WO2013042963A1

WO2013042963A1 - Hot water mat and method for manufacturing same

Info

Publication number: WO2013042963A1
Application number: PCT/KR2012/007553
Authority: WO
Inventors: 배희임
Original assignee: 주식회사 매트코리아
Priority date: 2011-09-22
Filing date: 2012-09-20
Publication date: 2013-03-28
Also published as: KR101078241B1

Abstract

The present invention relates to a hot water mat comprising: a mat unit in which edges of a first mat member and a second mat member are fused such that portions of the first mat member and the second mat members are not fused to form an insertion unit; and a hose unit which has an inlet hose and an outlet hose inserted into the insertion unit, wherein outer surfaces of the inlet hose and the outlet hose are fused to the first mat member and the second mat member. The mat unit is configured in such a way that the first mat member and the second mat member are fused with each other such that an inlet unit for introducing hot water through the inlet hose and an outlet unit for discharging the hot water through the outlet hose are separated from each other. A predetermined section of the mat unit is not fused such that a flow passage is formed to enable the flow of hot water from the inlet unit to the outlet unit.

Description

Hot water mat and manufacturing method

The present invention relates to a hot water mat and a method for manufacturing the same, and more specifically, the inlet and the outlet are fused to be separated, and the moving passages and rows and columns are spaced at regular intervals so that hot water can move from the inlet to the outlet. Since the 1st mat member and the 2nd mat member are fused and the hydraulic rise band is formed, a separate hose is not required inside the mat part, thereby reducing the unit cost in manufacturing the mat, thereby reducing the manufacturing process, as well as the mat It relates to a hot water mat and its manufacturing method capable of maintaining a constant temperature.

The present invention relates to a hot water mat and a method of manufacturing the same.

In general, the hot water mat is configured to heat the stored water in the hot water storage tank provided therein with an electric heater to form hot water, and then circulate and supply the hot water to the mat connected by a connection hose using an electric motor pump. Refers to a heating mat. This hot water mat has the advantage of eliminating the problems of the existing electric mat, that is, the risk of fire or electric shock due to harmful electromagnetic waves and electric heating wire.

However, in this hot water mat of the prior art, a polyurethane rubber hose is used in the mat.

Therefore, since the polyurethane rubber hose is used, the weight of the hot water mat becomes heavy, and heat is transferred to the surface of the mat, resulting in a loss of heat, resulting in low efficiency.

That is, not only is it difficult to fold and store the mat, the weight of the mat is heavy, the size is large, it is inconvenient to carry, there was a problem that the manufacturing process of the mat is complicated.

An object of the present invention devised to solve the problems as described above, the inlet and the outlet is fused to separate, the moving passage so that the hot water can move from the inlet to the outlet, a portion of the first mat member and the second A part of the mat member is closed and fused, so that the heat conduction plate is coupled to the upper and lower surfaces of the mat portion in which a plurality of hydraulic lifting bands are formed to prevent water from flowing into the fused band shape. The purpose is to provide a hot water mat with improved thermal efficiency.

In addition, another object of the present invention, by installing a check valve in the inlet hose and the discharge hose to flow the flow of fluid in one direction, the hot water flows back to the inlet hose due to the pressure applied to the hot water mat, or hot water discharged from the discharge hose It is to provide a hot water mat that effectively prevents the backflow phenomenon.

In addition, another object of the present invention, there is no need for a separate hose inside the mat portion can reduce the cost of manufacturing the mat, thereby reducing the manufacturing process, it is possible to maintain the mat at a constant temperature To provide hot water mats.

In addition, another object of the present invention, when the boiler is running, since the hydraulic rise band is formed on the mat to reduce the cross-sectional area of the moving passage of hot water, it is possible to increase the hydraulic pressure in the mat, even with a small amount of hot water It is to provide a hot water mat that can circulate smoothly and heat the mat quickly.

According to a feature of the present invention for achieving the above object, the present invention is a rim of the first mat member and the second mat member is fused, a portion of the mat portion is not fused to form an insertion portion; Inlet hose and outlet hose is inserted into the insertion portion, the outer circumferential surface of the inlet hose and the discharge hose; and a hose portion fused to the first mat member and the second mat member; and the mat portion, the inlet hose The first mat member and the second mat member are fused to separate the inlet part into which the inlet part is discharged and the discharge part discharged to the discharge hose, and a predetermined section is fused to form a moving passage through which hot water can move from the inlet part to the discharge part. It is characterized by not being.

In addition, the mat portion, a portion of the first mat member and a portion of the second mat member is fused in a closed, characterized in that it comprises a plurality of hydraulically rising band to prevent water from flowing into the fused band-like interior. It is done.

In addition, the inlet hose and the discharge hose, is installed on one end of the mat portion, characterized in that the non-fused section is formed on the other end of the mat portion.

In addition, the mat unit is coupled to one side characterized in that it comprises a mesh pad for preventing slipping, and a finishing member for coupling and finishing the end edge of the first mat member and the second mat member.

In addition, the mat unit, a first heat conductive plate coupled to the upper surface of the mat unit; A first cover coupled to an upper surface of the first heat conducting plate; A second heat conductive plate coupled to the bottom surface of the mat part; And a second cover coupled to a bottom surface of the second heat conductive plate.

The hose unit may include: a first check valve installed at a portion at which the insertion part and the inlet hose are connected, and allowing hot water to flow only in a direction flowing into the inlet part; And a second check valve installed at a portion at which the insertion part and the discharge hose are connected, and allowing hot water to flow only in a direction discharged from the discharge part.

The first cover and the second cover may be made of the same material or different materials.

In addition, the present invention (a) the edge of the first mat member and the second mat member is fused, manufacturing a mat portion formed with an insert portion is not fused; (b) inserting an inlet hose and an outlet hose into the insertion unit, and fusion-bonding the outer circumferential surfaces of the inlet hose and the outlet hose to the first mat member and the second mat member; And (c) the inlet portion of the hot water introduced into the inlet hose and the outlet portion discharged to the discharge hose are fused to be separated, and a predetermined section is not fused to form a moving passage through which the hot water can move from the inlet portion to the discharge portion. Do not include; includes.

In addition, in the step (c), a part of the first mat member and a part of the second mat member are fused in a closed manner, but are fused with a plurality of hydraulically rising bands to prevent water from flowing into the fused band shape. It is characterized by.

In addition, (d) combining the end edge of the first mat member and the second mat member and finishing the process; characterized in that it comprises a.

According to the present invention as described above, the inlet and the outlet are fused to separate, the moving passage and the part of the first mat member and the second mat member is closed fusion fusion so that hot water can move from the inlet to the outlet Hot water that improves thermal efficiency by effectively dissipating heat generated by hot water by combining a heat conduction plate on the upper and lower surfaces of the mat portion having a plurality of hydraulic rising bands to prevent water from flowing into the fused band-shaped interior. A mat can be provided.

In addition, according to the present invention, by installing a check valve in the inlet hose and the discharge hose to flow the fluid flow in one direction, the hot water flows back to the inlet hose due to the pressure applied to the hot water mat, or the hot water discharged from the discharge hose back flow It is possible to provide a hot water mat to effectively prevent the phenomenon.

In addition, according to the present invention, there is no need for a separate hose inside the mat portion, it is possible to reduce the unit cost in manufacturing the mat, thereby reducing the manufacturing process, as well as a hot water mat that can maintain the mat at a constant temperature Can provide.

In addition, according to the present invention, when the boiler is operating, since the hydraulic rise band is formed on the mat to reduce the flow passage cross-sectional area of the hot water, it is possible to increase the hydraulic pressure in the mat, and smoothly circulates even with a small amount of hot water And it can provide a hot water mat that can heat the mat quickly.

1 is an exploded perspective view showing a hot water mat according to a preferred embodiment of the present invention

Figure 2 is an exploded perspective view showing a mat portion of the hot water mat according to a preferred embodiment of the present invention

Figure 3 is a perspective view showing a mat portion of the hot water mat according to a preferred embodiment of the present invention

Figure 4 is a plan view showing that the hot water is circulated in the hot water mat according to a preferred embodiment of the present invention

6 is a flow chart showing a method of manufacturing a hot water mat according to a preferred embodiment of the present invention.

Figure 5 is a flow chart showing a manufacturing method of the mat portion of the hot water mat manufacturing method according to a preferred embodiment of the present invention.

100: hot water mat 110: mat portion

111: first mat member 112: second mat member

114: inlet 115: outlet

116: hydraulic lift band 118: moving passage

120: hose part 121: inlet hose

122: discharge hose 123: first check valve

124: second check valve 130: the closing member

140: first heat conduction plate 150: second heat conduction plate

160: first cover 170: second cover

200: water supply

Advantages and features of the present invention and methods for achieving them will be apparent with reference to the embodiments described below in detail with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various forms, and only the embodiments are to make the disclosure of the present invention complete, and common knowledge in the art to which the present invention pertains. It is provided to fully inform the person having the scope of the invention, which is defined only by the scope of the claims. Like reference numerals refer to like elements throughout.

Hereinafter, the present invention will be described with reference to the drawings for explaining a hot water mat and a method of manufacturing the same according to embodiments of the present invention.

1 is an exploded perspective view showing a hot water mat according to a preferred embodiment of the present invention, Figure 2 is an exploded perspective view showing a mat portion of the hot water mat according to a preferred embodiment of the present invention, Figure 3 is a preferred embodiment of the present invention It is a perspective view which shows the mat part of the hot water mat.

Hot water mat according to a preferred embodiment of the present invention is a mat unit 110, a hose unit 120, a first heat conductive plate 150, a second heat conductive plate 150, a first cover 160, a second cover ( 170).

Referring to FIGS. 1 and 3, the edge of the first mat member 111 and the second mat member 112 is fused to the mat part 110, but part of the mat part 110 is not fused to form the insertion part.

In addition, the first mat member 111 and the second mat member 112 is preferably a cloth that does not leak water when the water is circulated.

The hose part 120 includes an inlet hose 121 and an outlet hose 122.

At this time, the inlet hose 121 and the discharge hose 122 is inserted into the insertion portion.

In addition, the hose part 120 includes a first check valve 123 and a second check valve 124.

The first check valve 123 is installed at a portion where the insertion part and the inlet hose 121 are connected, and the hot water flows only in the direction flowing into the inlet part.

In addition, the second check valve 124 is installed at a portion where the insertion part and the discharge hose 122 are connected, and the hot water flows only in the direction discharged from the discharge part.

Through this, hot water flows back into the inlet hose 121 or hot water discharged from the discharge hose 122 is prevented from flowing back due to the pressure applied to the hot water mat 100.

In addition, the inlet hose 121 and the discharge hose 122 is a predetermined portion that the water can be introduced or discharged into the insertion portion, that is, the predetermined mat than the rim of the first mat member 111 and the second mat member 112 is fused It is preferable that the length is further inserted into the mat unit 110.

That is, the inlet hose 121 and the discharge hose 122 is inserted into the insertion portion, the outer peripheral surface of the inlet hose 121 and the discharge hose 122 is in the first mat member 111 and the second mat member 112 Fusion.

At this time, the inlet hose 121 and the discharge hose 122 is connected to the water supply 200. Then, the water supply 200 is supplied with hot water to the inlet hose 121, hot water discharged to the discharge hose 122 is introduced and the hot water is circulated.

Here, the water supply 200 will generally be a boiler for supplying hot water, but is not limited thereto. That is, the water supply may be used as the water supply unit 200 to allow the water to circulate inside the mat regardless of the temperature of the water, such as cold water.

Here, the mat part 110 includes an inlet part 114 and an outlet part 115.

Inlet 114 is a place where hot water is introduced into the inlet hose 121, the outlet 115 is a place to be discharged to the discharge hose 122, so that the inlet 114 and the outlet 115 to be separated The center of the mat portion 110 is fused.

That is, the first mat member 111 and the second mat member 112 are fused to separate the center of the mat 110 into two in order to separate the inlet 114 and the outlet 115.

At this time, a moving passage 118 is formed in which a predetermined section is not fused so that hot water can move from the inlet 114 to the outlet 115.

In particular, the movement passage 118 is formed on the opposite side of the hose portion 120, a plurality is formed.

In addition, the movement passage 118 is formed on the opposite side of the hose portion 120, the hot water is introduced into the inlet 114 through the inlet hose 121, the introduced hot water to the opposite side of the inlet 114 After moving to move to the discharge section (115). In addition, the hot water moves from the inlet portion 114 to the discharge portion 115 while passing through the moving passage 118, and after moving up to the discharge hose 122, the hot water is discharged to the outside to circulate the hot water throughout the mat unit 110. Can be.

In addition, the mat unit 110 is formed with a hydraulic rise band 116.

Hydraulic lifting band 116 is a part of the first mat member 111 and a part of the second mat member 112 is fusion-closed, a plurality of dogs are formed to prevent water from flowing into the fused band-like interior have.

At this time, the plurality of hydraulic rise bands 116 are arranged in rows and columns.

As described above, the movement path 118 and the hydraulic rise band 116 is formed in the mat unit 110, there is no need for a separate hose inside the mat unit 110 can reduce the manufacturing cost of the mat Therefore, not only the manufacturing process is reduced, but also the heat of hot water is easily transferred to the mat, thereby minimizing heat loss and maintaining a constant temperature.

In addition, since there is no separate hose through which the hot water circulates in the mat unit 110, when the hot water is removed, the mat unit 110 can be easily folded and stored as well as a light weight, which is advantageous in moving.

The mat unit 110 further includes a finishing member 130.

The finishing member 130 combines the end edges of the first mat member 111 and the second mat member 112 to finish.

That is, when only the edge of the first mat member 111 and the second mat member 112 are fused, the ends of the first mat member 111 and the second mat member 112 are opened, the finishing member 130 ) To combine the edge of the mat unit 110 with the finish.

In addition, the first thermal conductive plate 140 is coupled to the upper surface of the mat unit 110.

Here, the first heat conduction plate 140 and the second heat conduction plate 150 serve to uniformly disperse heat energy generated from the mat unit 110 and transmit the same to the first cover 160 and the second cover 170. In order to do this, it is preferable to use a material such as fiberglass (FRP) which is excellent in durability, impact resistance, abrasion resistance, and is not deformed by heat and easy to process.

In addition, the first cover 160 is coupled to the top surface of the first heat conductive plate 140.

Here, the first cover 160 is preferably composed of a material used in winter, such as suede fabric.

In addition, the second thermal conductive plate 150 is coupled to the bottom surface of the mat unit 110.

Here, the second heat conductive plate 150 is preferably used the same material as the material of the first heat conductive plate 140 described above.

The second cover 170 is coupled to the bottom surface of the second heat conductive plate 150.

Here, the second cover 170 is preferably made of the same material as the material of the first cover 160 described above, or made of a material having good breathability, hygroscopicity, and evaporability such as a cool mes fabric and a low support end.

In addition, the first heat conduction plate 140, the second heat conduction plate 150, the first cover 160, and the second cover 170, which are coupled to the upper and lower surfaces of the mat unit 110, may be formed on respective mating surfaces. It is preferable to use a combination method of applying a non-bonding silicone adhesive, which is not a bond component, by spraying, and then pressing and bonding the adhesive.

On the other hand, the circulation path of the hot water inserted into and discharged from the mat unit 110 is as follows.

4 is a view showing the hot water circulating showing the hot water mat 100 according to an embodiment of the present invention.

Referring to FIG. 4, first, hot water is introduced into the inlet 114 from the inlet hose 121, and is discharged to the outside through the outlet hose 122 from the outlet 115.

As the hot water is introduced into the inlet 114 through the inlet hose 121, the hot water is introduced into the entire inlet 114 along the hydraulic rise band 116. Then, when the hot water moves to the opposite side of the hose portion 120 along the circulation passage 116, the hot water moves to the discharge portion 115 along the movement passage 118. In addition, the hot water moved to the discharge unit 115 is moved along the hydraulic rise band 116 formed in the discharge unit 115 is discharged to the outside through the discharge hose 122.

In this way, the hot water is to circulate the mat unit 110 along the hydraulic rise band 116 and the moving passage 118 as a whole.

The manufacturing method of the hot water mat 100 according to the present invention is as follows.

5 is a flowchart illustrating a hot water mat 100 and a method of manufacturing the same according to an exemplary embodiment of the present invention.

Referring to FIG. 5, first, the edges of the first mat member 111 and the second mat member 112 are fused, and a mat part 110 having an insert portion not fused is manufactured (S110).

Next, the first thermal conductive plate 140 is coupled to the upper surface of the mat unit 110 (S120).

Next, the second thermal conductive plate 150 is coupled to the bottom surface of the mat unit 110 (S130).

Next, the first cover 160 is coupled to the upper surface of the first thermal conductive plate 140 (S140).

Next, the second cover 170 is coupled to the bottom surface of the second heat conductive plate 150 (S150).

6 is a flow chart showing a manufacturing method of the mat portion of the hot water mat 100 manufacturing method according to a preferred embodiment of the present invention.

Referring to FIG. 6, first, an inlet hose 121 and an outlet hose 122 are inserted into an insertion portion formed in the mat unit 110, and the outer circumferential surfaces of the inlet hose 121 and the outlet hose 122 are first mats. It is fused to the member 111 and the second mat member 112 (S112).

Then, the inlet portion 114, in which hot water flows into the inlet hose 121, and the outlet portion 115 discharged to the discharge hose 122 are fused so as to be separated, and the outlet portion in the inlet portion 114 ( A predetermined section is not fused so as to form a moving passage 118 through which hot water can move to 115 (S114).

Then, a part of the first mat member 111 and a part of the second mat member 112 is closed fusion, a plurality of hydraulic lifting band 116 to prevent water from flowing into the fused band-like interior It is fused to (S116).

Then, the edges of the first mat member 111 and the second mat member 112 are combined and finished (S118).

When the hot water mat manufactured as described above is operated when the water supplier 200 is operated, the hot water flows into the inlet hose 121 of the mat unit 110 and is discharged into the discharge hose 122 by the hydraulic rising strip 116. The hydraulic pressure is raised in the mat to circulate smoothly even with a small amount of hot water, and the mat can be heated.

Those skilled in the art will appreciate that the present invention can be embodied in other specific forms without changing the technical spirit or essential features of the present invention. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive. The scope of the present invention is indicated by the scope of the following claims rather than the detailed description, and all changes or modifications derived from the meaning and scope of the claims and the equivalent concept are included in the scope of the present invention. Should be interpreted.

Claims

A mat portion of the first mat member and the edge of the second mat member fused, the portion of which is not fused to form an insert;

Inlet hose and outlet hose is inserted into the insertion portion, the outer circumferential surface of the inlet hose and the discharge hose; a hose portion fused to the first mat member and the second mat member;

The mat part may include a first mat member and a second mat member fused to separate the inlet part into which the hot water flows into the inlet hose and the discharge part discharged into the discharge hose, and the hot water may move from the inlet part to the discharge part. Hot water mat, characterized in that the predetermined section is not fused to form a moving passage.
The method of claim 1, wherein the mat unit,

A portion of the first mat member and a portion of the second mat member is fusion-closed, the hot water mat, characterized in that it comprises a plurality of hydraulic lifting band to prevent water from flowing into the fused band-like interior.
According to claim 1, The inlet hose and the discharge hose,

Hot water mat, characterized in that provided on one end of the mat portion, wherein the non-fused section is formed on the other end of the mat portion.
The method of claim 1, wherein the mat unit,

The hot water mat, characterized in that it comprises a mesh pad to be coupled to one side to prevent slipping, the finishing member for combining the end edge of the first mat member and the second mat member and finishes.
The method of claim 1,

A first heat conductive plate coupled to the upper surface of the mat part;

A first cover coupled to an upper surface of the first heat conducting plate;

A second heat conductive plate coupled to the bottom surface of the mat part;

And a second cover coupled to the bottom surface of the second heat conductive plate.
The method of claim 1, wherein the hose portion,

A first check valve installed at a portion at which the insertion part and the inlet hose are connected and allowing hot water to flow only in the inflow direction; And a second check valve installed at a portion at which the insertion part and the discharge hose are connected, and allowing hot water to flow only in a direction discharged from the discharge part.
The method of claim 5, wherein the first cover and the second cover,

Hot water mat, characterized in that composed of the same material, or different materials.
(A) manufacturing a mat portion formed by the edge of the first mat member and the second mat member is fused, the insert portion is not fused a portion;

(b) inserting an inlet hose and an outlet hose into the insertion unit, and fusion-bonding the outer circumferential surfaces of the inlet hose and the outlet hose to the first mat member and the second mat member; And

(c) the inlet part into which the hot water is introduced into the inlet hose and the outlet part discharged into the discharge hose are fused to be separated, but a predetermined section is not fused to form a moving passage through which the hot water can move from the inlet part to the outlet part. Hot water mat manufacturing method comprising a.
The method of claim 8, wherein step (c) comprises:

A part of the first mat member and a part of the second mat member is closed fusion, hot water mat manufacturing method characterized in that the fused with a plurality of hydraulically rising bands to prevent water from flowing into the inside of the belt-shaped.
The method of claim 8,

(d) combining the end edges of the first mat member and the second mat member and finishing the finishing process.