WO2013089466A1 - Method and apparatus for pouring bonding filler in a perforation expansion portion for enhancing the support force of a pile or tensile member - Google Patents

Method and apparatus for pouring bonding filler in a perforation expansion portion for enhancing the support force of a pile or tensile member Download PDF

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Publication number
WO2013089466A1
WO2013089466A1 PCT/KR2012/010873 KR2012010873W WO2013089466A1 WO 2013089466 A1 WO2013089466 A1 WO 2013089466A1 KR 2012010873 W KR2012010873 W KR 2012010873W WO 2013089466 A1 WO2013089466 A1 WO 2013089466A1
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Prior art keywords
expansion
pile
tension member
balloon
filler
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PCT/KR2012/010873
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French (fr)
Korean (ko)
Inventor
임성대
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(주)삼일이엔씨
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Publication date
Application filed by (주)삼일이엔씨 filed Critical (주)삼일이엔씨
Publication of WO2013089466A1 publication Critical patent/WO2013089466A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/54Piles with prefabricated supports or anchoring parts; Anchoring piles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/62Compacting the soil at the footing or in or along a casing by forcing cement or like material through tubes

Definitions

  • the present invention relates to a construction method in the construction field associated with the foundation or the ground of the structure, and more specifically in the case of the compressed pile through the expansion of the end of the drilling hole to form an expansion base at the tip of the pile to improve the bearing capacity of the pile and tension
  • the present invention relates to a method and apparatus for effectively placing the expansion portion in the construction to significantly improve the pull-out resistance by forming a fixed fixing portion in the end of the drilling hole.
  • the entire drilling length is mainly used for the construction of tension members such as piles that are used for foundations, buoyancy-prevention anchors, slope stability, and piles that resist anchors or pull-outs used in ground-related structures. It is perforated with the same diameter.
  • the drilling is simple and easy, but most of the drilling should be drilled deep to solid ground such as weathered rock or soft rock that can be firmly supported by structural members.
  • a tension member such as an anchor or a tension pile
  • a tension member is inserted into an already drilled hole. Therefore, a pull-out resistance that can resist pulling out of the tension member is so small that most of the tension member is drilled and inserted into a solid rock layer.
  • the enlarged foundation part in the pile or the fixed fixing part enlarged in the tension member can solve the above-mentioned problems and disadvantages.
  • the bearing capacity of the pile can be surely improved, and even in the case of the tension member such as an anchor The pullout resistance is remarkably improved.
  • Korean Patent No. 10-1011143 entitled "Application method for forming a foundation part of a pile tip and a fixed fixing part of a tension member, and a tool for expanding a wall for the same" is provided. have.
  • the expansion part In order to construct the enlarged foundation part of the pile or the enlarged fixed fixing part of the tension member, the expansion part must be formed in advance at the tip of the drilling hole. When the expansion part of the tip is formed, the expansion ceiling exists, so the slime discharge generated during the expansion is a normal vertical drilling point. It is disadvantageous compared to the above, and when concrete which is not hardened in the expansion part is poured in a general way, it may be difficult to guarantee the quality of the pile tip expansion base due to the slime penetration.
  • the expansion part can be prevented by installing the expansion wall support because the vacancy wall is easy to loosen or collapse, but the slime remaining on the bottom of the expansion part can adversely affect the bearing capacity and cause the subsidence of the foundation. Proper casting method is urgently needed.
  • an object of the present invention in the construction of the expansion support to the pre-designed standard at the tip of the pile or tension member to improve the allowable bearing capacity of the pile or the pull-out resistance of the tension member in the construction related to the foundation or ground of the structure
  • the present invention provides a method for adaptively placing a joint filler in the expanded expansion hole according to field conditions.
  • the present invention in the method for forming the expansion portion in the drilling hole drilled in the depth of the ground for the construction of the enlarged portion fixed the construction member pile or tension member, and in the method of placing the joint filling material
  • the lower part of the tip bottom of the member is equipped with a balloon embedded with a hardenable joint filling material, the pile or tension member is lowered to the bottom of the expansion portion, and the pile is pressed by pressing the pile or tension member, and the balloon is compressed upward and downward.
  • It is a method of placing characterized in that the expanded filling in the balun bonded radially expanded to the outside to be filled in the expansion while maintaining the specifications of the expansion.
  • the slime discharge port is formed in at least one of the core and the outer portion of the balun.
  • the balun may be provided with a central tube for forming a slime discharge port at the center of the balun and a balloon bottom support plate for supporting the bottom of the balun to discharge the slime remaining in the expansion portion.
  • the front end portion and the filling material in the balun is connected to each other by the coupling member by hardening the bonding filler by connecting to the coupling member.
  • the method of forming the expansion portion in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member for the construction of the present invention, and placing the joint filling material, the bottom of the tip bottom portion of the pile or tension member Install a balloon with a hardened joint filling material in the balloon, wherein the balloon is formed so that the horizontal and vertical expansion baluns are integrated in the vertical direction, lower the pile or the tension member to the bottom of the expansion portion, and then The vertical expansion balloon of the balun placed on the floor is compressed up and down, and the horizontal expansion balloon of the balloon expands radially to the outer part of the expansion part, so that the joint filling material in the balloon is filled in the expansion part while maintaining the specification of the expansion part. It is a casting method characterized by.
  • the present invention in the method for forming the expansion portion in the drilled hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member and placing the joint filling material, the tip bottom of the pile or tension member An empty balloon is installed in the lower part of the part, and a pile or tension member is lowered to the bottom of the expansion part, and then a hardened joint filler is injected into the empty balloon to expand the balloon at the bottom of the expansion part radially to expand the balloon to the outer part of the expansion part.
  • the inner filler filling material is characterized in that it is filled in the expansion while maintaining the specifications of the expansion.
  • the filling material in the balun is characterized by using a high-strength material having a compressive strength of 30 MPa to 300 MPa after 28 days of pouring, and on the balun with the high-strength bonding fill material, mortar or grout having lower structural performance than the bonding fill material is provided. It is characterized in that the expansion structure is formed in the expansion by finishing finishing with the joint filling material.
  • an expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole is selectively installed according to the state of the expansion ground layer.
  • the site of the expansion portion According to the condition, the process of selectively installing the expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole, and after 28 days of placing the bottom portion of the expansion hole of the drilling hole high strength bonding to the compressive strength is 30MPa ⁇ 300MPa
  • the casting filler According to the site condition, the process of selectively installing the expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole, and after 28 days of placing the bottom portion of the expansion hole of the drilling hole, the compressive strength is 30MPa ⁇ 300MPa
  • the expansion wall With the expansion tool that can be maintained, the tip of the drilling hole is expanded and the upper base plate and the periphery of the expansion hole having a ceiling are supported to secure the previously designed expansion part standard, and between the expansion tool outer surface and the expansion ground surface.
  • Fill in the gaps in the surrounding grounds by press-fitting the joint filler in the gap of the gap, and continuously press-in the joint filler in the voids created by gradually shrinking the expansion tools as the voids are filled to maintain the specifications of the expansion. It is characterized in that it is made of a process of fully filling the joint filling material in the expansion.
  • Bonding filler in the present invention is characterized by using at least one of grout, mortar, concrete.
  • the present invention forms a reliable expansion structure having a certain size and a certain strength at the tip of the underground drilling hole, so in the method of greatly improving the bearing capacity of the tip can effectively reinforce the inner portion and the surrounding ground of the expansion portion, so that the economic performance of the pile or anchor It can contribute greatly to improving the impact on the surrounding underground environment.
  • the compressive strength as well as the flexural tensile strength and the adhesive strength are excellent after joining the pile filler.
  • the same effect as that of a reinforcing steel sheet having a thickness of 1/3 to 1/5 of the thickness of the filling material may be applied.
  • even a small balun thickness ensures stress transfer to the supporting ground, so that the height of the dilated part can be reduced, and the amount of rock drilling and the amount of soil to be treated are reduced.
  • the balun filled with high-strength bonding filler installed in the tip of the pile is applied, there is no phenomenon of inflow of foreign matter or aggregates from the filler, and the quality of the bonded filler in the ground can be ensured as in the ground.
  • the balun After the balun is installed, it is possible to apply high load to the pile from the ground before the joint filling material inside the balun solidifies, so that water or compressible slime in the remaining slime remaining on the floor is discharged to the upper part to prevent long-term settlement.
  • the expanded bearing thickness (balloon thickness) of the pile is maintained to ensure structural safety.
  • 1 to 8 are various embodiments of the method of pouring the joining filler to the perforated expansion to expand the bearing capacity of the pile or tension member of the present invention
  • FIG. 9 is a sectional perspective view of a balloon for pouring bonding filler
  • FIG. 10 is a front sectional view of the balun for pour filling in FIG.
  • 11 is another embodiment of the present invention for pouring the joint filling material without using a balloon
  • Figure 12 is yet another embodiment of the construction procedure for placing the bonding filler in the expansion of the pile or tension member of the present invention without using a balloon.
  • 1 to 8, 11, and 12 are various embodiments of the method of pouring the bonding filler to the perforated expansion portion for expanding the bearing capacity of the pile or tension member of the present invention, the expansion of the pile or tension member for construction workers To show the various ways to form the expansion portion in the drilling hole drilled the ground in the depth direction for the sub-construction and to pour the bonding filler in accordance with the present invention.
  • bonding filler means a bonding material used when forming the foundation for construction in the pouring manner as concrete, mortar, grout or the like.
  • a portion or all of the binders forming each of concrete, mortar, and grout may be replaced with a polymer having a polymer chemical structure to form a bonding filler (polymer bonding filler in this specification). Can be used).
  • the polymer concrete in the polymer bonded filler of the present invention may be polymer cement concrete (PCC), polymer concrete (PC: concrete), polymer impregnated concrete (PIC), or the like according to a manufacturing method.
  • Polymer concrete exhibits high strength at early stages, which makes it possible to reduce the cross-section of the member, making it lighter, and having a nearly complete structure in terms of watertightness and airtightness, and thus have excellent resistance to absorption and permeability and resistance to gas permeation. .
  • the bonding filler material 12 is poured into the expansion part 22 of the punching hole 4, but the method of placing it using the balloon 26 (FIGS. 1 to 8) and the balloon 26 are not used. Both the methods of pouring (Figs. 11 and 12) are used.
  • the joining filler material 12 placed in the expansion portion 22 of the drilling hole 4 is hardened to become an expansion structure for supporting the pile or the tension member.
  • the expansion structure is an enlarged support part formed at the tip to improve the bearing capacity of the pile, and in the case of the pile or anchor under tension, it is a fixed fixing part mainly formed at the tip part of the perforated hole to increase the pullout resistance. Significantly improved.
  • the expansion part 22 of the drilling hole 4 is formed in the ground support layer 2, such as a rock layer and the soil layer, Preferably it is located in the front-end
  • the joining filler balun 26 is mounted to the bottom of the tip bottom portion 24 of the pile or tension member 18 through joining or fastening.
  • the balloon 26 is used by using the same type of aramid fiber yarn used in parachute lines, body armor, or reinforcing fibers such as geotextiles as they are, or by weaving them to have wrinkles and bulky properties to extend in a radial direction. If necessary, it may be desirable to form the balloon 26 in the reinforcing fiber as a composite material in which a rubber layer capable of elastic expansion and contraction is formed as an inner skin.
  • the joint filling material balun 26 may be filled or filled with the joint filling material 12 therein, and the central slime outlet 38 is a passage through which the slime generated at the time of perforation or expansion may be discharged to the outside at the center when expanded. Is formed, the outer circumferential portion of the slime discharge port 40 of the groove shape is formed in an array.
  • the balloon 26 should have a surface area (volume) that can be deformed and can be in close contact with the outer sidewall of the dilator 22 when expanded. That is, as the balloon 26 is pressed on the pile or tension member 18 in the state of being positioned at the bottom of the dilator 22 by beating or continuous pressing, the height thereof decreases and radially expands at the same time.
  • the expansion should have a surface area (volume) that can be in close contact with the outer wall of the expansion part 22 of the design specification.
  • the internal shape of the balloon is reduced to maintain the initial shape, or the initial shape is made of a string or a shell material such that the balloon can burst, break or peel off when the balloon is radially expanded.
  • the shape should be made to have an initial reduced diameter that can sufficiently pass through the punching hole 4 by wrapping the balun with a retaining member.
  • a plurality of coupling members 28 are firmly coupled to the tip bottom portion 24 of the pile or tension member 18 between the tip bottom portion 24 and the bonding filler material 12 in the balun 26 when the bonding filler material 12 is hardened. Is extended downwards and positioned within the balloon 26, the coupling member 28 may also be used to limit the height of the reduction of the radially expanding balloon 26.
  • the initial height of the balloon 26 is formed to be within and outside the height of the expansion portion 22 when it is introduced through the drilling hole 4, and the bottom of the balloon 26 has a balloon bottom support plate ( 32 is optionally mounted.
  • FIG. 3 As shown in FIGS. 1 and 2, a method of initially filling the bonding filler 12 only in the balun 26 is not used.
  • a part of the bonding filler material 12 is piled up at the outer end of the balloon 26, that is, the pile or tension member 18, and pressed by the bonding filler material consolidation plate 25 inserted into the tube. 26)
  • the bonding filler material 12 in the upper portion is to be injected into the balloon 26 through the injection hole 24a formed in the tip bottom portion 24.
  • the structure of the balloon 26 is somewhat different from that of FIG. 2.
  • the balloon 26 of FIG. 4 has a structure in which the horizontally compressed balloon 26a and the vertically compressed balloon 26b are integrally formed up and down.
  • the pile or tension member 18 is lowered to the bottom of the enlarged portion 22 of the drilling hole 4 (see FIG. 4A), and the pile or tension member 18 is shown.
  • the vertical expansion balloon 26b of the balloon 26 placed on the bottom is first compressed in the vertical direction, and the bonding filler material 12 in the vertical expansion balloon 26b moves to the horizontal expansion balloon 26a.
  • the horizontal expansion balloon 26a of the balloon 26 extends radially to the outside of the expansion portion 22 so that the bonding filler material 12 in the expansion balloon 26 maintains the specification of the expansion portion 22. Allow the bottom of 22 to be completely filled (see FIG. 4B).
  • the horizontal expansion balloon 26a is corrugated in the horizontal direction and the vertical expansion balloon 26b is corrugated in the vertical direction, and the vertical expansion balloon 26b is disposed below the horizontal expansion balloon 26a. It is better to be located in terms of the stability of the foundation. That is, when the coupling member 28 connecting the joint filling material 12 and the tip bottom portion 24 in the balloon 26 is formed above the vertical expansion balloon 26b, the wrinkles are unfolded. Since the bonding filler 12 is hardened because it can be bonded to each other more strongly.
  • the expansion portion 22 When the expansion portion 22 is formed at the tip of the drilling hole 4 with the cutting bit sunk expansion tool, grooves may be naturally formed at the bottom of the expansion portion 22 as shown in FIG.
  • the vertical expansion balloon 26b may be stored in a compressed state in the bottom recess of the study 22.
  • the expansion base is formed with the expansion tool 22 at the distal end of the drilling hole 4 and the upper base of the expansion part 22 is mounted at the distal end of the tubular casing 6.
  • Figure 6 is an exemplary view for explaining that it is possible even when there is no expansion ground support (20).
  • FIG. 6 shows a configuration in which the plate-shaped deformation preventing member 48 is hinged in a concentric arrangement to the outer bottom portion of the tip bottom portion 24 of the pile or the tension member 18.
  • the deformation preventing member 48 Since the deformation preventing member 48 is a pile, it is folded vertically to the balloon 26 at the beginning of the tension member 18, and when the balloon 26 is extended radially, it spreads out as if the wings are unfolded and becomes horizontal. This is horizontally flattened as it is no longer bent, and the other bonding filler material 30, such as mortar, is additionally poured therein. Since the deformation preventing member 48 spreads the wings to support the horizontal state, the bonding filler 12 in the lower portion 22 prevents the occurrence of deformation due to the high load received from the upper portion.
  • deformation preventing member 48 has been described as an example in the structure of FIG. 6, it should be understood that the strain preventing member 48 is also applicable to the structures of FIGS. 1 to 5 and 7 to 9.
  • the ground support layer 2 in which the expansion portion 22 is formed is a fresh rock layer which does not have a fear of collapse when the expansion portion is formed.
  • FIG. 7 shows an embodiment of the present invention is replaced with a reinforcing bar 42 for cast in place instead of using a ready-made pile or tension member 18 in the structure as shown in FIG.
  • the empty balloon 26 is attached to the lower portion of the tip bottom portion 24 of the pile or the tension member 18.
  • the empty balloon 26 is reduced at the same time as the pile or tension member 18 is pressed in the state where it is located at the bottom of the expansion portion 22 and expands radially. 22) It has a surface area that can be in close contact with the outer side wall.
  • the empty balun 26 installed in the lower portion of the tip bottom portion 24 of the pile or the tension member 18 is lowered to the expansion part 22 of the drilling hole 4 and then the empty balun.
  • Filling the bonding filler material 12 into the balloon 26 is completed by injecting the bonding filler material 12 that is curable in (26) through the feed tube 46.
  • the bonding filler material 12 is prevented from coming back up into the feeding tube 46 by using the valve means installed in the supply tube 46.
  • the balloon 26 placed on the bottom of the dilation part 22 is pressed using a pile or a tension member 18, so that the balloon 26 and the bonding filler 12 therein are radially disposed. It is expanded and the joint filling material 12 in the balloon 26 and the balloon 26 to the bottom outside of the expansion portion 22 is filled. In this way, the lower portion of the expansion portion 22 is filled with the bonding material 12 of the balloon 26, and then the remaining portion of the expansion portion 22 is added as a separate bonding material such as mortar or grout 30. The filling of the joint filling material of the expansion part 22 is completed by pouring and filling.
  • FIG. 9 and 10 are perspective cross-sectional and front cross-sectional views of the balloon 26 extending radially at the bottom of the expansion portion 22, and the filling material 12 is filled in the balloon 26. As shown in FIG.
  • FIGS. 9 and 10 show the configuration in which the tip bottom portion 24 of the pile or tension member 18 is formed of a bottom plate material made of steel, and the outside of the bottom plate material is formed by the joining portion 44 through a joining material or welding.
  • the joint filling material 12 in the balloon 26 is directly connected to the bottom surface of the plate bottom of the tip bottom portion 24 by being connected to the joint filling balloon 26.
  • the joining filler material 12 that enters the balun 26 mounted on the lower portion of the tip bottom portion 24 of the pile or tension member 18 may be concrete, mortar, grout, or the like, and 28 days of pouring It is preferable to use a high strength material having a post-compressive strength of 30 MPa to 300 MPa, and more preferably to use a high strength material of 40 MPa to 200 MPa.
  • the bonding filler 12 is preferably used as a polymer bonding filler for high strength.
  • the bonding filler 12 made of high strength material is hardened in the balun as described above, it is very excellent not only in compressive strength but also in flexural tensile strength and adhesion strength, as if it is 1/3 to 1 / of the thickness of the filler filler 12 at the tip of the pile. 5 It has the same effect as the reinforcing steel sheet of thickness is attached. When such an effect is exerted, the thickness of the balloon 26 ensures stress transfer to the supporting ground, so that the height of the expansion portion 22 can be lowered, and the amount of rock drilling and the amount of soil to be treated can be reduced.
  • the balloon 26 mounted on the lower portion of the tip reinforcement plate 24 of the pile or the tension member 18 is introduced into the expansion portion 22 through the drilling hole 4, the balloon ( Observation equipment shall be installed at the bottom of 26).
  • the balloon 26 is radially expanded and the high-strength bonded filler 12 is poured into the bottom portion of the tip expansion portion 22 of the drilled hole 4 in the balloon 26, the balloon 26 is placed on the balloon 26. Finishing the expansion of the expansion portion 22 by further placing the mortar or grout bonding filler material 30 of lower structural performance than the high-strength bonding filler material 12.
  • the bonding filler 12 is poured without using the balloon 26.
  • the method of placing the bonding filler material 12 in FIG. 11 without using the balloon 26 is for supporting the expansion ground in the expansion portion 22 of the drilling hole 4 according to the site condition of the expansion portion 22.
  • the process of selectively installing the expansion ground support 20 and the bottom part of the expansion part 22 of the drilling hole 4 are poured into the high strength bonding filler 12 having a compressive strength of 30 MPa to 300 MPa after 28 days.
  • the pile or tension member 18 is lowered to the bottom of the expansion portion 22 while the coupling member 28 is installed at the bottom of the tip bottom portion 24 of the pile or tension member 18.
  • FIG. 12 also shows another embodiment in which the bonding filler material 12 is directly poured without using the balloon 26 as in FIG. 11.
  • FIG. 12 in order to minimize the collapse of the expanding portion 22, a method of pouring the bonding filler 12 using the expanding tool is used.
  • expansion ground support 20 shown in FIGS. 1 to 5 and 7 to 8 may be selectively used.
  • the expansion tool 10 such as a drill or a water jet cutting machine, capable of expanding the wall, is positioned at the tip of the drilling hole 4, and then, as shown in FIG. As in c), the tip of the drilling hole 4 is drilled and expanded using the expansion tool 10 to form the expansion portion 22, and the slime generated by the cutting of the expansion tool 10 to the outside. Discharge.
  • the expansion tool 10 is preferably inclined in a conical shape on the upper side of the rotating body constituting the main body, which is useful for forming a ceiling shape that can reduce as much as possible the collapse of the upper base of the expansion portion 22 formed by expansion. .
  • the joint filler 12 which is poured according to the embodiment of FIG. 12, is first injected from the outside of the expansion portion 22.
  • the dilatation tool 10 is more preferably a structure capable of cutting in the state of supporting the upper base of the dilation when cutting, when the ground position where the dilation is formed is a rock layer or a hard soil layer less likely to collapse when forming the dilation portion There is also an expansion tool structure that does not need to support the upper base.
  • the expansion tool 10 is not reduced, that is, in the expanded state of the expansion tool 10.
  • the high-strength joining filler material 12 is press-poured into the gap between the expansion ground surface and the expansion tool 10 in which the cutting operation is stopped, so that the outer dimensions of the expansion portion can be maintained as designed.
  • expansion ground surface means any one or more of the ceiling of the expansion portion 22 and the expansion side wall inclined in the form of a cone, and the joint filling material into the gap between the expansion ground surface and the expansion tool 10 which has not yet been reduced.
  • the joining filler 12 is filled from the outside of the expansion portion 22 formed at the tip of the drilling hole 4.
  • an annular blocking plate can be installed on the connection table at the upper side of the expansion tool 10 so that it can be mounted and attached The filler 12 may be prevented from being pushed upwards to the punching hole 4.
  • a void such as a hole or a gap may be generated.
  • the joint filling material 12 is pressed by a gap between the dilation tool 10 and the dilatation ground surface, as in the present invention, such voids are provided. It is possible to achieve the effect of filling all with the bonding filler (12).
  • Press-fitting method of the joint filling material 12 means both the gravity placing method using the pouring height and expandability, and the pressure placing method using a pump or a separate pressurizing device, which is filled in the expansion portion 22 according to the present invention
  • Bonding filler material 12 is preferably used a high-strength material with a compressive strength of 30MPa ⁇ 300MPa after 28 days of pouring in order to secure a long-term allowable compressive load.
  • the joining filler 12 may be used as one of grout, mortar, or concrete, or two or more materials as necessary.
  • Conventional grout material may not be used as a base for expansion of the expansion part 22 because of its low strength and because of cement dissolution, which is a factor of the bearing capacity of the pile or tension member.
  • the grout material may be used in the initial stage of press-pouring the joint filling material 12 into the gap between the ground tool 10 and the ground surface of the expansion part 22.
  • the expansion tool 10 Injection through the gap between) and the ground of the expansion ground is very easy, and grout material is easily injected into the cracks or gaps of the ground around the expansion portion, so that the reinforcement of the expansion is done together with the strengthening of the ground.
  • the solidified concrete is poured into the expansion part of the drilling hole (4) to fill the joint.
  • the joint filling material 12 is filled from the outside of the expansion part to maintain the specifications of the expansion part already secured, and gradually reduces the expansion tool 10, and the joint filling material 12 Pour it.
  • the expansion tool 10 is completely reduced, as shown in (f) of FIG. 12, the expansion filler 10 is fully charged and the bonding filler 12 is fully filled up to the depth of the expansion portion.
  • a reliable expansion structure 4 having a designed specification and a predetermined strength, that is, an expansion support part for a compression pile or an expansion fixing fixture for a tension member may be formed.
  • a reinforcing material 16 is preferably provided in the expanded structure 14 such as expanded concrete (or mortar, grout) formed in the expanding portion.
  • Various bonding filler material placing method of the present invention as described above can form a reliable expansion structure having a design according to the dimensions and the designed strength at the tip of the underground drilling hole can greatly improve the bearing capacity of the tip.

Abstract

The present invention relates to a method for pouring a bonding filler after forming a hole portion at a perforation hole which is bored in a depth direction of the ground in order work on an expansion portion at which a pile or a tensile member for construction works is erected. A balloon containing the curable bonding filler is arranged at a leading bottom portion of the pile or tensile member, and the pile or tensile member is lowered down to the bottom of the hole portion. Then, the pile or tensile member is pressed such that the balloon disposed at the bottom portion is compressed in the vertical direction, and expands in the radial direction up to an outline of the hole portion. The bonding filler in the expanded balloon is filled in the hole portion while the dimensions of the hole portion are maintained.

Description

말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법 및 그 장치Method and apparatus for placing bonded filler material in perforated expansion part to expand bearing capacity of pile or tension member
본 발명은 구조물의 기초나 지반과 관련된 건설분야에서의 시공방법에 관한 것으로, 보다 상세하게는 천공홀 선단부 확장을 통하여 압축말뚝의 경우에는 말뚝 선단에 확대 기초부를 형성하여 말뚝의 지지력을 개선하고 인장을 받는 말뚝이나 앵커의 경우에는 천공홀 선단부에 고정정착부를 형성하여 인발저항력을 획기적으로 개선하기 위한 시공에 있어 그 확공부를 효과적으로 타설하는 방법 및 장치에 관한 것이다.The present invention relates to a construction method in the construction field associated with the foundation or the ground of the structure, and more specifically in the case of the compressed pile through the expansion of the end of the drilling hole to form an expansion base at the tip of the pile to improve the bearing capacity of the pile and tension In the case of a pile or anchor receiving the present invention relates to a method and apparatus for effectively placing the expansion portion in the construction to significantly improve the pull-out resistance by forming a fixed fixing portion in the end of the drilling hole.
일반적으로 건설분야에서는 구조물의 기초에 사용되는 압축을 받는 말뚝이나 부력방지앵커, 사면안정 및 기타 지반 관련 구조물에 사용되는 앵커 또는 인발에 저항하는 말뚝과 같은 인장부재의 시공을 위해 주로 천공길이 전체를 같은 직경으로 천공하고 있다.In general, in the construction field, the entire drilling length is mainly used for the construction of tension members such as piles that are used for foundations, buoyancy-prevention anchors, slope stability, and piles that resist anchors or pull-outs used in ground-related structures. It is perforated with the same diameter.
이렇게 같은 직경으로 천공하면 천공작업은 단순하고 쉬우나 대부분 구조부재의 확실한 지지가 가능한 풍화암이나 연암과 같은 견고한 지반까지 깊이 천공해야 한다.If the drill is the same diameter, the drilling is simple and easy, but most of the drilling should be drilled deep to solid ground such as weathered rock or soft rock that can be firmly supported by structural members.
특히, 말뚝(기성말뚝, 현장타설말뚝, 기둥과 일체인 단일말뚝 등)과 같은 압축부재의 경우 견고한 지반까지 깊이 천공하더라도 천공 선단부의 면적이 작아 구조부재는 충분히 외력을 견디더라도 이를 지지하는 지반이 먼저 항복(허용지지력 초과)하게 된다.Particularly, in the case of compression members such as piles (forged piles, cast-in-place piles, single piles integrated with pillars, etc.), even if they drill deeply to solid ground, the area of the perforated tip is small so that the structural members can support the ground even if they withstand external forces. First, surrender (exceeds the allowable bearing capacity).
또 앵커 또는 인장말뚝과 같은 인장부재의 경우에는 이미 뚫린 구멍에 인장부재가 삽입되어 있는 형태이므로 인장부재에 인발에 저항할 수 있는 인발저항력이 너무 작아 대부분 인장부재를 견고한 암반층까지 천공 및 삽입한 다음 공내에 2중 3중으로 시멘트 그라우트 등의 주입재를 주입하고 양생함으로써 마찰저항이나 부착저항력을 증가시켜 인발저항력을 확보하게 된다.In addition, in the case of a tension member such as an anchor or a tension pile, a tension member is inserted into an already drilled hole. Therefore, a pull-out resistance that can resist pulling out of the tension member is so small that most of the tension member is drilled and inserted into a solid rock layer. By injecting and curing an injection material such as cement grout into the triple triplet in the hole, the frictional resistance and the adhesion resistance are increased to secure the pullout resistance.
주로 천공홀의 작은 직경 내에서 필요한 만큼의 인발저항력을 확보하여야 하므로 천공길이가 길어지고 인장부재의 구조와 시공순서가 복잡하며 주입재의 양이 과다해 공사비가 커지고 지중의 자연환경 훼손도 많아지며 특히 주입재에 포함된 환경오염성분이 지하수를 타고 주변 일대를 오염시키게 되는 문제가 있었다.It is necessary to secure as much drawing resistance as necessary within the small diameter of the drilled hole, so the drilling length is long, the structure and construction order of the tension member are complicated, the amount of injection material is excessive, the construction cost is high and the damage to the natural environment of the ground is increased. There was a problem that the environmental pollution contained in the contamination of the surrounding area by riding the groundwater.
건설공사에 있어서 말뚝에 확대 기초부를 형성하거나 인장부재에 확대된 고정정착부를 형성하면 위 언급한 문제나 단점을 해소할 수 있으며 말뚝의 경우에는 말뚝 지지력이 확실히 개선되고 앵커와 같은 인장부재의 경우에도 인발저항력이 획기적으로 개선되는 효과가 있다. In the construction work, the enlarged foundation part in the pile or the fixed fixing part enlarged in the tension member can solve the above-mentioned problems and disadvantages.In the case of the pile, the bearing capacity of the pile can be surely improved, and even in the case of the tension member such as an anchor The pullout resistance is remarkably improved.
이러한 개선된 시공방법의 일 예로서 본원출원인이 특허권자인 국내 등록특허 제10-1011143호 "말뚝 선단의 기초부 형성과 인장부재의 고정정착부 형성을 위한 시공방법 및 그를 위한 공벽확장용 도구"가 있다.As an example of such an improved construction method, Korean Patent No. 10-1011143 entitled "Application method for forming a foundation part of a pile tip and a fixed fixing part of a tension member, and a tool for expanding a wall for the same" is provided. have.
이러한 개선된 시공방법의 또 다른 일예로서 본원 출원인이 특허권자인 국내 등록특허 제10-1027963호 "건설공사용 말뚝 및 인장부재를 위한 천공확대부 콘크리트 시공방법"이 있다. Another example of such an improved construction method is the Korean Patent No. 10-1027963, "Applicant's patented concrete construction method for piles and tension members for construction work".
말뚝의 확대기초부나 인장부재의 확대된 고정정착부를 구성하기 위해서는 천공홀의 선단에 확공부를 미리 형성해야 하는데, 선단 확공부가 형성되면 확공 천장부가 존재하므로 확공시 발생된 슬라임 배출이 일반적인 수직천공 개소에 비해서 불리하며, 확공부에 굳지 않은 콘크리트를 일반적인 방법으로 타설하는 경우 슬라임의 침투로 인하여 말뚝선단 확대기초부의 품질을 보장하기 어려워질 수 있다. In order to construct the enlarged foundation part of the pile or the enlarged fixed fixing part of the tension member, the expansion part must be formed in advance at the tip of the drilling hole. When the expansion part of the tip is formed, the expansion ceiling exists, so the slime discharge generated during the expansion is a normal vertical drilling point. It is disadvantageous compared to the above, and when concrete which is not hardened in the expansion part is poured in a general way, it may be difficult to guarantee the quality of the pile tip expansion base due to the slime penetration.
또한, 확공부는 공벽이 이완되거나 무너지기 쉬우므로 확공벽 지지체를 설치하면 이를 방지할 수 있지만 확공부 바닥에 남은 슬라임은 지지력에 나쁜 영향을 미칠 수 있고 기초 침하의 원인이 되기도 하므로 현장 여건에 맞는 적절한 타설방법이 절실히 요구된다.In addition, the expansion part can be prevented by installing the expansion wall support because the vacancy wall is easy to loosen or collapse, but the slime remaining on the bottom of the expansion part can adversely affect the bearing capacity and cause the subsidence of the foundation. Proper casting method is urgently needed.
따라서 본 발명의 목적은 구조물의 기초나 지반과 관련된 시공에 있어 말뚝의 허용지지력이나 인장부재의 인발저항력이 개선될 수 있도록 말뚝이나 인장부재에서의 선단에 미리 설계한 규격으로 확대받침부를 시공함에 있어 천공 확장된 확공부에 접합채움재를 현장 조건에 따라 적응적으로 타설할 수 있는 방법을 제공함에 있다.Therefore, an object of the present invention in the construction of the expansion support to the pre-designed standard at the tip of the pile or tension member to improve the allowable bearing capacity of the pile or the pull-out resistance of the tension member in the construction related to the foundation or ground of the structure The present invention provides a method for adaptively placing a joint filler in the expanded expansion hole according to field conditions.
상기한 목적에 따라 본 발명은, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 말뚝이나 인장부재의 선단바닥부 하부에 경화 가능한 접합채움재를 내재한 발룬을 장착하고, 상기 확공부의 바닥까지 말뚝이나 인장부재를 내린 다음 말뚝이나 인장부재를 눌러 바닥에 놓인 발룬이 상하방향으로 압축되면서 확공부 외곽까지 방사상으로 확장되어 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부에 채워지게 함을 특징으로 하는 타설방법이다. According to the above object, the present invention, in the method for forming the expansion portion in the drilling hole drilled in the depth of the ground for the construction of the enlarged portion fixed the construction member pile or tension member, and in the method of placing the joint filling material The lower part of the tip bottom of the member is equipped with a balloon embedded with a hardenable joint filling material, the pile or tension member is lowered to the bottom of the expansion portion, and the pile is pressed by pressing the pile or tension member, and the balloon is compressed upward and downward. It is a method of placing, characterized in that the expanded filling in the balun bonded radially expanded to the outside to be filled in the expansion while maintaining the specifications of the expansion.
상기에서 발룬의 심부와 외곽부중 하나 이상에 슬라임배출구를 형성함을 특징으로 한다. It characterized in that the slime discharge port is formed in at least one of the core and the outer portion of the balun.
또 상기의 발룬에는 발룬의 심부에 슬라임배출구를 형성하기 위한 중심관과 발룬의 바닥을 지지하기 위한 발룬바닥 지지판을 설치하여서 확공부에 남아있는 슬라임이 배출되게 할 수 있다. In addition, the balun may be provided with a central tube for forming a slime discharge port at the center of the balun and a balloon bottom support plate for supporting the bottom of the balun to discharge the slime remaining in the expansion portion.
상기 선단바닥부와 발룬내 접합채움재 간에는 결합부재로 연결하여서 접합채움재 경화시 상기 결합부재를 매개로 서로 고정되게 함을 특징으로 한다. It is characterized in that the front end portion and the filling material in the balun is connected to each other by the coupling member by hardening the bonding filler by connecting to the coupling member.
또한 본 발명의 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법은, 말뚝이나 인장부재의 선단바닥부 하부에 경화가능한 접합채움재를 내재한 발룬을 장착하되 상기 발룬은 수평팽축발룬과 수직팽축발룬이 상하방향으로 일체형이 되게 형성하고, 상기 확공부의 바닥까지 말뚝이나 인장부재를 내린 다음 말뚝이나 인장부재를 눌러 바닥에 놓인 발룬의 수직팽축발룬이 상하방향으로 압축되면서 발룬의 수평팽창발룬이 확공부 외곽까지 방사상으로 확장되어 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부에 채워지게 함을 특징으로 하는 타설방법이다. In addition, the method of forming the expansion portion in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member for the construction of the present invention, and placing the joint filling material, the bottom of the tip bottom portion of the pile or tension member Install a balloon with a hardened joint filling material in the balloon, wherein the balloon is formed so that the horizontal and vertical expansion baluns are integrated in the vertical direction, lower the pile or the tension member to the bottom of the expansion portion, and then The vertical expansion balloon of the balun placed on the floor is compressed up and down, and the horizontal expansion balloon of the balloon expands radially to the outer part of the expansion part, so that the joint filling material in the balloon is filled in the expansion part while maintaining the specification of the expansion part. It is a casting method characterized by.
또한 본 발명은, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 말뚝이나 인장부재의 선단바닥부 하부에 빈 발룬을 장착하고, 상기 확공부의 바닥까지 말뚝이나 인장부재를 내린 다음 빈 발룬내에 경화가능한 접합채움재를 주입하여서 확공부 바닥에 놓인 발룬을 방사상으로 확장시켜서 확공부 외곽까지 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부에 채워지게 함을 특징으로 한다. In addition, the present invention, in the method for forming the expansion portion in the drilled hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member and placing the joint filling material, the tip bottom of the pile or tension member An empty balloon is installed in the lower part of the part, and a pile or tension member is lowered to the bottom of the expansion part, and then a hardened joint filler is injected into the empty balloon to expand the balloon at the bottom of the expansion part radially to expand the balloon to the outer part of the expansion part. The inner filler filling material is characterized in that it is filled in the expansion while maintaining the specifications of the expansion.
본 발명에서는 발룬의 바닥부에는 관측장비를 회수가능하게 설치하여서 확공부의 상태를 관측할 수 있게 한다. In the present invention, by installing the observation equipment to the bottom of the balun to recover the state of the expansion can be observed.
본 발명에서 발룬내 접합채움재는 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 재료를 사용함을 특징으로 하며, 상기 고강도 접합채움재가 있는 발룬 상에는 상기 접합채움재보다 구조성능이 낮은 몰탈이나 그라우트의 접합채움재로 마감 타설하여서 확공부에 확장구조체를 형성함을 특징으로 한다. In the present invention, the filling material in the balun is characterized by using a high-strength material having a compressive strength of 30 MPa to 300 MPa after 28 days of pouring, and on the balun with the high-strength bonding fill material, mortar or grout having lower structural performance than the bonding fill material is provided. It is characterized in that the expansion structure is formed in the expansion by finishing finishing with the joint filling material.
본 발명에서는, 상기 확공부의 현장상태에 따라 말뚝이나 인장부재를 천공홀로 내리기 이전에 천공홀의 확공부에 확공지반을 지지하기 위한 확공지반 지지체를 확공 지층의 상태에 따라 선택적으로 설치함을 특징으로 한다. In the present invention, prior to lowering the pile or tension member to the perforation hole according to the site condition of the perforation part, an expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole is selectively installed according to the state of the expansion ground layer. It features.
본 발명의 다른 실시 구성으로서, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 확공부의 현장상태에 따라 천공홀의 확공부에 확공지반을 지지하기 위한 확공지반 지지체를 선택적으로 설치하는 과정과, 상기 천공홀의 확공부의 바닥부를 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 접합채움재로 타설하는 과정과, 말뚝이나 인장부재의 선단바닥부 하부에 결합부재를 장치한 상태로 상기 확공부의 바닥까지 말뚝이나 인장부재를 내려 고강도 접합채움재 상에 정치하는 과정과, 확공부내 타설된 고강도 접합채움재 상에 상기 고강도 접합채움재보다 구조 성능이 낮은 접합채움재로 마감 타설하는 과정으로 이루어짐을 특징으로 한다. As another embodiment of the present invention, in the method of forming a expansion portion in the drilling hole drilled in the depth of the ground for the construction of the expansion portion in which the construction work pile or the tension member is stationary, and placing the joint filling material, the site of the expansion portion According to the condition, the process of selectively installing the expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole, and after 28 days of placing the bottom portion of the expansion hole of the drilling hole high strength bonding to the compressive strength is 30MPa ~ 300MPa The process of pouring with filling material, the process of lowering the pile or tension member to the bottom of the expansion part with the coupling member installed at the bottom of the tip bottom part of the pile or tension member, and then placing it on the high-strength bonding filler material; Characterized in that it is made of a process of finishing finishing with a bonding filler material having a lower structural performance than the high strength bonding filler material on the high strength bonded filler material. The.
본 발명의 또 다른 실시 구성으로서, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 확공부의 현장상태에 따라 천공홀의 확공부에 확공지반을 지지하기 위한 확공지반 지지체를 선택적으로 설치하는 과정과, 상기 천공홀의 확공부의 바닥부를 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 접합채움재로 타설하는 과정과, 현장타설말뚝용 철근망의 선단바닥부 하부에 결합부재를 장치한 상태로 상기 확공부의 바닥까지 상기 현장타설말뚝용 철근망을 내려 접합채움재 상에 정치하는 과정과, 확공부내 타설된 고강도 접합채움재 상에 상기 접합채움재보다 구조성능이 낮은 접합채움재로 마감 타설하는 과정으로 이루어짐을 특징으로 한다. In another embodiment of the present invention, in the method for forming a expansion portion in the drilling hole drilled the ground in the depth direction for the construction of the expansion portion in which the construction work pile or the tension member is stationary, the casting filler According to the site condition, the process of selectively installing the expansion ground support for supporting the expansion ground in the expansion hole of the drilling hole, and after 28 days of placing the bottom portion of the expansion hole of the drilling hole, the compressive strength is 30MPa ~ 300MPa The process of placing with the filler filling material, the process of placing the reinforcing mesh for the field casting pile down to the bottom of the expansion part with the coupling member installed at the bottom of the distal bottom portion of the rebar mesh for the field casting pile; , The process of finishing the casting process with a bonding filler material having a lower structural performance than the bonding filler material on the high-strength bonded filler material placed in the expansion portion Shall be.
본 발명의 또 다른 실시 구성으로서, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀의 선단에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 확공벽 유지가 가능한 확공도구로 상기 천공홀의 선단을 확공함과 동시에 천장을 갖는 확공부의 상부 원지반과 주변을 받침지지하여 미리 설계한 확공부 규격을 확보하는 과정과, 확공도구 외측면과 확공지반면 사이의 틈으로 접합채움재를 압입 타설하여 확공부 주변지반의 공극을 채우고, 공극이 채워짐에 따라 점차 확공도구를 축소하면서 생겨진 공극에 접합채움재를 연속적으로 압입 타설하여 이미 확보된 확공부의 규격이 유지되게 하면서 확공부에 접합 채움재를 만충전하는 과정으로 이루어짐을 특징으로 한다. In another embodiment of the present invention, in the method for forming a expansion portion at the tip of the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member, the expansion wall With the expansion tool that can be maintained, the tip of the drilling hole is expanded and the upper base plate and the periphery of the expansion hole having a ceiling are supported to secure the previously designed expansion part standard, and between the expansion tool outer surface and the expansion ground surface. Fill in the gaps in the surrounding grounds by press-fitting the joint filler in the gap of the gap, and continuously press-in the joint filler in the voids created by gradually shrinking the expansion tools as the voids are filled to maintain the specifications of the expansion. It is characterized in that it is made of a process of fully filling the joint filling material in the expansion.
본 발명에서의 접합 채움재는 그라우트, 몰탈, 콘크리트중 하나 이상으로 사용함을 특징으로 한다.Bonding filler in the present invention is characterized by using at least one of grout, mortar, concrete.
본 발명은 지중 천공홀의 선단에 일정한 규격과 일정한 강도를 가지는 신뢰성 있는 확장 구조체를 형성하므로 선단부의 지지력을 크게 개선하는 방법에 있어 확공부 내측과 주변지반을 효과적으로 보강할 수 있어 말뚝이나 앵커의 경제성과 주변 지중환경에 미치는 영향을 개선하는데에 크게 기여할 수 있다. The present invention forms a reliable expansion structure having a certain size and a certain strength at the tip of the underground drilling hole, so in the method of greatly improving the bearing capacity of the tip can effectively reinforce the inner portion and the surrounding ground of the expansion portion, so that the economic performance of the pile or anchor It can contribute greatly to improving the impact on the surrounding underground environment.
특히, 확장 구조체를 형성함에 있어 고강도 접합채움재를 내설한 발룬을 말뚝선단부에 부착하는 경우에는 발룬 내부의 접합채움재가 굳은 후 압축강도 뿐만 아니라 휨인장강도 및 부착강도도 매우 우수하여 마치 말뚝 선단에 접합채움재 두께의 1/3~1/5 두께의 보강강판이 부착된 것과 같은 효과를 발휘할 수도 있다. 이럴 경우 작은 발룬 두께로도 지지지반으로의 응력전달이 확실하므로 확공부의 높이를 작게 할 수 있고 암반 천공량과 처리할 배토량이 줄어든다. 또 말뚝 선단부에 설치되는 고강도 접합채움재가 채워진 발룬을 적용하므로 접합채움재에 이물질이 유입되거나 골재가 분리되는 현상이 없어 지중에 타설된 접합채움재의 품질이 지상에서와 마찬가지로 확보될 수 있다. 발룬을 설치한 후 발룬 내부의 접합채움재가 굳기 전에 지상에서 말뚝에 고하중을 가할 수 있어 바닥에 남아 있는 잔여 슬라임 내의 물이나 압축성 슬라임은 상부로 배출되어 장기 침하를 방지할 수 있으며 설계한 치수대로 말뚝의 확대받침 두께(발룬 두께)가 유지되므로 구조 안전성이 보장되는 것이다. In particular, in the case of attaching the balun with high strength joint filler to the pile tip, the compressive strength as well as the flexural tensile strength and the adhesive strength are excellent after joining the pile filler. The same effect as that of a reinforcing steel sheet having a thickness of 1/3 to 1/5 of the thickness of the filling material may be applied. In this case, even a small balun thickness ensures stress transfer to the supporting ground, so that the height of the dilated part can be reduced, and the amount of rock drilling and the amount of soil to be treated are reduced. In addition, since the balun filled with high-strength bonding filler installed in the tip of the pile is applied, there is no phenomenon of inflow of foreign matter or aggregates from the filler, and the quality of the bonded filler in the ground can be ensured as in the ground. After the balun is installed, it is possible to apply high load to the pile from the ground before the joint filling material inside the balun solidifies, so that water or compressible slime in the remaining slime remaining on the floor is discharged to the upper part to prevent long-term settlement. The expanded bearing thickness (balloon thickness) of the pile is maintained to ensure structural safety.
그리고 대부분의 작업이 지상에서 조립으로 이루어진 후 선단부에 설치만 하면 되므로 타설 호스나 트레미관의 설치와 청소 등이 필요 없는 매우 간편하고 경제적이며 친환경적인 공법이라 할 수 있다.And since most of the work is done on the ground and then installed at the front end, it is a very simple, economical and eco-friendly method that does not require installation and cleaning of the pouring hose or tremi tube.
도 1 내지 도 8은 본 발명의 말뚝이나 인장부재의 지지력 확대를 위해 천공확장된 확공부에 접합채움재를 타설하는 방식의 다양한 실시예도,1 to 8 are various embodiments of the method of pouring the joining filler to the perforated expansion to expand the bearing capacity of the pile or tension member of the present invention,
도 9는 접합 채움재 타설용 발룬의 단면 사시도,9 is a sectional perspective view of a balloon for pouring bonding filler;
도 10은 도 9의 접합 채움재 타설용 발룬의 정단면도,FIG. 10 is a front sectional view of the balun for pour filling in FIG.
도 11은 발룬을 사용하지 않고 접합채움재를 타설하는 본 발명의 다른 실시예도,11 is another embodiment of the present invention for pouring the joint filling material without using a balloon;
도 12는 발룬을 사용하지 않고 본 발명의 말뚝이나 인장부재의 확공부에 접합채움재를 타설하는 시공 절차의 또 다른 실시예도.Figure 12 is yet another embodiment of the construction procedure for placing the bonding filler in the expansion of the pile or tension member of the present invention without using a balloon.
이하 본 발명의 바람직한 실시 예들을 첨부한 도면을 참조하여 상세히 설명한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1 내지 도 8, 도 11, 도 12는 본 발명의 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방식의 다양한 실시예도로서, 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 그 확공부에 본 발명에 따라 접합 채움재를 타설하는 다양한 방식을 보여주는 것이다. 1 to 8, 11, and 12 are various embodiments of the method of pouring the bonding filler to the perforated expansion portion for expanding the bearing capacity of the pile or tension member of the present invention, the expansion of the pile or tension member for construction workers To show the various ways to form the expansion portion in the drilling hole drilled the ground in the depth direction for the sub-construction and to pour the bonding filler in accordance with the present invention.
본 발명에서 언급하는 '접합 채움재'는 콘크리트, 몰탈, 그라우트 또는 그 균등물로서 타설방식으로 건설용 기초부를 형성할 때 사용되는 결합 재료를 의미함을 이해하여야 한다. It is to be understood that the "bonding filler" referred to in the present invention means a bonding material used when forming the foundation for construction in the pouring manner as concrete, mortar, grout or the like.
또 상기 접합 채움재를 본 발명에서 고강도로 구현함에 있어, 콘크리트, 몰탈, 그라우트의 각각을 형성하는 결합재의 일부나 전부를 고분자 화학구조를 갖는 폴리머로 대체시켜서 접합채움재(본 명세서에서는 "폴리머 접합채움재"라 함)를 사용할 수 있다. In the present invention, when the bonding filler is implemented at high strength in the present invention, a portion or all of the binders forming each of concrete, mortar, and grout may be replaced with a polymer having a polymer chemical structure to form a bonding filler (polymer bonding filler in this specification). Can be used).
본 발명의 폴리머 접합채움재중 폴리머 콘크리트는 제조방법에 따라 폴리머시멘트 콘크리트(PCC: Polymer Cement Concrete), 폴리머 콘크리트(PC: Polymer Concrete), 폴리머 함침콘크리트(PIC: Polymer Impregnated Concrete) 등이 있다. 폴리머 콘크리트는 조기에 고강도를 나타내어 부재단면을 작게 할 수 있어 경량화가 가능하고, 수밀성과 기밀성 면에서 거의 완전한 구조이므로 흡수 및 투수에 대한 저항성과 기체의 투과에 대한 저항성이 우수하다는 등의 특징이 있다. The polymer concrete in the polymer bonded filler of the present invention may be polymer cement concrete (PCC), polymer concrete (PC: concrete), polymer impregnated concrete (PIC), or the like according to a manufacturing method. Polymer concrete exhibits high strength at early stages, which makes it possible to reduce the cross-section of the member, making it lighter, and having a nearly complete structure in terms of watertightness and airtightness, and thus have excellent resistance to absorption and permeability and resistance to gas permeation. .
본 발명에서는 천공홀(4)의 확공부(22)에 접합채움재(12)를 타설하되 크게는 발룬(26)을 이용하여 타설하는 방식(도 1 내지 도 8)과 발룬(26)을 이용하지 않고 타설하는 방식(도 11, 도 12)을 모두 사용하고 있다. 천공홀(4)의 확공부(22)에 타설된 접합채움재(12)는 굳어서 말뚝이나 인장부재의 지지를 위한 확장구조체가 된다. 확장구조체는 건설용 말뚝의 경우에는 선단에 형성되는 확대받침부가 되어서 말뚝의 지지력을 개선하게 되고, 인장을 받는 말뚝이나 앵커의 경우에는 천공홀 선단부에 선단에 주로 형성되는 고정정착부가 되어서 인발저항력을 획기적으로 개선하게 된다. In the present invention, the bonding filler material 12 is poured into the expansion part 22 of the punching hole 4, but the method of placing it using the balloon 26 (FIGS. 1 to 8) and the balloon 26 are not used. Both the methods of pouring (Figs. 11 and 12) are used. The joining filler material 12 placed in the expansion portion 22 of the drilling hole 4 is hardened to become an expansion structure for supporting the pile or the tension member. In the case of construction piles, the expansion structure is an enlarged support part formed at the tip to improve the bearing capacity of the pile, and in the case of the pile or anchor under tension, it is a fixed fixing part mainly formed at the tip part of the perforated hole to increase the pullout resistance. Significantly improved.
천공홀(4)의 확공부(22)는 암반층이나 토사층 등의 땅속 지지층(2)에 형성되는 것이며, 바람직하게는 천공홀(4)의 선단에 위치된다. The expansion part 22 of the drilling hole 4 is formed in the ground support layer 2, such as a rock layer and the soil layer, Preferably it is located in the front-end | tip of the drilling hole 4. As shown in FIG.
먼저 발룬(26)을 이용하여 천공홀(4)의 확공부(22)에 접합채움재(12)를 타설하는 방식에 대해서 설명한다.First, the method of pouring the bonding filler material 12 into the expansion part 22 of the drilling hole 4 using the balloon 26 is demonstrated.
첨부 도면들에서 도 11, 도 12의 타설 방식을 제외하고는 모두 접합채움재용 발룬(26)을 이용한다. 도 1 내지 도 5에서, (a)는 천공홀(4)의 확공부(22)에 발룬(26)을 넣은 초기상태를 나타낸 것이고, (b)는 발룬(26)을 말뚝이나 인장부재(18)로 눌러서 발룬(26)과 그 발룬(26)내에 채워진 접합채움재(12)가 확공부(22) 바닥에서 방사상으로 확장된 상태를 나타낸 것이다.In the accompanying drawings, except for the pouring method of FIGS. 11 and 12, all use the filling material balun 26. 1 to 5, (a) shows an initial state in which the balloon 26 is inserted into the expansion portion 22 of the drilling hole 4, and (b) shows the balloon 26 in the pile or tension member 18. By pressing), the balloon 26 and the bonding material 12 filled in the balloon 26 are radially expanded from the bottom of the dilator 22.
접합채움재용 발룬(26)은 말뚝이나 인장부재(18)의 선단바닥부(24) 하부에 접합이나 체결 등을 통해서 장착한다. 발룬(26)은 낙하산줄, 방탄복 등에 사용되는 아라미드섬유사와 같은 종류나 토목섬유와 같은 종류의 보강용 섬유를 그대로 사용하거나 방사상 방향으로 늘어날 수 있도록 주름형성 및 벌키(bulky)성을 갖도록 직조하여서 사용할 수 있으며, 필요에 따라 상기 보강용 섬유 내에는 탄력 팽축이 가능한 고무층이 내피로서 접착 형성된 복합소재로 발룬(26)을 구성하는 것이 바람직할 수도 있다. The joining filler balun 26 is mounted to the bottom of the tip bottom portion 24 of the pile or tension member 18 through joining or fastening. The balloon 26 is used by using the same type of aramid fiber yarn used in parachute lines, body armor, or reinforcing fibers such as geotextiles as they are, or by weaving them to have wrinkles and bulky properties to extend in a radial direction. If necessary, it may be desirable to form the balloon 26 in the reinforcing fiber as a composite material in which a rubber layer capable of elastic expansion and contraction is formed as an inner skin.
접합채움재용 발룬(26)은 내부에 접합채움재(12)가 충진되거나 충진될 수 있으며 확장시 중심부에는 천공이나 확공시에 발생된 슬라임이 외부로 배출될 수 있는 통로가 되는 중앙슬라임배출구(38)가 형성되며, 그 외주부에도 홈형태의 다수 슬라임 배출구(40)가 배열 형성된다.The joint filling material balun 26 may be filled or filled with the joint filling material 12 therein, and the central slime outlet 38 is a passage through which the slime generated at the time of perforation or expansion may be discharged to the outside at the center when expanded. Is formed, the outer circumferential portion of the slime discharge port 40 of the groove shape is formed in an array.
발룬(26)은 형태변형이 가능하고 확장시 확공부(22)의 외곽 측벽까지 밀착될 수 있는 표면적(체적)을 가져야 한다. 즉 발룬(26)은 확공부(22) 바닥에 위치된 상태에서 말뚝이나 인장부재(18)를 경타나 지속압박 등의 방식으로 눌러줌에 따라 그 높이가 축소됨과 동시에 방사상으로는 확장되며, 최대 확장시 설계 규격의 확공부(22) 외곽측벽까지 밀착될 수 있는 표면적(체적)을 가져야 한다. The balloon 26 should have a surface area (volume) that can be deformed and can be in close contact with the outer sidewall of the dilator 22 when expanded. That is, as the balloon 26 is pressed on the pile or tension member 18 in the state of being positioned at the bottom of the dilator 22 by beating or continuous pressing, the height thereof decreases and radially expands at the same time. The expansion should have a surface area (volume) that can be in close contact with the outer wall of the expansion part 22 of the design specification.
또 발룬(26)내에 접합채움재(12)를 주입한 후에 발룬내부를 감압형성하여서 초기형상을 유지하거나 아니면 발룬이 방사상 확장시 터지거나 쉽게 끊어지거나 벗겨질 수 있는 끈이나 외피재 등으로 된 초기형상 유지부재로 발룬을 감싸는 등의 방법으로 천공홀(4)을 충분히 통과할 수 있는 초기의 축소직경을 갖도록 모양을 만들어야 한다. After injecting the bonding material 12 into the balloon 26, the internal shape of the balloon is reduced to maintain the initial shape, or the initial shape is made of a string or a shell material such that the balloon can burst, break or peel off when the balloon is radially expanded. The shape should be made to have an initial reduced diameter that can sufficiently pass through the punching hole 4 by wrapping the balun with a retaining member.
말뚝이나 인장부재(18)의 선단바닥부(24)에는 선단바닥부(24)과 발룬(26)내 접합채움재(12)간을 접합채움재(12) 경화시 튼튼히 결합하는 다수 결합부재(28)가 하방으로 연장되어 발룬(26)내에 위치되며, 상기 결합부재(28)는 방사상 확장되는 발룬(26)의 축소 높이 제한에도 사용될 수 있다. A plurality of coupling members 28 are firmly coupled to the tip bottom portion 24 of the pile or tension member 18 between the tip bottom portion 24 and the bonding filler material 12 in the balun 26 when the bonding filler material 12 is hardened. Is extended downwards and positioned within the balloon 26, the coupling member 28 may also be used to limit the height of the reduction of the radially expanding balloon 26.
도 1 및 도 2의 예시에서는 천공홀(4)을 통해 투입될 시 발룬(26)의 초기 높이는 확공부(22)의 높이 내외가 되게 형성되며, 발룬(26)의 바닥부에는 발룬바닥 지지판(32)이 선택적으로 장착된다.In the example of FIGS. 1 and 2, the initial height of the balloon 26 is formed to be within and outside the height of the expansion portion 22 when it is introduced through the drilling hole 4, and the bottom of the balloon 26 has a balloon bottom support plate ( 32 is optionally mounted.
특히 도 2의 경우에는 도 1와는 다르게 발룬(26)의 중앙 슬라임배출구(38)에 슬라임배출이 더욱 잘 될 수 있도록 하기 위해 강성 관재인 중심관(36)이 삽입 설치된다. In particular, in the case of Figure 2, unlike the central slime outlet 38 of the balun 26, unlike in Figure 1 in order to be better slime discharge is inserted into the center tube 36 is installed rigid.
도 3의 예시에서는 도 1 및 도 2에서와 같이 초기에 발룬(26)내에만 접합채움재(12)를 채워넣는 방식을 사용하지 않는다. 도 3에서는 접합채움재(12)의 일부를 발룬(26) 외부 즉 말뚝이나 인장부재(18)의 관체내 선단에 쌓아 두었다가 상기 관체내에 삽입된 접합채움재 압밀판(25)으로 압박하게 되면 발룬(26) 상부에 있던 접합채움재(12)가 선단바닥부(24)에 형성된 주입공(24a)을 통해서 발룬(26)내에 주입되게 하는 것이다. In the example of FIG. 3, as shown in FIGS. 1 and 2, a method of initially filling the bonding filler 12 only in the balun 26 is not used. In FIG. 3, a part of the bonding filler material 12 is piled up at the outer end of the balloon 26, that is, the pile or tension member 18, and pressed by the bonding filler material consolidation plate 25 inserted into the tube. 26) The bonding filler material 12 in the upper portion is to be injected into the balloon 26 through the injection hole 24a formed in the tip bottom portion 24.
도 4에 도시된 접합채움재 타설방식에서는 발룬(26)의 구조가 도 2와는 다소 다른 구성을 갖는다. 도 4의 발룬(26)은 수평팽축발룬(26a)과 수직팽축발룬(26b)이 상하로 일체형이 되게 형성한 구조이다. In the bonded filling material placing method shown in FIG. 4, the structure of the balloon 26 is somewhat different from that of FIG. 2. The balloon 26 of FIG. 4 has a structure in which the horizontally compressed balloon 26a and the vertically compressed balloon 26b are integrally formed up and down.
도 4의 발룬(26) 구조에서는, 천공홀(4)의 확공부(22) 바닥까지 말뚝이나 인장부재(18)를 내린 다음(도 4의 (a)참조), 말뚝이나 인장부재(18)를 눌러 주게되면 바닥에 놓인 발룬(26)의 수직팽축발룬(26b)이 상하방향으로 먼저 압축되면서 수직팽축발룬(26b)에 있던 접합채움재(12)가 수평팽창발룬(26a)으로 이동하게 된다. 그에 따라 발룬(26)의 수평팽창발룬(26a)이 확공부(22) 외곽까지 방사상으로 확장되어 확장된 발룬(26)내 접합채움재(12)가 확공부(22)의 규격을 유지하면서 확공부(22)의 바닥부에 완전히 채워지게 한다(도 4의 (b) 참조). In the structure of the balloon 26 of FIG. 4, the pile or tension member 18 is lowered to the bottom of the enlarged portion 22 of the drilling hole 4 (see FIG. 4A), and the pile or tension member 18 is shown. When pressed, the vertical expansion balloon 26b of the balloon 26 placed on the bottom is first compressed in the vertical direction, and the bonding filler material 12 in the vertical expansion balloon 26b moves to the horizontal expansion balloon 26a. Accordingly, the horizontal expansion balloon 26a of the balloon 26 extends radially to the outside of the expansion portion 22 so that the bonding filler material 12 in the expansion balloon 26 maintains the specification of the expansion portion 22. Allow the bottom of 22 to be completely filled (see FIG. 4B).
도 4의 발룬(26)에서 수평팽축발룬(26a)은 수평방향으로 주름형성되고 수직팽축발룬(26b)은 수직방향으로 주름형성된 것이고, 수평팽축발룬(26a)의 하측에 수직팽축발룬(26b)이 위치되는 것이 기초의 안정성 관점에서는 더 낫다. 즉 발룬(26)내의 접합채움재(12)와 선단바닥부(24) 간을 연결하는 결합부재(28)가 수평팽축발룬(26a)이 수직팽축발룬(26b)의 위쪽에 형성될 때에 주름이 펴진 상태이므로 접합채움재(12) 경화시 더욱 튼튼히 서로 결합될 수 있는 것이다.In the balloon 26 of FIG. 4, the horizontal expansion balloon 26a is corrugated in the horizontal direction and the vertical expansion balloon 26b is corrugated in the vertical direction, and the vertical expansion balloon 26b is disposed below the horizontal expansion balloon 26a. It is better to be located in terms of the stability of the foundation. That is, when the coupling member 28 connecting the joint filling material 12 and the tip bottom portion 24 in the balloon 26 is formed above the vertical expansion balloon 26b, the wrinkles are unfolded. Since the bonding filler 12 is hardened because it can be bonded to each other more strongly.
절삭비트 출몰형 확공도구로 천공홀(4)의 선단에 확공부(22)를 형성하게 되면, 확공부(22)의 바닥에는 도 4에서와 같이 자연스럽게 요홈이 형성될 수 있으며, 이 경우에는 확공부(22)의 바닥요홈에 수직팽축발룬(26b)이 압축된 상태로 수납될 수 있다. When the expansion portion 22 is formed at the tip of the drilling hole 4 with the cutting bit sunk expansion tool, grooves may be naturally formed at the bottom of the expansion portion 22 as shown in FIG. The vertical expansion balloon 26b may be stored in a compressed state in the bottom recess of the study 22.
도 5에서는 천공홀(4)의 확공부(22) 바닥에 요홈이 형성될 경우 도 2와 같은 구조에서 발룬(26)의 하단바닥에 발룬바닥지지블록(34)과 지지판(32)으로 고정하여서 요홈 깊이만큼 돋우어 주는 일예를 보여주고 있다.In FIG. 5, when grooves are formed in the bottom of the expansion part 22 of the drilling hole 4, the balloon bottom support block 34 and the support plate 32 are fixed to the bottom bottom of the balloon 26 in the structure as shown in FIG. 2. It shows an example of embossing as deep as the groove.
도 1 내지 도 5의 경우에는 확공도구로 천공홀(4)의 선단에 확공부(22)를 형성한 후 확공부(22)의 상부 원지반을 관형케이싱(6)에 선단에 장치한 확공지반 지지체(20)로 받침한 상태로 상태에서 타설작업하는 것을 일예로 설명하였지만, 도 6에서는 확공지반 지지체(20)가 없는 경우에도 가능함을 설명하기 위한 예시도이다.In the case of FIGS. 1 to 5, the expansion base is formed with the expansion tool 22 at the distal end of the drilling hole 4 and the upper base of the expansion part 22 is mounted at the distal end of the tubular casing 6. In the state supported by the support 20 in the state was described as an example, but Figure 6 is an exemplary view for explaining that it is possible even when there is no expansion ground support (20).
또 도 6에서는 말뚝이나 인장부재(18)의 선단바닥부(24)의 외곽저면부에 판형 변형방지부재(48)를 동심배열로 힌지 연결한 구성을 함께 보여주고 있다. In addition, FIG. 6 shows a configuration in which the plate-shaped deformation preventing member 48 is hinged in a concentric arrangement to the outer bottom portion of the tip bottom portion 24 of the pile or the tension member 18.
상기 변형방지부재(48)는 말뚝이니 인장부재(18) 근입하는 초기에는 발룬(26)에 수직으로 접혀있다가 발룬(26)이 방사상으로 확장되면 날개 펼치듯 펼쳐져서 수평상태로 있게 되고, 이렇게 수평으로 편상태로 더 이상 젖혀지지 않고 그 위에 몰탈과 같은 다른 접합채움재(30)가 추가 타설되면서 매립된다. 이러한 변형방지부재(48)가 날개를 펼쳐 수평상태를 지지하므로 인해서 확공부(22) 하부의 접합채움재(12)가 상부에서 받는 고하중에 따른 변형 발생을 사전에 방지하도록 해준다.Since the deformation preventing member 48 is a pile, it is folded vertically to the balloon 26 at the beginning of the tension member 18, and when the balloon 26 is extended radially, it spreads out as if the wings are unfolded and becomes horizontal. This is horizontally flattened as it is no longer bent, and the other bonding filler material 30, such as mortar, is additionally poured therein. Since the deformation preventing member 48 spreads the wings to support the horizontal state, the bonding filler 12 in the lower portion 22 prevents the occurrence of deformation due to the high load received from the upper portion.
상기 변형방지부재(48)는 도 6의 구조에 일예로 설명하였지만, 도 1 내지 도 5와, 도 7 내지 도 9의 구조에도 적용가능함을 이해여야 한다. Although the deformation preventing member 48 has been described as an example in the structure of FIG. 6, it should be understood that the strain preventing member 48 is also applicable to the structures of FIGS. 1 to 5 and 7 to 9.
도 6에 도시된 확공지반 지지체(20)가 필요 없는 경우는 확공부(22)가 형성되는 땅속 지지층(2)이 확공부 형성시 무너질 염려가 없는 신선한 암반층일 경우이다. When the expansion ground support 20 shown in FIG. 6 is not required, the ground support layer 2 in which the expansion portion 22 is formed is a fresh rock layer which does not have a fear of collapse when the expansion portion is formed.
도 7의 경우는 도 2와 같은 구조에 기성의 말뚝이나 인장부재(18)를 사용하지 않고 그 대신에 현장타설말뚝용 철근망(42)으로 대체한 본 발명의 실시 일예를 보여주는 것이다. In the case of Figure 7 shows an embodiment of the present invention is replaced with a reinforcing bar 42 for cast in place instead of using a ready-made pile or tension member 18 in the structure as shown in FIG.
상기 현장타설말뚝용 철근망(42)으로 대체하는 것은 도 2의 구조 뿐만 아니라 도 1, 도 3 내지 도 5의 구조에도 마찬가지로 적용할 수 있음은 이 기술분야의 당업자에게 자명한 것임을 이해하여야 한다. It will be understood by those skilled in the art that the replacement of the reinforcing steel bar 42 for the cast-in-place pile may be similarly applied to the structures of FIGS. 1 and 3 to 5 as well.
도 8의 경우는 말뚝이나 인장부재(18)의 선단바닥부(24) 하부에 빈 발룬(26)을 장착한 일예이다. 빈 발룬(26)은 확공부(22) 바닥에 위치된 상태에서 말뚝이나 인장부재(18)를 눌러줌에 따라 그 높이가 축소됨과 동시에 방사상으로는 확장되며, 최대 확장시 설계 규격의 확공부(22) 외곽측벽까지 밀착될 수 있는 표면적을 가지는 것이다. 8 is an example in which the empty balloon 26 is attached to the lower portion of the tip bottom portion 24 of the pile or the tension member 18. The empty balloon 26 is reduced at the same time as the pile or tension member 18 is pressed in the state where it is located at the bottom of the expansion portion 22 and expands radially. 22) It has a surface area that can be in close contact with the outer side wall.
도 8의 (a)에서와 같이, 말뚝이나 인장부재(18)의 선단바닥부(24) 하부에 장치한 빈 발룬(26)을 천공홀(4)의 확공부(22)까지 내린 다음 빈 발룬(26)내에 경화가능한 접합채움재(12)를 공급튜브(46)를 통해서 주입하여 발룬(26)내에 접합채움재(12)를 충진완료시킨다. 접합채움재(12)를 충진 완료시킨 후에는 공급튜브(46)에 장치된 밸브수단을 이용해서 접합채움재(12)가 공급튜브(46)로 역류하여 올라오지 못하도록 막는다. As shown in (a) of FIG. 8, the empty balun 26 installed in the lower portion of the tip bottom portion 24 of the pile or the tension member 18 is lowered to the expansion part 22 of the drilling hole 4 and then the empty balun. Filling the bonding filler material 12 into the balloon 26 is completed by injecting the bonding filler material 12 that is curable in (26) through the feed tube 46. After the filling of the bonding filler material 12 is completed, the bonding filler material 12 is prevented from coming back up into the feeding tube 46 by using the valve means installed in the supply tube 46.
그후에는 도 8의 (b)와 같이 확공부(22) 바닥에 놓인 발룬(26)을 말뚝이나 인장부재(18)를 이용해 눌러주므로 발룬(26)과 그 내부의 접합채움재(12)가 방사상으로 확장되어 확공부(22)의 바닥 외곽까지 발룬(26)과 발룬(26)내 접합채움재(12)가 꽉 차게 되는 것이다. 이렇게 확공부(22) 하부를 발룬(26)의 접합채움재(12)로 채워지게 하고, 그후 확공부(22)내에서 비어있는 나머지 부분을 몰탈이나 그라우트와 같은 별도의 접합채움재(30)로 추가 타설하여 채워지게 함으로써 확공부(22)의 접합채움재 충전을 완료한다. Thereafter, as shown in (b) of FIG. 8, the balloon 26 placed on the bottom of the dilation part 22 is pressed using a pile or a tension member 18, so that the balloon 26 and the bonding filler 12 therein are radially disposed. It is expanded and the joint filling material 12 in the balloon 26 and the balloon 26 to the bottom outside of the expansion portion 22 is filled. In this way, the lower portion of the expansion portion 22 is filled with the bonding material 12 of the balloon 26, and then the remaining portion of the expansion portion 22 is added as a separate bonding material such as mortar or grout 30. The filling of the joint filling material of the expansion part 22 is completed by pouring and filling.
도 9 및 도 10에서는 확공부(22)의 바닥에 방사상으로 확장된 발룬(26)의 사시단면도와 정단면도이며, 발룬(26)내에는 접합채움재(12)가 충진되어 있다.9 and 10 are perspective cross-sectional and front cross-sectional views of the balloon 26 extending radially at the bottom of the expansion portion 22, and the filling material 12 is filled in the balloon 26. As shown in FIG.
도 9 및 도 10에서는, 말뚝이나 인장부재(18)의 선단바닥부(24)가 강재인 바닥판재로 형성된 구성을 보여주고 있고, 상기 바닥판재 외곽이 접합재나 용접 등을 통한 접합부(44) 형성으로 접합채움재용 발룬(26)과 이음 연결되게 하여 발룬(26)내의 접합채움재(12)가 선단바닥부(24)의 판재 저면과 직접 접촉되게 구성한다.9 and 10 show the configuration in which the tip bottom portion 24 of the pile or tension member 18 is formed of a bottom plate material made of steel, and the outside of the bottom plate material is formed by the joining portion 44 through a joining material or welding. The joint filling material 12 in the balloon 26 is directly connected to the bottom surface of the plate bottom of the tip bottom portion 24 by being connected to the joint filling balloon 26.
그렇게 되면 콘크리트와 같은 접합채움재(12)가 경화되면 결합부재(28)뿐만 아니라 강재인 선단바닥부(24) 저면과 단단히 고정되는 효과가 있다. In this case, when the bonding filler 12 such as concrete is hardened, there is an effect of being firmly fixed to the bottom of the front bottom portion 24 that is steel as well as the coupling member 28.
본 발명에 따라 말뚝이나 인장부재(18)의 선단바닥부(24)의 하부에 장착된 발룬(26)내에 들어가는 접합채움재(12)는 콘크리트, 몰탈, 그라우트 등이 될 수 있으며, 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 재료를 사용하는 것이 바람직하고, 40MPa~200MPa가 되는 고강도 재료를 사용하는 것이 더욱 바람직하다. 상기 접합채움재(12)는 고강도를 위해서 폴리머 접합채움재로 사용되는 것이 좋다. According to the present invention, the joining filler material 12 that enters the balun 26 mounted on the lower portion of the tip bottom portion 24 of the pile or tension member 18 may be concrete, mortar, grout, or the like, and 28 days of pouring It is preferable to use a high strength material having a post-compressive strength of 30 MPa to 300 MPa, and more preferably to use a high strength material of 40 MPa to 200 MPa. The bonding filler 12 is preferably used as a polymer bonding filler for high strength.
상기와 같이 고강도 재료로 된 접합채움재(12)가 발룬 내부에서 굳은 후에는 압축강도 뿐만 아니라 휨인장강도와 부착강도까지도 매우 우수하여 마치 말뚝 선단에 접합채움재(12) 두께의 1/3~1/5 두께의 보강강판이 부착된 것과 같은 효과를 발휘한다. 이러한 효과를 발휘하면 발룬(26)의 두께로도 지지지반으로의 응력전달이 확실하므로 확공부(22)의 높이를 낮게 할 수 있고 암반 천공량과 처리할 배토량을 줄어들게 할 수 있다. After the bonding filler 12 made of high strength material is hardened in the balun as described above, it is very excellent not only in compressive strength but also in flexural tensile strength and adhesion strength, as if it is 1/3 to 1 / of the thickness of the filler filler 12 at the tip of the pile. 5 It has the same effect as the reinforcing steel sheet of thickness is attached. When such an effect is exerted, the thickness of the balloon 26 ensures stress transfer to the supporting ground, so that the height of the expansion portion 22 can be lowered, and the amount of rock drilling and the amount of soil to be treated can be reduced.
본 발명과 같이 말뚝 선단부에 설치되는 고강도 접합채움재(12)가 채워진 발룬(26)을 적용하게 되면, 접합채움재(12)가 발룬(26)으로 감싸져 보호되므로 접합채움재(12)에 이물질이 유입되거나 골재가 분리되는 현상이 없어진다. 그러므로 지중의 확공부(22)에 타설된 접합채움재(12)의 품질이 지상에서와 마찬가지로 확보되는 이점도 있다. When applying the balun 26 filled with the high-strength bonding filler material 12 installed in the pile tip as in the present invention, the foreign matter enters the filler filler material 12 is covered by the balloon filler 26 is protected. Or aggregates are eliminated. Therefore, there is also an advantage that the quality of the joining filler material 12 placed in the expansion part 22 of the ground is secured as in the ground.
상기와 같이 발룬(26)을 사용하여 고강도의 접합채움재(12)를 천공홀(4)의 선단 확공부(22)에 타설한 후에는, 발룬(26) 내부의 접합채움재(12)가 굳기 전에 지상에서 말뚝에 고하중을 가할 수 있어 확공부(22)의 바닥에 남아 있는 잔여 슬라임 내의 물이나 압축성 슬라임이 발룬(26)에 형성된 중앙 슬라임배출구(38)나 측면 슬라임배출구(40)을 통해서 배출되므로 장기 침하를 방지할 수 있으며, 설계한 치수대로 말뚝의 확대받침 두께(발룬 두께)가 유지되므로 구조 안전성이 보장될 수 있다. After the high strength bonding filler material 12 is poured into the distal end portion 22 of the drilling hole 4 using the balloon 26 as described above, before the bonding filler material 12 inside the balloon 26 is hardened. High loads can be applied to the pile from the ground so that water or compressible slime in the remaining slime remaining at the bottom of the expansion part 22 is discharged through the central slime outlet 38 or the side slime outlet 40 formed in the balun 26. Therefore, it is possible to prevent long-term settlement, and the structural stability can be ensured because the extended bearing thickness (balloon thickness) of the pile is maintained according to the designed dimensions.
더욱 바람직하게는 본 발명에서는 말뚝이나 인장부재(18)의 선단 보강판(24)의 하부에 장착한 발룬(26)을 천공홀(4)을 통해 확공부(22)로 투입할 시, 발룬(26)의 바닥부에 회수가능하게 관측장비를 설치를 한다. More preferably, in the present invention, when the balloon 26 mounted on the lower portion of the tip reinforcement plate 24 of the pile or the tension member 18 is introduced into the expansion portion 22 through the drilling hole 4, the balloon ( Observation equipment shall be installed at the bottom of 26).
그래서 확공부(22)가 미리 설계한 규격대로 제대로 확대 천공되었는지 또 잔여 슬라임이 확공부(22)에 어느 정도 남아 있는지를 상기 관측장비를 이용해 촬영이나 계측을 통해 알 수 있고, 확대 천공과 슬라임 배출이 제대로 이루어졌으면 그 관측장비를 회수를 한 다음, 발룬(26)의 확공부(22)의 바닥에 닿게 하면 된다. Therefore, whether the expansion part 22 is properly enlarged and punctured according to a previously designed standard and how much residual slime remains in the expansion part 22 can be known by photographing or measuring using the above-mentioned observation equipment, and enlarged puncture and slime discharged. If this is done properly, after recovering the observation equipment, it is to touch the bottom of the expansion portion 22 of the balloon 26.
발룬(26)을 방사상 확장시켜서 발룬(26)내에 고강도 접합채움재(12)를 천공홀(4)의 선단 확공부(22)의 바닥부에 일정 두께로 타설한 후에는, 발룬(26) 상에 고강도의 접합채움재(12)보다 구조성능이 낮은 몰탈이나 그라우트의 접합채움재(30)로 추가 타설을 해줌으로써 확공부(22)의 타설을 마감한다. After the balloon 26 is radially expanded and the high-strength bonded filler 12 is poured into the bottom portion of the tip expansion portion 22 of the drilled hole 4 in the balloon 26, the balloon 26 is placed on the balloon 26. Finishing the expansion of the expansion portion 22 by further placing the mortar or grout bonding filler material 30 of lower structural performance than the high-strength bonding filler material 12.
상기와 같이 확공부(22)에 2차에 걸쳐서 접합채움재(12)를 타설하게 되면 일정한 규격과 일정한 강도를 갖는 확장구조체가 형성되고, 선단부의 지지력이 크게 개선된다. When the bonding filler material 12 is poured into the expansion portion 22 as described above, an expansion structure having a certain size and a certain strength is formed, and the bearing capacity of the tip portion is greatly improved.
한편 도 11에서는 발룬(26)을 사용하지 않고 접합채움재(12)를 타설하는 방식이다. Meanwhile, in FIG. 11, the bonding filler 12 is poured without using the balloon 26.
발룬(26)을 사용하지 않는 도 11에서의 접합채움재(12) 타설방법은, 확공부(22)의 현장상태에 따라 천공홀(4)의 확공부(22)에 확공지반을 지지하기 위한 확공지반 지지체(20)를 선택적으로 설치하는 과정과, 천공홀(4)의 확공부(22)의 바닥부를 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 접합채움재(12)로 타설하는 과정과, 말뚝이나 인장부재(18)의 선단바닥부(24) 하부에 결합부재(28)를 장치한 상태로 확공부(22)의 바닥까지 말뚝이나 인장부재(18)를 내려 상기 타설된 접합채움재(12) 상에 정치하는 과정과, 확공부(22)내 타설된 고강도 접합채움재(12) 상에 상기 접합채움재(12)보다 구조 성능이 낮은 몰탈이나 그라우트와 같은 접합채움재(30)로 마감 타설하는 과정으로 이루어지게 하는 방식이다. The method of placing the bonding filler material 12 in FIG. 11 without using the balloon 26 is for supporting the expansion ground in the expansion portion 22 of the drilling hole 4 according to the site condition of the expansion portion 22. The process of selectively installing the expansion ground support 20 and the bottom part of the expansion part 22 of the drilling hole 4 are poured into the high strength bonding filler 12 having a compressive strength of 30 MPa to 300 MPa after 28 days. And the pile or tension member 18 is lowered to the bottom of the expansion portion 22 while the coupling member 28 is installed at the bottom of the tip bottom portion 24 of the pile or tension member 18. The process of standing on the bonding filler material 12, and on the high-strength bonding filler material 12 placed in the expansion portion 22 to the bonded filler material 30, such as mortar or grout having a lower structural performance than the bonding filler material 12 This is done by the process of finishing casting.
도 12도 도 11과 마찬가지로 발룬(26)을 사용하지 않고 접합채움재(12)를 직접 타설하는 또 다른 실시예이다. 도 12에서는 확공부(22)의 무너짐을 최소화하기 위해 확공도구를 이용해 접합채움재(12)를 타설하는 방식을 이용하다. FIG. 12 also shows another embodiment in which the bonding filler material 12 is directly poured without using the balloon 26 as in FIG. 11. In FIG. 12, in order to minimize the collapse of the expanding portion 22, a method of pouring the bonding filler 12 using the expanding tool is used.
도 12에서도 도 1 내지 도 5, 도 7 내지 도 8에 도시된 확공지반 지지체(20)를 선택적으로 사용할 수 있음을 이해하여야 한다. 12, it should be understood that the expansion ground support 20 shown in FIGS. 1 to 5 and 7 to 8 may be selectively used.
도 12를 참조하면, 도 12의 (a)와 같이 지반을 천공하고 천공홀(4)에 관형 케이싱(6)을 설치한다. 그 다음에는 도 12의 (b)에서와 같이, 공벽확장이 가능한 드릴이나 워터제트방식 절삭기계 등과 같은 확공도구(10)를 천공홀(4)의 선단에 위치시키고, 그 다음에는 도 12의 (c)에서와 같이 천공홀(4)의 선단을 확공도구(10)를 이용하여서 천공 확장하여 확공부(22)를 형성하고 확공도구(10)의 절삭에 따라 발생하는 슬라임(slim)을 외부로 배출한다.Referring to Figure 12, as shown in Figure 12 (a) to drill the ground and to install a tubular casing (6) in the drilling hole (4). Next, as shown in (b) of FIG. 12, the expansion tool 10, such as a drill or a water jet cutting machine, capable of expanding the wall, is positioned at the tip of the drilling hole 4, and then, as shown in FIG. As in c), the tip of the drilling hole 4 is drilled and expanded using the expansion tool 10 to form the expansion portion 22, and the slime generated by the cutting of the expansion tool 10 to the outside. Discharge.
확공도구(10)는 본체를 구성하는 회전체 상측을 원추형으로 경사 형성하는 것이 바람직하며, 이는 확공에 의해 형성된 확공부(22)의 상측 원지반의 무너짐을 가능한 한 줄일 수 있는 천장부 모양 형성에 유용하다. The expansion tool 10 is preferably inclined in a conical shape on the upper side of the rotating body constituting the main body, which is useful for forming a ceiling shape that can reduce as much as possible the collapse of the upper base of the expansion portion 22 formed by expansion. .
도 12의 (a) ~ (c)의 과정은 도 1 내지 도 11에도 공통적으로 적용되는 것이며, 이러한 확공도구(10)를 이용해서 형성된 확공부 상측 즉 천장부는 원추형으로 형성되며, 원추형으로 경사진 천장을 갖게 됨에 따라 도 12의 실시예에 따라 타설되는 접합 채움재(12)를 확공부(22)의 외곽부터 먼저 주입하는데 무리가 없게 한다.12 (a) to (c) is also commonly applied to FIGS. 1 to 11, and the upper portion of the dilatation portion formed by using the dilation tool 10, that is, the ceiling portion is formed in a conical shape, and is inclined in a conical shape. As the ceiling has a ceiling, the joint filler 12, which is poured according to the embodiment of FIG. 12, is first injected from the outside of the expansion portion 22.
확공도구(10)는 절삭시 확공부의 상부 원지반을 받침한 상태로 절삭할 수 있는 구조가 더욱 바람직하고, 확공부가 형성되는 땅속 위치가 확공부 형성시 무너질 염려가 적은 암반층이나 단단한 토사층일 경우에는 상부 원지반의 받침지지를 하지 않아도 되는 확공도구 구조로도 가능하다.The dilatation tool 10 is more preferably a structure capable of cutting in the state of supporting the upper base of the dilation when cutting, when the ground position where the dilation is formed is a rock layer or a hard soil layer less likely to collapse when forming the dilation portion There is also an expansion tool structure that does not need to support the upper base.
도 12의 실시예에서는 확공도구(10)로 천공홀(4)의 선단에 확공부(22)를 형성한 후에는 확공도구(10)를 축소시키지 않은 상태 즉 확공도구(10)의 확장 상태에서 고강도의 접합 채움재(12)를 확공지반면과 절삭가동이 중지된 확공도구(10) 사이의 틈으로 압입 타설하여서 확공부의 외곽 규격이 설계한 그대로 유지될 수 있게 해준다.In the embodiment of FIG. 12, after the expansion tool 22 is formed at the tip of the drilling hole 4 with the expansion tool 10, the expansion tool 10 is not reduced, that is, in the expanded state of the expansion tool 10. The high-strength joining filler material 12 is press-poured into the gap between the expansion ground surface and the expansion tool 10 in which the cutting operation is stopped, so that the outer dimensions of the expansion portion can be maintained as designed.
상기의 '확공지반면'은 원추형태로 경사진 확공부(22)의 천장과 확공측벽중 어느 하나 이상을 의미하며, 확공지반면과 아직 축소되지 않은 확공도구(10) 사이의 틈으로 접합 채움재(12)를 압입 타설함에 따라 그 접합 채움재(12)는 천공홀(4) 선단에 형성된 확공부(22)의 외곽부터 채워진다. The above-mentioned "expansion ground surface" means any one or more of the ceiling of the expansion portion 22 and the expansion side wall inclined in the form of a cone, and the joint filling material into the gap between the expansion ground surface and the expansion tool 10 which has not yet been reduced. As the 12 is press-fitted, the joining filler 12 is filled from the outside of the expansion portion 22 formed at the tip of the drilling hole 4.
확대상태의 확공도구(10)와 확공지반면 사이의 틈으로의 압입타설이 수월할 수 있도록 필요에 따라서는 확공도구(10)의 상측 근접부 위치의 연결대에 환형 막음판을 출몰 가능케 설치하여 접합채움재(12)가 천공홀(4) 상측으로 밀려 올라오는 것을 방지케 할 수도 있다. In order to facilitate press-fitting into the gap between the expansion tool 10 in the enlarged state and the expansion ground surface, an annular blocking plate can be installed on the connection table at the upper side of the expansion tool 10 so that it can be mounted and attached The filler 12 may be prevented from being pushed upwards to the punching hole 4.
확공부(22)의 외곽에는 여굴부분이나 틈과 같은 공극이 생길 수 있는데 본 발명에서와 같이 확공도구(10)와 확공지반면 사이의 틈으로 접합 채움재(12)를 압압 타설하게 되면 이러한 공극까지 접합 채움재(12)로 모두 메워지는 효과를 거둘 수 있다.In the periphery of the dilatation part 22, a void such as a hole or a gap may be generated. When the joint filling material 12 is pressed by a gap between the dilation tool 10 and the dilatation ground surface, as in the present invention, such voids are provided. It is possible to achieve the effect of filling all with the bonding filler (12).
접합 채움재(12)의 압입 타설방식은 타설높이와 팽창성을 이용한 중력타설방식과, 펌프나 별도의 가압장치를 이용한 압력타설방식 모두를 의미하는 것이며, 본 발명에 따라 확공부(22)에 채워지는 접합 채움재(12)는 장기허용 압축하중 확보를 위해 타설 28일 경과후 압축강도가 30MPa~300MPa인 고강도 재료를 사용하는 것이 바람직하다. 상기 접합 채움재(12)는 그라우트재, 몰탈, 콘크리트중 하나로 사용될 수도 있고 필요에 따라서는 2개 이상의 재질로 사용될 수 있다. Press-fitting method of the joint filling material 12 means both the gravity placing method using the pouring height and expandability, and the pressure placing method using a pump or a separate pressurizing device, which is filled in the expansion portion 22 according to the present invention Bonding filler material 12 is preferably used a high-strength material with a compressive strength of 30MPa ~ 300MPa after 28 days of pouring in order to secure a long-term allowable compressive load. The joining filler 12 may be used as one of grout, mortar, or concrete, or two or more materials as necessary.
통상의 그라우트재는 강도가 낮고 시멘트 용출현상 등으로 인해 말뚝이나 인장부재의 지지력 지하의 요인이 되기 때문에 확공부(22)의 확대기초용 본체로는 사용되지 않을 수 있다. Conventional grout material may not be used as a base for expansion of the expansion part 22 because of its low strength and because of cement dissolution, which is a factor of the bearing capacity of the pile or tension member.
하지만 본 발명에서는 확공도구(10)와 확공부(22)의 지반면 사이의 틈으로 접합 채움재(12)를 압압 타설하는 초기에 그라우트재를 사용할 수 있으며 이렇게 초기에 그라우트재를 사용하면 확공도구(10)와 확공지반면 사이의 틈을 통한 주입이 아주 수월하고 확공부 주변 지반의 균열이나 틈의 공극으로 그라우트재가 쉽게 주입되면서 지반 강화와 함께 확공부의 타설도 치밀하게 이루어지게 하는 것이다. 이렇게 그라우트재 타설로 확공부 틈 있는 외곽을 치밀하게 메운 후에는 굳지 않은 콘크리트를 천공홀(4)의 확공부에 타설하여 충전을 하게 되면, 그라우트재와 콘크리트로 된 2개 재질의 접합 채움재(12)를 사용하는 것이다. However, in the present invention, the grout material may be used in the initial stage of press-pouring the joint filling material 12 into the gap between the ground tool 10 and the ground surface of the expansion part 22. Thus, when the grout material is initially used, the expansion tool 10 Injection through the gap between) and the ground of the expansion ground is very easy, and grout material is easily injected into the cracks or gaps of the ground around the expansion portion, so that the reinforcement of the expansion is done together with the strengthening of the ground. In this way, after filling the outer periphery of the expansion part with the grout material placement, the solidified concrete is poured into the expansion part of the drilling hole (4) to fill the joint. ).
도 12의 (e)에서와 같이, 접합 채움재(12)를 확공부의 외곽부터 채워가며 이미 확보된 확공부의 규격이 유지되게 하고 또 점차 확공도구(10)를 축소시켜주며 접합 채움재(12)를 타설한다. 또 확공도구(10)가 완전 축소되면 도 12의 (f)에서와 같이 확공도구(10)를 회수하면서 확공부 심부까지 접합 채움재(12)를 만충전한다. As shown in (e) of FIG. 12, the joint filling material 12 is filled from the outside of the expansion part to maintain the specifications of the expansion part already secured, and gradually reduces the expansion tool 10, and the joint filling material 12 Pour it. In addition, when the expansion tool 10 is completely reduced, as shown in (f) of FIG. 12, the expansion filler 10 is fully charged and the bonding filler 12 is fully filled up to the depth of the expansion portion.
상기와 같은 과정으로 접합 채움재(12)의 타설이 완료되면 설계된 규격과 일정한 강도를 가지는 신뢰성 있는 확장 구조체(4) 즉 압축말뚝용 확대받침부 또는 인장부재용 확대 고정정착부가 형성될 수 있다.Upon completion of the casting of the joining filler material 12 in the above-described process, a reliable expansion structure 4 having a designed specification and a predetermined strength, that is, an expansion support part for a compression pile or an expansion fixing fixture for a tension member may be formed.
확공도구(10)를 회수한 후, 도 12의 (g)와 같이 압축말뚝이나 인장부재를 천공홀(4)에 근입하며 관형 케이싱(6)도 제거한다. 또 바람직하게는 확공부에 형성된 확대부 콘크리트(또는 몰탈, 그라우트)와 같은 확장 구조체(14)내에는 보강재(16)를 설치한다.After recovering the expansion tool 10, as shown in (g) of FIG. Further, a reinforcing material 16 is preferably provided in the expanded structure 14 such as expanded concrete (or mortar, grout) formed in the expanding portion.
상기한 본 발명의 다양한 접합채움재 타설방법은 지중 천공홀의 선단에 설계한 치수대로의 규격과 설계한 강도를 가지는 신뢰성 있는 확장 구조체를 형성하므로 선단부의 지지력을 크게 개선할 수 있다.Various bonding filler material placing method of the present invention as described above can form a reliable expansion structure having a design according to the dimensions and the designed strength at the tip of the underground drilling hole can greatly improve the bearing capacity of the tip.
상술한 본 발명의 설명에서는 구체적인 실시 예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시할 수 있다. 따라서 본 발명의 범위는 설명된 실시 예에 의하여 정할 것이 아니고 특허청구범위 및 그 특허청구범위와 균등한 것에 의해 정해 져야 한다.In the above description of the present invention, specific embodiments have been described, but various modifications may be made without departing from the scope of the present invention. Therefore, the scope of the present invention should not be defined by the described embodiments, but should be defined by the claims and their equivalents.

Claims (20)

  1. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서, 말뚝이나 인장부재의 선단바닥부 하부에 경화 가능한 접합채움재를 내재한 발룬을 장착하고, 상기 확공부의 바닥까지 말뚝이나 인장부재를 내린 다음 말뚝이나 인장부재를 눌러 바닥에 놓인 발룬이 상하방향으로 압축되면서 확공부 외곽까지 방사상으로 확장되어 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부에 채워지게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법.In the method of forming the expansion part in the perforated hole which drilled the ground in the depth direction for the construction of the enlarged part which fixed the pile or tension member for construction work and placing the joint filler, it can be hardened in the lower part of the tip bottom of the pile or tension member. A balloon with a filler filling material is mounted, and the pile or tension member is lowered to the bottom of the dilator, and then the balun placed on the floor is pressed up and down by pressing the pile or tension member, and the balloon is extended radially to the outer circumference of the dilator. A method of placing a bonded filler material in the perforated expansion portion for expanding the bearing capacity of the pile or tension member, characterized in that the inner filler material is filled in the dilator while maintaining the dimensions of the dilator.
  2. 제1항에 있어서, 상기 발룬의 심부와 외곽부중 하나 이상에 슬라임배출구를 형성함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법.2. The method of claim 1, wherein a slime discharge port is formed in at least one of the core portion and the outer portion of the balun to increase the bearing capacity of the pile or tension member.
  3. 제2항에 있어서, 상기 발룬에는 발룬의 심부에 슬라임배출구를 형성하기 위한 중심관과 발룬의 바닥을 지지하기 위한 발룬바닥 지지판을 설치하여서 확공부에 남아있는 슬라임이 배출되게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부 접합채움재 타설방법.[4] The pile of claim 2, wherein the balun is provided with a center tube for forming a slime discharge port at the center of the balun and a balloon bottom support plate for supporting the bottom of the balun to discharge the slime remaining in the expansion portion. To pour perforated expansion joints in order to increase the bearing capacity of tension members.
  4. 제1항 내지 제3항중 어느 한항에 있어서, 상기 선단바닥부와 발룬내 접합채움재간을 결합부재로 연결하여서 접합채움재 경화시 상기 결합부재를 매개로 고정되게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부 접합채움재 타설방법.The pile or tension member according to any one of claims 1 to 3, wherein the tip bottom portion and the in-balloon joint filler are connected to each other by a coupling member to fix the coupling member when the joint filler is hardened. How to pour the perforated expansion joint filler to increase the bearing capacity.
  5. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 경화가능한 접합채움재를 내재한 발룬을 장착하되 상기 발룬은 수평팽축발룬과 수직팽축발룬이 상하방향으로 일체형이 되게 형성하고, 상기 확공부의 바닥까지 말뚝이나 인장부재를 내린 다음 말뚝이나 인장부재를 눌러 바닥에 놓인 발룬의 수직팽축발룬이 상하방향으로 압축되면서 발룬의 수평팽창발룬이 확공부 외곽까지 방사상으로 확장되어 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부에 채워지게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법.
    In the method of forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the expansion portion fixed the construction member pile or tension member, and pouring the joint filler,
    A balloon having a hardened joint filling material is installed in the lower portion of the tip bottom portion of the pile or tension member, and the balloon is formed such that the horizontal expansion balloon and the vertical expansion balloon are integrally formed in the vertical direction. After the member is lowered, the vertical expansion balloon of the balloon placed on the floor by pressing the pile or tension member is compressed up and down, and the horizontal expansion balloon of the balloon is radially extended to the outside of the expansion part. Method of pouring a joining filler to the perforation expansion to expand the bearing capacity of the pile or tension member, characterized in that the filling to the expansion portion while maintaining.
  6. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성하고 접합 채움재를 타설하는 방법에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 빈 발룬을 장착하되 상기 빈 발룬은 확공부 바닥에 위치된 상태에서 말뚝이나 인장부재를 눌러줌에 따라 그 높이가 축소됨과 동시에 방사상으로는 확장되며 최대 확장시 설계 규격의 확공부 외곽측벽까지 밀착될 수 있는 표면적을 가지게 형성하고, 상기 확공부까지 말뚝이나 인장부재를 내린 다음 빈 발룬내에 경화가능한 접합채움재를 주입완료한 상태로 말뚝이나 인장부재를 눌러 발룬 높이가 축소되게 함과 동시에 확공부 바닥에 놓인 발룬을 방사상으로 확장시켜서 확공부 외곽까지 확장된 발룬내 접합채움재가 확공부의 규격을 유지하면서 확공부 하부에 채워지게 하고, 상기 확공부내에서 비어있는 나머지 부분을 별도 접합채움재로 추가 타설하여 채워지게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법.
    In the method of forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the expansion portion fixed the construction member pile or tension member, and pouring the joint filler,
    An empty balun is mounted under the tip bottom of the pile or tension member, and the empty balun is reduced radially at the same time as the pile or tension member is pressed in the state where it is located at the bottom of the expansion part and expands radially at the maximum expansion time. Formed to have a surface area that can be in close contact with the outer wall of the expansion part of the design specification, lower the pile or tension member to the expansion part, and press the pile or the tension member with the curable bonding filler in the empty balun to press the balloon height And at the same time, the balloon placed at the bottom of the dilator radially expands so that the joint filling material in the balun expanded to the outside of the dilator portion is filled in the lower portion of the dilator while maintaining the dimensions of the dilator portion. Supporting piles or tension members, characterized in that the remaining part is additionally poured by a separate joint filling material How to pour splice fillers in perforation extensions for increased intelligence.
  7. 제1항, 제5항 내지 제6항 중 어느 한 항에 있어서, 발룬의 바닥부에 관측장비를 회수가능하게 설치함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법. The method of claim 1, 5 to 6, wherein the joining material in the perforated expansion portion for expanding the bearing capacity of the pile or tension member, characterized in that the observation equipment is installed to recover the bottom of the balun How to pour it.
  8. 제1항, 제5항 내지 제6항 중 어느 한 항에 있어서, 상기 발룬내 접합채움재의 타설 28일 경과 후 압축강도가 30MPa~300MPa가 되는 고강도 재료를 사용함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공 확장부에 접합채움재를 타설하는 방법.The pile or tension member according to any one of claims 1 to 5, wherein a high-strength material having a compressive strength of 30 MPa to 300 MPa is used after 28 days of pouring the filling material in the balun. A method of placing a joint filler in the perforation extension to increase bearing capacity.
  9. 제8항에 있어서, 상기 고강도 접합채움재가 있는 발룬 상에는 몰탈이나 그라우트의 접합채움재로 마감 타설함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법.10. The method of claim 8, wherein the spun filling material is placed on the perforated expansion part to enlarge the bearing capacity of the pile or the tension member, characterized in that the finish is poured on the balun with the high-strength bonding material with mortar or grout.
  10. 제1항, 제5항 내지 제6항중 어느 한 항에 있어서, 상기 확공부의 현장상태에 따라 말뚝이나 인장부재를 천공홀로 내리기 이전에 천공홀의 확공부에 확공지반을 지지하기 위한 확공지반 지지체를 선택적으로 설치함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법.The expansion ground according to any one of claims 1 to 5, wherein the expansion ground for supporting the expansion ground in the expansion hole of the drilling hole before the pile or the tension member is lowered into the drilling hole according to the site condition of the expansion hole. A method of placing a joint filler in the perforated expansion to expand the bearing capacity of the pile or tension member, characterized in that the support is selectively installed.
  11. 제1항, 제5항 내지 제6항 중 어느 한 항에 있어서, 상기 접합 채움재를 그라우트, 몰탈, 콘크리트중 하나 이상으로 사용함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법.The method according to any one of claims 1, 5 to 6, wherein the joining filler material is used as one or more of grout, mortar, concrete, bonded to the perforated expansion portion for expanding the bearing capacity of the pile or tension member How to pour fillers.
  12. 제1항, 제5항 내지 제6항 중 어느 한 항에 있어서, 상기 접합 채움재는 폴리머 접합채움재임을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법.The method of claim 1, wherein the joining filler is a polymer joining filler, wherein the joining filler is poured into the perforated expansion part to increase the bearing capacity of the pile or tension member.
  13. 제1항, 제5항 내지 제6항 중 어느 한 항에 있어서, 상기 말뚝이나 인장부재의 선단바닥부의 외곽저면부에 판형 변형방지부재를 동심배열로 힌지 연결하여서 발룬의 방사상 확장시 함께 펼쳐지고 수평지지되게 함을 특징으로 하는 말뚝이나 인장부재의 지지력 확대를 위해 천공확장부에 접합채움재를 타설하는 방법.The method according to any one of claims 1 and 5 to 6, wherein the plate-shaped deformation preventing member is hinged to the outer bottom of the tip bottom portion of the pile or the tension member in a concentric manner so that the balun is unfolded and horizontally expanded. A method of placing a joining filler in the perforated expansion to expand the bearing capacity of the pile or tension member characterized in that it is supported.
  14. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성한후 접합채움재 타설시공에 사용하는 타설장치에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 경화 가능한 고강도 접합채움재를 내재하며 형태변형이 가능하고 상기 확공부의 외곽까지 닿을 수 있는 표면적을 가지는 접합채움재용 발룬이 장착되게 구성하며, 상기 발룬의 심부와 외곽부중 하나 이상에는 슬라임배출공이 선택적으로 형성되게 구성함을 특징으로 하는 접합채움재 타설장치.
    In the pouring apparatus for the construction of the joining filler material after forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member,
    In the lower part of the tip bottom portion of the pile or tension member is embedded a hardened high-strength bonding filler material and is formed so that the balun for bonding filler material having a surface area that can be modified in shape and reach the outer portion of the expansion portion is mounted, and the core of the balun Bonding filler placing device, characterized in that configured to form a slime discharge hole selectively in one or more of the outer portion.
  15. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성한후 접합채움재 타설시공에 사용하는 타설장치에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 경화 가능한 고강도 접합채움재를 내재하며 형태변형이 가능하고 상기 확공부의 외곽까지 닿을 수 있는 표면적을 가지는 접합채움재용 발룬이 장착되게 구성하며, 상기 발룬의 심부와 외곽부중 하나 이상에는 슬라임배출공이 선택적으로 형성되고, 상기 선단바닥부에는 접합채움재 주입공을 형성하고 상기 말뚝이나 인장부재의 관체내 선단에 접합채움재 일부를 쌓아 두고 상기 관체내에 삽입된 접합채움재 압밀판에 의한 압박으로 관체내에 있던 일부 접합채움재가 상기 주입공을 통해 발룬내에 주입되게 구성함을 특징으로 하는 접합채움재 타설장치.
    In the pouring apparatus for the construction of the joining filler material after forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member,
    In the lower part of the tip bottom portion of the pile or tension member is embedded a hardened high-strength bonding filler material and is formed so that the balun for bonding filler material having a surface area that can be modified in shape and reach the outer portion of the expansion portion is mounted, and the core of the balun A slime discharge hole is selectively formed in at least one of the outer parts, and a joint filler material injection hole is formed in the tip bottom part, and a joint filler material is consolidated and inserted into the tube by accumulating a part of the filler filler material at the tip of the pile or tension member. Bonding material placing device, characterized in that configured to be injected into the balloon through the injection hole of a portion of the filling material in the tube by the pressure by the plate.
  16. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성한후 접합채움재 타설시공에 사용하는 타설장치에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 경화 가능한 고강도 접합채움재를 내재하며 형태변형이 가능하고 상기 확공부의 외곽까지 닿을 수 있는 표면적을 가지는 접합채움재용 발룬이 장착되게 구성하되, 상기 발룬은 수평팽축발룬과 수직팽축발룬이 상하방향으로 일체형이 되게 형성하고, 상기 발룬의 심부와 외곽부중 하나 이상에는 슬라임배출공이 선택적으로 형성되게 구성함을 특징으로 하는 접합채움재 타설장치.
    In the pouring apparatus for the construction of the joining filler material after forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member,
    In the lower part of the tip or bottom portion of the pile or tension member is embedded a hardened high-strength bonding filler material and is configured to be fitted with a balloon for bonding filler material having a surface area that can be deformed and reach the outside of the expansion portion, the balloon is horizontal Bonding material placing device is characterized in that the balloon and the vertical expansion balloon is formed integrally in the vertical direction, and at least one of the core portion and the outer portion of the balloon is formed with a slime discharge hole selectively formed.
  17. 건설공사용 말뚝이나 인장부재를 정치한 확대부 시공을 위해 지반을 깊이방향으로 천공한 천공홀에 확공부를 형성한후 접합채움재 타설시공에 사용하는 타설장치에 있어서,
    말뚝이나 인장부재의 선단바닥부 하부에 접합채움재용 빈 발룬이 장착되게 구성하되, 상기 빈 발룬은 경화 가능한 고강도 접합채움재를 채울 수 있고 형태변형이 가능하며 말뚝이나 인장부재를 눌러줌에 따라 그 높이가 축소됨과 동시에 방사상으로는 확장되며 최대 확장시 설계 규격의 확공부 외곽측벽까지 밀착될 수 있는 표면적을 가지게 구성하며, 상기 발룬의 심부와 외곽부중 하나 이상에는 지상에서의 말뚝이나 인장부재에 가하는 하중에 의해 접합채움재가 든 발룬이 눌림에 따라 확공부 바닥에 남아 있는 잔여슬라임이 배출되게 하여 장기침하를 방지케 하는 슬라임배출공을 선택적으로 형성하고, 상기 빈 발룬과 연결되어서 접합채움재를 빈 발룬내로 공급하는 공급튜브를 구비함을 특징으로 하는 접합채움재 타설장치.
    In the pouring apparatus for the construction of joining filler material after forming the expansion part in the drilling hole drilled the ground in the depth direction for the construction of the enlarged portion of the construction work pile or tension member,
    The hollow balun for bonding filler is mounted on the lower part of the tip bottom of the pile or tension member, and the hollow balun can be filled with a hardened high strength bonded filler and can be deformed and its height as the pile or tension member is pressed. And at the same time expand radially and have a surface area that can be in close contact with the outer wall of the expansion part of the design specification at the maximum expansion, and at least one of the core and the outer part of the balun is applied to a pile or tension member on the ground. As the balun containing the joint filling material is pressed, the remaining slime remaining at the bottom of the expansion part is discharged to prevent long-term settlement. And a supply tube for selectively forming a slime discharge hole and being connected to the empty balun to supply a joint filling material into the empty balun.
  18. 제14항 내지 제17항중 어느 한 항에 있어서, 선단바닥부가 판재로 형성되고 상기 바닥판재 외곽이 접합을 통해서 상기 접합채움재용 발룬과 이음 연결되게 하여 발룬내의 접합채움재가 상기 선단바닥부의 판재 저면과 직접 접촉되게 구성함을 특징으로 하는 접합채움재 타설장치.18. The joining filler material according to any one of claims 14 to 17, wherein the tip bottom portion is formed of a sheet material and the outer edge of the bottom sheet is connected to the joining balloon balun through joining so that the joining filler material in the balun is connected to the bottom surface of the sheet bottom portion of the tip bottom portion. Bonding filling material placing apparatus characterized in that the direct contact is configured.
  19. 제14항 내지 제17항중 어느 한 항에 있어서, 확공도구에 의해서 확공부의 바닥에 형성된 요홈을 메워주는 지지블록이 상기 발룬의 바닥면에 장착되게 구성함을 특징으로 하는 접합채움재 타설장치.The apparatus of claim 14, wherein the support block filling the recess formed in the bottom of the dilator is expanded to the bottom surface of the balun.
  20. 제14항 내지 제17항중 어느 한 항에 있어서, 상기 접합 채움재는 폴리머 접합채움재임을 특징으로 하는 접합채움재 타설장치.18. The bonding filler placing device according to any one of claims 14 to 17, wherein the bonding filler is a polymer bonding filler.
PCT/KR2012/010873 2011-12-15 2012-12-14 Method and apparatus for pouring bonding filler in a perforation expansion portion for enhancing the support force of a pile or tensile member WO2013089466A1 (en)

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