WO2013021445A1

WO2013021445A1 - Vehicle, and vehicle control method

Info

Publication number: WO2013021445A1
Application number: PCT/JP2011/068044
Authority: WO
Inventors: 慶太橋元
Original assignee: トヨタ自動車株式会社
Priority date: 2011-08-08
Filing date: 2011-08-08
Publication date: 2013-02-14
Also published as: CN103717435A; DE112011105505T5; DE112011105505B4; CN103717435B; JP5641145B2; JPWO2013021445A1

Abstract

A vehicle is provided with: an engine; an electrically heated catalyst (EHC); a first motor generator (MG) for generating a counter-electromotive force upon collision of the vehicle; a battery; a power control unit (PCU) including a converter and an inverter for conversion of power between the battery and the first MG; and an ECU (200). The PCU is connected to the battery via a system main relay (SMR). The EHC is connected between the converter and the inverter via an EHC relay. The ECU (200) determines whether vehicle collision has occurred (210). If the vehicle collision has occurred, the ECU opens the SMR so that the battery and the PCU are electrically separated from each other (220), while closing the EHC relay so that the EHC and the first MG are electrically connected to each other and the counter-electromotive force generated by the first MG upon vehicle collision can be consumed by the EHC (230).

Description

Vehicle and vehicle control method

The present invention relates to a technology for quickly consuming electric power generated in a vehicle at the time of a vehicle collision.

A vehicle that travels by driving a traveling motor with electric power from a high-voltage battery is usually equipped with a control system that opens the system main relay and shuts off the high-voltage battery from other devices when the vehicle collides. However, even after shutting down the high-voltage battery, the power (charge) remains in the capacitors provided in the power control unit including the inverter and converter. There is sex.

In view of such problems, Japanese Patent Application Laid-Open No. 2010-93934 (Patent Document 1) discloses a technique for consuming electric power remaining in an inverter capacitor by an air conditioning motor at the time of a vehicle collision.

JP 2010-93934 A JP 2011-10406 A JP 2005-20952 A

By the way, depending on the connection relationship between the traveling motor and the wheels, there may be a case where the traveling motor is rotated due to a decrease in the rotational speed (vehicle speed) of the wheel at the time of a vehicle collision and a relatively large back electromotive force is generated in the traveling motor. is there. However, the technique disclosed in Patent Document 1 is merely a technique that consumes a relatively small amount of power remaining in the capacitor of the inverter at the time of a vehicle collision, and a relatively large counter electromotive force generated by the traveling motor at the time of the vehicle collision is early. It cannot be consumed. That is, if the back electromotive force generated by the traveling motor at the time of a vehicle collision is consumed by the air conditioning motor as in Patent Document 1, the rotational speed of the air conditioning motor is reduced to a rotational speed at which the back electromotive force generated by the traveling motor can be consumed. Since it takes a considerable amount of time to rise, the counter electromotive force generated by the traveling motor cannot be consumed at an early stage.

The present invention has been made to solve the above-described problems, and an object of the present invention is to quickly consume the back electromotive force generated in the rotating electric machine at the time of a vehicle collision.

A vehicle according to the present invention includes an electrical resistance that converts electrical energy into thermal energy, a rotating electrical machine that is rotated by a reduction in the rotational speed of a wheel at the time of a vehicle collision and generates a counter electromotive force, and an electrical resistance and the rotating electrical machine. A switching device including a switching circuit that switches an electrical connection state and a control device that controls the switching circuit are provided. The control device controls the switching circuit at the time of a vehicle collision to electrically connect the electrical resistance and the rotating electrical machine, thereby consuming the back electromotive force generated by the rotating electrical machine at the time of the vehicle collision with the electrical resistance.

Preferably, the vehicle includes an engine, a power storage device that stores electric power for driving the rotating electrical machine, a converter that performs voltage conversion between the power storage device and the rotating electrical machine, and power conversion between the converter and the rotating electrical machine. And an inverter to perform. The electric resistance is an electrically heatable catalyst device that purifies engine exhaust and is connected to a power line connecting the converter and the inverter.

Preferably, after electrically connecting the rotating electrical machine and the catalytic device, the control device controls the switching device to control the rotating electrical machine and the catalytic device when the accumulated power consumption of the catalytic device exceeds a threshold value. Are electrically disconnected from each other.

Preferably, the control device electrically connects the rotating electrical machine and the catalytic device by controlling the switching circuit when the vehicle is in a collision and the current path connecting the catalytic device and the rotating electrical machine is not leaking. To do.

Preferably, the switching device includes a backup power source for storing operating power of the switching circuit.

Preferably, the vehicle further includes a first motor generator, a second motor generator that rotates in conjunction with the wheels, and a planetary gear device. The planetary gear device includes a sun gear, a ring gear coupled to the second motor generator, a pinion gear engaged with the sun gear and the ring gear, and a carrier coupled to the engine and rotatably supporting the pinion gear. The rotating electrical machine is a first motor generator.

A vehicle control method according to another aspect of the present invention includes an electric resistance that consumes electric power, a rotating electric machine that is rotated by a torque transmitted from a wheel at the time of a vehicle collision and generates a counter electromotive force, and an electric resistance and the rotating electric machine. A method of controlling a vehicle including a switching device that includes a switching circuit that switches an electrical connection state between the control circuit and a control device that controls the switching circuit, and determining whether or not the vehicle is in a collision; A step of controlling the switching circuit to electrically connect the electrical resistance and the rotating electrical machine when it is determined that the vehicle is in a collision, thereby consuming the back electromotive force generated in the rotating electrical machine at the time of the vehicle collision by the electrical resistance. .

According to the present invention, the back electromotive force generated by the rotating electrical machine at the time of a vehicle collision can be consumed at an early stage.

1 is an overall block diagram of a vehicle. It is a figure which shows the circuit structure of 1st MG, 2nd MG, PCU, a battery, and EHC. It is the figure which showed the mode of the change of engine rotational speed Ne, 1st MG rotational speed Nm1, and 2nd MG rotational speed Nm2 on the nomograph. It is a functional block diagram of ECU. It is a figure which shows the flow of the electric current supplied to EHC at the time of a vehicle collision. It is a flowchart which shows the process sequence of ECU.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference numerals and description thereof will not be repeated.

FIG. 1 is an overall block diagram of a vehicle 1 according to the present embodiment. The vehicle 1 includes an engine 10, a first MG (Motor Generator) 20, a second MG 30, a power split device 40, a speed reducer 50, a power control unit (Power Control Unit, hereinafter referred to as “PCU”) 60, a battery. 70, a drive wheel 80, and an electronic control unit (Electronic Control Unit, hereinafter referred to as “ECU”) 200.

The engine 10 is an internal combustion engine that generates a driving force for rotating a crankshaft by combustion energy generated when an air-fuel mixture is combusted. First MG 20 and second MG 30 are motor generators driven by alternating current.

The vehicle 1 travels by power output from at least one of the engine 10 and the second MG 30. The driving force generated by the engine 10 is divided into two paths by the power split device 40. That is, one is a path transmitted to the drive wheel 80 via the speed reducer 50 and the other is a path transmitted to the first MG 20.

The power split device 40 includes a planetary gear including a sun gear, a pinion gear, a carrier, and a ring gear. The pinion gear engages with the sun gear and the ring gear. The carrier supports the pinion gear so as to be capable of rotating, and is connected to the crankshaft of the engine 10. The sun gear is connected to the rotation shaft of the first MG 20. The ring gear is connected to the rotation shaft of second MG 30 and speed reducer 50. In this way, the engine 10, the first MG 20 and the second MG 30 are connected via the power split device 40 made of planetary gears, whereby the rotational speed of the engine 10 (hereinafter referred to as “engine rotational speed Ne”), the first MG 20 The rotational speed (hereinafter referred to as “first MG rotational speed Nm1”) and the rotational speed of the second MG 30 (hereinafter referred to as “second MG rotational speed Nm2”) are connected by a straight line in the nomographic chart (see FIG. 3 described later). .

The PCU 60 is controlled by a control signal from the ECU 200. PCU 60 converts the DC power supplied from battery 70 into AC power that can drive first MG 20 and second MG 30. PCU 60 outputs the converted AC power to first MG 20 and second MG 30, respectively. Thereby, first MG 20 and second MG 30 are driven by the electric power stored in battery 70. Note that the PCU 60 can also convert AC power generated by the first MG 20 and the second MG 30 into DC power and charge the battery 70 with the converted DC power.

The battery 70 is a direct current power source that stores electric power for driving the first MG 20 and the second MG 30, and includes, for example, a secondary battery such as nickel hydride or lithium ion. The output voltage of the battery 70 is a high voltage of about 200V, for example. Note that a large-capacity capacitor may be used instead of the battery 70.

Furthermore, the vehicle 1 includes a collision sensor 2. The collision sensor 2 detects an acceleration G acting on the vehicle 1 as information for determining a collision between the vehicle 1 and another object (hereinafter referred to as “vehicle collision”), and outputs the detection result to the ECU 200.

Furthermore, the vehicle 1 includes an exhaust passage 130. Exhaust gas discharged from the engine 10 passes through the exhaust passage 130 and is discharged to the atmosphere.

In the middle of the exhaust passage 130, an electrically heated catalyst (Electric Heated Catalyst, hereinafter referred to as “EHC”) 140 is provided. The EHC 140 is a catalyst configured such that the catalyst can be electrically heated by an electric heater (electric resistance that converts electric energy into heat energy). The EHC 140 has a function of consuming a large amount of power to raise the temperature of the catalyst to a high temperature. Specifically, the EHC 140 includes an electric heater that generates heat by consuming electric power (eg, DC power of about 650 volts) after being boosted by the converter 61, and the electric heater raises the temperature of the catalyst to a high temperature. Various known ones can be applied to the EHC 140.

The ECU 200 includes a CPU (Central Processing Unit) (not shown) and a memory, and is configured to execute a predetermined calculation process based on information stored in the memory.

FIG. 2 is a diagram showing a circuit configuration of the first MG 20, the second MG 30, the PCU 60, the battery 70, and the EHC 140.

A system main relay (SMR) 71 is provided between the PCU 60 and the battery 70. The SMR 71 is controlled by a control signal from the ECU 200 and switches between power supply and interruption between the battery 70 and the PCU 60. The SMR 71 is controlled to be opened by the ECU 200 at the time of a vehicle collision. Thereby, the battery 70 is disconnected from the PCU 60 at the time of a vehicle collision.

The PCU 60 includes a converter 61,

inverters

62 and 63, smoothing

capacitors

64 and 65, and a discharge resistor 66.

Converter 61 is connected to battery 70 via positive line PL1 and negative line NL1. Converter 61 is connected to

inverters

62 and 63 via positive line PL2 and negative line NL1.

Converter 61 includes a reactor, two switching elements, and two diodes. Converter 61 is controlled by a control signal from ECU 200 and performs voltage conversion between battery 70 and

inverters

62 and 63.

The inverter 62 is provided between the converter 61 and the first MG 20. Inverter 63 is provided between converter 61 and second MG 30.

Inverters

62 and 63 are connected to converter 61 in parallel.

Each of

inverters

62 and 63 includes a three-phase upper and lower arm (switching element) and a diode connected in antiparallel to each switching element. Each of the upper and lower arms of the

inverters

62 and 63 is controlled by a control signal from the ECU 200, converts the DC power converted by the converter 61 into AC power, and outputs the AC power to the first MG 20 and the second MG 30, respectively.

The smoothing capacitor 64 is connected between the positive electrode line PL1 and the negative electrode line NL1, and smoothes the AC component of the voltage fluctuation between the positive electrode line PL1 and the negative electrode line NL1. Smoothing capacitor 65 is connected between positive electrode line PL2 and negative electrode line NL1, and smoothes an AC component of voltage fluctuation between positive electrode line PL2 and negative electrode line NL1.

The discharge resistor 66 is connected between the positive electrode line PL2 and the negative electrode line NL1. The discharge resistor 66 is used to remove residual charges from the smoothing

capacitors

64 and 65. Therefore, the capacity of the discharge resistor 66 (the amount of power that can be consumed per unit time) is smaller than that of the EHC 140.

The EHC 140 is connected to a power line (positive line PL2, negative line NL1) between the converter 61 and the

inverters

62 and 63 inside the PCU 60. More specifically, EHC 140 has one end connected to positive branch line PLehc that branches from positive line PL2, and the other end connected to negative branch line NLehc that branches from negative line NL1.

The EHC 140 includes an electric heater that generates heat by consuming electric power (eg, DC power of about 650 volts) after boosting the electric power of the battery 70 by the converter 61, and can consume very high electric power. EHC 140 is also heated by consuming power after AC power generated by first MG 20 or second MG 30 is converted to DC power by

inverters

62 and 63.

A switching device 100 is provided between the EHC 140 and the PCU 60. The switching device 100 includes an EHC relay R1 provided on the positive branch line PLehc, an EHC relay R2 provided on the negative branch line NLehc, and a backup power supply 110 that stores operating power of the EHC relays R1 and R2 in an emergency. And a monitoring sensor 120 for monitoring the power consumption Pehc of the EHC 140. The on / off operations of the EHC relays R1 and R2 are controlled by a control signal from the ECU 200. Each EHC relay R1, R2 can be operated with electric power supplied from at least one of an auxiliary battery (not shown) and a backup power supply 110. Therefore, even when the power supply path from the auxiliary battery is interrupted in the event of a vehicle collision, the EHC relays R1 and R2 can be reliably operated by the backup power source 110.

Furthermore, a leakage detector 150 is connected to the negative branch line NLehc. The leakage detector 150 detects a leakage in the energization path connecting the EHC 140 and the PCU 60 (hereinafter referred to as “EHC leakage”). Various known devices can be applied to the leakage detector 150.

While the vehicle 1 having the above structure is traveling, the vehicle speed is suddenly reduced when a vehicle collision occurs. However, the first MG 20 may be rotated by the sudden decrease in the vehicle speed and the first MG 20 may generate a back electromotive force.

FIG. 3 is a diagram showing on the collinear chart how the engine rotational speed Ne, the first MG rotational speed Nm1, and the second MG rotational speed Nm2 change during a vehicle collision.

As described above, the engine rotational speed Ne, the first MG rotational speed Nm1, and the second MG rotational speed Nm2 are connected by a straight line in the alignment chart. That is, the first MG rotation speed Nm1 is determined by the engine rotation speed Ne and the second MG rotation speed Nm2. Since the second MG 30 is connected to the drive wheels 80 via the speed reducer 50, the second MG rotation speed Nm2 is a value that is directly proportional to the vehicle speed.

When a vehicle collision occurs during forward traveling with the power of the engine 10 and the second MG 30 (see collinear L1), the vehicle speed, that is, the second MG rotation speed Nm2 decreases rapidly. At this time, the already rotating engine 10 tries to maintain the same rotational speed by the law of inertia. On the other hand, since the SMR 71 is controlled to be in the open state by the ECU 200 and the battery 70 is disconnected from the PCU 60 at the time of a vehicle collision, the first MG 20 cannot output torque. Therefore, as indicated by collinear L2, at the time of a vehicle collision, the first MG rotation is caused by a sudden decrease in the second MG rotation speed Nm2 (the collinear L2 illustrated in FIG. 3 illustrates the case where the vehicle speed drops to 0 almost instantaneously). The speed Nm1 increases rapidly, and the first MG 20 generates a large counter electromotive force due to the permanent magnet attached to the first MG 20. Therefore, at the time of a vehicle collision, it is desirable to consume the back electromotive force generated in the first MG 20 at an early stage.

However, when the discharge resistor 66 is used as a device that consumes the counter electromotive force, the discharge resistor 66 is used for removing the residual charges of the smoothing

capacitors

64 and 65, and thus has a relatively small capacity. The capacity is insufficient to consume the back electromotive force of the large first MG 20 early. Further, when an air conditioning motor (not shown) such as a device that consumes the back electromotive force is used, the rotation speed of the air conditioning motor is increased to a rotation speed at which the back electromotive force generated in the first traveling MG 20 can be consumed. Since it takes a considerable amount of time, the counter electromotive force generated in the traveling first MG 20 cannot be consumed early. Furthermore, there is a concern that the capacity of the air conditioning motor is insufficient.

Therefore, the ECU 200 according to the present embodiment closes the EHC relays R1 and R2 at the time of a vehicle collision and electrically connects the EHC 140 and the first MG 20, so that the back electromotive force generated in the first MG 20 at the time of the vehicle collision is large in the EHC 140 To consume. This is the most characteristic point of the present invention.

FIG. 4 is a functional block diagram of the ECU 200 related to control at the time of vehicle collision. ECU 200 includes a collision determination unit 210, an SMR blocking unit 220, and an EHC relay control unit 230.

The collision determination unit 210 determines whether a vehicle collision has occurred based on the detection result of the collision sensor 2 and outputs the determination result to the SMR blocking unit 220 and the EHC relay control unit 230.

When it is determined that a vehicle collision has occurred, the SMR blocking unit 220 opens the SMR 71 and electrically disconnects the battery 70 and the PCU 60.

When it is determined that a vehicle collision has occurred, the EHC relay control unit 230 determines the presence or absence of EHC leakage based on the leakage detector 150. Then, when there is no EHC leakage, EHC relay control unit 230 closes EHC relays R1 and R2 to electrically connect EHC 140 and first MG 20.

FIG. 5 is a diagram illustrating a flow of current supplied to the EHC 140 when the EHC relays R1 and R2 are closed at the time of a vehicle collision. As described above, at the time of a vehicle collision, the first MG 20 is rotated by a sudden decrease in the second MG rotation speed Nm2, and a back electromotive force is generated in the first MG 20.

The current due to the counter electromotive force is supplied to the EHC 140 through the inverter 62 as shown in FIG. Thereby, the back electromotive force generated in the first MG 20 is consumed early in the EHC 140. At this time, since the current due to the counter electromotive force flows through the diode of the inverter 62, the current flows between the first MG 20 and the EHC 140 without operating the inverter 62. Further, in the present embodiment, EHC 140 is connected between converter 61 and inverter 62. Therefore, it is not necessary to operate the converter 61. Therefore, in the present embodiment, even if SMR 71 is interrupted at the time of a vehicle collision, or even if converter 61 and inverter 62 fall into an inoperable state due to the vehicle collision, the back electromotive force generated in first MG 20 is reduced. It can be consumed by the ECU 140.

Returning to FIG. 4, the EHC relay control unit 230 integrates the EHC power consumption Pehc from the monitoring sensor 120 after closing the EHC relays R <b> 1 and R <b> 2, and the integrated value of the EHC power consumption Pehc is a predetermined allowable value. Is exceeded, the EHC relays R1 and R2 are opened, and the EHC 140 and the first MG 20 are electrically disconnected. As a result, the back electromotive force generated in the first MG 20 is consumed by the EHC 140 until the first MG rotation speed Nm1 is reduced to some extent, and after the amount of power exceeding the allowable value is consumed by the EHC 140, the EHC 140 and the first MG 20 are electrically connected. Therefore, it is possible to suppress the overvoltage and overheating of the EHC 140 as being disconnected.

FIG. 6 is a flowchart showing a processing procedure of the ECU 200 for realizing the above-described function. This flowchart is repeatedly executed at a predetermined cycle while the ECU 200 is activated.

In step (hereinafter, “step” is abbreviated as “S”), ECU 200 determines the presence or absence of a vehicle collision. If there is no vehicle collision (NO in S10), this process ends.

If there is a vehicle collision (YES at S10), ECU 200 shuts off SMR 71 at S11.

In S12, ECU 200 determines the presence or absence of EHC leakage. If there is an EHC leakage (NO in S12), this process ends.

If there is no EHC leakage (YES in S12), ECU 200 closes EHC relays R1 and R2 in S13. Thereby, as described above, the back electromotive force generated in the first MG 20 is consumed in the EHC 140.

In S14, ECU 200 integrates EHC power consumption Pehc.
In S15, ECU 200 determines whether or not the integrated value of EHC power consumption Pehc exceeds an allowable value. If the integrated value of EHC power consumption Pehc does not exceed the allowable value (NO in S15), the process returns to S14, and the integration of EHC power consumption Pehc is repeated.

If the integrated value of EHC power consumption Pehc exceeds the allowable value (YES in S15), ECU 200 opens EHC relays R1 and R2 in S16. Thereby, the overvoltage and overheating of EHC140 are suppressed.

As described above, when a vehicle collision occurs in the vehicle 1 according to the present embodiment, the ECU 200 closes the EHC relays R1 and R2 and electrically connects the first MG 20 to the EHC 140 (electric resistance) that can consume a large amount of power. Connect to. Thereby, the back electromotive force generated in the first MG 20 at the time of a vehicle collision can be consumed early by the EHC 140.

The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

1 vehicle, 2 collision sensor, 10 engine, 20 1st MG, 30 2nd MG, 40 power split device, 50 speed reducer, 60 PCU, 61 converter, 62, 63 inverter, 64, 65 smoothing capacitor, 66 discharge resistance, 70 battery , 71 SMR, 80 drive wheels, 100 switching device, 110 backup power supply, 120 monitoring sensor, 130 exhaust passage, 140 EHC, 150 leakage detector, 200 ECU, 210 collision determination unit, 220 interruption unit, 230 relay control unit, NL1 Negative line, NLehc negative branch line, PL1, PL2 positive line, PLehc positive branch line, R1, R2 EHC relay.

Claims

An electrical resistance (140) that converts electrical energy into thermal energy;
A rotating electrical machine (20) that is rotated by a decrease in the rotational speed of the wheel (80) at the time of a vehicle collision and generates a counter electromotive force;
A switching device (100) including a switching circuit (R1, R2) for switching an electrical connection state between the electric resistance and the rotating electrical machine;
A control device (200) for controlling the switching circuit,
The control device controls the switching circuit at the time of a vehicle collision to electrically connect the electrical resistance and the rotating electrical machine, thereby consuming a back electromotive force generated by the rotating electrical machine at the electrical resistance at the time of a vehicle collision. ,vehicle.
The vehicle is
An engine (10);
A power storage device (70) for storing electric power for driving the rotating electrical machine;
A converter (61) for performing voltage conversion between the power storage device and the rotating electrical machine;
An inverter (62) that performs power conversion between the converter and the rotating electrical machine;
2. The vehicle according to claim 1, wherein the electric resistance is an electrically heatable catalyst device that purifies exhaust gas of the engine connected to a power line (PL <b> 2, NL <b> 1) that connects the converter and the inverter.
After the electrical connection between the rotating electrical machine and the catalyst device, the control device controls the switching device to control the switching electrical machine when the accumulated power consumption of the catalyst device exceeds a threshold value. The vehicle according to claim 2, wherein the catalyst device is electrically disconnected from the vehicle.
The control device controls the switching circuit to electrically connect the rotating electrical machine and the catalyst device when a vehicle collision occurs and when an energization path connecting the catalyst device and the rotating electrical machine is not leaking. The vehicle according to claim 2, wherein the vehicles are connected together.
The vehicle according to claim 2, wherein the switching device includes a backup power source (110) for storing operating power of the switching circuit.
The vehicle is
A first motor generator (20);
A second motor generator (30) that rotates in conjunction with the wheels;
A planetary gear device (40),
The planetary gear device includes a sun gear, a ring gear coupled to the second motor generator, a pinion gear engaged with the sun gear and the ring gear, and a carrier coupled to the engine and rotatably supporting the pinion gear. ,
The vehicle according to claim 2, wherein the rotating electrical machine is the first motor generator.
An electric resistance (140) that consumes electric power, a rotating electric machine (20) that is rotated by torque transmitted from the wheels (80) at the time of a vehicle collision and generates a counter electromotive force, and the electric resistance between the electric resistance and the rotating electric machine A vehicle control method comprising a switching device (100) including a switching circuit (R1, R2) for switching a general connection state, and a control device (200) for controlling the switching circuit,
Determining whether the vehicle is in collision;
By controlling the switching circuit to electrically connect the electrical resistance and the rotating electrical machine when it is determined that the vehicle is in a collision, the back electromotive force generated in the rotating electrical machine is consumed by the electrical resistance at the time of the vehicle collision. And a vehicle control method.