WO2013058858A2 - Ak-47 type bullpup converted firearm and method of assembly thereof - Google Patents

Ak-47 type bullpup converted firearm and method of assembly thereof Download PDF

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Publication number
WO2013058858A2
WO2013058858A2 PCT/US2012/048827 US2012048827W WO2013058858A2 WO 2013058858 A2 WO2013058858 A2 WO 2013058858A2 US 2012048827 W US2012048827 W US 2012048827W WO 2013058858 A2 WO2013058858 A2 WO 2013058858A2
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WO
WIPO (PCT)
Prior art keywords
firearm
bullpup
assembly
trigger
frame body
Prior art date
Application number
PCT/US2012/048827
Other languages
French (fr)
Other versions
WO2013058858A3 (en
Inventor
Shawn Johnson
Original Assignee
Ballista Tactical Systems Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ballista Tactical Systems Inc. filed Critical Ballista Tactical Systems Inc.
Publication of WO2013058858A2 publication Critical patent/WO2013058858A2/en
Publication of WO2013058858A3 publication Critical patent/WO2013058858A3/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41AFUNCTIONAL FEATURES OR DETAILS COMMON TO BOTH SMALLARMS AND ORDNANCE, e.g. CANNONS; MOUNTINGS FOR SMALLARMS OR ORDNANCE
    • F41A19/00Firing or trigger mechanisms; Cocking mechanisms
    • F41A19/06Mechanical firing mechanisms, e.g. counterrecoil firing, recoil actuated firing mechanisms
    • F41A19/08Mechanical firing mechanisms, e.g. counterrecoil firing, recoil actuated firing mechanisms remote actuated; lanyard actuated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41AFUNCTIONAL FEATURES OR DETAILS COMMON TO BOTH SMALLARMS AND ORDNANCE, e.g. CANNONS; MOUNTINGS FOR SMALLARMS OR ORDNANCE
    • F41A19/00Firing or trigger mechanisms; Cocking mechanisms
    • F41A19/06Mechanical firing mechanisms, e.g. counterrecoil firing, recoil actuated firing mechanisms
    • F41A19/09Auxiliary trigger devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49716Converting

Definitions

  • aspects of the present invention relate to AK-47 and similar type firearms, and more particularly an apparatus and method for converting AK-47 type firearms to bullpup configurations.
  • Firearms with and without a bullpup configuration are well known for military and private use.
  • conventional firearms include an elongated stock, also known as a buttstock, to which the barrel and firing mechanism are attached, that is held against one's shoulder when firing the gun.
  • the stock provides a means for the shooter to firmly support the device and easily aim it.
  • the stock also transmits recoil into the shooter's body.
  • Bullpups are firearm configurations in which the action is located behind the trigger group and alongside the shooter's face, so there is no wasted space for the stock as in conventional designs. This permits a shorter firearm length for the same barrel length for improved maneuverability, and reduces weight. Thus, firearm purchasers often prefer the bullpup configuration over the conventional configuration.
  • firearms are generally manufactured to either have a conventional configuration or a bullpup configuration.
  • the bullpup configured firearm likewise is not easily converted back into a conventional configuration without substantial reengineering.
  • the AK-47 and similar type model firearms are generally manufactured with a conventional configuration.
  • aspects of the present invention provide, among other things, features for reconfiguring a conventional AK-47 type firearm to a bullpup configuration.
  • Aspects of an example bullpup assembly include a lower bullpup frame and an upper bullpup frame coupleable with a lower portion and an upper portion of a firearm respectively.
  • the lower bullpup frame includes a bullpup trigger and trigger link, wherein a first end of the trigger link is coupled to or otherwise interoperates with the bullpup trigger.
  • the other end of the trigger link abuttably connects or otherwise interoperates with the original trigger of the firearm (also interchangeably referred to herein as the "firearm trigger”) so that actuation of the bullpup trigger actuates the firearm trigger.
  • aspects of an example bullpup configured firearm in accordance with aspects of the present invention include a firearm body, a firearm barrel, a firearm trigger, a lower bullpup frame coupled to the firearm, and an upper bullpup frame coupled to the firearm.
  • the lower bullpup frame includes or assembleably operates in conjunction with a bullpup trigger and trigger link, wherein a first end of the trigger link is coupled to or otherwise interoperates with the bullpup trigger. The other end of the trigger link abuts the trigger of the firearm so that actuation of the bullpup trigger actuates the firearm trigger.
  • aspects of the present invention further provide methods for modifying a conventional AK-47 type firearm to a bullpup configuration.
  • the method includes removing a stock and handle from a conventional configuration firearm and then coupling a lower bullpup frame and an upper bullpup frame to the disassembled firearm, such that actuation of a trigger of the lower bullpup frame actuates a trigger of the disassemble firearm.
  • FIG. 1 shows a side view of an example AK-47 type firearm having a conventional configuration
  • FIG. 2 shows a side view the firearm of FIG. 1 with selected components removed
  • FIG. 3 shows a perspective exploded view of a bullpup assembly in accordance with aspects of the present invention
  • FIG. 4 shows a perspective partial visible view of the lower frame of the bullpup assembly of FIG. 3;
  • FIG. 5 shows a side partial visible view of the lower frame of the bullpup assembly of FIG. 3;
  • FIG. 6 shows a perspective view of the upper frame of the bullpup assembly of FIG. 4;
  • FIG. 7 shows a side partial visible view of a modified firearm having a bullpup configuration in accordance with aspects of the present invention
  • FIG. 8 shows a perspective partial visible view of the modified firearm of FIG. 7;
  • FIG. 9 shows a partial perspective exploded view of a bullpup assembly in accordance with another aspect of the present invention.
  • FIG. 10 shows a partial perspective view of the bullpup assembly of FIG. 9;
  • FIG. 1 1 shows a side view of the bullpup assembly of FIG. 9;
  • FIG. 12 shows the opposite side view of the bullpup assembly of
  • FIG. 1 1 is a diagrammatic representation of FIG. 1 .
  • aspects of the present invention include a bullpup assembly for an AK-47 type firearm, a bullpup configured AK-47 type firearm, and a method for converting a conventional AK-47 type firearm into a bullpup configured AK-47 type firearm.
  • FIG. 1 shows a side view of an example AK-47 type firearm 10 having a conventional configuration, i.e., does not have a bullpup configuration.
  • the firearm 10 includes a body 12, a stock 14, a handle 16, a grip 18, a barrel 20, a firearm trigger 22, a magazine 24, a gas tube holder 26, a trigger guard 28, a sight 30, a gas tube 36, a barrel retainer 40, and other features known in the art.
  • the stock 14 is attached to the main body 12 (e.g., via one or more screws and/or other attachment features), and in operation, is held against an operator's shoulder when firing the firearm 10.
  • the stock 14 allows the operator to firmly support the device and easily aim it.
  • FIG. 2 shows a side view of an example AK-47 type firearm 50 having multiple components removed.
  • the stock 14 and the handle 16 shown in FIG. 1 have been removed.
  • the other elements, including the body 12, the firearm trigger 22, the grip 18, the guard trigger 28, the gas tube holder 26, the gas tube 36, the barrel 20, the magazine 24, and the sight 30 remain.
  • the mechanical parts of the firearm that contribute to firing operation remain operable in accordance with conventional operation.
  • a mating piece 32 may have, for example, a screw opening 34, by which the stock 14, having a corresponding threaded opening for receiving a screw threw the screw opening 34, may be secured to the body 12.
  • FIG. 3 shows a perspective exploded view of a bullpup assembly 100. More specifically, FIG. 3 shows the elements of the bullpup assembly 100 before it has been assembled onto the firearm of FIG. 2.
  • the bullpup assembly 100 includes a lower bullpup frame 102 (also interchangeably referred herein as a frame body), an upper bullpup frame 104 (also interchangeably referred herein as a mating frame assembly), a trigger link 106 and a bullpup trigger 108.
  • the lower bullpup frame 102 includes a hollow body (also interchangeably referred herein as an interior cavity) 1 10 integrally formed with a handle 1 12, a trigger guard 1 14, and screw receiver 1 16.
  • the lower bullpup frame 102 further includes a recessed opening 126 sized to mate with the barrel retainer 40, a receiving member 128 sized to receive the gun barrel 20, and a front opening 130 (also interchangeably referred herein as a barrel opening) sized to receive the barrel 20.
  • FIG. 4 shows a perspective view of the lower bullpup frame 102, where the body 1 10 is shown as transparent for clarity.
  • the bullpup trigger 108 may be located within the body 1 10. Further, the bullpup trigger 108 may be linearly coupled within the body 1 10 via a coupling mechanism 108a, such as screw, a pin, or the like.
  • the bullpup trigger 108 may also be coupled with the trigger link 106, which extends though the body 1 10.
  • FIG. 5 shows a side view of the lower bullpup frame 102 where the body 1 10 is shown as transparent for clarity.
  • FIG. 6 shows a perspective view of the upper bullpup frame 104.
  • the upper bullpup frame 104 includes a hollow body 1 18, a rear opening 120 sized to fit over a gas tube of an AK-47 type firearm, a recessed opening 122 sized to receive a barrel retainer 40 of an AK-47 type firearm, and a front opening 124 sized to receive the barrel 20 of the AK-47 type firearm.
  • the top frame 104 may include openings to vent heat, such as may be produced by the barrel or other portions of the firearm when fired.
  • the recessed opening 122 of the upper bullpup frame 104 aligns with the recessed opening 126 of the lower bullpup frame 102 (as shown in FIG. 4), and the front opening 124 of the upper bullpup frame (as shown in FIG. 5) aligns with the front opening 130 of the lower bullpup frame (as shown in FIG. 4).
  • FIG. 7 shows a side view of an example AK-47 type firearm modified to a bullpup configuration, where the lower bullpup frame 102 and the upper bullpup frame 104 are shown as transparent for clarity.
  • FIG. 8 shows a perspective view of the example firearm of FIG. 7.
  • FIGs. 7 and 8 show the disassembled firearm 50 of FIG. 2 after it has been coupled with the bullpup assembly 100.
  • FIGs. 7 and 8 show various elements that are included in FIGs. 2 and 3, in an assembled configuration.
  • the lower bullpup frame 102 including the bullpup trigger 108 and the trigger link 106, is abuttably assembled with the lower portion of the disassembled firearm 50.
  • the recessed opening 126 of the lower bullpup frame matably abuts the barrel retainer 40
  • the receiving member 128 of the lower bullpup frame matably abuts with the gun barrel 20
  • the front opening 130 matably abuts the barrel 20.
  • the trigger link 106 may extend within the hollow body 1 10 of the lower bullpup frame 102, around the magazine 24 and/or magazine well, and operably engage the firearm trigger 22. Because the trigger link 106 operably engages the firearm trigger 22 on one end and is operably engaged with the bullpup trigger 108 on the other end, motion of the bullpup trigger 108 produces corresponding motion of the firearm trigger 22 via the trigger link 106, such as when the firearm is fired.
  • the screw receiver 1 16 located at the end of the body 1 10 opposite the barrel 20 is aligned with the mating piece 32, and the lower bullpup frame 102 is secured to the firearm body 12 via the mating piece 32.
  • a screw may be inserted through the mating piece 32 and into a threaded screw receiver 1 16 in the lower bullpup frame 102.
  • the lower bullpup frame 102 may be secured to disassembled firearm 50 in a similar manner to that with which the stock was previously secured to the firearm.
  • the upper bullpup frame 104 fits over the gas tube 36 via the rear opening 120, which matably abuts the lower bullpup frame 102.
  • the upper bullpup frame 104 also mates with the barrel retainer 38 via the recessed opening 122.
  • the lower bullpup frame and upper bullpup frame may comprise any material suitable for use with a firearm. Of some concern may be the heat produced within the barrel of a gun during firing. Thus, the material chosen for the upper and lower bullpup frame must retain form and properties under high heat.
  • the frames may comprise a hard plastic having a high melting point.
  • the lower bullpup frame may be formed such that it is capable of preventing or inhibiting heat transfer, so as to reduce the amount of heat reaching the operator's hand.
  • each of the upper and lower bullpup frames may further comprise one or more heat shielding elements that may be located within the upper or lower bullpup frames or that may be integral with one or both of these frames.
  • Such heat shielding elements may comprise metal shielding, such as firearm grade aluminum, that is located within the lower bullpup frame.
  • the upper bullpup frame on the other hand, which, upon assembly, may be located further from the operator when the gun is fired, may allow sufficient heat dissipation without such shielding (e.g., via use of venting through one or more vent openings).
  • a method for assembling the modified firearm having a bullpup configuration will now be described.
  • the stock 14 and the handle 16 are removed.
  • the stock 14 and the handle 16 may be easily removed without the need for a gunsmith, for example, because the elements may be secured to the body 12 via screws and mating surfaces.
  • the operator may simply unscrew the stock 14 from the mating piece 32 and slide the stock out of the body 12.
  • the operator may remove the handle 16 by unscrewing and/or sliding the handle out of the body.
  • the conventional AK-47 type firearm is in the state shown in FIG. 2.
  • the lower bullpup frame 102 may be slid over the bottom portion of the firearm 50. As shown in FIGs. 7 and 8, a portion of the body 12, the firearm trigger 22, trigger guard 28, magazine 24, and a portion of the barrel 20 of the firearm 50 may be located within the lower bullpup frame 102.
  • the recessed opening 126 may matably abut the barrel retainer 40, and the receiving member 128 and the front opening 130 may each matably abut the barrel 20.
  • the screw receiver 1 16 may be aligned with the mating piece 32 and the trigger link 106 may be aligned with the firearm trigger 22. The screw receiver 1 16 is then secured to the mating piece 32 via a screw or other securing mechanism.
  • the upper bullpup frame 104 (FIGs. 3 and 5) may be coupled to the upper portion of the firearm 50, such that the gas tube 36 fits within the rear opening 120, barrel retainer 38 fits within the recessed opening 122, and the barrel 20 fits within the front opening 124.
  • the upper bullpup frame 104 may be secured to the lower bullpup frame 102 by any suitable manner that sufficiently secures the frames 102, 104 together during operation of the firearm.
  • the upper bullpup frame 104 may include a bias tongue that allows one end of the upper bullpup frame to slide over and lock into a corresponding receiving portion at one end of the lower bullpup frame 102.
  • the opposite ends may then be separately secured, such via one or more screws or other securing features.
  • the frames 102, 104 By securing the frames 102, 104 in this manner, assembly is made stable during operation of the firearm.
  • the upper and lower bullpup portions 102, 104 may have grooves and/or other corresponding interoperating features (e.g., rail projections and corresponding receiving slots) to further allow the frames to securely mate together.
  • the bullpup configured AK-47 type firearm shown in FIGs. 7 and 8 is completed.
  • the operator desires to return the AK-47 type bullpup configuration back to a conventional AK-47 type configuration, the user need only reverse the above steps.
  • One or all of the above steps of assembling or disassembling the bullpup configuration may be carried out so as to avoid the need for machining or other assistance by a professional gunsmith. Rather, a relatively unskilled operator need only screw/unscrew and assemble the relevant elements of the firearm.
  • the complex functionality of the firing mechanism remains unaltered when the firearm is in the conventional state or the bullpup state.
  • the above-described apparatus and method allows a firearm purchaser to easily and safely modify the firearm without the assistance of an expert.
  • FIG 9 shows a partial perspective exploded view of a bullpup assembly 200 in accordance with another aspect of the present invention.
  • a number of components of the bullpup assembly 200 are similar to those shown with the same numbers in FIGs. 1 -8. Components having the same reference numbers as FIGs. 1 -8 are described above.
  • the assembly 200 includes an upper bullpup frame 204 and a lower bullpup frame 202, similar to the assembly 100 of FIGS. 1 -8.
  • the assembly 200 additionally includes a shield member 206.
  • the shield member 206 may be shaped to fit within a portion of the upper bullpup frame 204.
  • the shield member 206 may fit over a front portion of the barrel 20, near the sight 30, and underneath/within the corresponding portion of the upper bullpup frame 204 that also covers the same portion of the barrel 20, for example.
  • the arrangement of the shield member 206 provides a second layering of protection (e.g., from heat) from the barrel 20.
  • Both the shield 206 and the corresponding portion of upper bullpup frame 204 may include a plurality of vent opening 224, 226 for allowing heat to dissipate from the barrel 20. When assembled, the vent openings 224, 226 may be aligned (FIGs. 1 1 , 12).
  • the upper bullpup frame 204 includes a hollow body 218 and a recessed opening 222, having the same functionality as in the bullpup assembly of FIGs. 1 -8.
  • the upper bullpup frame 204 further includes a rear opening 220 sized to fit over a gas tube of an AK-47 type firearm.
  • the rear opening 220 of FIGs. 9-12 may extend partially along the surface of the hollow body 218.
  • the upper bullpup frame may omit the rear opening 220, and the upper bullpup frame may extend coextensively or partially coextensively with the lower bullpup frame.
  • the bullpup assembly 200 further includes a trigger link 306 and a bullpup trigger 308.
  • the bullpup trigger 308 may include a receiving portion 310 for receiving an end portion of the trigger link 306.
  • the receiving portion 310 may comprise a groove or opening sized to receive and couple with the trigger link 306.
  • the trigger link 306 may be secured to the bullpup trigger 308 within the receiving portion via a pin, for example.
  • the trigger link 306 extends along the length of the gun and may be coupled to firearm trigger engagement feature 312 at another end of the trigger link 306. As shown in FIG. 10, upon assembly with the body of the firearm 10, the firearm trigger engagement feature 312 may abut the trigger 22.
  • the trigger link 306 may surround the trigger engagement feature 312 and/or may couple to the trigger engagement feature via a pin, for example.
  • the trigger link 306 may also extend beyond and surround the trigger 22. As shown in FIG. 10, the trigger link 306 may be curved towards the body of the gun so that the trigger link is retained within the lower frame 202 when assembled, without interfering with the operator's hand.
  • the lower bullpup frame 202 includes a hollow body 210, front opening 230, a trigger guard 214, a screwing feature 216, such as screw receiver, a handle 212, a recessed opening 226, and a receiving member 228, each having similar functionality to that described above with respect to the bullpup assembly of FIGs. 1 -8.
  • the lower bullpup frame 202 further includes a plurality of ports 232, 234, 236. As shown in FIG. 1 1 , upon assembly with the body of the firearm 10, the first access port 232 and second access port 234 align with portions of a safety to allow access to and operation of the safety.
  • the third port 236 may be on a side of the lower bullpup frame 202 opposing the first and second ports 232, 234 and may accommodate projecting features of the firearm 10, for example.
  • the bullpup assembly may include an integrated or attachable rail system to the upper frame and the lower frame.
  • the rail system may be used to mount instruments according to an end user's preference. Examples of instruments include, but are not limited to flashlights, red dots, lasers, foregrips, halographic sighting systems, optical, targeting, and/or any instrument that improves accuracy and/or reduces muzzle rise.
  • aspects of the present invention may include a two shot injection molded or overmolded thermoplastic rubber, for example, Santoprene sold by Exxon Mobil, having a varying range of durometers and textures that may encompass the trigger grip partially or fully to aid end user in safe handling of firearm and positive grip position reinforcement.
  • An injection molded stand alone part or overmolded or two shot injection molded integrated thermoplastic rubber buttstock recoil pad, manufactured in multiple sizes, durometers, textures and widths, for example, may also be utilized to aid in recoil absorption.
  • the stand alone part may be attached by screw, channeled into position via flanges on either side or press fit into the assembly.
  • the size and other features may be chosen according to the ergonomic preference of the user. For example, a user with smaller or larger hands may require a different size.
  • any suitable polymer and color may be used in the bullpup assembly to provide desired texture and visuals.

Abstract

A bullpup assembly for converting an AK-47 type firearm having an AK-47 stock in unmodified assembly into a bullpup configuration. The assembly includes a frame body coupleable with a body of the firearm, the frame body comprising a bullpup trigger, and the frame body being configured to replace the Ak-47 stock, and a trigger link coupled with the bullpup trigger and coupleable with a firearm trigger of the firearm, wherein actuation of the bullpup trigger actuates the firearm trigger via the trigger link.

Description

AK-47 TYPE BULLPUP CONVERTED FIREARM AND
METHOD OF ASSEMBLY THEREOF
[001] This application claims priority to U.S. Patent Application No.
13/558,028, filed on July 25, 2012, U.S. Provisional Patent Application No. 61/513,749 filed on August 1 , 201 1 , and U.S. Provisional Patent Application No. 61/569,658 filed on December 12, 201 1 , the entirety of each are hereby incorporated by reference herein.
BACKGROUND OF THE INVENTION
Field of the Invention
[002] Aspects of the present invention relate to AK-47 and similar type firearms, and more particularly an apparatus and method for converting AK-47 type firearms to bullpup configurations.
Background
[003] Firearms with and without a bullpup configuration are well known for military and private use. Generally, conventional firearms include an elongated stock, also known as a buttstock, to which the barrel and firing mechanism are attached, that is held against one's shoulder when firing the gun. The stock provides a means for the shooter to firmly support the device and easily aim it. The stock also transmits recoil into the shooter's body.
[004] Bullpups are firearm configurations in which the action is located behind the trigger group and alongside the shooter's face, so there is no wasted space for the stock as in conventional designs. This permits a shorter firearm length for the same barrel length for improved maneuverability, and reduces weight. Thus, firearm purchasers often prefer the bullpup configuration over the conventional configuration.
[005] In the related art, firearms are generally manufactured to either have a conventional configuration or a bullpup configuration. Thus, one must decide whether to purchase a conventional or bullpup configuration, and converting an already manufactured conventional configuration firearm, in the related art, typically requires substantial reengineering by a professional gunsmith. Once converted, the bullpup configured firearm likewise is not easily converted back into a conventional configuration without substantial reengineering. Thus, there is a need in the art for an apparatus and method for converting a firearm from a conventional configuration to a bullpup configuration and converting back to a conventional configuration without substantially reengineering the firearm, such as by a professional gunsmith.
[006] In particular, the AK-47 and similar type model firearms are generally manufactured with a conventional configuration. Thus, there is a need in the art for apparatuses and methods for converting conventional AK-47 type firearms to bullpup configurations and converting back to conventional configurations without substantially reengineering the firearm, such as by a professional gunsmith.
SUMMARY OF THE INVENTION
[007] Aspects of the present invention provide, among other things, features for reconfiguring a conventional AK-47 type firearm to a bullpup configuration. [008] Aspects of an example bullpup assembly include a lower bullpup frame and an upper bullpup frame coupleable with a lower portion and an upper portion of a firearm respectively. The lower bullpup frame includes a bullpup trigger and trigger link, wherein a first end of the trigger link is coupled to or otherwise interoperates with the bullpup trigger. The other end of the trigger link abuttably connects or otherwise interoperates with the original trigger of the firearm (also interchangeably referred to herein as the "firearm trigger") so that actuation of the bullpup trigger actuates the firearm trigger.
[009] Aspects of an example bullpup configured firearm in accordance with aspects of the present invention include a firearm body, a firearm barrel, a firearm trigger, a lower bullpup frame coupled to the firearm, and an upper bullpup frame coupled to the firearm. The lower bullpup frame includes or assembleably operates in conjunction with a bullpup trigger and trigger link, wherein a first end of the trigger link is coupled to or otherwise interoperates with the bullpup trigger. The other end of the trigger link abuts the trigger of the firearm so that actuation of the bullpup trigger actuates the firearm trigger.
[0010] Aspects of the present invention further provide methods for modifying a conventional AK-47 type firearm to a bullpup configuration. The method includes removing a stock and handle from a conventional configuration firearm and then coupling a lower bullpup frame and an upper bullpup frame to the disassembled firearm, such that actuation of a trigger of the lower bullpup frame actuates a trigger of the disassemble firearm.
[0011] Additional advantages and novel features of various aspects of the present invention will be set forth in part in the description that follows, and in part will become more apparent to those skilled in the art upon examination of the following or upon learning by practice thereof.
BRIEF DESCRIPTION OF THE FIGURES
[0012] In the drawings:
[0013] FIG. 1 shows a side view of an example AK-47 type firearm having a conventional configuration;
[0014] FIG. 2 shows a side view the firearm of FIG. 1 with selected components removed;
[0015] FIG. 3 shows a perspective exploded view of a bullpup assembly in accordance with aspects of the present invention;
[0016] FIG. 4 shows a perspective partial visible view of the lower frame of the bullpup assembly of FIG. 3;
[0017] FIG. 5 shows a side partial visible view of the lower frame of the bullpup assembly of FIG. 3;
[0018] FIG. 6 shows a perspective view of the upper frame of the bullpup assembly of FIG. 4;
[0019] FIG. 7 shows a side partial visible view of a modified firearm having a bullpup configuration in accordance with aspects of the present invention;
[0020] FIG. 8 shows a perspective partial visible view of the modified firearm of FIG. 7;
[0021] FIG. 9 shows a partial perspective exploded view of a bullpup assembly in accordance with another aspect of the present invention;
[0022] FIG. 10 shows a partial perspective view of the bullpup assembly of FIG. 9; [0023] FIG. 1 1 shows a side view of the bullpup assembly of FIG. 9; and
[0024] FIG. 12 shows the opposite side view of the bullpup assembly of
FIG. 1 1 .
DETAILED DESCRIPTION
[0025] Aspects of the present invention include a bullpup assembly for an AK-47 type firearm, a bullpup configured AK-47 type firearm, and a method for converting a conventional AK-47 type firearm into a bullpup configured AK-47 type firearm.
[0026] FIG. 1 shows a side view of an example AK-47 type firearm 10 having a conventional configuration, i.e., does not have a bullpup configuration. The firearm 10 includes a body 12, a stock 14, a handle 16, a grip 18, a barrel 20, a firearm trigger 22, a magazine 24, a gas tube holder 26, a trigger guard 28, a sight 30, a gas tube 36, a barrel retainer 40, and other features known in the art. The stock 14 is attached to the main body 12 (e.g., via one or more screws and/or other attachment features), and in operation, is held against an operator's shoulder when firing the firearm 10. The stock 14 allows the operator to firmly support the device and easily aim it.
[0027] FIG. 2 shows a side view of an example AK-47 type firearm 50 having multiple components removed. In particular, the stock 14 and the handle 16 shown in FIG. 1 have been removed. The other elements, including the body 12, the firearm trigger 22, the grip 18, the guard trigger 28, the gas tube holder 26, the gas tube 36, the barrel 20, the magazine 24, and the sight 30 remain. Generally, the mechanical parts of the firearm that contribute to firing operation remain operable in accordance with conventional operation. As shown in FIG. 2, when the stock 14 is removed, a mating piece 32 remains. The mating piece 32 may have, for example, a screw opening 34, by which the stock 14, having a corresponding threaded opening for receiving a screw threw the screw opening 34, may be secured to the body 12.
[0028] FIG. 3 shows a perspective exploded view of a bullpup assembly 100. More specifically, FIG. 3 shows the elements of the bullpup assembly 100 before it has been assembled onto the firearm of FIG. 2. The bullpup assembly 100 includes a lower bullpup frame 102 (also interchangeably referred herein as a frame body), an upper bullpup frame 104 (also interchangeably referred herein as a mating frame assembly), a trigger link 106 and a bullpup trigger 108. The lower bullpup frame 102 includes a hollow body (also interchangeably referred herein as an interior cavity) 1 10 integrally formed with a handle 1 12, a trigger guard 1 14, and screw receiver 1 16. The lower bullpup frame 102 further includes a recessed opening 126 sized to mate with the barrel retainer 40, a receiving member 128 sized to receive the gun barrel 20, and a front opening 130 (also interchangeably referred herein as a barrel opening) sized to receive the barrel 20. FIG. 4 shows a perspective view of the lower bullpup frame 102, where the body 1 10 is shown as transparent for clarity. As shown in FIG. 4, the bullpup trigger 108 may be located within the body 1 10. Further, the bullpup trigger 108 may be linearly coupled within the body 1 10 via a coupling mechanism 108a, such as screw, a pin, or the like. The bullpup trigger 108 may also be coupled with the trigger link 106, which extends though the body 1 10. Thus, force imparted on the bullpup trigger 108 (e.g., linear action during firing) may be transferred via the trigger link 106 toward the opposite end of the trigger link 106 from the end of the trigger link 106 that is coupled with or otherwise interoperable with the bullpup trigger 108. [0029] FIG. 5 shows a side view of the lower bullpup frame 102 where the body 1 10 is shown as transparent for clarity.
[0030] FIG. 6 shows a perspective view of the upper bullpup frame 104. The upper bullpup frame 104 includes a hollow body 1 18, a rear opening 120 sized to fit over a gas tube of an AK-47 type firearm, a recessed opening 122 sized to receive a barrel retainer 40 of an AK-47 type firearm, and a front opening 124 sized to receive the barrel 20 of the AK-47 type firearm. The top frame 104 may include openings to vent heat, such as may be produced by the barrel or other portions of the firearm when fired. The recessed opening 122 of the upper bullpup frame 104 (as shown in FIG. 5) aligns with the recessed opening 126 of the lower bullpup frame 102 (as shown in FIG. 4), and the front opening 124 of the upper bullpup frame (as shown in FIG. 5) aligns with the front opening 130 of the lower bullpup frame (as shown in FIG. 4).
[0031] FIG. 7 shows a side view of an example AK-47 type firearm modified to a bullpup configuration, where the lower bullpup frame 102 and the upper bullpup frame 104 are shown as transparent for clarity. FIG. 8 shows a perspective view of the example firearm of FIG. 7. In particular, FIGs. 7 and 8 show the disassembled firearm 50 of FIG. 2 after it has been coupled with the bullpup assembly 100. FIGs. 7 and 8 show various elements that are included in FIGs. 2 and 3, in an assembled configuration. As shown in FIGs. 7 and 8, the lower bullpup frame 102, including the bullpup trigger 108 and the trigger link 106, is abuttably assembled with the lower portion of the disassembled firearm 50. The recessed opening 126 of the lower bullpup frame matably abuts the barrel retainer 40, the receiving member 128 of the lower bullpup frame matably abuts with the gun barrel 20, and the front opening 130 matably abuts the barrel 20. [0032] The trigger link 106 may extend within the hollow body 1 10 of the lower bullpup frame 102, around the magazine 24 and/or magazine well, and operably engage the firearm trigger 22. Because the trigger link 106 operably engages the firearm trigger 22 on one end and is operably engaged with the bullpup trigger 108 on the other end, motion of the bullpup trigger 108 produces corresponding motion of the firearm trigger 22 via the trigger link 106, such as when the firearm is fired.
[0033] In assembly, the screw receiver 1 16 located at the end of the body 1 10 opposite the barrel 20 is aligned with the mating piece 32, and the lower bullpup frame 102 is secured to the firearm body 12 via the mating piece 32. For example, a screw may be inserted through the mating piece 32 and into a threaded screw receiver 1 16 in the lower bullpup frame 102. Thus, the lower bullpup frame 102 may be secured to disassembled firearm 50 in a similar manner to that with which the stock was previously secured to the firearm.
[0034] As shown in FIGs. 7 and 8, the upper bullpup frame 104 fits over the gas tube 36 via the rear opening 120, which matably abuts the lower bullpup frame 102. The upper bullpup frame 104 also mates with the barrel retainer 38 via the recessed opening 122.
[0035] The lower bullpup frame and upper bullpup frame may comprise any material suitable for use with a firearm. Of some concern may be the heat produced within the barrel of a gun during firing. Thus, the material chosen for the upper and lower bullpup frame must retain form and properties under high heat. In some variations, the frames may comprise a hard plastic having a high melting point. For example, because the lower bullpup frame includes portions near the handle, the lower bullpup frame may be formed such that it is capable of preventing or inhibiting heat transfer, so as to reduce the amount of heat reaching the operator's hand. Optionally, each of the upper and lower bullpup frames may further comprise one or more heat shielding elements that may be located within the upper or lower bullpup frames or that may be integral with one or both of these frames. Such heat shielding elements may comprise metal shielding, such as firearm grade aluminum, that is located within the lower bullpup frame. The upper bullpup frame, on the other hand, which, upon assembly, may be located further from the operator when the gun is fired, may allow sufficient heat dissipation without such shielding (e.g., via use of venting through one or more vent openings).
[0036] A method for assembling the modified firearm having a bullpup configuration will now be described. Starting with the conventional firearm 10 of FIG. 1 , the stock 14 and the handle 16 are removed. The stock 14 and the handle 16 may be easily removed without the need for a gunsmith, for example, because the elements may be secured to the body 12 via screws and mating surfaces. For the stock 14, the operator may simply unscrew the stock 14 from the mating piece 32 and slide the stock out of the body 12. Similarly, the operator may remove the handle 16 by unscrewing and/or sliding the handle out of the body. Once the stock 14 and the handle 16 have been removed, the conventional AK-47 type firearm is in the state shown in FIG. 2.
[0037] Next, the operator proceeds to couple the lower bullpup frame 102 (FIGs. 3 to 5) to the firearm of FIG. 2. The lower bullpup frame 102 may be slid over the bottom portion of the firearm 50. As shown in FIGs. 7 and 8, a portion of the body 12, the firearm trigger 22, trigger guard 28, magazine 24, and a portion of the barrel 20 of the firearm 50 may be located within the lower bullpup frame 102. The recessed opening 126 may matably abut the barrel retainer 40, and the receiving member 128 and the front opening 130 may each matably abut the barrel 20. The screw receiver 1 16 may be aligned with the mating piece 32 and the trigger link 106 may be aligned with the firearm trigger 22. The screw receiver 1 16 is then secured to the mating piece 32 via a screw or other securing mechanism.
[0038] Then, the upper bullpup frame 104 (FIGs. 3 and 5) may be coupled to the upper portion of the firearm 50, such that the gas tube 36 fits within the rear opening 120, barrel retainer 38 fits within the recessed opening 122, and the barrel 20 fits within the front opening 124. The upper bullpup frame 104 may be secured to the lower bullpup frame 102 by any suitable manner that sufficiently secures the frames 102, 104 together during operation of the firearm. For example, the upper bullpup frame 104 may include a bias tongue that allows one end of the upper bullpup frame to slide over and lock into a corresponding receiving portion at one end of the lower bullpup frame 102. The opposite ends (and/or other suitable locations) may then be separately secured, such via one or more screws or other securing features. By securing the frames 102, 104 in this manner, assembly is made stable during operation of the firearm. Furthermore, the upper and lower bullpup portions 102, 104 may have grooves and/or other corresponding interoperating features (e.g., rail projections and corresponding receiving slots) to further allow the frames to securely mate together.
[0039] After the above steps are taken, the bullpup configured AK-47 type firearm shown in FIGs. 7 and 8 is completed. Whenever the operator desires to return the AK-47 type bullpup configuration back to a conventional AK-47 type configuration, the user need only reverse the above steps. One or all of the above steps of assembling or disassembling the bullpup configuration may be carried out so as to avoid the need for machining or other assistance by a professional gunsmith. Rather, a relatively unskilled operator need only screw/unscrew and assemble the relevant elements of the firearm. As shown in FIGs. 1 , 2, 7 and 8, the complex functionality of the firing mechanism remains unaltered when the firearm is in the conventional state or the bullpup state. Thus, the above-described apparatus and method allows a firearm purchaser to easily and safely modify the firearm without the assistance of an expert.
[0040] FIG 9 shows a partial perspective exploded view of a bullpup assembly 200 in accordance with another aspect of the present invention. As shown in FIG. 9, a number of components of the bullpup assembly 200 are similar to those shown with the same numbers in FIGs. 1 -8. Components having the same reference numbers as FIGs. 1 -8 are described above. As shown in FIG. 9, the assembly 200 includes an upper bullpup frame 204 and a lower bullpup frame 202, similar to the assembly 100 of FIGS. 1 -8. The assembly 200 additionally includes a shield member 206. The shield member 206 may be shaped to fit within a portion of the upper bullpup frame 204. The shield member 206 may fit over a front portion of the barrel 20, near the sight 30, and underneath/within the corresponding portion of the upper bullpup frame 204 that also covers the same portion of the barrel 20, for example. The arrangement of the shield member 206 provides a second layering of protection (e.g., from heat) from the barrel 20. Both the shield 206 and the corresponding portion of upper bullpup frame 204 may include a plurality of vent opening 224, 226 for allowing heat to dissipate from the barrel 20. When assembled, the vent openings 224, 226 may be aligned (FIGs. 1 1 , 12).
[0041] The upper bullpup frame 204 includes a hollow body 218 and a recessed opening 222, having the same functionality as in the bullpup assembly of FIGs. 1 -8. The upper bullpup frame 204 further includes a rear opening 220 sized to fit over a gas tube of an AK-47 type firearm. However unlike the rear opening 120 of FIGs. 1 -8, the rear opening 220 of FIGs. 9-12 may extend partially along the surface of the hollow body 218. In another aspect of the present invention, the upper bullpup frame may omit the rear opening 220, and the upper bullpup frame may extend coextensively or partially coextensively with the lower bullpup frame.
[0042] As seen in FIGs. 9 and 10, the bullpup assembly 200 further includes a trigger link 306 and a bullpup trigger 308. The bullpup trigger 308 may include a receiving portion 310 for receiving an end portion of the trigger link 306. The receiving portion 310 may comprise a groove or opening sized to receive and couple with the trigger link 306. The trigger link 306 may be secured to the bullpup trigger 308 within the receiving portion via a pin, for example. The trigger link 306 extends along the length of the gun and may be coupled to firearm trigger engagement feature 312 at another end of the trigger link 306. As shown in FIG. 10, upon assembly with the body of the firearm 10, the firearm trigger engagement feature 312 may abut the trigger 22. The trigger link 306 may surround the trigger engagement feature 312 and/or may couple to the trigger engagement feature via a pin, for example. The trigger link 306 may also extend beyond and surround the trigger 22. As shown in FIG. 10, the trigger link 306 may be curved towards the body of the gun so that the trigger link is retained within the lower frame 202 when assembled, without interfering with the operator's hand.
[0043] As shown in FIG. 9, the lower bullpup frame 202 includes a hollow body 210, front opening 230, a trigger guard 214, a screwing feature 216, such as screw receiver, a handle 212, a recessed opening 226, and a receiving member 228, each having similar functionality to that described above with respect to the bullpup assembly of FIGs. 1 -8. The lower bullpup frame 202 further includes a plurality of ports 232, 234, 236. As shown in FIG. 1 1 , upon assembly with the body of the firearm 10, the first access port 232 and second access port 234 align with portions of a safety to allow access to and operation of the safety. As shown in FIG. 12, the third port 236 may be on a side of the lower bullpup frame 202 opposing the first and second ports 232, 234 and may accommodate projecting features of the firearm 10, for example.
[0044] The steps for converting an AK-47 into the bullpup configuration using the bullpup assembly 200 are similar to as discussed above with respect to the bullpup assembly shown in FIGs. 1 -8 and described in conjunction therewith
[0045] Other aspects and modifications of the present invention would be readily apparent to one having ordinary skill the art. For example, the bullpup assembly may include an integrated or attachable rail system to the upper frame and the lower frame. In addition the rail system may be used to mount instruments according to an end user's preference. Examples of instruments include, but are not limited to flashlights, red dots, lasers, foregrips, halographic sighting systems, optical, targeting, and/or any instrument that improves accuracy and/or reduces muzzle rise. Additionally, aspects of the present invention may include a two shot injection molded or overmolded thermoplastic rubber, for example, Santoprene sold by Exxon Mobil, having a varying range of durometers and textures that may encompass the trigger grip partially or fully to aid end user in safe handling of firearm and positive grip position reinforcement. An injection molded stand alone part or overmolded or two shot injection molded integrated thermoplastic rubber buttstock recoil pad, manufactured in multiple sizes, durometers, textures and widths, for example, may also be utilized to aid in recoil absorption. The stand alone part may be attached by screw, channeled into position via flanges on either side or press fit into the assembly. The size and other features may be chosen according to the ergonomic preference of the user. For example, a user with smaller or larger hands may require a different size. Furthermore, any suitable polymer and color may be used in the bullpup assembly to provide desired texture and visuals.
[0046] Example aspects have been described in accordance with the above advantages. It will be appreciated that these examples are merely illustrative of aspects of the invention. Many variations and modifications will be apparent to those skilled in the art.

Claims

Claims:
1 . A bullpup assembly for converting an AK-47 type firearm having an AK-47 stock in unmodified assembly into a bullpup configuration, comprising:
a frame body coupleable with a body of the firearm, the frame body comprising a bullpup trigger, and the frame body being configured to replace the Ak- 47 stock; and
a trigger link coupled with the bullpup trigger and coupleable with a firearm trigger of the firearm,
wherein actuation of the bullpup trigger actuates the firearm trigger via the trigger link.
2. The bullpup assembly of claim 1 , further comprising:
a mating frame assembly coupleable to the frame body.
3. The bullpup assembly of claim 1 , wherein the frame body comprises a receiving member and an opening each sized to receive a portion of a barrel of the firearm.
4. The bullpup assembly of claim 2, wherein the frame body comprises a recessed opening sized to receive a barrel retainer of the firearm.
5. The bullpup assembly of claim 1 , wherein the frame body comprises a handle adjacent to the bullpup trigger.
6. The bullpup assembly of claim 1 , wherein the bullpup trigger is linearly coupled within the frame body via a coupling mechanism.
7. The bullpup assembly of claim 1 , wherein the trigger link is configured to extend around a magazine well of the firearm.
8. The bullpup assembly of claim 1 , wherein the bullpup trigger comprises a receiving portion coupled to an end portion of the trigger link.
9. The bullpup assembly of claim 1 , further comprising:
a firearm trigger engagement feature coupled to an end portion of the trigger link,
wherein the firearm trigger engagement feature is configured to abut the firearm trigger.
10. The bullpup assembly of claim 1 , wherein the frame body comprises an interior cavity, and wherein the trigger link is disposed within the interior cavity.
1 1 . The bullpup assembly of claim 1 , wherein the frame body comprises at least one access port alignable with a safety of the firearm.
12. The bullpup assembly of claim 2, wherein the mating frame assembly comprises a first opening to receive a gas tube of the firearm and a second opening to receive a portion of a barrel of the firearm.
13. The bullpup assembly of claim 1 1 , wherein the mating frame assembly further comprises a recessed opening to receive a barrel retainer of the firearm.
14. The bullpup assembly of claim 13, wherein the frame body comprises a recessed opening to receive the barrel retainer of the firearm, and wherein the recessed opening of the mating frame assembly aligns with the recessed opening of the frame body.
15. The bullpup assembly of claim 12, wherein the frame body comprises a barrel opening to receive a portion of the barrel of the firearm, and wherein the barrel opening of the frame body aligns with the second opening of the mating frame assembly.
16. The bullpup assembly of claim 2, further comprising:
a shield member shaped to encompass a portion of a barrel of the firearm, the shield member being receivable within a portion of the mating frame assembly.
17. The bullpup assembly of claim 16, wherein the mating frame assembly comprises a first plurality of vent openings, wherein the shield member comprises a second plurality of vent openings, and wherein the first plurality of vent opening and the second plurality of vent openings are alignable with each other.
18. The bullpup assembly of claim 2, wherein at least one selected from the group consisting of the mating frame assembly and the frame body further comprises a securing feature for securing the mating frame assembly to the frame body.
19. The bullpup assembly of claim 1 , wherein the frame body further comprises a screw receiver alignable with a mating piece disposed at an end of the firearm.
20. The bullpup assembly of claim 1 , wherein the mating frame assembly extends coextensively with the frame body.
21 . A method of converting an AK-47 type firearm into a bullpup
configuration, the method comprising:
removing a stock and a handle from the AK-47 type firearm;
mating a lower portion of the firearm with a frame body, the frame body comprising a bullpup trigger and a trigger link coupled with the bullpup trigger;
mating an upper portion of the firearm with a mating frame assembly; and coupling the trigger link with a trigger of the firearm such that actuation of the bullpup trigger actuates the firearm trigger via the trigger link.
22. The method of claim 21 , wherein the frame body comprises a receiving member and an opening, and wherein mating the lower portion of the firearm with the frame body comprises mating the receiving member and the opening with a portion of the barrel of the firearm.
23. The method of claim 22, wherein the frame body further comprises a recessed opening, and wherein mating the lower portion of the firearm with the frame body further comprises mating the recessed opening with a barrel retainer of the firearm.
24. The method of claim 21 , wherein the frame body further comprises a firearm trigger engagement feature coupled to an end portion of the trigger link, and wherein coupling the trigger link with the trigger of the firearm comprises abutting the firearm trigger engagement feature with the firearm trigger.
25. The method of claim 21 , wherein a side of the frame body comprises first and second access ports, the method further comprising:
aligning the first and second access ports with a safety of the firearm.
26. The method of claim 21 , wherein the mating frame assembly comprises a first opening and a second opening, the method further comprising:
mating the first opening with a gas tube of the firearm and mating the second opening with a portion of a barrel of the firearm.
27. The method of claim 26, wherein the mating frame assembly further comprises an opening,
the method further comprising:
mating the opening with a barrel retainer of the firearm.
28. The method of claim 27, wherein the frame body comprises an opening, the method further comprising:
mating the opening of the frame body with the barrel retainer of the firearm; and aligning the opening of the mating frame assembly with the opening of the frame body
29. The method of claim 26, wherein the frame body comprises an opening, the method further comprising:
mating the opening of the frame body with a portion of the barrel of the firearm; and
aligning the opening of the frame body with the second opening of the mating frame assembly.
30. The method of claim 21 , further comprising:
emplacing a shield member so as to encompass a portion of a barrel of the firearm and within a portion of the mating frame assembly.
31 . The method of claim 30, wherein the mating frame assembly comprises a first plurality of vent openings and the shield member comprises a second plurality of vent openings,
the method further comprising:
aligning the first plurality of vent openings and the second plurality of vent openings.
32. The method of claim 21 , further comprising: securing the mating frame assembly to the frame body via a securing feature.
33. The method of claim 21 , wherein the frame body further comprises a screw receiver,
the method further comprising:
securing the frame body to a mating piece disposed at an end of the firearm via the screw receiver.
PCT/US2012/048827 2011-08-01 2012-07-30 Ak-47 type bullpup converted firearm and method of assembly thereof WO2013058858A2 (en)

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US13/558,028 2012-07-25
US13/558,028 US20130185975A1 (en) 2011-08-01 2012-07-25 Ak-47 type bullpup converted firearm and method of assembly thereof

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