration unit 40 is suspended in the can body portion 20, but other structures, for example, The filtration unit 40 may be suspended by employing the fitting structure as described above.
  • the hot air used in the second embodiment is used, and the filtration device 10 is arranged so that the hot air flows from the lower part to the upper part of the can body part 20. May be configured.
  • the heater 50 used in the first embodiment may be disposed between the filtration unit 40 and the bottom of the can body 20.
  • the lower end surface 32 a of the closing portion 32 in the upper lid 30 may be positioned below the bottom surface of the hot water inlet 23.
  • the filtration tube is less susceptible to stress when the filtration unit is sealed, and therefore the filtration tube is less likely to be damaged. Moreover, even if it does not seal a filtration unit excessively, it becomes difficult to leak the molten metal.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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  • Manufacture And Refinement Of Metals (AREA)
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Abstract

In a molten-metal filtration apparatus (10), one or a plurality of porous ceramic filtration tubes (41) having an opening (43) on one end, the other end being closed, are disposed inside a container body (20) for retaining molten metal such that the longitudinal direction of the tubes (41) is oriented in a direction intersecting a horizontal plane. A filtration unit (40) is formed by having at least one end of the filtration tubes (41) attached to a support plate (42) such that the longitudinal direction of the tubes (41) is substantially perpendicular to a surface of the support plate (42). Ideally the filtration unit (40) is disposed inside the container body (20) such that the surface of the support plate (42) is substantially coplanar with the horizontal plane.

Description

金属溶湯濾過装置Metal melt filter
 本発明は、アルミニウムやアルミニウム合金を始めとする各種の金属の溶湯中に存在する介在物等を除去する金属溶湯濾過装置に関する。 The present invention relates to a molten metal filter device for removing inclusions and the like present in various metal melts including aluminum and aluminum alloys.
 アルミニウム又はアルミニウム合金などの金属からなる溶湯は、これに介在物等が含まれていると、鋳造などをした場合に鋳造物に欠陥等が生じる原因となるので、該溶湯を濾過して介在物等を取り除くことが行われている。このような金属溶湯の濾過を行う濾過装置としては、例えば1本又は複数本の多孔質セラミックス製の濾過チューブを、溶湯の貯留部内に横向きに配した装置が知られている。かかる濾過装置においては、金属溶湯をこの濾過チューブの外側から内側に流すことによって、金属溶湯中の介在物等を除去し、金属溶湯の品質を高めることができるので、例えばアルミニウム製品の圧延キズを減らすことができる。そのような濾過装置としては、例えば特許文献1及び2に記載のものが知られている。 When a molten metal made of a metal such as aluminum or an aluminum alloy contains inclusions or the like, this may cause defects in the cast when casting or the like. Etc. are done. As a filtration device for filtering such a molten metal, for example, a device in which one or a plurality of porous ceramic filter tubes are arranged horizontally in a molten metal reservoir is known. In such a filtering device, by flowing the molten metal from the outside to the inside of the filtration tube, inclusions and the like in the molten metal can be removed and the quality of the molten metal can be improved. Can be reduced. As such a filtration apparatus, the thing of patent document 1 and 2 is known, for example.
 図5には、そのような従来の濾過装置110の構造が模式的に示されている。濾過チューブ141は、その双方の端部が、鏡板と呼ばれる一対の支持板142に指示されており、それによって濾過ユニット140が形成されている。濾過ユニット140は、くさび板190によって濾過装置110の缶体部120内に押し付けられ、それによって金属溶湯に対するシール性が保たれている。なお同図中、符号150はヒーターを示している。 FIG. 5 schematically shows the structure of such a conventional filtration device 110. Both ends of the filtration tube 141 are instructed by a pair of support plates 142 called end plates, whereby a filtration unit 140 is formed. The filtration unit 140 is pressed into the can body portion 120 of the filtration device 110 by the wedge plate 190, and thereby the sealing property against the molten metal is maintained. In the figure, reference numeral 150 denotes a heater.
特開平5-195101号公報JP-A-5-195101 特開平9-137235号公報JP-A-9-137235
 しかし、くさび板190を押し込む程度は、作業者の作業の熟練の程度によって異なる場合があり、それに起因して濾過ユニット140のシール性にばらつきが生じる場合がある。また、くさび板190によって押し付けられる濾過チューブ141が横向きに配置されていることに起因して、該濾過チューブ141の長手方向に沿って応力が生じる。更に濾過チューブ141は、金属溶湯を濾過している間に高温に晒されて熱膨張し、そのことに起因しても該濾過チューブ141の長手方向に沿って応力が生じる。これらの応力によって、濾過チューブ141が損傷を受けやすくなる。応力を低くする目的で、くさび板190の押し込みの程度を小さくすると、シール性が低下して金属溶湯の漏れが起こることがある。ひとたび金属溶湯の漏れが起こると、その復旧に時間と手間がかかり、多大な損失が発生してしまう。 However, the extent to which the wedge plate 190 is pushed in may vary depending on the level of skill of the operator's work, resulting in variations in the sealing performance of the filtration unit 140. In addition, due to the fact that the filtration tube 141 pressed by the wedge plate 190 is disposed sideways, stress is generated along the longitudinal direction of the filtration tube 141. Further, the filter tube 141 is exposed to a high temperature while the molten metal is being filtered and thermally expands. Due to this, stress is generated along the longitudinal direction of the filter tube 141. These stresses make the filtration tube 141 susceptible to damage. If the degree of pressing of the wedge plate 190 is reduced for the purpose of reducing the stress, the sealing performance may be reduced and the molten metal may leak. Once a molten metal leaks, it takes time and effort to recover, and a great loss occurs.
 本発明は、一端に開口部を有し、かつ他端が閉じている1本又は複数本の多孔質セラミックス製濾過チューブを、その長手方向が、水平面に対して交差する方向を向くように、金属溶湯を貯留する缶体部内に配した金属溶湯濾過装置を提供するものである。 The present invention has one or a plurality of porous ceramic filter tubes having an opening at one end and the other end closed, such that the longitudinal direction thereof faces in a direction intersecting the horizontal plane. The present invention provides a molten metal filtration device disposed in a can body portion that stores molten metal.
図1は、本発明の金属溶湯濾過装置の第1実施形態を、上蓋を外して上から見た平面図である。FIG. 1 is a plan view of the first embodiment of the molten metal filtration apparatus of the present invention viewed from above with the upper lid removed. 図2は、図1に示す濾過装置において上蓋を取り付けた状態でのII-II線断面図である。FIG. 2 is a cross-sectional view taken along the line II-II in a state where the upper lid is attached in the filtration device shown in FIG. 図3は、図1及び図2に示す濾過装置の分解斜視図である。FIG. 3 is an exploded perspective view of the filtration device shown in FIGS. 1 and 2. 図4は、本発明の金属溶湯濾過装置の第2実施形態の構造を示す断面図である。FIG. 4 is a cross-sectional view showing the structure of the second embodiment of the molten metal filtration apparatus of the present invention. 図5は、従来の金属溶湯濾過装置の構造を示す断面図である。FIG. 5 is a cross-sectional view showing the structure of a conventional molten metal filter device.
 以下本発明を、その好ましい実施形態に基づき図面を参照しながら説明する。図1には、本発明の金属溶湯濾過装置(以下、単に「濾過装置」とも言う。)の第1実施形態を、上蓋を外して上から見た平面図が示されている。図2は、図1に示す濾過装置において上蓋を取り付けた状態でのII-II線断面図である。図3は、図1及び図2に示す濾過装置の分解斜視図である。図1ないし3に示す濾過装置10は、缶体部20と、該缶体部20を覆う上蓋30とを有している。缶体部20及び上蓋30はいずれも、例えば鉄等の金属からなるケーシングと、耐火物の内張とから構成される。 Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings. FIG. 1 shows a plan view of a first embodiment of a molten metal filter device (hereinafter also simply referred to as “filter device”) according to the present invention as viewed from above with the upper lid removed. FIG. 2 is a cross-sectional view taken along the line II-II in a state where the upper lid is attached in the filtration device shown in FIG. FIG. 3 is an exploded perspective view of the filtration device shown in FIGS. 1 and 2. The filtration device 10 shown in FIGS. 1 to 3 includes a can body portion 20 and an upper lid 30 that covers the can body portion 20. The can body 20 and the upper lid 30 are each composed of a casing made of metal such as iron and a refractory lining.
 缶体部20は、金属溶湯を貯留する貯留部としての缶体下部槽21と、該缶体下部槽21の上に配置される中蓋22とを有している。缶体下部槽21は、平面視して矩形をしている底面部21aと、該底面部の四辺から起立した4つの壁面部21bを有している。4つの壁面部21bは互いに連設されている。これによって、缶体下部槽21は、その内部に直方体の空間を有し、かつその上部が開口した形状となっている。この空間内には、後述する濾過ユニット40が配置される。また、この空間は、金属溶湯の濾過時には、該溶湯によって満たされる。4つの壁面部21bのうちの一つには、濾過すべき金属溶湯を入湯する入湯口23が設けられている。入湯口23には入湯樋24が設けられている。濾過すべき金属溶湯は、この入湯樋24に案内されて、入湯口23を通じ缶体下部槽21へと流入する。更に、4つの壁面部21bのうちの一つには、底面部21a付近に、該壁面部21bを貫通する貫通孔(図示せず)が設けられている。この貫通孔は、缶体下部槽21内に開口している。この貫通孔は、金属溶湯の濾過操作の終了後に、缶体部20内に残留している金属溶湯を外部に抜き出すために用いられる。 The can body part 20 has a can body lower part tank 21 as a storage part for storing the molten metal, and an inner lid 22 arranged on the can body lower part tank 21. The can lower tank 21 has a bottom surface portion 21a that is rectangular in plan view, and four wall surface portions 21b that stand from four sides of the bottom surface portion. The four wall surface portions 21b are connected to each other. As a result, the can lower tank 21 has a rectangular parallelepiped space inside, and has an open top. In this space, a filtration unit 40 to be described later is arranged. Moreover, this space is filled with the molten metal when the molten metal is filtered. One of the four wall surfaces 21b is provided with a hot water inlet 23 for pouring a molten metal to be filtered. A hot water tub 24 is provided at the hot water inlet 23. The molten metal to be filtered is guided to the hot water tank 24 and flows into the can lower tank 21 through the hot water inlet 23. Furthermore, one of the four wall surface portions 21b is provided with a through hole (not shown) penetrating the wall surface portion 21b in the vicinity of the bottom surface portion 21a. This through hole is opened in the can lower tank 21. This through-hole is used for extracting the molten metal remaining in the can body 20 to the outside after completion of the filtration operation of the molten metal.
 缶体下部槽21における4つの壁面部21bの上面は面一になっており、該上面に中蓋22が配置される。中蓋22は、その横断面視での形状が、先に述べた缶体下部槽21の横断面視での形状と略同一になっている。ただし、図2に示すとおり、中蓋22の内壁22aは、缶体下部槽21の内壁21b'よりも内方に延出している。 The upper surfaces of the four wall surfaces 21b in the can lower tank 21 are flush with each other, and the inner lid 22 is disposed on the upper surface. The shape of the inner lid 22 in a cross sectional view is substantially the same as the shape of the can lower tank 21 described above in a cross sectional view. However, as shown in FIG. 2, the inner wall 22 a of the inner lid 22 extends inward from the inner wall 21 b ′ of the can lower tank 21.
 中蓋22には、濾過した金属溶湯を出湯する出湯口25が設けられている。出湯口25には出湯樋26が設けられている。出湯口25は、入湯口23が形成されている壁面部21bと対向する位置に設けられている。しかし、入湯口23と出湯口25との配置位置は、これに限定されるものではない。後述する濾過ユニット40によって濾過された金属溶湯は、出湯口25を通じて出湯し、出湯樋26に案内されて次工程へと導かれる。 The inner lid 22 is provided with a hot water outlet 25 for pouring the filtered molten metal. A hot water outlet 26 is provided at the hot water outlet 25. The hot water outlet 25 is provided at a position facing the wall surface portion 21 b where the hot water inlet 23 is formed. However, the arrangement position of the hot water inlet 23 and the hot water outlet 25 is not limited to this. The molten metal filtered by the filtration unit 40 to be described later is discharged through the outlet 25, guided to the outlet 26 and guided to the next process.
 中蓋22及び缶体下部槽21を有する缶体部20の上部は、上蓋30によって覆われている。缶体部20と上蓋30とは、図2及び図3に示すとおり、中蓋22の上面に配置されたパッキン27によって液密に封止されている。この封止は、上蓋30の自重によって達成される。パッキン27は、例えば繊維状のアルミナ等から構成されている。 The upper part of the can body part 20 having the inner lid 22 and the can lower part tank 21 is covered with an upper lid 30. As shown in FIGS. 2 and 3, the can body 20 and the upper lid 30 are liquid-tightly sealed with a packing 27 disposed on the upper surface of the inner lid 22. This sealing is achieved by the weight of the upper lid 30. The packing 27 is made of, for example, fibrous alumina.
 缶体部20内には、濾過ユニット40が配されている。濾過ユニット40は、複数本の濾過チューブ41と支持板42とを備えている。支持板42は金属溶湯と反応しづらいセラミックス製である。一方、濾過チューブ41は、多孔質セラミックス製であり、金属溶湯の流通及び濾過が可能な細孔を有するものである。濾過チューブ41は、その一端41aに開口部43を有し、かつ他端41bが閉じている有底筒状の形状をしている。濾過チューブ41においては、その外周面側から内部に向けて金属溶湯が浸透し、内部に達した金属溶湯が開口部43から流出するように構成されている。濾過チューブ41は、その横断面の形状が一般には円環状であるが、これに限られない。 A filtration unit 40 is disposed in the can body 20. The filtration unit 40 includes a plurality of filtration tubes 41 and a support plate 42. The support plate 42 is made of a ceramic that does not easily react with the molten metal. On the other hand, the filtration tube 41 is made of porous ceramics and has pores that allow the molten metal to flow and be filtered. The filtration tube 41 has a bottomed cylindrical shape having an opening 43 at one end 41a and the other end 41b being closed. In the filtration tube 41, the molten metal permeates from the outer peripheral surface side toward the inside, and the molten metal reaching the inside flows out from the opening 43. Although the shape of the cross section of the filtration tube 41 is generally annular, it is not limited to this.
 濾過チューブ41は、金属溶湯と反応しづらい耐火物から形成されている。金属溶湯が例えばアルミニウム又はアルミニウム合金からなる場合には、濾過チューブ41を、炭化珪素系セラミックス、窒化珪素系セラミックス、アルミナ系セラミックス、ジルコニア系セラミックス等から構成することができる。好ましくは濾過チューブ41は、アルミナ系セラミックス製である。 The filtration tube 41 is formed of a refractory that is difficult to react with the molten metal. When the molten metal is made of, for example, aluminum or an aluminum alloy, the filter tube 41 can be made of silicon carbide ceramics, silicon nitride ceramics, alumina ceramics, zirconia ceramics, or the like. Preferably, the filtration tube 41 is made of alumina ceramics.
 濾過ユニット40においては、支持板42に、その厚み方向を貫通する複数の開口部44が設けられている。また、濾過ユニット40においては、各濾過チューブ41は、該濾過チューブ41の長手方向が、支持板42の板面に対して略直交するように、該濾過チューブ41の一方の端部41a、すなわち開口部43を有する側の端部41aにおいて、該支持板42に取り付けられている。各濾過チューブ41が支持板42に取り付けられる位置は、該支持板42に設けられた開口部44の位置と一致している。したがって、濾過ユニット40を、支持板42の上面側から見ると、支持板42に設けられた開口部44と、濾過チューブ41の中空部位とが連通している。濾過チューブ41を支持板42に取り付けるための手段としては、例えばアルミナ系セメント等のセラミックスセメントを用いればよい。 In the filtration unit 40, the support plate 42 is provided with a plurality of openings 44 penetrating in the thickness direction. In the filtration unit 40, each filtration tube 41 has one end portion 41a of the filtration tube 41, that is, the longitudinal direction of the filtration tube 41 is substantially orthogonal to the plate surface of the support plate 42, that is, At the end 41 a on the side having the opening 43, it is attached to the support plate 42. The position where each filter tube 41 is attached to the support plate 42 coincides with the position of the opening 44 provided in the support plate 42. Therefore, when the filtration unit 40 is viewed from the upper surface side of the support plate 42, the opening 44 provided in the support plate 42 communicates with the hollow portion of the filtration tube 41. As a means for attaching the filtration tube 41 to the support plate 42, for example, ceramic cement such as alumina cement may be used.
 このように構成された濾過ユニット40は、図2に示すとおり、各濾過チューブ41が、支持板42から下方に向けて垂下するように、金属溶湯の貯留部である缶体下部槽21内に懸下されている。したがって、各濾過チューブ41は、その長手方向が、水平面に対して交差する方向を向くように缶体部20内に配されている。具体的には、各濾過チューブ41は、その長手方向が水平面に対して略直交する方向、すなわち略鉛直方向を向くように缶体部20内に配されており、各濾過チューブ41の開口部43は、略鉛直方向の上方に向けて開口している。この懸下状態においては、濾過ユニット40は、支持板42の板面が水平面と略一致するように缶体下部槽21内に配置されている。また、懸下状態においては、濾過ユニット40における支持板42の上面47aに錘45が載置されている。錘45は、支持板42のうち、開口部44が形成されていない位置に載置されている。錘45は、金属溶湯の濾過を開始するときに、浮力によって濾過ユニット40が浮き上がらないようにするために用いられる。 As shown in FIG. 2, the filtration unit 40 configured in this manner is placed in the can lower tank 21, which is a reservoir for molten metal, so that each filtration tube 41 hangs downward from the support plate 42. It is suspended. Therefore, each filtration tube 41 is arranged in the can body part 20 so that the longitudinal direction thereof faces the direction intersecting the horizontal plane. Specifically, each filtration tube 41 is disposed in the can 20 so that its longitudinal direction is substantially perpendicular to the horizontal plane, that is, substantially vertical, and the opening of each filtration tube 41 43 is opened upward in a substantially vertical direction. In this suspended state, the filtration unit 40 is arranged in the can lower tank 21 so that the plate surface of the support plate 42 substantially coincides with the horizontal plane. In the suspended state, the weight 45 is placed on the upper surface 47 a of the support plate 42 in the filtration unit 40. The weight 45 is placed on the support plate 42 at a position where the opening 44 is not formed. The weight 45 is used to prevent the filtration unit 40 from being lifted by buoyancy when starting the filtration of the molten metal.
 濾過ユニット40が、図2に示すとおりの懸下状態になっていることによって、該濾過ユニット40に備えられた濾過チューブ41に外力が加わらない状態で金属溶湯の濾過を行うことができる。しかも、金属溶湯の有する熱によって濾過チューブ41が膨張したとしても、膨張による体積の増加分を、濾過チューブ41の長手方向に逃がすことができるので、濾過チューブ41に加わる熱応力を最小限にとどめることができる。これらの作用によって、濾過チューブ41が破損しにくくなる。 Since the filtration unit 40 is in the suspended state as shown in FIG. 2, the molten metal can be filtered without applying an external force to the filtration tube 41 provided in the filtration unit 40. Moreover, even if the filtration tube 41 expands due to the heat of the molten metal, the increase in volume due to the expansion can be released in the longitudinal direction of the filtration tube 41, so that the thermal stress applied to the filtration tube 41 is minimized. be able to. By these actions, the filtration tube 41 is hardly damaged.
 缶体部20内における濾過ユニット40の懸下は次のようにして達成される。すなわち、図3に示すとおり、濾過ユニット40においては、支持板42の各側面46が、支持板42の上面47aから下面47bに向けて内向きに傾斜したテーパー面からなっている。一方、缶体部20において、濾過ユニット40を懸下する部位である中蓋22の内壁面22aは、支持板42の側面46のテーパー面と相補形状になっているテーパー面からなっている。したがって、濾過ユニット40を、その濾過チューブ41を下方に向けた状態で、缶体部20内に落とし込むと、支持板42の側面46と、中蓋22の内壁面22aとが当接した状態になり、それ以上の落とし込みが規制される。その結果、濾過ユニット40が缶体部20内で懸下された状態が維持される。濾過ユニット40の懸下状態を安定的に維持するためには、支持板42の4つの側面46のすべてがテーパー面であることが有利であるが、これに代えて、少なくとも対向する一対の側面46のみがテーパー面になっていてもよい。また、各側面46のテーパー面における角度はいずれも同じであるが、これに代えて角度を異ならせてもよい。 The suspension of the filtration unit 40 in the can body 20 is achieved as follows. That is, as shown in FIG. 3, in the filtration unit 40, each side surface 46 of the support plate 42 has a tapered surface inclined inward from the upper surface 47 a to the lower surface 47 b of the support plate 42. On the other hand, in the can body part 20, the inner wall surface 22 a of the inner lid 22, which is a part that suspends the filtration unit 40, has a tapered surface that is complementary to the tapered surface of the side surface 46 of the support plate 42. Therefore, when the filtration unit 40 is dropped into the can body portion 20 with the filtration tube 41 facing downward, the side surface 46 of the support plate 42 and the inner wall surface 22a of the inner lid 22 are in contact with each other. Therefore, further drop is regulated. As a result, the state in which the filtration unit 40 is suspended in the can body 20 is maintained. In order to stably maintain the suspended state of the filtration unit 40, it is advantageous that all the four side surfaces 46 of the support plate 42 are tapered surfaces, but instead, at least a pair of opposing side surfaces is used. Only 46 may be a tapered surface. Moreover, although the angle in the taper surface of each side surface 46 is the same, it may replace with this and may change an angle.
 以上のとおりの構成によって濾過ユニット40が懸下状態になることで、濾過ユニット40の自重及び支持板42上に載置された錘45の重みで、該濾過ユニット40と缶体部20とがシールされる。したがって、必要最小限の力で濾過ユニット40をシールすることができ、濾過ユニット40を過度にシールしなくても、金属溶湯の漏れが起こりにくくなる。シールを一層確実に行う目的で、錘45に代えて、又は錘45に加えて、棒状体等の押圧部材(図示せず)を用いて、濾過ユニット40の支持板42をその上面から押さえつけるようにしてもよい。同様の目的で、テーパー面になっている支持板42の側面46と、缶体部20における中蓋22の内壁面22aとの当接面の間に、例えばアルミナ繊維状のパッキン(図示せず)を挟み込んでもよい。あるいは、支持板42の側面46にテーパー面を設けることに代えて、該側面46に段差を設け、その段差と嵌め合い形状となる段差を、缶体部20における中蓋22の内壁面22aに設けてもよい。 With the configuration as described above, the filtration unit 40 is in a suspended state, so that the filtration unit 40 and the can body portion 20 are separated by the weight of the filtration unit 40 and the weight 45 placed on the support plate 42. Sealed. Therefore, the filtration unit 40 can be sealed with the minimum necessary force, and even if the filtration unit 40 is not excessively sealed, it is difficult for the molten metal to leak. For the purpose of more surely sealing, the support plate 42 of the filtration unit 40 is pressed from the upper surface by using a pressing member (not shown) such as a rod-like body instead of or in addition to the weight 45. It may be. For the same purpose, for example, an alumina fiber packing (not shown) is provided between the contact surface between the side surface 46 of the support plate 42 having a tapered surface and the inner wall surface 22a of the inner lid 22 in the can body 20. ) May be inserted. Alternatively, instead of providing a tapered surface on the side surface 46 of the support plate 42, a step is provided on the side surface 46, and a step that fits with the step is provided on the inner wall surface 22 a of the inner lid 22 in the can body 20. It may be provided.
 図2に示すとおり、濾過チューブ41の下端部41bと、缶体部20の底部との間には、ヒーター50が配置されている。ヒーター50は、その長手方向を、水平面と略一致させて、缶体部20の底面から若干離れた位置に横置きされている。ヒーター50は、濾過装置10内に金属溶湯を流通させる前に、該装置10全体を予熱する目的で用いられる。同図においては、複数のヒーター50が用いられている状態が示されているが、ヒーター50の本数はこれに限られず、ヒーター50の発熱能力や、濾過装置10の大きさ等によっては、ヒーター50を1本のみ用いてもよい。ヒーター50はその周囲がヒーターカバー51によって被覆されており、それによってヒーター50が金属溶湯によって損傷を受けること等を防止している。濾過チューブ41の下端部41bと、缶体部20の底部との間にヒーター50を配置することで、濾過チューブ41及び缶体部20に近接した位置からこれらを加熱することができるので、予熱時間を短縮化できて有利である。これまで知られている金属溶湯の濾過装置では、例えば図5に示すとおり、濾過チューブ141から離れた位置にヒーター150が設置されていたので、予熱に長時間を要していた。従来の濾過装置では、濾過チューブ141を横置きにしていたので、濾過チューブ141と缶体部121の底部との間に十分な空間を確保することができず、そのために濾過チューブ141と缶体部121の底部との間にヒーターを設置することができなかった。 As shown in FIG. 2, a heater 50 is disposed between the lower end portion 41 b of the filtration tube 41 and the bottom portion of the can body portion 20. The heater 50 is horizontally placed at a position slightly apart from the bottom surface of the can body part 20 with its longitudinal direction substantially coincident with the horizontal plane. The heater 50 is used for the purpose of preheating the entire apparatus 10 before circulating the molten metal in the filtration apparatus 10. In the figure, a state in which a plurality of heaters 50 are used is shown, but the number of heaters 50 is not limited to this, and depending on the heat generation capacity of the heaters 50, the size of the filtering device 10, etc. Only one 50 may be used. The periphery of the heater 50 is covered with a heater cover 51, thereby preventing the heater 50 from being damaged by the molten metal. Since the heater 50 is disposed between the lower end portion 41 b of the filtration tube 41 and the bottom portion of the can body portion 20, these can be heated from a position close to the filtration tube 41 and the can body portion 20. It is advantageous in that the time can be shortened. In the known molten metal filtration device, for example, as shown in FIG. 5, the heater 150 is installed at a position away from the filtration tube 141, and thus it takes a long time for preheating. In the conventional filtration apparatus, since the filtration tube 141 is placed horizontally, a sufficient space cannot be ensured between the filtration tube 141 and the bottom of the can body part 121. For this reason, the filtration tube 141 and the can body can not be secured. The heater could not be installed between the bottom of the part 121.
 濾過ユニット40が配置された缶体部20を覆う上蓋30は、該缶体部20の全体を覆う板状の覆い部31と、缶体部20内に貯留する金属溶湯の容量を減少させるように該缶体部20の上方部分を塞ぐ閉塞部32とを有している。覆い部31と閉塞部32とは一体的に形成されている。尤も、両者を別体で製造し、その後、所定の手段で両者を結合させてもよい。 The upper lid 30 that covers the can body portion 20 in which the filtration unit 40 is disposed is configured to reduce the capacity of the plate-like cover portion 31 that covers the entire can body portion 20 and the molten metal stored in the can body portion 20. And a closing portion 32 for closing the upper portion of the can body portion 20. The covering part 31 and the closing part 32 are formed integrally. However, both may be manufactured separately and then combined by a predetermined means.
 閉塞部32は、板状をしている覆い部31の底面を、略逆截頭錐体形状に膨出させ、缶体部20における中蓋22の内壁22aに沿うように形成してある。閉塞部32の底面32aは、濾過ユニット40における支持板42の上面47aから若干離間して該上面47a上に位置している。金属溶湯を濾過している状態では、閉塞部32の底面32aと、缶体部20内に貯めた金属溶湯の湯面とは、略同じ位置になっている。 The closing portion 32 is formed so that the bottom surface of the cover portion 31 having a plate shape bulges into a substantially inverted truncated cone shape, along the inner wall 22 a of the inner lid 22 in the can body portion 20. The bottom surface 32a of the blocking portion 32 is located on the upper surface 47a so as to be slightly separated from the upper surface 47a of the support plate 42 in the filtration unit 40. In the state in which the molten metal is being filtered, the bottom surface 32a of the closing part 32 and the molten metal surface of the molten metal stored in the can body part 20 are substantially at the same position.
 閉塞部32は、金属溶湯と反応しづらい定形又は不定形耐火物から形成されている。金属溶湯が例えばアルミニウム又はアルミニウム合金からなる場合には、閉塞部32を、窒化珪素結合炭化珪素耐火物、窒化珪素耐火物、アルミナ系耐火物、ジルコニア系耐火物等から構成することができる。この場合、閉塞部32の外面を金属製のケーシングで被覆してもよい。 The closed portion 32 is formed of a fixed or irregular refractory that is difficult to react with the molten metal. When the molten metal is made of, for example, aluminum or an aluminum alloy, the closing portion 32 can be made of a silicon nitride bonded silicon carbide refractory, a silicon nitride refractory, an alumina refractory, a zirconia refractory, or the like. In this case, you may coat | cover the outer surface of the obstruction | occlusion part 32 with metal casings.
 上蓋30に閉塞部32を設けることで、缶体部20内の金属溶湯の容量を減少させることができ、残湯量を減少させることができる。また、金属溶湯の湯面が、大気中の酸素に接触する面積が減少するので、金属溶湯の酸化を抑制することができる。この結果、鋳造等に用いられる金属溶湯の量を増やせると同時に、廃棄される金属酸化物の量を抑制でき、溶湯の歩留り向上と省資源化を図ることができる。また、金属溶湯の湯面上部で、大気が対流することに起因して熱が奪われることを、閉塞部32によって防ぐこともできる。 By providing the closing part 32 in the upper lid 30, the capacity of the molten metal in the can body part 20 can be reduced, and the amount of remaining hot water can be reduced. Moreover, since the area where the molten metal surface contacts the oxygen in the atmosphere is reduced, the oxidation of the molten metal can be suppressed. As a result, the amount of the molten metal used for casting or the like can be increased, and at the same time, the amount of the metal oxide to be discarded can be suppressed, thereby improving the yield of the molten metal and saving resources. Moreover, it can also be prevented by the obstruction | occlusion part 32 that heat | fever is deprived in the upper part of the hot_water | molten_metal surface of a molten metal due to the convection of the atmosphere.
 本実施形態の濾過装置10を用いた金属溶湯の濾過においては、まずヒーター50を加熱して、缶体部20及び濾過チューブ41を所定の温度まで予熱する。次いで、図2に示すとおり、濾過すべき金属溶湯が入湯樋24に案内されて、入湯口23を通じ缶体下部槽21へと流入する。缶体下部槽21へ流入した金属溶湯は、濾過チューブ41の外周面側から内部に向けて浸透する。濾過チューブ41の内部に達した金属溶湯は、該濾過チューブ41の内部を上昇し、該濾過チューブ41の開口部43及び支持板42の開口部44を通じて濾過ユニット40の外部に流出することで濾過される。濾過ユニット40の外部に流出した金属溶湯は、支持板42の上面47aと、上蓋30における閉塞部32の下面32aとの間の空隙を流れ、出湯口25を通じて出湯し、出湯樋26に案内されて次工程へと導かれる。 In filtration of molten metal using the filtration device 10 of the present embodiment, the heater 50 is first heated to preheat the can body 20 and the filtration tube 41 to a predetermined temperature. Next, as shown in FIG. 2, the molten metal to be filtered is guided to the hot water tank 24 and flows into the can lower tank 21 through the hot water inlet 23. The molten metal flowing into the can lower tank 21 penetrates from the outer peripheral surface side of the filtration tube 41 toward the inside. The molten metal that has reached the inside of the filtration tube 41 rises inside the filtration tube 41 and flows out of the filtration unit 40 through the opening 43 of the filtration tube 41 and the opening 44 of the support plate 42. Is done. The molten metal that has flowed out of the filtration unit 40 flows through a gap between the upper surface 47 a of the support plate 42 and the lower surface 32 a of the closing portion 32 of the upper lid 30, is discharged through the outlet 25, and is guided to the outlet 26. To the next process.
 次に、本発明の濾過装置の第2実施形態を、図4を参照しながら説明する。第2実施形態については、先に説明した第1実施形態と異なる点について説明し、特に説明しない点については、第1実施形態において詳述した説明が適宜適用される。また、図4において、図1ないし図3と同じ部材には同じ符号を付してある。 Next, a second embodiment of the filtration device of the present invention will be described with reference to FIG. The second embodiment will be described with respect to differences from the first embodiment described above, and the description detailed in the first embodiment will be applied as appropriate to points not specifically described. 4, the same members as those in FIGS. 1 to 3 are denoted by the same reference numerals.
 図4に示す実施形態の濾過装置10における濾過ユニット40は、複数本の濾過チューブ41を備えている。各濾過チューブ41は、該濾過チューブ41の双方の端部において、一対の支持板42a,42bに取り付けられている。各濾過チューブ41は、先に述べた実施形態と同様に、その一端41aに開口部(図示せず)を有し、かつ他端41bが閉じている有底筒状の形状をしている。濾過ユニット40においては、一方の支持板42aに、その厚み方向を貫通する複数の開口部(図示せず)が設けられている。各濾過チューブ41が支持板42aに取り付けられる位置は、該支持板42aに設けられた開口部(図示せず)の位置と一致している。したがって、濾過ユニット40を、支持板42aの下面側から見上げると、該支持板42aに設けられた開口部(図示せず)と、濾過チューブ41の中空部位とが連通している。もう一方の支持板42bに関しては、該支持板42bの面のうち、支持板42a対向する面に複数の凹部(図示せず)が設けられている。この凹部に、濾チューブ41の他端41bが嵌合している。このようにして、一対の支持板42a,4b間に、複数本の濾過チューブ41が固定されている。 4 is provided with a plurality of filtration tubes 41 in the filtration device 10 of the embodiment shown in FIG. Each filtration tube 41 is attached to a pair of support plates 42 a and 42 b at both ends of the filtration tube 41. Each filtration tube 41 has a bottomed cylindrical shape having an opening (not shown) at one end 41a and the other end 41b being closed, as in the embodiment described above. In the filtration unit 40, one support plate 42a is provided with a plurality of openings (not shown) penetrating in the thickness direction. The position where each filter tube 41 is attached to the support plate 42a coincides with the position of an opening (not shown) provided in the support plate 42a. Therefore, when the filtration unit 40 is looked up from the lower surface side of the support plate 42a, an opening (not shown) provided in the support plate 42a communicates with a hollow portion of the filtration tube 41. Regarding the other support plate 42b, a plurality of recesses (not shown) are provided on the surface of the support plate 42b facing the support plate 42a. The other end 41b of the filter tube 41 is fitted in this recess. In this way, a plurality of filtration tubes 41 are fixed between the pair of support plates 42a and 4b.
 図4に示すとおり、濾過ユニット40においては、濾過チューブ41は、その長手方向が略鉛直方向を向くように配置されている。そして各濾過チューブ41の開口部(図示せず)は、略鉛直方向の下方に向けて開口している。濾過ユニット40は、一対の支持板42a,42bのうち、支持板42aが下方に位置し、支持板42bが上方に位置するように、缶体部20の底部に設けられた載置部28上に載置されている。したがって、支持板42aが載置部28と当接している。載置部28は、缶体部20をその上方から見下ろしたとき、支持板42aの輪郭の形状と略同形状をした環状になっている。したがって、支持板42aに設けられた開口部(図示せず)は、載置部28によって閉塞されていない。載置部28は、缶体部20の底部から上方に突出して設けられているので、缶体部20の底部と、支持板42aの下面との間には空間Sが形成されている。 As shown in FIG. 4, in the filtration unit 40, the filtration tube 41 is arranged so that the longitudinal direction thereof is substantially in the vertical direction. And the opening part (not shown) of each filtration tube 41 is opened toward the downward direction of the substantially perpendicular direction. The filtration unit 40 is mounted on the mounting portion 28 provided at the bottom of the can body portion 20 so that the support plate 42a is positioned below and the support plate 42b is positioned above the pair of support plates 42a and 42b. It is mounted on. Therefore, the support plate 42 a is in contact with the placement portion 28. The placement portion 28 has an annular shape that is substantially the same shape as the contour of the support plate 42a when the can body portion 20 is looked down from above. Therefore, an opening (not shown) provided in the support plate 42 a is not closed by the placement unit 28. Since the mounting portion 28 is provided so as to protrude upward from the bottom portion of the can body portion 20, a space S is formed between the bottom portion of the can body portion 20 and the lower surface of the support plate 42a.
 一方、濾過ユニット40における上方側に位置する支持板42bに関しては、該支持板42bの平面視における略中央域に、押圧部材60が当接している。押圧部材60は、鉛直方向に延びる棒状のものであり、下方に向かうに連れて横断面が拡径した形状をしている。押圧部材60下端面は平坦になっており、該下端面が、支持板42bの上面に当接し、濾過ユニット40全体を下方に向けて押圧するようになっている。金属溶湯が例えばアルミニウム又はアルミニウム合金である場合、押圧部材60は、アルミニウムに対して耐食性の高い材料から構成されていることが好ましい。 On the other hand, with respect to the support plate 42b located on the upper side in the filtration unit 40, the pressing member 60 is in contact with the substantially central region in plan view of the support plate 42b. The pressing member 60 is a rod-shaped member that extends in the vertical direction, and has a shape in which the cross section increases in diameter as it goes downward. The lower end surface of the pressing member 60 is flat, and the lower end surface comes into contact with the upper surface of the support plate 42b and presses the entire filtration unit 40 downward. When the molten metal is, for example, aluminum or an aluminum alloy, the pressing member 60 is preferably made of a material having high corrosion resistance against aluminum.
 押圧部材60は、上蓋30における閉塞部32が設けられた部位において、該上蓋30をその厚み方向に貫通する貫通孔内に挿入されている、押圧部材60の上部60aは、上蓋30の上面から上方に突出している。この上部60aには、上蓋30の上面近傍の位置に鍔部60bが設けられている。更に、上部60aにはバネ61が取り付けられている。バネ61は、その下端部が鍔部60bの上面と当接しており、その上端部が、バネ押さえ部材62と当接している。バネ押さえ部材62は、上蓋30の上面に固定されている。このような構造を採用することによって、押圧部材60はバネ61の作用で下方に向けて付勢される。その結果、濾過ユニット40が押圧部材60によって下方に向けて押し付けられ、濾過ユニット40における支持板42aと載置部28との間がシールされる。しかも、この構造によれば、作業者の作業の熟練の程度に依存せずに、常に一定の押圧力を濾過ユニット40に付与することができる。その上、バネ61の力を調整することで、押圧力を容易に調整することができる。 The pressing member 60 is inserted into a through-hole penetrating the upper lid 30 in the thickness direction at the portion of the upper lid 30 where the blocking portion 32 is provided. The upper portion 60a of the pressing member 60 is from the upper surface of the upper lid 30. Projects upward. The upper portion 60 a is provided with a flange portion 60 b at a position near the upper surface of the upper lid 30. Further, a spring 61 is attached to the upper portion 60a. The lower end portion of the spring 61 is in contact with the upper surface of the flange portion 60 b, and the upper end portion thereof is in contact with the spring pressing member 62. The spring pressing member 62 is fixed to the upper surface of the upper lid 30. By adopting such a structure, the pressing member 60 is urged downward by the action of the spring 61. As a result, the filtration unit 40 is pressed downward by the pressing member 60, and the space between the support plate 42 a and the placement portion 28 in the filtration unit 40 is sealed. Moreover, according to this structure, it is possible to always apply a constant pressing force to the filtration unit 40 without depending on the skill level of the operator's work. In addition, the pressing force can be easily adjusted by adjusting the force of the spring 61.
 図4に示すとおり、本実施形態の濾過装置10では、上蓋30における閉塞部32の下端面32aが、入湯口23の底面よりも下方に位置している。 As shown in FIG. 4, in the filtration device 10 of the present embodiment, the lower end surface 32 a of the closing portion 32 in the upper lid 30 is located below the bottom surface of the hot water inlet 23.
 濾過装置10においては、該濾過装置10から離れた位置に、例えば上蓋30の上方に、ガスバーナー等の空気加熱循環装置70が配置されている。空気加熱循環装置70からは、熱風の供給管71が延びている。この供給管71は、濾過装置10における出湯口25の近傍において、該濾過装置10と接続されており、該濾過装置10内に熱風を供給できるようになっている。更に空気加熱循環装置70からは、熱風の回収管72が延びている。この回収管72は、濾過装置10における入湯口23の近傍において、該濾過装置10と接続されており、該濾過装置10内を通過してきた熱風を回収できるようになっている。空気加熱循環装置70を運転すると、該装置によって所定温度に加熱された熱風が供給管71を通じて濾過装置10内に供給される。図4には、熱風の流通経路が点線の矢印で示されている。濾過装置10内に供給された熱風は、缶体部20の下部から上部に向けて上昇し、濾過チューブ41内を流通した後、入湯口23を通じて、回収管72によって回収される。回収された熱風は、空気加熱循環装置70によって再び所定の温度まで加熱された後、供給管71を通じて濾過装置10内に供給される。このように、金属溶湯を濾過するのに先立ち、缶体部20の下部から上部に向けて熱風を流通させることで、該缶体部20及び濾過ユニット40の濾過チューブ41を効率的に予熱することができるので、予熱時間の短縮化を図ることができる。 In the filtration device 10, an air heating circulation device 70 such as a gas burner is disposed at a position away from the filtration device 10, for example, above the upper lid 30. A hot air supply pipe 71 extends from the air heating and circulation device 70. This supply pipe 71 is connected to the filtration device 10 in the vicinity of the tap 25 in the filtration device 10 so that hot air can be supplied into the filtration device 10. Further, a hot air recovery pipe 72 extends from the air heating and circulation device 70. The recovery pipe 72 is connected to the filtration device 10 in the vicinity of the hot water inlet 23 of the filtration device 10 so that hot air that has passed through the filtration device 10 can be recovered. When the air heating / circulation device 70 is operated, hot air heated to a predetermined temperature by the device is supplied into the filtration device 10 through the supply pipe 71. In FIG. 4, the distribution path of hot air is indicated by dotted arrows. The hot air supplied into the filtration device 10 rises from the lower part of the can body part 20 toward the upper part, flows through the filtration tube 41, and is then collected by the collection pipe 72 through the hot water inlet 23. The recovered hot air is heated again to a predetermined temperature by the air heating and circulation device 70 and then supplied into the filtration device 10 through the supply pipe 71. Thus, prior to filtering the molten metal, the hot air is circulated from the lower portion to the upper portion of the can body portion 20 to efficiently preheat the can body portion 20 and the filtration tube 41 of the filtration unit 40. Therefore, the preheating time can be shortened.
 空気加熱循環装置70に加えて、濾過装置10にはヒーター50が設置されている。ヒーター50は、金属溶湯の濾過中に、該金属溶湯の溶融状態を保持するために用いられる。ヒーター50は、上蓋30の直下の位置であって、かつ先に述べた閉塞部32に隣接した位置に設置されている。ヒーター50は、その長手方向を水平面と略一致させて横置きされている。 In addition to the air heating and circulation device 70, the filtration device 10 is provided with a heater 50. The heater 50 is used for maintaining the molten state of the molten metal during filtration of the molten metal. The heater 50 is installed at a position immediately below the upper lid 30 and adjacent to the closing portion 32 described above. The heater 50 is placed horizontally with its longitudinal direction substantially coinciding with the horizontal plane.
 本実施形態の濾過装置10を用いた金属溶湯の濾過においては、まず空気加熱循環装置70を運転して、缶体部20内に熱風を供給し、缶体部20及び濾過チューブ41を所定の温度まで予熱する。上述したとおり、熱風は、缶体部20の下部から上部に向けて流通する。また、ヒーター50を発熱させておく。次いで、図4に示すとおり、濾過すべき金属溶湯が入湯樋24に案内されて、入湯口23を通じ缶体部20へと流入する。缶体部20へ流入した金属溶湯は、濾過チューブ41の外周面側から内部に向けて浸透する。濾過チューブ41の内部に達した金属溶湯は、該濾過チューブ41の内部を降下し、該濾過チューブ41の開口部(図示せず)及び支持板42aの開口部(図示せず)を通じて濾過ユニット40の外部に流出することで濾過される。濾過ユニット40の外部に流出した金属溶湯は、出湯口25を通じて出湯し、出湯樋26に案内されて次工程へと導かれる。濾過中は、ヒーター50の発熱によって金属溶湯の溶融状態が保持される。 In the filtration of the molten metal using the filtration device 10 of the present embodiment, first, the air heating and circulation device 70 is operated to supply hot air into the can body portion 20, and the can body portion 20 and the filtration tube 41 are connected to a predetermined portion. Preheat to temperature. As described above, the hot air circulates from the lower part to the upper part of the can body part 20. Further, the heater 50 is heated. Next, as shown in FIG. 4, the molten metal to be filtered is guided to the hot water bath 24 and flows into the can body portion 20 through the hot water inlet 23. The molten metal that has flowed into the can body 20 penetrates from the outer peripheral surface side of the filtration tube 41 toward the inside. The molten metal that has reached the inside of the filtration tube 41 descends inside the filtration tube 41 and passes through an opening (not shown) of the filtration tube 41 and an opening (not shown) of the support plate 42a. It is filtered by flowing out to the outside. The molten metal that has flowed out of the filtration unit 40 is discharged through the hot water outlet 25 and is guided to the hot water tap 26 to be guided to the next process. During the filtration, the molten state of the molten metal is maintained by the heat generated by the heater 50.
 以上の各実施形態の濾過装置10によって濾過される金属としては、アルミニウムやアルミニウム合金が代表的なものとして挙げられるが、それ以外の金属溶湯の濾過にも、本発明の濾過装置を用いることができる。 Examples of the metal filtered by the filtration device 10 of each of the above embodiments include aluminum and aluminum alloys, but the filtration device of the present invention can also be used for filtration of other molten metal. it can.
 以上、本発明をその好ましい実施形態に基づき説明したが、本発明は前記実施形態に制限されない。例えば前記の各実施形態においては、濾過ユニット40に備えられた濾過チューブ41は複数本であったが、これに代えて1本の濾過チューブ41を用いてもよい。 As mentioned above, although this invention was demonstrated based on the preferable embodiment, this invention is not restrict | limited to the said embodiment. For example, in each of the embodiments described above, there are a plurality of filtration tubes 41 provided in the filtration unit 40, but a single filtration tube 41 may be used instead.
 また、前記の各実施形態においては、濾過チューブ41はその長手方向が略鉛直方向を向いていたが、該長手方向が水平面に対して交差する方向である限り、該長手方向が略鉛直方向を向いていることを要しない。例えば、濾過チューブ41の長手方向と水平面とのなす角が好ましくは45度以上、更に好ましくは55度以上、一層好ましくは80度以上であれば、本発明の効果は十分に奏される。 In each of the above embodiments, the longitudinal direction of the filtration tube 41 is substantially vertical. However, as long as the longitudinal direction intersects the horizontal plane, the longitudinal direction is substantially vertical. It doesn't need to be facing. For example, if the angle formed by the longitudinal direction of the filtration tube 41 and the horizontal plane is preferably 45 degrees or more, more preferably 55 degrees or more, and even more preferably 80 degrees or more, the effects of the present invention are sufficiently exerted.
 また、第1実施形態においては、濾過ユニット40における支持板42の側面46をテーパー面とすることで、該濾過ユニット40を缶体部20内に懸下させたが、これ以外の構造、例えば先に述べたとおりの嵌め合い構造を採用して濾過ユニット40を懸下させてもよい。 In the first embodiment, the side surface 46 of the support plate 42 in the filtration unit 40 is a tapered surface, so that the filtration unit 40 is suspended in the can body portion 20, but other structures, for example, The filtration unit 40 may be suspended by employing the fitting structure as described above.
 予熱形態としては、第1実施形態においては、ヒーター50を用いる代わりに、第2実施形態で用いた熱風を用い、缶体部20の下部から上部に向けて熱風が流通するように濾過装置10を構成してもよい。逆に、第2の実施形態において、熱風による加熱に代えて、第1実施形態で用いたヒーター50を、濾過ユニット40と、缶体部20の底部との間に配置してもよい。 As a preheating mode, in the first embodiment, instead of using the heater 50, the hot air used in the second embodiment is used, and the filtration device 10 is arranged so that the hot air flows from the lower part to the upper part of the can body part 20. May be configured. Conversely, in the second embodiment, instead of heating with hot air, the heater 50 used in the first embodiment may be disposed between the filtration unit 40 and the bottom of the can body 20.
 更に、第1実施形態において、上蓋30における閉塞部32の下端面32aを、入湯口23の底面よりも下方に位置させてもよい。 Furthermore, in the first embodiment, the lower end surface 32 a of the closing portion 32 in the upper lid 30 may be positioned below the bottom surface of the hot water inlet 23.
 以上、詳述したとおり、本発明によれば、濾過ユニットをシールしたときに濾過チューブが応力を受けにくくなるので、濾過チューブが破損しにくくなる。また濾過ユニットを過度にシールしなくても、金属溶湯の漏れが起こりにくくなる。 As described above in detail, according to the present invention, the filtration tube is less susceptible to stress when the filtration unit is sealed, and therefore the filtration tube is less likely to be damaged. Moreover, even if it does not seal a filtration unit excessively, it becomes difficult to leak the molten metal.

Claims (11)

  1.  一端に開口部を有し、かつ他端が閉じている1本又は複数本の多孔質セラミックス製濾過チューブを、その長手方向が、水平面に対して交差する方向を向くように、金属溶湯を貯留する缶体部内に配した金属溶湯濾過装置。 One or more porous ceramic filter tubes having an opening at one end and closed at the other end are used to store molten metal so that the longitudinal direction of the tube is in a direction intersecting the horizontal plane. Metal melt filtration device placed in the can body.
  2.  前記濾過チューブは、該前記濾過チューブの長手方向が水平面に対して略直交する方向を向くように配置されている請求項1に記載の金属溶湯濾過装置。 The molten metal filtration apparatus according to claim 1, wherein the filtration tube is disposed so that a longitudinal direction of the filtration tube faces a direction substantially orthogonal to a horizontal plane.
  3.  前記濾過チューブは、該濾過チューブの長手方向が、支持板の板面に対して略直交するように、該濾過チューブの少なくとも一方の端部において該支持板に取り付けられており、それによって濾過ユニットが形成されており、
     前記濾過ユニットは、前記支持板の板面が水平面と略一致するように、前記缶体部内に配置されている請求項2に記載の金属溶湯濾過装置。
    The filtration tube is attached to the support plate at at least one end of the filtration tube so that the longitudinal direction of the filtration tube is substantially orthogonal to the plate surface of the support plate, whereby the filtration unit Is formed,
    The molten metal filtration apparatus according to claim 2, wherein the filtration unit is disposed in the can body so that a plate surface of the support plate substantially coincides with a horizontal plane.
  4.  前記濾過ユニットにおいては、前記濾過チューブが、該濾過チューブの一方の端部において、前記支持板に取り付けられており、
     前記濾過チューブが前記支持板から下方に向けて垂下するように、前記濾過ユニットが、前記缶体部内に懸下されている請求項3に記載の金属溶湯濾過装置。
    In the filtration unit, the filtration tube is attached to the support plate at one end of the filtration tube,
    The molten metal filter apparatus according to claim 3, wherein the filtration unit is suspended in the can body so that the filtration tube hangs downward from the support plate.
  5.  前記濾過ユニットにおいては、前記支持板の側面が、該支持板の上面から下面に向けて内向きに傾斜したテーパー面からなり、
     前記缶体部において、前記濾過ユニットを懸下する部位が、前記支持板の側面のテーパー面と相補形状になっているテーパー面からなる請求項4に記載の金属溶湯濾過装置。
    In the filtration unit, the side surface of the support plate is a tapered surface inclined inward from the upper surface to the lower surface of the support plate,
    The molten metal filtration apparatus according to claim 4, wherein a portion of the can body portion that suspends the filtration unit includes a tapered surface that is complementary to a tapered surface of a side surface of the support plate.
  6.  前記濾過ユニットにおいては、前記濾過チューブが、該濾過チューブの双方の端部において、一対の前記支持板に取り付けられており、
     前記缶体部の底部に設けられた載置部に、一方の前記支持板が当接するように、前記濾過ユニットが該載置部上に載置されている請求項3に記載の金属溶湯濾過装置。
    In the filtration unit, the filtration tube is attached to the pair of support plates at both ends of the filtration tube,
    The molten metal filtration according to claim 3, wherein the filtration unit is placed on the placement portion so that one of the support plates contacts a placement portion provided at the bottom of the can body portion. apparatus.
  7.  前記濾過チューブの下端部と、前記缶体部の底部との間に、ヒーターが配置されている請求項1ないし6のいずれか一項に記載の金属溶湯濾過装置。 The molten metal filter device according to any one of claims 1 to 6, wherein a heater is disposed between a lower end portion of the filtration tube and a bottom portion of the can body portion.
  8.  前記缶体部の下部から上部に向けて熱風が流通するように構成されている請求項1ないし6のいずれか一項に記載の金属溶湯濾過装置。 The molten metal filter device according to any one of claims 1 to 6, wherein hot air is circulated from a lower portion to an upper portion of the can body portion.
  9.  前記缶体部内に貯留する金属溶湯の容量を減少させるように該缶体部の上方部分を塞ぐ閉塞部を設けた請求項1ないし8のいずれか一項に記載の金属溶湯濾過装置。 The molten metal filtration apparatus according to any one of claims 1 to 8, further comprising a closing portion that closes an upper portion of the can body portion so as to reduce a capacity of the molten metal stored in the can body portion.
  10.  前記閉塞部の下端面が、入湯口の底面よりも下方に位置する請求項9に記載の金属溶湯濾過装置。 The molten metal filtration apparatus according to claim 9, wherein a lower end surface of the closed portion is positioned below a bottom surface of the hot water inlet.
  11.  前記閉塞部を、前記缶体部を覆う上蓋と一体的に形成した請求項9又は10に記載の金属溶湯濾過装置。 The molten metal filtering apparatus according to claim 9 or 10, wherein the closing portion is formed integrally with an upper lid that covers the can body portion.
PCT/JP2012/079924 2011-12-28 2012-11-19 Molten-metal filtration apparatus WO2013099471A1 (en)

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