WO2013071673A1 - Method for evaluating binding strength of mechanical composite pipe - Google Patents
Method for evaluating binding strength of mechanical composite pipe Download PDFInfo
- Publication number
- WO2013071673A1 WO2013071673A1 PCT/CN2011/084533 CN2011084533W WO2013071673A1 WO 2013071673 A1 WO2013071673 A1 WO 2013071673A1 CN 2011084533 W CN2011084533 W CN 2011084533W WO 2013071673 A1 WO2013071673 A1 WO 2013071673A1
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- WO
- WIPO (PCT)
- Prior art keywords
- composite pipe
- mechanical composite
- pipe
- mechanical
- tested
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/0202—Control of the test
- G01N2203/0212—Theories, calculations
- G01N2203/0218—Calculations based on experimental data
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
Definitions
- the invention belongs to the technical field of mechanical property detection, and particularly relates to a method for evaluating the bonding strength of a mechanical composite pipe.
- the mechanical composite pipe utilizes the relative deformation of the liner pipe and the base pipe to make the liner pipe and the base pipe joint with each other.
- the metallurgical bonding interface is not formed between the liner pipe and the base pipe, and the combination of the liner pipe and the base pipe mainly depends on the base pipe and the liner pipe.
- the radial residual stress is maintained. Therefore, the strength of the joint directly determines the environment in which the mechanical composite pipe is used.
- the axial shear separation strength refers to the shear stress of the axial direction interface when the base pipe and the liner are relatively slid under the external load
- the radial clamping stress refers to the composite pipe and the liner after the composite Radial residual compressive stress on the outer surface of the inner liner.
- the residual stress release method is a method for calculating the circumferential residual stress of a composite pipe by measuring the change of the axial and circumferential strain of the liner before and after the composite pipe is removed.
- Axial stretching or compression is a method of stretching or compressing a base pipe and a liner such that it produces a maximum axial shear stress when relatively sliding.
- the object of the present invention is to provide a method for evaluating the bonding strength of a mechanical composite pipe, which solves the problem that the prior art method requires destructive detection, and has large detection error, high cost, low efficiency, and inability to detect on-line.
- the technical solution adopted by the present invention is a method for evaluating the bonding strength of a mechanical composite pipe, which comprises the following steps:
- Step 1 Select a standard mechanical composite pipe whose bonding strength meets the evaluation requirements and is the same material and specification as the mechanical composite pipe to be tested;
- Step 2 Apply excitation to the standard mechanical composite tube obtained in step 1 in a certain way, record the excitation force signal, collect the acceleration signal of the specific point of the standard composite mechanical tube in real time, analyze and process the obtained signal, and obtain the standard.
- Step 3 Apply the same excitation to the mechanical composite pipe to be tested in the same manner as in step 2, and collect the acceleration signal of the corresponding point of the mechanical composite pipe in real time, analyze and process the obtained signal, and obtain the mechanical composite pipe to be tested.
- the same modal parameter value
- Step 4 Comparing the modal parameter value of the mechanical composite pipe to be tested obtained in step 3 with the modal parameter value of the standard mechanical composite pipe obtained in step 2, and judging whether the bonding strength of the mechanical composite pipe to be tested is based on the comparison result qualified.
- step 1 the specific selection method of the standard mechanical composite pipe is:
- Step 1.1 coaxially assembling the base pipe and the liner with the material to be tested, the outer diameter, the equal wall thickness and the equal length, and obtain the mechanical composite pipe before the standardization treatment;
- Step 1.2 Standardization
- Water is injected into the inner cavity of the liner, and the water injection speed is increased by 0.01 ⁇ 0.005Mpa per minute in the hydrostatic pressure in the liner, and the circumferential strain and axial strain of the base pipe are dynamically collected and recorded;
- the real-time hoop stress of the inner surface of the base pipe is calculated.
- ⁇ ⁇ « is satisfied, the water injection is stopped and the water is unloaded.
- the ring is calculated.
- the mechanical composite pipe is standardized, wherein, the predetermined minimum hoop stress value, otherwise, the process proceeds to step 1.2.2;
- the sealing device at both ends of the obtained standard post-treatment mechanical composite pipe was disassembled to obtain a standard mechanical composite pipe.
- the natural frequency modal parameters " as the specific method step 2: the length obtained in step 1 are standard mechanical composite pipe 1 is horizontally placed on two V-shaped grooves, the adjustment of the two V-grooves Positioning such that the outer end faces of the two V-groove support portions are vertically aligned with the two outer end faces of the composite pipe;
- An acceleration sensor is disposed at a midpoint position directly above the outside of the base pipe, and an excitation device is applied to the base pipe by the excitation device, and the horizontal distance between the application position and the acceleration sensor is within a range of ⁇ 10 to the acceleration sensor and the excitation
- the vibration applying device is connected to the computer through the dynamic signal collecting instrument, and the computer analyzes the frequency response of the real-time acceleration signal and the exciting force signal collected by the dynamic signal collecting instrument, and obtains the inherent condition of the mechanical composite pipe of the standard component through the modal parameter identification.
- Frequency ⁇ In step 3, take the same method as step 2 to obtain the natural frequency of the mechanical composite pipe to be tested 3 ⁇ 4
- step 4 the natural frequency iM of the mechanical composite pipe to be tested obtained in step 3 is compared with the natural frequency of the standard mechanical composite pipe obtained in step 2.
- the mechanical composite pipe to be tested is combined. The strength is qualified. Otherwise, it is considered that the combined strength of the mechanical composite pipe to be tested is unqualified.
- the modal parameter is damping
- the specific method of step 2 is: placing the standard mechanical composite pipe of the length obtained in step 1 horizontally on two V-shaped grooves, adjusting the positions of the two V-shaped grooves, so that The outer end faces of the two V-groove support portions are vertically aligned with the two outer end faces of the composite pipe; an acceleration sensor is disposed at a midpoint position directly above the outer portion of the base pipe, and an excitation device is applied to the base pipe to excite the vibration
- the horizontal distance between the application position and the acceleration sensor is in the range of ⁇ 10 to ⁇ , and the acceleration sensor and the excitation application device are connected to the computer through the dynamic signal acquisition device, and the real-time acceleration signal and the vibration acquired by the computer are collected by the dynamic signal acquisition device.
- the vibration signal is subjected to frequency response analysis, and the damping of the standard mechanical composite pipe is obtained by modal parameter identification;
- step 3 the same method as step 2 is adopted, and finally the resistance of the mechanical composite pipe to be tested is obtained.
- step 4 the damping of the mechanical composite pipe to be tested obtained in step 3 is compared with the damping of the standard mechanical composite pipe obtained in step 2.
- ⁇ the combined strength of the mechanical composite pipe to be tested is qualified, otherwise, it is considered The mechanical composite pipe joint strength was not tested.
- step 2 the modal parameters of transmissibility; 7 specific method, step 2 as follows: Step 1 The length of a standard mechanically obtained composite tube 1 is horizontally placed on two V-shaped grooves, the adjustment of the two V-grooves a position such that the outer end faces of the two V-shaped groove supports are vertically aligned with the two outer end faces of the composite pipe;
- An acceleration sensor is disposed at a point A of the nozzle directly above the inside of the liner, and an acceleration sensor No. 2 is disposed at a midpoint position B directly above the outside of the base pipe, and an excitation device is applied to the base pipe by the excitation device, and two Both the acceleration sensor and the excitation application device are connected to the computer through a dynamic signal acquisition device, and the computer processes and analyzes the obtained signal to obtain a time domain signal of point A and a time domain signal of point B, which are respectively obtained by Fourier transform.
- ⁇ and will be divided by ⁇ ⁇ , the transfer rate of the acceleration of the defect relative to the acceleration of point B is 3 ⁇ 4?s , 0 ⁇ 3 ⁇ 43 ⁇ 4 ⁇ 1;
- step 3 the same method as step 2 is adopted to obtain the transfer rate of the mechanical composite pipe to be tested.
- step 4 the transmissibility of mechanical test composite pipe obtained in step 3 3 ⁇ 4 transmissibility standard mechanical composite pipe 2 obtained in step i 3 ⁇ 4? S contrast, when the « ⁇ 3 ⁇ 4, mechanical composite pipe binding test The strength is qualified. Otherwise, it is considered that the combined strength of the mechanical composite pipe to be tested is unqualified.
- the method for selecting the standard mechanical composite tube of the method of the invention is simple, scientific and reasonable, and has been proved by a large number of experiments that the detection error as the evaluation standard is small and the result is reliable.
- the method of the invention is simple and easy, and the detection efficiency is high. It takes less than one minute to test a composite tube, so that online real-time detection of the combined strength of the composite tube can be realized; It can reduce the detection error and has the advantage of high detection accuracy compared with the existing residual stress and axial stretching or compression method.
- Figure 1 is a schematic view showing the structure of a mechanical composite pipe in the method of the present invention
- FIG. 2 is a schematic diagram of a two-degree-of-freedom vibration model of transverse vibration of a mechanical composite pipe in the method of the present invention
- FIG. 3 is a schematic view of vibration testing of a mechanical composite pipe in the method of the present invention.
- the mechanical composite pipe 1 is composed of a base pipe 2 and a liner 3 located in the base pipe 2.
- Example 1
- the method for evaluating the bonding strength of a mechanical composite pipe includes the following steps:
- Step 1 Select the standard composite mechanical pipe with the same material and specification as the mechanical composite pipe to be tested, that is, the selected standard mechanical composite pipe and the composite pipe to be tested, etc. , such as wall thickness and equal length.
- Step 1.1 Coaxial assembly with the material of the composite pipe to be tested, the outer diameter, the equal wall thickness and the length of the base pipe and the liner, and obtain the mechanical composite pipe before the standardization treatment;
- Water is injected into the inner cavity of the liner to cause elastic deformation of the liner, and the base pipe is elastically deformed.
- the water injection speed is increased by 0.01 ⁇ 0.005 MPa per minute in the hydrostatic pressure in the liner, and is collected every minute. Record the circumferential strain and axial strain of the base pipe;
- the sealing device at both ends of the obtained standard post-treatment mechanical composite pipe was disassembled to obtain a standard mechanical composite pipe.
- Step 2 Apply excitation to the standard mechanical composite tube obtained in step 1 in a certain way, record the excitation force signal, collect the acceleration signal of the specific point of the standard composite mechanical tube in real time, analyze and process the obtained signal, and obtain the standard.
- step 2 The specific method of step 2 is:
- the standard mechanical composite pipe of length ⁇ obtained in step 1 is horizontally placed on the two V-shaped grooves 2, and the positions of the two V-shaped grooves 2 are adjusted to support the two V-shaped grooves 2
- the outer end face of the portion is vertically aligned with the two outer end faces of the composite pipe.
- the acceleration sensor 4 is disposed at a midpoint position directly above the outside of the base pipe, and the sensitivity of the acceleration sensor 4 is generally required to be 100 mv/g or more.
- Excitation is applied to the base pipe by the excitation device 3, and the horizontal distance between the excitation application position and the acceleration sensor 4 is within a range of ⁇ , and the acceleration sensor and the excitation device are both passed through a dynamic signal acquisition device (DHDAS5920) and a computer.
- the modal analysis software (DHMA) is used to analyze the frequency response of the real-time acceleration signal and the excitation force signal collected by the dynamic signal acquisition device, and the natural frequency of the mechanical composite pipe of the standard component is obtained by modal parameter identification 3 ⁇ 43 ⁇ 4 .
- the selection criteria of the agitating device are: the rubber hammer is used when the estimated natural frequency value is less than or equal to 200 Hz; the nylon hammer is used when the estimated natural frequency value is 200 Hz to 500 Hz; the metal hammer is used for estimating the natural frequency value greater than 500 Hz.
- Step 3 Apply the same excitation to the mechanical composite pipe to be tested in the same manner as in step 2, and collect the acceleration signal of the corresponding point of the mechanical composite pipe in real time, analyze and process the obtained signal, and obtain the mechanical composite pipe to be tested.
- the natural frequency of iM The natural frequency of iM .
- step 3 The specific method of step 3 is:
- the length of the mechanical composite pipe to be tested is horizontally placed on the same two V-shaped grooves as in step 2, and the positions of the two V-shaped grooves are adjusted so that the outer end faces of the two V-shaped groove supporting portions and the composite pipe are both The outer end faces are vertically aligned;
- An acceleration sensor is disposed at a midpoint position directly above the base pipe of the mechanical composite pipe to be tested, and the sensitivity of the acceleration sensor is generally required to be greater than or equal to 100 mv/g.
- Excitation is applied to the base pipe by the excitation device.
- the excitation device and the excitation application position, size and mode are the same as in step 2.
- the acceleration acquisition position is the same as that in step 2.
- the acceleration sensor and the excitation device pass the dynamic signal acquisition device.
- the computer performs frequency response analysis on the real-time acceleration signal and the excitation force signal collected by the dynamic signal acquisition instrument, and obtains the natural frequency of the mechanical composite pipe to be tested through modal parameter identification.
- Step 4 Comparing the natural frequency iM of the mechanical composite pipe to be tested obtained in the step 3 with the natural frequency of the standard mechanical composite pipe obtained in the step 2, when the ⁇ ⁇ ⁇ , the mechanical composite pipe joint strength to be tested Qualified, otherwise, the combined strength of the mechanical composite pipe to be tested is considered unqualified.
- the modal parameter for detecting and evaluating the joint strength of the composite pipe is damping.
- step 2 after the frequency response analysis of the acceleration signal and the force signal, the damping of the standard mechanical composite tube is obtained.
- step 3 after the frequency response analysis of the acceleration signal and the force signal of the mechanical composite pipe to be tested, the damping of the mechanical composite pipe to be tested is obtained, and the other steps of steps 1 to 3 are the same as in the first embodiment.
- step 4 the damping of the mechanical composite pipe to be tested obtained in step 3 is compared with the damping of the standard mechanical composite pipe obtained in step 2.
- ⁇ the combined strength of the mechanical composite pipe to be tested is qualified, otherwise, it is considered The mechanical composite pipe joint strength was not tested.
- G' is a dimensionless fractal roughness parameter, a coefficient related to the hardness and yield strength of the material, & and is a function of the fractal dimension D,
- the stiffness of the mechanical bond interface increases with the increase of the normal load.
- the natural frequency and damping of a plurality of mechanical composite pipes are obtained by the method of the present invention, and the joint strength is obtained by using the existing shear separation failure test method, and the higher the combined strength of the composite pipe, the greater the natural frequency.
- the conclusion that the damping is smaller is also verified; the accuracy of the method for evaluating the bonding strength of the mechanical composite pipe is also verified.
- the outer diameter of the mechanical composite pipe is 76 mm
- the wall thickness of the base pipe is 6 mm
- the wall thickness of the liner is 2 mm
- the specification is 219x ( 14.3+3) mechanical composite
- the outer diameter of the mechanical composite pipe is 219 mm
- the wall thickness of the base pipe is 14.3 mm
- the wall thickness of the liner is 3 mm.
- the step method of detecting the evaluation of the joint strength of the composite tube as the transfer rate step 1 is the same as that of the first embodiment.
- Step 2 Apply excitation to the standard mechanical composite tube obtained in step 1 in a certain way, record the excitation force signal, collect the acceleration signal of the specific point of the standard composite mechanical tube in real time, analyze and process the obtained signal, and obtain the standard.
- step 2 the standard part mechanical composite pipe water of length ⁇ obtained in step 1
- the two V-grooves are placed flat, and the positions of the two V-grooves are adjusted such that the outer end faces of the two V-groove support portions are vertically aligned with the two outer end faces of the composite pipe.
- An acceleration sensor is arranged at the position A of the nozzle directly above the inside of the liner, and the distance a between the position of the point A and the nozzle a satisfies 0 a 50 mm; the second acceleration sensor is disposed at the midpoint of the point B directly above the outside of the base pipe;
- the excitation device applies excitation on the base pipe, and the excitation application position is located on the right side of the position B, and is 100 mm to 500 mm from the point B; the two acceleration sensors and the excitation application device are both connected to the computer through the dynamic signal acquisition device.
- the computer will process and analyze the acquired signal to obtain the time domain signal of point A) and the time domain signal of point B (), after the Fourier transform, respectively, and ⁇ ), which will be divided by ⁇ ⁇ , ⁇
- step 3 the same method as step 2 is adopted, the same excitation is applied to the mechanical composite pipe to be tested, and the acceleration signal of the corresponding point of the mechanical composite pipe is collected in real time, and the obtained signal is analyzed and processed to obtain the mechanical composite to be tested.
- the transfer rate of the tube ⁇ «, Q ⁇ " ⁇ 1 .
- step 4 the transmissibility of mechanical test composite pipe obtained in step 3 ⁇ 7 transmissibility standard mechanical composite pipe «obtained in Step 2 are compared, when ⁇ , mechanical composite pipe bonding strength test qualified, or It is considered that the combined strength of the mechanical composite pipe to be tested is unqualified.
- the transfer rate; 7 can also be used as a modal parameter for detecting and evaluating the bonding strength of the composite tube.
- the transfer rate and bonding strength of a plurality of mechanical composite pipes are respectively obtained by the method of the present invention and the existing shear separation failure test method. From the table below, it can be seen that the transfer strength is high when the bond strength is high, and the accuracy of the method for evaluating the bond strength of the mechanical composite pipe is also verified.
- the mechanical composite pipe of the specification 89x (5+2) the outer diameter of the mechanical composite pipe is 89 mm, the wall thickness of the base pipe is 5 mm, and the wall thickness of the liner is 2 mm.
Abstract
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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AU2011381327A AU2011381327B2 (en) | 2011-11-18 | 2011-12-23 | Method for evaluating binding strength of mechanical composite pipe |
DE112011105860.8T DE112011105860B4 (en) | 2011-11-18 | 2011-12-23 | Method for evaluating bond strength for a mechanical composite pipe |
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CN201110367835.7A CN102507742B (en) | 2011-11-18 | 2011-11-18 | Method for evaluating bonding strength of mechanical composite tube |
CN201110367835.7 | 2011-11-18 |
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PCT/CN2011/084533 WO2013071673A1 (en) | 2011-11-18 | 2011-12-23 | Method for evaluating binding strength of mechanical composite pipe |
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CN (1) | CN102507742B (en) |
AU (1) | AU2011381327B2 (en) |
DE (1) | DE112011105860B4 (en) |
WO (1) | WO2013071673A1 (en) |
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CN102507742B (en) * | 2011-11-18 | 2014-05-07 | 西安向阳航天材料股份有限公司 | Method for evaluating bonding strength of mechanical composite tube |
CN104502450B (en) * | 2014-10-21 | 2018-03-13 | 南京航空航天大学 | Simple pipeline mount stress recognition methods |
NL2015919B1 (en) * | 2015-12-07 | 2017-06-28 | Xyztec B V | A method for determining a strength of a bond and/or a material as well as a bond tester apparatus. |
CN105759076B (en) * | 2016-03-09 | 2019-12-24 | 西北工业大学 | Strain type acceleration sensor with forging hammer striking force detection integrated structure |
CN106053339B (en) * | 2016-06-07 | 2019-02-05 | 西安向阳航天材料股份有限公司 | A kind of evaluation method of mechanical multiple tube bond strength |
CN107782478A (en) * | 2017-08-28 | 2018-03-09 | 南京航空航天大学 | Online pipe joint element erection stress detecting system and detection recognition method |
CN110135123B (en) * | 2019-06-21 | 2022-11-22 | 江西理工大学 | Method for obtaining mechanical/metallurgical bonding strength of friction stir welding joint |
CN110348166B (en) * | 2019-07-19 | 2022-12-06 | 辽宁工程技术大学 | Visual identification method for virtual material parameters of basalt fiber resin concrete joint surface |
JP7227541B2 (en) * | 2019-10-08 | 2023-02-22 | 日本電信電話株式会社 | Vibration reproducer |
CN112781515A (en) * | 2020-12-24 | 2021-05-11 | 西安向阳航天材料股份有限公司 | Hydraulic composite online strain monitoring control system and method for bimetal composite pipe |
CN114894361B (en) * | 2022-05-09 | 2023-07-25 | 中北大学 | Metal member residual stress quantitative detection method based on cross-point frequency response damping characteristic |
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DE112011105860T5 (en) | 2014-08-21 |
CN102507742B (en) | 2014-05-07 |
DE112011105860B4 (en) | 2016-07-28 |
AU2011381327A1 (en) | 2014-05-22 |
AU2011381327B2 (en) | 2016-08-18 |
CN102507742A (en) | 2012-06-20 |
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