WO2013078817A1 - Engineering machine and flow distributing and converging hydraulic control system thereof - Google Patents

Engineering machine and flow distributing and converging hydraulic control system thereof Download PDF

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Publication number
WO2013078817A1
WO2013078817A1 PCT/CN2012/074240 CN2012074240W WO2013078817A1 WO 2013078817 A1 WO2013078817 A1 WO 2013078817A1 CN 2012074240 W CN2012074240 W CN 2012074240W WO 2013078817 A1 WO2013078817 A1 WO 2013078817A1
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Prior art keywords
valve
oil
control system
hydraulic control
split
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PCT/CN2012/074240
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French (fr)
Chinese (zh)
Inventor
彭勇
刘正雷
易曦
Original Assignee
湖南三一智能控制设备有限公司
三一汽车起重机械有限公司
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Publication of WO2013078817A1 publication Critical patent/WO2013078817A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • F15B11/05Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed specially adapted to maintain constant speed, e.g. pressure-compensated, load-responsive
    • F15B11/055Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed specially adapted to maintain constant speed, e.g. pressure-compensated, load-responsive by adjusting the pump output or bypass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/026Pressure compensating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/45Control of bleed-off flow, e.g. control of bypass flow to the return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/505Pressure control characterised by the type of pressure control means
    • F15B2211/50509Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
    • F15B2211/50536Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/605Load sensing circuits
    • F15B2211/6051Load sensing circuits having valve means between output member and the load sensing circuit
    • F15B2211/6054Load sensing circuits having valve means between output member and the load sensing circuit using shuttle valves

Definitions

  • the invention relates to a Chinese patent which is submitted to the Chinese Patent Office on November 29, 2011, the application number is 201110387803.3, and the invention name is "an engineering machinery and its combined hydraulic control system" Priority of the application, the entire contents of which are incorporated herein by reference.
  • the invention relates to the technical field of engineering machinery, in particular to a split flow hydraulic control system for engineering machinery. Furthermore, the invention relates to a construction machine comprising the above-described split flow hydraulic control system.
  • FIG. 1 is a hydraulic schematic diagram of a split-flow hydraulic control system in the prior art; the lower cylinder introduces the defects existing in the working process of the split-flow hydraulic control system.
  • the split flow hydraulic control system includes a first oil supply path for supplying oil to the first working unit and a second oil supply path for supplying oil to the second working unit, and further includes a split flow.
  • the first load feedback oil path and the second load feedback oil path are respectively connected to the oil inlet a and the oil inlet b of the shuttle valve 2, and the oil outlet c of the shuttle valve 2 passes through the second flow compensation valve 6 and the second supply
  • the oil passage is connected; the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve 5.
  • the split-closing valve 4 can be set to be in the upper working position, and the first hydraulic pump and the second hydraulic pump are respectively the first The working joint and the second working joint are separately supplied with oil; it is also possible to set the splitting and closing valve 4 to be in the lower working position, so that the first hydraulic pump and the second hydraulic pump jointly supply oil for one work.
  • the split flow valve 4 When the first work combination and the second work combination work are required, the split flow valve 4 is in the upper working position, and the first hydraulic pump and the second hydraulic pump respectively supply oil for the first work connection and the second work connection; Firstly starting the second working connection and restarting the first working connection, because the first load feedback oil path and the second load feedback oil path are simultaneously connected with the oil inlet a and the oil inlet b of the shuttle valve 2, the first load feedback pressure PL1 and the second load feedback pressure PL2 simultaneously act on the spool of the shuttle valve 2 in the opposite direction. The valve core will be shaken and a certain impact will occur, causing the second working link to be interfered by the first working connection, which seriously affects the composite operating performance of the hydraulic system.
  • the technical problem to be solved by the present invention is to provide a split-flow hydraulic control system for a construction machine, so as to avoid the impact of the first working connection and the first working connection when the composite operation is started, and the composite action is improved. Work stability and reliability.
  • Another technical problem to be solved by the present invention is to provide a construction machine including the above-described split flow hydraulic control system.
  • the present invention provides a hydraulic control system for a construction machine, comprising:
  • the first load feedback oil path and the second load feedback oil path are respectively connected to the first oil inlet port and the second oil inlet port of the shuttle valve; the oil outlet of the shuttle valve passes through the second flow compensation valve and the Said second oil supply path is connected;
  • a pressure shut-off valve is also included, the first load feedback oil passage being in communication with or disconnected from the first oil inlet of the shuttle valve through the pressure shut-off valve.
  • the pressure shut-off valve is a two-position three-way reversing valve, and in the first working position, the first load feedback oil passage is in communication with the first oil inlet of the shuttle valve; in the second working position, The first load feedback oil passage is disconnected from the first oil inlet of the shuttle valve.
  • a check valve is further included, and an oil inlet of the one-way valve is connected to the second oil supply passage through the split flow valve, and an oil outlet of the one-way valve and the first oil supply port The road is connected.
  • the one-way valve is a plug-in check valve.
  • the split flow valve is a two-position two-way reversing valve, and in the first working position, the one-way valve oil inlet is in communication with the first oil supply passage; in the second working position, the single The oil inlet to the valve is disconnected from the first oil supply passage.
  • a first flow compensation valve is further included, and the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve.
  • the first flow compensation valve and the second flow compensation valve are both speed regulating valves.
  • the invention provides a split flow hydraulic control system for a construction machine, comprising a pressure shut-off valve, wherein the first load feedback oil passage is connected or disconnected from the first oil inlet of the shuttle valve through a pressure shut-off valve.
  • the size of PLmax determines the magnitude of the working pressure P2 of the second working unit.
  • the present invention also provides a construction machine including a boarding portion; the boarding portion employs a split flow hydraulic control system as described above.
  • the construction machine is specifically a hydraulic crane.
  • FIG. 1 is a hydraulic schematic diagram of a split flow hydraulic control system in the prior art
  • FIG. 2 is a hydraulic principle diagram of a specific embodiment of a split flow hydraulic system according to the present invention.
  • FIG. 3 is a schematic structural view of a split flow hydraulic system provided by the present invention
  • Figure 4 is a BB arrow view of Figure 3.
  • Pressure shut-off valve 1 shuttle valve 2; check valve 3; split valve 4; first flow compensating valve 5; second flow compensating valve 6.
  • the core of the present invention is to provide a split flow hydraulic control system for a construction machine, which can avoid impact and vibration when the first work joint and the second work joint are combined, and improve the combined action of the split flow hydraulic control system. Time stability and reliability.
  • Another core of the present invention is to provide a construction machine including the above-described split flow hydraulic control system.
  • FIG. 2 is a hydraulic schematic diagram of a specific embodiment of a split flow hydraulic system according to the present invention
  • FIG. 3 is a schematic structural view of a split flow hydraulic system provided by the present invention
  • the BB is in the view.
  • the split flow hydraulic control system includes a first oil supply passage, a second oil supply passage, a first load feedback oil passage, and a second load. a feedback oil passage; the first oil supply passage and the second oil supply passage are connected or disconnected through the split valve 4; the first load feedback oil passage is connected or disconnected from the first oil inlet a of the shuttle valve 2 through the pressure shutoff valve 1
  • the second load feedback oil passage is in communication with the second oil inlet port b of the shuttle valve 2, and the oil outlet port c of the shuttle valve 2 is in communication with the second oil supply passage through the second flow rate compensating valve 6.
  • the magnitude of PLmax determines the magnitude of the working pressure P2 of the second working association.
  • the second working connection has no action, and the second working combined load feedback pressure PL2 is small, close to OMPa, and at this time, the pressure shut-off valve 1 is adjusted to make the first load feedback oil path and the shuttle valve 2
  • the first oil supply passage and the second oil supply passage can be connected to each other to supply the first working oil supply by connecting the split flow valve 4 to the first oil supply passage and the second oil supply passage.
  • the split valve 4 can be set to open the first oil supply path and the second oil supply path, so that the first hydraulic pump and the second hydraulic pump are respectively The first working union and the second working coal are separately supplied with oil; at the same time, the pressure shut-off valve 1 is arranged to open the first load feedback oil passage and the second load feedback oil passage, so that the first oil inlet from the shuttle valve 2 Mouth
  • the above specific embodiment does not limit the specific structural form of the pressure shut-off valve 1, nor does it define the specific structural form of the split flow valve 4.
  • the pressure shut-off valve 1 is disposed between the first load feedback circuit and the shuttle valve 2
  • the split-flow hydraulic control system for ensuring that the first load feedback right path and the first oil inlet of the shuttle valve 2 are cut off when the second working unit is separately operated should fall within the protection range of the present invention.
  • the pressure shut-off valve 1 described above may be specifically a two-position three-way reversing valve.
  • the first load feedback oil passage In the first working position, the first load feedback oil passage is in communication with the first oil inlet port a of the shuttle valve 2; in the second working position, the first load feedback oil passage is disconnected from the first oil inlet port a of the shuttle valve 2 .
  • the two-position three-way reversing valve can realize the connection or disconnection of the first load feedback oil passage and the first oil port of the shuttle valve 2 in a single cylinder, thereby avoiding vibration and impact during the compound operation.
  • the above-described pressure shut-off valve 1 is not limited to the above-mentioned two-position three-way reversing valve, and a two-way two-way reversing valve, a three-position four-way reversing valve, and the like may be used.
  • the split flow hydraulic control system may further include a check valve 3, and the oil inlet of the check valve 3 is connected to the second oil supply passage through the split flow valve 4, and the check valve 3 is discharged.
  • the oil port is in communication with the first oil supply passage.
  • the check valve 3 may be a plug-in check valve, and the plug-in can realize the installation and disassembly of the check valve 3.
  • the one-way valve 3 can also adopt other mounting methods.
  • the split valve 4 may be a two-position two-way reversing valve.
  • the check valve 3 inlet port is in communication with the first oil supply passage; in the second working position. , The oil inlet of the check valve 3 is disconnected from the first oil supply passage.
  • the splitting or joining of the first oil supply passage and the second oil supply passage can be realized in a single cylinder.
  • the above-mentioned split valve 4 can also adopt a reversing valve of other configurations, for example, a two-position three-way reversing valve or the like.
  • the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve 5.
  • first flow compensating valve 5 and the second flow compensating valve 6 described above may each be a regulating valve.
  • the speed control valve is a pressure compensated throttle valve that can achieve flow compensation.
  • the above two flow compensating valves may also employ a flow compensating valve of other configurations such as an overflow throttle valve.
  • the present invention also provides a construction machine including a boarding portion; the boarding portion can employ a split flow hydraulic control system as described above.
  • the construction machine including the split flow hydraulic control system should also have corresponding technical effects.
  • the above construction machine may be a hydraulic crane.
  • the above-mentioned split-flow hydraulic control system is applicable to other construction machinery, such as concrete pump trucks, in addition to hydraulic cranes.

Abstract

Disclosed in the present invention is a flow distributing and converging hydraulic control system for an engineering machine, which comprises: a first oil supplying pipeline and a second oil supplying pipeline communicated or disconnected through a flow distributing and converging valve (4); a first load feedback oil pipeline and a second load feedback oil pipeline respectively connected with a first oil inlet and a second oil inlet of a shuttle valve (2), wherein an oil outlet of the shuttle valve (2) is communicated with the second oil supplying pipeline through a second flow compensation valve (6); and a pressure stop valve (1), wherein the first load feedback oil pipeline is communicated or disconnected with the first oil inlet of the shuttle valve (2) through the pressure stop valve (1). Also disclosed in the present invention is the engineering machine, which comprises a vehicle loading portion adopting the above flow distributing and converging hydraulic control system. When a second working link is started prior to a first working link, the hydraulic control system can avoid the influence such as impact and vibration to the second working link caused by the first working link and so on.

Description

一种工程机械及其分合流液压控制系统 本申请要求于 2011 年 11 月 29 日提交中国专利局、 申请号为 201110387803.3、 发明名称为 "一种工程机械及其分合流液压控制系统" 的中国专利申请的优先权, 其全部内容通过引用结合在本申请中。  The invention relates to a Chinese patent which is submitted to the Chinese Patent Office on November 29, 2011, the application number is 201110387803.3, and the invention name is "an engineering machinery and its combined hydraulic control system" Priority of the application, the entire contents of which are incorporated herein by reference.
技术领域 Technical field
本发明涉及工程机械技术领域, 尤其涉及一种用于工程机械的分合流 液压控制系统。 此外, 本发明还涉及一种包括上述分合流液压控制系统的 工程机械。  The invention relates to the technical field of engineering machinery, in particular to a split flow hydraulic control system for engineering machinery. Furthermore, the invention relates to a construction machine comprising the above-described split flow hydraulic control system.
背景技术 Background technique
起重机是一种常用的工程机械, 目前在中小型起重机中, 通常采用两 个泵对工作油路供油。 请参考图 1 , 图 1为现有技术中一种分合流液压控 制系统的液压原理图; 下面筒要介绍这种分合流液压控制系统在工作过程 中存在的缺陷。  A crane is a commonly used construction machine. Currently, in small and medium-sized cranes, two pumps are usually used to supply oil to the working oil circuit. Please refer to FIG. 1. FIG. 1 is a hydraulic schematic diagram of a split-flow hydraulic control system in the prior art; the lower cylinder introduces the defects existing in the working process of the split-flow hydraulic control system.
现有技术中, 如图 1所示, 该分合流液压控制系统包括为第一工作联 供油的第一供油路和为第二工作联供油的第二供油路, 还包括分合流阀 4 和梭阀 2; 第一供油路和第二供油路通过分合流阀 4连通或断开; 该液压 系统还包括第一负载反馈油路、 第二负载反馈油路和梭阀 2, 第一负载反 馈油路、 第二负载反馈油路分别与梭阀 2的进油口 a、 进油口 b连通, 梭 阀 2的出油口 c通过第二流量补偿阀 6与第二供油路连通; 第一负载反馈 油路通过第一流量补偿阀 5与第一供油路连通。  In the prior art, as shown in FIG. 1 , the split flow hydraulic control system includes a first oil supply path for supplying oil to the first working unit and a second oil supply path for supplying oil to the second working unit, and further includes a split flow. The valve 4 and the shuttle valve 2; the first oil supply passage and the second oil supply passage are connected or disconnected through the split valve 4; the hydraulic system further includes a first load feedback oil passage, a second load feedback oil passage, and a shuttle valve 2 The first load feedback oil path and the second load feedback oil path are respectively connected to the oil inlet a and the oil inlet b of the shuttle valve 2, and the oil outlet c of the shuttle valve 2 passes through the second flow compensation valve 6 and the second supply The oil passage is connected; the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve 5.
采用这种分合流液压控制系统, 当第一工作联单独工作、 第二工作联 单独工作时, 可以设置分合流阀 4处于上位工作位置, 实现第一液压泵、 第二液压泵分别为第一工作联、 第二工作联单独供油; 也可以设置分合流 阀 4处于下位工作位置, 实现第一液压泵和第二液压泵共同为一个工作联 供油。  With the split-flow hydraulic control system, when the first working joint is operated separately and the second working joint is operated separately, the split-closing valve 4 can be set to be in the upper working position, and the first hydraulic pump and the second hydraulic pump are respectively the first The working joint and the second working joint are separately supplied with oil; it is also possible to set the splitting and closing valve 4 to be in the lower working position, so that the first hydraulic pump and the second hydraulic pump jointly supply oil for one work.
当需要第一工作联和第二工作联复合工作时, 将分合流阀 4处于上位 工作位置, 第一液压泵、 第二液压泵分别为第一工作联、 第二工作联单独 供油; 若先启动第二工作联、 再启动第一工作联, 由于第一负载反馈油路 与第二负载反馈油路同时与梭阀 2的进油口 a、 进油口 b连通, 第一负载 反馈压力 PL1、 第二负载反馈压力 PL2同时反方向作用于梭阀 2的阀芯, 会使阀芯发生抖动现象, 产生一定的沖击, 导致第二工作联受到第一工作 联的干扰, 这严重影响了液压系统的复合动作性能。 When the first work combination and the second work combination work are required, the split flow valve 4 is in the upper working position, and the first hydraulic pump and the second hydraulic pump respectively supply oil for the first work connection and the second work connection; Firstly starting the second working connection and restarting the first working connection, because the first load feedback oil path and the second load feedback oil path are simultaneously connected with the oil inlet a and the oil inlet b of the shuttle valve 2, the first load feedback pressure PL1 and the second load feedback pressure PL2 simultaneously act on the spool of the shuttle valve 2 in the opposite direction. The valve core will be shaken and a certain impact will occur, causing the second working link to be interfered by the first working connection, which seriously affects the composite operating performance of the hydraulic system.
有鉴于此, 亟待针对上述技术问题, 对现有的分合流液压控制系统进 行进一步优化设计, 避免第一工作联和第二工作联复合动作时产生沖击, 提高分合流液压控制系统复合动作时的工作稳定性和可靠性。  In view of this, it is urgent to further optimize the existing split-flow hydraulic control system for the above technical problems, to avoid the impact when the first working joint and the second working joint are combined, and to improve the combined action of the split-flow hydraulic control system. Work stability and reliability.
发明内容 Summary of the invention
本发明要解决的技术问题为提供一种用于工程机械的分合流液压控制 系统, 使其避免复合动作时先启动第二工作联再启动第一工作联时产生沖 击, 提高复合动作时的工作稳定性和可靠性。 本发明要解决的另一个技术 问题为提供一种包括上述分合流液压控制系统的工程机械。  The technical problem to be solved by the present invention is to provide a split-flow hydraulic control system for a construction machine, so as to avoid the impact of the first working connection and the first working connection when the composite operation is started, and the composite action is improved. Work stability and reliability. Another technical problem to be solved by the present invention is to provide a construction machine including the above-described split flow hydraulic control system.
为解决上述技术问题,本发明提供一种用于工程机械的液压控制系统, 包括:  In order to solve the above technical problems, the present invention provides a hydraulic control system for a construction machine, comprising:
第一供油路和第二供油路, 二者通过分合流阀连通或断开;  a first oil supply passage and a second oil supply passage, which are connected or disconnected by a split valve;
第一负载反馈油路和第二负载反馈油路, 二者分别与梭阀的第一进油 口、 第二进油口连通; 所述梭阀的出油口通过第二流量补偿阀与所述第二 供油路连通;  The first load feedback oil path and the second load feedback oil path are respectively connected to the first oil inlet port and the second oil inlet port of the shuttle valve; the oil outlet of the shuttle valve passes through the second flow compensation valve and the Said second oil supply path is connected;
还包括压力切断阀, 所述第一负载反馈油路通过所述压力切断阀与所 述梭阀的第一进油口连通或断开。  A pressure shut-off valve is also included, the first load feedback oil passage being in communication with or disconnected from the first oil inlet of the shuttle valve through the pressure shut-off valve.
优选地, 所述压力切断阀为两位三通换向阀, 在第一工作位置, 所述 第一负载反馈油路与所述梭阀的第一进油口连通; 在第二工作位置, 所述 第一负载反馈油路与所述梭阀的第一进油口断开。  Preferably, the pressure shut-off valve is a two-position three-way reversing valve, and in the first working position, the first load feedback oil passage is in communication with the first oil inlet of the shuttle valve; in the second working position, The first load feedback oil passage is disconnected from the first oil inlet of the shuttle valve.
优选地, 还包括单向阀, 所述单向阀的进油口通过所述分合流阀与所 述第二供油路连接, 所述单向阀的出油口与所述第一供油路连通。  Preferably, a check valve is further included, and an oil inlet of the one-way valve is connected to the second oil supply passage through the split flow valve, and an oil outlet of the one-way valve and the first oil supply port The road is connected.
优选地, 所述单向阀为插装单向阀。  Preferably, the one-way valve is a plug-in check valve.
优选地, 所述分合流阀为两位两通换向阀, 在第一工作位置, 所述单 向阀进油口与所述第一供油路连通; 在第二工作位置, 所述单向阀的进油 口与所述第一供油路断开。  Preferably, the split flow valve is a two-position two-way reversing valve, and in the first working position, the one-way valve oil inlet is in communication with the first oil supply passage; in the second working position, the single The oil inlet to the valve is disconnected from the first oil supply passage.
优选地, 还包括第一流量补偿阀, 所述第一负载反馈油路通过所述第 一流量补偿阀与所述第一供油路连通。  Preferably, a first flow compensation valve is further included, and the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve.
优选地, 所述第一流量补偿阀和所述第二流量补偿阀均为调速阀。 本发明提供一种用于工程机械的分合流液压控制系统, 包括压力切断 阀, 第一负载反馈油路通过压力切断阀与梭阀的第一进油口连通或断开。 Preferably, the first flow compensation valve and the second flow compensation valve are both speed regulating valves. The invention provides a split flow hydraulic control system for a construction machine, comprising a pressure shut-off valve, wherein the first load feedback oil passage is connected or disconnected from the first oil inlet of the shuttle valve through a pressure shut-off valve.
采用这种回路, PLmax的大小决定了第二工作联的工作压力 P2的大 小。 当第一工作联单独动作时, 第二工作联无动作, 第二工作联负载反馈 压力 PL2很小, 接近于 OMPa, 此时调节压力切断阀使第一负载反馈油路 与梭阀的第一进油口连通, 最大负载反馈压力 PLmax=Pl。 此时, 可以通 过设置分合流阀使其连通第一供油路和第二供油路, 实现第一供油路和第 二供油路共同为第一工作联供油。  With this loop, the size of PLmax determines the magnitude of the working pressure P2 of the second working unit. When the first working joint is operated separately, the second working joint has no action, and the second working combined load feedback pressure PL2 is small, close to OMPa, and at this time, the pressure shut-off valve is adjusted to make the first load feedback oil passage and the shuttle valve first. The oil inlet is connected, and the maximum load feedback pressure PLmax=Pl. At this time, the first oil supply passage and the second oil supply passage can be connected to each other to supply the first working oil supply by providing the split flow valve to communicate with the first oil supply passage and the second oil supply passage.
当第二工作联单独动作, 第一工作联无动作时, 可以设置分合流阀使 其断开第一供油路和第二供油路, 实现第一液压泵、 第二液压泵分别为第 一工作联、 第二工作联单独供油; 与此同时, 设置压力切断阀使其断开第 一负载反馈油路和第二负载反馈油路, 使得从梭阀的第一进油口的负载反 馈压力很小, 接近于 OMpa , 此时, 因此 PLmax=P2。  When the second working combination is separately operated and the first working joint has no action, the split flow valve may be set to open the first oil supply passage and the second oil supply passage, and the first hydraulic pump and the second hydraulic pump are respectively a working union and a second working unit are separately supplied with oil; at the same time, a pressure shut-off valve is provided to disconnect the first load feedback oil passage and the second load feedback oil passage, so that the load from the first oil inlet of the shuttle valve The feedback pressure is small, close to OMpa, at this time, therefore PLmax = P2.
由上述工作过程可知, 当第二工作联单独动作时,其工作压力 P2只与 自己负载反馈压力 PL2有关,与第一工作联负载反馈压力 PL1无关。此时, 再启动第一工作联工作, 第一工作联的第一负载反馈压力 PL1不会影响到 第二工作联的工作。 由此可见, 采用上述分合流液压控制系统, 能避免先 启动第二工作联再启动第一工作联时, 第一工作联对第二工作联造成的沖 击和振动等影响, 保证了分合流液压控制系统在复合动作时的个工作稳定 性和可靠性。  It can be seen from the above working process that when the second working combination is operated alone, its working pressure P2 is only related to its own load feedback pressure PL2, and is independent of the first working load feedback pressure PL1. At this time, the first work linkage work is restarted, and the first load feedback pressure PL1 of the first work link does not affect the work of the second work link. It can be seen that the above-mentioned split-flow hydraulic control system can avoid the impact of impact and vibration caused by the first working joint on the second working joint when the second working joint is started first and then the first working joint is started, and the splitting flow is ensured. The stability and reliability of the hydraulic control system during compound operation.
本发明还提供一种工程机械, 包括上车部分; 所述上车部分采用如上 所述的分合流液压控制系统。  The present invention also provides a construction machine including a boarding portion; the boarding portion employs a split flow hydraulic control system as described above.
优选地, 所述工程机械具体为液压起重机。  Preferably, the construction machine is specifically a hydraulic crane.
由于上述分合流液压控制系统具有上述技术效果, 因此, 包括该分合 流液压控制系统的工程机械也应当具有相同的技术效果, 在此不再赘述。  Since the above-described split flow hydraulic control system has the above technical effects, the construction machine including the split flow hydraulic control system should also have the same technical effect, and will not be described herein.
附图说明 DRAWINGS
图 1为现有技术中一种分合流液压控制系统的液压原理图;  1 is a hydraulic schematic diagram of a split flow hydraulic control system in the prior art;
图 2为本发明所提供分合流液压系统的一种具体实施方式的液压原理 图;  2 is a hydraulic principle diagram of a specific embodiment of a split flow hydraulic system according to the present invention;
图 3为本发明所提供分合流液压系统的结构示意图; 图 4为图 3中的 B-B向视图。 3 is a schematic structural view of a split flow hydraulic system provided by the present invention; Figure 4 is a BB arrow view of Figure 3.
图中的附图标记与部件名称之间的对应关系为:  The correspondence between the reference numerals in the figure and the part names is:
压力切断阀 1 ; 梭阀 2; 单向阀 3; 分合流阀 4; 第一流量补偿阀 5; 第二流量补偿阀 6。  Pressure shut-off valve 1 ; shuttle valve 2; check valve 3; split valve 4; first flow compensating valve 5; second flow compensating valve 6.
具体实施方式 detailed description
本发明的核心为提供一种用于工程机械的分合流液压控制系统, 其能 避免第一工作联和第二工作联复合动作时产生沖击和振动, 提高该分合流 液压控制系统在复合动作时的工作稳定性和可靠性。 本发明的另一个核心 为提供一种包括上述分合流液压控制系统的工程机械。  The core of the present invention is to provide a split flow hydraulic control system for a construction machine, which can avoid impact and vibration when the first work joint and the second work joint are combined, and improve the combined action of the split flow hydraulic control system. Time stability and reliability. Another core of the present invention is to provide a construction machine including the above-described split flow hydraulic control system.
为了使本领域的技术人员更好地理解本发明的技术方案, 下面结合附 图和具体实施例对本发明作进一步的详细说明。  In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图 2至图 4, 图 2为本发明所提供分合流液压系统的一种具体 实施方式的液压原理图; 图 3为本发明所提供分合流液压系统的结构示意 图; 图 4为图 3中的 B-B向视图。  Please refer to FIG. 2 to FIG. 4 . FIG. 2 is a hydraulic schematic diagram of a specific embodiment of a split flow hydraulic system according to the present invention; FIG. 3 is a schematic structural view of a split flow hydraulic system provided by the present invention; The BB is in the view.
在一种具体实施方式中, 如图 2至图 4所示, 本发明所提供的分合流 液压控制系统包括第一供油路、 第二供油路、 第一负载反馈油路、 第二负 载反馈油路; 第一供油路和第二供油路通过分合流阀 4连通或断开; 第一 负载反馈油路通过压力切断阀 1与梭阀 2的第一进油口 a连通或断开, 第 二负载反馈油路与梭阀 2的第二进油口 b连通, 梭阀 2的出油口 c通过第 二流量补偿阀 6与第二供油路连通。  In a specific embodiment, as shown in FIG. 2 to FIG. 4, the split flow hydraulic control system provided by the present invention includes a first oil supply passage, a second oil supply passage, a first load feedback oil passage, and a second load. a feedback oil passage; the first oil supply passage and the second oil supply passage are connected or disconnected through the split valve 4; the first load feedback oil passage is connected or disconnected from the first oil inlet a of the shuttle valve 2 through the pressure shutoff valve 1 The second load feedback oil passage is in communication with the second oil inlet port b of the shuttle valve 2, and the oil outlet port c of the shuttle valve 2 is in communication with the second oil supply passage through the second flow rate compensating valve 6.
采用这种回路, 如图 2所示, PLmax的大小决定了第二工作联的工作 压力 P2的大小。 当第一工作联单独动作时, 第二工作联无动作, 第二工作 联负载反馈压力 PL2很小, 接近于 OMPa, 此时调节压力切断阀 1使第一 负载反馈油路与梭阀 2的第一进油口连通, 最大负载反馈压力 PLmax=Pl。 此时, 可以通过设置分合流阀 4使其连通第一供油路和第二供油路, 实现 第一供油路和第二供油路共同为第一工作联供油。  With this loop, as shown in Figure 2, the magnitude of PLmax determines the magnitude of the working pressure P2 of the second working association. When the first working combination is separately operated, the second working connection has no action, and the second working combined load feedback pressure PL2 is small, close to OMPa, and at this time, the pressure shut-off valve 1 is adjusted to make the first load feedback oil path and the shuttle valve 2 The first oil inlet is connected, and the maximum load feedback pressure PLmax=Pl. At this time, the first oil supply passage and the second oil supply passage can be connected to each other to supply the first working oil supply by connecting the split flow valve 4 to the first oil supply passage and the second oil supply passage.
当第二工作联单独动作, 第一工作联无动作时, 可以设置分合流阀 4 使其断开第一供油路和第二供油路, 实现第一液压泵、 第二液压泵分别为 第一工作联、 第二工作联单独供油; 与此同时, 设置压力切断阀 1使其断 开第一负载反馈油路和第二负载反馈油路, 使得从梭阀 2的第一进油口的 负载反馈压力很小, 接近于 OMpa, 此时, 因此 PLmax=P2。 When the second working unit is operated separately and the first working unit has no action, the split valve 4 can be set to open the first oil supply path and the second oil supply path, so that the first hydraulic pump and the second hydraulic pump are respectively The first working union and the second working coal are separately supplied with oil; at the same time, the pressure shut-off valve 1 is arranged to open the first load feedback oil passage and the second load feedback oil passage, so that the first oil inlet from the shuttle valve 2 Mouth The load feedback pressure is small, close to OMpa, at this time, so PLmax = P2.
由上述工作过程可知, 当第二工作联单独动作时,其工作压力 P2只与 自己负载反馈压力 PL2有关,与第一工作联负载反馈压力 PL1无关。此时, 再启动第一工作联工作, 第一工作联的第一负载反馈压力 PL1不会影响到 第二工作联的工作。 由此可见, 采用上述分合流液压控制系统, 能避免先 启动第二工作联再启动第一工作联时, 第一工作联对第二工作联造成的沖 击和振动等影响, 保证了分合流液压控制系统在复合动作时的个工作稳定 性和可靠性。  It can be seen from the above working process that when the second working combination is operated alone, its working pressure P2 is only related to its own load feedback pressure PL2, and is independent of the first working load feedback pressure PL1. At this time, the first work linkage work is restarted, and the first load feedback pressure PL1 of the first work link does not affect the work of the second work link. It can be seen that the above-mentioned split-flow hydraulic control system can avoid the impact of impact and vibration caused by the first working joint on the second working joint when the second working joint is started first and then the first working joint is started, and the splitting flow is ensured. The stability and reliability of the hydraulic control system during compound operation.
当然, 上述具体实施方式并未限定压力切断阀 1的具体结构形式, 也 并未限定分合流阀 4的具体结构形式, 凡是在第一负载反馈回路和梭阀 2 之间设置压力切断阀 1 , 保证第二工作联单独动作时切断第一负载反馈右 路和梭阀 2的第一进油口的分合流液压控制系统, 均应当属于本发明的保 护范围内。  Of course, the above specific embodiment does not limit the specific structural form of the pressure shut-off valve 1, nor does it define the specific structural form of the split flow valve 4. Where the pressure shut-off valve 1 is disposed between the first load feedback circuit and the shuttle valve 2, The split-flow hydraulic control system for ensuring that the first load feedback right path and the first oil inlet of the shuttle valve 2 are cut off when the second working unit is separately operated should fall within the protection range of the present invention.
还可以进一步设置上述压力切断阀 1和分合流阀 4的具体结构形式。 在进一步的方案中, 上述压力切断阀 1可以具体为两位三通换向阀。 在第一工作位置, 第一负载反馈油路与梭阀 2的第一进油口 a连通; 在第 二工作位置, 第一负载反馈油路与梭阀 2的第一进油口 a断开。 采用两位 三通换向阀, 可以筒单地实现第一负载反馈油路与梭阀 2的第一油口的连 通或断开, 从而避免复合动作时的振动和沖击。 当然, 上述压力切断阀 1 并不仅限于上述两位三通换向阀, 还可以采用两位两通换向阀、 三位四通 换向阀等其他结构形式的压力切断阀。  It is also possible to further provide a specific structural form of the above-described pressure shutoff valve 1 and split flow valve 4. In a further aspect, the pressure shut-off valve 1 described above may be specifically a two-position three-way reversing valve. In the first working position, the first load feedback oil passage is in communication with the first oil inlet port a of the shuttle valve 2; in the second working position, the first load feedback oil passage is disconnected from the first oil inlet port a of the shuttle valve 2 . The two-position three-way reversing valve can realize the connection or disconnection of the first load feedback oil passage and the first oil port of the shuttle valve 2 in a single cylinder, thereby avoiding vibration and impact during the compound operation. Of course, the above-described pressure shut-off valve 1 is not limited to the above-mentioned two-position three-way reversing valve, and a two-way two-way reversing valve, a three-position four-way reversing valve, and the like may be used.
在另一种具体实施方式中, 上述分合流液压控制系统还可以包括单向 阀 3 , 单向阀 3的进油口通过分合流阀 4与第二供油路连接, 单向阀 3的 出油口与第一供油路连通。 采用这种结构, 能够实现分合流的单向流动, 进一步保证第一工作联和第二工作联的两个油源的独立无相互干扰, 保证 了分合流液压控制系统的工作稳定性。 更进一步地, 上述单向阀 3可以为 插装单向阀, 插装可以筒单地实现单向阀 3的安装和拆卸, 当然, 该单向 阀 3还可以采用其他的安装方式。  In another embodiment, the split flow hydraulic control system may further include a check valve 3, and the oil inlet of the check valve 3 is connected to the second oil supply passage through the split flow valve 4, and the check valve 3 is discharged. The oil port is in communication with the first oil supply passage. With this structure, the one-way flow of the split flow can be realized, further ensuring that the two oil sources of the first work joint and the second work joint are independent of each other, and the working stability of the split flow hydraulic control system is ensured. Further, the check valve 3 may be a plug-in check valve, and the plug-in can realize the installation and disassembly of the check valve 3. However, the one-way valve 3 can also adopt other mounting methods.
在另一种具体实施方式中, 上述分合流阀 4可以为两位两通换向阀, 在第一工作位置, 单向阀 3进油口与第一供油路连通; 在第二工作位置, 单向阀 3的进油口与第一供油路断开。 这样, 通过切换两位两通换向阀的 工作位置, 能够筒单地实现第一个供油路和第二供油路的分流或合流。 当 然, 上述分合流阀 4还可以采用其他结构形式的换向阀, 例如采用两位三 通换向阀等。 In another embodiment, the split valve 4 may be a two-position two-way reversing valve. In the first working position, the check valve 3 inlet port is in communication with the first oil supply passage; in the second working position. , The oil inlet of the check valve 3 is disconnected from the first oil supply passage. Thus, by switching the working position of the two-position two-way switching valve, the splitting or joining of the first oil supply passage and the second oil supply passage can be realized in a single cylinder. Of course, the above-mentioned split valve 4 can also adopt a reversing valve of other configurations, for example, a two-position three-way reversing valve or the like.
在进一步的方案中, 上述第一负载反馈油路通过第一流量补偿阀 5与 第一供油路连通。 采用这种结构形式, 当第一工作联工作时, 第一负载反 馈压力 PL1经第一负载反馈油路、 第一流量补偿阀 5反馈至第一供油路, 从而建立第一工作压力 P1 , 能够实现第一工作联的闭环连接, 保证分合流 液压控制系统的工作稳定性和可靠性。  In a further aspect, the first load feedback oil passage is in communication with the first oil supply passage through the first flow compensation valve 5. With this configuration, when the first working connection is working, the first load feedback pressure PL1 is fed back to the first oil supply path via the first load feedback oil path and the first flow compensation valve 5, thereby establishing the first working pressure P1. The closed loop connection of the first working connection can be realized, and the working stability and reliability of the split flow hydraulic control system are ensured.
更近一步地, 上述第一流量补偿阀 5和第二流量补偿阀 6均可以为调 速阀。 调速阀是进行了压力补偿的节流阀, 其能够实现流量补偿作用。 当 然, 上述两个流量补偿阀还可以采用溢流节流阀等其他结构形式的流量补 偿阀。  Further, the first flow compensating valve 5 and the second flow compensating valve 6 described above may each be a regulating valve. The speed control valve is a pressure compensated throttle valve that can achieve flow compensation. Of course, the above two flow compensating valves may also employ a flow compensating valve of other configurations such as an overflow throttle valve.
本发明还提供一种工程机械, 包括上车部分; 上车部分可以采用如上 所述的分合流液压控制系统。  The present invention also provides a construction machine including a boarding portion; the boarding portion can employ a split flow hydraulic control system as described above.
由于上述分合流液压控制系统具有上述技术效果, 因此, 包括该分合 流液压控制系统的工程机械也应当具有相应的技术效果。  Since the above-described split flow hydraulic control system has the above technical effects, the construction machine including the split flow hydraulic control system should also have corresponding technical effects.
具体地, 上述工程机械可以为液压起重机。 当然, 上述分合流液压控 制系统除了适用于液压起重机之外, 还适用于其他工程机械, 例如混凝土 泵车等。  Specifically, the above construction machine may be a hydraulic crane. Of course, the above-mentioned split-flow hydraulic control system is applicable to other construction machinery, such as concrete pump trucks, in addition to hydraulic cranes.
以上对本发明所提供的一种分合流液压控制系统及包括该系统的工程 进行了阐述, 以上实施例的说明只是用于帮助理解本发明的方法及其核心 思想。 应当指出, 对于本技术领域的普通技术人员来说, 在不脱离本发明 原理的前提下, 还可以对本发明进行若干改进和修饰, 这些改进和修饰也 落入本发明权利要求的保护范围内。  The above is a description of a split flow hydraulic control system and engineering including the same provided by the present invention. The above description of the embodiments is merely for assisting in understanding the method of the present invention and its core idea. It should be noted that those skilled in the art can make various modifications and changes to the present invention without departing from the spirit and scope of the invention.

Claims

权 利 要 求 Rights request
1、 一种用于工程机械的分合流液压控制系统, 包括:  1. A split-flow hydraulic control system for construction machinery, comprising:
第一供油路和第二供油路, 二者通过分合流阀 (4)连通或断开; 第一负载反馈油路和第二负载反馈油路, 二者分别与梭阀(2)的第一 进油口、第二进油口连接;所述梭阀( 2 )的出油口通过第二流量补偿阀( 6 ) 与所述第二供油路连通; 其特征在于, 还包括:  a first oil supply passage and a second oil supply passage, which are connected or disconnected by a split valve (4); a first load feedback oil passage and a second load feedback oil passage, respectively, and the shuttle valve (2) The first oil inlet and the second oil inlet are connected; the oil outlet of the shuttle valve (2) is connected to the second oil supply passage through the second flow compensation valve (6); and the method further includes:
压力切断阀( 1 ), 所述第一负载反馈油路通过所述压力切断阀( 1 )与 所述梭阀 (2) 的第一进油口连通或断开。  The pressure shut-off valve (1), the first load feedback oil passage is connected or disconnected from the first oil inlet of the shuttle valve (2) through the pressure shut-off valve (1).
2、根据权利要求 1所述的用于工程机械的分合流液压控制系统,其特 征在于, 所述压力切断阀(1)为两位三通换向阀, 在第一工作位置, 所述 第一负载反馈油路与所述梭阀 (2) 的第一进油口连通; 在第二工作位置, 所述第一负载反馈油路与所述梭阀 (2) 的第一进油口断开。  2. The split-flow hydraulic control system for a construction machine according to claim 1, wherein the pressure shut-off valve (1) is a two-position three-way reversing valve, and in the first working position, the a load feedback oil passage is connected to the first oil inlet of the shuttle valve (2); in the second working position, the first load feedback oil passage is disconnected from the first oil inlet of the shuttle valve (2) open.
3、根据权利要求 1所述的用于工程机械的分合流液压控制系统,其特 征在于, 还包括单向阀(3), 所述单向阀 (3)的进油口通过所述分合流阀 (4)与所述第二供油路连接, 所述单向阀 (3) 的出油口与所述第一供油 路连通。  3. The split flow hydraulic control system for a construction machine according to claim 1, further comprising a one-way valve (3), the oil inlet of the one-way valve (3) passing through the split flow The valve (4) is connected to the second oil supply passage, and an oil outlet of the check valve (3) is in communication with the first oil supply passage.
4、根据权利要求 3所述的用于工程机械的分合流液压控制系统,其特 征在于, 所述单向阀 (3) 为插装单向阀。  A split flow hydraulic pressure control system for a construction machine according to claim 3, wherein said one-way valve (3) is a plug-in check valve.
5、根据权利要求 1-4任一项所述的用于工程机械的分合流液压控制系 统, 其特征在于, 所述分合流阀(4)为两位两通换向阀, 在第一工作位置, 所述单向阀(3)进油口与所述第一供油路连通; 在第二工作位置, 所述单 向阀 (3) 的进油口与所述第一供油路断开。  The split flow hydraulic control system for a construction machine according to any one of claims 1 to 4, characterized in that the split flow valve (4) is a two-position two-way reversing valve, in the first work Position, the check valve (3) oil inlet is in communication with the first oil supply passage; in the second working position, the oil inlet of the one-way valve (3) is disconnected from the first oil supply passage open.
6、根据权利要求 1-4任一项所述的用于工程机械的分合流液压控制系 统, 其特征在于, 还包括第一流量补偿阀 (5), 所述第一负载反馈油路通 过所述第一流量补偿阀 (5)与所述第一供油路连通。  The split flow hydraulic control system for a construction machine according to any one of claims 1 to 4, further comprising a first flow compensating valve (5), wherein the first load feedback oil passage passes through The first flow compensating valve (5) is in communication with the first oil supply passage.
7、根据权利要求 6所述的用于工程机械的分合流液压控制系统,其特 征在于, 所述第一流量补偿阀 (5)和所述第二流量补偿阀 (6) 均为调速 阀。  The split flow hydraulic control system for a construction machine according to claim 6, wherein the first flow compensation valve (5) and the second flow compensation valve (6) are speed control valves .
8、 一种工程机械, 包括上车部分; 其特征在于, 所述上车部分采用如 权利要求 1-7任一项所述的分合流液压控制系统。 、根据权利要求 8所述的工程机械,其特征在于,具体为液压起重机。 8. A construction machine comprising a boarding portion; wherein the boarding portion employs a split flow hydraulic control system according to any of claims 1-7. A construction machine according to claim 8, characterized in that it is specifically a hydraulic crane.
PCT/CN2012/074240 2011-11-29 2012-04-18 Engineering machine and flow distributing and converging hydraulic control system thereof WO2013078817A1 (en)

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