WO2013058045A2 - Motor control device, and optical scanning device, image forming device and printed circuit board including the same - Google Patents

Motor control device, and optical scanning device, image forming device and printed circuit board including the same Download PDF

Info

Publication number
WO2013058045A2
WO2013058045A2 PCT/JP2012/073769 JP2012073769W WO2013058045A2 WO 2013058045 A2 WO2013058045 A2 WO 2013058045A2 JP 2012073769 W JP2012073769 W JP 2012073769W WO 2013058045 A2 WO2013058045 A2 WO 2013058045A2
Authority
WO
WIPO (PCT)
Prior art keywords
motor
detector element
detection signal
semiconductor integrated
cycle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2012/073769
Other languages
French (fr)
Other versions
WO2013058045A3 (en
Inventor
Toshikazu Tsuchiya
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to US14/238,163 priority Critical patent/US9071173B2/en
Publication of WO2013058045A2 publication Critical patent/WO2013058045A2/en
Publication of WO2013058045A3 publication Critical patent/WO2013058045A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N1/00Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof
    • H04N1/04Scanning arrangements, i.e. arrangements for the displacement of active reading or reproducing elements relative to the original or reproducing medium, or vice versa
    • H04N1/113Scanning arrangements, i.e. arrangements for the displacement of active reading or reproducing elements relative to the original or reproducing medium, or vice versa using oscillating or rotating mirrors
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/08Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
    • G02B26/10Scanning systems
    • G02B26/12Scanning systems using multifaceted mirrors
    • G02B26/121Mechanical drive devices for polygonal mirrors
    • G02B26/122Control of the scanning speed of the polygonal mirror
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/04Apparatus for electrographic processes using a charge pattern for exposing, i.e. imagewise exposure by optically projecting the original image on a photoconductive recording material
    • G03G15/043Apparatus for electrographic processes using a charge pattern for exposing, i.e. imagewise exposure by optically projecting the original image on a photoconductive recording material with means for controlling illumination or exposure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/12Monitoring commutation; Providing indication of commutation failure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/14Electronic commutators
    • H02P6/16Circuit arrangements for detecting position
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/20Arrangements for starting
    • H02P6/21Open loop start
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/30Arrangements for controlling the direction of rotation

Definitions

  • the present invention relates to a motor control device and to an optical scanning device, an image forming device and a printed circuit board including the same.
  • Electrophotographic image forming devices form latent images on an image carrier by scanning the image carrier using laser light deflected by a rotating polygonal mirror.
  • This rotating polygonal mirror is driven by a motor that rotates constantly in one direction.
  • three Hall elements have been required to detect the rotation direction of the motor. Decreasing the number of the Hall elements to one can reduce the manufacturing cost, but increases the amount of time necessary for detecting a reverse rotation .
  • 3993502 proposes the invention whereby, when a small current flows through any two phases of three phases, a polarity of voltage induced in the remaining one phase is detected.
  • a rotor is rotated in disregard of the detection result of the remaining one phase .
  • No. 3993502 is problematic not only in that a detection circuit that detects voltage induced in the three phases is costly, but also in that the detection takes time .
  • the feature of the present invention is to provide a motor control device that can reduce the cost and the amount of time
  • the present invention provides a motor control device comprising: a motor that drives a rotating polygonal mirror for deflecting light output from a light source; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward/regular rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse/counter rotation when the time difference does not fall within the predetermined range.
  • the present invention further provides an optical scanning device comprising: a light source; a rotating polygonal mirror that deflects light output from the light source; a motor that drives the rotating polygonal mirror; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
  • the present invention further provides an image forming device comprising: an image carrier; and an optical scanning device that forms a latent image by irradiating the image carrier with light, wherein the optical scanning device includes: a light source; a rotating polygonal mirror that deflects light output from the light source; a motor that drives the rotating polygonal mirror; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
  • the optical scanning device includes: a light source; a rotating polygonal mirror that deflects light output from the light source; a motor that drives the rotating polygonal mirror; a first
  • the present invention further provides a motor control device in which a motor drive circuit that drives a motor and a detector element that detects a rotation direction of the motor are encapsulated in the same semiconductor integrated unit.
  • the present invention further provides a printed circuit board comprising: a motor; a detector element that detects a rotation direction of the motor; and a semiconductor integrated unit that controls driving of the motor in accordance with a signal from the detector element, wherein the semiconductor
  • integrated unit is mounted obliquely with respect to the printed circuit board so that a distance from a center of a rotation shaft of the motor to the detector element is maintained at a predetermined distance.
  • FIG. 1 is a plan view showing an outline of an optical scanning device.
  • FIG. 2 is a cross-sectional view showing an outline of a deflection scanning device.
  • FIG. 3 shows a three-phase brushless motor according to Embodiments 1 to 3 and a group of control circuits therein.
  • FIG. 4 shows a package of a semiconductor integrated circuit according to Embodiments 1 to 3.
  • FIGs. 5A and 5B are layout diagrams showing a motor control device on a printed circuit board according to Embodiments 1 and 2.
  • FIG. 6 is a timing chart for explaining a difference between a forward rotation and a reverse rotation in Embodiment 1.
  • FIG. 7 is a flowchart of motor control processing according to Embodiment 1.
  • FIG. 8 is a flowchart of motor control processing according to Embodiment 2.
  • FIG. 9 is a layout diagram showing a motor control device on a printed circuit board according to Embodiment 3.
  • FIG. 1 shows a general optical scanning device 100 used in an electrophotographic image forming device.
  • the optical scanning device 100 forms a latent image by irradiating an image carrier with light.
  • semiconductor laser unit 31 generates a laser beam L. After passing through a cylindrical lens 32, the laser beam L is deflected by a reflective surface of a
  • the rotating polygonal mirror 33 is driven by a deflection scanning device 34.
  • the deflection scanning device 34 is constituted by a three-phase brushless motor.
  • the deflection scanning device 34 may be called a scanner motor as it scans the image carrier using a deflected light beam.
  • the deflection scanning device 34 is one example of a motor that drives a rotating polygonal mirror for deflecting a light beam output from a light source.
  • the laser beam L deflected by the rotating polygonal mirror 33 passes through FQ lenses 35 and is deflected by a fold mirror 36.
  • the F9 lenses 35 are composed of a first lens 351 and a second lens 352.
  • the first lens 351 is either a spherical lens or a toric lens.
  • the second lens 352 is a toric lens.
  • the deflected laser beam L scans a surface of a photosensitive drum 37.
  • the surface of the photosensitive drum 37 includes an effective image area in which an image is formed, and a non-image area which is positioned outside of the effective image area and in which an image is not formed.
  • a signal detection mirror 38 that reflects a part of the laser beam L is arranged on an optical path toward the non-image area.
  • a focus lens 39 and a signal detection sensor 310 are arranged on an optical path along the direction of reflection of the signal detection mirror 38.
  • the signal detection sensor 310 outputs a horizontal synchronization signal (BD signal) each time the laser beam L is incident thereon.
  • the signal detection sensor 310 is one example of a light detector element that detects a light beam deflected by the rotating polygonal mirror 33 and outputs a first detection signal.
  • FIG. 2 is a cross-sectional view showing an outline of the deflection scanning device 34.
  • the deflection scanning device 34 uses a dynamic pressure bearing as a bearing member for supporting the rotating polygonal mirror 33 that rotates at high speed, stable and smooth rotation can be ensured.
  • a sleeve 130 supports a shaft 99 such that the shaft 99 is rotatable in a bearing hole.
  • a thrust cover 103 is fixed in place at the bottom of the sleeve 130 to close the bearing hole.
  • a thrust plate 104 is supported by the thrust cover 103.
  • Dynamic pressure generating grooves 1051 and 1052 have a herringbone pattern. When the shaft 99 rotates in a forward direction, the oil is collected around the dynamic pressure generating grooves 1051 and 1052 due to the rotation of the shaft 99, and therefore the shaft 99 is supported with high accuracy.
  • a flange member 110 is fixed in place around the upper part of the shaft 99.
  • the rotating polygonal mirror 33 which has a reflective surface 1111, is mounted on the flange member 110. The rotating
  • polygonal mirror 33 is pressed against the flange member 110 by a holddown spring and is integrated with the flange member 110 and a rotor 112. Note that an inner diameter of a central hole 1112 of the rotating polygonal mirror 33 is larger than an outer diameter of the shaft 99 by approximately 0.05 mm, and the rotating polygonal mirror 33 is attached to the rotor 112 such that the shaft 99 fits freely inside the central hole 1112 of the rotating polygonal mirror 33.
  • the rotor 112 which is a major component of the deflection scanning device 34, includes a permanent magnet 1121 and a yoke 1122 that supports the permanent magnet 1121.
  • a printed circuit board 114 is fixed to the sleeve 130.
  • a stator core 1132 of a stator 113 is supported by the printed circuit board 114.
  • Stator coils 1131 wound around the stator core 1132 face the permanent magnet 1121 of the rotor 112.
  • the above components are the constituent elements of the deflection scanning device 34 that drives and rotates the rotating polygonal mirror 33.
  • FIG. 3 shows a configuration of the three- phase brushless motor.
  • a central processing unit (CPU) 1 is a single-chip microcomputer. In order for the speed of the deflection scanning device 34 to match a pre-set target speed, the CPU 1 calculates a control amount from speed information and transmits control signals corresponding to the control amount, namely an acceleration signal and a deceleration signal, to a pre-driver 2. The pre-driver 2 outputs the acceleration signal and the deceleration signal
  • a magnetic detector element 5 is, for example, a Hall element and generates a timing signal for causing a current to flow from the position of the permanent magnet of the motor to three- phase coils 7.
  • the magnetic detector element 5 is one example of a magnetic detector element that is provided to the motor and outputs a second detection signal when the motor rotates.
  • Switches 4 are provided in one-to-one correspondence with the phases and turn on/off in accordance with the timing signal.
  • the switches 4 are, for example, switching elements such as field-effect transistors (FETs) .
  • a drive control integrated circuit (IC) 101 is a drive control circuit for the three-phase brushless motor.
  • the pre-driver 2, the switches 4, the integral calculator 3 and the magnetic detector element 5 are encapsulated in the drive control IC 101.
  • FIG. 4 shows a package layout of the drive control IC 101.
  • a drive control circuit semiconductor chip 102 includes the pre-driver 2, the switches 4, the integral calculator 3 and the magnetic detector element 5. That is to say, the drive control circuit
  • semiconductor chip 102 is a semiconductor chip
  • the switches 4 are constituted by FET circuit blocks 41 and 42.
  • a row of output pins 121 and a row of input pins 122 are connected to the drive control circuit semiconductor chip 102 by wire bonding.
  • the FET circuit blocks 41 and 42 which are included in the motor drive circuit that drives the motor, and the magnetic detector element 5 are
  • 121 are a group of output pins arranged on one side of the semiconductor chip, whereas the row of input pins
  • the vertical line and a horizontal line are drawn at the center of FIG. 4.
  • the vertical line is parallel to the edges along which the row of output pins 121 and the row of input pins 122 are arranged out of the four edges of the semiconductor integrated circuit package, and passes through the center of the drive control circuit semiconductor chip 102.
  • the horizontal line is parallel to the other two edges along which the row of output pins 121 and the row of input pins 122 are not arranged out of the four edges of the semiconductor integrated circuit package, and passes through the center of the drive control circuit semiconductor chip 102. That is to say, the vertical line and the horizontal line are perpendicular to each other.
  • the magnetic detector element 5 and a group of circuits serving as major components of the motor drive circuit are arranged in one of the two areas obtained by dividing the drive control circuit
  • the magnetic detector element 5 is arranged on the horizontal line. By using this layout, the position of the magnetic detector element 5 can be easily determined, and the semiconductor chip can be easily downsized.
  • FIG. 5A is a front view of a motor unit including the rotating polygonal mirror 33 with four reflective surfaces.
  • FIG. 5B is a side view of the motor unit. Copper foil patterns are formed on one side of the printed circuit board 114. Also, the semiconductor integrated circuit package and the motor are mounted on the printed circuit board 114. A
  • the connector 213 is for connecting to a cable extending from a control substrate on which the CPU 1 is mounted. Note, the control substrate is not shown in the figures. More specifically, the acceleration signal and the deceleration signal are input from the CPU 1 and the speed information indicating the rotation speed of the motor is output to the CPU 1 via the connector 213.
  • the drive control IC 101 is arranged such that it is sandwiched between the permanent magnet 1121, which is positioned inside the outer circumference of the rotor 112 of the deflection scanning device 34, and the printed circuit board 114.
  • FIG. 6 is a timing chart for explaining a difference between a forward rotation and a reverse rotation in the present embodiment.
  • H denotes a high level and L denotes a low level.
  • a falling edge of the BD signal is used as a reference timing for writing an image.
  • a Hall signal is an analog differential signal output from the magnetic detector element 5.
  • FIG. 6 shows waveforms obtained by binarizing the analog differential signal.
  • ⁇ FORWARD ROTATION> shows a timing chart for the case where the motor is undergoing a normal rotation.
  • ⁇ REVERSE ROTATION> shows a timing chart for the case where the motor is undergoing an abnormal rotation.
  • the Hall signal rises 100 ⁇ 5 ⁇ seconds after the BD signal falls (hereinafter, the second is abbreviated as s) .
  • the Hall signal rises approximately 300 s after the BD signal falls.
  • the CPU 1 determines whether the motor is undergoing a forward rotation or a reverse rotation by detecting the above difference. As a rotation frequency cannot be identified in the case of reverse rotation, it is drawn as a dotted line in the timing chart of ⁇ REVERSE ROTATIONS
  • the deflection scanning device 34 includes an oil bearing. Therefore, when the reverse rotation of the motor continues for a while, the oil is discharged from the dynamic pressure
  • FIG. 7 is a flowchart of motor control according to Embodiment 1.
  • the reverse rotation of the motor may cause undesirable results.
  • the CPU 1 detects the reverse rotation of the motor, it stops the motor and then activates the motor again. At a timing for
  • the CPU 1 places the acceleration signal at a low level. Note that in the present embodiment, the
  • acceleration signal and the deceleration signal are active-low signals.
  • the CPU 1 starts detecting the BD signal output from the signal detection sensor 310 via the drive control IC 101.
  • the CPU 1 functions as a cycle determination circuit that monitors a cycle of a first detection signal and determines whether or not the cycle of the first
  • the CPU 1 determines whether or not a predetermined time period (e.g. 3 seconds) has elapsed since the detection of the BD signal was
  • the processing moves to S110 where the CPU 1 executes error processing.
  • the CPU 1 determines whether or not a time difference between the falling of the BD signal and the rising of the Hall signal falls within a predetermined range (e.g. 100 ⁇ 5 is) .
  • a predetermined range e.g. 100 ⁇ 5 is
  • the CPU 1 functions as a rotation direction determination circuit that determines that the motor is undergoing a reverse rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal does not fall within a predetermined range.
  • the CPU 1 waits for the rotation frequency of the motor to drop. Thereafter, the processing returns to S101 where the CPU 1 causes the drive control IC 101 to hold the excitation again. The succeeding operations have already been described above.
  • the CPU 1 determines that the motor is undergoing a forward rotation and the processing moves to S113. As such, the CPU 1 functions as a rotation direction
  • determination circuit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range.
  • the drive control IC 101 controls the rotation frequency of the motor in accordance with the acceleration signal and the deceleration signal.
  • the CPU 1 can detect the rotation direction from a time difference between a timing of the BD signal and a timing of the Hall signal without using a detection circuit that detects voltage induced in three phases.
  • an element for detecting the BD signal and a magnetic detector element for outputting the Hall signal are normally indispensable for optical scanning devices and image forming devices. That is to say, the present embodiment can easily reduce the cost because the rotation direction can be detected only by calculation processing of the CPU 1 without adding elements.
  • the detection circuit that detects voltage induced in the three phases causes a current to flow through two phases selected from among the three phases and detects voltage induced in the remaining one phase.
  • the CPU 1 can detect the rotation direction from a time difference between a timing of the BD signal and a timing of the Hall signal, and therefore the amount of time necessary for processing can be easily reduced. Moreover, the present
  • embodiment encapsulates the pre-driver 2, the integral calculator 3, the switches 4 and the magnetic detector element 5 in the drive control IC 101 as one package, thus achieving both a size reduction and a cost reduction .
  • Embodiment 2 is to detect a cycle of a Hall signal in the process of accelerating a motor and to detect the rotation direction when the cycle matches a cycle corresponding to a speed that is half of a rated rotation. It should be noted that the items that are the same as in Embodiment 1 are given the same reference signs to simplify the explanation.
  • FIG. 8 is a flowchart of motor control according to Embodiment 2. After S101 to S103 are executed, the processing moves to S201.
  • the cycle of the Hall signal gradually shortens. That is to say, the
  • rotation speed (rotation frequency) of the motor is inversely proportional to the cycle of the Hall signal.
  • the processing moves to S202.
  • the CPU 1 functions as a cycle
  • the cycle determination circuit that monitors the cycle of the second detection signal and determines whether or not the cycle of the second detection signal has reached or fallen below a predetermined value.
  • the CPU 1 starts determining the rotation direction of the motor.
  • the CPU 1 starts detecting a BD signal output from the signal detection sensor 310 via the drive control IC 101.
  • the CPU 1 determines whether or not a time difference between the falling of the BD signal and the rising of the Hall signal is equal to or smaller than a predetermined value (e.g. 120 ⁇ ).
  • a predetermined value e.g. 120 ⁇ .
  • the CPU 1 determines whether or not a predetermined time period has elapsed since the detection of the Hall signal was started. When the predetermined time period has not elapsed, the predetermined time period has not elapsed.
  • Embodiment 2 can detect the rotation direction of the motor sooner than the invention whereby the rotation direction is detected after the rotation frequency of the motor has reached a target rotation frequency. In other words, Embodiment 2 can further shorten the duration of reverse rotation.
  • a predetermined rotation frequency e.g. half of a target rotation frequency
  • Embodiment 3 in detail with reference to an external view of FIG. 9. It should be noted that the matters that are the same as in Embodiments 1 and 2 are given the same reference signs to simplify the explanation.
  • a part of the printed circuit board 114 is removed in Embodiment 3 due to the arrangement of the deflection scanning device 34. In some cases, this removal is necessary to, for example, create a space for arranging an optical component such as a lens through which a light beam deflected by the rotating polygonal mirror 33 passes.
  • the printed circuit board 114 has this shape, it is necessary to arrange the drive control IC 101 obliquely with respect to the lengthwise direction of the printed circuit board 114 because of restrictions imposed by copper foil patterns on the drive control IC 101. Note that the oblique arrangement of the drive control IC 101 means that a main edge of the printed circuit board 114 and a corresponding edge of the drive control IC 101 are neither parallel nor perpendicular to each other.
  • the oblique arrangement of the drive control IC 101 does not mean that flat surfaces of the printed circuit board 114 and the drive control IC 101 are inclined.
  • the drive control IC 101 is arranged on the printed circuit board 114 so that the widthwise direction of the drive control IC 101 is oblique with respect to the lengthwise direction of the printed circuit board 114 by 5°.
  • the drive control IC 101 is moved along the circumferential direction of the rotating polygonal mirror 33 so that a distance from the center of the rotation shaft of the rotating polygonal mirror 33 to the center of the drive control IC 101 is maintained at a fixed predetermined distance. More specifically, a distance from the center of the rotation shaft of the motor to the center of the magnetic detector element 5 is maintained at a fixed distance D.
  • the processing according to Embodiments 1 and 2 described above can be applied as-is.
  • the drive control IC 101 is moved along the circumferential direction of the rotating polygonal mirror 33 so that a distance from the center of the rotation shaft of the rotating polygonal mirror 33 to the center of the drive control IC 101 is maintained at a predetermined
  • Embodiments 1 and 2 described above can be applied as-is. Furthermore, when the drive control IC 101 is arranged obliquely, a vacant space can be secured on the printed circuit board 114. By arranging an optical component in the vacant space, the optical scanning device can be downsized as a whole.
  • Embodiments 1 to 3 have discussed the case where the present invention is applied to an optical scanning device mounted in an image forming device.
  • the present invention is not limited to being applied to a printer, but can also be applied to any device with an image forming function, such as a copier, a facsimile machine and a multifunction peripheral.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Optical Scanning Systems (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Facsimile Scanning Arrangements (AREA)
  • Laser Beam Printer (AREA)

Abstract

A CPU 1 determines that a motor is undergoing a forward rotation when a time difference between a detection timing of a light beam deflected by a rotating polygonal mirror and an output timing of a detection signal from a magnetic detector element 5 falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range. With this configuration, a detection circuit for detecting voltage induced in three phases is unnecessary, and therefore the cost can be reduced. Furthermore, there is no need to detect voltage induced in each of the three phases. As it suffices to simply detect the time difference, the amount of time required to detect a rotation direction can be reduced.

Description

DESCRIPTION
TITLE OF INVENTION MOTOR CONTROL DEVICE, AND OPTICAL SCANNING DEVICE, IMAGE FORMING DEVICE AND PRINTED CIRCUIT BOARD INCLUDING THE SAME
TECHNICAL FIELD
[0001] The present invention relates to a motor control device and to an optical scanning device, an image forming device and a printed circuit board including the same.
BACKGROUND ART
[0002] Electrophotographic image forming devices form latent images on an image carrier by scanning the image carrier using laser light deflected by a rotating polygonal mirror. This rotating polygonal mirror is driven by a motor that rotates constantly in one direction. Conventionally, three Hall elements have been required to detect the rotation direction of the motor. Decreasing the number of the Hall elements to one can reduce the manufacturing cost, but increases the amount of time necessary for detecting a reverse rotation .
[0003] In view of the above, Japanese Patent No.
3993502 proposes the invention whereby, when a small current flows through any two phases of three phases, a polarity of voltage induced in the remaining one phase is detected. When the detection results of the two phases out of the detection results of the three phases match the expected results, a rotor is rotated in disregard of the detection result of the remaining one phase .
[0004] However, the invention of Japanese Patent
No. 3993502 is problematic not only in that a detection circuit that detects voltage induced in the three phases is costly, but also in that the detection takes time .
SUMMARY OF INVENTION
[0005] In view of the above, the feature of the present invention is to provide a motor control device that can reduce the cost and the amount of time
necessary for detecting the rotation direction.
[0006] The present invention provides a motor control device comprising: a motor that drives a rotating polygonal mirror for deflecting light output from a light source; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward/regular rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse/counter rotation when the time difference does not fall within the predetermined range.
[0007] The present invention further provides an optical scanning device comprising: a light source; a rotating polygonal mirror that deflects light output from the light source; a motor that drives the rotating polygonal mirror; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
[0008] The present invention further provides an image forming device comprising: an image carrier; and an optical scanning device that forms a latent image by irradiating the image carrier with light, wherein the optical scanning device includes: a light source; a rotating polygonal mirror that deflects light output from the light source; a motor that drives the rotating polygonal mirror; a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal; a second detector element that outputs a second detection signal when the motor rotates; and a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
[0009] The present invention further provides a motor control device in which a motor drive circuit that drives a motor and a detector element that detects a rotation direction of the motor are encapsulated in the same semiconductor integrated unit.
[0010] The present invention further provides a printed circuit board comprising: a motor; a detector element that detects a rotation direction of the motor; and a semiconductor integrated unit that controls driving of the motor in accordance with a signal from the detector element, wherein the semiconductor
integrated unit is mounted obliquely with respect to the printed circuit board so that a distance from a center of a rotation shaft of the motor to the detector element is maintained at a predetermined distance.
[0011] Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings) .
BRIEF DESCRIPTION OF DRAWINGS
[0012] FIG. 1 is a plan view showing an outline of an optical scanning device.
[0013] FIG. 2 is a cross-sectional view showing an outline of a deflection scanning device.
[0014] FIG. 3 shows a three-phase brushless motor according to Embodiments 1 to 3 and a group of control circuits therein.
[0015] FIG. 4 shows a package of a semiconductor integrated circuit according to Embodiments 1 to 3.
[0016] FIGs. 5A and 5B are layout diagrams showing a motor control device on a printed circuit board according to Embodiments 1 and 2.
[0017] FIG. 6 is a timing chart for explaining a difference between a forward rotation and a reverse rotation in Embodiment 1.
[0018] FIG. 7 is a flowchart of motor control processing according to Embodiment 1.
[0019] FIG. 8 is a flowchart of motor control processing according to Embodiment 2. [0020] FIG. 9 is a layout diagram showing a motor control device on a printed circuit board according to Embodiment 3.
DESCRIPTION OF EMBODIMENTS
[0021] The following describes embodiments of the present invention with reference to the attached
drawings. It should be noted that the following
embodiments do not limit the invention of the attached claims, and not all combinations of the features
explained in the embodiments are indispensable for the configuration of the invention.
[0022] Embodiment 1
FIG. 1 shows a general optical scanning device 100 used in an electrophotographic image forming device. The optical scanning device 100 forms a latent image by irradiating an image carrier with light. A
semiconductor laser unit 31 generates a laser beam L. After passing through a cylindrical lens 32, the laser beam L is deflected by a reflective surface of a
rotating polygonal mirror 33. The rotating polygonal mirror 33 is driven by a deflection scanning device 34. The deflection scanning device 34 is constituted by a three-phase brushless motor. The deflection scanning device 34 may be called a scanner motor as it scans the image carrier using a deflected light beam. As such, the deflection scanning device 34 is one example of a motor that drives a rotating polygonal mirror for deflecting a light beam output from a light source. The laser beam L deflected by the rotating polygonal mirror 33 passes through FQ lenses 35 and is deflected by a fold mirror 36. The F9 lenses 35 are composed of a first lens 351 and a second lens 352. The first lens 351 is either a spherical lens or a toric lens. The second lens 352 is a toric lens. The deflected laser beam L scans a surface of a photosensitive drum 37. The surface of the photosensitive drum 37 includes an effective image area in which an image is formed, and a non-image area which is positioned outside of the effective image area and in which an image is not formed. A signal detection mirror 38 that reflects a part of the laser beam L is arranged on an optical path toward the non-image area. A focus lens 39 and a signal detection sensor 310 are arranged on an optical path along the direction of reflection of the signal detection mirror 38. The signal detection sensor 310 outputs a horizontal synchronization signal (BD signal) each time the laser beam L is incident thereon. As such, the signal detection sensor 310 is one example of a light detector element that detects a light beam deflected by the rotating polygonal mirror 33 and outputs a first detection signal. An optical unit 311 accommodates the above optical members.
[0023] FIG. 2 is a cross-sectional view showing an outline of the deflection scanning device 34. When the deflection scanning device 34 uses a dynamic pressure bearing as a bearing member for supporting the rotating polygonal mirror 33 that rotates at high speed, stable and smooth rotation can be ensured. A sleeve 130 supports a shaft 99 such that the shaft 99 is rotatable in a bearing hole. A thrust cover 103 is fixed in place at the bottom of the sleeve 130 to close the bearing hole. A thrust plate 104 is supported by the thrust cover 103. A space between an inner surface of the bearing hole of the sleeve 130 and an outer surface of the shaft 99, as well as a space between the thrust plate 104 and an end surface of the shaft 99, are filled up with oil. The end surface of the shaft 99 and the thrust plate 104 together constitute a pivot thrust bearing. Dynamic pressure generating grooves 1051 and 1052 have a herringbone pattern. When the shaft 99 rotates in a forward direction, the oil is collected around the dynamic pressure generating grooves 1051 and 1052 due to the rotation of the shaft 99, and therefore the shaft 99 is supported with high accuracy. A flange member 110 is fixed in place around the upper part of the shaft 99. The rotating polygonal mirror 33, which has a reflective surface 1111, is mounted on the flange member 110. The rotating
polygonal mirror 33 is pressed against the flange member 110 by a holddown spring and is integrated with the flange member 110 and a rotor 112. Note that an inner diameter of a central hole 1112 of the rotating polygonal mirror 33 is larger than an outer diameter of the shaft 99 by approximately 0.05 mm, and the rotating polygonal mirror 33 is attached to the rotor 112 such that the shaft 99 fits freely inside the central hole 1112 of the rotating polygonal mirror 33.
[0024] The rotor 112, which is a major component of the deflection scanning device 34, includes a permanent magnet 1121 and a yoke 1122 that supports the permanent magnet 1121. A printed circuit board 114 is fixed to the sleeve 130. A stator core 1132 of a stator 113 is supported by the printed circuit board 114. Stator coils 1131 wound around the stator core 1132 face the permanent magnet 1121 of the rotor 112. The above components are the constituent elements of the deflection scanning device 34 that drives and rotates the rotating polygonal mirror 33.
[0025] FIG. 3 shows a configuration of the three- phase brushless motor. A central processing unit (CPU) 1 is a single-chip microcomputer. In order for the speed of the deflection scanning device 34 to match a pre-set target speed, the CPU 1 calculates a control amount from speed information and transmits control signals corresponding to the control amount, namely an acceleration signal and a deceleration signal, to a pre-driver 2. The pre-driver 2 outputs the acceleration signal and the deceleration signal
transmitted from the CPU 1 to an integral calculator 3. The integral calculator 3 integrates the acceleration signal and the deceleration signal and returns the result of integration to the pre-driver 2. Note that the result of integration is equivalent to a torque instruction for the motor. A magnetic detector element 5 is, for example, a Hall element and generates a timing signal for causing a current to flow from the position of the permanent magnet of the motor to three- phase coils 7. As such, the magnetic detector element 5 is one example of a magnetic detector element that is provided to the motor and outputs a second detection signal when the motor rotates. Switches 4 are provided in one-to-one correspondence with the phases and turn on/off in accordance with the timing signal. The switches 4 are, for example, switching elements such as field-effect transistors (FETs) . A drive control integrated circuit (IC) 101 is a drive control circuit for the three-phase brushless motor. The pre-driver 2, the switches 4, the integral calculator 3 and the magnetic detector element 5 are encapsulated in the drive control IC 101.
[0026] FIG. 4 shows a package layout of the drive control IC 101. A drive control circuit semiconductor chip 102 includes the pre-driver 2, the switches 4, the integral calculator 3 and the magnetic detector element 5. That is to say, the drive control circuit
semiconductor chip 102 is a semiconductor chip
including a magnetic detector element and a motor drive circuit. The switches 4 are constituted by FET circuit blocks 41 and 42. A row of output pins 121 and a row of input pins 122 are connected to the drive control circuit semiconductor chip 102 by wire bonding. In this manner, the FET circuit blocks 41 and 42, which are included in the motor drive circuit that drives the motor, and the magnetic detector element 5 are
encapsulated in the same semiconductor integrated circuit package.
[0027] As shown in FIG. 4, the row of output pins
121 are a group of output pins arranged on one side of the semiconductor chip, whereas the row of input pins
122 are a group of input pins arranged on the other side of the semiconductor chip. A vertical line and a horizontal line are drawn at the center of FIG. 4. The vertical line is parallel to the edges along which the row of output pins 121 and the row of input pins 122 are arranged out of the four edges of the semiconductor integrated circuit package, and passes through the center of the drive control circuit semiconductor chip 102. The horizontal line is parallel to the other two edges along which the row of output pins 121 and the row of input pins 122 are not arranged out of the four edges of the semiconductor integrated circuit package, and passes through the center of the drive control circuit semiconductor chip 102. That is to say, the vertical line and the horizontal line are perpendicular to each other. In particular, the magnetic detector element 5 and a group of circuits serving as major components of the motor drive circuit (the FET circuit blocks 41 and 42) are arranged in one of the two areas obtained by dividing the drive control circuit
semiconductor chip 102 by the vertical line (the left area in FIG. 4) . The magnetic detector element 5 is arranged on the horizontal line. By using this layout, the position of the magnetic detector element 5 can be easily determined, and the semiconductor chip can be easily downsized.
[0028] FIG. 5A is a front view of a motor unit including the rotating polygonal mirror 33 with four reflective surfaces. FIG. 5B is a side view of the motor unit. Copper foil patterns are formed on one side of the printed circuit board 114. Also, the semiconductor integrated circuit package and the motor are mounted on the printed circuit board 114. A
connector 213 is for connecting to a cable extending from a control substrate on which the CPU 1 is mounted. Note, the control substrate is not shown in the figures. More specifically, the acceleration signal and the deceleration signal are input from the CPU 1 and the speed information indicating the rotation speed of the motor is output to the CPU 1 via the connector 213. The drive control IC 101 is arranged such that it is sandwiched between the permanent magnet 1121, which is positioned inside the outer circumference of the rotor 112 of the deflection scanning device 34, and the printed circuit board 114.
[0029] FIG. 6 is a timing chart for explaining a difference between a forward rotation and a reverse rotation in the present embodiment. In FIG. 6, H denotes a high level and L denotes a low level. A falling edge of the BD signal is used as a reference timing for writing an image. A Hall signal is an analog differential signal output from the magnetic detector element 5. FIG. 6 shows waveforms obtained by binarizing the analog differential signal. In FIG. 6, <FORWARD ROTATION> shows a timing chart for the case where the motor is undergoing a normal rotation. On the other hand, <REVERSE ROTATION> shows a timing chart for the case where the motor is undergoing an abnormal rotation. In the case of <FORWARD ROTATION>, the Hall signal rises 100 ±5 μ seconds after the BD signal falls (hereinafter, the second is abbreviated as s) . On the other hand, in the case of <REVERSE ROTATION>, the Hall signal rises approximately 300 s after the BD signal falls. The CPU 1 determines whether the motor is undergoing a forward rotation or a reverse rotation by detecting the above difference. As a rotation frequency cannot be identified in the case of reverse rotation, it is drawn as a dotted line in the timing chart of <REVERSE ROTATIONS The deflection scanning device 34 includes an oil bearing. Therefore, when the reverse rotation of the motor continues for a while, the oil is discharged from the dynamic pressure
generating grooves 1051 and 1052 having a herringbone pattern. The discharged oil is leaked to the outside of the bearing. It is thus desirable to detect the rotation direction of the motor in a short amount of time so as to alleviate the oil leak.
[0030] FIG. 7 is a flowchart of motor control according to Embodiment 1. As has been described above, the reverse rotation of the motor may cause undesirable results. In view of this, when the CPU 1 detects the reverse rotation of the motor, it stops the motor and then activates the motor again. At a timing for
starting the rotation of the deflection scanning device 34, the CPU 1 places the acceleration signal at a low level. Note that in the present embodiment, the
acceleration signal and the deceleration signal are active-low signals.
[0031] In S101, the CPU 1 holds the excitation for
50 ms by controlling the drive control IC 101 to switch between the switches 4 such that a current flows from the U phase to the V phase of the motor.
[0032] In S102, the drive control IC 101 starts accelerating the motor in accordance with the
acceleration signal output from the CPU 1.
[0033] In S103, the CPU 1 starts detecting the
Hall signal output from the magnetic detector element 5 via the drive control IC 101.
[0034] In S104, the CPU 1 forcibly lights the semiconductor laser unit 31.
[0035] In S105, the CPU 1 starts detecting the BD signal output from the signal detection sensor 310 via the drive control IC 101.
[0036] In S106, the CPU 1 measures a cycle of the
BD signal and determines whether or not the cycle falls within a predetermined range (e.g. 480 ±5 is) . As such, the CPU 1 functions as a cycle determination circuit that monitors a cycle of a first detection signal and determines whether or not the cycle of the first
detection signal falls within a predetermined range.
When the cycle of the BD signal does not fall within the predetermined range, the processing moves to S107.
[0037] In S107, the CPU 1 determines whether or not a predetermined time period (e.g. 3 seconds) has elapsed since the detection of the BD signal was
started. It is assumed here that a counter or a timer that counts time is built in the CPU 1. When the predetermined time period has elapsed since the
detection of the BD signal was started, there is a possibility that some sort of abnormality has occurred. In this case, the processing moves to S110 where the CPU 1 executes error processing.
[0038] On the other hand, when the cycle of the BD signal falls within the predetermined range, the
processing moves to S109. When the CPU 1 thus
determines that the cycle of the first detection signal falls within the predetermined range, it starts
determining the rotation direction of the motor.
[0039] In S109, the CPU 1 determines whether or not a time difference between the falling of the BD signal and the rising of the Hall signal falls within a predetermined range (e.g. 100 ±5 is) . When the time difference does not fall within the predetermined range, there is a high possibility of reverse rotation and therefore the processing moves to Sill. As such, the CPU 1 functions as a rotation direction determination circuit that determines that the motor is undergoing a reverse rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal does not fall within a predetermined range.
[0040] In Sill, the drive control IC 101
temporarily stops the motor in accordance with a stop signal output from the CPU 1 to the drive control IC 101.
[0041] In S112, the CPU 1 stands by for a
predetermined time period. That is to say, the CPU 1 waits for the rotation frequency of the motor to drop. Thereafter, the processing returns to S101 where the CPU 1 causes the drive control IC 101 to hold the excitation again. The succeeding operations have already been described above.
[0042] On the other hand, when the time difference falls within the predetermined range in S109, the CPU 1 determines that the motor is undergoing a forward rotation and the processing moves to S113. As such, the CPU 1 functions as a rotation direction
determination circuit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range.
[0043] In S113, the CPU 1 monitors a cycle of the
BD signal via the drive control IC 101 and outputs the acceleration signal and the deceleration signal so that the BD cycle falls within a predetermined range. The drive control IC 101 controls the rotation frequency of the motor in accordance with the acceleration signal and the deceleration signal.
[0044] As the present embodiment can control the motor using only one magnetic detector element 5, it can reduce the cost compared to conventional
technologies that use three Hall elements. Furthermore, in the present embodiment, the CPU 1 can detect the rotation direction from a time difference between a timing of the BD signal and a timing of the Hall signal without using a detection circuit that detects voltage induced in three phases. It should be noted here that an element for detecting the BD signal and a magnetic detector element for outputting the Hall signal are normally indispensable for optical scanning devices and image forming devices. That is to say, the present embodiment can easily reduce the cost because the rotation direction can be detected only by calculation processing of the CPU 1 without adding elements. In addition, the detection circuit that detects voltage induced in the three phases causes a current to flow through two phases selected from among the three phases and detects voltage induced in the remaining one phase. This requires detection processing to be executed three times and therefore tends to increase the amount of time necessary for detection. In contrast, in the present embodiment, the CPU 1 can detect the rotation direction from a time difference between a timing of the BD signal and a timing of the Hall signal, and therefore the amount of time necessary for processing can be easily reduced. Moreover, the present
embodiment encapsulates the pre-driver 2, the integral calculator 3, the switches 4 and the magnetic detector element 5 in the drive control IC 101 as one package, thus achieving both a size reduction and a cost reduction .
[0045] Embodiment 2
The feature of Embodiment 2 is to detect a cycle of a Hall signal in the process of accelerating a motor and to detect the rotation direction when the cycle matches a cycle corresponding to a speed that is half of a rated rotation. It should be noted that the items that are the same as in Embodiment 1 are given the same reference signs to simplify the explanation.
[0046] FIG. 8 is a flowchart of motor control according to Embodiment 2. After S101 to S103 are executed, the processing moves to S201.
[0047] In S201, the CPU 1 determines whether or not the cycle of the Hall signal has reached a
predetermined cycle (e.g. 960 μ≤) . As the rotation speed of the motor increases, the cycle of the Hall signal gradually shortens. That is to say, the
rotation speed (rotation frequency) of the motor is inversely proportional to the cycle of the Hall signal. When the cycle of the Hall signal has reached or fallen below the predetermined cycle, the processing moves to S202. As such, the CPU 1 functions as a cycle
determination circuit that monitors the cycle of the second detection signal and determines whether or not the cycle of the second detection signal has reached or fallen below a predetermined value. When the cycle determination circuit determines that the cycle of the second detection signal has reached or fallen below the predetermined value, the CPU 1 starts determining the rotation direction of the motor.
[0048] In S202, the CPU 1 forcibly lights the semiconductor laser unit 31.
[0049] In S203, the CPU 1 starts detecting a BD signal output from the signal detection sensor 310 via the drive control IC 101.
[0050] In S204, the CPU 1 determines whether or not a time difference between the falling of the BD signal and the rising of the Hall signal is equal to or smaller than a predetermined value (e.g. 120 με). When the time difference is not equal to or smaller than the predetermined value, there is a high possibility that the motor is undergoing a reverse rotation and
therefore the processing moves to Sill. On the other hand, when the time difference is equal to or smaller than the predetermine value, the processing moves to S113.
[0051] When the CPU 1 determines that the cycle of the Hall signal has not reached the predetermined cycle (e.g. 960 μ≤) in S201, the processing moves to S205.
[0052] In S205, the CPU 1 determines whether or not a predetermined time period has elapsed since the detection of the Hall signal was started. When the predetermined time period has not elapsed, the
processing returns to S201. On the other hand, when the predetermined time period has elapsed, it means that some sort of error has occurred, and therefore the processing moves to S110.
[0053] As has been described above, in Embodiment
2, the CPU 1 detects the rotation direction of the motor when the rotation frequency of the motor has reached a predetermined rotation frequency (e.g. half of a target rotation frequency) . Therefore, Embodiment 2 can detect the rotation direction of the motor sooner than the invention whereby the rotation direction is detected after the rotation frequency of the motor has reached a target rotation frequency. In other words, Embodiment 2 can further shorten the duration of reverse rotation.
[0054] Embodiment 3
The following describes Embodiment 3 in detail with reference to an external view of FIG. 9. It should be noted that the matters that are the same as in Embodiments 1 and 2 are given the same reference signs to simplify the explanation.
[0055] As apparent from comparison between FIG. 5A and FIG. 9, a part of the printed circuit board 114 is removed in Embodiment 3 due to the arrangement of the deflection scanning device 34. In some cases, this removal is necessary to, for example, create a space for arranging an optical component such as a lens through which a light beam deflected by the rotating polygonal mirror 33 passes. When the printed circuit board 114 has this shape, it is necessary to arrange the drive control IC 101 obliquely with respect to the lengthwise direction of the printed circuit board 114 because of restrictions imposed by copper foil patterns on the drive control IC 101. Note that the oblique arrangement of the drive control IC 101 means that a main edge of the printed circuit board 114 and a corresponding edge of the drive control IC 101 are neither parallel nor perpendicular to each other.
Therefore, the oblique arrangement of the drive control IC 101 does not mean that flat surfaces of the printed circuit board 114 and the drive control IC 101 are inclined.
[0056] In FIG. 9, the drive control IC 101 is arranged on the printed circuit board 114 so that the widthwise direction of the drive control IC 101 is oblique with respect to the lengthwise direction of the printed circuit board 114 by 5°. The drive control IC 101 is moved along the circumferential direction of the rotating polygonal mirror 33 so that a distance from the center of the rotation shaft of the rotating polygonal mirror 33 to the center of the drive control IC 101 is maintained at a fixed predetermined distance. More specifically, a distance from the center of the rotation shaft of the motor to the center of the magnetic detector element 5 is maintained at a fixed distance D. As a result, the positional relationship between the magnetic detector element 5 and the motor shown in FIG. 3 is maintained, and therefore the processing according to Embodiments 1 and 2 described above can be applied as-is.
[0057] As has been described above, when it is necessary to arrange the drive control IC 101 obliquely with respect to the printed circuit board 114, the drive control IC 101 is moved along the circumferential direction of the rotating polygonal mirror 33 so that a distance from the center of the rotation shaft of the rotating polygonal mirror 33 to the center of the drive control IC 101 is maintained at a predetermined
distance. More specifically, a distance from the center of the rotation shaft of the motor to the center of the magnetic detector element 5 is maintained at a fixed distance D. Accordingly, the processing
according to Embodiments 1 and 2 described above can be applied as-is. Furthermore, when the drive control IC 101 is arranged obliquely, a vacant space can be secured on the printed circuit board 114. By arranging an optical component in the vacant space, the optical scanning device can be downsized as a whole.
[0058] Other Embodiments
Embodiments 1 to 3 have discussed the case where the present invention is applied to an optical scanning device mounted in an image forming device. However, the present invention is not limited to being applied to a printer, but can also be applied to any device with an image forming function, such as a copier, a facsimile machine and a multifunction peripheral.
[0059] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such
modifications and equivalent structures and functions.
[0060] This application claims the benefit of
Japanese Patent Application No. 2011-231094, filed October 20, 2011, and No. 2012-171496, filed August 1, 2012, which are hereby incorporated by reference herein in their entirety.

Claims

1. A motor control device comprising:
a motor that drives a rotating polygonal mirror for deflecting light output from a light source;
a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal;
a second detector element that outputs a second detection signal when the motor rotates; and
a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
2. The motor control device according to Claim 1, further comprising
a cycle determination unit that monitors a cycle of the first detection signal and determines whether or not the cycle of the first detection signal falls within a predetermined range,
wherein the rotation direction determination unit starts determining a rotation direction of the motor when the cycle determination unit determines that the cycle of the first detection signal falls within the predetermined range.
3. The motor control device according to Claim 1, further comprising
a cycle determination unit that monitors a cycle of the second detection signal and determines whether or not the cycle of the second detection signal has reached or fallen below a predetermined value,
wherein the rotation direction determination unit starts determining a rotation direction of the motor when the cycle determination unit determines that the cycle of the second detection signal has reached or fallen below the predetermined value.
4. The motor control device according to any one of Claims 1 to 3, further comprising
a motor drive circuit that drives the motor, wherein the second detector element and the motor drive circuit are arranged in the same semiconductor integrated unit.
5. The motor control device according to Claim 4, further comprising
a printed circuit board on which the
semiconductor integrated unit and the motor are mounted, wherein the semiconductor integrated unit is mounted obliquely with respect to the printed circuit board so that a distance from a center of a rotation shaft of the motor to the second detector element arranged in the semiconductor integrated unit is maintained at a predetermined distance.
6. The motor control device according to Claim 4 or 5, wherein the semiconductor integrated unit
includes :
a semiconductor chip including the second
detector element and the motor drive circuit;
a group of output pins arranged on one side of the semiconductor chip; and
a group of input pins arranged on the other side of the semiconductor chip, and
the second detector element and a part of the motor drive circuit are arranged in one of two areas obtained by dividing the semiconductor chip by a line that is parallel to an edge along which the group of output pins are arranged and to an edge along which the group of input pins are arranged out of four edges of the semiconductor integrated unit and that passes through a center of the semiconductor chip.
7. An optical scanning device comprising:
a light source; a rotating polygonal mirror that deflects light output from the light source;
a motor that drives the rotating polygonal mirror;
a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal;
a second detector element that outputs a second detection signal when the motor rotates; and
a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
8. An image forming device comprising:
an image carrier; and
an optical scanning device that forms a latent image by irradiating the image carrier with light,
wherein the optical scanning device includes:
a light source;
a rotating polygonal mirror that deflects light output from the light source;
a motor that drives the rotating polygonal mirror;
a first detector element that detects the light deflected by the rotating polygonal mirror and outputs a first detection signal;
a second detector element that outputs a second detection signal when the motor rotates; and
a rotation direction determination unit that determines that the motor is undergoing a forward rotation when a time difference between an output timing of the first detection signal and an output timing of the second detection signal falls within a predetermined range, and that the motor is undergoing a reverse rotation when the time difference does not fall within the predetermined range.
9. A motor control device in which a motor drive circuit that drives a motor and a detector element that detects a rotation direction of the motor are
encapsulated in the same semiconductor integrated unit.
10. A printed circuit board comprising:
a motor;
a detector element that detects a rotation direction of the motor; and
a semiconductor integrated unit that controls driving of the motor in accordance with a signal from the detector element, wherein the semiconductor integrated unit is mounted obliquely with respect to the printed circuit board so that a distance from a center of a rotation shaft of the motor to the detector element is
maintained at a predetermined distance.
11. The printed circuit board according to Claim 10, wherein the detector element is arranged in the semiconductor integrated unit.
12. A printed circuit board on which a drive circuit for driving a motor is mounted, comprising:
a detector element that detects a rotation direction of the motor; and
a semiconductor integrated unit that controls driving of the motor in accordance with a signal from the detector element,
wherein the semiconductor integrated unit is mounted obliquely with respect to the printed circuit board so that a distance from a center of a rotation shaft of the motor to the detector element is
maintained at a predetermined distance.
13. The printed circuit board according to Claim 12, wherein the detector element is arranged in the semiconductor integrated unit.
PCT/JP2012/073769 2011-10-20 2012-09-11 Motor control device, and optical scanning device, image forming device and printed circuit board including the same Ceased WO2013058045A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/238,163 US9071173B2 (en) 2011-10-20 2012-09-11 Motor control device, and optical scanning device, image forming device and printed circuit board including the same

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2011231094 2011-10-20
JP2011-231094 2011-10-20
JP2012171496A JP2013101307A (en) 2011-10-20 2012-08-01 Motor control device, optical scanning device, image forming apparatus, and print-circuit board
JP2012-171496 2012-08-01

Publications (2)

Publication Number Publication Date
WO2013058045A2 true WO2013058045A2 (en) 2013-04-25
WO2013058045A3 WO2013058045A3 (en) 2014-01-03

Family

ID=47018428

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2012/073769 Ceased WO2013058045A2 (en) 2011-10-20 2012-09-11 Motor control device, and optical scanning device, image forming device and printed circuit board including the same

Country Status (3)

Country Link
US (1) US9071173B2 (en)
JP (1) JP2013101307A (en)
WO (1) WO2013058045A2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015011237A (en) * 2013-06-28 2015-01-19 キヤノン株式会社 Optical scanning apparatus and image forming apparatus
US9754913B2 (en) * 2013-10-18 2017-09-05 Sencio B.V. Integrated circuit package
JP6452380B2 (en) * 2014-10-22 2019-01-16 キヤノン株式会社 Image forming apparatus
JP6525571B2 (en) * 2014-12-05 2019-06-05 キヤノン株式会社 Image forming device
US10337209B2 (en) * 2016-10-25 2019-07-02 Leslie Ho Leung Chow Motor with mounted printed circuit board for electronic lock
US10644548B1 (en) * 2017-03-05 2020-05-05 Apple Inc. Scanning motor with built-in magnetic stiffness
US10775612B2 (en) 2017-03-05 2020-09-15 Apple Inc. Resonant scanning mirror with both magnetic and mechanical torsion springs

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3993502B2 (en) 2002-10-21 2007-10-17 株式会社ルネサステクノロジ Multi-phase DC motor rotation drive control device and start-up method

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3179533B2 (en) * 1991-09-19 2001-06-25 株式会社リコー Image writing device
JPH0998592A (en) * 1995-10-03 1997-04-08 Toshiba Corp Motor drive circuit and image forming apparatus
JPH1115332A (en) * 1997-06-26 1999-01-22 Sharp Corp Image forming device
JP4413470B2 (en) * 2002-04-11 2010-02-10 シャープ株式会社 Image forming apparatus and initialization control method thereof
CN1270200C (en) * 2003-04-21 2006-08-16 三星电子株式会社 Laser scanning unit
JP2006289746A (en) * 2005-04-08 2006-10-26 Canon Inc Image forming apparatus and control method thereof
JP2007062266A (en) * 2005-09-01 2007-03-15 Canon Inc Image forming apparatus
JP5361344B2 (en) 2008-11-20 2013-12-04 キヤノン株式会社 Image forming apparatus
JP5163679B2 (en) * 2010-03-30 2013-03-13 ブラザー工業株式会社 Image forming apparatus

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3993502B2 (en) 2002-10-21 2007-10-17 株式会社ルネサステクノロジ Multi-phase DC motor rotation drive control device and start-up method

Also Published As

Publication number Publication date
US9071173B2 (en) 2015-06-30
WO2013058045A3 (en) 2014-01-03
JP2013101307A (en) 2013-05-23
US20140204431A1 (en) 2014-07-24

Similar Documents

Publication Publication Date Title
US9071173B2 (en) Motor control device, and optical scanning device, image forming device and printed circuit board including the same
JP4803277B2 (en) Image forming apparatus
JP6824653B2 (en) Image forming device
CN102236288B (en) Image forming apparatus
JP4771240B2 (en) Image forming apparatus
US20240214541A1 (en) Image pickup apparatus, stereoscopic lens apparatus, and control method
JP5246520B2 (en) Optical scanning apparatus, image forming apparatus, and control program
US11329580B2 (en) Motor control apparatus and image forming apparatus
JP5057182B2 (en) Image forming apparatus
JP2005055296A (en) Bearing abnormality detection device, bearing abnormality detection method, image forming apparatus, and disk drive device
JP2013025121A (en) Optical scanner and image forming apparatus
US20160018753A1 (en) Image forming apparatus
US20160063362A1 (en) Image forming system, integrated circuit chip, and image forming apparatus
JP5899808B2 (en) Image forming apparatus
JP5335359B2 (en) Motor control apparatus and image forming apparatus
JP6142742B2 (en) Optical scanning apparatus, image forming apparatus, and sensor signal discrimination method
JP6064710B2 (en) Optical scanning apparatus and image forming apparatus
US12493257B2 (en) Image forming apparatus
US10274861B2 (en) Image forming apparatus and method of controlling image forming apparatus including exposure lighting and mirror rotation control
JP3448146B2 (en) Image forming device
JP2010078793A (en) Aligner and image forming apparatus
JP4901388B2 (en) Image forming apparatus
JPH10206777A (en) Optical deflector
JP2013019949A (en) Image forming apparatus
JP2018205382A (en) Optical scanning apparatus and image forming apparatus

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 14238163

Country of ref document: US

122 Ep: pct application non-entry in european phase

Ref document number: 12772527

Country of ref document: EP

Kind code of ref document: A2