WO2013060010A1 - Electric drive rotation control system, engineering machinery and rotary emergency braking control method - Google Patents

Electric drive rotation control system, engineering machinery and rotary emergency braking control method Download PDF

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Publication number
WO2013060010A1
WO2013060010A1 PCT/CN2011/081432 CN2011081432W WO2013060010A1 WO 2013060010 A1 WO2013060010 A1 WO 2013060010A1 CN 2011081432 W CN2011081432 W CN 2011081432W WO 2013060010 A1 WO2013060010 A1 WO 2013060010A1
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WO
WIPO (PCT)
Prior art keywords
rotary
signal
main controller
control
brake
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PCT/CN2011/081432
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French (fr)
Chinese (zh)
Inventor
陈华
张明珍
张迁
东荣
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Priority to PCT/CN2011/081432 priority Critical patent/WO2013060010A1/en
Publication of WO2013060010A1 publication Critical patent/WO2013060010A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2083Control of vehicle braking systems

Definitions

  • the invention relates to the technical field of hybrid engineering machinery, in particular to an electric drive rotary control system, a construction machine and a rotary emergency brake control method. Background technique
  • the hybrid electric power excavator is powered by the engine and the electric motor.
  • the battery pack or super capacitor is used as the energy storage unit, the hydraulic pilot control device is retained, and the recoverable energy is utilized.
  • the motor drive replaces the high-energy hydraulic drive rotary control system to save energy and reduce consumption. As shown in FIG.
  • the hybrid excavator 10 generally has an upper-part turning body 13 that is rotatably mounted on the crawler-type lower traveling body 11, and a work attachment attached to the upper-part turning body, such as the boom 17, the arm 18, The bucket 19 and the corresponding hydraulic actuator, and the upper slewing body 13 is driven to rotate by the slewing motor 15 in the electric drive slewing control system.
  • the shortcomings of the electric drive slewing control system relative to the hydraulic drive slewing control system are:
  • the on-site CAN bus control signal is susceptible to external electromagnetic interference, which causes the uncontrolled operation of the rotary motion.
  • the object of the present invention is to provide an electric drive slewing control system, a slewing emergency brake control method and a construction machine using the same, which can perform emergency braking under uncontrolled rotation, thereby improving system reliability. To avoid serious consequences caused by uncontrolled rotation.
  • an electric drive rotation control system provided by an embodiment of the present invention is suitable for controlling a swing motion of a rotary body of a construction machine.
  • the electric drive rotation control system comprises: a main controller, a rotary motor controller, a rotary motor, an electric power supply device, a rotational speed sensor, a hydraulic brake control valve, and a hydraulic brake, and the electric power supply device is rotated by the rotary motor controller.
  • the motor provides power to drive the rotary body to perform the swinging motion
  • the main controller controls the rotary electric motor controller to control the rotary electric power feeding to the main controller, and the main controller determines whether to generate the hydraulic brake signal to the hydraulic brake control according to the operation state signal.
  • the valve controls the hydraulic brake to brake the rotary body.
  • the main controller is further configured to, after receiving the emergency braking signal, output an emergency control signal to the swing motor controller to control the swing motor to generate braking with a specific reverse torque, and determine the generated according to the operating state signal fed back by the speed sensor. The time from the hydraulic brake signal to the hydraulic brake control valve.
  • the main controller is configured to switch from the field bus communication control mode to the switch quantity control mode after receiving the emergency brake signal, and output the switch quantity brake signal as the switch quantity control mode. Emergency control signal.
  • the electric drive slewing control system may further include a slewing emergency brake switch, and the slewing emergency brake switch generates an emergency brake signal to the main controller after being triggered.
  • the electric drive rotation control system may further include an alarm unit such as a buzzer, and the main controller triggers the alarm unit to alarm after receiving the emergency brake signal.
  • an alarm unit such as a buzzer
  • the electric drive slewing control system may further include a contactor connected between the power supply device and the rotary motor controller and controlled by the main controller; when the main controller receives the emergency brake After the signal, the contactor is opened to cut off the connection between the power supply device and the rotary motor controller.
  • a circuit breaker and a discharge resistor may be further included, and the discharge resistor is connected to the swing motor controller through the circuit breaker and controlled by the main controller; when the main controller receives the emergency brake signal, the circuit breaker is turned on to discharge the resistor and The rotary motor controller is switched on.
  • the specific reverse torque power generation braking described above is, for example, generated by the maximum reverse torque.
  • the rotation speed sensor in the electric drive rotation control system is, for example, a rotary transformer, is mounted on the output shaft of the rotary motor, and rotates synchronously with the rotary motor and outputs the rotation speed to the main controller as a pulse signal. As an operating status signal.
  • Another embodiment of the present invention provides a construction machine including a rotary body and the above-described electric drive rotation control system for controlling a swinging motion of the swing body. Further, the swing emergency brake switch for triggering the generation of the emergency brake signal in the electric drive slewing control system is preferably installed in the cab of the construction machine.
  • a rotary emergency brake control method is applied to a construction machine; wherein the construction machine comprises a rotary body, a transmission mechanism, a main controller and a rotary motor, and the rotary motor drives the rotary body to perform a rotary motion through a transmission mechanism. .
  • the rotary emergency brake control method of the embodiment includes the steps of: triggering generation of an emergency brake signal to the main controller; outputting an emergency control signal by the main controller to control the rotary motor to generate braking with a specific reverse torque; detecting the operation of the rotary motor The state and feedback operation state signal to the main controller; the main controller determines the time for outputting the hydraulic brake signal according to the rotation speed signal; and hydraulically brakes the transmission mechanism by the hydraulic brake signal to realize the rotary braking of the rotary body.
  • the main controller outputs the switching amount brake signal as an emergency control signal, for example, in a switching amount control manner.
  • the above-mentioned swing emergency brake control method may further include the steps of: switching from the fieldbus communication control mode to the switch quantity control mode after the main controller receives the emergency brake signal.
  • the specific reverse torque power brake is, for example, the maximum reverse torque power generation brake.
  • the above-described swing emergency brake control method may further include the steps of: after the main controller touches receiving the emergency brake signal, disconnecting the power of the rotary motor; and further preventing the rotary motor from overheating .
  • the above-described swing emergency brake control method may further include the steps of: enabling the alarm unit to alarm after the main controller touches the emergency brake signal.
  • the step of determining, by the main controller, the time for outputting the hydraulic brake signal according to the operation state signal includes: responsive to the rotational state of the mechanism on the operating state; The rotational torque is compared with the rotational torque limit that the moving mechanism can withstand; and when the calculated rotational torque is less than the rotational torque limit value, the hydraulic brake signal is output.
  • a set of rotary emergency braking scheme is added, and when the emergency braking is required, the rotary motor is made to have a specific reverse torque (for example, maximum Reverse torque) starts the brake and realizes the emergency brake control.
  • a specific reverse torque for example, maximum Reverse torque
  • the power of the rotary motor can only be cut off by the system power failure and the hydraulic brake is passively implemented, which will cause the control system and the power system to fail. Unable to control effectively and may have a huge impact on the rotary drive.
  • the rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch.
  • the quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process;
  • the hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive reversal control of the construction machine is improved.
  • FIG. 1 is a top plan view of a prior art hybrid excavator.
  • FIG. 2 is a block diagram showing the structure of an electric drive slewing control system in accordance with an embodiment of the present invention.
  • 3 is a flow chart of a rotary emergency brake control in accordance with an embodiment of the present invention.
  • Preferred embodiment of the invention In order to further illustrate the technical means and efficacy of the present invention for achieving the intended purpose of the invention, the electric drive slewing control system, the construction machine and the slewing emergency brake control method according to the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Specific implementation methods, methods, steps and effects, detailed description: 3 ⁇ 4 mouth.
  • the electric drive slewing control system 20 is applied to a hybrid construction machine including a slewing body 30.
  • the hybrid power engineering machine is, for example, a hybrid power excavator, and includes, for example, a lower traveling body, an upper slewing body rotatably mounted on the crawler type lower traveling body, and the like, similar to the shovel 10 shown in FIG.
  • the electric drive swing control system 20 includes a main controller 21, a swing motor controller 22, a swing motor 23, an energy storage unit 24, a contactor KM1, a circuit breaker KM2, a discharge resistor 1, a rotational speed sensor 25, and a hydraulic pressure.
  • the main controller 21 serves as a control center of the entire control system to control the swinging motion of the swing body 30, and is, for example, a programmable logic controller (PLC).
  • PLC programmable logic controller
  • the main controller 21 normally communicates with the swing motor controller 22 via the field bus, and the energy storage unit 24 serves as an example of an electric power supply device that supplies power to the swing motor 23 via the swing motor controller 22 via the drive train mechanism.
  • the swing body 30 is driven to perform the swing operation; in other words, the main controller 21 normally controls the operation state of the swing motor 23 by the swing motor controller 22 by the field bus communication control method.
  • the contactor KM1 is connected between the energy storage unit 24 and the swing motor controller 22 and is controlled by the main controller 21, and the discharge resistor R is connected to the swing motor controller 22 through the circuit breaker KM2 and is controlled by the main controller 21.
  • the main controller 21 is further configured to control the swing motor 23 by the swing motor controller 22 by means of the switch amount control mode, and in the case of the reverse emergency brake, the main controller 21 Selecting the switch quantity control mode to output the switch quantity braking signal
  • the swing motor 23 is controlled as an emergency control signal to initiate braking with a specific reverse torque.
  • the rotation speed sensor 25 detects an operation state (for example, a rotation speed) of the swing motor 23 and generates an operation state signal fed back to the main controller 21, and the main controller 21 determines whether or not to generate a hydraulic brake signal to the hydraulic system based on an operation state signal (for example, a rotation speed signal).
  • the dynamic control valve 26a controls the hydraulic brake 26b to perform the rotational braking of the rotary body 30 by the brake transmission mechanism 27.
  • the rotational speed sensor 25 is, for example, a rotary transformer, which is mounted on the output shaft of the rotary motor 23, rotates synchronously with the rotary motor 23, and outputs the rotational speed to the main controller 21 as a rotational speed signal in a pulse signal manner;
  • the control valve 26a is, for example, a solenoid valve
  • the hydraulic brake 26b is, for example, a hydraulic brake caliper
  • the transmission mechanism 27 is integrated, for example, in a reduction gear box and mechanically coupled with the rotary body 30 through a gear.
  • the rotary emergency brake switch 28 is installed, for example, in a cab of a hybrid construction machine, and is conveniently disposed within a 30 cm circumferential radius of the swing joystick in the cab, and its normally closed contact is connected to the main control.
  • the swing joystick is electrically coupled to the main controller 21, which can be manually manipulated to generate a swing operation command.
  • the emergency brake switch 28 can be artificially triggered to generate an emergency brake signal to the main controller 21.
  • the main controller 21 After receiving the emergency brake signal, the main controller 21 will generate an alarm signal to trigger the alarm unit 29 to alarm and select the switch quantity control mode to shield the field bus communication control mode.
  • the alarm unit 29 is, for example, an audible alarm unit such as a buzzer, but is not limited thereto, and may be a light alarm unit or an acousto-optic combination alarm unit or the like.
  • the main controller 21 controls the swing motor 23 to control the swing operation of the swing body 30 by the swing motor controller 22 in the field bus communication control mode (step S10); the main controller 21 detects whether the swing operation is completed (Ste S12) is realized, for example, by detecting a swing motion command issued from the swing joystick. When it is detected that the current turning operation is completed, the main controller 21 informs the turning motor controller 22 to stop the turning motor 23 from being stopped by the field bus communication control mode.
  • the turning motor 23 is in the power generating braking state due to the rotational inertia, and the rotating speed is
  • the sensor 25 detects an operation state of the swing motor 23, for example, a rotation speed, and feeds back an operation state signal to the main controller 21, and the main controller 21 determines whether the swing motor 23 is at a zero speed based on the received operation state signal (step S14), that is, Whether the rotational speed of the swing motor 23 is zero or close to zero speed.
  • a hydraulic brake signal is generated to the hydraulic brake control valve 26a to enable the pair of hydraulic brakes 26b.
  • the transmission mechanism 27 performs hydraulic braking (step S20) to thereby achieve the rotary braking of the rotary body 30, that is, the zero speed brake parking is realized.
  • the manipulator When the emergency braking situation is reversed, for example, the manipulator needs to perform emergency braking or find that the rotation is not controlled, the emergency braking signal generated by the manipulator can be triggered to generate the emergency braking signal to the main controller 21, and the main controller 21 receives After the emergency brake signal is determined, it is determined that emergency braking is required (step S11), and an alarm signal enable (Enable) alarm unit 29 is generated (step S13), and the contactor KM1 is opened to cut off the energy storage unit 24 and the rotary motor.
  • the emergency braking signal generated by the manipulator can be triggered to generate the emergency braking signal to the main controller 21, and the main controller 21 receives
  • the emergency brake signal After the emergency brake signal is determined, it is determined that emergency braking is required (step S11), and an alarm signal enable (Enable) alarm unit 29 is generated (step S13), and the contactor KM1 is opened to cut off the energy storage unit 24 and the rotary motor.
  • the connection of the controller 22 avoids a false start caused by an error command of the field bus before the failure of the rotary brake and after the failure of the stop, and simultaneously turns on the circuit breaker KM2 to connect the discharge resistor R with the rotary motor controller 22 so that the rotary motor 23 is reversed.
  • the energy generated during braking of the power generation is released to avoid damage caused by overheating of the rotary motor 22 (step S15), and the fieldbus communication control mode is shielded, and the switch quantity control mode is selected to output the switch quantity brake signal as an emergency control signal to the swing motor.
  • the controller 22 controls the swing motor 23 to start the brake with a specific reverse torque (step S17), at which time the rotary motor 2 3 A specific reverse torque, such as a maximum reverse torque, is applied and the brake is activated, i.e., in a reverse-actuated brake.
  • a specific reverse torque such as a maximum reverse torque
  • the rotation speed sensor 25 detects the operation state of the swing motor 23, for example, the rotation speed, and feeds back an operation state signal such as a rotation speed signal to the main controller 21, and the main controller 21 determines whether the rotation speed of the swing motor 23 is out of limit based on the received rotation speed signal ( Step S19) to avoid serious damage to the transmission mechanism 27 caused by the sudden brake brake of the hydraulic brake 26b during the high-speed rotation, and the accident of the rotary body 30 cannot be controlled, that is, the rotary motor fed back by the main controller 21 according to the rotational speed sensor 25 in real time.
  • the rotational speed signal calculates the rotational angular velocity of the current transmission mechanism 27, and calculates the rotational moment loaded on the transmission mechanism 27 in combination with its rotational inertia (related to its own structure and mass distribution); the calculated rotational torque and the transmission mechanism 27 can
  • the torque limit values received are compared to determine if the speed is exceeded.
  • the main controller 21 controls the hydraulic brake control valve 26a to enable the hydraulic brake 26b to perform the brake stop. If the calculated rotational torque is still greater than the rotational torque limit value, indicating a serious damage hazard, the current swing motor 23 is still driven to reverse the maximum torque to generate the brake until the danger of serious damage is applied.
  • the main controller 21 switches from the field bus communication control mode to the switch quantity control mode to output the switch quantity brake signal as an emergency control signal in the emergency braking situation, but the present invention does not This is limited; since the main controller 21 can be programmed to set its control process, it can also be set to be controlled from fieldbus communication in case of emergency braking. The mode is switched to the switch quantity control mode, and the fieldbus communication control mode is still used to output the emergency control signal, or is set to switch from the field bus communication control mode to another control mode different from the switch quantity control mode to output the emergency control signal. Appropriate changes are within the scope of protection of the present invention.
  • the embodiment of the present invention adds a set of rotary emergency braking scheme based on the existing fieldbus communication control mode to control the rotary braking, and makes the rotary motor have a specific reverse when emergency braking is required.
  • the brake is actuated to a torque (for example, a maximum reverse torque) to achieve a swing emergency brake control.
  • a torque for example, a maximum reverse torque
  • the uncontrollable rotation occurs, there is often a problem in the fieldbus communication.
  • the control system and the power system fail, the working device cannot be effectively controlled, and the rotary transmission mechanism may be greatly impacted.
  • the rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch.
  • the quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process;
  • the hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive rotation control of the construction machine is improved.
  • An embodiment of the present invention adds a set of rotary emergency braking scheme based on the existing fieldbus communication control mode to control the swing brake, and makes the swing motor have a specific reverse torque when emergency braking is required.
  • the brake is started (for example, the maximum reverse torque) to achieve the swing emergency brake control.
  • there is uncontrollable rotation there is often a problem in fieldbus communication. In the prior art, only the system can be passed. The power system fails, the work unit cannot be effectively controlled and may have a huge impact on the rotary drive.
  • the rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch.
  • the quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process;
  • the hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive rotation control of the construction machine is improved.

Abstract

An electric drive rotation control system, engineering machinery and a rotary emergency braking control method. The electric drive rotation control system (20) comprises: a main controller (21), a rotary electric motor controller (22), a rotary electric motor (23), an electrical energy supply apparatus (24), a rotational speed sensor (25), a hydraulic braking control valve (26a) and a hydraulic brake (26b). In addition, the main controller (21) is also configured such that after an emergency braking signal is received, an emergency control signal is outputted to the rotary electric motor controller (22) to control the rotary electric motor (23) to generate electricity and brake using a given reverse torque, and according to the signal regarding the operating status of the rotary electric motor (23) fed back by the rotational speed sensor (25), the time for generating a hydraulic braking signal to the hydraulic braking control valve (26a) is determined. Furthermore, the emergency control signal can be a switched braking signal outputted by the main controller (21) using a switched control mode. Therefore, the present invention can achieve rotary emergency braking control when emergency braking is required or when the rotary operation is out of control, and can improve system reliability and prevent the severe consequences caused by out of control rotation.

Description

电驱回转控制系统、 工程机械及回转紧急制动控制方法 技术领域  Electric drive rotary control system, engineering machinery and rotary emergency brake control method
本发明涉及混合动力工程机械技术领域, 尤其涉及电驱回转控制系统、 工程机械及回转紧急制动控制方法。 背景技术  The invention relates to the technical field of hybrid engineering machinery, in particular to an electric drive rotary control system, a construction machine and a rotary emergency brake control method. Background technique
针对工程机械中挖掘机混合动力技术的研究已经较为广泛, 由于养护成 本相对较高, 在国内市场上产品较少。 区别于传统液压驱动回转控制系统的 挖掘机, 油电混合动力挖掘机由发动机和电动机联合为系统提供动力, 使用 电池组或者超级电容作为储能单元, 保留液压先导控制装置, 利用可回收能 量的电机驱动取代高能耗的液压驱动回转控制系统, 实现节能降耗。 如图 1 所示, 混合动力挖掘机 10通常具有旋转自如地搭载在履带式下部行进体 11 上的上部回转体 13以及安装在上部回转体上的作业附属装置例如动臂 17、 斗杆 18、铲斗 19以及相应的液压致动器, 而上部回转体 13则由电驱回转控 制系统中的回转电机 15驱动进行回转动作。 电驱回转控制系统相对于液压 驱动回转控制系统的不足在于: 其现场 CAN总线控制信号易受外界电磁干 扰, 而导致回转动作不受控造成危险。  Research on the hybrid power technology of excavators in construction machinery has been extensive, and because of the relatively high maintenance cost, there are fewer products in the domestic market. Different from the traditional hydraulic drive rotary control system, the hybrid electric power excavator is powered by the engine and the electric motor. The battery pack or super capacitor is used as the energy storage unit, the hydraulic pilot control device is retained, and the recoverable energy is utilized. The motor drive replaces the high-energy hydraulic drive rotary control system to save energy and reduce consumption. As shown in FIG. 1, the hybrid excavator 10 generally has an upper-part turning body 13 that is rotatably mounted on the crawler-type lower traveling body 11, and a work attachment attached to the upper-part turning body, such as the boom 17, the arm 18, The bucket 19 and the corresponding hydraulic actuator, and the upper slewing body 13 is driven to rotate by the slewing motor 15 in the electric drive slewing control system. The shortcomings of the electric drive slewing control system relative to the hydraulic drive slewing control system are: The on-site CAN bus control signal is susceptible to external electromagnetic interference, which causes the uncontrolled operation of the rotary motion.
目前, 混合动力挖掘机的产品化及对外公开技术细节的相关信息较少, 部分采用电驱回转控制系统的厂家都只是应用回转电机的反向发电制动, 也 即对进入发电制动状态的回转电机施以一定的反向扭矩。 虽然, 利用回转电 机的反向发电制动结合液压制动钳的零速抱闸, 可以有效地实现正常情况下 的回转制动; 一方面, 仅仅依靠回转电机固有的反向发电制动难以应对紧急 回转制动, 另一方面其控制主要依赖于总线数据的有效传输, 才能实现运转 状态(转速、 转矩等)的反馈以及对回转电机的实时控制。 如果出现外部强电 磁干扰源 (高压变电站、 大功率发射塔等)或者现场总线网络上某器件发生 故障使得现场总线上的错误帧陡增导致网络负载率超限, 从而造成回转控制 系统中的主控制器与回转电机控制器之间的总线通讯效率下降, 甚至间歇性 中断导致回转作业不受控制。此时, 由于液压制动阀是受程序控制零速抱闸, 而在回转不受控制的情况下主控制器可能收到不正确的回转电机反馈信号, 因此液压制动电磁阀可能无法在确定的时间动作而可能会导致严重后果。 发明内容 At present, there are few related information on the productization of the hybrid excavator and the technical details of the public disclosure. Some manufacturers adopting the electric drive rotary control system only use the reverse power generation braking of the rotary motor, that is, the state of entering the power generation braking state. The swing motor applies a certain reverse torque. Although the reverse power brake with the rotary motor combined with the zero speed brake of the hydraulic brake caliper can effectively realize the swing brake under normal conditions; on the one hand, it is difficult to cope with the reverse power generation brake inherent in the rotary motor alone. Emergency rotary braking, on the other hand, its control mainly depends on the effective transmission of bus data, in order to achieve feedback of operating conditions (speed, torque, etc.) and real-time control of the rotating motor. If an external strong electromagnetic interference source (high-voltage substation, high-power transmission tower, etc.) or a device on the fieldbus network fails, the error frame on the fieldbus increases sharply, causing the network load rate to exceed the limit, thus causing the master in the swing control system. The bus communication efficiency between the controller and the rotary motor controller is degraded, and even intermittent interruptions cause the swing operation to be uncontrolled. At this time, since the hydraulic brake valve is controlled by the program-controlled zero-speed brake, the main controller may receive an incorrect feedback signal of the rotary motor when the swing is not controlled. Therefore, the hydraulic brake solenoid valve may not be able to act at a determined time and may cause serious consequences. Summary of the invention
本发明的目的在于提供电驱回转控制系统、 回转紧急制动控制方法及采 用该种电驱回转控制系统的工程机械, 可在回转作业不受控的情况下进行紧 急制动, 提高系统可靠性以避免因回转不受控造成严重后果。  The object of the present invention is to provide an electric drive slewing control system, a slewing emergency brake control method and a construction machine using the same, which can perform emergency braking under uncontrolled rotation, thereby improving system reliability. To avoid serious consequences caused by uncontrolled rotation.
具体地, 本发明实施例提供的一种电驱回转控制系统, 适用于控制工程 机械的回转体的回转动作。本实施例中, 电驱回转控制系统包括: 主控制器、 回转电机控制器、 回转电机、 电能提供装置、 转速传感器、 液压制动控制阀 以及液压制动器, 电能提供装置通过回转电机控制器向回转电机提供动力以 驱动回转体进行回转动作, 主控制器通过控制回转电机控制器来控制回转电 馈至主控制器, 由主控制器根据运转状态信号决定是否产生液压制动信号至 液压制动控制阀以控制液压制动器对回转体进行回转制动。 此外, 主控制器 还配置成当接收到紧急制动信号后, 输出紧急控制信号至回转电机控制器来 控制回转电机以特定反向扭矩发电制动, 并根据转速传感器反馈的运转状态 信号决定产生液压制动信号至液压制动控制阀的时间。  Specifically, an electric drive rotation control system provided by an embodiment of the present invention is suitable for controlling a swing motion of a rotary body of a construction machine. In this embodiment, the electric drive rotation control system comprises: a main controller, a rotary motor controller, a rotary motor, an electric power supply device, a rotational speed sensor, a hydraulic brake control valve, and a hydraulic brake, and the electric power supply device is rotated by the rotary motor controller. The motor provides power to drive the rotary body to perform the swinging motion, and the main controller controls the rotary electric motor controller to control the rotary electric power feeding to the main controller, and the main controller determines whether to generate the hydraulic brake signal to the hydraulic brake control according to the operation state signal. The valve controls the hydraulic brake to brake the rotary body. In addition, the main controller is further configured to, after receiving the emergency braking signal, output an emergency control signal to the swing motor controller to control the swing motor to generate braking with a specific reverse torque, and determine the generated according to the operating state signal fed back by the speed sensor. The time from the hydraulic brake signal to the hydraulic brake control valve.
在本发明实施例中, 上述主控制器是配置成当接收到紧急制动信号后, 从现场总线通讯控制方式切换至开关量控制方式, 并以该开关量控制方式输 出开关量制动信号作为紧急控制信号。  In the embodiment of the present invention, the main controller is configured to switch from the field bus communication control mode to the switch quantity control mode after receiving the emergency brake signal, and output the switch quantity brake signal as the switch quantity control mode. Emergency control signal.
在本发明实施例中, 上述的电驱回转控制系统还可包括回转紧急制动开 关, 回转紧急制动开关人为触发后产生紧急制动信号至主控制器。  In the embodiment of the present invention, the electric drive slewing control system may further include a slewing emergency brake switch, and the slewing emergency brake switch generates an emergency brake signal to the main controller after being triggered.
在本发明实施例中, 上述的电驱回转控制系统还可包括 警单元例如蜂 鸣器, 主控制器接收到紧急制动信号后触发报警单元报警。  In the embodiment of the present invention, the electric drive rotation control system may further include an alarm unit such as a buzzer, and the main controller triggers the alarm unit to alarm after receiving the emergency brake signal.
在本发明实施例中, 上述的电驱回转控制系统还可包括接触器, 接触器 连接至电能提供装置与回转电机控制器之间并接受主控制器的控制; 当主控 制器接收到紧急制动信号后断开接触器以切断电能提供装置与回转电机控 制器之间的连接。 进一步地, 还可包括断路器以及放电电阻, 放电电阻通过 断路器连接至回转电机控制器并接受主控制器的控制; 当主控制器接收到紧 急制动信号后接通断路器以将放电电阻与回转电机控制器接通。 在本发明实施例中, 上述的特定反向扭矩发电制动例如以最大反向扭矩 发电制动。 In the embodiment of the present invention, the electric drive slewing control system may further include a contactor connected between the power supply device and the rotary motor controller and controlled by the main controller; when the main controller receives the emergency brake After the signal, the contactor is opened to cut off the connection between the power supply device and the rotary motor controller. Further, a circuit breaker and a discharge resistor may be further included, and the discharge resistor is connected to the swing motor controller through the circuit breaker and controlled by the main controller; when the main controller receives the emergency brake signal, the circuit breaker is turned on to discharge the resistor and The rotary motor controller is switched on. In the embodiment of the present invention, the specific reverse torque power generation braking described above is, for example, generated by the maximum reverse torque.
在本发明实施例中, 上述的电驱回转控制系统中的转速传感器例如为旋 转变压器, 安装于回转电机的出轴上, 并与回转电机同步旋转并将转速以脉 沖信号方式输出至主控制器作为运转状态信号。  In the embodiment of the present invention, the rotation speed sensor in the electric drive rotation control system is, for example, a rotary transformer, is mounted on the output shaft of the rotary motor, and rotates synchronously with the rotary motor and outputs the rotation speed to the main controller as a pulse signal. As an operating status signal.
本发明另一实施例提供的一种工程机械, 包括回转体, 以及用于控制回 转体的回转动作之上述的电驱回转控制系统。 此外, 电驱回转控制系统中用 于触发产生紧急制动信号的回转紧急制动开关优选地安装于工程机械的驾 驶室内。  Another embodiment of the present invention provides a construction machine including a rotary body and the above-described electric drive rotation control system for controlling a swinging motion of the swing body. Further, the swing emergency brake switch for triggering the generation of the emergency brake signal in the electric drive slewing control system is preferably installed in the cab of the construction machine.
本发明再一实施例提供的一种回转紧急制动控制方法, 应用于工程机 械; 其中工程机械包括回转体、 传动机构、 主控制器与回转电机, 回转电机 通过传动机构驱动回转体进行回转动作。 本实施例的回转紧急制动控制方法 包括步骤: 触发产生紧急制动信号至主控制器; 由主控制器输出紧急控制信 号来控制回转电机以特定反向扭矩发电制动; 检测回转电机的运转状态并反 馈运转状态信号至主控制器; 由主控制器根据转速信号决定输出液压制动信 号的时间; 以及利用液压制动信号对传动机构进行液压制动以实现对回转体 的回转制动。  According to still another embodiment of the present invention, a rotary emergency brake control method is applied to a construction machine; wherein the construction machine comprises a rotary body, a transmission mechanism, a main controller and a rotary motor, and the rotary motor drives the rotary body to perform a rotary motion through a transmission mechanism. . The rotary emergency brake control method of the embodiment includes the steps of: triggering generation of an emergency brake signal to the main controller; outputting an emergency control signal by the main controller to control the rotary motor to generate braking with a specific reverse torque; detecting the operation of the rotary motor The state and feedback operation state signal to the main controller; the main controller determines the time for outputting the hydraulic brake signal according to the rotation speed signal; and hydraulically brakes the transmission mechanism by the hydraulic brake signal to realize the rotary braking of the rotary body.
在本发明实施例中, 上述主控制器例如是以开关量控制方式输出开关量 制动信号作为紧急控制信号。  In the embodiment of the present invention, the main controller outputs the switching amount brake signal as an emergency control signal, for example, in a switching amount control manner.
在本发明实施例中, 上述的回转紧急制动控制方法更可包括步骤: 主控 制器接收到紧急制动信号后, 从现场总线通讯控制方式切换至开关量控制方 式。  In the embodiment of the present invention, the above-mentioned swing emergency brake control method may further include the steps of: switching from the fieldbus communication control mode to the switch quantity control mode after the main controller receives the emergency brake signal.
在本发明实施例中, 上述的回转紧急制动控制方法中, 特定反向扭矩发 电制动例如为最大反向扭矩发电制动。  In the embodiment of the invention, in the above-described swing emergency brake control method, the specific reverse torque power brake is, for example, the maximum reverse torque power generation brake.
在本发明实施例中, 上述的回转紧急制动控制方法更可包括步骤: 在该 主控制器触接收到该紧急制动信号后, 断开回转电机的电源; 并可进一步地 避免回转电机过热。  In the embodiment of the present invention, the above-described swing emergency brake control method may further include the steps of: after the main controller touches receiving the emergency brake signal, disconnecting the power of the rotary motor; and further preventing the rotary motor from overheating .
在本发明实施例中, 上述的回转紧急制动控制方法更可包括步骤: 在主 控制器触接收到紧急制动信号后, 使能报警单元报警。 在本发明实施例中, 上述的回转紧急制动控制方法中, 由主控制器根据 运转状态信号决定输出液压制动信号的时间之步骤包括: 根据运转状态信号 动机构上的转动力矩; 将计算出的转动力矩与动机构所能承受的转动力矩极 限值做比较; 以及当计算出的转动力矩小于转动力矩极限值, 输出液压制动 信号。 In the embodiment of the present invention, the above-described swing emergency brake control method may further include the steps of: enabling the alarm unit to alarm after the main controller touches the emergency brake signal. In the embodiment of the present invention, in the above-described slewing emergency brake control method, the step of determining, by the main controller, the time for outputting the hydraulic brake signal according to the operation state signal includes: responsive to the rotational state of the mechanism on the operating state; The rotational torque is compared with the rotational torque limit that the moving mechanism can withstand; and when the calculated rotational torque is less than the rotational torque limit value, the hydraulic brake signal is output.
本发明实施例在现有的以现场总线通讯控制方式控制回转制动的基础 上, 添加一套回转紧急制动方案, 在需做紧急制动时, 使回转电机以特定反 向扭矩 (例如最大反向扭矩)发动制动, 实现回转紧急制动控制。 此外, 当出 现回转不可控时往往是现场总线通讯出现问题, 现有技术中只能通过系统断 电切断回转电机动力并且被动的实行液压制动, 这样将导致控制系统和动力 系统失效, 工作装置无法有效控制以及可能对回转传动机构造成巨大沖击。 而回转紧急制动方案还提供了一套独立于现场总线通讯且可不切断系统电 源实现回转制动的人为操作的冗余控制, 其可通过转速传感器反馈的转速信 号得到回转电机转速, 并通过开关量控制方式控制回转电机切换至反向发电 制动状态; 并可进一步切断回转电机的供电电源避免总线通讯故障造成误启 动, 并利用放电电阻释放其反向发电制动过程中产生的能量; 同时能够有效 地控制液压制动控制阀在恰当的时机动作。 因此, 提升了工程机械的电驱回 转控制可靠性。  In the embodiment of the present invention, on the basis of the existing field bus communication control mode to control the rotary brake, a set of rotary emergency braking scheme is added, and when the emergency braking is required, the rotary motor is made to have a specific reverse torque (for example, maximum Reverse torque) starts the brake and realizes the emergency brake control. In addition, when there is uncontrollable rotation, there is often a problem in fieldbus communication. In the prior art, the power of the rotary motor can only be cut off by the system power failure and the hydraulic brake is passively implemented, which will cause the control system and the power system to fail. Unable to control effectively and may have a huge impact on the rotary drive. The rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch. The quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process; The hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive reversal control of the construction machine is improved.
上述说明仅是本发明技术方案的概述, 为了能够更清楚了解本发明的技 术手段, 而可依照说明书的内容予以实施, 并且为了让本发明的上述和其他 目的、 特征和优点能够更明显易懂, 以下特举较佳实施例, 并配合附图,详 细说明: ¾口下。 附图概述  The above description is only an overview of the technical solutions of the present invention, and the technical means of the present invention can be more clearly understood, and can be implemented in accordance with the contents of the specification, and the above and other objects, features and advantages of the present invention can be more clearly understood. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments will be described in detail with reference to the accompanying drawings: 3⁄4. BRIEF abstract
图 1是一种现有技术中混合动力挖掘机的俯视示意图。  1 is a top plan view of a prior art hybrid excavator.
图 2是相关于本发明实施例的一种电驱回转控制系统的结构框图。 图 3是相关于本发明实施例的一种回转紧急制动控制流程图。 本发明的较佳实施方式 为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效, 以下结合附图及较佳实施例, 对依据本发明提出的电驱回转控制系统、 工程 机械以及回转紧急制动控制方法其具体实施方式、 方法、 步骤及功效, 详细 说明: ¾口后。 2 is a block diagram showing the structure of an electric drive slewing control system in accordance with an embodiment of the present invention. 3 is a flow chart of a rotary emergency brake control in accordance with an embodiment of the present invention. Preferred embodiment of the invention In order to further illustrate the technical means and efficacy of the present invention for achieving the intended purpose of the invention, the electric drive slewing control system, the construction machine and the slewing emergency brake control method according to the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Specific implementation methods, methods, steps and effects, detailed description: 3⁄4 mouth.
有关本发明的前述及其他技术内容、 特点及功效, 在以下配合参考图式 的较佳实施例详细说明中将可清楚的呈现。 通过具体实施方式的说明, 当可 了解,然而所附图式仅是提供参考与说明之用,并非用来对本发明加以限制。  The foregoing and other technical aspects, features and advantages of the present invention will be apparent from The description of the embodiments is to be understood as illustrative and not restrictive.
请参照图 2,本发明实施例提出的电驱回转控制系统 20适用于包含回转 体 30 的混合动力工程机械。 本实施例中, 混合动力工程机械例如是混合动 力挖掘机, 例如类似于图 1所示的挖掘机 10而包括下部行进体、 旋转自如 地搭载在履带式下部行进体上的上部回转体、 以及安装在上部回转体上的作 业附属装置例如动臂、 斗杆、 铲斗以及相应的液压致动器; 但本发明并不以 此为限, 本发明实施例的混合动力工程机械可以是任何采用有电驱动的回转 体的工程机械。  Referring to FIG. 2, the electric drive slewing control system 20 according to the embodiment of the present invention is applied to a hybrid construction machine including a slewing body 30. In the present embodiment, the hybrid power engineering machine is, for example, a hybrid power excavator, and includes, for example, a lower traveling body, an upper slewing body rotatably mounted on the crawler type lower traveling body, and the like, similar to the shovel 10 shown in FIG. The work attachments mounted on the upper slewing body, such as the boom, the stick, the bucket, and the corresponding hydraulic actuators; but the invention is not limited thereto, and the hybrid construction machine of the embodiment of the invention may be any Construction machinery with electrically driven rotors.
如图 2所示, 电驱回转控制系统 20包括主控制器 21、 回转电机控制器 22、 回转电机 23、 储能单元 24、 接触器 KM1、 断路器 KM2、 放电电阻1 、 转速传感器 25、 液压制动控制阀 26a、 液压制动器 26b、 传动机构 27、 回转 紧急制动开关 28以及 警单元 29。 其中, 主控制器 21作为整个控制系统的 控制中心以控制回转体 30 的回转动作, 其例如是可编程逻辑控制器 (programmable logic controller, PLC)。 主控制器 21正常情况下通过现场总线 与回转电机控制器 22进行通讯,储能单元 24作为电能提供装置的一种举例, 其通过回转电机控制器 22向回转电机 23提供动力以经由驱动传动机构 27 来驱动回转体 30进行回转动作; 筒言之, 主控制器 21正常情况下是利用现 场总线通讯控制方式通过回转电机控制器 22控制回转电机 23的运转状态。 接触器 KM1连接至储能单元 24与回转电机控制器 22之间并接受主控制器 21的控制, 放电电阻 R通过断路器 KM2连接至回转电机控制器 22并接受 主控制器 21的控制。 此外, 从图 2中还可以得知, 主控制器 21还配置成可 利用开关量控制方式通过回转电机控制器 22来控制回转电机 23 , 且在回转 紧急制动情况下, 主控制器 21 会选用开关量控制方式输出开关量制动信号 作为紧急控制信号来控制回转电机 23以特定反向扭矩发动制动。 转速传感器 25检测回转电机 23的运转状态 (例如转速)并产生运转状态 信号反馈至主控制器 21 , 由主控制器 21根据运转状态信号 (例如转速信号) 决定是否产生液压制动信号至液压制动控制阀 26a以控制液压制动器 26b对 通过制动传动机构 27来实现对回转体 30进行回转制动。 本实施例中, 转速 传感器 25例如是旋转变压器, 其安装于回转电机 23的出轴上, 与回转电机 23同步旋转并将转速以脉沖信号方式输出至主控制器 21作为转速信号; 液 压制动控制阀 26a例如是电磁阀, 而液压制动器 26b例如是液压制动钳, 传 动机构 27例如是集成在减速箱内并与回转体 30通过齿轮形成机械耦接。 As shown in FIG. 2, the electric drive swing control system 20 includes a main controller 21, a swing motor controller 22, a swing motor 23, an energy storage unit 24, a contactor KM1, a circuit breaker KM2, a discharge resistor 1, a rotational speed sensor 25, and a hydraulic pressure. Brake control valve 26a, hydraulic brake 26b, transmission 27, swing emergency brake switch 28, and police unit 29. The main controller 21 serves as a control center of the entire control system to control the swinging motion of the swing body 30, and is, for example, a programmable logic controller (PLC). The main controller 21 normally communicates with the swing motor controller 22 via the field bus, and the energy storage unit 24 serves as an example of an electric power supply device that supplies power to the swing motor 23 via the swing motor controller 22 via the drive train mechanism. 27, the swing body 30 is driven to perform the swing operation; in other words, the main controller 21 normally controls the operation state of the swing motor 23 by the swing motor controller 22 by the field bus communication control method. The contactor KM1 is connected between the energy storage unit 24 and the swing motor controller 22 and is controlled by the main controller 21, and the discharge resistor R is connected to the swing motor controller 22 through the circuit breaker KM2 and is controlled by the main controller 21. In addition, as can be seen from FIG. 2, the main controller 21 is further configured to control the swing motor 23 by the swing motor controller 22 by means of the switch amount control mode, and in the case of the reverse emergency brake, the main controller 21 Selecting the switch quantity control mode to output the switch quantity braking signal The swing motor 23 is controlled as an emergency control signal to initiate braking with a specific reverse torque. The rotation speed sensor 25 detects an operation state (for example, a rotation speed) of the swing motor 23 and generates an operation state signal fed back to the main controller 21, and the main controller 21 determines whether or not to generate a hydraulic brake signal to the hydraulic system based on an operation state signal (for example, a rotation speed signal). The dynamic control valve 26a controls the hydraulic brake 26b to perform the rotational braking of the rotary body 30 by the brake transmission mechanism 27. In this embodiment, the rotational speed sensor 25 is, for example, a rotary transformer, which is mounted on the output shaft of the rotary motor 23, rotates synchronously with the rotary motor 23, and outputs the rotational speed to the main controller 21 as a rotational speed signal in a pulse signal manner; The control valve 26a is, for example, a solenoid valve, and the hydraulic brake 26b is, for example, a hydraulic brake caliper, and the transmission mechanism 27 is integrated, for example, in a reduction gear box and mechanically coupled with the rotary body 30 through a gear.
回转紧急制动开关 28例如是安装在混合动力工程机械的驾驶室内, 且 为方便操作, 可设置在驾驶室内的回转操纵手柄的 30厘米圓周半径范围内, 其常闭式触点连接至主控制器 21 的开关量输入点。 在此, 回转操纵手柄与 主控制器 21 电连接, 其可人为操纵来产生回转作业指令。 当操纵手需要作 紧急制动或发现回转不受控时, 可人为触发回转紧急制动开关 28产生紧急 制动信号至主控制器 21。 主控制器 21接收到紧急制动信号后, 会产生报警 信号触发报警单元 29报警并选用开关量控制方式而屏蔽现场总线通讯控制 方式。 本实施例中, 报警单元 29例如是声报警单元例如蜂鸣器, 但并不以 此为限, 也可以是光报警单元或者声光结合报警单元等等。  The rotary emergency brake switch 28 is installed, for example, in a cab of a hybrid construction machine, and is conveniently disposed within a 30 cm circumferential radius of the swing joystick in the cab, and its normally closed contact is connected to the main control. The switch input point of the device 21. Here, the swing joystick is electrically coupled to the main controller 21, which can be manually manipulated to generate a swing operation command. When the manipulator needs to perform an emergency braking or finds that the swing is not controlled, the emergency brake switch 28 can be artificially triggered to generate an emergency brake signal to the main controller 21. After receiving the emergency brake signal, the main controller 21 will generate an alarm signal to trigger the alarm unit 29 to alarm and select the switch quantity control mode to shield the field bus communication control mode. In this embodiment, the alarm unit 29 is, for example, an audible alarm unit such as a buzzer, but is not limited thereto, and may be a light alarm unit or an acousto-optic combination alarm unit or the like.
下面将结合图 3详细说明执行于电驱回转控制系统 20的回转紧急制动 控制过程。  The swing emergency brake control process executed in the electric drive slewing control system 20 will be described in detail below with reference to FIG.
正常情况下, 主控制器 21 以现场总线通讯控制方式通过回转电机控制 器 22来控制回转电机 23以控制回转体 30的回转作业 (步骤 S10); 主控制器 21会侦测回转作业是否完成 (步骤 S12), 例如通过侦测来自回转操纵手柄下 达的回转动作指令来实现。 当侦测到当前回转作业完成时, 主控制器 21 利 用现场总线通讯控制方式告知回转电机控制器 22控制回转电机 23停转, 此 时回转电机 23会因为转动惯性处于发电制动状态, 而转速传感器 25会检测 回转电机 23的运转状态例如转速并反馈运转状态信号至主控制器 21 , 由主 控制器 21 根据接收到的运转状态信号判断回转电机 23 是否为零速 (步骤 S14), 也即回转电机 23的转速是否为零或接近零速。 当判定回转电机 23为 零速, 则产生液压制动信号至液压制动控制阀 26a以使能液压制动器 26b对 传动机构 27进行液压制动(步骤 S20)进而实现对回转体 30的回转制动, 也 即实现零速抱闸停车。 Normally, the main controller 21 controls the swing motor 23 to control the swing operation of the swing body 30 by the swing motor controller 22 in the field bus communication control mode (step S10); the main controller 21 detects whether the swing operation is completed ( Step S12) is realized, for example, by detecting a swing motion command issued from the swing joystick. When it is detected that the current turning operation is completed, the main controller 21 informs the turning motor controller 22 to stop the turning motor 23 from being stopped by the field bus communication control mode. At this time, the turning motor 23 is in the power generating braking state due to the rotational inertia, and the rotating speed is The sensor 25 detects an operation state of the swing motor 23, for example, a rotation speed, and feeds back an operation state signal to the main controller 21, and the main controller 21 determines whether the swing motor 23 is at a zero speed based on the received operation state signal (step S14), that is, Whether the rotational speed of the swing motor 23 is zero or close to zero speed. When it is determined that the swing motor 23 is at a zero speed, a hydraulic brake signal is generated to the hydraulic brake control valve 26a to enable the pair of hydraulic brakes 26b. The transmission mechanism 27 performs hydraulic braking (step S20) to thereby achieve the rotary braking of the rotary body 30, that is, the zero speed brake parking is realized.
当回转紧急制动情形下, 例如操纵手需做紧急制动或发现回转不受控, 可由操纵手人为触发回转紧急制动开关 28产生紧急制动信号至主控制器 21 , 主控制器 21接收到紧急制动信号后判定需要进行紧急制动 (步骤 S11), 则会 产生报警信号使能 (Enable)报警单元 29报警 (步骤 S13)、 断开接触器 KM1以 切断储能单元 24与回转电机控制器 22的连接避免回转制动过程中和停机后 未排除故障前由现场总线的错误指令导致误启动同时接通断路器 KM2将放 电电阻 R与回转电机控制器 22连接以使得回转电机 23反向发电制动时产生 的能量得以释放进而避免回转电机 22过热造成损坏 (步骤 S15)、 并且屏蔽现 场总线通讯控制方式而选用开关量控制方式以输出开关量制动信号作为紧 急控制信号至回转电机控制器 22控制回转电机 23以特定反向扭矩发动制动 (步骤 S17), 此时回转电机 23会被施加特定反向扭矩例如最大反向扭矩并处 于发动制动状态, 也即处于反向发动制动。 而转速传感器 25 则会检测回转 电机 23 的运转状态例如转速并反馈运转状态信号例如转速信号至主控制器 21 , 由主控制器 21根据接收到的转速信号判断回转电机 23的转速是否超限 (步骤 S19) 以避免在高速回转过程中液压制动器 26b突然抱闸制动导致传动 机构 27严重损坏而无法控制回转体 30的事故, 也即主控制器 21会实时地 根据转速传感器 25反馈的回转电机的转速信号计算当前传动机构 27的回转 角速度, 并结合其转动惯量(与自身结构及质量分布有关)计算出加载在传 动机构 27上的转动力矩; 将计算出的转动力矩与传动机构 27所能承受的转 动力矩极限值做比较来判定转速是否超限。 当通过比较计算出转动力矩小于 转动力矩极限值时, 表明无严重损毁危险, 主控制器 21 则会控制液压制动 控制阀 26a使能液压制动器 26b实行抱闸停车。 若计算出的转动力矩仍大于 转动力矩极限值, 表明有严重损毁危险, 则保持当前回转电机 23 仍以最大 扭矩反向发电制动直至无严重损毁危险才实行抱闸停车。  When the emergency braking situation is reversed, for example, the manipulator needs to perform emergency braking or find that the rotation is not controlled, the emergency braking signal generated by the manipulator can be triggered to generate the emergency braking signal to the main controller 21, and the main controller 21 receives After the emergency brake signal is determined, it is determined that emergency braking is required (step S11), and an alarm signal enable (Enable) alarm unit 29 is generated (step S13), and the contactor KM1 is opened to cut off the energy storage unit 24 and the rotary motor. The connection of the controller 22 avoids a false start caused by an error command of the field bus before the failure of the rotary brake and after the failure of the stop, and simultaneously turns on the circuit breaker KM2 to connect the discharge resistor R with the rotary motor controller 22 so that the rotary motor 23 is reversed. The energy generated during braking of the power generation is released to avoid damage caused by overheating of the rotary motor 22 (step S15), and the fieldbus communication control mode is shielded, and the switch quantity control mode is selected to output the switch quantity brake signal as an emergency control signal to the swing motor. The controller 22 controls the swing motor 23 to start the brake with a specific reverse torque (step S17), at which time the rotary motor 2 3 A specific reverse torque, such as a maximum reverse torque, is applied and the brake is activated, i.e., in a reverse-actuated brake. The rotation speed sensor 25 detects the operation state of the swing motor 23, for example, the rotation speed, and feeds back an operation state signal such as a rotation speed signal to the main controller 21, and the main controller 21 determines whether the rotation speed of the swing motor 23 is out of limit based on the received rotation speed signal ( Step S19) to avoid serious damage to the transmission mechanism 27 caused by the sudden brake brake of the hydraulic brake 26b during the high-speed rotation, and the accident of the rotary body 30 cannot be controlled, that is, the rotary motor fed back by the main controller 21 according to the rotational speed sensor 25 in real time. The rotational speed signal calculates the rotational angular velocity of the current transmission mechanism 27, and calculates the rotational moment loaded on the transmission mechanism 27 in combination with its rotational inertia (related to its own structure and mass distribution); the calculated rotational torque and the transmission mechanism 27 can The torque limit values received are compared to determine if the speed is exceeded. When it is calculated by comparison that the rotational torque is less than the rotational torque limit value, indicating that there is no serious damage, the main controller 21 controls the hydraulic brake control valve 26a to enable the hydraulic brake 26b to perform the brake stop. If the calculated rotational torque is still greater than the rotational torque limit value, indicating a serious damage hazard, the current swing motor 23 is still driven to reverse the maximum torque to generate the brake until the danger of serious damage is applied.
需要说明的是, 上述实施例是以在紧急制动情形下主控制器 21从现场 总线通讯控制方式切换至开关量控制方式来输出开关量制动信号作为紧急 控制信号, 但本发明并不以此为限; 由于主控制器 21 可通过逻辑编程来设 定其控制过程, 因此也可设定为在紧急制动情形下, 不从现场总线通讯控制 方式切换至开关量控制方式而仍采用现场总线通讯控制方式来输出紧急控 制信号, 或者设定为从现场总线通讯控制方式切换至不同于开关量控制方式 的其他控制方式来输出紧急控制信号, 这些适当地变更均属于本发明的保护 范围。 It should be noted that, in the above embodiment, the main controller 21 switches from the field bus communication control mode to the switch quantity control mode to output the switch quantity brake signal as an emergency control signal in the emergency braking situation, but the present invention does not This is limited; since the main controller 21 can be programmed to set its control process, it can also be set to be controlled from fieldbus communication in case of emergency braking. The mode is switched to the switch quantity control mode, and the fieldbus communication control mode is still used to output the emergency control signal, or is set to switch from the field bus communication control mode to another control mode different from the switch quantity control mode to output the emergency control signal. Appropriate changes are within the scope of protection of the present invention.
综上所述, 本发明实施例在现有的以现场总线通讯控制方式控制回转制 动的基础上, 添加一套回转紧急制动方案, 在需做紧急制动时, 使回转电机 以特定反向扭矩(例如最大反向扭矩)发动制动, 从而实现回转紧急制动控 制。 此外, 当出现回转不可控时往往是现场总线通讯出现问题, 现有技术中 控制系统和动力系统失效, 工作装置无法有效控制以及可能对回转传动机构 造成巨大沖击。 而回转紧急制动方案还提供了一套独立于现场总线通讯且可 不切断系统电源实现回转制动的人为操作的冗余控制, 其可通过转速传感器 反馈的转速信号得到回转电机转速, 并通过开关量控制方式控制回转电机切 换至反向发电制动状态; 并可进一步切断回转电机的供电电源避免总线通讯 故障造成误启动, 并利用放电电阻释放其反向发电制动过程中产生的能量; 同时能够有效地控制液压制动控制阀在恰当的时机动作。 因此, 提升了工程 机械的电驱回转控制可靠性。  In summary, the embodiment of the present invention adds a set of rotary emergency braking scheme based on the existing fieldbus communication control mode to control the rotary braking, and makes the rotary motor have a specific reverse when emergency braking is required. The brake is actuated to a torque (for example, a maximum reverse torque) to achieve a swing emergency brake control. In addition, when the uncontrollable rotation occurs, there is often a problem in the fieldbus communication. In the prior art, the control system and the power system fail, the working device cannot be effectively controlled, and the rotary transmission mechanism may be greatly impacted. The rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch. The quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process; The hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive rotation control of the construction machine is improved.
以上所述, 仅是本发明的较佳实施例而已, 并非对本发明作任何形式上 的限制, 虽然本发明已以较佳实施例揭露如上, 然而并非用以限定本发明, 任何熟悉本专业的技术人员, 在不脱离本发明技术方案范围内,当可利用上 述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未 筒单修改、 等同变化与修饰,均仍属于本发明技术方案的范围内。  The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, any A person skilled in the art can make some modifications or modifications to equivalent embodiments when the above-disclosed technical content can be utilized without departing from the technical scope of the present invention, but all the modifications, equivalent changes and modifications are still It is within the scope of the technical solution of the present invention.
工业实用性 本发明实施例在现有的以现场总线通讯控制方式控制回转制动的基础 上, 添加一套回转紧急制动方案, 在需做紧急制动时, 使回转电机以特定反 向扭矩 (例如最大反向扭矩)发动制动, 从而实现回转紧急制动控制。 此外, 当出现回转不可控时往往是现场总线通讯出现问题, 现有技术中只能通过系 动力系统失效, 工作装置无法有效控制以及可能对回转传动机构造成巨大沖 击。 而回转紧急制动方案还提供了一套独立于现场总线通讯且可不切断系统 电源实现回转制动的人为操作的冗余控制, 其可通过转速传感器反馈的转速 信号得到回转电机转速, 并通过开关量控制方式控制回转电机切换至反向发 电制动状态; 并可进一步切断回转电机的供电电源避免总线通讯故障造成误 启动, 并利用放电电阻释放其反向发电制动过程中产生的能量; 同时能够有 效地控制液压制动控制阀在恰当的时机动作。 因此, 提升了工程机械的电驱 回转控制可靠性。 INDUSTRIAL APPLICABILITY An embodiment of the present invention adds a set of rotary emergency braking scheme based on the existing fieldbus communication control mode to control the swing brake, and makes the swing motor have a specific reverse torque when emergency braking is required. The brake is started (for example, the maximum reverse torque) to achieve the swing emergency brake control. In addition, when there is uncontrollable rotation, there is often a problem in fieldbus communication. In the prior art, only the system can be passed. The power system fails, the work unit cannot be effectively controlled and may have a huge impact on the rotary drive. The rotary emergency braking scheme also provides a set of redundant control that is independent of the field bus communication and can realize the manual braking without turning off the system power supply, and can obtain the rotating motor speed through the speed signal fed back by the speed sensor, and pass the switch. The quantity control mode controls the rotary motor to switch to the reverse power generation braking state; and the power supply of the rotary motor can be further cut off to avoid a false start caused by a bus communication failure, and the discharge resistor is used to release the energy generated during the reverse power generation braking process; The hydraulic brake control valve can be effectively controlled to operate at an appropriate timing. Therefore, the reliability of the electric drive rotation control of the construction machine is improved.

Claims

权 利 要 求 书 Claim
1.一种电驱回转控制系统, 适用于控制工程机械的回转体的回转动作; 该电驱回转控制系统包括: 主控制器、 回转电机控制器、 回转电机、 电能提 供装置、 转速传感器、 液压制动控制阀以及液压制动器, 该电能提供装置通 过该回转电机控制器向该回转电机提供动力以驱动该回转体进行回转动作, 该主控制器通过控制该回转电机控制器来控制该回转电机的运转状态, 该转 速传感器检测该回转电机的运转状态并产生运转状态信号反馈至该主控制 器, 由该主控制器根据该运转状态信号决定是否产生液压制动信号至该液压 制动控制阀以控制该液压制动器对该回转体进行回转制动; 其特征在于: 该主控制器还配置成当接收到紧急制动信号后, 输出紧急控制信号至该 回转电机控制器来控制该回转电机以特定反向扭矩发电制动, 并根据该转速 传感器反馈的运转状态信号决定产生液压制动信号至该液压制动控制阀的 时间。  1. An electric drive slewing control system, suitable for controlling a rotary motion of a rotary body of a construction machine; the electric drive slewing control system comprises: a main controller, a rotary motor controller, a rotary motor, an electric power supply device, a rotational speed sensor, a hydraulic pressure a brake control valve and a hydraulic brake, wherein the electric power supply device supplies power to the rotary electric machine to drive the rotary electric machine to perform a swing operation, and the main controller controls the rotary electric machine by controlling the rotary electric machine controller In an operating state, the rotational speed sensor detects an operating state of the rotating electrical machine and generates an operating state signal fed back to the main controller, and the main controller determines, according to the operating state signal, whether to generate a hydraulic brake signal to the hydraulic brake control valve. Controlling the hydraulic brake to perform the rotary braking on the rotary body; the main controller is further configured to: after receiving the emergency brake signal, output an emergency control signal to the rotary motor controller to control the rotary motor to be specific Reverse torque generation braking, and sensing based on the speed The operational status signal fed back determines the time at which the hydraulic brake signal is generated to the hydraulic brake control valve.
2.如权利要求 1所述的电驱回转控制系统, 其特征在于, 该主控制器配 置成当接收到该紧急制动信号后, 从现场总线通讯控制方式切换至开关量控 制方式, 并以该开关量控制方式输出开关量制动信号作为该紧急控制信号。  2 . The electric drive swing control system according to claim 1 , wherein the main controller is configured to switch from a field bus communication control mode to a switch quantity control mode after receiving the emergency brake signal, and The switch quantity control mode outputs a switch quantity brake signal as the emergency control signal.
3.如权利要求 1所述的电驱回转控制系统, 其特征在于: 还包括回转紧 急制动开关, 该回转紧急制动开关人为触发后产生该紧急制动信号至该主控 制器。  The electric drive swing control system according to claim 1, further comprising: a rotary emergency brake switch, wherein the emergency brake switch generates the emergency brake signal to the main controller after being triggered.
4.如权利要求 1所述的电驱回转控制系统, 其特征在于: 还包括报警单 元, 该主控制器接收到该紧急制动信号后触发该报警单元报警。  4. The electric drive swing control system according to claim 1, further comprising: an alarm unit, wherein the main controller triggers the alarm unit to alarm after receiving the emergency brake signal.
5.如权利要求 4所述的电驱回转控制系统, 其特征在于: 所述报警单元 为蜂鸣器。  The electric drive rotation control system according to claim 4, wherein the alarm unit is a buzzer.
6.如权利要求 1所述的电驱回转控制系统, 其特征在于: 还包括接触器, 该接触器连接至该电能提供装置与该回转电机控制器之间并接受该主控制 器的控制; 当该主控制器接收到该紧急制动信号后断开该接触器以切断该电 能提供装置与该回转电机控制器之间的连接。  6. The electric drive swing control system according to claim 1, further comprising: a contactor connected between the power supply device and the rotary motor controller and controlled by the main controller; When the main controller receives the emergency brake signal, the contactor is disconnected to cut off the connection between the power supply device and the rotary motor controller.
7.如权利要求 6所述的电驱回转控制系统, 其特征在于, 还包括断路器 与放电电阻, 该放电电阻通过该断路器连接至该回转电机控制器并接受该主 控制器的控制; 当该主控制器接收到该紧急制动信号后接通该断路器以将该 放电电阻与该回转电机控制器接通。 The electric drive slewing control system according to claim 6, further comprising a circuit breaker and a discharge resistor, wherein the discharge resistor is connected to the rotary motor controller through the circuit breaker and accepts the main Control of the controller; when the main controller receives the emergency brake signal, the circuit breaker is turned on to connect the discharge resistor to the swing motor controller.
8.如权利要求 1所述的电驱回转控制系统, 其特征在于: 该特定反向扭 矩发电制动为最大反向扭矩发电制动。  The electric drive swing control system according to claim 1, wherein: the specific reverse torque power generation brake is a maximum reverse torque power generation brake.
9.如权利要求 1所述的电驱回转控制系统, 其特征在于: 该转速传感器 为旋转变压器, 安装于该回转电机的出轴上, 并与该回转电机同步旋转并将 转速以脉沖信号方式输出至该主控制器作为该运转状态信号。  The electric drive slewing control system according to claim 1, wherein: the rotation speed sensor is a rotary transformer, is mounted on an output shaft of the rotary motor, and rotates synchronously with the rotary motor and rotates the speed by a pulse signal. Output to the main controller as the operational status signal.
10.—种工程机械, 包括:  10. - A variety of construction machinery, including:
回转体; 以及  Revolving body;
如权利要求 1至 9任一项所述的电驱回转控制系统, 用于控制该回转体 的回转动作。  The electric drive swing control system according to any one of claims 1 to 9, for controlling a swinging motion of the rotary body.
11.如权利要求 10所述的工程机械, 其特征在于: 该电驱回转控制系统 中用于触发产生该紧急制动信号的回转紧急制动开关安装于该工程机械的 驾马史室内。  The construction machine according to claim 10, wherein: the rotary emergency brake switch for triggering the generation of the emergency brake signal in the electric drive slewing control system is installed in the driving machine of the construction machine.
12.—种回转紧急制动控制方法,应用于工程机械, 该工程机械包括回转 体、 传动机构、 主控制器与回转电机, 该回转电机通过该传动机构驱动该回 转体进行回转动作; 其特征在于: 包括步骤:  12. A rotary emergency brake control method applied to an engineering machine, the engineering machine comprising a rotary body, a transmission mechanism, a main controller and a rotary motor, wherein the rotary motor drives the rotary body to perform a rotary motion through the transmission mechanism; Include: Includes steps:
触发产生紧急制动信号至该主控制器;  Trigger generating an emergency brake signal to the main controller;
由该主控制器输出紧急控制信号来控制该回转电机以特定反向扭矩发 电制动;  The main controller outputs an emergency control signal to control the rotary motor to brake with a specific reverse torque;
检测该回转电机的运转状态并反馈运转状态信号至该主控制器; 由该主控制器根据该运转状态信号决定输出液压制动信号的时间; 以及 利用该液压制动信号对该传动机构进行液压制动以实现对该回转体的 回转制动。  Detecting an operating state of the rotary electric machine and feeding back an operating state signal to the main controller; determining, by the main controller, a time for outputting a hydraulic brake signal according to the operating state signal; and hydraulically driving the transmission mechanism by using the hydraulic brake signal Braking to achieve a rotary brake of the rotor.
13.如权利要求 12所述的回转紧急制动控制方法, 其特征在于: 该主控 制器是以开关量控制方式输出开关量制动信号作为该紧急控制信号。  The swing emergency brake control method according to claim 12, wherein the main controller outputs the switch brake signal as the emergency control signal in a switching amount control manner.
14.如权利要求 13所述的回转紧急制动控制方法, 其特征在于: 更包括 步骤:  The method according to claim 13, further comprising the steps of:
该主控制器接收到该紧急制动信号后, 从现场总线通讯控制方式切换至 该开关量控制方式。 After receiving the emergency braking signal, the main controller switches from the fieldbus communication control mode to the switching quantity control mode.
15.如权利要求 12所述的回转紧急制动控制方法, 其特征在于: 该特定 反向扭矩发电制动为最大反向扭矩发电制动。 The swing emergency brake control method according to claim 12, wherein the specific reverse torque power generation brake is a maximum reverse torque power generation brake.
16.如权利要求 12所述的回转紧急制动控制方法, 其特征在于: 更包括 步骤:  The method according to claim 12, further comprising the steps of:
在该主控制器触接收到该紧急制动信号后, 断开该回转电机的电源; After the main controller touches the emergency brake signal, disconnecting the power of the rotary motor;
17.如权利要求 16所述的回转紧急制动控制方法, 其特征在于: 还包括 能量, 以避免该回转电机过热。 17. The swing emergency brake control method according to claim 16, further comprising: energy to prevent the rotary motor from overheating.
18.如权利要求 12所述的回转紧急制动控制方法, 其特征在于: 更包括 步骤:  The method according to claim 12, further comprising:
在该主控制器触接收到该紧急制动信号后, 使能报警单元报警。  After the main controller touches the emergency brake signal, the alarm unit is enabled to alarm.
19.如权利要求 12所述的回转紧急制动控制方法, 其特征在于: 由该主 控制器根据该运转状态信号决定输出液压制动信号的时间之步骤包括: 根据该运转状态信号计算出该传动机构的回转角速度并结合该传动机 构的转动惯量计算出加载在该传动机构上的转动力矩;  The method according to claim 12, wherein the step of determining, by the main controller, the time for outputting the hydraulic brake signal according to the operation state signal comprises: calculating the operation state signal according to the operation state signal The rotational angular velocity of the transmission mechanism is combined with the rotational inertia of the transmission mechanism to calculate a rotational moment loaded on the transmission mechanism;
将计算出的转动力矩与该传动机构所能承受的转动力矩极限值做比较; 以及  Comparing the calculated rotational torque with the rotational torque limit that the transmission can withstand;
当计算出的转动力矩小于该转动力矩极限值, 输出该液压制动信号。  When the calculated rotational torque is less than the rotational torque limit value, the hydraulic brake signal is output.
PCT/CN2011/081432 2011-10-27 2011-10-27 Electric drive rotation control system, engineering machinery and rotary emergency braking control method WO2013060010A1 (en)

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