WO2013058328A1 - Airbag device - Google Patents

Airbag device Download PDF

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Publication number
WO2013058328A1
WO2013058328A1 PCT/JP2012/076977 JP2012076977W WO2013058328A1 WO 2013058328 A1 WO2013058328 A1 WO 2013058328A1 JP 2012076977 W JP2012076977 W JP 2012076977W WO 2013058328 A1 WO2013058328 A1 WO 2013058328A1
Authority
WO
WIPO (PCT)
Prior art keywords
airbag
discharge
inner bag
outer bag
bag
Prior art date
Application number
PCT/JP2012/076977
Other languages
French (fr)
Japanese (ja)
Inventor
山路 直樹
一斗 十倉
Original Assignee
芦森工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 芦森工業株式会社 filed Critical 芦森工業株式会社
Publication of WO2013058328A1 publication Critical patent/WO2013058328A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/233Inflatable members characterised by their shape, construction or spatial configuration comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/2334Expansion control features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/239Inflatable members characterised by their venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/2334Expansion control features
    • B60R21/2338Tethers
    • B60R2021/23382Internal tether means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/2334Expansion control features
    • B60R21/2346Soft diffusers

Definitions

  • the present invention relates to an airbag device that is mounted on a vehicle such as an automobile and protects an occupant.
  • an airbag device for the driver's seat is used.
  • the airbag device is attached to the steering wheel and inflates and deploys the airbag in front of the driver's seat.
  • the occupant is received and restrained by the airbag. In that case, in order to protect a passenger
  • the airbag apparatus which expands an airbag to the side quickly by dividing the inside of an airbag into several chambers conventionally is known (refer to patent documents 1).
  • a first chamber is partitioned in the center of the airbag by an inner panel, and a second chamber and a third chamber are partitioned around the first chamber by a separate panel.
  • the second chamber and the third chamber are sequentially expanded.
  • the first to third chambers are inflated in order, and the airbag is spread to the side early.
  • the airbag expands to a thickness corresponding to the length of the inner panel, and when the inner panel is fully extended, the protrusion of the airbag is abruptly stopped. Therefore, if the inner panel is too long, the distance that the airbag protrudes becomes longer, and the airbag may collide strongly with the occupant. If the inner panel is too short, the airbag becomes thin, and there is a possibility that the occupant cannot be received. There is also a risk that the passenger will hit the steering wheel. Further, the airbag may stretch and bounce in the thickness direction due to the reaction when the inner panel suddenly stops.
  • FIG. 14 is a side view showing a conventional airbag that bounces.
  • crew who contacts a steering wheel and an airbag is shown typically.
  • the conventional airbag 100 may bounce (arrow W in FIG. 14A) on the steering wheel 90 after being inflated and deployed.
  • the shape of the airbag 100 varies between the thickest shape V1 and the thinnest shape V2.
  • the performance of the airbag 100 may become unstable.
  • the absorption stroke of the airbag 100 may be insufficient.
  • the absorption stroke is the stroke of the airbag 100 when absorbing the impact and energy of the occupant 91. Therefore, the conventional airbag 100 is required to be more stably inflated and deployed from the viewpoint of restraining the occupant 91 safely.
  • the conventional gas bag has an orifice for gas outflow and a control band attached to the orifice.
  • the orifice discharges gas from the inside of the gas bag at the start of expansion and suppresses expansion of the gas bag.
  • the control band pulls the orifice into the gas bag when the gas bag is expanded to a predetermined state.
  • the orifice is closed in the gas bag to stop gas discharge.
  • it is necessary to greatly displace the orifice from the outside to the inside of the gas bag.
  • the time taken to stop the discharge of gas tends to become longer. Since the gas is continuously discharged until the orifice is closed, the internal pressure of the gas bag may not be increased rapidly.
  • the present invention has been made in view of the above-described conventional problems, and an object of the present invention is to prevent the airbag from protruding vigorously toward the occupant and stably inflate and deploy the airbag. Another object is to enable gas discharge to be stopped in a short time while discharging the gas to the outside of the airbag and suppressing the inflation of the airbag at the start of the inflation of the airbag.
  • the present invention is an airbag device that protects a vehicle occupant, and includes an inflator that supplies gas, an inner bag that has a gas circulation port, and is inflated by gas supplied from the inflator, and an inner bag.
  • the outer bag is inflated by the gas supplied from the distribution port, and the outer bag is arranged from the inner bag to the outside of the outer bag through the passage port formed in the outer bag.
  • the discharge tube to be discharged, the tip of the discharge tube are folded inward, the folded portion provided with the discharge port, the folded portion is connected to the front surface of the outer bag through the inner bag, and the folded portion and the gas are discharged.
  • a connecting member that holds the discharge port in the discharge tube, and the connecting member is inflated with the expansion of the outer bag.
  • Drawn from the Baggu moves the front surface of the outer bag to the occupant direction, an air bag device for closing the outlet by pulling the folded portion and the discharge port to the inside of the discharge tube.
  • the present invention it is possible to prevent the airbag from protruding vigorously toward the occupant and to stably inflate and deploy the airbag. Further, at the start of the inflation of the airbag, the gas can be stopped in a short time while the gas is discharged outside the airbag and the inflation of the airbag is suppressed.
  • the airbag device of the present embodiment is installed in a vehicle and receives and protects a vehicle occupant by an airbag that is inflated and deployed. That is, the airbag device is provided around a seat such as a driver seat or a passenger seat in the vehicle to protect the occupant.
  • the airbag apparatus of the present invention will be described by taking an example of an airbag apparatus for a driver's seat disposed on a steering wheel.
  • FIG. 1 is a front view showing a steering wheel provided with an airbag device, and shows a steering wheel 90 as viewed from the occupant side.
  • the steering wheel 90 is disposed in front of the driver's seat.
  • the airbag device 1 is mounted at the center of the steering wheel 90 and is disposed in front of the occupant.
  • the airbag device 1 includes an airbag cover 2 that covers the surface of the airbag device 1, and an airbag (not shown) disposed in the airbag cover 2.
  • the airbag is accommodated in the airbag cover 2 in a folded state, and the airbag cover 2 is pushed open by expansion so as to cover the steering wheel 90 in the vehicle interior.
  • the airbag is inflated between the steering wheel 90 and the occupant in the direction in which the occupant is positioned (referred to as the occupant direction) and the side.
  • FIG. 2 is a view showing the airbag apparatus 1 of the present embodiment, and is a cross-sectional view schematically showing the airbag 10 being deployed (inflated) when the airbag apparatus 1 is viewed from the direction of the arrow X in FIG. .
  • FIG. 3 is a perspective view showing the airbag device 1 disassembled and parts of the airbag device 1 being separated in the vertical direction. In FIG. 3, the relationship between the members to be combined and the combination position of the members are also indicated by arrows.
  • the airbag device 1 includes an airbag 10 that can be inflated and deployed, an inflator 3, a cushion ring 4 disposed in the airbag 10, and a reaction plate 5 (not shown in FIG. 2). Yes.
  • the airbag 10 is inflated and deployed toward the occupant by the gas supplied from the inflator 3.
  • the inflator 3 is a disk-type gas generator and has a plurality of gas jets (not shown) on the outer periphery of one end in the thickness direction. One end of the inflator 3 is inserted into the airbag 10 from an attachment port 11 formed in the airbag 10. In this state, the inflator 3 is attached to the attachment port 11.
  • the inflator 3 generates gas in the airbag 10 by radially ejecting gas from a plurality of gas outlets at the time of vehicle emergency or impact detection, and the airbag 10 is inflated from a predetermined folded shape by the supplied gas. Expand.
  • the cushion ring 4 is formed in a rectangular shape, and a hole 4A (see FIG. 3) into which the inflator 3 is inserted is formed at the center thereof.
  • Four bolts 4B are fixed around the hole 4A of the cushion ring 4.
  • the cushion ring 4 fixes the airbag 10 to the reaction plate 5. At that time, the peripheral portion of the attachment port 11 of the airbag 10 is sandwiched between the cushion ring 4 and the reaction plate 5.
  • the bolt 4 ⁇ / b> B of the cushion ring 4 is inserted into the insertion hole 12 provided in each member of the airbag 10 to temporarily fix each member of the airbag 10. Subsequently, the bolt 4 ⁇ / b> B is inserted into an attachment hole (not shown) of the reaction plate 5, and then the inflator 3 is attached to the reaction plate 5.
  • the bolt 4 ⁇ / b> B is an attachment member that attaches the inflator 3 to the airbag 10, and is inserted into the insertion hole 3 ⁇ / b> A of the inflator 3.
  • the bolt 4 ⁇ / b> B is fixed to the reaction plate 5 with the lock nut 6. As a result, the cushion ring 4, the airbag 10, and the inflator 3 are fixed to the reaction plate 5.
  • the cushion ring 4 and the airbag 10 are attached to one surface of a reaction plate 5 having a rectangular peripheral wall.
  • One end of the inflator 3 is inserted into a central opening (not shown) of the reaction plate 5, and the inflator 3 is attached to the other surface of the reaction plate 5 in this state.
  • a folded airbag 10 is arranged inside the reaction plate 5.
  • the airbag cover 2 is attached to the reaction plate 5 so as to cover the airbag 10. Thereafter, the reaction plate 5 is fixed to the steering wheel 90.
  • the airbag 10 includes a circular protective cloth 13, a belt-shaped connecting member 14, a reinforcing cover 15, an outer bag 20, and an inner bag 30.
  • the inner bag 30 is disposed in the outer bag 20, and the connecting member 14 is disposed in the inner bag 30.
  • Each part of the airbag 10 is formed by cutting a base fabric made of a woven fabric or a sheet.
  • the protective cloth 13 and the reinforcing cover 15 are disposed at predetermined positions between the cushion ring 4 and the reaction plate 5, and an attachment port 11 is formed at the center of each.
  • the outer bag 20 and the inner bag 30 are an outer inflating portion and an inner inflating portion of the airbag 10, respectively.
  • the cushion ring 4 is inserted into the inner bag 30 from the attachment port 11 of the inner bag 30.
  • the outer bag 20 and the inner bag 30 are fixed to the reaction plate 5 by the cushion ring 4, and the peripheral portion of each attachment port 11 is held between the cushion ring 4 and the reaction plate 5.
  • the portions on the occupant side (upper side in FIGS. 2 and 3) in the vehicle are the front side and the vehicle body side (FIG. 2,
  • the inner bag 30 has at least one (here, three) gas circulation ports (outlet ports) 31 to 33 and an air chamber 34 as an internal space thereof, and is inflated by the gas supplied from the inflator 3. To do.
  • the first to third circulation ports 31 to 33 are formed of circular holes and allow gas to flow between the inside and outside of the inner bag 30.
  • the first circulation port 31 is formed on the front surface of the inner bag 30, and the second and third circulation ports 32 and 33 are formed on the side portion of the inner bag 30.
  • the inner bag 30 first starts to expand in the airbag 10 and supplies gas into the outer bag 20 through the distribution ports 31 to 33.
  • the inner bag 30 has a front base fabric (front panel) 35 as a front surface and a rear base fabric (rear panel) 36 as a rear surface.
  • a protective cloth 13 is attached to the inner surface of the rear base cloth 36.
  • the protective cloth 13 is disposed between the rear base cloth 36 and the cushion ring 4 and protects the rear base cloth 36 from the cushion ring 4.
  • the inflator 3 is attached to the attachment port 11 provided in the center of the rear base fabric 36 and the rear surface of the inner bag 30, and generates gas in the inner bag 30.
  • the first circulation port 31 is provided at the center of the front base fabric 35 and allows gas to flow out from the inner bag 30 in the occupant direction E.
  • the base fabrics 35 and 36 of the inner bag 30 include circular portions 35A and 36A and at least one (here, two) rectangular portions 35B and 36B.
  • the two rectangular portions 35B and 36B are formed on the outer periphery of the circular portions 35A and 36A so as to extend in the opposite direction from the circular portions 35A and 36A.
  • the base fabrics 35 and 36 are joined along the edges by sewing or bonding (here, sewing), and the circular portions 35A and 36A and the two rectangular portions 35B and 36B are joined.
  • An air chamber 34 is formed inside the inner bag 30 by the base fabrics 35 and 36.
  • the inner bag 30 has a main body inflating portion 37 and at least one (here, a pair) gas discharge tube 40.
  • the main body inflating portion 37 is a spherical inflating portion of the inner bag 30 formed in a spherical shape by the circular portions 35A and 36A (FIG. 6).
  • the discharge cylinder 40 is a cylindrical inflating part of the inner bag 30 formed in a cylindrical shape by the rectangular parts 35B and 36B.
  • the inner bag 30 includes a main body inflating portion 37 and a pair of discharge cylinders 40 connected inside.
  • the main body inflating part 37 is inflated into a spherical shape at the center of the inner bag 30 by the gas supplied from the inflator 3.
  • the gas flows from the main body expansion part 37 to the pair of discharge cylinders 40, and the discharge cylinder 40 is expanded in a cylindrical shape toward the outside of the main body expansion part 37 by the gas supplied from the main body expansion part 37.
  • the inflated main body inflating portion 37 and the discharge cylinder 40 are deformed and contracted as the airbag 10 is inflated, as will be described later.
  • the inner bag 30 has a pair of discharge cylinders 40 protruding in the opposite direction toward the side of the inner bag 30 when inflated, and a gas discharge port 41 provided in the protruding end portion 42 of the discharge cylinder 40.
  • the gas generated by the inflator 3 is discharged from the inside of the inner bag 30 to the outside by the pair of discharge cylinders 40. That is, the discharge cylinder 40 discharges the gas from the discharge port 41 of the projecting end portion 42 toward the side of the inner bag 30.
  • the outer bag 20 is a bag body having a circular shape when viewed from the front (FIG. 3), and is a main bag that houses the inner bag 30.
  • the outer bag 20 starts to inflate following the inner bag 30 by the gas supplied from the distribution ports 31 to 33 of the inner bag 30, and around the inner bag 30 than the inner bag 30. It expands greatly.
  • the outer bag 20 has a front base fabric (front panel) 21 as a front surface and a rear base fabric (rear panel) 22 as a rear surface (FIG. 3).
  • the base fabrics 21 and 22 are formed in a circular shape having the same diameter, and are joined along the outer periphery.
  • An air chamber 23 (FIG. 2) is formed inside the outer bag 20 by the base fabrics 21 and 22.
  • the outer bag 20 has at least one (here, two) vent holes 24 and a passage port 25 for the discharge tube 40.
  • the vent holes 24 are formed at two locations on the rear base fabric 22 and discharge gas from the inside of the outer bag 20 to the outside in the direction of the vehicle body (referred to as the vehicle body direction).
  • the rear base fabric 22 is reinforced to protect the rear base fabric 22 from the gas and heat generated by the inflator 3 and to cover the vent hole 24.
  • a reinforcing cover 15 is attached.
  • the reinforcing cover 15 is made of a rectangular base cloth, has a mounting opening 11 formed in the center, and two circular open holes 15A, and is arranged on the outer surface of the outer bag 20 so as to cover the vent hole 24.
  • the Both side edges of the reinforcing cover 15 are joined to the outer surface of the rear base fabric 22 by sewing.
  • the opening hole 15 ⁇ / b> A is a circular hole similar to the vent hole 24, and allows the gas discharged from the vent hole 24 to overlap with the vent hole 24 when the reinforcing cover 15 is in close contact with the rear base fabric 22.
  • the two passage openings 25 of the outer bag 20 are formed by slits formed in the rear base fabric 22, and are provided at positions that are covered by the reinforcing cover 15 of the rear base fabric 22.
  • the two passage openings 25 are formed at positions close to the vent hole 24 and on the inflator 3 side of the two vent holes 24, and the discharge tube 40 of the inner bag 30 is directed outward or inward of the outer bag 20. Let it pass.
  • the discharge tube 40 is disposed from the inner bag 30 to the outside of the outer bag 20 through the passage port 25 formed in the outer bag 20. Thereby, the protruding end portion 42 of the discharge cylinder 40 is disposed outside the outer bag 20 before the airbag 10 is inflated.
  • the discharge tube 40 is disposed outside the outer bag 20 and between the reinforcing cover 15 and the outer bag 20 (inside the reinforcing cover 15).
  • the protruding end portion 42 of the discharge tube 40 is disposed outside the reinforcing cover 15 through the open end portion of the reinforcing cover 15.
  • the pair of discharge cylinders 40 expands in the reinforcing cover 15 due to the expansion of the inner bag 30, and discharges the gas in the inner bag 30 from the discharge port 41 to the outside of the outer bag 20.
  • the inner bag 30 discharges the gas supplied from the inflator 3 to the outside of the airbag 10 by a pair of discharge cylinders 40.
  • the airbag 10 When the airbag 10 is inflated and deployed, first, the inner bag 30 that accommodates the inflator 3 is inflated in the outer bag 20, and the outer bag 20 is gradually inflated outside the inner bag 30. At that time, the inner bag 30 and the outer bag 20 are unfolded in the occupant direction E and in the lateral direction in front of the occupant in a state where the inner bag 30 and the outer bag 20 are connected on the rear surface to which the inflator 3 is attached. After the entire inner bag 30 is inflated and deployed, the entire outer bag 20 is inflated and deployed. At that time, expansion and deployment of the outer bag 20 are restricted by the connecting member 14, whereby the outer bag 20 expands in the lateral direction and then gradually expands in the occupant direction E. Further, the connecting member 14 controls the opening and closing of the discharge tube 40 (discharge port 41), and closes the discharge tube 40 after the inner bag 30 starts to be inflated.
  • the connecting member 14 is a tether belt made of a belt-like member (here, a belt-like cloth), and connects a predetermined portion in the pair of discharge tubes 40 to the front surface of the outer bag 20.
  • the length of the connecting member 14 is shorter than the base fabrics 35 and 36 of the inner bag 30.
  • the connecting member 14 is disposed in the inner bag 30 and the pair of discharge cylinders 40 and is connected to the discharge cylinder 40 by joining both end portions 14 ⁇ / b> A to predetermined portions in the discharge cylinder 40.
  • the connecting member 14 is joined to the front surface (front base fabric 21) of the outer bag 20 at the position of the first flow port 31, and the connecting member 14 and the front base fabric 21 are sewn in a circular shape at the central connecting portion 14B.
  • the connecting member 14 is connected to the front surface of the outer bag 20 through the first flow port 31 of the inner bag 30, and before the airbag 10 is inflated, the front base fabric 35 and the rear base fabric 36 are connected in the inner bag 30. Arranged between.
  • FIG. 4 is a plan view showing the inner bag 30 before being inflated.
  • members in the inner bag 30 are indicated by dotted lines.
  • the pair of discharge cylinders 40 is provided with a folded portion 43 and a discharge port 41, respectively.
  • the tip of the discharge tube 40 is folded back inside the discharge tube 40.
  • the folded portion 43 is formed in the protruding end portion 42 of the discharge tube 40.
  • the discharge port 41 is formed at the tip of the discharge tube 40 and is provided in the folded portion 43 of the discharge tube 40.
  • the folding portion 43 positions the discharge port 41 in the discharge tube 40.
  • the connecting member 14 is disposed between the folded portions 43 of the pair of discharge tubes 40 in the inner bag 30, and is connected to the distal end portion of the folded portion 43 in the discharge tube 40 to block the distal end portion of the folded portion 43. Yes.
  • the connecting member 14 is linearly arranged between the pair of folded portions 43 and without slack, and is coupled to the front surface of the outer bag 20 at an intermediate position between the pair of folded portions 43.
  • the connecting member 14 passes through the inner bag 30 and connects the folded portion 43 in the pair of discharge tubes 40 to the front surface of the outer bag 20.
  • FIG. 5 is an enlarged view of a portion indicated by Y of the inner bag 30 shown in FIG. FIG. 5 shows the protruding end 42 of one discharge cylinder 40.
  • FIG. 5A is a plan view of the discharge tube 40 before the folded portion 43 is formed.
  • FIG. 5B is a plan view of the discharge tube 40 after the folded portion 43 is formed.
  • FIG. 5C is a cross-sectional view of the discharge tube 40 as viewed in the direction of arrows Z1-Z1 in FIG. 5B.
  • the base fabrics 35 and 36 of the inner bag 30 are formed in a trapezoidal shape at the tip of the discharge tube 40 as shown in the figure.
  • the entire edges of the base fabrics 35 and 36 (including the trapezoidal portion) are joined, and the edges of the discharge tube 40 are closed.
  • the front end portion of the discharge cylinder 40 is folded back by inverting the front end portion of the discharge cylinder 40 into the discharge cylinder 40.
  • the folded portion 43 of the discharge tube 40 has a tapered shape and is disposed in the discharge tube 40.
  • the folded portion 43 of the discharge tube 40 has a pair of facing portions (facing surfaces) 44 that are disposed to face each other in the discharge tube 40.
  • the tip of the discharge tube 40 is folded back so that the pair of opposed portions 44 overlap.
  • the pair of opposed portions 44 are respectively composed of the base fabrics 35 and 36 of the folded portion 43 and are sandwiched between the base fabrics 35 and 36 of the discharge tube 40.
  • the discharge port 41 includes a pair of through holes 45 formed in the same circular shape that penetrates the opposing portions 44 formed in the pair of opposing portions 44.
  • the pair of through holes 45 are formed at the same position and the same size in the pair of opposed portions 44.
  • the pair of through holes 45 are arranged at predetermined positions apart from but close to the fold line T of the discharge cylinder 40 and discharged together with the pair of opposed portions 44. Overlap in the cylinder 40. As a result, the entire pair of through holes 45 overlap in the discharge tube 40.
  • the discharge tube 40 discharges gas only from the discharge port 41.
  • FIG. 6 is a perspective view showing the inner bag 30 after being inflated.
  • FIG. 7 is a cross-sectional view showing the protruding end 42 of the discharge tube 40. In FIG. 7, the discharge cylinder 40 is shown corresponding to FIG. 5C.
  • gas is filled into the air chamber 34 between the base fabrics 35 and 36 as shown in FIG.
  • the inner bag 30 expands from a planar shape to a three-dimensional shape.
  • the pair of discharge tubes 40 expands from the base end portion 46 on the main body expansion portion 37 side to the protruding end portion 42. Due to the expansion of the discharge cylinder 40, the pair of facing portions 44 and the pair of through holes 45 are separated so as to open outward from the discharge cylinder 40, and the discharge cylinder 40 discharges gas from the discharge port 41 of the folded portion 43 ( (See FIG. 7A). That is, when the inner bag 30 is inflated, the folded portion 43 is pushed outward of the discharge tube 40 by the gas pressure. Since the pair of folded portions 43 pulls the connecting member 14 between them with the same force, the connecting member 14 pulls the pair of folded portions 43 that are pushed outward of the discharge tube 40.
  • the folded portion 43 and the discharge port 41 for discharging the gas are maintained in the discharge cylinder 40, and the folded portion 43 is outside the discharge cylinder 40 by the pressure of the gas. It is also prevented from being pushed out.
  • the connecting member 14 As the outer bag 20 expands, the connecting member 14 is pulled by the outer bag 20 and gradually pulled out from the expanded inner bag 30. Accordingly, the connecting member 14 pulls the folded portion 43 of the discharge tube 40 and the discharge port 41 for discharging the gas.
  • the connecting member 14 pulls the folded portion 43 and the discharge port 41 into the inside (the base end portion 46 side) of the discharge tube 40 (see FIG. 7B), the discharge port 41 becomes gradually smaller and the gas discharge amount decreases. To do.
  • the connecting member 14 When the connecting member 14 further retracts the folded portion 43, the pair of opposed portions 44 and the pair of through holes 45 overlap in the discharge cylinder 40, and when the folded portion 43 is pulled to a predetermined position in the discharge cylinder 40, The facing portion 44 overlaps within the discharge tube 40 and the discharge port 41 is closed (see FIG. 7C). At that time, the pair of opposed portions 44 around the through hole 45 are brought into close contact with each other by the pressure of the gas in the discharge cylinder 40 to close the pair of through holes 45, and the discharge cylinder 40 discharges the gas from the discharge port 41. To stop.
  • the connecting member 14 displaces the folded portion 43 in the discharge cylinder 40, and thereby discharges the gas from the discharge port 41 of the discharge cylinder 40 (open state) (see FIG. 7A) and the gas. Is switched between a state in which the discharge of the gas is stopped (closed state) (see FIG. 7C). In a state immediately after the discharge port 41 is switched from the open state to the closed state (see FIG. 7B), gas is discharged from the discharge port 41 according to the situation of the airbag 10. Even after the discharge port 41 is completely closed, when the connecting member 14 is returned into the inner bag 30, the discharge port 41 is opened again by the pressure of the gas.
  • the manufacturing procedure of the airbag apparatus 1 (refer FIG. 3) is demonstrated.
  • the outer bag 20 first, the reinforcing cover 15 is sewn to the outer surface of the rear base fabric 22 (the sewn portion is indicated by a dotted line in FIG. 3).
  • the outer surfaces of the base fabrics 21 and 22 are overlapped to sew the base fabrics 21 and 22 along the outer periphery, and then the base fabrics 21 and 22 are reversed through the attachment port 11.
  • FIG. 3 the arrangement
  • the protective cloth 13 is sewn on the inner surface of the rear base cloth 36, and then the outer surfaces of the base cloths 35 and 36 are overlapped to sew the base cloths 35 and 36 along the edges. . Further, both end portions 14 ⁇ / b> A of the connecting member 14 are joined to both end portions of the inner bag 30. Thereafter, the base fabrics 35 and 36 are reversed through the attachment port 11, and the connecting member 14 is disposed in the inner bag 30.
  • the discharge tube 40 (see FIG. 4) is disposed so as to protrude outward from the inner bag 30. The leading end of the discharge tube 40 is folded inward to form a folded portion 43 in the discharge tube 40.
  • the cushion ring 4 (see FIG. 3) is inserted into the inner bag 30 from the attachment port 11, and the four bolts 4 ⁇ / b> B of the cushion ring 4 are inserted into the four insertion holes 12 of the inner bag 30.
  • the inner bag 30 and the cushion ring 4 are put into the outer bag 20 from the attachment port 11 of the outer bag 20, the main body inflating portion 37 and the outer bag 20 are arranged concentrically, and the inner bag 30 and the outer bag 20 are cushioned.
  • connection part 14B of the connection member 14 is an outer bag inside the attachment port 11 and the 1st distribution port 31. Sewing to 20 front base fabrics 21.
  • the pair of discharge cylinders 40 are respectively inserted into the reinforcing cover 15 through the passage ports 25, and the projecting end portions 42 of the discharge cylinders 40 are arranged outside the outer bag 20.
  • the airbag 10 including the inner bag 30 and the outer bag 20 is attached to the reaction plate 5 by the cushion ring 4.
  • the inflator 3 is attached to the reaction plate 5 and the lock nut 6 is fitted into the bolt 4B.
  • the cushion ring 4, the airbag 10, and the inflator 3 are fixed to the reaction plate 5.
  • the airbag 10 is folded and placed in the reaction plate 5.
  • the airbag 10 may be folded in advance before being fixed to the reaction plate 5.
  • the airbag cover 2 (not shown in FIG. 3) is attached to the reaction plate 5 to complete the manufacture of the airbag device 1.
  • the airbag device 1 is attached to a steering wheel 90 (see FIG. 1). Thereafter, when the inflator 3 is operated during vehicle emergency or impact detection, the inflator 3 generates gas. With this gas, the airbag 10 is inflated and deployed so as to cover the steering wheel 90 while eliminating the folding.
  • FIG. 8 is a cross-sectional view sequentially illustrating the airbag 10 that is inflated and deployed.
  • the airbag 10 of each step is shown corresponding to FIG.
  • the inner bag 30 is inflated in the outer bag 20 by the gas supplied from the inflator 3 (see FIG. 8A).
  • the discharge tube 40 expands from a portion inside the outer bag 20 to a protruding end portion 42 outside the outer bag 20 (see FIG. 8B).
  • the passage port 25 of the outer bag 20 is expanded by the discharge tube 40, and the discharge port 41 of the folded portion 43 is also opened in the discharge tube 40.
  • the inner bag 30 directly discharges the gas generated by the inflator 3 from the discharge port 41 to the outside of the airbag 10, thereby suppressing the expansion of the inner bag 30 and the airbag 10.
  • both end portions 14 ⁇ / b> A of the connecting member 14 are pulled by the folded portions 43 of the pair of discharge cylinders 40, the connecting member 14 is held in the inner bag 30.
  • the pair of folded portions 43 are pulled inward of the discharge tube 40 by the connecting member 14, and the folded portions 43 and the discharge port 41 are held in the discharge tube 40.
  • the discharge cylinder 40 discharges the gas from the discharge port 41 to the outside of the outer bag 20.
  • the connecting member 14 applies tension to the front surface of the outer bag 20 (the connecting portion 14B), pulls the front surface in the direction opposite to the occupant direction E (the vehicle body direction), prevents the front surface of the outer bag 20 from moving, Stop moving in occupant direction E. That is, the movement of the front surface of the outer bag 20 in the occupant direction E is restricted by the connecting member 14 and the inner bag 30. Further, since the expansion and deployment of the outer bag 20 are restricted by the tension received from the connecting member 14, the outer bag 20 expands sideways and then gradually expands in the occupant direction E. As a result, the outer bag 20 is restrained from expanding and protruding in the occupant direction E, and greatly expands laterally with respect to the occupant direction E. That is, the central portion of the airbag 10 is inflated to a predetermined thickness without protruding in the occupant direction E due to the expansion of the outer bag 20.
  • the outer bag 20 starts to expand by the gas supplied from the flow ports 31 to 33 of the inner bag 30 (only the first flow port 31 is shown in FIG. 12). At that time, since the connecting member 14 restricts the expansion of the outer bag 20 in the passenger direction E, the outer bag 20 expands preferentially to the side. The outer bag 20 is expanded over a wide area so as to spread outward, and is inflated evenly laterally around the inner bag 30. Next, as the internal pressure of the outer bag 20 increases, the outer bag 20 expands in the passenger direction E, and the thickness of the outer bag 20 increases.
  • the inflated inner bag 30 causes gas to flow out from the distribution ports 31 to 33 and supply the gas to the entire outer bag 20.
  • the internal pressure of the outer bag 20 gradually increases, and the pressure difference between the inside and outside of the inner bag 30 decreases.
  • the strength for maintaining the rigidity and the inflated shape of the inner bag 30 decreases, and the inner bag 30 gradually contracts due to the outflow of gas, and the volume and the outer diameter thereof decrease.
  • the connecting member 14 is pulled in the occupant direction E by the front surface of the outer bag 20, and is gradually pulled out from the inflated inner bag 30 to the occupant direction E through the first circulation port 31. (See FIG. 8C).
  • the connecting member 14 gradually moves the front surface of the outer bag 20 in the occupant direction E while being drawn out of the inner bag 30, and draws the folded portion 43 and the discharge port 41 inward of the discharge tube 40.
  • the folded portion 43 is gradually drawn deeper into the discharge tube 40 (inner bag 30), and the folded portion 43 around the discharge port 41 is brought into close contact with the discharge tube 40 due to the pressure of the gas. 41 closes.
  • the connecting member 14 closes the discharge port 41 through which the gas is discharged by the folded portion 43, and stops the discharge of the gas through the discharge port 41.
  • the front surface of the outer bag 20 moves in the occupant direction E according to the pulling amount of the connecting member 14, and the outer bag 20 gradually inflates in the occupant direction E accordingly.
  • the connecting member 14 pulls the folded portion 43 of the expanded discharge tube 40 and pulls the discharge tube 40 into the inner bag 30.
  • the discharge tube 40 is deformed into the inner bag 30, is gradually reversed, and moves toward the outside of the reinforcing cover 15 (inside the outer bag 20) by pulling the connecting member 14. Subsequently, the discharge tube 40 is drawn into the outer bag 20 through the passage port 25 (see FIG. 8D).
  • the discharge cylinder 40 moves out of the reinforcing cover 15, and when the reinforcing cover 15 comes into close contact with the rear surface of the outer bag 20, the passage opening 25 is closed by the reinforcing cover 15. At the same time, the opening hole 15A of the reinforcing cover 15 overlaps the vent hole 24, and the gas in the outer bag 20 is discharged out of the outer bag 20 from the vent hole 24 and the opening hole 15A.
  • the connecting member 14 is pulled out of the inner bag 30 while the discharge tube 40 and the inner bag 30 are contracted. At that time, since the deformation of the inner bag 30 and the discharge cylinder 40 is suppressed by the expansion force, resistance is added to the connecting member 14.
  • This resistance is a force that prevents the connection member 14 from being pulled out, and is generated by a force for contracting the inner bag 30 or a force for retracting the discharge tube 40. Accordingly, a stable resistance is added to the front surface of the outer bag 20 by the connecting member 14 and the inner bag 30 from the initial deployment stage to the late stage of the outer bag 20.
  • the connecting member 14 Since the pulling of the connecting member 14 is suppressed by the resistance received from the inner bag 30, the connecting member 14 is gradually pulled out from the inner bag 30. As a result, the connecting member 14 gradually moves the front surface of the outer bag 20 with tension applied to the front surface of the outer bag 20. Since the front surface of the outer bag 20 moves stably, the outer bag 20 expands gradually and thickly without causing partial protrusion or high-speed protrusion. Thus, the outer bag 20 is inflated and deployed stably.
  • the connecting member 14 When the connecting member 14 is pulled out, the outer bag 20 is completely inflated and deployed in front of the occupant (see FIG. 8E).
  • the connecting member 14 and the inner bag 30 are stretched between the front surface and the rear surface of the outer bag 20, function as a tether belt between the front surface and the rear surface of the outer bag 20, and stop the front surface of the outer bag 20.
  • the expansion of the outer bag 20 is restricted by the connecting member 14 and the inner bag 30 and expands to a predetermined thickness, and the front surface thereof is disposed at a predetermined position in front of the occupant.
  • the airbag device 1 receives and protects an occupant with an outer bag 20 (airbag 10) at each stage of inflation.
  • the airbag 10 mainly receives and restrains the upper body of the occupant and absorbs the impact and energy, thereby reducing the occupant's impact.
  • the gas in the outer bag 20 is discharged from the vent hole 24 and the opening hole 15A, thereby reducing the impact of the occupant.
  • the airbag 10 can be prevented from projecting toward the passenger, and the airbag 10 can be stably inflated and deployed. Since the airbag 10 can be prevented from striking the occupant vigorously, the impact received by the occupant can be reduced. Even when the occupant approaches the steering wheel 90, the impact received by the occupant can be greatly reduced.
  • the connecting member 14 pulls the expanded discharge tube 40, a large resistance is applied to the connecting member 14 from the discharge tube 40. As a result, the movement of the front surface of the outer bag 20 can be reliably and firmly restricted by the connecting member 14.
  • the front surface of the airbag 10 moves in a relatively flat state. Therefore, an occupant can be received in a wide area of the airbag 10 and can be safely restrained. Since the airbag 10 is gradually inflated in the occupant direction E, the expansion and contraction of the airbag 10 in the thickness direction is suppressed after the completion of the inflation. As a result, the bounce of the airbag 10 is reduced. Since the inflation shape of the airbag 10 and the position of the front surface are stabilized at an early stage, the performance of the airbag 10 is stabilized. Even immediately after the airbag 10 is inflated and deployed, the occupant can be safely restrained. When the occupant comes into contact, an effective absorption stroke can always be ensured in the airbag 10, so that the impact and energy of the occupant can be reliably absorbed.
  • the connecting member 14 and the inner bag 30 function as a tether belt, whereby the airbag 10 is inflated and deployed to a set thickness and shape, and fluctuations after the airbag 10 is inflated and deployed are also suppressed. Moreover, since the expansion
  • the connecting member 14 is used. By providing, even with the small inner bag 30, the airbag 10 can be inflated to a required thickness.
  • FIG. 9 is a side view showing the airbag apparatus 1 that protects the occupant.
  • FIG. 9 shows two passengers 91 (91A, 91B) having a difference in physique.
  • a dangerous protrusion (indicated by a dotted line in FIGS. 9C and 9D) is prevented from occurring in the airbag 10.
  • the airbag 10 is gradually inflated in the occupant direction E so that the front surface of the airbag 10 remains flat. Therefore, the passengers 91 ⁇ / b> A and 91 ⁇ / b> B are appropriately received by the airbag 10 without being damaged by the protrusion of the airbag 10.
  • the large occupant 91A (see FIG. 9C) is protected by contacting the normally inflated airbag 10.
  • the small occupant 91B (see FIG. 9D) is protected by contacting the airbag 10 in the middle of inflation and deployment.
  • the small occupant 91 ⁇ / b> B contacts the fully inflated airbag 10 and the planar airbag 10. Therefore, the small passenger 91 ⁇ / b> B is safely protected by the airbag 10.
  • the airbag 10 can protect the occupants 91A and 91B without harming them.
  • crew 91A, 91B is high and high initial restraint performance is obtained especially, passenger
  • Outer bag 20 is quickly inflated to the side and deployed over a wide range in a short time. Therefore, even when the occupant 91 enters the airbag 10 at a high speed, the occupant 91 can be reliably received by the airbag 10.
  • the occupant 91 When the occupant 91 enters the airbag 10 being deployed, the occupant 91 is also received by the inner bag 30 that maintains a high internal pressure, and the inner bag 30 absorbs the impact and energy of the occupant 91.
  • the inner bag 30 can also prevent the occupant 91 from hitting the steering wheel 90.
  • the outer bag 20 is inflated in preference to the side, with the connecting member 14 restricting the expansion in the passenger direction E. Therefore, even when the occupant 91 is close to the airbag 10, it is possible to prevent the occupant 91 from being damaged by the protrusion of the airbag 10. Even when the occupant 91 is in close contact with the steering wheel 90, the outer bag 20 is inflated laterally from a slight space between the occupant 91 and the steering wheel 90 generated by the expansion of the inner bag 30. Thus, the airbag 10 is deployed between the occupant 91 and the steering wheel 90, and the occupant 91 is protected by the airbag 10.
  • the airbag 10 When the occupant 91 is in contact with (or close to) the airbag apparatus 1, the occupant 91 contacts the airbag 10 at an early stage (see FIG. 8B). Thus, even when the occupant 91 is in the OOP (Out Of Position) state, the occupant 91 in an abnormal riding posture can be protected by the airbag 10.
  • the gas supplied from the inflator 3 is discharged out of the outer bag 20 from the discharge port 41 of the discharge tube 40. Thereby, the expansion
  • the gas supplied from the inflator 3 passes through the discharge cylinder 40 and is efficiently discharged at a high speed. Therefore, a large amount of gas can be discharged from the discharge port 41 in a short time. Even when the discharge port 41 is small, a sufficient gas discharge amount can be secured. As a result, it is possible to suppress injury to the passenger 91 in the OOP state.
  • the discharge port 41 is closed as the outer bag 20 expands. By stopping the gas discharge, the amount of gas supplied to the outer bag 20 is increased, and the occupant 91 is protected by the outer bag 20 that is greatly inflated and deployed.
  • the connecting member 14 draws the folded portion 43 inward of the discharge cylinder 40 and causes the folded portion 43 to close the discharge port 41. Since the discharge port 41 can be closed by displacing the folded portion 43 within the discharge tube 40, the displacement distance of the folded portion 43 required for closing the discharge port 41 is shortened. As a result, the time taken to stop the gas discharge can be shortened. The response of the closing mechanism of the discharge port 41 is also improved. In particular, the time taken to stop the gas discharge is significantly shortened as compared with a discharge cylinder that does not have the folded portion 43.
  • FIG. 10 is a view showing a discharge tube 110 of a comparative example.
  • FIG. 10A is a plan view showing the protruding end portion 111 of the discharge cylinder 110.
  • FIG. 10B is a cross-sectional view of the discharge tube 110 viewed along the line Z2-Z2 in FIG. 10A.
  • 10C to 10E are cross-sectional views of the expanded discharge cylinder 110.
  • the discharge port 112 of the discharge tube 110 includes a non-joined portion provided at the tip of the discharge tube 110 as illustrated.
  • the connecting member 113 is joined to the opening of the discharge tube 110, and the discharge tube 110 discharges gas from the discharge port 112 (see FIG. 10C).
  • the connecting member 113 When the leading end of the discharge tube 110 is pulled into the discharge tube 110 (see FIG. 10D), the connecting member 113 is inverted.
  • the discharge port 112 is closed when the tip of the discharge tube 110 comes into close contact with the discharge tube 110 (see FIG. 10E).
  • the discharge cylinder 110 of the comparative example when stopping the gas discharge, it is necessary to greatly displace the tip of the discharge cylinder 110 from the outside to the inside of the discharge cylinder 110. Therefore, the time taken to stop the gas discharge becomes longer according to the displacement distance of the tip of the discharge tube 110.
  • the airbag 10 when the airbag 10 starts to be inflated, the gas is discharged outside the airbag 10 to suppress the inflation of the airbag 10 and the gas discharge is stopped in a short time. it can. As a result, gas can be used effectively.
  • the internal pressure of the outer bag 20 can be quickly increased.
  • the resistance applied from the folded portion 43 to the connecting member 14 increases, and the movement of the front surface of the outer bag 20 is restricted from an early stage.
  • the total length of the inner bag 30 can be shortened by folding back the tip of the discharge tube 40.
  • the gas is discharged from the discharge port 41 as necessary (see FIG. 7B). Thereby, the impact of the passenger
  • the pair of folded portions 43 can be pulled by one connecting member 14.
  • the connecting member 14 between the pair of folded portions 43 can also pull the pair of folded portions 43 evenly. Since the pair of folded portions 43 attracts the connecting member 14, the position of the pair of folded portions 43 is stabilized in the discharge tube 40. Since the leading end portion of the folded portion 43 is pulled by the band-shaped connecting member 14, the state of the folded portion 43 can be stabilized.
  • the discharge port 41 can be easily and reliably closed by overlapping the pair of opposed portions 44 of the folded portion 43 and closing the discharge port 41.
  • the initial deployment thickness of the airbag 10 can be set by the thickness of the inner bag 30 when inflated. Depending on the distance between the occupant 91 and the airbag apparatus 1, the danger of the occupant 91 can be avoided by reducing the initial thickness of the airbag 10. Thereafter, the connecting member 14 is pulled out from the inner bag 30, and the outer bag 20 is completely inflated. The airbag 10 exhibits the maximum absorption stroke with respect to the occupant 91.
  • the airbag 10 is inflated and deployed, first, the inner bag 30 is inflated. Subsequently, after the outer bag 20 is expanded laterally, the outer bag 20 is completely expanded. Meanwhile, since the airbag 10 is gradually inflated while maintaining a sufficient internal pressure, the passenger 91 can be restrained safely by the airbag 10.
  • 11 to 13 are plan views showing a discharge tube 40 provided with a discharge port according to another embodiment. 11 to 13 show the discharge tube 40 before the folded portion 43 is formed. The discharge cylinder 40 shown in FIGS. 11 to 13 is different only in the discharge port.
  • the discharge port 41 is composed of a pair of through holes 50 formed in a semicircular shape. By making the through hole 50 a semicircular shape, the discharge port 41 is closed earlier than the circular through hole 45.
  • the discharge port 41 is composed of a pair of through holes 51 formed in a trapezoidal shape.
  • the pair of through holes can be formed in various shapes that can discharge gas.
  • the discharge port 41 includes a pair of through holes 52 formed in a circular shape.
  • the pair of opposed portions 44 overlap in the discharge tube 40 with the pair of through holes 52 being shifted. Thereby, the area of the discharge port 41 and the amount of gas discharged from the discharge port 41 can be adjusted.
  • the discharge port 41 includes a pair of through holes 53 formed in a circular shape.
  • a plurality of pairs of through holes 53 are formed in the pair of opposed portions 44.
  • each through hole 53 can be made small. As a result, the through hole 53 is difficult to deform. Since the shape of the through hole 53 can be maintained during gas discharge, the gas can be discharged reliably. Gas emission can be stabilized.
  • the discharge port 41 includes a pair of through holes 54 formed in a circular shape.
  • the pair of through holes 54 are partitioned into a plurality (here, two) by partition members 54A.
  • the partition member 54A makes it difficult for the through hole 54 to be deformed, so that the shape of the through hole 54 can be maintained during gas discharge. Therefore, the gas can be reliably discharged from the through hole 54. Gas emission can be stabilized.
  • the discharge port 41 is composed of a pair of through holes 55 formed in a semicircular shape.
  • the through hole 55 is partitioned by a partition member 55A.
  • the shape of the through hole 55 can be maintained by the partition member 55A.
  • the discharge port 41 includes a pair of through holes 56 formed in a trapezoidal shape.
  • the through hole 56 is partitioned by a partition member 56A.
  • the shape of the through hole 56 can be maintained by the partition member 56A.
  • the discharge port 41 includes an opening 60.
  • the opening 60 is an arc-shaped hole, and is formed at the side edge portions (here, both side edge portions) of the pair of facing portions 44.
  • the opening 60 is expanded.
  • the opening 60 is closed by overlapping the pair of facing portions 44.
  • the discharge port 41 includes the opening 60, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained. Therefore, gas can be reliably discharged from the discharge port 41. Gas emission can be stabilized.
  • the discharge port 41 includes an opening 61.
  • the opening 61 is a notch and is formed at the side edge of the pair of opposed portions 44.
  • the discharge port 41 includes the opening 61, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained.
  • the discharge port 41 includes a slit-shaped opening 62.
  • the opening 62 includes a non-joined portion provided at the side edge of the pair of opposed portions 44.
  • the discharge port 41 includes the opening 62, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained.
  • the airbag device 1 for a driver's seat has been described as an example, but the present invention can also be applied to an airbag device for a passenger's seat and other airbag devices.
  • the connecting member 14 may be a member other than a belt-like member (for example, a string or a ribbon).
  • the connecting member 14 may be connected to the outer bag 20 through another opening of the inner bag 30 without passing through the first flow port 31.
  • the connecting member 14 is connected to the outer bag 20 through the first flow port 31, work and man-hours for forming other openings can be reduced.
  • the discharge tube 40 may be disposed outside the outer bag 20 through the vent hole 24.
  • the vent hole 24 is used as a passage port for the discharge tube 40, it is not necessary to form the passage port 25 in the outer bag 20. Therefore, the work and man-hours for forming the passage port 25 can be reduced.
  • the protruding end portion 42 of the discharge tube 40 may be disposed between the reinforcing cover 15 and the outer bag 20.
  • One or three or more discharge cylinders 40 may be provided in the inner bag 30.
  • the main body inflating portion 37 of the inner bag 30 may be formed in various shapes (for example, a spherical shape, an ellipsoid shape, or a pyramid shape).
  • SYMBOLS 1 Airbag apparatus, 2 ... Airbag cover, 3 ... Inflator, 4 ... Cushion ring, 5 ... Reaction plate, 6 ... Lock nut, 10 ... Air bag, DESCRIPTION OF SYMBOLS 11 ... Attachment port, 12 ... Insertion hole, 13 ... Protective cloth, 14 ... Connection member, 15 ... Reinforcement cover, 20 ... Outer bag, 21 ... Front base fabric, 22 ... rear base fabric, 23 ... air chamber, 24 ... vent hole, 25 ... passage port, 30 ... inner bag, 31-33 ... distribution port, 34 ... air Chamber, 35 ... front base fabric, 36 ... back base fabric, 37 ... main body expansion part, 40 ...
  • discharge cylinder 41 ... discharge port, 42 ... projecting end part, 43 ... -Folded part, 44 ... Opposite part, 45 ... Through hole, 46 ... Base end part, 50-56 ... Through hole 60-62 ... opening, 90 ... steering wheel, 91 ... passenger, 92 ... driver's seat.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Bags (AREA)

Abstract

This invention prevents forceful projecting of an airbag and stops gas discharge outside the airbag in a short period of time. Gas supplied from an inflator (3) causes an inner bag (30) to expand. Gas supplied from flow ports (31-33) causes an outer bag (20) to expand. A discharge tube (40) is disposed so as to reach the exterior of the outer bag (20), the discharge tube discharging gas from a discharge port (41) on a folded section (43). A connecting member (14) connects the folded section (43) to the front surface of the outer bag (20) and retains the folded section (43) and the discharge port (41) inside the discharge tube (40). The connecting member (14) is pulled out from the inner bag (30) as the outer bag (20) expands. The connecting member (14) moves the front surface of the outer bag (20) in the passenger direction (E) and closes the discharge port (41) by pulling in the folded section (43).

Description

エアバッグ装置Airbag device
 本発明は、自動車等の車両に搭載されて、乗員を保護するエアバッグ装置に関する。 The present invention relates to an airbag device that is mounted on a vehicle such as an automobile and protects an occupant.
 車両の緊急時や衝突時に乗員を保護するため、運転席用のエアバッグ装置が使用されている。エアバッグ装置は、ステアリングホイールに取り付けられ、運転席の前方で、エアバッグを膨張展開させる。乗員は、エアバッグにより受け止められて拘束される。その際、乗員を確実に保護するため、エアバッグは、側方に早く膨張させる必要がある。 In order to protect passengers in the event of a vehicle emergency or a collision, an airbag device for the driver's seat is used. The airbag device is attached to the steering wheel and inflates and deploys the airbag in front of the driver's seat. The occupant is received and restrained by the airbag. In that case, in order to protect a passenger | crew reliably, it is necessary to inflate the airbag quickly to the side.
 これに対し、従来、エアバッグ内を複数室に区画することで、エアバッグを側方に早く膨張させるエアバッグ装置が知られている(特許文献1参照)。
 従来のエアバッグ装置では、インナーパネルによりエアバッグの中央に第1室を区画し、セパレートパネルにより第1室の周囲に第2室と第3室を区画する。インフレータが発生する高圧のガスにより、第1室が乗員に向かって大きく膨張した後に、第2室と第3室が順に膨張する。第1~第3室を順に膨張させて、エアバッグを側方へ早期に広がらせる。
On the other hand, the airbag apparatus which expands an airbag to the side quickly by dividing the inside of an airbag into several chambers conventionally is known (refer to patent documents 1).
In a conventional airbag device, a first chamber is partitioned in the center of the airbag by an inner panel, and a second chamber and a third chamber are partitioned around the first chamber by a separate panel. After the first chamber is greatly expanded toward the occupant by the high-pressure gas generated by the inflator, the second chamber and the third chamber are sequentially expanded. The first to third chambers are inflated in order, and the airbag is spread to the side early.
 ところが、従来のエアバッグ装置では、エアバッグはインナーパネルの長さに応じた厚さに膨張し、インナーパネルが完全に伸びたときに、エアバッグの突き出しが急激に止められる。従って、インナーパネルが長すぎると、エアバッグが突き出す距離が長くなるため、エアバッグが乗員に強く衝突する虞がある。インナーパネルが短すぎると、エアバッグが薄くなるため、乗員を受け止められない虞がある。乗員がステアリングホイールに当たる虞もある。また、インナーパネルが急停止するときの反動で、エアバッグが厚さ方向に伸び縮みしてバウンドすることがある。 However, in the conventional airbag device, the airbag expands to a thickness corresponding to the length of the inner panel, and when the inner panel is fully extended, the protrusion of the airbag is abruptly stopped. Therefore, if the inner panel is too long, the distance that the airbag protrudes becomes longer, and the airbag may collide strongly with the occupant. If the inner panel is too short, the airbag becomes thin, and there is a possibility that the occupant cannot be received. There is also a risk that the passenger will hit the steering wheel. Further, the airbag may stretch and bounce in the thickness direction due to the reaction when the inner panel suddenly stops.
 図14は、バウンドする従来のエアバッグを示す側面図である。図14では、ステアリングホイールとエアバッグに接触する乗員を模式的に示している。
 従来のエアバッグ100は、図示のように、膨張展開した後にステアリングホイール90上でバウンド(図14Aの矢印W)することがある。これに伴い、エアバッグ100の形状が、最も厚い形状V1と最も薄い形状V2の間で変動する。
FIG. 14 is a side view showing a conventional airbag that bounces. In FIG. 14, the passenger | crew who contacts a steering wheel and an airbag is shown typically.
As shown in the figure, the conventional airbag 100 may bounce (arrow W in FIG. 14A) on the steering wheel 90 after being inflated and deployed. Along with this, the shape of the airbag 100 varies between the thickest shape V1 and the thinnest shape V2.
 エアバッグ100の形状が安定しないと、エアバッグ100の性能が不安定になる虞がある。乗員91(図14B参照)が最も薄い形状V2のエアバッグ100に接触すると、エアバッグ100の吸収ストロークが不足する虞もある。ここで吸収ストロークは、乗員91の衝撃やエネルギーを吸収するときのエアバッグ100のストロークである。従って、従来のエアバッグ100に関しては、乗員91を安全に拘束する観点から、より安定して膨張展開させることが求められる。 If the shape of the airbag 100 is not stable, the performance of the airbag 100 may become unstable. When the occupant 91 (see FIG. 14B) contacts the airbag 100 having the thinnest shape V2, the absorption stroke of the airbag 100 may be insufficient. Here, the absorption stroke is the stroke of the airbag 100 when absorbing the impact and energy of the occupant 91. Therefore, the conventional airbag 100 is required to be more stably inflated and deployed from the viewpoint of restraining the occupant 91 safely.
 また、従来のエアバッグ装置では、エアバッグの膨張開始時に、第1室が勢いよく突き出して乗員に当たる虞がある。この場合には、乗員が受ける衝撃が大きくなる。特に、乗員がステアリングホイールに接近しているときには、乗員の衝撃がより大きくなる。これに対し、膨張開始時にガスを外部へ排出して、乗員の衝撃を緩和するガスバッグが知られている(特許文献2参照)。 Further, in the conventional airbag device, there is a possibility that the first chamber may protrude vigorously and hit an occupant at the start of inflation of the airbag. In this case, the impact received by the occupant increases. In particular, when the occupant is approaching the steering wheel, the impact of the occupant is greater. On the other hand, a gas bag is known in which gas is discharged to the outside at the start of inflation to alleviate the impact of an occupant (see Patent Document 2).
 従来のガスバッグは、ガス流出用のオリフィスと、オリフィスに取り付けられたコントロールバンドを有する。オリフィスは、膨張開始時のガスバッグ内からガスを排出して、ガスバッグの膨張を抑制する。コントロールバンドは、ガスバッグが所定状態に膨張したときに、オリフィスをガスバッグ内に引き込む。オリフィスは、ガスバッグ内で閉鎖されてガスの排出を停止する。その際、従来のガスバッグでは、オリフィスをガスバッグの外部から内部まで大きく変位させる必要がある。これに伴い、ガスの排出停止にかかる時間が長くなる傾向がある。オリフィスの閉鎖までガスが排出され続けることで、ガスバッグの内圧を迅速に高くできないこともある。 The conventional gas bag has an orifice for gas outflow and a control band attached to the orifice. The orifice discharges gas from the inside of the gas bag at the start of expansion and suppresses expansion of the gas bag. The control band pulls the orifice into the gas bag when the gas bag is expanded to a predetermined state. The orifice is closed in the gas bag to stop gas discharge. At that time, in the conventional gas bag, it is necessary to greatly displace the orifice from the outside to the inside of the gas bag. Along with this, the time taken to stop the discharge of gas tends to become longer. Since the gas is continuously discharged until the orifice is closed, the internal pressure of the gas bag may not be increased rapidly.
特開2007-284026号公報JP 2007-284026 A 特開2004-161257号公報JP 2004-161257 A
 本発明は、前記従来の問題に鑑みなされたもので、その目的は、エアバッグが乗員に向かって勢いよく突き出すのを防止し、エアバッグを安定して膨張展開させることである。また、他の目的は、エアバッグの膨張開始時に、ガスをエアバッグ外へ排出してエアバッグの膨張を抑制しつつ、ガスの排出を短時間で停止できるようにすることである。 The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to prevent the airbag from protruding vigorously toward the occupant and stably inflate and deploy the airbag. Another object is to enable gas discharge to be stopped in a short time while discharging the gas to the outside of the airbag and suppressing the inflation of the airbag at the start of the inflation of the airbag.
 本発明は、車両の乗員を保護するエアバッグ装置であって、ガスを供給するインフレータと、ガスの流通口を有し、インフレータから供給されるガスにより膨張するインナーバッグと、インナーバッグを収容し、流通口から供給されるガスにより膨張するアウターバッグと、インナーバッグからアウターバッグに形成された通過口を通ってアウターバッグの外部まで配置され、排出口からインナーバッグ内のガスをアウターバッグ外へ排出する排出筒と、排出筒の先端部が内側へ折り返され、排出口が設けられた折り返し部と、インナーバッグ内を通って折り返し部をアウターバッグの前面に連結し、折り返し部とガスを排出する排出口を排出筒内に保持する連結部材と、を備え、連結部材が、アウターバッグの膨張に伴い、膨張したインナーバッグ内から引き出されてアウターバッグの前面を乗員方向へ移動させるとともに、折り返し部と排出口を排出筒の内方に引き込んで排出口を閉鎖させるエアバッグ装置である。 The present invention is an airbag device that protects a vehicle occupant, and includes an inflator that supplies gas, an inner bag that has a gas circulation port, and is inflated by gas supplied from the inflator, and an inner bag. The outer bag is inflated by the gas supplied from the distribution port, and the outer bag is arranged from the inner bag to the outside of the outer bag through the passage port formed in the outer bag. The discharge tube to be discharged, the tip of the discharge tube are folded inward, the folded portion provided with the discharge port, the folded portion is connected to the front surface of the outer bag through the inner bag, and the folded portion and the gas are discharged. A connecting member that holds the discharge port in the discharge tube, and the connecting member is inflated with the expansion of the outer bag. Drawn from the Baggu moves the front surface of the outer bag to the occupant direction, an air bag device for closing the outlet by pulling the folded portion and the discharge port to the inside of the discharge tube.
 本発明によれば、エアバッグが乗員に向かって勢いよく突き出すのを防止し、エアバッグを安定して膨張展開させることができる。また、エアバッグの膨張開始時に、ガスをエアバッグ外へ排出してエアバッグの膨張を抑制しつつ、ガスの排出を短時間で停止させることができる。 According to the present invention, it is possible to prevent the airbag from protruding vigorously toward the occupant and to stably inflate and deploy the airbag. Further, at the start of the inflation of the airbag, the gas can be stopped in a short time while the gas is discharged outside the airbag and the inflation of the airbag is suppressed.
エアバッグ装置を設けたステアリングホイールを示す正面図である。It is a front view which shows the steering wheel which provided the airbag apparatus. 本実施形態のエアバッグ装置を示す図である。It is a figure which shows the airbag apparatus of this embodiment. 本実施形態のエアバッグ装置を分解して示す斜視図である。It is a perspective view which decomposes | disassembles and shows the airbag apparatus of this embodiment. 膨張前のインナーバッグを示す平面図である。It is a top view which shows the inner bag before expansion | swelling. 図4に示すインナーバッグのYで示す部分を拡大した図である。It is the figure which expanded the part shown by Y of the inner bag shown in FIG. 膨張後のインナーバッグを示す斜視図である。It is a perspective view which shows the inner bag after expansion | swelling. 排出筒の突端部を示す断面図である。It is sectional drawing which shows the protrusion part of a discharge cylinder. 膨張展開するエアバッグを順に示す断面図である。It is sectional drawing which shows the airbag which inflate-deploys in order. 乗員を保護するエアバッグ装置を示す側面図である。It is a side view which shows the airbag apparatus which protects a passenger | crew. 比較例の排出筒を示す図である。It is a figure which shows the discharge cylinder of a comparative example. 他の実施形態の排出口を設けた排出筒を示す平面図である。It is a top view which shows the discharge cylinder which provided the discharge port of other embodiment. 他の実施形態の排出口を設けた排出筒を示す平面図である。It is a top view which shows the discharge cylinder which provided the discharge port of other embodiment. 他の実施形態の排出口を設けた排出筒を示す平面図である。It is a top view which shows the discharge cylinder which provided the discharge port of other embodiment. バウンドする従来のエアバッグを示す側面図である。It is a side view which shows the conventional airbag which bounces.
 以下、本発明のエアバッグ装置の一実施形態について図面を参照して説明する。
 本実施形態のエアバッグ装置は、車両内に搭載されて、膨張展開するエアバッグにより車両の乗員を受け止めて保護する。即ち、エアバッグ装置は、車両内で、運転席や助手席等のシートの周囲に設けられて、乗員を保護する。以下では、本発明のエアバッグ装置を、ステアリングホイールに配置された運転席用のエアバッグ装置を例に採り説明する。
Hereinafter, an embodiment of an airbag device of the present invention will be described with reference to the drawings.
The airbag device of the present embodiment is installed in a vehicle and receives and protects a vehicle occupant by an airbag that is inflated and deployed. That is, the airbag device is provided around a seat such as a driver seat or a passenger seat in the vehicle to protect the occupant. Hereinafter, the airbag apparatus of the present invention will be described by taking an example of an airbag apparatus for a driver's seat disposed on a steering wheel.
 図1は、エアバッグ装置を設けたステアリングホイールを示す正面図であり、ステアリングホイール90を乗員側から見て示している。
 ステアリングホイール90は、運転席の前方に配置されている。エアバッグ装置1は、図示のように、ステアリングホイール90の中央部に搭載されて、乗員の前方に配置される。エアバッグ装置1は、エアバッグ装置1の表面を覆うエアバッグカバー2と、エアバッグカバー2内に配置されたエアバッグ(図示せず)を備えている。
FIG. 1 is a front view showing a steering wheel provided with an airbag device, and shows a steering wheel 90 as viewed from the occupant side.
The steering wheel 90 is disposed in front of the driver's seat. As shown in the figure, the airbag device 1 is mounted at the center of the steering wheel 90 and is disposed in front of the occupant. The airbag device 1 includes an airbag cover 2 that covers the surface of the airbag device 1, and an airbag (not shown) disposed in the airbag cover 2.
 エアバッグは、折り畳まれた状態で、エアバッグカバー2内に収容されており、膨張によりエアバッグカバー2を押し開いて車室内でステアリングホイール90を覆うように展開する。エアバッグは、ステアリングホイール90と乗員の間で乗員の位置する方向(乗員方向という)と側方に向けて膨張する。 The airbag is accommodated in the airbag cover 2 in a folded state, and the airbag cover 2 is pushed open by expansion so as to cover the steering wheel 90 in the vehicle interior. The airbag is inflated between the steering wheel 90 and the occupant in the direction in which the occupant is positioned (referred to as the occupant direction) and the side.
 図2は、本実施形態のエアバッグ装置1を示す図であり、エアバッグ装置1を図1の矢印X方向から見て展開(膨張)中のエアバッグ10を模式的に示す断面図である。図3は、エアバッグ装置1を分解して、エアバッグ装置1の各部を上下方向に離して示す斜視図である。図3には、矢印により、組み合わされる部材の関係や部材同士の組み合わせ位置も示されている。 FIG. 2 is a view showing the airbag apparatus 1 of the present embodiment, and is a cross-sectional view schematically showing the airbag 10 being deployed (inflated) when the airbag apparatus 1 is viewed from the direction of the arrow X in FIG. . FIG. 3 is a perspective view showing the airbag device 1 disassembled and parts of the airbag device 1 being separated in the vertical direction. In FIG. 3, the relationship between the members to be combined and the combination position of the members are also indicated by arrows.
 エアバッグ装置1は、図示のように、膨張展開可能なエアバッグ10と、インフレータ3と、エアバッグ10内に配置されたクッションリング4と、リアクションプレート5(図2では省略する)を備えている。エアバッグ10は、インフレータ3から供給されるガスにより、乗員に向かって膨張展開する。 As shown in the figure, the airbag device 1 includes an airbag 10 that can be inflated and deployed, an inflator 3, a cushion ring 4 disposed in the airbag 10, and a reaction plate 5 (not shown in FIG. 2). Yes. The airbag 10 is inflated and deployed toward the occupant by the gas supplied from the inflator 3.
 インフレータ3は、ディスクタイプのガス発生装置であり、厚さ方向の一端部の外周に、複数のガス噴出口(図示せず)を有する。インフレータ3の一端部は、エアバッグ10に形成された取付口11からエアバッグ10内に挿入される。その状態で、インフレータ3が取付口11に取り付けられる。インフレータ3は、車両緊急時や衝撃検知時に、複数のガス噴出口からガスを放射状に噴き出してエアバッグ10内でガスを発生し、供給するガスにより、エアバッグ10を、所定の折り畳み形状から膨張展開させる。 The inflator 3 is a disk-type gas generator and has a plurality of gas jets (not shown) on the outer periphery of one end in the thickness direction. One end of the inflator 3 is inserted into the airbag 10 from an attachment port 11 formed in the airbag 10. In this state, the inflator 3 is attached to the attachment port 11. The inflator 3 generates gas in the airbag 10 by radially ejecting gas from a plurality of gas outlets at the time of vehicle emergency or impact detection, and the airbag 10 is inflated from a predetermined folded shape by the supplied gas. Expand.
 クッションリング4は、矩形状に形成されており、その中央部には、インフレータ3が挿入される孔4A(図3参照)が形成されている。また、4つのボルト4Bが、クッションリング4の孔4Aの周りに固定されている。クッションリング4は、エアバッグ10をリアクションプレート5に固定する。その際、エアバッグ10の取付口11の周辺部が、クッションリング4とリアクションプレート5の間に挟み込まれる。 The cushion ring 4 is formed in a rectangular shape, and a hole 4A (see FIG. 3) into which the inflator 3 is inserted is formed at the center thereof. Four bolts 4B are fixed around the hole 4A of the cushion ring 4. The cushion ring 4 fixes the airbag 10 to the reaction plate 5. At that time, the peripheral portion of the attachment port 11 of the airbag 10 is sandwiched between the cushion ring 4 and the reaction plate 5.
 エアバッグ10の固定時には、まず、クッションリング4のボルト4Bを、エアバッグ10の各部材に設けられた挿入孔12に挿入して、エアバッグ10の各部材を仮止めする。続いて、ボルト4Bを、リアクションプレート5の取付孔(図示せず)に挿入した後、インフレータ3をリアクションプレート5に取り付ける。ボルト4Bは、インフレータ3をエアバッグ10に取り付ける取付部材であり、インフレータ3の挿入孔3Aに挿入される。次に、ボルト4Bを、ロックナット6によりリアクションプレート5に固定する。これにより、クッションリング4、エアバッグ10、及び、インフレータ3をリアクションプレート5に固定する。 When fixing the airbag 10, first, the bolt 4 </ b> B of the cushion ring 4 is inserted into the insertion hole 12 provided in each member of the airbag 10 to temporarily fix each member of the airbag 10. Subsequently, the bolt 4 </ b> B is inserted into an attachment hole (not shown) of the reaction plate 5, and then the inflator 3 is attached to the reaction plate 5. The bolt 4 </ b> B is an attachment member that attaches the inflator 3 to the airbag 10, and is inserted into the insertion hole 3 </ b> A of the inflator 3. Next, the bolt 4 </ b> B is fixed to the reaction plate 5 with the lock nut 6. As a result, the cushion ring 4, the airbag 10, and the inflator 3 are fixed to the reaction plate 5.
 クッションリング4とエアバッグ10は、矩形状の周壁を有するリアクションプレート5の一方の面に取り付けられる。インフレータ3の一端部は、リアクションプレート5の中央口(図示せず)に挿入され、その状態で、インフレータ3は、リアクションプレート5の他方の面に取り付けられる。リアクションプレート5の内部には、折り畳まれたエアバッグ10が配置される。エアバッグカバー2は、エアバッグ10を覆うように、リアクションプレート5に取り付けられる。その後、リアクションプレート5が、ステアリングホイール90に固定される。 The cushion ring 4 and the airbag 10 are attached to one surface of a reaction plate 5 having a rectangular peripheral wall. One end of the inflator 3 is inserted into a central opening (not shown) of the reaction plate 5, and the inflator 3 is attached to the other surface of the reaction plate 5 in this state. A folded airbag 10 is arranged inside the reaction plate 5. The airbag cover 2 is attached to the reaction plate 5 so as to cover the airbag 10. Thereafter, the reaction plate 5 is fixed to the steering wheel 90.
 エアバッグ10は、円形状の保護布13と、ベルト状の連結部材14と、補強カバー15と、アウターバッグ20と、インナーバッグ30を有する。インナーバッグ30は、アウターバッグ20内に配置され、連結部材14は、インナーバッグ30内に配置される。エアバッグ10の各部は、織布やシートからなる基布を裁断して形成される。保護布13と補強カバー15は、クッションリング4とリアクションプレート5の間の所定位置に配置され、それぞれの中央には、取付口11が形成されている。 The airbag 10 includes a circular protective cloth 13, a belt-shaped connecting member 14, a reinforcing cover 15, an outer bag 20, and an inner bag 30. The inner bag 30 is disposed in the outer bag 20, and the connecting member 14 is disposed in the inner bag 30. Each part of the airbag 10 is formed by cutting a base fabric made of a woven fabric or a sheet. The protective cloth 13 and the reinforcing cover 15 are disposed at predetermined positions between the cushion ring 4 and the reaction plate 5, and an attachment port 11 is formed at the center of each.
 アウターバッグ20とインナーバッグ30は、それぞれエアバッグ10の外側膨張部と内側膨張部である。クッションリング4は、インナーバッグ30の取付口11から、インナーバッグ30内に挿入される。アウターバッグ20とインナーバッグ30は、クッションリング4によりリアクションプレート5に固定され、それぞれの取付口11の周辺部が、クッションリング4とリアクションプレート5の間に保持される。 The outer bag 20 and the inner bag 30 are an outer inflating portion and an inner inflating portion of the airbag 10, respectively. The cushion ring 4 is inserted into the inner bag 30 from the attachment port 11 of the inner bag 30. The outer bag 20 and the inner bag 30 are fixed to the reaction plate 5 by the cushion ring 4, and the peripheral portion of each attachment port 11 is held between the cushion ring 4 and the reaction plate 5.
 次に、エアバッグ10の各部について詳しく説明する。
 なお、本実施形態では、アウターバッグ20、インナーバッグ30、及び、エアバッグ10に関して、それぞれ車両内で、乗員側(図2、図3では上側)になる部分を前面、車体側(図2、図3では下側)になる部分を後面という。アウターバッグ20とインナーバッグ30に関して、それぞれエアバッグ10として組み立てられた状態で、外側になる面を外面、内側になる面を内面という。
Next, each part of the airbag 10 will be described in detail.
In the present embodiment, with respect to the outer bag 20, the inner bag 30, and the airbag 10, the portions on the occupant side (upper side in FIGS. 2 and 3) in the vehicle are the front side and the vehicle body side (FIG. 2, The part which becomes the lower side in FIG. Regarding the outer bag 20 and the inner bag 30, in a state where the outer bag 20 and the inner bag 30 are assembled as the airbag 10, the outer surface is referred to as an outer surface and the inner surface is referred to as an inner surface.
 インフレータ3の一端部は、インナーバッグ30の内部に配置される。インナーバッグ30は、少なくとも1つ(ここでは、3つ)のガスの流通口(流出口)31~33と、その内部空間である気室34を有し、インフレータ3から供給されるガスにより膨張する。第1~第3の流通口31~33は、円形孔からなり、ガスをインナーバッグ30の内外間で流通させる。第1の流通口31は、インナーバッグ30の前面に形成されており、第2と第3の流通口32、33は、インナーバッグ30の側部に形成されている。インナーバッグ30は、エアバッグ10内で最初に膨張を開始し、流通口31~33を通してアウターバッグ20内にガスを供給する。 One end of the inflator 3 is disposed inside the inner bag 30. The inner bag 30 has at least one (here, three) gas circulation ports (outlet ports) 31 to 33 and an air chamber 34 as an internal space thereof, and is inflated by the gas supplied from the inflator 3. To do. The first to third circulation ports 31 to 33 are formed of circular holes and allow gas to flow between the inside and outside of the inner bag 30. The first circulation port 31 is formed on the front surface of the inner bag 30, and the second and third circulation ports 32 and 33 are formed on the side portion of the inner bag 30. The inner bag 30 first starts to expand in the airbag 10 and supplies gas into the outer bag 20 through the distribution ports 31 to 33.
 インナーバッグ30は、前面である前基布(前面パネル)35と、後面である後基布(後面パネル)36を有する。後基布36の内面には、保護布13が取り付けられる。保護布13は、後基布36とクッションリング4の間に配置されて、クッションリング4から後基布36を保護する。インフレータ3は、後基布36の中央に設けられた取付口11及びインナーバッグ30の後面に取り付けられて、インナーバッグ30内でガスを発生する。第1の流通口31は、前基布35の中央部に設けられ、ガスをインナーバッグ30から乗員方向Eに流出させる。 The inner bag 30 has a front base fabric (front panel) 35 as a front surface and a rear base fabric (rear panel) 36 as a rear surface. A protective cloth 13 is attached to the inner surface of the rear base cloth 36. The protective cloth 13 is disposed between the rear base cloth 36 and the cushion ring 4 and protects the rear base cloth 36 from the cushion ring 4. The inflator 3 is attached to the attachment port 11 provided in the center of the rear base fabric 36 and the rear surface of the inner bag 30, and generates gas in the inner bag 30. The first circulation port 31 is provided at the center of the front base fabric 35 and allows gas to flow out from the inner bag 30 in the occupant direction E.
 インナーバッグ30の基布35、36は、円形部35A、36Aと、少なくとも1つ(ここでは、2つ)の矩形部35B、36Bからなる。2つの矩形部35B、36Bは、円形部35A、36Aから逆方向に延びるように、円形部35A、36Aの外周に形成されている。基布35、36は、縁部に沿って、縫製や接着(ここでは、縫製)により接合され、円形部35A、36A及び2つの矩形部35B、36Bが、それぞれ接合される。基布35、36により、気室34が、インナーバッグ30の内部に形成される。 The base fabrics 35 and 36 of the inner bag 30 include circular portions 35A and 36A and at least one (here, two) rectangular portions 35B and 36B. The two rectangular portions 35B and 36B are formed on the outer periphery of the circular portions 35A and 36A so as to extend in the opposite direction from the circular portions 35A and 36A. The base fabrics 35 and 36 are joined along the edges by sewing or bonding (here, sewing), and the circular portions 35A and 36A and the two rectangular portions 35B and 36B are joined. An air chamber 34 is formed inside the inner bag 30 by the base fabrics 35 and 36.
 インナーバッグ30は、本体膨張部37と、少なくとも1つ(ここでは、一対)のガスの排出筒40を有する。本体膨張部37は、円形部35A、36Aにより球状に形成されたインナーバッグ30の球状膨張部である(図6)。排出筒40は、矩形部35B、36Bにより筒状に形成されたインナーバッグ30の筒状膨張部である。インナーバッグ30は、内部で繋がった本体膨張部37と一対の排出筒40により構成される。本体膨張部37は、インフレータ3から供給されるガスにより、インナーバッグ30の中心で球形状に膨張する。ガスは、本体膨張部37から一対の排出筒40へ流れ、排出筒40は、本体膨張部37から供給されるガスにより、本体膨張部37の外方に向かって筒状に膨張する。膨張した本体膨張部37と排出筒40は、後述するように、エアバッグ10の膨張に伴い変形及び収縮する。 The inner bag 30 has a main body inflating portion 37 and at least one (here, a pair) gas discharge tube 40. The main body inflating portion 37 is a spherical inflating portion of the inner bag 30 formed in a spherical shape by the circular portions 35A and 36A (FIG. 6). The discharge cylinder 40 is a cylindrical inflating part of the inner bag 30 formed in a cylindrical shape by the rectangular parts 35B and 36B. The inner bag 30 includes a main body inflating portion 37 and a pair of discharge cylinders 40 connected inside. The main body inflating part 37 is inflated into a spherical shape at the center of the inner bag 30 by the gas supplied from the inflator 3. The gas flows from the main body expansion part 37 to the pair of discharge cylinders 40, and the discharge cylinder 40 is expanded in a cylindrical shape toward the outside of the main body expansion part 37 by the gas supplied from the main body expansion part 37. The inflated main body inflating portion 37 and the discharge cylinder 40 are deformed and contracted as the airbag 10 is inflated, as will be described later.
 インナーバッグ30は、膨張時にインナーバッグ30の側方に向かって、かつ、逆方向に突出する一対の排出筒40、及び排出筒40の突端部42内に設けられているガスの排出口41を有し、インフレータ3が発生するガスを、一対の排出筒40によりインナーバッグ30の内部から外部へ排出する。つまり、排出筒40は、突端部42の排出口41からガスをインナーバッグ30の側方に向かって排出する。 The inner bag 30 has a pair of discharge cylinders 40 protruding in the opposite direction toward the side of the inner bag 30 when inflated, and a gas discharge port 41 provided in the protruding end portion 42 of the discharge cylinder 40. The gas generated by the inflator 3 is discharged from the inside of the inner bag 30 to the outside by the pair of discharge cylinders 40. That is, the discharge cylinder 40 discharges the gas from the discharge port 41 of the projecting end portion 42 toward the side of the inner bag 30.
 アウターバッグ20は、正面視円形状の袋体であり(図3)、インナーバッグ30を収容するメインバッグである。アウターバッグ20は、エアバッグ10の膨張時に、インナーバッグ30の流通口31~33から供給されるガスによりインナーバッグ30に続いて膨張を開始し、インナーバッグ30の周りで、インナーバッグ30よりも大きく膨張する。 The outer bag 20 is a bag body having a circular shape when viewed from the front (FIG. 3), and is a main bag that houses the inner bag 30. When the airbag 10 is inflated, the outer bag 20 starts to inflate following the inner bag 30 by the gas supplied from the distribution ports 31 to 33 of the inner bag 30, and around the inner bag 30 than the inner bag 30. It expands greatly.
 アウターバッグ20は、前面である前基布(前面パネル)21と、後面である後基布(後面パネル)22を有する(図3)。基布21、22は、同じ直径の円形状に形成され、外周に沿って接合される。基布21、22により、気室23(図2)が、アウターバッグ20の内部に形成される。アウターバッグ20は、少なくとも1つ(ここでは、2つ)のベントホール24と、排出筒40の通過口25を有する。ベントホール24は、後基布22の2箇所に形成されており、ガスを車体の位置する方向(車体方向という)に、アウターバッグ20の内部から外部へ排出する。 The outer bag 20 has a front base fabric (front panel) 21 as a front surface and a rear base fabric (rear panel) 22 as a rear surface (FIG. 3). The base fabrics 21 and 22 are formed in a circular shape having the same diameter, and are joined along the outer periphery. An air chamber 23 (FIG. 2) is formed inside the outer bag 20 by the base fabrics 21 and 22. The outer bag 20 has at least one (here, two) vent holes 24 and a passage port 25 for the discharge tube 40. The vent holes 24 are formed at two locations on the rear base fabric 22 and discharge gas from the inside of the outer bag 20 to the outside in the direction of the vehicle body (referred to as the vehicle body direction).
 アウターバッグ20の後基布22の外面には、後基布22を補強して、インフレータ3が発生するガスや熱から後基布22を保護し、かつベントホール24に重なるベントホール部カバーでもある補強カバー15が取り付けられる。補強カバー15は、矩形状の基布からなり、中心に形成された取付口11と、2つの円形状の開放孔15Aを有し、ベントホール24を覆うようにアウターバッグ20の外面に配置される。補強カバー15の両側縁は、縫製により後基布22の外面に接合される。開放孔15Aは、ベントホール24と同様の円形孔からなり、補強カバー15が後基布22に密着したときに、ベントホール24に重なってベントホール24から排出されるガスを通過させる。 On the outer surface of the rear base fabric 22 of the outer bag 20, the rear base fabric 22 is reinforced to protect the rear base fabric 22 from the gas and heat generated by the inflator 3 and to cover the vent hole 24. A reinforcing cover 15 is attached. The reinforcing cover 15 is made of a rectangular base cloth, has a mounting opening 11 formed in the center, and two circular open holes 15A, and is arranged on the outer surface of the outer bag 20 so as to cover the vent hole 24. The Both side edges of the reinforcing cover 15 are joined to the outer surface of the rear base fabric 22 by sewing. The opening hole 15 </ b> A is a circular hole similar to the vent hole 24, and allows the gas discharged from the vent hole 24 to overlap with the vent hole 24 when the reinforcing cover 15 is in close contact with the rear base fabric 22.
 アウターバッグ20の2つの通過口25は、後基布22に形成されたスリットからなり、後基布22の補強カバー15に覆われる位置に設けられる。2つの通過口25は、ベントホール24に近接する位置に、かつ、2つのベントホール24のインフレータ3側に形成され、インナーバッグ30の排出筒40を、アウターバッグ20の外方又は内方へ通過させる。排出筒40は、インナーバッグ30から、アウターバッグ20に形成された通過口25を通って、アウターバッグ20の外部まで配置される。これにより、排出筒40の突端部42が、エアバッグ10の膨張前に、アウターバッグ20外に配置される。 The two passage openings 25 of the outer bag 20 are formed by slits formed in the rear base fabric 22, and are provided at positions that are covered by the reinforcing cover 15 of the rear base fabric 22. The two passage openings 25 are formed at positions close to the vent hole 24 and on the inflator 3 side of the two vent holes 24, and the discharge tube 40 of the inner bag 30 is directed outward or inward of the outer bag 20. Let it pass. The discharge tube 40 is disposed from the inner bag 30 to the outside of the outer bag 20 through the passage port 25 formed in the outer bag 20. Thereby, the protruding end portion 42 of the discharge cylinder 40 is disposed outside the outer bag 20 before the airbag 10 is inflated.
 排出筒40は、アウターバッグ20外で、補強カバー15とアウターバッグ20の間(補強カバー15内)に配置される。排出筒40の突端部42は、補強カバー15の開放した端部を通して、補強カバー15外に配置される。一対の排出筒40は、インナーバッグ30の膨張により、補強カバー15内で膨張し、それぞれ排出口41から、インナーバッグ30内のガスをアウターバッグ20外へ排出する。インナーバッグ30は、インフレータ3から供給されるガスを、一対の排出筒40により、エアバッグ10外へ排出する。 The discharge tube 40 is disposed outside the outer bag 20 and between the reinforcing cover 15 and the outer bag 20 (inside the reinforcing cover 15). The protruding end portion 42 of the discharge tube 40 is disposed outside the reinforcing cover 15 through the open end portion of the reinforcing cover 15. The pair of discharge cylinders 40 expands in the reinforcing cover 15 due to the expansion of the inner bag 30, and discharges the gas in the inner bag 30 from the discharge port 41 to the outside of the outer bag 20. The inner bag 30 discharges the gas supplied from the inflator 3 to the outside of the airbag 10 by a pair of discharge cylinders 40.
 エアバッグ10の膨張展開時には、最初に、インフレータ3を収容するインナーバッグ30が、アウターバッグ20内で膨張し、アウターバッグ20は、インナーバッグ30の外部で次第に膨張する。その際、インナーバッグ30とアウターバッグ20は、インフレータ3が取り付けられた後面で連結された状態で乗員の前方で、乗員方向Eと側方に展開する。インナーバッグ30の全体が膨張展開した後、アウターバッグ20の全体が膨張展開する。その際、連結部材14により、アウターバッグ20の膨張と展開が規制され、これにより、アウターバッグ20は、側方に広がってから乗員方向Eに次第に膨張する。また、連結部材14は、排出筒40(排出口41)の開放と閉鎖を制御し、インナーバッグ30の膨張開始後に排出筒40を閉鎖させる。 When the airbag 10 is inflated and deployed, first, the inner bag 30 that accommodates the inflator 3 is inflated in the outer bag 20, and the outer bag 20 is gradually inflated outside the inner bag 30. At that time, the inner bag 30 and the outer bag 20 are unfolded in the occupant direction E and in the lateral direction in front of the occupant in a state where the inner bag 30 and the outer bag 20 are connected on the rear surface to which the inflator 3 is attached. After the entire inner bag 30 is inflated and deployed, the entire outer bag 20 is inflated and deployed. At that time, expansion and deployment of the outer bag 20 are restricted by the connecting member 14, whereby the outer bag 20 expands in the lateral direction and then gradually expands in the occupant direction E. Further, the connecting member 14 controls the opening and closing of the discharge tube 40 (discharge port 41), and closes the discharge tube 40 after the inner bag 30 starts to be inflated.
 連結部材14は、帯状部材(ここでは、帯状布)からなるテザーベルトであり、一対の排出筒40内の所定部をアウターバッグ20の前面に連結する。連結部材14の長さは、インナーバッグ30の基布35、36よりも短い長さになっている。連結部材14は、インナーバッグ30内及び一対の排出筒40内に配置されその両端部14Aを、それぞれ排出筒40内の所定部に接合することで、排出筒40に連結される。連結部材14は、第1の流通口31の位置で、アウターバッグ20の前面(前基布21)に接合され、連結部材14と前基布21は、中央の連結部14Bで円形状に縫製される。連結部材14は、インナーバッグ30の第1の流通口31を通して、アウターバッグ20の前面に連結され、エアバッグ10の膨張前に、インナーバッグ30内で、前基布35と後基布36の間に配置される。 The connecting member 14 is a tether belt made of a belt-like member (here, a belt-like cloth), and connects a predetermined portion in the pair of discharge tubes 40 to the front surface of the outer bag 20. The length of the connecting member 14 is shorter than the base fabrics 35 and 36 of the inner bag 30. The connecting member 14 is disposed in the inner bag 30 and the pair of discharge cylinders 40 and is connected to the discharge cylinder 40 by joining both end portions 14 </ b> A to predetermined portions in the discharge cylinder 40. The connecting member 14 is joined to the front surface (front base fabric 21) of the outer bag 20 at the position of the first flow port 31, and the connecting member 14 and the front base fabric 21 are sewn in a circular shape at the central connecting portion 14B. Is done. The connecting member 14 is connected to the front surface of the outer bag 20 through the first flow port 31 of the inner bag 30, and before the airbag 10 is inflated, the front base fabric 35 and the rear base fabric 36 are connected in the inner bag 30. Arranged between.
 図4は、膨張前のインナーバッグ30を示す平面図である。図4では、インナーバッグ30内の部材を点線で示している。
 一対の排出筒40には、図示のように、それぞれ折り返し部43と排出口41が設けられている。排出筒40の先端部は、排出筒40の内側へ折り返される。これにより、折り返し部43が、排出筒40の突端部42内に形成される。排出口41は、排出筒40の先端部に形成されており、排出筒40の折り返し部43に設けられる。折り返し部43は、排出口41を排出筒40内に位置させる。
FIG. 4 is a plan view showing the inner bag 30 before being inflated. In FIG. 4, members in the inner bag 30 are indicated by dotted lines.
As shown in the figure, the pair of discharge cylinders 40 is provided with a folded portion 43 and a discharge port 41, respectively. The tip of the discharge tube 40 is folded back inside the discharge tube 40. As a result, the folded portion 43 is formed in the protruding end portion 42 of the discharge tube 40. The discharge port 41 is formed at the tip of the discharge tube 40 and is provided in the folded portion 43 of the discharge tube 40. The folding portion 43 positions the discharge port 41 in the discharge tube 40.
 連結部材14は、インナーバッグ30内で、一対の排出筒40の折り返し部43間に配置され、排出筒40内で折り返し部43の先端部に連結されて、折り返し部43の先端部を塞いでいる。連結部材14は、一対の折り返し部43の間で直線状に、かつ、弛みなく配置され、一対の折り返し部43の中間位置で、アウターバッグ20の前面に連結される。連結部材14は、インナーバッグ30内を通って、一対の排出筒40内の折り返し部43をアウターバッグ20の前面に連結する。 The connecting member 14 is disposed between the folded portions 43 of the pair of discharge tubes 40 in the inner bag 30, and is connected to the distal end portion of the folded portion 43 in the discharge tube 40 to block the distal end portion of the folded portion 43. Yes. The connecting member 14 is linearly arranged between the pair of folded portions 43 and without slack, and is coupled to the front surface of the outer bag 20 at an intermediate position between the pair of folded portions 43. The connecting member 14 passes through the inner bag 30 and connects the folded portion 43 in the pair of discharge tubes 40 to the front surface of the outer bag 20.
 図5は、図4に示すインナーバッグ30のYで示す部分を拡大した図である。図5には、一方の排出筒40の突端部42を示している。図5Aは、折り返し部43を形成する前の排出筒40の平面図である。図5Bは、折り返し部43を形成した後の排出筒40の平面図である。図5Cは、図5Bの矢視Z1-Z1線で見た排出筒40の断面図である。 FIG. 5 is an enlarged view of a portion indicated by Y of the inner bag 30 shown in FIG. FIG. 5 shows the protruding end 42 of one discharge cylinder 40. FIG. 5A is a plan view of the discharge tube 40 before the folded portion 43 is formed. FIG. 5B is a plan view of the discharge tube 40 after the folded portion 43 is formed. FIG. 5C is a cross-sectional view of the discharge tube 40 as viewed in the direction of arrows Z1-Z1 in FIG. 5B.
 インナーバッグ30の基布35、36は、図示のように、排出筒40の先端部で、台形状に形成されている。基布35、36(台形状の部分を含む)の縁部の全体が接合されて、排出筒40の縁部が閉鎖される。次に、排出筒40の先端部を排出筒40内に反転させることで、排出筒40の先端部が折り返される。排出筒40の折り返し部43は、先細り形状をなし、排出筒40内に配置される。 The base fabrics 35 and 36 of the inner bag 30 are formed in a trapezoidal shape at the tip of the discharge tube 40 as shown in the figure. The entire edges of the base fabrics 35 and 36 (including the trapezoidal portion) are joined, and the edges of the discharge tube 40 are closed. Next, the front end portion of the discharge cylinder 40 is folded back by inverting the front end portion of the discharge cylinder 40 into the discharge cylinder 40. The folded portion 43 of the discharge tube 40 has a tapered shape and is disposed in the discharge tube 40.
 排出筒40の折り返し部43は、排出筒40内で対向して配置される一対の対向部(対向面)44を有する。排出筒40の先端部は、一対の対向部44が重なるように折り返される。一対の対向部44は、それぞれ折り返し部43の基布35、36からなり、排出筒40の基布35、36の間に挟まれる。排出口41は、一対の対向部44に形成されたそれぞれ対向部44を貫通する円形状の同じ形状に形成された一対の貫通孔45からなる。一対の貫通孔45は、一対の対向部44の同じ位置に、かつ、同じ大きさに形成されている。 The folded portion 43 of the discharge tube 40 has a pair of facing portions (facing surfaces) 44 that are disposed to face each other in the discharge tube 40. The tip of the discharge tube 40 is folded back so that the pair of opposed portions 44 overlap. The pair of opposed portions 44 are respectively composed of the base fabrics 35 and 36 of the folded portion 43 and are sandwiched between the base fabrics 35 and 36 of the discharge tube 40. The discharge port 41 includes a pair of through holes 45 formed in the same circular shape that penetrates the opposing portions 44 formed in the pair of opposing portions 44. The pair of through holes 45 are formed at the same position and the same size in the pair of opposed portions 44.
 排出筒40の先端部を折り返し線Tで折り返したときに、一対の貫通孔45は、排出筒40の折り返し線Tから離してしかしそれに近接した所定位置に配置され、一対の対向部44とともに排出筒40内で重なる。その結果、一対の貫通孔45の全体が排出筒40内で重なる。一対の対向部44が貫通孔45の周りで離れることで、一対の貫通孔45の一部又は全体が離れる。これにより、一対の貫通孔45間が開放されて、排出筒40内の折り返し部43に排出口41が形成される。インナーバッグ30が膨張したときに、排出筒40は排出口41のみからガスを排出する。 When the front end portion of the discharge cylinder 40 is folded back along the fold line T, the pair of through holes 45 are arranged at predetermined positions apart from but close to the fold line T of the discharge cylinder 40 and discharged together with the pair of opposed portions 44. Overlap in the cylinder 40. As a result, the entire pair of through holes 45 overlap in the discharge tube 40. When a pair of opposing part 44 leaves | separates around the through-hole 45, a part or whole of a pair of through-hole 45 leaves | separates. Thereby, a space between the pair of through holes 45 is opened, and a discharge port 41 is formed in the folded portion 43 in the discharge tube 40. When the inner bag 30 is inflated, the discharge tube 40 discharges gas only from the discharge port 41.
 図6は、膨張後のインナーバッグ30を示す斜視図である。図7は、排出筒40の突端部42を示す断面図である。図7では、排出筒40を図5Cに対応させて示している。
 インナーバッグ30の膨張時には、図6に示すように、ガスが基布35、36間の気室34に充填される。インナーバッグ30は、平面形状から立体形状に膨張する。
FIG. 6 is a perspective view showing the inner bag 30 after being inflated. FIG. 7 is a cross-sectional view showing the protruding end 42 of the discharge tube 40. In FIG. 7, the discharge cylinder 40 is shown corresponding to FIG. 5C.
When the inner bag 30 is inflated, gas is filled into the air chamber 34 between the base fabrics 35 and 36 as shown in FIG. The inner bag 30 expands from a planar shape to a three-dimensional shape.
 一対の排出筒40は、本体膨張部37側の基端部46から突端部42まで膨張する。排出筒40の膨張により、一対の対向部44と一対の貫通孔45が、排出筒40の外方に開くように離れ、排出筒40は、折り返し部43の排出口41からガスを排出する(図7A参照)。即ち、インナーバッグ30が膨張すると、折り返し部43は、ガスの圧力により排出筒40の外方へ押される。一対の折り返し部43は、互いの間の連結部材14を同等の力で引き合うため、連結部材14が、排出筒40の外方へ押される一対の折り返し部43を、それぞれ引っ張る。折り返し部43を連結部材14により基端部46側へ引っ張ることで、折り返し部43とガスを排出する排出口41を排出筒40内に維持し、折り返し部43がガスの圧力で排出筒40外へ押し出されるのも防止する。 The pair of discharge tubes 40 expands from the base end portion 46 on the main body expansion portion 37 side to the protruding end portion 42. Due to the expansion of the discharge cylinder 40, the pair of facing portions 44 and the pair of through holes 45 are separated so as to open outward from the discharge cylinder 40, and the discharge cylinder 40 discharges gas from the discharge port 41 of the folded portion 43 ( (See FIG. 7A). That is, when the inner bag 30 is inflated, the folded portion 43 is pushed outward of the discharge tube 40 by the gas pressure. Since the pair of folded portions 43 pulls the connecting member 14 between them with the same force, the connecting member 14 pulls the pair of folded portions 43 that are pushed outward of the discharge tube 40. By pulling the folded portion 43 toward the base end portion 46 side by the connecting member 14, the folded portion 43 and the discharge port 41 for discharging the gas are maintained in the discharge cylinder 40, and the folded portion 43 is outside the discharge cylinder 40 by the pressure of the gas. It is also prevented from being pushed out.
 アウターバッグ20の膨張に伴い、連結部材14は、アウターバッグ20に引っ張られ、膨張したインナーバッグ30内から次第に引き出される。これに伴い、連結部材14が、排出筒40の折り返し部43とガスを排出する排出口41を引っ張る。連結部材14が、折り返し部43と排出口41を排出筒40の内方(基端部46側)に引き込むと(図7B参照)、排出口41は、次第に小さくなり、ガスの排出量が減少する。連結部材14が、折り返し部43を更に引き込むと、一対の対向部44と一対の貫通孔45が、排出筒40内で重なり、折り返し部43を排出筒40内の所定位置まで引き込むと、一対の対向部44は、排出筒40内で重なり排出口41は閉鎖される(図7C参照)。その際、貫通孔45の周りの一対の対向部44が、排出筒40内のガスの圧力により密着して、一対の貫通孔45を塞ぎ、排出筒40は、排出口41からのガスの排出を停止する。 As the outer bag 20 expands, the connecting member 14 is pulled by the outer bag 20 and gradually pulled out from the expanded inner bag 30. Accordingly, the connecting member 14 pulls the folded portion 43 of the discharge tube 40 and the discharge port 41 for discharging the gas. When the connecting member 14 pulls the folded portion 43 and the discharge port 41 into the inside (the base end portion 46 side) of the discharge tube 40 (see FIG. 7B), the discharge port 41 becomes gradually smaller and the gas discharge amount decreases. To do. When the connecting member 14 further retracts the folded portion 43, the pair of opposed portions 44 and the pair of through holes 45 overlap in the discharge cylinder 40, and when the folded portion 43 is pulled to a predetermined position in the discharge cylinder 40, The facing portion 44 overlaps within the discharge tube 40 and the discharge port 41 is closed (see FIG. 7C). At that time, the pair of opposed portions 44 around the through hole 45 are brought into close contact with each other by the pressure of the gas in the discharge cylinder 40 to close the pair of through holes 45, and the discharge cylinder 40 discharges the gas from the discharge port 41. To stop.
 以上のように、連結部材14は、折り返し部43を排出筒40内で変位させ、これにより、排出筒40の排出口41を、ガスを排出する状態(開放状態)(図7A参照)とガスの排出を停止する状態(閉鎖状態)(図7C参照)との間で切り替える。排出口41が開放状態から閉鎖状態に切り替わった直後の状態(図7B参照)では、エアバッグ10の状況に応じて、排出口41からガスが排出される。排出口41が完全に閉鎖した後でも、連結部材14がインナーバッグ30内に戻されると、排出口41がガスの圧力により再び開放する。 As described above, the connecting member 14 displaces the folded portion 43 in the discharge cylinder 40, and thereby discharges the gas from the discharge port 41 of the discharge cylinder 40 (open state) (see FIG. 7A) and the gas. Is switched between a state in which the discharge of the gas is stopped (closed state) (see FIG. 7C). In a state immediately after the discharge port 41 is switched from the open state to the closed state (see FIG. 7B), gas is discharged from the discharge port 41 according to the situation of the airbag 10. Even after the discharge port 41 is completely closed, when the connecting member 14 is returned into the inner bag 30, the discharge port 41 is opened again by the pressure of the gas.
 次に、エアバッグ装置1(図3参照)の製造手順について説明する。
 アウターバッグ20に関しては、まず、補強カバー15を後基布22の外面に縫製(図3では、縫製部を点線で示す)する。次に、基布21、22の外面を重ね合わせて、基布21、22を外周に沿って縫製し、その後、基布21、22を、取付口11を通して反転させる。なお、図3では、アウターバッグ20及びインナーバッグ30を反転させた後における各部材の配置状態を示している。
Next, the manufacturing procedure of the airbag apparatus 1 (refer FIG. 3) is demonstrated.
Regarding the outer bag 20, first, the reinforcing cover 15 is sewn to the outer surface of the rear base fabric 22 (the sewn portion is indicated by a dotted line in FIG. 3). Next, the outer surfaces of the base fabrics 21 and 22 are overlapped to sew the base fabrics 21 and 22 along the outer periphery, and then the base fabrics 21 and 22 are reversed through the attachment port 11. In addition, in FIG. 3, the arrangement | positioning state of each member after inverting the outer bag 20 and the inner bag 30 is shown.
 インナーバッグ30に関しては、まず、保護布13を後基布36の内面に縫製し、次に、基布35、36の外面を重ね合わせて、基布35、36を縁部に沿って縫製する。また、連結部材14の両端部14Aを、インナーバッグ30の両端部に接合する。その後、基布35、36を、取付口11を通して反転させて、連結部材14をインナーバッグ30内に配置する。排出筒40(図4参照)は、インナーバッグ30から外方に突出するように配置する。排出筒40の先端部を内側に折り返して、折り返し部43を排出筒40内に形成する。 With respect to the inner bag 30, first, the protective cloth 13 is sewn on the inner surface of the rear base cloth 36, and then the outer surfaces of the base cloths 35 and 36 are overlapped to sew the base cloths 35 and 36 along the edges. . Further, both end portions 14 </ b> A of the connecting member 14 are joined to both end portions of the inner bag 30. Thereafter, the base fabrics 35 and 36 are reversed through the attachment port 11, and the connecting member 14 is disposed in the inner bag 30. The discharge tube 40 (see FIG. 4) is disposed so as to protrude outward from the inner bag 30. The leading end of the discharge tube 40 is folded inward to form a folded portion 43 in the discharge tube 40.
 続いて、クッションリング4(図3参照)を取付口11からインナーバッグ30内に入れて、クッションリング4の4つのボルト4Bを、インナーバッグ30の4つの挿入孔12に挿入する。インナーバッグ30とクッションリング4を、アウターバッグ20の取付口11からアウターバッグ20内に入れ、本体膨張部37とアウターバッグ20を同芯状に配置し、インナーバッグ30とアウターバッグ20を、クッションリング4のボルト4Bにより仮止めする。また、各取付口11とインナーバッグ30の第1の流通口31の位置を合わせ、その状態で、連結部材14の連結部14Bを、取付口11と第1の流通口31の内側でアウターバッグ20の前基布21に縫製する。一対の排出筒40は、それぞれ通過口25を通して補強カバー15内に挿入し、排出筒40の突端部42を、アウターバッグ20の外部に配置する。 Subsequently, the cushion ring 4 (see FIG. 3) is inserted into the inner bag 30 from the attachment port 11, and the four bolts 4 </ b> B of the cushion ring 4 are inserted into the four insertion holes 12 of the inner bag 30. The inner bag 30 and the cushion ring 4 are put into the outer bag 20 from the attachment port 11 of the outer bag 20, the main body inflating portion 37 and the outer bag 20 are arranged concentrically, and the inner bag 30 and the outer bag 20 are cushioned. Temporarily fix with the bolt 4B of the ring 4. Moreover, the position of each attachment port 11 and the 1st distribution port 31 of the inner bag 30 is match | combined, In that state, the connection part 14B of the connection member 14 is an outer bag inside the attachment port 11 and the 1st distribution port 31. Sewing to 20 front base fabrics 21. The pair of discharge cylinders 40 are respectively inserted into the reinforcing cover 15 through the passage ports 25, and the projecting end portions 42 of the discharge cylinders 40 are arranged outside the outer bag 20.
 次に、インナーバッグ30とアウターバッグ20からなるエアバッグ10を、クッションリング4により、リアクションプレート5に取り付ける。続いて、インフレータ3をリアクションプレート5に取り付けて、ロックナット6をボルト4Bにはめ込む。これにより、クッションリング4、エアバッグ10、及び、インフレータ3をリアクションプレート5に固定する。次に、エアバッグ10を折り畳んでリアクションプレート5内に配置する。ただし、エアバッグ10は、リアクションプレート5への固定前に、予め折り畳んでおいてもよい。 Next, the airbag 10 including the inner bag 30 and the outer bag 20 is attached to the reaction plate 5 by the cushion ring 4. Subsequently, the inflator 3 is attached to the reaction plate 5 and the lock nut 6 is fitted into the bolt 4B. As a result, the cushion ring 4, the airbag 10, and the inflator 3 are fixed to the reaction plate 5. Next, the airbag 10 is folded and placed in the reaction plate 5. However, the airbag 10 may be folded in advance before being fixed to the reaction plate 5.
 最後に、エアバッグカバー2(図3では図示せず)をリアクションプレート5に取り付けて、エアバッグ装置1の製造が完了する。エアバッグ装置1は、ステアリングホイール90(図1参照)に取り付けられる。その後、車両緊急時や衝撃検知時に、インフレータ3を作動させると、インフレータ3は、ガスを発生する。このガスにより、エアバッグ10は、折り畳みを解消させつつステアリングホイール90を覆うように膨張展開する。 Finally, the airbag cover 2 (not shown in FIG. 3) is attached to the reaction plate 5 to complete the manufacture of the airbag device 1. The airbag device 1 is attached to a steering wheel 90 (see FIG. 1). Thereafter, when the inflator 3 is operated during vehicle emergency or impact detection, the inflator 3 generates gas. With this gas, the airbag 10 is inflated and deployed so as to cover the steering wheel 90 while eliminating the folding.
 図8は、膨張展開するエアバッグ10を順に示す断面図である。図8では、各段階のエアバッグ10を、図2に対応させて示している。
 エアバッグ10の展開初期では、まず、インナーバッグ30が、インフレータ3から供給されるガスにより、アウターバッグ20内で膨張する(図8A参照)。排出筒40は、アウターバッグ20内の部分からアウターバッグ20外の突端部42まで膨張する(図8B参照)。アウターバッグ20の通過口25は、排出筒40により拡げられ、折り返し部43の排出口41も、排出筒40内で開放する。インナーバッグ30は、インフレータ3が発生するガスを、排出口41からエアバッグ10外へ直接排出し、これにより、インナーバッグ30及びエアバッグ10の膨張を抑制する。
FIG. 8 is a cross-sectional view sequentially illustrating the airbag 10 that is inflated and deployed. In FIG. 8, the airbag 10 of each step is shown corresponding to FIG.
At the initial stage of deployment of the airbag 10, first, the inner bag 30 is inflated in the outer bag 20 by the gas supplied from the inflator 3 (see FIG. 8A). The discharge tube 40 expands from a portion inside the outer bag 20 to a protruding end portion 42 outside the outer bag 20 (see FIG. 8B). The passage port 25 of the outer bag 20 is expanded by the discharge tube 40, and the discharge port 41 of the folded portion 43 is also opened in the discharge tube 40. The inner bag 30 directly discharges the gas generated by the inflator 3 from the discharge port 41 to the outside of the airbag 10, thereby suppressing the expansion of the inner bag 30 and the airbag 10.
 連結部材14の両端部14Aが、一対の排出筒40の折り返し部43により引っ張られるため、連結部材14は、インナーバッグ30内に保持される。同時に、一対の折り返し部43が、連結部材14により、排出筒40の内方に引っ張られ、折り返し部43と排出口41は排出筒40内に保持される。排出筒40は、ガスを排出口41からアウターバッグ20外へ排出する。 Since both end portions 14 </ b> A of the connecting member 14 are pulled by the folded portions 43 of the pair of discharge cylinders 40, the connecting member 14 is held in the inner bag 30. At the same time, the pair of folded portions 43 are pulled inward of the discharge tube 40 by the connecting member 14, and the folded portions 43 and the discharge port 41 are held in the discharge tube 40. The discharge cylinder 40 discharges the gas from the discharge port 41 to the outside of the outer bag 20.
 連結部材14は、アウターバッグ20の前面(連結部14B)に張力を作用させて、前面を乗員方向Eの逆方向(車体方向)に引っ張り、アウターバッグ20の前面の移動を妨げて、前面の乗員方向Eへの移動を止める。つまり、アウターバッグ20の前面は、連結部材14とインナーバッグ30により乗員方向Eへの移動が規制される。また、アウターバッグ20は、連結部材14から受ける張力により、その膨張と展開が規制されるため、側方に広がってから乗員方向Eに次第に膨張する。その結果、アウターバッグ20は乗員方向Eへの膨張や突き出しが抑制され、乗員方向Eに対して側方に大きく膨張する。つまり、エアバッグ10の中央部は、アウターバッグ20の膨張により、乗員方向Eに勢いよく突き出すことなく所定厚さに膨張する。 The connecting member 14 applies tension to the front surface of the outer bag 20 (the connecting portion 14B), pulls the front surface in the direction opposite to the occupant direction E (the vehicle body direction), prevents the front surface of the outer bag 20 from moving, Stop moving in occupant direction E. That is, the movement of the front surface of the outer bag 20 in the occupant direction E is restricted by the connecting member 14 and the inner bag 30. Further, since the expansion and deployment of the outer bag 20 are restricted by the tension received from the connecting member 14, the outer bag 20 expands sideways and then gradually expands in the occupant direction E. As a result, the outer bag 20 is restrained from expanding and protruding in the occupant direction E, and greatly expands laterally with respect to the occupant direction E. That is, the central portion of the airbag 10 is inflated to a predetermined thickness without protruding in the occupant direction E due to the expansion of the outer bag 20.
 アウターバッグ20は、インナーバッグ30の流通口31~33(図12では、第1の流通口31のみ示す)から供給されるガスにより膨張を開始する。その際、連結部材14がアウターバッグ20の乗員方向Eの膨張を規制するため、アウターバッグ20は、側方に優先的に膨張する。アウターバッグ20は、外方に広がるように広範囲に展開し、インナーバッグ30を中心に、側方に均等に膨張する。次に、アウターバッグ20の内圧の上昇に伴い、アウターバッグ20が乗員方向Eに膨張し、アウターバッグ20の厚さが増加する。 The outer bag 20 starts to expand by the gas supplied from the flow ports 31 to 33 of the inner bag 30 (only the first flow port 31 is shown in FIG. 12). At that time, since the connecting member 14 restricts the expansion of the outer bag 20 in the passenger direction E, the outer bag 20 expands preferentially to the side. The outer bag 20 is expanded over a wide area so as to spread outward, and is inflated evenly laterally around the inner bag 30. Next, as the internal pressure of the outer bag 20 increases, the outer bag 20 expands in the passenger direction E, and the thickness of the outer bag 20 increases.
 膨張したインナーバッグ30は、流通口31~33からガスを流出させて、ガスをアウターバッグ20の全体に供給する。その結果、アウターバッグ20の内圧が徐々に高くなり、インナーバッグ30の内外の圧力差が小さくなる。これに伴い、インナーバッグ30の剛性及び膨張形状を保持する力が低下し、インナーバッグ30は、ガスの流出により徐々に収縮してその容積の減少と外径の縮小が進行する。連結部材14は、アウターバッグ20の膨張に伴い、アウターバッグ20の前面により乗員方向Eに引っ張られ、第1の流通口31を通って、膨張したインナーバッグ30内から乗員方向Eへ次第に引き出される(図8C参照)。 The inflated inner bag 30 causes gas to flow out from the distribution ports 31 to 33 and supply the gas to the entire outer bag 20. As a result, the internal pressure of the outer bag 20 gradually increases, and the pressure difference between the inside and outside of the inner bag 30 decreases. Along with this, the strength for maintaining the rigidity and the inflated shape of the inner bag 30 decreases, and the inner bag 30 gradually contracts due to the outflow of gas, and the volume and the outer diameter thereof decrease. As the outer bag 20 is inflated, the connecting member 14 is pulled in the occupant direction E by the front surface of the outer bag 20, and is gradually pulled out from the inflated inner bag 30 to the occupant direction E through the first circulation port 31. (See FIG. 8C).
 連結部材14は、インナーバッグ30外へ引き出される間に、アウターバッグ20の前面を乗員方向Eへ徐々に移動させ、折り返し部43と排出口41を排出筒40の内方に引き込む。折り返し部43は、排出筒40内(インナーバッグ30内)に次第に深く引き込まれ、排出筒40内で排出口41の周りの折り返し部43がガスの圧力により密着して、折り返し部43の排出口41が閉鎖する。連結部材14は、折り返し部43により、ガスを排出する排出口41を閉鎖させて、排出口41によるガスの排出を停止させる。 The connecting member 14 gradually moves the front surface of the outer bag 20 in the occupant direction E while being drawn out of the inner bag 30, and draws the folded portion 43 and the discharge port 41 inward of the discharge tube 40. The folded portion 43 is gradually drawn deeper into the discharge tube 40 (inner bag 30), and the folded portion 43 around the discharge port 41 is brought into close contact with the discharge tube 40 due to the pressure of the gas. 41 closes. The connecting member 14 closes the discharge port 41 through which the gas is discharged by the folded portion 43, and stops the discharge of the gas through the discharge port 41.
 アウターバッグ20の前面は、連結部材14の引き出し量に応じて乗員方向Eへ移動し、これに伴い、アウターバッグ20は、乗員方向Eへ次第に膨張する。連結部材14は、膨張した排出筒40の折り返し部43を引っ張り、排出筒40をインナーバッグ30内に引き込む。排出筒40は、インナーバッグ30内に向かって変形して、次第に反転し連結部材14の引っ張りにより、補強カバー15外(アウターバッグ20内)へ向かって移動する。続いて、排出筒40は、通過口25を通ってアウターバッグ20内に引き込まれる(図8D参照)。排出筒40は、補強カバー15外に移動し、これに伴い、補強カバー15が、アウターバッグ20の後面に密着すると、通過口25は補強カバー15により塞がれる。同時に補強カバー15の開放孔15Aは、ベントホール24に重なり、アウターバッグ20内のガスは、ベントホール24及び開放孔15Aからアウターバッグ20外へ排出される。 The front surface of the outer bag 20 moves in the occupant direction E according to the pulling amount of the connecting member 14, and the outer bag 20 gradually inflates in the occupant direction E accordingly. The connecting member 14 pulls the folded portion 43 of the expanded discharge tube 40 and pulls the discharge tube 40 into the inner bag 30. The discharge tube 40 is deformed into the inner bag 30, is gradually reversed, and moves toward the outside of the reinforcing cover 15 (inside the outer bag 20) by pulling the connecting member 14. Subsequently, the discharge tube 40 is drawn into the outer bag 20 through the passage port 25 (see FIG. 8D). The discharge cylinder 40 moves out of the reinforcing cover 15, and when the reinforcing cover 15 comes into close contact with the rear surface of the outer bag 20, the passage opening 25 is closed by the reinforcing cover 15. At the same time, the opening hole 15A of the reinforcing cover 15 overlaps the vent hole 24, and the gas in the outer bag 20 is discharged out of the outer bag 20 from the vent hole 24 and the opening hole 15A.
 連結部材14は、排出筒40とインナーバッグ30を収縮させつつ、インナーバッグ30外に引き出される。その際、膨張の力により、インナーバッグ30と排出筒40の変形が抑制されるため、連結部材14には、抵抗が付加される。この抵抗は、連結部材14の引き出しを妨げる力であり、インナーバッグ30を収縮させるための力や排出筒40を引き込むための力により発生する。これにより、アウターバッグ20の展開初期から後期まで、連結部材14とインナーバッグ30により、アウターバッグ20の前面に安定した抵抗が付加される。 The connecting member 14 is pulled out of the inner bag 30 while the discharge tube 40 and the inner bag 30 are contracted. At that time, since the deformation of the inner bag 30 and the discharge cylinder 40 is suppressed by the expansion force, resistance is added to the connecting member 14. This resistance is a force that prevents the connection member 14 from being pulled out, and is generated by a force for contracting the inner bag 30 or a force for retracting the discharge tube 40. Accordingly, a stable resistance is added to the front surface of the outer bag 20 by the connecting member 14 and the inner bag 30 from the initial deployment stage to the late stage of the outer bag 20.
 インナーバッグ30から受ける抵抗により、連結部材14の引き出しが抑制されるため、連結部材14は、インナーバッグ30から徐々に引き出される。その結果、連結部材14は、アウターバッグ20の前面に張力を付加した状態で、アウターバッグ20の前面を徐々に移動させる。アウターバッグ20の前面が安定して移動するため、アウターバッグ20が、部分的な突き出しや速度の速い突き出しを起こさず、徐々に厚く膨張する。このように、アウターバッグ20は、安定して膨張展開する。 Since the pulling of the connecting member 14 is suppressed by the resistance received from the inner bag 30, the connecting member 14 is gradually pulled out from the inner bag 30. As a result, the connecting member 14 gradually moves the front surface of the outer bag 20 with tension applied to the front surface of the outer bag 20. Since the front surface of the outer bag 20 moves stably, the outer bag 20 expands gradually and thickly without causing partial protrusion or high-speed protrusion. Thus, the outer bag 20 is inflated and deployed stably.
 連結部材14の引き出しが停止したときに、アウターバッグ20は、乗員の前方で完全に膨張展開する(図8E参照)。連結部材14とインナーバッグ30は、アウターバッグ20の前面と後面の間で伸ばされ、アウターバッグ20の前面と後面の間でテザーベルトとして機能して、アウターバッグ20の前面を停止させる。アウターバッグ20は、連結部材14とインナーバッグ30により膨張が制限されて、所定厚さに膨張し、その前面は、乗員前方の所定位置に配置される。 When the connecting member 14 is pulled out, the outer bag 20 is completely inflated and deployed in front of the occupant (see FIG. 8E). The connecting member 14 and the inner bag 30 are stretched between the front surface and the rear surface of the outer bag 20, function as a tether belt between the front surface and the rear surface of the outer bag 20, and stop the front surface of the outer bag 20. The expansion of the outer bag 20 is restricted by the connecting member 14 and the inner bag 30 and expands to a predetermined thickness, and the front surface thereof is disposed at a predetermined position in front of the occupant.
 エアバッグ装置1は、膨張の各段階におけるアウターバッグ20(エアバッグ10)により、乗員を受け止めて保護する。エアバッグ10は、乗員の上体を主に受け止めて拘束し、衝撃やエネルギーを吸収することで、乗員の衝撃を緩和する。エアバッグ10が乗員を受け止めたときに、アウターバッグ20内のガスは、ベントホール24及び開放孔15Aから排出され、これにより、乗員の衝撃を緩和する。 The airbag device 1 receives and protects an occupant with an outer bag 20 (airbag 10) at each stage of inflation. The airbag 10 mainly receives and restrains the upper body of the occupant and absorbs the impact and energy, thereby reducing the occupant's impact. When the airbag 10 receives the occupant, the gas in the outer bag 20 is discharged from the vent hole 24 and the opening hole 15A, thereby reducing the impact of the occupant.
 以上説明したように、本実施形態のエアバッグ装置1では、エアバッグ10が乗員に向かって勢いよく突き出すのを防止し、エアバッグ10を安定して膨張展開させることができる。エアバッグ10が乗員に勢いよく当たるのを防止できるため、乗員が受ける衝撃を低減できる。乗員がステアリングホイール90に接近していても、乗員の受ける衝撃を大幅に低減できる。連結部材14が膨張した排出筒40を引き込むときに、連結部材14に排出筒40から大きな抵抗が付加される。その結果、連結部材14により、アウターバッグ20の前面の移動を確実かつ強固に規制できる。 As described above, in the airbag device 1 according to the present embodiment, the airbag 10 can be prevented from projecting toward the passenger, and the airbag 10 can be stably inflated and deployed. Since the airbag 10 can be prevented from striking the occupant vigorously, the impact received by the occupant can be reduced. Even when the occupant approaches the steering wheel 90, the impact received by the occupant can be greatly reduced. When the connecting member 14 pulls the expanded discharge tube 40, a large resistance is applied to the connecting member 14 from the discharge tube 40. As a result, the movement of the front surface of the outer bag 20 can be reliably and firmly restricted by the connecting member 14.
 エアバッグ10の部分的な突き出しが抑制されるため、エアバッグ10の前面が比較的平らな状態で移動する。そのため、乗員を、エアバッグ10の広い面積で受け止めて安全に拘束できる。エアバッグ10が乗員方向Eに徐々に膨張するため、膨張完了後に、エアバッグ10が厚さ方向に伸び縮みするのが抑制される。その結果、エアバッグ10のバウンドが軽減する。エアバッグ10の膨張形状及び前面の位置が早期に安定するため、エアバッグ10の性能が安定する。エアバッグ10の膨張展開直後においても、乗員を安全に拘束できる。乗員が接触する際に、常に、有効な吸収ストロークをエアバッグ10に確保できるため、乗員の衝撃やエネルギーを確実に吸収できる。 Since the partial protrusion of the airbag 10 is suppressed, the front surface of the airbag 10 moves in a relatively flat state. Therefore, an occupant can be received in a wide area of the airbag 10 and can be safely restrained. Since the airbag 10 is gradually inflated in the occupant direction E, the expansion and contraction of the airbag 10 in the thickness direction is suppressed after the completion of the inflation. As a result, the bounce of the airbag 10 is reduced. Since the inflation shape of the airbag 10 and the position of the front surface are stabilized at an early stage, the performance of the airbag 10 is stabilized. Even immediately after the airbag 10 is inflated and deployed, the occupant can be safely restrained. When the occupant comes into contact, an effective absorption stroke can always be ensured in the airbag 10, so that the impact and energy of the occupant can be reliably absorbed.
 連結部材14とインナーバッグ30がテザーベルトとして機能することで、エアバッグ10が設定された厚さと形状に膨張展開し、エアバッグ10の膨張展開後の変動も抑制される。また、エアバッグ10の乗員方向Eの膨張を制限できるため、エアバッグ10の乗員に対する安全性を向上できる。連結部材14を設けずに、インナーバッグ30のみをテザーベルトとして利用するときには、エアバッグ10の厚さを確保するために、インナーバッグ30を大きくする必要があるが、本実施形態では連結部材14を設けたことで、小さなインナーバッグ30でも、エアバッグ10を必要な厚さに膨張させることができる。 The connecting member 14 and the inner bag 30 function as a tether belt, whereby the airbag 10 is inflated and deployed to a set thickness and shape, and fluctuations after the airbag 10 is inflated and deployed are also suppressed. Moreover, since the expansion | swelling of the passenger | crew direction E of the airbag 10 can be restrict | limited, the safety | security with respect to the passenger | crew of the airbag 10 can be improved. When only the inner bag 30 is used as a tether belt without providing the connecting member 14, it is necessary to enlarge the inner bag 30 in order to secure the thickness of the airbag 10, but in this embodiment, the connecting member 14 is used. By providing, even with the small inner bag 30, the airbag 10 can be inflated to a required thickness.
 上記のように膨張するエアバッグ10により、乗員を安全に保護することができる。また、エアバッグ10により、運転席に座る乗員の状態の違いに対応できるため、各状態の乗員を保護できる。
 図9は、乗員を保護するエアバッグ装置1を示す側面図である。図9では、体格に差がある2人の乗員91(91A、91B)を示している。
The occupant can be safely protected by the airbag 10 that is inflated as described above. Moreover, since the airbag 10 can respond to the difference in the state of the occupant sitting in the driver's seat, the occupant in each state can be protected.
FIG. 9 is a side view showing the airbag apparatus 1 that protects the occupant. FIG. 9 shows two passengers 91 (91A, 91B) having a difference in physique.
 大柄な乗員91A(図9A参照)が運転席92に座るときには、乗員91Aは、運転席92を車両後方に位置させるため、乗員91Aとエアバッグ装置1の距離L1は長くなる。小柄な乗員91B(図9B参照)が運転席92に座るときには、乗員91Bは、運転席92を車両前方に位置させるため、乗員91Bとエアバッグ装置1の距離L2は短くなる。したがって、小柄な乗員91Bは、大柄な乗員91Aよりも早いタイミングでエアバッグ10に接触する。 When a large occupant 91A (see FIG. 9A) sits in the driver's seat 92, the occupant 91A positions the driver's seat 92 behind the vehicle, so the distance L1 between the occupant 91A and the airbag device 1 becomes longer. When a small occupant 91B (see FIG. 9B) sits in the driver's seat 92, the occupant 91B positions the driver's seat 92 in front of the vehicle, and therefore the distance L2 between the occupant 91B and the airbag device 1 is shortened. Accordingly, the small occupant 91B contacts the airbag 10 at an earlier timing than the large occupant 91A.
 本実施形態によれば、エアバッグ10の膨張時には、エアバッグ10に、危険な突き出し(図9C、図9Dでは点線で示す)が生じるのが防止される。エアバッグ10の前面が平面を維持するようにして、エアバッグ10が乗員方向Eに徐々に膨張する。そのため、乗員91A、91Bは、エアバッグ10の突き出しにより害されることなく、エアバッグ10に適切に受け止められる。大柄な乗員91A(図9C参照)は、正常に膨張展開したエアバッグ10に接触して保護される。 According to the present embodiment, when the airbag 10 is inflated, a dangerous protrusion (indicated by a dotted line in FIGS. 9C and 9D) is prevented from occurring in the airbag 10. The airbag 10 is gradually inflated in the occupant direction E so that the front surface of the airbag 10 remains flat. Therefore, the passengers 91 </ b> A and 91 </ b> B are appropriately received by the airbag 10 without being damaged by the protrusion of the airbag 10. The large occupant 91A (see FIG. 9C) is protected by contacting the normally inflated airbag 10.
 小柄な乗員91B(図9D参照)は、膨張展開途中のエアバッグ10に接触して保護される。小柄な乗員91Bは、充分に膨張したエアバッグ10に、かつ、平面状のエアバッグ10に接触する。そのため、小柄な乗員91Bは、エアバッグ10により安全に保護される。このように、乗員91A、91Bの状態に関わらず、エアバッグ10により、乗員91A、91Bを害することなく保護できる。このエアバッグ10では、乗員91A、91Bを拘束する性能が高く、特に、高い初期拘束性能が得られるため、乗員91A、91Bを安全に拘束できる。 The small occupant 91B (see FIG. 9D) is protected by contacting the airbag 10 in the middle of inflation and deployment. The small occupant 91 </ b> B contacts the fully inflated airbag 10 and the planar airbag 10. Therefore, the small passenger 91 </ b> B is safely protected by the airbag 10. Thus, regardless of the state of the occupants 91A and 91B, the airbag 10 can protect the occupants 91A and 91B without harming them. In this airbag 10, since the performance which restrains passenger | crew 91A, 91B is high and high initial restraint performance is obtained especially, passenger | crew 91A, 91B can be restrained safely.
 アウターバッグ20は、側方に素早く膨張して、短時間で広範囲に展開する。そのため、乗員91が高速でエアバッグ10に進入するときでも、エアバッグ10により乗員91を確実に受け止めることができる。乗員91が展開途中のエアバッグ10に進入したときには、乗員91は、高い内圧を保持するインナーバッグ30でも受け止められ、インナーバッグ30は、乗員91の衝撃やエネルギーを吸収する。インナーバッグ30により、乗員91がステアリングホイール90に当たるのも防止できる。 Outer bag 20 is quickly inflated to the side and deployed over a wide range in a short time. Therefore, even when the occupant 91 enters the airbag 10 at a high speed, the occupant 91 can be reliably received by the airbag 10. When the occupant 91 enters the airbag 10 being deployed, the occupant 91 is also received by the inner bag 30 that maintains a high internal pressure, and the inner bag 30 absorbs the impact and energy of the occupant 91. The inner bag 30 can also prevent the occupant 91 from hitting the steering wheel 90.
 アウターバッグ20は、連結部材14により乗員方向Eの膨張が規制されて、側方に優先して膨張する。そのため、乗員91がエアバッグ10に近接しているときでも、エアバッグ10の突き出しにより乗員91が害されるのを抑制できる。乗員91がステアリングホイール90に密着しているときでも、インナーバッグ30の膨張により生じる乗員91とステアリングホイール90の間の僅かな空間から、アウターバッグ20が側方に膨張する。これにより、エアバッグ10が、乗員91とステアリングホイール90の間で展開し、乗員91は、エアバッグ10により保護される。 The outer bag 20 is inflated in preference to the side, with the connecting member 14 restricting the expansion in the passenger direction E. Therefore, even when the occupant 91 is close to the airbag 10, it is possible to prevent the occupant 91 from being damaged by the protrusion of the airbag 10. Even when the occupant 91 is in close contact with the steering wheel 90, the outer bag 20 is inflated laterally from a slight space between the occupant 91 and the steering wheel 90 generated by the expansion of the inner bag 30. Thus, the airbag 10 is deployed between the occupant 91 and the steering wheel 90, and the occupant 91 is protected by the airbag 10.
 乗員91がエアバッグ装置1に接触(又は、近接)しているときには、乗員91は、早期にエアバッグ10に接触する(図8B参照)。このように、乗員91がOOP(Out Of Position)状態にあるときでも、エアバッグ10により、非正常な乗車姿勢の乗員91を保護できる。乗員91がエアバッグ10に接触するときに、インフレータ3から供給されるガスは、排出筒40の排出口41からアウターバッグ20外へ排出される。これにより、エアバッグ10の乗員方向Eへの膨張が抑制される。エアバッグ10に供給されるエネルギーも減少する。そのため、乗員91がエアバッグ10から受ける衝撃が緩和される。 When the occupant 91 is in contact with (or close to) the airbag apparatus 1, the occupant 91 contacts the airbag 10 at an early stage (see FIG. 8B). Thus, even when the occupant 91 is in the OOP (Out Of Position) state, the occupant 91 in an abnormal riding posture can be protected by the airbag 10. When the occupant 91 contacts the airbag 10, the gas supplied from the inflator 3 is discharged out of the outer bag 20 from the discharge port 41 of the discharge tube 40. Thereby, the expansion | swelling to the passenger | crew direction E of the airbag 10 is suppressed. The energy supplied to the airbag 10 is also reduced. Therefore, the impact that the occupant 91 receives from the airbag 10 is reduced.
 インフレータ3から供給されるガスは、排出筒40を通って、速い速度で効率よく排出される。そのため、ガスを排出口41から短時間で大量に排出できる。排出口41が小さいときでも、充分なガスの排出量を確保できる。その結果、OOP状態の乗員91に傷害を与えるのを抑制できる。乗員91がOOP状態でないときには、アウターバッグ20の膨張に伴い、排出口41が閉鎖される。ガスの排出停止により、アウターバッグ20に供給されるガスの量が増加し、乗員91は、大きく膨張展開したアウターバッグ20により保護される。 The gas supplied from the inflator 3 passes through the discharge cylinder 40 and is efficiently discharged at a high speed. Therefore, a large amount of gas can be discharged from the discharge port 41 in a short time. Even when the discharge port 41 is small, a sufficient gas discharge amount can be secured. As a result, it is possible to suppress injury to the passenger 91 in the OOP state. When the occupant 91 is not in the OOP state, the discharge port 41 is closed as the outer bag 20 expands. By stopping the gas discharge, the amount of gas supplied to the outer bag 20 is increased, and the occupant 91 is protected by the outer bag 20 that is greatly inflated and deployed.
 排出口41からガスが排出される間、折り返し部43と排出口41は、連結部材14により排出筒40内に保持される(図7参照)。連結部材14は、折り返し部43を排出筒40の内方に引き込んで、折り返し部43に排出口41を閉鎖させる。折り返し部43を排出筒40内で変位させることで排出口41を閉鎖できるため、排出口41の閉鎖に要する折り返し部43の変位距離が短くなる。その結果、ガスの排出停止にかかる時間を短くすることができる。排出口41の閉鎖機構のレスポンスも向上する。特に、折り返し部43を設けない排出筒に比べて、ガスの排出停止にかかる時間が大幅に短縮する。 While the gas is discharged from the discharge port 41, the folded portion 43 and the discharge port 41 are held in the discharge tube 40 by the connecting member 14 (see FIG. 7). The connecting member 14 draws the folded portion 43 inward of the discharge cylinder 40 and causes the folded portion 43 to close the discharge port 41. Since the discharge port 41 can be closed by displacing the folded portion 43 within the discharge tube 40, the displacement distance of the folded portion 43 required for closing the discharge port 41 is shortened. As a result, the time taken to stop the gas discharge can be shortened. The response of the closing mechanism of the discharge port 41 is also improved. In particular, the time taken to stop the gas discharge is significantly shortened as compared with a discharge cylinder that does not have the folded portion 43.
 図10は、比較例の排出筒110を示す図である。図10Aは、排出筒110の突端部111を示す平面図である。図10Bは、図10Aの矢視Z2-Z2線で見た排出筒110の断面図である。図10C~図10Eは、膨張した排出筒110の断面図である。
 排出筒110の排出口112は、図示のように、排出筒110の先端部に設けられた非接合部からなる。連結部材113は、排出筒110の開口部に接合され、排出筒110は、排出口112からガスを排出する(図10C参照)。
FIG. 10 is a view showing a discharge tube 110 of a comparative example. FIG. 10A is a plan view showing the protruding end portion 111 of the discharge cylinder 110. FIG. 10B is a cross-sectional view of the discharge tube 110 viewed along the line Z2-Z2 in FIG. 10A. 10C to 10E are cross-sectional views of the expanded discharge cylinder 110. FIG.
The discharge port 112 of the discharge tube 110 includes a non-joined portion provided at the tip of the discharge tube 110 as illustrated. The connecting member 113 is joined to the opening of the discharge tube 110, and the discharge tube 110 discharges gas from the discharge port 112 (see FIG. 10C).
 連結部材113は、排出筒110の先端部を排出筒110内に引き込むと(図10D参照)、排出筒110の先端部は反転する。排出筒110内で、排出筒110の先端部が密着することで、排出口112が閉鎖される(図10E参照)。比較例の排出筒110では、ガスの排出を停止するときに、排出筒110の先端部を、排出筒110の外部から内部まで大きく変位させる必要がある。そのため、排出筒110の先端部の変位距離に応じて、ガスの排出停止にかかる時間が長くなる。 When the leading end of the discharge tube 110 is pulled into the discharge tube 110 (see FIG. 10D), the connecting member 113 is inverted. The discharge port 112 is closed when the tip of the discharge tube 110 comes into close contact with the discharge tube 110 (see FIG. 10E). In the discharge cylinder 110 of the comparative example, when stopping the gas discharge, it is necessary to greatly displace the tip of the discharge cylinder 110 from the outside to the inside of the discharge cylinder 110. Therefore, the time taken to stop the gas discharge becomes longer according to the displacement distance of the tip of the discharge tube 110.
 これに対し、本実施形態(図7参照)では、エアバッグ10の膨張開始時に、ガスをエアバッグ10外へ排出してエアバッグ10の膨張を抑制しつつ、ガスの排出を短時間で停止できる。その結果、ガスを有効に活用できる。乗員91がOOP状態でないときには、アウターバッグ20の内圧を迅速に高くできる。排出口41の閉鎖により、折り返し部43から連結部材14に付加される抵抗が大きくなり、アウターバッグ20の前面の移動が早期から規制される。排出筒40の先端部を折り返すことで、インナーバッグ30の全長を短くすることもできる。 On the other hand, in the present embodiment (see FIG. 7), when the airbag 10 starts to be inflated, the gas is discharged outside the airbag 10 to suppress the inflation of the airbag 10 and the gas discharge is stopped in a short time. it can. As a result, gas can be used effectively. When the occupant 91 is not in the OOP state, the internal pressure of the outer bag 20 can be quickly increased. By closing the discharge port 41, the resistance applied from the folded portion 43 to the connecting member 14 increases, and the movement of the front surface of the outer bag 20 is restricted from an early stage. The total length of the inner bag 30 can be shortened by folding back the tip of the discharge tube 40.
 乗員91が、ある程度膨張したエアバッグ10により受け止められたときには、ガスは、排出口41から必要に応じて排出される(図7B参照)。これにより、乗員91の衝撃が緩和される。折り返し部43が排出筒40内に引き込まれている間に、エアバッグ10に乗員91が進入することがある(図8C参照)。その際、連結部材14は、インナーバッグ30内に戻される。折り返し部43がガスにより押されて、閉鎖された排出口41が開放する。エアバッグ10は、再び開放された排出口41からガスを排出して、乗員91の衝撃やエネルギーを吸収する。 When the occupant 91 is received by the airbag 10 inflated to some extent, the gas is discharged from the discharge port 41 as necessary (see FIG. 7B). Thereby, the impact of the passenger | crew 91 is relieved. While the folded portion 43 is drawn into the discharge cylinder 40, the occupant 91 may enter the airbag 10 (see FIG. 8C). At that time, the connecting member 14 is returned into the inner bag 30. The folded portion 43 is pushed by the gas, and the closed discharge port 41 is opened. The airbag 10 discharges gas from the exhaust port 41 opened again, and absorbs the impact and energy of the occupant 91.
 連結部材14を一対の排出筒40の折り返し部43に連結するときには、一対の折り返し部43を、1つの連結部材14により引っ張ることができる。一対の折り返し部43間の連結部材14により、一対の折り返し部43を均等に引っ張ることもできる。一対の折り返し部43が連結部材14を引き合うため、一対の折り返し部43の位置が排出筒40内で安定する。帯状の連結部材14により、折り返し部43の先端部を引っ張るため、折り返し部43の状態を安定させることができる。折り返し部43の一対の対向部44を重ねて排出口41を閉鎖することで、排出口41を簡単かつ確実に閉鎖できる。 When connecting the connecting member 14 to the folded portion 43 of the pair of discharge cylinders 40, the pair of folded portions 43 can be pulled by one connecting member 14. The connecting member 14 between the pair of folded portions 43 can also pull the pair of folded portions 43 evenly. Since the pair of folded portions 43 attracts the connecting member 14, the position of the pair of folded portions 43 is stabilized in the discharge tube 40. Since the leading end portion of the folded portion 43 is pulled by the band-shaped connecting member 14, the state of the folded portion 43 can be stabilized. The discharge port 41 can be easily and reliably closed by overlapping the pair of opposed portions 44 of the folded portion 43 and closing the discharge port 41.
 エアバッグ10の展開初期の厚さは、膨張時のインナーバッグ30の厚さにより設定できる。乗員91とエアバッグ装置1との距離に応じて、エアバッグ10の展開初期の厚さを薄くすることで、乗員91の危険を回避できる。その後、連結部材14がインナーバッグ30内から引き出されて、アウターバッグ20が完全に膨張する。エアバッグ10は、乗員91に対して最大の吸収ストロークを発揮する。エアバッグ10の膨張展開時には、まず、インナーバッグ30が膨張する。続いて、アウターバッグ20が側方へ膨張してから、アウターバッグ20が完全に膨張する。その間、エアバッグ10が、充分な内圧を維持しながら次第に膨張するため、エアバッグ10により、乗員91を安全に拘束できる。 The initial deployment thickness of the airbag 10 can be set by the thickness of the inner bag 30 when inflated. Depending on the distance between the occupant 91 and the airbag apparatus 1, the danger of the occupant 91 can be avoided by reducing the initial thickness of the airbag 10. Thereafter, the connecting member 14 is pulled out from the inner bag 30, and the outer bag 20 is completely inflated. The airbag 10 exhibits the maximum absorption stroke with respect to the occupant 91. When the airbag 10 is inflated and deployed, first, the inner bag 30 is inflated. Subsequently, after the outer bag 20 is expanded laterally, the outer bag 20 is completely expanded. Meanwhile, since the airbag 10 is gradually inflated while maintaining a sufficient internal pressure, the passenger 91 can be restrained safely by the airbag 10.
 次に、排出口41の他の実施形態について説明する。
 図11~図13は、他の実施形態の排出口を設けた排出筒40を示す平面図である。図11~図13では、折り返し部43を形成する前の排出筒40を示している。図11~図13に示す排出筒40は、排出口のみが相違する。
Next, another embodiment of the discharge port 41 will be described.
11 to 13 are plan views showing a discharge tube 40 provided with a discharge port according to another embodiment. 11 to 13 show the discharge tube 40 before the folded portion 43 is formed. The discharge cylinder 40 shown in FIGS. 11 to 13 is different only in the discharge port.
 図11Aに示す排出筒40では、排出口41は、半円形状に形成された一対の貫通孔50からなる。貫通孔50を半円形状にすることで、円形状の貫通孔45よりも、排出口41が早く閉鎖される。
 図11Bに示す排出筒40では、排出口41は、台形状に形成された一対の貫通孔51からなる。このように、一対の貫通孔は、ガスを排出可能な様々な形状に形成できる。
In the discharge cylinder 40 shown in FIG. 11A, the discharge port 41 is composed of a pair of through holes 50 formed in a semicircular shape. By making the through hole 50 a semicircular shape, the discharge port 41 is closed earlier than the circular through hole 45.
In the discharge tube 40 shown in FIG. 11B, the discharge port 41 is composed of a pair of through holes 51 formed in a trapezoidal shape. Thus, the pair of through holes can be formed in various shapes that can discharge gas.
 図11Cに示す排出筒40では、排出口41は、円形状に形成された一対の貫通孔52からなる。一対の対向部44は、排出筒40内で、一対の貫通孔52をずらした状態で重なる。これにより、排出口41の面積と、排出口41から排出されるガスの量を調整することができる。 In the discharge cylinder 40 shown in FIG. 11C, the discharge port 41 includes a pair of through holes 52 formed in a circular shape. The pair of opposed portions 44 overlap in the discharge tube 40 with the pair of through holes 52 being shifted. Thereby, the area of the discharge port 41 and the amount of gas discharged from the discharge port 41 can be adjusted.
 図11Dに示す排出筒40では、排出口41は、円形状に形成された一対の貫通孔53からなる。一対の貫通孔53は、一対の対向部44に複数形成されている。複数対の貫通孔53を設けることで、各貫通孔53を小さくできる。その結果、貫通孔53が変形し難くなる。ガスを排出中に、貫通孔53の形状を維持できるため、ガスを確実に排出できる。ガスの排出量を安定させることもできる。 11D, the discharge port 41 includes a pair of through holes 53 formed in a circular shape. A plurality of pairs of through holes 53 are formed in the pair of opposed portions 44. By providing a plurality of pairs of through holes 53, each through hole 53 can be made small. As a result, the through hole 53 is difficult to deform. Since the shape of the through hole 53 can be maintained during gas discharge, the gas can be discharged reliably. Gas emission can be stabilized.
 図12Aに示す排出筒40では、排出口41は、円形状に形成された一対の貫通孔54からなる。一対の貫通孔54は、それぞれ仕切り部材54Aにより、複数(ここでは、2つ)に仕切られている。仕切り部材54Aにより、貫通孔54が変形し難くなるため、ガスを排出中に、貫通孔54の形状を維持できる。そのため、貫通孔54からガスを確実に排出できる。ガスの排出量を安定させることもできる。 In the discharge cylinder 40 shown in FIG. 12A, the discharge port 41 includes a pair of through holes 54 formed in a circular shape. The pair of through holes 54 are partitioned into a plurality (here, two) by partition members 54A. The partition member 54A makes it difficult for the through hole 54 to be deformed, so that the shape of the through hole 54 can be maintained during gas discharge. Therefore, the gas can be reliably discharged from the through hole 54. Gas emission can be stabilized.
 図12Bに示す排出筒40では、排出口41は、半円形状に形成された一対の貫通孔55からなる。貫通孔55は、仕切り部材55Aにより仕切られている。仕切り部材55Aにより、貫通孔55の形状を維持できる。
 図12Cに示す排出筒40では、排出口41は、台形状に形成された一対の貫通孔56からなる。貫通孔56は、仕切り部材56Aにより仕切られている。仕切り部材56Aにより、貫通孔56の形状を維持できる。
In the discharge cylinder 40 shown in FIG. 12B, the discharge port 41 is composed of a pair of through holes 55 formed in a semicircular shape. The through hole 55 is partitioned by a partition member 55A. The shape of the through hole 55 can be maintained by the partition member 55A.
In the discharge cylinder 40 shown in FIG. 12C, the discharge port 41 includes a pair of through holes 56 formed in a trapezoidal shape. The through hole 56 is partitioned by a partition member 56A. The shape of the through hole 56 can be maintained by the partition member 56A.
 図13Aに示す排出筒40では、排出口41は、開口60からなる。開口60は、円弧状の孔であり、一対の対向部44の側縁部(ここでは、両側縁部)に形成されている。ガスの排出時には、開口60が拡がる。一対の対向部44が重なることで、開口60が閉鎖される。排出口41が開口60からなるときには、ガスの排出中に、排出口41の形状を維持する効果が得られる。そのため、排出口41からガスを確実に排出できる。ガスの排出量を安定させることもできる。 In the discharge tube 40 shown in FIG. 13A, the discharge port 41 includes an opening 60. The opening 60 is an arc-shaped hole, and is formed at the side edge portions (here, both side edge portions) of the pair of facing portions 44. When the gas is discharged, the opening 60 is expanded. The opening 60 is closed by overlapping the pair of facing portions 44. When the discharge port 41 includes the opening 60, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained. Therefore, gas can be reliably discharged from the discharge port 41. Gas emission can be stabilized.
 図13Bに示す排出筒40では、排出口41は、開口61からなる。開口61は、切欠きであり、一対の対向部44の側縁部に形成されている。排出口41が開口61からなるときには、ガスの排出中に、排出口41の形状を維持する効果が得られる。
 図13Cに示す排出筒40では、排出口41は、スリット状の開口62からなる。開口62は、一対の対向部44の側縁部に設けられた非接合部からなる。排出口41が開口62からなるときには、ガスの排出中に、排出口41の形状を維持する効果が得られる。
In the discharge cylinder 40 shown in FIG. 13B, the discharge port 41 includes an opening 61. The opening 61 is a notch and is formed at the side edge of the pair of opposed portions 44. When the discharge port 41 includes the opening 61, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained.
In the discharge cylinder 40 shown in FIG. 13C, the discharge port 41 includes a slit-shaped opening 62. The opening 62 includes a non-joined portion provided at the side edge of the pair of opposed portions 44. When the discharge port 41 includes the opening 62, the effect of maintaining the shape of the discharge port 41 during gas discharge is obtained.
 なお、本実施形態では、運転席用のエアバッグ装置1を例に説明したが、本発明は、助手席用のエアバッグ装置や他のエアバッグ装置に適用することもできる。また、連結部材14(図3参照)は、帯状部材以外の部材(例えば、紐やリボン)であってもよい。連結部材14を、第1の流通口31を通さずに、インナーバッグ30の他の開口を通してアウターバッグ20に連結してもよい。ただし、連結部材14を、第1の流通口31を通してアウターバッグ20に連結すると、他の開口を形成するための作業と工数を削減できる。 In the present embodiment, the airbag device 1 for a driver's seat has been described as an example, but the present invention can also be applied to an airbag device for a passenger's seat and other airbag devices. Further, the connecting member 14 (see FIG. 3) may be a member other than a belt-like member (for example, a string or a ribbon). The connecting member 14 may be connected to the outer bag 20 through another opening of the inner bag 30 without passing through the first flow port 31. However, if the connecting member 14 is connected to the outer bag 20 through the first flow port 31, work and man-hours for forming other openings can be reduced.
 排出筒40は、ベントホール24を通して、アウターバッグ20の外部に配置してもよい。ベントホール24を排出筒40の通過口として使用するときには、アウターバッグ20に通過口25を形成する必要がない。そのため、通過口25の形成のための作業と工数を削減できる。排出筒40の突端部42を、補強カバー15とアウターバッグ20の間に配置するようにしてもよい。排出筒40は、インナーバッグ30に1つ、又は、3つ以上設けてもよい。インナーバッグ30の本体膨張部37は、種々の形状(例えば、球形状、楕円体形状、又は、角錐形状)に形成してもよい。 The discharge tube 40 may be disposed outside the outer bag 20 through the vent hole 24. When the vent hole 24 is used as a passage port for the discharge tube 40, it is not necessary to form the passage port 25 in the outer bag 20. Therefore, the work and man-hours for forming the passage port 25 can be reduced. The protruding end portion 42 of the discharge tube 40 may be disposed between the reinforcing cover 15 and the outer bag 20. One or three or more discharge cylinders 40 may be provided in the inner bag 30. The main body inflating portion 37 of the inner bag 30 may be formed in various shapes (for example, a spherical shape, an ellipsoid shape, or a pyramid shape).
 1・・・エアバッグ装置、2・・・エアバッグカバー、3・・・インフレータ、4・・・クッションリング、5・・・リアクションプレート、6・・・ロックナット、10・・・エアバッグ、11・・・取付口、12・・・挿入孔、13・・・保護布、14・・・連結部材、15・・・補強カバー、20・・・アウターバッグ、21・・・前基布、22・・・後基布、23・・・気室、24・・・ベントホール、25・・・通過口、30・・・インナーバッグ、31~33・・・流通口、34・・・気室、35・・・前基布、36・・・後基布、37・・・本体膨張部、40・・・排出筒、41・・・排出口、42・・・突端部、43・・・折り返し部、44・・・対向部、45・・・貫通孔、46・・・基端部、50~56・・・貫通孔、60~62・・・開口、90・・・ステアリングホイール、91・・・乗員、92・・・運転席。 DESCRIPTION OF SYMBOLS 1 ... Airbag apparatus, 2 ... Airbag cover, 3 ... Inflator, 4 ... Cushion ring, 5 ... Reaction plate, 6 ... Lock nut, 10 ... Air bag, DESCRIPTION OF SYMBOLS 11 ... Attachment port, 12 ... Insertion hole, 13 ... Protective cloth, 14 ... Connection member, 15 ... Reinforcement cover, 20 ... Outer bag, 21 ... Front base fabric, 22 ... rear base fabric, 23 ... air chamber, 24 ... vent hole, 25 ... passage port, 30 ... inner bag, 31-33 ... distribution port, 34 ... air Chamber, 35 ... front base fabric, 36 ... back base fabric, 37 ... main body expansion part, 40 ... discharge cylinder, 41 ... discharge port, 42 ... projecting end part, 43 ... -Folded part, 44 ... Opposite part, 45 ... Through hole, 46 ... Base end part, 50-56 ... Through hole 60-62 ... opening, 90 ... steering wheel, 91 ... passenger, 92 ... driver's seat.

Claims (10)

  1.  車両の乗員を保護するエアバッグ装置であって、
     ガスを供給するインフレータと、
     ガスの流通口を有し、インフレータから供給されるガスにより膨張するインナーバッグと、
     インナーバッグを収容し、流通口から供給されるガスにより膨張するアウターバッグと、
     インナーバッグからアウターバッグに形成された通過口を通ってアウターバッグの外部まで配置され、排出口からインナーバッグ内のガスをアウターバッグ外へ排出する排出筒と、
     排出筒の先端部が内側へ折り返され、排出口が設けられた折り返し部と、
     インナーバッグ内を通って折り返し部をアウターバッグの前面に連結し、折り返し部とガスを排出する排出口を排出筒内に保持する連結部材と、を備え、
     連結部材が、アウターバッグの膨張に伴い、膨張したインナーバッグ内から引き出されてアウターバッグの前面を乗員方向へ移動させるとともに、折り返し部と排出口を排出筒の内方に引き込んで排出口を閉鎖させるエアバッグ装置。
    An airbag device for protecting a vehicle occupant,
    An inflator for supplying gas;
    An inner bag having a gas distribution port and inflated by the gas supplied from the inflator;
    An outer bag containing the inner bag and inflated by the gas supplied from the distribution port;
    A discharge cylinder that is arranged from the inner bag to the outside of the outer bag through a passage port formed in the outer bag, and discharges the gas in the inner bag from the discharge port to the outside of the outer bag;
    A folded portion where the tip of the discharge tube is folded inward and provided with a discharge port;
    Connecting the folded portion through the inner bag to the front surface of the outer bag, and holding the folded portion and a discharge port for discharging gas in the discharge cylinder,
    As the outer bag is inflated, the connecting member is pulled out from the inflated inner bag to move the front surface of the outer bag toward the occupant, and the folded portion and the discharge port are drawn inward of the discharge tube to close the discharge port. Air bag device to let you.
  2.  請求項1に記載されたエアバッグ装置において、
     インナーバッグが、それぞれ折り返し部と排出口が設けられた一対の排出筒を有し、
     連結部材が、インナーバッグ内で一対の排出筒の折り返し部間に配置され、一対の排出筒の折り返し部をアウターバッグの前面に連結するエアバッグ装置。
    In the airbag apparatus described in Claim 1,
    The inner bag has a pair of discharge tubes each provided with a folded portion and a discharge port,
    An airbag device in which the connecting member is disposed between the folded portions of the pair of discharge tubes in the inner bag, and connects the folded portions of the pair of discharge tubes to the front surface of the outer bag.
  3.  請求項1又は2に記載されたエアバッグ装置において、
     折り返し部が、排出筒内で対向して配置される一対の対向部を有し、
     一対の対向部が、排出筒の内方に引き込まれたときに、排出筒内で重なり排出口を閉鎖するエアバッグ装置。
    In the airbag apparatus described in Claim 1 or 2,
    The folded portion has a pair of facing portions disposed facing each other in the discharge cylinder;
    An airbag device that overlaps within a discharge tube and closes a discharge port when a pair of opposing portions are drawn inward of the discharge tube.
  4.  請求項3に記載されたエアバッグ装置において、
     排出口が、一対の対向部に形成されて、排出筒内で重なる一対の貫通孔からなるエアバッグ装置。
    In the airbag apparatus described in Claim 3,
    An airbag device comprising a pair of through holes, each having a discharge port formed in a pair of opposing portions and overlapping in a discharge cylinder.
  5.  請求項4に記載されたエアバッグ装置において、
     一対の対向部が、排出筒内で一対の貫通孔をずらして重なるエアバッグ装置。
    In the airbag apparatus described in Claim 4,
    An airbag device in which a pair of opposing portions overlap each other by shifting a pair of through holes in a discharge cylinder.
  6.  請求項4又は5に記載されたエアバッグ装置において、
     貫通孔が、仕切り部材により複数に仕切られたエアバッグ装置。
    In the airbag apparatus described in Claim 4 or 5,
    An airbag device in which a through hole is partitioned into a plurality of portions by a partition member.
  7.  請求項4ないし6のいずれかに記載されたエアバッグ装置において、
     一対の貫通孔が、一対の対向部に複数形成されたエアバッグ装置。
    The airbag device according to any one of claims 4 to 6,
    An airbag device in which a plurality of pairs of through holes are formed in a pair of opposing portions.
  8.  請求項3に記載されたエアバッグ装置において、
     排出口が、一対の対向部の側縁部に形成された開口からなるエアバッグ装置。
    In the airbag apparatus described in Claim 3,
    The airbag apparatus which a discharge port consists of an opening formed in the side edge part of a pair of opposing part.
  9.  請求項1ないし8のいずれかに記載されたエアバッグ装置において、
     連結部材が、折り返し部の先端部に連結されて、折り返し部の先端部を排出筒の内方に引っ張る帯状部材からなるエアバッグ装置。
    In the airbag apparatus described in any one of Claims 1 thru | or 8,
    An airbag device comprising a band-shaped member in which a connecting member is connected to a distal end portion of a folded portion and pulls the distal end portion of the folded portion inward of the discharge tube.
  10.  請求項1ないし9のいずれかに記載されたエアバッグ装置において、
     連結部材が、インナーバッグの流通口を通してアウターバッグの前面に連結されたエアバッグ装置。
    The airbag device according to any one of claims 1 to 9,
    The airbag apparatus with which the connection member was connected with the front surface of the outer bag through the circulation port of the inner bag.
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