WO2013062008A1 - Lubrication oil composition - Google Patents

Lubrication oil composition Download PDF

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Publication number
WO2013062008A1
WO2013062008A1 PCT/JP2012/077480 JP2012077480W WO2013062008A1 WO 2013062008 A1 WO2013062008 A1 WO 2013062008A1 JP 2012077480 W JP2012077480 W JP 2012077480W WO 2013062008 A1 WO2013062008 A1 WO 2013062008A1
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WO
WIPO (PCT)
Prior art keywords
lubricating oil
oil composition
component
viscosity
compound
Prior art date
Application number
PCT/JP2012/077480
Other languages
French (fr)
Japanese (ja)
Inventor
芳隆 田本
坪内 俊之
Original Assignee
出光興産株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 出光興産株式会社 filed Critical 出光興産株式会社
Priority to CN201280049765.3A priority Critical patent/CN103930529A/en
Priority to US14/353,405 priority patent/US20140256607A1/en
Priority to IN3016CHN2014 priority patent/IN2014CN03016A/en
Priority to EP12843194.7A priority patent/EP2772525A4/en
Priority to MX2014004207A priority patent/MX2014004207A/en
Publication of WO2013062008A1 publication Critical patent/WO2013062008A1/en

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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/40Esters containing free hydroxy or carboxyl groups
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
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    • C10M105/36Esters of polycarboxylic acids
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/1006Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/022Ethene
    • C10M2205/0225Ethene used as base material
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    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
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    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
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    • C10M2207/046Hydroxy ethers
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    • C10M2207/28Esters
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    • C10M2207/28Esters
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • C10M2209/1075Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106 used as base material
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
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    • C10N2010/04Groups 2 or 12
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/54Fuel economy
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    • C10N2030/70Soluble oils
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    • C10N2040/02Bearings
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    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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    • C10N2060/02Reduction, e.g. hydrogenation

Definitions

  • the present invention relates to a lubricating oil composition, and more particularly to a lubricating oil composition having a high viscosity index and a low fluid friction coefficient in an elastohydrodynamic lubrication region, which is excellent in energy saving and fuel saving.
  • the original purpose of the lubricating oil is to reduce friction by an oil film formed on the sliding portion. Therefore, in order to form a strong oil film, it is advantageous that the lubricating oil has a high viscosity.
  • the power required for the agitation and refueling of the lubricating oil results in a large energy loss, preventing improvement in energy saving and fuel saving.
  • the viscosity of lubricating oil has been reduced to reduce power loss.
  • the viscosity of the lubricating oil is excessively reduced, it becomes difficult to form an oil film at the sliding portion at a high temperature, which may increase friction and cause abnormal wear.
  • Patent Document 1 discloses a technique for solving the problem of increasing the viscosity index and simultaneously reducing the traction coefficient.
  • Patent Document 1 discloses a method of adding a traction reducer as a method of lowering the traction coefficient of a lubricating oil composition containing a base stock having a viscosity of greater than 3 cSt at 100 ° C., that is, a traction coefficient.
  • traction reducers monobasic acid esters and the like are described (see Patent Document 1, Claims 1 and 4).
  • a lubricating oil composition having an increased viscosity index and a reduced traction coefficient.
  • the effect of reducing the traction coefficient of the lubricating oil composition described in Patent Document 1 is not always sufficient, and it is necessary to increase the traction coefficient, that is, the effect of reducing the traction coefficient.
  • the present invention provides a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. It is the purpose.
  • the present inventors can achieve the above object effectively by blending a specific low viscosity synthetic oil having an ether bond and a specific high viscosity synthetic oil. I found.
  • the present invention has been completed based on such findings.
  • a lubricating oil composition comprising the following component (A) and component (B): (A) A compound having an ether bond in the molecule and having a kinematic viscosity at 40 ° C. of less than 10 mm 2 / s, the ratio of the number of oxygen atoms and the number of carbon atoms constituting the compound (O / C ratio) and the compound The kinematic viscosity (mm 2 / s) at 40 ° C. of the following formula (1) Kinematic viscosity at 40 ° C.
  • Low viscosity synthetic oil that satisfies (B) A hydrocarbon-based synthetic oil having a kinematic viscosity at 100 ° C. of 40 mm 2 / s or more, which is selected from ⁇ -olefin oligomers, ⁇ -olefin oligomer hydrides, and ethylene-propylene copolymer oligomers, or Two or more high viscosity synthetic oils.
  • (A-1) Dialkyl ether of di (or tri) ethylene glycol (however, the two alkyl groups of the dialkyl ether may be the same or different.)
  • a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. be able to. Therefore, it is possible to provide a lubricating oil composition excellent in energy saving and fuel saving, in particular, capable of reducing power loss of a mechanical device having a rolling bearing and a gear.
  • the lubricating oil composition of the present invention contains (A) a low viscosity synthetic oil and (B) a high viscosity synthetic oil.
  • the low-viscosity synthetic oil that is the component A of the present invention is required to be a compound having an ether bond in the molecule.
  • the compound having an ether bond in the molecule may have at least one ether bond in the molecule and may have two or more.
  • the number of preferred ether bonds in the molecule is 1 to 6, more preferably 1 to 4, and still more preferably 3 to 4.
  • numerator of this invention should just have an ether bond, and also may have other bonds, for example, an ester bond.
  • the low viscosity synthetic oil of component A is required to be a compound having a kinematic viscosity at 40 ° C. of less than 10 mm 2 / s. This is because the component A is used together with the high-viscosity synthetic oil (component B) in the lubricating oil composition, so that the kinematic viscosity of the composition is reduced to achieve energy saving and fuel saving. Therefore, the kinematic viscosity at 40 ° C. is preferably 9 mm 2 / s or less, more preferably 8 mm 2 / s or less, and further preferably 5 mm 2 / s or less.
  • the lower limit of the kinematic viscosity at 40 ° C. of component A is not particularly limited, but is preferably 1 mm 2 / s or more from the viewpoint of preventing evaporation loss of the lubricating oil composition, and 1.5 mm 2 / S or more is more preferable.
  • the compound having an ether bond in the molecule of component A further comprises the ratio of the number of oxygen atoms and the number of carbon atoms constituting the compound (O / C ratio) and the kinematic viscosity at 40 ° C. of the compound (mm 2 / s). ) And the following formula (1) Kinematic viscosity at 40 ° C. ⁇ 12-[(O / C ratio) ⁇ 30] (1) It must be a low-viscosity synthetic oil that satisfies A compound having an ether bond with an O / C ratio adjusted so as to satisfy the above formula (1) can exhibit good solubility and a low viscosity and a good viscosity index. In addition, in order to make the said effect more favorable, it is preferable to make the upper limit of the right side of said Formula (1) into 8.5.
  • any component A can be used as the component A used in the present invention as long as it satisfies the above requirements. However, it is shown in the following (a-1) to (a-3) because it is easily available. It is preferable to use one or more compounds.
  • (A-1) Dialkyl ether of di (or tri) ethylene glycol (However, the two alkyl groups of the dialkyl ether may be the same or different.)
  • the alkyl ether, alkyl ester and alkoxyalkyl ester, and the number of carbon atoms of the fatty acid are selected so as to satisfy the definition of the kinematic viscosity at 40 ° C.
  • examples of the alkyl ether include ethyl ether, propyl ether, butyl ether, hexyl ether, and hexyl butyl ether.
  • examples of these ether groups include monoether, diether, and triether. Of these, dibutyl ether is preferred.
  • examples of the alkyl ester include decanoic acid ester, octanoic acid ester, and nonanoic acid ester, and among them, octanoic acid ester is preferable.
  • alkoxyalkyl ester of a saturated or unsaturated fatty acid examples include palmitoleic acid butoxyethyl ester, oleic acid butoxyethyl ester, elaidic acid butoxyethyl ester, and among them, oleic acid butoxyethyl ester is preferable.
  • the A component can be used alone or in combination of two or more compounds having the corresponding ether bond.
  • the content of the component A is preferably 20 to 90% by mass, more preferably 30 to 80% by mass, and particularly preferably 50 to 80% by mass based on the total amount of the A component and the B component described later. If content of A component is 20 mass% or more, the reduction effect of a traction coefficient will be recognized and the viscosity of a composition can be reduced simultaneously. On the other hand, if it is 90 mass% or less, a stable composition with good solubility can be obtained.
  • the low viscosity synthetic oil of component A preferably has a kinematic viscosity at 100 ° C.
  • the B component high viscosity synthetic oil
  • a hydrocarbon-based synthetic oil having a kinematic viscosity at 100 ° C. of 40 mm 2 / s or more is used as the B component.
  • the kinematic viscosity at 100 ° C. is less than 40 mm 2 / s, a lubricating composition having a sufficient viscosity index may not be obtained. Therefore, the kinematic viscosity at 100 ° C. of the B component is preferably 50 mm 2 / s or more, more preferably 80 mm 2 / s or more, and further preferably 100 mm 2 / s or more.
  • the upper limit of the kinematic viscosity at 100 ° C. is not particularly limited, but is preferably 150 mm 2 / s or less and more preferably 130 mm 2 / s or less from the viewpoint of preventing a decrease in shear stability. .
  • the B component preferably has a kinematic viscosity at 100 ° C. of 100 to 150 mm 2 / s, and more preferably 100 to 130 mm 2 / s.
  • the hydrocarbon-based high-viscosity synthetic oil (component B) having the above-mentioned kinematic viscosity is selected from ⁇ -olefin oligomers, ⁇ -olefin oligomer hydrides, and ethylene-propylene copolymer oligomers, Two or more kinds can be used. Among these, ⁇ -olefin oligomers and / or hydrides of ⁇ -olefin oligomers are preferable from the viewpoint of suppressing increase in viscosity at low temperatures.
  • the raw material for the ⁇ -olefin oligomer or the hydride of the ⁇ -olefin oligomer may be either linear or branched, and may be 1-octene, 1-nonene, 1-decene, One kind of ⁇ -olefin having 8 to 12 carbon atoms selected from -undecene and 1-dodecene can be used alone or in combination of two or more kinds. Among these, ⁇ -olefin oligomers obtained using 1-decene as a raw material and / or hydrides of the ⁇ -olefin oligomers are preferably used.
  • a variety of polymerization (oligomerization) catalysts can be used for the polymerization of the ⁇ -olefin.
  • examples thereof include metallocene catalysts and so-called nonmetallocene catalysts such as boron trifluoride (BF 3 ) and Ziegler catalysts.
  • metallocene catalysts and so-called nonmetallocene catalysts such as boron trifluoride (BF 3 ) and Ziegler catalysts.
  • boron trifluoride (BF 3 ) and Ziegler catalysts boron trifluoride
  • ⁇ -olefin oligomers obtained using a metallocene catalyst and hydrogenated ⁇ -olefin oligomers obtained by further hydrogenation thereof are more preferable in view of high viscosity index.
  • a complex having a conjugated carbon 5-membered ring containing a Group 4 element of the periodic table that is, a metallocene complex and an oxygen-containing organoaluminum compound can be used in combination.
  • a Group 4 element of the periodic table in the metallocene complex titanium, zirconium and hafnium are used, and zirconium is particularly preferable.
  • the complex having a conjugated carbon 5-membered ring a complex having a substituted or unsubstituted cyclopentadienyl ligand is generally used.
  • suitable metallocene complexes include bis (n-octadecylcyclopentadienyl) zirconium dichloride, bis (trimethylsilylcyclopentadienyl) zirconium dichloride, bis (tetrahydroindenyl) zirconium dichloride, bis [(t-butyldimethylsilyl ) Cyclopentadienyl] zirconium dichloride, bis (di-t-butylcyclopentadienyl) zirconium dichloride, (ethylidene-bisindenyl) zirconium dichloride, biscyclopentadienylzirconium dichloride, ethylidenebis (tetrahydroindenyl) zirconium dichloride and And bis [3,3 (2-methyl-benzindenyl)] dimethylsilanediylzirconium dichloride. These may be used individually by 1 type and may be
  • oxygen-containing organoaluminum compound examples include methylalumoxane, ethylalumoxane, and isobutylalumoxane. These may be used individually by 1 type and may be used in combination of 2 or more type.
  • the ethylene-propylene copolymer oligomer that can be used as the component B is not particularly limited, but a copolymer having an ethylene content of 10 to 90 mol%, preferably 20 to 80 mol% is usually used. Such a copolymer oligomer has a high viscosity index and good shear stability.
  • the content of the B component is preferably 80 to 10% by mass, more preferably 70 to 20% by mass, and particularly preferably 50 to 20% by mass based on the total amount of the A component and the B component. If the content of the B component is 10% by mass or more, a lubricating oil having a high viscosity index can be obtained, and if it is 80% by mass or less, a stable composition having good solubility can be obtained.
  • the total amount of the A component and the B component is preferably 70% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more in the lubricating oil composition.
  • a lubricating oil additive in the lubricating oil composition of the present invention, can be further added as a C component to the composition containing the A component and the B component.
  • Component lubricating oil additive includes (c-1) antioxidant, (c-2) extreme pressure agent or antiwear agent, (c-3) dispersant, and (c-4) metal system A detergent etc. are mentioned, It is preferable to mix
  • antioxidant (c-1) examples include amine-based antioxidants, phenol-based antioxidants, and sulfur-based antioxidants.
  • examples of amine-based antioxidants include dialkyl (alkyl group having 1 to 20 carbon atoms) diphenylamine, phenyl, such as 4,4′-dibutyldiphenylamine, 4,4′-dioctyldiphenylamine, and 4,4′-dinonyldiphenylamine.
  • naphthylamines such as - ⁇ -naphthylamine, octylphenyl- ⁇ -naphthylamine, and nonylphenyl- ⁇ -naphthylamine.
  • phenolic antioxidant examples include monophenolic antioxidants such as 2,6-di-tert-butyl-4-methylphenol and 2,6-di-tert-butyl-4-ethylphenol, Examples thereof include diphenol antioxidants such as 4′-methylenebis (2,6-di-tert-butylphenol) and 2,2′-methylenebis (4-ethyl-6-tert-butylphenol).
  • sulfur-based antioxidant examples include phenothiazine, pentaerythritol-tetrakis- (3-laurylthiopropionate), bis (3,5-tert-butyl-4-hydroxybenzyl) sulfide, thiodiethylenebis (3- (3,5-di-tert-butyl-4-hydroxyphenyl)) propionate, 2,6-di-tert-butyl-4- (4,6-bis (octylthio) -1,3,5-triazine-2 -Methylamino) phenol and the like.
  • antioxidants may be used alone or in combination of two or more.
  • the blending amount is usually selected in the range of 0.01 to 10% by mass, preferably 0.03 to 5% by mass, based on the total amount of the lubricating oil composition.
  • Examples of the extreme pressure agent or anti-wear agent of (c-2) include sulfur-based extreme pressure agents, phosphorus-based anti-wear agents, SP-based extreme pressure agents, zinc hydrocarbyl dithiophosphate, and thiazole-based extreme pressure agents. It is done.
  • sulfur-based extreme pressure agents include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiadiazole compounds, alkylthiocarbamoyl compounds, thiocarbamate compounds, thioterpene compounds, and dialkylthiodipropionate compounds. .
  • Examples of the phosphorus-based antiwear agent include phosphate esters such as phosphate esters, acid phosphate esters, phosphite esters, and acid phosphite esters, and amine salts of these phosphate esters.
  • phosphate esters such as phosphate esters, acid phosphate esters, phosphite esters, and acid phosphite esters, and amine salts of these phosphate esters.
  • the SP extreme pressure agent may be one containing sulfur and phosphorus in one compound, such as a thiophosphate such as triphenylthiophosphate and lauryl trithiophosphite. You may mix and use an extreme pressure agent. When a sulfur-based extreme pressure agent and a phosphorus-based extreme pressure agent are mixed, as the sulfur-based extreme pressure agent and the phosphorus-based extreme pressure agent, those exemplified for the sulfur-based extreme pressure agent and the phosphorus-based antiwear agent are respectively used. That's fine.
  • the hydrocarbyl group is a linear or branched alkyl group having 1 to 24 carbon atoms, or a linear or branched alkenyl group having 3 to 24 carbon atoms.
  • the alkyl group or alkenyl group may be any of primary, secondary, and tertiary.
  • thiadiazole compounds include 2,5-bis (n-hexyldithio) -1,3,4-thiadiazole, 2,5-bis (n-octyldithio) -1,3,4-thiadiazole, 2,5 -Bis (n-nonyldithio) -1,3,4-thiadiazole, 2,5-bis (1,1,3,3-tetramethylbutyldithio) -1,3,4-thiadiazole, 3,5-bis ( n-hexyldithio) -1,2,4-thiadiazole, 3,6-bis (n-octyldithio) -1,2,4-thiadiazole, 3,5-bis (n-nonyldithio) -1,2,4 -Thiadiazole, 3,5-bis (1,1,3,3-tetramethylbutyldithio) -1,2,4-thiadiazole, 4,5-bis (n-octyldi
  • One of these extreme pressure agents or antiwear agents may be used alone, or two or more thereof may be used in combination.
  • the blending amount is usually selected in the range of 0.01 to 10% by mass, preferably 0.05 to 5% by mass, based on the total amount of the lubricating oil composition.
  • Examples of the dispersant (c-3) include imide dispersants, amide dispersants, and ester dispersants. Specific examples include alkenyl group-substituted alkenyl succinimides having an average molecular weight of 1000 to 3500 and borides thereof, benzylamines, alkylpolyamines, and alkenyl succinates. One of these dispersants may be used alone, or two or more thereof may be used in combination. The blending amount is usually selected in the range of 0.05 to 10% by mass, preferably 0.1 to 5% by mass, based on the total amount of the lubricating oil composition.
  • Examples of the metal detergent (c-4) include alkaline earth metal sulfonates such as Ca, Mg and Ba, alkaline earth metal phenates, alkaline earth metal salicylates, alkaline earth metal phosphonates and the like. These may be neutral, basic, or overbased. These metal detergents may be used alone or in combination of two or more.
  • the blending amount is usually selected in the range of 0.05 to 30% by mass, preferably 0.1 to 10% by mass, based on the total amount of the lubricating oil composition.
  • an oil agent a rust inhibitor, a metal deactivator, a corrosion inhibitor, a pour point depressant, an antifoaming agent, and the like can be appropriately blended.
  • the total amount of the lubricating oil additive in the present invention is usually 1 to 20 parts by mass with respect to 100 parts by mass of the total amount of the component A and the component B. Preferably, it is 3 to 15 parts by mass.
  • the lubricating oil composition of the present invention can contain a lubricating base oil as a component other than those described above, as long as the object of the present invention is not adversely affected.
  • a lubricating base oil include mineral oils having a kinematic viscosity at 100 ° C. of 10 mm 2 / s or less, and synthetic oils such as ⁇ -olefin oligomers, polybutenes, and polyol esters.
  • the blending amount is preferably in the range of 30% by mass or less based on the lubricating oil composition.
  • the lubricating oil composition of the present invention is a composition containing an A component, a B component, and, if necessary, a C component.
  • the lubricating oil composition should have a viscosity index of 220 or more. Preferably, it is 240 or more, more preferably 260 or more. If the viscosity index is 220 or more, formation of an oil film at the sliding portion can be facilitated at high temperatures while achieving energy saving and fuel saving.
  • the lubricating oil composition of the present invention preferably has a traction coefficient of 0.025 or less, and more preferably 0.020 or less. When the traction coefficient is 0.025 or less, the effect of reducing the fluid friction coefficient in the elastic fluid lubrication region is sufficiently exhibited.
  • the traction coefficient is a value measured by the valuation method described below.
  • the kinematic viscosity of the lubricating oil composition of the present invention is not particularly limited, and may be appropriately selected depending on the use and use conditions of the lubricating oil composition.
  • the kinematic viscosity at 40 ° C. is preferably 25 mm 2 / g or less, and the kinematic viscosity at 100 ° C. is preferably 6 mm 2 / g or more.
  • the lubricating oil composition of the present invention is a lubricating oil that reduces power loss of a mechanical device having rolling bearings and gears as machine elements and contributes to energy and fuel savings.
  • Industrial bearing oils, industrial gear oils, automobiles It is suitably used for gear oil for automobiles, transmission oil for automobiles, and the like.
  • Example 1 to 12 and Comparative Examples 1 to 11 A lubricating oil composition having the composition shown in Table 2 was prepared using the base material shown in Table 1, and the viscosity index, kinematic viscosity, solubility, and traction coefficient were measured. The lubricating oil composition was prepared by stirring and mixing the base material used in the composition at 60 ° C. for 30 minutes.
  • the additive used for the Example of Table 2 and the comparative example is a package of the compound shown in the content column of the additive of Table 1, and all are the packages of the same additive.
  • ⁇ Method for measuring properties of lubricating oil composition (1) Kinematic viscosity Measured according to JIS K2283. (2) Viscosity index Measured according to JIS K2283. ⁇ Evaluation method of performance of lubricating oil composition> (3) Solubility of lubricating oil composition After leaving the lubricating oil composition obtained by the above preparation method at room temperature for 8 hours, the appearance of the lubricating oil composition is visually observed to cause precipitation of insoluble matter. The presence or absence was confirmed. The case where there was no precipitation of insoluble matter and good solubility was indicated as “OK”, and the case where precipitation of insoluble matter was observed and poor solubility was indicated as “NG”.
  • the lubricating oil composition containing the low-viscosity synthetic oil and the high-viscosity synthetic oil of the present invention has an extremely high viscosity index of 220 or more and an extremely small traction coefficient of 0.024 or less. Furthermore, these compositions have good solubility and are stable compositions (Examples 1 to 12).
  • the low-viscosity synthetic oil is a compound having an ether bond that does not satisfy the formula (1), Comparative Examples 1 to 3, and the low-viscosity synthetic oil has a kinematic viscosity (40 ° C.) of 10 mm 2 / s or more In Comparative Examples 3 and 7, or Comparative Examples 4 to 10 where the low-viscosity synthetic oil is not a compound having an ether bond, and Comparative Example 11 where the high-viscosity synthetic oil is not a compound defined by the present invention, a stable composition cannot be obtained. None of the objects of the present invention can be achieved, such as a large traction coefficient.
  • a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. be able to. Therefore, in particular, it is excellent in energy saving and fuel saving that can reduce the power loss of a mechanical device having a rolling bearing and gears, and includes various kinds of industrial bearing oils, industrial gear oils, automotive gear oils, automotive shift base oils, and the like. It can be effectively used as a lubricating oil composition.

Abstract

Provided is a lubrication oil composition having an extremely high viscosity index and, at the same time, a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubrication region, wherein the lubrication oil composition has excellent energy and fuel efficiency. The lubrication oil composition is characterized in containing the following components (A) and (B). (A) A low-viscosity synthesized oil, which is a compound having an ether bond in the molecule and a kinetic viscosity at 40°C of less than 10 mm2/s, the ratio between the number of oxygen atoms and carbon atoms constituting the compound (the O/C ratio) and the kinetic viscosity (mm2/s) of the compound at 40°C satisfying the following equation (1). Kinetic viscosity at 40°C ≤ 12 - [(O/C ratio) × 30] (1) (B) A high-viscosity synthesized oil, which is a hydrocarbon-based synthesized oil having a kinetic viscosity at 100°C of no less than 40 mm2/s, and which comprises one or more materials selected from α-olefin oligomers, hydrides of α-olefin oligomers, and ethylene-propylene copolymerization oligomers.

Description

潤滑油組成物Lubricating oil composition
 本発明は、潤滑油組成物に関し、特に粘度指数が高く、かつ弾性流体潤滑領域に於ける流体摩擦係数が低い省エネルギー、省燃費に優れる潤滑油組成物に関するものである。 The present invention relates to a lubricating oil composition, and more particularly to a lubricating oil composition having a high viscosity index and a low fluid friction coefficient in an elastohydrodynamic lubrication region, which is excellent in energy saving and fuel saving.
 潤滑油は、摺動部分に形成される油膜によって摩擦を低減するのが本来の目的である。したがって、強い油膜を形成するためには、潤滑油は高粘度であることが有利である。しかしそれでは潤滑油の攪拌や給油に要する動力は大きなエネルギー損失となり、省エネルギー、省燃費の向上が妨げられる。そこで、近年、動力損失を低減するために潤滑油の低粘度化が進められている。
 しかしながら、潤滑油を過度に低粘度化すると、高温において摺動部分における油膜の形成が困難になるため、摩擦を増大させたり異常な摩耗を引き起こすことがある。
 そこで、高温時の粘度を高く維持したまま,常用温度域における粘度を下げることが求められている。このことは、温度変化に対する潤滑油の粘度変化を極度に少なくすること、すなわち極度に高粘度指数化(高VI化)した潤滑油が必要であることを示している。
The original purpose of the lubricating oil is to reduce friction by an oil film formed on the sliding portion. Therefore, in order to form a strong oil film, it is advantageous that the lubricating oil has a high viscosity. However, the power required for the agitation and refueling of the lubricating oil results in a large energy loss, preventing improvement in energy saving and fuel saving. In recent years, therefore, the viscosity of lubricating oil has been reduced to reduce power loss.
However, when the viscosity of the lubricating oil is excessively reduced, it becomes difficult to form an oil film at the sliding portion at a high temperature, which may increase friction and cause abnormal wear.
Therefore, it is required to lower the viscosity in the normal temperature range while maintaining a high viscosity at a high temperature. This indicates that a change in the viscosity of the lubricating oil with respect to a change in temperature is extremely reduced, that is, a lubricating oil having an extremely high viscosity index (high VI) is necessary.
 一方、多くの機械装置には,機械要素として回転運動を支える転がり軸受や動力を伝える歯車が使われている。これらの転がり軸受や歯車の潤滑部分は弾性流体潤滑状態にあり,そこでの摩擦係数はトラクション係数と呼ばれる。したがって、このような潤滑状態にある機械装置における摩擦損失を低減するためには、潤滑油には低トラクション化(トラクション係数の低減)が求められることになる。
 しかしながら、このトラクション係数を低くすることは、容易なことではなく、特に、粘度指数を極度に高めつつ、同時にトラクション係数を低くすることは、容易なことではない。
On the other hand, many mechanical devices use rolling bearings that support rotational motion and gears that transmit power as mechanical elements. The lubrication part of these rolling bearings and gears is in an elastohydrodynamic lubrication state, and the coefficient of friction there is called the traction coefficient. Therefore, in order to reduce the friction loss in the mechanical device in such a lubrication state, the traction of the lubricating oil (reduction of the traction coefficient) is required.
However, it is not easy to lower the traction coefficient. In particular, it is not easy to lower the traction coefficient at the same time while extremely increasing the viscosity index.
 従来、このような粘度指数を高めつつ、同時にトラクション係数を低くするという課題を解決せんとするものとしては、例えば、特許文献1がある。
 前記特許文献1では、100℃において、3cStより大きい粘度を有するベースストックを含む潤滑油組成物のけん引係数、すなわち、トラクション係数を低める方法として、けん引減力剤を加える方法が開示されており、けん引減力剤として、一塩基酸エステルなどが記載されている(特許文献1請求項1、4参照)。そして、粘度指数を高め、けん引係数を低減した潤滑油組成物も記載されている。
 しかしながら、特許文献1に記載された潤滑油組成物のけん引係数低減効果は、必ずしも充分ではなく、さらなるけん引係数、すなわちトラクション係数の低減効果を高めることが必要であった。
Conventionally, for example, Patent Document 1 discloses a technique for solving the problem of increasing the viscosity index and simultaneously reducing the traction coefficient.
Patent Document 1 discloses a method of adding a traction reducer as a method of lowering the traction coefficient of a lubricating oil composition containing a base stock having a viscosity of greater than 3 cSt at 100 ° C., that is, a traction coefficient, As traction reducers, monobasic acid esters and the like are described (see Patent Document 1, Claims 1 and 4). Also described is a lubricating oil composition having an increased viscosity index and a reduced traction coefficient.
However, the effect of reducing the traction coefficient of the lubricating oil composition described in Patent Document 1 is not always sufficient, and it is necessary to increase the traction coefficient, that is, the effect of reducing the traction coefficient.
特表2008-530268号公報Special table 2008-530268
 本発明は、粘度指数が極めて高く、同時に弾性流体潤滑領域に於ける流体摩擦係数であるトラクション係数が低い潤滑油組成物であって、省エネルギー、省燃費に優れる潤滑油組成物を提供することを目的とするものである。 The present invention provides a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. It is the purpose.
 本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、エーテル結合を有する特定の低粘度合成油と特定の高粘度合成油とを配合することによって上記目的を有効に達成できることを見出した。本発明はかかる知見に基づいて完成したものである。 As a result of intensive studies to achieve the above object, the present inventors can achieve the above object effectively by blending a specific low viscosity synthetic oil having an ether bond and a specific high viscosity synthetic oil. I found. The present invention has been completed based on such findings.
 すなわち、本発明は、
1.下記の(A)成分及び(B)成分を含有することを特徴とする潤滑油組成物、
(A)分子中にエーテル結合を有する40℃の動粘度が10mm2/s未満の化合物であって,該化合物を構成する酸素原子数及び炭素原子数の比(O/C比)と前記化合物の40℃の動粘度(mm2/s)とが下記の式(1)
  40℃の動粘度 ≦ 12-〔(O/C比)×30〕   ・・・・(1)
を満足する低粘度合成油。
(B)100℃の動粘度が40mm2/s以上の炭化水素系合成油であって、α-オレフィンオリゴマー、α-オレフィンオリゴマーの水素化物及びエチレン-プロピレンの共重合オリゴマーから選ばれる1種又は2種以上の高粘度合成油。
2.(A)成分が、下記の(a-1)~(a-3)から選ばれる1種又は2種以上の化合物である請求項1に記載の潤滑油組成物。
 (a-1)ジ(又はトリ)エチレングリコールのジアルキルエーテル(但し、ジアルキルエーテルの2つのアルキル基は、同一でも異なってもよい。)
 (a-2)一方の片末端がアルキルエーテルであり、他方の片末端がアルキルエステルであるジ(又はトリ)エチレングリコール
 (a-3)飽和又は不飽和脂肪酸のアルコキシアルキルエステル
3.(B)成分が、100℃の動粘度が100~150mm2/sのα-オレフィンオリゴマー及び/又は当該α-オレフィンオリゴマーの水素化物である上記1又は2に記載の潤滑油組成物、
4.(B)成分が、メタロセン触媒を用いて得られたα-オレフィンオリゴマー及び/又は当該α-オレフィンオリゴマーの水素化物である上記1~3のいずれかに記載の潤滑油組成物、
5.さらに、(C)成分として、酸化防止剤、極圧剤もしくは摩耗防止剤、分散剤及び金属系清浄剤から選ばれる1種又は2種以上の潤滑油添加剤を含む上記1~4のいずれかに記載の潤滑油組成物、
を提供するものである。
That is, the present invention
1. A lubricating oil composition comprising the following component (A) and component (B):
(A) A compound having an ether bond in the molecule and having a kinematic viscosity at 40 ° C. of less than 10 mm 2 / s, the ratio of the number of oxygen atoms and the number of carbon atoms constituting the compound (O / C ratio) and the compound The kinematic viscosity (mm 2 / s) at 40 ° C. of the following formula (1)
Kinematic viscosity at 40 ° C. ≦ 12-[(O / C ratio) × 30] (1)
Low viscosity synthetic oil that satisfies
(B) A hydrocarbon-based synthetic oil having a kinematic viscosity at 100 ° C. of 40 mm 2 / s or more, which is selected from α-olefin oligomers, α-olefin oligomer hydrides, and ethylene-propylene copolymer oligomers, or Two or more high viscosity synthetic oils.
2. The lubricating oil composition according to claim 1, wherein the component (A) is one or more compounds selected from the following (a-1) to (a-3).
(A-1) Dialkyl ether of di (or tri) ethylene glycol (however, the two alkyl groups of the dialkyl ether may be the same or different.)
(A-2) di (or tri) ethylene glycol in which one end is an alkyl ether and the other end is an alkyl ester (a-3) an alkoxyalkyl ester of a saturated or unsaturated fatty acid; The lubricating oil composition according to 1 or 2 above, wherein the component (B) is an α-olefin oligomer having a kinematic viscosity at 100 ° C. of 100 to 150 mm 2 / s and / or a hydride of the α-olefin oligomer,
4). The lubricating oil composition according to any one of 1 to 3 above, wherein the component (B) is an α-olefin oligomer obtained using a metallocene catalyst and / or a hydride of the α-olefin oligomer,
5. Furthermore, any one of the above 1 to 4, further comprising as component (C) one or more lubricating oil additives selected from antioxidants, extreme pressure agents or antiwear agents, dispersants and metallic detergents A lubricating oil composition according to claim 1,
Is to provide.
 本発明によれば、粘度指数が極めて高く、同時に弾性流体潤滑領域に於ける流体摩擦係数であるトラクション係数が低い潤滑油組成物であって、省エネルギー、省燃費に優れる潤滑油組成物を提供することができる。したがって、特に、転がり軸受や歯車を有する機械装置の動力損失を低減できる省エネルギー、省燃費に優れる潤滑油組成物を提供することができる。 According to the present invention, there is provided a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. be able to. Therefore, it is possible to provide a lubricating oil composition excellent in energy saving and fuel saving, in particular, capable of reducing power loss of a mechanical device having a rolling bearing and a gear.
 本発明の潤滑油組成物は、(A)低粘度合成油と、(B)高粘度合成油とを含有する。 The lubricating oil composition of the present invention contains (A) a low viscosity synthetic oil and (B) a high viscosity synthetic oil.
〔(A成分)低粘度合成油〕
 本発明のA成分である低粘度合成油は、分子中にエーテル結合を有する化合物であることを要する。当該分子中にエーテル結合を有する化合物は、エーテル結合を分子中に少なくとも1つ有すればよく、2つ又はそれ以上有していてもよい。分子中の好ましいエーテル結合の数は、1~6であり、より好ましくは1~4、さらに好ましくは3~4である。
 また、本発明の分子中にエーテル結合を有する化合物は、エーテル結合を有していればよく、さらにそれ以外の結合、例えばエステル結合を有していても良い。
[(Component A) low viscosity synthetic oil]
The low-viscosity synthetic oil that is the component A of the present invention is required to be a compound having an ether bond in the molecule. The compound having an ether bond in the molecule may have at least one ether bond in the molecule and may have two or more. The number of preferred ether bonds in the molecule is 1 to 6, more preferably 1 to 4, and still more preferably 3 to 4.
Moreover, the compound which has an ether bond in the molecule | numerator of this invention should just have an ether bond, and also may have other bonds, for example, an ester bond.
 前記A成分の低粘度合成油は、40℃の動粘度が10mm2/s未満の化合物であることを要する。A成分は、潤滑油組成物において高粘度合成油(B成分)と共に用いられるため、組成物の動粘度を低減して、省エネルギー、省燃費を達成するためである。したがって、40℃における動粘度は、9mm2/s以下であることが好ましく、8mm2/s以下であることがより好ましく、5mm2/s以下であることがさらに好ましい。
 なお、A成分の40℃における動粘度の下限は、特に制限はないが、潤滑油組成物の蒸発損失を防止するなどの観点から、1mm2/s以上であることが好ましく、1.5mm2/s以上であることがより好ましい。
The low viscosity synthetic oil of component A is required to be a compound having a kinematic viscosity at 40 ° C. of less than 10 mm 2 / s. This is because the component A is used together with the high-viscosity synthetic oil (component B) in the lubricating oil composition, so that the kinematic viscosity of the composition is reduced to achieve energy saving and fuel saving. Therefore, the kinematic viscosity at 40 ° C. is preferably 9 mm 2 / s or less, more preferably 8 mm 2 / s or less, and further preferably 5 mm 2 / s or less.
The lower limit of the kinematic viscosity at 40 ° C. of component A is not particularly limited, but is preferably 1 mm 2 / s or more from the viewpoint of preventing evaporation loss of the lubricating oil composition, and 1.5 mm 2 / S or more is more preferable.
 前記A成分の分子中にエーテル結合を有する化合物は、さらに、該化合物を構成する酸素原子数及び炭素原子数の比(O/C比)と前記化合物の40℃の動粘度(mm2/s)とが下記の式(1)
 40℃の動粘度 ≦ 12-〔(O/C比)×30〕   ・・・・(1)
を満たす低粘度合成油であることを要する。
 上記式(1)を満たすようにO/C比を調整したエーテル結合を有する化合物であれば、良好な溶解性を示すとともに、低粘度で粘度指数を良好にすることができる。なお、当該効果をより良好なものとするためには、上記式(1)の右辺の上限値を8.5とすることが好ましい。
The compound having an ether bond in the molecule of component A further comprises the ratio of the number of oxygen atoms and the number of carbon atoms constituting the compound (O / C ratio) and the kinematic viscosity at 40 ° C. of the compound (mm 2 / s). ) And the following formula (1)
Kinematic viscosity at 40 ° C. ≦ 12-[(O / C ratio) × 30] (1)
It must be a low-viscosity synthetic oil that satisfies
A compound having an ether bond with an O / C ratio adjusted so as to satisfy the above formula (1) can exhibit good solubility and a low viscosity and a good viscosity index. In addition, in order to make the said effect more favorable, it is preferable to make the upper limit of the right side of said Formula (1) into 8.5.
 本発明で用いるA成分としては、上記の要件を満たすものであれば、いずれも使用することができるが、入手が容易である点で下記の(a-1)~(a-3)に示す化合物の1種又は2種以上を用いることが好ましい。
 (a-1)ジ(又はトリ)エチレングリコールのジアルキルエーテル
  (但し、ジアルキルエーテルの2つのアルキル基は、同一でも異なってもよい。)
 (a-2)一方の片末端がアルキルエーテルであり、他方の片末端がアルキルエステルであるジ(又はトリ)エチレングリコール
 (a-3)飽和又は不飽和脂肪酸のアルコキシアルキルエステル
 前記(a-1)~(a-3)の化合物におけるアルキルエーテル、アルキルエステル及びアルコキシアルキルエステル、並びに脂肪酸の炭素数は、それぞれの化合物の40℃の動粘度の規定及び前記式(1)を満たすように選定すればよい。
 例えば、アルキルエーテルとしては、エチルエーテル、プロピルエーテル、ブチルエーテル、ヘキシエーテル、ヘキシルブチルエーテル等が挙げられ、また、これらのエーテル基としては、モノエーテル、ジエーテル、トリエーテル等が挙げられる。その中でもジブチルエーテルが好ましい。アルキルエステルとしては、デカン酸エステル、オクタン酸エステル、ノナン酸エステル等が挙げられ、その中でもオクタン酸エステルが好ましい。飽和又は不飽和脂肪酸のアルコキシアルキルエステルとしては、パルミトレイン酸ブトキシエチルエステル、オレイン酸ブトキシエチルエステル、エライジン酸ブトキシエチルエステル等が挙げられ、その中でもオレイン酸ブトキシエチルエステルが好ましい。
Any component A can be used as the component A used in the present invention as long as it satisfies the above requirements. However, it is shown in the following (a-1) to (a-3) because it is easily available. It is preferable to use one or more compounds.
(A-1) Dialkyl ether of di (or tri) ethylene glycol (However, the two alkyl groups of the dialkyl ether may be the same or different.)
(A-2) di (or tri) ethylene glycol in which one end is an alkyl ether and the other end is an alkyl ester (a-3) an alkoxyalkyl ester of a saturated or unsaturated fatty acid (a-1) ) To (a-3), the alkyl ether, alkyl ester and alkoxyalkyl ester, and the number of carbon atoms of the fatty acid are selected so as to satisfy the definition of the kinematic viscosity at 40 ° C. and the above formula (1) of each compound. That's fine.
For example, examples of the alkyl ether include ethyl ether, propyl ether, butyl ether, hexyl ether, and hexyl butyl ether. Examples of these ether groups include monoether, diether, and triether. Of these, dibutyl ether is preferred. Examples of the alkyl ester include decanoic acid ester, octanoic acid ester, and nonanoic acid ester, and among them, octanoic acid ester is preferable. Examples of the alkoxyalkyl ester of a saturated or unsaturated fatty acid include palmitoleic acid butoxyethyl ester, oleic acid butoxyethyl ester, elaidic acid butoxyethyl ester, and among them, oleic acid butoxyethyl ester is preferable.
 上記A成分は、該当するエーテル結合を有する化合物1種を単独で、又は2種以上を混合して用いることができる。また、A成分の含有量は、A成分と後述するB成分との合計量基準で、20~90質量%が好ましく、30~80質量%がより好ましく、50~80質量%が特に好ましい。A成分の含有量が20質量%以上であれば、トラクション係数の低減効果が認められ、同時に組成物の粘度を低減することができる。一方、90質量%以下であれば、溶解性が良好で安定した組成物を得ることができる。
 また、A成分の低粘度合成油は、100℃の動粘度が、下限が0.5mm2/s以上であることが好ましく、0.7mm2/s以上であることがより好ましく、上限が3.0mm2/s以下であることが好ましく、2.0mm2/s以下であることがより好ましく、1.5mm2/s以下であることがさらに好ましい。A成分の100℃動粘度をこのような範囲とすることにより、高粘度指数化と低粘度化の両立を図りやすくすることができる。
The A component can be used alone or in combination of two or more compounds having the corresponding ether bond. The content of the component A is preferably 20 to 90% by mass, more preferably 30 to 80% by mass, and particularly preferably 50 to 80% by mass based on the total amount of the A component and the B component described later. If content of A component is 20 mass% or more, the reduction effect of a traction coefficient will be recognized and the viscosity of a composition can be reduced simultaneously. On the other hand, if it is 90 mass% or less, a stable composition with good solubility can be obtained.
The low viscosity synthetic oil of component A preferably has a kinematic viscosity at 100 ° C. of a lower limit of 0.5 mm 2 / s or more, more preferably 0.7 mm 2 / s or more, and an upper limit of 3 preferably .0mm at 2 / s or less, more preferably at most 2.0 mm 2 / s, more preferably not more than 1.5 mm 2 / s. By setting the 100 ° C. kinematic viscosity of the component A in such a range, it is possible to easily achieve both high viscosity index and low viscosity.
〔(B成分)高粘度合成油〕
 本発明では、B成分として、100℃の動粘度が40mm2/s以上の炭化水素系合成油を用いる。
 100℃の動粘度が40mm2/s未満では、充分な粘度指数を有する潤滑組成物を得られないことがある。従って、B成分の100℃の動粘度は、50mm2/s以上であることが好ましく、80mm2/s以上であることがより好ましく、100mm2/s以上であることが、さらに好ましい。
 また、100℃の動粘度の上限については、特に制限はないが、せん断安定性の低下を防止する観点から150mm2/s以下であることが好ましく、130mm2/s以下であることがより好ましい。
 これらのことから、B成分は、100℃の動粘度が100~150mm2/sであることが好ましく、100~130mm2/sであることがより好ましい。
[(B component) high viscosity synthetic oil]
In the present invention, a hydrocarbon-based synthetic oil having a kinematic viscosity at 100 ° C. of 40 mm 2 / s or more is used as the B component.
When the kinematic viscosity at 100 ° C. is less than 40 mm 2 / s, a lubricating composition having a sufficient viscosity index may not be obtained. Therefore, the kinematic viscosity at 100 ° C. of the B component is preferably 50 mm 2 / s or more, more preferably 80 mm 2 / s or more, and further preferably 100 mm 2 / s or more.
The upper limit of the kinematic viscosity at 100 ° C. is not particularly limited, but is preferably 150 mm 2 / s or less and more preferably 130 mm 2 / s or less from the viewpoint of preventing a decrease in shear stability. .
For these reasons, the B component preferably has a kinematic viscosity at 100 ° C. of 100 to 150 mm 2 / s, and more preferably 100 to 130 mm 2 / s.
 本発明においては、前記の動粘度を有する炭化水素系高粘度合成油(B成分)として、α-オレフィンオリゴマー、α-オレフィンオリゴマーの水素化物及びエチレン-プロピレンの共重合オリゴマーから選ばれる1種または2種以上を用いることができる。これらの中でも、低温時の粘度増加を抑制するという観点から、α-オレフィンオリゴマー及び/又はα-オレフィンオリゴマーの水素化物が好適である。
 α-オレフィンオリゴマー又はα-オレフィンオリゴマーの水素化物の原料としては、いずれも直鎖状であっても、分岐を有するものであってもよく、1-オクテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセンから選ばれる炭素数8~12のα-オレフィンの1種を単独で又は2種以上を組合わせて用いることができる。
 これらの中でも、原料として1-デセンを用いて得られるα-オレフィンオリゴマー及び/又は当該α-オレフィンオリゴマーの水素化物が好適に用いられる。
In the present invention, the hydrocarbon-based high-viscosity synthetic oil (component B) having the above-mentioned kinematic viscosity is selected from α-olefin oligomers, α-olefin oligomer hydrides, and ethylene-propylene copolymer oligomers, Two or more kinds can be used. Among these, α-olefin oligomers and / or hydrides of α-olefin oligomers are preferable from the viewpoint of suppressing increase in viscosity at low temperatures.
The raw material for the α-olefin oligomer or the hydride of the α-olefin oligomer may be either linear or branched, and may be 1-octene, 1-nonene, 1-decene, One kind of α-olefin having 8 to 12 carbon atoms selected from -undecene and 1-dodecene can be used alone or in combination of two or more kinds.
Among these, α-olefin oligomers obtained using 1-decene as a raw material and / or hydrides of the α-olefin oligomers are preferably used.
 前記α-オレフィンの重合に用いる重合(オリゴマー化)触媒は、種々のものを用いることができる。例えば、メタロセン触媒、及び三フッ化ホウ素(BF3)やチーグラー触媒などのいわゆる非メタロセン触媒が挙げられる。
 これらの中でも、メタロセン触媒を用いて得られるα-オレフィンオリゴマー、及びそれをさらに水素化して得られる水素化α-オレフィンオリゴマーが、粘度指数が高いなどの点で、より好ましい。
A variety of polymerization (oligomerization) catalysts can be used for the polymerization of the α-olefin. Examples thereof include metallocene catalysts and so-called nonmetallocene catalysts such as boron trifluoride (BF 3 ) and Ziegler catalysts.
Among these, α-olefin oligomers obtained using a metallocene catalyst and hydrogenated α-olefin oligomers obtained by further hydrogenation thereof are more preferable in view of high viscosity index.
 前記メタロセン触媒としては、周期表第4族元素を含有した共役炭素5員環を有する錯体、すなわちメタロセン錯体と酸素含有有機アルミニウム化合物とを組合わせて用いることができる。
 前記メタロセン錯体における周期表第4族元素としては、チタン、ジルコニウムおよびハフニウムが用いられ、特にジルコニウムが好ましい。また、共役炭素5員環を有する錯体は、置換又は無置換のシクロペンタジエニル配位子を有する錯体が一般に用いられる。
 好適なメタロセン錯体の例としては、ビス(n-オクタデシルシクロペンタジエニル)ジルコニウムジクロリド、ビス(トリメチルシリルシクロペンタジエニル)ジルコニウムジクロリド、ビス(テトラヒドロインデニル)ジルコニウムジクロリド、ビス[(t-ブチルジメチルシリル)シクロペンタジエニル]ジルコニウムジクロリド、ビス(ジ-t-ブチルシクロペンタジエニル)ジルコニウムジクロリド、(エチリデン-ビスインデニル)ジルコニウムジクロリド、ビスシクロペンタジエニルジルコニウムジクロリド、エチリデンビス(テトラヒドロインデニル)ジルコニウムジクロリド及びビス[3,3(2-メチル-ベンズインデニル)]ジメチルシランジイルジルコニウムジクロリドなどが挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
As the metallocene catalyst, a complex having a conjugated carbon 5-membered ring containing a Group 4 element of the periodic table, that is, a metallocene complex and an oxygen-containing organoaluminum compound can be used in combination.
As the Group 4 element of the periodic table in the metallocene complex, titanium, zirconium and hafnium are used, and zirconium is particularly preferable. As the complex having a conjugated carbon 5-membered ring, a complex having a substituted or unsubstituted cyclopentadienyl ligand is generally used.
Examples of suitable metallocene complexes include bis (n-octadecylcyclopentadienyl) zirconium dichloride, bis (trimethylsilylcyclopentadienyl) zirconium dichloride, bis (tetrahydroindenyl) zirconium dichloride, bis [(t-butyldimethylsilyl ) Cyclopentadienyl] zirconium dichloride, bis (di-t-butylcyclopentadienyl) zirconium dichloride, (ethylidene-bisindenyl) zirconium dichloride, biscyclopentadienylzirconium dichloride, ethylidenebis (tetrahydroindenyl) zirconium dichloride and And bis [3,3 (2-methyl-benzindenyl)] dimethylsilanediylzirconium dichloride. These may be used individually by 1 type and may be used in combination of 2 or more type.
 一方、前記酸素含有有機アルミニウム化合物としては、例えばメチルアルモキサン、エチルアルモキサン、イソブチルアルモキサンなどが挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 On the other hand, examples of the oxygen-containing organoaluminum compound include methylalumoxane, ethylalumoxane, and isobutylalumoxane. These may be used individually by 1 type and may be used in combination of 2 or more type.
 B成分として用いることができるエチレン-プロピレンの共重合オリゴマーとしては、特に制限はないが、通常エチレン含有量が10~90モル%、好ましくは20~80モル%の共重合体が用いられる。このような共重合オリゴマーは、粘度指数が高く、かつせん断安定性も良好である。 The ethylene-propylene copolymer oligomer that can be used as the component B is not particularly limited, but a copolymer having an ethylene content of 10 to 90 mol%, preferably 20 to 80 mol% is usually used. Such a copolymer oligomer has a high viscosity index and good shear stability.
 前記B成分の含有量は、A成分とB成分との合計量基準で、80~10質量%であることが好ましく、70~20質量%がより好ましく、50~20質量%が特に好ましい。B成分の含有量が10質量%以上であれば、高い粘度指数の潤滑油が得られ、80質量%以下であれば、溶解性が良好で安定した組成物を得ることができる。
 A成分及びB成分の合計量は、潤滑油組成物中の70質量%以上であることが好ましく、80質量%以上であることがより好ましく、90質量%以上であることがさらに好ましい。
The content of the B component is preferably 80 to 10% by mass, more preferably 70 to 20% by mass, and particularly preferably 50 to 20% by mass based on the total amount of the A component and the B component. If the content of the B component is 10% by mass or more, a lubricating oil having a high viscosity index can be obtained, and if it is 80% by mass or less, a stable composition having good solubility can be obtained.
The total amount of the A component and the B component is preferably 70% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more in the lubricating oil composition.
〔(C成分)潤滑油添加剤〕
 本発明の潤滑油組成物においては、A成分とB成分とを含む組成物に、さらにC成分として潤滑油添加剤を配合することができる。
 (C)成分の潤滑油添加剤としては、(c-1)酸化防止剤、(c-2)極圧剤もしくは摩耗防止剤、(c-3)分散剤、及び(c-4)金属系清浄剤などが挙げられ、これらの中から選ばれる1種又は2種以上の潤滑油添加剤を配合することが好ましい。
[(C component) lubricating oil additive]
In the lubricating oil composition of the present invention, a lubricating oil additive can be further added as a C component to the composition containing the A component and the B component.
(C) Component lubricating oil additive includes (c-1) antioxidant, (c-2) extreme pressure agent or antiwear agent, (c-3) dispersant, and (c-4) metal system A detergent etc. are mentioned, It is preferable to mix | blend 1 type, or 2 or more types of lubricating oil additives chosen from these.
 前記(c-1)の酸化防止剤としては、アミン系酸化防止剤、フェノール系酸化防止剤、及び硫黄系酸化防止剤が挙げられる。
 アミン系酸化防止剤としては、例えば、4,4’-ジブチルジフェニルアミン、4,4’-ジオクチルジフェニルアミン、4,4’-ジノニルジフェニルアミンなどのジアルキル(アルキル基の炭素数1~20)ジフェニルアミン、フェニル-α-ナフチルアミン、オクチルフェニル-α-ナフチルアミン、ノニルフェニル-α-ナフチルアミンなどのナフチルアミンなどが挙げられる。
Examples of the antioxidant (c-1) include amine-based antioxidants, phenol-based antioxidants, and sulfur-based antioxidants.
Examples of amine-based antioxidants include dialkyl (alkyl group having 1 to 20 carbon atoms) diphenylamine, phenyl, such as 4,4′-dibutyldiphenylamine, 4,4′-dioctyldiphenylamine, and 4,4′-dinonyldiphenylamine. And naphthylamines such as -α-naphthylamine, octylphenyl-α-naphthylamine, and nonylphenyl-α-naphthylamine.
 フェノール系酸化防止剤としては、例えば、2,6-ジ-tert-ブチル-4-メチルフェノール、2,6-ジ-tert-ブチル-4-エチルフェノールなどのモノフェノール系酸化防止剤、4,4’-メチレンビス(2,6-ジ-tert-ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-tert-ブチルフェノール)などのジフェノール系酸化防止剤が挙げられる。 Examples of the phenolic antioxidant include monophenolic antioxidants such as 2,6-di-tert-butyl-4-methylphenol and 2,6-di-tert-butyl-4-ethylphenol, Examples thereof include diphenol antioxidants such as 4′-methylenebis (2,6-di-tert-butylphenol) and 2,2′-methylenebis (4-ethyl-6-tert-butylphenol).
 硫黄系酸化防止剤としては、例えば、フェノチアジン、ペンタエリスリトール-テトラキス-(3-ラウリルチオプロピオネート)、ビス(3,5-tert-ブチル-4-ヒドロキシベンジル)スルフィド、チオジエチレンビス(3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル))プロピオネート、2,6-ジ-tert-ブチル-4-(4,6-ビス(オクチルチオ)-1,3,5-トリアジン-2-メチルアミノ)フェノールなどが挙げられる。 Examples of the sulfur-based antioxidant include phenothiazine, pentaerythritol-tetrakis- (3-laurylthiopropionate), bis (3,5-tert-butyl-4-hydroxybenzyl) sulfide, thiodiethylenebis (3- (3,5-di-tert-butyl-4-hydroxyphenyl)) propionate, 2,6-di-tert-butyl-4- (4,6-bis (octylthio) -1,3,5-triazine-2 -Methylamino) phenol and the like.
 これらの酸化防止剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その配合量は、潤滑油組成物全量基準で、通常0.01~10質量%、好ましくは0.03~5質量%の範囲で選定される。 These antioxidants may be used alone or in combination of two or more. The blending amount is usually selected in the range of 0.01 to 10% by mass, preferably 0.03 to 5% by mass, based on the total amount of the lubricating oil composition.
 前記(c-2)の極圧剤もしくは摩耗防止剤としては、硫黄系極圧剤、リン系摩耗防止剤、S-P系極圧剤、ヒドロカルビルジチオリン酸亜鉛、及びチアゾール系極圧剤が挙げられる。
 硫黄系極圧剤としては、硫化油脂、硫化脂肪酸、硫化エステル、硫化オレフィン、ジヒドロカルビルポリサルファイド、チアジアゾール化合物、アルキルチオカルバモイル化合物、チオカーバメート化合物、チオテルペン化合物、ジアルキルチオジプロピオネート化合物などを挙げることができる。
 リン系摩耗防止剤としては、リン酸エステル、酸性リン酸エステル、亜リン酸エステル、酸性亜リン酸エステルなどのリン酸エステル類、これらのリン酸エステル類のアミン塩が挙げられる。
Examples of the extreme pressure agent or anti-wear agent of (c-2) include sulfur-based extreme pressure agents, phosphorus-based anti-wear agents, SP-based extreme pressure agents, zinc hydrocarbyl dithiophosphate, and thiazole-based extreme pressure agents. It is done.
Examples of sulfur-based extreme pressure agents include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiadiazole compounds, alkylthiocarbamoyl compounds, thiocarbamate compounds, thioterpene compounds, and dialkylthiodipropionate compounds. .
Examples of the phosphorus-based antiwear agent include phosphate esters such as phosphate esters, acid phosphate esters, phosphite esters, and acid phosphite esters, and amine salts of these phosphate esters.
 S-P系極圧剤としては、トリフェニルチオフォスフェート、ラウリルトリチオフォスファイトなどのチオリン酸エステルのように、1つの化合物中に硫黄とリンを含むものでもよく、硫黄系極圧剤とリン系極圧剤とを混合して使用してもよい。硫黄系極圧剤とリン系極圧剤とを混合する場合、硫黄系極圧剤とリン系極圧剤としては、前記硫黄系極圧剤及びリン系摩耗防止剤で例示したものをそれぞれ用いればよい。 The SP extreme pressure agent may be one containing sulfur and phosphorus in one compound, such as a thiophosphate such as triphenylthiophosphate and lauryl trithiophosphite. You may mix and use an extreme pressure agent. When a sulfur-based extreme pressure agent and a phosphorus-based extreme pressure agent are mixed, as the sulfur-based extreme pressure agent and the phosphorus-based extreme pressure agent, those exemplified for the sulfur-based extreme pressure agent and the phosphorus-based antiwear agent are respectively used. That's fine.
 また、ジヒドロカルビルジチオリン酸亜鉛(ZnDTP)としては、ヒドロカルビル基が、炭素数1~24の直鎖状又は分枝状のアルキル基、炭素数3~24の直鎖状又は分枝状のアルケニル基、炭素数5~13のシクロアルキル基又は直鎖状若しくは分枝状のアルキルシクロアルキル基、炭素数6~18のアリール基又は直鎖状若しくは分枝状のアルキルアリール基、及び炭素数7~19のアリールアルキル基等のいずれであってもよい。また、アルキル基やアルケニル基は、第1級、第2級及び第3級のいずれであってもよい。 In addition, as zinc dihydrocarbyl dithiophosphate (ZnDTP), the hydrocarbyl group is a linear or branched alkyl group having 1 to 24 carbon atoms, or a linear or branched alkenyl group having 3 to 24 carbon atoms. A cycloalkyl group having 5 to 13 carbon atoms or a linear or branched alkylcycloalkyl group, an aryl group having 6 to 18 carbon atoms, or a linear or branched alkylaryl group, and 7 to 7 carbon atoms Any of 19 arylalkyl groups and the like may be used. The alkyl group or alkenyl group may be any of primary, secondary, and tertiary.
 チアジアゾール化合物としては、例えば、2,5-ビス(n-ヘキシルジチオ)-1,3,4-チアジアゾール、2,5-ビス(n-オクチルジチオ)-1,3,4-チアジアゾール、2,5-ビス(n-ノニルジチオ)-1,3,4-チアジアゾール、2,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,3,4-チアジアゾール、3,5-ビス(n-ヘキシルジチオ)-1,2,4-チアジアゾール、3,6-ビス(n-オクチルジチオ)-1,2,4-チアジアゾール、3,5-ビス(n-ノニルジチオ)-1,2,4-チアジアゾール、3,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,2,4-チアジアゾール、4,5-ビス(n-オクチルジチオ)-1,2,3-チアジアゾール、4,5-ビス(n-ノニルジチオ)-1,2,3-チアジアゾール、4,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,2,3-チアジアゾールなどが挙げられる。
 これら極圧剤もしくは摩耗防止剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その配合量は、潤滑油組成物全量基準で、通常0.01~10質量%、好ましくは0.05~5質量%の範囲で選定される。
Examples of thiadiazole compounds include 2,5-bis (n-hexyldithio) -1,3,4-thiadiazole, 2,5-bis (n-octyldithio) -1,3,4-thiadiazole, 2,5 -Bis (n-nonyldithio) -1,3,4-thiadiazole, 2,5-bis (1,1,3,3-tetramethylbutyldithio) -1,3,4-thiadiazole, 3,5-bis ( n-hexyldithio) -1,2,4-thiadiazole, 3,6-bis (n-octyldithio) -1,2,4-thiadiazole, 3,5-bis (n-nonyldithio) -1,2,4 -Thiadiazole, 3,5-bis (1,1,3,3-tetramethylbutyldithio) -1,2,4-thiadiazole, 4,5-bis (n-octyldithio) -1,2,3-thiadiazole 4,5-bis n- nonyldithio) -1,2,3-thiadiazole, 4,5-bis (1,1,3,3-tetramethylbutyl dithio) -1,2,3-thiadiazole, and the like.
One of these extreme pressure agents or antiwear agents may be used alone, or two or more thereof may be used in combination. The blending amount is usually selected in the range of 0.01 to 10% by mass, preferably 0.05 to 5% by mass, based on the total amount of the lubricating oil composition.
 前記(c-3)の分散剤としては、イミド系分散剤、アミド系分散剤、及びエステル系分散剤が挙げられる。
 具体的には、例えば、平均分子量1000~3500のアルケニル基置換アルケニルコハク酸イミド及びそのホウ素化物、ベンジルアミン、アルキルポリアミン、アルケニルコハク酸エステルが挙げられる。
 これらの分散剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その配合量は、潤滑油組成物全量基準で、通常0.05~10質量%、好ましくは0.1~5質量%の範囲で選定される。
Examples of the dispersant (c-3) include imide dispersants, amide dispersants, and ester dispersants.
Specific examples include alkenyl group-substituted alkenyl succinimides having an average molecular weight of 1000 to 3500 and borides thereof, benzylamines, alkylpolyamines, and alkenyl succinates.
One of these dispersants may be used alone, or two or more thereof may be used in combination. The blending amount is usually selected in the range of 0.05 to 10% by mass, preferably 0.1 to 5% by mass, based on the total amount of the lubricating oil composition.
 前記(c-4)の金属系清浄剤としては、Ca、Mg、Baなどのアルカリ土類金属スルホネート、アルカリ土類金属フェネート、アルカリ土類金属サリチレート、アルカリ土類金属ホスホネートなどが挙げられる。これらは、中性、塩基性、過塩基性の何れであってもよい。
 これらの金属系清浄剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。その配合量は、潤滑油組成物全量基準で、通常0.05~30質量%、好ましくは0.1~10質量%の範囲で選定される。
Examples of the metal detergent (c-4) include alkaline earth metal sulfonates such as Ca, Mg and Ba, alkaline earth metal phenates, alkaline earth metal salicylates, alkaline earth metal phosphonates and the like. These may be neutral, basic, or overbased.
These metal detergents may be used alone or in combination of two or more. The blending amount is usually selected in the range of 0.05 to 30% by mass, preferably 0.1 to 10% by mass, based on the total amount of the lubricating oil composition.
 潤滑油添加剤としては、上記以外に、油性剤、防錆剤、金属不活性化剤、腐食防止剤、流動点降下剤、消泡剤などを適宜配合することができる。 As the lubricating oil additive, in addition to the above, an oil agent, a rust inhibitor, a metal deactivator, a corrosion inhibitor, a pour point depressant, an antifoaming agent, and the like can be appropriately blended.
 本発明における潤滑油添加剤の合計配合量は、通常A成分とB成分との合計量100質量部に対して1~20質量部配合する。好ましくは、3~15質量部である。 The total amount of the lubricating oil additive in the present invention is usually 1 to 20 parts by mass with respect to 100 parts by mass of the total amount of the component A and the component B. Preferably, it is 3 to 15 parts by mass.
〔その他の成分〕
 本発明の潤滑油組成物は、本発明の目的に反しない範囲で、上記以外の成分として潤滑油基油を配合することができる。
 前記潤滑油基油としては、100℃における動粘度が10mm2/s以下の鉱油及びα-オレフィンオリゴマー、ポリブテン、ポリオールエステルなど合成油を挙げることができる。その配合量は、潤滑油組成物基準で30質量%以下の範囲であることが好ましい。
[Other ingredients]
The lubricating oil composition of the present invention can contain a lubricating base oil as a component other than those described above, as long as the object of the present invention is not adversely affected.
Examples of the lubricating base oil include mineral oils having a kinematic viscosity at 100 ° C. of 10 mm 2 / s or less, and synthetic oils such as α-olefin oligomers, polybutenes, and polyol esters. The blending amount is preferably in the range of 30% by mass or less based on the lubricating oil composition.
〔潤滑油組成物〕
 本発明の潤滑油組成物は、上記のとおり、A成分とB成分及び必要に応じてC成分を含有する組成物であるが、該潤滑油組成物は、粘度指数が220以上であることが好ましく、240以上であることがより好ましく、260以上が更に好ましい。粘度指数が220以上であれば、省エネルギー、省燃費を達成しながら、高温において摺動部分の油膜の形成が容易にすることができる。
 また、本発明の潤滑油組成物は、トラクション係数は、0.025以下であることが好ましく、0.020以下であることがより好ましい。トラクション係数が0.025以下であれば、弾性流体潤滑領域に於ける流体摩擦係数を低減する効果が充分に発揮される。
 なお、トラクション係数は、後述する評価法で測定した値である。
[Lubricating oil composition]
As described above, the lubricating oil composition of the present invention is a composition containing an A component, a B component, and, if necessary, a C component. The lubricating oil composition should have a viscosity index of 220 or more. Preferably, it is 240 or more, more preferably 260 or more. If the viscosity index is 220 or more, formation of an oil film at the sliding portion can be facilitated at high temperatures while achieving energy saving and fuel saving.
Further, the lubricating oil composition of the present invention preferably has a traction coefficient of 0.025 or less, and more preferably 0.020 or less. When the traction coefficient is 0.025 or less, the effect of reducing the fluid friction coefficient in the elastic fluid lubrication region is sufficiently exhibited.
Incidentally, the traction coefficient is a value measured by the valuation method described below.
 また、本発明の潤滑油組成物の動粘度については、特に制限はなく、潤滑油組成物の用途や使用条件によって、適宜選択すればよい。
 例えば、潤滑油組成物が自動車用変速機油の場合は、40℃の動粘度が25mm2/g以下であり、100℃の動粘度が6mm2/g以上であることが好ましい。
Further, the kinematic viscosity of the lubricating oil composition of the present invention is not particularly limited, and may be appropriately selected depending on the use and use conditions of the lubricating oil composition.
For example, when the lubricating oil composition is a transmission oil for automobiles, the kinematic viscosity at 40 ° C. is preferably 25 mm 2 / g or less, and the kinematic viscosity at 100 ° C. is preferably 6 mm 2 / g or more.
 本発明の潤滑油組成物は、機械要素として転がり軸受,歯車を有する機械装置の動力損失を低減し,省エネルギー・省燃費に寄与する潤滑油であり、工業用軸受油、工業用歯車油、自動車用ギヤ油、自動車用変速機油などに好適に用いられる。 The lubricating oil composition of the present invention is a lubricating oil that reduces power loss of a mechanical device having rolling bearings and gears as machine elements and contributes to energy and fuel savings. Industrial bearing oils, industrial gear oils, automobiles It is suitably used for gear oil for automobiles, transmission oil for automobiles, and the like.
 次に、本発明を実施例によりさらに詳しく説明するが、本発明はこれらの例によってなんら限定されるものではない。
〔実施例1~12及び比較例1~11〕
 第1表に示す基材を用いて第2表に示す組成の潤滑油組成物を調製し、その粘度指数、動粘度、溶解性及びトラクション係数の測定を行った。潤滑油組成物の調製方法は、組成物に用いる基材を60℃で30分間撹拌混合して行った。
 なお、第2表の実施例及び比較例に用いた添加剤は、第1表の添加剤の内容欄に示す化合物のパッケージであって、いずれも同じ添加剤のパッケージである。
 また、第1表に示し、第2表で使用する基材の記号は、以下のように区分を示す。
  ET    :エーテル結合を有する化合物
  ETS   :エーテル結合とエステル結合を有する化合物
  ES    :エステル結合を有する化合物
  PAO   :α‐オレフィンオリゴマー
  HV‐PAO:高粘度α‐オレフィンオリゴマー
  EPO   :エチレン-プロピレン共重合オリゴマー
  PB    :ポリブテン
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
[Examples 1 to 12 and Comparative Examples 1 to 11]
A lubricating oil composition having the composition shown in Table 2 was prepared using the base material shown in Table 1, and the viscosity index, kinematic viscosity, solubility, and traction coefficient were measured. The lubricating oil composition was prepared by stirring and mixing the base material used in the composition at 60 ° C. for 30 minutes.
In addition, the additive used for the Example of Table 2 and the comparative example is a package of the compound shown in the content column of the additive of Table 1, and all are the packages of the same additive.
Moreover, the symbol of the base material shown in Table 1 and used in Table 2 indicates the classification as follows.
ET: Compound having an ether bond ETS: Compound having an ether bond and an ester bond ES: Compound having an ester bond PAO: α-olefin oligomer HV-PAO: High viscosity α-olefin oligomer EPO: Ethylene-propylene copolymer oligomer PB: Polybutene
 また、潤滑油組成物の性状、性能は、以下に示す方法で測定した。
<潤滑油組成物の性状の測定方法>
(1)動粘度
 JIS K2283に準拠して測定した。
(2)粘度指数
 JIS K2283に準拠して測定した。
<潤滑油組成物の性能の評価方法>
(3)潤滑油組成物の溶解性
 前記調製方法で得られた潤滑油組成物を室温で8時間静置した後、該潤滑油組成物の外観を目視で観察して、不溶分の析出の有無を確認した。
 不溶分の析出がなく溶解性良好である場合を「OK」、不溶分の析出が認められ溶解性不良である場合を「NG」と表記した。
Moreover, the property and performance of the lubricating oil composition were measured by the following methods.
<Method for measuring properties of lubricating oil composition>
(1) Kinematic viscosity Measured according to JIS K2283.
(2) Viscosity index Measured according to JIS K2283.
<Evaluation method of performance of lubricating oil composition>
(3) Solubility of lubricating oil composition After leaving the lubricating oil composition obtained by the above preparation method at room temperature for 8 hours, the appearance of the lubricating oil composition is visually observed to cause precipitation of insoluble matter. The presence or absence was confirmed.
The case where there was no precipitation of insoluble matter and good solubility was indicated as “OK”, and the case where precipitation of insoluble matter was observed and poor solubility was indicated as “NG”.
(4)トラクション係数
 下記の試験機及び測定条件で、トラクション係数を測定した。
 試験機  :Mini Traction Machine(PCS Instruments社製)
 測定条件:
   ボール   :直径19.05mm、AISI 52100軸受鋼
   ディスク :直径50mm、AISI 52100軸受鋼
   転がり速度:4.0m/s
   荷重   :45N
   油温   :40℃
   すべり率 :10%
(4) Traction coefficient The traction coefficient was measured with the following tester and measurement conditions.
Testing machine: Mini Traction Machine (manufactured by PCS Instruments)
Measurement condition:
Ball: Diameter 19.05 mm, AISI 52100 bearing steel Disc: Diameter 50 mm, AISI 52100 bearing steel Rolling speed: 4.0 m / s
Load: 45N
Oil temperature: 40 ° C
Slip rate: 10%
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 第2表から以下のことが分かる。
 本発明の低粘度合成油及び高粘度合成油を含有する潤滑油組成物は、粘度指数が220以上で極めて高く、トラクション係数も0.024以下で極めて小さい。さらにこれらの組成物は、溶解性も良好であり安定した組成物である(実施例1~12)。
 これに対し低粘度合成油が、式(1)を満たさないエーテル結合を有する化合物である比較例1~3、低粘度合成油の動粘度(40℃)が10mm2/s以上のものである比較例3、7あるいは低粘度合成油がエーテル結合を有する化合物でない比較例4~10、並びに高粘度合成油が本発明で規定する化合物でない比較例11では、安定な組成物が得られない、トラクション係数が大きいなど、いずれも本発明の目的を達成することができない。
Table 2 shows the following.
The lubricating oil composition containing the low-viscosity synthetic oil and the high-viscosity synthetic oil of the present invention has an extremely high viscosity index of 220 or more and an extremely small traction coefficient of 0.024 or less. Furthermore, these compositions have good solubility and are stable compositions (Examples 1 to 12).
In contrast, the low-viscosity synthetic oil is a compound having an ether bond that does not satisfy the formula (1), Comparative Examples 1 to 3, and the low-viscosity synthetic oil has a kinematic viscosity (40 ° C.) of 10 mm 2 / s or more In Comparative Examples 3 and 7, or Comparative Examples 4 to 10 where the low-viscosity synthetic oil is not a compound having an ether bond, and Comparative Example 11 where the high-viscosity synthetic oil is not a compound defined by the present invention, a stable composition cannot be obtained. None of the objects of the present invention can be achieved, such as a large traction coefficient.
 本発明によれば、粘度指数が極めて高く、同時に弾性流体潤滑領域に於ける流体摩擦係数であるトラクション係数が低い潤滑油組成物であって、省エネルギー、省燃費に優れる潤滑油組成物を提供することができる。したがって、特に、転がり軸受や歯車を有する機械装置の動力損失を低減できる省エネルギー、省燃費に優れ、工業用軸受油、工業用歯車油、自動車用ギヤ油、自動車用変速基油をはじめ、種々の潤滑油組成物として、有効に利用することができる。 According to the present invention, there is provided a lubricating oil composition having an extremely high viscosity index and a low traction coefficient, which is a fluid friction coefficient in an elastohydrodynamic lubricating region, and excellent in energy saving and fuel saving. be able to. Therefore, in particular, it is excellent in energy saving and fuel saving that can reduce the power loss of a mechanical device having a rolling bearing and gears, and includes various kinds of industrial bearing oils, industrial gear oils, automotive gear oils, automotive shift base oils, and the like. It can be effectively used as a lubricating oil composition.

Claims (5)

  1.  下記の(A)成分及び(B)成分を含有することを特徴とする潤滑油組成物。
    (A)分子中にエーテル結合を有する40℃の動粘度が10mm2/s未満の化合物であって,該化合物を構成する酸素原子数及び炭素原子数の比(O/C比)と前記化合物の40℃の動粘度(mm2/s)とが下記の式(1)
      40℃の動粘度 ≦ 12-〔(O/C比)×30〕   ・・・・(1)
    を満足する低粘度合成油。
    (B)100℃の動粘度が40mm2/s以上の炭化水素系合成油であって、α-オレフィンオリゴマー、α-オレフィンオリゴマーの水素化物及びエチレン-プロピレンの共重合オリゴマーから選ばれる1種又は2種以上の高粘度合成油。
    A lubricating oil composition comprising the following component (A) and component (B):
    (A) a compound having an ether bond in the molecule and having a kinematic viscosity at 40 ° C. of less than 10 mm 2 / s, the ratio of the number of oxygen atoms and the number of carbon atoms constituting the compound (O / C ratio) and the compound The kinematic viscosity (mm 2 / s) at 40 ° C. of the following formula (1)
    Kinematic viscosity at 40 ° C. ≦ 12-[(O / C ratio) × 30] (1)
    Low viscosity synthetic oil that satisfies
    (B) A hydrocarbon-based synthetic oil having a kinematic viscosity at 100 ° C. of 40 mm 2 / s or more, which is selected from α-olefin oligomers, α-olefin oligomer hydrides, and ethylene-propylene copolymer oligomers, or Two or more high viscosity synthetic oils.
  2.  前記(A)成分が、下記の(a-1)~(a-3)から選ばれる1種又は2種以上の化合物である請求項1に記載の潤滑油組成物。
     (a-1)ジ(又はトリ)エチレングリコールのジアルキルエーテル
    (但し、ジアルキルエーテルの2つのアルキル基は、同一でも異なってもよい。)
     (a-2)一方の片末端がアルキルエーテル、他方の片末端がアルキルエステルであるジ(又はトリ)エチレングリコール
     (a-3)飽和又は不飽和脂肪酸のアルコキシアルキルエステル
    The lubricating oil composition according to claim 1, wherein the component (A) is one or more compounds selected from the following (a-1) to (a-3).
    (A-1) Dialkyl ether of di (or tri) ethylene glycol (however, the two alkyl groups of the dialkyl ether may be the same or different.)
    (A-2) di (or tri) ethylene glycol in which one end is an alkyl ether and the other end is an alkyl ester (a-3) an alkoxyalkyl ester of a saturated or unsaturated fatty acid
  3.  前記(B)成分が、100℃の動粘度が100~150mm2/sのα-オレフィンオリゴマー及び/又は当該α-オレフィンオリゴマーの水素化物である請求項1又は2に記載の潤滑油組成物。 The lubricating oil composition according to claim 1 or 2, wherein the component (B) is an α-olefin oligomer having a kinematic viscosity at 100 ° C of 100 to 150 mm 2 / s and / or a hydride of the α-olefin oligomer.
  4.  前記(B)成分が、メタロセン触媒を用いて得られたα-オレフィンオリゴマー及び/又は当該α-オレフィンオリゴマーの水素化物である請求項1~3のいずれかに記載の潤滑油組成物。 The lubricating oil composition according to any one of claims 1 to 3, wherein the component (B) is an α-olefin oligomer obtained using a metallocene catalyst and / or a hydride of the α-olefin oligomer.
  5.  さらに、(C)成分として、酸化防止剤、極圧剤もしくは摩耗防止剤、分散剤及び金属系清浄剤から選ばれる1種又は2種以上の潤滑油添加剤を含む請求項1~4のいずれかに記載の潤滑油組成物。 The component (C) further comprises one or more lubricating oil additives selected from an antioxidant, an extreme pressure agent or an antiwear agent, a dispersant, and a metal detergent. A lubricating oil composition according to claim 1.
PCT/JP2012/077480 2011-10-28 2012-10-24 Lubrication oil composition WO2013062008A1 (en)

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US14/353,405 US20140256607A1 (en) 2011-10-28 2012-10-24 Lubrication oil composition
IN3016CHN2014 IN2014CN03016A (en) 2011-10-28 2012-10-24
EP12843194.7A EP2772525A4 (en) 2011-10-28 2012-10-24 Lubrication oil composition
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US20150166927A1 (en) * 2012-07-13 2015-06-18 Idemitsu Kosan Co., Ltd. Lubricating oil composition and automotive transmission oil using same
JP2015189773A (en) * 2014-03-27 2015-11-02 出光興産株式会社 Lubricating base oil for drive line and lubricating oil composition for drive line
JP2016011384A (en) * 2014-06-30 2016-01-21 出光興産株式会社 Lubricant composition
JP2020502341A (en) * 2016-12-16 2020-01-23 カストロール リミテッド Ether based lubricant compositions, methods and uses
JP2021059739A (en) * 2015-11-25 2021-04-15 サントルブズ エルエルシー Low shear strength lubricating fluids

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JP5941972B2 (en) * 2014-12-12 2016-06-29 出光興産株式会社 Lubricating oil composition
CN115287111B (en) * 2016-12-16 2024-01-05 卡斯特罗尔有限公司 Ether-based lubricant compositions, methods and uses
WO2018109123A1 (en) * 2016-12-16 2018-06-21 Castrol Limited Ether-based lubricant compositions, methods and uses
CN110462012A (en) * 2016-12-16 2019-11-15 卡斯特罗尔有限公司 Lubricant compositions, method and purposes based on ether
CN112280611B (en) * 2020-11-02 2023-03-14 江苏创斯达科技有限公司 Traction oil for zero-clearance stepless speed changer

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US20150166927A1 (en) * 2012-07-13 2015-06-18 Idemitsu Kosan Co., Ltd. Lubricating oil composition and automotive transmission oil using same
JP2015189773A (en) * 2014-03-27 2015-11-02 出光興産株式会社 Lubricating base oil for drive line and lubricating oil composition for drive line
JP2016011384A (en) * 2014-06-30 2016-01-21 出光興産株式会社 Lubricant composition
JP2021059739A (en) * 2015-11-25 2021-04-15 サントルブズ エルエルシー Low shear strength lubricating fluids
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JPWO2013062008A1 (en) 2015-04-02
EP2772525A4 (en) 2015-05-27

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