WO2013049378A4 - Methods for treatment and use of produced water - Google Patents

Methods for treatment and use of produced water Download PDF

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Publication number
WO2013049378A4
WO2013049378A4 PCT/US2012/057605 US2012057605W WO2013049378A4 WO 2013049378 A4 WO2013049378 A4 WO 2013049378A4 US 2012057605 W US2012057605 W US 2012057605W WO 2013049378 A4 WO2013049378 A4 WO 2013049378A4
Authority
WO
WIPO (PCT)
Prior art keywords
water
produced water
alkalinized
quality steam
intermediate quality
Prior art date
Application number
PCT/US2012/057605
Other languages
French (fr)
Other versions
WO2013049378A2 (en
WO2013049378A3 (en
Inventor
Rafique Janjua
Robert PRIETO
Original Assignee
Fluor Technologies Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fluor Technologies Corporation filed Critical Fluor Technologies Corporation
Priority to CA2849984A priority Critical patent/CA2849984A1/en
Publication of WO2013049378A2 publication Critical patent/WO2013049378A2/en
Publication of WO2013049378A3 publication Critical patent/WO2013049378A3/en
Publication of WO2013049378A4 publication Critical patent/WO2013049378A4/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/24Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
    • E21B43/2406Steam assisted gravity drainage [SAGD]
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well
    • E21B43/35Arrangements for separating materials produced by the well specially adapted for separating solids
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well
    • E21B43/40Separation associated with re-injection of separated materials
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • C02F1/004Processes for the treatment of water whereby the filtration technique is of importance using large scale industrial sized filters
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/048Purification of waste water by evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • C02F1/385Treatment of water, waste water, or sewage by centrifugal separation by centrifuging suspensions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/4604Treatment of water, waste water, or sewage by electrochemical methods for desalination of seawater or brackish water
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/68Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water
    • C02F1/682Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water by addition of chemical compounds for dispersing an oily layer on water
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • C02F2001/425Treatment of water, waste water, or sewage by ion-exchange using cation exchangers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F2001/5218Crystallization
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/32Hydrocarbons, e.g. oil
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/32Hydrocarbons, e.g. oil
    • C02F2101/325Emulsions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/10Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • C02F2103/365Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds from petrochemical industry (e.g. refineries)

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Removal Of Specific Substances (AREA)
  • Treatment Of Water By Ion Exchange (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Physical Water Treatments (AREA)

Abstract

Produced water is treated by raising the pH to a level that significantly increases silica solubility and breaks emulsions. So treated water is then de-oiled, filtered, and subjected to ion exchange chromatography to reduce water hardness prior to feeding into a steam generator to form an intermediate quality steam. If desired, the intermediate quality steam is directly used in SAGD, or separated into a high quality steam and condensate, which is further treated to obtain additional water that can then be used in the steam generator.

Claims

AMENDED CLAIMS received by the International Bureau on 22 May 2013 (22.05.2013)
1. A method of processing produced water, comprising:
providing a quantity of produced water, and de-oiling and removing solids from the produced water to thereby form treated water;
removing divalent cations from the treated water using an ion exchange resin to thereby produce softened water;
increasing alkalinity of the softened water to thereby form alkalinized water, and forming an intermediate quality steam product comprising between 10 and
30% condensate from the alkalinized water; and
using at least a portion of the intermediate quality steam product for injection into a formation.
2. The method of claim 1 wherein the step of using at least a portion of the intermediate quality steam product comprises separation of the intermediate quality steam product into a condensate and a high quality steam product, and a further step of injection of the high quality product into the formation.
3. The method of claim 2 further comprising a step of processing the condensate to obtain additional water, and using the additional water in the step of forming the intermediate quality steam product.
4. The method of claim 3 wherein the step of processing the condensate comprises feeding the condensate into a brine concentrator.
5. The method of claim 1 wherein the step of using at least a portion of the intermediate quality steam product comprises using substantially all of the intermediate quality steam product for injection into the formation.
6. The method of claim 1 wherein the step of forming the intermediate quality steam is performed using a once-through steam generator.
7. The method of claim 1 wherein the alkalinized water has a pH of at least pH 10.
8. The method of claim 1 wherein the intermediate quality steam product comprises between 10 and 30% condensate.
9. The method of claim 1 wherein the steps of increasing alkalinity, removing divalent cations, and forming the intermediate quality steam product are performed without a step of removing silicate from the produced water, the treated water, the softened water, and the alkalinized water, respectively.
10. The method of claim 1 further comprising a step of adding previously isolated silica to the produced water, the treated water, the softened water, or the alkalinized water.
1 1. The method of claim 1 wherein the ion exchange resin comprises a weak acid cation ion exchange resin.
12. A method of processing produced water, comprising:
providing produced water comprising silica, and de-oiling and removing solids from the produced water;
removing divalent cations from the produced water using an ion exchange resin; adding a base to the produced water to thereby form alkalinized water, wherein the base is added in an amount that increases solubility of the silica in the alkalinized water at least 25% as compared to the produced water; and feeding the alkalinized water to a once-through steam generator to produce
intermediate quality steam comprising between 10 and 30% condensate.
13. The method of claim 12 wherein the base is an alkaline metal hydroxide or an alkaline earth metal hydroxide.
14. The method of claim 12 wherein the base is added in an amount to achieve a pH of at least 10 in the alkalinized water.
15. The method of claim 12 wherein the step of de-oiling comprises a step of chemically breaking an emulsion in the produced water.
16. The method of claim 12 further comprising a step of using at least a portion of the intermediate quality steam product for injection into a formation.
17. A method of processing produced water, comprising:
providing produced water comprising silica;
chemically breaking an emulsion in the produced water, and removing oil and
precipitate from the produced water;
19 removing divalent cations from the produced water using an ion exchange resin; adding a base to the produced water to thereby fonn alkalinized water, and forming an intermediate quality steam product comprising between 10 and 30% condensate from the alkalinized water without a step of removing silica from the produced water.
18. The method of claim 17 wherein the base is added in an amount to achieve a pH of at least 10 in the alkalinized water.
19. The method of claim 17 further comprising a step of adding previously isolated silica to the produced water or the alkalinized water.
20. The method of claim 17 further comprising a step of using at least a portion of the intermediate quality steam product for injection into a formation.
20

STATEMENT UNDER ARTICLE 19 (1 ) received by the International Bureau on 22 May 2013 (22.05.2013)

Minnich (Dl; US 2008/011630)

The Office considers claims 1-7, 9, 11-18, and 20 to be anticipated/obvious over by Minnich. The applicant respectfully disagrees. More specifically, the claimed subject matter requires generation of an intermediate quality steam/generation of steam in an OTSG, which is contrary to Dl . Indeed, Minnich expressly teaches that one of the advantages of the configurations in Dl is that high quality steam can be produced using a high-pressure evaporator. Nevertheless, the calms were amended to expressly require that the steam comprises between 10 and 30% condensate and/or that the steam generator is a OTSG. The rejection should thus be overcome.

Support for Amendments

Support for the amendment of claims 1, 12, and 17 (10-30% condensate) can be found in claim 8 as originally filed. Support for the amendment of claim 12 (feeding the alkalinized water to a once-through steam generator) can be found in [0009],

Conclusion

Claims 1-7 and 9-20 are pending in this application. The Applicants request allowance of all pending claims.

PCT/US2012/057605 2011-09-27 2012-09-27 Methods for treatment and use of produced water WO2013049378A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2849984A CA2849984A1 (en) 2011-09-27 2012-09-27 Methods for treatment and use of produced water

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201161539883P 2011-09-27 2011-09-27
US61/539,883 2011-09-27
US201261621145P 2012-04-06 2012-04-06
US61/621,145 2012-04-06

Publications (3)

Publication Number Publication Date
WO2013049378A2 WO2013049378A2 (en) 2013-04-04
WO2013049378A3 WO2013049378A3 (en) 2013-07-04
WO2013049378A4 true WO2013049378A4 (en) 2013-08-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2012/057605 WO2013049378A2 (en) 2011-09-27 2012-09-27 Methods for treatment and use of produced water

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US (1) US20130075098A1 (en)
CA (1) CA2849984A1 (en)
WO (1) WO2013049378A2 (en)

Families Citing this family (17)

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AU2013205118B2 (en) * 2013-03-15 2016-03-24 Veolia Water Technologies, Inc. Oil Recovery Process Including Treating Permeate From a Ceramic Membrane to Enhance Oil Recovery
CN105683093B (en) * 2013-08-05 2019-07-09 格雷迪安特公司 Water treatment system and correlation technique
CN105683095B (en) 2013-09-23 2019-09-17 格雷迪安特公司 Desalination system and correlation technique
US10071928B2 (en) 2013-11-06 2018-09-11 Fluor Technologies Corporation Systems and methods for de-oiling and total organic carbon reduction in produced water
CA2860277C (en) * 2014-06-02 2016-10-25 Veolia Water Solutions & Technologies North America, Inc. Oil recovery process including enhanced softening of produced water
US10167218B2 (en) 2015-02-11 2019-01-01 Gradiant Corporation Production of ultra-high-density brines
US20160228795A1 (en) 2015-02-11 2016-08-11 Gradiant Corporation Methods and systems for producing treated brines
US10518221B2 (en) 2015-07-29 2019-12-31 Gradiant Corporation Osmotic desalination methods and associated systems
US10245555B2 (en) 2015-08-14 2019-04-02 Gradiant Corporation Production of multivalent ion-rich process streams using multi-stage osmotic separation
WO2017030932A1 (en) 2015-08-14 2017-02-23 Gradiant Corporation Selective retention of multivalent ions
US20190022550A1 (en) 2016-01-22 2019-01-24 Gradiant Corporation Formation of solid salts using high gas flow velocities in humidifiers, such as multi-stage bubble column humidifiers
US10689264B2 (en) 2016-02-22 2020-06-23 Gradiant Corporation Hybrid desalination systems and associated methods
US11034604B2 (en) * 2017-10-11 2021-06-15 Conocophillips Company SAGD saline water system optimization
WO2020041542A1 (en) 2018-08-22 2020-02-27 Gradiant Corporation Liquid solution concentration system comprising isolated subsystem and related methods
EP4247522A4 (en) 2020-11-17 2024-10-09 Gradiant Corp Osmotic methods and systems involving energy recovery
CN115448486A (en) * 2021-06-09 2022-12-09 中国石油天然气集团有限公司 Method and system for reusing silicon-free heavy oil produced water in steam injection boiler
US11814303B2 (en) 2022-03-14 2023-11-14 Saudi Arabian Oil Company Utilizing concentrated solar power for water-oil separation

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US6536523B1 (en) * 1997-01-14 2003-03-25 Aqua Pure Ventures Inc. Water treatment process for thermal heavy oil recovery
US7077201B2 (en) * 1999-05-07 2006-07-18 Ge Ionics, Inc. Water treatment method for heavy oil production
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EA009398B1 (en) * 2003-11-26 2007-12-28 Акватек Интернэшнл Корпорейшн Method for production of high pressure steam from produced water
US7597144B2 (en) * 2007-08-27 2009-10-06 Hpd, Llc Process for recovering heavy oil utilizing one or more membranes
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US8656996B2 (en) * 2010-11-19 2014-02-25 Exxonmobil Upstream Research Company Systems and methods for enhanced waterfloods

Also Published As

Publication number Publication date
WO2013049378A2 (en) 2013-04-04
CA2849984A1 (en) 2013-04-04
WO2013049378A3 (en) 2013-07-04
US20130075098A1 (en) 2013-03-28

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